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        III. FOLDOVER RAMP MAINTENANCE WARNING!
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1.                          01   el   NI SMY 31VNH3LLTV    OMY 8  JAY S     dlA TIY  2  dglWy0L Nid HOLO3NNOO                                      e  NZ    519014       HOLO3NNOO HOS LNAG               ay    YIATIOALNOD OL AZ SAN ddNS    AJYZOOPYL HOSN     S NSHM  NI LNO HOSN3S NI LNO NIS    YATIONLNOS        ANNOYS       15                       OSN     S QAN   N  S   STVNOIS SNLVLS    ATIVNYALNI         NTOHS  LVN YALVAH OL AZ 531199079     LYN H3 1V3H          GION310S MOLS SOVONS OL Ave SAlddNS   LNO            MOLS ino AMIS   SNOILONn MOLS 3OVONH OL HATIOH LNOO OL AZ SANddNs     LAWILLY MOLS vis  QION     1OS did JOYONI OL AZ SINMdaNS edi ind OL LNALNO Aa ino   QIONFTOS AO 1d3Q JOVONI OL AZ 531719918     LNO JAYA AO 1daa TnO Ad   SNOLLONNA                  SVSN     OL H3TTOH LNOO OL AZ SINMdaNS     LAWJLIV AOTd3d Yda          AO1S                  GAMOLS LON dWVY AZ SANddNS    HOO TYHALNI 1NI   SIVNOIS 1S3NDJA    NTOdS TVOla19            QNn0H9    ONO                       H3MOd S     IAOdd   LNVLSNOO Ave Avc  NOILr1     ITSIQ AOd    SINVHOVIG SIHL NI d     ST1 S 1     dV 1 40 1SNesi39vi        aqna sna                        LWW  31V3H                        NOISSIWSNVHI 1d     TV  O1Va           OOV olanv  1SOOTd     1NI     1OIH     A    2 w   gt             2 I     gt   2 2  pa m  m                      SS3NHVH                    MOIS                    TOHLINOO            HOLIMS  Hood    SERIES RAMP ELECTRICAL DIAGRAM    FR2G    14     FIGURE 3    3 15    eo   icon    
2.  Wabtec company    32DFR108 B 4    MAINTENANCE  FR2SS SERIES SERVICE MANUAL           FEBRUARY 2013    This page intentionally left blank               TO TOP   PRINT CHAPTER    NEXT                         16     Ricon                                 32DFR108 8 4       Wabtec company    
3.  authorized Ricon dealer or qualified service technician  continue maintenance inspections when warranty ends        TABLE 3 2  MAINTENANCE SCHEDULE    INSPECTION POINT   ACTION        6 000 MILE INSPECTION        Hydraulic fluid leaks   Check all hoses and fittings  check fluid level  Tighten  fill  or replace as necessary with  Texaco 01554 Aircraft Hydraulic      or equivalent U S  mil spec H5606G fluid     Setscrews Check for loose or missing setscrews at these locations   e Driveshaft couplers  2 x 4 ea   e Sensor target  1 ea   e Pillow blocks  2 x 2 ea   Tighten  or replace  as necessary     Drive arm Check for looseness  tighten as necessary  apply thread locker  Loc tite blue   as neces   T nuts sary  Refer to Figure 3 4 for drive arm hardware configuration   Ramp interior Check area below floor plate  and remove any accumulated dirt or debris    for debris     3 2                  Ricon                                     320FR108 8 4       Wabtec company       FEBRUARY 2013   FR2SS SERIES SERVICE MANUAL              MAINTENANCE    TABLE 3 2  MAINTENANCE SCHEDULE  INSPECTION POINT   ACTION    Non slip surface Visually check for damage to surface  and for loose or missing non slip material   Visually check for illegibility or damage  replace as necessary         12 000 MILE INSPECTION        Check wiring insulation for heavy abrasions  and connectors for looseness  Replace as necessary        Wiring harnesses  Fasteners Check all threaded fasteners for tightness and 
4. 5        5 SERVICE MANUAL    FEBRUARY 2013        OMY   20   vZ    033                                                                                                                                                        3 13                                                                                                                                                                                                                                             Q3HIO3dS SMa     HLO SSIINN OMY 81 SIYM TV 1  OMY PANDITI 1509  WNIWH3L Q30v3NHL 7                   IV NOILdO     SNOLLYONddY AZI YO4 JINVIYE 1939 vos ISN V  99 ga  on 8  IYW dd1IV     H      3  015 ATINA dNv   ONY 035070 S  000   9         IOIHA        NAOHS SAY 3M ONY S3HOLIMS TIY         E o z  8 8    lt   A A a  2    81    3 i 8          2 k   2 X  lt   E  dez _        gt    3958 2954        a ASSY dWAd ONNAVYCAH           tcl  IONOS spo spo    A          RcB52 5 Cc 0   2  lt   SOLOW SOOO     dina KY            H AVTIBY           NOISSIASNVYML 131   a             JALLVOIN   HOlv331300v oany    901NINI      SXOOTH3INI          E   gt         LHM A 1     ee                  01 035        diyan  JanbZ       vg a 1   t                                T        z       A  z     a      gt  P  8 7    lt  S 3  Kak        m    N89     3                                OQA 47   o           TI    0193NNOO  INYA SANAY y g caL FIVIYIINI          E a   IVNOLLO3MIO AS ELEME ld   Lu  5nnyQAH on 1      1  NI dION3108 dwna Na9         5 
5. ERVICE MANUAL             FEBRUARY 2013    B  DAILY INSPECTION    Check ramp daily  following the Daily Inspection outlined in Table 3 1  Meet all inspection criteria before allowing pas   sengers on ramp     TABLE 3 1  DAILY INSPECTION    Ramp controller s Power ON OFF switch operates correctly     e Power On indicator illuminates when Power ON OFF switch is ON   s DEPLOY and STOW switches operate correctly     e No unusual noises or erratic movements when ramp is deploying or stowing     Ramp and Vestibule area is free of loose objects  actuator drive arms and trim pockets are  surrounding area free of debris     Ramp non slip    Surface is clean and free of slippery or sticky substances that could compro   surfaces mise user safety     e Surface is intact and secure  and loose edges  if present  cannot create a  stumbling hazard     END OF TABLE    C  MAINTENANCE SCHEDULE   Regular maintenance and inspection of the Ricon FoldOver ramp provides optimum performance and reduces the need  for repairs  Maintain the ramp as directed in Table 3 2  Perform ramp maintenance more frequently during heavy use   more than 20 cycles per day       N CAUTION       This Ricon Product Is Complex      Required warranty period maintenance and repairs must be done at a Ricon authorized  dealer or qualified service technician  Improper maintenance  use of non Ricon replacement  parts  or product modification will void warranty and can result in unsafe operating  conditions  We recommend that an
6. FA NO                            B M Yd 8      01d3     BI MOLVOIONI      e H   980 9YO   MOOTMILNI              1ndNI IMYA A07143G  gt 18 c        QFY MOLS   a         LHM LHM 93N                L     ao193NNoo N  S53NdyH SNE T              SINN                  HOLINS e            ron    X18 9Mv   NOWWOO FIDA       Sd     RM   HOLIMS      ouNo     o  NT NONWO2   H8          anv   PD j 9  ds          LON     7 L  a Q3SN LON 2 an  1ndNI  3LNNOO XAY NMB E  gn YINOUYLNOD 5  1ndLnO MOLS                        O9INOMIO3 13             43A00704 55444  A8                               43qung SAB    32DFR108 B 4    FEBRUARY 2013    FR2SS SERIES SERVICE MANUAL    MAINTENANCE    RAMP  CONTROL    DEPLOY fi STOW  CTROUT    DOOR  SWITCH    INTERLOCK         INTNEG ina  RED    2 CONTROLLER  DV QUT  STWV OUT  GND  OUT         ORG    3 1   BLK  2     WHT  3     RED    4     GRN    BLK     4    RAMP HARNESS    RAMP HARNESS                  2   4   lt           3  a           R     1  1  2           SEN 24V  SEN GND  SEN 24V    MP    5  oz  zo                 SENSOR   DEPLOY       VEHICLE  NTERLOCKS     AUDIO ACCELERATOR       ALERT TRANSMISSION   BRAKES    DOORS    PROVIDED BY BUS BUILDER  LABELS e LIST OF LABELS USED IN THIS DIAGRAM     POWER DISTRIBUTION       24V 24   CONSTANT e PROVIDES POWER FOR RAMP RED   GND GROUNDe ELECTRICAL GROUND   REQUEST SIGNALS RAMP ELECTRICAL SYSTEM  INT  NEG  INTERLOCK e SUPPLIES NO SIGNAL RAMP NOT STOWED  GROUND RAMP STOWED   INT INTERLOCK e SUPPLIES 24V RAM
7. FEBRUARY 2013      TABLE OF CONTENTS   FR2SS SERIES SERVICE MANUAL                MAINTENANCE          FOLDOVER RAMP MAINTENANCE    cess ramp when installed in transit vehicles  The information consists of safety precautions  a maintenance    T he maintenance information in this chapter applies to the Ricon FoldOver Stainless Steel Low Floor Vehicle Ac     schedule  component information  and diagrams for the hydraulic and electrical systems  This chapter is intend   ed to supplement related sections of the vehicle manufacturer Owner and Service Manuals     A  GENERAL SAFETY PRECAUTIONS    32DFR108 B 4            WARNING     THIS RAMP IS DRIVEN WITH HYDRAULIC PRESSURE GENERATED BY A  HYDRAULIC PUMP SYSTEM  THE FLUID IS HIGHLY PRESSURIZED AND POSSIBLY  VERY HOT  USE EXTREME CAUTION WHEN DOING MAINTENANCE AND REPAIRS    DO NOT DISCONNECT HOSES OR FITTINGS WHEN RAMP IS IN MOTION                             Follow these safety precautions during service of the Ricon FoldOver ramp     Under no circumstances is maintenance  repair  or adjustment of the FoldOver ramp to be performed  without the presence of an individual capable of giving aid    Give immediate attention to all injuries  and administer first aid or seek medical attention as necessary   Protective eye shields and clothing should be worn during maintenance  repair  and adjustment of the  FoldOver ramp    The user must be cautious when operating the ramp  Be certain that hands  feet  legs  and clothing are  not in the p
8. P NOT STOWED  0V RAMP STOWED   DPA DEPLOY ATTEMPT e SUPPLIES 24V TO CONTROLLER TO ENGAGE DEPLOY FUNCTIONS   DV OUT DEPLOY VALVE OUT e SUPPLIES 24V TO ENGAGE DEPLOY SOLENOID   OUT DV OUTPUT TO PUMP eSUPPLIES 24V TO ENGAGE PUMP SOLENOID   STA STOW ATTEMPT e SUPPLIES 24V TO CONTROLLER TO ENGAGE STOW FUNCTIONS   STWV OUT STOW VALVE OUT e SUPPLIES 24V TO ENGAGE STOW SOLENOID   HMT HEATER MAT e SUPPLIES 24V TO HEATER MAT  GROUNDED INTERNALLY    FLS FLUID SENSOR    SUPPLIES 24V TO FLUID LEVEL SENSOR   FLS OUT FLUID SENSOR OUT e SUPPLIES 24V FLUID LEVEL LOW  0V FLUID LEVEL OK    STATUS SIGNALS    SEN GND SENSOR GROUND e CONSTANT GROUND FROM CONTROLLER   SEN OUT  IN SENSOR OUT IN e WHEN SENSOR TRIGGERED  SUPPLIES 24V TO CONTROLLER  LAN P e PLUG  DEUTSCH CONNECTOR P N DTO6e08S  ING RECEPTACLE  DEUTSCH CONNECTOR P N DTO4e08P    2  ALL WIRES ARE 18 AWG  ALTERNATE AWG IN   le    10   1  AMP DRAW   24V  25 DEPLOY OR STOW  NOTES  UNLESS OTHERWISE SPECIFIED    PUMP CONTROL  RELAY  VF4     FLUID LEVEL  SENSOR    PUMP ASSEMBLY    SOLENOID       FR2N SERIES RAMP ELECTRICAL DIAGRAM    FIGURE 3 13    32DFR108 B 4    eo   icon     Wabtec company    3   14    MAINTENANCE    FR2SS SERIES SERVICE MANUAL    FEBRUARY 2013    GION310S  dna    AOTd     Q    IS  m    A T8W3SSV dANd             Av ad   OS1NO     dnd    WALSAS TVOla19     1                 100 AMLS    INO A5    Ave NAS              EEE    YATIOULNOD       Ave NAS    21312385     SIWH     H1O SS     1N1    SILON  MOLS YO AOTd         sz tAv 
9. S    DEPLOY STOW  ANGLE LIGHT LIGHT   INTERLOCK OUTPUT    A OFF OFF 24VDC   B   ON   OF                              D OFF ON    0VDC          End of Table          5    CIRCUIT BREAKERS AND FUSES    The bus builder installs a 50 amp circuit breaker for 24V applications or a 90 amp circuit breaker for 12V applica   tions to protect ramp control circuits     Two fuses protect the controller  and are located inside its sealed enclosure  Please refer to Figure 3 2 for their lo   cations  The fuses must be replaced by a Ricon authorized dealer or qualified service technician  The hydraulic  pump assembly contains an 8 amp circuit breaker to protect components within the hydraulic pump assembly     6  RAMP ARM ASSEMBLY    Please refer to Figure 3 6 for the correct configuration of the arms and their hardware  Use a spanner wrench   Ricon p n 36250  to tighten the T nuts that bolt the ramp arms and hardware together  Apply a small amount of  threadlocker  Loctite blue  to T nuts before assembling hardware     SPANNER    RIGHT SIDE WRENCH p     gt   s ce  DRIVE E DRIVEN ARM    Pyme      ey  THRUST   WASHER iac   BUSHING L  _    SIDE BARRIER       RSM0008600    FIGURE 3 6  HARDWARE CONFIGURATION FOR RIGHT SIDE RAMP ARM    320    108    4                           3 7    A Wabtec company    MAINTENANCE  FR2SS SERIES SERVICE MANUAL              FEBRUARY 2013    E  ELECTRICAL AND HYDRAULIC DIAGRAMS   Refer to Table 3 6 for wire color codes used on schematic  Refer to Figure 3 7 for a de
10. W    CONTROL    VALVE                      VALVE    DIRECTIONAL    PRESSURE  RELIEF  VALVE                                                    d38  d38    WHT       GEAR  PUMP                      3    0 VDC    PUMP  MOTOR                   RESERVOIR    FIGURE 3 9  NO HYDRAULIC FLOW AT REST    32DFR108 B 4    v     icon  AWabtec company    3 10    MAINTENANCE        255 5        5 SERVICE MANUAL    FEBRUARY 2013    OdA 72                                                     3AVA  10  1                    T1 29               18 LHM      ASSV dINNd                     YIOAYISIUY  asa                     Y     dV     59 i  YOLOW          OdA C  1     p 3  1     is  junss3ud VNOILO3MIG     01d                                 YOLVNLOV  AYVLOY    beret bo9      A VA  TOYLNOD  MO 14    FIGURE 3 10  HYDRAULIC FLUID FLOW DURING DEPLOY MOTION    3 11    v     icon  AWabtec company    32DFR108 B 4    FEBRUARY 2013        255 5        5 SERVICE MANUAL    MAINTENANCE    ROTARY    AGTUATOR                FLOW  CONTROL                                                                                        WHT BLK     24 VDC              PRESSURE  L_  __J        PM DIRECTIONAL RELIEF               1 VALVE VALVE       A 1    Bex            e  Tn   STOW X                  24 VDC  is m PUMP  MOTOR  CONTROL  VALVE   GEAR i    PUMP         o    4     RESERVOIR    FIGURE 3 11  HYDRAULIC FLUID FLOW DURING STOW MOTION    32DFR108 B 4    v     icon     Wabtec company    3   12    MAINTENANCE        255 
11. ath of ramp movement     Batteries contain acid that can burn  Wear protective clothing and eye protection at all times  If acid  comes in contact with skin  immediately flush affected area with water and wash with soap  Do not place  anything electrically conductive on top of battery  Do not smoke or use an open flame near battery   Work in a properly ventilated area    Read and understand all instructions before attempting to operate the FoldOver ramp    Inspect the ramp before use for unsafe conditions  unusual noises  or erratic movements  Do not use  ramp if any of these are present  and arrange to have an authorized Ricon dealer or qualified service  technician inspect ramp    Keep others clear of the ramp while it is operating    Ricon strongly recommends that the vehicle be parked on level ground when using ramp  Using the  ramp when vehicle is sloped may result in a ramp angle that is too steep for safe use  In addition  the  sloped vehicle may not allow the ramp to make complete contact with the ground    The FoldOver ramp and other system components require periodic maintenance  Ricon recommends a  thorough vehicle inspection by an authorized Ricon dealer or qualified service technician at least once  every six months  To maximize safety  the ramp and related components should be maintained at their  highest level of performance    Read and comply with warning labels attached to ramp                             3 1    A Wabtec company    MAINTENANCE  FR2SS SERIES S
12. d             Ground on em      Output to hydraulic pump relay 24 volts  STOW DEPLOY function en   gaged    Output signal to auxiliary counter of 24V pulse each stow cycle    Not used            n  END OF TABLE       32DFR108 B 4                                                                                                                     3 5    A Wabtec company    MAINTENANCE                                         FHR2SS SERIES SERVICE MANUAL    FEBRUARY 2013    45 J1 J2 J3 J4  1   BROWN 1     WHITE 1     BROWN 1     BROWN 1     BLACK  2     NOT USED 2     RED 2     NOT USED 2     NOT USED 2     WHITE  3     NOT USED 5     GREEN 5     BLUE 3     BLUE 3     RED  4     BLACK 4     ORANGE 4     BLACK 4     BLACK 4     GREEN  5     BLACK  6     BLUE       MALE CONNECTORS ON CONTROLLER    FEMALE CONNECTORS ON HARNESS  P2                RSM0008300  FIGURE 3 3  CONTROLLER CONNECTOR PIN NUMBERING    NOTE  Some applications require 12 VDC system power  Voltage levels are 12 volts in these applications     4  SENSOR LIGHT ACTIVITY DURING RAMP MOVEMENT    The latest FoldOver ramps have a third ramp position that is monitored by the controller  This position is very near  the to the fully stowed position  The ramp must be within this area before the electrical interlock output signal will  turn on  12VDC   This is done to reduce the possibility of a passenger tripping on the front edge of the ramp when  it is not stowed competely  Failure to stow completely could be caused by accu
13. es at the corners of enclosure  Note fuse location at  top  right corner  Refer to Table 3 3 for functions and ratings of fuses located inside controller  Access to the con   troller is gained by removing bottom cover from ramp  Reseal the cover with silicone rubber before reinstalling     Refer to Figure 3 3 for connector pin numbering and wire colors  Refer to Table 3 4 for a signal description of each  connector pin     Refer to Section 4 for a description of sensor light activity during ramp movement     LED       RSM0008200    FIGURE 3 1  CONTROLLER       TABLE 3 3  CONTROLLER FUSES      FUSE   RATING   CIRCUIT  7 5 AMP Main Power  Programmable Controller  Solenoid Valves  Sensors     END OF TABLE       d SS    Ricon 32DFR108 B 4    A Wabtec company    FEBRUARY 2013   FR2SS SERIES SERVICE MANUAL              MAINTENANCE    TABLE 3 4  CONNECTOR PIN DESCRIPTIONS FOR CONTROLLER            coron  FUNCTION  ATREST  waemow      3  Red  STOW request  rom control swich    0 volts  24 vots  STOW switch activated      s    DEPLOY request from control 24 volts  DEPLOY switch activated  switch    6  Bue  24 vots o coniroler  gonstani   24vts         1 Bom  Ponerio soneasensor               aum _  Be          oe ll  4 Back Stowedsensorconrolerinput  0 vots  sensor of  24 vols whensensorisachvated    1  Brown  Power to deploy sensor          avos         lawouseg  P s me  Ground         on              lt   Back  Deployed sensor controler input  o vots  24volts when sensor is activate
14. is one valve for ramp deployment  and one for stowing  Turning the valves counterclockwise increases the rate of ramp movement  and clockwise  decreases the rate of ramp movement  The typical adjustment range for each valve is between to 1 turn open   CCW  from fully closed  fully CW      Refer to Installation Notes in Chapter II for a flow control valve adjustment procedure     S2DFR108 8 4                                                                                                                3 3    A Wabtec company    MAINTENANCE  FR2SS SERIES SERVICE MANUAL              FEBRUARY 2013    3  ELECTRONIC CONTROLLER    The electronic controller interprets DEPLOY and STOW requests and controls ramp functions  It contains a pro   grammable integrated circuit  IC   relays  two fuses  and associated parts  The programmable IC cannot be ac   cessed externally  The ramp harness  which is connected to controller connector J1  supplies system power in ad   dition to STOW and DEPLOY requests  Connector J1 also provides positive and negative interlock signals  Con   nectors J2 and J3 receive signal inputs from the RAMP STOWED and RAMP DEPLOYED sensors  respectively   Connector J4 provides directional control signals to the hydraulic pump  Connector J5 provides a timing signal to  the auxiliary counter     Refer to Figure 3 1 for locations of J1  J2  J3  J4  and J5 connectors  The controller cover is sealed with silicone  rubber and is not easily removed  Note the four mounting hol
15. mulated debris beneath the ramp     within the frame   The following information will provide an aide to troubleshoot ramp problems using the indicator  lights on each sensor     Refer to Figure 3 4  This illustration shows the location of the target  installed on a driveshaft   the stow and deploy  sensors  and the sensor lighis              DEPLOY  SEGMENT    DEPLOY  SENSOR    STOW  SEGMENT    SENSOR  LIGHTS    STOW  SENSOR    SENSOR  TARGET       RSM0008400  FIGURE 3 4  TARGET AND SENSOR LOCATIONS    Refer to Figure 3 5  This illustration shows the four ramp positions detected by the controller  The controller de   termines the ramp angles shown by using the signals from the two sensors  The    A    ramp angle shown in the figure  is greater than actual for clarity  the actual height of the front edge of the ramp above the floor is about one inch   This angle can be adjusted by turning the sensor target very slightly     3 6 e n n n n n enn W  Ricon                               320FR108 8 4    AWabtec company    FEBRUARY 2013   FR2SS SERIES SERVICE MANUAL              MAINTENANCE    C    VEHICLE FLOOR             RSM0008500  FIGURE 3 5  RAMP POSITIONS    Refer to Table 3 5  The status of the sensor lights  on or off  and the interlock output  0VDC or 12VDC  occur over  the entire range of each angle shown  Note that the interlock output has both a normal and an inverted output   This table applies to the normal output     TABLE 3 5  SENSOR LIGHT AND INTERLOCK OUTPUT STATU
16. pany    FEBRUARY 2013     24 VDC    COUNTER   DEPLOY   DEPLOY VALVE INPUT  COM  COMMON  HEATER MAT    INTERLOCK    INTERLOCK NEG    PUMP SOLENOID  INPUT    SENSOR GROUND  STOW   SENSOR OUTPUT  STOW VALVE INPUT  VEHICLE AUDIO ALERT        255 5        5 SERVICE MANUAL MAINTENANCE    TABLE 3 7  WIRING DIAGRAM LABELS  DESCRIPTION    System power for interlocks  hydraulic valves  controller  and sensors  NOTE  Some ap   plications require  12 VDC system power     Signal  pulse to auxiliary counter  generated by STOW function   Signal  to controller to request DEPLOY function    Signal  opens deploy valve    System electrical common     Power to ramp heater mat   NOTE  This feature is optional and may not be connected     Signal  to vehicle interlock circuit when ramp is fully stowed  24V when ramp is stowed   signal is generated by the electronic controller     Electrical ground  common  for vehicle interlock systems when ramp stowed  open when  ramp is deployed     Signal  actuates pump solenoid     Constant ground from coniroller   Signal  to controller to request STOW function     Signal  generated when either ihe STOWED or DEPLOYED sensor is triggered     Signal  opens stow valve     Signal to audible alarm   NOTE  This feature is optional and may not be connected        END OF TABLE    32DFR108 B 4      Ricon    AWabtec company    FEBRUARY 2013        255 5        5 SERVICE MANUAL    MAINTENANCE    ROTARY  ACTUATOR    FLOW    CONTROL    VALVE  e r             c2          FLO
17. retighten as necessary     Non slip Check non slip surface for excessive wear or damage  rips  tears  peeling  etc    and re   surfaces place as necessary         24 000 MILE INSPECTION        Lightly grease pillow blocks  Pillow blocks are sealed  lubricate through grease fitting     Pillow blocks    Bushing  amp  thrust wash    Refer to Figure 3 4  Check these hardware parts for excessive play  and replace if nec   er essary     END OF TABLE       D  RAMP COMPONENT INFORMATION   The Ricon FoldOver Ramp uses electrical power from the host vehicle to deploy and stow the ramp  Vehicle electrical  power is converted to hydraulic force  which is used to move the ramp  Electrical and hydraulic components are de   scribed below  Please refer to Figures 3 7  3 8  and 3 9 for hydraulic schematics and flow diagrams     1  HYDRAULIC PUMP  The ramp employs an electro hydraulic pump  contained within the ramp enclosure  to pressurize hydraulic fluid   Pressure is regulated in the pump body and is preset at Ricon     The hydraulic pump provides pressure to the rotary hydraulic actuator when either the DEPLOY or STOW switch is  activated  Ricon recommends operating the ramp while the vehicle engine is running in order to minimize current  drain on the vehicle battery     2  FLOW CONTROL VALVES    Two manually adjusted flow control valves  needle valves  control the volume of hydraulic fluid passing through the  rotary actuator  Their adjustment determines the rate of ramp movement  There 
18. scription of plug and receptacle  designations used on schematic  Refer to Figure 3 8 for a list of symbols used on schematic  Refer to Table 3 7 for an  explanation of labels used on schematic  Refer to Figures 3 9  3 10  and 3 11 for diagrams of the ramp hydraulic sys   tem in its inactive  deploy  and stow modes  The diagrams show the direction and path of fluid flow  and valve posi   tions  The diagrams are located on the following pages    Refer to Figure 3 12 for an overall electrical schematic of the ramp system  including that portion supplied by the bus  builder  The electrical schematic is located at the end of this chapter     TABLE 3 6  WIRE COLOR CODES    CODE COLOR CODE COLOR    WHITE  YELLOW    END OF TABLE                RECEPTACLE PLUG   R   P     RSM0008700    FIGURE 3 7  CONNECTOR CONFIGURATION                                                                                                                   WIRE CROSSINGS SWITCH  RELAY  TERMINALS           COMMON  T   y            NORMALLY  NOT CONNECTED CLOSED  CONNECTED Gat  TOGGLE LIMIT BATTERY RELAY OPEN eer  PUMP SOLENOID SWITCH SWITCH  POWER SOURCE   AN CONNECTORS  5A FI A                         Jl      NM  PROXIMITY CIRCUIT FUSE PUSHBUTTON         COMMON DIODE PUMP MOTOR  SENSOR   BREAKER  AMPERAGE SWITCH  AMPERAGE INDICATED   INDICATED   P   R   P PLUG  R RECEPTACLE             RSM0008800    FIGURE 3 8  SCHEMATIC SYMBOLS    3 8       Ricon                                 2DFR108 B 4       Wabtec com
    
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