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1.       1500 10  1 2                1500 10  1 28               100 10  1 4                 100 10  1 4                   1000 10  1 44              1000 10  1 44              8200 10  1 44              8200 10  1 44              22   10  1 24               22K 10  1 2                    822                           54  USE 485134846             822                           54  USE 485134846           28176  USE 485134747           TAPE DECK MECHANICAL PARTS    RESISTORS  R 18 68127099  R 19 68128224  R 21 68128902     22 68128902  R 23 68129662     24 68129662  R 25 68128902  R 26 68128902  R 27 68127513  R 28 68127513  R 29 68129753  R 30 68129753  8 31 68127802     32 68127802  R 33 68128686  R 34 68128686  R 35 68125568  R 36 68125568  TRANSISTORS   9 4 485134823  9 5 488134665  9 6 488134823  9 7 488134665  9 16 488134746  1 3 7A43576A01  2              4 49B43791A01  5 43A43867A01  6 26A40607B01  7 35132645  8 9 38122820   10 zaa   11 45  40480  01  13 14  3  564805   15       16 14A543810  19 9K561755   21 22C42038A05  22 49A41281B01  23 22A43573A01  25 41P40059A48  28         32 84D43709A03  37 41A43742A01  38 47P40059A24  39 45B43929A01  40 43K471633  41 47A40181B01  42 41A40180B01  53 49A43659A03  54 22B43667A03  58 15P40059A28  59 22C42038A02  60 41B43609A03  62 3T43787A01  63 43K471633  64 287041   65 7B43531A01  66 46B40913B01  67          71     71A      72 38135441   73 41A40180B01  75 3T43787A02  76 43K471633  77 41B43778A01  78 356961       SUPPORT  motor  ru
2.       6 60  SPEAKER  5  PM  80 VC    A7MVW     81   8 8 8 8                            6 60  SPEAKER  5  PM  80 VC    ATMVF  VG                     6 60  SPEAKER  5  1 4        89         ATMVS                        6 60          13     14     15    Ref  Part List Ref  Part  No  Number Description Price No  Number Description    ELECTRICAL PARTS    The capacitors in this list are    655122346  50  41265  01    50  41485  01       COILS   CHOKES       1 1 1 2     L 3  L 4    CONTROLS  amp  RESISTORS    25043221424    R 1 65127800  R 2 68127800  R 3 68129775  R 4 68129144  R 5 68129144  R 6 65127806  R 7 68129981  R 8 65128689  R 9 65128687  R 10 65127804  R 11 65127807  R 12 65129226  R 13 65127800  R 14 65128687  R 15 65129146  R 16 65127803  R 17 68127633  R 18    R 19       R 20 65129148  R 21   thru   R 36       R 39 68121301  R 40 68121301  R 41  18C40587B01  R 42 65128689  R 43 65128689  R 44 68127803  R 45 68127803  R 46 18C40483B01  R 48 68121301  R 49 65121301  R 50 68129147  R 51 65131377  R 52 65129147  R 53 65131377  R 54 68129433  R 55 68129433  R 56 65128903  R 57 68128903  R 58 68127001  R 59 65127001     60 68127802  R 61 68127802  R 62 65127099  R 63 65127099  R 64 65129753  R 65 68129753  R 66 65127800  R 67 17B40756A04  R 68 17B40756A04  R 69 65129101  TRANSFORMERS   T 1 24D42517A27  T 2 24D42517A28  T 3 25D41307B07  T 4 25D41307B05  TRANSISTORS   Q 1 485134805  0 2 485134804  9 3 485134807  0 4   thru   Q 7     Q 9 485134810  9 10 485134810  9 11 485134747
3.     17   17   17  217   17  PAA  17   17   17  2 17   17   17   17   17   17   17   17   17    1 50  1 50  1 50  1 50  3 25     15  9 25     05   05      03      03     25   03     10   25   05     20   55      03   20     40    BRACKET  tape head         part of 71     SCREW  machine  2 56 x 1 4     head            sw a wana auqa a    05  SPRING  ses    00 00 0        066         05  SCREW  special  4 40 x 5 8     85   01     azimuth adjust  e e  ses sme   BEARING  ball  3 32          SPRING  conical  head   adjust                           SCREW  mach  4 40 x 3 4    head tension                  03   Cont d on Page 21      10                   01  2pv   400  FOR 20      1 WATT 1000     25    282 50  25   1 5       8 400          FOR I WATT CONV    or IF AMP         x    RECEPT             R14 6 8K                    12813  CONNECTIONS      NE I  POZNANE               LEFT  15pv    40  04  CHANNEL 178 1  77                                22K     I 1ST TAPE  i RE D          mc  1 26V        M S  5  20 CO PRE AMP p        FOR 1 WATT       B A 4    400     1          e 8 R39 1K    4  5       2           IK     m     8 sr  2  3038 12M      s     33    18        1  I         N I  I   5    5          I  gt  2 4     1 4        I                I  1 a FRONT VIEW    TAPE HEAD x I    I CONN CABLE 8     3     RIGHT _       22  C2811 0047__ R35 22K 5   l  CHANNEL        1ST TAPE 8               PRE AMP 3             5    a         12 1 26   6 2ND TAPE I    S    9  1 PRE AMP     2    i  
4.     Tracks  1    4 are left channel   tracks  5    8 are right channel     The positioning of the head can be  accomplished either manually or  automatically  Manual positioning  is accomplished whenever the chan   nel selector switch  on volume con   trol shaft  is pushedinand released   The momentary shorting of this    FLYWHEEL RUBBER PRESSURE ROLLER     INSIDE TAPE CARTRIDGE                    TAPE HEAD  SHOWN  USING TRACKS 1  amp  5     switch returns one end of the sole   noid winding to ground  The result   ant magnetic field in the solenoid  pulls in the solenoid s spring loaded  shaft for an instant  when the shaft  returns to its original position  it  detents the ratchet end of the cam  shaft to its next position  Incontact  with the irregularly shaped cam is  the tape head transfer pin  located  beneath the head  which moves the  head up or down     Automatic positioning of the head to  the next dual channel program is  accomplished by the tape itself when  the end of a program is reached   The pre recorded tape has  at the  end of the recorded programs  a  strip of metal foil which shorts out  the track switch which is in contact  with the tape at all times  This  switch is wired in parallel with  the channel selector switch to start  the same action that occurred when  the channel selector switch was  activated     DRIVE BELT CAPSTAN         MICRO SWITCH  ACTUATING ARM             TRACK 2                TRACK 4                  TRACK 5          11  11  TRACK3   
5.    11  11  18               6                 TRACK 7                 TRACK SWITCH    METAL FOIL    TRANSFER PIN        RATCHET    TAPE DRIVE AND HEAD POSITIONING    SC 902    RETURN SPRING SOLENOID       04 013 09 00 85 016  DRIVE BELT                                                                     4  FLYWHEEL       PARTS LOCATION          VIEW  Pa    E8 E3 AZIMUTH HEIGHT HEAD E5  RADIO TAPE MOTOR ADJUSTING ADJUSTING TENSION MICRO  SWITCH SCREW SCREW ADJUSTING SCREW SWITCH              E6 E7  TRACK SWITCH STEREO HEAD  PARTS LOCATION   TOP VIEW WITH FLYWHEEL REMOVED             3       E4  SOLENOID     SUPPORT  37  PLUNGER  TENSION  SPRING  I 23  I TRANSFER PIN  LUNGER  UNDER CAM   259  FLYWHEEL  RETAINING  PIN  CARTRIDGE 1 an  TENSION u   pe  SPRING   AE    PARTS LOCATION   BOTTOM VIEW                      PARTS LOCATION   PRE AMP CHASSIS                     3415                     MIIA                   1415 ININOdWOD        MIIA   NOI1V2O1 SLAVd        SINIOd 30N343434 SISSVHD Q3LV1d NOILVJ01 SLAVd        SINIOd 30N343434 SISSVHD Q3LV1d                       dWV 3Ad 34  1 MIIA 401   dWV 3Ad 3dV 1                               3415          WOU MIIA   aavOg      3415 ININOdWOD WOU MIIA   NOILVJ01 SLAVd        SINIOd 30N383434 SISSVHD 031914 NOI1V2O1 518  4        SINIOd 40N343434 SISSVHD G31V1d           WOLLO     A314IIdWV OIGNVv          dOl   433Id3I1dW V Olanv          2 pe  502922        OM mit       AM RADIO   BOTTOM VIEW    AM RADIO   TOP VIEW  PLATED CHASSIS RE
6.    MANUAL 68P43101A13    VOLKSWAGEN           8     a  js 2                           83 8   802                 8                  5   amp   5  WH       MOTOROLA          PART       68P43101A13    A7MV SERIES    Sapphire VIII stereo tape player    MOTOROLA    GENERAL INFORMATION    These 12 volt models are designed  for custom installation in the  following vehicles     Model A7MVF   Volkswagen Fast   back    Model A7MVG   Karmann Ghia    Model         5   Volkswagen Square   back    Model A7MVT   Volkswagen Trans   porter    Model A7MVW   Volkswagen Sedan    SERVICE STATION  PROCEDURE    1  A defective in guarantee tape   radio unit must be accompanied by  the Customer s Guarantee Policy  Tag  This tag must be properly  filled in by the Volkswagen dealer  at the time of the unit purchase   Accept as guarantee repairs only  those units within the 1 year or  12 000 miles  whichever occurs  first  guarantee period  The re   moval or re installation of this unit  is customarily performed by the  Volkswagen dealer and is not  covered by this guarantee  Also   the removal of motor noise  tire  static  electrical interference   faulty installations and aerial re   pairs are not considered as guar   antee repairs and  therefore  ex   penses related to such services  should be handled by the car dealer     2  Fill in MotorolaGuarantee Labor  Claim  Part Number 68P60016A30   and mail Green and Pink copies to     Motorola Guarantee Service  Motorola Automotive Products  Inc   9401 Wes
7.    W3SSV 14  2        MIHIS 95 2 Fo  gt  powie os    03H              u 6       Nid   ONIAdS 1    145  1  21  02    vs                    9NISNOH 10115      154  2 2934                          4015    INILYMLOV  HOLIMSOWJIW ddyl                                     s   10109                          HOLIM  ot MAIS     INILSNFAV  HINWIZY              8   1  8      01    9       133205 INILSNFAV  YOLSISNVUL 1H913H  61 29    RADIO ALIGNMENT    Connect an output meter across the speaker voice coil   Set volume to maximum and tone to treble  Atten   uate signal generator output to maintain 2 83 volts  1 watt across 8 ohm load on either channel  on output  meter at all times to prevent receiver overloading     GENERATOR                                                                                    GENERATOR FREQUENCY    STEP CONNECTION  400 cycle mod  TUNER SET       ADJUST REMARKS  IF ALIGNMENT  ls Antenna receptacle High end stop Adjust for maximum   thru  lmf and chassis  j RF ALIGNMENT  2  Antenna receptacle 1610Kc High end stop Adjust for maximum   thru dummy  see     Figure    NOTE    Do not perform Steps  3   4   5 and  6 unless tuner has been tampered with or components have  been replaced  Before proceeding with Step  3  back tuning cores as far as possible out of coil  forms to eliminate their effect on trimmer adjustments  Remove the side cover to gain access to  the tuner cores    3  Antenna                      1610     High end stop 5 667   Adjust for maximum   th
8.   9 13 485134810    SEE TAPE DECK PARTS  FUSE  7 5                  SPEAKER  5        80        A7MVF  ewe                                  SPEAKER  5 1 4        80 VC                                        SEE TUNER PARTS  FILTER                               220  220  330  82K  68K  27K  3300  2200  6800  4700  33K  100K  220  6800  150K  1500  470       1   4W              1   2W                  10     SEE TAPE DECK PARTS  470K 10  1 4W      SEE TAPE DECK PARTS    1000 10  1 24              1000 10  1 24              CONTROL      1                     2200 10  1 44              2200 10  1 44              1500 10  1 44              1500 10  1 4  4              CONTROL  multiple            1000 10  1 24              1000 10  1 2                220K 10  1 44              15 10  1 44                220K 10  1 44              15 10  1   48                5600 10  1 4              5600 10  1 44                39K 10  1 4W    39K 10  1 44               2 2        10  1 2                  2 2        10  1 2            1000 10  1 44               1000 10  T Waya sasaw em eY s  220 10  1   2W               220 10  1 24               100 10  1 44               100 10  1 44               220 10  1 4                   20 5  WW  USE  17840756  06                   20 5  WW  USE  17840756  06                 680 10  1 2                  15                44 4             2ND                              OUTPUT  left channel          OUTPUT  left channel                  Ref  Part List R
9.   Motorola Part No  11P40059A55      A  Drive surface of cam  39         B  Ball bearing on end of cam  40        Solenoid plunger  38      D  Ball bearings in head mounting  bracket  63 and 76      Silicon grease  Dow Corning DC 4   Motorola Part Number 11M490487   should be applied to the bottom of  the capstan shaft  5      TAPE PLAYER DRIVE  amp  HEAD  POSITIONING    The view shown below is one looking  into the tape player from the front  with a tape cartridge inserted and  operating     When the tape cartridge is inserted  into the tape slot and with the unit  turned on  the radio tape switch  switches the input of the audio  system from the radio circuitry to  tape pre amp circuitry  Atthe same  time  the front of the tape cartridge  activates a micro switch which  in  turn  turns on the tape motor     The drive belt on the motor shaft  drives the flywheel causing it to  rotate  The flywheel shaft  capstan   which presses the tape against the  rubber pressure roller  inside the  cartridge  drives the tape  The tape  guide bracket keeps the tape from  riding up and down the head     TAPE GUIDE  BRACKET    RADIO TAPE SWITCH           TRACK 1    Since the pre recorded tape has four  dual channel programs  8 tracks    the head has to be moved to four  different height positions with re   spect to the tape  The sequence of  head movement is as follows     Tracks fl and   5  Tracks  2 and  6  Tracks  3 and  7  Tracks  4 and  8    Tracks  1 and  5  return to original  tracks 
10.  is recorded not  on track  2 but on the guard bands  adjacent to track  2  This adjust   ment will minimize cross talk     5  Azimuth   Connect scope or  VTVM across the output of the right  channel and adjust balance control  for maximum right channel output     track  6 information   8Kc will be  presented   Adjust azimuth adjust   ing screw for maximum output     Misadjustment of this screw would  cause poor high frequency response     HEIGHT FLYWHEEL  ADJU en  SCREW PIVOT        HEAD TENSION  ADJUSTING  SCREW    AZIMUTH     LOOSEN TO  REPOSITION HEAD        HEAD ADJUSTMENTS    6  Repeat Steps  4 and  5 to opti   mize these adjustments  then cement  adjusting screws in place with  glyptal  Motorola Part Number  11P40059A53  or other non   hardening cement     NOTE  Before cementing  index  head 4 times and recheck for null   optimize the adjustment     The next two_adjustments are not  normally required except when the  head has been replaced or tampered  with     HEAD TENSION ADJUSTMENT    This adjustment will have to be made  if the head assembly has been re   placed  Adjust the screw so that  there is 1 4  between the bottom flat  of the screw head and the head  mounting bracket with head in its  lowest position  tracks  4 and  8    Apply glyptal to the screw from the  bottom     HEAD POSITIONING ADJUSTMENT    Not normally required unless tam   pering has occurred or if mounting  screw has loosened     The head should be set to 1 680      005   measured from the center
11.  of  the pivot hole to the front of the  head     Since this dimensionis quite critical  and may be difficult to gain access  to  an alternate method is covered  below     POINT    1 680     00      Remove the head and bracket assem   bly from the tape deck mechanism  by first unplugging the cable from  the rear of the head  then remove  the head tension screw  Loosen the  head mounting screw and apply lock   tite  or other suitable adhesive  to  the 4 surfaces of the head where it  contacts the bracket  Insert a 082   drill bit   45 drill  through both  pivot holes  With a rule guage or  vernier caliper  adjust the head to  1 721    005   measured from the  rear edge of the drill to the front   edge of the tape head  see detail    Tighten the head mounting screw  and apply glyptal to the mounting  nut and screw  Re install the head  and bracket assembly  then adjust  the head tension screw to the 1 4   dimension referred to in the detail   Again  apply glyptal to the bottom  of this screw  Lastly  perform the  azimuth and height adjustments on  the head as referred to above      REAR OF DRILL TO FRONT OF TAPE HEAD     MOUNTING    082  DIAMETER     445  DRILL BIT       TAPE PLUG  HEAD SCREW    HEAD POSITIONING    LUBRICATION  Refer to exploded view  on page 10     The unit is lubricated at the factory  and normally no additional lubrica   tion is required  however  if parts  are replaced  the following areas  should be lubricated with a light   weight  low temperature grease 
12. 0 NOT OPERATE AND DAMAGE TO COMPONENTS  B WILL RESULT IF CONNECTED OTHERWISE   E E    31              8      3     RIGHT CHANNEL  8  5     NOTES  DIAG  63D43301A31 OR SPCL    CAPACITORS   UNLESS OTHERWISE SPECIFIED        DECIMAL VALUES IN       ALL OTHERS IN MMF  EBC ofe        910   VOLTAGES   MEASURED FROM POINT INDICATED  14     8 Ole              R52 220K    TO CHASSIS WITH A VTVM    10  NO SIGNAL INPUT           BOT VIEW   BOT VIEW       CO    THE EXACT VALUE TO      DETERMINED BY TRANSISTOR TRANSISTOR       C3 CONN   PRODUCTION PROCESS  REPLACE WITH THE SAME CONN CONN _ IR    E     VALUE OF THE ORIGINAL PART    1 N  TUNING RANGE   530 TO 1610KC 5 6 SDH  INPUT VOLTAGE   14 4V DC 2 l              VIEW     IF FREQ   262 5KC  BOT VIEW   Tl  amp    2 CONN 011  15 amp 16 CONN    20               Ref  Part List Ref  Part List  No  Number Description Price No  Number Description                     SEE    9 IN ELECTRICAL PARTS  11P40059A53   GLYPTAL  for cementing  26B43657A01 SEIRD  motor MEK  s   as    ove adjustment                        42B43871A01   BELT                  wisi panpapi GREASE  silleon      0  0    GREASE  special  light    weight low temperature                                  WRENCH  1 16  allen head   for azimuth  amp  height  adjustment         sas  56                            11M490487  11P40059A55                         ACCESSORY SERVICE AIDS AND TOOLS         66P40059A32         99P43309A01 _ CARTRIDGE  test tape         68P40059A33   DISC  strob
13. 12        38135757              7A40566B02       38135147                          30B41610B01        38135175                30B41610B02              7C43782A01                                          radio tape                   15D40565B01  COVER  bottom               INSTALLATION PARTS   MODEL A7MVG  15D40563B01   COVER                          15C41588B01   COVER  trim  between radio  1V41300B79 RADIO INSTALLATION KIT        amp  dash  A7MVF    5           15D40686B01  COVER  trim  lge  radio 8B40353B01 CAPACITOR                                            8                 5510115  10 GROMMET  insul  spkr leads    61B40602B01   CRYSTAL  41    1               14A64196A01  INSULATOR      1                                        15C41109B03  13  40658  01  15  40810  01    DOOR  tape                            GRILLE  spkr  A7MVG  VT      HOUSING  spkr  rear    36C40039B01  KNOB              1               36B40252B01  KNOB  vol tuning indexing    29  42410  01  LUG  adaptor  dial lite                                                                             gt            424    28124821 NUT  hex  1 2 28  front  14D40596A01  INSULATOR  female  3 cond radio MEG          nenne ne                       x   ae same sae      2A563491 NUT  hex  5    1  1 4 20  14A42296A01   INSULATOR  male  2 cond  strap to radio                spkr leads  A7MVG  VS VW   38125452 SCREW  tpg   8 15 x 1 2  14A543810 INSULATOR                         front spkr                   36C40039B01  KNO
14. 20       561                4                3   De  gt  I     amp     I  i RO K         x i   Cas      i x        x  34     1    s        8     R49  s   g           397        IK  i i 2g                           1     8             23  16                8                                            Ai          ge ZL 2    PLATED BOARD WIRING LEGEND  ME  E B                           AVC    SCHEMATIC DIAGRAM  19            5                   SW ACTIVATED     WITH CARTRIDGE    PUSHED IN    E4    SOLENOID FOR  DETENTING HEAD    E6    Q NORMALLY  OPEN SW ON                  kw    al cn or     CONTACTS FOR     AUTOMATIC  DETENTING    GOVERNOR  CONTACTS  ON MOTOR    R15 150K           I  I  I  I  I  I      1  1  1  1  1  I  I  I  I  I  I  I  1  1  J     RIT 470         gt             WHT       x lt       10  lo     AW C18B   500MF            kd   C43  122              25  EN SPKR  LEFT CHANNEL  r          E12    u REAR SPKR     RIGHT CHANNEL    8                             ONLY        010 R56 39K      R6l IK  01  BE        44  80MF 2N176  DRIVER       PWR AMP         R62 220           09  54    PRE DRIVER          ON OFF SW  VOL  CONT    4               69 680    Q  ol            42  lal         gt                BLU DIAL LIGHT  LEAD                  013 5  54C A CAUTION              PRE DRIVER DRIVER     A  LEAD MUST      CONNECTED TO POSITIVE            R57 39K R60 1K            jar     54   45  80MF                          SIDE OF POWER SUPPLY  RADIO WILL  I  lt q 11 27 03 22
15. 38135175 SCREW  tpg   10 12 x 3 4   br EE                                        309  41  42528  01  SPRING  static coil          40    42  565383 STRAP  radio                      25  29A64295A01   TERMINAL  female  splice       05  INSTALLATION PARTS   MODEL A7MVW   1V40800B18 RADIO INSTALLATION              8B40353B01 CAPACITOR                               80  5510115  10 GROMMET  insul  spkr leads   10  36  40039  01   KNOB               1               35  36B41423B01   KNOB  vol tuning indexing      50  14  64196    1   INSULATOR  splice              15  29  42410  01   LUG  adaptor  dial lite      10  28124821 NUT  hex  1 2 28  radio                     4             15  24563491 NUT  hex  spcl  1 4 20   strap                        03  35135147 SCREW  tpg   10 12 x 1 2   front spkr mtg   oss sass   03  35135175 SCREW  tpg   10 12 x 3 4   wear spkr                           05  41B42528A01   SPRING  static     11            40  29A64295A01   TERMINAL  female  splice       05  TUNER PARTS   ALL MODELS   1U43500A16 TUNER  MFT603  complete      12 75    1V40400B33 COILS  amp  MTG PLATE ASSEM   incl 1 1  1 2  L 3           3 35  76C40706A10   CORE  tuning  ant 8              19  76C40647A10   CORE  tuning                     10  5  562438 GROMMET  core                    10   47B40665B01   SHAFT  tuning  incl ring   amp                                    1 00   41B40749B01   SPRING  shaft                   15        TAPE DECK PARTS   ALL MODELS  ELECTRICAL PARTS        CA
16. 41A63638A01   SPRING  tension  pointer    8B40353B01 CAPACITOR  generator          42K565373 STRAP  radio mtg  A7MVF  5510115  10 GROMMET  insul  spkr leads   VG  VS                       14A64196A01  INSULATOR      1                         36C40039B01  36B40252B01  29A42410A01  25124821    46  565358  29D40600A02  29C40595A01    KNOB               1               KNOB  vol tuning indexing    LUG  adaptor  dial light     NUT  hex  1 2 28  front  radi                   a         NUT  hex  spcl  1 4 20   strap to radio mtg         NUT  kepts  1 4 20  strap  MU                                                    STUD  trimount  trim cover   TERMINAL  lug  spkr leads    TERMINAL  male  2 cond spkr  leads  A7MVG    5                          INSTALLATION PARTS   MODEL A7MVF 2A563491             1V41500B09 RADIO INSTALLATION KIT      25410091               8  40353  01 CAPACITOR  generator               17                                                        2B43951A01 NUT  spring   8 15  rear  Spkr                          03  38122358 SCREW  mach  1 4 20 x 3 8     35125886 SCREW           8 15 x 5 8     SL                             38134015 SCREW  tpg   8 15 x 5 8   PL                                       05  35125452 SCREW  tpg   8 15    1 2   front Spkr nig ass se   3B40410A07 SCREW  tpg   8 15 x 1 1 4   rear spkr                     10  35134145 SCREW  tpg   10 12 x 3 8   PHL                            35135147 SCREW  tpg   10 12 x 1 2   front spkr                    03  
17. 71B01   PLATE  spkr mtg  A7MVF  VG  38122358 SCREW  mach  1 4 20 x 3 8                                  600                     351940 SCREW  mach   10 24 x 1 2    64D42417A03   PLATE  spkr mtg  A7MVT      38125452 SCREW  tpg   8 15 x 1 2   52B40654B01   POINTER  4    1                front spkr                      3B40410A07 SCREW  tpg   8 15 x 1 1 4   rear spkr                      94531066   9C41095A27    RECEPTACLE                      RECEPTACLE  fuse  incl                                                           paw   Beier            A 38135712 SCREW  tpg    8 32    1 4  47A43513A02   ROD  cartridge                   brkt to radio                   34  40603  01   SCALE  4    1                 38135757 SCREW  tpg   10 12 x 1 2  35122021 SCREW  mach  8 32    9 16  brkt to dash                  spkr to plate   A7MVF  35135147 SCREW  tpg   10 12 x 1 2                                  strap                              3K560695 SCREW  spcl  trans             35135175 SCREW  tpg   10 12 x 3 4  35127896 SCREW  tpg   4 40 x 1 4            mts   lt  su 5  Gs swa               assem                    41B42528A01  SPRING  static     11                      3B40410A07 SCREW  tpg  98 15    1 1 4     rear spkr mtg   A7MVT            INSTALLATION PARTS   MODEL A7MVT                                                9K562925 SOCKET  dial lite            9  43089  01 SOCKET                            1V41500B12 RADIO INSTALLATION KIT         41A43588A01   SPRING  cartridge door       
18. ARD    GAINING ACCESS TO PLATED BOARDS  FILTER CHOKE AND OUTPUT TRANSFORMERS    TAPE HEAD ERASER END OF PENCIL    CAPSTAN SHAFT       TAPE CARTRIDGE  SLOT                   NIA ar                      TURN ON PLAYER  amp     USE COTTON SWAB    MOISTENED WITH DEPRESS MOTOR SWITCH  ISOPROPYL  RUBBING  ALCOHOL WITH ERASER END OF  DO NOT USE CARBON TETRACHLORIDE PENCIL    TAPE HEAD  amp  CAPSTAN CLEANING    10  HEAD DEMAGNETIZING   Do  not use magnetized screwdrivers  and wrenches near the head since  these can magnetize the head  The  head may also  after a long period  of time  acquire some residual mag     netism     head that is magnetized  will show a definite loss of high  frequency response and an increase  in noise level  Use a commercially  available head demagnetizer  fol   lowing instructions included with  the unit to demagnetize the head     11  HEAD REPLACEMENT   The  location of the tape head with respect  to its mounting bracket is very    _ critical  for this reason  replace     ment heads are supplied already  secured to their mounting bracket  and positioned correctly at the fac   tory  When replacing a head  re   member to replace it as an assem   bly  that is  remove the defective  head and bracket and replace it with  the new head and bracket assembly     If for some reason the location of  the head has changed  due to aloose  mounting screw  etc    position itas  shown                Positioning Adjust   ment     AMPLIFIER    MOUNTING    REMOVE 2    REMOVE 
19. B  tone  amp  bal  A7MVF  38135147 SCREW  tpg   10 12 x 1 2  VS  sny                 4    44844854  strap                         36B40252B01   KNOB  vol tuning indexing 35135175 SCREW  tpg   10 12 x 3 4   A7MVF    5                  brkt                                29A541679 41  42528  01  SPRING  static     11            29A64295A01  TERMINAL  female  splice       LUG  term  blade type    spkr 1                           LUG  term  dial  amp  spkr  1    4                         LUG  term  fuse recept       NAMEPLATE   Eight Track  Stereo   A7MVF    5          NUT  hex  1 4 20  radio                           44         NUT  hex  1 2 28  front                29K534326          INSTALLATION PARTS   MODEL A7MVS        29C41506A01  33841611801             1V41500B10 RADIO INSTALLATION KIT                            28135435 8  40353  01 CAPACITOR  generator         14464196  01  INSULATOR      1                    29442410401  LUG  adaptor  dial lite                     25124821                                                                     radio mtg   A7MVF  VS      28410091 NUT  hex  1 4 20             25129892 NUT  hex  8 32 x 5 16  spkr 2A563491 NUT  hex  spcl  1 4 20  to plate   A7MVF  VG  VW    strap to radio               2B43951A01 NUT  spring   8 15  rear 28131997 NUT  keps  10 24 x 3 8       spkr mtg                        2B43951A01 NUT  spring   8 15  rear    64  40611  01   PLATE  adaptor  A7MVF  VG   SPET MUE  e siise s s                            64C413
20. FERENCE POINTS AND PARTS LOCATION    PLATED CHASSIS REFERENCE POINTS AND PARTS LOCATION     VIEW FROM WIRING SIDE OF BOARD      VIEW FROM COMPONENT SIDE OF BOARD        TAPE DECK          EXPLODED VIEW             10       TAPE PLAYER TROUBLESHOOTING CHART    NOTE 71  DO NOT OPERATE TAPE PLAYER UPSIDE DOWN   CARTRIDGE MAY JAM              NOTE  2  MANY TAPE PLAYER PROBLEMS CAN BE CAUSED BY DEFECTIVE CARTRIDGES  BEFORE  SERVICING THE TAPE PLAYER  CHECK FOR A DEFECTIVE CARTRIDGE BY SUBSTITUTING A KNOWN       GOOD CARTRIDGE     SYMPTOM       Tape breaks or winds up  around capstan shaft           actuating arm  11            housing  58         Cross talk               adjustment            71A  binding        not positioning tape        tape head           loose or missing                 correctly           Motor runs fast   circuitry           Slow speed  also see   Poor Tape Drive        2  Mechanical binding     1  Defective tape cartridge           2  Bent or burred edge on  front of micro switch    3  Defective capstan    l  Defective tape cartridge     2  Tape head  71  out of    3  Head mounting bracket    4  Tape guide bracket  65     correctly with respect to        5  Thrust plate on bottom  of capstan housing  58          6  Defective cam and  ratchet assembly  39      7  Tape head not indexing    1  Defect in regulator    2  Defective motor  2      1  Defective tape cartridge     CAUSE   POSSIBLE SOLUTION    Check tape cartridge by inserting a known good  tape cart
21. NT    When replacing a transistor other  than a power or regulator transis   tor  grasp the transistor leads be   tween transistor body and plated  chassis board with a pair of long  nose pliers to prevent excessive  heating of transistor body during  soldering operation     5  POWER AND REGULATOR  TRANSISTOR REPLACEMENT    When replacing a power or regula   tor transistor  be sure to     A  Use the transistor specified  in the Replacement Parts List     ILLINOIS  COPYRIGHT 1967 BY MOTOROLA INC    PRINTED IN U S A         Coat both sides of transistor  insulator with DC 4 grease   Motorola Part No  11M490487   to insure proper heat dissipation         Securely and evenly tighten  the transistor mounting screws     6  GAINING ACCESS TO THE  PLATED BOARDS   Remove top and  bottom covers and refer to photo     Tape Pre Amp Plated Board   To  remove this board for servicing   merely unsolder the chassis ground  lead  see photo   bend the copper  retaining clip and lift up the chassis  to a more serviceable position     Audio Amplifier Plated Board   To  gain access to the bottom side of  this board  remove the two  2   screws at the front side of the radio   see photo   To remove the board  for servicing  remove the screw  from the mounting bracket  unsolder  the tabs  straighten the tabs  then  remove the mounting bracket     AM Radio Plated Board   To service  this board  remove the 5 side cover  mounting screws  bend the copper  retaining clip so that the side cover  can be re
22. PACITORS   NOTE  The capacitors in this list are  recommended replacement types for the  original equipment  all are ceramic disc  type unless otherwise specified                                 18       20 23C41928A24   20 mf 16V 1                    65  c 21 23  41928  24   20 mf 16V 1                     65     22 23C41928A06  16 mf 16V 1                     90     23 23  41928  06   16 mf 16V                        90  C 26 23C41928A23  80 mf 16V lytic            65  C 27 23C41928A23   80 mf 16V 1                    65     28 8C42750A20  0047 mf 10  100V mylar    USE 8 40906427             30  c 29 8C42750A20    0047 mf 10  100   mylar    USE 8 40906  27               30     51 8C40906A05  1 mf 20  100   mylar      35     52 235187  06 1000 mf 16   lytic          65  MISCELLANEOUS ELECTRICAL PARTS     3 59C43543A02   MOTOR  regulated               21 95  E 4 80B43685A01   5                                      3 90     5 40  43677  01  SWITCH                             2 00     6 40B43642A01   SWITCH  leaf                        1 20  E 7 1B43784A01 STEREO HEAD  amp  BRACKET ASSEM    USE 59P40059A36           13 25  E 8     SEE ELECTRICAL PARTS  E 9 30C40643B02   CABLE  stereo head           1 35  E 13 48541508  01   RECTIFIER  silicon           1 00    220 10  1 28                12 105 1 24  4                     47K 10  1 4  4               47K 10  1 44               180 10  1 44               180 10  1 44               47K 10  1 44               47K 10  1 44         
23. WIRES    RETAINING CLIP    ADJUSTMENTS AND LUBRICATION    ADJUSTMENTS    Head adjustments are normally re   quired for cases of cross talk  loss  or noisy frequency response or if  the head has been replaced     A suitable test tape should be used  for the azimuth and height adjust   ments  Motorola has a suitable test  tape cartridge available for the field  under Part Number 99P43309A01   Instructions  in the form of a label  on the cartridge  are included     Connect 8 ohm loads  either  speakers or resistors  across the  output of both channels and set tone  control to treble  maximum clock   wise   Use an oscilloscope or AC  output meter and    1 16  Allen  wrench for azimuth and height ad   justments  Motorola Part Number  66P40059A32      HEIGHT    This is an adjustment to move the  tape head up or down so that it can  be positioned exactly in line with the  pre recorded information on the  tape  Misadjustment of this screw  would cause cross talk and or poor  separation     With the Motorola test tape  proceed  as follows     1  Remove top cover and make sure  output loads are connected across  each channel     2  Insert test tape cartridge into  tape slot and position head totracks   2 and  6     3  Set balance control for maximum  output from left channel     4  Connect scope  or           across  left channel output    track  2 in   formation   1Kc will be presented    Adjust height adjusting screw fora  null  The reason for the null is that  the        information
24. bber       SEE E 3 IN ELECTRICAL PARTS  FLYWHEEL 8  SHAFT ASSEM       BEARING  nylon  flywheel    amp                                                   RETAINER  actuating arm      SCREW  tpg  4 40 x 7 32     act arm PSU   sassa               SCREW  tpg  4 40 x 5 8   micro SW MEE                               SEE E 5 IN ELECTRICAL PARTS  ARM  micro switch actuating  SCREW  spcl  transistor mtg  SEE Q 16 IN ELECTRICAL PARTS  INSULATOR  transistor        SOCKET  transistor           PIN  drive  cartridge roller  ROLLER  cartridge tension           1                       PIN  transfer   288  292     SPRING  ROLLER          ASSEM   cartridge tension           SEE E 4 IN ELECTRICAL PARTS  BOARD  plated chassis  pre   amp  less all components    SPRING  plunger tension      PLUNGER  BRACKET  amp    ACTUATOR   5  5                          amp  RATCHET ASSEM          BEARING  ball  3 32          PLUNGER  cam tenSion         SPRING      ROLLER  deck slide  plastic  PIN  spiral  deck slide         11                        CAPSTAN HOUSING ASSEM        PIN  flywheel retaining      SPRING  head bracket mtg     SCREW  spcl  4 40 x 1 4    height                         BEARING  ball  3 32          NUT  hex  2 56 x 3 16    stereo                         BRACKET  tape guide          STOP  tape  nylon  tape   guide             4 4              SEE E 6 IN ELECTRICAL PARTS  SEE E 7 IN ELECTRICAL PARTS    Ref  Part List Ref  Part List  No  Number Description Price No  Number Description Price 
25. ckfor defective drive belt  tape cartridge or  electrical problem  see Cause  3      Replace    52     Check motor by grounding motor governor   junction of yellow motor wire and R 18  for an  instant  motor should speed up  if motor does  not speed up  motor is defective  If motor does  speed up  check voltages in regulator circuitry     Check tape cartridge by inserting a known good  tape     Check cartridge tension by pulling cartridge  slightly away from tape head  then release  the  cartridge should snap back into place and there  should be no end play on the right side of the  cartridge  If the cartridge does not snap in       there is end play  replace the spring and roller   25   Make sure mounting screw does not pro   trude too far to interfere with cartridge  Also   with cartridge inserted  the roller  53  on the  left side should be in contact with the cartridge   If it is not  replace the roller  Motorola Part  Number 49A43659A03      Useisopropyl  rubbing  alcohol to clean the fol   lowing areas  outer edge of flywheel  motor  drive shaft and capstan shaft     Drive belt should be replaced if stretched or  banana shaped  belt should be installed with  paint stripe on outside     Make certain roller is seated in spring  25    replace if missing     Examine left side of tape cartridge  if severely  scored  lightly file off any burrs on left front  edge of tape slot or escutcheon     Replace  if severely scored  replace capstan  housing  58  also     With cartridge 
26. e  flywheel          DENOTES NEW ITEM APPEARING IN ANY LIST FOR FIRST TIME     21    
27. ef  Part List  No  Number Description Price No  Number Description Price    Q 14 488134810 14464196401   INSULATOR                          488134747 294424104011 LUG  adaptor  dial light         28410091 NUT  hex  1 4 20             24563491 NUT  hex  Spel  1 4 20   strap to radio                                                               DNL TE  w ta                     SEE TAPE DECK PARTS           MECHANICAL PARTS                          25131997 NUT  keps  10 24 x 3 8         13041017  07  BEZEL  radio  A7MVF  VS       35122358 SCREW  mach  1 4 20 x 3 8     13D40655B04j BEZEL  radio  A7MVG  VT       351940 SCREW  mach  10 24 x 1 2     13D40655B01  BEZEL  radio    7                3S125452 SCREW  tpg  98 15 x 1 2     front spkr mtg                  sa  SCREW  tpg  88 32 x 1 4   brkt to radio                   SCREW  tpg   10 12 x 1 2   brkt to dash                  SCREW  tpg   10 12 x 1 2   strap  MER               4 waya sine  SCREW  tpg   10 12 x 3 4                   esa                         41  42528  01   SPRING  static     11          29A64295A01  TERMINAL  female  splice       84D43708A05  84D43707A01  3A40730A03    BOARD  plated                     BOARD  plated                  BOLT  radio mtg    1 4 20    5 8                BRACKET  radio mtg                        sac eves         CABLE  rear spkr  incl all    onn                   52         CABLE  rear spkr  incl all  conn      7                               BRCKT  amp  ROLLER ASSEM            381357
28. inserted and operating  make  certain drive belt rides on center of brass motor  pulley  bend the motor housing using wide jawed  pliers if necessary  If belt rides too high  bend  the housing away from the capstan  if belt rides  too low  rubs against housing   bend the housing  toward the capstan     CAUTION  Donotbend the brass motor pulley     Increase tension on spring or replace     Replace solenoid plunger     Set the height of the screw so that there is 1   4   between bottom flat portion of the screw head and  the head bracket  see   Head Adjustment Loca   tion  detail      Insert spring into its hole or replace cam if  spring is missing             TAPE P     SYMPTOM       Motor noise from tape  motor     Squeaking or excessive wow     Drive belt slips off flywheel   also slow tape start up         Tape motor does not run  when cartridge is inserted       Intermittent audio during  tape operation     Unit will not switch from  radio to tape and or vice  versa when cartridge is  inserted or removed     LAYER TROUBLESHOOTING CHART               CAUSE    5  Defective cam and  ratchet assembly  39      6  Head cable  79  binding     1  Open regulator filter  capacitor     52      2  Motor grounded to cover     l  Defective tape cartridge     2  Broken or missing nylon  capstan bearing  5      3  Scored capstan shaft   part of 4      4  Thrust plate  part of 58   loose or missing from  bottom of capstan housing  or defective bearings in  capstan housing     1  Defective 
29. l to the right   Tune in desired station with the  smaller knob located to the right  of the tape slot  Adjust volume   tone and balance as required     NOTE  When the tape cartridge is  removed from the tape slot  the unit  automatically switches from tape  operation to AM radio operation     CAUTION  The tape cartridge  should always be pulled out com   pletely or approximately 1  from  the seated  play  position before  leaving car or turning unit off     TAPE CARTRIDGE CARE    To assure maximum life and noise  free operation  tapes should be    9401 WEST GRAND AVENUE  FRANKLIN PARK     PRICE 50 CENTS    MANUAL 68P43101A13    VOLKSWAGEN    7      SERIES           service manual             set ene  We                  stored in a cool  cleananddryplace   out of the rays of the sun and with  the open  tape  end down     SERVICE NOTES  GENERAL SERVICE NOTES    1  POLARITY   WHEN SERVICING  THIS UNIT  THE      LEAD MUST  BE CONNECTED TO THE POSITIVE  SIDE OF POWERSOURCE  IF CON   NECTED OTHERWISE  RECEIVER  WILL NOT OPERATE AND  DAMAGE TO COMPONENTS MAY  RESULT     2  POWER SUPPLY REQUIRE   MENTS   It is preferable to use a  storage battery  without a battery  charger  in place of a battery elim   inator  If a battery eliminator is  used  it must be well filtered and  regulated     3  OUTPUT LOAD   Always operate  this receiver with an output load  across each of the two channels   either 8 ohm speakers or 8 ohm  5  watt resistive loads can be used     4  TRANSISTOR REPLACEME
30. ly any pressure to the  brass motor pulley     Bend actuating arm  11  far enough to activate  micro switch when cartridge is inserted     Check micro switch by applying B  voltage  directly to emitter of regulator transistor  Also  compare voltages in regulator circuit to those  on schematic     Replace suspected component s      Make certain head cable is firmly plugged into  head  Cable can be checked for intermittent s   by wiggling  replace cable if necessary     Check switch action both electrically and  mechanically  replace switch if necessary   Check switch action both electrically and    mechanically  replace switch if necessary     13       4303 1  10 OL IN3W39        31  25 1VIG      230191 LY HALNIOd 135     230101 01 135 YANNL          311  104       930191  51103 30 110  JAY 51403 OS YINNL 135          ONIDNIALS                       WOLLOG    Quv08         SISSYHI                            390181  4  2          dWV IUd 2  26 m   Nid  Nid ns i   JAIN  TWwalds   12          9  1345                2934 Nid  i                     T133HMA14       66    AIBWISSY 5    86 40 184             2  cles     LSNAHL                NOISNAL WvJ 3    J33HMAT4    Tw                          9NISNOH  YANN  NYLSdYJ       86  UJ4SNYAL                   DOVAS      aa M19NN1d  1804405 ADEE          N ge  YOLOW  66 40 LUVd   W39NNTd    ONIYdS        WYJ J           S310H             1402 1  10 104           NUNL I LYVLS           gt      SLAVd          3dV 1  MIIA 401   INN 3        
31. moved from this board     7  OUTPUT TRANSFORNER AND  FILTER CHOKE REPLACEMENT    Remove 5 screws  2 at front and 3  at rear  see photo   also remove  ground leads from control and pull  out wraparound far enough so that  transformer or filter choke can be  removed     8  TAPE CARTRIDGES   Before  servicing the tape player portion of  this unit  always check for the          sibility of a defective pre recorded  tape cartridge  particularily if one  is returned with the unit  This  should be done by substituting the  tape cartridge with one thatis known  to be good     9  TAPE HEAD AND CAPSTAN  CLEANING   One major cause of  improper tape player operation is  oxide build up on the head and cap   stan  During normal operation   some iron oxide particles are  loosened from the tape and build up   This accumulation of oxide can cause  poor playback and up and down tape  travel  The head and capstan should  be cleaned whenever the unitis ser   viced and this can be done either in  the car or on the service bench  To  clean the head and capstan  use a  cotton swab moistened with head  cleaner or isopropyl alcohol  then  wipe dry      CAUTION should      exercised when  cleaning playback head to prevent  getting cleaner onany plastic parts      AM RADIO  PLATED BOARD          REMOVE  5 SCREWS       RETAINING REMOVE  CLIP MOUNTING    TAPE PRE AMP    BRACKET AUDIO    PLATED   lt  BOARD  ae    BRACKET    SCREWS    FROM  WRAPAROUND    CHASSIS GROUND          PRE AMP    LEAD    PLATED BO
32. mylar     25  500 500 mf 16V lytic  USE   23  403024  04                  3 40  SEE TAPE DECK PARTS  32 mf 10V   1                    65  32 mf 10V   1                    65   5 mf  40 20  15V lytic   30   5 mf  40 20  15V lytic   30   1 mf  40 20  15V lytic              l mf  40 20  15V lytic     35   22 mf  80 20  12           35    MISCELLANEOUS ELECTRICAL PARTS     22 mf  80 20  12             35  2 mf  40 20  10V lytic    45  2 mf  40 20  10V lytic    45   0015 mf 10  100            20   0015 mf 10  100            20  22 pf 10  100V   150    USE 218120539              25  22 pf 10  100V   150    USE 218120539              25  80 mf 16V                       65  80 mf 16V lytie             65  0015 mf 10  100             20   0015 mf 10  100            20  1000 mf 16V lytic         1 65   01 mf  80 20  100V    USE 21  132103                25  1000 mf 16V 1                 1 65  SEE TAPE DECK PARTS   1 mf 20  100   mylar      35   01      80 20  100      USE 21  132103              25   01 mf  80 20  100V    USE 21  132103              25   01 mf  80 20  100V    USE 21  132103              25  DIODE      1                       35  DIODE      1                        35  SEE TAPE DECK PARTS  SWITCH  radio tape      2 35  SEE TAPE DECK PARTS  BULB  dial   11A 14 4V       35  SPEAKER  4    8       89                       8                  9 60  SPEAKER  5 1 4        80 VC                                        7 05  SPEAKER  6  PM  80                                      
33. or incorrectly  installed drive belt  85      2  Loose motor mounting  screws  82  83  84 and 86      3  Motor drive shaft  part  of 2  not vertical     1  Micro switch  10  not  activated     2  Defective micro switch   10  or defect in motor or  regulator circuit     3  Shorted regulator filter  capacitor     52  or  defective regulator  transistor     1  Loose or intermittent  head cable  79      2  Defective tape radio  switch  E 8  and or  associated circuitry        1  Radio tape changeover  switch  E 8  or actuating  arm  part of switch  bent  or defective    POSSIBLE SOLUTION    Replace cam     Make certain head cable does not restrict up   and down motion of head  dress head cable to    1 minimize binding     Replace capacitor     Check to see that bottom cover has an armite  disc attached to it to insulate the motor case  fromthe cover  Ifthe disc is missing  electrical  tape can be used to insulate the motor     Check tape cartridge by inserting a known good  cartridge     Replace bearing  lubricate replacement bearing  with silicon grease  Part       11M490487     Replace  if severely scored  replace capstan  housing  58  also     Replace capstan housing  58   Do not attempt  to lubricate oilite bearings in capstan housing     Drive belt should be replaced if stretched or  banana shaped  belt should be installed with paint  stripe on outside     Tighten     Bend the motor housing slightly away from the  capstan shaft using wide jawed pliers     CAUTION  Do not app
34. oving tape cart   ridge  turnon motor with micro switch actuating  arm and check flywheel speed with a strobe disc   Motorola Part Number 68P40059A33 or equiva   lent   Ifspeed is excessively slow  shut off unit  and remove drive belt  flywheel should move  freely when turned by hand  If it does not  check  for missing nylon bearing on bottom of flywheel   loose or missing thrust plate at bottom of capstan  housing  defective bearings in capstan housing  or defective flywheel     11    12    TAPE PLAYER TROUBLESHOOTING CHART              SYMPTOM    Slow speed  also see   Poor Tape Drive       Cont d     Poor tape drive  wow and  flutter  also see   Slow  Speed        Improper or erratic head  indexing     CAUSE      Electrical defects       Open regulator filter  capacitor     52         Defective motor  2      Defective tape cartridge     2  Insufficient tension on  tape cartridge     3  Flywheel  4  and or  motor drive shaft  part of  2  dirty or greasy     4  Defective or incorrectly    installed drive belt  85      5  Cartridge retaining  roller  22  not seated  properly or missing     6  Scraping cartridge     7  Scored capstan shaft   part of 4      8  Bent motor housing  81         1  Inadequate tension on  solenoid plunger tension  spring  37      2  Defective solenoid  plunger  38      3  Head tension screw  78   out of adjustment     4  Cam clutch spring  part  of 39  out of hole or  missing     POSSIBLE SOLUTION    If flywheel moves freely when turned by hand   che
35. pes for the  original equipment  all are ceramic disc      20  40746  06  21040339483    20  40254  14    21D40536A30  8  42750  06  23C43280A02  21C40367A19  8C42750A06  8C42750A06  21D40536A49  8C42750A20    21  40367  14    8C42750A35  8  42750  13    23C43280A03  21C40339A44  8C42750A06   23  40302  07    23  41928  33  23  41928  33  23C43280A21  23C43280A21  23C43280A14  23C43280A14  21C41680A15  21C41680A15  23C43280A02  23C43280A02  21D40339A87  21D40339A87  21D40536A50    21D40536A50  23C41928A23  23C41928A23  21D40339A87  21D40339A87  23C41928A29  21040339  78    23C41928A29    8C40906A05  21D40339A78    21D40339A78    21040339478    485134816  488134816    40B43656A01    655538410  50  41451  01    50  41607  01  50  41485  01  50  41265  01  50  41265  01    50  41485  01    type unless otherwise specified     TRIMMER 110 to 380 pf        85  330 pf 20  100    USE  21  752589                 25    DUAL TRIMMER 30 to 150 pf     30 to 150                    1 15  180 pf 10  100    N750       20     01 mf 20  100V mylar    25  2 mf  40 20  10V              45  250 pf 5  100               40     01 mf 20  100V mylar     25   01 mf 20  100V mylar     25  180 pf 5  100V   750       25   0047 mf 10  100   mylar    USE 8  40906427             30  160 pf 5  100   MICA    USE 21  40367  09            30   002 mf 10  100V mylar    30     l mf 20  100   mylar    USE 8  40906  05               35  10 mf  40 20  6V lytic    55  150 pf 10  100               20   01     20  100V 
36. ridge  Before inserting new cartridge   examine actuating arm  see Cause  2      Replace arm     Replace capstan housing     Check tape cartridge by substitution with a known  good tape cartridge     Check head height and azimuth adjustments with  a test tape  Motorola Part No  99P43309A01  as  outlined in   Adjustments   section     Grasp at rear of head mounting bracket with a  pair of long nose pliers and squeeze gently while  moving head up and down until binding is relieved     CAUTION  Donot apply excessive pressure as  ball bearings may pop out     To check this adjustment  index tape head to its  lower position  tracks  4 and  8   then with unit  vertical  lift up tape head  it should have suffi   cient tension to spring back against the transfer  pin without binding  Also check for 1 4  adjust   ment of head tension adjusting screw  see         justments        Check distance between bottom edge of tape guide  bracket and chassis  it should be  090     095    If itis not  bendor replace the tape guide bracket     CAUTION  Bend at point      not at the two  2   tines  see photo      Replace capstan housing     Replace cam and ratchet assembly   See  Improper or Erratic Head Indexing      Check regulator transistor by shorting base to  emitter of regulator transistor  to remove for   ward bias   motor should stop  if it does not   regulator transistor is shorted     Replace     Check tape cartridge by inserting a known good  cartridge     Check for binding by first rem
37. ru dummy  see    Figure    4    1020     Tuner carriage 8 9  amp  10  Adjust for maximum   9 16  from high  end stop  5    1610Kc High end stop 5 6 amp 7   Adjust for maximum   6  Repeat Steps  4 and  5 until      further increase  Step  5 should be last step  Then cement cores  in place     NNAT     ANTE RIMMER           Weak station 7 Adjust for maximum with  between 1400 radio installed in car and  and 1600Kc antenna fully extended   TO CALIBRATE POINTER   Tune radio to 1000Kc signal and reposition pointer on dial cable with the  center of the 1000Kc mark on dial scale   TOP  REMOVE SIDE COVER TO    4  1ST IF  GAIN ACCESS TO CORES Z W  3  262 5KC    25    IF ALIGNMENT    ANT TRIM DETAIL     a                   6       z TOP  O 2ND IF    262 5KC  BOT    RF TRIM  1610KC  ALIGNMENT LOCATION DETAIL  PLUG TO FIT RECEIVER  ANTENNA RECEPTACLE  TO SIGNAL TO RECEIVER        GENERATOR DNEM    RECEPTACLE  I 1 METAL SHIELD                 MUST BE ATTACHED  TO PLUG    CORE ALIGNMENT    DUMMY                TOOL DETAIL 15               U                           W NH    Ho           POST a                HH     CJ       Q     u        C 17                 C 37  C 38  C 39  C 40  C 41  C 42          C 43        C 44  C 45  C 46  C 47  C 48  c 49           C 50        C 52  C 53     54         C 55        C 56        E 1     2  E 3  thru  E 7  E 8    E 9  E 10  E 11                       E 12       16       51     CAPACITORS   NOTE     REPLACEMENT PARTS LIST    recommended replacement ty
38. t Grand Avenue   Franklin Park  Illinois     3  The yellow copy of the Motorola  Guarantee Labor Claim is to be re   tained by the authorized service  station for his files     4  Defective parts for guarantee re     pairs made on this model are to be  sent to your Motorola Distributor    2 67    with  all transistor radio            for free replacement supported with  the defective parts return tag which  you are now using     5  Only those service shops author   ized by their Motorola Distributor  can perform guarantee repairs ona  no charge basis to the customer  If  you are not already authorized as a  Motorola Service Station and youare  interested in handling this service   please contact your Motorola Dis   tributor for complete details     OPERATING INSTRUCTIONS    OPERATION    TO PLAY TAPES   Turn unit on by  rotating the on off and volume con   trol to the right  Select a tape  cartridge and insert it   label side  up and open end first   into the tape  slot  Push the cartridge in until it  is firmly seated   THISISIMPORT            The tape cartridge will now  play  in succession  all four chan   nels  Adjust volume  tone and bal   ance as required     NOTE  Inserting tape cartridge  into slot automatically switches this  unit from AM radio operation to tape  operation     TO OPERATE AM RADIO   Tape  cartridge must be pulled out com   pletely or at least 1  from its seated  position before radio will operate   Turn unit on by rotating the on off  and volume contro
    
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