Service Manual
Contents
1. SERVICE amp OPERATING MANUAL Original Instructions 1 PUMP SPECS Certified Quality Model SB 1 amp SB25 Metallic Design Level 5 2 INSTAL amp OP 3 EXP VIEW Quality System ISO9001 Certified Q Ly 9 MASSA CC AL MANACS Environmental Management System ISO14001 Certified Member of Hydraulic EN A lt LLI I LLI pe Warren Rupp Inc A Unit of IDEX Corporation 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 WWW SANDPIPERPUMP COM 6 OPTIONAL 7 WARRANTY CORPORATION Copyright 2013 Warren Rupp Inc All rights reserved PIPER WWW SANDPIPERPUMP COM A WARREN RUPP INC BRAND Safety Information A4 IMPORTANT Read the safety warnings and instructions in this manual before pump installation and start up Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty When the pump is used for materials that tend to settle out or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses 4 CAUTION Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fasteners to prevent leakage Follow recommended torques stated in this manual Nonmetallic pumps and plastic components are not UV stabilized Ultraviolet radiation can damage these parts2. Water in the compressed air supply may cause icing or freezing of the exhaust air causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The valve should be closed slightly to obtain the most efficient air flow to pump flow ratio 5 Model SB1 amp SB25 WWW SANDPIPERPUMP COM sb1dl5sm rev0113 DPIPER A WARREN RUPP INC BRAND Troubleshooting Guide Symptom Potential Cause s Recommendation s Pump Cycles Once Deadhead system pressure meets or exceeds air Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow supply pressure Does not apply to high pressure 2 1 units Pump Will Not Operate I Cycle Deadhead system pressure meets or exceeds air Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow supply pressure Does not apply to high pressure 2 1 units e Blocked air exhaust muffler Remove muffler screen clean or de ice and re install o Pumped fluid in air exhaust muffler Disassemble pump chambers Inspect for diaphragm rupture or loose diaphragm plate assembly
3. Gaskets and Hytrel Diaphragms Hytrel Check Balls Fiber Longer Capscrews Manifold Gaskets Conductive Nitrile Flange 475 284 379 Wet End Conversion Kit Gaskets and Copper Sealing Washers Converts to Ribbed Check Valve Seats and 476 309 360 Wet End Kit Thicker Gaskets Check Valve Seats Conductive Nitrile Diaphragms Nitrile Check Balls Fiber Nitrile Gaskets and Longer Capscrews Manifold Gaskets Conductive Nitrile Flange 475 284 384 Wet End Conversion Kit Gaskets and Copper Sealing Washers Converts to Ribbed Check Valve Seats and 476 309 363 Wet End Kit Thicker Gaskets Check Valve Seats Conductive FKM Diaphragms FKM Check Balls PTFE Gaskets Neoprene Gaskets and Longer Capscrews and Copper Sealing Washers 475 284 608 Wet End Conversion Kit 476 309 365 Wet End Kit Converts to Ribbed Check Valve Seats and Neoprene Diaphragms Neoprene Check Balls Fiber Manifold Thicker Gaskets Check Valve Seats Conductive Gaskets Conductive Neoprene Flange Gaskets and PTFE Gaskets and Longer Capscrews Copper Sealing Washers 476 311 000 Air End Kit 476 309 633 Wet End Kit Sleeve and Spool Set Pilot Valve Body Assembly FKM Diaphragms PTFE Check Balls PTFE Gaskets Bumpers Bushings Gaskets O rings Seals and Copper Sealing Washers Plungers and Retaining Rings 476 309 634 Wet End Kit 476 341 000 Air End Refurbishment Kit EPDM Diaphragms PTFE Check Balls PTFE Gaskets With new die cast aluminum air valve body and Copper Sealing Washers Bumpers
4. Bushings Gaskets O rings Seals 476 309 635 Wet End Kit Plungers and Retaining Rings Neoprene Backup Diaphragms PTFE Overlay Diaphragms 476 313 000 Air End Refurbishment Kit PTFE Check Balls PTFE Gaskets and Copper Sealing Washers For cast iron centers with conductive 476 309 638 Wet End Kit ip ped Hytrel Backup Diaphragms PTFE Overlay Diaphragms PTFE d deque ets Aa Seen Check Balls PTFE Gaskets and Copper Sealing Washers Plungers and Retaining Rings 25308651 Wetec 476 309 354 Wet End Kit iid yiii ae Santoprene Diaphragms Santoprene Check Balls PTFE Gaskets and Copper Sealing Washers One Piece Bonded PTFE Diaphragms PTFE Check Balls PTFE Gaskets and Copper Sealing Washers WWW SANDPIPERPUMP COM sb1dl5sm rev0113 ANDPIPER AWARREN RUPP INC BRAND T Model SB1 amp SB25 Composite Repair Parts List Item Part Number Description ty Item Part Number Description ty 031 203 000 ASSEMBLY MAIN AIR VALVE 1 286 015 604 DIAPHRAGM OVERLAY 2 031 030 557 ASSEMBLY AIR VALVE 23 334 013 110 FLANGE THREADED PORTING 1 NPT 2 CAST IRON CENTERS ONLY 1 334 013 110E FLANGE THREADED PORTING 1 BSP 2 050 008 365 BALL CHECK 4 334 013 112 FLANGE THREADED PORTING 1 NPT 2 050 008 354 BALL CHECK 4 334 013 112E FLANGE THREADED PORTING 1 BSP 2 050 008 356 BALL CHECK 4 334 013 157 FLANGE THREADED PORTING 1 NPT 2 050 008 360 BALL CHECK 4 334 013 157E FLANGE THREADED PORTING 1 BSP 2 050 00
5. P4 to push the fluid through the suction piping and across the suction side check valve and into the outer fluid chamber 2 DE Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to the opposite end of the main directional air valve redirecting the compressed air to the opposite inner chamber Stroke SUBMERGED ILLUSTRATION MUFFLER 1 DIAMETER AIR LIQUID EXHAUST PIPING LEVEL SUCTION LINE Pump can be submerged if the pump materials of construction are compatible with the liquid being pumped The air exhaust must be piped above the liquid level When the pumped product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent siphoning spills ANI DPIPER _WWW SANDPIPERPUMP COM ModelSB18SB25 4 A WARREN RUPP INC BRAND sb1di5sm rev0113 Qo O lt Recommended Installation Guide Available Accessories 1 Surge Suppressor 2 Filter Regulator 3 Air Dryer Note Surge Suppressor and Piping must be supported after the flexible connection Muffler Optional Piped Exhaust Flexible Connector V
6. Parts List See repair parts drawing remove screws Item Part Number Description Qty Step 1 Remove end cap retainer 1 E D 031 030 557 Assembly Main Air Valve 1 031 039 000 Sleeve and Spool set 1 Sip er s n p 1B 095 051 557 Body Air Valve I Step 3 Remove spool part of 1A caution do not scratch 1C 165 038 558 Cap End 2 Step 4 Press sleeve 1A from body 1B 1D 560 058 360 O ring 8 Step 5 Inspect O Ring 1D and replace if necessary dE 675 043 119 Ring Retaining 2 Step 6 Lightly lubricate O Rings 1D on spool 14 Step 7 Press sleeve 1A into body 1B LEGEND Step 8 Reassemble in reverse order O Items contained within Air End Kits Note Sleeve and spool 1A set is match ground to a specified clearance sleeve and spools 1A cannot be interchanged ATEX Compliant 11 Model SB1 amp SB25 WWW SANDPIPERPUMP COM SANDPIPER sb1d 5sm rev0113 A WARREN RUPP INC BRAND Pilot Valve Assembly Pilot Valve Servicing PILOT VALVE ASSEMBLY PARTS LIST With Pilot Valve removed from pump Item Part Number Description Qty Step 1 Remove snap ring 4F 095 074 001 Pilot Valve Assembly 1 Step 2 Remove sleeve 4B inspect O Rings 4C 4A 095 071 557 Pilot Valve Body 1 ie nid S M Step 3 Remove spool 4D from sleeve 4B 4D 775 014 145 Pilot Valve Spool 1 inspect O Rings 4E replace if required 4E 560 023 360 O Ring 4 Step 4 Lightly lubricate O Rings 4C and 4E 4F 675 037 050 Retaining Ring 1 Reassemble
7. and negatively affect material properties Do not expose to UV light for extended periods of time Grounding the Pump WARNING When used for toxic or aggressive fluids the pump should always be flushed clean prior to disassembly Before maintenance or repair shut off the compressed air line bleed the pressure and disconnect the air line from the pump Be certain that approved eye protection and protective clothing are worn at all times Failure to follow these recommendations may result in serious injury or death Airborne particles and loud noise hazards Wear eye and ear protection In the event of diaphragm rupture pumped material may enter the air end of the pump and be discharged into the atmosphere If pumping a product that is hazardous or toxic the air exhaust must be piped to an appropriate area for safe containment Take action to prevent static sparking Fire or explosion can result especially when handling flammable liquids The pump piping valves containers and other miscellaneous equipment must be properly grounded This pump is pressurized internally with air pressure during operation Make certain that all fasteners are in good condition and are reinstalled properly during reassembly To be fully groundable the pumps must be ATEX Compliant Refer to the nomenclature page for ordering information Model SB1 SB25 Optional 8 foot long 244 centimeters Ground Strap is avai
8. are the limits for which these materials can be operated Temperatures coupled with pressure affect the longevity of diaphragm pump components Maximum life should not be expected at the extreme limits of the temperature ranges Metals Alloy C Equal to ASTM494 CW 12M 1 specification for nickel and nickel alloy Stainless Steel Equal to or exceeding ASTM specification A743 CF 8M for corrosion resistant iron chromium iron chromium nickel and nickel based alloy castings for general applications Commonly referred to as 316 Stainless Steel in the pump industry For specific applications always consult the Chemical Resistance Chart In addition the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non metallic parts as listed in the manuals of the pumps DPIPERD WWW SANDPIPERPUMP COM A WARREN RUPP INC BRAND sb1dl5sm rev0113 Model SB1 8 SB25 2 Dimensional Drawings SB1 amp SB25 Heavy Duty Ball Valve CG B a O Lu QO a 6 12 T DISCHARGE PORT 155 1 SB1 1 BSPF SB25 id zaf Ta BN GEH n Me AIR INLET lesy HGH 1 2 NPTE 12 50 n ED 1 8 317 1 dL ne 6 89 175 118 SUCTION PORT 1 NPTF SB1 1 BSPF SB25 4X 5 28 7 MOUNTING HOLE NOTE UNIT FURNISHED WITH SUB BASE PLATE AND RUBBER FEET AS STANDARD FOR STATIONARY BOLT DOWN USE RUBBER F
9. 8 363 BALL CHECK 4 24 350 002 360 FOOT RUBBER 4 050 011 600 BALL CHECK 4 5 360 057 360 GASKET 1 3 070 012 170 BEARING SLEEVE 2 26 360 056 379 GASKET 1 095 074 001 PILOT VALVE ASSEMBLY 1 I 7 360 058 360 GASKET 1 5 114 007 157 INTERMEDIATE 1 360 030 425 GASKET MANIFOLD 2 114 012 010 BRACKET INTERMEDIATE 360 030 600 GASKET MANIFOLD 2 CAST IRON CENTERS ONLY 1 360 115 379 GASKET FLANGE 4 6 115 071 330 BRACKET MOUNTING 1 360 115 384 GASKET FLANGE 4 7 132 019 360 BUMPER 2 360 115 608 GASKET FLANGE 4 8 132 022 360 BUMPER ACTUATOR 2 130 518 006 156 MANIFOLD 1 9 135 034 506 BUSHING PLUNGER 2 518 006 110 MANIFOLD 1 10 165 042 157 CAP AIR INLET ASS Y 1 518 006 112 MANIFOLD 1 165 042 558 CAP AIR INLET ASS Y 31 530 036 000 MUFFLER 1 CAST IRON CENTERS ONLY 1 32 542 001 330 NUT SQUARE 1 11 170 029 330 CAPSCREW HEX HD 33 545 004 330 NUT HEX 5 16 18 26 5 16 18 X 1 50 16 34 545 005 330 NUT HEX 3 8 16 4 E 12 170 043 330 CAPSCREW HEX HD 35 547 002 330 NUT STOP 4 1 4 20 X 1 00 6 86 560 001 360 O RING 2 E 170 006 330 CAPSCREW HEX HD 37 560 040 360 O RING 2 5 16 18 X 7 8 38 612 022 330 PLATE DIAPHRAGM INNER 2 ag CAST IRON CENTERS ONLY 6 612 218 330 PLATE DIAPHRAGM INNER 13 170 083 330 CAPSCREW HEX HD USE WITH ONE PIECE 3 8 16 UNC X 3 75 4 BONDED DIAPHRAGM 2 170 033 330 CAPSCREW HEX HD 39 612 101 110 ASSEMBLY OUTER DIAPHRAGM PLATE 2 3 8 16 UNC X 3 25 612 101 112 ASSEMBLY OUTER DIAPHRAGM PLATE 2 CAST IRO
10. APHRAGM ONE PIECE BONDED 2 618 003 330 PLUG PIPE ALUMINUM ONLY 2 LEGEND Items contained within Air End Kits Items contianed within Wet End Kits Note Kits contain components specific to the material codes ATEX Compliant ANDPIPER WWW COM Model SB1 amp SB25 8 A WARREN RUPP INC BRAND sb1dl5sm rev0113 gt o gt lt fr co Material Codes rne Last 3 Digits of Part Number 000 Assembly sub assembly and some purchased items 010 Cast Iron 015 Ductile Iron 020 Ferritic Malleable Iron 080 Carbon Steel AISI B 1112 110 Alloy Type 316 Stainless Steel 111 Alloy Type 316 Stainless Steel Electro Polished 112 Alloy C 113 Alloy Type 316 Stainless Steel Hand Polished 114 303 Stainless Steel 115 302 304 Stainless Steel 117 440 C Stainless Steel Martensitic 120 416 Stainless Steel Wrought Martensitic 148 Hardcoat Anodized Aluminum 150 6061 T6 Aluminum 152 2024 T4 Aluminum 2023 T351 155 356 T6 Aluminum 156 356 T6 Aluminum 157 Die Cast Aluminum Alloy 380 158 Aluminum Alloy SR 319 162 Brass Yellow Screw Machine Stock 165 Cast Bronze 85 5 5 5 166 Bronze SAE 660 110 Bronze Bearing Type Oil Impregnated 180 Copper Alloy 305 Carbon Steel Black Epoxy Coated 306 Carbon Steel Black PTFE Coated 307 Aluminum Black Epoxy Coated 308 S
11. EET CAN BE REMOVED SB1 SB25 HEAVY DUTY BALL VALVE PUMP DIMENSIONAL TOLERANCE 1 8 3 XX MILLIMETERS PUMP COFIGURATION DIM A DIM B DIM C DIM D ALUMINUM CENTER SECTION 3 95 100 5 86 149 13 90 353 14 55 370 CAST IRON CENTER SECTION 4 10 104 5 54 141 13 60 345 15 75 400 PULSE OUTPUT CONFIGURATION JeModelSB18SB25 00 SANDPIPERPUMP COM _ SANDPIPER sb1d 5sm rev0113 A WARREN RUPP INC BRAND Principle of Pump Operation Air Operated Double Diaphragm AODD pumps are powered by compressed air nitrogen or natural gas The main directional air control valve 1 distributes compressed air to an air chamber exerting uniform pressure over the inner surface of the diaphragm 2 At the same time the exhausting air 3 from behind the opposite diaphragm is directed through the air valve assembly s to an exhaust port 4 Air Line As inner chamber pressure P1 exceeds liquid chamber pressure P2 the rod connected diaphragms shift together creating discharge on one side and suction on the opposite side The discharged and primed liquid s directions are controlled by the check valves ball or flap 6 orientation o lt N Z N The pump primes as a result of the suction stroke The suction stroke lowers the chamber pressure P3 increasing the chamber volume This results in a pressure differential necessary for atmospheric pressure
12. ES 18 Warranty EC Declaration of Conformity Machinery EC Declaration of Conformity ATEX EC Summary of Markings 6 OPTIONAL gt lt oc lt EE SANDPIPER _WWW SANDPIPERPUMP COM Model 5 115825 sb1dl5sm rev0113 Explanation of Pump Nomenclature Your Model O LLI O o x Pump Pump Discharge Diaphragm Design Model X X XX X XX X Pump Series Diaphragm Check Valve Materials Design Level S SANDPIPER B Nitrile 5 P Desi C FKM with PTFE C t ti F FDA Accepted White Nitrile on rue nen B Pal GN Neoprene Backup with PTFE Overlay A Aluminum Wetted Aluminum Air Pump Size and PTFE Check Balls SI Stainless Steel Wetted Cast Iron Air 4 A GR Hytrel Backup w SS Stainless Steel Wetted Aluminum Air 25 1 BSPT Tapered Thread PTFE Overlay PTFE Balls HC Alloy C Wetted Aluminum Air _ m GZ PTFE Nitrile Bonded HI Alloy C Wetted Cast Iron Air Discharge Porting Position One Piece PTFE Balls D Bottom H EPDM with PTFE Options Side N Neoprene P1 Intrinsically Safe ATEX Compliant ET Dual Top R Pulse Output ES Dual Side S Santoprene V FKM Your Serial ATEX Detail 1 Il 1G c T5 Models equipped with Construction designations 2 l 2G Ex ia c IIC T5 SI or HI Note See ATEX Explanation of Type II 3 2 G Ex ia c IIC T5 Il 3 1 G c T5 II 1D c T100 c Cellificate II 2D Ex c ia 20 IP67 IM1c T100 C IM2 c Note Pu
13. N CENTERS ONLY 4 612 108 157 ASSEMBLY OUTER DIAPHRAGM PLATE 2 14 170 045 330 CAPSCREW HEX HD 40 618 003 330 PLUG PIPE 1 4 3 5 16 18 X 1 1 4 4 41 620 007 114 PLUNGER ACTUATOR 2 15 170 122 330 CAPSCREW HEX HD 42 675 040 360 RING SEALING 2 5 16 18 X 5 00 6 43 675 042 115 RING RETAINING 2 16 170 063 330 CAPSCREW HEX HD 44 685 039 120 ROD DIAPHRAGM 1 1 4 20 X 1 75 1 45 706 013 330 SCREW MACHINE 4 17 171 010 330 CAPSCREW FLANGE LOCK 46 720 010 375 SEAL U CUP 2 3 8 16 UNC X 1 75 4 47 722 026 580 CHECK VALVE 2 18 196 012 157 CHAMBER 2 722 102 110 SEAT CHECK VALVE 2 196 012 110 CHAMBER OUTER 2 722 102 112 SEAT CHECK VALVE 2 196 012 112 CHAMBER OUTER 2 48 900 004 330 WASHER LOCK 5 16 10 19 196 042 157 CHAMBER INNER 1 49 901 005 330 WASHER FLAT 3 8 4 196 084 010 CHAMBER INNER 50 901 012 180 WASHER SEALING 2 CAST IRON CENTERS ONLY 1 51 901 035 330 WASHER FLAT 1 4 7 20 196 043 157 CHAMBER INNER 1 901 035 330 WASHER FLAT 1 4 196 090 010 CHAMBER INNER CAST IRON CENTERS ONLY 1 CAST IRON CENTERS ONLY 1 52 900 005 330 WASHER LOCK 3 8 6 21 286 008 354 DIAPHRAGM 2 53 905 001 015 WASHER TAPER 4 286 008 356 DIAPHRAGM 2 54 255 012 335 COUPLING PIPE 3 4 NPT 286 008 360 DIAPHRAGM 2 CAST IRON CENTERS ONLY 1 286 008 363 DIAPHRAGM 2 58 618 003 110 PLUG PIPE 286 008 364 DIAPHRAGM 2 STAINLESS STEEL ONLY 2 286 008 365 DIAPHRAGM 2 618 003 112 PLUG PIPE 286 008 366 DIAPHRAGM 2 ALLOY C ONLY 2 286 112 000 DI
14. Pump Units for Liquids Common Safety Requirements to verify conformance David Aube October 20 2005 Signature of authorized pers Date of issue David Roseberry Engineering Manager Printed name of authorized person Title August 23 2012 Date of revision Revision Level F CORPORATION gt lt oc a r WARREN RUPP EC Declaration of Conformity In accordance with ATEX Directive 94 9 EC Equipment intended for use in potentially explosive environments Manufacturer Warren Rupp Inc A Unit of IDEX Corportion 800 North Main Street P O Box 1568 Mansfield OH 44901 1568 USA EN 60079 25 2004 For pumps equipped with Pulse Output ATEX Option Applicable Standard KEMA Quality B V 0344 EN13463 1 2001 EN13463 5 2003 AODD Pumps and Surge Suppressors For Type Examination Designations AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA O9ATEX0071 X KEMA Quality B V Utrechtseweg 310 6812 AR Arnhem The Netherlands SANDPIPER Tranquilizer AWARREN RUPP INC BRAND DATE APPROVAL TITLE ZA IBEX 27 MAY 2010 David Roseberry Engineering Manager CORPORATION ATEX Summary of Markings Non Conductive Listed In Fluids Pump types S1F S15 S20 Ex ia c IIC T5 KEMA 09ATEX0071 X KEMA 09ATEX0071 X No and S30 provided with the G Ex ia c IIC T5 KEMA 09ATEX0071 X Yes pulse output option Ex c iaD 20 IP67 T100C KEMA 09ATEX0071 X Yes Mar
15. acuum Gauge Suction Shut Off Valve Drain Port Installation And Start Up Unregulated Air Supply to Surge Suppressor Surge Suppressor Pressure Shut Off Valve Pipe Connection LI LI Style Optional l u Style Optional KEN d Flexible Connector H c Discharge 1 Check Valve Shut Off Valve Air Inlet Flexible Filter Regulator Connector P N 020 V107 000 Air Dryer CAUTION The air exhaust should Pipe Connection be piped to an area Style Optional for safe disposition of the product being pumped in the event of a diaphragm failure Locate the pump as close to the product being pumped as possible Keep the suction line length and number of fittings to a minimum Do not reduce the suction line diameter Air Supply Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance A pressure regulating valve should be installed to insure air supply pressure does not exceed recommended limits Air Valve Lubrication The air distribution system is designed to operate WITHOUT lubrication This is the standard mode of operation If lubrication is desired install an air line lubricator set to deliver one drop of SAE 10 non detergent oil for every 20 SCFM 9 4 liters sec of air the pump consumes Consult the Performance Curve to determine air consumption Air Line Moisture
16. ed 2 334 036 156 Flange Dual Porting 1 NPT 2 334 036 156 E Flange Dual Porting 1 BSP Tapered 2 57 170 127 330 Capscrew Hex 5 16 18 UNC 2A X 7 00 3 15 Model SB1 amp SB25 WWW SANDPIPERPUMP COM SANDPIPER sb1di5sm rev0113 A WARREN RUPP INC BRAND Written Warranty 5 YEAR Limited Product Warranty Quality System ISO9001 Certified Environmental Management Systems 18014001 Certified Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp s factory Warren Rupp brands include SANDPIPER MARATHON PortaPump SludgeMaster and Tranquilizer See complete warranty at www sandpiperoump com About guaranteesandwarranties html WARREN RUPP Declaration of Conformity Manufacturer Warren Rupp Inc 800 N Main Street P O Box 1568 Mansfield Ohio 44901 1568 USA Certifies that Air Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series U Series EH and SH High Pressure RS Series W Series SMA and SPA Submersibles and Tranquilizer Surge Suppressors comply with the European Community Directive 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and
17. ighten the assembly to the diaphragm rod Align diaphragm through bolt holes always going forward past the recommended torque Torque values are called out on the exploded view NEVER reverse to align holes if alignment cannot be achieved without damage to diaphragm loosen complete assemblies rotate diaphragm and reassemble as described above Step 9 Complete assembly of entire unit One Piece Diaphragm Servicing Bonded PTFE with integral plate The One Piece diaphragm has a threaded stud installed in the integral plate at the factory The inner diaphragm plate has a through hole instead of a threaded hole Place the inner plate over the diaphragm stud and thread the first diaphragm inner plate onto the diaphragm rod only until the inner plate contacts the rod Do not tighten A small amount of grease may be applied between the inner plate and the diaphragm to facilitate assembly Insert the diaphragm rod assembly into the pump and install the outer chamber Turn the pump over and thread the second diaphragm inner plate onto the diaphragm rod Turn the diaphragm until the inner plate contacts the rod and hand tighten the assembly Continue tightening until the bolt holes align with the inner chamber holes DO NOT LEAVE THE ASSEMBLY LOOSE ANDPIPER WWW SANDPIPERPUMP COM sb1dl5sm rev0113 4 IMPORTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retai
18. in reverse order LEGEND O Items contained within Air End Kits ATEX Compliant ANI DPIPER _WWW SANDPIPERPUMP COM NModelSBI8SB25 12 A WARREN RUPP INC BRAND sb1dl5sm rev0113 Diaphragm Service Drawing A LLI LLI 13 Model SB1 amp SB25 00 WWW SANDPIPERPUMP COM _ SANDPIPER sb1di5sm rev0113 A WARREN RUPP INC BRAND AWARREN RUPP INC BRAND Diaphragm Servicing Step 1 With manifolds and outer chambers removed remove diaphragm assemblies from diaphragm rod DO NOT use a pipe wrench or similar tool to remove assembly from rod Flaws in the rod surface may damage bearings and seal Soft jaws in a vise are recommended to prevent diaphragm rod damage Step 1 A NOTE Not all inner diaphragm plates are threaded Some models utilize a through hole in the inner diaphragm plate If required to separate diaphragm assembly place assembly in a vise gripping on the exterior cast diameter of the inner plate Turn the outer plate clockwise to separate the assembly Always inspect diaphragms for wear cracks or chemical attack Inspect inner and outer plates for deformities rust scale and wear Inspect intermediate bearings for elongation and wear Inspect diaphragm rod for wear or marks Clean or repair if appropriate Replace as required Step 2 Reassembly There are two different types of diaphragm plate assemblies utilized throughout the Sandpiper product line Outer plate with a threaded stud dia
19. ing See repair parts drawing remove screws Step 1 Remove hex capscrews 1E Step 2 Remove end cap 1D Step 3 Remove spool part of 1A caution do not scratch Step 4 Press sleeve 1A from body 1B Step 5 Inspect bumpers 1C and o rings 1F Step 6 Lightly lubricate O Rings 1F on sleeve 1A Step 7 Press sleeve 1A into body 1B Step 8 Reassemble in reverse order starting with step 3 Note Sleeve and spool 1A set is match ground to a specified clearance sleeve and spools 1A cannot be interchanged Ex AA ATEX Compliant 4 IMPORTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty ANDPIPER WWW SANDPIPERPUMP COM A WARREN RUPP INC BRAND sb1dl5sm rev0113 Main Air Valve Assembly Parts List Item Item Number 1 031 203 000 1A 031 039 000 1B 095 113 157 00 132 037 357 10 165 129 157 1 170 032 330 D 560 058 360 Description Assembly Main Air Valve Sleeve amp Spool Set Body Valve Bumper Cap End 1 4 20 X 3 4 Capscrew 7 8 ID X 1 16 CS O Ring LEGEND 9 O Items contained within Air End Kits Model SB1 amp SB25 10 Air Distribution Valve Assembly With Cast Iron Center Air Distribution Valve Servicing Main Air Valve Assembly
20. king Pump types S1F S15 S20 EExmcll T5 KEMA O9ATEX0071 X KEMA O9ATEXOO071 X No and S30 provided with the G EEx mc II T5 CE 0344 KEMA O9ATEXOO71 X Yes integral solenoid option c IP65 T100 C KEMA O9ATEXOO71 X Yes Pump types HDB175 HDB40 O9ATEX0071 X KEMA O9ATEX0071 X HDB2 HDB50 HDB3 HDF1 O9ATEX0072 X KEMA O9ATEX0071 X HDF25 HDF2 HDF3M PB CE 0344 O9ATEXO0071 X 505 S1F 515 S20 S30 SB1 O9ATEX0071 X SB25 ST1 ST40 G15 G20 O9ATEX0072 X and G30 without the above listed options no aluminum parts Pump types DMF2 DMF3 KEMA O9ATEX0072 X O9ATEX0072 X HDB175 HDB40 HDB2 II 3 2 G c T5 CE KEMA 09ATEX0072 X HDB50 HDB3 HDF1 HDF25 II2 D c T100 C KEMA 09ATEX0072 X HDF2 HDF3M PB S05 S1F 515 520 530 SB1 SB25 SE ST1 5725 ST175 ST40 U1F 605 G1F G15 G20 and G30 Surge Suppressors all types KEMA O9ATEX0073 KEMA O9ATEX0073 CE O9ATEX0073 KEMA O9ATEX0073 EC Type Certificate No Pumps KEMA O9ATEXOOT1 X Pumps marked with equipment Category II 3 1 G internal 3 G eternal 1 G 1D M1 and M2 when Type Certificate No Pumps KEMA O9ATEX0072 X used for non conductive fluids The pumps are Category 11 2 G when used for conductive fluids Type Certificate No Suppressors KEMA O9ATEX0073 Pumps and surge suppressors marked with equipment Category II 3 2 internal 3 G external 2 G 2D when used for non conductive fluids The pumps are Catego
21. lable for easy ground connection To reduce the risk of static electrical sparking this pump must be grounded Check the local electrical code for detailed grounding instruction and the type of equipment required Refer to nomenclature page for ordering information 4 WARNING Take action to prevent static sparking Fire or explosion can result especially when handling flammable liquids The pump piping valves containers or other miscellaneous equipment must be grounded WWW SANDPIPERPUMP COM S DPIPERD sb1d 5sm rev0113 A WARREN RUPP INC BRAND Table of Contents SECTION 1 PUMP SPECIFICATIONS 1 Explanation of Nomenclature Performance Materials Dimensional Drawings 1 PUMP SPECS SECTION 2 INSTALLATION amp OPERATION 4 Principle of Pump Operation Recommended Installation Guide Troubleshooting Guide QO o o SECTION 3 EXPLODED VIE W 7 Composite Repair Parts Drawing Composite Repair Parts List Material Codes 3 EXP VIEW SECTION 4 AIR END 10 Air Valve Assembly for Aluminum Center Sections Air Valve Assembly for Cast Iron Center Sections Pilot Valve Assembly SECTION 5 WET END 14 Diaphragm Drawings Diaphragm Servicing 5 WET END SECTION 6 OPTIONAL CONFIGURATIONS 16 Dual Port SECTION 7 WARRANTY amp CERTIFICAT
22. mps ordered with the options listed in 1 to the left are ATEX compliant when ordered with kit option P1 II2G c T5 Models equipped with Construction designations A Ex ll 3 2 G c T5 SI SS HC or HI Note See ATEX Explanation of 12 cT100 C Examination Certificate 1 Model B1 amp SB25 WWW SANDPIPERPUMP COM _ SANDPIPER2 sb1dl5sm rev0113 A WARREN RUPP INC BRAND Performance SB1 8 SB25 s den ss 5 AIR CONSUMPTION MODEL SB1 SB25 Performance Curve SB1 1 25 4mm NPT F en a SCFM M hr Performance based on the following elastomer fitted pump flooded suction SB25 1 25 4mm BSP Tapered 7 100 5 ii nannan nen M dodi 90 15 25 5 0 to 42 gallons per minute 6 0 to 159 liters per minute 80 AIR DISTRIBUTION VALVE 5 70 No lube no stall design SOLIDS HANDLING Q 4 60 Up to nearly 25 in 6 3mm lt 50 HEADS UP TO T 125 psi or 289 ft of water 40 8 8 Kg cm or 88 meters MAXIMUM OPERATING PRESSURE 2 30 125 psi 8 6 bar 20 NY DISPLACEMENT STROKE 1 1 S 09 Gallon 34 liter kan SHIPPING WEIGHT 0 00 32 36 40 Mul uai U _ ms per Eus Stainless Steel 45 Ibs 20kg Alloy C 45 Ibs 20kg 0 25 50 75 100 125 150 Stainless Steel with Cast Iron Center 65 Ibs 30kg Liters per minute Alloy C with Cast Iron Center 65 Ibs 30kg CAPACITY Materials Material Profile A CAUTION Operating temperat
23. n this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty Model SB1 amp SB25 14 A P LLI LLI lt QO O rm Dual Port Options Illustration for Dual Port Suction SINGLE PORT DISCHARGE and Single or Dual Port Discharge Dual Port Suction Single Discharge Repair Parts List Item Part Number Description Qty 15 170 122 330 Capscrew Hex 5 16 18 UNC 2A X 5 00 3 23 334 013 110 Flange Porting 1 NPT 1 334 013 110 E Flange Porting 1 BSP Tapered 1 334 013 112 Flange Porting 1 NPT 1 334 013 112 E Flange Porting 1 BSP Tapered 1 334 013 157 Flange Porting 1 NPT 1 334 013 157 E Flange Porting 1 BSP Tapered 1 55 334 036 110 Flange Dual Porting 1 NPT 1 334 036 110 E Flange Dual Porting 1 BSP Tapered 1 334 036 112 Flange Dual Porting 1 NPT 1 334 036 112 E Flange Dual Porting 1 BSP Tapered 1 334 036 156 Flange Dual Porting 1 NPT 1 334 036 156 E Flange Dual Porting 1 BSP Tapered 1 56 170 126 330 Capscrew Hex 5 16 18 UNC 2A X 6 50 3 DUAL PORT SUCTION AND DISCHARGE Dual Port Suction and Discharge Repair Parts List Item Part Number Description Qty 15 170 122 330 Capscrew Hex 5 16 18 UNC 2AX 5 00 3 55 334 036 110 Flange Dual Porting 1 NPT 2 334 036 110 E Flange Dual Porting 1 BSP Tapered 2 334 036 112 Flange Dual Porting 1 NPT 2 334 036 112 E Flange Dual Porting 1 BSP Taper
24. phragm and a threaded inner plate Outer plate with a threaded stud diaphragm and an inner plate with through hole Secure threaded inner plate in a vise Ensure that the plates are being installed with the outer radius against the diaphragm Step 3 Lightly lubricate with a compatible material the inner faces of both outer and inner diaphragm plates when using on non Overlay diaphragms For EPDM water is recommended No lubrication is required Step 4 Push the threaded outer diaphragm plate through the center hole of the diaphragm Note Most diaphragms are installed with the natural bulge out towards the fluid side S05 S07 and S10 non metallic units are installed with the natural bulge in towards the air side Step 5 Thread or place outer plate stud into the inner plate For threaded inner plates use a torque wrench to tighten the assembly together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate for stress relaxation in the clamped assembly Step 6 Thread one assembly onto the diaphragm rod with sealing washer when used and bumper Step 7 Install diaphragm rod assembly into pump and secure by installing the outer chamber in place and tightening the capscrews Step 8 On opposite side of pump thread the remaining assembly onto the diaphragm rod Using a torque wrench t
25. ry 11 2 G when used for conductive fluids
26. s 20 C to 100 C for models rated as category 2 equipment Operating Temperatures Nylon 6 6 High strength and toughness over a wide temperature range Moderate to good resistance to fuels oils and chemicals Ambient temperature range Process temperature range Polypropylene A thermoplastic polymer Moderate tensile and flex strength Resists stong acids and alkali Attacked by chlorine fuming nitric acid and other strong oxidizing agents PVDF Polyvinylidene Fluoride A durable fluoroplastic with excellent chemical resistance Excellent for UV applications High tensile strength and impact resistance Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excellent abrasion resistance UHMW PE A thermoplastic that is highly resistant to a broad range of chemicals Exhibits outstanding abrasion and impact resistance along with environmental stress cracking resistance Urethane Shows good resistance to abrasives Has poor resistance to most solvents and oils Virgin PTFE PFA TFE Chemically inert virtually impervious Very few chemicals are known to chemically react with PTFE molten alkali metals turbulent liquid or gaseous fluorine and a few fluoro chemicals such as chlorine trifluoride or oxygen difluoride which readily liberate free fluorine at elevated temperatures 150 F emp 66 C 0 C 220 F 35 F 104 C 37 C Maximum and Minimum Temperatures
27. ssure or air pressure Consult Chemical Resistance Chart for compatibility with products cleaners temperature limitations and lubrication Premature Diaphragm Enlarge pipe diameter on suction side of pump Failure Excessive flooded suction pressure Move pump closer to product Raise pump place pump on top of tank to reduce inlet pressure Install Back pressure device Tech bulletin 41r Add accumulation tank or pulsation dampener Misapplication chemical physical incompatibility Consult Chemical Resistance Chart for compatibility with products cleaners temperature limitations and lubrication Incorrect diaphragm plates or plates on backwards Check Operating Manual to check for correct part and installation Ensure outer plates have not been installed incorrectly or worn worn to a sharp edge Unbalanced Cycling For lifts exceeding 20 of liquid filling the chambers with liquid will prime the pump in most cases For additional troubleshooting tips contact After Sales Support at service warrenrupp idexcorp com or 419 524 8388 DPIPERD WWW SANDPIPERPUMP COM Model SB1 amp SB25 6 A WARREN RUPP INC BRAND sb1dl5sm rev0113 3 EXP VIEW CAST IRON MID SECTION ASSEMBLY CONFIGURATION Service amp Repair Kits 475 283 000 Air End Conversion Kit Converts from a Conductive Polypropylene Air Valve Assembly to the Die Cast Aluminun Air Valve 476 309 356 Wet End Kit Assembly Valve Body Assembly
28. tainless Steel Black PTFE Coated 309 Aluminum Black PTFE Coated 313 Aluminum White Epoxy Coated 330 Zinc Plated Steel 332 Aluminum Electroless Nickel Plated 333 Carbon Steel Electroless Nickel Plated 335 Galvanized Steel 337 Silver Plated Steel 351 Food Grade Santoprene 353 Geolast Color Black 354 Injection Molded 203 40 Santoprene Duro 40D 5 Color RED 356 Hytrel 357 Injection Molded Polyurethane 358 Urethane Rubber Some Applications Compression Mold 359 Urethane Rubber 360 Nitrile Rubber Color coded RED 363 FKM Fluorocarbon Color coded YELLOW 364 EPDM Rubber Color coded BLUE 9 Model SB1 amp SB25 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Natural color 940 Nylon 944 Nylon Injection Molded 990 Polyethylene 591 Glass Filled Polypropylene 552 Unfilled Polypropylene 559 Polyvinyl Chloride 996 Black Vinyl Delrin and Hytrel are registered tradenames of E I D
29. uPont Nylatron is a registered tradename of Polymer Corp Gylon is a registered tradename of Garlock Inc Santoprene is a registered tradename of Exxon Mobil Corp Rulon Il is a registered tradename of Dixion Industries Corp Ryton is a registered tradename of Phillips Chemical Co Valox is a registered tradename of General Electric Co 597 Conductive Carbon filled Polypropylene 598 Conductive HDPE 570 Rulon lI 580 Ryton 600 PTFE virgin material Tetrafluorocarbon TFE 603 Blue Gylon 607 Envelon 608 Conductive PTFE 610 PTFE Encapsulated Silicon 611 PTFE Encapsulated FKM 632 Neoprene Hytrel 633 FKM PTFE 634 EPDM PTFE 635 Neoprene PTFE 637 PTFE FKM PTFE 638 PTFE Hytrel PTFE 639 Nitrile TFE 643 Santoprene EPDM 644 Santoprene PTFE 656 Santoprene Diaphragm and Check Balls EPDM Seats 661 EPDM Santoprene 666 FDA Nitrile Diaphragm PTFE Overlay Balls and Seals 668 PTFE FDA Santoprene PTFE RECYCLING Many components of SANDPIPER AODD pumps are made of recyclable materials We encourage pump users to recycle worn out parts and pumps whenever possible after any hazardous pumped fluids are thoroughly flushed WWW SANDPIPERPUMP COM SANDPIPER sb1di5sm rev0113 A WARREN RUPP INC BRAND Air Distribution Valve Assembly With Aluminum Center Air Distribution Valve Servic
30. ure limitations are as follows Max Min Conductive Acetal Tough impact resistant ductile Good 190 F 20 F abrasion resistance and low friction surface Generally inert with 88 C 29 C good chemical resistance except for strong acids and oxidizing agents EPDM Shows very good water and chemical resistance Has 280 F 40 F poor resistance to oils and solvents but is fair in ketones and 138 C 40 C alcohols FKM Fluorocarbon Shows good resistance to a wide range 350 F 40 F of oils and solvents especially all aliphatic aromatic and 177 C 40 C halogenated hydrocarbons acids animal and vegetable oils Hot water or hot aqueous solutions over 70 F 21 C will attack FKM Hytrel Good on acids bases amines and glycols at room 220 F 20 F temperatures only 104 C 29 C Neoprene All purpose Resistance to vegetable oils Generally 200 F 10 F not affected by moderate chemicals fats greases and many 93 C 23 C oils and solvents Generally attacked by strong oxidizing acids ketones esters and nitro hydrocarbons and chlorinated aromatic hydrocarbons Nitrile General purpose oil resistant Shows good solvent oil 190 F 10 F water and hydraulic fluid resistance Should not be used with 88 C 23 C 180 F 32 F 82 C 0 C 20 C to 40 C highly polar solvents like acetone and MEK ozone chlorinated 20 C to 80 C for models rated as category 1 equipment hydrocarbons and nitro hydrocarbon
31. z Pump chamber is blocked Disassemble and inspect wetted chambers Remove or flush any obstructions D Pump Cycles and Will Cavitation on suction side Check suction condition move pump closer to product Not Prime or No Flow Check valve obstructed Valve ball s not seating Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket N properly or sticking Clean out around valve ball cage and valve seat area Replace valve ball or valve seat if damaged Use heavier valve ball material Valve ball s missing pushed into chamber or Worn valve ball or valve seat Worn fingers in valve ball cage replace part Check Chemical manifold Resistance Guide for compatibility Valve ball s seat s damaged or attacked by product For lifts exceeding 20 of liquid filling the chambers with liquid will prime the pump in most cases Pump Cycles Running Sluggish Stalling Flow Unsatisfactory Deadhead system pressure meets or exceeds air Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow supply pressure Does not apply to high pressure 2 1 units For lifts exceeding 20 of liquid filling the chambers with liquid will prime the pump in most cases Decrease inlet air press and vol to the pump Pump is cavitating the fluid by fast cycling Product Leaking Th rough Exhaust Diaphragm stretched around center hole or bolt holes Check for excessive inlet pre
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