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Spicer Drive Steer Axles Service Manual

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1. 33 Fastener Torques cccccececeeecerenensnenserenerensnsnsnss 39 Drive Steer Axle Wheel End Introduction This manual includes instructions for the following Spicer Drive Axles e EDS16S e EDS18S e EDS21S e EDS23S Description and Operation The front axle is a driving full floating axle Garden type universal joints enclosed in a hollow ball at the end of the axle housing provide driving power and maintain steering control The jointed end of the axle shaft passes through a skein a hollow spindle with mounted wheel bearings The skein attaches to a ball socket a one piece housing surrounding the axle ball The axle housing is one piece A ball and socket assembly and wheel end equipment are attached to each end of the housing For service information on differentials refer to separate service manuals listed on the back cover of this manual Steer Axle Identification The complete axle is identified by the specification number stamped on a metal tag attached to the rear right hand side of the axle housing This number identifies all component parts of the axle as built by Spicer including special OEM requirements such as yoke or flange EDS 18S ge Axle Gearing Types S Single Reduction Single Reduction with Controlled Traction Differential T dual Range P double Reduction Axle Capacity X 1000 18 000 Ibs Drive Steer Spicer This information applies only to the axle hou
2. Approved Lubricants Synthetic Based Synthetic based gear lubricants exhibit superior thermal and oxidation stability and degrade at a lower rate when compared to petroleum based lubricants The performance characteristics of these lubricants include extended change intervals improved fuel economy better extreme temperature operation reduced wear and cleaner compo nent appearance Spicer gear lubricants are premium quality synthetic lubes which fully meet or exceed the require ments of MIL L 2105D These products available in both 75W 90 and 80W 140 provide superior performance in comparison to others qualified under the MILSPEG as demonstrated by exten sive laboratory and field testing Lube Sampling and Condition Monitoring For information contact your local Spicer representation listed on the back cover of this manual Makeup Lube Maximum amount of non synthetic makeup lube is 10 Drive Steer Axle Wheel End Viscosity Ambient Temperature Recommendations The following chart lists the various SAE Grades covered by MIL2105D and the associated ambient temperature range for each Those When changing lubricant Spicer recommends e Changing the oil filter SAE Grades shown with an asterisk are available in the Spicer e Cleaning family of synthetic gear lubricants magnetic filler plug screen Grade Ambient Temperature Range _ dn plug 75W 40 F to 15 F 40 C to 26 C breather 75W 8
3. Notice fic t50zoarrwoanven ea deen eae 2 INtrOUU CON 225 so cess cesdccis tan i eni eaa ARE neerde teekenen 4 Steer Axle Identitication eenen 4 Wheel End Identification cece ee ceeeeee sence eeeeees 5 LUDMICAMON e223 occcaSeesiedes cei aeesiid aise E ARAN aes 5 Cleaning Inspection Repair and Replacement 7 General Inspection nnen aaan 8 Wheel Alignment and Wheel End Inspection 9 Wheel End Removal nanne enen ennen 11 Hub and Drum Assemblies 16K 18K and 21K Hub and Drum Explode 005 12 16K 18K and 21K Hub and Drum Parts List 12 23K Hub and Drum Explode 0 ccceceeeeeeeeeeeeeeeee 13 23K Hub and Drum Parts List cc ceceeeeeeeeeeeeeeee 13 Hub and Drum Removal nnen 14 Hub and Drum Reassembly nannan 16 Model EDS16S EDS18S EDS21S Axle End Kit 21K Explode 16K and 18K Similar 18 Axle End Kit 21K Parts List 16K and 18K Similar 19 Front Axle Disassembly nanne 20 INSPOCUON 5 sens reren ETETE ET E TE 21 Front Axle Assembly eea eee anenenene 22 Model EDS23S Axle End 23K Kit Explode cccceeeeeeeeeeeeeeeeeeeees 26 Axle End Kit 23K Parts List cece cece ee eeee eee ee ee 27 Drive Steer Axle Wheel End Disassembly 28 Inspection and Repair oenen ennen 32 Drive Steer Axle Wheel End Assembly
4. Steer Axle Wheel End Cleaning Inspection Repair and Replacement As the wheel end is disassembled set all parts aside for thorough cleaning and inspection Careful inspection will help determine whether parts should be reused In many cases the causes of premature wear or failure will also be revealed Cleaning Assembles may be steam cleaned while mounted to the housing as long as all openings are tightly plugged Once removed do not steam clean any components Steam cleaning at this time could allow water to be trapped in passages leading to rust lubricant contamination and premature component wear The only proper way to clean the assembly is to disassemble it completely Other methods will not be effective except as preparatory steps in the process Wash steel parts with ground or polished surtaces in solvent There are many suitable commercial solvents available Kerosene and diesel fuel are acceptable WARNING GASOLINE IS NOT AN ACCEPTABLE A SOLVENT BECAUSE OF ITS EXTREME COMBUSTIBILITY IT IS UNSAFE IN THE WORK SHOP ENVIRONMENT Wash castings or other rough parts in solvent or clean in hot solution tanks using mild alkali solutions If a hot solution tank is used make sure parts are heated thoroughly before rinsing Rinse thoroughly to remove all traces of the cleaning solution Dry parts immediately with clean rags Lightly oil parts if they are to be reused immediately Otherwise coat with oil and wrap in corrosion res
5. lip facing inwards Coat lip of seal 51 with grease Install hub 55 and drum 47 onto skein 39 Install outer bearing 53 onto skein 39 and push into hub 55 Screw bearing nut 57 on skein 39 finger tight Caution Torque nut 57 just enough to eliminate end play in hub Overtightening will cause excessive drag and parts damage Eliminate end play by rotating hub 55 while tightening nut 57 with wrench 16K 18K and 21K Drive Steer Axle Wheel End 27 Back off nut to align slot in nut with nearest groove in skein 39 If nut 57 tightens halfway between slots in skein 39 remove and turn it over to obtain proper alignment 28 Use wrench to install e Lock plate 61 into slot in nut 57 e Lockwasher 62 e Bolt 56 and tighten bolt securely 29 Pack groove of hubcap 58 with grease and coat mating surface of cap with Loctite 30 Install hubcap on hub 55 with ten bolts 60 31 Torque bolts 60 to 187 Ib ft 253 Nem 32 Install two bolts 59 in hubcap 58 Torque bolts 59 to 55 Ib ft 75 Nem 33 Adjust toe in if ball sockets or trunnion bearings were removed or if original adjustments were changed This truck requires 0 1 8 toe in See Toe in Adjustment on page 11 34 Adjust steering stops if ball sockets or trunnion bearings were removed or if original adjustments were changed Adjust stop bolt to 27 Measure at steering arm See Figure 6 To adjust e T
6. 0 40 F to 80 F 40 C to 27 C 75W 90 40 F to 100 F 40 C to 38 C 75W 140 40 F and above 40 C and above 80W 90 15 F to 100 F 26 C to 38 C 80W 140 15 F and above 26 C and above 85W 140 10 F and above 12 C and above The lowest ambient temperatures covered by this chart are 40 F and 40 C Lubrication recommendations for those applications which consistently operate below this temperature range are available from Dana Corporation Axle amp Brake Division Lube Change Intervals Lubrication Change Intervals General The initial lubricant change improves axle component life and durability by removing break in contaminants from the system These contaminants are primarily metal from the initial break in wear of rotating compo nents and silicon from the sand used in manufacture of cast components For either a new or rebuilt drive axle the lubricant should be changed within the first 3000 to 5000 miles of operation Refer to the following chart for subsequent lubricant changes Lube changes may vary from those recommended in this chart based on the application and operating environment Lubrication Change Intervals Severe Service Severe service applications are those which require the axle to be consistently operated near maximum GCW or GVW ratings dusty or wet environments or consistent operation grades greater than 8 For these applications refer to the ON OFF HIGHW
7. 22 by removing cage ring halves 21 Remove pin if damaged Tip If replacing ball socket or related parts continue with Ball and Socket Removal procedure page 21 If not clean all parts then go to Inspection procedure page 21 CAGE RINGS Figure 3 Separating Cage Rings 16K 18K and 21K Drive Steer Axle Wheel End Ball and Socket Removal Inspection To remove ball and socket Tip 1 2 11 12 13 14 Tip keep separate 15 Disconnect tie rod 18 from ball socket 16 by removing Remove steering stop screw 30 and nut 29 Remove bolts 32 and lockwashers 31 Carefully pry out seal retainers 6 and oil seal 7 Remove top cover 4 and bottom cover 26 by removing Axle Shaft and Cage Ring Mark all ball socket parts before removal To check clearance between axle shafts and cage ring Mark location of clevis and remove from slack aduster 40 ie Measar ane shaft trunnions See Figure 4 Remove brake chamber bracket 42 from ball socket 16 Leave air line connected to chamber 37 Hang chamber and bracket out of the way Do not hang by air line 3 If the difference between these two measurements exceeds 050 replace parts Bushing If axle ball 2 was replaced inspect the bushing 33 as follows 2 Assemble cage ring halves and measure bore See Figur 4 Remove slack adjuster 40 and camshaft e Gotter pin i 1 Measure machined surface of in
8. AY portion of Changing Lube Draining Tip Drain when the lube is at normal operating temperature Lube will run freely and reduce drainage time To drain 1 Unscrew the magnetic drain plug on the underside of the axle housing 2 Drain lube into a suitable container 3 Inspect drain plug for large quantities of metal particles After initial oil change metal particles indicate damage or extreme wear in the axle and warrant inspection of the entire unit 4 Clean and replace drain plug Filling To add lube remove the filler hole plug from the center of the axle housing cover Fill the axle with approved lubricant until level with bottom of hole Tip Lube fill capacities may vary Always use the filler hole as the final reference Lube should be level with the bottom of the hole Axles installed at angles exceeding 10 or operated regularly in areas of continuous and lengthy grades may require standpipes to allow proper fill levels For specific recommendations contact you local Spicer represen tative listed on the back cover of this manual Guidelines Lube Change Intervals for Drive Axles Maximum Change Maximum Change On Off Highway Severe Interval Interval Service Miles Maximum Change Lubricant Type Interval Petroleum Based Synthetic Based 100 000 Yearly 40 000 Yearly 200 000 3 Years 80 000 Yearly Spicer Synthetic 290 000 3 Years 100 000 Yearly Drive
9. Drive Steer Axle Wheel End Front Axle Assembly Bushing Caution All bearings and oil seals must be lubricated during assembly Use grease to coat thoroughly If bushing 33 was removed install as follows 1 Place bushing with beveled end facing into axle ball 2 Firmly seat bushing using a press 3 Ream bushing as required to provide a 0 003 to 0 005 clearance with axle shaft Ball and Socket Installation 1 Install e Oil seal 1 with lip facing up away from axle ball 2 e Oil seal retainers 6 e Oil seal 7 over axle housing end 2 Goat mating surfaces of the axle housing and ball socket 16 with sealant 22 3 Tip Attach axle ball 2 to axle housing in a vertical position secure with large and small bolts and large and small lockwashers e Torque small bolts to 187 Ib ft 253 N m e Torque large bolts to 400 Ib ft 542eN m Tip ball socket 16 and install over ball 2 Install top and bottom trunnions 5 Use a spreading fixture to hold in place Install bearing cones 15 and 28 and seat firmly on trunnions 5 Install bearing cups 15 and 28 and seat firmly on cone Install bottom cover 26 with same shim pack 27 that was removed unless ball socket 16 axle ball 2 or any trunnion bearings were replaced If any of these parts were replaced install a new shim pack of 045 Shims are used to preload the trunnion bearings and to center the axle so
10. Figure 18 5 Install top and bottom axle ball trunnions 5 Insert and spread the trunnion spreading fixture against the head of the trunnions See Figure 19 Install trunnion bearing end plate 4 and capscrews 3 6 Torque capscrews 3 to 40 Ib ft 54 Nem wet TRUNNION SO KA BALL 5 SOCKET Z A EY AN DX Q LA SIDE SPREADING 8 8 gt FIXTURE Figure 19 Installing Axle Ball Trunnions CAPSCREW TIGHTEN PLATE BALL SOCKET Figure 20 Installing Trunnion Bearing End Plates 33 23K Drive Steer Axle Wheel End 7 Install the steering arm 9 Use dowels 12 on mounting 16 Check the axle socket bearing preload Approximately studs 8 38 42 Ib ft 52 57 Nem is required to keep the socket 8 Install tie rod arm 26 moving after it is started See Figure 22 9 Install top and bottom bearing shims 27 17 Apply lubricant in the trough on the back side of the socket between the socket and axle ball Tip If either the ball socket axle ball or any trunnion have been Sa i i replaced begin with a trial shim pack of 045 inch 18 Remove grease fitting from the lower tie rod arm Reinstall pipe plug 22 10 Install tie rod arm 26 on bottom of ball socket 16 with 19 Coat mating surfaces of axle ball seal and ball socket with lock washers 24 and nuts 23 Tighten nuts 23 enough RTV or equivalent Assemble axle ball seal to ball socket to give a light amount of drag to the movement
11. Spicer Drive Steer Axles SPICER Service Manual Spicer Drive Steer Axles AXSM 0051 September 2007 The description and specifications contained in this service publication are current at the time of printing Dana Corporation reserves the right to discontinue or modify its models and or procedures and to change specifications at any time without notice Any reference to brand name in this publication is made as an example of the types of tools and materials recommended for use and should not be considered an endorsement Equivalents may be used IMPORTANT NOTICE This symbol is used throughout this manual to call attention to procedures where carelessness or failure to follow specific instructions may result in personal injury and or component damage Departure from the instructions choice of tools materials and recommended parts mentioned in this publication may jeopardize the personal safety of the service technician or vehicle operator WARNINGS FAILURE TO FOLLOW INDICATED PROCEDURES CREATES A HIGH RISK OF PERSONAL INJURY TO THE SERVICING TECHNICIAN Caution Failure to follow indicated procedures may cause component damage or malfunction Note Additional service information not covered in the service procedures Tip Helpful removal and installation procedures to aid in the service of this unit Always use genuine Spicer replacement parts Drive Steer Axle Wheel End Contents Important
12. cket No shims are used under upper trunnion cover or steering arm 16K 18K and 21K Drive Steer Axle Wheel End 9 10 Install bottom cover 26 and top shims 27 with e Lockwashers 25 e Bolts 23 Install upper cover or if working on left side steering arm with e Stud 8 e Dowel 12 e Lockwashers 11 e Nuts 10 Note Make sure steering arm is installed with finished surface toward bearing 11 12 13 14 Torque lower cover bolts to 187 Ib ft 253 Nem Remove pipe plug 24 from lower cover and temporarily install a grease fitting Tighten upper cover bolts to give ball socket a Slight amount of drag Lubricate both trunnion bearings through upper and lower fittings with grease gun Grease until it can be seen inside ball socket coming through bearing cones Remove spreading fixture Torque upper cover bolts or steering arm nuts to 320 Ib ft 434 Nem Use a spring scale to check bearing preload To maintain ball socket movement requires a pull of about 38 42 Ib ft 52 57 Nem Ball socket must never contact or rub on axle ball at any position 15 16 17 18 19 20 21 22 23 Change shim pack 27 to correct bearing preload or to center axle socket Fill trough between back of ball socket and ball with grease Remove lower grease fitting and install pipe plug 24 Push retainers 6 and seal 7 into ball socket Tap retainer into place Coat capscr
13. d 21 and cage ring A halves 20 before disassembling The axle shaft yoke trunnion must be reassembled into the same cage ring holes to ensure proper operation 17 Mark the cage ring 20 and shafts with a series of punch marks to assure proper assembly sequence See Figure13 18 Separate the ball shaft 21 from the axle shaft 19 using an allen wrench to remove the capscrews that hold the cage ring 20 together See Figure 14 Figure 14 Separating Cage Rings 19 Remove e Axle ball stud nuts e Capscrews e Axle ball from axle housing 20 Replace axle shaft oil seal in back end of ball Figure 15 Axle Ball Shaft Seal 31 23K Drive Steer Axle Wheel End Inspection and Repair Caution Replace damaged steering arms knuckles or A other steering components Do not attempt to straighten damaged parts Replace all damaged or worn parts Do not weld or braze any of the components in the steering or axle end assembly Inspection 1 Inspect the axle ball outside surface for excessively deep grooves scratches or damage 2 Check the clearance between the axle ball bushing and the axle shaft If the clearance is more than 015 replace worn parts When replacing the ball bushing press new bushing in so that the open end of the grease slot faces towards the outside of the axle ball Ream bushing to provide 003 005 clearance for the axle shaft 3 Check the clearance between axle shaft trun
14. d observe the amount of lateral or side runout If the wheel runout exceeds 1 8 replace the wheel or install the wheel on the rear Front Wheel Bearings Replace front wheel bearings when excessively worn or damaged Check the bearing cups for proper installation before removing them for replacement If a cup is improperly seated in the hub inspect the hub for burrs rough spots or other irregular surfaces that would prevent seating the cup properly Tip Bearing damage is offen caused by lack of lubrication or improper adjustment When installing bearing cups or cones and rollers use the specified lubricant and adjust the bearings Wobble or shimmy caused by a damaged wheel will eventually damage the wheel bearings Wheels Routine check of e Wheel stud nuts e Wheel and hub e Wheel rim Wheel Stud Nuts Wheel stud nuts should be inspected and tightened twice in the first 500 miles and again after 1 000 miles to avoid accidental loosening of the wheels Loose wheel stud nuts can cause shimmy vibration and elongated stud holes in the wheels Wheel and Hub Keep the wheels and hubs clean Stones or lumps of mud wedged between the wheel and drum will unbalance a wheel and tire Check for damage that would affect the runout of the wheels Wheel Rim Inspect the wheel rims for dents that could permit air to leak from the tires Tires 1 Check tires frequently to be sure that the air pressures agree with those specifi
15. e and retractor springs to remove both brake shoes Refer to Hub amp Drum Removal page 15 2 Loosen collet nut 37 on brake air chamber 36 and unscrew entire assembly from brake anchor 38 3 Remove e Nuts e Lockwashers e Two capscrews e Brake shoe return spring bracket BRAKE RETRACTOR SHOES SPRING Figure 2 Removing Brake Shoes Figure 3 Removing Skein Nuts 28 4 Pull brake anchor assembly 38 away from the ball socket 16 and remove 5 Use a soft hammer to loosen the axle skein 33 from ball socket 16 Caution Use care when tapping on the skein 33 to not strike threads 6 Place a pan under ball socket 16 to catch grease Remove skein 33 by pulling it away from the ball socket 16 BRAKE ANCHOR ASSEMBLY BALL SOCKET Figure 4 Brake Removal STRIKE WITH HAMMER Figure 5 Loosening Skein 23K Drive Steer Axle Wheel End 7 Position ball socket 16 straight ahead 9 Remove the ball seal capscrews and carefully pry out the seal 7 See Figure 8 8 Pull on the ball shaft to remove the axle shaft 20 and 22 and cage ring assembly 21 10 Remove Tip Mark the ball sockets and parts as you remove them Keep e Tie rod arm 17 from boffom of ball socket 16 them separated so you can return them to their original positions e Steering arm 9 or booster arm from top of ball socket 16 e Dowels 12 SEAL PLATE AND SEAL Figure 6 Removi
16. e same distance apart or the front should be 1 8 closer than the rear Change adjustment by turning tie rod to change its length Adjustment can be checked as follows See Figures 3 and 4 1 Scribe a line at center of each tire tread completely around the tire by rotating wheel while holding chalk against tire tread Line must begin and end at the same point See Figure 3 2 Measure the line on the axle centerline at front of the tires See Figure 4 3 Repeat measurement at rear of tires 4 Compare measurements Front measurement A should be the same or 1 8 shorter than rear measurement B 5 Adjust tie rod as required MARK CENTER OF EACH TIRE Figure 3 Scribe Tires 10 Toe In Adjustment with Tires Off 1 With tires off place two straight edges approximately 50 long against wheel mounting surfaces 2 Measure between or over the straight edges The dimensions at the front side of the axle should be equal to or 1 8 less than the dimensions measured at the rear side of the axle 3 Adjust as necessary VERTICAL VERTICAL LINE LINE TIRE TIRE C L TOE IN B MINUS A G L Figure 4 Measure Toe in Drive Steer Axle Wheel End Wheel End Removal Tip This procedure is used only when servicing the carrier assembly Both left hand and right hand wheel ends are removed the same way except where otherwise specified Face the differential carrier side of the axle to di
17. e same high quality as the original components and include the latest engineering improve ments Parts kits have only one part number which makes ordering stocking and servicing easier They are not only convenient but give the advantage of having every part needed for a good repair job Drive Steer Axle Wheel End General Inspection Wheel Alignment Proper wheel alignment promotes longer tire wear provides ease of handling and minimizes strain on front suspension and axle components A 1 Check the air pressure in all the tires Make sure that the pressures agree with those specified for the tires and vehicle model being checked Caution Do not check and adjust front wheel alignment without first making the following inspection for front end improper adjustment damage or wear 2 Raise the front of the vehicle off the floor Grasp each front tire at the front and rear and push the wheel inward and outward Adjust the wheel bearings if free play occurs between the brake drum and the brake backing plate 3 Check brakes for dragging 4 Check all steering linkage for wear or improper adjustment Replace worn parts 5 Check the steering gear mounting bolts and tighten to specification if required 6 Check the front spring clips U bolts and the spring tie bolt Tighten if required 7 Spin each front wheel with a wheel spinner Check and balance each wheel as required 8 Rotate each front wheel slowly an
18. e stop screw facing towards the axle ball 2 21 Set the steering stop screw so that the ball socket cannot be turned to an angle greater than 25 with respect to the ball flange Tip Turn the ball socket 16 toward the front Use a square and machinist s protractor as shown in Figure 24 to adjust the turn angle to 25 Turn the stop screw 29 out until it hits the neck of the ball 2 and lock in place with lock nut 28 22 Install the last two capscrews and washer in axle ball 2 Torque all nuts and capscrews in axle ball to 320 Ib ft 434 Nem wet STOP SCREW SQUARE MACHINIST S PROTRACTOR Figure 24 Measuring Turn Angle 23 24 25 26 Place a thin layer of lubricant on the axle shaft trunnions and also in the mating bores of the cage ring 20 Use marks made during disassembly to slip the correct half of the cage ring over the axle shafts Insert and start the capscrews securing the cage ring halves together See Figure 26 Position and check the axle shafts to make sure that they move freely to at least 30 on both sides of center during a full 360 revolution Torque the cage ring capscrews to 95 Ib ft 129 Nem Lock the capscrews with a punch mark across the threaded end of the capscrew which extends through the cage ring See Figure 27 Turn the ball socket straight ahead CAGE RINGS Figure 26 Assembling Cage Ring Halves Figure 25 Axle Ball Figure 27 Chec
19. ed for the tires and vehicle model 2 Inspect the tire treads and remove all stones nails glass or other objects that may be wedged in the tread Check for holes or cuts that may permit air leakage from the tire Make the necessary repairs 3 Inspect the tire side walls for cuts bruises and other damage If internal damage is suspected demount the tire from the wheel for further inspection and repair 4 Check the valve for air leaks Replace the valve if necessary Replace any missing valve caps Drive Steer Axle Wheel End Wheel Alignment and Wheel End Inspection Tie Rod and Tie Rod Ends Tie rods consist of e Tie rod e Two rod end assemblies The ends are threaded to the rod and locked with clamp bolts Right and leff hand threads provide for toe in adjustment Ball stud tension in the tie rod ends self adjusts Periodically inspect to see that the ball studs sit tight in the steering knuckle arms Fittings allow lubrication of some tie rod ends Where no fittings are used the tie rods have been lubricated at assembly and do not require further lubrication Wheel End Alignment Factors To check wheel alignment or when installing new axle parts check the following on both wheels 1 Camber Angle 2 Caster 3 Toe in Camber Angle Unequal camber in the front wheels causes the truck to lead to the right or leff The truck will lead to the side which has the most positive camber Normal camber angle is 1 2 deg
20. ew 32 with Loctite and install with lockwashers 31 Torque to 12 Ib ft 16 Nem Install steering stop screw 30 with nut 29 Do not adjust at this point Turn ball socket against stop Coat inside with grease Turn socket the other way and coat with grease Connect tie rod end to ball socket Install washer and nut Torque nut to 110 125 Ib ft 136 169 Nem Install new cotter pin Connect ball joint to steering arm 9 Torque nut to 110 125 Ibs ft 136 169 Nem Install new cotter pin if working on left side 23 16K 18K and 21K Drive Steer Axle Wheel End Axle Shaft Hub Bearing and Seal Installation 11 1 Install appropriate cage ring half 21 over axle shaft 20 and 22 2 Lightly coat cage ring bores and axle shaft trunnions with grease 12 3 Align cage rings and shafts using punch marks made during disassembly 13 4 Install and tighten eight bolts into cage rings Axle shafts must move freely at least 30 on both sides of cage ring 5 Torque bolts to 90 Ib ft 122 Nem 6 Turning ball socket straight ahead grease axle shaft bushing in axle ball 14 7 Pack inner walls of axle ball with 3 4 of grease but leave axle shaft hole clear 8 Remove all nicks or burrs from axle splines A 9 Install axle shaft 20 into ball socket 16 A 10 Completely cover cage rings 21 with excess grease Caution Nicks or burrs will damage axle housing oil 15 seal if n
21. fferentiate between left hand and right hand JACK TO SUPPORT AND REMOVE DIFFERENTIAL CARRIER ASSEMBLY To remove wheel end WARNING DO NOT LIE UNDER CARRIER AFTER FASTENERS ARE REMOVED USE TRANSMISSION 1 Drain axle lube 2 Separate wheel end assembly from axle housing by removing capscrews and nuts fastening socket ball to the housing 3 Disconnect air brake lines and steering connections as required to permit moving the wheel end assembly outwards until the axle shaft disengages from the differential side gear Disengage axle shaft on both sides of axle 1 SUPPORT THE WHEEL END 4 PULL WHEEL END ASSEMBLY OUTWARD UNTIL SPLINES DISENGAGE SIDE GEAR 2 DISCONNECT AIR LINES AND STEERING 3 REMOVE CONNECTIONS CAPSCREWS AND NUTS Figure 5 Remove Wheel End Assembly from housing 11 Hub and Drum Assemblies Hub and Drum Assemblies 39 47 0 0 mS ae 48 0 Pe bg OG on f 63 Figure 116K 18K and 21K Hub and Drum Assembly 16K 18K and 21K Hub and Drum Assembly Parts List ITEM NO DESCRIPTION ITEM NO DESCRIPTION 39 Skein Front Axle 56 Capscrews Bearing Nut 47 Drum Brake 57 Nut Wheel Assembly 48 Stud Mounting 58 Gap Assy 51 Seal Hub Oil 59 Capscrew 52 Spacer Oil Seal 60 Capscrew 53 Cone Hub Bearing 61 Lock Bearing Nut 54 Cup Hub Bearing 62 Lockwasher 55 Hub Front Hub and Drum Assemblies 33 Os a 43 44 Figure 2 23K Hub and D
22. following procedures will work for either side To repair front axle 1 Drain axle lubricant 2 Remove Refer to Hub amp Drum Removal page 15 e Tire e Wheel e Brake drum e Camshaft e Brake shoes 3 Remove ten bolts 60 and two bolts 59 from cap 58 4 Attach a slide hammer to cap 58 where two bolts 59 were removed 5 Remove cap 58 from hub 55 with slide hammer 6 Remove the following from bearing nut 57 e Bolt 56 e Lockwasher 62 e Bearing nut lock 61 PUNCH MARKS Figure 2 Match Marking Axle Shaft 20 7 Remove bearing nut 57 from skein 39 using wheel bearing wrench 8 Remove outer bearing cone 53 from hub 55 If reusing bearing cone keep in matched sets and tag for proper reassembly 9 Remove hub 55 from skein 39 10 Using drift drive seal 51 and spacer 52 from hub 55 11 Remove inner bearing cone 53 from hub 55 12 If bearing cups 54 are worn or damaged use a drift to drive both bearing cups from hub 55 13 Mark spider and ball socket for proper reassembly Remove ten bolts 49 and washers 50 from skein Remove skein 39 and spider 35 from ball socket 16 14 Turn ball socket to straight ahead position Garefully pull axle shaft and cage ring assembly from axle 15 Mark cage ring halves and both axle shafts using a punch See Figure 2 16 Remove eight bolts using an allen head wrench See Figure 3 17 Separate shafts 20 and
23. istant paper Store parts in a clean dry place Inspection Inspect steel parts for notches visible steps or grooves created by wear Look for pitting or cracking along gear contact lines Scuffing deformation or discoloration are signs of excessive heat in the axle usually related to low lubricant levels or improper lubrication practices Before reusing a gear set inspect teeth for signs of excessive wear Check tooth contact pattern for evidence of incorrect adjustment Inspect fasteners for rounded heads bends cracks or damaged threads Examine the axle housing for cracks or leaks Also look for loose studs or cross threaded holes Inspect machined surfaces for nicks and burrs Repair and Replacement It is also important to replace other parts which display signs of heavy wear even though not cracked or broken A significant portion of such a part s useful life has been expended and the damage caused should the part fail is far in excess of its cost A Steel Parts Gear sets input and output shafts differential parts and bearings are not repairable Worn or damaged parts should be discarded without hesitation Also discard mating parts in some cases Gear sets for example must be replaced in sets Important To achieve maximum value from an axle rebuild replace lower cost parts such as thrust washers seals etc These items protect the axle from premature wear or loss of lubricants Replacing these parts wil
24. king Cage Ring and Axle Shafts for Free Movement 35 23K Drive Steer Axle Wheel End 27 Grease the axle shaft bushing 32 in the axle ball 2 and 32 Coat all mating surfaces of skein 33 and ball socket 16 pack the inner walls of the axle ball 2 with about 3 4 33 Install skein 33 onto ball socket 16 See Figure 29 thick layer of specified grease 34 Install A Caution Leave the axle shaft hole clear e Brake anchor assembly on ball socket studs 28 Polish the end of the splines of the axle shaft 19 to Washers and nuts on ball socket studs eliminate all nicks and burrs e Two capscrews in holes next to brake actuator f e Return sprin ket an Caution Failure to remove nicks and burrs will result in etun spring bracket and Manen damage to the axle housing oil seal 1 during axle shaft 35 Torque all nuts and capscrews to 180 Ib ft 244 Nem wet installation Use RTV on studs instead of oil See Figure 30 29 Grease all polished surfaces of the axle shaft 19 36 Install brake shoes and brake air chamber onto brake anchor Check that brake plunger wedge assembly fits all the way into 30 Install the axle shaft 1 9 being careful not to damage the housing when screwing in air chamber Lock chamber in axle housing oil seal 1 position with lock nut provided Check 5 75 1 12 dimension 31 Spread grease to completely cover the ring cage area 20 from lock nut to base of air chamber to ens
25. l not increase rebuild cost significantly Important LH amp RH wheel ends are different Be sure to identify parts and keep them separate Miscellaneous parts Seals and washers are routinely replaced None of these parts can be reused if damaged Fasteners using self locking nylon patches may be reused if not damaged but should be secured by a few drops of Loctite 277 on the threaded surface of the hole during installation and carefully torqued during installation Axle Housings Repairs are limited to removal of nicks or burrs on machined surfaces and the replacement of loose or broken studs A Silicone Rubber Gasket Compound For more effective sealing Spicer uses silicone rubber gasket compound to seal the majority of metal to metal mating surfaces Caution Any damage which affects the alignment or structural integrity of the housing requires housing replacement Repair by welding or straightening should not be attempted This process can affect the housing heat treatment and cause it to fail completely when under load Spicer includes gasket compound and application instructions in many repair parts kits It is recommended that this compound be used in place of conven tional gaskets The compound will provide a more effective seal against lube seepage and is easier to remove from mating surfaces when replacing parts Always use Spicer Genuine Axle Parts and Parts Kits Genuine Spicer replacement parts are th
26. ner axle shaft with a e Nut hes micrometer Shaft must measure a minimum of 2 50 e Washer 2 Measure inner diameter of bushing 33 Separate tie rod end 19 from ball socket 16 3 If the difference between the two measurements exceeds When working on the left side disconnect steering linkage 0 015 replace worn parts by removing cotter pin and nut and dislodging ball joint from steering arm 9 Carefully inspect all other parts for damage or wear bolts 23 and washers 25 To remove upper cover on left hand ball socket spread and remove dowels on the steering arm by inserting a screwdriver in the split and lifting upwards Record number and thickness of shims 27 used under bottom covers 26 Remove bolts 3 and end plates 4 from top and bottom Use a drift to drive out trunnions 5 Keeping both bearing cones 15 and 28 seated in their cups carefully drive ball socket 16 down This forces upper bearing cup out of its bore Force bearing cup up at least 1 8 Drive ball socket up to force bottom cup out at least 1 8 Tip ball socket 16 away and remove it from axle ball 2 while holding upper bearing cone in its cup Remove bearing cones 15 and 28 Drive out bearing cups If bearings will be reused label as top or bottom and Remove e Bolts e Lockwashers e Axle ball 2 from axle housing Figure 4 Check Axle Trunnion Wear e Housing oil seal 1 21 16K 18K and 21K
27. ng Skein Figure 8 Removing Seal Plate and Seal STEERING ARMS lt SHIMS BALL SOCKET Figure 7 Removing Axle Shafts and Cage Ring Figure 9 Removing Cover and Shims 29 23K Drive Steer Axle Wheel End 11 Insert a screwdriver into the slot in the dowel spread and 14 Keeping the trunnion bearing cones 15 fully seated drive lift out the dowel Take note of the quantity and thickness of the axle ball socket 16 down so the upper trunnion the shims removed from the top and bottom trunnions bearing cup 15 moves up and out of the ball socket at See Figure 14 least 1 8 above the trunnion bearing cover parting surface Tip Some of the axle models do not require shims on the Repeat for lower trunnion bearing See Figure 11 top trunnion 15 Holding the upper trunnion bearing cone upward tip the ball socket housing and maneuver the bearing cone from 12 Remove capscrews 3 and bearing retainer plate 4 from the axle ball See Figure 12 upper and lower ball trunnions 5 13 Using a suitable drift drive trunnions out of the ball socket See Figure 10 Figure 10 Driving Out Trunnions Figure 12 Removing Ball Socket PUNCH MARKS SOCKET Figure 11 Unseating Bearing Caps Figure 13 Match Marking Axle Shafts and Cage Rings 30 23K Drive Steer Axle Wheel End 16 Carefully drive the trunnion bearing cups out of the socket with an appropriate driver Caution Mark the axle shafts 19 an
28. nions and cage ring holes See Figure 16 If the clearance is greater than 050 replace worn parts 4 Inspect all ball trunnion bearing cones and cups If any bearings are found to be defective replace cup and cone as a complete set 5 Check the following for cracks e Axle housing e Axleskein e Ball sockets e Axle balls been involved in an accident Routinely use Magnaflux Caution This check is very important if the truck has or fluorescent penetration if no accident is involved Repair Repair consists of replacement of those components found defective during inspection Spicer recommends replacing the ball dirt seal and axle shaft oil seal at each overhaul 32 Figure 16 Check Axle Trunnion Wear 23K Drive Steer Axle Wheel End Drive Steer Axle Wheel End Assembly 1 Install axle ball seal 7 and seal plate 6 over axle mount ing flange See Figure 17 2 Press axle shaft oil seal 1 into axle ball 2 with seal lip facing out 3 Apply RTV sealant to axle ball 2 and install ball onto studs in axle housing and secure with nuts capscrews and washers Leave out the top two capscrews until after socket turn angle stops are set Torque all nuts and capscrews to 320 Ib ft 434 Nem wet AXLE BALL Figure 17 Installing Axle Ball Seal BALL SOCKET CAPSCREWS AXLE BALL SEAL Figure 18 Installing Axle Ball Socket 4 Tip ball socket 16 and install over axle ball 2 See
29. ock Figure 5 Removing Wheel Bearing Nut Hub and Drum Assemblies HUB BEARING CONE Figure 6 Removing Hub Bearing Cone OIL SEAL Figure 7 Removing Inner Bearing Hub and Drum Assemblies Hub and Drum Reassembly 1 If replacing wheel bearings press the outer and inner wheel bearing cups into the hub Install the cups with the race DRUM facing outwards Be sure the cups are fully seated on the shoulder of the hub bore Line the entire inner wall of the hub with grease Pack inner 7 nn wheel bearing cone Place the inner wheel bearing cone into the inner bearing HUB cup Install bearing spacer on top of bearing cone See Figure 8 Ge Position wheel bearing oil seal so that the lip faces inwards Tap the seal flush with the edge of the hub face See Figure 9 Coat the lip of the seal with grease and make sure the seal spring is in position t Caution There will be slack between the cone spacer 16 and seal This will be taken up when the wheel bearing lock nut is adjusted Do not force the seal to take up OIL SEAL the slack 5 Grease the axle skein lightly Slide hub and drum assembly Figure 9 Installing Oil Seal over the skein and brake assembly Make sure the assembly is on the skein as far as possible Pack the outer wheel bearing cone Slide outer wheel bearing cone into the outer wheel bearing cup in the hub Turn the wheel bearing nut onto the skein until it is tight against
30. of the ball with cutout toward front Secure with support washer and socket 16 The trunnion spreading fixture is still installed capscrews Torque capscrews to 25 Ib ft 34 Nem wet and will affect the drag on the socket 11 Check that the ball socket housing does not contact or rub BALL SOCKET against axle ball at any position of its travel 12 Adjust shims from top to bottom position to center axle ball within socket Use all shims to correctly preload bearings If either axle ball or socket has been replaced it may be necessary to grind material away from axle ball housing to obtain required clearance CHECKING DRAG Tip With shims placed under steering arm and tie rod arm preload the trunnion bearings and center the axle ball within ball socket housing Models use either bottom and top shims or bottom shims only 13 Remove pipe plug 22 from tie rod arm 26 and install a ease fitting a ee Figure 22 Checking Ball Socket Drag 14 Lubricate top and bottom trunnion bearings 15 until grease comes through bearing cone 15 Remove trunnion spreading fixture and tighten upper steering arm nuts 10 STEERING ARM BALL SOCKET SEAL PLATE AND SEAL AXLE HOUSING Figure 21 Installing Steering Arm and Tie Rod Arm Figure 23 Seal Plate and Seal 34 23K Drive Steer Axle Wheel End 20 Install steering stop screw 29 and lock nut 28 in front ear of the ball socket 16 with machined head of th
31. ot removed 17 Caution Be careful to not damage oil seal when installing axle into housing 18 19 BUSHING 20 Figure 5 Camshaft Bushing Installation 24 A 21 22 23 24 25 A 26 Coat the following mating surfaces with sealant e Ball socket 16 e Brake spider 35 e Skein 39 Install spider 35 and skein 39 in same position as disassembly using ten bolts 49 and plain washers 50 Torque bolts 49 to 187 Ib ft 253 Nem Install two bushings for the camshaft in ball socket 16 See Figure 5 Install seal on slack adjuster side so the spring side faces the slack adjuster Install seal on brake assembly side so it faces away from the brake assembly WARNING PROPER SEAL INSTALLATION ALLOWS GREASE TO ESCAPE DURING PRESSURE BUILD UP AND PREVENTS GREASE FROM ENTERING THE BRAKE ASSEMBLY GREASE IN THE BRAKE ASSEMBLY COULD BE A SAFETY HAZARD Install shoes and camshaft 16 Use a driver to install bearing cups 54 into hub 55 until firmly seated Fill hub 55 with grease Leave a hole large enough for skein 39 to slide in Coat seal and bearing surfaces of skein 39 with a thin film of grease Use bearing packing tool to pack bearing cones 53 with grease Install inner bearing 53 into rear of hub 55 Install spacer 52 into hub 55 with inner bevel facing outwards Install seal 51 into hub 55 using a driver Press flush with edge of hub and
32. ree Camber is nonadjustable Damage will change the angle of the axle ball assembly or axle housing CAMBER 1 2 KINGPIN INCLINATION 0 HORIZONTAL HUB C L VERTICAL a TIRE C L LINE Figure 1 Chamber Angle Caster Angle Caster angle is the degrees the top of the kingpin inclines toward the front or rear of the vehicle See Figure 2 Caster angle is viewed from the side of the vehicle The caster angle ranges from a positive to a negative angle A positive caster indicates that the top of the kingpin tilts toward the rear of the truck and imparts a trailing action to the front of the wheels Negative or reverse caster tilts toward the front of the truck and causes a leading action The correct amount of caster helps to keep the wheels in the straight ahead position When turning a curve caster acts as a lever to return the wheels to the straight ahead position Caster specifications are set in all new vehicles However variations in spring equipment type of service tire wheel size or wheel base may make a slight change in caster angle desirable to provide the best possible steering stability The caster angle must be equal at both wheels CASTER 3 wor VERTICAL LINE nn KINGPIN FRONT OF TRUCK Figure 2 Caster Angle Drive Steer Axle Wheel End Toe in Adjustment with Tires On Toe in is set at 0 to 1 8 The front and the rear of the wheels should be th
33. rts List ITEM NO DESCRIPTION ITEM NO DESCRIPTION 1 Seal Housing Oil 33 Bushing 2 Ball Axle 34 Pin Spring 3 Capscrew 35 Brake Spider amp Pin Assy 4 Plate End 36 Yoke 5 Trunnion 37 Brake Chamber 6 Retainer Seal 38 Anchor Control Arm i Seal Socket 39 Skein Front Axle 8 Stud 40 Slack Adjuster 9 Steering Arm 41 Spacer 10 Nut Hex 42 Bracket Assy Chamber Mounting 11 Lockwasher 43 Fitting 12 Dowel 44 Capscrew 13 Fitting 45 Lockwasher 14 End Tie Rod RH 46 Brake Kit 15 Bearing Top 47 Drum Brake 16 Ball Socket 48 Stud Mounting 17 Seal Oil 49 Capscrew 18 Tie Rod 50 Washer Plain 19 End Tie Rod LH 51 Seal Hub Oil 20 Shaft Inner Axle 52 Spacer Oil Seal 21 Cage Ring Assembly 53 Cone Hub Bearing 22 Shaft Outer Axle 54 Cup Hub Bearing 23 Bolt 55 Hub Front 24 Plug Pipe 56 Capscrew Bearing Nut 25 Lockwasher 57 Nut Wheel Bearing 26 Cover Bottom 58 Cap Assy 27 Shim 59 Capscrew 28 Bearing Bottom 60 Capscrew 29 Nut Hex 61 Lock Bearing Nut 30 Screw Stop 62 Lockwasher 31 Lockwasher 63 Tack 32 Capscrew 64 Plate ID 16K 18K and 21K Drive Steer Axle Wheel End Front Axle Disassembly Axle Shaft Hub Bearing and Seal Removal WARNING PARK VEHICLE ON LEVEL GROUND AND SUPPORT FRONT AXLE ON JACK STANDS TO PREVENT INJURY The right and left axle parts are similar When it is necessary to remove the axle ball and socket remove as an assembly The
34. rum Assembly 23K Hub and Drum Assembly Parts List ITEM NO DESCRIPTION ITEM NO DESCRIPTION 33 Skein Front Axle 47 Lockwasner 39 Seal Hub Oil 48 Capscrew 40 Spacer Oil Seal 49 Cap Assy 41 Cone Hub Bearing 50 Nut Wheel Bearing 42 Cup Hub Bearing 51 Capscrew Bearing Nut 43 Hub Front 52 Lockwasher 44 Drum Brake 53 Lock Bearing Nut 45 Capscrew 54 Tack 46 Capscrew 55 Plate ID 13 Hub and Drum Assemblies Hub and Drum Removal To disassemble 1 Remove attaching stud nuts and lockwashers 2 Remove the hubcap with puller screws in the holes See Figure 3 Note Capscrews in the puller holes during vehicle operation will protect the threads 3 Remove bearing nut lock lockwasher and bearing nut capscrews See Figure 4 4 Remove wheel bearing nut See Figure 5 5 Pull the outer cone away from the axle and remove the outer wheel bearing cone See Figure 6 Caution If reusing the cones keep matched sets and reinstall in original location 6 Drive out the oil seal 39 and the wheel bearing spacer 40 7 Lift out the inner wheel bearing cone See Figure 7 replacing them due to pitting scoring or other damage Caution Never remove the cups in the hubs unless Insert a driver into the hub grooves to remove cups PULLER SCREW HUBCAP Figure 3 Removing Hupcap 14 Q 4 WO Ka RS My WHEEL BEARING NUT Figure 4 Removing Bearing Nut L
35. s Axle models are included to pinpoint identification of fasteners for your particular axle e To determine bolt or cap screw grade check for designation stamped on bolt head see illustration 39 lt Dana gt SPICER Drivetrain Products Axles Driveshafts Off Highway Transmissions LONG Thermal Products Transmission Oil Coolers Engine Oil Coolers VICTOR REINZ Sealing Products Gaskets and Seals Cylinder Head Cover Modules Thermal Acoustic Protective Shielding Dana Aftermarket Group PO Box 321 Toledo Ohio 43697 0321 Warehouse Distributor 1 800 621 8084 OE Dealers 1 877 777 5360 www spicerparts com AXSM 0051 Printed in U S A Copyright Dana Limited 2012 All rights reserved Dana Limited SPICER
36. sing and should be used when servicing the housing PT NO Part number for axle housing only HSG CAP GAWR for axle housing HSG I D No Identification number for axle housing only HOUSING MADE IN Indentifies manufacturing location of axle housing PT NO C HSG CAP HSG 1 D NO HOUSING MADE IN tas O Drive Steer Axle Wheel End Wheel End Identification The tag attached to the wheel end identifies the wheel end assembly SERIAL NUMBER 000000 R H 0000000X0 000000 11757 F Lubrication To assure quiet trouble free operation over a period of years use approved gear lubricant in correct quantities The following lubrication instructions represent the most current recom mendations from the Dana Corporation Axle amp Brake Division Do not use separate oil additives and or friction modifiers in Spicer Drive Axles Approved Lubricating Approved Lubricants General Gear lubricants acceptable under military specification MILSPEC MIL L 2105D Lubricating Oils Gear Multipurpose are approved for use in Spicer Drive Axles The MIL L 2105D specification defines performance and viscosity requirements for multigrade oils It supersedes both MIL L 2105B MIL L 2105C and cold weather specification MIL L 10324A This specification applies to both petroleum based and synthetic based gear lubricants if they appear on the most current Qualified Products List QPL 2105 for MIL L 2105D
37. the outer wheel bearing cone Torque nut to about 100 Ib ft 136 Nem to seat bearings Back off to the closest slot OIL INNER SEAL BEARING TIGHTEN Figure 10 Installing Wheel Bearing Nut HUB Figure 8 Installing Inner Bearing Hub and Drum Assemblies Measure the hub 43 rotating drag by pulling at the wheel studs Proper drag is 4 10 pounds to keep not start the hub turning Adjust wheel bearing nut 50 as required to set proper drag Install the bearing lock into the slot in the lock nut that lines up with a slot in the axle skein 33 Install capscrew and lockwasher to secure bearing lock in place Torque capscrew to 25 Ib ft 34 Nem wet Pack the groove inside the hubcap with a layer of grease about 1 2 thick Use a soft hammer to drive the hubcap onto the studs Install lockwashers and nuts on the hub assembly Torque nuts to 130 Ib ft 176 Nem wet Install capscrews in hubcap puller screw holes to protect threads Connect air brake line at air chamber 36 Adjust brake shoes Connect steering drag link and tie rod Install coffer pins in drag link Figure 11 Measuring Hub Rotating Drag CAP ASSEMBLY BEARING LOCK LOCATION Figure 13 Installing Hupcap 16K 18K and 21K Drive Steer AxleWheel End Model EDS16S EDS18S EDS21S Figure 1 Axle End Kit 21K 16K and 18K similar 16K 18K and 21 K Drive Steer Axle Wheel End Axle End Kit 16K 21K Pa
38. ure that the plunger assembly makes proper contact See Figure 31 CAPSCREW BRAKE BRAKE ANCHOR Gee a ed ASSEMBLY WASHER AND NUT Figure 28 Installing the Axle Shaft Figure 30 Installing the Brake Anchor Figure 29 Installing the Skein Figure 31 Checking the Brake Chamber Dimension 36 23K Drive Steer Axle Wheel End Notes 37 23K Drive Steer Axle Wheel End Notes Fastener Torques Item No Fastener Hub and Drum Assemblies 56 Bearing Nut Cap Screw 16K 18K and 21K 136 51 Bearing Nut Cap Screw 23K 136 60 Cap Screw 16K 18K and 21K 34 46 Cap Screw 23K 34 Model EDS16S EDS18S EDS21S Small Bolts 253 Large Bolts 542 Lower Cover Bolts 253 Steering Arm Nuts 320 434 Cap Screw 12 16 Nut 110 125 136 169 Nut 110 125 136 169 Cage Ring Bolts 90 125 49 Cap Screw 187 253 60 Cap Screw 187 253 59 Cap Screw 55 75 Model EDS23S Nuts Capscrews 320 434 Cap Screw 40 54 Cap Screw 25 34 Nuts 320 434 Cage Ring Bolts 95 129 Nuts Cap Screws 244 Correct tightening torque values are extremely important to assure long Spicer Axle life and dependable performance Under tightening of attaching parts is just as harmful as over tightening Bolt and Cap Screw Class Indentification e Exact compliance with recommended torque values will assure the best results e The data includes fastener size class and torque tightening value
39. urn wheels for a 27 turn measured at steering arm e Turn stop screw on ball socket out to contact axle e Lock in place with lock nut e Repeat for other side 35 Install tire and wheel Check steering for proper operation LOCK NUT STOP SCREW STEERING ARM BALL SOCKET Figure 6 Steering Stop Adjustment Left Hand Turn 25 23K Drive Steer Axle Wheel End Model EDS23S Figure 1 Axle End Kit 23K 26 23K Drive Steer Axle Wheel End Axle End Kit 23K Parts List ITEM NO DESCRIPTION ITEM NO DESCRIPTION ile Seal Oil 29 Screw 2 Ball Axle 30 Lockwasher 3 Capscrew 31 Capscrew 4 Plate 32 Bushing 5 Trunnion 33 Skein Front Axle 6 Seal Plate 34 Washer 7 Seal 35 Capscrew 3 Stud 36 Chamber Air Brake 9 Steering Arm 37 Nut Collet 10 Nut Hex 38 Brake Assy 11 Lockwasher 39 Seal Oil 12 Dowel 40 Spacer 13 Fitting Lube 41 Bearing Cone 14 Tie Rod End RH 42 Bearing Cup 15 Bearing 43 Hub Front 16 Socket Ball 44 Drum Brake 17 Tie Rod 45 Wheel Stud Metric 18 Tie Rod End LH 46 Capscrew 19 Shaft Axle 47 Lockwasher 20 Cage Ring 48 Capscrew 21 Shaft Ball 49 Cap Assy 22 Plug 50 Nut Wheel Bearing 23 Nut Hex 51 Capscrew 24 Lockwasher 52 Lockwasher 25 Stud 53 Nut 26 Tie Rod Arm 54 Tack 27 Shim 55 Plate ID 28 Nut Hex 27 23K Drive Steer Axle Wheel End Drive Steer Axle Wheel End Disassembly 1 Take off shoe retainer hardwar

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