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Installation Manual

1. e LAMP e BLUE _ D IDP 2P 32SC C RED BLUE e LAMP e RED D E GP asse IEEE Ls AMP o_o w z E AMP Cel gt 0 AMP e e AMP e RED p e LAMP e e RED D IOP 4P 3esc G o BLUE BLUE e LAMP e Hot Well Operation Controls Common Settings The controls on this well are digital To adjust press Product that is immersed in liquid is easier to keep the appropriate arrow firmly There is one control per hot Fried foods are the hardest to maintain tempera well ture To adjust temperatures change the setting one num The heating element turns on and off once erber at a time Allow 1 2 hours for the case tempera second The Heat Active dot blinks on and o ture to even out before continuing each time the element is switched on and off The settings will need to be adjusted to your product the dot is not blinking it is either alway format and store conditions Use these settings as a starting point Once the correct setting is found the controls may be left at that setting and turned off and on using the Adjust power switch on the main control The case must be turned on 1 hours before setting product heating levels b pressing Recommended settings are Overhead controls 5 6 Fried foods 5 6 This shows the heatlngurn power on off at Immersed foods O Of E l
2. 11 Hot Well Operation 12 Maintenance Information Cleaning 13 Light Replacement 13 Service Preventative Maintenance 14 Hot Well Troubleshooting Guide 14 Cold Well Troubleshooting Guide 15 Service Department 16 Parts 16 Warranty 17 IMPORTANT KEEP FOR FUTURE REF ERENCE General Information This booklet contains information on CWC Cash Wrap Counter CW Series Cold Well Merchandiser HW Series Hot Well Merchandiser SB1 Series Single Sided Salad Bar SB2 Series Two Sided Salad Bar The CW Series conform to the following standards ETL LISTED A I SANITATION LISTED COMMERGIAL CORTONA TO REFRIGERATORS crates Y AND FREEZERS dU A NAA Conforms to UL Std 471 E The HW Series conform to the following standards ETL LISTED opt TATog SANITATION LISTED AN ati TO CIU PLL LA COMMER coon CONFORMS TO UL STD 499 37141 STORAGE EQUIPMENT G The SB1 and SB2 Series conform to the following standards ETL LISTED SANITATION LISTED COMMERCIAL CORTONA TO REFRIGERATORS tigres us FEZERS io 374 41 AND FR R lb CM nei STZ AN ND Conforms to UL Std 471 STORAGE FREEZERS SANITATION LISTED STAT SANITATION LISTED CI o ne TO opt CONFORMS TO comment cook STD NSF 2 Liste CM 37141
3. STORAGE EQUIPMENT Minton EROE RVICE EQUIPMENT Shipping Information IMPORTANT FOR YOUR PROTECTION PLEASE READ AND OBSERVE THE FOLLOWING INSTRUCTIONS Transportation companies assume all liability from the time a shipment is received by them until the time it is delivered to the consumer Our liability ceases at the time of shipment All shipments leaving our plant have been carefully inspected If a shipment arrives with the crating or packaging damaged have the carrier note the con dition on the receipt Check as soon as possible for concealed damage If it is found that the shipment has been damaged in transit please DO NOT return it to us but notify and file a claim with the carrier at once FAILURE TO FOLLOW THIS PROCEDURE WILL RESULT IN REFUSAL BY THE CARRIER TO HONOR ANY CLAIMS WITH A CONSEQUENT LOSS TO THE CONSUMER If a UPS shipment has been damaged retain the damaged material and the carton and notify us at once WE will file a claim GOODS SHOULD NOT BE RETURNED FOR CREDIT UNLESS AUTHORIZED BY OUR SALES DEPARTMENT Case Drawings Flangeless Built In CW Series 13 5 16 RSJ I XS RENO NAO Ay a 72 Flangeless Built In CW Angled Series 1 16 AIR FLOW s 28 1 4 Case Drawings continued CW Mechanical HW Series Installation Instructions Location This refrigerated display case has been designed for displa
4. The T Stat Temp is set too low Ambient conditions may be affect ing the case operation Condensing coil or evaporator coil is clogged or dirty Case drain is clogged Check PVC drains under case for leaks Evaporator pan is overflowing Review T Stat settings Redistribute product Check case position in store Is the case located near an open door window or air conditioning vent RH should not be over 50 and temperature above 75 Clean coil Check setting See factory guidelines Check case position in store Is the case located near an open door window or air conditioning vent RH should not be over 50 and temperature above 75 Clean coil Clear drain Repair as needed Check electrical supply to dissipater pan Check float assembly Note Cases equipped with electric dissi pater pans should NEVER have food products washed or poured into the drain as it will result in damage to the heating element Frost or ice on evaporator coll Check evaporator fans Check electrical connections Have unit Defrost clock doesn t work serviced by a qualified service technician Hillphoenix Barker Specialty Products Service Department IMPORTANT INFORMATION FOR PROMPT SERVICE WHEN CONTACTING THE FACTORY FOR SUPPORT BE SURE TO HAVE CASE MODEL AND SERIAL NUMBER HANDY THIS INFORMATION IS LOCATED ON THE DATA TAG ATTACHED TO THE CASE SEE BELOW FOR DATA TAG LOCATIONS For any warranty or servi
5. 50 1 4 120 160 5 3346 Na 056 50 Total Amps 208 3 60 Thermostat Liquid Solenoid Black Purple Hot Gas Defrost White Neutral Purple Defrost Terminator Red 208 220 Only Light Switch Brown Interlock System Black White Pressure Switch Green Off Cycle Timer Hot Gas Timer Grasslin Grasslin 1 White Neutral 1 White Neutral 2 Black Hot 2 Black Hot 3 Black 3 Black 4 Orange Liquid Solenoid 4 Purple Hot Gas Defrost L W 5 Orange Liquid Solenoid zA 2 2 d ob nd gt A lt L Z 8 O Ba a na T ar lt lt D i S z la 5 4 gt E i Parragon p 4 Orange Liquid Solenoid aula iad X White Neutral gt N Black Hot 3 Purple Hot Gas Defrost ee RGG 4 Orange Liquid Solenoid O X White Neutral N n N Black Hot ON FO fb l O Os xO T l BLACK 5 ts PURPLE l A l ORANGE O 1 L l l P Ps BLACK N PURPLE WHITE Electrical Information continued Ballast Wiring SEE BALLAST DIAGRAM FOR EACH CASE
6. PLAN DOES NOT COVER CONSEQUENTIAL DAMAGES Manufacturer shall not be liable under any circumstances for any consequential damages including loss of profit additional labor cost loss of any delay in its performance hereunder due to causes beyond its control The foregoing shall constitute the sole and exclusive remedy of any purchases and the sole and exclusive liability of Manufacturer in connection with this product The Warranties are Expressly in Lieu of All Other Warranties Express of Implied and All Other Obligations or Liabilities on Our Part The Obligation to Repair or Replace Parts or Components Judged to be Defective in Material or Workmanship States Our Entire Liability Whether Based on Tort Contract or Warranty We Neither Assume Nor Authorize any Other Person to Assume for Us Any Other Liability in connection with Our Product Mail approved warranty claims to the address listed below Hillohoenix Barker Specialty Products 703 Franklin Street PO Box 478 Keosauqua IA 52565 Tel 319 293 377 7 Fax 319 293 3776
7. coil every three months or as need ed with a whisk broom or vacuum DISCONNECT POWER WHEN SERVICING FINS ON CONDENS ER COIL ARE SHARP Condensate Heater Add scale remover to condensate heater pan once every three months or as needed Light Replacement The fluorescent lights in this case are furnished with plastic safety shields and end caps When replacing fluorescent lamps be certain to reinstall safety shield and caps See illustration If the bulb is not fully seated the lights will not operate BE SURE BULBS ARE FULLY SEATED The light switch is mounted to the right side of the ceiling See mechanical drawing for ballast box loca tion A To remove bulb grasp lamp holder on either end of the bulb and with equal pressure pull down B Install new bulb into the plastic safety tube protector Insert bulb into end cap C Position the bulb and cap cap under the lamp holder and with even pressure lt gt 7 press the bulb into the bulb in safety tube light fixture Caution Failure to install bulb fully into light socket will cause premature bulb life and may cause damage to light fixture Service WARNING DISCONNECT THE ELECTRICAL POWER WHEN SERVICING OR REPLACING ANY Preventative Maintenance 1 Read the Installation and Service manual 2 See the trouble shooting guide in the event of problems di Contact Barker Company for an authorized service person in your area Trouble Shooting Guide For
8. Glass Clamp Fixed Glass Clamp Cart Bumper Installation Note If merchandiser is ordered with cart bumper step 1 amp 2 are completed at the factory continued Cut plastic base to desired length of fixture When using end caps be sure to cut base 3 4 short of fix ture edge When using corners be sure to cut base so that it is flush with fixture edge secure base to fix ture with screws every 4 on center Make sure to put a screw 3 8 away from the cut end of base SNAP end caps or corners onto the base extrusion Secure with 8 flat head phillips screws second step Installing Flex Top When installing flexible bumper top the cut ends need to be as straight as possible To mount on a curved or flat surface start at one end and attach bumper to base by hooking bumper top onto track then snap bottom portion into place and slide bumper against the end cap for a flush fit Continue to hook bumper onto base track with your hand or using a rubber mallet until you reach other end cap NOTE Cover mallet with a cloth to prevent marring the bumper finish 4 Fitting Flex on other Installation Instructions continued Mark and cut tail end of flexible bumper at least 1 8 longer then beyond the end cap position NOTE Make sure the end cut is straight and square for proper fit Slightly retract the bumper in order to feed cut end into the end cap as you finish hooking the top and bottom ed
9. HW Unit fails to operate Main power light on Control is off Connect case to power supply Reset circuit breaker Unit may have two separate power sources Check both sources No Heat Circuit breaker is off Check all power supply breaker Reset circuit breaker Defective heating element Contact Barker Specialty Service Department Loose wire or bad connection Repair Flashing indicator on control panel is Contact Barker Specialty Service Department blank or not flashing Control has malfunctioned Contact Barker Specialty Service Department Inadequate Temperature Temperature is too low Adjust controls see recommended settings Case must be preheated for 1 hours prior to stocking Product is not 175 before being placed in the case Food that is below 175 internal temperature will cool quickly Temperature is too high Product is not placed in the center of the well or tile Adjust controls see recommended settings Product is stacked too high within 6 of the overhead heating element Heating elements are not working Contact Barker Specialty Service Department Service continued Cold Well Troubleshooting Guide Case temperature is too warm Case temperature is too cold Water has pooled under case Case is in defrost Product load may be over its limits blocking airflow Ambient conditions may be affect ing the case operation Condensing coil or evaporator coil is clogged or dirty
10. L RESULT IN EXCESSIVE NOISE REFRIGERANT LEAKS AND WILL VOID WARRAN TY PROTECTION Loosen all four nuts on the com pressor hold down screws Lift or pry the compressor up and remove the shipping block DO NOT retighten screws as the compressor should be left free to float on the spring mounts For proper refrigeration performance PRODUCT MUST NOT BE PLACED IN A POSITION WHERE IT MAY AFFECT THE AIR CURTAIN Load Limits DO NOT place product in merchandiser until all con trols have been adjusted and are at the proper oper ating temperature DO NOT overload product DO NOT place product where it may affect the air curtain Drain Electrical and Refrigeration Connections on Remote Cases NOTE Barker remote units are shipped with a dry nitrogen charge of approximately 10 lbs pressure in the evaporator coil During installation if nitro gen charge is not present leak check accordingly 1 Connect the PVC drains or the copper drains to existing floor drains Traps are shipped at the factory within the case ALL DRAINS MUST BE TRAPPED Provide as much downhill slope as possible and avoid long runs of drain lines Do not install conden sate drains in contact with non insulated suction lines in order to prevent condensate from freezing 2 Electrical connections are made through the power supply box of each case Check the data tag located on the exterior of the case for voltage require ments and component amperage CASE MUST BE GR
11. OUNDED 3 Refrigeration connections are made through the refrigeration access cut out See refrigeration informa tion section of this manual for caseload and recom mended settings Refrigeration lines may be headed together for all cases in a lineup if desired by lines through the access area under the case Refrigeration lines need to be connected in the lower refrigeration compartment or through the toe kick area Installation Instructions Do not run lines through the evaporator coil area ALL LINES MUST BE CORRECTLY SIZED For proper refrigeration performance PRODUCT MUST NOT BE PLACED IN A POSITION WHERE IT MAY AFFECT THE AIR CURTAIN Air discharge and return air vents must remain unobstructed Glass Adjustment The front lift glass on this case is installed at the fac tory with the case perfectly level If adjustments need to be made to align the glass first check to insure the case was properly leveled during installation NOTE THIS IS A 2 PERSON OPERATION ONE PERSON MUST HOLD THE GLASS AT ALL TIMES 1 Lift the glass to its highest position 2 Loosen allen screws 3 Slide glass right or left until the glass is even and is recessed into the aluminum extrusion 4 Tighten the right allen screw while holding the left side of the glass firmly Be careful to keep the glass level 5 Tighten the remaining allen screws 6 Lower glass into position Repeat as necessary until glass is completely level Flip Up
12. Phliphoenrtrix Barker SPECIALTY PRODUCTS Service amp Installation Instructions Keep this booklet for Future Reference M CWC SERIES M CW SERIES M HW SERIES M SB SERIES M SBI SERIES For Additional Copies Please Contact Hillohoenix Barker Specialty Products 703 Franklin Street P O Box 478 Keosauqua lowa 52565 Tel 319 293 3777 Fax 319 293 3776 Or Visit Www hillphoenix com Updated 09 23 11 Table of Contents General Information Case Descriptions Shipping Information Cold Well Sections Cold Well Mechanical View Hot Well Section lt 46 44 4445 a aa e era Installation Instructions B ol aA aE eee ee eee Crate Removal e dree a l Te a A er Case Exterior Loading Leveling Compressor Drain Electrical and Refrigeration Connections for Remote Cases amaa iea o seers cen dwa Glass Adjustment Cart Bumper Installation Refrigeration Information Case Operation for Self Contained Typical Component Settings Refrigeration Loads Electronic Thermostat Electrical Information Amperage Information 10 Wiring Color Code 10 Timers 10 Ballast Wiring
13. ber of the cabinet proof of purchase date of installation and all pertinent information supporting the existence of the alleged defect Any action for breach of these warranty pro visions must be commenced within one 1 year after that cause of action has accrued All warranty service work must be pre authorized by Barker Specialty Products 800 814 0446 Barker Specialty Products reserves the rights to designate the service provider time in which labor is to be performed and specify amount of time per warranty problem This warranty does not include labor or other costs incurred for repairing removing installing shipping servicing or han dling of either defective parts or replacement parts The fourteen month warranty shall not apply 1 To any unit or any part thereof which has been subject to accident alteration negligence misuse or abuse operation on improper voltage or which has not been operated in accordance with the manufacturer s recommendation or if the serial number of the unit has been altered defaced or removed 2 When the unit or any part thereof is damaged by fire flood or other act of God 3 Outside the continental United States 4 To labor cost for replacement parts or for freight shipping expenses sales tax or upgrading 5 When the operation is impaired due to improper installation 6 When installation and startup forms are not properly complete or returned within two weeks after startup THIS
14. ce issues not covered by this manual for tech sup port or for warranty service calls please contact the Barker Specialty Products Service Department at 319 293 3777 Parts Ordering Procedure 1 Contact the Service Parts Department Melissa Marshall 703 Franklin Street PO Box 478 Keosauqua IA 52565 Tel 319 293 8323 Fax 319 293 8377 BEFORE SERVICING melissa marshall hillphoenix com ALWAYS DISCONNECT ELECTRICAL 2 Provide the serial number of the case containing the part POWER AT THE MAIN DISCONNECT To locate the serial number look on the data tag located on the WHEN SERVICING OR REPLACING customer left outside back of the case the customer left inside ANY ELECTRICAL COMPONENT top of the case or contact the factory for location CAUTION gt 3 If parts are to be returned for credit contact the Parts Department Do not send parts without authorization Filip ho enix A E DOVER COMPANY WARRANTY HEREINAFTER REFERRED TO AS MANUFACTURER FOURTEEN MONTH WARRANTY MANUFACTURER S PRODUCT IS WARRANTED TO FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USE AND MAINTENANCE FOR A PERIOD OF FOURTEEN MONTHS FROM THE DATE OF ORIGINAL SHIPMENT A NEW OR REBUILT PART TO REPLACE ANY DEFECTIVE PART WILL BE PROVIDED WITHOUT CHARGE PROVIDED THE DEFECTIVE PART IS RETURNED TO MANUFACTURER THE REPLACEMENT PART ASSUMES THE UNUSED PORTION OF THE WARRANTY WARRANTY CLAIMS All claims should include the serial num
15. ges of the bumper onto the base track You should feel and hear the bumper snap into place for a snug fit Finish Finally check for proper fit and attachment along the entire length of bumper which is either on the wall or a fixture Make sure you have a smooth and flush fit against the end caps NOTE Clean any dust or debris with a cloth and non abrasive cleaner Helpful Hints Set the uncoiled flexible vinyl at room temperature 24 hours prior to installation e Over cut the flexible vinyl and compression fit Adding the additional material will compensate for stretching which occurs during installation e Use a clean dry cloth and any mild household cleaner or soap solution spray and wipe clean Refrigeration Information Cold Well Operation Refrigeration The refrigeration in this cold well is thermostatically controlled The cold well refrigerates until the cut out point on the thermostat is reached The thermostat opens cutting power to the liquid line solenoid The compressor continues to run the system pumps down causing the pressure switch to open cutting power to the compressor NOTE Some cases may be ordered with EPR valves to control case tempera ture If equipped with an EPR valve the compressor will run continuously Defrost Cold wells have two different types of defrost hot gas and off cycle The hot gas defrost system is time initi ated temperature and time terminated The defrost timer energize
16. lowest Unit Shutdown 9 highest Turn power off at switch It is not necessary to adjust well controls Remove product Allow well to cool completely before cleaning Preheating Turn on power switch Let unit operate empty for 90 minutes before loading with product Putting hot food in a case that has not reached full temperature will cause product temperature to drop quickly All prod ucts must be preheated to 175 F It is essential that product be fully cooked and heated prior to stocking the case Check product temperature of larger pieces when cooking different size items It takes longer for larger pieces to reach the desired temperature Temperature Operation Guidelines This merchandiser is designed to operate without water in the well Adding water will cause the case to expend many BTU s heating the water and not the product Load Limits Product must be contained to the tile or well area Product must be placed in the center of the well Maintenance Information Cleaning Case Exterior Clean surfaces frequently with warm water and mild detergent DO NOT use strong alkali solutions steel wool or abrasive cleanser Air Plenum Removal Remove deli pans Pull air plenum up and out Bottom Shelf Removal To remove bottom deck use thumb holes to raise front and lift out towards you Evaporator Coil Remove deli pans and bottom deck to access evapo rator coil as shown Clean as needed Condenser Coil Clean condenser
17. modes Programming Steps for the ETC Electronic Temperature Control All thermostats are pre set and cycle checked at the factory STEP 1 Press the set key once to access the Fahrenheit Celsius mode The display will display either F degrees Fahrenheit or C for degrees Celsius Press the up arrow or the down arrow so the displa indicates F STEP 2 Press the set key again to gain access to the Set point The LCD will display the current Set point and the 1 will be blinking Press the up arrow to increase or the down arrow to decrease the tem perature setting STEP 3 Press the set key again to gain access to the differential The LCD will display the current dif ferential and the DIF 1 will be blinking This should be set at 2 F STEP 4 Press the set key again to gain access to the cooling or heating mode The LCD will display the current mode Press either the up arrow or the down arrow to set the display in the C1 cooling mode STEP 5 Press the set key once more and the pro gramming is complete Set the lock to keep the set point STEP DISPLAY INDICATION DESCRIPTION 1 ForC Fahrenheit or Celsius Scale 2 S1 blinking Set point Temperature 3 DIF blinking Differential Temperature 4 C1 H1 Cooling or Heating Mode Electrical Information Additional Loads for Self Contained Units 404A 134A DONA NA NA NANA 1 5 1201 60 4227 2919 056 50 p14 120160 NA 3925 056
18. s the defrost solenoid and de energizes the liquid line solenoid When the temperature in the case reaches 40 the defrost terminator thermostat de energizes the hot gas solenoid The system pumps down and the pressure switch cuts power to the compressor The unit stays in off cycle defrost until the defrost timer re energizes the liquid solenoid NOTE The evaporator fan runs continuously On the Off Cycle defrost systems the timer cuts the power to the liquid solenoid causing the compressor to pump down to the cut out point on the pressure switch The unit stays in off cycle defrost until the defrost timer re energizes the liquid solenoid NOTE The evaporator fan runs continuously Typical Component Settings Thermostat cut out 26 28 3 differential CRO valve 404A 15 134A N A TXV 10 Superheat Pressure switch 404A Low 20 Ib 55 Ib High 350 Ib 134A Low 7 Ib 25 Ib High 225 Ib Refrigeration Loads Model BTU Evap Off Cycle Hot Gas CW 300 Temp Defrost Defrost FIO 20 4hr 10 2hr Electronic Thermostat The electronic thermostat is located in the rear storage of the case or behind the front toe kick if it is up against a wall The ther mostat is equipped with a liquid crystal display providing a con stant readout of the sensed tem perature NOTE The LCD display will be 1 blank during defrost A touch eee that allows the users to select the set point temperature differential and the heating cooling
19. ying and the storage of perishable food product It is engineered for air conditioned stores with a maxi mum ambient of 75 F and 50 relative humidity When selecting the location for placement of this case avoid the following conditions Excessive air movement e Doors e Air conditioned vents e Other air sources Excessive heat e Windows Sun Flood lamps 8 feet or less from the product Other heat sources Crate Removal Move case as close as possible to its location Remove all crating and shipping braces above the shipping pallet Loosen the plastic dust cover from the pallet but leave cover over the case to protect it while removing the case from the pallet NOTE Location of horizontal supports underneath of unit before removing from pallet damage to the fin ished metal will occur if correct lift points are not iden tified prior to removal Case Exterior Loading These cases are not designed for excessive external weight DO NOT WALK ON THE TOP OF THE CASES Walking on top of cases could cause per sonal injury and damage to the case Leveling To ensure proper operation of the refrigeration system and drainage of the condensate the case MUST BE LEVEL Use a carpenter level to level front to back and side to side Shim as necessary Compressor Self Contained cases may be equipped with a ship ping block under the compressor This block must be removed upon installation FAILURE TO REMOVE THE BLOCK WIL

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