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7610-003-07-21D_AJ-44T SERIES Svc.qxp

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1. AJ 44T CONTROL BOX ASSEMBLY 11 1 8 mu Soy c hal ES ek 12 4 5 77 zal C az J 4 8 9 10 aa 40 4 4 c 18 14 gt 10 gt 15 eee COO 16 17 19 c CATO ape a 0 20 17 01 2 4 18 n ie 7 22 23 24 x gt I 25 26 eod E QE Ld B 21 22 gt Foon M 21 22 pd ct 21 22 gt l E EF wul 22 27 t TI 7 6 22 28 o 0 E m d 3
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5. u BLACK 1408 Eee BLACK 1408 RED 145A Seger RED Lace l X OMSTANT T ii E ILK 2 E lA ED A SESE hn Hu DER RAIN ts Loos pack ace En 140A tus E BLUE TE 4 E BLUE 1464 n q T nm cep WE E bito BLACK 146A ie BLACK 8A T ebony Sx relig mem acean SC L BLACK A BLACK 1854 n EI 2 A m run BLK WHT ELK WHT cit HT ELK wWHT BLK YS WHT HT a ELK WHT F EL HT n BLI EL 4 F r nm sem ion meom jt es lt PL EL TSL EL mas ELK WHT ZI ELK YEL El HT HT HT BLK WHT PLK PLE HT ek PLE WHT ELE WHT HT m 9 BLKY WHT FS EI ZI HT ULE ED 4 r nme m m Hott ed p JE ELK WHT TE BLU ELK HT 9 R n nem n 4h 4k ee n END 4k Ls POWER DISTRIBUTION PLOCK 7 ROUND E DRIVE MOTOR CONTACTO ASH OTOR CONTACTOR FINAL RINSE RELA ia E WA D Tec 70 EL EL 4E HT ASH TANK FILL RELA E WASH TANK FILL RELAY Moi DOOR SAFET ITCH RELAY ASH RECIRCULATING RELA ASTER SOLENOID RELA SIVE n ASH PUMP MOTD AE VASH oTo INSE RECIRCULATI mE DRIVE MOTOR BvE LD2I 0705 DU E LDeI E WASH 070 DVE LD I moon EAE WHT T EAE z TR FORME ER movet ITCH 297 ITCH moti jt ITCH Pe ITCH ITCH z EWTS LK YEL HT
6. L Le L BLACK 106A BLACK 106 RED 1064 RED 1054 zo ch i 1 BLACK 1064 BLACK 105A BLUE 10GA f BLUE 1064 dk Ak BLUE 1064 BLUE 1064 L DU ED 1064 ED 1055 v BLACK 1468 RED 146A 4 XC 9 pe Se k IF ny te BLUE A oK 4 1MDL BLK 1964 CONNER THON WITH SBNVEVOR RUNNIN A R3 eMOL BLACK 1484 BLACK 146A RED 145A ek issa voL R SMOL PETA EA R ET 4 TAB OA ALIG ASR coo eg RER 25 3 glk K PLUE lal cool F BLUE FUSE BLACK 1864 BLACK 1864 n RED 1864 RED 1864 E ELKOR PLK WHT i ELK WHT Y HT 4 E 4 4 BLK WHT om FLK HT FSw1 ORG BLI HTS oF BLK WHT gLu wHT 2 DRG PL nu Nw dF BLK WHT ELK HT H i HT 3 HT jer ps y BLU REL GG wm ELK WHT ELI EL T Ts feo 4 ELK WHT P ELK WHT FS GR HT gt H O mM AM BLK WHT FSW2 GRY RED GR HT nam AF BLK WHT BLK WHT I 10 rs HT dE ot Lue ius BLU BLK a BLK WHT E E E ORG Rt a i HT 4k yak 28 4 GRE ii OR ENI gt L3 POWER DISTRIBUTION BLOCK ae ii a a RI HEAT CONTACTOR Re DRIVE MOTOR CONTACTOR sii R3 ASH PUMP MOTOR CONTACTOR R SL y R FINAL RINSE RELA ALT 9 R5 RE WASH PL OTOR CONTACTOR R ASH TANK FILL RELA gt
7. Curtain 21 Long x 20 1 2 Wide UE UE UNE 08415 131 73 45 SHORT for fa fo d LL Curtain 24 1 2 Long x 20 1 2 Wide Short Curtain Decal TG MODELS ONLY x 09905 011 73 82 08415 002 47 37 Long Curtain Decal 09905 011 73 84 X LONG d Extra Long Curtain Decal Curtain Hook TG MODELS ONLY 05700 011 83 54 Middle Curtain Hook 09905 002 52 69 05700 011 72 65 Curtain Rod 05700 021 73 43 Conveyor Switch Replacement Kit 06401 003 11 79 Replacement Kit Note The conveyor switch replacement kit comes with the switch a terminal and a wire nut Limit Switch Bracket 05700 021 71 18 Service Note The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 89 ws SECTION 5 PARTS SECTION VENT COWL ASSEMBLY VENT SCOOP OPTION Vent Cowl Cover Weldment gt Gasket Top Vent Cowl 05700 011 74 67 05330 031 83 47 Locknut 1 4 20 Hex with Nylon Insert 4 per 7 05310 374 01 00 7 amp Gasket Side Vent Cowl 05330 031 83 48 Vent Cowl Weldnent X 05700 041 86 94 VENT SCOOP OPTION Vent Scoop Assembly 05700 002 04 08 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 2
8. STN J NS Oo P4 Gas Coil Weldment EN Pa 05700 002 44 23 2 p Z P P Connection point for A Pd Hose Recirculating Discharge 7 See Hose Connections page x Pd d Connects with a ge 3 4 90 Elbow Brass a 04730 206 13 00 4 3 4 Close Brass Nipple 04730 207 34 00 di amp hc Connection point for Hose Wash Coil Assembly See Hose Connections page lt Connects with A Y 3 4 90 Elbow Brass 04730 206 13 00 3 4 Close Brass Nipple 7 04730 207 34 00 Coil Box Weldment bc 05700 002 50 94 Gas Coil Box Cover Replacement Kit 06401 003 10 37 Other items used but not shown ITEM DESCRIPTION Mfg No 1 1 Thermostat High Limit 05930 011 49 43 2 1 Terminal Board 05940 002 78 97 3 1 Thermostat Bracket 05700 011 81 64 4 1 Decal Thermostat Regulating 09905 011 84 31 5 1 Thermostat Wash Regulating 06401 140 00 32 6 2 Fitting 1 4 Imperial Brass 05310 924 02 05 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 62 wa SECTION 5 PARTS SECTION TANK RINSE BOOSTER TG MODELS ONLY sd 4 p N i up 7 lt A 7 _ Y m 9 Y BOTTOM ANGLED VIEW Yo 6 lt 3 H 2 7T 3 17 od TOP ANGLED VIEW ITEM DESCRIPTION Mfg No 1 2 Plumbing Assembly Inlet Discharge Rinse Tank 05700
9. 44 Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 46 SECTION 5 PARTS SECTION AJ 66 amp AJ 80 CONTROL BOX ASSEMBLY CONTINUED ITEM QTY DESCRIPTION 1 1 Electrical Box Weldment 2 1 Decal L1 L2 L3 3 1 Terminal Block 4 1 Terminal Board 5 1 Decal Gauge 6 1 Light Amber 7 1 Wire Lug 2 AWG to 14 AWG 8 1 Light Red 9 1 Din Rail 10 2 Thermometer 96 Lead Rinse Decal 180 F 11 1 Thermometer 48 Lead 1 Wash Decal 160 F 12 1 Decal Ground 13 1 Terminal Board 14 3 Motor Contactor 15 1 Circuit Breaker 200 208 230 360 Volt 60 Hz Models Only 15 1 Circuit Breaker TG Models Only 16 1 Overload 17 1 Switch ON FILL amp OFF DRAIN 18 1 Overload 19 1 Overload 20 1 Heater Contactor for non steam units 21 2 Relay 22 1 Transformer 200 Volt Models Only Transformer 208 220 230 460 Models Only Transformer 208 220 230 460 Volt TG Models Transformer 380 415 Volt Models Only Transformer 600 Volt Models Only 23 2 Control Relay 24 1 Fuse Holder 380 60 Hz 460 600 Volt Models Only 25 1 Fuse 380 50 Hz 460 Volt Models Only 1 Fuse 600 Volt Models Only 26 2 Control Relay TG Models Only Not Shown MISCELLANEOUS PARTS NOT SHOWN Manual Delime Switch Manual Delime Switch Decal Decal Operation Decal High Limit Warning Light Control Box Cover Control Box Leg Conduit Bracket Mfg No 05700 041 88 50 09905 101 12 6
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13. DISHTABLE 1 2 MINIMUM USE SILICONE WALL OF SIDE NOTE ALL DIMENSIONS ARE TYPICAL BETWEEN TABLE LOADER AND LIP OF SIDE LOADER TO PRE VENT LEAKAGE 1 2 25 4 1 2 pue 7C DISHWASHER MINIMUM SECTION lt 12 1 2 y gt DISHMACHINE VENT CONNECTION OPENING CONVEYOR LE DISHMACHINE z m SPLASH 3 OR ZN SHIELD z 9 5 UJ r N e Qu 28 m p Z A A a E I LT A a Qs Y A Qo 9 2G i z 2 O ag lt 14 1 27 oz os 1 1 2 DRAIN CONNECTED TO 29 gt 9 DISHMACHINE DRAIN LINE i AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 23 SECTION 1 SPECIFICATION INFORMATION SIDE LOADER INSTALLED DIMENSIONS 23 SIDE LOADER DIMENSIONS MODEL DIMENSIONS AJ 44T 75 AJ 66T 97 AJ 80T 111 Left to Right installation shown for reference 30 SIDE LOADER DIMENSIONS MODEL AJ 44T AJ 66T AJ 80T DIMENSIONS 82 104 118 NOTE ALL DIMENSIONS ARE TYPICAL 34 23 or 30 depending on the width of the side gt loader lt lt Refer to chart above AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21
14. 1 0 497 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised 09 29 2007 12 SPECIFICATION INFORMATION SECTION 1 AJ 66T GAS RIGHT TO LEFT epis 1 M9IA 14014 p S 1J91 gt o r utuzgz ez unite 5 uwos for RENE 3 We popless i i fo HI ii id J 1 tf yun y 9 yu H unu019 vz 4d f 9 H ara BE euuoew 0 91 am m ey NEU a E zn sm uuz79 92 PT eoueJeo usig uupez 1 9 sz wwr 16 9 3 wwoest 709 89 99 j9 2 K 1 A Nox uuoes1 e9 e F 1 uuzot v N uuz0g zi g v lwwgoz 8 1 ve wwees iz 669 tee lt ww o 6161 6 V wwzeg1 99 uusg9 sz uu019 vz 1002901 zz ais EE i uedo siooq YIM uuuggoz zg 9ield 19409 peddius pieius wwe iz re eur 97 p 88 1 4
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18. 44 Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 44 SECTION 5 PARTS SECTION AJ 44 CONTROL BOX ASSEMBLY CONTINUED ITEM QTY DESCRIPTION Electrical Box Weldment 1 2 1 Terminal Block 3 Pole 3 1 Rinse Thermometer 96 Lead 1 Rinse Decal 180 F 4 6 Star Washer External Tooth 10 24 5 6 Screw 10 32 x 3 4 Long Phillips Trusshead 6 1 Decal Gauge 7 1 Wash Thermometer 48 Lead 1 Wash Decal 160 F 8 1 Wire Lug 2 AWG to 14 AWG 9 1 Decal Ground 10 2 Screw 10 32 x 1 2 Long Phillips Trusshead 11 1 Decal L1 L2 L3 12 1 Light Amber 13 1 Light Red 14 1 Din Rail 15 1 Circuit Breaker 200 380 Volt 60 Hz Models Only 15 1 Circuit Breaker TG Models Only 16 1 Switch ON FILL OFF DRAIN 17 2 Motor Contactor 18 1 Heater Contactor 19 1 Overload 20 1 Overload 21 1 Control Relay 21 2 Control Relay 22 10 Screw 6 32 x 3 8 Long Round Phillipshead 23 1 Fuse 380 Volt 460 Volt all 60 Hz Models Only 1 Fuse 600 Volt Models Only 24 1 Fuse Holder for 23 Above 25 1 Transformer 200 Volt Model 208 220 230 460 Volt Models 208 220 230 460 Volt TG Models 380 415 Volt Models 600 Volt Model 26 4 Locknut 10 24 with Nylon Insert 27 1 Terminal Board 28 1 Terminal Board 29 2 Control Relay TG Models Only Not Shown MISCELLANEOUS PARTS NOT SHOWN Grommet 1 2 OD x 3 8 ID Bushing Heyco SB100 Plug Heyco 2700 G 875 Control Box Cover Control Box Cover Hinge Weldment
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22. ELK HT ELI HT y HT E FLI HT ELE HT ORS BLI HT La a 4 ELK wHT FS PL HT n PL TRE dF ELK WHT ELK WHT HT EL HT 4 PLU YEL F HT a URU BLK WHT_PWFSWI RY WHT a ut HN BLE WHT FS REL HT HT BLK WHT iW n fu Lk LU JH m SWITCH LEATS gt s BLK WHT F 1 ES LE RE u BRN sl HT Li L2 L3 OWE DISTRIBUTION BLOCK Ak Re th I DUNI 9 os RI HEAT CONTACTOS ee Pee DRIVE MOTOR CONTACTO R ASH gt MOTOR CONTACTOR RE I FINAL RINSE RELA HAE E v 25H OTOR CONTACTOR ASH TANK FILL PELS t oL R E WASH TANK FILL RELA ea E Hof gt DOO SAFETY SWITCH RELA HL ASH HEATER E DTD H PUMP MOTO ASH PUMP MOTO DL DRIVE MOTOR OVERLOAD DL ASH P OTOS OVESLOAp i s DL RE WASH P DID DvE LDsb FL CI ONTROL CIRCUIT BREAKE Tl ONTROL TRANSFORMER IET DETERGENT DISPENSER CONNECTIO DNSTANT VOLTAGE SIGNAL DOWER SWITCH DOOR SAFETY SWITCH 1 DOOR SAFET ASH ITCH 1 s ASH IT H o meL _ s AUTO MAN DELIVE SWITCH au FINAL RINSE SWITCH s SE V ASH C ITCH E POWES LI HT s E HESTE HICH LIVIT LICHT RE oL FSWI LH FLDST SWITCH c aet Ege EPUM FS ASH FLOAT SWITCH PWFSW1 RE WASH FLOAT SWITCH 1 FS RE WASH FLOAT SWITCH 2 TS HEZTE HICH LIVIT THERMOSTAT TS ASH REGULATING THERMOSTAT T CWT TOLD WATER THERMOSTAT OPTIONAL COLD WATER VALVE lt OPTIONEL gt TLS TABLE LIVIT SWITCH OPTIONAL F H FILL FS
23. MUNAN BLACK 1 ED 1454 ED 1 ely Ak UNSTANT DLTAGE SIGNAL ED D ONNECTION WITH D NNI PLLK L PLACK 4 El 2 El AK wR DETERGENT TET EI A DISPENSER ECTIDI BLACK BLACK T EI El BLK ORC HT PLE i ELK WHT JH BLK WHT BLK WHT FSWI ORG BLL aM WLK wHT WFSV BLU WHT JF ORG PL T EN BLU YEL TS1 Es HT EL E ELK wHT IF BLK YEL RED WHT HT a a FS ELK WHT ELE WHT oppo mnm N ELK WHT 4L jv BLK d IRE ELK WHT Chea ELU ELK a ELK WHT 4L JF n R D ENI 21k POWER DISTRIBUTION BLOCK GROUND DRIVE MOTOR CONTACTO FM ASH PU OTOR CONTACTOR R FINAL RINSE RELA ASH TANK FILL RELA 4 o ue DOOR SAFET ITCH PELA ASH RECIRCULATING RELA MASTER SOLENOID RELA DRIVE MOTOI s ASH El RINSE RECIRCULATING PL ONTROL CIRCUIT BREAKE ONTROL TRANSFDRME DETERGENT DISPENSER CONNECTION CONSTANT VOLTAGE SIGNAL o ms vEL DSG YEL OWES SWITCH DOOR SAFETY SWITCH ASH SWITCH 1 ASH PU ITCH USGAYEE m 4 AUTO MAN DELIME SWITCH Ll FINAL RINSE SWITCH OWES LICHT I 1 ASH FLOAT SWITCH 1 4 HT BLK ASH FLOAT SWITCH 2 IF ny ASH REGULATING THERMOSTAT TABLE LIMIT SWITCH OPTIONAL ASH FILL SOLENOU R s FINAL RINSE SDLENHHII R XA ASTER SHLENHII 8 4F AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 101 SECTION 6 ELECTRICAL SCHEMATICS AJ 44TG 208
24. iMOL E MOTOR OVERLOAI e r7 EL OL ASH PU OTTO OVERLOSA FUSE ONTROL FUSE T1 ONTROL TRANSFORME DET ETERGENT DISPENSER CONNECTIO s CVS ONSTANT VOLTAGE SIGNAL e 51 OWE SWITCH M ODOR SAFETY SWITCH ASH PUMP S4 ASH ITCH S 4 MAN DE 3 Ur d E IT H ORE s ut El OWER LIGHT FSVW1 ASH FLOAT SWITCH 1 FS ASH FLOAT SWITCH est ASH SECLLATI THE VDST T TABLE LIVIT SWITCH OPTIONAL So fp mE PAS HT F ASH FILL SOLENOID HS ASH HEAT SOLENOID gS FINAL RINSE SOLENOID AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 106 SECTION 6 ELECTRICAL SCHEMATICS www AJ 66TE amp AJ 80TE 208 230 VOLT 60 HZ 1 PHASE L Li b H BLACK ILA 1 BLACK ls EL 1 ED 10G4 alts i PLACK 100A BLUE 10 T PLUE il af Ak PLLE 2 Ik PLUE 2 pps nere n 1 01 1MDL BLACK 14GA RED 1452 ue Ak EnH 7 BLUE 14GA E BLUE 1404 Lese cof fo ToL CDNSTANT m PL 3 OLTS0 SI 2L RED 16GA TID 1TH INVEYDS 1 KY FLACK z BLACK Pc PLACK 145A ie zu gt iN a EN ES o R BLACK 1864 BLACK 1864 T RED 1854 EL 18GA Mu
25. NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Jackson AJ 44TS AJ AJ series of rack conveyors 44 44 wide machine 66 66 wide machine 80 80 wide machine TE Electrically heated hot water sanitizing machine TG Gas heated hot water sanitizing machine TS Steam heated hot water sanitizing machine Model Jackson WWS INC provides technical support for all of the dishmachines detailed in this manual We Serial No strongly recommend that you refer to this manual before making a call to our technical support staff Installation Date Please have this manual with you when you call so that our staff can refer you if necessary to the prop Service Rep Name er page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Phone No Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only a TABLE OF CONTENTS ws SECTION DESCRIPTION PAGE l SPECIFICATION INFORMATION Operating Characteristics 2 Electrical Requirements 3 AJ 44T Electric Left to Right 4 AJ 44T Electric Right to Left 5 AJ 44T Gas Left to Right 6 AJ 44T Gas Right to Left 7 AJ 44T Steam Left to Right 8 AJ 44T Steam Right to Left 9 AJ 66T Electric Left to Right 10 AJ 66T Electric Right to Left 11 AJ 66T Gas Left to Right 12 AJ 66T Gas Right to Lef
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28. 1 DET S NAL Et ER FSW1 ASH FLOAT SWITCH 1 FS ASH FLOAT SWITCH TSI ASH REGULATING THERMOSTAT 2 B TL TABLE LIMIT SWITCH OPTIONAL SEE mE M FS ASH FILL SOLENOI HS ASH HEAT SOLENOID RS FINAL RINSE SOLENOID AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 105 SECTION 6 ELECTRICAL SCHEMATICS AJ 44TS 460 VOLT 60 HZ 3 PHASE a GND Li B aaa BLACK 1454 P RED 145A g TE PONT menm I BLUE 146A NM AH pL E BLK 18GA CYS M SIGNAL REI CONNECTION WITH ONVEYO 1 Z oL J 21 DL R B BLACK 1408 BLACK 14GA D 14GA RED 14GA ed lees X0 Ooo pg eg 7 BLUE 4 BLUE 1464 T PLI A DET DETERGENT DET REI A oL R3 DISPENSER ONNECTIO FUSE BLACK BLACK T RED 2 ED 18GA Qu PLK DP HT HT ELE WHT BLK WHT HT E e ELK HT BLK HT FSWI n IL HT S Me BLK wHT FSW BL HT ORG BLL El HE ELK WHT BLK WHT oq HT EL HT oy o HT a HT AE TF IF ELK TSI BLK WHT JE BLUZYEL TM H m 51 Ei NA Bl IRE PLC var iu is BLK HT E RE n a UL HT JH 4E ESI CRE oR L1 Le L3 POWER DISTRIBUTION BLOCK T dh DUNI E MOTOR CONTACTOR ASH PU oTo HNT TH WM FINAL RINSE RELA RG ASH TANK FILL RELA OOR SAFETY SWITCH RELA e BEN as ci oL d 1 E MOTO NE ASH
29. Gas and steam models do not use electric heaters in the wash tank or power rinse tank SERVICE NOTE When replacing the tub heaters it is HIGHLY recommended that you also change out the gasket as well Once installed gaskets become compressed and are subjected to extreme temperature changes Replacing the gasket with a new one when replacing the heater may prevent future leaks SERVICE NOTE The nuts used to secure the heater to the tub should be torqued to 16 in Ibs After tightening the unit should be allowed to heat up and operate normally for approximately 30 minutes Secure power to the machine and check the nuts once more to ensure that they are torqued to 16 in lbs AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 50 ws SECTION 5 PARTS SECTION HEATER BOX ASSEMBLY CONTINUED The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being prop erly filled with and maintaining a safe water level two thermostats mounted in the heater box behind the dress panel float Switch mounted in the wash tank and the heater relay mounted in control box with the heater being activated by the ther mostats Once the dishwasher has been filled to the correct level the heater should operate automatically Should the tank heat be too high too low or no indication of temperatures at all the following checkout should be made Note The fo
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33. 8A 15 AMP AJ 44TG 230 60 N A 8A 15 AMP AJ 44TG 460 3 60 N A 5 15 AJ 44TS 208 1 60 N A 11 15 AJ 44TS 230 1 60 N A 11A 15 AMP AJ 44TS 208 60 N A 7A 15 AMP AJ 44TS 230 3 60 N A 7A 15 AMP AJ 44TS 460 3 60 N A 4A 15 AMP AJ 66TE 208 1 60 N A 103A 150 AMP AJ 66TE 230 1 60 N A 95 125 AMP AJ 66TE 208 60 N A 61 80 AJ 66TE 230 60 N A 52A 70 AMP AJ 66TE 460 3 60 N A 26A 35 AMP AJ 66TG 208 1 60 N A 18A 25 AMP AJ 66TG 230 1 60 N A 18A 25 AMP AJ 66TG 208 60 N A 12A 15 AMP AJ 66TG 230 60 N A 12A 15 AMP AJ 66TG 460 60 7A 15 AMP AJ 66TS 208 1 60 N A 17A 25 AMP AJ 66TS 230 1 60 N A 17A 25 AMP AJ 66TS 208 3 60 N A 11 15 AJ 66TS 230 60 N A 11 15 AJ 66TS 460 60 N A 6A 15 AMP AJ 80TE 208 1 60 N A 106A 150 AMP AJ 80TE 230 1 60 N A 97 A 125 AMP AJ 80TE 208 60 N A 63 A 80 AMP AJ 80TE 230 3 60 N A 58 A 80 AMP AJ 80TE 460 60 29 40 AJ 80TG 208 1 60 N A 19 25 AJ 80TG 230 1 60 N A 19 25 AJ 80TG 208 60 13A 20 AMP AJ 80TG 230 60 N A 13A 20 AMP AJ 80TG 460 60 N A 7A 15 AMP AJ 80TS 208 1 60 N A 19A 25 AMP AJ 80TS 230 1 60 N A 19A 25 AMP AJ 80TS 208 3 60 N A 13A 20 AMP AJ 80TS 230 3 60 N A 13A 20 AMP AJ 80TS 460 3 60 N A 7A 15 AMP AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 3 SPECIFICATION INFORMATION SECTION 1 AJ 44T ELECTRIC LEFT TO RIGHT
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36. z m LLI Q Q 5 O _ 1 Q wama 2 Aa E _ 2 Em 2 oe foo cc c IR a tc lt oan lt 5 aa E Lu a a A m O a e Q 2 lt pe a Q Q O T Ee 2 z 2 2 QO oO G ov foo 426 2 of or a lt gt e A lt E A wr x 8 ec w tc Z ne Z a8 amp a 4 a AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 29 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS DELIMING OPERATIONS DELIMING OPERATIONS In order to maintain the dishmachine at its optimum performance level it will be required to remove lime and corrosion deposits on a frequent basis A deliming solution should be available from your detergent supplier Read and follow all instructions on the label of the deliming solution To proceed with the deliming operation fill the dishmachine and add the correct amount of deliming solution as recommended by the deliming solution manufacturer The water capacity of the various tanks of the dishmachine can be verified on the spec ification sheet s of this manual Perform the following operations to delime the dishmachine 1 Turn the NORMAL DELIME swi
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38. DRIVE MOTOR EY e ASH PUMP MOTOR OL DRIVE OVEXLOAI OL ASH Pl OTOR H ONTROL CIRCUIT BREAKER T ONTROL TRANSFORMER Ev Ds DET DETERGENT SPENS CONN iwaw s RET 0 EL HT CVS ONS TANT L Sl POWER SWITCH Se DOOR SAFETY SWITCH S ASH PUMP SWITCH 1 S ASH Pl X TCH E HT BLK HT S AUTO MAN DELIVE SWITCH IF S FINAL RINSE SWITCH El OWER LIGHT E HEATER HIGH LIMIT LICHT FS ASH FLOAT SWITCH 1 ES ASH FLOAT SWITCH TS HETES HICH LIVIT THEXYOSTAT TS ASH REGULATING THERMOSTAT TLS TABLE LIMIT SWITCH OPTIONAL FS ASH FILL SOLENOII SS FINAL RINSE SOLENOID AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 99 SECTION 6 ELECTRICAL SCHEMATICS AJ 44TE 460 VOLT 60 HZ 3 PHASE L HL BLACK 004 1 BLACK A ED 1062 1 2 gd te n m BLACK 10GA 1 BLACK BLUE 106A BL 2 2T id Lo ek BLUE 106A EL F RI ED 10GA L ED 106 eA L BLACK 1 BLACK 1464 El El CK 14GA BLACK 14 3 A T po En usa E J BLUE 14 BLK 1864 i Fp igoa MOL L 1TH 1 gt p El El BLACK 1464 FLACK 4 D 14GA om o4 4 l BLUE 1454A E BLUE 1464 T L ELI DET DETERGENT DET REI 4 oL R DISPENSER OE TIO BLACK 2502 oe BLACK ED 18GA Eb 180A FLE AD HT HT BLI HT
39. Grease fittings Some units are equipped with grease fittings to lubricate bearings not adequately lubricated by the oil splash These fittings must be lubricated every 3 6 months depending on operating conditions bearing greases must be compatible with the type of gear lubricant being used i e mineral synthetic food grade etc For mineral oils use a high quality lithium base NLGOI 2 bearing grease For synthetic oils use a synthetic bearing grease such as Mobil Synthetic Universal grease Mobilith SHC 100 or a suit able equivalent For food grade lubricants use Chevron FM grease NGLI 2 or equivalent Low input speeds under 1600 RPM When input speeds are less than 1600 RPM grease fittings will be required to lubri cate any bearings not partially covered by the normal oil level Oil temperature Speed reducers in normal operation can generate temperatures up to 200 F depending on the type of reduc er and the severity of the application 9loading duration of service ambient temperatures Excessive oil temperatures may be the result of several factors including overloading overfilling underfilling or inadequate cooling Nominal Ratio Size 5 7 5 10 15 20 25 30 40 50 60 80 100 920 0 347 0 263 0 225 0 216 0 202 0 191 0 215 0 200 0 188 0 182 0 164 0 161 Lubricant selections are provided by the lubricant manufacturer based on AGMA recommended viscosity grades Viscosity grades are based on Lubrication Standard ANSI AGMA 9005 D94
40. L L 8 Ag j ED oo Lo Eti ES BLUE 1465 s p DL F BLK 186A 2L FEL NNI S R DL DL BLACK 146A BLACK 1464 RED 1454 ED 1454 peus FO ee gm BLUE 14GA d BLUE 14 O00 a m R i PET Detergent DET DISPENSE Z zm Ie ED 1 a EI nt m X dh t 2B BLUE 14GA E EL E much o 5 BLACK FLACK 2 a ED A ED Len ESSEN BLA WHT BLK HT e 4 BLK WHT 3 BLK wHT F Ir FL HT PLE HT Fs FL HT H H Ir PL TENET Fs ELKAWHT 4 o jjo mar jjo aene 1 R TS nem PL BLUZYEL MS B ELK WHT ELK WHT HT HT r FLI HT F El JF R HT BLK RED 4 a FS BLK WHT 0 ek V VE ELK WHT 5 T RS ELU BLK 2 R R3 DL eov E RE n 4F Ak sep es i R RE TI LECEN Lee ae Las Le Eg DOWER DISTRIBUTION BLOCK 4 GND DUNT DRIVE MOTOR CONTACTOR ASH OTOR CONTACTOR E k FINAL RINSE RELA s YEL RE WASH OTOR CONTACTOR ASH TANK FILL RELAY PRE WASH TANK FILL RELA POO SAFET ITCH RELA DRIVE MOTO ASH MOTOR amp 1 3 E WASH oro EL vg DRIVE MOTOR DVESLDAI DL P DTD DvE LD I t DL RE WASH OTOS OVERLDAI HTSED I CONTROL CIRCUIT BREAKE ua ONTROL TRANSFORMER DET GENT DISPENSER CONNECTIO C NT VOLTAGE SIGNAL S1 ITCH E Ds EL zFET ITCH 2 3 SAFET ITCH 3 gt SWITCH s ITCH AN DELIME SWITCH y INSE SWI
41. SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS s OREGON RON S SERVICE 16364 SW 72ND AVE PORTLAND OR 97224 503 624 0890 800 851 4118 FAX 503 684 6107 lrobinson ronsservice com PENNSYLVANIA A I S COMMERCIAL PARTS amp SERVICE 1816 WEST 26TH STREET ERIE PA 16508 814 456 3732 800 332 3732 FAX 814 452 4843 aiserie aol com ELMER SCHULTZ SVC 540 NORTH 3RD STREET PHILADELPHIA PA 19123 215 627 5400 FAX 215 627 5408 elmer2 erols com GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 GCS SERVICE INC HARRISBURG PA 717 564 3282 800 367 3225 FAX 717 564 9286 GCS SERVICE INC PITTSBURGH PA 412 787 1970 800 738 1221 FAX 412 787 5005 K amp D PARTS AND SERVICE 1833 41 N CAMERON STREET HARRISBURG PA 17103 717 236 9039 800 932 0503 FAX 717 238 4367 kdparts service paonline com CLARK SERVICE amp PARTS 306 AIRPORT DRIVE BOX 10 SMOKETOWN PA 17576 717 392 5590 717 392 5735 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 122 RHODE ISLAND GCS SERVICE INC EAST PROVIDENCE RI 401 434 6803 800 462 6012 FAX 401 438 9400 SUPERIOR KITCHEN SER VICE INC 669 ELMWOOD AVENUE PROVIDENCE RI 02907 888 590 1899 401 781 1996 FAX SOUTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1811 TAYLOR ST COLUMBIA SC 29202 803 254 8414 FAX 803 254 5146 A
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43. AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 39 SECTION 4 TROUBLESHOOTING SECTION SECTION 4 TROUBLESHOOTING T COMMON PROBLEMS WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service per sonnel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circuit breaker Problem Nothing on dishmachine operates The power switch is ON and the power indicator light is OFF 1 Machine is not wired correctly to incoming power source Have an electrician verify wiring 2 Machine circuit breaker is tripped Reset the circuit breaker If it trips again contact an electrician to verify the machine amp draw 3 Service breaker is tripped Reset the service breaker If it trips again contact an electrician to verify the machine amp draw Problem Machine will not fill The power switch is ON and the power indicator light is ON 1 No water supply to machine Verify that water lines have been connected to the machine 2 Dishmachine doors are not closed Close doors completely 3 Incoming water solenoid valve damaged faulty Verify that the valve is operating If not replace 4 T
44. H FLOST ITCH 1 E ASH FLOAT SWITCH 1 E WASH FLOAT SWITCH 1 E WASH FLOAT SWITCH ASH REGULATING THERMOSTAT AK E M DLL WATER THERMOSTAT OPTIONAL DLD WATER VALVE Oe TIONAL TABLE LIMIT SWITCH OPTIONAL 20H FILL DLE DII we E wA H FILL SOLEAOII FINAL RINSE SLE DII ASTER SHLENHID tk AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 111 SECTION 6 ELECTRICAL SCHEMATICS AJ 66T amp AJ 80TG 460 VOLTS 60 HZ 3 PHASE 33 LEGE BLACK poo BLACK 1404 RED 14GA L T BLUE A BLK 2608 BLACK poo p BLACK 145A SET 1404 _ Cook RED 145A E k BLUE A T AE BLUE 1454 Dno un n ic LETERCENT ED 185a IEEE DNECTIO FLACK v since lee ST ED p EN ED 14GA Abs BLUE 145A y esed jo ss XO L RED 1804 ET A an uen nro FUSE PLE WHT BLK WHT Xaf PLKZwHT PLE WHT amp DEL BL HT GM T n ELE WHT F FL HT 4h DRG EL i R F PLL WHT ELK WHT HT ELK moo 4k 4h IE V BLU YEL TS urn T 2 j BLK WHT ones RED wHT 4E 11 AE Lr RY BLK BLK WHT ELK WHT HT HT Nn ELK WHT ven eror uo Ner BLE WHT BLK wHT BLUE n 1D r HT Ab 4k We mast A por JF ge POWER DISTRIBUTION PLOCH ROUND DRIVE MOTOR CONTACTO ASH gt MOTOR CONTACTOR FINAL RINSE RELA 2A ovn E WASH PU OTOS CONTACTOK EL s c ASH TANK FILL ELA 9 E w
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48. 460 Volt 60 Hz 3 Phase 98 100 101 102 103 104 105 106 107 108 109 TABLE OF CONTENTS wasa SECTION DESCRIPTION PAGE VII ELECTRICAL SCHEMATICS AJ 66TG amp AJ 80TG 208 230 Volt 60 Hz 1 Phase 110 208 230 Volt 60 Hz 3 Phase 111 460 Volt 60 Hz 3 Phase 112 AJ 66TS amp AJ 80TS 208 230 Volt 60 Hz 1 Phase 113 208 230 Volt 60 Hz 3 Phase 114 460 Volt 60 Hz 3 Phase 115 Conveyor Side Loader Drain Quench Schematics 116 Exhaust Fan Hook Up Schematics 117 VIII JACKSON MAINTENANCE amp REPAIR CENTERS 118 SECTION 1 SPECIFICATION INFORMATION SECTION 1 SPECIFICATION INFORMATION OPERATING CHARACTERISTICS RACKS PER HOUR STEAM COIL TANK HEAT TS MODELS ONLY AJ 44 66 80TE TG TS 204 STEAM INLET PRESSURE PSIG 10 20 STEAM CONNECTION NPT 3 4 DISHES OR GLASSES PER HOUR CONSUMPTION 15 PSIG Ibs hr 60 AJ 44 66 80TE TG TS 5100 MOTOR ELECTRICAL CHARACTERISTICS PREWASH TANK CAPACITY GALLONS DRIVE MOTOR HP 1 4 AJ 66TE TG TS 17 25 WASH MOTOR HP 2 O 1755 POWER RINSE MOTOR 2 PREWASH MOTOR HP AJ 66TE TG TS MODELS 1 WASH TANK CAPACITY GALLONS AJSOTE TG TS MODELS E s epo pole ene NOTE Always refer to the machine data plate for specific PREWASH PUMP CAPACITY GPM electrical and water requirements The material provided i on this page is for reference only and may be subject to AJ 66TE TG TS 120 change without notice AJ 80TE TG TS 270 WASH PUMP CAPACITY
49. 99 uuges iz Y 9 sz 38mm wove gr 61611 5 1 eie d 18409 paddiys ued EM YELZI v8 eur I E9 O yse ds jmog 1ueA 1nojno 97 09 90p 9 X p m 201 191 1e Inq ejqejsn pe np 10044 JO 100 4 zom yno 2 1 suoisueuuip V 8 ON oi datos M f H j uug tti vp r uuupoz 8 1019enuoo Bullle sui m 3 sepoo e20 0 eq rept 1 0 uonoeuuoo edid 1u A QO M se uollo9uu0O 520 LdN v 9 se JeynjoejnueuJ M zh uses LZ Aq pepi oJd asoy n lands euiuoeulusip uo uooeuuoo TM 1 lInO JereM 5081 LAN t 6 02 Jejeou 1e1s00q seb uwgze p A 422 JOM 407 LAN w e O uusel 21 3 Aq p piAo d ELL uusse vt esou BunoeuuooJeiu Jejeau Jejsooq 981 4 zs 91 9 seb yug 9 asun eu a 3 yue 9 u peul Il wuzzz g I YUL USEA JO ul J9 M 40 081 LdN v d 69 10 JUBA 3 Y abeyeo U39491 Y Siana aM Y XEN b g ebuel4 x99 11 d qni lqelusiq Jeuondo ja q
50. Cotter Pin MANUAL DELIME Switch located on rear of control box MANUAL DELIME Switch Decal located on rear of control box Copper Conductors Only Decal Decal Operation Decal High Limit Light Warning Control Box Leg Component Mounting Plate located inside the control box Conduit Bracket Mfg No 05700 041 88 43 05940 011 48 27 06685 111 68 49 09905 002 97 62 05311 273 02 00 05305 011 62 17 09905 021 72 29 06685 111 68 48 09905 003 00 69 05940 200 76 00 09905 011 86 86 05305 011 39 36 09905 101 12 66 05945 111 44 44 05945 111 44 45 05700 021 72 75 05925 011 68 34 05925 111 64 18 05930 301 46 00 05945 111 68 38 05700 002 24 70 See Page 48 See Page 48 05945 111 35 19 05945 111 72 51 05305 002 25 91 05920 011 72 88 05920 002 75 95 05920 011 72 89 05950 002 41 47 05950 011 68 35 05950 002 46 10 05950 011 75 59 05950 002 23 77 05310 373 01 00 05940 002 78 97 05940 021 89 41 05945 111 72 51 05325 011 46 73 05975 210 09 00 05975 011 47 81 05700 031 66 88 05700 021 68 57 05315 011 68 56 05930 301 22 18 09905 011 74 61 09905 011 47 35 09905 002 82 33 09905 002 49 48 05700 011 71 47 05700 031 67 03 05700 021 70 88 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 45
51. eiqe eur wipe t 09 97 ladies s JO 4UIS 100 3 1 Mais 1 uugoz 8 pe S Dod i wwegg 1 M K sz I LEN 2 v cae S m usse vL 1 ejqeisn pe enp 100 6 1 eorueA e1oN MO9 1U9A 3 Jeuondo 1u9A 2 L L uonoeuuoo 2 uonoeuuoo E 90199J3 dui MNO1 OF 1 408 LAN 6 JOU J9 e V juDiH 01391 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised 09 29 2007 SPECIFICATION INFORMATION SECTION 1 AJ 44T ELECTRIC RIGHT TO LEFT epis 14 U014 p S 431 uwos 7 SZ 0L 2s 9 Z pzez 62 1 1 s I n 1 1 1 i Eme H9 wun wwy99 ve 9 eAug lun i uuoes1 09
52. 0 ey 4 ww 61 lqe u w g RES 1 uoollis est Abu y AX lt des zg9 8 ve o1 dr jqe L eDue J ege Wey ng oe ydeooy IIIAA qn oN uoneonqe4J u do UM wwe iz vg 1 ejqeisn pe 2 1 LAUA V 93ON jeuondo uonoeuuoo Buiquunid 1e1souueu 4918 IN 00 19 UI 49 M 1 Aq sepoo 0 eq uonoeuuoo edid GO M uonoeuuo SED LdN Aq asoy euigoeulusip UO eui uonoeuuoo lejnno JereM 08 LdN v H Jejeou 19 sooq seb 10 19 UI J9J M 0 1 LdN v O Aq pepi ojd esou Buno uuoola lul 1 e u Je1s00q yue 9 osun peui Xu USEM JO je U 1 JEM 40081 LAN v 4 pJepuejs 3 jeuondo 1ejoo 1u9A LdN 2 L L uonoeuuoo O uoroeuuoo eouioer g dui9 MO7 Or duiej IH 3081 LAN v 19JU Jovem eUIuoe N V 1 0 497 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised 09 29 2007 18 SPECIFICATION I
53. 002 51 24 2 1 Tube Dispersion Weldment 05700 002 46 16 3 1 Tank GP Rinse 05700 002 45 05 4 1 Bracket Upper Rinse Tank 05700 002 67 13 5 1 Bracket Lower Rinse Tank 05700 002 67 14 6 1 Nipple 3 4 NPT x 4 Long 04730 207 05 00 7 3 Elbow 3 4 NPT 90 Brass 04730 206 13 00 8 1 Nipple 3 4 NPT x Closed Brass 04730 207 34 00 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 63 ws SECTION 5 PARTS SECTION RECIRCULATING PUMP ASSEMBLY TG MODELS ONLY Elbow 3 4 90 Brass 2 per 04730 206 13 00 Pump Recirculating with Adapters 05700 002 5128_____ Nipple 3 4 Close Brass GN 2 per 04730 207 34 00 Used on AJ 44CGP AJ 66CGP AJ 80CGP units right to Used only on AJ 66CGP AJ 80CGP left to right units left units and the AJ 44CGP left to right unit Mounting Bracket Mounting Bracket 05700 002 25 74 05700 002 23 61 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 64 SECTION 5 PARTS SECTION HOSE CONNECTIONS TG MODELS ONLY A k 5 Sik IW f lt i Recirculating Pump Assembly Rinse Header Plumbing Assembly HOSE ASSEMBLIES D Wash Fill Plumbing Assembly AJ 44TG L R amp R L AJ 66TG L R Each hose assembly includes 2 3 4 Pushlock Fittings part number 04730 011 94 00 A Hose Recirc
54. 05945 111 68 40 600 60 3 05945 111 69 12 05945 111 81 33 05945 111 81 33 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 48 wrwuss SECTION 5 PARTS SECTION HEATER BOX ASSEMBLY pu f 4 p ne S I amp 1 S p lt A i SSS S a iL L Ses Z 2 3 E ITEM QTY DESCRIPTION Mfg No Heater Box Cover Heater Box Weldment Thermostat High Limit Fitting 1 4 Imperial Brass See Next Page Gasket Terminal Board Kit Wash Regulating Thermostat TE Series Kit Wash Regulating Thermostat TS Series anl Q 05700 002 02 04 05700 002 98 38 05930 011 49 43 05310 924 02 05 N A 05330 200 02 70 05940 002 78 97 06401 003 18 20 06401 003 18 21 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 49 w SECTION 5 PARTS SECTION HEATER BOX ASSEMBLY CONTINUED 5 16 18 Hex Nut See Heater Chart Below 05310 275 01 00 Y Y P Heater Gasket 05330 200 02 70 E 5 16 Lockwasher 05311 275 01 00 Heater Chart Model Volts Phase KW Part Number All 208 1 18 04540 121 79 30 230 1 18 04540 121 79 31 200 3 18 04540 121 79 30 208 3 18 04540 121 79 30 220 3 18 04540 121 79 31 230 3 18 04540 121 79 31 380 3 18 04540 003 08 51 415 3 18 04540 003 08 52 440 3 18 04540 003 08 53 460 3 18 04540 121 79 32 575 3 18 04540 003 06 22 600 3 18 04540 003 06 22
55. 73 62 04730 011 65 14 04730 002 11 99 04730 002 12 00 04730 002 12 55 05311 274 01 00 05305 274 02 00 05310 274 01 00 05700 002 38 90 05700 002 39 33 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 96 SECTION 6 ELECTRICAL SCHEMATICS SECTION 6 ELECTRICAL SCHEMATICS www AJ 44TE 208 230 VOLT 60 HZ 1 PHASE 3 H1 BLACK iF BLACK 8G4 RET 85A n RED 8GA t 1 E T3 7 M MESE Atg BLACK ED EGA I RED 8A E BLACK 1404 IE BLACK 14GA M ED 14GA AH RED 14GA 4 BLK 186A DET DET 186A zm DISPENSER a CONNECTION BLACK BLACK T ET EI BLK DR Pa HT HT ELK WHT a d La El K S unt BLK WHT WFSWI ORG BLL gt HINNER BLK WHT WFSW BLUZWHT DRC BL PLE NED db R FS g evH BLK WHT it HT YEL JH ORG WHT P k HT BLU RED c 4 BLK WHT BLU YEL Te i M DRG BLK T 3 T HT EL HT E Y 8 oo BLK WHT fe ape BLU BLI 7 Ht BLK wHT 4p JH o ut LEGEN c am ees Li L OWER DISTRIBUTION BLOCK 4 E GND GROUNI HT R4 lt H1 HT gt S3 S5 1 E OWE Ee HEATER HICH L LIGHT RS FSWL ASH FLOAT SWITCH 1 E IF HT ELK FSWe ASH FLOAT SWITCH TSI HEATER
56. AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 57 SECTION 5 PARTS SECTION RINSE SOLENOID VALVE amp VACUUM BREAKER REPAIR PARTS KITS lt Screw Data Plate gt lt Coil amp Housing Valve Bonnet li N lI u 1 spring Plunger 7C 0 Ring Diaphragm y Retainer Diaphragm Screen lt Mesh Screen Valve Body SPECIAL PARTS Solenoid Valve Plunger Kit Includes plunger and spring Part number 06401 003 07 40 Solenoid Valve Diaphragm Kit Includes diaphragm and o ring Part number 06401 003 07 41 1 2 NPT Solenoid Valve 110 Volt Coil and Housing Kit Part number 06401 003 07 43 Complete Solenoid Valve Part number 04810 100 12 18 1 2 110 Volt Cap Screw Data Plate Cap Cap ER lt O Ring 4 T Plunger Components of Repair Kit N lt Body M SPECIAL PARTS Vacuum breaker repair kit For 1 2 NPT order 06401 003 06 23 Complete Vacuum Breaker Assembly Part number 04820 003 06 13 1 2 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A ra SECTION 5 PARTS SECTION STEAM UNIT WASH TANK COIL ASSEMBLY Coil Weldment Stand D Weldment 05700 002 84 03 05700 002 74 85 N N N N N Y Stand B Weldment RE 05700 002 74 83 A Coil N
57. AJ 66T DRAIN PLUMBING ASSEMBLIES Left to Right Plumbing Nipple Brass Close 3 NPT Nipple Brass Close 1 1 2 NPT 04730 011 87 04 04730 207 40 00 Assembly Tube Copper 1 1 2 x 8 1 4 Long 05700 021 70 06 _ ES P I w 7 I9 k k bu Tube Copper 1 1 2 x 4 3 4 Long A 05700 011 70 08 w x A Adapter Male to Female 1 1 2 EM 04730 401 25 01 E e Tube Copper 1 1 2 x 4 1 4 Long 05700 011 70 07 Elbow 1 1 2 FNPT 90 Brass 04730 011 73 77 Right to Left Plumbing Tube Copper 1 1 2 x 8 1 4 Long Connector No Hub 1 1 2 05700 21 70 06 04720 604 06 00 Assembly Gss a8 rs 5 Tee Brass 1 1 2 x 1 1 2 x 1 1 2 2 04730 011 69 93 lt lt 7 N I i Tube Copper 1 1 2 x 4 1 4 Long Nipple Rinse Weldment 05700 011 70 07 05700 021 84 61 EUN Z Elbow Brass Street 1 1 2 NPT J 04730 206 32 00 lt Y p K V Ball Valve Handle Assembly s lt 05700 021 84 74 Valve Ball 1 1 2 Tube Copper 1 1 2 x 4 3 4 Long 04820 111 71 46 05700 011 70 08 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 67 SECTION 5 PARTS SECTION AJ 80T DRAIN PLUMBING ASSEMBLIES Tube Copper 1 1 2 x 15 3 16 Long Nipple Brass Close 1 1 2 NPT 05700 002 06 99 04730 207 40 00 1 N A v 2 h
58. ALI BLK REL 4 F PLE VHT BLK v MT Lo HT UEL jr eoe E Tu BLU YEL ISL oum La 5 3 J PLK WHT obo ELK RYZELK BLK WHT PL WHT WFSWL Ry WHT HT T 2 ELK WHT_PWFS El HT er are WHT BLK WHT ELLE an HT Ab dk VPER IRE TLS s ELK WHT BLK WHT i ds 05 HT He ke zx 4r POWER DISTRIBUTION BLOCH 5 GRHUNI DRIVE MOTOR CONTACTOR ii ASH PUMP MOTOR CONTACTOR FINAL RINSE RELA 108 gt RE WASH PL MOTOR CONTACTOR NEL SH TANK FILL RELAY ADS PRE WASH TANK FILL RELA gu DOO SAFETY SWITCH RELA ASH RECIRCULATING RELAY ASTER SOLENOID RELA DRIVE MOTOR EL ASH gt MOTOR gt RE WASH OTOR AS RINSE RECIRCULATINC y HIRED CONTROL CIRCUIT BREAKER ONTROL TRANSFORMER DOWER SWITCH DRG YEL ORG YEL HT DOOR SAFETY SWITCH 1 E DOOR SAFETY SWITCH amp ASH PUMP SWITCH 1 nct ASH PUMP SWITCH AUTO DELIYE SWITCH se pon RINSE SWIT i u HT EN HIRET POWER LIGHT ASH FLOAT SWITCH 1 ASH FLOAT SWITCH 2 zs WREE ig RE WASH FLOAT SWITCH 1 PRE WASH FLOAT SWITCH p SH REGULATING THERMOSTAT COLD WATER THERMOSTAT OPTIONAL COLD WATER VALVE OPTIONAL AE a TABLE LIMIT SWITCH OPTIONAL AK SM FILL SOLENOID PRE WASH FILL SOLENOID FINAL RINSE SOLENOID I R is i ASTER SOLENOID E ope 4F 33 SECTION 6 ELECTRICAL SCHEMATICS AJ 66TG amp AJ 80TG 208 230 VOLTS 60 HZ 3 PHASE
59. BLUE 10 x HT nis HK bom 1TH MPER LEATS IE TL 5 nr now Ln 25 R 1MOL mE 4F w ok te RE HH OWES DISTRIEUTION BLOCH Ik n LUND 3 DRIVE MOTOR CONTACTOR H 1 OTOR CONTACTO E RELA OTOR CONTACTOR ee EL EL JE ASH TANK FILL RELA x 36 95 RE WASH TANK FILL REL amp 1 DOOR SAFETY ITCH RELA DRIVE MOTOS ASH DTD RE WASH PUMP MOTOR DRIVE MOTOR OVESLOEI RE DTD D E LD I RYzYEL E W ASH DTD D E LD I ONTROL CIRCUIT PREAKES E ONTROL TRANSFORME HTASET DETERGENT DISPENSER CDNNECTIDN DNSTANT VOLTAGE SIGNAL D E ITH s DOOR SAFET ITCH 1 DODOS SAFET ITCH ASH gt SWITCH 1 a 2H ITH D AUTO MAN DELIVE SWITCH FINAL RINSE SWITCH PL ITCH be 8 OWE LIGHT HIRET wer ASH FLOAT SWITCH 1 ONS ASH FLOAT SWITCH FLOT SWITCH BE WASH FLOAT SWITCH Ts PLEYEL _ V ASH REGULATING THESMDSTAT REC OL WATER THERVOSTAT lt OPTIONAL gt DLD WATER VALVE OPTIONAL TABLE LIMIT ITCH lt OPTIONAL gt ASH FILL SOLENOID ASH HEAT ODLE DII t i HT PLE RE WASH FILL SOLENDII H FINAL RINSE SOLENOIT AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 115 SECTION 6 ELECTRICAL SCHEMATICS CONVEYOR SIDE LOADER amp DRAIN QUENCH DIAGRAM NVEYOI LOADEI AJ 44T SERIES ITCH 4 TO TI EL E AJ 66T amp AJ 80T SERIES ITCH n a
60. DESCRIPTION Plug 1 8 NPT Brass Rinse Injector Weldment Gasket Vacuum Breaker 1 2 NPT Adapter 1 2 Fitting x Male Elbow 607 1 2 Copper to Copper Valve Solenoid 1 2 NPT 110 Volt Union 1 2 Copper to Copper Tube Copper Tee Copper 1 2 Tube Copper Tube Copper Tube Copper Tube Copper Tee 1 2 x 1 2 x 1 4 Gauge Pressure 0 100 PSI Decal 15 25 PSI Test Cock Valve Ball 1 4 NPT Tube Copper Plug 1 4 NPT Brass Tube Copper Regulator Watts 1 2 Not used on GP units Elbow 90 1 2 Street Brass GP units only Plate Rinse Plumbing Gasket Elbow 90 1 2 Copper to MSPS Adapter Male Tube Copper Tube Copper Tube Copper Plate Deflector Mfg No 04730 209 07 37 05700 002 03 42 05330 111 42 81 04820 003 06 13 04730 011 59 53 04730 406 01 01 04810 100 12 18 04730 412 05 01 See Chart 04730 411 01 01 See Chart See Chart See Chart See Chart 04730 411 25 01 06685 111 88 34 09905 002 97 74 04810 011 72 67 See Chart 04730 209 01 00 See Chart 04820 100 04 07 04730 206 08 00 05700 011 82 86 05330 111 42 81 04730 406 32 01 04730 401 03 01 See Chart See Chart See Chart 05700 002 62 49 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 55 wa SECTION 5 PARTS SECTION TG SERIES INCOMING RINSE PLUMBING ASSEMBLY Tube Length Chart Item Length Inches 17 3 4 x 2 13 16 18 3 4 x 3 7 16 19 3 4 x 2 5 8 20 3 4 x 3
61. FAX 905 624 1851 SERVICE 800 427 6668 FAX 800 361 7745 March 13 2007 UE XYK RBIII I I IIII lt I I I III I I I I IIK HI IHHI I Ie II IIIIII IIIIIIII I lt I I IEIIIIIO lt IZIIGIII ULUI I IE Iz cur o AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 124
62. H eee zu unjal LAN W E 9 996 9 WEAS IdN v 4 7E 1 Nig puepuels MO9 1U9A 3 lu do 2 1 uusse vt 8 Y abeyee 1 gt 91 6 9 v L uonoeuuoo e9ul99 3 g es 12 xew p e eDuetJ 0 Jo r lqelusiq e oqy duie1 MO 0p Lduiel IH p D uwopuin pue jqe uee weg Bay xoeu 3081 1 v uu 61 Jejeeg euooils sn Y unu zeo NE 01191 48 L yz 91 dn abuel4 e ley 1deooy loN lqe AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised 09 29 2007 ww Lv 891 SPECIFICATION INFORMATION AJ 44T STEAM RIGHT TO LEFT AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised 09 29 2007 SECTION 1
63. HIGH LIMIT THERMOSTAT Tse ASH REGULATING THERMOSTAT TLS TABLE LIMIT SWITCH O TIONAL FS s L SHLENHI RS E SOLENOID AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 98 ES SECTION 6 ELECTRICAL SCHEMATICS AJ A4TE 208 230 VOLT 60 HZ 3 PHASE L1 H BLACK 10564 PTE BLACK 10G4 dk BLACK 1054 r BLACK 105A BL t clk BL RED RD VnL Ed Se ate BLACK 14GA BLACK 145A 2 P M 1 BLUE 1468 X ELI EUN aL S RED SONKECTION WITH ONVEYOR RUNNI N R OL PLACK 1404 BLACK 5 2 g HOGI P a B BLUE E BLK jaca DET DETERGENT DET RED DISPENSER CONNECTID BLACK 1854 BLACK 1854 T RED 4 REI 2 Qn HT BLK WHT BLK WHT HT EIX ISU BLK WHT WFSWI ORG BL HT oS R 5 BLK WHT WFSW pLu wHT E ORG EL nu mee dh R6 R R FS ELK WHT ELK WHT HT EL HT HT 50 HT AE AH IE v BLU RED X Bn PLu vEL TS os RES Ts FE D ORG ELK gt 279 im ES acuzutk ELK WHT 4 H E JH JE HT GRE i u EGEND AK Ll Le bk I STRIBUTION BLOCK D d REY ss RI EA TACTOR NL s NEL FE JE ali R DRIVE MOTOR CONTACTOR s 26779 R3 ASH PUMP MOTOR CONTACTOR 4 SEY R4 FINAL RINSE RELA R ASH TANK FILL ELA R DOOR SAFETY SWITCH RELA H1 ASH HEZTE
64. HIZRED JJ IBeu DRAIN QUENCH SCHEMATIC L L THE STAT LENOII EI ELA d BLACI IRE TO MOTO ONTACTOR L ITH PI RACK TENMINAL CONNECT WHITE WIRE TO MOTO DNTACTDR Le WITH PI BACK TERMINAL SAV IDE OVIDEI AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 116 SECTION 6 ELECTRICAL SCHEMATICS EXHAUST FAN HOOK UP SCHEMATIC INVEYOR EXHAUST FAN J L L2 CUSTOMER SUPPLIED nanan To R2 15 oY RED YEL rupem LEGENI pu T TIME ERMINAL BOARI T 15 PROVIDEL RED eLK FAN CONTACTOR COIL L NVEYOKRK EXHAUST FAN H KUP L L2 Rico CUSTOMER SUPPLIED IN 19 1814 6 86 RED YEL 1 lU T il To 2 R PONES IMER 745 i ERMINAL BOARI rc HN EC TOMER PROVIDED BEBE FAN CONTACTOR COIL TO Ree BHUZBLK TO R14 9 86 TO TI 44 Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 117 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS 118 ALABAMA JONES McLEOD APPLIANCE svc 1616 7TH AVE NORTH BIRMINGHAM AL 35203 205 251 0159 800 821 1150 FAX 205
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66. Lucem MTM a HTS BLK WHT FS ELI HT ELIS FET BLK eH BLK wT HT EL 4 BLK wT BLUZYEL HBL AS 4 ELK VHT ELK En db BLK WHT BLUE Ak at w Se sd monk BLK WHT 4E No L3 POWER DISTRIBUTION BLOCK GROUND DRIVE MOTOR CONTACTOR ASH PUMP MOTOR CONTACTOR FINAL SE RELA SRE PUMI OTOR CONTACTOR ALA ASH TANK FILL RELA PRE TANK FILL RELA DOOR SAFETY SWITCH RELA DRIVE MOTOR PUMP MOTOR ASH OTOR CIRCUIT BREAKER R 24NSFORMER DETERGENT DISPENSER CONNECTIO CONSTANT VOLTAGE S SWITCH FETY SWITCH 1 DOOR SAFETY SWITCH 2 RI ASH PUMP SWITCH 1 L 7 ASH PUMP SWITCH 2 AUTO MAN DELIME SWITCH SWITCH P SWITCH POWER LIGHT GRE 1 ASH FLOAT SwITCH 1 T lt mE wy 2 ASH FLOAT SWITCH 2 PRE WASH FLOAT SWITCH 1 FLOAT SWITCH 2 TS BLK YEL ra HT ASH REGULATING THERMOSTAT 2 COLD WATER THERMOSTAT lt OPTIONAL gt T COLD WATER VALVE OPTIONAL TLS TABLE LIMIT SWITCH OPTIONAL FS ASH FILL SOLENOID R4 Rs HS ASH HEAT SOLENOID REY Ak WES PRE WASH FILL SOLENOID RS FINAL RINSE SOLENOID AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 113 SECTION 6 ELECTRICAL SCHEMATICS wam AJ 66TS amp AJ 80TS 208 230 VOLT 60 HZ 3 PHASE
67. Part Number Kit Part Number 009 32 15 200 440 3 50 06105 121 81 34 06401 003 09 96 208 230 1 60 06105 021 70 57 06401 003 09 97 200 230 3 60 06105 121 70 58 06401 003 09 98 380 3 60 06105 121 81 34 06401 003 09 96 460 3 60 06105 121 70 58 06401 003 09 98 Complete Assembly 600 3 60 06105 002 48 31 06401 003 09 99 aS one PREWASH MOTOR CHART Upper Support Bracket Model s Volts Phase Hz Part Number Kit Part Number 05700 021 73 68 AJ 66T s 208 230 3 50 06105 121 70 56 06401 003 10 38 i 380 3 50 06105 121 81 34 06401 003 10 39 m 415 3 50 06105 121 81 34 06401 003 10 39 440 3 50 06105 121 70 56 06401 003 10 38 208 230 1 60 06105 121 70 55 06401 003 10 40 200 230 3 60 06105 121 70 56 06401 003 10 38 4 380 3 60 06105 121 70 56 06401 003 10 38 460 3 60 06105 121 70 56 06401 003 10 38 7 y 600 3 60 06105 002 48 31 06401 003 10 41 Z AJ 80T s 208 230 3 50 06105 121 81 34 06401 003 10 39 380 3 50 06105 121 81 34 06401 003 10 39 Nut 1 4 20 Serrated 415 3 50 06105 121 81 34 06401 003 10 39 05310 011 66 49 440 3 50 06105 121 81 34 06401 003 10 39 208 230 1 60 06105 121 70 57 06401 003 10 42 BNET Support 200 230 3 60 06105 121 70 58 06401 003 10 43 05700 021 73 71 380 3 60 06105 121 81 34 06401 003 10 39 460 3 60 06105 121 70 58 06401 003 10 43 600 3 60 06105 002 48 31 06401 003 10 41 Motor Mounting Gasket 05330 011 71 62 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 72
68. TG Models Recirculating Pump Assembly TG Models Hose Connections TG Models AJ 44T Series Drain Plumbing Assemblies AJ 66T Series Drain Plumbing Assemblies AJ 80T Series Drain Plumbing Assemblies AJ 66TG Series Left to Right Drain Plumbing Assembly AJ 66TG Series Right to Left Drain Plumbing Assembly Drain Quench Assembly Motor Assemblies Prewash amp Wash Pump Weldments Prewash Arm Manifold Assembly Wash Arm Manifold Assembly Final Rinse Assembly Drive Assembly Door Assemblies Pawl Bar Roller Bracket AJ 44T amp AJ 66T Pawl Bar Assemblies AJ 80T Pawl Bar Assemblies AJ 44T Rack Rail Assembly AJ 66T Rack Rail Assemblies AJ 80T Rack Rail Assemblies Miscellaneous Parts amp Weldments Strainers Float Switch Components Scrap Baskets Curtains Tub Magnets Vent Cowl Assembly Vent Scoop Option Exhaust Fan Control Limit Switch Options SIDE LOADER SECTION Side Loader Track Assembly Leg Replacements Side Loader Pawl Bar Assemblies Strainer Magnet Side Loader Pawl Bar Associated Parts Side Loader Vent Cowl Option Rinse Fill Option ELECTRICAL SCHEMATICS AJ 44TE 208 230 Volt 60 Hz 1 Phase 208 230 Volt 60 Hz 3 Phase 460 Volt 60 Hz 3 Phase AJ 44TG 208 230 Volt 60 Hz 1 Phase 208 230 Volt 60 Hz 3 Phase 460 Volt 60 Hz 3 Phase AJ 44TS 208 230 Volt 60 Hz 1 Phase 208 230 Volt 60 Hz 3 Phase 460 Volt 60 Hz 3 Phase AJ 66TE amp AJ 80TE 208 230 Volt 60 Hz 1 Phase 208 230 Volt 60 Hz 3 Phase
69. Xl fh N N N Tube Copper 1 1 2 x 4 15 16 Long a A 05700 011 87 25 Y EN Y Valve Ball 1 1 2 04820 111 71 46 Left to Right Plumbing Assembly Tube Copper 1 1 2 x 11 3 16 Long 05700 002 07 00 Right to Left Plumbing lt S Assembly AR ZU N Tee Brass 1 1 2 x 1 1 2 x 1 1 2 L 04730 011 69 93 Nipple Rinse Weldment f gt 05700 021 84 61 Connector No Hub 1 1 2 04720 604 06 00 N d E Adapter Male to Female 1 1 2 E P 04730 401 25 01 Elbow Brass Street 1 1 2 NPT Ball Valve Handle Assembly 04730 206 32 00 Elbow 1 1 2 FNPT 90 Brass 05700 021 84 74 04730 011 73 77 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 68 ws SECTION 5 PARTS SECTION AJ 66TG LEFT TO RIGHT DRAIN PLUMBING ASSEMBLY 6 1 10 2 10 11 2 13 8 6 1 9 9 5 4 5 3 1 2 71 ITEM DESCRIPTION Mfg No 1 6 Adapter Male to Female 1 1 2 04730 401 25 01 2 3 No Hub Connector 04720 604 06 00 3 3 Tee Brass 1 1 2 FNPT 04730
70. all applicable codes and regulations are adhered to PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation ELECTRICAL POWER CONNECTION Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit The dishmachine data plate is located on the right side and to the front of the machine Refer to the data plate for machine operating requirements machine voltage total amperage load and serial number Decal showing L1 L2 amp La 3 phase models To install the incoming power lines open the control box Install only conduit into the pre punched holes in the back of the control box Route power wires and connect to power block and grounding lug Install the service wires L1 L2 and L3 3 phase only to the appropriate terminals as they are marked on the terminal block Install the grounding wire into the lug provided Tighten the connections It is recommended that DE OX or another similar anti oxidation agent be used on all power connections Terminal Block VOLTAGE CHECK Ensure that the pow
71. and while the unit is oriented in its operating position Ambient temperature If the operating ambient temperature is other than 51 95 F then refer to the lubrication chart and refill the unit with the correct grade based on actual ambient temperature and operating speed See Oil changing below for additional information Oil changing When changing the oil for any reason it should be remembered that oils of various types may not be compatible Therefore when changing to a different oil it is recommended that the housing be completely drained and thoroughly flushed with a light flushing oil prior to refilling with the appropriate lubricant The oil level should be rechecked after a short period of operation and adjusted if necessary When changing double reduction models each housing should be drained and filled independently even though there may be a common level Initial oil change The new oil in a speed reducer should be changed at the end of 250 hours of operation This is equivalent to 30 days of operation for 8 hours per day 15 days of operation for 16 hours per day or 10 days of operation for 24 hours per day Subsequent oil changes Under normal conditions after the initial oil change the oil should be changed after every 2500 hours of operation or every 6 months whichever occurs first Under severe conditions rapid temperature changes moist dirty or cor rosive environment it may be necessary to change oil at interv
72. contact Jackson immediately LEVEL THE DISHMACHINE The dishmachine is designed to operate while being level This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware The unit comes with adjustable bullet feet which be turned using pair of channel locks or by hand if the unit can be raised safely Ensure that the unit is level from side to side and from front to back before making any connections You will be able to adjust the over all height of the unit by turning the bullet feet from between 75 1 2 to 76 1 2 PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local state and national plumbing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer Water hardness should be a maximum of 6 grains per gallon Harder water should be treated prior to using the machine Iron in the water supply can cause staining A filter designed to remove iron from the supply water is highly recommended for sup plies in excess of 0 1 p
73. qH DAL T ua HE T CONTACTO JE DRIVE MOTOR CONTACTO R3 ASH OTOR CONTACTOR E FINAL RINSE RELA t pIE E WASH OTOR CONTACTOR ASH TANK FILL RELA E N E WASH TANK FILL RELA t pra EE y DOO SAFET ITCH RELA Fu 9 HL ASH HEATER q GREY ee v vEL DRIVE MOTO ASH P 0 0 E WASH PUMP iol DRIVE MOTOR OVERLOAD VDL ASH PUMP MOTOR OVERLOAD ee 3MOL E wAsH OTOR OVERLOAD ag svet CE ONTROL CIRCUIT BREAKE ELM T CONTROL TRANSFORMER LET DETERGENT DISPENSER CONNECTIOI zl Wet DNSTANT VOLTAGE SIGNAL DWE SWITCH TIUS SAFET ITH 1 DOO SAFET ITH ASH ITCH 1 eRe s S ASH SWITCH OO HT s AUTO MAN DELIME SWITCH 1 S FINAL RINSE SWITCH Se E WASH ITCH EL POWES LIGHT E HESTER HIGH LIVIT LIGHT GRE a FSWL ASH FLOAT SWITCH L HT RED Se FSwe ASH FLOAT SWITCH 2 ae e 9 PWF 1 RE WASH FLOAT SWITCH 1 WF E WASH FLOAT SWITCH TS1 HE TE HIGH LIVIT THEKVYOSTAT TS ASH REGULATING THERMOSTAT CWT OL WATER THERMOSTAT OPTIONAL C V COLD WATER VALVE OPTIONAL TLS TABLE LIMIT SWITCH OPTIONAL F ASH FILL DLE DII FS w4SH FILL SOLENOII RS FINAL RINSE SDLENDII E HT ELK p HT IF 2 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 108 SECTION 6 ELECTRICAL SCHEMATICS wam AJ 66TE amp AJ 80TE 460 VOLT 60 HZ 3 PHASE
74. the Side Loader until it activates the actuator switch Once the the machine is started it should pull the rack through the machine and push it out the unload end Once a rack has started through you may put another rack in OPERATIONAL INSPECTION Based upon usage the pan strainer may become clogged with soil and debris as the workday progresses Operators should regularly inspect the pan strainer to ensure it has not become clogged If the strainer does become clogged it will reduce the washing capability of the machine Instruct operators to clean out the pan strainer at regu lar intervals or as required by work load SHUTDOWN AND CLEANING At the end of the workday remove the pan strainer and clean as required Wipe out the inside of the Side Loader and then reinsert the strainer AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 31 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS DISHMACHINE OPERATING INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following 1 Close door s on dishmachine 2 Close the drain valve s POWER UP ELECTRICALLY HEATED MODELS To energize the unit turn on the power at the service breaker The volt age should have been previously verified as being correct If not the voltage will have to be verified POWER UP GAS HEATED MODELS To energize the unit turn on the power at the service breaker The voltage should have been prev
75. uiuise 1 x wwogst 09 ue te 8 T unm N 1 61 167 i 7 E 3i uiuit z L ii wwzo zi Y 4 1 201 a oH t wwees iz one co 1 9 s N uwz 91 6097 Tc tp luusg9 se i uuges 2 7 uuorot Lv p e0 uuiggoz 28 1 lInq ejqeisn pe enp uueggi bz WOJ Z L suoisueuiip EIA BYE d 4SA0O YUM peacius pleirus eur aqe L ol eiae 91 99 jue ul no no euondo LdN v e uonoeuuoo 92 e Eres J WW 907 94 X DIA ZOL Burqund 1942M N JO 100 4 Ie vy 699 cc uno 0 1 34011 deiog LdN v 1 lu Jovem 1 3 i Aq sepoo e20 p lle1su eq Y 0 nlj uonoeuuoo edid 1u9A GO M X 4 Sf SEE uuuce9 sz uollo uuoO seo LAN v WE RETE ass j 0c18 wwees tz jenjoejnueui B 1 Aq pepi oJd esou l x a ee OED uo 0 uorpeuuoo toz E 1 JeIno JereM 081 LAN v H DARUM i Jayeay 1 sooq seb l Jug 1 Sie 103 19 ut JeIeM 071 LAN 9 1 t Lies py La fiiis eiTe uusst p Jenjoejnueuu Aq
76. 0 002 96 33 7 1 Bracket Left Door Stop Weldment 05700 002 96 32 8 4 Locknut 10 24 SS Hex with Nylon Insert 0531 0 373 01 00 9 2 Bracket Pre Wash Door Stop 05700 002 05 46 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 79 r SECTION 5 PARTS SECTION PAWL BAR ROLLER BRACKET Pawl Bar Roller Replacement Kit 06401 003 11 80 Replacement Kit Notes The replacement kit for the pawl bar roller comes with the roller roller shaft hardware and locknut as shown Z Pawl Bar Bracket with studs Weldment Pawl Bar Bracket without tabs Weldment 05700 031 84 68 05700 031 92 36 Replacement Kits Notes The pawl bar gutter weldment replacement kit contains the weld ment a gasket and the mounting hardware The guide block kit con tains both blocks and a gasket Pawl Bar Gutter Weldment Replacement Kit 06401 003 09 95 Guide Block Replacment Kit EE x 06401 003 10 15 Bottom Guide Block AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A Top Guide Block Service Note It is highly recommended that when changing out one guide block that the other be changed out as well along with the gasket 80 w SECTION 5 PARTS SECTION AJ 44T amp AJ 66T PAWL BAR ASSEMBLIES Pawl Bar Dog Casting AJ 44T Complete Assembly with Hardware 12 per
77. 01 6c i H y n i 2 i n 1 1 lt T Ep h uug 221 a ic d een rs D ve re 5 yg amp 221 enua yenou oo 109 ane 3 uq n H 1 7 gt p i jo jeou m m i 91 amp aouesea D usiq 3 99 sz X ysejdsyoeg 991 69 O y HA uuz691 g9 d MARE EM 7 wwio6s 1 z9 n i uugotl y uusg 1 uwzoe zim g urdas g v us lg 4 uuu9r 71 uueL61 9 V ore ee uedo sjooq UM eur ureig uuu leld 18409 peddius peius uve ke 8 97 124849 ul ueq 10 200194 7 09 90 91 X p m 201 uutur09 ez wwe zs Gnou uwor L fetes ele du 1 je nq ejgeisn pe enp 4004 uuspe _ aiqe 0 lqe L S s 8 de uugt LL pp E uurpoz 2 1 suoisueup eoruen e1oN EN e q H n 0 08 LAN v IN pew E uonoeuuoo edi Lf 5 alH j uu 9 sz 19jeM 4 011 LAN v 1 uwg z 8g E I E E D uonoeuuoo p M bg 8 V lt uogoeuuoo WEAS LAN wb N uolo uuo2 jedu WATS
78. 011 69 93 4 2 Ball Valve 1 1 2 FNPT 04820 011 71 46 2 Valve Handle Weldment Assembly Not Shown 06401 021 84 74 5 2 Nipple Brass Close 1 1 2 NPT 04730 207 40 00 6 2 Elbow Brass 90 1 1 2 FNPT 04730 011 73 77 7 2 Tube Copper 1 1 2 x 1 3 4 Long See Service Note 8 1 Rinse Nipple Weldment 05700 021 84 61 9 2 Tube Copper 1 1 2 x 3 1 2 Long See Service Note 10 2 Tube Copper 1 1 2 x 7 1 2 Long See Service Note 11 1 Nipple Brass 1 1 2 NPT x 3 Long 04730 011 87 04 Service Note Copper tubing should be purchased locally and cut to length lengths provided in parts list above AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 69 SECTION 5 PARTS SECTION _ AJ 66TG RIGHT TO LEFT DRAIN PLUMBING ASSEMBLY 2 3 4 10 43 5 6 5 3 4 10 8 3 9 _ Y Y E E 4 x P L H E Mug f 7 3 9 E ji i 2 Tube Length Chart 3 10 Item Length Inches 4
79. 04730 002 21 27 04730 911 02 34 04730 906 10 34 04730 011 87 37 04730 912 01 00 04730 907 01 00 06680 500 02 77 04730 907 06 34 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 60 SECTION 5 PARTS SECTION STEAM PLUMBING RIGHT TO LEFT paw STEAM INLET PLUMBING 3 9 2 1 ITEM QTY DESCRIPTION Mfg No 1 1 Reducer 3 4 NPT to 1 2 NPT Black Iron 04730 911 02 34 2 1 Union 3 4 NPT Black Iron 04730 912 01 00 3 3 Nipple Close 3 4 NPT Black Iron 04730 907 01 00 4 1 Valve Steam Solenoid 3 4 NPT 120V 04820 011 87 39 5 1 Elbow 90 3 4 FNPT Black Iron 04730 906 10 34 6 1 Elbow Street 90 3 4 NPT Black Iron 04730 011 87 37 7 1 Y Strainer 3 4 NPT Black Iron 04730 217 01 32 8 1 Valve Gate Steam 3 4 NPT 04820 100 19 00 9 1 Plug 3 8 NPT Black Iron 04730 909 02 34 10 1 Nipple 3 4 NPT x 10 Long 04730 907 06 34 11 1 Reducer 3 4 NPT to 1 2 NPT Black Iron 04730 911 02 34 12 1 Elbow 90 3 4 FNPT Black Iron 04730 906 10 34 13 1 Elbow Street 3 4 NPT Black Iron 04730 011 87 37 14 1 Union 3 4 NPT Black Iron 04730 912 01 00 15 1 Nipple Close 3 4 NPT Black Iron 04730 907 01 00 16 1 Steam Trap 3 4 NPT 06680 500 02 77 17 1 Pipe 3 4 NPT x 10 Long Black Iron 04730 907 06 34 STEAM OUTLET PLUMBING AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 61 ws SECTION 5 PARTS SECTION GAS COIL ASSEMBLY TG MODELS
80. 060 800 410 9794 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 parts goodwintucker com CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GENERAL PARTS INC 1101 E 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX KENTUCKY CERTIFIED SERVICE CENTER 127 DISHMAN LANE BOWLING GREEN KY 42101 270 783 0012 877 907 0012 FAX 270 783 0058 CERTIFIED SERVICE CENTER RAMCO BUSINESS PARK 4283 PRODUCE ROAD LOUISVILLE KY 40218 502 964 7007 800 637 6350 FAX 502 964 7202 cwalker certifiedsc com droenigk certifiedsc com SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS CERTIFIED SERVICE CENTER 1051 GOODWIN DRIVE LEXINGTON KY 40505 606 254 8854 800 432 9269 FAX 606 231 7781 jatkins certifiedsc com GCS SERVICE INC LOUISVILLE KY 502 367 1788 800 752 6160 FAX 502 367 0400 GCS SERVICE INC LEXINGTON KY 606 255 0746 800 432 9260 FAX 606 255 0748 LOUISIANA HERITAGE SERVICE GROUP 1532 RIVER OAKS WEST NEW ORLEANS LA 70123 504 734 8864 800 499 2351 504 733 2559 FAX MAINE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 MASSACHUSETTS REST
81. 1 1 2 x 1 7 8 iwaw 7 1 1 2 x 5 3 16 8 1 1 2 x 8 1 8 QTY DESCRIPTION Mfg No 1 Elbow 1 1 2 NPT Brass Street 04730 206 32 00 2 Valve Ball 1 1 2 FNPT 04820 011 71 46 6 Adapter Male to Female 1 1 2 04730 401 25 01 4 Tube Copper See Chart 3 Tee Brass 1 1 2 FNPT 04730 011 69 93 2 Nipple Brass 1 1 2 NPT Close 04730 207 40 00 2 Tube Copper See Chart 2 Tube Copper See Chart 2 Elbow Brass 90 1 1 2 FNPT 04730 011 73 77 3 No Hub Connector 04720 604 06 00 1 Nipple Brass 1 1 2 NPT x 3 Long 04730 011 87 04 1 Rinse Nipple Weldment 05700 021 84 61 1 Valve Handle Weldment Assembly 06401 021 84 74 1 Valve Handle Weldment Assembly 06401 002 57 83 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 70 r SECTION 5 PARTS SECTION DRAIN QUENCH SYSTEM lt 2 1 T D lt 3 9 x To Dishmachine Drain lt 40 NN En To Cold Water Supply 1 E J AN 4 8 gt AL 7 TR To Drain e From the existing drain attach the two additional Tees Item 7 using the 1 1 2 NPT Close Nipples Item 8 Tighten the Reducers Items 6 amp 9 into the Tees as shown above Attach the Modified Compression Fitting Item 10 into the 1 1 2 to 1 4 Reducer Item 9 Position the bulb of the thermostat Item 1 so that it rests approximately 1 4 from the bottom of the Tee Item 7 Tighten the Modified Com
82. 1 2006 Revised N A 90 Delay Timer 05945 011 65 44 Limit Switch 05930 002 622 8 7 SECTION 5 PARTS SECTION EXHAUST FAN CONTROL TABLE LIMIT SWITCH OPTIONS 2 Din Rail 05700 002 36 09 FAN LOAD ON TIMER OUTPUT 5A 1 4HP 240 V AC MAX Decal Fan Load 09905 003 32 20 Terminal Board 05940 011 84 41 Kit Exhaust Fan Electric amp Steam Models 05700 031 90 53 Kit Exhaust Fan Gas Models 05700 003 14 59 Striker Plate Limit Switch Assembly 05700 002 62 94 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised 09 29 2007 91 ws SECTION 5 PARTS SECTION SIDE LOADER TRACK ASSEMBLY LEG REPLACEMENTS Side loader track assembly x left to right model shown MN 2 4 5 a ep eee Ar 1 DESCRIPTION Mfg No 1 1 Track Weldment Left to Right 24 05700 031 78 98 1 Track Weldment Right to Left 24 05700 031 95 20 1 Track Weldment Left to Right 30 05700 003 04 57 1 Track Weldment Right to Left 30 05700 003 04 58 2 1 Actuator Switch Replacement Kit 06401 003 10 64 3 2 Spacer 05700 011 71 44 4 1 Leg Socket Replacement Kit 06401 003 09 79 5 1 Leg Support Replacement Kit 06401 003 09 80 6 1 Bullet Foot 05340 108 01 03 Replacement Kits Notes The actuator switch replacement kit comes with the actuator weldment mountin
83. 1d 7 XEN v e abue 4 Men MER qn lqelusiq e oqy piepuels 1U8A 3 A ges 12 1 bk a Ay oi jeuondo 1ej oo 1uoA W s lt uu 61 v fee ss Y LN 2 1 1 uonoeuuoo s IS esn he uonoeuuoo e21129 3 g 4 Gene alge T duiej 07 Or L duie IH 91 8 ve 0 dr 3081 LdN 1910 Jovem OUYN V uuszr g l 1deooy IIIAA 10N uo eoSuqed pepueuiuooaH 0 1uBiti AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised 09 29 2007 19 SPECIFICATION INFORMATION SECTION 1 AJ 80T STEAM LEFT TO RIGHT epis 1 wwz Lv 891 N IA 1001 9p S 437 61 wwz Iz 9 uwgez 81 1 z ez 1f s uy t ces un ncs uoi 9 lues 9 20 1 Ba i I TL k n i i l 1 D d J jur un F 996 8 us I N IN u6
84. 2006 Revised N A 24 SECTION 2 INSTALLATION amp OPERATION INSTRUCTIONS SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS NOTE THE INSTRUCTIONS PROVIDED HEREIN UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMA A CHINES ONLY THERE ARE SEPARATE DIRECTIONS FOR THE GAS BOOSTER VISUAL INSPECTION Before installing the unit check the container and machine for damage A damaged container is an indi cator that there may be some damage to the machine If there is damage to both the container and machine do not throw away the container The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new undam aged condition However rough handling by carriers or others may result in damage to the unit while in transit If such a situ ation occurs do not return the unit to Jackson instead contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer through which you purchased the unit UNPACKING THE DISHMACHINE The machine should be unboxed and removed from shipping pallet prior to being installed Open the front door and remove all of the packing materials Once unpacked ensure that there are no missing parts from the machine This may not be obvious at first If it is discovered that an item is missing
85. 21 3 4 x 4 3 4 22 3 4 x 5 3 4 23 3 4 x 40 Replacement Kits Notes The rinse injector replacement kit comes with the injector weldment the gasket 3 brass plugs and hardware for mounting AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 56 SECTION 5 PARTS SECTION TG SERIES INCOMING RINSE PLUMBING ASSEMBLY CONTINUED DESCRIPTION Rinse Injector Weldment Replacement Kit Gasket Plug 1 8 NPT Brass Vacuum Breaker 3 4 NPT Valve Solenoid 3 4 NPT 110 Volt Elbow 3 4 Street Brass Nipple Close Brass 3 4 NPT Union 3 4 NPT Copper to Copper Adapter 3 4 Fitting x Male Elbow 90 3 4 Copper to MSPS Tee 3 4 CU x CU x CU Tee 3 4 x 3 4 x 1 2 Fitting Adapter 1 2 to 1 4 Plug 1 4 NPT Brass Test Cock Valve Ball 1 4 NPT Gauge Pressure 0 100 PSI Elbow 3 4 NPT 90 Brass Tube Copper Union 3 4 Copper to Copper Elbow 90 1 2 Copper to MSPS Fill Line Injector Weldment Gasket Plate Deflector Mfg No 06401 003 11 84 05330 111 42 81 04730 209 07 37 04820 002 53 77 04810 100 53 00 04730 206 04 34 04730 207 34 00 04730 21 2 05 00 04730 401 11 01 04730 406 42 01 04730 411 46 01 04730 411 03 01 04730 401 41 01 04730 209 01 00 04810 011 72 67 06685 111 88 34 04730 206 13 00 See Chart 04730 41 2 06 01 04730 406 32 01 05700 002 04 71 05330 111 42 81 05700 002 62 49
86. 230 VOLT 60 HZ 3 PHASE is L MOL 1MnL RI BLACK 145A BLACK 14GA RED 1408 ED 1464 e Lee Hee Peo 09 zx A fb m IF WS BLUE 14GA ct dE BLUE 1464 i sr 1 ELK A ED s p FH E P Er BLACK 1464 BLACK 14GA 14GA R 1404 ees ee 5 Y x Y voolLo BLUE 1464 HK BLUE 1464 N T L BLK 18GA DET DETERGENT ED 18G4 R3 DISPENSER TION BLACK 1868 BLACK 1805 T RET RED 1864 o ELI D px PLK DS Lo a WHT HT ELI WHT ELK HT HT ELO PLK wHT _ eM BLK WH h WEN DL wHT ORG BL LENNET BLU YEL 151 lt HT BL E 28 J ELK WHT PLEYEL SED WHT t IE R FS ELK WHT ELK WHT HT YEL Ust WHT DRG WHT HT It I oth qom eje GRY BLK RY BLK Lows HT d JUMPER XE TLS s ERWA o5 BLU BLK ELK WHT GR Wt OR HT D 1 Ak s RY De FGEND k Li Le L3 POWER DISTRIBUTION BLOCK I GROUND R2 DRIVE MOTOR CONTACTOR P v 226 x ASH PUM MOTOR CONTACTOR d ole E oopte R4 RELAY a RE FILL RELAY stevia R ITCH RELA 8 CULATING RELAY 1 SOLENOID RELAY oToe SH PUMP MOTOR p e veL 3 RINSE RECIRCULATING P DRIVE MOTOR OVEPLOAL ASH PUMP MOTOR OVERLOAD CONTROL CIRCUIT BREAKER s CONTROL TRANSFORMER O eve ORG YEL wit DETERGENT DISPENSER CONNECTION
87. 31 66 75 gt i Left Rinse Pan Locator Bracket 05700 021 92 38 Optional Parts for TG Models T 5 ___ Rinse Drain Control Plate gt ae LI 05700 011 68 70 Rinse Drain Overflow Plate l 05700 002 53 62 Rinse Tray Weldment Pa TG models only e 05700 002 51 18 A AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 76 ws SECTION 5 PARTS SECTION DRIVE ASSEMBLY n See Detail A AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 77 TEM Q IN SECTION 5 PARTS SECTION DRIVE ASSEMBLY CONTINUED DESCRIPTION Drive Plate and Rod Weldment Coupling amp Expansion Leg Weldment Pawl Bar Drive Linkage Casting Pillow Block Shaft Collar Drive Spring Drive Motor Mounting Bracket Drive Motor 50 Hz Models Drive Motor 208 230 Volt 60 Hz Single Phase Drive Motor Drive Motor 460 Volt 60 Hz Three Phase Models Drive Motor 600 Volt 60 Hz Three Phase Models Gear Drive Roller Bearing Drive Hub Complete Drive Assembly Detail A 208 230 Volt 60 Hz Three Phase Models Front Drive Motor Cover Replacement Kit 06401 003 11 64 Mfg No 05700 003 06 84 09515 003 58 12 09515 021 87 73 0
88. 322 1440 service jones mcleod com JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 ALASKA RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com ARIZONA AUTHORIZED COMMERCIAL FOOD EQMT SVC 4832 SOUTH 35TH STREET PHOENIX AZ 85040 602 234 2443 800 824 8875 FAX 602 232 5862 acsboss aol com GCS SERVICE INC PHOENIX AZ 602 474 4510 800 510 3497 FAX 602 470 4511 ARKANSAS BROMLEY PARTS amp SVC 10TH AND RINGO P O BOX 1688 LITTLE ROCK AR 72202 501 374 0281 800 482 9269 FAX 501 374 8352 service bromleyparts com parts bromleyparts com GCS SERVICE INC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 ALABAMA TO FLORIDA CALIFORNIA BARKERS FOOD MACHINERY SERVICES 5367 SECOND STREET IRWINDALE CA 91706 626 960 9390 800 258 6999 FAX 626 337 4541 service barkers com GCS SERVICE INC LOS ANGELES CA 213 683 2090 800 327 1433 FAX 213 683 2099 GCS SERVICE INC SANTA ANA CA 714 542 1798 800 540 0719 FAX 714 542 4787 GCS SERVICE INC S SAN FRANCISCO CA 650 635 0720 800 969 4427 FAX 650 871 4019 COMMERCIAL APPLIANCE SERVICE INC 6507 PACIFIC AVENUE SUITE 102 STOCKTON CA 95207 916 567 0203 800 464 2222 916 567 0266 FAX GCS SERVICE
89. 4SH Tell FILL VELS 2t roO SAFET ITCH RELA pE ASH RECIRCULATING RELAY ASTER SOLENOID RELA 3 DRIVE MOTOR ASH PUMP MOTOR RE WASH AE INSE RECIRCULATI DRIVE MOTOR OVERLOAD H gt MOTOR DVESLDAI k E W4SH OTOR OVE LOAl meon DUE c e ONTROL FUSE CONTROL TRANSFORME Ove ITCH EL LOD SAFET ITCH 1 ra POD SAFET ITCH a MEHI oe wu yi wr IT H s E LELIME SWITCH ITCH SWITCH T BLK EL T SWITCH T ASH FLOAT SWITCH 2 UE VASH FLOAT SWITCH 1 E WASH FLOAT SWITCH TT ASH REGULATING THERMOSTAT IF COLD WATE THERMOSTAT OPTIONAL OLD WATER VALVE OPTIONAL TABLE LIMIT SWITCH OPTIONAL ASH FILL SOLENOII otk Y Em E WASH FILL SDLE UII FINAL RINSE SULENUHI ASTER SOLENOID R AF AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 112 SECTION 6 ELECTRICAL SCHEMATICS www AJ 66TS amp AJ 80TS 208 230 VOLT 60 HZ 1 PHASE L L RED 145A BLACK 1408 RED 145A gt BLACK 146A M ED 146A ED 145A Ak BLACK 186A BLACK 185A T RED 1864 ED 1864 ELK WHT ELK WHT x HT 5 A
90. 4T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 33 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate Using detergent in the proper amount can become in time a source of substantial savings A qualified water treatment spe cialist can tell you what is needed for maximum efficiency from your detergent but you should still know some basics so you ll understand what they are talking about First you must understand that hard water greatly effects the performance of the dishmachine Water hardness is the amount of dissolved calcium and magnesium in the water supply The more dissolved solids in the water the greater the water hard ness Hard water works against detergent thereby causing the amount of detergent required for washing to increase As you use more detergent your costs for operating the dishmachine will increase and the results will decrease The solids in hard water also may build up as a scale on wash and rinse heaters decreasing their ability to heat water Water temperature is important in removing soil and sanitizing dishes If the water cannot get hot enough your results may not be satisfactory This is why Jackson recommends that if you have installed the machine in an area with hard water that you also install some type of water treatment equipment to help r
91. 5 925 6208 ELMER SCHULTZ SERVICE 36 BELMONT AVE WILLMINGTON DE 19804 302 655 8900 800 225 0599 FAX 302 656 3673 elmer2 erols com EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 FAX 410 548 4038 FLORIDA COMMERCIAL APPLIANCE SERVICE 8416 LAUREL FAIR CIRCLE BLDG 6 SUITE 114 TAMPA FL 33610 813 663 0313 800 282 4718 FAX 813 663 0212 commercialappliance world net att net GCS SERVICE INC MIAMI FL 305 621 6666 800 766 8966 FAX 305 621 6656 GCS SERVICE INC ORLANDO FL 407 841 2551 800 338 7322 FAX 407 423 8425 NASS PARTS AND SERVICE INC 1144 BELVILLE ROAD UNIT 359 DAYTONA BEACH FL 32114 386 226 2642 800 432 2795 386 736 7695 FAX GCS SERVICE INC TAMPA FL 813 626 6044 800 282 3008 FAX 813 621 1174 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 119 JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 service jones mcleod com NASS PARTS AND SERVICE INC 1108 SOUTH WOODS AVENUE ORLANDO FL 32805 407 425 2681 800 432 2795 407 425 3463 FAX NASS PARTS AND SERVICE INC 1376 HEIDE AVENUE PALM BAY FL 32907 321 952 2012 800 432 2795 321 953 0266 FAX GEORGIA GCS SERVICE INC ATLANTA GA 770 452 7322 800 334 3599 FAX 770 452 7473 HERITAGE FOODSERVICE GROUP OF ATLANTA 2100
92. 5 002 65 98 05945 111 68 40 208 50 3 05945 011 84 59 05945 002 24 70 05945 111 68 40 220 50 3 05945 011 84 59 05945 002 24 70 05945 111 68 40 230 50 3 05945 011 84 59 05945 002 24 70 05945 111 68 40 380 50 3 05945 002 71 09 05945 002 24 70 05945 111 68 40 415 50 3 05945 111 69 12 05945 002 24 70 05945 111 81 33 440 50 3 05945 111 69 12 05945 002 24 70 05945 111 81 33 208 60 1 N A N A N A 230 60 1 N A N A N A 200 60 3 05945 002 66 00 05945 002 66 02 05945 002 65 99 208 60 3 05945 111 68 39 05945 111 68 41 05945 111 68 40 230 60 3 05945 111 68 39 05945 111 68 41 05945 111 68 40 380 60 3 05945 111 69 12 05945 002 24 70 05945 111 81 33 460 60 3 05945 111 68 39 05945 111 68 41 05945 111 68 40 600 60 3 05945 111 69 12 05945 111 81 33 05945 111 81 33 AJ 80T S 200 50 3 05945 011 84 59 05945 111 68 40 05945 111 68 40 208 50 3 05945 011 84 59 05945 111 68 40 05945 111 68 40 220 50 3 05945 011 84 59 05945 111 68 40 05945 111 68 40 230 50 3 05945 011 84 59 05945 111 68 40 05945 111 68 40 380 50 3 05945 002 71 09 05945 111 68 40 05945 111 68 40 415 50 3 05945 111 69 12 05945 111 81 33 05945 111 81 33 440 50 3 05945 111 69 12 05945 111 81 33 05945 111 81 33 208 60 1 N A N A N A 230 60 1 N A N A N A 200 60 3 05945 002 66 00 05945 002 65 99 05945 002 65 99 208 60 3 05945 111 68 39 05945 111 68 40 05945 111 68 40 230 60 3 05945 111 68 39 05945 111 68 40 05945 111 68 40 380 60 3 05945 111 69 12 05945 111 81 33 05945 111 81 33 460 60 3 05945 111 68 39 05945 111 68 40
93. 6 05940 011 48 27 05940 021 89 41 09905 021 72 30 05945 111 44 44 05940 200 76 00 05945 111 44 45 05700 021 72 75 06685 111 68 49 09905 002 97 62 06685 111 68 48 09905 003 00 69 09905 011 86 86 05940 002 78 97 05945 111 68 38 05925 011 68 34 05925 111 64 18 See Page 48 05930 301 46 00 See Page 48 See Page 48 05945 002 24 70 05945 111 72 51 05950 002 41 47 05950 011 68 35 05950 002 46 10 05950 011 75 59 05950 002 23 77 05945 111 35 19 05920 011 72 89 05920 011 72 88 05920 002 75 95 05945 111 72 51 05930 301 22 18 09905 011 74 61 09905 002 82 33 09905 002 49 48 05700 031 66 88 05700 011 71 47 05700 021 70 88 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 47 SECTION 5 PARTS SECTION MOTOR OVERLOAD CHART Model Volts Hz Phase Drive Motor Prewash Motor Wash Motor AJ 44T S 208 50 3 05945 011 84 59 N A 05945 111 68 40 220 50 3 05945 011 84 59 N A 05945 111 68 40 230 50 3 05945 011 84 59 N A 05945 111 68 40 380 50 3 05945 002 71 09 N A 05945 111 68 40 415 50 3 05945 111 69 12 N A 05945 111 81 33 440 50 3 05945 111 69 12 N A 05945 111 81 33 208 60 1 N A N A N A 230 60 1 N A N A N A 200 60 3 05945 002 66 00 N A 05945 002 65 99 208 60 3 05945 111 68 39 N A 05945 111 68 40 230 60 3 05945 111 68 39 N A 05945 111 68 40 380 60 3 05945 111 69 12 N A 05945 111 81 33 460 60 3 05945 111 68 39 N A 05945 111 68 40 600 60 3 05945 111 69 12 N A 05945 111 81 33 AJ 66T S 200 50 3 05945 011 84 59 0594
94. 6401 003 08 50 05700 011 89 18 05315 011 83 51 05700 031 73 56 06401 003 08 41 06401 003 08 42 06401 003 08 40 06401 003 08 43 06401 002 48 32 06105 011 71 88 03120 011 71 81 05700 011 67 97 05700 003 06 83 Decal Drive Adjuster 09905 021 72 24 Rear Drive Motor Cover Replacment Kit 06401 003 10 18 Replacement Kits Notes The replacement kits for the drive motor covers come with the weldments and the mounting hardware AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised 10 09 2009 78 r SECTION 5 PARTS SECTION DOOR ASSEMBLIES Left Door Guide Weldment 05700 002 32 51 A A 4 Right Door Guide Weldment 05700 031 76 44 8 3 9 Door Catch Weldment Locknut 1 4 20 with Nylon Insert 05700 031 84 80 05310 374 01 00 Wash Door Hood Support 05700 031 84 13 Wash Door Handle Weldment 22 Prewash Door Hood Support 05700 031 84 14 05700 011 82 63 Door Stiffener Not Shown 05700 031 83 43 Prewash Door Handle Weldment 05700 011 80 45 ITEM QTY DESCRIPTION Mfg No 1 1 Wash Door Weldment 05700 003 13 47 2 1 Prewash Door Weldment AJ 66 amp AJ 80 s Left to Right Model 05700 003 13 43 Right to Left Model 05700 003 13 40 3 1 Screw 8 32 x 1 4 Long 05305 172 09 00 4 1 Door Switch Magnet 05700 111 51 68 5 1 Door Guide 05700 111 70 92 6 1 Bracket Right Door Stop Weldment 0570
95. 74 06 05700 031 77 10 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 52 wa SECTION 5 PARTS SECTION PREWASH INCOMING PLUMBING ASSEMBLY 10 3 lt 4 6 ER lt 7 Y TUE 774 TT x pem Z lt 9 1 5 6 8 ITEM QTY DESCRIPTION Mfg No 1 1 Fill Line Injector Weldment 05700 002 04 71 1 Gasket 05330 111 42 81 2 1 Tube Copper 1 2 x 5 645 Long 05700 002 04 90 3 2 Adapter Male 04730 401 03 01 4 1 Vacuum Breaker 04820 003 06 13 5 1 Elbow 607 1 2 CTOC 04730 406 01 01 6 2 Adapter 1 2 FTG x Male 04730 011 59 53 7 1 Valve Solenoid 1 2 NPT 110 Volt 04810 100 12 18 8 1 Nipple 1 2 Close Brass 04730 207 15 00 9 1 Y Strainer 1 2 NPT 04730 217 01 10 10 1 Elbow 1 2 S CU to Fig 04730 406 31 01 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 53 ws SECTION 5 PARTS SECTION INCOMING RINSE PLUMBING ASSEMBLY 25 24 19 7 Tube Length Chart Item Length Inches 8 1 2 x 2 10 1 2 x 3 06 11 1 2 x 2 08 12 1 2 x 4 13 1 2 x 5 27 17 1 2 x 4 185 19 1 2 x 5 92 25 1 2 x 5 75 26 1 2 x 4 75 27 1 2 x 40 28 22 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 54 SECTION 5 PARTS SECTION INCOMING RINSE PLUMBING ASSEMBLY CONTINUED
96. 81 LAN v E 4 MOO U9A 3 9984 vro monet ees LZ UMODUIN I Olde d qni i Z L uonoeuuoo O Ps lqe 1 u w g 1uBi H uonoeuuoo g 61 Jejees uoollis est M Mly y duu MO1 0r dui l IH ze9 y 081 LAN 19 UI V W L v2 9 dn 9lqe1 Buiweiq pu 6 1 oDue 4 ojqe e 1deooy IIIM Qn loN uoneonqeJ lqe1 pepueuruooaH yo 0 1 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised 09 29 2007 SPECIFICATION INFORMATION SECTION 1 AJ 44T STEAM LEFT TO RIGHT epis 1uBiH unuz Lg 89 N IA 10019 z ts uuigiz 9 7 8 p S 431 1 uwz 01 L a us 89 ues
97. 91981 09 Y uogoeuuoo g te Jejees SUODIIIS esr he duio1 MO7 4 0 dui l IH 4 SS ee a i zg9 alge T 3081 LAN 19 J9 eM UJYN V 8 4 ve o1 dn 91 SELL lqe LE ey uuszy 91 1deooy M lON uoneoanqeJ 437 o1 1 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised 09 29 2007 15 SPECIFICATION INFORMATION SECTION 1 AJ 80T ELECTRIC LEFT TO RIGHT MOIA 1901 pis 14614 IA 10014 epis 1 ez uwz Lz 8 uurszg 01 uuuzsi 1 119 9 01 29119 l T i i l l IN 4 lunug9e jun 1996 8 1 T 9AUC 98 pe L desos SAU h uuu uuugse _ P Jo 1698
98. AJ 44T SERIES RACK CONVEYOR DISHMACHINE INSTALLATION OPERATION amp TECHNICAL MANUAL AJ 44T SERIES AJ 66T SERIES AJ 80T SERIES AJ 44TE AJ 66TE AJ 80TE AJ 44TG AJ 66TG AJ 80TS AJ 44TS AJ 66TS AND ASSOCIATED OPTION PACKAGES INCLUDING SIDE LOADER Jackson WWS INC P O Box 1060 Barbourville KY 40906 606 523 9795 March 19 2013 Fax 606 523 9196 P N 7610 003 07 21 Revision E www jacksonwws com MANUFACTURERS WARRANTY N ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM THE DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY Jackson WWS agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed main tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period This includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic replacement parts may c
99. AN GCS SERVICE INC LIVONIA MI 248 426 9500 800 772 2936 FAX 248 426 7555 JACKSON SERVICE COMPA NY 3980 BENSTEIN RD COMMERCE TWSHP MI 48382 248 363 4159 800 332 4053 FAX 248 363 5448 GCS SERVICE INC GRAND RAPIDS MI 616 241 0200 800 823 4866 FAX 616 241 0541 MINNESOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 11311 HAMPSHIRE AVENUE SOUTH BLOOMINGTON MN 55438 2456 952 944 5800 800 279 9980 800 279 9980 FAX MISSISSIPPI GCS SERVICE INC JACKSON MS 601 956 7800 800 274 5954 FAX 601 956 1200 GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 MISSOURI GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GCS SERVICE INC ST LOUIS MO 314 638 7444 800 284 4427 FAX 314 638 0135 KAEMMERLIN PARTS amp SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX MONTANA RESTAURANT APPLIANCE svc 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROUP 7535 D STREET OMAHA NE 68124 402 397 2880 800 228 0342 FAX 402 397 2881 askme goodwintucker com NEVADA HI
100. AU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 686 5331 PINE TREE FOOD EQUIP MENT 175 LEWISTON ROAD GRAY ME 04039 207 657 6400 800 540 5427 207 657 5464 FAX MARYLAND EMR SERVICE DIVISION 700 EAST 25TH STREET BALTIMORE MD 21218 410 467 8080 800 879 4994 FAX 410 467 4191 baltparts emrco com AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 120 EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 888 687 8080 FAX 410 548 4038 baltparts emrco com EMR SERVICE DIVISION 5316 Sunnyside Ave Beltsville MD 20715 301 931 7000 800 348 2365 FAX 301 931 3060 baltparts emrco com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0338 BALT 800 638 7278 FAX 301 495 4410 MASSACHUSETTS ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 GCS SERVICE INC HARTFORD CT 860 549 5575 800 723 1562 FAX 860 527 6355 SUPERIOR KITCHEN SER VICE INC 399 FERRY STREET EVERETT MA 02149 617 389 1899 888 590 1899 617 389 1996 FAX MARYLAND TO NEW YORK MICHIG
101. C 603 MAIN AVE NITRO WV 25143 304 755 1811 800 441 9739 FAX 304 755 4001 sws3182 aol com WISCONSIN APPLIANCE SERVICE CEN TER INC 2439 ATWOOD AVE MADISON WI 53704 608 246 3160 800 236 7440 FAX 608 246 2721 ascmad execpc com APPLIANCE SERVICE CENTER INC 6843 W BELOIT RD WEST ALLIS WI 53219 414 543 6460 800 236 6460 FAX 414 543 6480 ascmil execpc com APPLIANCE SERVICE CENTER 786 MORRIS AVE GREEN BAY WI 54304 920 496 9993 800 236 0871 FAX 920 496 9927 ascfox execpc com AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 123 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS WISCONSIN TO WYOMING INTERNATIONAL GENERAL PARTS INC W223 N735 SARATOGA DRIVE WAUKESHA WI 53186 262 650 6666 800 279 9946 262 650 6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924 6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA ONTARIO LAW 1X4 905 206 8380 SALES 905 624 1419
102. CONSTANT VOLTAGE SIGNAL POWER SWITCH DOOR SAFETY DRGAYEL ASH PL S AUTO MA ITCH FINAL RINSE SWITCH RY WHT DWE LIGHT t AF 1 ASH FLOAT SWITCH 1 ASH FLHAT SWITCH ASH REGULATING THERMOSTAT R vs TABLE LIMIT SWITCH lt OPTIONAL AF HT SH FILL SOLENOU FINAL RINSE SOLENOID MASTER SOLENOID AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 102 SECTION 6 ELECTRICAL SCHEMATICS AJ 44TG 460 VOLT 60 HZ 3 PHASE L L vn n BLACK 145A BLACK 1408 RED 1408 RED 14G4 s ps lice n BLUE 1464 53 BLUE 1408 TS ge DNSTANT ELK 18GA VOLTAGE SIONAL ED 1664 WITH DNVEYUR RUNNIN R MOL BLACK BLACK 1404 alk TN PLK 1854 LET DETERGENT DISPENSER TNE TIO BLACK 185A BLACK 185A RED iaca ED 18 QL BLK DR nra HT HT BLK WHT PLE WHT HT ELK WHT BLK WHT WFSWI N A 1 BLK wHT WF BLU WHT dh DRG BLI 3 BLU YEL_TS lt WHT BL E EJ AF BLK YEL ED WHT HT ut BLK WHT BLE WHT HT YEL 1 swat VP HT Jp IE pot buna ELI GRYZELK IRE ELK WHT 85 PLE N me n n E pa GRY r Ak Li Le L3 DISTRIBUTION BLOCK OUNI Re DRIVE MOTOR CONTACTO DL m ASH PUMP MOTOR CONTACTO JE 4 FINAL RINSE RELA 5 ASH TANK FILL RELA hoo AFETY SWITCH R
103. E 2 H FILL SOLENOM 5 FINAL SINSE BLE BI RE HT TLK ie HT HM AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 107 SECTION 6 ELECTRICAL SCHEMATICS www AJ 66TE amp AJ 80TE 208 230 VOLT 60 HZ 3 PHASE S Li BLACK 2054 BLACK 1064 ED 106A i ED 1068 Ak x IE BLACK BLACK 1004 BLUE 1008 1 BLUE 1004 a f Ak ke BLUE 106A BLUE 1004 elke 1004 1 ED 106A dk 4 n FLACK EL n A fo EE BLUE at t BLUE A p E y L TANT i BLK DLT2 E Sti nat ET A CONNEC TIO JTH DEVE RUNNI Fa P PLACK 2 ED 145A ES EL 1454 BLUE ae BLUE 4 i DET DETERGENT gen WEE OWE Tio gt lt PLACK 14GA EL pa BLUE Li e BLUE iacet oL BLACK 1854 PLACK T ED 18054 ED 1804 m run D aan ELK WHT 1 aom iLK Daek nl bur eve R R FS Quem BLK WHT fp ear fp mewn SUL ELI 4 EL 151 ORG BLK S HDUL H bL WHT BLK WHT FyFSVI Y WHT M HT FS EL i HT u Ne BLK WHT ELK WHT X BLUE 10 HT t 4h 4F LEADS BLK WHT yey cl E E LEGE m R o ERN DOWER DISTRIBUTION BLOCK JF
104. EE TEES IT LL LI TI 0O i a lu 2 j HUN IU uwpog ye 7 1 0 019 pZ Hd du p Y aulyoey P I JO 2 it wwogst 709 b 9 1 229 3 x 91 199 Ja uugzi 2 75 3 m uwzoL v Sc Po ROPA wweeg iz H uuuu66s fez iioii X aer uusg9 se 19 vz wuz 901 ze 6161 go2 L uedo 53000 uiM 124849 z8 uupeiz vg Tejsouueu J93eM uim uonoeg 9 N IA USEMAd uws Lg Fol 9 1 y ww EES 12 A X A 9 sz eur unu 97 JO 10014 012 184 ysemald wwegs zz p uue88l rm AL ol 81421 uu6491 99 7 yun eseg LS wwiges 12 4 e E A mds 2 v Z A xe Buelqd 0 JO dq pue qe u w g 6 p e Jejeeg uool iS sr age 8 2 vz 01 dn oDue J ejqe 1deooy IIM
105. ELA IRCULATI ELAY OLENDID RELA 1 MOTO UMP MOTOR ECI LATI UMP MOTOR OVERLOAD M OTOR DvE LUAI CONTROL FUSE RY CONTROL TRANSFORME OF reve DRG YEL Tu DETERGENT DISPENSER CONNECTION CONSTANT VOLTAGE SIGN POWER SWITCH DOOR SAFETY SWITCH ASH PUM ITCH 1 at ASH PUMP SWITCH AUTO MAN DELIME ITCH FINAL RINSE SWITCH HT ELK N HT POWER LIGHT T AF 1 l ASH FLOAT ITCH 1 ASH FLOAT SWITCH ASH REGULATING THERMOSTAT TABLE LIMIT SWITCH OPTIONAL 244 RN S lt aati ASH FILL SOLENOI FINAL RINSE SDLENHII ASTER SHLENHII AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 103 SECTION 6 ELECTRICAL SCHEMATICS AJ 44TS 208 230 VOLT 60 HZ 1 PHASE Li BLACK 132 19 BLACK 14 ED 14GA Ak RED 140 BLACK 14GA BLACK 1464 ED 1464 T RED 14 AR ake BLK 1eG4 TET DETERGENT DET RED 1964 DISPENSER en ONNEC TION BLACK 4 T El 4 El 4 BLK D HT BLK WHT FLK VHT HT E ILK WHT RLK WwWHT FSwi URG BL HT 1 HOM A BLK wHT WFSW BLU WHT 1 DRG BL BLK SE d H R6 2 y F FS EE HT YEL EIE ORG WHT IE O80 WHT HT PLK WHT BLU YEL TS H l HT BL HT 4 A F AS ES IRE TLS s2 ud PLU BLK im PLK VHT JF GREY w RE JE oy HT GRE
106. ENESEE STREET BUFFALO NY 14225 716 893 6464 800 338 5011 FAX 716 893 6466 bestserv aol com DUFFY S EQUIPMENT SVC 3138 ONEIDA STREET SAUQUOIT NY 13456 315 737 9401 800 443 8339 FAX 315 737 7132 duffyequip aol com NORTHERN PARTS amp SVC 21 NORTHERN AVENUE PLATTSBURGH NY 12903 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC BROOKLYN NY 718 486 5220 800 969 4271 FAX 718 486 6772 ALL SERVICE KITCHEN EQUIPMENT REPAIR 10 CHARLES ST NEW HYDE PARK NY 11040 516 378 1176 FAX 516 378 1735 ALL ISLAND REPAIRS 40 9 BURT DRIVE DEER PARK NY 11729 631 242 5588 FAX 631 242 6102 NORTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1020 TUCKASEEGEE RD CHARLOTTE NC 28208 704 377 4501 800 532 6127 FAX 704 377 4504 AUTHORIZED APPLIANCE SERVICECENTER 800 N PERSON ST RALEIGH NC 27604 919 834 3476 FAX 919 834 3477 NEW YORK TO PENNSYLVANIA AUTHORIZED APPLIANCE SERVICECENTER 904 S MARSHALL ST WINSTON SALEM NC 27403 336 725 5396 FAX 336 721 1289 AUTHORIZED APPLIANCE SERVICECENTER 104 HINTON AVE WILMINGTON NC 28403 910 313 1250 FAX 910 313 6130 WHALEY FOODSERVICE 8334 K ARROWRIDGE BLVD CHARLOTTE NC 28273 704 529 6242 FAX 704 529 1558 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 203 D CREEK RIDGE RD GREENSBORO NC 27406 336 333 2333 FAX 336 333 2533 info whaleyfoodse
107. GALLONS PER MINUTE ALL MODELS 270 VENTING REQUIREMENTS CFM 100 CAP INPUT END 200 OUTPUT END 400 TOTAL 600 CONVEYOR SPEED FPM AJ 44 66 80TE TG TS MACHINES 5 7 GALLONS PER RACK AJ 44 66 80TE TG TS MACHINES 69 WATER TEMPERATURES AJ 44 66 80TE TG TS MODELS PREWASH RECOMMENDED AJ 66 amp AJ 80 110 140 F WASH MINIMUM 160 F RINSE MINIMUM 180 F FLOW PRESSURE PSI 20 5 FLOWRATE GPM AJ 44 66 80TE TG TS 3 1 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 2 waww SECTION 1 SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protection than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual simply for reference and may change without notice at any given time RINSE TYPICAL HEATER TOTAL ELECTRICAL MODEL VOLTS PH HZ RATINGS AMPS CIRCUIT AJ 44TE 208 1 60 N A 97A 125 AMP AJ 44TE 230 1 60 N A 89A 125 AMP AJ 44TE 208 60 N A 57 80 AJ 44TE 230 60 N A 49A 70 AMP AJ 44TE 460 60 N A 25A 35 AMP AJ 44TG 208 1 60 N A 12A 15 AMP AJ 44TG 230 1 60 N A 12A 15 AMP AJ 44TG 208 60
108. INC SAN DIEGO CA 858 549 8411 800 422 7278 FAX 858 549 2323 INDUSTRIAL ELECTRIC SVC 5662 ENGINEER DRIVE HUNTINGTON BEACH CA 92649 714 379 7100 800 457 3783 FAX 714 379 7109 P amp D APPLIANCE SVC 100 SOUTH LINDEN AVE S SAN FRANCISCO CA 94080 650 635 1900 800 424 1414 FAX 650 635 1919 pndappl 2aol com P amp D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SERVICE INC 281 LATHROP WAY 100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS SERVICE INC SHERIDAN CO 303 371 9054 800 972 5314 FAX 303 371 4754 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com CONNECTICUT GCS SERVICE INC HARTFORD CT 860 549 5575 800 423 1562 FAX 860 527 6355 SUPERIOR KITCHEN SER VICE INC 22 THOMPSON ROAD WINDSOR CT 06088 888 590 1899 888 590 1996 FAX DELAWARE FOOD SERVICE EQMT 2101 PARKWAY SOUTH BROOMALL PA 19008 610 356 6900 FAX 610 356 2038 dancerule aol com SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 21
109. M O dL I 0 01 E ILI y LAN 1 lui Jayem N I euigoeulusip 0 J9jeM 4 081 LAN v IN f z _ Td m N en RUIT eee R I uuusg9 sz uonoeuuoo uiuug z 28 i i j _ uugoz uuigeg 12 0 LAN v 1 uwes tg H j g I uonoeuuoo lesu puoo wwggz 1 1 sce Sad hoan uojoeuuoo WEAS LAN al f W 996 9 ES uonoeuuoo H x Z 7 2 m LAN v 7 Pi uonoeuuoo WIS LdN v 4 i i piepuels moo 1U9A 3 WWE 91 9 9 p h 1u9A T i XEN v g eDue 4 qni ejgeiusiq 2 1 1 uonoeuuoo 2 Tejsouueu JejeM ges 12 SUON jo d peona Uu0l 99S USEA 1d 4 I 61 v pue usemeg duie1 MO7 4 Or Lduue1 IH Jejeeg uoolliS esf T 2081 LAN 1 lu Jaye OULUN V a Am S zg9 x 8 o dn 01 Wo N Eee QEL e u ld Jy 1 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised 09 29 2007 14 SPECIFICATION INFORMATION SECTION 1 AJ 66T STEAM RIGHT TO LEFT epis 1uBiH N IA 1U0J4 apis 191
110. NFORMATION SECTION 1 AJ 80T GAS RIGHT TO LEFT epis 1uBiu N IA 10014 ez p S We 6 9 4 wwz Lg 9 Zo r li uuzsi 9 unge 0 NEM i 9 1 n on i i 1 ll did H i 1 ju 4 ill uui o M uwp98 eAuU jun N eAuq Z J i aulyoeyy Y T Jo jeou 91 99 i 9 92 g m uuezsi 9 uui 2 eoue1e9 usiq 3 L uussi g uuz67 f1e wwigeg sz EN ww 19 22 q L N PE M M uuzesi 29 ex d ug 1 w S 06 i i g V uuzoi p 64 Lj WWEdZ 8 L te B l tuwgesl uurzgot Le uw zet az V wuzeoilfos j ulUG 9 Go _ ww L9 pz 6 90 zy uedo S1ood 4M e E uwez 8 e1040 wul pp 96 eed 18009
111. NORCROSS PKWY SUITE 130 NORCROSS GA 30071 770 368 1465 866 388 9837 FAX 866 388 9838 WHALEY FOODSERVICE REPAIRS 109 A OWENS INDUSTRIAL DRIVE SAVANNAH GA 31405 912 447 0827 888 765 0036 FAX 912 447 0826 PIERCE PARTS amp SERVICE 2422 ALLEN ROAD MACON GA 31216 478 781 6003 800 368 2512 FAX 478 781 7186 FLORIDA TO MARYLAND HAWAII FOOD EQMT PARTS amp SERVICE CO 300 PUUHALE RD HONOLULU HI 96819 808 847 4871 FAX 808 842 1560 fepsco hula net IDAHO RESTAURANT APPLIANCE Svc 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com RON S SERVICE 703 E 44TH STREET STE 10 GARDEN CITY ID 83714 208 375 4073 FAX 208 375 4402 ILLINOIS CONES REPAIR SVC 2408 40TH AVE MOLINE IL 61265 309 797 5323 800 716 7070 FAX 309 797 3631 jackb cones com EICHENAUER SERVICES INC 130 S OAKLAND ST DECATUR IL 62522 217 429 4229 800 252 5892 FAX 217 429 0226 esi esiquality com GCS SERVICE INC ELMHURST IL 630 941 7800 800 942 9689 FAX 630 941 6048 GCS SERVICE INC ST LOUIS MO 314 683 7444 800 284 4427 FAX 314 638 0135 GENERAL PARTS INC 248 JAMES STREET BENSONVILLE IL 60106 630 595 3300 800 880 3604 FAX 630 595 0006 INDIANA GCS SERVICE INC INDIANAPOLIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 B622 LA PAS TRAIL INDIANAPOLIS IN 46268 317 290 8
112. RE WASH TANK FILL RELA R9 DOOR SAFETY SWITCH RELAY Hi ASH HEATER DRIVE MOTOR E SH PUMP MOTOR T RY YEL ASH PL OTOR o OTOR OVERLOAD f UMP MOTOR OVERLOAD eL E gt OTOR OVERLOAD py R IT TRANSFORMER FUSE SFORMER ITCH eee ve ie CH1 RA 4 55 56 ITCH 38 ITCH REN HT REL a Mom i1 E R HIGH LIMIT LIGHT um Ak 1 i ES 1 ITCH 1 rt i Lue FSwe RE WASH FLOAT SWITCH 2 4 R HIGH LIMIT THERMOSTAT B gt SH REGULATING THERMOSTAT C ATER THERMOSTAT OPTIONAL ds ATER VALVE OPTIONAL RE IL HU ELE e TLS LE LIMIT SWITCH OPTIONAL 2 FS SH FILL SOLENOIL q SH FILL SOLENOID RINSE SOLENOID AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 109 Tass SECTION 6 ELECTRICAL SCHEMATICS AJ 66TG amp AJ 80TG 208 230 VOLTS 60 HZ 1 PHASE AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 110 EL ck lec BLACK 1462 EL 1472 elg eig BLK 106A BLACK 1408 BLACK RED 2 ED 14GA i Hk elg 2808 D ED 14GA T RED 1468 gi eie BLACK TLACK A T ED RED 1804 BLK DR ee BLK wHT HT HT t ELK WHT esu ORGEL mk wur VESV T DRS
113. S SERVICE INC DALLAS TX 972 484 2954 800 442 5026 FAX 972 484 2531 GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT EQMT SVC 6182 SOUTH STRATLER AVENUE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT NORTHERN PARTS amp SVC 4874 S CATHERINE STREET PLATTSBURGH NY 12901 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 VIRGINIA DAUBERS INC 7645 DYNATECH COURT SPINGFIELD VA 22153 703 866 3600 800 554 7788 FAX 703 866 4071 daubers aol com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0388 BALT 800 638 7278 FAX 301 495 4410 GCS SERVICE INC RICHMOND VA 804 672 1700 800 899 5949 FAX 804 672 2888 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS GCS SERVICE INC VIRGINIA BEACH VA 757 464 3500 800 476 4278 FAX 757 464 4106 WASHINGTON GCS SERVICE INC SEATTLE WA 206 763 0353 800 211 4274 FAX 206 763 5943 RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com WEST VIRGINIA STATEWIDE SERVICE IN
114. TCH e 2 ii S WASH 2 SWITCH r TU DOWER LIGHT FSWI ASH FLOAT SWITCH FS ASH FLOAT SWITCH 1 ae FSW1 E WASH FLOAT SWITCH FS RE WASH FLDAT SWITCH rs ee TS1 ASH RECULATING THERMOSTAT TS OLD WATER THERMOSTAT OPTIONAL y OLD WATER VALVE OPTIONAL TL TABLE LIMIT SWITCH OPTIONAL 2 FS ASH FILL SOLENOID RE F MPO N HT H ASH HEAT SOLENOI FS E WASH FILL SOLENOII RINSE SOLENDII AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 114 1MOL Ol SECTION 6 ELECTRICAL SCHEMATICS AJ 66TS amp AJ 80TS 460 VOLT 60 HZ 3 PHASE Pow R BLACK jos Lack J RED 1468 eof zo Erie p WS PLUE 1495 BLUE 1404 POL L9 TANT ELK A OLTACE SIGNAL EL A D ECTIO DN VEYIN SUNN gt ate nta Ep 1464 ies ry T BLUE T J L BLUE 4 7 om ral DET DETERGENT JET ED 166A DISPENSER DOE TID 2 BLACK 145A ps BLACK 146A NOL R j 099004 7 3MOL pa BLACK 1808 BLACK 18GA n ED 1064 RED 186A urn DS E ELKZwWHT BLK WHT FSW1 HT ELK HT F BL HT Ir FL PLF ET m m pomme fp aem opua Ts F i HT BLU u HT PLK WHT BLE HT FS HT HT 1 a ELK HT F ED a HT ILK El 4F BLK WHT ELK HT
115. TECH COMMERCIAL SER VICE 1840 STELLA LAKE STREET NORTH LAS VEGAS NV 89106 702 649 4616 877 924 4832 FAX 702 649 4607 larry hitechnv com 5454 LOUIE LANE RENO NV 89511 775 852 9696 FAX 775 852 5104 GCS SERVICE INC LAS VEGAS NV 702 450 3495 800 500 9060 FAX 702 450 3491 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS NEW HAMPSHIRE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 NEW JERSEY JAY HILL REPAIRS 90 CLINTON RD FAIRFIELD NJ 07004 973 575 9145 800 836 0643 FAX 973 575 5890 jhrepair aol com GCS SERVICE INC EAST RUTHERFORD NJ 973 614 0003 800 399 8294 FAX 973 614 0230 GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICES 201 W WASHINGTON AVE PLEASANTVILLE NJ 08232 609 641 0317 800 378 1641 FAX 609 641 8703 elmer2 erols com NEW YORK APPLIANCE INSTALLATION AND SERVICE CORP 1336 MAIN STREET BUFFALO NY 14209 716 884 7425 800 722 1252 FAX 716 884 0410 ais worldnet att net AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 121 B E S T INC 3003 G
116. UM Ui 1 use dS Mo2 Ua ul 1nojno 6uo ue tz v8 eur pe LU 907 9 x ZOL pao uU6 9L 99 ae ysemald yun eseg lutuy09 gez wwo 1 t 699 zz vg rel uueri s 1e nq ejgejsnfpe enp ioojj uuoiz te mm 4 8 suoisueuip eorue ees r luweic fe ica ERU are TEE BUIYDEWYSIP 0 49 PA 081 LdN w e IN g HER mgl aeu yH uono uuoo sz 1 5 ae ire AHIZ i 4011 LAN v 1 uonoeuuoo p M uuees LZ T e uonoeuuoo WEAS LdN 1 Y H 1 29 WEAS eu hcaes jeuondo LAN v uonoeuuoo utuipi 1 2 1 v uu996 8 N 1 9 ffs 4 w 77 Yi 091 011 f thd 2 LAN P E 1 lu 1 4 J9 eM y 91 6 uuu MOd JUBA 3 Y A XEN eDue 4 SBme1 dn qni ejqeiusiq e oqy euondo JUBA AAA ggS LZ ajqey OSUN jo A 1uBieH LAN 2 1 1 uono uuoo O es lt we PY
117. UTHORIZED APPLIANCE SERVICECENTER 2249 AUGUSTA RD GREENVILLE SC 29605 864 235 9616 FAX 864 235 9623 WHALEY FOODSERVICE REPAIRS 26 amp US1 P O BOX 4023 WEST COLUMBIA SC 29170 803 791 4420 800 877 2662 FAX 803 794 4630 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 748 CONGAREE ROAD GREENVILLE SC 29607 864 234 7011 800 494 2539 FAX 864 234 6662 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 1406 C COMMERCE PL MYRTLE BEACH SC 29577 843 626 1866 FAX 843 626 2632 info whaleyfoodservice com RHODE ISLAND TO WISCONSIN WHALEY FOODSERVICE REPAIRS 4740 A FRANCHISE STREET N CHARLESTON SC 29418 843 760 2110 FAX 843 760 2255 info whaleyfoodservice com SOUTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX TENNESSEE GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 GCS SERVICE INC NASHVILLE TN 615 244 8050 800 831 7174 FAX 615 244 8885 TEXAS ARMSTRONG REPAIR CEN TER 5110 GLENMOUNT DRIVE HOUSTON TX 77081 713 666 7100 800 392 5325 FAX 713 661 0520 gm armstrongrepair com COMMERCIAL KITCHEN REPAIR CO 1377 N BRAZOS P O BOX 831128 SAN ANTONIO TX 78207 210 735 2811 800 292 2120 FAX 210 735 7421 brock commercialkitchen com GC
118. Y Y Dac Li L2 L3 POWER DISTRIBUTION BLOCK T GND GROUND e JRIVE MOTOR CONTACTOR R3 ASH PUMP MOTOR CONTACTOR R FINSL RINSE RELA 26 ASH TANK FILL RELAY T R En 2 5 i EL 1 DET Se RY YEL 55 AUTO ITCH S6 FINAL PI El OWE Ene ASH 1 W X EL HT EX ASH K TS1 ASH REGULATING THERMOSTAT TLS TABLE LIMIT SWITCH lt OPTIONSL FS ASH FILL SOLENOI R4 HS ASH HEAT SOLENOID SIE LL a HT RS FINAL RINSE SOLENOID AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 104 SECTION 6 ELECTRICAL SCHEMATICS AJ 44TS 208 230 VOLT 60 HZ 3 PHASE GND Ll I e i nL E 1 RE BLACK 1468 BLACK 14GA RED 14G4 14GA pue gCeol t L I BLUE 14GA es BLUE 14GA fuU MES BLK 18658 CYS ms TONAL co ITH 0 NIN RS OL J OL BLACK 14GA BLACK 14GA RED 14G4 RED 140A ue po IO BLUE 140A DISPENSER m r3 O NECTIDS BLACK 18GA BLACK 180A n RED 1804 RED 18GA PLK HR if BLK WHT BLK WHT El PU ELK WHT ORG BLL lt HT eM R EM RLK WHT WFSV pLU wHT W DPG BLI n See 21 F ELK WHT BLK WHT n HT Vp Deo vHT 2 ES K HT EL 4h He sP HT BLK WHT TE BLUZYEL T AW Hs Rm ER IRE TL s BLK WHT erm SETTE i FLK WHT N E 1 RPS HT 4F dk ote Li Le 1 YEL JE HT IMOL
119. a long way in ensuring your dishmachine operates as effi ciently as possible Certain dishmachine models require that chemicals be provided for proper operation and sanitization Some models even require the installation of third party chemical feeders to introduce those chemicals to the machine Jackson does not recom mend or endorse any brand name of chemicals or chemical dispensing equipment Contact your local chemical distributor for questions concerning these subjects Some dishmachines come equipped with integral solid detergent dispensers These dispensers are designed to accommodate detergents in a certain sized container If you have such a unit remember to explain this to your chemical distributor upon first contacting them As explained before water temperature is an important factor in ensuring that your dishmachine functions properly The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply the wash tank and the rinse tank depending on what model of dishmachine you have installed These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine However if the minimum requirements are not met the chances are your dishes will not be clean or sanitized Remember a dish can look clean but it may not be sanitized Instruct your dishmachine operators to observe the required temperatures and to report when th
120. acement Kit Notes The replacement kits for the actuator switches come with the switch two spacers and the mounting hardware Rack Guide Spacer 8 per 05700 011 71 44 Actuator Switch Replacement Kit 06401 003 10 86 Switch Replacement Kit AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 84 ws SECTION 5 PARTS SECTION AJ 80T RACK RAIL ASSEMBLIES Left to Right Assembly n Rack Guide Spacer 05700 011 71 44 i Rack Guide Weldment Left to Right jc Pi 05700 031 81 53 Pi Opposite Rail P 05700 041 74 13 S 4 Us m 4 1 e Sy e y z Actuator Switch Replacment Kit 06401 003 10 83 a yj Actuator Switch Replacement Kit 06401 003 10 14 li Right to Left Assembly Replacement Kit Notes The replacement kits for the actu ator switches come with the NI switch two spacers and the lisa mounting hardware Actuator Switch Replacement Kit 06401 003 10 85 Rack Guide Spacer 05700 011 71 44 Rack Guide Weldment Right to Left 05700 031 81 54 Opposite Rail f 05700 041 74 14 Actuator Switch Replacment Kit li 06401 003 10 14 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 85 ws SECTION 5 PARTS SECTION MISCELLANEOUS PARTS AND WELDMENTS O Plate Left Water Plate Right Water Directional Directional 05700 021 79 27 05700 021 79 23 R
121. activate the heater AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 51 w SECTION 5 PARTS SECTION HEATER BOX ASSEMBLY CONTINUED FRAME ASSEMBLY DRESS PANELS THERMOSTATS The thermostat range is from 140 F to 240 F with a maximum bulb exposure temperature of 300 F Calibration Wash Thermostat Set Point 165 F Adjustable range Hi LImit Thermostat Fixed set point 210 F Non adjustable The hi limit thermostat is used to protect the heater element in the event of a run away regulating thermostat or a dry fire situ ation It is set for 210 F 0 F or 10 F with a fixed set point This part is not adjustable The wash tank regulating thermostat will maintain the correct wash water temperature to meet NSF requirements These spec ify that the wash be no lower than 140 F on chemical sanitizing models and no lower than 160 F on hot water sanitizing machines FRAME WELDMENTS Model Left to Right Part Number Right to Left Part Number AJ 44T s 05700 031 67 15 05700 031 67 15 AJ 66T s 05700 002 49 28 05700 002 57 57 AJ 80T s 05700 031 74 07 05700 002 32 14 Bullet Feet 4 per model order using part number 05340 011 71 74 FRONT DRESS PANELS Model Left to Right Part Number Right to Left Part Number AJ 44T s 05700 031 72 22 05700 031 72 22 AJ 44TG 05700 002 52 77 05700 002 52 77 AJ 66T s 05700 002 51 22 05700 002 57 84 AJ 66TG 05700 002 51 22 05700 002 57 84 AJ 80T s 05700 031
122. als of one to three months Periodic examination of oil samples taken from the unit will help establish the appropriate interval Synthetic oils Synthetic lubricants can be advantageous over mineral oils in that they generally are more stable have a much longer life and operate over a wider temperature range These oils are appropriate for any application but are especially useful when units are subjected to low start up temperatures or high operating temperatures However continuous operation above 225 may cause damage to seals or other components It is recommended that the initial oil be changed or filtered after the first 1500 hours of operation to remove metal particles that accumulate during break in Subsequent oil changes should be made after 5000 hours operation if units are operating in a clean environment This can be extended to 10 000 hours if using new reformulated Mobil SHC lubricants orange in color and the lubricant remains free of contamination over this period See comments under Subsequent oil changes for discussion of severe ambient conditions Long term storage or infrequent operation If a speed reducer is to stand idle for an extended period of time either prior to installation or during use it is recommended that the unit be filled completely with oil to protect interior parts from rust and corrosion due to internal condensation Be sure to drain the oil to the proper level before placing the speed reducer in service
123. ank floats faulty Verify the wiring of the floats Verify that no debris is jamming the floats Replace if necessary Problem Machine fills but fill is weak 1 Low incoming water pressure Verify that incoming water pressure during fill is 20 5 PSI 2 Incoming water solenoid is clogged Verify that debris is not entrapped in valve If so remove debris Problem Low wash tank temperature 1 Low incoming water temperature Verify that the incoming water temperature matches what is indicated on the machine data plate 2 Heater not energizing Verify that the wash tank heater is operating If not replace 3 Low incoming voltage Have an electrician verify that the power coming to the machine is the same as indicated on the data plate Problem Low wash arm pressure poor spray pattern 1 Clogged wash arm nozzles Verify that nozzles are not clogged with debris If so remove debris 2 Clogged wash tank or wash pump strainers Clean out strainers if necessary 3 Worn wash pump impeller Verify status of impeller replace if necessary Problem Low prewash arm pressure poor spray pattern 1 Clogged prewash arm nozzles Verify that nozzles are not clogged with debris If so remove debris 2 Clogged prewash tank or prewash pump strainers Clean out strainers if necessary 3 Worn prewash pump impeller Verify status of impeller replace if necessary Problem Inadequate rinse 1 Low incoming water pressure Verify that incomin
124. cement Kit Note Vent Cowl Gasket 05330 031 83 47 The replacement kit s for the vent cowls come with Vent Cowl Gasket Side 05330 031 83 48 the cowls the gaskets and mounting hardware VENT SCOOP OPTION STANDARD ASSEMBLY Replacement Kit Note The cover kit contains the cover Vent Scoop Assembly Vent Cowl Cover Replacement Kit Jand the hardware for mounting it 05700 002 04 08 06401 003 10 16 VENT COWL ASSEMBLY FOR HOODED SIDE LOADER OPTION 05700 003 05 66 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 95 ITEM OQ1 GQ IN QTY RA RAB i SECTION 5 PARTS SECTION RINSE FILL OPTION 10 V E EN AJ 66 Left to Right Models Only DESCRIPTION Rinse Fill Motor Assembly Rinse Fill Motor Assembly AJ 66 Left to Right Models Only Motor Bracket Pump Mounting Clamp Hose 5 5 8 to 6 Reducer Bushing 1 1 4 to 1 Reducer Bushing 1 to 3 4 Elbow 90 Deg 1 Street Nipple 1 NPT x 6 Long Brass Elbow 90 Deg Brass Female Lockwasher 1 4 Bolt 1 4 20 x 1 2 Long Nut Hex S S 1 4 20 Rinse Motor Mounting Bracket Rinse Motor Mounting Bracket AJ 66 Left to Right Models Only Mfg No 05700 002 40 25 05700 002 48 22 06105 002 72 71 05700 002 63 59 04730 011 34 90 04730 002
125. chine Instruct operators to clean out the pan strainers at regular intervals or as required by work load NOTE On units equipped with prewash sections AJ 66 amp AJ 80 operators should also take the time to inspect the prewash section strainers and clean them as required by workload AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 32 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS DISHMACHINE OPERATION INSTRUCTIONS CONTINUED SHUTDOWN AND CLEANING ELECTRICALLY HEATED MODELS At the end of the workday place the power switch in the OFF position and open the door s Open the drain valves and allow the machine to drain completely Remove the pawl bar assembly clean as required Remove the pan strainers and if equipped the prewash strainers run off sheets and scrap bas ket strainer Remove the wash and if equipped the prewash arms and verify that the nozzles and arms are free from obstruc tions Flush the arms with fresh water Remove the pump suction strainers and clean out as required Remove the rinse tray assembly and clean Remove the curtains and scrub with a mild detergent and warm water Wipe out the inside of the unit and then reassemble with the components previously removed SHUTDOWN AND CLEANING GAS HEATED MODELS At the end of the work day shut down the gas booster in accor dance with manufacturer s instructions Place the power switch in the OFF position secure the flow to the ma
126. chine and open the door s Open the drain valves and allow the machine to drain completely Remove the pawl bar assembly clean as required Remove the pan strainers and if equipped the prewash strainers run off sheets and scrap basket strainer Remove the wash and if equipped the prewash arms and verify that the nozzles and arms are free from obstructions Flush the arms with fresh water Remove the pump suction strainers and clean out as required Remove the rinse tray assembly and clean Remove the curtains and scrub with a mild detergent and warm water Wipe out the inside of the unit and then reassemble with the components previously removed SHUTDOWN AND CLEANING STEAM HEATED MODELS At the end of the workday place the power switch in the OFF position secure the flow of steam to the machine and open the door s Open the drain valves and allow the machine to drain completely Remove the pawl bar assembly clean as required Remove the pan strainers and if equipped the prewash strain ers run off sheets and scrap basket strainer Remove the wash and if equipped the prewash arms and verify that the nozzles and arms are free from obstructions Flush the arms with fresh water Remove the pump suction strainers and clean out as required Remove the rinse tray assembly and clean Remove the curtains and scrub with a mild detergent and warm water Wipe out the inside of the unit and then reassemble with the components previously removed AJ 4
127. d 30 days from the date of installation In addition the warranty will only cover the replacement of wear items such as curtains drain balls door guides or gaskets during the first 30 days after installation Also not covered are conditions caused by the use of incorrect non Commercial grade detergents incorrect water temperature or pressure or hard water conditions STOP PARE ARRET CALL 1 888 800 5672 TO REGISTER THIS PRODUCT FAILURE TO DO SO WILL VOID THE WARRANTY LLAME AL 1 888 800 5672 PARA REGISTRAR ESTE PRODUCTO AL NO HACERLO LA GARANTIA SERA ANULADA S V P APPELER 1 888 800 5672 POUR ENREGISTRER CE PRODUIT LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON ENREGISTREE REVISION MADE APPLICABLE A 08 03 2005 7442 Initial release of manual Added gas exhaust fan schematic updated electric exhaust fan 7600 7558 schematic Replaced rinse drain weldment 05700 021 68 28 with 02 13 2006 MAW 7462 7367 05700 002 51 12 Added wash rinse and psi decals Changed 7463 the door assemblies Added the rinse fill motor assembly Added Gas Models 3 21 2006 7571 dE to new layout Change themostats and add replacement PG 100 04 19 2007 7898 Added 09905 003 32 20 fan load decal 4 thru 21 91 09 29 2007 EET dimension pages Removed alternate table limit switch T Chane the part from a weldment 05700 021 67 50 to a casting 10092 2009 8044 og9515 003 58 12 E 03 19 2013 QOF NDB 219 Updated manufacturer information
128. e 450 FPM 460 7 Compounded 600W Super Cylinder AGMA 7 Gear Oil Tribol 1105 7C Cylinder Oil W460 Inca Oil 460 Spartan EP 460 SPO 277 Valvata J 460 Vanguard 460 96 131 F up to 450 FPM 680 8S SHC 636 N A Tribol 800 680 Tegra 680 N A Teresstic SHP 680 N A Omala RL 680 Pinnacle 680 96 131 F above 450 FPM 460 7S SHC 634 N A Tribol 800 460 Tegra 460 Syncon R amp O 460 Teresstic SHP 460 N A Omala RL 460 Pinnacle 460 1 The sliding velocity in feet per minute FPM for standard ratios is determined by multiplying the speed of the worm in RPM by the factor from the table below For selecting proper lubricant use the speed of the worm in the final stage input RPM divided by the first stage ratio AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 38 SECTION 3 PREVENTATIVE MAINTENANCE DRIVE MOTOR GEAR REDUCER PREVENTATIVE MAINTENANCE Note The maintenance procedures detailed here are manufacturer s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual Lubrication amp Maintenance Factory filling WINSMITH speed reducers are oil filled at the factory to the proper level for the standard mounting position that you will find it in on the unit The oil level should be checked and adjusted if necessary prior to operation using the oil level plug provided
129. e dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact Jackson Some problems however may having nothing to do with the machine itself and no amount of preventative maintenance is going to help A common problem has to do with temperatures being too low Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate There can be a variety of reasons why your water tem perature could be too low and you should discuss it with Jackson to determine what can be done By following the operating and cleaning instructions in this manual you should get the most efficient results from your machine As a reminder here are some steps to take to ensure that you are using the dishmachine the way it was designed to work Ensure that the water temperatures match those listed on the machine data plate Ensure that all strainers are in place before operating the machine Ensure that all wash and or rinse arms are secure in the machine before operating Ensure that drains are closed sealed before operating Remove as much soil from dishes by hand as possible before loading into racks Do not overfill racks Ensure that glasses are placed upside down in the rack Ensure that all chemicals being injected to machine have been verified as being at
130. e is an insulated movable insulated movable bar on relay across the top With an insulated probe depress this bar and observe the thermometer the temperature should rise noticeably in a minute or two If it moves slow ly it would indicate that the element is faulty If it moves constantly higher at a good rate elements should be good Note A check with an amp probe at heater relay R1 terminals should be made to verify the amp draw on each leg This should be appropriate for the voltage and phase indicated on the data plate HEATER PROTECTION amp AUTOMATIC FILL FOR UNITS EQUIPPED WITH AUTOMATIC FILL This control is activated when the power switch is turned ON The primary function is to automatically energize the wash tank heat circuit It will also cutoff the wash tank heat circuit should the water be accidently drained from the machine with the power switch still DN The power switch should always be turned off before draining the unit This water level control consists of two 2 floats that operate when the power switch is turned on and works in conjunction with the thermostats and heater relays When the power switch is turned ON water starts to enter the dishmachine When it reaches the proper level the normally open contacts in the water level float switch close activating the heating circuit for tank heat If the water level below the correct level while power is still on the float switch will sense the lack of water and de
131. e to low water level Verify that the drains are shut and that the water level is correct WP Problem Spotting of silverware glasses and dishes 1 Incorrect final rinse temperature Verify that the rinse water temperature matches that which is listed on the machine data plate 2 Clogged wash and or rinse nozzles and arms Remove the arms and verify that they and their nozzles are from debris 3 Excessively hard water Install a water softener to reduce hardness 4 Loss of water pressure due to clogged obstructed wash pump Turn the power off to the machine at the source Drain the wash tank of water and verify that the pump intake is free from debris 5 Improper scrapping procedures Review the paragraph entitled Ware Preparation in Operating Instructions 6 incorrect detergent chemical concentrations Verify that the detergent chemical concentrations are correct for the associat ed water volume TORQUE SETTINGS When replacing components either in the control box or the heater box area the manufacturer has suggestions on how much to torque the screws and nuts used in securing items to the machine Refer to the table below for the torque specifica tions ITEMS TORQUE SPEC Relays 16 In Ibs Heater Contactor 35 In lbs Heater Nuts 16 In Ibs Terminal Block 50 In Ibs AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 42 SECTION 5 PARTS SECTION
132. ed 03 21 2006 Revised N A 93 SECTION 5 PARTS SECTION SIDE LOADER PAWL BAR ASSOCIATED PARTS Pawl Bar Roller Bracket 05700 031 77 94 Associated Hardware Washer 1 4 20 I D Locknut 1 4 20 S S Hex w Nylon Insert 05311 174 01 00 05310 374 01 00 Pawl Bar Roller Replacement Kit 06401 003 11 80 Replacement Kit Notes The replacement kit for the pawl bar roller comes with the roller roller shaft hardware and locknut as shown Pawl Bar Gutter Weldment Replacement Kit 06401 003 09 95 Top Guide Block Bottom Guide Block Drive Gutter Gasket 05330 011 68 55 Guide Block Replacment Kit 06401 003 10 15 Replacement Kit Notes The pawl bar gutter kit includes the weldment lock nuts and the gasket The guide block kits includes the blocks and the gasket Service Note Because of wear patterns that develop over time it is highly rec ommended that when replacing either of the guide blocks that the other be replaced as well from the kit AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 94 wu SECTION 5 PARTS SECTION SIDE LOADER VENT COWL OPTION Vent Cowl Replacement Kit Left to Right Vent Cowl Replacement Kit Right to Left 06401 003 11 81 06401 003 11 83 Repla
133. emove the dissolved solids from the water before it gets to the dishmachine Second hard water may have you adding drying agents to your operating cycle to prevent spotting when the real problem is deposited solids on your ware As the water evaporates off of the ware the solids will be left behind to form the spotting and no amount of drying agent will prevent this Again using treated water will undoubtedly reduce the occurrences of this prob lem Third treated water may not be suitable for use in other areas of your operation For instance coffee made with soft water may have an acid or bitter flavor lt may only be feasible to install a small treatment unit for the water going into the dishmachine itself Discuss this option with your qualified water treatment specialist Even after the water hardness problems have been solved there still must be proper training of dishmachine operators in how much detergent is to be used per cycle Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dishmachine under a variety of conditions along with good training in the operation of the machine can go
134. er switch is in the OFF position and apply power to the dishmachine Check the incom ing power at the terminal block and ensure it corresponds to the voltage listed on the data plate If not contact a qualified service agency to examine the problem Do not run the dishmachine if the voltage is too high or too low Shut off the service breaker and mark it as being for the dishmachine Advise all proper per sonnel of any problems and of the location of the service break er Replace the control box cover and tighten down the screws Incoming Power Connection VENTILATION OF DISHMACHINE The dishmachine should be located with provisions for venting into an adequate exhaust hood or ventilation system This is essential to permit efficient removal of the condensation exhaust Ensure that the exhaust system is acceptable in accordance with all applicable codes and standards NOTE Any damage that is caused by steam or moisture due to improper ventilation is NOT covered under the war ranty This units covered in this manual have the following exhaust requirements Load End 200 CFM Unload End 400 CFM The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 27 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS CONTINUED ELECTRIC HEAT The thermostats for the machines covered i
135. ey fall below the minimum allowed A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 34 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS STRIKER PLATE LIMIT SWITCH INSTALLATION INSTRUCTIONS Installation Instructions 1 Wiring The switch is wired common and nor mally open because of the hinge design By interrupting the line in series with the door switches the dishmachine ceases to operate Refer to the machine schematic for details on how to wire the switch 2 Parts of the table switch are mounted in the dishtable at the end of the table and under the table See the drawing s for the relationship of the switch to the table 3 Move the limit switch as far down on the two slots as possible and see that the limit switch is straight on the base plate This might require adjustment of the nut on the connector for the limit switch 4 Then adjust the inside and the outside con nector n
136. g hardware and 2 spacers The leg socket replacement kit has the leg socket mounting hardware and set screw The leg support replacement kit has the leg and the bullet foot included AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 92 ws SECTION 5 PARTS SECTION SIDE LOADER PAWL BAR ASSEMBLIES STRAINER MAGNET Replacement Kit Note The kits for the pawl bars come with the bar weldment 3 dogs and the hardware T lt EM Pawl Dog Wing Weldment 05700 021 86 79 xXx Pawl Bar Spacer 05700 011 71 45 Kit Pawl Bar Replacement 06401 131 86 90 Kit 30 Pawl Bar Replacement 06401 231 86 90 1T Drive Linkage Replacment Kit L R 06401 003 11 59 T Replacement Note The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars Drive Linkage Replacement R L 06401 003 11 60 Replacement Kit Note The conveyor switch replacement kit comes with the switch a termi nal and a wire nut Conveyor Switch Replacement Kit Dana 06401 003 11 79 Service Note The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there 05700 021 85 10 Front Strainer Weldment AJ 44T Series Technical Manual 7610 003 07 21 Issu
137. g water pressure during fill is 20 5 PSI 2 Incoming water solenoid is clogged Verify that debris is not entrapped in valve If so remove debris Problem Pawl bar moves with no load but does not move when loaded 1 Clutch on drive assembly is out of adjustment Adjust as required AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 41 SECTION 4 TROUBLESHOOTING COMMON PROBLEMS Problem Pawl bar does not move 1 Failed or broken overload spring Replace spring if necessary 2 No power to the drive motor failed drive motor Verify power and wiring connections to the motor If necessary replace the motor 3 Pawl bar not properly installed Verify that the pawl bar is installed correctly Problem Racks go through the machine but results are poor 1 Verify that detergent is being dispensed into the machine at the appropriate quantities for the water volume If not get deter gent to appropriate level and review results of washing ware Clogged strainers scrap basket Clean out strainers and scrap basket and replace Ware not being properly prescrapped Review paragraph entitled Ware Preparation in Operating Instructions Wash or rinse arms missing end plugs or caps Verify and replace as required Low tank heat Inadequate rinse Incorrect voltage coming to the machine Verify that the voltage matches that on the machine data plate Wash pump cavitation du
138. i PLE HT HT 4 BLI HT BLK WHT FSW EL HT a aM BLK WHT VFS ELJ WHT Pp DRG BL ale BLK WHT BLK WHT HT YEL HT ORG WHT i HT JH JH Ik Roty Hrs J BLK WHT BLU YEL 131 IF tLk HT BLL HT El LE gA TE EL ELI MoL ELK HT EY GREY Os E HT ite sits H RE 0 EGEND Ll Le L POWER DISTRIBUTION BLOCK OUNI R1 HEAT CONTACTOR E oe qeu e G u R DRIVE MOTOR CONTACTO Ak ASH OTOR CONTACTOR SE 4 2 M FINAL RINSE RELAY gA a T GRY YEL Q ASH TANK FILL RELA DOR SAFETY SWITCH RELA ASH HEATER 1 E MOTO s ASH Pul OTOR RY YEL iMOL RIVE MOTOR OVERLOAI OL ASH gt UTU OVERLOAI FUS ONTROL CIRCUIT TRANSFORMER FUSE T1 CONT 0 TRANSFORMER T ERGENT DIS E SER CONNECTIO E 4 Ei T S ONSTANT OLTAGE SIGNAL S1 POWER SWITCH Se DOR SAFET ITCH ASH PUN ITCH 1 ASH SWITCH R S AUTO MAN DELIVE SWITCH a HT PLE U 56 FINAL RINSE ITCH El POWER LIGHT E HEATER HIGH LIMIT LIGHT F ASH FLOAT ITCH 1 ES ASH FLOAT SWITCH TSI HEATER HICH LIMIT THERMOSTAT 152 ASH THERMOSTAT TLS TABLE LIMIT SWITCH lt OPTIONAL gt F ASH FILL SOLENOID FINAL RINSE SBLE DIT AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 100 SECTION 6 ELECTRICAL SCHEMATICS AJ 44TG 208 230 VOLT 60 HZ 1 PHASE 33
139. ine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of this page and follow the instruc tions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WASHING A RACK OF WARE To wash a rack simply slide a rack of soiled ware into the load end of the machine Once the the machine is started it should pull the rack through the machine and push it out the unload end Once a rack has started through you may put another rack in OPERATIONAL INSPECTION Based upon usage the pan strainers may become clogged with soil and debris as the work day progresses Operators should regularly inspect the pan strainers to ensure they have not become clogged If the strainers do they will reduce the washing capability of the ma
140. iously verified as being correct If not the voltage will have to be verified Ensure that the gas service is connected and that gas is flowing to the machine Without gas the water will not reach the required minimum temperatures that the machine is designed to operate at POWER UP STEAM HEATED MODELS To energize the unit turn on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage will have to be verified Ensure that the steam service is con nected and that steam is flowing to the machine Without steam the water will not reach the required minimum temperatures that the machine is designed to operate at FILLING THE WASH TUB Ensure that the delime switch is in the NORMAL position and place the power switch into the ON position The machine should fill automatically and shut off when the appropriate level is reached just below the pan strainer The wash tub must be completely filled before operating the wash pump to prevent damage to the component Once the wash tub is filled the unit is ready for operation Machines equipped with prewash sections should not be run without water in those sections This can cause damage to components WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishmachine will be reduced It is important to remember that a dishmach
141. llowing checkout should be made by either a qualified service person or electrician A Checkout of the heater system 1 If the temperature is too high adjust thermostat using instructions in the section entitled Thermostats 2 If temperature is too low adjust thermostat as above then a Turn off power to machine by placing customer s circuit breaker in the OFF position Turn off machine circuit breaker located on right side of control box b Remove cover from control box on top of dishwasher c Make sure water temperature is below 140 F preferably about 130 F d Turn on both circuit breakers Observe heater relay R1 while the power switch is turned ON and OFF If relay contacts move in and out the heater relay is operating correctly if not proceed to B If heater relay R1 closes 1 Check power supply at incoming terminal board L1 L2 amp L3 It should be the same voltage as indicated on the machine data plate 2 Check power at connections on heater relay R1 The voltage should agree with the voltage on the machine data plate If not check wires for breaks or bad connections 3 Check power at terminals of heater which should agree with the data plate If not check wires for breaks or bad connections 4 Temperatures should rise as explained in C 1 and amperage may be checked according to those instruc tions Replace any defective elements C If heater relay R1 does not close 1 Ther
142. n SECTION 5 PARTS SECTION EU S PREWASH amp WASH PUMP WELDMENTS Prewash Intake Strainer Weldment 05700 021 74 96 Wash Pump Weldment Intake Suction Scoop Weldment 05700 041 68 88 05700 021 87 60 Prewash Strainer Bracket lt 05700 021 74 94 Prewash Pump Weldment Prewash Pump Weldment 66 80 Left to Right models J 66 AJ 80 Right to Left models 05700 002 10 62 05700 002 11 96 Gasket 05330 002 54 55 Pump Discharge N alll Weldment M l 05700 002 90 05 Scoop Intake Suction Wash ti Wash Bide Winds 700 002 51 2 05700 002 50 92 Prewash Pump Weldment Prewash Pump Weldment AJ 66TG Left to Right model AJ 66TG Right to Left model 05700 002 43 56 05700 002 42 69 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 73 SECTION 5 PARTS SECTION PREWASH ARM MANIFOLD ASSEMBLY AJ 66T amp AJ 80T MODELS ONLY N SERVICE NOTE When replacing the 10 32 screws in the End Caps it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation ITEM QTY DESCRIPTION Mfg No 1 1 Wash Arm Weldment 05700 002 95 25 2 1 Lanyard 05340 011 72 46 3 1 Cap Threaded 04730 603 12 00 Items 1 through 3 Hardware 05700 002 95 19 1 O ring Not Shown 05330 400 12 08 4 1 Prewash Manifold Weldment 05700 003 01 66 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revi
143. n this manual are factory set They should not be adjusted except by an authorized service agent CHEMICAL FEEDER EQUIPMENT Detergent may be introduced into the unit through the removal of the bulkhead plug in the rear of the tub and replacing it with the third party detergent injection fitting Remove the bulkhead plug in the side of the tub to install the deter gent concentration probe For more information concerning detergent concerns please refer to the page entitled Detergent Control Detergent Connection Point Machine rear view Brass Plug A The 1 8 brass plugs on the incoming plumbing rinse injector may be removed to install sanitizer and rinse aid injection fittings _ Brass Plugs Back of Control Box All wires for the chemical injectors should be routed through one of the extra openings in the back of the control box Terminals in the control box marked CVS provide a constant voltage signal whenever the drive motor is operating Terminals in the control box marked DET provide a voltage signal whenever the wash motor lis operating Aid Connection Points AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 28 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS CURTAIN INSTALLATION DIAGRAMS Please refer to the chart for placement of the curtains os L 9 5 SS LL tc tr tc
144. ndo v uonoeuuoo Buiquunjd 1elsouu u 9 0 0 1 J9 M YSeMald d pJepuels MO9 3 jeuondo 1ejoo LAN 2 1 uogoeuuoo O uonoeuuoo eou99r3 g j Or duiej IH 3081 LAN 1 V 437 o1 1 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised 09 29 2007 21 TS SECTION 1 SPECIFICATION INFORMATION SIDE LOADER LEFT TO RIGHT DIMENSIONS NOTE ALL DIMENSIONS ARE TYPICAL 1 2 DISHTABLE MINIMUM USE SILICONE BETWEEN TABLE AND LIP OF SIDE WALL OF SIDE LOADER TO LOADER PREVENT LEAK AGE 1 2 4 1 25 5 MINIMUM DISHWASHER 5 SECTION A A p lt 12 1 2 DISHMACHINE VENT CONNECTION m OPENING T T CONVEYOR z 4 2 lt 2 gt 5 DISHMACHINE SPLASH SHIELD Fe ZI Q O 2 5 5 EE a8 2 22 ae oz NES zs 9 ae CANI GP IY _ 2 14 1 2 1 1 2 DRAIN CONNECTED 1 S TO DISHMACHINE DRAIN lt 29 gt LINE 8 or 15 depending on the width of the side loader AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 22 TS SECTION 1 SPECIFICATION INFORMATION SIDE LOADER RIGHT TO LEFT DIMENSIONS
145. noil ee wwerol desos e udg 1 z pt ry tasu oueue O usiq YBIH OL utuse9 sz 3 wwogst o9 lt wwyg9 1 99 i g 5 i I uwgzi 7 wwe 161 faz g I 48 ww 9 z Md E uuz0g zim 8 y N 1 uuzgotl v 1 wwgz 1 Em N m quus i p luuggs 12 uiuis 811 v 691 299 l s uuee01 Lr _ 009 fez wwg eg sz uedo 51000 WIM eur ipp 96 7 uet 8 97 ure Aq JO 10014 88 ereid 19400 um peddius pl luS gt 1 ol lqe1 uwseoz 09 ysejdg imo9 1ueA 9 gee uun eseg Ysemal 90 91 apm ZOL utuisrg H wuri H vy 16 9 uBnoJjl ejqeisn pe enp ww 1 p uusselfei deis 2 1 suoisueuiip IE9IU A e1oN uugr c a s 7 X feuondo LdN uogoeuuoo s x n O Pn NI KM PDC NN 071 011 ab f TH wwgg9 sz
146. note the direction of installation as indicated on the above drawings When replacing pawl bar dog castings ensure to re install in the appropriate direction If you do not then the rack will not be pulled through the machine during operation AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 82 wa SECTION 5 PARTS SECTION AJ 44T RACK RAIL ASSEMBLY e gt Rack Rail Weldment 05700 031 67 59 4 a 6 Opposite Rack Rail f p 05700 031 69 48 P w CN J 1 22 fp Spacer A 6 per 05700 011 71 44 O Actuator Switch Replacement Kit 06401 003 10 14 Replacement Kit Note The replacement kit for the actuator switch comes with the switch two spac ers and the mounting hardware AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 83 Actuator Switch Replacement Kit 06401 003 10 99 Right to Left Assembly mu lj Rack Rail Weldment 05700 031 76 28 Opposite Rack Rail 05700 041 69 54 Actuator 06401 003 10 14 SECTION 5 PARTS SECTION AJ 66T RACK RAIL ASSENBLIES Left to Right Assembly ie Rack Rail Weldment 05700 031 76 27 Opposite Rack Rail 05700 041 71 37 5 x ye te f i D 4 4 Rack Guide Spacer i 8 per l gt 05700 011 71 44 Que e po Actuator Switch Replacement Kit 06401 003 10 14 Repl
147. pm parts per million CONNECTING THE DRAIN LINE The drain for the models covered in this manual are gravity discharge drains All piping from the machine to the drain Adjusting screw x must be a minimum 1 1 2 NPT and shall not be reduced There must also be Locking nut an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 30 gallons per minute WATER SUPPLY CONNECTION Ensure that you have read the section enti FA tled PLUMBING THE DISHMACHINE above before proceeding The supply water temperature must meet the minimum requirements listed on the machine data plate Install the water supply line 1 2 pipe size minimum to the dishma chine line strainer It is recommended that a water shut off valve be installed in the water line between the main supply and the machine to allow access for ser vice The water supply line is to be capable of 25 PSI flow pressure at the rec sinn ncoming Plumbing Connection ommended temperature indicated on the data plate If the water level is too low or too high check the incoming water pressure It should be 20 5 PSI Too high of pressure results in too much water too low of pressure results in too little water To adust the regulator loosen the nut at the top this will allow you to screw or unscrew the adjustment With a screwdriver turn the adjuster clockwise to increase pressu
148. pression Fitting Item 10 as required Mount the Thermostat Item 1 to the tub using the Thermostat Bracket Item 2 and set it for 120 F 140 F Install the Solenoid Valve Item 3 to the second Tee Item 7 and then attach to the incoming cold water line Use pipe dope or thread tape as required to prevent any leaks ITEM DESCRIPTION Mfg No 1 1 Thermostat 05930 121 67 72 2 1 Thermostat Bracket 05700 011 81 64 3 1 Solenoid Valve 04810 100 09 18 4 2 Nipple Close 1 2 NPT Brass 04730 207 15 00 5 1 Valve Check 1 2 04820 002 55 77 6 1 Reducer 1 1 2 to 1 2 04730 002 55 75 7 2 Tee 1 1 2 x 1 1 2 x 1 1 2 04730 011 69 93 8 2 Nipple 1 1 2 Close Brass 04730 207 40 00 9 1 Reducer 1 1 2 to 1 4 04730 002 55 76 10 1 Modified Compression Fitting 05700 001 16 52 1 Complete Kit 06401 002 44 07 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 71 SECTION 5 PARTS SECTION MOTOR ASSEMBLIES See Motor Key 3 16 x 1 Long Pump Plate Impeller AJ 44T s Chart Below 05700 011 89 17 05700 021 71 83 05700 031 67 45 Y Pump Seal Impeller AJ 66T s amp AJ 80T s 05330 011 71 98 05700 031 71 78 zx 7 V A We X n h A CM m i Impeller Washer Bolt 1 4 20 x 3 4 Screw 3 8 16 2 Tm 05700 011 71 95 05305 274 04 00 05305 011 74 98 Motor Mounting Clamp 4 1 8 7 WASH MOTOR CHART Not Shown Volts Phase Hz
149. rM 05700 021 69 00 06401 131 81 00 Y AJ 44T Prison Assembly with Hardware 4 5 06401 231 81 00 Ih l a un Pawl Bar Spacer yii pM 24 per o9 Y gf Z 05700 011 71 45 B Pawl Bar Weldment ST l l 05700 031 72 77 AJ 66T Complete Assembly with Hardware e aN 7 A AJ 66T Prison Assembly with Hardware E Ad 4 06401 241 74 64 of Z p Pawl Bar Dog Casting e X 2 4 s 18 per 8 s P 05700 021 69 00 4 X g hn P 1 E p Pawl Bar Spacer s 8 ut A s 36 per 5 20 05700 011 71 45 x Z P Pawl bar Weldment 2 05700 031 72 78 sc AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 81 SECTION 5 PARTS SECTION AJ 80T PAWL BAR ASSEMBLIES Left to Right Assembly 06401 141 81 06 Bolt 3 8 16 x 1 3 4 Long a i gy e 05306 011 36 94 k A Pawl Bar Dog Casting 7 Mh S Pawl Bar Weldment 05700 021 69 00 Xx q D 05700 031 74 19 g ALI Cae Pawl Bar Spacer a 05700 011 71 45 iene Locknut 3 8 16 with Nylon Insert 05700 011 72 55 AJ 80T Complete L R Assembly 06401 141 81 06 H AJ 80T Complete R L Assembly 06401 241 81 06 AJ 80 Prison Assembly 06401 341 81 06 All associated hardware spacers and castings may be ordered using the part numbers indicated in the above assem bly Pawl Bar Weldment AP A 05700 041 82 01 e Both assemblies contain 40 pawl bar dog castings Please
150. re or counter clock wise to decrease it Do not confuse static pressure with flow pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle It is also recommended that a shock absorber not supplied be installed in the incoming water line This prevents line hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 26 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS CONTINUED STEAM LINE CONNECTIONS Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water The machines come with lines by which outside source steam needs to be connected Connect all incoming steam lines in accordance with the steam booster manufacturer s instructions Ensure that all applicable codes and regulations are adhered to See machine data plate for information concerning steam flow pressure GAS CONNECTIONS Some machines covered in this manual are designed to use gas as an outside source of heat for wash tank water The machines come with connections by which an outside source needs to be connected Connect all incoming gas lines in accordance with the gas booster manufacturer s instructions Ensure that
151. reate a hazard and void war ranty certification The labor to repair or replace such failed part will be paid by Jackson WWS within the continental United States Hawaii and Canada dur ing the warranty period provided a Jackson WWS authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than a Jackson WWS authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson WWS Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switch es pressure regulators pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson WWS This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of god attempted repair by unau thorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel withou
152. rvice com WHALEY FOODSERVICE REPAIRS 335 105 SHERWEE DRIVE RALEIGH NC 27603 919 779 2266 FAX 919 779 2224 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 6418 101 AMSTERDAM WAY WILMINGTON NC 28405 910 791 0000 FAX 910 791 6662 info whaleyfoodservice com NORTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 171J K NORTH HAMILTON RD COLUMBUS OH 43213 614 751 3769 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040 800 257 2611 FAX 937 898 4177 dharvey certifiedsc com COMMERCIAL PARTS amp SVC OF COLUMBUS 5033 TRANSAMERICA DRIVE COLUMBUS OH 43228 614 221 0057 800 837 8327 FAX 614 221 3622 GCS SERVICE INC COLUMBUS OH 614 476 3225 800 282 5406 FAX 614 476 1196 ELECTRICAL APPLIANCE REPAIR SVC 5805 VALLEY BELT ROAD CLEVELAND OH 44131 216 459 8700 800 621 8259 FAX 216 459 8707 tomr electapplrep com OKLAHOMA HAGAR RESTAURANT EQMT 1229 W MAIN STREET OKLAHOMA CITY OK 73106 405 235 2184 800 445 1791 FAX 405 236 5592
153. sed N A 74 r SECTION 5 PARTS SECTION WASH ARM MANIFOLD ASSEMBLY ITEM QTY DESCRIPTION 9 Wash Arm Assembly 9 Screw 10 32 x 3 8 Long Phillips Truss Head 9 Locknut 10 24 S S Hex with Nylon Insert 9 Wash Arm Weldment 9 Lanyard 9 End Cap Wash Tube 9 O ring 1 Wash Manifold Weldment Left to Right Right to Left 1 Hose 2 X 6 75 Manifold Pump 7 2 Clamp Hose 1 9 16 TO 2 1 2 Q Q N Mfg No 05700 002 95 19 05305 173 12 00 05310 373 01 00 05700 002 95 25 05340 011 72 46 05700 011 67 11 05330 400 12 08 05700 002 95 20 05700 002 95 66 05700 002 90 79 04730 011 34 89 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 75 ww SECTION 5 PARTS SECTION FINAL RINSE ASSEMBLY Sy ee lt Gasket 6 05330 111 42 81 End Caps k 05700 002 02 19 Rinse Arm Support Bracket s W 05700 002 06 24 2 V T Rinse Arm 05700 002 02 18 lt Final Rinse Manifold Weldment QTY 05700 002 97 41 1 4 Lower Rinse Nozzle 1 05700 002 96 04 RS Lower Rinse Arm 2 4 Upper Rinse Nozzle 05700 002 02 18 05700 002 03 13 4 i Rinse Drain Control Plate 05700 011 68 70 Rinse Pan Strainer Weldment 05700 041 85 09 Right Rinse Pan Locator Bracket 05700 021 92 37 _ E SS A 7 m Tub Locknut 1 4 20 with Nylon Insert e 05310 374 01 00 Rinse Tray Weldment gt Sect 05700 0
154. son There are many things that operators can do to prevent catastrophic damage to the dishmachine One of the major causes of component failure has to do with prescrapping procedures A dishmachine is not a garbage disposal any large pieces of mate rial that are put into the machine shall remain in the machine until they are either broken up after spreading out on your ware or physically removed Strainers are installed to help catch debris but they do no good if they are clogged Have operators reg ularly inspect the pan strainers to ensure 1 that they are free of soil and debris and 2 they are laying flat in the tub When cleaning out strainers do NOT beat them on waste cans The strainers are made of metal and can be forgiving but once severe damage is done it is next to impossible for the strainer to work in the way it was designed to Wipe out strainers with a rag and rinse under a faucet if necessary For stubborn debris a toothpick should be able to dislodge any obstructions from the perforations Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub You may wish to also refer to the page entitled Detergent Control in order to learn more about how your water hardness will effect the performance of your machine Hard water makes dishmachines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on th
155. t TG Models 05700 002 51 52 Wash Strainer Separator Weldment 05700 031 84 38 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 87 ws SECTION 5 PARTS SECTION FLOAT SWITCH COMPONENTS SCRAP BASKETS Wash Tank Float Switch Replacment Kit E 06401 003 11 75 Prewash Tank Float Switch Replacment Kit Float Switch Support Bracket 96401 003 11 76 Replacement Kit 06401 003 11 77 Replacment Kit Note The float switch support bracket replace ment kit contains the bracket and asso ciated hardware for mounting Replacment Kit Note The float switch replacement kits contain the float switch with associated terminals the flat washer and the nut Service Agent Note Remember than when reinstalling the float switch that the flat washer goes inside against the tub wall while the nut is on the outside of the tub Float Switch Cover 05700 021 75 71 Scrap Basket Lid Weldment 05700 002 56 55 Scrap Basket Assembly 06401 002 11 21 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 88 SECTION 5 PARTS SECTION CURTAINS TUB MAGNETS Curtain 12 Long x 20 1 2 Wide 08415 131 73 44
156. t 13 AJ 66T Steam Left to Right 14 AJ 66T Steam Right to Left 15 AJ 80T Electric Left to Right 16 AJ 80T Electric Right to Left 17 AJ 80T Gas Left to Right 18 AJ 80T Gas Right to Left 19 AJ 80T Steam Left to Right 20 AJ 80T Steam Right to Left 21 Side Loader Left to Right Dimensions 22 Side Loader Right to Left Dimensions 23 Side Loader Installed Dimensions 24 Il INSTALLATION amp OPERATION INSTRUCTIONS Installation Instructions 26 Curtain Installation Diagram 29 Deliming Operations 30 Side Loader Installation amp Operation Instructions 31 Dishmachine Operating Instructions 32 Detergent Control 34 Striker Plate Limit Switch Installation Instructions 35 II PREVENTATIVE MAINTENANCE General Maintenance 37 Lubrication Chart for Drive Gear 38 Drive Motor Gear Reducer Preventative Maintenance 39 IV TROUBLESHOOTING 41 V PARTS SECTION AJ 44T Control Box Assembly 44 AJ 66T AJ 80T Control Box Assembly 46 Motor Overload Chart 48 Heater Box Assembly 49 Frame Weldments Front Dress Panels 52 Prewash Plumbing Assembly 53 Incoming Plumbing Assembly 55 Incoming Plumbing Assembly TG Series 57 Solenoid Valve amp Vacuum Breaker Repair Parts 58 Steam Unit Wash Tank Coil Assembly 59 Steam Plumbing Left to Right Models 60 Steam Plumbing Right to Left Models 61 Gas Coil Assembly TG Models 62 TABLE OF CONTENTS SECTION V VI DESCRIPTION PARTS SECTION CONTINUED Rinse Booster Tank Assembly
157. t prior authorization WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson WWS within 30 days to validate the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory which ever occurs first PRODUCT CHANGES AND UPDATES Jackson WWS reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as but not limited to wash arms rinse arms or strain ers at anytime Nor does it cover adjustments such as but not limited to timer cams thermostats or doors beyon
158. tch on the back of the control box to the DELIME position 2 Disconnect or turn off all chemical feeder pumps 3 Close all doors after adding the deliming solution 4 Run the machine for the recommended period of time 5 Turn the unit off and open the doors 6 Wait five minutes then inspect the inside of the machine If the machine is not delimed run another time cycle as per the deliming solution s instructions 7 When clean drain and re fill the machine 8 Run in MANUAL for 10 minutes to remove residual deliming solution 9 Drain and re fill the machine This equipment is not recommend for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components Use of deionized water or other aggressive fluids will void the manufacturer s warranty AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 30 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS SIDE LOADER INSTALLATION amp OPERATION INSTRUCTIONS This accessory assists in the delivery of a full dish rack from the break down scrapping table to the dishmachine It will con vert the direction of travel 90 Since the Side Loader is shipped mounted on the conveyor dishwasher there is no additional installation required for this option As it is operated mechanically by the dishwasher it does not require any plumbing or elec trical connec
159. the correct concentrations Clean out the machine at the end of every workday as per the instructions in the manual 10 Always contact Jackson whenever a serious problem arises 11 Follow all safety procedures whether listed in this manual or put forth by local state or national codes regulations GQ N AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 37 SECTION 3 PREVENTATIVE MAINTENANCE LUBRICATION CHART FOR DRIVE GEAR Note The maintenance procedures detailed here are manufacturer s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual Ambient Temperature Final Stage Worm Speed ISO Viscosity Grade AGMA Lubricant No Mobil American Lubricants Castrol Chevron Conoco Exxon Esso Fiske Brothers Shell Texaco 30 15 F up to 2000 FPM 220 5S SHC 630 SHC 90W Tribol 800 220 Tegra 220 Syncon R amp O 220 Teresstic SHP220 SPO MG Omala RL 220 Pinnacle 220 16 50 F up to 2000 FPM 460 7 Compounded 600W Super Cylinder AGMA 7 Gear Oil Tribol 1105 7C Cylinder Oil W460 Inca Oil 460 Spartan EP 460 SPO 277 Valvata J 460 Vanguard 460 51 95 F up to 450 FPM 680 8 Compounded Extra Hecla Super AGMA 8 Gear Oil Tribol 1105 8C Cylinder Oil W680 Inca Oil 680 Spartan EP 680 SPO 288 Valvata J 680 Vanguard 680 51 95 F abov
160. tions This Side Loader does not require or add any additional electrical or mechanical devices to the unit which could create opera tional or maintenance problems As designed the drive mechanism is powered by the conveyor drive motor on the dishma chine An extension on the pawl bar provides the drive to push the racks into the unit PREPARATION Before proceeding with the start up of the unit verify that the Side Loader pan strainer is installed WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishmachine will be reduced It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine WASHING A RACK OF WARE Once a rack is fully loaded it should be positioned against the front of the dish table The rack should then be moved into
161. ulating Discharge B Hose Recirculating Pump Suction C Hose Wash Coil Assembly D Hose Recirculating Discharge 8 1 2 05700 002 52 74 18 1 2 05700 002 52 75 34 05700 002 52 76 L R 48 05700 003 03 95 R L 60 05700 003 03 97 E Hose connection to existing gas booster outlet fitting F Hose connection to existing gas booster inlet fitting Gas Booster Connection Kit 05700 002 51 73 includes 18 Feet of 3 4 Hose 4 3 4 Push Lock Fittings 18 05700 002 51 38 26 05700 002 51 37 36 05700 002 51 39 60 05700 003 03 97 Rinse Booster Tank AJ 66TG R L 8 1 2 05700 002 52 74 18 1 2 05700 002 52 75 50 05700 002 57 58 60 05700 003 03 97 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 65 w SECTION 5 PARTS SECTION AJ 44T SERIES DRAIN PLUMBING ASSEMBLIES Fitting Barbed 1 1 2 NPT x 1 1 2 AJ 44TE TS Ball Valve Handle Assembly 04730 011 69 92 Nipple Rinse Weldment 06401 021 83 53 4 05700 021 84 61 E AJ 44TG Ball Valve Handle Assembly 06401 021 84 74 i N de Ball Valve 1 1 2 NPT N 04820 111 71 46 Y Y Vf A N Z Y vi 4 N N N Tee 1 1 2 Brass Nipple 1 1 2 Brass Close Elbow 1 1 2 Brass 90 Street 04730 011 69 93 04730 207 40 00 04730 206 32 00 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 66 ws SECTION 5 PARTS SECTION
162. un Off Sheet Weldment Splash Shield Weldment 05700 021 71 39 05700 031 85 16 Replacment Kit Note The kit for the hole direction plate comes with the plate a new gasket and the mounting hardware Hole Direction Plate Replacment Kit Pipe Clamp 06401 003 10 00 05700 000 35 05 d 4 Rinse Drain Plate Replacment Kit Rinse Drain Plug Replacement Kit TG Models Only 06401 003 10 06 06401 003 10 07 Rinse Drain Weldment Replacement Kit 06401 003 10 05 Replacement Kits Notes The kits for the drain weldments and drain plugs come with the weldments parts a new gasket and the mounting hardware Rinse Drain Plate Gasket Shoulder Bolt Wingnut Weldment 05700 002 46 02 05330 011 72 27 Wash Fill Weldment 05700 021 71 21 Vellumoid Gasket Prewash Fill Tube Weldment 05330 111 42 81 AJ 66 amp AJ 80 Models Only 05700 021 74 76 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 86 wawam SECTION 5 PARTS SECTION STRAINERS m s LOU Gree Boo Oo cde Front Strainer Weldment 05700 021 85 10 S Overflow Strainer Support Drain Guard 05700 001 96 48 Tub Strainer Weldment TG Models 05700 002 03 21 Strainer Weldment 05700 002 09 15 Screen Strainer with Handle Weldment 05700 002 09 04 Back Strainer Weldment 05700 021 85 11 Wash Intake Strainer Weldmen
163. ut 05310 011 17 85 Stand C Weldment 05700 002 74 84 SERVICE NOTE Jackson U HIGHLY recommends that the Coil Gaskets be replaced any Order th ti i time the Coil Weldment is x Drum 79 va replaced or removed for an N extended period of time Z Flat Washer Coil Gasket 05700 001 17 87 05700 001 17 86 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 59 STEAM INLET PLUMBING STEAM OUTLET PLUMBING QTY 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SECTION 5 PARTS SECTION STEAM PLUMBING LEFT TO RIGHT 10 4 3 5 Y Y Y 6 DESCRIPTION Reducer 3 4 NPT to 1 2 NPT Black Iron Union 3 4 NPT Black Iron Nipple Close 3 4 NPT Black Iron Valve Steam Solenoid 3 4 NPT 120V Elbow 90 3 4 FNPT Black Iron Elbow Street 90 3 4 NPT Black Iron Y Strainer 3 4 NPT Black Iron Valve Gate Steam 3 4 NPT Plug 3 8 NPT Black Iron Nipple 3 4 NPT x 32 Long Reducer 3 4 NPT to 1 2 NPT Black Iron Elbow 90 3 4 FNPT Black Iron Elbow Street 3 4 NPT Black Iron Union 3 4 NPT Black Iron Nipple Close 3 4 NPT Black Iron Steam Trap 3 4 NPT Pipe 3 4 NPT x 10 Long Black Iron 11 gt k 3 8 Mfg No 04730 911 02 34 04730 912 01 00 04730 907 01 00 04820 011 87 39 04730 906 10 34 04730 011 87 37 04730 217 01 32 04820 100 19 00 04730 909 02 34
164. uts for the connector box so that it lines up even with the limit switch and the base plate 5 Tighten down the nuts for the seal so that they are tight 1 3 RACK WIDTH INSTALL AT FAR END OF TABLE 6 If you have any difficulty you might have to adjust the connectors to the seal screwing in or screwing out until the installation is straight on the table and the limit switch is actuated correctly by the rack TABLE LIMIT SWITCH THROUGH ROD HOLES TABLE SWITCH RODS STRIKE PLATE STRIKE PLATE BOLTS 3 00 MOUNTING BOLTS TABLE BOTTOM 2 00 E E p 00 75 1 875 0 25 1 50 Unless noted all dimensions are in i inches TABLE BOTTOM 1 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A 35 SECTION 3 PREVENTATIVE MAINTENANCE waww SECTION 3 PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator However this does not mean that some items will not wear out in time Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY Performing main tenance on your dishmachine may void your warranty if it is still in effect so if you have a question or concern do not hesitate to contact Jack

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