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        120-047-00 - Onboard Systems International
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1.          OR  syst s4s cOM I  www  7 ONBOARDSY i p i    core 7 i i NISTON or THIS MAI     HE LATES                SASK CHE       Owner s Manual  Cargo Hook Kit    for the  MD Helicopter   s 369 Series  and 500N Helicopters    Part Number 200 187 00    Owner s Manual Number 120 047 00  Revision 12  April 29  2008    Z  CONBOARD  SYSTEMS    I N TERNATIONAL    13915 N  W  3rd Court Vancouver Washington 98685 USA  Phone  360 546 3072 Fax  360 546 3073 Toll Free  800 275 0883  www  OnboardSystems com    This page intentionally left blank     Revision Date    RECORD OF REVISIONS    Page s     Reason for Revision          10 10 00    Section 4    Removed overhaul instructions from Section 4 and  moved information to the new Service Manual 122   001 00       5 31 01    3 5  RFMS Pg  5       2 1  2 4    Replaced old hook no  528 010 00 with current rev        9 11 02    Title  4 3    Factory address change        9 26 05    2 3  2 5   Section 4    Clarified manual release cable rigging instructions   added CAUTION note for electrical connector  added  kg equivalents to Table 2 1  Added reference to  Cargo Hook Service Manual 122 001 00 in Section 4  and removed duplicate information from this manual        02 07 07    1 1  2 2  3   1  4 1    Changed cargo hook part number from 528 010 00 to  528 010 04 per Service Bulletin 159 017 00  Added  reference to service manual on page 3 1 and removed  reference to troubleshooting table        09 12 07    Sections 1   2  and 3    Listed RFMS 12
2.     pd                                                                                                                                  ELECTRICAL RELEASE CABLE zx                Ozer i C 280050  HoN                            MANUAL RELEASE CABLE ae    Installation Instructions    Installation Check Out    After installation of the Cargo Hook  perform the following functional  checks     1  Swing the installed Cargo Hook and ensure that the manual release  cable assembly and the electrical release cable have enough slack to  allow full swing of the suspension assembly without straining or  damaging the cables  The cables must not be the stops that prevent the  Cargo Hook from swinging freely in all directions     2  Apply 10   20 pounds to the cargo hook load beam and squeeze the  lever operated cargo hook mechanical release  the cargo hook should  release     3  Close the cargo hook release circuit breaker and position the battery  switch to the ON position  Apply 10   20 pounds to the cargo hook  load beam and depress the cargo hook electrical release button  the  cargo hook should release     4  See the MDHC service instructions for your specific helicopter model  for additional installation instructions     Component Weights    The weight of the cargo hook components are listed in Table 2 1   Table 2 1 Component Weights  Ibs  kgs   Cargo Hook  Manual Release Cable    Electrical Release Cable 0 5  0 23   Bumper Pads 0 2  0 09   Travel Limit Bumper 0 1  0 05        Paper W
3.   end is the cable adjuster  and thread this end of the manual release cable  all the way into the hook and tighten against the hook  see Figure 2 4    Place the cable ball end fitting into the fork of the manual release lever  as illustrated in Figure 2 4    Adjust the manual release cable system for a minimum of  125 inches of  free play at the fork as shown with the manual release handle in the  cockpit in the non release position    Figure 2 4 Manual Release Cable Rigging    Manual Release Lever       Manual Release Cable       sO    Zp    4    Ball End Fitting  a J e Min  free play    Route the manual release cable and rig the cyclic stick release lever  assembly following the MDHC Installation and Maintenance  Instructions  Publication No  CSP 005 or later approved source  Replace  the cargo hook manual release cover and safety wire     Connect the Cargo Hook electrical release cable connector to the belly  mounted bulkhead receptacle and safety wire the connector     Listed below is the pin out for the cargo hook and the bulkhead  connector        The Cargo Hook is equipped with a suppression diode that will be  damaged if the Cargo Hook electrical connections are reversed  Do not  attach the electrical connector until the polarity of the aircraft  connector is determined to be compatible with the Cargo Hook  connector listed below     Cargo Hook Connector Bulkhead Connector     B  Power    BCI Ground       2 3    Secure the Release Cables    Installation Overview    2
4.  4        Secure the cargo hook manual and electrical release cables following the  MDHC Installation and Maintenance Instructions  Publication No CSP   005 or later approved source  The first clamp used to secure the manual  release to the A C skin should not be less than 23 inches from the hook        Un commanded cargo hook release will happen if the manual and  electrical release cables are improperly restrained  The cables must not  be the stops that prevent the Cargo Hook from swinging freely in all  directions  If the Cargo Hook loads cause the hook to strain against the  manual release cable the swaged end of the cable may separate allowing  the inner cable to activate the cargo hook manual release mechanism  The  result is an un commanded release  Ensure that no combination of cyclic  stick or Cargo Hook position is restrained by the manual or electrical  release cables     Figure 2 5 Un commanded Release From Incorrectly Secured Cable    Hook rotates and strains against the manual    release conduit    __   a            gt  N  The strain on the conduit exceeds the _        Ds O p  pull off force between the swaged  lt  VY  fitting and the conduit        The swaged joint fails and allows the inner  cable to activate the hook   s mechanical release  mechanism and the hook opens     The load ring falls free in an un commanded release    Figure 2 6 Installation Overview    AIRFRAME TO HOOK MOUNTING BRACKET       __     TRAVEL LIMIT BUMPER aN    LOAD BOLT    CARGO HOOK  
5.  Bumper Installation    TRAVEL LIMIT BUMPER TRAVEL LIMIT BUMPER    ban w vial INSTALLED                                              Install the new Cargo Hook to the existing MDHC airframe mounting  bracket using the load bolt  nut and cotter pin supplied with the new hook   as illustrated in Figure 2 2  The cargo hook load beam is to point aft     2 1    Cargo Hook Installation  continued  Figure 2 2 Attach Hardware Installation    AIRFRAME TO HOOK MOUNTING BRACKET  WASHER  P N 510 183 00 WASHER P N 510 183 00     AN960 816L  AN960 816L        WASHER    P N 510 174 00 o    NAS1149F 0663P  ey  COTTER PIN  P N 510 178 00                                                                                      MS24665 302  ay                  uw U  P N 510 170 00   AN320 C6  ATTACH BOLT  n 290 332 00  CARGO HOOK    Remove any existing hook bumper pads that may be attached to the A C  skin  Install the P N 290 361 00 Bumper Pads to the airframe skin in the  location illustrated in Figure 2 3 with 3M trim cement                          Figure 2 3 Bumper Pads    BUMPER PAD  P N 290 361 00  QTY 2       CARGO HOOK  MOUNTING BRACKET                            VIEW LOOKING UP  FROM BELOW AIRCRAFT       2 2 Installation Instructions    Cargo Hook Installation  continued    Installation Instructions       Connect the manual release cable to the Cargo Hook per the following   Remove the cargo hook manual release cover     Locate the swaged end of the manual release cable assembly  the other
6.  Onboard Systems Owner s Manual No  120 047 00  Revision 12  dated April 29  2008  and Cargo  Hook Service Manual No  122 001 00  Revision 0  dated June 13  2000  or later FAA approved    revision     Limitations and Conditions  Approval of this change in type design applies to only those McDonnell  Douglas model rotorcraft listed above  which were previously equipped with an FAA approved  installation of McDonnell Douglas cargo hook suspension systems and cargo hooks shown in the table  on Continuation Sheet Page 3  This approval should not be extended to rotorcraft of these models on  which other previously approved modifications are incorporated unless it is determined by the installer  that the relationship between this change and any of those other previously approved modifications   including changes in type design  will introduce no adverse effect upon the airworthiness of that  rotorcraft  Modified rotorcraft must be operated in accordance with an FAA approved copy of Onboard  Rotorcraft Flight Manual Supplement  RFMS  No  121 043 00  Revison 0  dated October 1  2007  or  later FAA approved revision     This certificate  issued to     See Continuation Sheet   Page 3   This certificate and the supporting data whioh is the Basis for approval hall remain in foot until sur   ventared  suspended revoked  or a termination date is otherwise established by the Administrator off the  Federal Aviation Administration   Date of application  November 10  1996  Date of issuance  Ja
7. 1 043 00 in Bill of Materials   removed RFMS from back of manual  Added     Warnings  Cautions  and Notes    section and re   formatted these items where applicable  Updated  Figure 2 3        02 21 08    Removed MD Helicopter kit p n 369H90072 503  from the list of approved installations        04 29 08             Clarified part numbers and applicability in  Introduction section        Register Your Products for Automatic Notifications    Onboard Systems offers a free notification service via fax or email for product alerts and documentation  updates  By registering your Onboard Systems products at our website  we will be able to contact you if a  service bulletin is issued  or if the documentation is updated     You can choose to receive notices on an immediate  weekly  or monthly schedule via fax  email or both  methods  There is no charge for this service  Please visit our website at    www onboardsystems com notify php to get started     This page intentionally left blank     CONTENTS    Section 1    Section 2    Section 3    Section 4    Section 5    General Information  Introduction  1 1   Warnings  Cautions  and Notes  1 1  Bill of Materials  1 2   Inspection  1 2   Specifications  1 2   Theory of Operation  1 3    Installation Instructions  Cargo Hook Removal  2 1  Cargo Hook Installation  2 1  Secure the Release Cables  2 4  Installation Overview  2 4  Installation Check Out  2 5  Component Weights  2 5  Paper Work  2 5    Operation Instructions  Operating Procedur
8. Same    Bade  it  Page 2 of 2 Canada    Certification    EASA STC    X European Aviation Safety Agency    X    SUPPLEMENTAL TYPE CERTIFICATE  EASA IM R S 01396    This certificate  established in accordance with Regulations  EC  No 1592 2002 and  EC  No  1702 2003 and issued to     Onboard Systems  13915 NW 3rd Court  Vancouver  WA 98685  United States    certifies that the change in the type design for the product listed below with the limitations and  conditions specified meets the applicable type certification basis and environmental protection  requirements when operated within the conditions and limitations specified below     Original Product Type Certificate number  FAA H3WE  Manufacturer  MDHI  Model  369D  369E  369FF  369HE  369HM  369HS  500N  Original STC Number  FAA STC SR00407SE    Description of Design Change     Onboard Systems Model 200 187 00 cargo hook on helicopters 369D  369E  369FF  369HE   369HM  369HS  500N     Associated Technical Documentation     1  Onboard Systems Master Drawing List No  155 030 00  Revision 13  dated 6 May 2008 or   later approved revisions      Onboard Systems Owner   s Manual No  120 047 00  Revision 12  dated 29 April 2008 or  later approved revisions      Cargo Hook Service Manual No  122 001 00  Revision 0  dated June 13  2000 or later  approved revisions   Onboard Rotorcraft Flight Manual Supplement  RFMS  No  121 043 00  Revision 1  dated  February 22  2008 or later approved revisions        Certification    EASA STC contin
9. ble  and manual release cable in the MD  Helicopters    369H92105 501 cargo hook assembly     Warnings  Cautions and Notes    The following definitions apply to Warnings  Cautions and Notes used in  this manual        Means that if this information is not observed   serious injury  death or immediate loss of flight  safety could occur        Means that there is a risk of injury or degradation  in performance of equipment if this information is    not observed     NOTE    Draws the reader   s attention to information which  may not be directly related to safety  but which is  important or unusual     General Information 1 1    Bill of Materials    The following items are included with the Cargo Hook Kit  if shortages  are found contact the company from whom the system was purchased     Part Number Description Quantity  528 010 04 Cargo Hook l    270 073 00 Electrical Release Cable 1  268 005 01 Manual Release Cable 1  290 360 01 Travel Limit Bumper 1  290 361 00 Bumper Pads 2  120 047 00 Owner   s Manual 1  121 043 00 RFMS 1  122 001 00 Talon LC Hook Service Manual 1  Inspection  Inspect the kit items for evidence of damage  corrosion and security of  lock wire and fasteners  If damage is evident  do not use the items until  they are repaired   Specifications    Table 1 1 Specifications    7 pounds  Mating electrical connector    Force required for mechanical 8 lb  Max   400    travel   release at 3 500 Ib       1 2 General Information    Theory of Operation    General Informa
10. ce with FAR 21 47   FAA FORM 8110 2 1  10 69   PAGE 3 OF 3 PAGES       5 2 Certification    STA  i  i Transport Canada Transports Canada    Department of Transport    Supplemental Type Certificate    This approval is issued to  Number  SH97 30   Onboard Systems lssue No   3   11212 NW St  Helens Road Approval Date    May 15  1997   Portland  OREGON Issue Date  July 30  2001   97231 UNITED STATES OF AMERICA   Responsible Office  Pacific   Aircraft Engine Type or Model  HUGHES 369D  369E  369F  369FF  369HE  369HM  369HS   500N    Canadian Type Certificate or Equivatent  H 95  SOON only  and FAA H3WE    Description of Type Design Change  Installation of Onboard Systems Model 200 187 00 Cargo  Hook Kit per FAA STC SRO0407SE   Installation Operating Data    l   Required Equipment and Limitations     Fabrication of Onboard Systems Model 200 187 00 Cargo Hook Kit in accordance with FAA approved  Onboard Systems Master Drawing List No  155 030 00  Revision 4  dated October 31  2000       Installation of this replacement cargo hook in accordance with FAA approved Onboard Systems  Owner s Manual No  120 047 00  Revision 5  dated October 10  2000       Inspect Cargo Hook in accordance with Onboard Systems Owner s Manual No  120 047 00  Revision 5   dated October 10  2000    and Cargo Hook Service Manual No  122 001 00  Revision 0  dated June 13   2000   i  Basis of Certification as defined in the applicable Type Certificate Data Sheets    See Required Equipment and Limitations in Conti
11. es  3 1   Cargo Hook Rigging  3 2   Cargo Hook Rigging Illustrations  3 3    Maintenance  Inspection  4 1  Instructions for Returning a System to the Factory  4 2    Certification  STC  5 1  STA  5 3  EASA STC  5 5    CONTENT  S  continued    ii    Figures    Tables    2 1  2 2  2 3  2 4  2 5  2 6  3 1  3 2  3 3  3 4  3 5    1 1  2 1  4 1    Travel Limit Bumper Installation  2 1   Attach Hardware Installation  2 2   Bumper Pads  2 2   Manual Release Cable Rig  2 3   Un commanded Release From Incorrectly Secured Cable  2 4  Installation Overview  2 4   Examples of Correct and Incorrect Cargo Hook Rigging  3 3  Un commanded Release Due to Large Load Ring  3 4   Load Hang Up  Too Small or Multiple Load Rings  3 5  Un Commanded Release Due to Nylon Straps  3 6  Un Commanded Release Due to Cable or Rope Straps  3 7    Specifications  1 2  Component Weights  2 5  Inspection  4 1    Section I  General Information    Introduction    The 200 187 00 cargo hook kit is approved for installation with the  following MD Helicopters    cargo hook kits which use the 369H92105 501  cargo hook assembly        369H90072 501   369H90072 515  369H90072 505   369H90072 517  369H90072 507   369H90072 519  369H90072 511   369H90072 523                         The 528 010 04 Cargo Hook  270 073 00 Electrical Release Cable  and  268 005 01 Manual Release Cable included in this 200 187 00 cargo hook  kit are suitable as replacements for the cargo hook  Breeze Eastern P N  17149 4   electrical release ca
12. lip the keeper up and then fall free  Only correctly  sized load rings must be used  See examples below     Figure 3 2 Un Commanded Release Due to Too Large of a Load Ring    Load Ring flips over  the Load Beam and  gyrates     The flip over often occurs  with long line operations  during landings and take offs     Load Ring moves  inward and bears  against the keeper    The Keeper is forced  to rotate allowing the  Ring to slip off       3 4 Operation Instructions    Load Hang Up Due to Too Small of a Load Ring or Multiple Load  Rings       Load rings that are too small or multiple load rings will  hang on the load beam when the load is released  Only  correctly sized load rings must be used  See examples  below     Figure 3 3 Load Hang Up Due to Too Small a Load Ring or Multiple Load Rings       oad Hang Up Due to    L  Multiple Rings on Load  Beam    Sling Load       Operation Instructions 3 5    Un Commanded Release Due to Nylon Type Straps       Nylon type straps  or similar material  must not be used  directly on the cargo hook load beam as they have a  tendency to creep under the keeper and fall free  If nylon  straps must be used they should be first attached to a  correctly sized primary ring  Only the primary ring should  be in contact with the cargo hook load beam  See  examples below     Figure 3 4 Un Commanded Release Due to Nylon Type Straps    Nylon type strap on the  Load Beam    As the load swings  the strap fibers work  their way under the keeper    The stra
13. load can also be released by the actuation of a lever located on  the side of the cargo hook     1 3    This page intentionally left blank     Section 2    Installation Instructions    These procedures are provided for the benefit of experienced aircraft  maintenance facilities capable of carrying out the procedures  They must  not be attempted by those lacking the necessary expertise     Cargo Hook Removal    Remove the MD Helicopters    supplied Cargo Hook from the aircraft by  disconnecting the electrical release cable from the belly mounted bulk   head type connector  Disconnect the manual release cable from the cyclic  stick release lever assembly and attaching clamps  Remove the single bolt  used to attach the Cargo Hook to the airframe mounting bracket and  separate the Cargo Hook from the aircraft     Cargo Hook Installation    Installation Instructions       Verify that the part number of the cargo hook removed is a Breeze Eastern  2A20B P N 17149 4  If it is not  do not attempt to use the new cargo hook  unless compatibility is determined     Inspect the airframe to cargo hook mounting bracket and its hardware to  ensure that all components are in serviceable condition     Install the P N 290 360 01 travel limit bumper to the Cargo Hook as  illustrated in Figure 2 1  The Travel Limit Bumper helps protect the  aircraft skin and the release cables from excessive hook movement     Do not use the hook without the travel  limit bumper in place     Figure 2 1 Travel Limit
14. n     270 073 00 Visually check the electrical connectors for Same as daily check   Electrical damage and security   Release Cable   Visually check the cable for damage and   chafing    Cycle the electrical release system to ensure   proper cargo hook operation     290 360 01 Visually check for damage  cracks  and Same as daily check   Travel Limit security of attachment   Bumper    290 361 00 Visually check for damage  cracks  and Same as daily check   Bumper Pad security of attachment       Refer to Service Manual 122 001 00 for overhaul interval for the Cargo Hook  inspect other kit items   per Table 4 1 at the cargo hook interval       Refer to MD Helicopters    maintenance documentation that covers the original Cargo Hook installation  for additional instructions        Maintenance 4 1    Instructions for Returning Equipment to the Factory    If an Onboard Systems product must be returned to the factory for any reason  including  returns  service  repairs  overhaul  etc  obtain an RMA number before shipping your    return     NOTICE       An RMA number is required for all equipment  returns     e To obtain an RMA  please use one of the listed methods     Contact Technical Support by phone or e mail   Techhelp OnboardSystems com         Generate an RMA number at our website   http  Awww onboardsystems com rma php    e After you have obtained the RMA number  please be sure to     4 2    Package the component carefully to ensure safe transit   Write the RMA number on the ou
15. nuary 17  1997    Date reissued     Date amended  7 8 1997  6 3 1998  5 4 2001     1 13 2003  10 2 2007  5 14 2008  By     Signature   Acting Manager  Seattle Aircraft    Certification Office  Y14008 a        Any alteration of this certificate is punishable by a fine of not exceeding  1 000  or imprisonment not exceeding 3 years  or both   This certificate may be transferred in accordance with FAR 21 47     FAA Form 8110 2 10 68        Certification    STC continued    Tinite Sertes of America    Tepartment of Cransportstion   Federal Aviation Administration    Supplemental Cope Certificate     Continuation Sheet     Numler SR00407SE    Onboard Systems  Reissued   Amended  7 8 1997  6 3 1998  5 4 2001  1 13 2003  10 2 2007  5 14 2008    Limitations and Conditions continued     A copy of this Certificate and the RFMS must be maintained as part of the permanent records of the  modified rotorcraft     369H90072 501   505   507  amp   515 369D  369H90072 505  amp   517   369E _ ____   Same    369H90072 505  369H90072 505  amp   511  369H90072 519  amp   523   500N___   Same         369H90072 501  369H90072 501       If the holder agrees to permit another person to use this certificate to alter the product  the holder shall    give the other person written evidence of that permission        END       ee  Any alteration of this certificate is punishable by a fine of not exceeding  1 000  or imprisonment not exceeding 3 years  or both  This certificate may be transferred in accordan
16. nuation Sheet    Conditions  This approval is only applicable to the type mode  of aeronautical product specified  therein  Prior to incorporating this modification  the installer shail establish that the interrelationship  between this change and any other meodification s  incorporated will not adversely affect the  airworthiness of the modified product     John Nehera  Regional Manager Aircraft Certification    For Minister of Transport  isi  Canad      5 3       Certification     Continuation Sheet     Number       H97 30 Issue  3    NOTE  THIS ADDENOUM SHALL REMAIN PART OF THE CERTIFICATE REFERRED TO THEREIN   a TE o    Required Equipment     Modified rotorcraft must be operated in accordance with an FAA approved copy of Onboard  Rotorcraft Flight Manual Supplement  RFMS  No  120 047 00  dated October 2  1998          or later FAA approved revisions   Limitations    Approval of this changes in type design applies to only those McDonnell Douglas model  rotorcraft listed on the front page  which were previously equipped with a FAA approved  installation of McDonnell Douglas cargo hook Suspension systems and Breeze Eastern cargo  hooks shown on the table below     Cargo Hook Kit Helicopters Model Cargo Hook  369H90072 501   505   507  amp   515 369D       369H92105 501  369H90072 505  amp   517 369E Same  369H90072 505 369F i Same  369H90072 505  amp   511 369FF Same  369H90072 519  amp   523 SOON Same  369H90072 501 369HE Same  369H90072 501 369HM Same  369H90072 501 369HS 
17. ork    Insert the Rotorcraft Flight Manual Supplement  document number 121   043 00  into the Rotorcraft Flight Manual  In the US  fill in FAA form 337  for the initial installation  This procedure may vary in different countries   Make the appropriate aircraft log book entry     Installation Instructions 2 5    This page intentionally left blank     Section 3    Operation Instructions    Operating Procedures    Operation Instructions    Prior to each job perform the following     1     Ensure that the Cargo Hook has been properly installed and that the  manual and electrical release cables do not limit the movement of the  hook     Be completely familiar with this manual  particularly the Cargo Hook  rigging section    Be completely familiar with all MDHC cargo hook operating  instructions     Activate the electrical system and press the release button to ensure  the cargo hook electrical release is operating correctly  The  mechanism should operate smoothly and the Cargo Hook must re   latch after release  If the hook does not re latch do not use the unit  until the difficulty is resolved        The cargo hook release solenoid is intended to be  energized only intermittently  Depressing the  electrical release button continuously in excess of  20 seconds will cause the release solenoid to  overheat  possibly causing permanent damage     Activate the release lever assembly located on the cyclic stick to test  the cargo hook manual release mechanism  The mechanism should  ope
18. p works its  way Off of the load beam       3 6 Operation Instructions    Un Commanded Release Due to Cable or Rope Type Straps       Cable or rope type straps must not be used directly on the  cargo hook load beam  Their braided eyes will work  around the end of the load beam and fall free  If cable or  rope is used they should be first attached to a correctly  sized primary ring  Only the primary ring should be in  contact with the cargo hook load beam  See example  below     Figure 3 5 Un Commanded Release Due to Cable or Rope Type Straps       Cable or rope type line flips  over the Load Beam     The flip over often Occurs  with long line operations  during landings and take offs     Load Ring moves  inward and bears  against the keeper    The Keeper rotates  allowing the Ring to  slip off    Operation Instructions       3 7    This page intentionally left blank     Section 4  Maintenance    Refer to Cargo Hook Service Manual 122 001 00 for maintenance of the  cargo hook     Inspection    The inspection of the Cargo Hook Kit shall be in accordance with the  table 4 1 shown below     Table 4 1 Inspection    Part Number   Daily Check At Overhaul Interval     528 010 04 Refer to Service Manual 122 001 00  Refer to Service Manual 122 001 00   Cargo Hook    268 005 01 Visually check the end fittings for damage Same as daily check   Manual and security   Release Cable   Visually check the cable for damage    Cycle the manual release system to ensure   proper cargo hook operatio
19. rate smoothly and the Cargo Hook must relatch after release  If the  hook does not relatch do not use the unit until the difficulty is  resolved     See the Cargo Hook Service Manual 122 001 00 and the MD Helicopters     service instructions that cover the original Cargo Hook installation for  additional instructions     3 1    Cargo Hook Rigging    3 2    Extreme care must be exercised in rigging a load to the Cargo Hook  If the  load ring is too big it may work its way around the end of the load beam  and be supported for a time on the keeper and then fall free  If the load  ring is too small it may jam itself against the load beam during an  attempted release  The following illustrations show recommended  configurations and potential difficulties that must be avoided        The examples shown are not intended to represent all  problem possibilities  It is the responsibility of the  operator to assure the hook will function properly with  the rigging     Operation Instructions    Cargo Hook Rigging  continued    Figure 3 1 Examples of Correct and Incorrect Cargo Hook Rigging    Correct Rigging       A    1 50  Primary Ring I D      A      Secondary Ring or Shackle       Incorrect Rigging    Multiple Rings    Multiple Rings a ie  on Primary Ring    on Load Beam       Operation Instructions 3 3    Un Commanded Release Due to Too Large of a Load Ring       Load rings that are too large will cause an un commanded  release  The ring will flip over the end of the load beam  and f
20. tion    The primary elements of the Cargo Hook are the load beam  the internal  mechanism  and a DC solenoid  The load beam supports the load and is  latched through the internal mechanism  The DC solenoid and an external  manual release cable provide the means for unlatching the load beam     The load beam is normally returned to its closed position after release of  the load by a spring in the internal mechanism  In the closed position  a  latch engages the load beam and latches it in this position  The load is  attached to the load beam by passing the cargo sling ring into the throat of  the load beam past a spring loaded keeper  which secures the load     To release the load  the latch is disengaged from the load beam  With the  latch disengaged  the weight of the load causes the load beam to swing to  its open position  and the cargo sling slides off the load beam  A spring in  the internal mechanism then drives the load beam back to its closed and  latched position     A load release can be initiated by three different methods  Normal release  is achieved by pilot actuation of the push button switch in the cockpit   When the push button switch is pressed  it energizes the DC solenoid in  the Cargo Hook  and the solenoid opens the latch in the internal  mechanism  In an emergency  release can be achieved by operating a  mechanical release lever  A manual release cable attached to the lever  operates the internal mechanism of the Cargo Hook to unlatch the load  beam  The 
21. tside of the box or on the mailing label     Include the RMA number and reason for the return on your purchase or  work order     Include your name  address  phone and fax number and email  as  applicable      Return the components freight  cartage  insurance and customs prepaid  to     Onboard Systems   13915 NW 3rd Court  Vancouver  Washington 98685  USA   Phone  360 546 3072    Maintenance    Section 5    Certification  STC    Hnit Sterten of America    Bepartnent of Transportation   Feeral Aviation Administration    Supplemental Type Certificate  Number SR00407SE    Onboard Systems  13915 NW 3rd Court  Vancouver  WA 98685    certifies that the change in the type dasiga for the following product with the limitations and conditions  therefor as specified hereon meets the airworthiness reguivements of Part    ofthe Civil Air Regulations     Original Product   Type Certificate Number  H3WE  Make  McDonnell Douglas Helicopters Company  Models 369D  369E  369F  369FF  369HE  369HM  369HS   and 500N    Desorption of the Type Design Change Fabrication of Onboard Systems Model 200 187 00 cargo  hook kit in accordance with FAA Approved Onboard Systems Master Drawing List No  155 030 00   Revision 13  dated May 6  2008  or later FAA approved revision  and installation of this replacement  cargo hook in accordance with FAA approved Onboard Systems Owner s Manual No  120 047 00   Revision 12  dated April 29  2008  or later FAA approved revisions  Inspect cargo hook in accordance  with
22. ued    K European Aviation Safety Agency    X    5  FAA letter 130S GA 08 27 dated 3 March 2008   6  FAA letter 130S GA 08 82 dated 14 May 2008     Limitations and Conditions     1  This cargo hook is not approved for human external load    2  Approval of this change in type design applies to only those McDonnell Douglas model  rotorcraft listed above  which were previously equipped with an approved McDonnell  Douglas cargo hook 369H92105 0501 and cargo hook suspension systems kits shown in  the following table     369H90072 501   505   507  amp      369D  515  69HS ame    3  Prior to installation of this modification the installer must determine that the  interrelationship between this modification and any other previously installed modification  will introduce no adverse effect upon the airworthiness of the product     This certificate shall remain valid unless otherwise surrendered or revoked     For the European Aviation Safety Agency   Date of Issue  08 07 2008    Xe Massimo MAZZOLETTI  Certification Manager  Rotorcraft  Balloons  Airships      STC  EASA IM R S 01396   Onboard Systems International       5 6 Certification    
    
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