Home

annually - Breathe Pure Air

Contents

1. EC Gone Tr Ups HSVA LAU LINN 97 MN u3 N3HA 25 EE 19405 N3ATK 44 d 449 25 SJI 19415 44 1906 16 SV d JHM 25 SST 19405 eld ur NI LINN euo TIS ele DNINNNA LINN ele Ve ne pug gt lt AV 134 1 194414 0g 04 Pug 14 J SES Js eye II
2. 120 9 V 2 629 LJ cal e Ep JI Q G 81 84939 CIWNNUILdU 1094 SOLOW E10 JINVN SOLOW C10 JINVN Q 7 1193 2 NULLO3S 816 CIWNUILdUD NO A 1991 24 I lddfls 501 nd 1 M3AUd 19 3 272 C 81 Q e GI 81I 2 416 812 8 91 9 8410 Ndrre C dle Neve 1d 140 4739 INOS 140 XOU T8 3LNI SL LOIN a0 LOW MOLON CODJINYW ID ING 1049705 HSV 000 59999 43 9000 853999 d 3 AJADI 330331 T NUTLO3S T NUIL23S NULLOJ3S T NUILL23S NUII23S NUI 335 7041409 133943130 am MLW 50 O am BEZ 952 Sree 51821 S evi 20 Q Q Q niez pale 9 81 e 81 vA Tale 1 811 g gt 51132 MDIVIIdI23Md 57730 amp 014119193 57132 301919384 NID 01 122 02510
3. WI 88 061 da 1 39vL10A 676 912 i 3189 3189 AH 916 1801 HOLIMS 901831NI AI3JVS 7 Bn YOLOW Q 103INVN dAl 8 061 4 oA 3000 55322 1132 3 zz czs 301231102 33ZINO IdN 81 gt 4 JAL WIG 0 034 54008 55320 i 3311 NOINVHO3N 66 687 PRR RY H3ldvOV e L1 1 E 999000 RAN ok gt s NANI 1 G li Em d 4 15 E i 590 1 SION 325 1 Q104INVA 434409 2 6 L 335 YJAYJH M3ddOO t l 310N 335 310N 335 Aer GNVH 1331 GNVH 1H9IM a JR a EE WO T Gaonas a dl DET dm is TVOINV
4. REVISIONS 57 00 1448 a 56 50 927 21 00 533 _ 4 18 106 14 68 373 T NOTES 1 SYSTEM WEIGHT ESTIMATE WITH MEDIA FILTER AND ABSORPTION MODULES 650 LBS 2 THIS SYSTEM REQUIRES ONE ELECTRICAL CIRCUIT KES UNIT 120VAC 60HZ 1PH 1 5 AMP MAX vee ty 52 18 1325 55 20 1402 25 00 635 46 00 1168 PLAN VIEW 625 1154 UL LISTED YYXS amp 7 CANADA HOOD AND DUCT ACCESSORIES 99 95 1525 FANS FOR KITCHEN EXHAUST SYSTEMS UL LISTED UL762 POWER ROOF VENTILATORS FOR RESTAURANT EXHAUST APPLIANCES DESIGNED IN ACCORDANCE WITH THE RECOMMENDED PRACTICES OF NFPA 96 STANDARD FOR VENTILATION CONTROL AND FIRE PROTECTION OF COMMERCIAL COOKING OPERATIONS 1 e i pos 3 8 NPT COUPLING W PLUG FIRE SUPPRESSION CONNECTION 4 PLCS 32 62 828 Bs S HN P Pudet DISCONNECT INTERLOCK ze FLEX CABLE CONNECTOR A D We xh ee JUNCTION BOX W TERMINALS 57 00 1448 P 46 94 1192 21 5 62 92 294 75 INLET OPENING REF 3 59 91 mr d i PERFORATED __ ae i l ALUMINUM BAFFLE 2 pe E o AIR BUSS immo gt UN itchen Exhous
5. INWA ldN JWG 7 1 TOMINOD AlddAS 431VM OL NOLLO3NNOO 131100 cedido s WV WIG M3NIVMIS A Y NOIL GU 8 95 403 NOISN3NIG SIHI OL 05 007 x 581 585 581 GLL 987 0551 5 9 00 4 0506 NOTIVO SS 581 OSS 581 69 vi vl GL Cl 9 0004 0071 NOTIVO 0 581 004 581 06 67 056 x1 9 0661 00 cv 91 11 4 ALdW3 1HOI3M 3 0 WIG VIO 8 IO 133943130 LN 3983 3svHd ZHO9 AGLI v JATVA NOTWO SS 310H ONILNAOW 907 ISd 09 Wdd 59 YOLON 13993130 SIV Id v 3 M7SFIC9 DWOC S WI 1091405 V Ja 1022 5 1 616 12 981 X30 RiL 357 _ _
6. 00 00 000 001 700 L eg pes c 8lc hr 60 y00 2 c 8IZ LL 00 ELANI 59 c 81Z Lae SL 20 001 gt d c all y00 os 20 wy lyr C 81c J LO 2 ue 4 4 2 81 e L 8ll 00 001 gt 1 81 SINdINO 1531 31040 LYOHS 431104109 3IBVAINv4o0sd L O 002 5 SN3N3IS 3ONVAOV 93931035 9 2 81 NO 5319915 1811 135384 N39N3hn03S 31 d3MOd 31038 G 2 91 170 NO YaMOd joi 811 gt v 8l wv MOOTYSLNI S YOOd SS320V 219180419313 03S 3 3 9 90 a 81901 9 CO wNolldO 1 Hams Heym 5 4311031409 JYNLVYSd NA 9 bo XOOTN3INI 5 4000 SS329V 1818 6 91 81 4019199344 91915091913 3S 3 3 9 164 6142 1 91 19VINOO QV3H T0MINOO 1 91919373 1911 n 0155359915 3414 9NISIM 91 01315 N3HM JAONGY 181 LOVINOD 035010 ATIVNYON 1041405 1VOIMIO3 13 7 8 faga N 01553 4405 394 NNOILdO 1911 41 1 9 1 T goo 1 812 N 001 L1 1 81 O11 431103109 FISYWWVYOONd 002 5 SN3IIS v00 T 50012 812 1 81 v00 Ye 0012 1 917 SAS 130
7. sd GENE RAL COMPONENT gt RRANGEMEN FIGURE 1 12 FRO CON COLL R CON PWM POW ED EAD NI ER SUPPLY COLL TO JUNCTION BOX EC POINT ECTOR FROM P CONN R ION BOX 1012 ED W CON WM POW ER SU ECTION POINT TO JU ER CONN ECTION BLACK ZER CONN EACH RING OF H ERO BLUE CH VO E BRASS 1 4 20 X 1 4 PAN CON COLL BLACK EAD ERMINAL RACER LEAD FROM JUNCTION BOX IONIZ POINT TO C Al AGE CABLE SECURE ECTO EAD X 54 INSULATOR B LAD SC JUNCTION BOX COLL ON CONNE QU WITH PPLY IONIZ CTION POINT ER 0 D ER ELL SULATOR NUI WIH RE W ELL POINT EACH HIGH VOLTAGE CABLE ASS EMBLY NOTE EACH WIRED TO JUN IER ER OF CTIO N 6 CABLE BE IO IHE PW
8. i e 1 il d38 000 000 vc Ley BALL P mu NI Of FH F J J J J n 5 5 9 e e e EF o 4 o 4 Li le 9 ar i d e e e e HI E ig E MIN d i 21210102221 1 000 05 e a n n mmt 55 95 Rp il Sc dem ae l RO 2 8 5 5 el s 911 6 t 00070 M SFIG8 DWG 8 FIGUR 05 99 310H 907 621412345 M0J YSYNLOVAANVA 19VINOO SIN3I3SInO38 3ONVQHOOOV NI S3lMVA 39VIT10A dH 1 9 JWG 2 1 414406 01 NOILO3NNOO 131110 SOLON 3A IA MOSH ME e VIO ue 540714 7 5 09 Wad 1N393313Q0 aJa H 9309335
9. M SFIC6 DWC FIGURE M p MM M 1 52 2 eee eee mig 1 e gin n a HL HL LH HL H H H H H 0070 H NN SZ 1 NI IH 067
10. 120 9 V 2 629 LJ cal e Ep JI Q G 81 84939 CIWNNUILdU 1094 SOLOW E10 JINVN SOLOW C10 JINVN Q 7 1193 2 NULLO3S 816 CIWNUILdUD NO A 1991 24 I lddfls 501 nd 1 M3AUd 19 3 272 C 81 Q e GI 81I 2 416 812 8 91 9 8410 Ndrre C dle Neve 1d 140 4739 INOS 140 XOU T8 3LNI SL LOIN a0 LOW MOLON CODJINYW ID ING 1049705 HSV 000 59999 43 9000 853999 d 3 AJADI 330331 T NUTLO3S T NUIL23S NULLOJ3S T NUILL23S NUII23S NUI 335 7041409 133943130 am MLW 50 O am BEZ 952 Sree 51821 S evi 20 Q Q Q niez pale 9 81 e 81 vA Tale 1 811 g gt 51132 MDIVIIdI23Md 57730 amp 014119193 57132 301919384 NID 01 122 02510 g 8 s 5 z E ae E Sel E i e am an j zr s ale a NE S gt E S 1 c INID 9 S d C S d 5 C S d 2 S d T S d N d Wd Wd WMd Wd WMd E E 3 B s 912 INIT JSYHd 1 ZH09 OVAGII MAWOLSND A8 GAGIADNd ONINIA 3313 WW 3 01 FJANSOWNG 71041409 NI NOLLO3NNEO TwNIWS3I 5 0 6 12 ANID 9 16 NAHI 90 NAHL 90c 802 INID GOE NAHL
11. 10X62 11 10LCB6 MODEL 5 SERIES FAN amp TRANSITION dT CARBON HOUSING DIM S 1 50 FLANGE
12. ESSO p NATN Q 81D 062 5 81 OET 700 a 1001 YIWU 7901917 HL uem YGE CWNULLdU 9390 1900 s GE YDLOW CTO4INYW NDILOSS H X rg e E SE 226 2 41 CINULLdU INDY 1 p09 10SE CIDJINVW NUILOJS E ed z x 306 2 81 CTWNOLLED JAWA GIUNJTUS 2896 o S 6 001 ES L2 p 04875 3 81 42016 6 81 705875 2 9 411 CTWNOLLdO 4934 vg Ve 197 1 C1DJINVW NOILIIS Qog cy RAE gt 1976 Saal CIWNUILd 14092 4800 mos 1778 2 124858 Qog E RE AVVE 5 81 CWNOLLED 3A WA CIDNJTUS 0 00 eave a 5116 1001 HSVA NIIL23S p z 10527 3276 S 41 were 1 4939 L 00 ZN SOLOW CIDJINVW T 01123 Dopp H N Ore 3075 y 81 1042 L r00 FAN SOLOW CIDJINYW 1 111295 H vin E 5 138 pmi 3AWA GIONS d voo 2965 10011 HSV T 01193 a TRY 105966 NJEE sore 2 91 c le 81
13. 22 69 576 3 62 92 5 00000000000000000 900000005500 0000 00000000000000 0000000000000000 0000000000000000 0000000000000 0000000000 9959000000005 900500000 0000 00000000000 0900000000000 5 0000000000 000000 00000 000000 0007 00000 v 24 06 611 29 50 1 4 32 15 81 950 SESS 9505 INLET OPENING 0000 55 55555 D o 96666 66000000 0950000000 0000000000 00000000 2990090999 0000000000000 0000000000000 000000000000 0055000000000 000000000000 9000 5 E OO 000000 555 0000000 00000000000000 25 50 648 INLET VIEW 16756 01 UNLESS OTHERWISE SPECIFIED USE T E SCALE aeo EAEN a DES PIACE KES 2 SYSTEM OUTLINE 1 8 1 03 015 1 2 NEXT ASSY USED ON DAR DAR CAR T N 458087 APPLICATION pate 4 29 05 4 29 05 Ipate 4 29 05 1 i ME PROPERTY DF TRION Inc Sanford 27330
14. M p MM M 1 52 2 eee eee mig 1 e gin n a HL HL LH HL H H H H H 0070 H NN SZ 1 NI IH 067 H LF H iq if H LIH M i EEE es oN EUER E yu 1 BIER Y m 0001 EA 334 SC 157 005 00 vC Be T TEN Cut c UN RE On i 9 n Mom i 5 5 5 B oH d rs Jr e e e e 1 5 5 zl E d Hi 109140 SIY oc fel E i Hi n Dm zm ne 1 a KD Gr 8 8 n n 19 i e 2 T 55 T 1 m rp lt 8 lt cum d de 2 65250555506 Ln TET
15. PINE LE 00 00 5001 0 00 967 967 67 707 0 972 972 7001 d erg 9 817 me is 7001 eas H SIN weg 8917 27 1090 71 81 all 7001 15 001 gore 0 5 812 105072 i 8ll 7001 RS Q GIN ys 907 c giz BC 7001 14 T c 8lz 52 1980 1490 01 81 g 7001 _ TN 001 BE vez 7 81 e d 1 81 HEL Mood PUE 9 197 0178 9 Sd ZOCZ n 02 e 5 9 807 01 9 S d 8 J 917 3 Mf fou 077 ong 977 c aN 01 IE E gl 2001 7748 554772 Mer N izoc 9 GH S d TVNOILd0 091 vf Sd 022 LHM 7 fd x 27 aN wi 070707 9 022 3 acc INN 01 IVNOILd0 vt S d a 1914 2127 od je demum C9 Z 917 a 2 YOOL i 1455 994 5 ann 1707 914 d S d T NOLLdO 6 8 037 Sd 7917 7 716 4 ae 94629 ld Gd Z dike 5 NIN 3N 616 6 81 cec n 01 ONE S d 831 Hf Sd mt 2 94 ests 1902 _ dd 5477502 e 802 7 81 see 8 8ll S d 902 1 1 IZOZ 9 8 702 4001 ADN D sk 001 202 1702 Ei 7 41 606 8 91 8 81 17001 001
16. 4 Electronic Air Cleaning EFFICIENCY RESISTANCE AIR VELOCITY FEET PER MINUTE Control Power Supply Remote wall mounted NEMA 12 cabinet housing PLC programmable logic controller for the control of fan wash system power supplies optional dampers fire suppression etc Also includes the pulse width modulating high voltage power supply 120 Volt 1Phase 6G0Hz AC j Kitchen Hood Exhaust Smoke Grease Odors eb Detergent System approved concentrated detergent used clean comm ADMIcations Imel gm arcial or indus tank 16 30 i dz feeder strainers and Wi Sizes Optional UL 762 Fan Package for Kitchen I Exhaust Backwe ard Ime a ER EA eficient IriTugal Ta high Temperat arrangement 10 upbiast With drain class 11 construction belt drivern With belt an UL Labeled Toi cm 1 Paw 0 IE i ETE F Fan Package t Backward inclined energy efficient centrifugal Tek lans of heavy duty AMCA arrangement 9 inline or 1 arrangement 10 upblast design class construction lt belt driven with belt and drive guards 7 Weather tight enclosure i includes ADP S nozzles for the impinger section and electronic V air cleaner section U ia Activated carbon
17. 09 86 96 eS 06 85 9 ve 06 92 ve Ce 02 g A38 L LJ LJ EM Cu ers cL 134 OVAGID WOO ITAY OUAr2 YASTI 138 OVAGID 002 OL 008 OL 3NI1 OL 002 01 008 INT OL a 006 OL 092 09 vool 1001 180 191 1001 862 86 9 2 95 AOLINOW S d 61 6 eG dO Le m 3 1531 31949 14095 id Old T 06 2 4405 N3ADd 4 C REL TEN 052 54052
18. estes 8 9 Page 9 through T1 NOT USED SECTION IV REFERENCE Illustrations and Drawings Figure 1 General Component 12 Figure 2 High Voltage Lead Terminal Connections 13 Figure 3 Typical Outdoor Installation 14 Figure 4 Model 79 Junction BOX gt 15 5 16 Figure 6 ATS Control Outline STANDARD I7 Figure 7 ATS PWM Remote Box OPTIONAL 18 Figure 8 AIR BOSS CONTROL OPTIONAL 19 Figure 9 Cc cS 20 Figure 10 LIS 6 7 7 MC 21 Figure 11 ATS Control Standard Schematic 22 Figure 12 ATS Control Standard Field Wiring Sequence of Operations 23 Figure 13 ATS Remote optional Schematic 24 Figure 14 ATS Remote optional Field Wiring 25 Figure 15 Air Boss Control optional Schematic 26 Figure 16 Air Boss Control optional Schematic
19. saJnjea 24 adc 1994 1195 aun pusuxiintr3 Ppa M RL pania poya quse op unius qun jo pego apu 2 8 Amun 25 puepueg aauegucaae uj sias siugaegco Zugiuo jo 908 15 10 Teua seeping pasen Aui 1900 12 Lana Papan aL 10015 png 25 prenugis 1 Hel e No 21HX3H ____ EEA mdp E Nx api Su aoi M sangre m 2 WD ONW XX XXX 5 TOO lt q lt a e gt t L e t 12 8 Wi MODEL 9 SERIES 32 00 1 50 FLANGE CARBON HOUSING STATIC PRESSURE DROPS TRION EQUIPMENT LOSSES INCHES H20 ESP Section 0 14 40 open perforated prefilter or after filter 0 15 Metal mesh prefilter or after filter 0 10 2 impinger 1 25 Media Section 0 11 Initial 4 pleated prefilter 40 efficient 0 17 10 pocket bag 65 efficient 0 40 HEPA 99 97 efficient 1 00 Adsorber Section 0 28 1 trays 0 26 2 trays 0 28 4 module
20. 57 00 1448 i 4 18 106 8 62 219 i i 27 93 709 21 75 552 55 70 907 BOSS itchen Exhaust Syste by ien systems N N Ss DISCONNECT INTERLOCK FLEX CABLE CONNECTOR JUNCTION BOX W TERMINALS 2 94 75 DANCER HIGH VOLTAG cn E L wh on Mi L U DRAIN COUPLING W PLUG 2 PLCS M ELEVATION VIE 10 00 254 30 56 776 e PERFORATED __ ALUMINUM BAFFLE AIR FLOW NOTES 1 SYSTEM WEIGHT ESTIMATE WITH MEDIA FILTER AND ABSORPTION MODULES 480 LBS 2 THIS SYSTEM REQUIRES ONE ELECTRICAL CIRCUIT KES UNIT 120VAC 60HZ 1PH 1 5 AMP MAX REVISIONS UL LISTED YYXS amp YYXS7 CANADA HOOD AND DUCT ACCESSORIES PROTECTION OF COMMERCIAL COOKING OPERATIONS FANS FOR KITCHEN EXHAUST SYSTEMS UL LISTED 11762 POWER ROOF VENTILATORS FOR RESTAURANT EXHAUST APPLIANCES DESIGNED IN ACCORDANCE WITH THE RECOMMENDED PRACTICES OF 96 STANDARD FOR VENTILATION CONTROL AND FIRE
21. JL LIAE S e 31 9 Sd i LWA TE um NN An 2 812 9 S d 2 410 2 410 31 SH Sd 2 412 if 2001 44 94 94 4 1001 SU 1 411 31 8 Sd ii LWA 84 9d m wh vh S d E 31 Sd 2001 1001 1 412 Now gya 1 81 E 31 2 Sd IHA td NN wh 2 S d 31 18 Sd qa 2001 9 1001 1412 LN SU 1 411 384 ale 334 334 T 344 4le 14945 v 4ll aut jl gt m 3NdS 06 412 39945 2 81 5 41 1 24945 2 41 2001 HOLIAS 113495 4000 553999 W3ISAS 01 E 2140019 o zb a N lt gt m 09 86 96 eS 06 85 9 ve 06 92 ve Ce 02 c amp ll c amp ll 1 81 _ L W L GI
22. e AE 0006 M SFIC7 DWG FIGUR i e 0070 0672 O O eo OO T 00 01 338 qas X T Em m 4 JAL Ler U U ELM E serene MM 9 eu TVNOILd0 t LB 18 WA 8 AI8HN3SSV 310 35 4 2 pons o OO e EESE E E A A T A E L A a a
23. SIIONI 8 WAWININ 08 SI SIN3W3NIDDJS N3AUd 1091402 Z 26 77809 OVAGII LY SdWv 02 S3SIDO38 NDIDW dW d 1 39 3130 11 9 GG 1001 ZH09 OVASI 19 21 S3BIDO38 OLOW dW d 143993130 01199 0 90 9 sith Wig ah ONLLVH 503 21412345 339 7H09 GI P 17016 SLIVA 9 53810038 SJA WA MONIS NULLOJS ONY 83194 5 CWNULLdD AVIN pog ae 7 09 IVA 6 9 SdWNv LT 53810035 SOLOW CD JINVA HIVI Y MOLOW CO JINVN NDTIO3S Q 1 8l2 E 3 vcr 3 8 ace SINJN3NIQO38 3003 ase 1956 7 37821799 1334 LSAW XIWDLSNI A8 ONINIA NOLL23NNOON3INI TV 8 CMNDLLdU 14092 1900 1066 INNOND 1993 13315 5010 CIDAINYW 01123 E e dams 9 g 0CE JwMnlOnalS 01 C3IN DNS 34 150 N3N93712 NIV JINSOIONS M RM niche 056 3 50931 321745 LON 00 3 2Nv312 NIV ONY CINDILdD JATA GIDNG ID y 28E T SXOvd AJADA N33136 SLINGNOD 31989435 NI SQV31 NOM HSWA NILUS B yo o Quest 9 8 N2DIE caf ove 13 0S HION31 GAVONVLS 50 31 3OVL A _ 115876 3 9 411 S3LUN CIWNULLdU dV deb 1972 m NOLOW CIDAINYW 11238 65 419 ME um be 976 4 51132 80123 T102 23ZINUI 51132 801231102 332INQI 51132 30123T102 332INQI CWNOILAO INDI d oo m a E Yall MEE NOLOW TO4INVW NUII23S 69 2 ee y bre 7 301911819339 01 01911919339 01 50119193
24. x C ausa deb ves picea edie eee 1 9 Outdoor Installallolls icto ___ 2 For The Installing Contractor be ptem 2 2 Position Air Cleaner ect tid qu head se end do Ide vs DU CURE qve iut rU VEI 2 3 Gonnect Adjoining DUCTWORK s eda asco qe esie Supe qucd 2 4 Connect e 3 5 Mount Controller PWM Power Supply 228 nnn nana nnns 3 6 Complete Wiring HON Voltage 3 teet t EE 3 oet ec 3 7 Checkout for System co es eo seeds se 3 SECTION OPERATION AND SERVICE For The Maintenance Engineer 1 Introduction and Principle of Operation 4 2 General DESCIIBUON e 4 3 SCAR CUD LUI 4 4 ROUTING 5 5 EE NE E ELE 6 0 T 7 8 Troubleshooting Reference
25. D 1 816 2 3INnD39 T T 2 1 OND 7001 1 412 N 1001 E 18 0 0H 43 110 1 3 IGVANVSIDUSd 002 5 SN3W3IS 9 7001 NE 1001 1 91 EA CSAS 7130 WO SS 404 902 350 2 ra 1701 CSAS 130 195 0 91 903 921 ISN j j wel 12 Mom UT ge 0 Zu PU EOD zor BU D 1 812 ab ue ND 1 91 E F ASOOI cR 330 Hd T ZH 09 JVA 09 969 1 Q L L Ww _ _ H C HW amp l 4 berg deg JE d SALES PELO el 391 079 3 1041109 HSVM NI 816 3 812610 NULLOSNNUO 7
26. 2 11 RAT IMING LIP AND NI Qi N NGI AN ARN Wee Te da M HSVA 40 90 dM 4 M MUAS Sd S 919 5 5 4 ONT T AUSOS 53114405 as 298 uic 5 4 Tas AULI 14905 83 e Ud Mr HSVA NI Ud PAE cle Bug gt lt AV 138 dW ld LN Ud Bug 14 J HSVA 6 11 04 15 144 e dos g M 72 OF 04 232 gt lt gt l
27. aS zl Mu ONT 44050 TONS 104109 NI ELE 3 812810 NDILO3NNDO 31030 8 WAWININ SdNV 06 SI SIN3A3MIfO3S 1051 09 7 7809 LY 5449 O2 53410034 AOLOW dWNd IN3933130 77 9 SS Hdl ZH09 OVASTI 19 SdW 21 31034 13983130 1199 08 91 9 ONILVS 303 91419395 335 709 GIT IV SILVA 0 9 53911934 SAA IVA MIONA 105 1245 ZH09 SIT SaNV LT 53511039 AULOW GC IDJINVN HOVJ 515483410044 3009 NDILOJ3NND2S33INI ANNUS 184 3 13315 ISAW 33NV31O SIV ANY 38D 10 4 109140 SQV31 391195 ION UG NANYA 19 Alv NV SAIVd dj Ud 33 13 SLINGNOD 31VsVd3S NI 931 13 05 41 NDISI A8 50931 3991 0 1 23189911999 L334 LSAW 930150 A8 WANLIASLS OL C308NnuUSD 38 310 51132 01931109 4371 0 1132 ND123T102 3371INDII 51132 401237102 4321 01 Nall wall 19344 01 MDIVIIdIO3Nd 01 MDIVIIdIO3Nd 01 aS f E A A 4 4 E al 45 E X ES E E E 7 vo 70 O O O 14 CINILLdD Sd 9 2 Sd 862 Sd Ee SN m 066 Q 1 412 N4201 1 412 3504 266 35
28. ar optional potassium permanganate pellets for gaseous odor b s dsorption Designed to house variety N mechanical filters as required p t lor a specific application or to a insure extended life ofthe adsorption media A Spiked lonizer Blade NE Revolutionary technology made 7 af stainless steel blades not wires Reliable unbreakable blades lonizing Callecting Cell E perm costly maintenance replacement and downtime High efficiency multi stage Made of self plazing ceramic T ee collection cell rugged design insulates electrical current helps to X to maintain high efficiency prevent and virtually eliminate arcing X under heavy loads Pa prolong power supply life span and ald ls c in maintaining high efficiency Prevents retards contaminate build up Pl and provides easy cleaning Na Metal mesh or perforated plate prefilter for safety and capture of oversize objects and agglomerated mists Impinger may be used to knock down heavy mists and kitchen grease T AIR PURIFICATION SYSTEMS Mode 75 Series for Industrial Applications and Kitchen Hood Exhaust Systems
29. jp SHL 0138 143003130 HIM W3ISAS HSVM 315340 LON 00 4 415 9 FIGUR 20 JIIVIN3HOS 33S dva ONIIdnO9 LdN 6 9 JION 335 SH3HIO d AlddAS WOS3 4 3181 G ALON 33 YNVL 29 did 8010 M 40444 1N3983130 NOIML NIN 3dld 2 1 INN 330334 9 3130 310 335 NOIML Ag CWNOlLdO JAYA QION310S 2 A8 M3NIVMIS 0 310N 335 SM3HIO SM3HIO Ag M3IN3A3Hd MOTJMOVB 39935 01 HSYM GZ C 1 345 NOIML Ag NOLO3NNOO IdW v L S4J0v3H TION COUPE 341913 1189 300M SYJH10 Ag SYJH10 2 1 Sd 001 0390 9 JYNSSIYd Alddfls NIV 5 390553 ONIZ3344 OL 1237806 LVHL SIN3NO
30. 72 38 68 75 l 72 38 68 75 INSIDE FLANGE ID UNIT HEIGHT DIM INSIDE FLANGE ID DIM up SYSTEM DEPTH DIM n 174 25 176 25 TO 183 25 179 25 TO 186 75 DIM up 2875 12 00 MEDIA FILTER MODULE DOOR SWING MEDIA FILTER MODULE DOOR SWING TRANSITION AVG WATER REQUIRED CPM WASH BLOWER MODULE SYSTEM WEIGHT WEIGHT CELL FACE DETERGENT EFFICIENCY DOP CFM CAPACITY ASHRAE CFM CAPACITY o pow pow ow o STATIC PRESSURE DROPS The ESP section must have both an internal prefilter and after filter select ESP Section and add for each TRION EQUIPMENT LOSSES INCHES 40 open perforated prefilter or after filter External losses for ductwork exhaust hoods manufacturing equipment with Metal mesh prefilter or after filter associated entry losses kitchen hoods 2 impinger etc must be added with the above Trion internal equipment losses to calculate Media Section 0 11 total fan static pressure required Initial 4 pleated prefilter 40 efficient 0 17 10 pocket bag 9596 efficient 0 40 99 97 efficient 1 00 Adsorber Section 1 trays 2 trays 4 modules Fan Transition 9 TRION HISTORY PROVIDING CLEAN COMFORTABLE amp SAFE SOLUTIONS FOR MORE THAN HALF A CENTURY Since 1947 Trion has manufactured quality products for the commercial industrial residential a
31. 90 95 90 95 90 95 90 95 90 95 Capacity at efficiency Sq Ft Cell Face Area BEEN 5 88 sq ft 9 58 sq ft 11 76 sq ft Dimensions inches 27 88 x 38 25 x 162 25 50 00 x 38 25 x 167 25 72 38 x 38 25 x 172 25 50 00 x 62 63 x 181 25 61 19 x 62 63 x 183 25 72 38 x 62 63 x 185 25 Width x Height x Length 90 3984 Note 1 UL762 Upblast fans are standard OEM finish Contact factory for special painting Note 2 Contact factory for special fans other than UL762 specified Note 3 The standard ATS Control is supplied with a RED LED light PLC 7 Day clock and PWM power supplies The optional Air Boss Control is supplied with automated digital meter display panel PLC 7 Day clock and PWM power supplies Note 4 The Fire Suppression components include enclosure assembly with electrical control head and chemical tank ADP nozzles detect a fire thermostats and all pre plumbed piping AII fire suppression systems must be connected and certified by an authorized fire suppression factory technician Note 5 Standard system accessories include 30 gallon detergent tank with initial 16 gallon of detergent and 1 each 1 Y Strainer The solenoid valves are pre installed inside the cabinet of the ATS ESP and Impinger Modules TERMS AND CONDITIONS OF SALE Terms Net 30 days subject to credit approval Freight FOB Trion Factory Sanford NC Freight Collect
32. CONTROL HIGH VOLTAGE ECTING ERMINALS EAD CONN FIGURE 2 15 RO POW SU BOX FRO LLS FACTOR HIGH VO AGE M JUNCTIO BOX PPLIES IN 1 M75FIG2 DWG SNOLVTIVISNI YOOGLNO WOoldAl NOIML A8 3ATVA GION310S NOIML M3NIVMIS 583 10 48 M31N3A3Md MOVE 318 1105 SM3HIO A8 JAVA 30IAM3S 031539915 AlddhS M31VM HSVM k A8 JjAWA NOIML A8 415 5 1 993130 498 48 dvall A8 3 312 z5 N E d 5 10 A8 ONISNOH 019310 3000 039907 LON N3HM V f idi 0 Q Oeo 14 ne fla li 1 L Y NOIML AS 214405 33MOd M3T1041NOO E SINIWIYINDIY WILSAS NOd 50 4440 SIHL 40 NOV IASNI S43HI0 A8 39nv9 384055354 SL 1300 SUSHLO AS
33. Junction Box The electronic air cleaner cabinet contains split ionizer and collecting cells collecting elements perforated plate pre filters and metal mesh after filters Perforated plates in lieu of the metal after filters are optional when specified The standard electronic air cleaner cabinet is equipped with a Media Section for housing an optional 95 rigid pleat filter and or an odor adsorption module Gasketed access doors located on one end of the cabinet 90 degrees to the direction of the airflow provide entry for removal of the cells and filters KES cabinets are 2 51mm double wall insulated on the top and two sides and are welded to 3 76mm unitary mounting rail The Pulse Width Modulated PWM power supply s providing the necessary high voltage for the air cleaner and power supply status LED s furnished in an enclosure on the ionizer cell access door The junction box is located on top of the cabinet and above the ionizer and collector cell access door The junction box contains terminals for a single point wiring connection Other options available with the KES are as follows e Remote mounted control box containing an On Off switch power supply status light relay for connection to an exhaust system fan starter and power supply shut down relay for a fire condition e UL 762 fan for restaurant exhaust suitable for outdoor installation e Fire suppression pre pipi
34. ODS 0 Gh 980 0005 S3OVdS Q WO JAL v 980 c0z 00 8 Wu ezz 918 919 Va Y I 0611 06 66 181 9 TWAOW3 7132 N04 3ONvMY310 166 006 IdaO c oze sg1 508 i 44 i 9782 90211 1 68 057 1 i 6162 00411 01 6 1300 64 lt 1581 079 02 152 72101 gz 80 lt 9697 91901 602 6 1300 54 8 1991 581 0061 81 1855 9006 c9 9872 2170 4676 807 94 1300 S38AQN 01 0530 33040 31VN9IS3Q 28191541 0921 9l 2002 18 97 rm 181 ziz G g 707 6 1300 HS3N HSVM NMOHS 1 ELS 6 095 587 0611 l 70 1 819 66 06 0581 180 900 5 1300 2 2271587 0601 Hu 0971 6996 v8 1 69611 e9 19 600 lt 1300 v LLe S81 506 6 96111 055 69 227 18011 00 5 1300 bx 9921581 ore 219 0629 4 01 8 8 966 iw 791 16 sez esc 1191 0666 6001 09 62 lt 07 6 1300 54 ezzv sg1 0501 9792 90711 68 09 4 2 60 007 11 011 6 1300 5x 266111581 2552 cC 4 9782 90711 68 099 4 4 2 62 00 11 01 6 1300 64 v 9cv sg1 096 0 0101 gz 80 9692 91 901 601 5 1300 896011581 6220 0 1452 0101 84 807 9692 91901 602 65 1300 54 02007 581 088 81 1922 006 c9 2172 6 6 801 6 1
35. 1031034 S3HIV3M JIVINSNI NOLIVSN3ONOO INJAdJ d 01 M7SFIGS DWG FIGURE 3 40 NOLWTIVISN 01314 304 SINIOd 318VMOTIV C30VHS SION C AAL 332 VM8 O3123NNO2 9 YOLVINSN 110409 2 1 WO 1 ADAM 6 8 7 USC A 00 UL UT o irt AA EA Sea A 1 Fd 09 66 00 WAY NOILO3NNOO NOLOINNOD 41890 AH M3ZINOI ONISIM 11879 AH 401231102 MOTH YOLON MOT4 AIMO X08 a HOLMS AL34VS NOILO3NNOO 19 AH 01231102 1890 AH M37ZINOI MOTI Jv Jv 00 2 JUNCTION BOX MODE M SFIG4 DWO GURE 4 el 1 1
36. dx 5 9 PLC CONTROLLE 1161 1 4CR 118 1 Ling atp 71001 4 e 1221 PS pg pg P 1002 FI IT BLK PS 41 LED LINE P S He EU P6 P8 ZA PR BLK WHT PS 2 LED E 2 5 1 14 13 1 1 tig eTB 1 1001 4 2 136 1002 PW BLK WHT E PS 3 LED LINE 5 Ps x P6 7 s BLK PS 44 LED p eTB e 14 13 eTB e 116CR 118 1 unc 5 yey ans 1001 4 2 1521 TA 1002 ier BLK WHT PS 5 LED LINE P S HO 6 P8 n BLK WHT PS 6 LED m x 2 2 14 13 24 0 NEUTRAL FROM PLC CONTROLLER 1 amp 2 POWER SUPPLY CUNTRUL RELAY 22 3 amp 4 POWER SUPPLY CONTROL RELAY OPTIONAL 136 3 ER SUPPLY RELAY OPTIONAL 152 C2 20 PDWER SUPPLY 1 PWM PDWER SUPPLY 2 OPTIONAL POWER SUPPLY 1 e RELAY PWM POWER SUPPLY 3 OPTIONAL PWM POWER SUPPLY 4 UP TIONAL POWER SUPPLY 3 amp 4 RELAY PWM PDWER SUPPLY 5 O
37. 002 09 091 072 AVIAN 1031409 HSVM Z 245 60 INNON 13 dAfid 1N3943130 7 134 10 1 09 HSVM 935 5532044 HSVM 204 144 1081NO2 S AlddNS M3MOd 1041 02 43MO 18 961 HOLIMS 1918 NO YOLOW did 1939931310 hou 000 00 00 000 001 700 L eg pes c 8lc hr 60 y00 2 c 8IZ LL 00 ELANI 59 c 81Z Lae SL 20 001 gt d c all y00 os 20 wy lyr C 81c J LO 2 ue 4 4 2 81 e L 8ll 00 001 gt 1 81 SINdINO 1531 31040 LYOHS 431104109 3IBVAINv4o0sd L O 002 5 SN3N3IS 3ONVAOV 93931035 9 2 81 NO 5319915 1811 135384 N39N3hn03S 31 d3MOd 31038 G 2 91 170 NO YaMOd joi 811 gt v 8l wv MOOTYSLNI S YOOd SS320V 219180419313 03S 3 3 9 90 a 81901 9 CO wNolldO 1 Hams Heym 5 4311031409 JYNLVYSd NA 9 bo XOOTN3INI 5 4000 SS329V 1818 6 91 81 4019199344 91915091913 3S 3 3 9 164 614
38. 07 29000 55322 7 Q 2 40111915334 i ee 8 93 9 3AWA CIONSIOS N31V NIVW 1592 222 22 Sup E 115222 8090 qase 10 00 J03831NI 553209 1001 IST 50191910384 2119150 12313 935 0e 2 I 81 WI SLANI Ave 20 7001 7 5 nu ECCE Bre Ble 9 812 8 DANOJ re 5 53179915 24231 42 2 912 1905 9 gez lt 812 5E 1912 G0 05535 20 b Tale 53178415 N3AUd 0 Q O XIVA y 8l2 Wie v0 1001 001 5 x2 cu 1 18 N 1081402 yog 1001 1 v A 37441 TH QUE TTE e 2 lt EUN 700 Jd OU NDIL23S 71091409 XIADA 3 3 2 0 2 412 1802 20 Ble MITIONLNOD 318 VHAVMODd d d 002 SNINJIS 1031402 1 1 2 1235 1081 00 8380784 m 1902 7 902 20 2 A voor Yay 1001 I NDIL23S TUS1NDO N3 AD108 0 3 3 70 170 abs CSAS 138 199 SS 304 350 2 4 6 81 n jn d 130 WO 06 91 303 357 YOLOW dW d 3 2 EE lt 202 149993134 Er T oe c 3901 7001 1001 SINALADO AYTAY POOL sit on Ad M cip 002 2511 001 0 oot REA SEN 9 as 1 1 81 119 ASOOI 140 Hd ZH 09 OWA 5 E
39. 20 Figure 10 SCHON AUG 21 Figure 11 ATS Control Standard Schematic 22 Figure 12 ATS Control Standard Field Wiring Sequence of Operations 23 Figure 13 ATS Remote optional Schematic 24 Figure 14 ATS Remote optional Field Wiring 25 Figure 15 Air Boss Control optional Schematic 26 Figure 16 Air Boss Control optional Schematic Field Wiring 27 Figure 17 Air Boss Control optional Sequence of Operations 28 Figure 18 Model 75 Junction Box Wiring 29 SECTION I DESIGN FOR THE SYSTEM DESIGN ENGINEER 1 General Description The standard major components supplied with each unit for installation are as follows electronic air cleaner controller power supplies the detergent system wash water line strainer and solenoid valve electronic air cleaner contains the ionizing collecting cells collecting elements wash manifolds located to the front and rear of each tier of cells and metal mesh pre filters and after filters Perforated plate or impingement type mist suppressors in lieu of the metal pre filters are options when specified Gasketed access doors located
40. 3000 039907 LON N3HM V f idi 0 Q Oeo 14 ne fla li 1 L Y NOIML AS 214405 33MOd M3T1041NOO E SINIWIYINDIY WILSAS NOd 50 4440 SIHL 40 NOV IASNI S43HI0 A8 39nv9 384055354 SL 1300 SUSHLO AS 1031034 S3HIV3M JIVINSNI NOLIVSN3ONOO INJAdJ d 01 M7SFIGS DWG FIGURE 3 40 NOLWTIVISN 01314 304 SINIOd 318VMOTIV C30VHS SION C AAL 332 VM8 O3123NNO2 9 YOLVINSN 110409 2 1 WO 1 ADAM 6 8 7 USC A 00 UL UT o irt AA EA Sea A 1 Fd
41. g 8 s 5 z E ae E Sel E i e am an j zr s ale a NE S gt E S 1 c INID 9 S d C S d 5 C S d 2 S d T S d N d Wd Wd WMd Wd WMd E E 3 B s 912 INIT JSYHd 1 ZH09 OVAGII MAWOLSND A8 GAGIADNd ONINIA 3313 WW 3 01 FJANSOWNG 71041409 NI NOLLO3NNEO TwNIWS3I 5 0 6 12 ANID 9 16 NAHI 90 NAHL 90c 802 INID GOE NAHL 0 02 NAHL c OI 901 GOI NAHI 201 TOJN 52114415 N3 Ud 531435 0 13004 P SLINA 531435 07 T30DW JHL 03 31103 25 s3 Ud FHL SI ADD 03151 8 7H 09 19 08 lt 1 10034 TUNINDO 7 me HERES HdI 7H09 2V SdWV 53 1003 1 39 3130 y9 GG 52 HdI 7H09 2VA 8 SdWY 01 53810038 SOLOW 1439943130 7799 0 9 9 CWNULLdD _ 001 ay 26 ONILVS 03 3ATWA 91319398 LHOTT iw 1193 0 5 oes 339 ZH 09 2VA 19 09 3 100384 0103105 S 4991 n 7H09 OVA LY 71 53810038 SOLOW HOVI NOH 11093 39411934 3002 9 1 zog mU 17992171499 133 LSAW N3WDUISOO TW 0 NOUO 13315 70 72 gt WANLINALS OL G30NADSO 38 LSAW N3NV310 419 SSYNSOVING 71041409 m
42. olre 5 1 01193138 0 VW A S3DA lddfiS 33 Ud IIL s 01193138 0 VW A S3DATddNS AJADA W3ll n Pelee 01193138 NOLINOW WW A SIDA TddNS Y3MOd T XIIL Su ir 18 WOO gt 824 Prae 80d ADLN je E IddNS 3 0 Ub TINH 71 816 EO 29 201 L el MOLOVINGO dWnd 143983190 42 v 4l2 CWNULLdDD 856 SPENT 7091402 HSV NOILIAS 2 812 X EN i 09 0 001 T 2 411 Q 00 2 10 19 918 181 1208 24206 1 1 134 OVAGID NOO ING LAU AV 138 092 044 091 WD3j NUISNVdX3 222 OR D NOY 4 096 9566 ye 256 055 976 Ove JEE yee CEE 055 926 yee 286 026 lt gt gt eu A MING AND NI Qi N LANI
43. 09 66 00 WAY NOILO3NNOO NOLOINNOD 41890 AH M3ZINOI ONISIM 11879 AH 401231102 MOTH YOLON MOT4 AIMO X08 a HOLMS AL34VS NOILO3NNOO 19 AH 01231102 1890 AH M37ZINOI MOTI Jv Jv 00 2 JUNCTION BOX MODE M SFIG4 DWO GURE 4 el 1 1 W 30013 ANT ILA LING 40 401 NOILO3S ILE 338 901 61
44. ONISIA 1041409 WODNA lt AYAY 318492 JOVIIOA 3191051 50931 321145 LON 00 3 312 NIV CNY 5 SXoVd N3 Dd N33AI38 SLINGNOD 31VN3d NI 50931 CIN 94019391107 E O QVIg G38 N3Z7INUI 14 0S HI9N31 GAVANYLS 4 50937 39V1 T 310 8 0 4315 OL 1134 Kou X X D uw 09 Add 32804 X 2 Wl ul 4180 x x G UM dSNIN T 23 X y UM 7905 23 x x xX gel uw T 125 x x 2 JIS 0E HSVA T 235 X 065 NIV 31545 x xX 0 10 SNULLOJS 779 N3NV312 NIV 1 n 9 81c UN 411 4315 LX3N OL 32NVAQV 541940045 DE SNANIL 390 SWALSAS on E gt 7001 181 al NMOHS 1235 JINIS X PUO 39Nd I94S 181 1922 181 2906 CIVNDILdDO CINdNI SOWNY JINON AJ SLY T taanoa yava Oc gic T eo W 2 MD aie 1 e eo 9 CISANN 28 o 4 2 G3SANN 33dHhf 9 E S e y y 2001 12 amp 1l 2 v 24 826 NDISNVdX3 YADD d 002 45 SNIWJIS 1206 n wee 2001 gt 2 aT 1911 1
45. T Em m 4 JAL Ler U U ELM E serene MM 9 eu TVNOILd0 t LB 18 WA 8 AI8HN3SSV 310 35 4 2 pons o OO e EESE E E A A T A E L A a a a aa N o 0006 00002 000701 338 0661 IVNOILdO 1041400 5508 Cc 71051 02 012334 218150412313 j l Ul 115 12
46. X 54 INSULATOR B LAD SC JUNCTION BOX COLL ON CONNE QU WITH PPLY IONIZ CTION POINT ER 0 D ER ELL SULATOR NUI WIH RE W ELL POINT EACH HIGH VOLTAGE CABLE ASS EMBLY NOTE EACH WIRED TO JUN IER ER OF CTIO N 6 CABLE BE IO IHE PW CONTROL HIGH VOLTAGE ECTING ERMINALS EAD CONN FIGURE 2 15 RO POW SU BOX FRO LLS FACTOR HIGH VO AGE M JUNCTIO BOX PPLIES IN 1 M75FIG2 DWG SNOLVTIVISNI YOOGLNO WOoldAl NOIML A8 3ATVA GION310S NOIML M3NIVMIS 583 10 48 M31N3A3Md MOVE 318 1105 SM3HIO A8 JAVA 30IAM3S 031539915 AlddhS M31VM HSVM k A8 JjAWA NOIML A8 415 5 1 993130 498 48 dvall A8 3 312 z5 N E d 5 10 A8 ONISNOH 019310
47. blow off if permitted to remain on the collecting elements for long periods of time Trion recommends starting with a manual washing frequency of at least once a week This schedule may then be altered as needed after visual examinations of the collected material contained on the ionizing collecting cells Daily manual washing is not unusual for units operating on heavy kitchen exhaust hoods or similar contaminants Manual washing to clean the perforated plate pre filter 10nizer s collecting cells and metal mesh or perforated plate after filters can be performed in a soak tank commercial car wash or with a pressure hose or pressure cleaner using a low pressure setting Particular care should be taken in cleaning each of the insulators WARNING DO NOT USE HIGH PRESSURE STEAM CLEANING EQUIPMENT TO CLEAN CELLS THE EXCESSIVE HEAT AND PRESSURE WILL CAUSE THE PLATES TO WARP AND IN TURN POSSIBLY CAUSE EXCESSIVE ARCING WARNING FLAMMABLE SOLVENTS OR OTHER FLAMMABLE CLEANING AIDS SHALL NOT BE USED When a cleaning service is used a certificate showing dates of inspection and or cleaning shall be maintained on the premises B Detergent Effective washing is dependent upon detergent The detergent as supplied by Trion Inc is formulated specifically for electronic air cleaners If substitutes are used Trion must approve them in order not to void the warranty Please contact Trion for this approval Altern
48. 0 02 NAHL c OI 901 GOI NAHI 201 TOJN 52114415 N3 Ud 531435 0 13004 P SLINA 531435 07 T30DW JHL 03 31103 25 s3 Ud FHL SI ADD 03151 8 7H 09 19 08 lt 1 10034 TUNINDO 7 me HERES HdI 7H09 2V SdWV 53 1003 1 39 3130 y9 GG 52 HdI 7H09 2VA 8 SdWY 01 53810038 SOLOW 1439943130 7799 0 9 9 CWNULLdD _ 001 ay 26 ONILVS 03 3ATWA 91319398 LHOTT iw 1193 0 5 oes 339 ZH 09 2VA 19 09 3 100384 0103105 S 4991 n 7H09 OVA LY 71 53810038 SOLOW HOVI NOH 11093 39411934 3002 9 1 zog mU 17992171499 133 LSAW N3WDUISOO TW 0 NOUO 13315 70 72 gt WANLINALS OL G30NADSO 38 LSAW N3NV310 419 SSYNSOVING 71041409 m ONISIA 1041409 WODNA lt AYAY 318492 JOVIIOA 3191051 50931 321145 LON 00 3 312 NIV CNY 5 SXoVd N3 Dd N33AI38 SLINGNOD 31VN3d NI 50931 CIN 94019391107 E O QVIg G38 N3Z7INUI 14 0S HI9N31 GAVANYLS 4 50937 39V1 T 310 8 0 4315 OL 1134 Kou X X D uw 09 Add 32804 X 2 Wl ul 4180 x x G UM dSNIN T 23 X y UM 7905 23 x x xX gel uw T
49. 1 A 24 ZIE SINGING 49139 FINGOW NOISNVdX3 NITIOSINOD 3 VHRVSDUSd 002 5 SN3H3IS mu f cuc 921 INIT DD V per 2906 E vu n 9 26 ere 7 4311091409 39119834831 ne e a 092 092 095 855 958 cote 056 876 9v crt 076 BEE 9 vee cee 0 826 926 026 E 02 04 06 08 20 e4 26 28 30 34 36 38 40 42 144 146 48 50 Jg 24 26 158 115 VAC 60 HZ 1 PH Y F F F 611 oL 5 PIH 1001 1002 2 3 1042 mrs 1 6 120Vac FROM 118 2 3 HO B PLC CONTROLLER 09 1041 5 9 1042 1041 PTIDNAL JUMPERS WHEN FIELD WIRING B 3 AND B 4 IS NOT USED Bm 144 CR _ 110 FRIM CA 9 PLC CONTROLI m 160 CR TBA 100 FROM
50. 1 903 2 994 1 578 13 003 1 946 3 956 1 872 14 101 1 989 4 747 2 248 14 867 2 032 5 910 2 762 15 754 2 075 6 510 3 314 17 091 2 128 7 412 3 699 18 060 2 226 8 178 4 019 20 203 2 269 9 218 4 259 22 984 2 311 10 098 4 506 17 779 1 946 6 419 2 982 20 240 1 989 8 539 3 676 21 217 2 032 10 152 4 588 24 919 2 075 11 798 5 048 27 586 2 128 14 101 5 655 28 626 2 226 15 310 6 278 29 527 2 269 17 391 7 027 32 829 2 311 19 150 7 832 22 586 1 946 9 445 4 112 26 320 1 989 12 106 4 859 27 516 2 032 14 890 5 956 32 486 2 075 17 909 6 982 36 041 2 128 20 523 8 123 37 603 2 226 22 946 9 169 40 349 2 269 26 157 10 335 44 469 Unit Configuration Notes Air Boss Control with digital LED meter display adder is 2 625 00 00 for all unit sizes Adder for 30 or 55 gallon detergent system in lieu of standard 16 gallon is 316 00 2 311 28 436 11 336 Note 1 Calculate total number of sections required and multiply by the per section weight shown Note 2 Carbon housing consists of housing double adapters and initi
51. 125 x x 2 JIS 0E HSVA T 235 X 065 NIV 31545 x xX 0 10 SNULLOJS 779 N3NV312 NIV 1 n 9 81c UN 411 4315 LX3N OL 32NVAQV 541940045 DE SNANIL 390 SWALSAS on E gt 7001 181 al NMOHS 1235 JINIS X PUO 39Nd I94S 181 1922 181 2906 CIVNDILdDO CINdNI SOWNY JINON AJ SLY T taanoa yava Oc gic T eo W 2 MD aie 1 e eo 9 CISANN 28 o 4 2 G3SANN 33dHhf 9 E S e y y 2001 12 amp 1l 2 v 24 826 NDISNVdX3 YADD d 002 45 SNIWJIS 1206 n wee 2001 gt 2 aT 1911 1 1 A 24 ZIE SINGING 49139 FINGOW NOISNVdX3 NITIOSINOD 3 VHRVSDUSd 002 5 SN3H3IS mu f cuc 921 INIT DD V per 2906 E vu n 9 26 ere 7 4311091409 39119834831 ne e a 092 092 095 855 958 cote 056 876 9v crt 076 BEE 9 vee cee 0 826 926 026 E 02 04 06 08
52. 16 1 ASHRAE Standard 52 76 Dust Spot Test Method DUST 2 DOP Efficiency based on use of Dioctylphthalate Aerosol OIL MIST 3 Total gross face area of ionizing collecting cells in accordance with ASHRAE Standard 52 76 4 Total weight of unit with Fan Transition Control 16 gal Detergent system without liquid detergent Fan and Transition Side Access Filter Housing Carbon Housing 75 102 75 103 75 104 75 105 75 106 75 107 75 108 75 109 75 110 75 203 75 204 75 205 75 206 75 207 75 208 75 209 75 210 75 303 75 304 75 305 75 306 75 307 75 308 75 309 75 310 2 22 11 2LCB2 3X22 11 3LCB2 4 22 11 4LCB2 5 22 11 5LCB2 6X22 11 6LCB2 7X22 11 7LCB2 8X22 11 8LCB2 9X22 11 9LCB2 10X22 11 10LCB2 3X42 11 3LCB4 4X42 11 4LCB4 5X42 11 5LCB4 6X42 11 6LCB4 7 42 11 7LCB4 8X42 11 8LCB4 9X42 11 9LCB4 10X42 11 10LCB4 3X62 11 3LCB6 4 62 11 4LCB6 02 02 02 5X62 11 5LCB6 6 62 11 6LCB6 7X62 11 7LCB6 8X62 11 8LCB6 9X62 11 9LCB6
53. 3 AN 13 J HSVA g JJS 072 0 1 gt lt gt lt gt lt 14 41 HSVA JAS 08 4 uel me JAWA GIDN3TUS 843194 NIVH cce 90 0 Mite LHOIT SS30DNd NI HSYA gt gge SU He 134 4 SWNOVd JJAUJ JJS 1812 043 49738 10941409 5094 S3ADd 235 13 941409 Sx9Vd ad Ud I JJS 1908 20 J pes 16 N 4 AIM JAS 1902 T0 U 15 14 dINDO g JAS 00 151 gt lt gt lt 14 ALNUS AJALE I 155 E 2 Cy ue Pd Bc ex sem XI UY mp e 8m tex 5 7 em Li ux p kj OO ap C Cep ESO ms c5 fer NI C Es Ca coy 2 lt GE C2 Sad m lt V olz pss gt Me C ad alol E 65 S ee 3 154636 LA JUNCTION BOX INTERLOCK FLOW oe BLU FLOW IONIZER CABLE BLU COLLECTOR CABLE CONNECTIONS CONNECTIONS gt ww H 20 AIR EE AIR 56 4 lt FLOW 5 FLOW COLLECTOR CABLE p42 lONIZER CABLE CONNECTIONS TERMINALS CONNECTIONS FRONT RED REAR MANIFOLD MANIFOLD DRIVE WHT DRIVE MOTO
54. 4 SE ind 148 2VASID 006 an _ WNO 70 EL 2 DMINDO HSVA NOLLIS gge 17001 70841409 HSV 235 2 ne ale Ove 7001 AS TINNI N3 T 13 i x JAWA GIUNJ 105 jns 0852 482 1822 70 7001 why IHDIl SS3O0Nd NI HSWM 2 56 414 N LINUN S d 616 di 90 er 2 T Ieee CYNDI LD m AlddNS N3 ld 931 01 812 S d 4052 17001 o 1 AlddNS sN3 ld AJIL _ Cale ogle 82 24 OLINON 5 4618 vI 811 59 gt eit 2 T uM a Sane AAL ord MINOW 5 4 6 S d 91 811 21 17 Sdece 17001 1 Q Pah 899 XDLINOW S d etg 91 611 r gi v0 54810 T 1912 MM 7 2 AlddNS AJADA 1 Sariz Q 18 AlddNS N3AUd T AILL an EET ime 2 LO o NUILO3S 83AU I8 Lal 1802 2 dO 2 1193 1081309 33AU I8 01 81 1902 NOTLOGS TONINGD NGA 7001 3 42 1 NULLOSS 1081409 SADIE Ec mel 2 Q 4 2400 38 SINdLNO AYTAN 091 JNI 1 WOd4 QNVASI 006 SANIT D 1001 1001 1001 1001 1 092 862 962 062 Ove 862 960 0 2 922 922 022 002 091 043 134
55. 7001 14 T c 8lz 52 1980 1490 01 81 g 7001 _ TN 001 BE vez 7 81 e d 1 81 HEL Mood PUE 9 197 0178 9 Sd ZOCZ n 02 e 5 9 807 01 9 S d 8 J 917 3 Mf fou 077 ong 977 c aN 01 IE E gl 2001 7748 554772 Mer N izoc 9 GH S d TVNOILd0 091 vf Sd 022 LHM 7 fd x 27 aN wi 070707 9 022 3 acc INN 01 IVNOILd0 vt S d a 1914 2127 od je demum C9 Z 917 a 2 YOOL i 1455 994 5 ann 1707 914 d S d T NOLLdO 6 8 037 Sd 7917 7 716 4 ae 94629 ld Gd Z dike 5 NIN 3N 616 6 81 cec n 01 ONE S d 831 Hf Sd mt 2 94 ests 1902 _ dd 5477502 e 802 7 81 see 8 8ll S d 902 1 1 IZOZ 9 8 702 4001 ADN D sk 001 202 1702 Ei 7 41 606 8 91 8 81 17001 001 002 09 091 072 AVIAN 1031409 HSVM Z 245 60 INNON 13 dAfid 1N3943130 7 134 10 1 09 HSVM 935 5532044 HSVM 204 144 1081NO2 S AlddNS M3MOd 1041 02 43MO 18 961 HOLIMS 1918 NO YOLOW did 1939931310 hou 000
56. ANNUALLY Fire suppression system to be inspected and certified by responsible agency NOTE Refer to the Operations amp Service Manual for detailed maintenance instructions and operating tips Ir DN seh FEDDERS ENGINEERED PRODUCTS 101 McNeill Road Sanford NC 27330 Phone 800 884 0002 Fax 800 458 2379 www trioninc com gt email salesQtrioninc com AIR BOSS KES SERIES Fite j j 4 A 5 fi air purificat ENGINEERED SOLUTIONS FOR CLEAN AIR AIR Boss KES SERIES THE RIGHT SOLUTION Kitchen exhaust contains grease smoke and odors which can be filtered properly to help meet EPA state and local air quality standards With the Trion KES system you ll be on good terms with both city inspectors and your com mercial and residential neighbors The KES is a multi stage self contained filtration unit that ensures maximum effectiveness through the use of 1 An electrostatic precipitator 2 A95 DOP media filter 3 Carbon modules for odor control APPLICATIONS The KES is perfect for commercial and institutional kitchens in Restaurants Food Courts Hospitals Schools Sport amp Entertainment Complexes AiR Boss KES SERIES CAN HELP YOU ACHIEVE High efficiency at low constant pressure drop Compliance with EPA state and local air quality laws and regulations Cleaner fresher kitchen exhaust that fosters goodwil
57. H LF H iq if H LIH M i EEE es oN EUER E yu 1 BIER Y m 0001 EA 334 SC 157 005 00 vC Be T TEN Cut c UN RE On i 9 n Mom i 5 5 5 B oH d rs Jr e e e e 1 5 5 zl E d Hi 109140 SIY oc fel E i Hi n Dm zm ne 1 a KD Gr 8 8 n n 19 i e 2 T 55 T 1 m rp lt 8 lt cum d de 2 65250555506 Ln TET e AE 0006 M SFIC7 DWG FIGUR i e 0070 0672 O O eo OO T 00 01 338 qas X
58. W 30013 ANT ILA LING 40 401 NOILO3S ILE 338 901 61 WI 88 061 da
59. abs Q JNNVAQV 332N3003 8 NSa61 NSd6IE 2 vy CYNDI 0 ee 21 19 ATdd S AJI E VM s 9 2 ME 9 01 812 824 NDLINUW S d 61E LFU 32912 1 81 54992 2 Q E vy T CYNDI 40 TN t NECS T V AlddNS N3ADd 2 XIL ar j IT 21 1 Sdebe L E oot is me H 18 SOIL fig BEZ 86 HA _ 6 8 12 S d 824 YOLINON S d 618 91 61 L 8H amp 1 1 We 9852 Py 6 81 d D eae 1982 8 816 CINNULLdDD 97 24 24 e amp ATddNS AJADA 1 230 LUNO DE ca vec go YOLINOW S d 616 S d 66 y 818 E 61 17 911 Sarez 9 IC G SIF wsasie 854616 etc E a WU UU LE EE ee 2 81 a vee 2052 093 20 72 135 SOLINOW S d Dee 1001 6 81 S d WWANYN WOXI 202 9 Adan e el 966 3NII 052 Q AlddAS 18 JILL se All Saya Pdl WD 4 po 156 2 2 amp 81 Sd0 2 1 81 LIT 800 82 2 89821 Sue D 2 81 8c 2 16 HILIMS HSVA WANG CNNULLdD eve 00 109100 1193 JJ 1888 922 by I 81 92 922 _ CWNOILdO XOU TINI 929000 8329V oce 190 5 816 501191034 219150412313 23S 9 108102 HSVA NOISES 29 ree ELE ve vee 16 40
60. i 16 AWG RED ag AWG WHT 218 11 102 j POWER ON 1002 ATA 1003 178 2 TB 1 104 c 10 BLOWER CONTROL 1002 n 1003 OPTIONAL 1 2 INPU IONAL 4 i 1 106 2 p 11 2 FIRE SUPPRESSION 1003 T UNT CONTROL RELAY 1 2 14 AWG RED 106CR 14 RED 1081 108 m A 1002 110 106CR TRION KES UNIT JUNCTION BOX 178 3 11 LINE NEU TB 11 112 FL 5 UNIT CONTROL 1002 LE 1003 5 LED 2 BLK 118 7 114 Mb e dB T 6 LED 2 RED 1ITB 8 E LEE 0 5 PS 1 LED a PS 2 LED IF USED NOTES 1 DENOTES TERMINAL CONNECTIONS IN REMOTE MOUNTED CONTROL BOX 2 F DENOTES FIELD WIRING BETWEEN REMOTE MOUNTED CONTROL BOX AND EXTERNAL DEVICES 3 DENOTES TERMINAL CONNECTIONS IN TRION KES UNIT JUNCTION BOX 17 FIGURE 7 Parts List Access Door Enclosure Components REF NO DESCRIPTION TRION PART 1 BOARD ASSEMBLY 448740 001 4 STAND OFF INSULATOR MODIFIED 353228 001 5 FIRESTOP CAULKING 150694 001 6 WIRING DIAGRAM 2000 SEE FIG 4 257178 001 WIRING DIAGRAM 4000 SEE FIG 5 8 HV WIRE ASSY COLL JUMPER 4000 9 HV WIRE 557 COLL P S 2 4000 CFM 257046102 10 HV WIRE ASS Y ION JUMPER 4000 257046 103 WIRE ASSY COLL P S 2 4000 CF
61. the components should be cleaned using a good brand of electrical contact cleaner All terminal connections should be checked for securement and tightened or reworked as required lonizing Collecting Cell Every 6 to 12 Months Remove and inspect the ionizing collecting cells for excessive dirt accumulations Manually clean as required in a soak tank commercial car wash or with a pressure hose or pressure cleaner using a low pressure setting At this time particular care should be taken in cleaning each of the insulators WARNING DO NOT USE HIGH PRESSURE STEAM CLEANING Detergent EQUIPMENT TO CLEAN CELLS THE EXCESSIVE Effective washing is dependent upon detergent The detergent as supplied by Trion Inc is formulated specifically for electronic air cleaners If substitutes are used they must be approved by Trion so as to not void the warranty and should be safe for use in ventilation systems and non caustic as 95 of the ionizing collecting cells are constructed of aluminum and special high voltage insulation and gasket seals Electrical Operation The Air Boss controller Optional contains a digital LED display for kilovolt and milliampere readings The milliammeter should be observed on a routine basis to be sure that it is reading within the prescribed operating range as marked on the data plate For those units containing a voltmeter the ionizer readings should be between 12 5 and 13 5 KV D HEAT AND PRESSUR
62. 2 3 4 5 6 7 NOTE Do not put the initial supply of detergent into Controller Solenoid Valve Detergent Pump Motors Manifold Drive Motors Electrical Interlocks lonizing Collecting Cells The System Fan the detergent tank This is to be done after volume settings are made at start up SECTION OPERATION amp SERVICE WARNING RISK OF ELECTRIC SHOCK These serving instructions are for use by qualified personnel only To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so FOR THE MAINTENANCE ENGINEER 1 Introduction and Principle of Operation The Trion amp electronic air cleaner is technically known as an electrostatic precipitator In this type equipment all airborne particles even of microscopic size are electrically charged positively as they pass through a high voltage ionizer These charged particles are then attracted and adhere to a series of parallel collecting plates which form the negative elements of an electrostatic field The ionizer consists of charged stainless steel spiked blades spaced between grounded electrodes The collecting section consists of parallel plates arranged so that each alternate plate is charged while the intermediate plates are electrically grounded Periodically depending on the type and concentration of contamination in the air the contaminant is washed fr
63. 20 e4 26 28 30 34 36 38 40 42 144 146 48 50 Jg 24 26 158 115 VAC 60 HZ 1 PH Y F F F 611 oL 5 PIH 1001 1002 2 3 1042 mrs 1 6 120Vac FROM 118 2 3 HO B PLC CONTROLLER 09 1041 5 9 1042 1041 PTIDNAL JUMPERS WHEN FIELD WIRING B 3 AND B 4 IS NOT USED Bm 144 CR _ 110 FRIM CA 9 PLC CONTROLI m 160 CR TBA 100 FROM dx 5 9 PLC CONTROLLE 1161 1 4CR 118 1 Ling atp 71001 4 e 1221 PS pg pg P 1002 FI IT BLK PS 41 LED LINE P S He EU P6 P8 ZA PR BLK WHT PS 2 LED E 2 5 1 14 13 1 1 tig eTB 1 1001 4 2 136 1002 PW BLK WHT E PS 3 LED LINE 5 Ps x P6 7 s BLK PS 44 LED p eTB e 14 13 eTB e 116CR 118 1 unc 5 yey ans 1001 4 2 152
64. 5 MAX FILTER COUNT AND WEIGHTS FOR KES 4 WEIGHT OF STANDARD UNIT W IONIZER COLLECTOR 2 PRE FILTERS PERFORATED PLATE 4 185 1 8 kg TOTAL PRE amp AFTER FILTERS 480 185218 kg KES 2 2 AFTER FILTER PERFORATED PLATE OR METAL MESH 4 18 1 8 kg TOTAL 550 185 296 KES 4 2 IONIZER 10 LBS 4 8 kg TOTAL 4 COLLECTOR 120 LBS 54 6 kg TOTAL 2 RIGID PLEAT MEDIA 95 OPTIONAL 34 LBS 15 5 kg TOTAL 15 REFILLABLE ODOR ADSORPTION MODULE OPTIONAL 240 185109 kg TOTAL PERFORATED PLATE METAL MESH AFTER FILTER COLLECTOR CELL IONIZER PERFORATED PLATE 2 00 51 THK PREFILTER DOUBLE WALL INSULATED CONSTRUCTION RIGID PLEAT MEDIA FILTER REFILLABLE ODOR ADSORPTION MODULE KES 2 29 93 760 KES 4 52 18 1325 34 80 884 KES 59 05 1500 2 30 95 786 KES 4 55 20 1402 E hs Fr E Lg 57 00 1448 JUNCTION BOX W TERMINALS DISCONNECT INTERLOCK FLEX CABLE CONNECTOR POWER SUPPLY x 3 59 81 STATUS LEDS a 32 16 817 29 18 741 1 50 38 3 00 76 RAIL 2 NPT DRAN COUPLING BS Her eas KES 4 25 00 635 W PLUG 2 PUSS KES 2 25 50 648 535 KES 4 49 75 1264 12 FIGURE 2 Typical Outdoor Installation INSULATION THIS TO PREVENT CONDENSATION AREA DEPENDS UPON INSULATE AND WEATHER PROTECT SYSTEM REQUIREMENTS THIS AREA BY OTHERS IN
65. 791 16 sez esc 1191 0666 6001 09 62 lt 07 6 1300 54 ezzv sg1 0501 9792 90711 68 09 4 2 60 007 11 011 6 1300 5x 266111581 2552 cC 4 9782 90711 68 099 4 4 2 62 00 11 01 6 1300 64 v 9cv sg1 096 0 0101 gz 80 9692 91 901 601 5 1300 896011581 6220 0 1452 0101 84 807 9692 91901 602 65 1300 54 02007 581 088 81 1922 006 c9 2172 6 6 801 6 1300 5x 95 lt 96 561 0012 81 1922 lt 006 9 872 2172 6 6 80 6 7300 64 9595 1587 008 91 2002 18 8 gv 91 zziz 98 01 6 1300 54 2 81587 026 91 2002 18894 87 81 zziz 5258 0 6 1300 64 08 581 SoZ 7441 1819 66 069 0581 187 901 94 1300 54 9 29 1587 0891 cl 70 1 849 66 067 0681 187 906 6 7300 67 8 180 581 oco 0771 6996 vs IEF 5961 lt 919 601 6 1300 6 9 5891 09 T 0771 6996 v8 IEF 69611 29 19 605 6 1300 bi lt 2 581 Ors 6 9511 066 69 2 7 1921 706 01 6 1300 54 6 6 51587 6721 6 9511 066 69 7 7 1921 0 6 1300 64 amp v0Z SH1 06 2 8 8 96 vc LS ccc 001 osse lt 01 5 lt 1300 64 v S81 0901 82721 2198 8 8 99g 98 6 scc 18161 2821 zeie vg 9001 og s coe c 1300 by 2 8911587 O 186 8 8 5 ves zegg 97 181 ce 59 zzz 99802 998 ze ve 644 1292 01 9 1300 XOMddv LHOISM LINN WIG 539995 522
66. WA AVI lddV 133N LSAW 33 7941190815 OL C3INAUS5 9994 aj3A lld N33ALJ38 SLINGNOS 310N33 SdNV S1 SI SIN 34 LSAW 33NVJIO 31949435 NI 50931 1931 d39val 22914 034 B3ZINUI 13 06 51139 80123 1 1D2 33ZINUI 019113915389 01 4 4 3D123 1103 83ZINDI Pas YNOILd0 554 9 Git 19N31 Q3VOINVIS NOUIS 1153 01515 A8 NDILO3NND2331 50931 321145 03 WNINS3I 3 3811034 33 Ud 4YNST TON ON 09 433931 SQV31 399 1135 0193 T102 33ZINUI c 931 1911412344 e LN 4 4 8D123 T1023 83ZINUI O VNDILdUD 5 Sd vt XU T831NI 9004 55323 9019193919384 21 1 50419313 1 11 09510 SIN3N38IQ9 38 AAV ad 049 Hl3V3 NV 1331 1003 104 aly AY q33 301231 102 L IDA 5 7041402 3109 jw IND 1 SSLON 51139 8D123 11D2 33ZINUI 4019119195349 01 p 901297703 937140 5 54 c i ASVHd ZH09 OVA SII JAIA INRIDISD CYNDI dO 9 1 405 3 0 WAd CIWNOIL dO AlddNS CIWNOIL dO vit AlddNS 3 0 WAd 80 t Aldd s 3 0 WAd CIWNOIL dO 915 1 Aldd s 43 Ud
67. Winchester Hampshire 5023 OLB Tel 440 1962 840465 Fax 44 0 1962 828619 Email info trion co uk Fedders International No 728 Fuzhou Road Rm 3002 3005 Raffles City Office Tower Shanghai P R China 200001 Tel 86 21 63403232 Fax 86 21 63403867 Email InfoChina Fedders com Fedders International Inc 128 Joo Seng Road 05 01 DP Computers Building Singapore 368 356 Tel 65 6286 0995 Fax 65 6286 0859 Email InfoAsia Fedders com air purification systems www trioninc com 20 TRION AIR BOSS KES Kitchen Exhaust Filtration System Standard Unit KES 2 Standard Base Unit Consists of 1 Perforated Plate Pre Filter 1 lonizer Assembly 2 Suggested List Price 7 390 00 Collector Cells 1 Metal Mesh After Filter 3 Supporting Rail Internally Pre Wired to Top Mounted Junction Box 120V 60Hz 1Ph Left Hand Access Doors Double Wall Cabinet Media and Carbon Filters NOT Included in Base Unit Unit Part Number 457000 001 Shipping Weight 425 lbs KES 2 OPTION ADDERS When Ordered with Unit Same Discount KES 2 Mechanical Filter Media One 1 95 24 x24 x12 nom Mini Pleat Filter 240 00 Part Number 357035 001 KES 2 Activated Carbon Tray Adsorber Media 8 each Refillable Carbon Modules 7 lbs per 864 00 tray Part Number 357036 001 X 8 each KES 2 ANSUL Pre piped fire suppression components Chemical tank Control Head 1 173 00 external piping connections are not provi
68. per tray Part Number 357036 001 x 16 each KES 4 ANSUL Pre piped fire suppression components Chemical tank Control Head 1 173 00 external piping connections are not provided Part Number 257260 002 KES 4 Fan Package 18 BISW 21 UL762 CL 1 5 HP 460 60 3 Sized up to 5 100 CFM 3 5 6 240 00 Total S P with rail transition Specify Discharge Direction Part Number 257259 002 Shipping weight 455 Ibs Combination Remote mounted Motor Starter Disconnect 460 60 3 5 HP 1 305 00 Part Number 450695 014 Shipped Loose Remote Mounted Control Box Assembly On Off Switch and Power Supply Indicator LED 515 00 Lights Allows interconnection between the Fire Suppression Controls and the KES unit and fan Part Number 357238 002 KES 4 Maintenance and Service Pac Includes complete set of cells 2 lonizer 4 Collectors 2 571 00 12 ionizing wires 2 mesh filters 16 cell insulators 1 door LED 1 Cell and Media Extraction Tool and 1 each 5 gallon pail of Tridex ESP1000 Part Number 257255 002 Construction 16ga Galvanized steel cabinet textured reverse hammer pearl white paint single side access ionizer collector cell door power supply mounted out of air stream liquid drain connection in cabinet safety interlock switch and operating light Fused disconnect not included PART NUMBER 457200 001 220112 027 457300 001 344601 004 224451 025 35 035 001 35 036 001 35 036 002 145797 002 224779 015 221441 044 250938 001 448740
69. 1996 Trion purchased Herrmidifier a well known manufacturer of humidification products for use in a variety of commercial residential and industrial settings Trion is part of Fedders Indoor Air Quality which opened its first Asian manufacturing facility in Suzhou China in August 2002 Today and in the future Trion will continue to develop innovative air cleaning solutions that meet the demands of our customers throughout the world Corporate headquarters in Sanford North Carolina CREATING THE RIGHT CLIMATE FOR YOU TO Do BUSINESS Trion products have provided solutions to indoor air quality problems for more than 50 years Products marketed under the Trion brand are part of Fedders Indoor Air Quality division of Fedders Corporation NYSE FJ C a leading global manufacturer and marketer of air treatment products Trion is a registered trademark of Trion Inc air FEDDERS INDOOR AIR QUALITY SOLUTIONS Form No 02 0391 Corporate Office 101 McNeill Road Sanford NC 27330 2003 Trion Inc 2 03 Phone 800 884 0002 Fax 800 458 2379 www trioninc com email sales trioninc com HT Him air purification systems TRION Air Boss Model 75 0 D Electronic Air Cleaners LIST PRICE SHEET ESP 1st PASS ESP 2nd PASS MEDIA CARBON UPBLAST FAN HOUSING HOUSING WITH TRANSITION STARTER DISCONNECT il 6 6 1 RAIL MOUNT RAIL MOUNT FEATUR
70. 45 9 id a WIG WIC V NIG 3715 LINN XOMddv 1H9I3M LINN s3ovds 532995 9 NIG a NIG WIG 8 IQ av NIG 3715 LINN M SFIC6 DWC FIGURE
71. 70 minutes and by means of a factory preset programmable logic controller PLC will sequence the washing events as previously outlined When the detergent pump is energized note the amount that is used by observing the reduction in the liquid level in the tank The usage should be approximately 1 part of detergent to 20 parts of water The water and detergent requirements for each unit model are listed on the Piping Schematic Figure 10 To adjust the volume output from the pump refer to the Detergent System Outline Figure 9 The pump is a constant displacement type and the amount of detergent forced into the water supply to wash the unit is dependent upon the setting of the control valve in the bypass return line to the reservoir The side of the translucent reservoir is marked with volume markers Adjust the control valve to obtain the correct usage for the given unit model then secure the setting with the Allen head set screw located in the valve adjustment knob When the correct adjustment has been made remove the remaining water from the reservoir and fill the tank with initial supply of detergent furnished L When the wash control has cycled out manually set the programmable timer relay TR or initiator clock located in the control for automatic initiation of the washing operation This setting can be tailored to the washing frequency best suited for the specific application and may be best explained by example Suppose
72. An earth ground must be provided to the Model 75 cabinet and control All ground connections must be in contact with bare metal and securely affixed Ground conductor size and connection means will be in accordance with all applicable electrical code standards T Check Out for System Start up When the installation has been completed assure that the equipment is ready for start up by checking the following A All construction debris is removed from the ionizing collecting cells drain basin and ductwork B The line from the Trion drain basin is clear and completely connected to its point of termination C Supply line power is available and electrical wiring is completed to the following components Controller Electrical Interlocks lonizing Collecting Cells The System Fan UE SECTION OPERATION amp SERVICE WARNING RISK OF ELECTRIC SHOCK These serving instructions are for use by qualified personnel only To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so FOR THE MAINTENANCE ENGINEER 1 Introduction and Principle of Operation The Trion amp electronic air cleaner is technically known as an electrostatic precipitator In this type of equipment all airborne particles even of microscopic size are electrically charged positively as they pass through a high voltage ionizer These charged partic
73. Corporate Office 101 McNeill Road Sanford NC 27330 Phone 800 884 0002 Fax 800 458 2379 www trioninc com email sales trioninc com 038 0160 Page 1 2 2006 Trion Inc Effective 5 2006 Prices subject to change without notice TRION Air Boss Series Replacement Parts Effective May 1 2006 Module Part Number Item Description Used On ALL 3469441 001 Sealed Lever Latch Price EACH 346942 005 Nylon Lift Off Hinge ALL 252956 001 Nitrile Gasket per foot ALL 246901 008 Impinger 2 ft Impinger ESP 246901 010 Impinger 3 ft Impinger ESP 123 29 155041 001 Filter Clip ESP Module Impinger ESP Media 240550 005 Aluminum Mesh Filter 2 x 22 x 23 5 Impinger ESP 148 94 240550 007 Aluminum Mesh Filter 2 x 33 2 x 23 5 Impinger ESP 160 38 344601 102 Perforated Metal Baffle 1 8 x 22 0 x 23 5 Impinger ESP 115 42 344601 103 Perforated Metal Baffle 1 8 x 33 2 x 23 5 Impinger ESP 164 89 250487 001 High Voltage Wire Assy Red 50 ft ESP 56 19 25048 7 002 High Voltage Wire Assy Red Black 50 ft ESP 53 63 15631 1 001 Multi conductor Cable 16ga 8 wire Impinger ESP 344 07 346615 004 Bag Filter 65 24 x 24 x 22 nom Media 111 17 346615 005 Bag Filter 65 24 x 12 x 22 nom Media 346615 003 Bag Filter 95 24 x 24 x 2
74. Field Wiring 27 Figure 17 Air Boss Control optional Sequence of Operations 28 SECTION I DESIGN FOR THE SYSTEM DESIGN ENGINEER 1 General Description The standard major components supplied with each unit for installation are as follows electronic air cleaner controller power supplies electronic air cleaner contains the ionizing collecting cells collecting elements and metal mesh pre fillers after filters Perforated impingement type mist suppressors in lieu of the metal pre filters are options when specified Gasketed access doors located on one end of the cabinet 90 degrees to the direction of the airflow provide entry for removal of the cells and filters The location of the access doors may be specified as right or left handed The hand designation is determined by standing in the ductwork on the air entering side of the unit so the airflow strikes your back The Pulse Width Modulated PWM power supplies providing the necessary high voltage for the air cleaner and the controls are furnished in a NEMA 12 enclosure designed for remote mounting The distance between the controller and unit must be determined as the interconnecting high voltage leads are furnished to the specified length Consult factory for distances greater than 50 ft Cables are not to be spliced at any point along their length In addition the enclosure is a central
75. IND 1 SSLON 51139 8D123 11D2 33ZINUI 4019119195349 01 p 901297703 937140 5 54 c i ASVHd ZH09 OVA SII JAIA INRIDISD CYNDI dO 9 1 405 3 0 WAd CIWNOIL dO AlddNS CIWNOIL dO vit AlddNS 3 0 WAd 80 t Aldd s 3 0 WAd CIWNOIL dO 915 1 Aldd s 43 Ud JL LIAE S e 31 9 Sd i LWA TE um NN An 2 812 9 S d 2 410 2 410 31 SH Sd 2 412 if 2001 44 94 94 4 1001 SU 1 411 31 8 Sd ii LWA 84 9d m wh vh S d E 31 Sd 2001 1001 1 412 Now gya 1 81 E 31 2 Sd IHA td NN wh 2 S d 31 18 Sd qa 2001 9 1001 1412 LN SU 1 411 384 ale 334 334 T 344 4le 14945 v 4ll aut jl gt m 3NdS 06 412 39945 2 81 5 41 1 24945 2 41 2001 HOLIAS 113495 4000 553999 W3ISAS 01 E 2140019 o zb a N lt gt m
76. Line Naturally the length of the run between the Trion cabinet and the heated building should be kept to a minimum Preferably the line would go through the roof directly below each of the two manifold headers The strainer solenoid valve and back flow preventer should be kept indoors Installed in this manner a dumping valve can be included in the supply line to drain the remaining water and prevent freezing The normally open dumping valve should be energized to close when the water wash solenoid valve is energized to open The strainer and solenoid valve are supplied by Trion The dumping valve and back flow preventer or check valve are to be supplied by others If the above method is not employed the supply line and manifold headers must be kept from freezing with heat wrap or other means Detergent System The detergent system designed for remote mounting should be installed indoors and piped to the water supply line within the heated interior Detergent feed line should be piped with as short a run as possible and inject into the wash water supply line as close as possible and upstream from the Model 75 header connection points Refer to Figure 3 Contact the local Trion Sales Office or the factory if questions arise or any additional information is required SECTION Il INSTALLATION FOR THE INSTALLING CONTRACTOR 1 Unpack and Inspect At the time the unit is received all shipping containers and their contents sh
77. Object Adrift in lonizer or Plate Section of Cell Remove MAIN STEPS IN INSTALLATION POSITION UNIT ATTACH ADJ OINING DUCTWORK CONNEC CONNEC ud Mr MOUNT CO MOUNT DETERGE DRA SYSTEM C D WASH WAIER SUPPLY TROL POWER PACK COMPLETE WIRING SHOWN sd GENE RAL COMPONENT gt RRANGEMEN FIGURE 1 12 FRO CON COLL R CON PWM POW ED EAD NI ER SUPPLY COLL TO JUNCTION BOX EC POINT ECTOR FROM P CONN R ION BOX 1012 ED W CON WM POW ER SU ECTION POINT TO JU ER CONN ECTION BLACK ZER CONN EACH RING OF H ERO BLUE CH VO E BRASS 1 4 20 X 1 4 PAN CON COLL BLACK EAD ERMINAL RACER LEAD FROM JUNCTION BOX IONIZ POINT TO C Al AGE CABLE SECURE ECTO EAD
78. Power Supply Blown In line Fuse Replace Power Supply Disconnected Wire Replace Indicating Light Open Circuit Charred Over Heated Components Replace Power Not Glowing Supply Electronic Air Cleaner Electrical Interlock Connector Not Closed Close Access Housing Door and screw connectors together Junction Box wiring faulty Check and correct Faulty Electrical Interlock Connector Replace Ionizer High Voltage Lead Connected to Collector Section and Collector Lead to Ionizer Reconnect Leads Loose or Disconnect high Voltage Lead Tighten or Reconnect High Voltage Circuit Loose or Defective Intercell Connection on Multicell Units Tighten or Replace 4 Foreign Object Adrift in Ionizer or Collector Remove Dirty Cells Remove clean and replace Indicating Light High Resistance Flickering Short 11 FIGURE 1 KES Unit Outline SPECIFICATIONS INPUT VOLTAGE 120 220VAC 50 60 2 FILTER COUNT AND WEIGHTS FOR KES 2 CURRENT 1 5 AMP MAX 1 PRE FILTERS PERFORATED PLATE 2 LBS 0 9 kg OUTPUT VOLTAGE 12 5 13 0 kVDC IONIZER 1 AFTER FILTER PERFORATED PLATE OR METAL MESH 2 185 0 9 kg 60 65 WOC COLLECTOR 1 IONIZER 5 152 3 POWER SUPPLY 1 a STATUS LED FOR 2 COLLECTOR 60 igs 27 3 kg TOTAL RES 1 RIGID PLEAT MEDIA 95 OPTIONAL 17 LBS 7 7 kg 8 REFILLABLE ODOR ADSORPTION MODULE OPTIONAL 120 LBS 54 6 kg TOTAL POWER SUPPLY STATUS UGHT LED
79. arcing noise is an indication of a high resistance short circuit and a light that is not glowing is an IF SAFETY SWITCHES ARE CLOSED AND indication of a dead short A light that is not CIRCUIT IS ENERGIZED DO NOT TOUCH glowing can also be an indication of an open circuit HIGH VOLTAGE WHEN THE CIRCUIT IS DE in the primary circuit Refer to the paragraph on ENERGIZED ALWAYS BLEED OFF open circuits page 10 The short may be in the REMAINING STATIC CHARGE WITH AN power supply insulated high voltage contact on the INSULATED HANDLED SCREW DRIVER BY access door ionizer s or collecting cell s To SHORTING TOGROUND THE POINTS OF isolate the short to any one of these three HIGH VOLTAGE DC POTENTIAL components proceed as follows WARNING WARNING When safety interlock devices are closed do not Risk of El ical Shock come in contact with high voltage components isk of Electrica is The operating output from the high voltage The servicing Instructions are for use by qualified power supply s is 13 000 VDC and 6 mA to 11 0 personnel only To reduce the risk of electric shock HA do not perform any servicing other than that contained in the service instructions unless you are lified to d When the power supply s is de energized there qualified to do so is a 20 second delay for the voltage to decay Always short from ground to a point of high A Introduction voltage with a well insulated jumper wire or an This section on troub
80. effectively treat virtually any application for kitchen or industrial exhaust air Up to 99 efficient per DOP or ASHRAE test methods Eliminates common wire breakage and replacement as seen in wire and other ionizer cell designs The most durable and efficient cell design on the market insures long term performance and reliability Programmable Logic Controller PLC automates the cleaning process which reduces maintenance costs and insures efficient air cleaning at all times Designed for easy serviceability from either side of cabinet as specified Available on all systems to meet your specific requirements System design makes installation simple and requires no field assembly J ust attach your ductwork electrical connection and plumbing and it s done Fugitive Contaminate Multiple Overhead Discharge through Cental Trunk Line Fugitive Contaminate Low Column Ducted Discharge EAC with Conditioning System Coils Blow 2 Zu Clean Tempering Conditional Coils Air Multiple Source Captured Contaminate Hooded to Main Trunk Line Kitchen Exhaust Weatherproof Make up Ai Central System Multiple Source Captured Contaminate Hooded to Common Mixing Plenum 3 TRION DESIGN EFFICIENCIES AND OPERATIONAL RELIABILITY REVOLUTIONARY TECHNOLOGY FOR THE NEW MILLENNIUM During operation the contaminated air to be cleaned passes across Trion s unique spiked ionizer
81. guards Fire Suppression Option pur Weather tight enclosure e i includes ADP S nozzles for the 1 impinger section and electronic Adsorber Module air cleaner section 7 Activated carbon S optional potassium permanganate pellets for gaseous odor Designed to hause a variety of mechanical filters as required for a specific application to insure extended life of the inm adsorption media Spiked lonizer Blade L _ Revol utionary technology mde af stainless steel blades not 4 lin 9 High Voltage wires Reliable unbreakable blades lonizing Collecting Cell Stand Off Insulators _ eliminate costly maintenance In 4 s Feplacement and downtime High efficiency multi stage Made nf self glazing ceramic aem collection cell designed to insulates electrical current helps to maintain high efficiency under prevent and virtually eliminate arcing 4 heavy loads prolongs power supply life span and aids in maintaining high efficiency Prevents L tracking retards contaminant build up N and provides easy cleaning A Prefilter Impinger Module Metal mesh or perforated plate prefilter for safety and capture of oversize objects and gt agglomerated mists Impinger may be used Knock down heavy mists
82. hold sufficient water column to overcome the system air pressure and to assure that loss of liquid from evaporation between cleaning periods will not break the seal The drain line should not be smaller than the drainpipe coupling 5 Remote Mounted Control Box customer supplied or optional Trion component The remote mounted control box should be mounted at eye level and located in an accessible place for operator maintenance and service personnel 6 Complete Wiring A Primary Wiring The junction box located on top of the KES is the main distribution point for primary wiring A terminal block inside the junction is provided for single point wiring to the various electrical components Main power disconnect and safety interlocking is achieved through a sealed flex cable connector attached to the junction box To prevent access to charged high voltage this cable connector must be unscrewed breaking the connection from a mating flange mounted connector on top of the ionizer and collector cell access door Refer to Figure 3 on page 14 for Field Wiring Diagram B Grounding intermediate plates are electrically grounded An earth ground must be provided to the KES cabinet and optional remote mounted control box Periodically depending on the type and ground connections must be in contact with bare concentration of contamination in the air metal and securely affixed Ground conductor size contaminate is washed from the pla
83. leads from their respective terminals in the power supply and support them away from any point of contact 2 Energize the power supply a If the light still flickers or does not glow the trouble is indicated to be in the power supply Replace the power supply in its entirety b If the light glows steady with the leads disconnected the power supply is indicated to be normal NOTE It will be necessary to close the access door electrical interlock switch operated by the access door and affix the junction box lid with hardware supplied to close the electrical interlock switch on the box to complete the primary circuit to the power supply 3 Next reconnect both high voltage leads to their respective terminals inside the power supply and disconnect them at the ionizing collecting cell s Support them away from any point of contact and energize the power supply a either high voltage lead is defective the light will indicate the trouble Each lead may then be checked separately by disconnecting them one at a time from their respective terminals at the power supply When a lead is found to be defective replace it in its entirety Do not repair or splice b If the light glows steady with the leads disconnected at the ionizing collecting cell s the trouble is then indicated to be in the ionizing collecting cell s The trouble can then be isolated to a single cell or the ionizing or collector section of a given cell as
84. nozzles Inspect manifold drive motor linkage and drain for proper operation Inspect and replace carbon trays as required Inspect and replace media bag filters if provided Lubricate blower bearings if provided Remove and clean water line strainer Inspect fire suppression system if provided ANNUALLY Fire suppression system to be inspected and certified by responsible agency NOTE Refer to the Operations amp Service Manual for detailed maintenance instructions and operating tips Ir DN seh FEDDERS ENGINEERED PRODUCTS 101 McNeill Road Sanford NC 27330 Phone 800 884 0002 Fax 800 458 2379 www trioninc com gt email salesQtrioninc com CUSTOM PACKAGED ELECTRONIC AIR CLEANER Model 5 Series Units WITHOUT Wash System e INSTALLATION OPERATION SERVICE For Model Numbers 15 01 03 Electrostatic Precipitators for Commercial amp Industrial Applications TR air pu rification Systems FEDDERS ENGINEERED PRODUCTS COMPANY 101 McNeill Road e Sanford NC 27330 919 775 2201 e Fax 919 774 8771 800 884 0002 www trioninc com MANUAL PART NO 154024 002 July 2002 8 L EXHAUST FILTRATION SYSTEM 86LF Accepted For Use City of New York Department of Buildings MEA 288 01 E and 88 99 E TABLE OF CONTENTS SECTION I DESIGN For The System Design Engineer Page l General DOSS CM DU OM Hee Man 1 2 System Design and EayoUL oue
85. or otherwise made watertight When there is a danger of rain snow or debris being drawn into the system with outside air the make up air intake should be protected with rain louvers hooding and hardware cloth to prevent the rain snow or debris from entering the electronic air cleaner Contaminants to be collected such as oils in vaporous state must be condensed into particulate form prior to entering the ionizing collecting cells in order to maintain the anticipated efficiency Gases vapors or any non particulate cannot be precipitated and will therefore pass through the air cleaner Any condensing that takes place downstream from the air cleaner defeats the purpose By the same token heavy concentrations of water vapor or other matter that becomes highly conductive when condensed must be prevented from entering and or condensing in the collecting elements to prevent electrical arc over and shorting SAFETY NOTE Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel Any additional access that may be provided in the system where there is access to high voltage must be equipped with such interlocks Interlocks are readily available from the factory Waterwash drain lines from the cabinet drain basin should be trapped or otherwise sealed against the system pressure in accordance with local codes Wash water to the unit must me
86. run do not splice between the controller and the ionizing collecting cell terminal connection in the junction box b Primary Wiring The Wash Controller is the main distribution point for all primary wiring The various electrical components involved are connected to powered from the controller These interlocks are safety switches that prevent access to the charged high voltage components without first turning OFF the high voltage by interrupting the 24 VDC input to the PLC Refer to the appropriate Field Wiring Diagram c Grounding An earth ground must be provided to the Model 75 cabinet and control All ground connections must be in contact with bare metal and securely affixed Ground conductor size and connection means will be in accordance with all applicable electrical code standards 9 Check Out for System Start up When the installation has been completed assure that the equipment is ready for start up by checking the following A All construction debris is removed from the ionizing collecting cells drain basin and ductwork B The inside of the controller and detergent tank are clear of any foreign materials C The drain line from the Trion drain basin is clear and completely connected to its point of termination D All piping is completed to the manifold headers and wash water is available E Supply line power is available and electrical wiring is completed to the following components 1
87. the warranty They should be safe for use in ventilation systems and non caustic as 95 of the ionizing collecting cells are constructed of aluminum special high voltage insulation and gasket seals Electrical Operation The Air Boss controller Optional contains a digital LED display for kilovolt and milliampere readings The milliammeter should be observed on a routine basis to be sure that it is reading within the prescribed operating range as marked on the data plate For those units containing a voltmeter the collector voltage should be between 6 and 7 KV and the ionizer between 12 5 and 13 5 KV The ATS controller and remote PWM box both have LED indicating lights to show power to the PWM power supplies Flickering or failed LED s indicate electrical arcing and or power failure Periodic Maintenance Water Wash System Every 6 Months The water wash spray pattern should be checked on each nozzle to be sure that a full spray pattern is developed Distorted patterns are usually caused by dirt in the nozzle orifice which can be cleaned by inserting a small gage soft copper wire into the orifice If any one manifold contains several nozzles that are restricted the drain plug at the idler end of the manifold should be removed after the nozzles have been cleaned and the manifold flushed with clean water main supply line strainer and the strainer in the detergent system should be checked and cleaned Check the wash man
88. trouble Each lead may then be checked separately by disconnecting them one at a time from their respective terminals at the power supply When a lead is found to be defective replace it in its entirety Do not repair or splice b If the light glows steady with the leads disconnected at the ionizing collecting cell s the trouble is then indicated to be in the ionizing collecting cell s The trouble can then be isolated to a single cell or the ionizing or collector section of a given cell as follows 1 First determine if the short is in the ionizing section or the collecting section by connecting each high voltage lead to its respective section one at a time and energizing the power pack The lead not con nected must be supported away from any point of contact The short symptoms will still exist for the section in which the short is located If the trouble causing the short is bridging both sections then the short will be indicated in both sections when they are individually connected 2 When the short is isolated to a cell tier remove all the cells within the tier and visually check the sec tions indicated to contain the short a If the short is in the ionizer section look for a broken or defective insulator b If the short is in the collector section look for a large piece of foreign material bridging the collector plates or a defective insulator c If the short is indicated to be in both sections i
89. 001 334562 005 353228 001 257177 001 257037 003 257264 001 KES UNITS REPLACEMENT PARTS APPLIED Quantity Required DESCRIPTION lonizer Assembly lonizing Wire Collector Cell Perforated Baffle Pre Filter Aluminum Metal Mesh After Filter 9596 DOP Mini Pleat Filter Cartridge 24 x24 x12 Nominal Refillable Carbon Module Filled 7 Ibs Refillable 50 50 Blend Module Carbon Potassium 9 5 Ibs Junction Box Power Cord Gasket 1 4 x 1 x 9 25 ft lonizer Insulator 6 per ionizer Collector Insulator 10 per cell PWM Circuit Board Assembly Access Door Lift amp Turn Draw Latch Access Door Stand Off Insulator NEMA 12 Door LED Flange Mounting Connector Cell and Media Extraction Tool TERMS AND CONDITIONS OF SALE KES 2 1 12 2 1 1 1 oo 5 4 24 nm rn rn rn LIST PRICE Ea REFER TO PARTS PRICE LIST FOR PRICING Terms Net 30 days subject to credit approval Freight FOB Trion Factory Sanford NC Freight Collect Corporate Office 101 McNeill Road Sanford NC 27330 Phone 800 884 0002 e Fax 800 458 2379 e www trioninc com e email sales trioninc com Form No 03 0703 2006 Trion Inc Effective 5 2006 e Prices subjectto change without notice PLAN VIEW 3 8 COUPLING W PLUG SUPPRESSION CONNECTION POINT 4 PLCS 57 00 1448 786 32 62 12 87 327
90. 1 39vL10A 676 912 i 3189 3189 AH 916 1801 HOLIMS 901831NI AI3JVS 7 Bn YOLOW Q 103INVN dAl 8 061 4 oA 3000 55322 1132 3 zz czs 301231102 33ZINO IdN 81 gt 4 JAL WIG 0 034 54008 55320 i 3311 NOINVHO3N 66 687 PRR RY H3ldvOV e L1 1 E 999000 RAN ok gt s NANI 1 G li Em d 4 15 E i 590 1 SION 325 1 Q104INVA 434409 2 6 L 335 YJAYJH M3ddOO t l 310N 335 310N 335 Aer GNVH 1331 GNVH 1H9IM a JR a EE WO T Gaonas a dl DET dm is TVOINVH23A Y 5 NONAS S310H 01 6 9 E 1 335 m RY uy S BNW dH 61 1 MN apu 7 4 H de S t x E RY RORY h RR SHOION JAIXO HOLIMS ze sei OO
91. 1 412 3513 856 9 812 3504 eve 412 3504 958 6 12 3504 862 B HSVA IUN3 705 HSVA IUN31US 3AWA GIONS TOS JAWA ONTOS es 1193 CWN LLdD 2 11235 HSVA I 01193 JILVA 201 L 1 MDIOINDO INAI ie 3 wr x o o 216 802 902 702 1 991 CANOT Lal BVE 00 104402 HSVA NOILIGS 9415 42 018 018 1001 2 812 2 412 0 81 2 412 6 811 9 81 816 7204109 43 078 1081403 33A l 18 Neon 24000 55322 1193 94 9119150919313 0190 gt 1138 vledi ad ac 2 16 0 _ 1 ioufe aie 06 zm ee 21 S1 vel S1 x CE 1205 S i 29206 005 56 816 1 416 v 81 1 1 4 C38 OVAGID 4403 2 ANd LAD AV 138 3 100N X9 831NI 5000 55322 07 28000 53999 MA 092 WoN4 091 INDI NOISNWdX4 222 412384 2119150019373 4019197919384 2119150 12313 jsvud D 7409 OWA CT WONI WONG NDIL23S NDIL23S C e 154636 W eB
92. 1 TA 1002 ier BLK WHT PS 5 LED LINE P S HO 6 P8 n BLK WHT PS 6 LED m x 2 2 14 13 24 0 NEUTRAL FROM PLC CONTROLLER 1 amp 2 POWER SUPPLY CUNTRUL RELAY 22 3 amp 4 POWER SUPPLY CONTROL RELAY OPTIONAL 136 3 ER SUPPLY RELAY OPTIONAL 152 C2 20 PDWER SUPPLY 1 PWM PDWER SUPPLY 2 OPTIONAL POWER SUPPLY 1 e RELAY PWM POWER SUPPLY 3 OPTIONAL PWM POWER SUPPLY 4 UP TIONAL POWER SUPPLY 3 amp 4 RELAY PWM PDWER SUPPLY 5 OPTIONAL PWM PDWER SUPPLY 6 OPTIONAL SUPPLY 5 amp 6 RELAY 116 0 1 2 W 7 124638 REV 7 AJA 15975 TINA 14405
93. 14 OSE SOLOW dWNd 143953130 930 NDS _ SOLOW CD JINVA 19 01140 gt NULLO3S 1900190 NULLO3S SIN ALA qm qm 9y 07 868 9 412 1514 972 9 412 3504 pre 9 412 3514 Ore 412 3604 858 4939 493 iNOS NOLOW COOJINYW SOLOW CD HINVW SOLOW UID 3INVA NOLOW COD INVI CWNDILdDD NULLO3S CWN LLdD 1193 NULL23 NDIL23S 710 8v JUS 105 922 115 222 1 412 3504 8v 9 412 3504 eve C 812 1514 922 12 Aid 222 HSWM SA WA CIONS TUS HSVA 3A WA GIUN3TDS 3AWA GIONS IOS 1030 NULLOJS CIWNULLdD NUIL23 HSVA T NDIL23S SIUM 802 902 51 921 Q 0 2 412 2 412 01 411 2 812 6 811 9 86 1 818 ONINGD _ 1081409 XIADA 1051 09 30078 XD IN3INI 24000 553229 dO 1193 190 NUIL23S 1133 4019719919394 2119150519313 amp 123 E 21 11 a 1 vel 1 E 2 2 c GALE 1 46 18 1 41 gt COMUDO 55322 YOOTWSINI 24000 553229 WIN 9019199123949 9119150915313 17401190 9019199123949 9119150915313 1 ZH09 SH 11935 NOILOAS
94. 1QNIA 3NLL 31049 JISNIY ONY HSYM 40 1 101 A8 Wd9 31VM 521240 M3HIO M04 NOLLdAQSNOO 3NIWSH3130 OL 31040 HSVM 135 012 4 3SNIM Z ANY Q3SV8 31042 M3d NOILJANSNOO M3lVM GSINNOW 15 109 GION310S lt SIN3A34IQ034 3009 318vorlddv TV 39NvVONOOOV NI G3TIVISNI ONY 34056344 SNONNILNOD 38 100HS 3OI 3Q SII M3NIVMIS ONY NOLIO3NNOO JINN 330334 IN3983130 JHL WOMJ 319201 38 ISAMA MaiiN3Ad34d MO1240v8 IHL I S3ION OF 99 0v SW9 6 2 Nd9 86 015 007 579990 9199 2166 Nd9 BLL 60 6 e 07 2579 49 859 80c 6 6 007 STO 80 S1Y9 49 656 0 07 SW9 SW9 2 9 49 6 7 90 WAWIXYA 404 ONY 09 00 Z OZ SW9 6 49 66 50 6 SAM 804 IOVINOO 000 SWO 91 S9 9 BLS 06 6 Wd9 6 9 Qv3H TWOLLMAA on SWO ZL 68 652 lt 02 NAWIXYN ALIOVdYO 0077 919 LZ 759 2991 Nd9 ZEG 012 09 Oz 919 SW9 9 49 6 7 602 G 6 GG 007 SWI LZ SW9 6 49 97 800 6 57 06 07 9199 61 SYD 208 do 2 9 LOZ SL SL Gy 00 ENSE dd 61 907 6 18 3 1 007 9199 SL SVD 196 9 992 07 6 14 WAWIXVN 1440 M31VM 0Z 919 97L 217 00 SOLLSIM3IO
95. 2 1 91 19VINOO QV3H T0MINOO 1 91919373 1911 n 0155359915 3414 9NISIM 91 01315 N3HM JAONGY 181 LOVINOD 035010 ATIVNYON 1041405 1VOIMIO3 13 7 8 faga N 01553 4405 394 NNOILdO 1911 41 1 9 1 T goo 1 812 N 001 L1 1 81 O11 431103109 FISYWWVYOONd 002 5 SN3IIS v00 T 50012 812 1 81 v00 Ye 0012 1 917 SAS 130 SS 404 YOZ 350 gl 60 11701 SAS 130 WO 0 91 350 31 n tlh a 03501 799061 2510 001 voi o 001 7001 11001 _ ice 001 00 o 712 12 EN iru HO NO 440 Hd ZH 09 OVA SLI 09 8G 96 75 CG 06 87 97 vy 07 82 9 vt ce 02 86 92 0 2 AG
96. 2 nom Media 124 64 138093 001 Adsorber Panel 24 x 12 x 3 4 nom Odor 110 64 138093 002 Adsorber Panel 24 x 24 x 3 4 nom Odor 155680 001 Adsorber Panel 24 x 12 x 2 nom Odor option 187 37 155680 002 Adsorber Panel 24 x 24 x 2 nom Odor option 69 48 450656 502 Nozzle ADP Impinger ESP 680 61 450656 101 Cylinder 5 Quart Fire Suppression Fire Suppression 849 56 450656 102 Cylinder 2 1 2 Gallon Fire Suppression Fire Suppression 1 831 75 448740 001 PWM Power Supply Control 3 202 32 422733 514N lonizing Collecting Cell 2 ft ESP 4 185 40 422733 515N lonizing Collecting Cell 3 ft ESP 184 82 155093 002 Proximity Sensor Normally Open Impinger ESP 394 04 221095 004 Solenoid Valve 1 NPT Impinger ESP 394 04 248977 001 Manifold Gear Motor 1 20HP 120V 60Hz Impinger ESP 559 39 Quantity Per Unit Size ATS 2 ATS 4 ATS 6 ATS 8 ATS 10 ATS 12 2 Per Door on each module 2 Per Door on each module 50 ft Shipped Standard with each ESP section 50 ft Shipped Standard with each ESP section 50 ft Shipped Standard with each ESP section 1 required for each ESP and Impinger Modules 2 required for each ESP and Impinger Modules 2 required for each ESP and Impinger Modules TERMS AND CONDITIONS OF SALE Terms Net 30 days subject to credit approval Frei
97. 2221 1 000 05 e a n n mmt 55 95 Rp il Sc dem ae l RO 2 8 5 5 el s 911 6 t 00070 M SFIG8 DWG 8 FIGUR 1 Z NOILO3S 1NOHJ 0 Z NOILO3S YOLON MOIOA WwNOILdO 3AIVA 10 3105 Z 03S 9245 MOON 1 NOLLO3S 1053 1935 0 4105 vNOLIdO 94 319915 N3MOd wNOLIdO GH 19905 YIMOd WMc WwNOILdO 7 5 WMc WwNOILdO CH 1 5 N3M0d Wied AlddnS YIMOd Wid LE AlddNS s3NddNS M3MOd IVNH3IX3 vNOLIdO NO 53199015 M3MOd bib DISSI PINE LE 00 00 5001 0 00 967 967 67 707 0 972 972 7001 d erg 9 817 me is 7001 eas H SIN weg 8917 27 1090 71 81 all 7001 15 001 gore 0 5 812 105072 i 8ll 7001 RS Q GIN ys 907 c giz BC
98. 2VAS 00 NO 33A Ud SOLOW 1N398313 f ID 20 2 QUAY2 QVASID 00 UL 006 OL 002 01 09 7001 181 1001 86 96 D 1531 413943 1 5 06 S JONVACY 442 40935 ay D 11544 12 3 935 9y 22 cv 0 Ov 181 L Q 85 E 51 We 6 81 C O 96 D 81 8 81 824 82d 9 MDIINDA S d 61 S d 2 G1E vt 9 If SIr o C EZET MULINDN S d 2 16 ae OUAPe NULLO3T3S SOLINOW 82d MDLINDW S d S d TWANW WON4 20 2 9 E ES 2 2 81 0e 81 1911910 y o ot 2 82 81 D 2 18 HOLIAS HSVA 9 81 t o 3 20 9g 51921 v 1 91 92 _ YOOTWSINI 8000 55392 5 1 911412344 2110150419313 935 9 4 d 2 Sep v E 1 816 1 X20 831NI 8000 55300 219150412313 2 238 9 3 d 00 51221 ae 2 1 91 ai XOUTH31NI 29000 SS320V 30191191384 2119150410313 1 23S 2 c EI d1 NI SINANI Ave 20 18 E 8 D WA N Adis HI 9 SUSN3S
99. 300 5x 95 lt 96 561 0012 81 1922 lt 006 9 872 2172 6 6 80 6 7300 64 9595 1587 008 91 2002 18 8 gv 91 zziz 98 01 6 1300 54 2 81587 026 91 2002 18894 87 81 zziz 5258 0 6 1300 64 08 581 SoZ 7441 1819 66 069 0581 187 901 94 1300 54 9 29 1587 0891 cl 70 1 849 66 067 0681 187 906 6 7300 67 8 180 581 oco 0771 6996 vs IEF 5961 lt 919 601 6 1300 6 9 5891 09 T 0771 6996 v8 IEF 69611 29 19 605 6 1300 bi lt 2 581 Ors 6 9511 066 69 2 7 1921 706 01 6 1300 54 6 6 51587 6721 6 9511 066 69 7 7 1921 0 6 1300 64 amp v0Z SH1 06 2 8 8 96 vc LS ccc 001 osse lt 01 5 lt 1300 64 v S81 0901 82721 2198 8 8 99g 98 6 scc 18161 2821 zeie vg 9001 og s coe c 1300 by 2 8911587 O 186 8 8 5 ves zegg 97 181 ce 59 zzz 99802 998 ze ve 644 1292 01 9 1300 XOMddv LHOISM LINN WIG 539995 522 45 9 id a WIG WIC V NIG 3715 LINN XOMddv 1H9I3M LINN s3ovds 532995 9 NIG a NIG WIG 8 IQ av NIG 3715 LINN
100. 3135 MOLINOR HSVM 5 9 NONU 330 SLA 0SC 1 006 c i e 1 il d38 000 000 vc Ley BALL P mu NI Of FH F J J J J n 5 5 9 e e e EF o 4 o 4 Li le 9 ar i d e e e e HI E ig E MIN d i 2121010
101. 49 01 ES M j m n T QUE oot 1 23 9 9 2 x 7 y Use deve SEPT were car vay 1078 10 CTO4INVW NOILISS ce RE 9 8 Ove EI Ore 34075 4 E ug 1866 n HTIA3 3 3 Ei Ei 40408 CYD3INVW NDII23S BEE ES Zu BEE J8EE E IAWA J boo DENTS _ 16 6 6 0072 m CTyNOILdO gt 901190 ceti 705987 1396 FU yore egal 5 922 54 812 Sd 012 412 bee o Sin ae 201 068 068 1 812 4201 41 412 ISNA 266 1 412 3503 OSE 2 5 am DION dWnd 103993130 1 09 1 MOIDA 104INWW 40108 CIDAINYW 990 NOILIIS D AJADI T 5 P ves s 926 E m Bee 1123135 NOLINOW VW AX z B 2 S3DA TddAS 33 Dd 431 ms Iwel NDII23 138 0 VW 2 e 9 812 3503 99 9 812 ISNA 75 9 812 ISNA Ove c 812 ISNA BEE SADA ldd s 43404 T XAL mef REl ect 33 10939 9 39 CNDA i SOLOW ADLOW C104INWW 4010 CIDAINYW 010 CIODAINYW me TEA 155 oe 90 2 NUIL03S 90 2 NULLO3S NOILI3S 1 235 939 NDLINON y1 81 Balle je 191 e ale Addn 3 Q 3 IND 818 o ro 71 15 105 8 US ave 105 958 115 852 o l EO
102. AIR BOSS ATS AIr Purijicat system LIST EXHAUST FILTRATION SYSTEM Qualified to UL Specification YYXS YYXS7 Hood and Duct Accessories UL File 27669 New York City Department of Buildings MEA 288 01 and 88 99 E alr stems ENGINEERED SOLUTIONS FOR CLEAN AIR THERE ARE CERTAIN THINGS YOU EXPECT FROM AN AIR PURIFICATION SYSTEM A perfect fit for your specific application effectiveness availability For even more value add a variety of applications and simplicity of operation Back all these features up with substantial product and application expertise superb technical services and unconditional support anywhere anytime and you ve got the first name in air purification systems Trion Since 1947 Trion has combined the leading edge technology you expect with the value added services you want to provide unique effective air purification solutions for numerous appli cations in industrial and commercial markets NUMEROUS APPLICATIONS ONE SOLUTION When you need one system for cleaning numerous applications such as kitchen grease and smoke oil mist and contaminants from other industrial processes Trion has the kitchen exhaust commercial and large industrial solutions just for you Atmospheric contaminants may be either liquids or solids in the form of oil water grease smoke fumes dusts or similar particulate including gaseous and vaporous odors The ATS units CHARA
103. ATION FOR THE INSTALLING CONTRACTOR 1 Unpack and Inspect Upon receipt of the equipment all shipping containers and their contents should be examined for damage Any damage occurring in shipment must be immediately reported to the carrier an inspection report completed and a claim filed at the receiving point The unit cabinet is shipped completely assembled with perforated plate pre filter ionizer collector cell and metal mesh after filter factory installed Media 95 rigid pleat filter s and odor adsorption modules are shipped separately to prevent premature particulate loading and protect against damage during shipment Optional fan package can be either factory installed with KES cabinet assembly or shipped separately 2 Position Air Cleaner Cabinet To reduce weight for ease in handling remove the pre filters after filters ionizer s and collecting cells from the cabinet and place them safely aside Position the cabinet in the designated location giving consideration to the following points A Provide sufficient clearance in front of the access doors for ionizing collecting cell and mechanical filter removal A minimum of 32 inches 813mm is required see figure 2 B Level the cabinet to assure proper drainage from the drain pan C Direction of airflow through the cabinet is from right to left when looking at the access doors After the cabinet has been properly located it may be secured into place
104. BY TRION at the volume specified for the given unit and at a full flow pressure between 40 and 60 PSIG WARNING Adequate precautions should be taken in the event the water supply detergent system and drains are subjected to freezing temperatures Although not required a pressure gage and a manual service valve are recommended as shown in the diagram The components should be located within the system to provide for service access 7T Mount Controller The Controller should be mounted at eye level and located as close to the air cleaner as practical It must be mounted indoors out of the weather unless supplied with a weatherproof cabinet Allow sufficient space in front of the access door s for service Refer to appropriate Control Remote PWM Box Outline Drawing for mounting hole layout and dimensions 8 Complete Wiring a High Voltage Wiring WARNING EXERCISE ALL THE NORMAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE AND COMPLY WITH NEC AND ALL APPROPRIATE LOCAL CODES The high voltage wiring entails interconnecting the power supply s to the ionizing collecting cell s through the factory installed junction box on top of the cabinet All the wiring in the cabinet has been completed at the factory Refer to the Field Wiring Diagram Two high voltage leads Red Black Tracer for the ionizer and one Red for the collector are factory furnished Each lead is to be run in separate conduit and must be of continuous
105. CTERISTICS OF PARTICLES AND PARTICLE DISPERSOIDS AIRBORNE PARTICLE CHART PARTICLE SIZE IN MICRONS coal dust cement dust atmospheric dust dust amp fumes tobacco smoke oil smoke cooking smoke contact sulfuric mist zinc oxide fumes pneumatic nozzle drops electrostatic precipitators high efficiency filters liquid scrubbers mechanical separators cleaning equipment common air filters readily adapt to the various air collection methods utilized to recover contaminant for collection Air inlet and outlet flanges on the modules include predrilled holes to connect adjoining duct work Module support rails are included for multiple mount ing methods With your unique needs in mind the Trion ATS design utilizes five individual sections each with specific air treatment tasks that are preselected then factory assembled to form a compact inline drop in unit The modules and their basic functions include MODULE NAME NORMAL FUNCTION Prefilter Impinger Mist Eliminator Grease Extraction ESP Electrostatic High efficiency Primary Precipitator Filtering Device Media Secondary or Backup Filter Odor Control and Removal of Gases Air Boss ATS features factory assembled inline compact construction 2 FEATURE BENEFITS Customized for specific applications ATS APPLICATIONS and odors Available in various capacity ranges Factory assembled built up construction Screw Machines Integr
106. Cabinet To reduce weight for ease in handling remove the pre filters after filters and the ionizing collecting cells from the cabinet and place them safely aside Position the cabinet in the designated location giving consideration to the following points a Provide sufficient clearance in front of the access doors for ionizing collecting cell and mechanical filler removal minimum of 39 inches 15 required see figure 5 b Level the cabinet to assure proper drainage from the drain pan c Unless specific design features have been prearranged the direction of airflow through the cabinet may be either from the right or the left When the ionizing collecting cells are reinstalled the directional arrows on the cell end plates must concur with airflow through the cabinet If mist suppressors have been specified they are to be installed on the air entering side of the unit After the cabinet has been properly located it may be secured into place at the predrilled factory mounting pads either by bolting or welding 3 Connect Adjoining Duct Work Depending on the application the installation plan may or may not call for adjoining ductwork on the air entering and or air leaving sides of the cabinet When adjoining ducting is to be installed the bottom of the horizontal duct runs should be relatively flat and sloped toward the cabinet drain pan for an 18 inch length Duct securement to the collar may be completed using
107. E WILL CAUSE THE PLATES TO WARP AND IN TURN POSSIBLY CAUSE EXCESSIVE ARCING Filter Devices Every 4 to 6 Months Hoods impingers metal mesh filters ducts and other appurtenances shall be cleaned to bare metal at frequent intervals prior to surfaces becoming heavily contaminated with grease oil or other contaminate may be advantageous to clean readily removable items such as impingers metal mesh filters or other permanent filter devices in a soak tank with a pressure hose or pressure cleaner set low After cleaning to bare metal components shall not be coated with powder or other substance When a cleaning service is used a certificate showing dates of inspection and or cleaning shall be maintained on the premises WARNING Flammable solvents or other flammable cleaning aids shall not be used At the start of the cleaning process electrical switches that could be accidentally activated shall be locked out Components of the fire suppression system if installed shall not be rendered inoperable during the cleaning process Care should be taken not to apply cleaning chemicals on any fusible links or other detection devices of the automatic extinguishing system 6 Troubleshooting WARNING EXERCISE THE USUAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE THE MAXIMUM OPERATING OUTPUT FROM THE POWER SUPPLY IS 15 000 VDC AND 5 5 MA to 11 0 MA WHEN IN PARALLEL IF SAFETY SWITCHES ARE CLOSED AND CIRCUIT IS EN
108. ERGIZED DO NOT TOUCH HIGH VOLTAGE WHEN THE CIRCUIT IS DE ENERGIZED ALWAYS BLEED OFF REMAINING STATIC CHARGE WITH AN INSULATED HANDLED SCREW DRIVER BY SHORTING GROUND THE POINTS OF HIGH VOLTAGE DC POTENTIAL WARNING Risk of Electrical Shock The servicing Instructions are for use by qualified personnel only To reduce the risk of electric shock do not perform any servicing other than that contained in the service instructions unless you are qualified to do 50 A Introduction This section on trouble shooting provides a description of potential malfunctions their cause location and correction A Trouble Reference Chart listing the most probable causes and corrections follows the general text NOTE repair to the fire suppression system Supplied must be completed by the authorized fire control contractor The electronic air cleaner is the unit within the system that has the highest efficiency collection rating and is also the one with the highest potential for malfunction When a malfunction does occur the outage is usually found in the electrical secondary circuit in the ionizing collecting cell s Indicating lights are installed in the face panel of the control to monitor the electrical operation of each power supply and the ionizing collecting cell s they energize The quantity of power supplies per unit is dependent upon unit size with one or two power supplies for each ionizing collecting cell tier
109. ES There are 25 different size units and 4 basic variations in this equipment series In all cases the PWM power supplies are included The variations are as follows 1 75 XXX 01 Base unit without wash or fan Includes pre and after filters of Metal Mesh Perforated Plate or Impingers and ATS Control with LED power indicators and PWM Power Suppy s 2 5 XXX 02 Same as 75 XXX 01 with addition of water wash system The wash system includes oscillating manifolds 16 gallon detergent feeder 6 gallon detergent water strainer solenoid valve and ATS Wash Controller with LED power indicators 7 day clock and PWM power supplies housed in one Nema 12 enclosure 3 75 03 Same as 75 XXX 01 with addition of fan section and transition remote motor starter disconnect and ATS Controller with LED power indicators 7 day clock and PWM power supplies housed in one Nema 12 enclosure 4 75 04 Same as 75 XXX 02 with addition of fan section and transition remote motor starter disconnect Fuses Not Included and ATS Controller with LED power TRION Air Boss Series Model 75 Price Data Effective April 3 2006 Standard Units Model 75 NO Fan NO Fan With Fan amp Starter With Fan amp Starter Unit Number Accessory Options Side Access Housing Model 75 Double Pass ESP Rail Mounting Carbon Housing Unit With System Rail See Note 2 95 Bags See Note 3 Number Weight note 1 11 698
110. H23A Y 5 NONAS S310H 01 6 9 E 1 335 m RY uy S BNW dH 61 1 MN apu 7 4 H de S t x E RY RORY h RR SHOION JAIXO HOLIMS ze sei OO ODS 0 Gh 980 0005 S3OVdS Q WO JAL v 980 c0z 00 8 Wu ezz 918 919 Va Y I 0611 06 66 181 9 TWAOW3 7132 N04 3ONvMY310 166 006 IdaO c oze sg1 508 i 44 i 9782 90211 1 68 057 1 i 6162 00411 01 6 1300 64 lt 1581 079 02 152 72101 gz 80 lt 9697 91901 602 6 1300 54 8 1991 581 0061 81 1855 9006 c9 9872 2170 4676 807 94 1300 S38AQN 01 0530 33040 31VN9IS3Q 28191541 0921 9l 2002 18 97 rm 181 ziz G g 707 6 1300 HS3N HSVM NMOHS 1 ELS 6 095 587 0611 l 70 1 819 66 06 0581 180 900 5 1300 2 2271587 0601 Hu 0971 6996 v8 1 69611 e9 19 600 lt 1300 v LLe S81 506 6 96111 055 69 227 18011 00 5 1300 bx 9921581 ore 219 0629 4 01 8 8 966 iw
111. KES 2 650 LBS 296 KES 4 NSTRUCTION FILTER COUNT amp WEIGHTS FOR KES 2 PRE FILTERS PERFORATED PLATE 2 LBS 0 9 kg AFTER FILTER PERFORATED PLATE OR METAL MESH 2 LBS 0 9 kg IONIZER 5 LBS 2 3 kg COLLECTOR 60 LBS 27 3 kg TOTAL RIGID PLEAT MEDIA 95 DOP OPTIONAL 17 LBS 7 7 kg REFILLABLE ODOR ABSORPTION MODULE OPTIONAL 120 LBS 54 6 kg TOTAL LTER COUNT AND WEIGHTS FOR KES 4 PRE FILTERS PERFORATED PLATE 4 LBS 1 8 KG TOTAL AFTER FILTER PERFORATED PLATE OR METAL MESH 4 LBS 1 8 KG TOTAL IONIZER 10 LBS 4 6 KG TOTAL COLLECTORS 120 LBS 54 6 KG TOTAL RIGID PLEAT MEDIA 95 DOP OPTIONAL 34 LBS 15 5 KG TOTAL REFILLABLE ODOR ABSORPTION MODULE OPTIONAL 240 LBS 109 KG TOTAL 884 500 1 57 00 1448 JUNCTION BOX W TERMINALS 8 80 224 DISCONNECT INTERLOCK FLEX CABLE CONNECTOR POWER SUPPLY STATUS LEDS 2 94 75 30 56 776 2 NPT DRAIN COUPLING W PLUG TYP 2 PLCS PRESSURE DROP DATA Inches KES2 CFM 1200 1750 2000 KES4 2400 3500 4000 2550 5100 1400 zu E Hr 1020 TOTAL 0 3 m lues vg lada pre pnm post 0 clean media Allow up to 17 additional presse drop for fter loading air purificati Systems FEDDERS ENGINEERED PRODUCTS Trion Inc Trion Ltd Trion Deutschland GmbH 101 McNeill Road The Cavendis
112. LET PLENUM RESTAURANT EXHAUST FAN TRION KES BY OTHERS UL 762 OPTIONAL TRION KITCHEN EXHAUST FILTRATION SYSTEM nie SUPPLIED BY OTHERS FAN MOTOR STARTER DISCONNECT BY OTHERS pem AIRFLOW ROOF LINE 55505555 Se 1 CURB MOUNTING DRAIN PIPE BY OTHERS BY OTHERS KITCHEN HOOD DRAIN TRAY BY OTHERS REMOTE MOUNTED CONTROL BOX OPTIONAL TRION SUPPLIED FLOOR OF KITCHEN AREA OR CONTROL ROOM 13 FIGURE 3 Field Wiring Junction Box Ir 8 14 120 240VAC 50 60HZ 1 PH LINE NEUTRAL GROUND REMOTE LED CONNECTION POWER SUPPLY 1 9 VOLT MAX REMOTE LED CONNECTION POWER SUPPLY 2 IF USED 5 VOLT MAX FIGURE 4 Wiring Diagram KES 2 FLEX CABLE CONNECTOR JUNCTION BOX l LINE BLK NEU WHT LED LED RED FLANGE MUN o CONNECTOR 29 utu POWER SUPPLY ENCLOSURE 15 FIGURE 5 Wiring Diagram KES 4 FLEX CABLE CONNECTOR JUNCTION BOX LINE NEU WHT LED 1 BLK LED 1 RED LED 2 BLK LED 2 RED FLANGE MOUNT 1 CONNECTOR POWER SUPPLY COLLO ONS POWER SUPPLY ENCLOSURE 16 4 02 A J FIGURE 6 Remote Mounted Control Box Schematic 115 60 HZ 1 PH 3 OFF ON 102 14 AWG WHT
113. LIMATE FOR YOU TO Do BUSINESS Trion products have provided solutions to indoor air quality problems for more than 50 years Products marketed under the Trion brand are part of Fedders Indoor Air Quality division of Fedders Corporation NYSE FJ C a leading global manufacturer and marketer of air treatment products Trion is a registered trademark of Trion Inc FEDDERS INDOOR AIR QUALITY SOLUTIONS Form No 02 0390 Corporate Office 101 McNeill Road Sanford NC 27330 2003 Trion Inc 1 03 Phone 800 884 0002 Fax 800 458 2379 www trioninc com email sales trioninc com TRION AIR BOSS Air Treatment System ATS Price Data Effective May 1 2006 Unit Size and Module Data 5 2 5 4 5 6 5 8 5 10 5 12 Components Price __ __ Weightibs Price Weightibs Price Weightibs Price Weightibs Price Weights _ Weightlbs 7 5 HP 10 HP 10 HP n EE Adsorber Section 6 393 7 699 10 634 EL i o 117 20 158 5 190 16 818 7 2 6 6 770 8 222 3 401 Options and Accesssories Add to Base Price Above Fire Suppression 7 932 NE 4 7 932 75 7 932 8 167 sem mee 60 914 UL762 NFPA Blower 4 5 Tot S P 4 388 2 5 597 FAN HP 2 HP 7 5 HP 75 8 167 6 492 117 mem m CFM Efficiencies Specifications See Note 1 95
114. M 257046 105 257177 001 FLANGE MTG CONNECTOR SEALING CAP ASSEMBLY TOOL OUTSIDE DOOR VIEW W OUT COVER 18 FIGURE 8 Parts 181 KES Cabinet Components NO N DESCRPION PART NO 1 2 oun cni CABLE CONNECTOR or ORE 7 29072 7 UQUD TIGHT CONNECTOR 1207 00 gore 80000 0008 07 710 RWROND 1577 02 _ TERMINAL BLOOK MTG BRACKET 7704 01 _ h AUMNM AR FUER a Nux o JUNCTION BOX DETAIL SHOWN W O COVER O O 3 OPTIONAL CARBON TRAYS 4 TRION P N 357036 001 OPTIONAL PLEATED MEDIA FILTER 19 QTY 16 REQUIRED TRION P N 357035 001 1 FOR KES 4 UNIT QTY 2 REQUIRED FOR KES 4 UNIT 3 QTY 8 REQUIRED QTY 1 REQUIRED FOR KES 2 UNI KES 2 UNIT l Jr 1 E 19 Contact Information Headquarters Trion Inc 101 McNeill Road Sanford NC 27330 Tel 800 884 0002 Fax 919 777 6399 Email sales trioninc com Trion GmbH Boscstr 60 D 50171 Kerpen Germany Tel 49 0 2237 922 103 Fax 49 0 2237 922 104 Email info trion deutschland de Fedders International Air Conditioning A 30 Chintels House Kalish Colony New Delhi India 110048 Tel 91 11 5173 0730 Fax 91 11 5173 0743 Email InfoIndia Fedders com Trion LTD The Cavendish Center Winnall Close
115. M PROBABLE LOCATION REASON CORRECTION SYMPTOM CAUSE lonizing Section of Cell Dirty insulator s Clean Defective insulator s Replace Foreign Object Between lonizing Bar and Ground electrode Remove Collecting Section of Cell Dirty insulator s Clean Defective insulator s Replace Foreign Material Bridging Plates Remove Bent Plates Straighten or Replace Disconnected High Voltage Lead Contacting Ground Reconnect Defective Lead Insulation Breakdown Replace Entire Lead Power Supply Charred Over Heated Components Replace Power Supply Indicating Light Short Circuit Not Glowing E ct High Voltage Leads N Control 1 Disconnected Supply Line Power Reconnect 2 Faulty indicting Light Replace Power Supply Blown Fuse Replace Power Supply Disconnected Wire Replace Indicating Light Open Circuit Charred Over Heated Components Replace Not Glowing Power Suppl Electronic Air Cleaner Electrical Interlock Switch Not Closed Close Housing Access Door Junction Box interlock switch not closed Secure Cover Faulty Electrical Interlock Switch Replace lonizer High Voltage Lead Connected to Plate Section and Plate Lead to lonizer Reconnect Leads Loose or Disconnect high Voltage Lead Tighten or Indicating Light High Resistance High Voltage Circuit Reconnect Flickering Short Loose or Defective Intercell Connection on Multicell Units Tighten or Replace Foreign
116. PTIONAL PWM PDWER SUPPLY 6 OPTIONAL SUPPLY 5 amp 6 RELAY 116 0 1 2 W 7 124638 REV 7 AJA 15975 TINA 14405 WA AVI lddV 133N LSAW 33 7941190815 OL C3INAUS5 9994 aj3A lld N33ALJ38 SLINGNOS 310N33 SdNV S1 SI SIN 34 LSAW 33NVJIO 31949435 NI 50931 1931 d39val 22914 034 B3ZINUI 13 06 51139 80123 1 1D2 33ZINUI 019113915389 01 4 4 3D123 1103 83ZINDI Pas YNOILd0 554 9 Git 19N31 Q3VOINVIS NOUIS 1153 01515 A8 NDILO3NND2331 50931 321145 03 WNINS3I 3 3811034 33 Ud 4YNST TON ON 09 433931 SQV31 399 1135 0193 T102 33ZINUI c 931 1911412344 e LN 4 4 8D123 T1023 83ZINUI O VNDILdUD 5 Sd vt XU T831NI 9004 55323 9019193919384 21 1 50419313 1 11 09510 SIN3N38IQ9 38 AAV ad 049 Hl3V3 NV 1331 1003 104 aly AY q33 301231 102 L IDA 5 7041402 3109 jw
117. R MOTOR JUNCTION BOX WIRING FIGUR 18 29 EXHAUST FILTRATION SYSTEM Qualified to UL Specification YYXS YYXS7 Hood and Duct Accessories UL File MH27669 New York City Department of Buildings MEA 288 01 E and 88 99 E AIR BOSS MODEL 75 Air Purification System TRE air purification systems ENGINEERED SOLUTIONS FOR CLEAN AIR THERE ARE CERTAIN THINGS YOU EXPECT FROM AN AIR PURIFICATION SYSTEM A perfect fit for your specific application effectiveness availability For even more value add a variety of applications and simplicity of operation Back all these features up with substantial product and application expertise superb technical services and unconditional support anywhere anytime and you ve got the first name in air purification systems Trion Since 1947 Trion has combined the leading edge technology you expect with the value added services you want to provide unique effective air purification solutions for numerous appli cations in industrial and commercial markets NUMEROUS APPLICATIONS ONE SOLUTION When you need one system for cleaning numerous applications such as kitchen grease and smoke oil mist and contaminants from other industrial processes Trion has the kitchen exhaust commercial and large industrial solutions just for you Atmospheric contaminants may be either liquids or solids in the form of oil water grease smoke fumes dusts or si
118. RESSURE STEAM CLEANING EQUIPMENT TO CLEAN CELLS THE EXCESSIVE HEAT AND PRESSURE WILL CAUSE THE PLATES TO WARP AND IN TURN POSSIBLY CAUSE EXCESSIVE ARCING E Motors Every 24 Months As the operation of detergent pump motor is limited frequent oiling is not required Lubricate with several drops of SAE 10 motor oil every two years DO NOT OVER OIL The manifold drive motors are factory lubricated for life and do not require oiling F Filter Devices Every 4 to 6 Months Hoods impingers metal mesh filters ducts and other appurtenances shall be cleaned to bare metal at frequent intervals prior to surfaces becoming heavily contaminated with grease oil or other contaminant It may be advantageous to clean readily removable items such as impingers metal mesh filters or other permanent filter devices in a soak tank with a pressure hose or pressure cleaner low setting After cleaning to bare metal components shall not be coated with powder or other substance When a cleaning service is used a certificate showing dates of inspection and or cleaning shall be maintained on the premises WARNING Flammable solvents or other flammable cleaning aids shall not be used At the start of the cleaning process electrical switches that could be accidentally activated shall be locked out Components of the fire suppression system if installed shall not be rendered inoperable during the cleaning process Care should be tak
119. RODUCTS COMPANY 101 McNeill Road e Sanford NC 27330 919 775 2201 e Fax 919 774 8771 e 800 884 0002 www trioninc com MANUAL PART NO 154024 001 December 2002 8 L EXHAUST FILTRATION SYSTEM 86LF Accepted For Use City of New York Department of Buildings MEA 288 01 E and 88 99 E TABLE OF CONTENTS SECTION I DESIGN For The System Design Engineer Page PRECII 6 1 RETO T o 1 2 System Design and 0 31 eint co 1 De OULGOOR INstalaU nS mtm 2 SECTION Il INSTALLATION For The Installing Contractor T A 3 2 Position Air Cleaner Cabinet eo Eee oo DERE HY EE Ev oce PES EE vou de tees su E ose 3 3 Gohnect cord oves DEN 3 4 Mount Detergent SVS UC INN ese ados iiu ite EMEN CD ESL E EE 3 COMMECE a PS 3 5 Connect Wash Water aaa ARIA 3 7 Mount Controller PWM Power Supply 2 2 4 8 Complete Wiring mallet Votage etse 4 Primary PEE 4 ex C eer EE 4 9 CheckoutTor System SIart Ups 4 SECTION OPERA
120. SS 404 YOZ 350 gl 60 11701 SAS 130 WO 0 91 350 31 n tlh a 03501 799061 2510 001 voi o 001 7001 11001 _ ice 001 00 o 712 12 EN iru HO NO 440 Hd ZH 09 OVA SLI 09 8G 96 75 CG 06 87 97 vy 07 82 9 vt ce 02 86 92 0 2 AG
121. TION AND SERVICE For The Maintenance Engineer 1 Introduction and Principle of Operation 2 0 1 nnn nnn nnns 4 2 General icis co ist eei tb ne ee 5 o e 5 4 Wash Control and Detergent System 5 2 2 1 1 1 8 ROUTING enc 8 0 ccc 8 Pe MT OUDICSNOOUNG I TL 9 oe AS iss gt 10 9 Troubie I ererence Chart eie ordei tela e CR fc 11 SECTION IV REFERENCE Illustrations and Drawings Figure 1 General Component 12 Figure 2 High Voltage Lead Terminal Connections 13 Figure 3 Typical Outdoor Installation 14 Figure 4 Model 75 Junction ba a 15 Figure 5 T 16 Figure 6 ATS Control Outline STANDARD 17 Figure 7 ATS PWM Remote Box OPTIONAL 18 Figure 8 BOSS CONTROL OPTIONAL 19 Figure 9 Detergent System Outline
122. VNYHO 007 6779 80 S9 0796 49 091 lt 00 lt 31545 71 9 GG 07 9199 6 SVD 196 Nd9 992 1011 9 6 Wd9 05 Qv3H 002 68 692 60 6 6 ALIOVdYO dd 07 9199 9v Wd9 SIZ 8OL SL EL 09 07 SWS 6 0 SENS 1700 49 9 81 01 lt GG 0072 99 80 919 096 Nd9 09 901 06 07 99 0 570 99r 49 601 lt Ve Gy 0072 519 60 5919 49 901 701 6 18 3 1 07 SW9 v0 S09 0892 Wdd O8 901 G G 14 007 SW9 20 5119 98 OS 201 6 HA dA 1715 11242 439 9 SOLLSIELONBNHO 3195 0S T300N NJISAS WO 0 91 1 933130 0 034 19 0 034 1 Z NOILO3S 1NOHJ 0 Z NOILO3S YOLON MOIOA WwNOILdO 3AIVA 10 3105 Z 03S 9245 MOON 1 NOLLO3S 1053 1935 0 4105 vNOLIdO 94 319915 N3MOd wNOLIdO GH 19905 YIMOd WMc WwNOILdO 7 5 WMc WwNOILdO CH 1 5 N3M0d Wied AlddnS YIMOd Wid LE AlddNS s3NddNS M3MOd IVNH3IX3 vNOLIdO NO 53199015 M3MOd bib DISSI
123. a aa N o 0006 00002 000701 338 0661 IVNOILdO 1041400 5508 Cc 71051 02 012334 218150412313 j l Ul 115 123135 MOLINOR HSVM 5 9 NONU 330 SLA 0SC 1 006 c
124. ainst air leakage The paint finish epoxy is for interior and exterior use Like the air entering duct the cabinet must be insulated or other means taken to prevent condensation from taking place which results in electrical shorting of the ionizing collecting cells Insulation when employed must be suitable for outdoor applications and when applied consideration given to all access door openings and electrical interlock box covers Trion will upon request install manifold drive motor covers for a cost adder Controller PWM Power Supplies As the controller oower supplies are designed for remote mounting they can be in many cases located indoors and still be reasonably close to the main cabinet If located outdoors with the cabinet it must be weather protected The enclosure is NEMA 12 rated and is not waterproof Drain Line The drain line located under the ionizing collecting cell access door at the lowest point of the Trion cabinet drain pan should be piped with as short a run as possible to the heated interior of the building Preferably straight down from the drain pan supply through the floor The normally recommended drain line trap to seal off the cabinet from the drain against the system pressure should be located in the heated interior If not installed in this manner heat wrap or other means should be employed to prevent freezing Clean outs are recommended to be installed in all drain lines Wash Water Supply
125. air flow two or three electro static sections may be placed inline to create a double or triple pass unit DURABLE COMPACT CABINETRY When you invest in a Trion Model 75 you want it not only to fit your unique needs but your individual space as well And you want it to last Trion housings are constructed using 16 gauge zinc coated steel Then all welds and the finished area of welds are treated with a corrosion and rust inhibiting coating to assure long life Cabinet finish is completed with a durable industrial grade semi gloss baked on enamel no less than 3 mil thick All doors are gasketed to prevent air and water leakage Finally the housing is furnished completely assembled for easy shipment and installation PREFILTER IMPINGER The prefilter impinger track is a standard integral part of the Model 75 ESP cabinet A 2 rail is positioned upstream of the ESP collector cell to accommodate a standard 4096 free area perforated panel for even air distribution a metal mesh prefilter for light oil mist or an impinger for more heavy fluid or semi fluid particulate matter The particulate matter may range in viscosities from that of water to relatively heavy greases heavy loading applications the liquid particles strike the impinger coalesce into droplets and then flow to the drain pan below If the particles are of a high viscosity nature that do not readily flow into the drain pan they are periodically flushed down the drai
126. al automatic cleaning system Effective on airborne solids liquids Oil Mist Smoke Kitchen Exhaust HVAC Machine Shops Welding Grease Clean Rooms Cold Heading Presses Forging Smoke Return Air Curing Odors Outside Makeup Air Foundry Rubber Wood fired Lounges Presses Manufacturing Cookers Bars Optional fire suppression system ETL listed Designed for simplified installation ease in service NFPA 96 standards Machining Centers Plasticisers Heat Treating Heat Treating Tenter Frames Smoking Rooms Casinos Indoor Gun Ranges e Trion Quality NFPA Qualified ETL Listed Sectional Design Smoke and Odor Control Complete System Design High Efficiency Cleaning Spiked lonizer Design Heavy Duty Cell Design Automatic Cleaning Simple to Service Optional Fire Suppression e Ease of Installation TYPICAL SYSTEM ARRANGEMENTS The ATS units readily adapt to the various air collection methods The same high quality that Trion provides on ALL of the US Navy submarine fleet since 1947 as a sole supplier of air cleaning equipment to the world s navies Designed to NFPA 96 standards for kitchen exhaust ETL approved to UL standard 867 Built up design allows units to be tailored to your exact requirements Components effectively remove both liquid and solid particulate as well as gas and odor One central system to effectively treat virtually any application for kitchen or indus
127. al supply of carbon trays Note 3 Side access housing consists of housing double adapters and initial supply of 95 Class Bags Form No 03 0478 Effective 4 05 TERMS AND CONDITIONS Terms Net 30 days subject to credit approval Freight FOB Trion Factory Sanford NC Freight Collect Office 101 McNeill Road Sanford NC 27330 Phone 800 884 0002 800 458 2379 www trioninc com email sales trioninc com Form No 03 0478 2006 Trion Inc Effective 5 2006 Prices subject to change without notice Trion Air Boss Model 75 Size Capacity Data 75 XXX XX With and Without Wash Revision B March 1 2000 ASHRAE 0 3 MICRON DOP CFM SQ FT CELL MODEL CAPACITIES CAPACITIES FACE AREA Power COLLAR DIMENSIONS WEIGHT lbs NUMBER EFFICIENCIES 1 EFFICIENCIES 2 3 Supplys INSIDE OVERALL DIMENSIONS 4 9 95 99 11 SERT 26 490 26 26 26 26 26 26 26 26 75 102 75 103 75 104 75 105 75 106 75 107 75 108 75 109 75 110 75 203 75 204 75 205 75 206 75 207 75 208 75 209 75 210 75 303 75 304 75 305 75 306 75 307 75 308 75 309 75 310 Trion Model 75 Series Commercial and Industrial Air Treatment System
128. amp collecting cells contaminant collecting elements are housed in the cabinet on SECTION III OPERATION amp SERVICE slide rails They can be removed from the cabinet as required through the access door by sliding WARNING them out like drawers RISK OF ELECTRIC SHOCK Ionizer to ionizer and collector cell to collector These service instructions are for use by qualified cell electrical connections are automatically personnel only To reduce the risk of electric shock made through spring plunger connectors Power do not perform any servicing other than that supply s on the ionizer collector cell access contained in the operating instructions unless you door make contact with ionizer and collector cell are qualified to do so spring plungers through an insulted high voltage contact FOR THE MAINTENANCE ENGINEER IMPORTANT NOTE Ionizer and collector 1 Introduction and Principle of Operation cells are designed with a keyed slot permitting The electronic air cleaner is technically known as an one directional installation into the cabinet electrostatic precipitator In this type of equipment When properly installed the brass contact all airborne particles even of microscopic size are plungers on the ionizer and cell should be electrically charged positively as they pass through pointed toward the access door a high voltage ionizer These charged particles are then attracted and adhere to a series of parallel Installati
129. and kitchen grease AIR PURIFICATION SYSTEMS ATS Series for Industrial Applications and Kitchen Hood Exhaust Systems ATS DIMENSIONAL DATA SYSTEM CFM ATS 10 6 890 TO 10 000 DI M MODULE DESIGNATION IMPINGER ELECTROSTATIC MEDIA ADSORBER BLOWER IMPINGER ELECTROSTATIC MEDIA ADSORBER BLOWER IMPINGER ELECTROSTATIC MEDIA ADSORBER BLOWER IMPINGER ELECTROSTATIC MEDIA ADSORBER BLOWER IMPINGER ELECTROSTATIC MEDIA ADSORBER BLOWER IMPINGER ELECTROSTATIC MEDIA ADSORBER BLOWER MODULE SP RATED CFM 1 33 0 39 0 44 0 25 TOTAL SP 2 41 1 33 0 39 0 44 0 25 TOTAL SP 2 41 1 33 0 39 0 44 0 25 TOTAL SP 2 41 1 33 0 39 0 44 0 25 TOTAL SP 2 41 1 33 0 39 0 44 0 25 TOTAL SP 2 41 1 33 0 39 0 44 0 25 TOTAL SP 2 41 1 DIMENSIONS SHOWN IN INCHES 2 SYSTEM DEPTH AS SHOWN TO THE SUM OF ALL MODULE TRANSITION amp FAN DEPTHS AND 1 8 GASKET ALLOWANCE BETWEEN EACH MODULE 3 SYSTEM WEIGHT EQUAL TO THE SUM OF ALL MODULE WEIGHTS AND MOUNTING RAIL 4 IMPINGER MODULE AND ELECTROSTATIC MODULE SUPPLIED WITH 2 1 WASH WATER SUPPLY COUPINGS AND 1 2 DRAIN COUPLING 5 MODULE ACCESS DOORS LOCATED ON ONE SIDE LIFT OFF HINGES SPECIFY ACCESS REQUIRED 8 IMPINGER MODULE DOOR SWING ELECTROSTATIC AIR CLEANER MODULE DOOR SWING 38 3 8 MODULE WIDTH DIM
130. and to facilitate service For ease in maintenance and component removal adequate space 39 Minimum Required must be provided in front of all access doors motors pump and accessory equipment Special consideration should be given in this respect for installations where the unit is suspended overhead Catwalks or platforms should be provided CAUTION In addition to the above space requirement installation of the Model 75 in NFPA applications shall have a clearance of at least 18 3 to limited combustible combustible material material and 0 to noncombustible material Any reduction in clearance or exceptions must be in compliance with NFPA and acceptable to the Authority Having Jurisdiction WARN 35555 Fire Suppression Systems Extreme caution should be exercised when this unit Is installed in applications that are collecting volatile or potentially flammable contaminates such as cooking grease and petroleum based oils Trion strongly recommends a fire suppression system be installed in the ductwork and on the Model 75 in cases where these contaminates are collected on the cell plates and collect on the attached ductwork Contact the factory for questions or concerns regarding a fire suppression system 3 Outdoor Installations Requirements for outdoor protection vary in accordance to climate and equipment component arrangement for the particular job The best approach for equipment protect
131. are properly installed in the cabinet C Check the primary wiring to see that it 15 connected to the proper terminal in both the KES junction box and the remote mounted control box Refer to Figures 3 and 6 pages 14 and 17 D Be sure the drain lines from the KES cabinet drain coupling are completely connected and properly terminated A trap or seal should be incorporated in the line to prevent air bypass E Be sure that electrical power is available the wiring is completed and the system blower is ready to energize F Be sure the flex cable connector main power disconnect safety interlock is aligned pushed down and screwed securely into the mating flange mount connector on the access door To help with alignment marks have been placed on the flex cable connector body and the flange mount connector G Close the system electrical supply switches making power available to the remote mounted control box and the system fan Turn the control box selector switch to the position The exhaust fan should run if installed and the power supply s should be energized Electrical arcing within the collecting cells may occur It is a normal occurrence caused by accumulation of dusts from construction or other sources in the cell s and should subside quickly If the arcing 15 continuous and does not subside recheck the cell for trash damaged plates or cracked insulators IMPORTANT NOTE Kitchen exhaust fan con
132. ate detergents should be safe for use in ventilation systems and non caustic as 95 of the ionizer and collecting cells are constructed of aluminum and special high voltage insulation and gasket seals C Media filter and odor adsorption module replacement IF INSTALLED Every 3 to 6 Months Units equipped with this option may experience different loading conditions and scheduled replacement may then be altered as needed after visual examination D Electrical Operation The KES and optional remote mounted control box both have LED indicating lights to show power to the PWM power supply s and output voltage present 12 5 13 0 kVDC ionizer and 6 0 6 5 kVDC collector Flickering or failed LEDs indicate electrical arcing electrical short and or power failure 5 Periodic Maintenance A Fire Suppression System IF INSTALLED Every 6 Months Properly trained and qualified personnel shall complete inspection cleaning and servicing of the fire suppression system actuation components including remote manual pull stations mechanical or electrical devices detectors fire actuated dampers etc shall be checked for proper operation in accordance with the instructions in this manual In addition to these requirements the specific inspection requirements of the applicable NFPA standard shall also be followed If required certificates of inspection and maintenance shall be forwarded to the authority having jurisdi
133. blades which sup ported between flat grounded electrodes Revolutionary to the industry the blades are made of stainless steel that will not rust or break thus eliminating costly maintenance time and replacement costs The DC voltage supplied to the blades creates a high intensity field where the particulate matter in the air becomes electri cally charged The charged particles then pass into a collector plate section made up of a series of equally spaced parallel plates Each alternate plate is charged with the same polarity as the particles which repel while the interleaving plates are grounded which attract and collect Periodically depending on the type and amount the con taminate is washed into the cabinet drain basin by an automatic activated integral washing system that is located on both the upstream and downstream sides of the ionizing collecting cell s A programmable logic controller PLC and dual solid state Pulse Width Modulated PWM high voltage DC power supply are housed in a remote mounted NEMA 12 enclosure The PLC controls the system functions of wash fire suppres sion and fan on off A 7 day clock is standard The PWM power supply which energizes the ionizing collecting cells comes standard with LED indicator lights Optional door mounted meters which aid in determining cell operating status are also available In applications requiring extremely high collection efficiency and low resistance to
134. by bolting or welding 3 Connect Adjoining Duct Work When adjoining ducting is to be installed the duct securement to the KES collars should be made liquid tight and in compliance with requirements and any other local codes that apply When a blower other than factory installed 15 installed downstream from the KES cabinet the ducting between the cabinet and the blower will be under negative pressure and should be made air tight to prevent infiltration of contaminated air After the ductwork has been installed clear remaining material or debris from inside ducts and bottom of cabinet and then re install the mechanical filters ionizer s and collector cells IMPORTANT NOTE Ionizer and collector cells are designed with a keyed slot permitting one directional installation into cabinet When properly installed the brass contact plungers on the ionizer and cell should be pointed toward the access door Installation of the perforated plate pre filter and either a perforated plate after filter or metal mesh after filter is required for all installations After installation of the pre after filters ionizer and collector cells the filter clip should be installed 4 Connect Drain Connect a drain line to the cabinet drain couplings provided in the cabinet drain basin in accordance with the governing plumbing codes The drain line must be sealed with a trap or other means to prevent air bypass If a trap is used it should
135. ction B KES Power Supply Enclosure Every 12 Months The KES power supply enclosure located on the ionizer collector cell access door should be examined for accumulated dirt and dust If required the components should be cleaned using a good electrical contact cleaner terminal connections should be checked for securement and tightened or reworked as required WARNING Risk of Electrical Shock To reduce the risk of electric shock do not perform any servicing unless all electrical power to the system has been turned off At the start of the cleaning process electrical switches that could be accidentally activated shall be locked out Components of the fire suppression system if installed shall not be rendered inoperable during the cleaning process CAUTION Care should be taken not to apply cleaning chemicals on any fusible links or other detection devices of the automatic extinguishing system 6 Troubleshooting B Secondary Short Circuit The most common outage is a short in the WARNING secondary circuit and is best located through the EXERCISE THE USUAL PRECAUTIONS WHEN process of elimination Symptoms are a flickering WORKING WITH HIGH VOLTAGE THE indicating light accompanied by an arcing noise in MAXIMUM OPERATING OUTPUT FROM THE the ionizer s and collecting cell s or an indicating POWER SUPPLY IS 15 000 VDC AND 5 5 MA to light that is not glowing A flickering light with an 11 0 MA WHEN IN PARALLEL
136. ctions and procedures 1 Exhaust systems shall be operated during all periods of cooking in restaurant applications 2 Filter equipped exhaust systems shall not be operated with filters removed 3 The posted instructions for manually operating the fire extinguishing system shall be kept conspicuously posted in the kitchen and reviewed periodically with employees by the management 4 Listed exhaust hoods shall be operated in accordance with the terms of their listings and the manufacturers instructions 5 Cooking equipment shall not be operated while its fire extinguishing system or exhaust system is not operating or otherwise impaired 4 Wash Control and Detergent System Settings dirt s being more tenacious than others are more difficult to remove and require a stronger detergent solution Average settings have been factory set Best possible settings for any given installation however are determined through experience Determination can be made by visually examining the collecting elements after the first few washings To adjust the volume of detergent used within the given time setting loosen the knurled knob with an Allen wrench on the control valve located in the by pass line Refer to the Detergent System Outline Turning the knob clockwise increases the volume and counter clockwise decreases the volume When adjustment has been made be sure to retighten the setscrew 5 Routine Maintenance A Washing Frequ
137. dWO2 ONY M31VM Tv 103103Md G TAGOW JHL WOM4 Wv33ISdh 31815504 SV 15012 SY INIT M31VA NIVA OLNI 1N3933130 193PNI 79079 340SS3Md V M04 INIOd NOILO3NNOO v Q3nddfs SI SHM3QV3H JO NSM NI ING A1ddfS M3IVM HSVM JHL Q30lAOMd 34V SNOLLO3NNOO 1884 v OML 011 6 1390 701 lt T300N NO 3 100934 LON 34v SM30v3H 1 WAWININ 1004 Nad v 1 34015 WRWIXVIN 304 MOTY GINOHS Jdid TY 0 TIGVL NI 3715 ININOdNOD 3dld HOIVW OL SIN3NOdWO2 N33MI38 6 310N NI NMOHS 340SS33d M04 3dld INO AlddNS M3lVM 325 6 6 1300N OL IINIXOMd NI Q31V901 38 OL 33V 9NIMVMQ NO NMOHS MalN3A34d MOTJMOVH 390v9 14055394 S3AWA SIN3NOdWOO NY 9 Q3TIVISNI SI 6 13004 JHL W31SAS 30 34nSS34d 21015 TWNYSINI JHL 3A0233A0 OL N31VM 214415 JGIAONd ISAN NIXVN 18 SZ WAWININ ISd Gy 34056294 INN AlddNS 331vM 9 Tlavisnray 143943134 9 0391034 340SS3Md M3IVM MON 0319141535 SI M3IVM OS 38 ISAW 9Nidid IN3IOLJAS Q3HSVM 9NI38 OL 11815604 SY 35070 SV Q3lv201 38 SYNVL M3IVM LOH 731042 HSVM 133191453 IYON V 360 38 2 001 S31VM LOH Q30N3WWOO3H SI S3
138. ded Part Number 257260 001 KES 2 Fan Package 15 BISW 21 01762 CL 1 3 HP 460 60 3 Sized up to 2 550 3 5 5 289 00 Total S P with rail transition Specify Discharge Direction Part Number 257259 001 Shipping weight 325 lbs Combination Remote mounted Motor Starter Disconnect 460 60 3 3 HP 1 305 00 Part Number 450695 013 Shipped Loose Remote Mounted Control Box Assembly On Off Switch and Power Supply Indicator LED 473 00 Lights Allows interconnection between the Fire Suppression Controls and the KES unit and fan Part Number 357238 001 KES 2 Maintenance and Service Pac Includes complete set of cells 1 lonizer 2 Collectors 1 300 00 6 ionizing wires 1 mesh filter 8 cell insulators 1 door LED and 1 each 5 gallon pail of Tridex ESP1000 Part Number 257255 001 KES 4 Standard Base Unit Consists of 2 Perforated Plate Pre Filters 2 lonizer Assemblies 10 141 00 4 Collector Cells 2 Metal Mesh After Filters 3 Supporting Rail Internally Pre Wired to Top Mounted Junction Box 120V 60Hz 1Ph Left Hand Access Doors Double Wall Cabinet Media and Carbon Filters NOT Included in Base Unit Unit Part 457000 002 Shipping Weight 570 Ibs KES 4 OPTION ADDERS When Ordered with Unit Same Discount KES 4 Mechanical Filter Media Two 2 95 DOP 24 x24 x12 nom Mini Pleat Filters 480 00 Part Number 357035 001 X 2 each KES 4 Activated Carbon Tray Adsorber Media 16 each Refillable Carbon Modules 7 lbs 1 727 00
139. e hardware ADSORBER MODULE OPTIONAL Unlike particulate filters odors in the form of undesirable gases and vapors are most commonly removed from the air stream by the process of adsorption that is enhanced by multi faceted porous surfaces of certain materials Filter trays of activated carbon or optional potassium permanganate pellets effectively facil itate the adsorption of these odors and gaseous contaminants STANDARD BLOWER MODULE PACKAGE The energy efficient backward inclined blower powered by a TEFC motor is designed for horizontal air flow and mates with the air purification system to provide a uniform distribution of air The bolted rear panel provides service access Air discharge AIR VELOCITY FEET PER MINUTE Efficiency Curves 1 2 and 3 1 Overall DOP Dioctylphthalate efficiency using 10 Stage Cascade Impactor 2 ASHRAE Standard 52 Dust Spot Test Method Atmospheric Air 3 0 3 Micron DOP efficiency using 10 Stage Cascade Impactor Pressure Drop Across Unit Curves 4 5 and 6 4 Cell with 4096 open perforated plate front and rear 5 Cell with 1 metal mesh filter front and rear 6 Cell only screen and rain guard are available as options The blower wheel is steel backward inclined all welded construction OPTIONAL UPBLAST BLOWER The NFPA 96 UpBlast fan is designed to mate with the air purification system and provide uniform air distribution It is a centrifugal upblast exhaust fan with dra
140. eavy concentrations of water vapor or other matter that becomes highly conductive when condensed must be prevented from entering and or condensing in the collecting elements to prevent electrical arc over and shorting WARNING RISK OF ELECTRICAL SHOCK Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel These servicing instructions are for use by qualified personnel only To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so Each KES system is supplied with two 2 NPT cabinet drain couplings see Figures 1 amp 2 Each coupling is plugged at the factory During installation clearance to access these clean out drain couplings must be considered It is recommended that the drain couplings be piped off to an acceptable catch basin Drain pipe lines from the cabinet drain should be trapped or otherwise sealed against the system pressure in accordance with local codes For ease in maintenance and component removal adequate space 32 813mm Minimum required must be provided in front of all access doors Special consideration should be given in this respect for installations where the unit is suspended overhead Catwalks or platforms should be provided CAUTION In addition to the above space requirement installation of the KES
141. en not to apply cleaning chemicals on any fusible links or other detection devices of the automatic extinguishing system T Troubleshooting WARNING EXERCISE THE USUAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE THE MAXIMUM OPERATING OUTPUT FROM THE POWER SUPPLY IS 15 000 VDC AND 5 5 MA to 11 0 MA WHEN IN PARALLEL IF SAFETY SWITCHES ARE CLOSED AND CIRCUIT IS ENERGIZED DO NOT TOUCH HIGH VOLTAGE WHEN THE CIRCUIT IS DE ENERGIZED ALWAYS BLEED OFF REMAINING STATIC CHARGE WITH AN INSULATED HANDLED SCREW DRIVER BY SHORTING TO GROUND THE POINTS OF HIGH VOLTAGE DC POTENTIAL WARNING Risk of Electrical Shock The servicing Instructions are for use by qualified personnel only To reduce the risk of electric shock do not perform any servicing other than that contained in the service instructions unless you are qualified to do 50 Introduction This section on troubleshooting provides description of potential malfunctions their cause location and correction A Troubleshooting Reference Chart listing the most probable causes and corrections follows the general text NOTE repair to the fire suppression system Supplied must be completed by the authorized fire control contractor The electronic air cleaner is the unit within the system that has the highest efficiency collection rating and is also the one with the highest potential for malfunction When a malfunction does occur the outage is usual
142. ency The frequency that the collected dirt is to be washed from the unit depends upon the type and amount of dirt in the air to be cleaned Dirt which is greasy in nature tends to harden after collection and should be washed away often Likewise units operating under extremely heavy dirt loads should be washed more often as a large build up of collected material will have a tendency to blow off if permitted to remain on the collecting elements for long periods of time In that the type and amount of dirt varies geographically and from one location to another in any given area it is recommended to start operation with a washing frequency of at least once a week This schedule may then be altered as needed after visual examinations of the collected material contained on the ionizing collecting cells Daily washing is not unusual for units operating on heavy welding fume kitchen exhaust hoods or similar applications B Detergent Effective washing is dependent upon detergent The detergent reservoir should be examined on a routine basis a minimum tank level established and never permitted to empty An empty tank not only means poor washing but can also be detrimental to the pump The inside of the tank should be kept clean free from dirt and foreign objects The detergent as supplied by Trion Inc is formulated specifically for electronic air cleaners If substitutes are used they must be approved by Trion so as to C not void
143. er as practical It must be mounted indoors out of the weather unless supplied with a weatherproof cabinet Allow sufficient space in front of the access door s for service Refer to appropriate Control Remote PWM Box Outline Drawing for mounting hole layout and dimensions 6 Complete Wiring a High Voltage Wiring WARNING EXERCISE ALL THE NORMAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE AND COMPLY WITH NEC AND ALL APPROPRIATE LOCAL CODES The high voltage wiring entails interconnecting the power supply s to the ionizing collecting cell s through the factory installed junction box on top of the cabinet All the wiring in the cabinet has been completed at the factory Refer to the Field Wiring Diagram Two high voltage leads Red Black Tracer for the ionizer and one Red for the collector are factory furnished Each lead is to be run in separate conduit and must be of continuous run do not splice between the controller and the ionizing collecting cell terminal connection in the junction box b Primary Wiring The Controller is the main distribution point for all primary wiring The various electrical components involved are connected to and powered from the controller These interlocks are safety switches that prevent access to the charged high voltage components without first turning OFF the high voltage by interrupting the 24 VDC input to the PLC Refer to the appropriate Field Wiring Diagram c Grounding
144. et has been properly located it may be secured into place at the predrilled factory mounting pads either by bolting or welding 3 Connect Adjoining Ductwork Depending on the application the installation plan may or may not call for adjoining ductwork on the air entering and or air leaving sides of the cabinet When adjoining ducting is to be installed the bottom of the horizontal duct runs should be relatively flat and sloped toward the cabinet drain pan for an 18 inch length As a result any wash water splash back occurring during the washing operation will run back into the drain pan Duct securement to the collar may be completed using the predrilled flange The seam should be made air and watertight by caulking or gasketing When a blower is installed downstream from the Trion cabinet the ducting between the cabinet and the blower will be under negative pressure and should be made air tight to prevent infiltration of contaminated air After the ductwork has been installed clear remaining material or debris from inside ducts and bottom of cabinet then re install both the mechanical filters and the ionizing collecting cells NOTE Follow the directional arrows located on the cell end plates The side of each cell containing the spiked ionizer blades must be located on the air entering side of the cabinet The brass contact plungers on the cell should be inserted toward the back of cabinet Also mist suppressors when s
145. et the volume required for the specific unit involved and must be between 40 PSIG Min 60 PSIG Max at full flow to provide proper spray patterns from the wash nozzles The wash water MUST be Hot water 140 recommended and installed as close as possible to the unit and detergent system NOTE THE HOT WATER TANK IS NOT PROVIDED BY TRION Each installation varies according to needs but normally the controller is located near the air cleaner Ideal mounting height is at eye level for ease in reading the instrumentation and to facilitate service For ease in maintenance and component removal adequate space 39 Minimum Required must be provided in front of all access doors motors pump and accessory equipment Special consideration should be given in this respect for installations where the unit is suspended overhead Catwalks or platforms should be provided CAUTION In addition to the above space requirement installation of the Model 75 in NFPA applications shall have a clearance of at least 18 inches to a combustible material 3 inches to limited combustible material and 0 inches to noncombustible material reduction clearance or exceptions must be in compliance with NFPA and acceptable to the Authority Having Jurisdiction WARN Gr Fire Suppression Systems Extreme caution should be exercised when this unit is installed in applications that are collecting volatile or potentially flammable contaminan
146. follows 1 First determine if the short is in the ionizing section or the collecting section by connecting each high voltage lead to its respective section one at a time and energizing the power pack The lead not con nected must be supported away from any point of contact The short symptoms will still exist for the section in which the short is located If the trouble causing the short is bridging both sections then the short will be indicated in both sections when they are individually connected 2 When the short is isolated to a cell tier remove all the cells within the tier and visually check the sec tions indicated to contain the short a If the short is in the ionizer section look for a broken or defective insulator b If the short is in the collector section look for a large piece of foreign material bridging the collector plates or a defective insulator c If the short is indicated to be in both sections it will probably be a foreign object bridging the air gap between the ionizer and the collector c Open Circuits Although open circuits can occur in the secondary they usually take place in the primary If the unit contains only one power supply and the indicating light does not glow the outage is probably one of the following 1 Supply line power to the control disconnected 2 Open access door interlock control of electronic air cleaner Be sure all access doors are proper
147. g they can be in many cases located indoors and still be reasonably close to the main cabinet If located outdoors with the cabinet it must be weather protected Drain Line The drain line located under the ionizing collecting cell access door at the lowest point of the Trion cabinet drain pan should be piped with as short a run as possible to the heated interior of the building Preferably straight down from the drain pan supply through the floor The normally recommended drain line trap to seal off the cabinet from the drain against the system pressure should be located in the heated interior If not installed in this manner heat wrap or other means should be employed to prevent freezing Clean outs are recommended to be installed in all drain lines SECTION Il INSTALLATION FOR THE INSTALLING CONTRACTOR 1 Unpack and Inspect At the time the unit is received all shipping containers and their contents should be examined for damage Any damage occurring in shipment must be immediately reported to the carrier an inspection report completed and a claim filed at the receiving point The unit cabinet is shipped completely assembled and where size permits the ionizing collecting cells are shipped inside the cabinet On large units the upper tier of cells may be shipped in separate containers The controller and other separate accessories are shipped in the containers as noted on the packing list 2 Position Air Cleaner
148. ght FOB Trion Factory Sanford NC Freight Collect Corporate Office 101 McNeill Road Sanford NC 27330 Phone 800 884 0002 Fax 800 458 2379 www trioninc com email sales trioninc com Form No 03 0460 Page 2 of 2 2006 Trion Inc Effective 5 2006 Prices subject to change without notice nuo Sas E WEEKLY Ensure detergent level is above fill line in wash tank never allow detergent level to get below the Low Level Line Use only concentrated detergent TRIDEX ESP1000 DO NOT DILUTE Visually check power supply LED operation on control panel Continuousflickering lights indicate arcing in cells and troubleshooting service may be required Check to ensure unit is washing at specified time on the 7 day clock MONTHLY Ensure water pressure is 40 60 psi at full flow when unit is washing Manually check complete wash cycle operation with control schematics SEMI ANNUALLY Remove and manually clean pre and after filters ionizing collecting cells and spiked ionizertips Cells must be completely dry before installing Inspect wash nozzle spray pattern for clogged or missing nozzles Inspect manifold drive motor linkage and drain for proper operation Inspect and replace carbon trays as required Inspect and replace media bag filters if provided Lubricate blower bearings if provided Remove and clean water line strainer Inspect fire suppression system if provided
149. h Centre Boschstr 60 Sanford NC 27330 USA Winnall Close D 50171 Kerpen Phone 800 884 0002 Winchester Hampshire Phone 49 0 2237 922 103 Fax 800 458 2379 5023 OLB UK Fax 449 0 2237 922 104 Phone 44 0 1962 840465 Fax 44 0 1962 828619 www trion co uk email info trion co uk email info trion deutschland de www trioninc com email sales trioninc com Fedders International No 728 Fuzhou Road Fedders International Air Conditioning Fedders International Inc A 30 Chintels House 128 00 Seng Road Kailash Colony 05 01 Rm 3002 3005 New Delhi DP Computers Building Raffles City Office Tower India 110048 Singapore 368 356 Shanghai P R China 200001 Phone 86 21 6340 3232 Fax 86 21 6340 3867 6340 3868 email infochina fedders com Form No 06 0445 2004 Trion Inc 7 04 Phone 91 11 5173 0730 Fax 91 11 5173 0743 email infoindia fedders com Phone 65 6286 0995 Fax 65 6286 0859 email infoasia fedders com AIR BOSS KES SERIES Kitchen Exhaust Filtration Systems LISTED EXHAUST FILTRATION SYSTEM 86 LF INSTALLATION OPERATION e SERVICE Electrostatic Precipitator for Commercial Kitchens purificati ystems 101 McNeill Road Sanford NC 27330 919 775 2201 Fax 919 777 6399 800 884 0002 www trioninc com MANUAL PART NO 257045 001 April 2004 TABLE OF CONTENTS SECTION I DESIGN For The System Design Engineer 1 Ge
150. he strainer solenoid valve and detergent system properly installed connected Refer to Figure 10 F Be sure that electrical power is available that the wiring is completed and that the system blower is ready to energize G Be sure that all access door interlocks are closed H Close the system electrical supply switches making power available to the Trion controller and the system fan Turn the controller selector switch to the ON position The blower should run if installed and the power supply s should be energized Electrical arcing within the ionizing collecting cells may occur It is a normal occurrence caused by accumulation of dusts from construction or other sources in the cell s and should subside quickly If the arcing is continuous and does not subside recheck the routing of the high voltage leads between the power supply s and the cell s Refer to the field wiring diagram The ionizer lead must be connected to the ionizer and the collector lead to the collector Ensure the detergent tank is clean then fill the tank 1 8 full with clean water Do not fill with the detergent until start up adjustments have been completed K Review this paragraph in its entirety before initiating the wash start button Next set the detergent volume setting per wash at the detergent feeder Manually initiate the wash cycle by pushing the Wash Start button on the control The wash control duration is
151. hem out like drawers On multi cell units all of the electrical connections between cells in a given tier are automatically made through spring plunger connectors On the access end the high voltage cables from the power supplies are connected to the junction box on top of the cabinet The high voltage cables from the junction box to the individual tiers are factory wired When installing cells into the cabinet observe the directional arrows on the cell end plates The side of the cell containing the spiked ionizer blades always must be located on the air entering side The spring plunger connectors located on one end of each cell will always face toward the back of the Model 75 Cabinet Both the air entering and air leaving side of the cabinet contain either metal mesh filters or perforated plate whichever was specified These items act as trash screens and provide resistance for even air distribution The Power Supply s convert the 115 volt GOHZ single phase AC supply to the high voltage DC needed to power the ionizing collecting cells Potential of 13 KVDC are required for the ionizer sections and 6 5 KVDC for the collector sections of the cells 3 Initial Start up A Inspect the inside of the adjoining ductwork and Trion cabinet to be sure it is clean and free of any debris or construction materials Especially note the Opening in the drain basin for any restrictions The ducting where secured to the cabinet collars shou
152. iator Clock Programmable Timer Relay To set the initiator clock it is first necessary to set the existing time then the program times that are to be initiated To set existing time 1 Depress the reset R button to cancel out any previous settings 2 Slide the P Run switch to the clock position Monday MO will be indicated 3 Push the 1 7 button until the present day of the week is indicated 4 Push the hour h button to the present hour of the day o Push the minute m button to the minutes past the hour of the day 6 Slide the P Run switch to the run position The colon will blink indicating the clock has been set To set the programs wash times according to the times in the example outlined above 1 Slide the auto manual switch to the auto position 2 Slide the P Run switch to the program P position The word ON and the number 1 will appear on the display This indicates the time the first program is to be turned ON 3 Push the day 1 7 button until only the day Monday MO appears on the display 4 Push the hour h button until the designate hour 01 00 appears on the display 5 It is not necessary to set the minute m as 1 00 o clock on the hour was the selected wash initiation ON time The ON time has now been set 6 Next set the program OFF time This will be 1 minute after the ON time A 1 minute duration is adequate program time as the initiation signal i
153. ibility of the Media section provides an efficient means for high efficiency filtration as a prefilter or after filter depend ing on your requirement This section is designed to house a variety of mechanical filters that may be required in your appli cation The housing allows for various filter combinations that are tailored to your specific needs such as HEPAs 95 bags mini pleated cartridges or other media The heavy guage dual access housings are supplied with industrial grade hardware AIR VELOCITY FEET PER MINUTE Efficiency Curves 1 2 and 3 1 Overall DOP Dioctylphthalate efficiency using 10 Stage Cascade Impactor 2 ASHRAE Standard 52 Dust Spot Test Method Atmospheric Air 3 0 3 Micron DOP efficiency using 10 Stage Cascade Impactor Pressure Drop Across Unit Curves 4 5 and 6 4 Cell with 4096 open perforated plate front and rear 5 Cell with 1 metal mesh filter front and rear 6 Cell only 5 TRION SIDE ACCESS FINAL FILTER SECTION Unlike particulate filters odors in the form of undesirable gases and vapors are most commonly removed from the air stream by the process of adsorption that is enhanced by multi faceted porous surfaces of certain materials Filter trays of activated carbon or optional potassium permanganate pellets effectively facilitate the adsorption of these odors and gaseous contaminates PRINCIPLE OF OPERATION Dirty Air Clean Air Pre Filter lonizer Collector m 567
154. idual ionizer or collector cell as follows First determine 1f the short 1s in the 10nizer section or the collecting section by connecting each high voltage lead to its respective section one at a time and energizing the power pack The lead not connected must be supported away from any point of contact The short symptoms will still exist for the section which the short is located When the short is isolated to either the ionizer or collector cell section remove all the ionizers or collectors cells in that section and visually check each for the following a the short is in the ionizer section look for a broken or defective insulator or a broken ionizer wire b Ifthe short is in the collector section look for a large piece of foreign material bridging the collector plates or a 10 defective insulator C Open Circuits Although open circuits can occur in the secondary they usually take place in the primary If the unit contains only one power supply and the indicating light does not glow the outage is probably one of the following 1 Supply line power to the power supply s disconnected Reconnect 2 Main disconnect access door interlock on KES unscrewed Close access door and insert flex cable connector from junction box into flange mounted connector on access door Screw connectors together 3 Blown in line fuse located on the power supply circuit board Replace power supply 4 Outage in the power sup
155. ifold drive linkage connections and tighten or adjust as required Fire Suppression System IF INSTALLED Every 6 Months Properly trained and qualified personnel shall complete inspection cleaning and servicing of the fire suppression system All actuation components including remote manual pull stations mechanical or electrical devices detectors fire actuated dampers etc shall be checked for proper operation in accordance with the manufacturers listed procedures In addition to these requirements the specific inspection requirements of the applicable NFPA standard shall also be followed If required certificates of Inspection and maintenance shall be forwarded to the authority having jurisdiction Controller Every 12 Months The inside of the controller cabinet should be examined for accumulated dirt and dust If required the components should be cleaned using a good brand of electrical contact cleaner All terminal connections should be checked for securement and tightened or reworked as required D lonizing Collecting Cell Every 6 to 12 Months Remove and inspect the ionizing collecting cells for excessive dirt accumulations not removed by the integral washing system Manually clean as required in a soak tank commercial car wash or with a pressure hose or pressure cleaner using a low pressure setting At this time particular care should be taken in cleaning each of the insulators WARNING DO NOT USE HIGH P
156. in in compliance with UL 762 for kitchen exhaust applications containing grease laden air The blower wheel is steel backward inclined all welded construction PRINCIPLE OF OPERATION Clean Air Pre Filter lonizer Collector Dirty Air Electronic Air Cleaning EFF s AIR VELOCITY FEET PER MINUTE 5 Control Power Supply Remote wall mounted NEMA 12 cabinet housing PLC programmable logic controller for the cantral of Tan wash system power supplies optional dampers fire Suppression elc Also includes the pulse width modulating high voltage power supply 120 Val IPhase b6 hz AC Kitchen Hood Exhaust Smoke Grease Odors Detergent System Trian 2 pproawed concentrated deterrents used t clean commercial industria applications Includes tank 16 30 55 gallan sizes pump metering valve strainers and water control valves Up Blast Fan Kitchen Package NF PASO Backward inclined energy efficient centrifugal fans neavy duty high temperature arrangement 10 upblast design with drain class canstruction belt driven with belt and drive guards UL labeled for prease aden air products Fan Package Standard Beckward inclined energy efficient centrifugal fans of heavy duty AMCA arrangement 9 inline or arrangement 10 upblast design class construction uL belt driven with belt and drive
157. in NFPA applications shall have a clearance of at least 18 457mm to a combustible material 3 76mm to limited combustible material and 0 mm to noncombustible material Any reduction in clearance or exceptions must be in compliance with and acceptable to the AUTHORITY HAVING JURISDICTION WARNING FIRE SUPPRESSION SYSTEMS Extreme caution should be exercised when this unit is installed in applications that are collecting volatile or potentially flammable contaminates such as cooking grease and petroleum based oils TRION STRONGLY RECOMMENDS A FIRE SUPPRESSION SYSTEM BE INSTALLED IN THE DUCTWORK AND ON THE KES IN CASES WHERE THESE CONTAMINATES ARE COLLECTED ON THE CELL PLATES AND COLLECT ON THE ATTACHED DUCTWORK Contact the factory for questions or concerns regarding a fire suppression system 3 Outdoor Installations The KES system 15 suitable for outdoor installation Requirements for outdoor protection vary in accordance to climate and equipment component arrangement for the particular job The installing contractor should treat the equipment as required to meet the specific needs Detailed discussions of the KES components are as follows using a rooftop installation as an example refer to Figure 2 Adjoining Duct Work not supplied by Trion The ductwork located on the air entering side of the cabinet between the point where it enters the roof and the cabinet must be liquid tight and installed in acc
158. in height Other than the basic hand tools it is advantageous to have a volt meter with a 20 KVDC high voltage probe These instruments are standard catalog items by several manufactures B Secondary Short Circuit The most common outage is a short in the secondary circuit and is best located through the process of elimination Symptoms are a flickering indicating light accompanied by arcing the ionizing collecting cell s or an indicating light that is not glowing A flickering light with an arcing noise is an indication of a high resistance short circuit and a light that is not glowing is an indication of a dead short A light that is not glowing can also be an indication of an open circuit in the primary circuit Refer to the paragraph on open circuits The short may be in the power supply the high voltage cables or the ionizing collecting cell s To isolate the short to any one of these three components proceed as follows WARNING When safety interlock switches are closed do not come in contact with high voltage components The operating output from the high voltage power supply s is 12 600 VDC and 6 MA to 11 0 MA When the power supply s is de energized there is a 20 second delay for the voltage to decay Always short from ground to a point of high voltage with a well insulated jumper wire or an insulated handled screwdriver to bleed off any remaining residual charge 1 Disconnect both high voltage
159. ion is the construction of a heated shed or building over the installation As an alternative the installing contractor should treat the equipment as required to meet the specific needs Detailed discussions of the Model 75 components are as follows using a rooftop installation as an example refer to Figure 3 Adjoining Duct Work not supplied by Trion The ductwork located on the air entering side of the cabinet between the point where it enters the roof and the cabinet must be air tight to prevent the entrance of moisture especially if it is under negative pressure It must also be adequately insulated or other means taken to prevent the formation of condensation through temperature change Condensation will short out the ionizing collecting cells Insulation must be of the outdoor variety Trion Model 75 Cabinet The access doors on the Model 75 cabinet are gasketed and the unit is basically sealed against air leakage The paint finish epoxy is for interior and exterior use Like the air entering duct the cabinet must be insulated or other means taken to prevent condensation from taking place which results in electrical shorting of the ionizing collecting cells Insulation when employed must be suitable for outdoor applications and when applied consideration given to all access door openings and electrical interlock box covers Controller PWM Power Supplies As the controller oower supplies are designed for remote mountin
160. ionizing collecting cells comes standard with LED indicator lights Optional door mounted meters which aid in determining cell operating status are also available In applications requiring extremely high collection efficiency and low resistance to air flow two or three electro static sections may be placed inline to create a double or triple pass unit TRICAL 4 DURABLE COMPACT CABINETRY When you invest in a Trion ATS you want it not only to fit your unique needs but your individual space as well And you want it to last Trion ATS housings are constructed using 16 gauge zinc coated steel Then all welds and the finished area of welds are treated with a corrosion and rust inhibiting coating to assure long life Cabinet finish is completed with a durable industrial grade semi gloss baked on enamel no less than 3 mil thick All doors are gasketed to prevent air and water leakage Finally the housing is furnished completely assembled for easy shipment and installation THE IMPINGER MODULE The impinger module is an optional part of the ATS system design A 2 rail is positioned upstream of the impinger panel to accommodate a standard 40 free area perforated panel for heavy fluid or semi fluid particulate matter or a metal mesh prefilter for light oil mist It also allows for even dry air distribution through the filtering sections The particulate matter may range in viscosity from that of water to relatively heavy g
161. junction for the primary wiring Note Trion Tridex Detergent is specially formulated for use with Trion electronic air cleaners Use of other cleaners and detergents not specifically approved by Trion can cause possible failures in the unit and will void any and all warranties on our equipment 2 System Design and Layout The arrangement of the supplied components and the general layout of the system will vary according to application adjoining equipment and available space However there are several basic factors pertaining to all installations that must be considered To maintain the selected cleaning efficiency it is important to assure that the total air volume capacity in is uniformly distributed across the entire face area of the unit The metal mesh filters perforated plate or mist suppressors provide some resistance to effect even air distribution However since most air ducts are designed to handle air velocities greater than the rated velocity of the air cleaner it is necessary to properly transition any attached ducting If possible a contraction ratio of 1 in 3 approximately 20 should be maintained If space prohibits turning vanes air baffles or other means may be utilized Ducting where attached to the cabinet collars should be gasketed caulked or otherwise made watertight When there is a danger of rain snow or debris being drawn into the system with outside air the make up air in
162. l with commercial and residential neighbors and with federal state and local government agencies www trioninc com How ELECTROSTATIC PRECIPITATORS WORK As air enters the filter the particles pass through a high intensity electrical field that imparts an electrical charge to the particles which range in size from 0 01 micron to 10 microns The charged particles pass through a series of alternately charged collector plates Particles are repelled by plates with the same polarity and attracted to plates with Opposite polarity similar to how a powerful magnet works Collector Clean Air Dirty Air Pre Filter lonizer TRION THE FIRST NAME IN AIR PURIFICATION SYSTEMS More than 50 years ago Trion created the first air cleaner for the U S submarine fleet Since then commercial and industrial businesses have depended on Trion s trusted and proven technologies Trion is a division of Fedders Corporation NYSE a leading global manufacturer and marketer of air treatment products EXHAUST FILTRATION SYSTEM 86 LF Qualified to UL Specification YYXS YYXS7 Hood and Duct Accessories AIR Boss KES SERIES SYSTEM COMPONENTS Optional UL 762 Fan Package Junction Box for Single Point Wiring Double wall Cabinet Fire Insulated Electrostatic Section 1st Stage High efficiency two stage collection components OPTIONAL Adsorber Section 3rd Stage Activated carbon modules for gaseo
163. ld be sealed water tight either with gasketing or caulking B Inspect the ionizing collecting cells to see that all of the ionizing blades are intact that no large pieces of foreign material are lodged between the plates and that the cells are properly installed in the cabinet with the spiked ionizing blades located on the air entering side C Check the high voltage leads to see that they are connected to the proper terminal both at the ionizing collecting cells the junction box and inside the controller Refer to Figures 2 and 4 D Be sure that the drain lines from the Trion cabinet drain basin are completely connected and properly terminated A trap or seal of some type should be incorporated in the line to prevent air bypass E Be sure that electrical power is available that the wiring is completed and that the system blower is ready to energize Be sure that all access door interlocks are closed G Close the system electrical supply switches making power available to the controller and the system fan H Turn the controller selector switch to the ON position The blower should run if installed and the power supply s should be energized Electrical arcing within the ionizing collecting cells may occur It is a normal occurrence caused by accumulation of dusts from construction or other sources in the cell s and should subside quickly If the arcing is continuous and does not subside recheck the r
164. les are then attracted and adhere to a series of parallel collecting plates which form the negative elements of an electrostatic field The ionizer consists of charged stainless steel spiked blades spaced between grounded electrodes The collecting section consists of parallel plates arranged so that each alternate is charged while the intermediate plates are electrically grounded Periodically depending on the type and concentration of contamination in the air contaminate is washed from the plates by manually removing the cells and washing with a pressure washer Two major functional components comprise the air cleaner 1 lonizing collecting cells to ionize and collect airborne particulate matter 2 Power supply s to supply high voltage direct current to the ionizing collecting cells Normally systems designed for collection efficiencies in the range of 90 percent or more Collecting contaminate at these efficiencies especially when there are high concentrations can result in large accumulations in a relatively short period Therefore maintenance must encompass two areas the operation of the equipment for efficient collection and the systematic removal of the collected contaminate 2 General Description ionizing collecting cells contaminate collecting elements are housed in the cabinet on slide rails They can be removed from the cabinet as required through the end access door by sliding t
165. leshooting provides a description insulated handled screwdriver to bleed off any of potential malfunctions their cause location and remaining residual charge correction A Troubleshooting Reference Chart listing the most probable causes and corrections follows the IMPORTANT NOTE To perform this general text troubleshooting step it will be necessary to close the ionizer collector cell access door and re connect the flex cable connector to the flange mounted connector on the access door This will re energize the power supply s The panel on the ionizer collector cell access door enclosure will also need to be removed IMPORTANT NOTE repairs to the fire suppression system If Supplied must be completed by the authorized fire control contractor The electronic air cleaner is the unit within the system that has the highest efficiency collection rating When a malfunction occurs the outage is usually found in the 1 Disconnect both high voltage leads from electrical secondary circuit in the ionizing collecting their respective terminals in the power cell s supply and support them away from any NEN point of contact Indicating lights LEDs are installed in the face of the 2 Energize the power supply power supply enclosure on the KES ionizer collector cell access door and provided with the Trion optional remote mounted control box These lights monitor the electrical operation of each power supply and the Replace the po
166. ly found in the electrical secondary circuit in the ionizing collecting cell s Indicating lights are installed in the face panel of the control to monitor the electrical operation of each power supply and the ionizing collecting cell s they energize The quantity of power supplies per unit is dependent upon unit size with one or two power supplies for each ionizing collecting cell tier in height Other than the basic hand tools it is advantageous to have a volt ohm milliammeter with a 20 KVDC high voltage probe These instruments are standard catalog items by several manufacturers B Secondary Short Circuit The most common outage is a short in the secondary circuit and is best located through the process of elimination Symptoms are a flickering indicating light accompanied by arcing the ionizing collecting cell s or an indicating light that is not glowing A flickering light with an arcing noise is an indication of a high resistance short circuit and a light that is not glowing is an indication of a dead short A light that is not glowing can also be an indication of an open circuit in the primary circuit Refer to the paragraph on open circuits The short may be in the power supply the high voltage cables or the ionizing collecting cell s To isolate the short to any one of these three components proceed as follows WARNING When safety interlock switches are closed do not come in contact with high vol
167. ly closed and secured 3 Blown in line fuse located on the power supply circuit board Replace power supply 4 Outage in the power supply Look for charred or burned components or a loose wiring connection Replace power supply or reconnect wiring 5 Defective indicating light Replace light d Malfunctions other than short or open circuits Refer to trouble reference chart in this section 7 Spare Parts Recommended spare part quantities are usually based on the unit size and the amount of units per installation For specific recommendations consult the Trion factory or nearest Sales Office Consideration however should be given to stocking the following components DESCRIPTION QTY PWM Power Supply 2 Junction Box Stand Off Insulators 2 Cell Insulators 6 LED 2 Part Numbers are not listed as they are subject to change Always state Unit Model and Serial Numbers when ordering parts Troubleshooting Reference Chart PROBLEM PROBABLE LOCATION REASON CORRECTION SYMPTOM CAUSE lonizing Section of Cell Dirty insulator s Clean Defective insulator s Replace Foreign Object Between lonizing Bar and Ground electrode Remove Collecting Section of Cell Dirty insulator s Clean Defective insulator s Replace Short Circuit Foreign Material Bridging Plates Remove Bent Plates Straighten or Replace High Voltage Leads Disconnected High Voltage Lead Contacting Ground T Reconnect Indicating Ligh
168. m Fan OFF Washer and Detergent ON Washer and Detergent OFF Pause for Detergent to react Washer ON without detergent for rinse Washer OFF Pause for Drip Dry Blower ON for forced dry Power Supply s gt The time span for all of the events is factory set when the equipment is initially ordered 3 Initial Start up A Inspect the inside of the adjoining ductwork and Trion cabinet to be sure it is clean and free of any debris or construction materials Especially note the Opening in the drain basin for any restrictions The ducting where secured to the cabinet collars should be sealed water tight either with gasketing or caulking B Inspect the ionizing collecting cells to see that all of the ionizing blades are intact that no large pieces of foreign material are lodged between the plates and that the cells are properly installed in the cabinet with the spiked ionizing blades located on the air entering side C Check the high voltage leads to see that they are connected to the proper terminal both at the ionizing collecting cells the junction box and inside the controller Refer to Figures 2 and 4 D Be sure that the drain lines from the Trion cabinet drain basin are completely connected and properly terminated A trap or seal of some type should be incorporated in the line to prevent air bypass E Check the water supply line to be sure water is available and that t
169. milar particulate including gaseous and vaporous odors The Model 75 readily adapts to the various air collection methods utilized CHARACTERISTICS OF PARTICLES AND PARTICLE DISPEROIDS AIRBORNE PARTICLE CHART PARTICLE SIZE IN MICRONS coal dust cement dust atmospheric dust dust amp fumes tobacco smoke oil smoke cooking smoke contact sulfuric mist zinc oxide fumes pneumatic nozzle drops electrostatic precipitators high efficiency filters liquid scrubbers mechanical separators cleaning equipment common air filters to recover contaminants for collection Air inlet and outlet flanges on the modules include predrilled holes to connect adjoining duct work Module support rails are optional for multiple mounting methods With your unique needs in mind the Trion Model 75 utilizes five individual sections each with specific air treatment tasks that are pre selected then factory assembled to form a compact inline drop in unit The modules and their basic functions include MODULE NAME NORMAL FUNCTION Mist Eliminator Grease Extraction High efficiency Primary or Secondary Filtering Device Primary Secondary or Backup Filter Odor Control and Removal System Air Mover Prefilter Impinger ESP Electrostatic Precipitator Adsorber Blower FEATURE BENEFITS MODEL 75 APPLICATIONS Customized for specific applications OM Cil Mist Smoke Kitchen Exhaust HVAC Effective on airborne s
170. n with an optional bolt on collar containing an integral wash system located upstream of the impinger A simi lar track located downstream of the unit is designed to house a perforated panel and functions as an air distribution device as well as a safety screen like its upstream counterpart THE ELECTROSTATIC AIR CLEANER SECTION Electrostatic Air Cleaner Section enables extremely small particulate matter The Fines to be removed from an air stream with relatively no resistance to air flow This is due to the open area of the collecting elements The low resistance is main tained from the start to the completion of the collection cycle The unit operates in the higher efficiency collection range upward of 9596 DOP Method on particles ranging in size from 10 Microns down to 0 01 Microns in size TRION 4 STANDARD BLOWER PACKAGE The TEFC energy efficient blower is designed for horizontal air flow and mates with the air purification system to provide a uniform distribution of air The blower wheel is steel backward inclined welded construction OPTIONAL UPBLAST BLOWER The NFPA 96 UpBlast fan is designed to mate with the air purifica tion system and provide uniform air distribution It is a centrifugal UpBlast exhaust fan with drain in compliance with UL 762 for kitchen exhaust applications containing grease laden air The blower wheel is steel backward inclined welded construction SIDE ACCESS FILTER HOUSING The flex
171. nal arrows on the cell end plates The side of the cell containing the spiked ionizer blades must always be located on the air entering side The spring plunger connectors located on one end of each cell will always face toward the back of the Model 75 Cabinet Both the air entering and air leaving side of the cabinet contain either metal mesh filters or perforated plate whichever was specified These items act as trash screens provide resistance for even air distribution and help contain splash back from the integral water wash system The Power Supply s convert the 115 volt GOHZ single phase AC supply to the high voltage DC needed to power the ionizing collecting cells Potential of 13 KVDC are required for the ionizer sections and 6 5 KVDC for the collector sections of the cells The integral wash system consists of a series of spray nozzles soldered into oscillating water wash manifolds The manifolds are located in the front and rear of each cell tier They are oscillated through straight drive linkage powered by fractional HP motors A detergent system is also incorporated into the wash system The amount of detergent used for washing is readily adjustable and that amount is dependent upon the type and amount of collected contaminant The washing operation is cycled periodically and again the frequency is dependent on the type and amount of contaminant collected The events in a wash cycle are Power Supply s and Syste
172. nd military markets All Trion products are engineered specifically to provide a clean safe and comfortable indoor air environment Trion s success has been driven by the dependable performance and superior quality of our products as well as by our excellent customer service Trion s technical expertise allows us to create innovative products and cost effective environmentally sound solutions that solve the air cleaning problems of our worldwide customer base Our products can be found in homes offices factories clubs hospitals and sea vessels Headquartered in Sanford North Carolina Trion manufactures products in a dedicated 263 000 square foot plant Trion UK s European Middle East and Far East operations are based in Andover Hampshire in the United Kingdom Trion Deutschland GmbH formed in 1984 is responsible for serving markets in Central and Eastern Europe In 1996 Trion purchased Herrmidifier a well known manufacturer of humidification products for use in a variety of commercial residential and industrial settings Trion is part of Fedders Indoor Air Quality which opened its first Asian manufacturing facility in Suzhou China in August 2002 Today and in the future Trion will continue to develop innovative air cleaning solutions that meet the demands of our customers throughout the world Corporate headquarters in Sanford North Carolina CREATING THE RIGHT C
173. neral Description 2 System Design and Layout 3 Outdoor Installations SECTION II INSTALLATION For The Installing Contractor 1 Unpack and Inspect 2 Position Air Cleaner Cabinet 3 Connect Adjoining Ductwork 4 Connect Drain 5 Remote Mounted Control Box Customer supplied or optional Trion component 6 Complete Wiring a Primary Wiring b Grounding 7 Checkout for System Start up SECTION III OPERATION AND SERVICE For The Maintenance Engineer Introduction and Principle of Operation General Description Initial Start up Routine Maintenance Periodic Maintenance Troubleshooting Spare Parts Troubleshooting Reference lt lt Un WN E SECTION IV REFERENCE Illustrations and Drawings Figure 1 KIT AIRE Unit Outline Figure 2 Typical Outdoor Installation Figure 3 Field Wiring Junction Box Figure 4 Wiring Diagram KES 2 Figure 5 Wiring Diagram KES 4 Figure 6 Remote Mounted Control Box Schematic Optional Figure 7 Parts List Access Door Enclosure Components Figure Parts List KES Cabinet Components Contact Information Page A U UA N m SECTION I DESIGN FOR THE SYSTEM DESIGN ENGINEER 1 General Description The standard major components supplied with each KES Kitchen Exhaust Filtration Systems are as follows e Electronic air cleaner media absorber cabinet e Power supply s and status LED s
174. ng 2 System Design and Layout The arrangement of the supplied components and the general layout of the system will vary according to application adjoining equipment and available space However there are several basic factors pertaining to all installations that must be considered To maintain the selected cleaning efficiency it is important to assure that the total air volume capacity in CFM is uniformly distributed across the entire face area of the unit The perforated plate and metal mesh filters provide some resistance to effect even air distribution However since most air ducts are designed to handle air velocities greater than the rated velocity of the air cleaner it is necessary to properly transition any attached ducting If possible a contraction ratio of 1 in 3 approximately 20 should be maintained If space prohibits turning vanes air baffles or other means may be utilized Ducting where attached to the cabinet collars should be liquid tight and in compliance with NFPA 96 and any other local code requirements Contaminants to be collected such as oils in vaporous state must be condensed into particulate form prior to entering the ionizer and collecting cells in order to maintain the anticipated efficiency Gases vapors or odors cannot be precipitated and will therefore pass through the air cleaner Any condensing that takes place downstream from the air cleaner defeats the purpose By the same token h
175. olids liquids and odors Machine Shops Welding Grease Clean Rooms Available in various capacity ranges Cold Heading Presses Forging Smoke Return Air Factory assembled built up construction Screw Machines Curing Odors Outside Makeup Air Integral automatic cleaning system Foundry Rubber Wood fired Lounges Manufacturing Cookers Bars Optional fire suppression system ETL and UL listed Designed for simplified installation ease in service NFPA 96 standards Machining Centers Plasticisers Heat Treating Heat Treating Tenter Frames Smoking Rooms Casinos Indoor Gun Ranges Trion Ouality NFPA Oualified Listed Sectional Design Smoke and Odor Control Complete System Design High Efficiency Cleaning Spiked lonizer Design Heavy Duty Cell Design Automatic Cleaning Simple to Service Optional Fire Suppression e Ease of Installation TYPICAL SYSTEM ARRANGEMENTS The Model 75 readily adapts to the various air collection methods The same high quality that Trion provides on ALL of the US Navy submarine fleet since 1947 as a sole supplier of air cleaning equipment to the world s navies Designed to NFPA 96 standards for kitchen exhaust ETL approved to UL standard 867 Built up design allows units to be tailored to your exact requirements Components effectively remove both liquid and solid particulate as well as gas and odor One central system to
176. om the plates by the integrally constructed water wash system Three major functional components comprise the air cleaner 1 lonizing collecting cells to ionize and collect airborne particulate matter 2 Power supply s to supply high voltage direct current to the ionizing collecting cells 3 Control operated washer to automatically wash away the collected contaminant Normally systems designed for collection efficiencies in the range of 90 percent or more Collecting contaminant at these efficiencies especially when there are high concentrations can result in large accumulations in a relatively short period Therefore maintenance must encompass two areas the operation of the equipment for efficient collection and the systematic removal of the collected contaminant 2 General Description ionizing collecting cells contaminant collecting elements are housed in the cabinet on slide rails They can be removed from the cabinet as required through the end access door by sliding them out like drawers On multi cell units all of the electrical connections between cells in a given tier are automatically made through spring plunger connectors On the access end the high voltage cables from the power supplies are connected to the junction box on top of the cabinet The high voltage cables from the junction box to the individual tiers are factory wired When installing cells into the cabinet observe the directio
177. on of the perforated plate pre filter and collecting plates which form the negative elements either a perforated plate after filter or metal mesh of an electrostatic field after filter is required for all installations These items act as trash screens and provide resistance The ionizer consists of charged Tungsten wire for even air distribution After installation of the spaced between grounded electrodes The collecting pre after filters 10nizer and collector cells the section consists of parallel plates arranged so that filter clip should be installed each alternate plate is charged while the The power supply s convert the 120 220 volt 50 60HZ single phase AC supply to the high voltage DC needed to power the ionizing collecting cells Potential of 12 5 13 0 are required for the ionizer sections and 6 0 6 5 kVDC for the collector sections of the cells 3 Initial Start up A Inspect the inside of the adjoining ductwork and KES cabinet to be sure it 1s clean and free of any debris or construction materials Ensure the openings in the drain basin are free of any restrictions The ducting where secured to the cabinet collars should be sealed liquid tight in accordance with NFPA B Inspect the ionizer and collecting cells to see that all of the ionizing wires are intact no large pieces of foreign material are lodged between the plates high voltage insulators are not cracked and the ionizer and collecting cells
178. on one end of the cabinet 90 degrees to the direction of the airflow provide entry for removal of the cells and filters The location of the access doors wash manifold drive motors and manifold header pipes may be specified as right or left handed The hand designation is determined by standing in the ductwork on the air entering side of the unit so the airflow strikes your back The Pulse Width Modulated PWM power supplies providing the necessary high voltage for the air cleaner and the controls initiating and sequencing the wash cycle are furnished in a NEMA 12 enclosure designed for remote mounting The distance between the controller and unit must be determined as the interconnecting high voltage leads are furnished to the specified length Consult factory for distances greater than 50 ft Cables are not to be spliced at any point along their length In addition the enclosure is a central junction for the primary wiring The detergent system is furnished as a completely assembled unit to be piped directly to the wash water supply into the wash manifold headers Note 30 or 55 gallon detergent tanks are available as an option Note Trion Tridex Detergent is specially formulated for use with Trion electronic air cleaners Use of other cleaners and detergents not specifically approved by Trion can cause possible failures in the unit and will void any and all warranties on our equipment The strainer and solenoid val
179. ordance with and any other local code requirements It must also be adequately insulated or other means must be taken to prevent the formation of condensation through temperature change Condensation will short out the ionizer and collecting cells Insulation must be of the outdoor variety Trion KES Cabinet The access doors on the KES cabinet are gasketed and the unit is sealed against air leakage The paint finish enamel 15 for interior and exterior use The cabinet 1s double wall weather tight construction with 2 51mm thick 8 128 kg m density mineral wool insulation on the top and two sides Drain Line The drain line when piped from the cabinet drain coupling should be trapped or otherwise sealed against the system pressure and sloped to allow for maximum drainage The drain line should be trapped to seal off the cabinet from the drain against the system pressure and should be located in the heated interior Failure to provide sufficient slope on drain lines will result in poor drainage pooling of liquid in the cabinet and possible system failure Drain line pipe runs should be piped with as short a run as possible to the heated interior of the building preferably straight down from the drain pan supply through the floor If not installed 1n this manner heat wrap or other means should be employed to prevent freezing It is recommended that clean outs be installed in all drain lines SECTION II INSTALL
180. ould be examined for damage Any damage occurring in shipment must be immediately reported to the carrier an inspection report completed and a claim filed at the receiving point The unit cabinet is shipped completely assembled and where size permits the ionizing collecting cells are shipped inside the cabinet On large units the upper tier of cells may be shipped in separate containers The controller detergent feeder other separate accessories are shipped in the containers as noted on the packing list 2 Position Air Cleaner Cabinet To reduce weight for ease in handling remove the pre filters after filters and the ionizing collecting cells from the cabinet and place them safely aside Position the cabinet in the designated location giving consideration to the following points a Provide sufficient clearance in front of the access doors for ionizing collecting cell and mechanical filler removal minimum of 39 inches 15 required see figure 5 b Level the cabinet to assure proper drainage from the drain pan c Unless specific design features have been prearranged the direction of airflow through the cabinet may be either from the right or the left When the ionizing collecting cells are reinstalled the directional arrows on the cell end plates must concur with airflow through the cabinet If mist suppressors have been specified they are to be installed on the air entering side of the unit After the cabin
181. outing of the high voltage leads between the power supply s and the cell s Refer to the field wiring diagram The ionizer lead must be connected to the ionizer and the collector lead to the collector Kitchen Exhaust Applications For safe and proper operation adhere to the following instructions and procedures 1 Exhaust systems shall be operated during all periods of cooking in restaurant applications 2 Filter equipped exhaust systems shall not be operated with filters removed 3 The posted instructions for manually operating the fire extinguishing system shall be kept conspicuously 5 posted in the kitchen and reviewed periodically with A employees by the management 4 Listed exhaust hoods shall be operated in accordance with the terms of their listings and the manufacture instructions 5 Cooking equipment shall not be operated while its fire extinguishing system or exhaust system is not operating or otherwise impaired Routine Maintenance Washing Frequency The frequency that the collected dirt is to be washed from the unit depends upon the type and amount of dirt in the air to be cleaned Dirt which is greasy in nature tends to harden after collection and should be washed away often Likewise units operating under extremely heavy dirt loads should be washed more often as a large build up of collected material will have a tendency to blow off if permitted to remain on the collecting elements for long period
182. pecified must be located on the air entering side of the cabinet 4 Mount Detergent System Refer to Detergent Outline Drawing Figure 9 The detergent system should be located as close to the unit as practical but should not exceed 20 feet in elevation difference Service space must be provided for periodic manual filling of the detergent tank and to gain access to the pump and motor assembly When positioned the assembly may be secured in place at the predrilled factory mounting pads either by bolting or welding 5 Connect Drain Connect a drain line to the pipe coupling provided in the cabinet drain basin in accordance with the governing plumbing codes The drain line must be sealed with a trap or other means to prevent air by pass If a trap is used it should hold sufficient water column to overcome the system air pressure and to assure that loss of liquid from evaporation between cleaning periods will not break the seal The drain line should not be smaller than the drainpipe coupling or it will otherwise restrict the flow of water Elevation of the equipment may be required to allow adequate draining 6 Connect Water Wash Supply The items furnished to be included in the wash water supply are a strainer an electrically operated solenoid valve and a detergent system Refer to the Piping ochematic Figure 10 Unless otherwise specified the water wash supply should be hot 140 recommended WATER HEATER NOT SUPPLIED
183. ply Look for charred or burned components or a loose wiring connection Replace power supply or reconnect wiring 5 Defective indicating light Replace light 7 Spare Parts Recommended spare part quantities are usually based on the unit size and the amount of units per installation For specific recommendations consult the Trion factory or nearest Sales Office at 919 775 2201 Consideration however should be given to stocking the following components DESCRIPTION QTY PWM Power Supply 1 Ionizer 2 Collector cell 4 Cell Insulators 6 LED 1 Part Numbers are not listed as they are subject to change Always state Unit Model and Serial Numbers when ordering parts Troubleshooting Reference Chart PROBLEM PROBABLE LOCATION REASON CORRECTION SYMPTOM CAUSE Ionizing Section Dirty insulator s Clean Defective insulator s Replace Broken ionizer wire Foreign Object Between Ionizing Bar and Ground electrode Remove Collecting Section of Cell Dirty insulator s Clean Short Circuit Defective insulator s Replace Indicating Light Foreign Material Bridging Plates Remove Not Glowing Bent Plates Straighten or Replace High Voltage Leads Disconnected High Voltage Lead Contacting Ground Reconnect Defective Lead Insulation Breakdown Replace Entire Lead Charred Overheated Components Replace Power Supply 1 Disconnected Supply Line Power Reconnect 2 Faulty indicting Light Replace
184. reases In heavy loading applications the liquid particles strike the impinger coalesce into droplets and then flow to the drain pan below thus eliminating problems with evaporation If the particles are of a high viscosity nature that do not readily flow into the drain pan they are periodically flushed down the drain with the integral wash system nozzles located upstream and downstream of the impinger panel THE ELECTROSTATIC AIR CLEANER MODULE Electrostatic Air Cleaner Section enables extremely small par ticulate matter The Fines to be removed from an air stream with relatively no resistance to air flow This is due to the open area of the collecting elements The low resistance is main tained from the start to the completion of the collection cycle The unit operates in the higher efficiency collection range upward of 9596 DOP Method on particles ranging in size from 10 Microns down to 0 01 Microns in size MEDIA MODULE OPTIONAL The flexibility of the media module provides an efficient means for high efficiency filtration as a prefilter or afterfilter depend ing on your requirement This section is designed to house a variety of mechanical filters that may be required in your appli cation The housing allows for various filter combinations that are tailored to your specific needs such as HEPAs 95 bags mini pleated cartridges or other media The heavy gauge access housings are supplied with industrial grad
185. rounded electrodes Revolutionary to the industry the blades are made of stainless steel that will not rust or break thus eliminating costly maintenance time and replacement costs The DC voltage supplied to the blades creates a high intensity field where the particulate matter in the air becomes electri cally charged The charged particles then pass into a collector plate section made up of a series of equally spaced parallel plates Each alternate plate is charged with the same polarity as the particles which repel while the interleaving plates are grounded which attract and collect Periodically depending on the type and amount the contami nant is washed into the cabinet drain basin by an automatic activated integral washing system that is located on both the upstream and downstream sides of the ionizing collecting cell s U shaped slide rails are positioned on the air entrance and exit sides of the module housing These rails will hold two inch metal mesh filter panels or a 4096 open perforated plate The selection depends on the nature of the contaminant and the other modules used in the air treatment system A programmable logic controller PLC and dual voltage solid state Pulse Width Modulated PWM high voltage DC power supply are housed in a remote mounted NEMA 12 enclosure The PLC controls the system functions of wash fire suppression and fan on off A 7 day clock is standard The PWM power supply which energizes the
186. s sent to the wash control logic timer instantaneously Push the 1 0 P button The word OFF and the number 1 will appear on the display This indicates the set time the first program is to be turned OFF 7 Push the day 1 7 button until only the day Monday MO appears on the display 8 Push the hour h button until the hour 01 00 appears on the display 9 Push the minute m button until the time 01 01 appears on the display Program 1 wash time ON and OFF for Monday has now been set 10 Next set the second program which will be the Tuesday TU washing Push the program 1 0 P button The word ON and the number 2 will appear on the display 11 Repeat the setting process for TU as outlined above in steps 3 through 9 for MO ON OFF time 12 After the wash program has been set for TU repeat the same setting procedure for WE TH FR and SA Omit SU 13 Slide the P Run switch to the run position The existing time of day will show on the display The six selected wash days established in the example have been set NOTE Using the above procedures different washing days and ON OFF times may be established and set into the initiator clock to best serve a specific application NOTICE Once the reset key R is pressed the previous time and program will be cleared to the Initial state Kitchen Exhaust Applications For safe and proper operation adhere to the following instru
187. s of time In that the type and amount of dirt varies geographically and from one location to another in any given area it is recommended to start operation with a washing frequency of at least once a week This schedule may then be altered as needed after visual examinations of the collected material contained on the ionizing collecting cells Daily washing is not unusual for units operating on heavy welding fume kitchen exhaust hoods or similar contaminants The ATS controller and remote PWM box both have LED indicating lights to show power to the PWM power supplies Flickering or failed LED s indicate electrical arcing and or power failure Periodic Maintenance Fire Suppression System IF INSTALLED Every 6 Months Properly trained and qualified personnel shall complete inspection cleaning and servicing of the fire suppression system All actuation components including remote manual pull stations mechanical or electrical devices detectors fire actuated dampers etc shall be checked for proper operation in accordance with the manufacturers listed procedures In addition to these requirements the specific inspection requirements of the applicable NFPA standard shall also be followed If required certificates of Inspection and maintenance shall be forwarded to the authority having jurisdiction Controller Every 12 Months The inside of the controller cabinet should be examined for accumulated dirt and dust If required
188. s 0 36 Fan Transition 0 11 The ESP section must have both an internal prefilter and an after filter select and add for each External losses for ductwork exhaust hoods manufacturing equipment with associated entry losses kitchen hoods etc must be added with the above Trion internal equipment losses to calculate total fan static pressure required Trion History PROVIDING CLEAN COMFORTABLE amp SAFE SOLUTIONS FOR MORE THAN HALF A CENTURY Since 1947 Trion has manufactured quality products for the commercial industrial residential and military markets All Trion products are engineered specifically to provide a clean safe and comfortable indoor air environment Trion s success has been driven by the dependable performance and superior quality of our products as well as by our excellent customer service Trion s technical expertise allows us to create innovative products and cost effective environmentally sound solutions that solve the air cleaning problems of our worldwide customer base Our products can be found in homes offices factories clubs hospitals and sea vessels Headquartered in Sanford North Carolina Trion manufactures products in a dedicated 263 000 square foot plant Trion UK s European Middle East and Far East operations are based in Andover Hampshire in the United Kingdom Trion Deutschland GmbH formed in 1984 is responsible for serving markets in Central and Eastern Europe In
189. t PR Defective Lead Insulation Breakdown Replace Entire Lead Power Supply Charred Over Heated Components Replace Power Supply Control 1 Disconnected Supply Line Power Reconnect 2 Faulty indicting Light Replace Power Supply Blown In line Fuse Replace Power Supply Disconnected Wire Replace Indicating Light Open Circuit Charred Over Heated Components Replace Not Glowing Power Suppl Electronic Air Cleaner 1 Electrical Interlock Switch Not Closed Close Housing Access Door 2 Junction Box interlock switch not closed Secure Cover 3 Faulty Electrical Interlock Switch Replace lonizer High Voltage Lead Connected to Plate Section and Plate Lead to lonizer Reconnect Leads Loose or Disconnect high Voltage Lead Tighten or Indicating Light High Resistance High Voltage Circuit Reconnect Flickering Short Loose or Defective Intercell Connection on Multicell Units Tighten or Replace Foreign Object Adrift in lonizer or Plate Section of Cell Remove Dirty Cells Remove clean and replace MAIN STEPS IN INSTALLATION POSITION UNIT ATTACH ADJ OINING DUCTWORK CONNEC CONNEC ud Mr MOUNT CO MOUNT DETERGE DRA SYSTEM C D WASH WAIER SUPPLY TROL POWER PACK COMPLETE WIRING SHOWN
190. t gt lt AV 134 00 HSVA 1 552 0 HJ 25 gt lt gt lt gt lt IVA 105 d lt yee 90 0D 45 gt lt gt lt gt lt gt lt x lt gt lt JA SSA ee amp 0 e 4 136 SINUI d3A AUd 6 T812 v0 09 35 9139 1081INDO S OVd 2 BE 6 0 ped res AN 138 GUNES Tole eU U 5 AN 138 4 a3AL IS E 1902 TQ Ud 146 eL NET AJAU IE g 00 04 gt lt gt lt AV 149 1 XA Sige gt dno esu lt ole wd EAJ oA oA A 65 E gt gt gt lt E cc Go px p RE EC tA lt Sy lt T s ae Q zm C Ld C pu C H Ld cou io 2 lt 2 eS AEn Sh xS E oe al S 22 EA 04 25 GA a eS cO CUSTOM PACKAGED ELECTRONIC AIR CLEANER Model 5 Series Units with Integral Washing System e INSTALLATION OPERATION SERVICE For Model Numbers 15 02 04 Electrostatic Precipitators for Commercial amp Industrial Applications TR air purification Systems A FEDDERS ENGINEERED P
191. t will probably be a foreign object bridging the air gap between the ionizer and the collector c Open Circuits Although open circuits can occur in the secondary they usually take place in the primary If the unit contains only one power supply and the indicating light does not glow the outage is probably one of the following 1 Supply line power to the control disconnected 2 Open access door interlock in control of electronic air cleaner Be sure all access doors are properly closed and secured 3 Blown in line fuse located on the power supply circuit board Replace Power Supply 4 Outage in the power supply Look for charred or burned components or a loose wiring connection Replace power supply or reconnect wiring 5 Defective indicating light Replace light d Malfunctions other than short or open circuits Refer to trouble reference chart in this section 8 Spare Parts Recommended spare part quantities are usually based on the unit size and the amount of units per installation For specific recommendations consult the Trion factory or nearest Sales Office Consideration however should be given to stocking the following components DESCRIPTION QTY PWM Power Supply 2 Junction Box Stand Off Insulators 2 Cell Insulators 6 LED 2 Part Numbers are not listed as they are subject to change Always state Unit Model and Serial Numbers when ordering parts Troubleshooting Reference Chart PROBLE
192. t Syste 24 06 611 29 15 740 by S dea de An INLET OPENING Ng RION dem Y M Iri 24 Y 4 10 00 254 49 75 1264 2 NPT DRAIN COUPLING 30 56 776 W PLUG 2 PLCS HL LAM ELEVATION VIEW 16756 01 UNLESS OTHERWISE SPECIFIED USE 1 SCALE 2 DEC PLACE 3 DEC PLACE ANGLES KES 4 SYSTEM OUTLINE 1 8 1 03 015 1 2 NEXT ASSY USED ON DAR DAR app CAR ITI D TRN 458086 APPLICATION pate 4 29 05 4 29 05 4 29 05 C PROPERTY TRION Inc Sanford NC 27330 nuo Sas E WEEKLY Ensure detergent level is above fill line in wash tank never allow detergent level to get below the Low Level Line Use only concentrated detergent TRIDEX ESP1000 DO NOT DILUTE Visually check power supply LED operation on control panel Continuousflickering lights indicate arcing in cells and troubleshooting service may be required Check to ensure unit is washing at specified time on the 7 day clock MONTHLY Ensure water pressure is 40 60 psi at full flow when unit is washing Manually check complete wash cycle operation with control schematics SEMI ANNUALLY Remove and manually clean pre and after filters ionizing collecting cells and spiked ionizertips Cells must be completely dry before installing Inspect wash nozzle spray pattern for clogged or missing
193. tage components The operating output from the high voltage power supply s is 12 600 VDC and 6 MA to 11 0 MA When the power supply s is de energized there Is a 20 second delay for the voltage to decay Always short from ground to a point of high voltage with a well Insulated jumper wire or an insulated handled screwdriver to bleed off any remaining residual charge 1 Disconnect both high voltage leads from their respective terminals in the power supply and support them away from any point of contact 2 Energize the power supply a If the light still flickers or does not glow the trouble is indicated to be in the power supply First check the inline fuse mounted on the circuit board and replace if it is blown Second replace the power supply in its entirety b If the light glows steady with the leads disconnected the power supply is indicated to be normal NOTE It will be necessary to close the access door electrical interlock switch operated by the access door and affix the junction box lid with hardware supplied to close the electrical interlock switch on the box to complete the primary circuit to the power supply 3 Next reconnect both high voltage leads to their respective terminals inside the power supply and disconnect them at the ionizing collecting cell s Support them away from any point of contact and energize the power supply a either high voltage lead is defective the light will indicate the
194. take should be protected with rain louvers hooding and hardware cloth to prevent the rain snow or debris from entering the electronic air cleaner Contaminants to be collected such as oils in vaporous state must be condensed into particulate form prior to entering the ionizing collecting cells in order to maintain the anticipated efficiency Gases vapors or any non particulate cannot be precipitated and will therefore pass through the air cleaner Any condensing that takes place downstream from the air cleaner defeats the purpose By the same token heavy concentrations of water vapor or other matter that becomes highly conductive when condensed must be prevented from entering and or condensing in the collecting elements to prevent electrical arc over and shorting SAFETY NOTE Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel Any additional access that may be provided in the system where there is access to high voltage must be equipped with such interlocks Interlocks are readily available from the factory Drain lines from the cabinet drain basin should be trapped or otherwise sealed against the system pressure in accordance with local codes Each installation varies according to needs but normally the controller is located near the air cleaner Ideal mounting height is at eye level for ease in reading the instrumentation
195. tes by and connection means will be in accordance with all manually removing the cells and cleaning them applicable electrical code standards pages 7 amp 6 Item 4 A amp B Routine Maintenance 7 Check Out for System Start up When the installation has been completed assure Two major functional components comprise the that the equipment is ready for start up by checking air cleaner the following 1 Ionizer and collecting cells to ionize and A All construction debris is removed from the KES collect airborne particulate matter cabinet ionizer s collecting cells and adjoining 2 Power supply s to supply high voltage direct ductwork current to the ionizing collecting cells B The drain line from the KES drain couplings is Normally systems are designed for collection clear and completely connected to its point of efficiencies in the range of 90 percent or more termination Collecting a contaminate at these efficiencies especially when there are high concentrations C Supply line power is available and electrical can result in large accumulations in a relatively wiring is completed to the following components short period Therefore maintenance must KES junction box encompass two areas the operation of the e Remote mounted control box equipment for efficient collection and the System fan and starter systematic removal of the collected contaminate e Fire suppression panel 2 General Description The ionizer s
196. the application of the equipment is to clean restaurant kitchen exhaust air The collected contaminant to be washed away is of greasy nature containing particulate such as smoke and fume from the grill mist and vapors from the French fryer flour dust and other various matter that is created by normal kitchen operation In our example the restaurant operates Monday through Saturday closed Sunday and opens daily at 6 00 a m and closes daily at 11 30 p m This busy schedule presents a relatively heavy dirt loading and being of greasy nature should be washed away daily The best time being shortly after closing when the atmosphere has settled but before the greasy contaminant collected has had a chance to harden and setup From the above a wash schedule of every day except Sunday at 1 00 a m can be established As the duration of events preset at the factory is approximately 70 minutes the cycle will end at approximately 2 20 a m Prior to setting the initiator clock it will be necessary to charge the battery located inside the clock This is accomplished by turning the selector switch on the front of the control to the ON position A light inside the switch will glow If it does not glow check to be sure there is supply line power to the control DO NOT PUSH THE WASH BUTTON Allow the control to remain in the ON position for 24 to 36 hours while the battery is charging Initiator clock setting wo Init
197. the predrilled flange The seam should be made air and watertight by caulking or gasketing When a blower is installed downstream from the Trion cabinet the ducting between the cabinet and the blower will be under negative pressure and should be made air tight to prevent infiltration of contaminated air After the ductwork has been installed clear remaining material or debris from inside ducts and bottom of cabinet and then re install both the mechanical filters and the ionizing collecting cells NOTE Follow the directional arrows located on the cell end plates The side of each cell containing the spiked ionizer blades must be located on the air entering side of the cabinet The brass contact plungers on the cell should be inserted toward the back of cabinet Also mist suppressors when specified must be located on the air entering side of the cabinet 4 Connect Drain Connect a drain line to the pipe coupling provided in the cabinet drain basin in accordance with the governing plumbing codes The drain line must be sealed with a trap or other means to prevent air by pass If a trap is used it should hold sufficient water column to overcome the system air pressure and to assure that loss of liquid from evaporation between cleaning periods will not break the seal The drain line should not be smaller than the drainpipe coupling 5 Mount Controller The Controller should be mounted at eye level and located as close to the air clean
198. trial exhaust air Up to 99 efficient per DOP or ASHRAE test methods Eliminates common wire breakage and replacement as seen in wire and other ionizer cell designs The most durable and efficient cell design on the market insures long term performance and reliability Programmable Logic Controller PLC automates the cleaning process which reduces maintenance costs and insures efficient air cleaning at all times Designed for easy serviceability from either side of cabinet as specified Available on all systems to meet your specific requirements System design makes installation simple and requires no field assembly J ust attach your ductwork electrical connection and plumbing and it s done EAC with Conditioning System i Blower Fugitive Contaminate Multiple Overhead Discharge through Cental Trunk Line dA X Fugitive Contaminate Low Column Ducted Discharge 5 Air Make up Multiple Source Captured Contaminate Hooded to Main Trunk Line Kitchen Exhaust Weatherproof Tempering 2 Clean conditional oils Air Central System Multiple Source Captured Contaminate Hooded to Common Mixing Plenum 3 DESIGN EFFICIENCIES AND OPERATIONAL RELIABILITY REVOLUTIONARY TECHNOLOGY FOR THE NEW MILLENNIUM During operation the contaminated air to be cleaned passes across Trion s unique spiked ionizer blades which are sup ported between flat g
199. trol and operation will vary with each installation The optional Trion remote mounted control box contains a 120 220V AC relay for connection to the exhaust fan starter coil When the control box selector switch is placed in the ON position the relay will energize the fan starter coil For safe and proper Kitchen Exhaust operations adhere to the following instructions and procedures Exhaust systems shall be operated during all periods of cooking in restaurant applications 2 Filter equipped exhaust systems shall not be operated with filters removed 3 The posted instructions for manually operating the fire extinguishing system shall be kept conspicuously posted in the kitchen and reviewed periodically with employees by the management 4 Listed exhaust hoods shall be operated in accordance with the terms of their listings and the manufacturer instructions 5 Cooking equipment shall not be operated while its fire extinguishing system or exhaust system is not operating or otherwise impaired 4 Routine Maintenance A Washing Frequency The frequency the collected dirt must be manually washed from the unit depends upon the type and amount of dirt in the air to be cleaned Dirt which 1s greasy in nature tends to harden after collection and should be washed away often Likewise units operating under extremely heavy dirt loads should be washed more often as a large build up of collected material will have a tendency to
200. ts such as cooking grease and petroleum based oils Trion strongly recommends a fire suppression system be installed in the ductwork and on the Model 75 in cases where these contaminants are collected on the cell plates and collect on the attached ductwork Contact the factory for questions or concerns regarding a fire suppression system 3 Outdoor Installations Requirements for outdoor protection vary in accordance to climate and equipment component arrangement for the particular job The best approach for equipment protection is the construction of a heated shed or building over the installation As an alternative the installing contractor should treat the equipment as required to meet the specific needs Detailed discussions of the Model 75 components are as follows using a rooftop installation as an example refer to Figure 3 Adjoining Ductwork not supplied by Trion The ductwork located on the air entering side of the cabinet between the point where it enters the roof and the cabinet must be air tight to prevent the entrance of moisture especially if it is under negative pressure It must also be adequately insulated or other means taken to prevent the formation of condensation through temperature change Condensation will short out the ionizing collecting cells Insulation must be of the outdoor variety Trion Model 75 Cabinet The access doors on the Model 75 cabinet are gasketed and the unit is basically sealed ag
201. us odor adsorption OPTIONAL Media Section 2nd Stage 95 DOP filter to help extend the life of the adsorption media OPTIONAL Fire Suppression System Not Shown 1 800 884 0002 BOSS ERFORATED PLATE OR METAL MESH AFTER FILTER r COLLECTOR CELL r IONIZER PERFORATED PLATE PREFILTER RIGID PLEAT MEDIA FILTER 95 DOP OPTIONAL REFILLABLE ODOR ADSORPTION MODULE OPTIONAL DOUBLE WALL INSULATED CO i KES 2 29 93 760 KES 4 52 18 1325 KES 2 3480 4 5 2 30 95 786 KES 4 55 20 1402 mix lm dE ca 32 00 29 16 741 1 50 38 KES 2 12 88 327 KES 4 25 00 635 KES 2 25 50 648 KES 4 4975 1264 ELECTROSTATIC EFFICIENCY CAPACITY DATA DOP CFM CAPACITIES _ 55 555 sw see 90 1200 1400 1750 2000 2550 Face 372 434 620 790 2 00 51 THK KES 4 59 05 1 AIR BOSS KES SERIES SPECIFICATIONS INPUT VOLTAGE 120 220VAC 50 60HZ CURRENT 1 5 AMP MAX OUTPUT VOLTAGE 12 5 13 0 kVDC IONIZER 6 0 6 5 kVDC COLLECTOR POWER SUPPLY 1 PMW WITH STATUS LED FOR KES 2 2 PMW WITH STATUS LED FOR KES 4 POWER SUPPLY STATUS LIGHT LED 5 AMP MAX WEIGHT OF STANDARD UNIT W IONIZER COLLECTOR PRE amp AFTER FILTERS 480 LBS 218 KG
202. ves are to be installed in the wash water supply lines A back flow preventer and or check valves should be installed according to local code requirements These items are not provided as part of the system accessories The Model 75 has a Female NPT fitting for installation of a pressure gage Not supplied by Trion This gage is used to ensure adequate water pressure during the wash cycle see attached piping diagram for specific locations 2 System Design and Layout The arrangement of the supplied components and the general layout of the system will vary according to application adjoining equipment and available space However there are several basic factors pertaining to all installations that must be considered To maintain the selected cleaning efficiency it is important to assure that the total air volume capacity in CFM is uniformly distributed across the entire face area of the unit The metal mesh filters perforated plate or mist suppressors provide some resistance to effect even air distribution However since most air ducts are designed to handle air velocities greater than the rated velocity of the air cleaner it is necessary to properly transition any attached ducting If possible a contraction ratio of 1 in 3 approximately 20 should be maintained If space prohibits turning vanes air baffles or other means may be utilized Ducting where attached to the cabinet collars should be gasketed caulked
203. wer supply in its ionizer s and collecting cell s they energize The entirety KES 2 requires 1 power supply to energize 1 b Tf the light glows steady with the ionizer and 2 collector cells The 4000 CFM KES 4 requires 2 power supplies to energize 2 ionizers and 4 collector cells a the light still flickers or does not glow the trouble is indicated to be in the power supply leads disconnected the power supply is indicated to be normal Other than the basic hand tools it is advantageous to have a volt meter with a 20 KVDC high voltage probe 3 Next reconnect both high voltage leads to their respective terminals inside the power supply and disconnect them at the insulated door contacts for the ionizer s and collecting cell s Support them away from any point of contact and energize the power supply a If either high voltage lead 15 defective the light will indicate the trouble Each lead may then be checked separately by disconnecting them one at a time from their respective terminals at the power supply When a lead is found to be defective replace it in its entirety Do not repair or splice b Ifthe light glows steady with the leads disconnected from the insulated door contact for the ionizer s and collecting cell s the trouble is then indicated to be in the ionizer s or collecting cell s The trouble can then be isolated to the ionizer section or collector cell section and then to an indiv

Download Pdf Manuals

Related Search

Related Contents

Artemis 4 - the laboratory for genomics and bioinformatics  2014 Dodge Charger SRT Owner`s Manual  Portable Evaporative Air Cooler KT-30  Jensen JCR-208 User's Manual  FESTIVAL LIVRE 4 VOLETS 15x21 2015 12  FM-8 取扱説明書（日本語/英語版）    instruction manual manual de instrucciones  Milton Ruas da Silva Sistemas de Comunicação e - LAR  e1n1PG133a - LIYAN PLC  

Copyright © All rights reserved. Failed to retrieve file