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AJX-44 & AJX-54 Series Installation/Operation & Service Manual

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2. AJX 44 amp AJX 54 CONTROL BOX ASSEMBLY 11 P 1 P GR Se 2 gt i 12 4 5 zz ea Hae EIS 4 8 9 10 NS 02 4 c 19 14 gt 10 gt 15 Col 16 17 19 HP ine ape 0 IC 0 20 17 wpe e H IER 01 2 4 18 7 L 22 23 24 H Lol 25 26 eD A QE E 4 21 22 E uh 1 2 22 E RUN 21 22 aah 229 PERS web 22 27 7 6 22 28 gt o 35 5 3 44 amp 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 39 SECTION 5 PARTS SECTION AJX 44 amp AJX 54 CONTROL BOX ASSEMBLY CONTINUED ITEM DESCRIPTION 1 1 Electrical Box Weldment 2 1 Terminal Block 3 Pole 3 1 Rinse Thermometer 96 Lead 1 Rinse Decal 180 F 4 6 Star Washer External Tooth 10 24 5 6 Screw 10 32 x 3 4 Long Phillips Trusshead 6 1 Decal Gauge 7 1 Wash Thermometer 48 Lead 1 Wash Decal 160 F 8 1 Wire Lug 2 AWG to 14 AWG 9 1 Decal Ground 10 2 Screw 10 32 x 1 2 Long Phillips Trusshead 11 1 Decal L1 L2 L3 12 1 Light Amber 13 1 Light Red 14 1 Din Rail 15 1 Circuit Breaker 208 230 Volt 60
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6. GA OQ 0000 Q WwW MOTOR OVERLOAD CHART Drive Motor 05945 011 84 59 05945 011 84 59 05945 011 84 59 05945 002 71 09 05945 111 69 12 05945 111 69 12 N A N A 05945 002 66 00 05945 111 68 39 05945 111 68 39 05945 111 69 12 05945 111 68 39 05945 111 69 12 05945 011 84 59 05945 011 84 59 05945 011 84 59 05945 011 84 59 05945 002 71 09 05945 111 69 12 05945 111 69 12 N A N A 05945 002 66 00 05945 111 68 39 05945 111 68 39 05945 111 69 12 05945 111 68 39 05945 111 69 12 05945 011 84 59 05945 011 84 59 05945 011 84 59 05945 011 84 59 05945 002 71 09 05945 111 69 12 05945 111 69 12 N A N A 05945 002 66 00 05945 111 68 39 05945 111 68 39 05945 111 69 12 05945 111 68 39 05945 111 69 12 Prewash Motor N A N A N A N A N A N A N A N A N A N A N A N A N A N A 05945 002 65 98 05945 002 24 70 05945 002 24 70 05945 002 24 70 05945 002 24 70 05945 002 24 70 05945 002 24 70 N A N A 05945 002 66 02 05945 111 68 41 05945 111 68 41 05945 002 24 70 05945 111 68 41 05945 111 81 33 05945 111 68 40 05945 111 68 40 05945 111 68 40 05945 111 68 40 05945 111 68 40 05945 111 81 33 05945 111 81 33 N A N A 05945 002 65 99 05945 111 68 40 05945 111 68 40 05945 111 81 33 05945 111 68 40 05945 111 81 33 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 43 Wash Motor 05945 111 68 40 05945 111
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10. 1deooy Wu JoN uoloriqej ajqe pepueuiuiooaH ye 0 1uBr4 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 12 SPECIFICATION INFORMATION SECTION 1 AJX 80 ELECTRIC LEFT TO RIGHT Di N I PIS 1uDIH IA 1u0JJ apis uwz 89 Rate 1 ez rsa Ob wwzs1 9 fuus 9 wwogz Zor i u i 1 Hn 1 i IN 4 2 9 yu wun 1996 9 1 ve uerg Ly H 1 h is 1694 use dsy5eg e z age eoueJeeo 2 usiq YBIH OL uwgeg sz 3 ugeet 09 a lt 89 og i i Wuer 2 6 6 s d r ey i ivi ae uuu 9 z E 06 zg ama y d uuz0I r uu67 uugoz g 3 luuusz L
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13. 06401 003 10 14 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 72 ws SECTION 5 PARTS SECTION AJX 80 RACK RAIL ASSEMBLIES Left to Right Assembly n Rack Guide Spacer 05700 011 71 44 i Rack Guide Weldment Left to Right feb Pi 05700 031 81 53 Opposite Rail b 05700 041 74 13 ON 4 ENT e E 1 So Ze p Actuator Switch Replacment Kit 06401 003 10 83 o yj l Actuator Switch Replacement Kit 06401 003 10 14 Right to Left Assembly Replacement Kit Notes He R P The replacement kits for the actu ator switches come with the NI switch two spacers and the lisa mounting hardware PA e Actuator Switch Replacement Kit 06401 003 10 85 Rack Guide Spacer 05700 011 71 44 Rack Guide Weldment Right to Left J 05700 031 81 54 Opposite Rail f 05700 041 74 14 qat Actuator Switch Replacment Kit li 06401 003 10 14 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 73 ws SECTION 5 PARTS SECTION lt MISCELLANEOUS PARTS AND WELDMENTS m O Plate Left Water Plate Right Water Directional Directional 05700 021 79 27 05700 021 79 23 Run Off Sheet Weldment Splash Shield Weldment 05700 021 71 39 05700 031 85 16 Replacment Kit Note The kit for the hole direction plate comes with
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16. 02 8 wwe Lb 1 1 oyeuuoej jo dq Y ug 91 9 uuo pue lqe 1 usemjog ip e qeiusiq e oqv Jejeeg BUODIIIS esf 1uBieH res wwegs iz T NW sK ye 9 sz g v Y 2 eiger N pa ae ERN a Wu wey 2 v quusse p uoneouqe ejqe 90p 9 X p m ZOL F 1e nq o ZIL SUOISUBWIP 9 oON pJepuejs mo9 1U9A 3 Jeuondo Jejoo 1Ju A 2 1 uonoeuuoo O uonoeuuoo 2 g duu8j w07 4 07 1 4 081 LAN 1 lu UIYN V WD 0 437 44 amp 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 SPECIFICATION INFORMATION SECTION 1 AJX 44 ELECTRIC RIGHT TO LEFT epis 14 I T M9IA 19014 9pIS 431 MOG V uupsz y 61 fi ren 3 wigs i Z 6z 1 i D I 2 l 1 i ren wn wwy9 pe 9 ou d uuuu0 S 09 Jo seay anen
17. 8 Run in MANUAL for 10 minutes to remove residual deliming solution 9 Drain and re fill the machine This equipment is not recommend for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components Use of deionized water or other aggressive fluids will void the manufacturer s warranty AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 24 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS CURTAIN INSTALLATION DIAGRAMS Please refer to the chart for placement of the curtains 44 amp 54 RL NOTE When machine is a Low Hood replace XL curtains with L curtains L R PART NUMBERS XL 084 15 002 47 37 dE 08415 131 73 45 66 76 80 90 5 08415 131 73 44 DE s Curtain Rod 05700 021 73 43 Su EH L R 44 amp 54 L R R 66 76 80 90 L R D R AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 10 06 2009 25 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS SIDE LOADER INSTALLATION amp OPERATION INSTRUCTIONS This accessory assists in the delivery of a full dish rack from the break down scrapping table to the dishmachine It will con vert the direction of travel 90 Since the Side Loader is shipped mounted on the conveyor dishwash
18. OPERATING CHARACTERISTICS RACKS PER HOUR AJX 44 66 80 54 76 90 High Temp 225 AJX 44 66 80 54 76 90 Low Temp 209 STEAM COIL TANK HEAT TS MODELS ONLY DISHES OR GLASSES PER HOUR STEAM INLET PRESSURE PSIG 10 20 AJX 44 66 80 54 76 90 High Temp 5625 STEAM CONNECTION NPT 3 4 AJX 44 66 80 54 76 90 Low Temp 5225 CONSUMPTION 15 PSIG Ibs hr 60 PREWASH TANK CAPACITY GALLONS MOTOR ELECTRICAL CHARACTERISTICS AJX 66 76 17 25 DRIVE MOTOR HP 1 4 AJX 80 90 17 25 WASH MOTOR HP 2 PREWASH MOTOR HP WASH TANK CAPACITY GALLONS AJX 66CE CS amp AJX 76CE CS MODELS 1 AJX 80CE CS amp AJX 90CE CS MODELS 2 AJX 44 66 80 54 76 90 20 4 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice PREWASH PUMP CAPACITY GPM AJX 66 76 120 AJX 80 90 270 WASH PUMP CAPACITY GALLONS PER MINUTE ALL MODELS 270 VENTING REQUIREMENTS CFM 100 CAP INPUT END 200 OUTPUT END 400 TOTAL 600 CONVEYOR SPEED FPM AJX 44 66 80 54 76 90 High Temp 6 2 AJX 44 66 80 54 76 90 Low Temp 5 75 GALLONS PER RACK AJX 44 66 80 54 76 90 High Temp 69 AJX 44 66 80 54 76 90 Low Temp 79 WATER TEMPERATURES AJX 44 66 80 54 76 90 MODELS PREWASH RECOMMENDED AJX 66 76 80 90 110 140 F WASH MINIMUM 160 F RINSE MINIMUM 180 F FLOW P
19. Replacment Kit Note j The float switch support bracket replace ment kit contains the bracket and asso ciated hardware for mounting Replacment Kit Note The float switch replacement kits contain the float switch with associated terminals the flat washer and the nut Service Agent Note Remember than when reinstalling the float switch that the flat washer goes inside against the tub wall while the nut is on the outside of the tub Float Switch Cover 05700 021 75 71 Scrap Basket Lid Weldment 05700 002 56 55 a 1 Scrap Basket Assembly 06401 002 11 21 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 76 SECTION 5 PARTS SECTION CURTAINS TUB MAGNETS Curtain 12 Long x 20 1 2 Wide 08415 131 73 44 Curtain 21 Long x 20 1 2 Wide H T 08415 131 73 45 L Short Curtain Decal Curtain 24 1 2 Long x 20 1 2 Wide P 09905 011 73 82 08415 002 47 37 Long Curtain Decal 09905 011 73 84 LONG Curtain Hook Extra Long Curtain Decal 05700 011 83 54 Middle Curtain Hook 09905 002 52 69 05700 011 72 65 Curtain Rod 05700 021 73 43 Conveyor
20. 12 1 2 x 4 13 1 2 x 5 27 17 1 2 x 4 185 19 1 2 x 5 92 25 1 2 x 5 75 26 1 2 x 4 75 27 1 2 x 40 High Hood 27 1 2 x 33 Low Hood 28 22 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 49 SECTION 5 PARTS SECTION INCOMING RINSE PLUMBING ASSEMBLY CONTINUED DESCRIPTION Plug 1 8 NPT Brass Rinse Injector Weldment Gasket Vacuum Breaker 1 2 NPT Adapter 1 2 Fitting x Male Elbow 607 1 2 Copper to Copper Valve Solenoid 1 2 NPT 110 Volt Union 1 2 Copper to Copper Tube Copper Tee Copper 1 2 Tube Copper Tube Copper Tube Copper Tube Copper Tee 1 2 x 1 2 x 1 4 Gauge Pressure 0 100 PSI Decal 15 25 PSI Test Cock Valve Ball 1 4 NPT Tube Copper Plug 1 4 NPT Brass Tube Copper Regulator Watts 1 2 Not used on GP units Elbow 90 1 2 Street Brass GP units only Plate Rinse Plumbing Gasket Elbow 90 1 2 Copper to MSPS Adapter Male Tube Copper Tube Copper Tube Copper Plate Deflector Mfg No 04730 209 07 37 05700 002 03 42 05330 111 42 81 04820 003 06 13 04730 011 59 53 04730 406 01 01 04810 100 12 18 04730 412 05 01 See Chart 04730 411 01 01 See Chart See Chart See Chart See Chart 04730 411 25 01 06685 111 88 34 09905 002 97 74 04810 011 72 67 See Chart 04730 209 01 00 See Chart 04820 100 04 07 04730 206 08 00 057
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22. E WASH T DRIVE MOT cH ERLOA E WASH TUR OVERLUAI 5 TROL CIRCUIT BREAKE et TROL CIRCUIT FUSE T TROL TRANSFORME DETERGENT DISPENSER ECTI egl T CONSTANT VOLTAGE SIGNAL E ITCH DOOR SAFET ITCH 1 I AFET ITH ASH PUMP SWITCH 1 ASH PUMP SWITCH oo mg EL HT AUTO YAN DELIME SWITCH FINAL RINSE SWITCH E WASH PUMP SWITCH gt WER LIGHT HE TE HICH LIVIT LICHT L ASH FLOAT SWITCH 1 e ET ASH FLOAT SWITCH n E WASH FLDAT SWITCH 1 RE WASH FLOAT SWITCH HEATER HICH LIMIT THERMOSTAT ASH REGULATING THERMOSTAT EL OLD WATER THERMOSTAT lt OPTIONAL LEE ae LD WATER VALVE OPTIONAL TABLE LIMIT SWITCH OPTIONAL ASH FILL S LENLID E WASH FILL SOLENON FINAL RINSE SULENCII E 4L Hau UA 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 SECTION 6 ELECTRICAL SCHEMATICS AJX 66CS AJX 76CS AJX 80CS amp AJX 90CS 208 460 VOLT 50 60 HZ 3 PHASE L L3 1MOL DL BLACK 1404 ELAk EI 4 ED 1464 g hape OH X ox e EE ek BLUE 1464 d dR BLUE 14GA E DNSTANT ELK i TLTSOE SIONAL 2 TUE THON WITH D T gt BLACK E BLACK PEL L ae ED E M o W AEK AA H p Bero qe rr see sl ICO bg 4 cL ELI DET wesen ED 1864 DISPENSER EKNECTIO Se BLACK 1404 BLACK 2 t RED 14GA ern u ELUE e BL 1404 BIO
23. Jejees 02111 esf Hau Y Sei d y Ee 3 229 v Y od ww p Fol 48 2 v2 o1 dn Wey yey utuszy fo oDuejJ e Zem IIM qNL 9JoN pepueuiuiooaH Y 4 wuu6 uedo sioog uiM L d 2 8 meet jong ejqejsn pe enp 400Jj ZIL suoisueuip JEDA Iv euigoeuuusip 0 4 081 LAN v W Uuoll99uuoo 4 0L LAN AE 1 uonoeuuoo PI M uonoeuuoo page uono uuoo H Jeuondo 7 PIC uonoeuuoo Buiquunjd 9 3 0 1 3 01 LAN 1 d pJepuejs moD 1U9A 3 jeuondo Jejoo 1u A 2 uogoeuuoo O uonoeuuoo g wnwuu 4 0t duej IH 3 081 LAN IlU J9JEM V ye o11uBr AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 16 SECTION 1 SPECIFICATION INFORMATION SIDE LOADER LEFT TO RIGHT DIMENSIONS NOTE ALL DIMENSIONS ARE TYPICAL 4 1 2 MINIMUM 25 DISHWASHER gt gt lt 12 427 lt e CONVEYOR ES DISHMACHINE zie SE s S 2 o Os 5 a
24. state and national plumbing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer Water hardness should be a maximum of 6 grains per gallon Harder water should be treated prior to using the machine lron in the water supply can cause staining A filter designed to remove iron from the supply water is highly recommended for sup plies in excess of 0 1 ppm parts per million CONNECTING THE DRAIN LINE The drain for the models covered in this manual are gravity discharge drains All piping from the machine to the drain Adjusting screw x must be a minimum 1 1 2 NPT and shall not be reduced There must also be Locking nut X I an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 30 gallons per minute WATER SUPPLY CONNECTION Ensure that you have read the section enti A PLUMBING THE DISHMACHINE above before proceeding The supply water temperature must meet the minimum requirements listed on the machine data plate Install th
25. Hard water works against detergent thereby causing the amount of detergent required for washing to increase As you use more detergent your costs for operating the dishmachine will increase and the results will decrease The solids in hard water also may build up as a scale on wash and rinse heaters decreasing their ability to heat water Water temperature is important in removing soil and sanitizing dishes If the water cannot get hot enough your results may not be satisfactory This is why Jackson recommends that if you have installed the machine in an area with hard water that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine Second hard water may have you adding drying agents to your operating cycle to prevent spotting when the real problem is deposited solids on your ware As the water evaporates off of the ware the solids will be left behind to form the spotting and no amount of drying agent will prevent this Again using treated water will undoubtedly reduce the occurrences of this prob lem Third treated water may not be suitable for use in other areas of your operation For instance coffee made with soft water may have an acid or bitter flavor It may only be feasible to install a small treatment unit for the water going into the dishmachine itself Discuss this option with your qualified water treatment specialist Even after the water hardnes
26. Sg Tane 8 or 15 depending on the width of the side loader S 1 2 DISHTABLE MINIMUM USE SILICONE BETWEEN TABLE AND LIP OF SIDE WALL OF SIDE LOADER TO LOADER PREVENT LEAK AGE 1 2 p SECTION A A DISHMACHINE VENT CONNECTION OPENING LLI oo SPLASH SHIELD r x N 20 3 4 OPENING e 14 1 27 1 1 2 DRAIN CONNECTED TO DISHMACHINE DRAIN 2 LINE AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 17 waww SECTION 1 SPECIFICATION INFORMATION SIDE LOADER RIGHT TO LEFT DIMENSIONS DISHTABLE 1 2 MINIMUM USE SILICONE NOTE ALL DIMENSIONS ARE TYPICAL BETWEEN TABLE LOADER AND LIP OF SIDE LOADER TO PRE VENT LEAKAGE 1 2 ep 25 4 1 2 lt DISHWASHER MINIMUM SECTION A A lt 13 1 25 e DISHMACHINE VENT CONNECTION OPENING CONVEYOR 28 IE DISHMACHINE z 2 z SPLASH p ZN SHIELD 2 5 rx UJ lt gt zt ONINAdO VIE oc 19peo 9pis y eui uo oe JO ES lt 1 1 27 L epis OY JO y uo Buipuedep CL JO 8 1 1 2 DRAIN CONNECTED TO lt 29 gt DISHMACHINE DRAIN LINE AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Iss
27. Z D 18 per M s P 05700 021 69 00 A X o R ef H p i E i d Pawl Bar Spacer m S V z 36 per lt Pd 05700 011 71 45 S Sy P Pawl bar Weldment 2 05700 031 72 78 sc AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 69 SECTION 5 PARTS SECTION AJX 80 PAWL BAR ASSEMBLIES Left to Right Assembly 06401 141 81 06 EN Bolt 3 8 16 x 1 3 4 Long i s 05306 011 36 94 E Pawl Bar Dog Casting Se SC SC 28 Pawl Bar Weldment 05700 021 69 00 Xx X 05700 031 74 19 a D FR A pd Pawl Bar Spacer Tu 05700 011 71 45 iene Locknut 3 8 16 with Nylon Insert 05700 011 72 55 AJX 80 Complete L R Assembly 06401 141 81 06 H AJX 80 Complete R L Assembly 06401 241 81 06 AJX 80 Prison Assembly 06401 341 81 06 All associated hardware spacers and castings may be ordered using the part numbers indicated in the above assem Z bly Pawl Bar Weldment E AP A 05700 04 1 82 01 uo Both assemblies contain 40 pawl bar dog castings Please note the direction of installation as indicated on the above drawings When replacing pawl bar dog castings ensure to re install in the appropriate direction If you do not then the rack will not be pulled through the machine during operation AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 70 wa SECTION
28. fr ORG BL HT t T HT A BLK WHT WF BLU WHT TIE EL ILON EI ELK WHT ELK WHT q H EL HT HT B HT AF JF jt BLK WHT IL EL Ts H JF T z HT E IRE PLI WHT s 4 0 5 BLU ELK HT BLK WHT E E a Ee HT dk Ak ae t IBUTI BLOCK E ol BIS RIVE ACT ASH P TACT FINAL RINSE RELA H T FILL RELA DOR SAFET SWITCH RELA gt mg EL EL JE HT Es E i ASH ERLUAI 4 C EL 1 TROL C ESkeE FUSE KA l FUSE T1 ROL TRANSF ER DET ETERGE DISPENSER ECTI S TANT LTAGE SIGNAL ef 2 ITCH FET ITCH ASH TCH 1 ASH H fae E a ITCH 8829 S Lp El ER LIGHT A F 25H FL T TCH 1 FS ASH FLUAT SWITCH TSA ASH CL THE TAT s TLS TABLE LIMIT SWITCH TIONAL p EH al x ASH FILL SULENJI H ASH HEAT S LEN UID FINAL RINSE LENUII AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 89 weng SECTION 6 ELECTRICAL SCHEMATICS AJX 66CE AJX 76CE AJX 80CE amp AJX 90CE 208 230 VOLT 50 60 HZ 1 PHASE u L BLACK 802 FLACK 85A ED ge ED 8GA 1 AK Ak BLACK 864 BLACK ED 864 ED t ot dk 4 BLACK 140 BLACK 146A ED 146A ED 146A Ak Ak 1 DNSTANT 286A TLTALE SIGNA ED 1804 ONNECTION WITH E 4
29. q p UMOPUIN Sige pue lqe 1 u w g fat Wey Joey LAN 211 1 uonoeuuoo 9 ww 64 Jejeeg euooiS oer Y i uono uuoo Auen g 4 07 duo 2 ME Aer ege 4 084 LAN 1 lu Jee SulyoeW V 8 YZ 9 dn eDue 4 e Wey peu 1deooy Wu qn L 93oN uoneonqe J pepueuiuio29H ye o11uBr AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 SPECIFICATION INFORMATION SECTION 1 AJX 66 ELECTRIC LEFT TO RIGHT epis 1uBiu N IA 100443 apis 191 uu Le t re ot uuuzez ez id plwwzstl9 uuooz Zor r 71 uuzs 9 E n 3 i 11 n i 1 11 did M J wwy9g pe 89 desos ij P JO 9 FL a lt h d ME S Uiii usiq
30. 01 30 2009 14 SPECIFICATION INFORMATION SECTION 1 AJX 80 STEAM LEFT TO RIGHT epis WD ww Lv 891 N IA 10014 P 9pIS Ve 1 ESL fg wwige6z 2 1 6z wwz9tl ues 9 i r luus 9 Iuueoil 89 9 FOL TT i i H ES i i M i i p i u E 9 Jun T ep 996 8 AUCH us N N p Maree re wweroll Lp H Saq 1 9 1 p reen gt ysejdsyoeg qeL Es t eouesea D usiq 01 B Sc E m lt uruiyg9 99 ja u 7 1 b wwe L614 94 1 E d AF wig z S A m MG Eilen ege q v N luuzol uwgoz erer uiuoL9 bz N uusz wweeg iz or Vv Zgo uus 8 uuuoog cz 9 99 uu6 01 Le uuise oc eur ure1q e3340 ww pp 96 7
31. 4 081 LAN PIC uonoeuuoo 4 0L LAN v 1 uonoeuuoo uono uuoo WEIS ul uono uuoo H unau LN v uonoeuuoo WEIS PI d Moo 1u A 3 Jeuondg Jejoo It uonoeuuoo O uonoeuuoo g duie MO7 4 07 duu 1 IH 3081 RI 191 V pu B 1 1uBr4 01 ue AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 15 SPECIFICATION INFORMATION AJX 80 STEAM RIGHT TO LEFT SECTION 1 epis 1uBiu uu z f o i TT 8 re eee 9 uuogz for N IA 10014 uusez i uusz wwigez ez wwz91 o 497 EG 1 ww at es 9 tw pot vv 7 9 H 1 utugoel g i m uwgpy 1 1 li 6 tz i uuieeotl ysiq wwgzst 09 uus sz 3 x 8 99 q 1 l 7 uuzesi Ezo ac Gi Lfuwest 2 i uod zi 4 g v be uuzot g l uueesliz H uuueoz 3 ees LZ _ juwi
32. 5 PARTS SECTION AJX 44 RACK RAIL ASSEMBLY gt Rack Rail Weldment 05700 031 67 59 E CRUS kE 6 Opposite Rack Rail A E Cl 05700 031 69 48 i qo k Jue We 7 J C 6 per 05700 011 71 44 O Actuator Switch Replacement Kit 06401 003 10 14 Replacement Kit Note The replacement kit for the actuator switch comes with the switch two spac ers and the mounting hardware AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 71 SECTION 5 PARTS SECTION AMI AJX 66 RACK RAIL ASSEMBLIES n Left to Right Assembly ft i 4 1 ey Rack Rail Weldment 05700 031 76 27 Opposite Rack Rail 05700 041 71 37 RQ S i E i gt W 4 is i P AS Z vw og Io y Actuator Switch Replacement Kit Rack Guide Spacer A 06401 003 10 99 8 per le os 05700 011 71 44 Actuator Switch Replacement 06401 003 10 14 Replacement Kit Notes Right to Left Assembly The replacement kits for the actuator H switches come with the switch two spacers lj Rack Rail Weldment 05700 031 76 28 Opposite Rack Rail 05700 041 69 54 Actuator Switch Replacement Kit and the mounting hardware Rack Guide Spacer 8 per 05700 011 71 44 Actuator Switch Replacement Kit 06401 003 10 86
33. 76 80 amp 90 L R drain plumb 03 19 2013 QOF NDB 219 Updated manufacturer information 11 03 2014 KAP Updated Complete Drive Assembly P N 05700 003 60 69 on De pg 65 Updated Manufacturer Logo NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Jackson AJX 44CE AJX AJX series of rack conveyors 44 44 wide machine 54 54 wide machine 66 66 wide machine 76 76 wide machine 80 80 wide machine 90 90 wide machine CE Electrically heated CS Steam heated Model Jackson WWS INC provides technical support for all of the dishmachines detailed in this manual We Serial No strongly recommend that you refer to this manual before making a call to our technical support staff Installation Date Please have this manual with you when you call so that our staff can refer you if necessary to the prop Service Rep Name er page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Phone No Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only SECTION TABLE OF CONTENTS DESCRIPTION SPECIFICATION INFORMATION Operating Characteristics Electrical Requirements AJX 44 Electric Left to Right AJX 44 Electric Right to Left AJX 44 Steam Left to Right AJX 44 Steam Right to Left AJX 66 Electric Left to Right
34. 88 05700 021 68 57 05315 011 68 56 05930 301 22 18 09905 011 74 61 09905 011 47 35 09905 002 82 33 09905 002 49 48 05700 011 71 47 05700 031 67 03 05700 021 70 88 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 40 AJX 66 AJX 76 AJX 80 amp AJX 90 CONTROL BOX ASSEMBLY SECTION 5 PARTS SECTION
35. AMP 88 4A 125 AMP AJX 66CE 230 1 60 N A 94 6A 125 AMP 81 5A 125 AMP AJX 66CE 208 3 60 N A 60 1A 80 AMP 51 8A 70 AMP AJX 66CE 230 3 60 N A 55 3 70 AMP 47 8 A 60 AMP AJX 66CE 460 3 60 NA 27 7 A 35 AMP 24 0 A 30 AMP AJX 66CS 208 1 60 NA 16 3 A 25 AMP 16 3 A 25 AMP AJX 66CS 230 1 60 NA 16 3 A 25 AMP 16 37 A 25 AMP AJX 66CS 208 3 60 NA 10 1 A 15 AMP 10 1 A 15 AMP AJX 66CS 230 3 60 NA 10 1 A 15 AMP 10 1 A 15 AMP AJX 66CS 460 3 60 NA 51A 15 AMP 5 1A 15 AMP AJX 80CE 208 1 60 NA 105 3A 150 AMP 90 9A 125 AMP AJX 80CE 230 1 60 NA 97 1A 125 AMP 84 0A 125 AMP AJX 80CE 208 3 60 N A 62 3A 80 AMP 54 0A 70 AMP AJX 80CE 230 3 60 N A 57 5A 80 AMP 50 0A 70 AMP AJX 80CE 460 3 60 N A 28 8A 40 AMP 25 0A 30 AMP AJX 80CS 208 1 60 N A 18 8A 25 AMP 18 8A 25 AMP AJX 80CS 230 1 60 N A 18 8A 25 AMP 18 8A 25 AMP AJX 80CS 208 3 60 N A 12 3A 20 AMP 12 3A 20 AMP AJX 80CS 230 3 60 N A 12 3A 20 AMP 12 3A 20 AMP AJX 80CS 460 3 60 N A 6 2A 15 AMP 6 2A 15 AMP AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 3 SECTION 1 SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS CONTINUED With 18kW Wash With 15kW Wash RINSE Tank Heater Tank Heater HEATER MODEL VOLTS PH HZ RATINGS AMPS CIRCUIT AMPS CIRCUIT AJX 54CE 208 1 60 NA 96 8 A 125 AMP 824A 125 AMP AJX 54CE 230 1 60 NA 88 6A 125 AMP 75 5 100 AMP AJX 54CE 208 3 60 56 7 A 80 AMP 48 4 A 60 AMP AJX 54CE 230 3 60 51 9A 70 AMP 44 4 60 AMP AJX 54
36. Fan Electric amp Steam Models 05700 031 90 53 Kit Exhaust Fan Gas Models 05700 003 14 59 Striker Plate Limit Switch Assembly 05700 002 62 94 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 79 ws SECTION 5 PARTS SECTION SIDE LOADER TRACK ASSEMBLY LEG REPLACEMENTS Side loader track assembly x left to right model shown EEN 2 Je 3 a 7 Ir eee Z 4 1 DESCRIPTION Mfg No 1 1 Track Weldment Left to Right 24 05700 031 78 98 1 Track Weldment Right to Left 24 05700 031 95 20 1 Track Weldment Left to Right 30 05700 003 04 57 1 Track Weldment Right to Left 30 05700 003 04 58 2 1 Actuator Switch Replacement Kit 06401 003 10 64 3 2 Spacer 05700 011 71 44 4 1 Leg Socket Replacement Kit 06401 003 09 79 5 1 Leg Support Replacement Kit 06401 003 09 80 6 1 Bullet Foot 05340 108 01 03 Replacement Kits Notes The actuator switch replacement kit comes with the actuator weldment mounting hardware and 2 spacers The leg socket replacement kit has the leg socket mounting hardware and set screw The leg support replacement kit has the leg and the bullet foot included AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 80 ws SECTION 5 PARTS SECTION ng SIDE LOADER PAWL BAR ASSEMBLIES STRAINER MAGNET Replacement Kit Note The kits
37. Hz Models Only 16 1 Switch ON FILL OFF DRAIN 17 2 Motor Contactor 18 1 Heater Contactor 19 1 Overload 20 1 Overload 21 1 Control Relay 21 2 Control Relay 22 10 Screw 6 32 x 3 8 Long Round Phillipshead 23 1 Fuse 460 Volt all 60 Hz Models Only 24 1 Fuse Holder for 23 Above 25 1 Transformer 208 220 230 460 Volt Models 26 4 Locknut 10 24 with Nylon Insert 27 1 Terminal Board 28 1 Terminal Board MISCELLANEOUS PARTS NOT SHOWN Grommet 1 2 OD x 3 8 ID Bushing Heyco SB100 Plug Heyco 2700 G 875 Control Box Cover Control Box Cover Hinge Weldment Cotter Pin MANUAL DELIME Switch located on rear of control box MANUAL DELIME Switch Decal located on rear of control box Copper Conductors Only Decal Decal Operation Decal High Limit Light Warning Control Box Leg Component Mounting Plate located inside the control box Conduit Bracket Mfg No 05700 041 88 43 05940 011 48 27 06685 111 68 49 09905 002 97 62 05311 273 02 00 05305 011 62 17 09905 021 72 29 06685 111 68 48 09905 003 00 69 05940 200 76 00 09905 011 86 86 05305 011 39 36 09905 101 12 66 05945 111 44 44 05945 111 44 45 05700 021 72 75 05925 011 68 34 05930 301 46 00 05945 111 68 38 05700 002 24 70 See Page 48 See Page 48 05945 111 35 19 05945 111 72 51 05305 002 25 91 05920 011 72 88 05920 011 72 89 05950 011 68 35 05310 373 01 00 05940 002 78 97 05940 021 89 41 05325 011 46 73 05975 210 09 00 05975 011 47 81 05700 031 66
38. L UMOPUIN 9 qe OUIYDe JO 1419H WINWIUILU dui9j MO7 4 07 4 eu pe 81981 useweg 3 081 LAN 1910 JEM GUDEN v 1 uoollls sn i 8 YZ 9 dn egen IU Bry O H9 oDue J qe 1 e 1de2oy IIM qn uoneonqe J pepueuiuooaH AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 SPECIFICATION INFORMATION SECTION 1 AJX 66 ELECTRIC RIGHT TO LEFT epis 1uB H Mal A 10014 epis 1 01 reg uu Lz fe reen 01 Wo 1821 ez uuzsi 9 LT LL LI II l LL 1 i jn b j HUN uupog ve luuuo 9 vz H Sal euluoeiw E P I JO Jees 09 i b Fk uus 99U8BJE9J USIQq 9 sz uuuu06S 29 3 x wwyg91 99 19 d fuer 4 75 ie Mi ATL l T lunuzo lr 9 uug 06 z q v uueoz 8 fwwees iz 4 uuees Sez buten
39. L2 and L3 3 phase only to the appropriate terminals as they are marked on the terminal block Install the grounding wire into the lug provided Tighten the connections It is recommended that DE OX or another similar anti oxidation agent be used on all power connections Decal showing L1 L2 amp L3 3 phase models VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dishmachine Check the incom ing power at the terminal block and ensure it corresponds to the voltage listed on the data plate If not contact a qualified service agency to examine the problem Do not run the dishmachine if the voltage is too high or too low Shut off the service breaker and mark it as being for the dishmachine Advise all proper per sonnel of any problems and of the location of the service break er Replace the control box cover and tighten down the screws Terminal Block VENTILATION OF DISHMACHINE The dishmachine should be located with provisions for venting into an adequate exhaust hood or ventilation system This is essential to permit efficient removal of the condensation exhaust Ensure that the exhaust system is acceptable in accordance with all applicable codes and standards Incoming Power Connection NOTE Any damage that is caused by steam or moisture due to improper ventilation is NOT covered under the warranty This units covered in this manual have the following exhau
40. TL TABLE LIMIT SWITCH TI ot F ASH FILL LEM I d FINAL SE SOLENOJ AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 86 SECTION 6 ELECTRICAL SCHEMATICS AJX 44CE amp 54 208 460 VOLT 50 60 HZ 3 PHASE Lt H1 BLACK 10GA T BLACK 1064 ED 106A RED 10GA DE Age BLACK 10G4 1 BLACK 10GA BLUE 10GA BLUE 10GA Ak dt BLUE 1004 Be BLUE 10GA L ED 1064 JL RED 10GA 2 L SL BLACK 14GA BLACK El A RED 14GA Elter BEE BLUE 14CA Kei TAS VC BLUE 14GA CONSTANT T L BL OLTAGE SIGNAL ONNECTIO 1TH ONVEYOR ING OL l cL BLACK 1452 BLACK 1404 El 2 14GA 99358 go SOS un B BLUE 14G T sc ELI DET L R ED D ED D ONL ONL BLACK 2 E S BLACK T SEI ED 1802 8 BLK TR HT HT BEKZWHT 1 ur 4 HT EL 4 BLK HI BLK WHT FSWI BLU A HTN WHT F EL HT B DRG BL ELE Nee BLE WHT BLK WHT 9 HT YEL _ D mec ME HT AH ik 3t ote BL El E HT A BLK WHT BLU YEL 5 T p 6 E 2 HT BLI HT E IPE uon lI uM E Ir WHT P GRE E d L it Ve t Ak ke z GRE L OWER DISTRIBUTION BLOCH ik C JNI HEAT TACT DRIVE TOR CONTACT se EL EL HT ASH PUMP M
41. Volt Models Only 25 1 Fuse 460 Volt Models Only MISCELLANEOUS PARTS NOT SHOWN Manual Delime Switch Manual Delime Switch Decal Decal Operation Decal High Limit Warning Light Control Box Cover Control Box Leg Conduit Bracket Mfg No 05700 04 1 88 50 09905 101 12 66 05940 011 48 27 05940 021 89 41 09905 021 72 30 05945 111 44 44 05940 200 76 00 05945 111 44 45 05700 021 72 75 06685 111 68 49 09905 002 97 62 06685 111 68 48 09905 003 00 69 09905 011 86 86 05940 002 78 97 05945 111 68 38 05925 011 68 34 See Page 48 05930 301 46 00 See Page 48 See Page 48 05945 002 24 70 05945 111 72 51 05950 011 68 35 05945 111 35 19 05920 011 72 89 05920 011 72 88 05930 301 22 18 09905 011 74 61 09905 002 82 33 09905 002 49 48 05700 031 66 88 05700 011 71 47 05700 021 70 88 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 42 Model Volts AJX 44 54 208 380 440 208 230 200 208 230 380 460 600 AJX 66 76 200 208 220 230 380 415 440 208 230 200 208 230 380 460 600 AJX 80 90 200 208 220 230 380 415 440 208 230 200 208 230 380 460 600 60 60 60 60 60 50 50 50 50 50 60 60 60 60 60 60 60 50 50 50 50 50 50 60 60 60 60 60 60 SECTION 5 PARTS SECTION Phase w 002 00 w GQ GQ Q 00 WWWWWWW w 00 wW
42. Weldment 05700 002 84 03 05700 002 74 85 Stand B Weldment JIS 05700 002 74 83 Coil Nut 05310 011 17 85 Stand C Weldment ie 05700 002 74 84 HIGHLY recommends that the 7 Coil Gaskets be replaced any Order the enti time the Coil Weldment is X MEL partinumber replaced or removed for an N extended period of time Z Flat Washer Coil Gasket RUD DISSE 05700 001 17 86 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 52 SECTION 5 PARTS SECTION STEAM PLUMBING LEFT TO RIGHT STEAM INLET PLUMBING QTY 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 3 5 Y Y ep 6 DESCRIPTION Reducer 3 4 NPT to 1 2 NPT Black Iron Union 3 4 NPT Black Iron Nipple Close 3 4 NPT Black Iron Valve Steam Solenoid 3 4 NPT 120V Elbow 90 3 4 FNPT Black Iron Elbow Street 90 3 4 NPT Black Iron Y Strainer 3 4 NPT Black Iron Valve Gate Steam 3 4 NPT Plug 3 8 NPT Black Iron Nipple 3 4 NPT x 32 Long Reducer 3 4 NPT to 1 2 NPT Black Iron Elbow 90 3 4 FNPT Black Iron Elbow Street 3 4 NPT Black Iron Union 3 4 NPT Black Iron Nipple Close 3 4 NPT Black Iron Steam Trap 3 4 NPT Pipe 3 4 NPT x 10 Long Black Iron STEAM OUTLET PLUMBING 10 11 k 3 8 Mfg No 04730 911 02 34 0473
43. dishwasher being prop erly filled with and maintaining a safe water level two thermostats mounted in the heater box behind the dress panel float switch mounted in the wash tank and the heater relay mounted in control box with the heater being activated by the ther mostats Once the dishwasher has been filled to the correct level the heater should operate automatically Should the tank heat be too high too low or no indication of temperatures at all the following checkout should be made Note The following checkout should be made by either a qualified service person or electrician A Checkout of the heater system 1 If the temperature is too high adjust thermostat using instructions in the section entitled Thermostats 2 If temperature is too low adjust thermostat as above then a Turn off power to machine by placing customer s circuit breaker in the OFF position Turn off machine circuit breaker located on right side of control box b Remove cover from control box on top of dishwasher c Make sure water temperature is below 140 F preferably about 130 F d Turn on both circuit breakers Observe heater relay R1 while the power switch is turned ON and OFF If relay contacts move in and out the heater relay is operating correctly if not proceed to C B If heater relay R1 closes 1 Check power supply at incoming terminal board L1 L2 amp L3 It should be the same voltage as indicated on
44. limited to wash arms rinse arms or strain ers at anytime Nor does it cover adjustments such as but not limited to timer cams thermostats or doors beyond 30 days from the date of installation In addition the warranty will only cover the replacement of wear items such as curtains drain balls door guides or gaskets during the first 30 days after installation Also not covered are conditions caused by the use of incorrect non Commercial grade detergents incorrect water temperature or pressure or hard water conditions STOP PARE ARRET CALL 1 888 800 5672 TO REGISTER THIS PRODUCT FAILURE TO DO SO WILL VOID THE WARRANTY LLAME AL 1 888 800 5672 PARA REGISTRAR ESTE PRODUCTO AL NO HACERLO LA GARANTIA SERA ANULADA S V P APPELER 1 888 800 5672 POUR ENREGISTRER CE PRODUIT LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON ENREGISTREE REVISION MADE APPLICABLE 01 19 2009 Process Initial release of manual 01 30 2009 JC Process Added 15kW heater option and adjusted amperage ratings 10 06 2009 N A Added curtain installation diagram Ge Changed the part from a weldment 05700 021 67 50 to a cast 10 0972009 8944 ing 09515 003 58 12 Changed a dimension on page 30 the dimension between the 12 01 2009 ARL 091125 1404 CW mounting holes was indicated as 2 00 but should have been 2 88 10 29 2010 RLC uc ym Updated Print for mounting Table Limit Switch 05 09 2012 RLC QOF 386 nx chart for cut lengths on 66
45. m wp e gg9 1 JO JUIS 20014 ug Lz fe yup eseg ww 1ejsouueu Jee YM lt 22 88 U0l 99S UEL USEA 1d BS g s s 9 sz q Ke SE Dee LZ d V ww 1 9 exl i LECT TuS xs v uuszr t9 ae ev Y eT rey y 91 9 WW IL T A Xe PI ebuel4 DE T1 Ge aiqejusiq ges aZ umopuiny age O Sue 40 dri Bet DEN 4 pue jqe 1 u m g l 61 p e Jejeeg BUODIIIS esf Y 1 8 vc 9 dn oDue J e 1deooy IIM Qn L SON pd uoneouqey lqe1 pepueuruoo2eH ejeld 18409 uy peddius pjeius usel ds IAoO Wa 3nojno Buo 907 91 X ZOL jeet ang lqe sn pe o3 ZIL JEA SON Jeuondo LdN uonoeuuoo Buiquunjd 1942M 3 0 1 4 01 LAN v 1 lu d pJepuejs MOO Wan 3 Jeuondo Jejoo Wan ILL uonoeuuoo O uonoeuuoo jeu g dui9j MO7 4 07 duu 1 IH AO8b JOU Joyem V pue6e ye1 0 UD AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised
46. on the data plate Problem Low wash arm pressure poor spray pattern 1 Clogged wash arm nozzles Verify that nozzles are not clogged with debris If so remove debris 2 Clogged wash tank or wash pump strainers Clean out strainers if necessary 3 Worn wash pump impeller Verify status of impeller replace if necessary Problem Low prewash arm pressure poor spray pattern 1 Clogged prewash arm nozzles Verify that nozzles are not clogged with debris If so remove debris 2 Clogged prewash tank or prewash pump strainers Clean out strainers if necessary 3 Worn prewash pump impeller Verify status of impeller replace if necessary Problem Inadequate rinse 1 Low incoming water pressure Verify that incoming water pressure during fill is 15 PSI 2 Incoming water solenoid is clogged Verify that debris is not entrapped in valve If so remove debris Problem Pawl bar moves with no load but does not move when loaded 1 Clutch on drive assembly is out of adjustment Adjust as required AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 36 wmd SECTION 4 TROUBLESHOOTING COMMON PROBLEMS Problem Pawl bar does not move 1 Failed or broken overload spring Replace spring if necessary 2 No power to the drive motor failed drive motor Verify power and wiring connections to the motor If necessary replace the motor 3 Pawl bar not properly installed Veri
47. piepue s MOO 1U9A 3 jeuondo Jus 2 L uonoeuuoo O uonoeuuoo E9u399 3 g dui9j MO7 4 071 dwe IH 3 081 LAN J9 EM GUIDE V pueBe1 0 DI AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 10 SPECIFICATION INFORMATION SECTION 1 AJX 66 STEAM LEFT TO RIGHT ww Lt 9 sz eur ureJq VUN 97 9 91 vc 1 69 ez uuggoz za uuo Lg JO AUIS 20014 p uuigggyl 4 7 eje d YM peddius Dag unupog 2 1 6 9 99 uselds IwoO Men nono Buoj et hees 90 9 X ZOL uwor et juur i pe wwegs zz SCHER Get 1 4 ruin uugry Ec r 7 FTU 7 P A uU E 9 sz buug d wet H
48. rests approximately 1 4 from the bottom of the Tee Item 7 Tighten the Modified Compression Fitting Item 10 as required Mount the Thermostat Item 1 to the tub using the Thermostat Bracket Item 2 and set it for 120 F 140 F Install the Solenoid Valve Item 3 to the second Tee Item 7 and then attach to the incoming cold water line Use pipe dope or thread tape as required to prevent any leaks ITEM DESCRIPTION Mfg No 1 1 Thermostat 05930 121 67 72 2 1 Thermostat Bracket 05700 011 81 64 3 1 Solenoid Valve 04810 100 09 18 4 2 Nipple Close 1 2 NPT Brass 04730 207 15 00 5 1 Valve Check 1 2 04820 002 55 77 6 1 Reducer 1 1 2 to 1 2 04730 002 55 75 7 2 Tee 1 1 2 x 1 1 2 x 1 1 2 04730 011 69 93 8 2 Nipple 1 1 2 Close Brass 04730 207 40 00 9 1 Reducer 1 1 2 to 1 4 04730 002 55 76 10 1 Modified Compression Fitting 05700 001 16 52 1 Complete Kit 06401 002 44 07 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 58 SECTION 5 PARTS SECTION MOTOR ASSEMBLIES See Motor Key 3 16 x 1 Long Pump Plate Impeller AJ 44T s Chart Below 05700 011 89 17 05700 021 71 83 05700 031 67 45 Y Pump Seal Impeller AJ 66T s amp AJ 80T s 05330 011 71 98 05700 031 71 78 4 aN Y N xa aS m gt 4 A x a Ne ep T Impeller Washer 1 4 20 x 3 4 Cap Screw 38 16x2 T IDEE
49. the first stage ratio AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 33 SECTION 3 PREVENTATIVE MAINTENANCE o DRIVE MOTOR GEAR REDUCER PREVENTATIVE MAINTENANCE Note The maintenance procedures detailed here are manufacturer s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual Lubrication amp Maintenance Factory filling WINSMITH speed reducers are oil filled at the factory to the proper level for the standard mounting position that you will find it in on the unit The oil level should be checked and adjusted if necessary prior to operation using the oil level plug provided and while the unit is oriented in its operating position Ambient temperature If the operating ambient temperature is other than 51 95 F then refer to the lubrication chart and refill the unit with the correct grade based on actual ambient temperature and operating speed See Oil changing below for additional information Oil changing When changing the oil for any reason it should be remembered that oils of various types may not be compatible Therefore when changing to a different oil it is recommended that the housing be completely drained and thoroughly flushed with a light flushing oil prior to refilling with the appropriate lubricant The oil level should be rechecked after a short period of operation and adjusted i
50. 0 912 01 00 04730 907 01 00 04820 011 87 39 04730 906 10 34 04730 011 87 37 04730 217 01 32 04820 100 19 00 04730 909 02 34 04730 002 21 27 04730 911 02 34 04730 906 10 34 04730 011 87 37 04730 912 01 00 04730 907 01 00 06680 500 02 77 04730 907 06 34 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 53 SECTION 5 PARTS SECTION STEAM PLUMBING RIGHT TO LEFT paw STEAM INLET PLUMBING 3 9 2 1 ITEM QTY DESCRIPTION Mfg No 1 1 Reducer 3 4 NPT to 1 2 NPT Black Iron 04730 911 02 34 2 1 Union 3 4 NPT Black Iron 04730 912 01 00 3 3 Nipple Close 3 4 NPT Black Iron 04730 907 01 00 4 1 Valve Steam Solenoid 3 4 NPT 120V 04820 011 87 39 5 1 Elbow 90 3 4 FNPT Black Iron 04730 906 10 34 6 1 Elbow Street 90 3 4 NPT Black Iron 04730 011 87 37 7 1 Y Strainer 3 4 NPT Black Iron 04730 217 01 32 8 1 Valve Gate Steam 3 4 NPT 04820 100 19 00 9 1 Plug 3 8 NPT Black Iron 04730 909 02 34 10 1 Nipple 3 4 NPT x 10 Long 04730 907 06 34 11 1 Reducer 3 4 NPT to 1 2 NPT Black Iron 04730 911 02 34 12 1 Elbow 90 3 4 FNPT Black Iron 04730 906 10 34 13 1 Elbow Street 3 4 NPT Black Iron 04730 011 87 37 14 1 Union 3 4 NPT Black Iron 04730 912 01 00 15 1 Nipple Close 3 4 NPT Black Iron 04730 907 01 00 16 1 Steam Trap 3 4 NPT 06680 500 02 77 17 1 Pipe 3 4 NPT x 10 Long Black Iron 04730 907 06 34 ST
51. 00 011 82 86 05330 111 42 81 04730 406 32 01 04730 401 03 01 See Chart See Chart See Chart 05700 002 62 49 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 50 ww SECTION 5 PARTS SECTION RINSE SOLENOID VALVE amp VACUUM BREAKER REPAIR PARTS KITS lt Screw Data Plate 3 _ Screw lt Coil amp Housing Data Plate gt Valve Bonnet gt li LU Spring Dot Cap Plunger IR lt O Ring Cap Retainer Diaphragm i c O HRing e Diaphragm i lt Plunger Components of Screen ponent Retainer E Mesh Screen NE Valve gt SPECIAL PARTS SPECIAL PARTS Solenoid Valve Plunger Kit Vacuum breaker repair kit Includes plunger and spring For 1 2 NPT order 06401 003 06 23 Part number 06401 003 07 40 Solenoid Valve Diaphragm Kit Complete Vacuum Breaker Assembly Includes diaphragm and o ring Part number 04820 003 06 13 1 2 Part number 06401 003 07 41 1 2 NPT Solenoid Valve 110 Volt Coil and Housing Kit Part number 06401 003 07 43 Complete Solenoid Valve Part number 04810 100 12 18 1 2 110 Volt AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 51 ws SECTION 5 PARTS SECTION STEAM UNIT WASH TANK COIL ASSEMBLY Coil Weldment Stand D
52. 05700 011 71 95 05305 274 04 00 05305 011 74 98 Motor Mounting Clamp 4 1 8 7 WASH MOTOR CHART Not Shown Volts Phase Hz Part Number Kit Part Number 7340 004 39 18 200 440 3 50 06105 121 81 34 06401 003 09 96 208 230 1 60 06105 021 70 57 06401 003 09 97 200 230 3 60 06105 121 70 58 06401 003 09 98 380 3 60 06105 121 81 34 06401 003 09 96 460 3 60 06105 121 70 58 06401 003 09 98 Complete Assembly 600 3 60 06105 002 48 31 06401 003 09 99 Sisa PREWASH MOTOR CHART Upper Support Bracket Model s Volts Phase Hz Part Number Kit Part Number 05700 021 73 68 AJX 66 amp 76 s 208 230 3 50 06105 121 70 56 06401 003 10 38 380 3 50 06105 121 81 34 06401 003 10 39 x 415 3 50 06105 121 81 34 06401 003 10 39 440 3 50 06105 121 70 56 06401 003 10 38 208 230 1 60 06105 121 70 55 06401 003 10 40 200 230 3 60 06105 121 70 56 06401 003 10 38 4 380 3 60 06105 121 70 56 06401 003 10 38 460 3 60 06105 121 70 56 06401 003 10 38 600 3 60 06105 002 48 31 06401 003 10 41 A 80 amp 90 s 208 230 3 50 06105 121 81 34 06401 003 10 39 380 3 50 06105 121 81 34 06401 003 10 39 Nut 1 4 20 Serrated 415 3 50 06105 121 81 34 06401 003 10 39 05310 011 66 49 440 3 50 06105 121 81 34 06401 003 10 39 208 230 1 60 06105 121 70 57 06401 003 10 42 Lower Support Bracket 200 230 3 60 06105 121 70 58 06401 003 10 43 05700 021 73 71 380 3 60 06105 121 81 34 06401 003 10 39 460 3 60 06105 121 70 58 06401 003 10 43 600 3 60 06105 00
53. 1 ELK HT TLS s E II BLK HT E E HT HH ARK Key d Li Le L OWER DISTRIBUTION BLOCI T d DUNT IVE MOTOR CONTACTO ASH PUMP MO R CONTACTOR FINAL RINSE RELA 2 ASH TANK FILL RELA 2 SAFETY SWITCH RELA EL RIVE TOR ASH ee L CIR mg EL Ti L TRANSF E DET ETERGENT DISPENSER STANT VOLTAGE SIGNAL ER SWITCH AFET ITCH ASH gt 1 ASH S AUTO MAN DELIME ITCH FINAL RINSE SWITCH E ER LIGHT SE FS ASH FLUAT TCH 1 rT FS ASH FLOAT TCH TS1 ASH REGULATI THE STAT TLS TABLE LIMIT T H TIL NALD Fo ASH FILL LENUI 2 H ASH HEAT SULENUII Y He EE al RS FINAL gt I LENUID AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 88 SECTION 6 ELECTRICAL SCHEMATICS AJX 44CS amp AJX 54CS 208 460 VOLT 50 60 HZ 3 PHASE y x L BLACK 14G4 BLACK 14G4 El 4 RED 146A eue fo y gocce pg EHE __ BLUE 14GA ch oH k BLUE 14GA 5 L ust ELI A LTAGE SIGNAL El ONNECTI ITH 1 gt p El DE ED BLACK 14GA BLACK 146A 14GA euer epe roc coe Eg REA 1 1 BLUE 14G4 BLUE 145A Ts CET r BLK 18GA DET DETERGENT DET REI cL DISPENSER ED JSED 0 urs BLACK ds BLACK T El 4 EI BLK DI HT d BLK WHT BLE WHT HT El BLK WHT BLK WHT
54. 1 30 2009 101 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS WISCONSIN TO WYOMING INTERNATIONAL GENERAL PARTS INC W223 N735 SARATOGA DRIVE WAUKESHA WI 53186 262 650 6666 800 279 9946 262 650 6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924 6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA ONTARIO L4W 1X4 905 206 8380 SALES 905 624 1419 FAX 905 624 1851 SERVICE 800 427 6668 FAX 800 361 7745 March 13 2007 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 102 AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised N A
55. 17181 05700 011 89 18 05315 011 71 90 05310 276 01 00 05305 002 98 39 05306 011 71 60 05305 274 22 00 05311 174 01 00 05310 374 01 00 05315 011 83 51 05700 011 67 97 05305 011 71 51 05311 011 71 93 05305 011 71 94 05700 021 67 42 05306 011 62 45 05310 274 01 00 05700 021 67 39 16758 05311 274 01 00 05305 274 04 00 09515 021 87 73 05311 175 01 00 05306 011 36 94 05305 173 03 00 05310 373 01 00 05700 021 67 44 05700 003 60 69 ws SECTION 5 PARTS SECTION ng DRIVE ASSEMBLY CONTINUED QTY DESCRIPTION Mfg No 1 Drive Motor 50 Hz Models 06401 003 08 41 1 Drive Motor 208 230 Volt 60 Hz Single Phase 06401 003 08 42 Drive Motor 208 230 Volt 60 Hz Three Phase Models 06401 003 08 40 Drive Motor 460 Volt 60 Hz Three Phase Models 06401 003 08 43 Drive Motor 600 Volt 60 Hz Three Phase Models 06401 002 48 32 1 Gear Drive 06105 011 71 88 lt Decal AJX Drive Adjuster 09905 003 61 01 Rear Drive Motor Cover Replacment Kit 06401 003 10 18 Front Drive Motor Cover 05700 031 69 39 Replacement Kits Notes The replacement kits for the drive motor covers come with the weldments and the mounting hardware AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 66 SECTION 5 PARTS SECTION DOOR ASSEMBLIES Left Door Guide Weldment High Hood 05700 002 32 51 A A 3 Aa Right Door Guide Weldment High Hood 05700 031
56. 2 48 31 06401 003 10 41 Motor Mounting Gasket 05330 011 71 62 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 59 r SECTION 5 PARTS SECTION PREWASH amp WASH PUMP WELDMENTS _ Pump Discharge Weldment 05700 002 50 90 Locknut 5 16 18 w Nylon Insert Gasket 05330 002 54 55 f gt p d d Motor Mounting Gasket 2 05330 011 71 62 lt Wash Pump Weldment 05700 002 50 92 Intake Suction Scoop Weldment 05700 002 51 20 Locknut 1 4 20 Hex w Nylon Insert 05310 374 01 00 Motor Mounting Gasket 05330 011 71 62 Prewash Intake s Strainer Weldment 05700 021 74 96 Prewash Strainer Bracket gt 05700 021 74 94 Prewash Pump Weldment Prewash Pum p Weldment 05700 002 43 56 05700 002 42 69 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 60 r SECTION 5 PARTS SECTION LOWER WASH ARM ASSEMBLY Replacement Kit Note The replacement kit for the end cap includes the end cap lanyard mounting screws in the End Caps it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation ng screw and the locknut End Cap Replacement Kit 06401 003 10 19 Manifold Quick Release Key Lanyard 05700 011 94 45 05340 011 72 46 Lower Wash Arm Manifold Weldment 50 Hz Models 05700 002 24 8
57. 31 242 5588 FAX 631 242 6102 NORTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1020 TUCKASEEGEE RD CHARLOTTE NC 28208 704 377 4501 800 532 6127 FAX 704 377 4504 AUTHORIZED APPLIANCE SERVICECENTER 800 N PERSON ST RALEIGH NC 27604 919 834 3476 FAX 919 834 3477 NEW YORK TO PENNSYLVANIA AUTHORIZED APPLIANCE SERVICECENTER 904 S MARSHALL ST WINSTON SALEM NC 27403 336 725 5396 FAX 336 721 1289 AUTHORIZED APPLIANCE SERVICECENTER 104 HINTON AVE WILMINGTON NC 28403 910 313 1250 FAX 910 313 6130 WHALEY FOODSERVICE 8334 K ARROWRIDGE BLVD CHARLOTTE NC 28273 704 529 6242 FAX 704 529 1558 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 203 D CREEK RIDGE RD GREENSBORO NC 27406 336 333 2333 FAX 336 333 2533 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 335 105 SHERWEE DRIVE RALEIGH NC 27603 919 779 2266 FAX 919 779 2224 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 6418 101 AMSTERDAM WAY WILMINGTON NC 28405 910 791 0000 FAX 910 791 6662 info whaleyfoodservice com NORTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch cer
58. 64 9286 GCS SERVICE INC PITTSBURGH PA 412 787 1970 800 738 1221 FAX 412 787 5005 K amp D PARTS AND SERVICE CO 1833 41 N CAMERON STREET HARRISBURG PA 17103 717 236 9039 800 932 0503 FAX 717 238 4367 kdparts service paonline com CLARK SERVICE amp PARTS 306 AIRPORT DRIVE BOX 10 SMOKETOWN PA 17576 717 392 5590 717 392 5735 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 100 RHODE ISLAND GCS SERVICE INC EAST PROVIDENCE RI 401 434 6803 800 462 6012 FAX 401 438 9400 SUPERIOR KITCHEN SER VICE INC 669 ELMWOOD AVENUE PROVIDENCE RI 02907 888 590 1899 401 781 1996 FAX SOUTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1811 TAYLOR ST COLUMBIA SC 29202 803 254 8414 FAX 803 254 5146 AUTHORIZED APPLIANCE SERVICECENTER 2249 AUGUSTA RD GREENVILLE SC 29605 864 235 9616 FAX 864 235 9623 WHALEY FOODSERVICE REPAIRS 26 amp US1 P O BOX 4023 WEST COLUMBIA SC 29170 803 791 4420 800 877 2662 FAX 803 794 4630 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 748 CONGAREE ROAD GREENVILLE SC 29607 864 234 7011 800 494 2539 FAX 864 234 6662 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 1406 C COMMERCE PL MYRTLE BEACH SC 29577 843 626 1866 FAX 843 626 2632 info whaleyfoodservice com RHODE ISLAND TO WISCONSIN WHALEY FOODSERVICE REPAIRS 4740 A F
59. 68 40 05945 111 68 40 05945 111 68 40 05945 111 81 33 05945 111 81 33 N A N A 05945 002 65 99 05945 111 68 40 05945 111 68 40 05945 111 81 33 05945 111 68 40 05945 111 81 33 05945 111 68 40 05945 111 68 40 05945 111 68 40 05945 111 68 40 05945 111 68 40 05945 111 81 33 05945 111 81 33 N A N A 05945 002 65 99 05945 111 68 40 05945 111 68 40 05945 111 81 33 05945 111 68 40 05945 111 81 33 05945 111 68 40 05945 111 68 40 05945 111 68 40 05945 111 68 40 05945 111 68 40 05945 111 81 33 05945 111 81 33 N A N A 05945 002 65 99 05945 111 68 40 05945 111 68 40 05945 111 81 33 05945 111 68 40 05945 111 81 33 SECTION 5 PARTS SECTION HEATER BOX ASSEMBLY SS te 99 E j Ip 2 I f 24 Pe i NS lt Ns 2 3 ITEM DESCRIPTION Mfg No 1 1 Heater Box Cover 05700 002 02 04 2 1 Heater Box Weldment 05700 002 98 38 3 1 Thermostat High Limit 05930 011 49 43 1 Fitting 1 4 Imperial Brass 05310 924 02 05 4 1 See Next Page N A 5 1 Gasket 05330 200 02 70 6 1 Terminal Board 05940 002 78 97 7 1 Kit Wash Regulating Thermostat CE Series 06401 003 18 20 7 1 Kit Wash Regulating Thermostat CS Series 06401 003 18 21 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 44 w SECTION 5 PARTS SECTION HEATER BOX ASSEMBLY CONTINUED 5 16 18 Hex Nut See Heater Chart B
60. 7 Lower Wash Arm Manifold Weldment 60 Hz Models 05700 031 67 29 Complete Lower Wash Arm Assembly 50 Hz 05700 002 24 86 Complete Lower Wash Arm Assembly 60 Hz 05700 031 74 66 Service Note When replacing the 10 32 screws in the End Caps it is rec ommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 61 KH SECTION 5 PARTS SECTION PREWASH ARM UPPER WASH ARM ASSEMBLY Replacing Kit Note The replacement kit for the end cap includes the endcap lanyard mount Prewash Tube Weldment ing screw and the locknut a 05700 001 16 89 Complete Prewash Arm Assembly End Cap 05700 021 74 65 Replacment Kit 06401 003 10 19 _ ed SW 5 Prewash Manifold 66 amp 76 CAT lt Models High Hood CP 05700 002 59 51 Prewash Manifold 66 amp 76 Models Low Hood 05700 002 42 76 Lanyard 05340 011 72 46 Upper Wash Manifold Support Bracket 05700 021 73 97 End Cap Replacement Kit 06401 003 10 19 Replacing Kit Note The replacement kit for the end cap includes the endcap lanyard mount ing screw and the locknut li Cap Wash Tube gt 05700 021 69 68 Upper Wash Arm Manifold Weldment 05700 031 67 34 Service Note When replacing the 10 32 screws in the End Caps it is recommended that a thread locking fluid be used Complete Up
61. 703 E 44TH STREET STE 10 GARDEN CITY ID 83714 208 375 4073 FAX 208 375 4402 ILLINOIS CONES REPAIR SVC 2408 40TH AVE MOLINE IL 61265 309 797 5323 800 716 7070 FAX 309 797 3631 jackb cones com EICHENAUER SERVICES INC 130 S OAKLAND ST DECATUR IL 62522 217 429 4229 800 252 5892 FAX 217 429 0226 esi esiquality com GCS SERVICE INC ELMHURST IL 630 941 7800 800 942 9689 FAX 630 941 6048 GCS SERVICE INC ST LOUIS MO 314 683 7444 800 284 4427 FAX 314 638 0135 GENERAL PARTS INC 248 JAMES STREET BENSONVILLE IL 60106 630 595 3300 800 880 3604 FAX 630 595 0006 INDIANA GCS SERVICE INC INDIANAPOLIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 B622 LA PAS TRAIL INDIANAPOLIS IN 46268 317 290 8060 800 410 9794 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 parts goodwintucker com CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GENERAL PARTS INC 1101 E 13TH STREET KANSAS CITY 64106 816 421 5400 800 279 9967 816 421 1270 FAX KENTUCKY CERTIFIED SERVICE CENTER 127 DISHMAN LANE BOWLING GREEN KY 42101 270 783 0012 877 907 0012 FAX 270 783 0058 CERTIFIED SERV
62. 76 44 1 9 gt A x Vj 1 vw 2 E 7 8 5 9 Door Catch Weldment Locknut 1 4 20 with Nylon Insert 05700 031 84 80 05310 374 01 00 Wash Door Hood Support 05700 031 84 13 22 Prewash Door Hood Support 05700 031 84 14 Door Stiffener Not Shown 05700 031 83 43 ITEM DESCRIPTION Mfg No 1 1 Wash Door Weldment High Hood 05700 003 13 47 1 1 Wash Door Weldment Low Hood 05700 002 94 04 2 1 Prewash Door Weldment Left to Right High Hood 05700 003 13 42 2 1 Prewash Door Weldment Left to Right Low Hood 05700 002 43 65 2 1 Prewash Door Weldment Right to Left High Hood 05700 003 13 40 2 1 Prewash Door Weldment Right to Left Low Hood 05700 002 42 88 3 1 Screw 8 32 x 1 4 Long 05305 172 09 00 4 1 Door Switch Magnet 05700 111 51 68 5 2 Door Guide High Hood 05700 111 70 92 5 2 Door Guide Low Hood 05700 002 03 28 6 1 Bracket Right Door Stop Weldment 05700 002 96 33 7 1 Bracket Left Door Stop Weldment 05700 002 96 32 8 4 Locknut 10 24 SS Hex with Nylon Insert 05310 373 01 00 9 2 Bracket Pre Wash Door Stop 05700 002 05 46 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 67 r SECTION 5 PARTS SECTION PAWL BAR ROLLER BRACKET Pawl Bar Roller Replacement Kit 06401 003 11 80 Replacement Kit Notes The replacement kit for the pawl bar roller comes with the roll
63. AJX 44 amp AJX 54 SERIES RACK CONVEYOR DISHMACHINE INSTALLATION OPERATION amp TECHNICAL MANUAL AJX 44 SERIES AJX 66 SERIES AJX 80 SERIES AJX 44CE AJX 66CE AJX 80CE AJX 44CS AJX 66CS AJX 66CS AJX 54 SERIES AJX 76 SERIES AJX 90 SERIES AJX 54CE AJX 76CE AJX 90CE AJX 54CS AJX 76CS AJX 90CS AND ASSOCIATED OPTION PACKAGES INCLUDING SIDE LOADER ENERGY STAR Jackson Warewashing Systems Jackson WWS INC P O Box 1060 Barbourville KY 40906 606 523 9795 Fax 606 523 9196 www jacksonwws com November 3 2014 P N 7610 003 60 98 Revision J MANUFACTURERS WARRANTY N ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM THE DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY Jackson WWS agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed main tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period This includes the use of factor
64. AJX 66 Electric Right to Left AJX 66 Steam Left to Right AJX 66 Steam Right to Left AJX 80 Electric Left to Right AJX 80 Electric Right to Left AJX 80 Steam Left to Right AJX 80 Steam Right to Left Side Loader Left to Right Dimensions Side Loader Right to Left Dimensions Side Loader Installed Dimensions INSTALLATION amp OPERATION INSTRUCTIONS Installation Instructions Deliming Operations Curtain Installation Diagrams Side Loader Installation amp Operation Instructions Dishmachine Operating Instructions Detergent Control Striker Plate Limit Switch Installation Instructions PREVENTATIVE MAINTENANCE General Maintenance Lubrication Chart for Drive Gear Drive Motor Gear Reducer Preventative Maintenance TROUBLESHOOTING PARTS SECTION AJX 44 amp AJX 54 Control Box Assembly AJX 66 AJX 76 AJX 80 amp AJX 90 Control Box Assembly Motor Overload Chart Heater Box Assembly Frame Weldments Front Dress Panels Prewash Plumbing Assembly Incoming Plumbing Assembly Solenoid Valve amp Vacuum Breaker Repair Parts Steam Unit Wash Tank Coil Assembly Steam Plumbing Left to Right Models Steam Plumbing Right to Left Models 21 24 25 26 27 29 30 32 33 34 36 39 41 43 44 47 48 49 51 52 53 54 TABLE OF CONTENTS SECTION V VI VII DESCRIPTION PARTS SECTION CONTINUED AJX 44 amp AJX 54 Drain Plumbing Assemblies AJX 66 76 80 amp 90 Drain Plumbing Assem
65. AN HOOK UP SCHEMATIC INVEYOR EXHAUST FAN J L L2 CUSTOMER SUPPLIED nanan To R2 15 oY RED YEL rupem LEGENI pu T m ERMINAL BOARI T STOMER PROVIDEI RED cul FAN CONTACTOR COIL A ONVEYOR EXHAUST FAN H KUP L L2 e CUSTOMER SUPPLIED TUN EE RED YEL eee 1 x il To 2 DR PONES IMER o de i d ERMINAL EOARI Sch HN TOMER PROVIDED BE FAN CONTACTOR COIL TO Ree BHUZBLK TO R14 9 86 To TI 44 amp 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 95 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS ALABAMA JONES McLEOD APPLIANCE svc 1616 7TH AVE NORTH BIRMINGHAM AL 35203 205 251 0159 800 821 1150 FAX 205 322 1440 service jones mcleod com JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 ALASKA RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com ARIZONA AUTHORIZED COMMERCIAL FOOD EQMT SVC 4832 SOUTH 35TH STREET PHOENIX AZ 85040 602 234 2443 800 824 8875 FAX 602 232 5862 acsboss aol com GCS SERVICE INC PHOENIX AZ 602 474 4510 800 510 3497 FAX 602 470 4511 ARKANSAS BROMLEY PARTS amp SVC 10TH AND RINGO P O BOX 1688 LITTLE ROCK AR 72202 501 374 0281 800 482 9269 F
66. AX 501 374 8352 service bromleyparts com parts bromleyparts com GCS SERVICE INC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 ALABAMA TO FLORIDA CALIFORNIA BARKERS FOOD MACHINERY SERVICES 5367 SECOND STREET IRWINDALE CA 91706 626 960 9390 800 258 6999 FAX 626 337 4541 service barkers com GCS SERVICE INC LOS ANGELES CA 213 683 2090 800 327 1433 FAX 213 683 2099 GCS SERVICE INC SANTA ANA CA 714 542 1798 800 540 0719 FAX 714 542 4787 GCS SERVICE INC S SAN FRANCISCO CA 650 635 0720 800 969 4427 FAX 650 871 4019 COMMERCIAL APPLIANCE SERVICE INC 6507 PACIFIC AVENUE SUITE 102 STOCKTON CA 95207 916 567 0203 800 464 2222 916 567 0266 FAX GCS SERVICE INC SAN DIEGO CA 858 549 8411 800 422 7278 FAX 858 549 2323 INDUSTRIAL ELECTRIC SVC 5662 ENGINEER DRIVE HUNTINGTON BEACH CA 92649 714 379 7100 800 457 3783 FAX 714 379 7109 P amp D APPLIANCE SVC 100 SOUTH LINDEN AVE S SAN FRANCISCO CA 94080 650 635 1900 800 424 1414 FAX 650 635 1919 pndappl aol com P amp D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SERVICE INC 281 LATHROP WAY 100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS SERVICE INC SHERIDAN CO 303 371 9054 800 972 5314
67. BEACH FL 32114 386 226 2642 800 432 2795 386 736 7695 FAX GCS SERVICE INC TAMPA FL 813 626 6044 800 282 3008 FAX 813 621 1174 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 service jones mcleod com NASS PARTS AND SERVICE INC 1108 SOUTH WOODS AVENUE ORLANDO FL 32805 407 425 2681 800 432 2795 407 425 3463 FAX NASS PARTS AND SERVICE INC 1376 HEIDE AVENUE PALM BAY FL 32907 321 952 2012 800 432 2795 321 953 0266 FAX GEORGIA GCS SERVICE INC ATLANTA GA 770 452 7322 800 334 3599 FAX 770 452 7473 HERITAGE FOODSERVICE GROUP OF ATLANTA 2100 NORCROSS PKWY SUITE 130 NORCROSS GA 30071 770 368 1465 866 388 9837 FAX 866 388 9838 WHALEY FOODSERVICE REPAIRS 109 A OWENS INDUSTRIAL DRIVE SAVANNAH GA 31405 912 447 0827 888 765 0036 FAX 912 447 0826 PIERCE PARTS amp SERVICE 2422 ALLEN ROAD MACON GA 31216 478 781 6003 800 368 2512 FAX 478 781 7186 FLORIDA TO MARYLAND HAWAII FOOD EQMT PARTS A SERVICE CO 300 PUUHALE RD HONOLULU HI 96819 808 847 4871 FAX 808 842 1560 fepsco hula net IDAHO RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com RON S SERVICE
68. CE 460 3 60 26 0A 35 AMP 22 3 A 30 AMP AJX 54CS 208 1 60 NA 10 3 A 15 AMP 10 3 A 15 AMP AJX 54CS 230 1 60 NA 10 3 A 15 AMP 10 3A 15 AMP AJX 54CS 208 3 60 N A 6 7 A 15 AMP 6 7A 15 AMP AJX 54CS 230 3 60 N A 6 7 A 15 AMP 6 7 A 15 AMP AJX 54CS 460 3 60 NA 3 4 A 15 AMP 34A 15 AMP AJX 76CE 208 1 60 N A 102 8 150 88 4 A 125 AJX 76CE 230 1 60 N A 94 6 A 125 AMP 81 5A 125 AMP AJX 76CE 208 3 60 N A 60 1 A 80 AMP 51 8A 70 AMP AJX 76CE 230 3 60 N A 55 3A 70 AMP 47 8A 60 AMP AJX 76CE 460 3 60 N A 27 7 A 35 AMP 24 0 A 30 AMP AJX 76CS 208 1 60 NA 16 3A 25 AMP 16 3A 25 AMP AJX 76CS 230 1 60 N A 16 3 A 25 AMP 16 37 A 25 AMP AJX 76CS 208 3 60 N A 10 1A 15 AMP 10 1A 15 AMP AJX 76CS 230 3 60 N A 10 1A 15 AMP 10 1A 15 AMP AJX 76CS 460 3 60 N A 5 1A 15 AMP 5 1A 15 AMP AJX 90CE 208 1 60 N A 105 3A 150 AMP 90 9A 125 AMP AJX 90CE 230 1 60 N A 97 1A 125 AMP 84 0A 125 AMP AJX 90CE 208 3 60 N A 62 3 A 80 AMP 54 0A 70 AMP AJX 90CE 230 3 60 N A 57 5 A 80 AMP 50 0A 70 AMP AJX 90CE 460 3 60 N A 28 8 A 40 AMP 25 0A 30 AMP AJX 90CS 208 1 60 N A 18 8A 25 AMP 18 8A 25 AMP AJX 90CS 230 1 60 N A 18 8A 25 AMP 18 8A 25 AMP AJX 90CS 208 3 60 N A 12 3A 20 AMP 12 3A 20 AMP AJX 90CS 230 3 60 N A 12 3A 20 AMP 12 3A 20 AMP AJX 90CS 460 3 60 N A 6 2A 15 AMP 6 2A 15 AMP AJ 44T Series Technical Manual 7610 003 07 21 Issued 03 21 2006 Revised 01 30 2009 4 SPECIFICATION INFORMATION SECTION 1 AJX 44 ELECTRIC LEFT TO RIGHT
69. EAM OUTLET PLUMBING AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 54 Fitting Barbed 1 1 2 NPT x 1 1 2 04730 011 69 92 Tee 1 1 2 Brass 04730 011 69 93 SECTION 5 PARTS SECTION AJX 44 amp AJX 54 SERIES DRAIN PLUMBING ASSEMBLIES AJ 44TE TS Ball Valve Handle Assembly Nipple Rinse Weldment 06401 021 83 53 05700 021 84 61 AJ 44TG Ball Valve Handle Assembly 06401 021 84 74 Ball Valve 1 1 2 NPT 04820 111 71 46 Y N f y M S Elbow 1 1 2 Brass 90 Street 04730 206 32 00 Nipple 1 1 2 Brass Close 04730 207 40 00 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 55 AJX 66 AJX 76 AJX 80 amp AJX 90 LEFT TO RIGHT DRAIN PLUMBING ASSEMBLY SECTION 5 PARTS SECTION QTY 6 3 3 2 2 2 2 2 1 2 2 1 Al A LL LIF Adapter Male to Female 1 1 2 No Hub Connector Tee Brass 1 1 2 FNPT Ball Valve 1 1 2 FNPT Valve Handle Weldment Assembly Not Shown Nipple Brass Clo
70. ECTRICAL SCHEMATICS SECTION 6 ELECTRICAL SCHEMATICS AJX 44CE amp 54 208 230 VOLT 50 60 HZ 1 PHASE H BLAC i BLACK 8GA RED 8GA 7 ED 8GA Ate alk BLA i BLACK 864 ED 8GA ED 864 Ah Ak bLA BLACK 14GA I4 RED 1464 ED 14GA Ak Ak HNSTANT ELI A LTAGE SIGNAL El ONNECTION WITH EYER 1 R 4 D I BLACK 14GA ED 14GA ED 14GA 1 i E ALE TE a DEI o ENT DET RED 18GA ONNECTIO PLA 2 ELACK A T EI 4 ET 18GA BLH HT HT H HT BLK WHT Je HT Ca PRSE BLK WHT FSW EL HT HU BLK wHT WFSWE BLU WHT as EL EI BLK WHT ELK WHT H EL HT HT HT 1 EI IL PEL e HT 5 4 BLK WHT ip TS 1 E Es um Ss HT BL HT e E IRE P pos BLU BLI HT 1 WHT E vg 4h dk SE LEGENI Li Le OWER DISTRIBUTION BLOCH t ky END 0 ACTO E A EL HT JRIVE MOTO ONTACTO M CARA ASH P T CONTACT FINAL RINSE RELA EL ASH TANK FILL REL4 TOR SAFETY SWITCH RELA H1 ASH HEATE ve P EL ASH TOR ROL EAKER Tn L ANCE E L s EL HT DET JETERGE DISPENSE ECTI S STANT LTAGE SIGNAL Ger lt ITH RE 4h HT ELI tes e AFET TCH AEN UP pud 2 ASH H ae SC ED ELK AUTO MA ELIME ITOH N FINAL R E SWITCH Et ER LIGHT E HEATER HIGH LIVIT LIGHT SEN F H FL AT TCH 1 SIGNAL FS H FL OAT H TSI HEATER HIGH LIMIT THERY STAT T ASH REGULATING THE STAT
71. ER SANITIZING UNITS g THIS IS THE HOLE IN THE ice FARTHEST CLOCKWISE POSITION K 33 4 34 ASSEMBLED VIEW AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 64 SECTION 5 PARTS SECTION DRIVE ASSEMBLY DESCRIPTION Mounting Bracket Drive Motor Weldment Adjuster Handle Weldment W Coupling amp Expansion Legs Weld W Adjuster Crank Assembly W Adjuster Scotch Yoke Weldment 3 8 Lockwasher Washer 3 8 Flat S S Block Pillow Bearing Roller WC88013 Collar Shaft Conveyor Drive Spring Adjuster Nut Hex 3 8 16 S S Screw 5 16 18 X 1 4 Set 3 8 16 X 3 4 Long Bolt 1 4 20 X 1 4 Hex HD Washer S S 1 4 20 I D Locknut 1 4 20 Hex W Nylon Insert Spring Drive Hub Drive Screw Set 1 4 20 X 1 2 Long Washer 1 2 Flat S S Bolt 1 2 13 X 1 3 4 Plate Drive Rod Bolt 10 32 X 375 Hex Head Nut Hex 1 4 20 F Socket Drive F Plate Spacer Lockwasher Spring 1 4 Bolt Hex Head 1 4 20 X 3 4 Casting Pawl Bar Drive Linkage Washer 5 16 18 S S Bolt 3 8 16 X 1 3 4 LG Screw 10 24 X 3 8 Phillips HD Truss Locknut 10 24 S S Hex W Nylon Ins W Drive Plate amp Rod Weldment Complete Drive Assembly AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 10 09 2009 64 Mfg No 05700 031 73 56 05700 021 72 28 09515 003 58 12 05700 021 96 95 05700 021 69 76 05311 276 01 00 05311 176 01 00 03120 021 71 87
72. FAX 303 371 4754 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com CONNECTICUT GCS SERVICE INC HARTFORD CT 860 549 5575 800 423 1562 FAX 860 527 6355 SUPERIOR KITCHEN SER VICE INC 22 THOMPSON ROAD WINDSOR CT 06088 888 590 1899 888 590 1996 FAX DELAWARE FOOD SERVICE EQMT 2101 PARKWAY SOUTH BROOMALL PA 19008 610 356 6900 FAX 610 356 2038 dancerule aol com SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICE 36 BELMONT AVE WILLMINGTON DE 19804 302 655 8900 800 225 0599 FAX 302 656 3673 elmer2 erols com EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 FAX 410 548 4038 FLORIDA COMMERCIAL APPLIANCE SERVICE 8416 LAUREL FAIR CIRCLE BLDG 6 SUITE 114 TAMPA FL 33610 813 663 0313 800 282 4718 FAX 813 663 0212 commercialappliance world net att net GCS SERVICE INC MIAMI FL 305 621 6666 800 766 8966 FAX 305 621 6656 GCS SERVICE INC ORLANDO FL 407 841 2551 800 338 7322 FAX 407 423 8425 NASS PARTS AND SERVICE INC 1144 BELVILLE ROAD UNIT 359 DAYTONA
73. Fp op CL m ED n ONL ONL BLACK 1808 FUSE TT ect me RED 186A ED 1954 ERUIT Q nrc A IL HT ELK HT JE HT 4 HT PLE HT FSW1 ul IL HT t 1 IL HI FS ELI HT JE FL LONE ELKA WHT ELK WHT HT EL HT a HT k HT 1 NE 4k Ne AM WC o 7m ma e HE 4 y tkw EI HT z 2 ILL WHT F ED 4h HT LON EI ELE HT ELI HT T HT LR L ERE HH SE 1 E IRE TL Lin m 8 mm Ese PLO PLE BLU BLI 4 IL HT r E 1MOL HK dk ORE ONE S S 1 dMH OWER DISTRIBUTION BLOCK BUND A Sg L TOR INSE RELA ASH gt MOT TACT oh SC TANK FILL EL amp T EL EE 4h HT sil ASH TANK FILL RELA s CR I AFET ITCH PELA 4 ap DRIVE MOTOR ASH P T WASH T DRIVE MOT ERLDAI ASH T ERLUAD E WASH T EL E TROL CIRCUIT BREAKER TROL CIRCUIT FUSE TROL TRANSFORME DETERGENT DISPENSE ECTI TANT VOLTAGE SIGNAL ER SWITCH 2 et mg EL i DOOR SAFETY SWITCH ASH gt SWITCH ASH SWITCH AUTO MAN DELIME SWITCH FINAL RINSE SWITCH E WA IT H EP LICHT en Ei JE ol FLUAT SWITCH 1 AUS ASH FLLAT SWITCH E WASH FLOAT SWITCH 1 E WASH FLOAT ITCH 2 PLEYEL ml ASH REGULATING THERMUSTAT ga e So DY LD WATER THERMOSTAT lt OPTIUNAL P LD WATER VALVE OPTIONAL TABLE LIMIT SWITCH OPTIONAL ASH FILL S LEN II ASH HEAT LES IL E HUL E WASH FILL S LEN II dh adn FINAL RINSE AJX 44 amp AJX 54
74. HIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 MISSOURI GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GCS SERVICE INC ST LOUIS MO 314 638 7444 800 284 4427 FAX 314 638 0135 KAEMMERLIN PARTS amp SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX MONTANA RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROUP 7535 D STREET OMAHA NE 68124 402 397 2880 800 228 0342 FAX 402 397 2881 askme goodwintucker com NEVADA HI TECH COMMERCIAL SER VICE 1840 STELLA LAKE STREET NORTH LAS VEGAS NV 89106 702 649 4616 877 924 4832 FAX 702 649 4607 larry hitechnv com 5454 LOUIE LANE RENO NV 89511 775 852 9696 FAX 775 852 5104 GCS SERVICE INC LAS VEGAS NV 702 450 3495 800 500 9060 FAX 702 450 3491 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS NEW HAMPSHIRE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOME
75. I h 1 PLE a DEN ENT DET WHT 185 E Ti lt I BLECK 2 BLACK El 4 El A s Hk 1 BLACK 2 BLACK 1804 EL H El 4 E nen m pL WHT u Pu HT m IL HI FSwI D BL HT A maw 5 PLE HT F BL HT Jr D FL LOS E PLE HT PLE HT Be A ul L 4L HT YEL 4k HT oe d HT 4 PLU RED HT 4 ELK WHT BLu vEL TS SS SCH 4 BLE WHT BLE WHT E HT H A PLE HT ZI HT i Mn ELE HT ELK HT r 41 ELK JH 1 ml E IRE Lue I 2 ol M mum JH E x Di ELE Ak LIL DWER DISTRIBUTION BLOCK DUNI E R1 HET CONTACTO Hk DRIVE MOTOR CONTACTOR ASH TER TACTOR E 156 FINAL RINSE RELA T o DA R NEEN T TACT o ASH TANK FILL EL gE E WASH TANK FILL RELA SAFET ITCH PELA H ASH HEITE DRIVE MOTOR ASH TUR RE E WASH PL TUR l CONTROL CIRCUIT BREAKER TROL TRANSF E KE Me RET IET DETERGENT DISPENSE ECTI TANT VOLTAGE SIGNAL s OWE IT H 2 ITCH 5 SAFET ITCH 3 amp SH ITCH 1 4 77 G YEL ASH ITCH A AUTO MAN DELIVE SWITCH FINSL RINSE SWITCH y E WASH PL ITCH El POWER LIGHT ee HEATER HICH LIVIT LICHT INE FSw1 ASH FLUAT SWITCH 1 F ASH FLOAT SWITCH FSw1 RE WASH FLOAT SWITCH 1 FS E WASH FLOAT ITCH Ts mu EL CUN TSI HEATER HIGH LIMIT THERMOSTAT po REY 1 T ASH REGULATING THERMOSTAT T TLD WATER THERMOSTAT OPTIONAL OLD WATER VALVE OPTIONAL at TABLE LIMIT SWITCH Tel F ASH FILL SC
76. ICE CENTER RAMCO BUSINESS PARK 4283 PRODUCE ROAD LOUISVILLE KY 40218 502 964 7007 800 637 6350 FAX 502 964 7202 cwalker certifiedsc com droenigk certifiedsc com SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS s CERTIFIED SERVICE CENTER 1051 GOODWIN DRIVE LEXINGTON KY 40505 606 254 8854 800 432 9269 FAX 606 231 7781 jatkins certifiedsc com GCS SERVICE INC LOUISVILLE KY 502 367 1788 800 752 6160 FAX 502 367 0400 GCS SERVICE INC LEXINGTON KY 606 255 0746 800 432 9260 FAX 606 255 0748 LOUISIANA HERITAGE SERVICE GROUP 1532 RIVER OAKS WEST NEW ORLEANS LA 70123 504 734 8864 800 499 2351 504 733 2559 FAX MAINE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 686 5331 PINE TREE FOOD EQUIP MENT 175 LEWISTON ROAD GRAY ME 04039 207 657 6400 800 540 5427 207 657 5464 FAX MARYLAND EMR SERVICE DIVISION 700 EAST 25TH STREET BALTIMORE MD 21218 410 467 8080 800 879 4994 FAX 410 467 4191 baltparts emrco com AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 888 687 8080 FAX 410 548 4038 baltparts emrco com EMR SERVICE DIVISION 5316 Sunnyside Ave Beltsvill
77. INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 VIRGINIA DAUBERS INC 7645 DYNATECH COURT SPINGFIELD VA 22153 703 866 3600 800 554 7788 FAX 703 866 4071 daubers aol com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0388 BALT 800 638 7278 FAX 301 495 4410 GCS SERVICE INC RICHMOND VA 804 672 1700 800 899 5949 FAX 804 672 2888 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS GCS SERVICE INC VIRGINIA BEACH VA 757 464 3500 800 476 4278 FAX 757 464 4106 WASHINGTON GCS SERVICE INC SEATTLE WA 206 763 0353 800 211 4274 FAX 206 763 5943 RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com WEST VIRGINIA STATEWIDE SERVICE INC 603 MAIN AVE NITRO WV 25143 304 755 1811 800 441 9739 FAX 304 755 4001 sws3182 aol com WISCONSIN APPLIANCE SERVICE CEN TER INC 2439 ATWOOD AVE MADISON WI 53704 608 246 3160 800 236 7440 FAX 608 246 2721 ascmad execpc com APPLIANCE SERVICE CENTER INC 6843 W BELOIT RD WEST ALLIS WI 53219 414 543 6460 800 236 6460 FAX 414 543 6480 ascmil execpc com APPLIANCE SERVICE CENTER 786 MORRIS AVE GREEN BAY WI 54304 920 496 9993 800 236 0871 FAX 920 496 9927 ascfox execpc com AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 0
78. INUED STEAM LINE CONNECTIONS Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water The machines come with lines by which outside source steam needs to be connected Connect all incoming steam lines in accordance with the steam booster manufacturer s instructions Ensure that all applicable codes and regulations are adhered to See machine data plate for information concerning steam flow pressure PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation ELECTRICAL POWER CONNECTION Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit The dishmachine data plate is located on the right side and to the front of the machine Refer to the data plate for machine operating requirements machine voltage total amperage load and serial number To install the incoming power lines open the control box Install conduit into the pre punched holes in the back of the control box Route power wires and connect to power block and grounding lug Install the service wires L1
79. LEWCII S F E WASH FILL SCLENTIL m mm KC FINAL RINSE SOLENOID AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 90 SECTION 6 ELECTRICAL SCHEMATICS AJX 66CE AJX 76CE AJX 80CE amp AJX 90CE 208 460 VOLT 50 60 HZ 3 PHASE mm Sve BLACK 1234 1 PLACK i00 ET 4 A ch aln PLACK i054 1 ELACK 10GA EL li 4 ak BLUE 106A n vk ED 1064 1 gllg FLACK als BLACK m ACK 14GA P 4 LOH gt t 8H 9 alz TANT _ ELK TLTAGE SIGNAL E CD 1TH Si 1 di BLACK BLACK qaa NN On ere ole Ake I Ak TERGENT oett ENSE ETE gt d e BLACK BLACK 1 Lia np DCA T Gol u 7 1K SED D ou SV ED pared KT BLACK 196A nid n d Ee pe E nro BLK wHT ILL HI E HT PLE HT Im IL e HH BLK mm mn RED HT BLUZYEL PUES E P HU FL mu mm el o um eu BLUE ITH 121 s TL BLK WHT yey 1 puo DWER DISTRIBUTION BLOCK 5 d m DUNI Ak HEAT CONTACTO DRIVE MOT TACT e ofi ASH PUMP MOTOR CONTACTOR FINAL RINSE RELA SE E WASH OTOR CONTACTO el ASH TANK FILL RELA E WASH TANK FILL RELA E DOOR SAFET ITCH SEL T E al ASH HEATER DRIVE MOT mg EL
80. OTOR CONTACTOR E FINAL RINSE RELA ASH TANK FILL 2ELA s EL DOOR SAFETY SWITCH RELA ASH HEATE DRIVE TOR ASH TOR s DRIVE T cre ASH C T ERLUAI TROL CIR T BREAKER TROL CIR T TRANSF ER FUSE TROL TRANSF ER DETERGENT DISPENSER ECTI E ei ur LTe E SIONAL ITCH 9 AFET TCH ASH TCH 1 ASH TCH ds AUTO MAN DELIME ITCH HT PLI FINAL RINSE ITCH dh POWER LIGHT HEATER HIGH LIMIT LIGHT ASH FLOAT SWITCH 1 ASH FLOAT SWITCH HESTE HIGH LIVIT THE STAT AS lt EGULATING THERMOSTAT TABLE LIMIT SWITCH P TIONAL ASH FILL 5 LEX 1I FINAL RINSE SHLENUII AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 87 SECTION 6 ELECTRICAL SCHEMATICS AJX 44CS amp AJX 54CS 208 230 VOLT 50 60 HZ 1 PHASE Ben GND Ll q BLACK 14GA BLACK 145A RED 14GA ED 14GA Ak ILI OLTAGE SIGNAL El ONNECTIO ITH D EYOR R I BLACK E I BLACK 14G4 RED 14GA E RED 1464 zh alls BLK igca DET DETERGENT DET RED 18GA DISPENSER eee ONNECTIO PLAC BLACK 1864 T EL IPCA RED 18GA ELK DR HT HT ELK WHT PLE WHT d HT ELI HT BLK HT FSW BLU HT T HONE 5 BLK WHT WFSW BLU WHT JH DRG BL PL NI EI ELKA WHT PLKS ur HT EL HT HT j HT EIE E a LE TSL mM JE EE gt HT EL 23 HT ER
81. RANCHISE STREET N CHARLESTON SC 29418 843 760 2110 FAX 843 760 2255 info whaleyfoodservice com SOUTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX TENNESSEE GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 GCS SERVICE INC NASHVILLE TN 615 244 8050 800 831 7174 FAX 615 244 8885 TEXAS ARMSTRONG REPAIR CEN TER 5110 GLENMOUNT DRIVE HOUSTON TX 77081 713 666 7100 800 392 5325 FAX 713 661 0520 gm armstrongrepair com COMMERCIAL KITCHEN REPAIR 1377 N BRAZOS P O BOX 831128 SAN ANTONIO TX 78207 210 735 2811 800 292 2120 FAX 210 735 7421 brock commercialkitchen com GCS SERVICE INC DALLAS TX 972 484 2954 800 442 5026 FAX 972 484 2531 GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT EQMT SVC 6182 SOUTH STRATLER AVENUE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT NORTHERN PARTS amp SVC 4874 S CATHERINE STREET PLATTSBURGH NY 12901 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE
82. RESSURE PSI 15 FLOWRATE GPM AJX 44 66 80 54 76 90 High Temp 2 57 AJX 44 66 80 54 76 90 Low Temp 2 74 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 2 SECTION 1 SPECIFICATION INFORMATION o ELECTRICAL REQUIREMENTS NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip cir cuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protection than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual simply for reference and may change without notice at any given time With 18kW Wash With 15kW Wash Tank Heater Tank Heater RINSE HEATER MODEL VOLTS PH HZ RATINGS AMPS CIRCUIT AMPS CIRCUIT AJX 44CE 208 1 60 NA 96 8 A 125 AMP 82 4 A 125 AMP AJX 44CE 230 1 60 NA 88 6 A 125 AMP 75 5A 100 AMP AJX 44CE 208 3 60 NA 56 7 A 80 AMP 48 4 A 60 AMP AJX 44CE 230 3 60 NA 51 9 A 70 AMP 44 4 A 60 AMP AJX 44CE 460 3 60 NA 26 0 A 35 AMP 22 3 A 30 AMP AJX 44CS 208 1 60 NA 10 3A 15 AMP 10 3A 15 AMP AJX 44CS 230 1 60 NA 10 3A 15 AMP 10 3A 15 AMP AJX 44CS 208 3 60 N A 67 15 6 7 A 15 AMP AJX 44CS 230 3 60 67 15 67 15 AJX 44CS 460 3 60 N A 34A 15 AMP 34A 15 AMP AJX 66CE 208 1 60 N A 102 8A 150
83. RVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 NEW JERSEY JAY HILL REPAIRS 90 CLINTON RD FAIRFIELD NJ 07004 973 575 9145 800 836 0643 FAX 973 575 5890 jhrepair aol com GCS SERVICE INC EAST RUTHERFORD NJ 973 614 0003 800 399 8294 FAX 973 614 0230 GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICES 201 W WASHINGTON AVE PLEASANTVILLE NJ 08232 609 641 0317 800 378 1641 FAX 609 641 8703 elmer2 erols com NEW YORK APPLIANCE INSTALLATION AND SERVICE CORP 1336 MAIN STREET BUFFALO NY 14209 716 884 7425 800 722 1252 FAX 716 884 0410 ais worldnet att net AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 B E S T INC 3003 GENESEE STREET BUFFALO NY 14225 716 893 6464 800 338 5011 FAX 716 893 6466 bestserv aol com DUFFY S EQUIPMENT SVC 3138 ONEIDA STREET SAUQUOIT NY 13456 315 737 9401 800 443 8339 FAX 315 737 7132 duffyequip aol com NORTHERN PARTS amp SVC 21 NORTHERN AVENUE PLATTSBURGH NY 12903 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC BROOKLYN NY 718 486 5220 800 969 4271 FAX 718 486 6772 ALL SERVICE KITCHEN EQUIPMENT REPAIR 10 CHARLES ST NEW HYDE PARK NY 11040 516 378 1176 FAX 516 378 1735 ALL ISLAND REPAIRS 40 9 BURT DRIVE DEER PARK NY 11729 6
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85. Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 92 SECTION 6 ELECTRICAL SCHEMATICS AJX 66CS AJX 76CS AJX 80CS amp AJX 90CS 208 230 VOLT 50 60 HZ 1 PHASE FINAL RINSE SOL wi BLACK 1404 BLACK 146A 146A ED 145A t ica VOLTAGE SIGNAL RED i864 INETI VIT ONVEYOR RI T a wd BLACK 1464 BLACK ED Lors ED iaca t k Sal eca PET wei TET ED 1854 DISPENSE gt Dag fs L J BLACK 145A BLACK 145A 145A 145A t alt BLACK A FLS K ls T EL 2 RED 18GA a ELE HT IL HT Yer HT IL HI ILL HI FSwi D IL HT I E sS BLK WHT WF PU WHT JH EL ON EI HT BLK HIT AR HI EL 4h OR HT 4L ni HT _ eg HT ILL WHT IL EL Te Hs JH gt den e um HUE PYF vr ELE WHT F EI i HT ON E ala PLT um m H dE M dE KE LL 2 ELK WHT T E AF Ak n E OWER DISTRIBUTION BLOCK l DRIVE MOTO SCH a FINAL RINSE oe EL E wASH TACT AS ASH TANK FILL RELA t TANK FILL PELS EL DOOR SAFETY SWITCH RELA DRIVE MOT ASH PUMP MOT E WASH PU T CIRCUIT BREAKER LE TROL TRANSFORME DETERGENT DISPENSER CONNECTI E TANT VOLTAGE SIGNAL E SWITCH DOOR SAFET ITCH 1 DOOR SAFET ITCH SWITCH 1 EL ASH P
86. Switch Replacement Kit 06401 003 11 79 Replacement Kit Note The conveyor switch replacement kit comes with the switch a terminal and a wire nut Limit Switch Bracket 05700 021 71 18 Service Note The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 77 wawam SECTION 5 PARTS SECTION _ VENT COWL ASSEMBLY VENT SCOOP OPTION Vent Cowl Cover Weldment gt Gasket Top Vent Cowl 05700 011 74 67 05330 031 83 47 Locknut 1 4 20 Hex with Nylon Insert i 4 per 7 05310 374 01 00 Gasket Side Vent Cowl 05330 031 83 48 Vent Cowl Weldment High Hood 05700 041 86 94 m i Vent Cowl Weldment EPA Low Hood 05700 002 13 12 VENT SCOOP OPTION Vent Scoop Assembly 05700 002 04 08 44 amp 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 78 Delay Timer 05945 011 65 44 Limit Switch 05930 002 62 C81 C SECTION 5 PARTS SECTION EXHAUST FAN CONTROL TABLE LIMIT SWITCH OPTIONS 2 Din Rail 05700 002 36 09 FAN LOAD ON TIMER OUTPUT 5A 1 4HP 240 V AC MAX Decal Fan Load 09905 003 32 20 Terminal Board 05940 011 84 41 Kit Exhaust
87. U v 61 v Jejeeg euooils sn i Y pueBe1 unu zeo um 1uBrs o 437 48 1 yz O dn 1981 oDue J 198234 1deooy IIM qn oO uoneonqe J ajqe AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 SPECIFICATION INFORMATION SECTION 1 AJX 44 STEAM RIGHT TO LEFT uz Lg 891 epis 1461y Maia 10014 lt gt ug iz 2g Een r uurse oL uuis6z 8L p S 91 22 1 16 wwz91 9 f or SS JA i H H i i i E i m1 i EN H i i ug A L wun d 98 re 9 M SAU d i j uwg e zji D i eee wwz60L eps uus y 99UEJ89J usiq 9
88. UMP SWITCH AUTO MAN DELIME SWITCH FINAL RINSE SWITCH E WASH IT H E LICHT 2m ASH FLOAT SWITCH 1 x x Ee ASH FLOAT SWITCH 2 A RE WASH FLOAT SWITCH 1 E WASH FLOAT SWITCH 1 BLK YEL ASH RECULATING THE TAT I C EE LD WATER THERMOSTAT OPTIONAL d LD WATER VALVE OPTIONAL TABLE LIMIT SWITCH lt OPTIONAL ASH FILL SULEN 1 ASH HEAT SULENCII JE HT Lt E WASH FILL SDLENHII AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 93 SECTION 6 ELECTRICAL SCHEMATICS CONVEYOR SIDE LOADER amp DRAIN QUENCH DIAGRAM NVE IDE LOADEI AJ 44T SERIES ITCH TO TB 4 EL E AJ 66T amp AJ 80T SERIES ITCH oke a HIZRED JJ IBeu DRAIN QUENCH SCHEMATIC L L THE STAT LENOII EI EI ELA d S BLACI IRE TO MOTO ONTACTOR Li WITH PIC RACK TENMINAL CONNECT WHITE WIRE TO MOTO DNTACTDR Le WITH PI BACK TERMINAL SAV IDE OVIDEI AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 94 SECTION 6 ELECTRICAL SCHEMATICS EXHAUST F
89. age to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson WWS within 30 days to validate the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory which ever occurs first PRODUCT CHANGES AND UPDATES Jackson WWS reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as but not
90. blies Left to Right AJX 66 76 80 amp 90 Drain Plumbing Assemblies Right to Left Drain Quench Assembly Motor Assemblies Prewash amp Wash Pump Weldments Wash Arm Assembly Prewash Arm Manifold Assembly Final Rinse Assembly Drive Assembly Door Assemblies Pawl Bar Roller Bracket AJX 44 amp AJX 66 Pawl Bar Assemblies AJX 80 Pawl Bar Assemblies AJX 44 Rack Rail Assembly AJX 66 Rack Rail Assemblies AJX 80 Rack Rail Assemblies Miscellaneous Parts amp Weldments Strainers Float Switch Components Scrap Baskets Curtains Tub Magnets Vent Cowl Assembly Vent Scoop Option Exhaust Fan Control Limit Switch Options SIDE LOADER SECTION Side Loader Track Assembly Leg Replacements Side Loader Pawl Bar Assemblies Strainer Magnet Side Loader Pawl Bar Associated Parts Side Loader Vent Cowl Option Rinse Fill Option ELECTRICAL SCHEMATICS AJX 44CE amp AJX 54CE 208 230 Volt 50 60 Hz 1 Phase 208 460 Volt 50 60 Hz 3 Phase AJX 44CS amp AJX 54CS 208 230 Volt 50 60 Hz 1 Phase 208 460 Volt 50 60 Hz 3 Phase AJX 66CE AJX 76CE AJX 80CE amp AJX 90CE 208 230 Volt 50 60 Hz 1 Phase 208 460 Volt 50 60 Hz 3 Phase AJX 66CS AJX 76CS AJX 80CS amp AJX 90CS 208 230 Volt 50 60 Hz 1 Phase 208 460 Volt 50 60 Hz 3 Phase Conveyor Side Loader Drain Quench Schematics Exhaust Fan Hook Up Schematics JACKSON MAINTENANCE amp REPAIR CENTERS SECTION 1 SPECIFICATION INFORMATION waww SECTION 1 SPECIFICATION INFORMATION
91. ced in the machine WASHING A RACK OF WARE Once a rack is fully loaded it should be positioned against the front of the dish table The rack should then be moved into the Side Loader until it activates the actuator switch Once the the machine is started it should pull the rack through the machine and push it out the unload end Once a rack has started through you may put another rack in OPERATIONAL INSPECTION Based upon usage the pan strainer may become clogged with soil and debris as the workday progresses Operators should regularly inspect the pan strainer to ensure it has not become clogged If the strainer does become clogged it will reduce the washing capability of the machine Instruct operators to clean out the pan strainer at regu lar intervals or as required by work load SHUTDOWN AND CLEANING At the end of the workday remove the pan strainer and clean as required Wipe out the inside of the Side Loader and then reinsert the strainer AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 26 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS DISHMACHINE OPERATING INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following 1 Close door s on dishmachine 2 Close the drain valve s POWER UP ELECTRICALLY HEATED MODELS To energize the unit turn on the power at the service breaker The volt age should have been previously verified as b
92. d also take the time to inspect the prewash section strainers and clean them as required by workload SHUTDOWN AND CLEANING ELECTRICALLY HEATED MODELS At the end of the workday place the power switch in the OFF position and open the door s Open the drain valves and allow the machine to drain completely Remove the pawl bar assembly clean as required Remove the pan strainers and if equipped the prewash strainers run off sheets and scrap bas FERE e LLL LLLLL LLLLLI LLL LLLLLLLLLLLGL LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLULLLLLLLLLLLLULLLLLLLLLLLLLLLLLLOLLOLLLLLLLLLLLLLIOILLL L 1ULULLLLLLLLLLLLLLLILLOLILLLLLLLILLILLLLGLIILLILIIZZLLULLLULLLOLILZYT AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 27 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS DISHMACHINE OPERATION INSTRUCTIONS CONTINUED ket strainer Remove the wash and if equipped the prewash arms and verify that the nozzles and arms are free from obstruc tions Flush the arms with fresh water Remove the pump suction strainers and clean out as required Remove the rinse tray assembly and clean Remove the curtains and scrub with a mild detergent and warm water Wipe out the inside of the unit and then reassemble with the components previously removed SHUTDOWN AND CLEANING STEAM HEATED MODELS At the end of the workday place the power switch in the OFF position secure the flow of steam to the machine and open the door s Open
93. dicator light is OFF 1 Machine is not wired correctly to incoming power source Have an electrician verify wiring 2 Machine circuit breaker is tripped Reset the circuit breaker If it trips again contact an electrician to verify the machine amp draw 3 Service breaker is tripped Reset the service breaker If it trips again contact an electrician to verify the machine amp draw Problem Machine will not fill The power switch is ON and the power indicator light is ON 1 No water supply to machine Verify that water lines have been connected to the machine 2 Dishmachine doors are not closed Close doors completely 3 Incoming water solenoid valve damaged faulty Verify that the valve is operating If not replace 4 Tank floats faulty Verify the wiring of the floats Verify that no debris is jamming the floats Replace if necessary Problem Machine fills but fill is weak 1 Low incoming water pressure Verify that incoming water pressure during fill is 15 PSI 2 Incoming water solenoid is clogged Verify that debris is not entrapped in valve If so remove debris Problem Low wash tank temperature 1 Low incoming water temperature Verify that the incoming water temperature matches what is indicated on the machine data plate 2 Heater not energizing Verify that the wash tank heater is operating If not replace 3 Low incoming voltage Have an electrician verify that the power coming to the machine is the same as indicated
94. e MD 20715 301 931 7000 800 348 2365 FAX 301 931 3060 baltparts emrco com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0338 BALT 800 638 7278 FAX 301 495 4410 MASSACHUSETTS ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 GCS SERVICE INC HARTFORD CT 860 549 5575 800 723 1562 FAX 860 527 6355 SUPERIOR KITCHEN SER VICE INC 399 FERRY STREET EVERETT MA 02149 617 389 1899 888 590 1899 617 389 1996 FAX MARYLAND TO NEW YORK MICHIGAN GCS SERVICE INC LIVONIA MI 248 426 9500 800 772 2936 FAX 248 426 7555 JACKSON SERVICE COMPA NY 3980 BENSTEIN RD COMMERCE TWSHP MI 48382 248 363 4159 800 332 4053 FAX 248 363 5448 GCS SERVICE INC GRAND RAPIDS MI 616 241 0200 800 823 4866 FAX 616 241 0541 MINNESOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 11311 HAMPSHIRE AVENUE SOUTH BLOOMINGTON MN 55438 2456 952 944 5800 800 279 9980 800 279 9980 FAX MISSISSIPPI GCS SERVICE INC JACKSON MS 601 956 7800 800 274 5954 FAX 601 956 1200 GCS SERVICE INC MEMP
95. e water supply line 1 2 pipe size minimum to the dishma chine line strainer It is recommended that a water shut off valve be installed in A the water line between the main supply and the machine to allow access for ser vice The water supply line is to be capable of 15 to 20 PSI flow pressure at Bind Con edo the recommended temperature indicated on the data plate If the water level is too low or too high check the incoming water pressure It should be 20 5 PSI Too high of pressure results in too much water too low of pressure results in too little water To adust the regulator loosen the nut at the top this will allow you to screw or unscrew the adjustment With a screwdriver turn the adjuster clockwise to increase pressure or counter clock wise to decrease it Do not confuse static pressure with flow pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle It is also recommended that a shock absorber not supplied be installed in the incoming water line This prevents line hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 21 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS CONT
96. eing correct If not the voltage will have to be verified POWER UP STEAM HEATED MODELS To energize the unit turn on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage will have to be verified Ensure that the steam service is con nected and that steam is flowing to the machine Without steam the water will not reach the required minimum temperatures that the machine is designed to operate at FILLING THE WASH TUB Ensure that the delime switch is in the NORMAL position and place the power switch into the ON position The machine should fill automatically and shut off when the appropriate level is reached just below the pan strainer The wash tub must be completely filled before operating the wash pump to prevent damage to the component Once the wash tub is filled the unit is ready for operation Machines equipped with prewash sections should not be run without water in those sections This can cause damage to components WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishmachine will be reduced It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose alto A gether of washing the ware Scraps should be removed from ware prior to being loaded into a
97. elow 05310 275 01 00 y Y lt Heater Gasket 05330 200 02 70 5 16 Lockwasher 05311 275 01 00 Heater Chart Model Volts Phase KW Part Number All High Hood 208 1 18 04540 121 79 30 230 1 18 04540 121 79 31 208 3 18 04540 121 79 30 230 3 18 04540 121 79 31 460 3 18 04540 121 79 32 Model Volts Phase KW Part Number All Low Hood 208 1 15 04540 121 68 45 230 1 15 04540 121 68 46 208 3 15 04540 121 68 45 230 3 15 04540 121 68 46 460 3 15 04540 121 68 47 Steam models do not use electric heaters in the wash tank or power rinse tank SERVICE NOTE When replacing the tub heaters it is HIGHLY recommended that you also change out the gasket as well Once installed gaskets become compressed and are subjected to extreme temperature changes Replacing the gasket with a new one when replacing the heater may prevent future leaks SERVICE NOTE The nuts used to secure the heater to the tub should be torqued to 16 in Ibs After tightening the unit should be allowed to heat up and operate normally for approximately 30 minutes Secure power to the machine and check the nuts once to ensure that they are torqued to 16 in Ibs AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 45 w SECTION 5 PARTS SECTION HEATER BOX ASSEMBLY CONTINUED The wash tank heater system is electrically connected in the circuit so that they are dependent upon the
98. er roller shaft hardware and locknut as shown Z Pawl Bar Bracket with studs Weldment Pawl Bar Bracket without tabs Weldment 05700 031 84 68 05700 031 92 36 Replacement Kits Notes The pawl bar gutter weldment replacement kit contains the weld ment a gasket and the mounting hardware The guide block kit con tains both blocks and a gasket Pawl Bar Gutter Weldment Replacement Kit 06401 003 09 95 Guide Block Replacment Kit EE Kel 06401 003 10 15 Bottom Guide Block AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 Top Guide Block Service Note It is highly recommended that when changing out one guide block that the other be changed out as well along with the gasket 68 ws SECTION 5 PARTS SECTION AJX 44 amp AJX 66 PAWL BAR ASSEMBLIES Pawl Bar Dog Casting AJX 44 Complete Assembly with Hardware 12 per 401 131 81 05700 021 69 00 004011931581200 Y AJX 44 Prison Assembly with Hardware V x 06401 231 81 00 Ih l Y un Pawl Bar Spacer u Z e 24 per o9 q p 05700 011 71 45 i Pawl Bar Weldment 05700 031 72 77 AJX 66 Complete Assembly with Hardware 7 e 06401 141 74 64 nu X ef z j E AJX 66 Prison Assembly with Hardware S9 Ger 06401 241 74 64 e X ef j p Pawl Bar Dog Casting e 2
99. er there is no additional installation required for this option As it is operated mechanically by the dishwasher it does not require any plumbing or elec trical connections This Side Loader does not require or add any additional electrical or mechanical devices to the unit which could create opera tional or maintenance problems As designed the drive mechanism is powered by the conveyor drive motor on the dishma chine An extension on the pawl bar provides the drive to push the racks into the unit PREPARATION Before proceeding with the start up of the unit verify that the Side Loader pan strainer is installed WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishmachine will be reduced It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being pla
100. et Feet 4 per model order using part number 05340 011 71 74 FRONT DRESS PANELS Model Left to Right Part Number Right to Left Part Number AJX 44 05700 002 52 77 05700 002 52 77 AJX 66 05700 002 51 22 05700 002 57 84 AJX 80 AJX 54 05700 002 63 12 05700 002 63 12 AJX 76 AJX 90 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 47 ws SECTION 5 PARTS SECTION PREWASH INCOMING PLUMBING ASSEMBLY 10 3 lt 4 6 2 d ER gt lt 7 ge d r 7 pee q A EE 1 5 6 8 ITEM QTY DESCRIPTION Mfg No 1 1 Fill Line Injector Weldment 05700 002 04 71 1 Gasket 05330 111 42 81 2 1 Tube Copper 1 2 x 5 645 Long 05700 002 04 90 3 2 Adapter Male 04730 401 03 01 4 1 Vacuum Breaker 04820 003 06 13 5 1 Elbow 607 1 2 CTOC 04730 406 01 01 6 2 Adapter 1 2 FTG x Male 04730 011 59 53 7 1 Valve Solenoid 1 2 NPT 110 Volt 04810 100 12 18 8 1 Nipple 1 2 Close Brass 04730 207 15 00 9 1 Y Strainer 1 2 NPT 04730 217 01 10 10 1 Elbow 1 2 S CU to Ftg 04730 406 31 01 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 48 wa SECTION 5 PARTS SECTION INCOMING RINSE PLUMBING ASSEMBLY 6 13 24 P 2 Ce A K hu Tube Length Chart Item Length Inches 27 8 1 2 x 2 10 1 2 x 3 06 11 1 2 x 2 08
101. f necessary When changing double reduction models each housing should be drained and filled independently even though there may be a common level Initial oil change The new oil in a speed reducer should be changed at the end of 250 hours of operation This is equivalent to 30 days of operation for 8 hours per day 15 days of operation for 16 hours per day or 10 days of operation for 24 hours per day Subsequent oil changes Under normal conditions after the initial oil change the oil should be changed after every 2500 hours of operation or every 6 months whichever occurs first Under severe conditions rapid temperature changes moist dirty or cor rosive environment it may be necessary to change oil at intervals of one to three months Periodic examination of oil samples taken from the unit will help establish the appropriate interval Synthetic oils Synthetic lubricants can be advantageous over mineral oils in that they generally are more stable have a much longer life and operate over a wider temperature range These oils are appropriate for any application but are especially useful when units are subjected to low start up temperatures or high operating temperatures However continuous operation above 225 F may cause damage to seals or other components It is recommended that the initial oil be changed or filtered after the first 1500 hours of operation to remove metal particles that accumulate during break in Subsequent oil changes shou
102. for the pawl bars come with the bar weldment 3 dogs and the hardware Ne E Pawl Dog Wing Weldment 05700 021 86 79 gt Pawl Bar Spacer 05700 011 71 45 Kit Pawl Bar Replacement 06401 131 86 90 Kit 30 Pawl Bar Replacement 06401 231 86 90 LT Drive Linkage Replacment Kit L R 06401 003 11 59 T Replacement Kit Note The replacement kits for the drive linkages also with the hardware for mounting them to the pawl bars Drive Linkage Replacement R L 06401 003 11 60 Replacement Kit Note The conveyor switch replacement kit comes with the switch a termi nal and a wire nut Conveyor Switch Replacement Kit 06401 003 11 79 Service Note The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there 05700 021 85 10 Front Strainer Weldment AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 81 SECTION 5 PARTS SECTION SIDE LOADER PAWL BAR ASSOCIATED PARTS Pawl Bar Roller Bracket 05700 031 77 94 Associated Hardware Washer 1 4 20 I D Locknut 1 4 20 S S Hex w Nylon Insert 05311 174 01 00 05310 374 01 00 Pawl Bar Roller Replacement Kit 06401 003 11 80 Replacemen
103. fy that the pawl bar is installed correctly Problem Racks go through the machine but results are poor 1 Verify that detergent is being dispensed into the machine at the appropriate quantities for the water volume If not get deter gent to appropriate level and review results of washing ware Clogged strainers scrap basket Clean out strainers and scrap basket and replace Ware not being properly prescrapped Review paragraph entitled Ware Preparation in Operating Instructions Wash or rinse arms missing end plugs or caps Verify and replace as required Low tank heat Inadequate rinse Incorrect voltage coming to the machine Verify that the voltage matches that on the machine data plate Wash pump cavitation due to low water level Verify that the drains are shut and that the water level is correct CO O O Go Problem Spotting of silverware glasses and dishes 1 Incorrect final rinse temperature Verify that the rinse water temperature matches that which is listed on the machine data plate 2 Clogged wash and or rinse nozzles and arms Remove the arms and verify that they and their nozzles are from debris 3 Excessively hard water Install a water softener to reduce hardness 4 Loss of water pressure due to clogged obstructed wash pump Turn the power off to the machine at the source Drain the wash tank of water and verify that the pump intake is free from debris 5 Improper scrapping procedure
104. g 3 0r duieHH 4 084 LAN Jeu 19 eAA V 437 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 SPECIFICATION INFORMATION SECTION 1 AJX 44 STEAM LEFT TO RIGHT epis 1 uuz 9 N IA 10019 wwioorl a Zg una i CS uug ruursz 0 PIS uuuu061 e 89 uus 2 0 6z IE T m eo ENE i Hi A HAL i b d Age fm 9 Sa Juge too SEL e z i y6noJL uutur98 Rex 9 fz ans SAU CO d r H 1 UJnullulw 7 t gd uwose pt ter Jo 1693 uruz601 g b 34 luwg ooueJeo9 usiq 3 9 N ysejdsyoeg 991 Zeg 01 Ge 9 gt E LL s z9 i puoi v ue uu oe zima wwyoz 8 8
105. g that your dishmachine functions properly The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply the wash tank and the rinse tank depending on what model of dishmachine you have installed These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine However if the minimum requirements are not met the chances are your dishes will not be clean or sanitized Remember a dish can look clean but it may not be sanitized Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 29 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS STRIKER PLATE LIMIT SWITCH INSTALLATION INSTRUCTIONS Installation Instructions 1 Wiring The switch i
106. gesl zez wwz 701 buutzeu roi v wwzegt 99 wwigeg sz u6901 luf M au UK T T nui A aulyoe Jo 9 m e1940 WwW pz 96 M eld 19 02 ui paddiys Dee wwgezz gg ysejds jmog ul eur 90 94 X SPIM ZOL 92 9191 OF 91981 uuiseoz og o m toz i JO 20014 ysemaid eseg LL Ze uou r wp 16 96 j r uugri fe wwoLz 8 35 i cm Digi ee uela tg aai er m a sz Di R uwees 12 3 K y H t d 1 xa 3 I uuusge LL one 9 ant 996 8 W 77 Z 77 7 7777 7 jejsouueu DO UNA y 99 9 PL uonoes ue d Y I XEN PIC oBue J eDexeo Wauek gni e qejusiq e oqv ggg AS age Bos ae Us Lech 1uBl H eu 9 ke GE 61
107. gth Chart Length Inches 1 1 2 x 1 7 8 1 1 2 x 5 3 16 1 1 2 x 8 1 8 Note Items 7 amp 8 lengths are increased by 5in for AJX 76 9in for AJX 80 14in for AJX 90 Elbow 1 1 2 NPT Brass Street Valve Ball 1 1 2 FNPT Adapter Male to Female 1 1 2 Tube Copper Tee Brass 1 1 2 FNPT Nipple Brass 1 1 2 NPT Close Tube Copper Tube Copper Elbow Brass 90 1 1 2 FNPT No Hub Connector Nipple Brass 1 1 2 NPT x 3 Long Rinse Nipple Weldment Valve Handle Weldment Assembly Valve Handle Weldment Assembly Mfg No 04730 206 32 00 04820 011 71 46 04730 401 25 01 See Chart 04730 011 69 93 04730 207 40 00 See Chart See Chart 04730 011 73 77 04720 604 06 00 04730 011 87 04 05700 021 84 61 06401 021 84 74 06401 002 57 83 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 57 r SECTION 5 PARTS SECTION DRAIN QUENCH SYSTEM gt 2 x gt o lt i 9 To Dishmachine Drain _ t S L4 To Cold Water Supply 1 J 8 gt M S x 7 gt BER T From the existing drain attach the two additional Tees Item 7 using the 1 1 2 NPT Close Nipples Item 8 Tighten the Reducers Items 6 amp 9 into the Tees as shown above Attach the Modified Compression Fitting Item 10 into the 1 1 2 to 1 4 Reducer Item 9 Position the bulb of the thermostat Item 1 so that it
108. icant No Mobil American Lubricants Castrol Chevron Conoco Exxon Esso Fiske Brothers Shell Texaco 30 15 F up to 2000 FPM 220 5S SHC 630 SHC 90W Tribol 800 220 Tegra 220 Syncon R amp O 220 Teresstic SHP220 SPO MG Omala RL 220 Pinnacle 220 16 50 F up to 2000 FPM 460 7 Compounded 600W Super Cylinder AGMA 7 Gear Oil Tribol 1105 7C Cylinder Oil W460 Inca Oil 460 Spartan EP 460 SPO 277 Valvata J 460 Vanguard 460 51 95 F up to 450 FPM 680 8 Compounded Extra Hecla Super AGMA 8 Gear Oil Tribol 1105 8C Cylinder Oil W680 Inca Oil 680 Spartan EP 680 SPO 288 Valvata J 680 Vanguard 680 51 95 F above 450 FPM 460 7 Compounded 600W Super Cylinder AGMA 7 Gear Oil Tribol 1105 7C Cylinder Oil W460 Inca Oil 460 Spartan EP 460 SPO 277 Valvata J 460 Vanguard 460 96 131 F up to 450 FPM 680 8S SHC 636 N A Tribol 800 680 Tegra 680 N A Teresstic SHP 680 N A Omala RL 680 Pinnacle 680 96 131 F above 450 FPM 460 7S SHC 634 N A Tribol 800 460 Tegra 460 Syncon R amp O 460 Teresstic SHP 460 N A Omala RL 460 Pinnacle 460 1 The sliding velocity in feet per minute FPM for standard ratios is determined by multiplying the speed of the worm in RPM by the factor from the table below For selecting proper lubricant use the speed of the worm in the final stage input RPM divided by
109. ition However rough handling by carriers or others may result in damage to the unit while in transit If such a situ ation occurs do not return the unit to Jackson instead contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer through which you purchased the unit UNPACKING THE DISHMACHINE The machine should be unboxed and removed from shipping pallet prior to being installed Open the front door and remove all of the packing materials Once unpacked ensure that there are no missing parts from the machine This may not be obvious at first If it is discovered that an item is missing contact Jackson immediately LEVEL THE DISHMACHINE The dishmachine is designed to operate while being level This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware The unit comes with adjustable bullet feet which can be turned using a pair of channel locks or by hand if the unit can be raised safely Ensure that the unit is level from side to side and from front to back before making any connections You will be able to adjust the over all height of the unit by turning the bullet feet from between 75 1 2 to 76 1 2 PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local
110. ld be made after 5000 hours operation if units are operating in a clean environment This can be extended to 10 000 hours if using new reformulated Mobil SHC lubricants orange in color and the lubricant remains free of contamination over this period See comments under Subsequent oil changes for discussion of severe ambient conditions Long term storage or infrequent operation If a speed reducer is to stand idle for an extended period of time either prior to installation or during use it is recommended that the unit be filled completely with oil to protect interior parts from rust and corrosion due to internal condensation Be sure to drain the oil to the proper level before placing the speed reducer in service Grease fittings Some units are equipped with grease fittings to lubricate bearings not adequately lubricated by the oil splash These fittings must be lubricated every 3 6 months depending on operating conditions bearing greases must be compatible with the type of gear lubricant being used i e mineral synthetic food grade etc For mineral oils use a high quality lithium base NLGOI 2 bearing grease For synthetic oils use a synthetic bearing grease such as Mobil Synthetic Universal grease Mobilith SHC 100 or a suit able equivalent For food grade lubricants use Chevron FM grease NGLI 2 or equivalent Low input speeds under 1600 RPM When input speeds are less than 1600 RPM grease fittings will be required to lubri cate a
111. ning the unit This water level control consists of two 2 floats that operate when the power switch is turned on and works in conjunction with the thermostats and heater relays When the power switch is turned ON water starts to enter the dishmachine When it reaches the proper level the normally open contacts in the water level float switch close activating the heating circuit for tank heat If the water level below the correct level while power is still on the float switch will sense the lack of water and de activate the heater AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 46 wa SECTION 5 PARTS SECTION HEATER BOX ASSEMBLY CONTINUED FRAME ASSEMBLY DRESS PANELS THERMOSTATS The thermostat range is from 140 F to 240 F with a maximum bulb exposure temperature of 300 F Calibration Wash Thermostat Set Point 165 F Adjustable range Hi Llmit Thermostat Fixed set point 210 F Non adjustable The hi limit thermostat is used to protect the heater element in the event of a run away regulating thermostat or a dry fire situ ation It is set for 210 F 0 F or 10 F with a fixed set point This part is not adjustable The wash tank regulating thermostat will maintain the correct wash water temperature to meet NSF requirements These spec ify that the wash be no lower than 140 F on chemical sanitizing models and no lower than 160 F on hot water sanitizing machines Bull
112. ntains the cover Vent Scoop Assembly Vent Cowl Cover Replacement Kit Jand the hardware for mounting it 05700 002 04 08 06401 003 10 16 VENT COWL ASSEMBLY FOR HOODED SIDE LOADER OPTION 05700 003 15 66 D AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 83 ITEM JO Om P QTY A ARP Oo So om A A sch A Om om or SECTION 5 PARTS SECTION RINSE FILL OPTION 10 I gt EM T CA N lI AJX 66 Left to Right Models Only DESCRIPTION Rinse Fill Motor Assembly Rinse Fill Motor Assembly AJ 66 Left to Right Models Only Motor Bracket Pump Mounting Clamp Hose 5 5 8 to 6 Reducer Bushing 1 1 4 to 1 Reducer Bushing 1 to 3 4 Elbow 90 Deg 1 Street Nipple 1 NPT x 6 Long Brass Elbow 90 Deg Brass Female Lockwasher 1 4 Bolt 1 4 20 x 1 2 Long Nut Hex S S 1 4 20 Rinse Motor Mounting Bracket Rinse Motor Mounting Bracket AJ 66 Left to Right Models Only Mfg No 05700 002 40 25 05700 002 48 22 06105 002 72 71 05700 002 63 59 04730 011 34 90 04730 002 73 62 04730 011 65 14 04730 002 11 99 04730 002 12 00 04730 002 12 55 05311 274 01 00 05305 274 02 00 05310 274 01 00 05700 002 38 90 05700 002 39 33 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 84 SECTION 6 EL
113. ntrol box marked DET provide a voltage signal whenever the wash motor is operating DELIMING OPERATIONS In order to maintain the dishmachine at its optimum performance level it will be required to remove lime and corrosion deposits on a frequent basis A delim a ing solution should be available from your detergent supplier Read and follow all instructions lon the label of the deliming solution Aid Connection Points AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 23 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS DELIMING OPERATIONS To proceed with the deliming operation fill the dishmachine and add the correct amount of deliming solution as recommended by the deliming solution manufacturer The water capacity of the various tanks of the dishmachine can be verified on the spec ification sheet s of this manual Perform the following operations to delime the dishmachine 1 Turn the NORMAL DELIME switch on the back of the control box to the DELIME position 2 Disconnect or turn off all chemical feeder pumps 3 Close all doors after adding the deliming solution 4 Run the machine for the recommended period of time 5 Turn the unit off and open the doors 6 Wait five minutes then inspect the inside of the machine If the machine is not delimed run another time cycle as per the deliming solution s instructions 7 When clean drain and re fill the machine
114. ny bearings not partially covered by the normal oil level Oil temperature Speed reducers in normal operation can generate temperatures up to 200 F depending on the type of reduc er and the severity of the application 9loading duration of service ambient temperatures Excessive oil temperatures may be the result of several factors including overloading overfilling underfilling or inadequate cooling Nominal Ratio Size 5 7 5 10 15 20 25 30 40 50 60 80 100 920 0 347 0 263 0 225 0 216 0 202 0 191 0 215 0 200 0 188 0 182 0 164 0 161 Lubricant selections provided by the lubricant manufacturer based AGMA recommended viscosity grades Viscosity grades based on Lubrication Standard ANSI AGMA 9005 D94 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 34 SECTION 4 TROUBLESHOOTING SECTION wmd SECTION 4 TROUBLESHOOTING N COMMON PROBLEMS WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service per sonnel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circuit breaker Problem Nothing on dishmachine operates The power switch is ON and the power in
115. p AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 10 29 2010 30 SECTION 3 PREVENTATIVE MAINTENANCE waww SECTION 3 PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator However this does not mean that some items will not wear out in time Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY Performing main tenance on your dishmachine may void your warranty if it is still in effect so if you have a question or concern do not hesitate to contact Jackson There are many things that operators can do to prevent catastrophic damage to the dishmachine One of the major causes of component failure has to do with prescrapping procedures A dishmachine is not a garbage disposal any large pieces of mate rial that are put into the machine shall remain in the machine until they are either broken up after spreading out on your ware or physically removed Strainers are installed to help catch debris but they do no good if they are clogged Have operators reg ularly inspect the pan strainers to ensure 1 that they are free of soil and debris and 2 they are laying flat in the tub When cleaning out strainers do NOT beat them on waste cans The strainers are made of metal and can be forgiving but once se
116. per Arm Assembly to ensure that the screws do not back out during 05700 031 74 99 normal operation AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 61 ww SECTION 5 PARTS SECTION FINAL RINSE ASSEMBLY Q m lt Gasket ER s 05330 111 42 81 I i End Caps M UU y 05700 002 02 19 Rinse Arm Support Bracket e 05700 002 06 24 Lk E Upper Rinse Arm 05700 002 02 18 Rinse Nozzle A 05700 002 96 04 lt Final Rinse Manifold Weldment 05700 002 97 41 High Hood 05700 002 03 08 Low Hood ie Lower Rinse Arm H 05700 002 02 18 B k Rinse Pan Strainer Weldment 05700 041 85 09 Locknut 1 4 20 with Nylon Insert 05310 374 01 00 n Rinse Drain Overflow Plate p a 05700 002 53 62 Rinse Drain Control Plate h 05700 011 68 70 05700 021 92 37 Right Rinse Pan Locator Bracket J Rinse Tray Weldment sil ih 05700 002 51 18 Left Rinse Pan Locator Bracket 05700 021 92 38 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 63 ws SECTION 5 PARTS SECTION DRIVE ASSEMBLY 14 A ifu 7 PART NUMBERS 33 amp 34 ARE ASSEMBLED ahs 2 IN THIS HOLE FOR ALL LOW TEMPERATURE CHEMICAL SANITIZING UNITS PART NUMBERS 33 amp 34 ARE ASSEMBLED N gt IN THIS HOLE FOR ALL HIGH TEMPERATURE HOT WAT
117. rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of this page and follow the instruc tions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WASHING A RACK OF WARE To wash a rack simply slide a rack of soiled ware into the load end of the machine Once the the machine is started it should pull the rack through the machine and push it out the unload end Once a rack has started through you may put another rack in OPERATIONAL INSPECTION Based upon usage the pan strainers may become clogged with soil and debris as the work day progresses Operators should regularly inspect the pan strainers to ensure they have not become clogged If the strainers do they will reduce the washing capability of the machine Instruct operators to clean out the pan strainers at regular intervals or as required by work load NOTE On units equipped with prewash sections AJX 66 AJX 76 AJX 80 amp AJX 90 operators shoul
118. s Review the paragraph entitled Ware Preparation in Operating Instructions 6 incorrect detergent chemical concentrations Verify that the detergent chemical concentrations are correct for the associat ed water volume TORQUE SETTINGS When replacing components either in the control box or the heater box area the manufacturer has suggestions on how much to torque the screws and nuts used in securing items to the machine Refer to the table below for the torque specifica tions ITEMS TORQUE SPEC Relays 16 In Ibs Heater Contactor 35 In Ibs Heater Nuts 16 In Ibs Terminal Block 50 In Ibs AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 37 SECTION 5 PARTS SECTION
119. s problems have been solved there still must be proper training of dishmachine operators in how much detergent is to be used per cycle Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dishmachine under a variety of conditions along with good training in the operation of the machine can go a long way in ensuring your dishmachine operates as effi ciently as possible Certain dishmachine models require that chemicals be provided for proper operation and sanitization Some models even require the installation of third party chemical feeders to introduce those chemicals to the machine Jackson does not recom mend or endorse any brand name of chemicals or chemical dispensing equipment Contact your local chemical distributor for questions concerning these subjects Some dishmachines come equipped with integral solid detergent dispensers These dispensers are designed to accommodate detergents in a certain sized container If you have such a unit remember to explain this to your chemical distributor upon first contacting them As explained before water temperature is an important factor in ensurin
120. s wired common and nor mally open because of the hinge design By interrupting the line in series with the door switches the dishmachine ceases to operate Refer to the machine schematic for details on how to wire the switch 2 Parts of the table switch are mounted in the dishtable at the end of the table and under the table See the drawing s for the relationship of the switch to the table 3 Move the limit switch as far down on the two slots as possible and see that the limit switch is straight on the base plate This might require adjustment of the nut on the connector for the limit switch 4 Then adjust the inside and the outside con nector nuts for the connector box so that it lines up even with the limit switch and the base plate 5 Tighten down the nuts for the seal so that they are tight TABLE LIMIT SWITCH THROUGH ROD HOLES TABLE SWITCH RODS STRIKE PLATE MOUNTING BOLTS TABLE BOTTOM STRIKE PLATE BOLTS 00 75 20 25 Unless noted all dimensions are in inches 1 3 RACK WIDTH INSTALL AT FAR END OF TABLE 6 If you have any difficulty you might have to adjust the connectors to the seal screwing in or screwing out until the installation is straight on the table and the limit Switch is actuated correctly by the rack 3 00 2 88 0 063 yf 0 812 d 2 312 1 50 TABLE BOTTOM AJX 44 am
121. se 1 1 2 NPT Elbow Brass 90 1 1 2 FNPT Tube Copper 1 1 2 x 1 3 4 Long Rinse Nipple Weldment Tube Copper 1 1 2 x 3 1 2 Long Tube Copper 1 1 2 x 7 1 2 Long Nipple Brass 1 1 2 NPT x 3 Long 4 13 Mfg No 04730 401 25 01 04720 604 06 00 04730 011 69 93 04820 011 71 46 06401 021 84 74 04730 207 40 00 04730 011 73 77 See Chart 05700 021 84 61 See Chart See Chart 04730 011 87 04 Service Note Copper tubing should be purchased locally and cut to length lengths for items 7 9 and 10 provided in Chart Below Machine Size 312 T6 ban EN EL AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 05 09 2012 56 AJX 66 AJX 76 AJX 80 amp AJX 90 RIGHT TO LEFT DRAIN PLUMBING ASSEMBLY lt amp lt E SECTION 5 PARTS SECTION 3 4 10 AK W j E E DESCRIPTION Item 4 7 8 Tube Len
122. st requirements Load End 200 CFM Unload End 400 CFM The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to ELECTRIC HEAT The thermostats for the machines covered in this manual are factory set They should not be adjusted except by an authorized service agent CHEMICAL FEEDER EQUIPMENT Detergent may be introduced into the unit through the removal of the bulkhead plug in the rear of the tub and replacing it with the third party detergent injection fitting Remove the bulkhead plug in the side of the tub to AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 22 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS CONTINUED install the detergent concentration probe For more information concerning detergent concerns please refer to the page entitled Detergent Control Detergent Connection Point Machine rear view The 1 8 brass plugs on the incoming plumbing rinse injector may be removed to install sanitizer and rinse aid injection fittings Brass Plug All wires for the chemical injectors should be routed through one of the extra openings in Brass Plugs back of the control box Back of Control Box Terminals in the control box marked CVS provide a constant voltage signal whenever the drive motor is operating Terminals in the co
123. t Kit Notes The replacement kit for the pawl bar roller comes with the roller roller shaft hardware and locknut as shown Pawl Bar Gutter Weldment Replacement Kit 06401 003 09 95 Top Guide Block Bottom Guide Block Drive Gutter Gasket 05330 011 68 55 Guide Block Replacment Kit 06401 003 10 15 Replacement Kit Notes The pawl bar gutter kit includes the weldment lock nuts and the gasket The guide block kits includes the blocks and the gasket Service Note Because of wear patterns that develop over time it is highly rec ommended that when replacing either of the guide blocks that the other be replaced as well from the kit AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 82 ws SECTION 5 PARTS SECTION SIDE LOADER VENT COWL OPTION Vent Cowl Replacement Kit Left to Right Vent Cowl Replacement Kit Right to Left 06401 003 11 81 06401 003 11 83 Service Note One of the side gaskets that come in the kit will need Replacement Kit Note Vent Cowl Gasket Top 05330 031 83 47 The replacement kit s for the vent cowls come with Vent Cowl Gasket Side 05330 031 83 48 the cowls the gaskets and mounting hardware VENT SCOOP OPTION STANDARD ASSEMBLY Replacement Kit Note The cover kit co
124. t efficient results from your machine As a reminder here are some steps to take to ensure that you are using the dishmachine the way it was designed to work Ensure that the water temperatures match those listed on the machine data plate Ensure that all strainers are in place before operating the machine Ensure that all wash and or rinse arms are secure in the machine before operating Ensure that drains are closed sealed before operating Remove as much soil from dishes by hand as possible before loading into racks Do not overfill racks Ensure that glasses are placed upside down in the rack Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations Clean out the machine at the end of every workday as per the instructions in the manual 10 Always contact Jackson whenever a serious problem arises 11 Follow all safety procedures whether listed in this manual or put forth by local state or national codes regulations coc ooc owv o AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 32 SECTION 3 PREVENTATIVE MAINTENANCE LUBRICATION CHART FOR DRIVE GEAR Note The maintenance procedures detailed here are manufacturer s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual Ambient Temperature Final Stage Worm Speed ISO Viscosity Grade AGMA Lubr
125. the drain valves and allow the machine to drain completely Remove the pawl bar assembly clean as required Remove the pan strainers and if equipped the prewash strain ers run off sheets and scrap basket strainer Remove the wash and if equipped the prewash arms and verify that the nozzles and arms are free from obstructions Flush the arms with fresh water Remove the pump suction strainers and clean out as required Remove the rinse tray assembly and clean Remove the curtains and scrub with a mild detergent and warm water Wipe out the inside of the unit and then reassemble with the components previously removed AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 28 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate Using detergent in the proper amount can become in time a source of substantial savings A qualified water treatment spe cialist can tell you what is needed for maximum efficiency from your detergent but you should still know some basics so you ll understand what they are talking about First you must understand that hard water greatly effects the performance of the dishmachine Water hardness is the amount of dissolved calcium and magnesium in the water supply The more dissolved solids in the water the greater the water hard ness
126. the machine data plate 2 Check power at connections on heater relay R1 The voltage should agree with the voltage on the machine data plate If not check wires for breaks or bad connections 3 Check power at terminals of heater which should agree with the data plate If not check wires for breaks or bad connections 4 Temperatures should rise as explained in C 1 and amperage may be checked according to those instruc tions Replace any defective elements C If heater relay R1 does not close 1 There is an insulated movable insulated movable bar on relay across the top With an insulated probe depress this bar and observe the thermometer the temperature should rise noticeably in a minute or two If it moves slow ly it would indicate that the element is faulty If it moves constantly higher at a good rate elements should be good Note A check with an amp probe at heater relay R1 terminals should be made to verify the amp draw on each leg This should be appropriate for the voltage and phase indicated on the data plate HEATER PROTECTION amp AUTOMATIC FILL FOR UNITS EQUIPPED WITH AUTOMATIC FILL This control is activated when the power switch is turned ON The primary function is to automatically energize the wash tank heat circuit It will also cutoff the wash tank heat circuit should the water be accidently drained from the machine with the power Switch still DN The power switch should always be turned off before drai
127. the plate a new gasket and the mounting hardware Hole Direction Plate Replacment Kit Pipe Clamp 06401 003 10 00 05700 000 35 05 a 4 Rinse Drain Plate Replacment Kit TG Models Only 06401 003 10 07 Rinse Drain Weldment Replacement Kit Replacement Kits Notes 06401 003 10 05 The kits for the drain weldments and drain plugs come with the weldments parts a new gasket and the mounting hardware Rinse Drain Plate Gasket Shoulder Bolt Wingnut Weldment hi 05330 011 72 27 05700 002 46 02 TM Prewash Fill Tube Weldment Vellumoid Gasket KEE AJX 66 76 80 amp 90 Models Only 05700 021 74 76 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 74 HMM SECTION 5 PARTS SECTION _ STRAINERS Drain Guard Strainer Weldment 05700 002 09 15 Wash Intake Strainer Weldment 05700 002 51 52 Screen Strainer with Handle Weldment 05700 002 09 04 Wash Strainer Separator Weldment 05700 002 90 84 Tub Strainer Weldment 05700 002 03 21 AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 75 ws SECTION 5 PARTS SECTION FLOAT SWITCH COMPONENTS SCRAP BASKETS Wash Tank Float Switch Replacment Kit 06401 003 11 75 Prewash Tank Float Switch Replacment Kit Float Switch Support Bracket 06401 003 11 76 N Replacement Kit i 06401 003 11 77
128. tifiedsc com CERTIFIED SERVICE CENTER 171J K NORTH HAMILTON RD COLUMBUS OH 43213 614 751 3769 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040 800 257 2611 FAX 937 898 4177 dharvey certifiedsc com COMMERCIAL PARTS amp SVC OF COLUMBUS 5033 TRANSAMERICA DRIVE COLUMBUS OH 43228 614 221 0057 800 837 8327 FAX 614 221 3622 GCS SERVICE INC COLUMBUS OH 614 476 3225 800 282 5406 FAX 614 476 1196 ELECTRICAL APPLIANCE REPAIR SVC 5805 VALLEY BELT ROAD CLEVELAND OH 44131 216 459 8700 800 621 8259 FAX 216 459 8707 tomr electapplrep com OKLAHOMA HAGAR RESTAURANT EQMT 1229 W MAIN STREET OKLAHOMA CITY OK 73106 405 235 2184 800 445 1791 FAX 405 236 5592 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS OREGON RON S SERVICE 16364 SW 72ND AVE PORTLAND OR 97224 503 624 0890 800 851 4118 FAX 503 684 6107 lrobinson ronsservice com PENNSYLVANIA ALS COMMERCIAL PARTS A SERVICE 1816 WEST 26TH STREET ERIE PA 16508 814 456 3732 800 332 3732 FAX 814 452 4843 aiserie aol com ELMER SCHULTZ SVC 540 NORTH 3RD STREET PHILADELPHIA PA 19123 215 627 5400 FAX 215 627 5408 elmer2 erols com GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 GCS SERVICE INC HARRISBURG PA 717 564 3282 800 367 3225 FAX 717 5
129. ued 01 19 2009 Revised 01 30 2009 18 SECTION 1 SPECIFICATION INFORMATION SIDE LOADER INSTALLED DIMENSIONS 23 SIDE LOADER DIMENSIONS MODEL AJX 44 AJX 66 AJX 80 Left to Right installation shown for reference AJX 54 76 90 30 SIDE LOADER DIMENSIONS MODEL DIMENSIONS AJX 44 82 AJX 66 104 AJX 80 118 AJX 54 92 AJX 66 114 AJX 80 128 NOTE ALL DIMENSIONS ARE TYPICAL 23 or 30 depending on the width of the side loader Refer to chart above AJX 44 amp AJX 54 Series Technical Manual 7610 003 60 98 Issued 01 19 2009 Revised 01 30 2009 19 SECTION 2 INSTALLATION amp OPERATION INSTRUCTIONS SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS NOTE THE INSTRUCTIONS PROVIDED HEREIN UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMA A CHINES ONLY THERE ARE SEPARATE DIRECTIONS FOR THE GAS BOOSTER VISUAL INSPECTION Before installing the unit check the container and machine for damage A damaged container is an indi cator that there may be some damage to the machine If there is damage to both the container and machine do not throw away the container The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new undam aged cond
130. vere damage is done it is next to impossible for the strainer to work in the way it was designed to Wipe out strainers with a rag and rinse under a faucet if necessary For stubborn debris a toothpick should be able to dislodge any obstructions from the perforations Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub You may wish to also refer to the page entitled Detergent Control in order to learn more about how your water hardness will effect the performance of your machine Hard water makes dishmachines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact Jackson Some problems however may having nothing to do with the machine itself and no amount of preventative maintenance is going to help Acommon problem has to do with temperatures being too low Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate There can be a variety of reasons why your water tem perature could be too low and you should discuss it with Jackson to determine what can be done By following the operating and cleaning instructions in this manual you should get the mos
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132. y specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic replacement parts may create a hazard and void war ranty certification The labor to repair or replace such failed part will be paid by Jackson WWS within the continental United States Hawaii and Canada dur ing the warranty period provided a Jackson WWS authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than a Jackson WWS authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson WWS Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switch es pressure regulators pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson WWS This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of god attempted repair by unau thorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mile

AJX-44 & AJX-54 Series Installation/Operation & Service Manual

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AJX-44 &amp; AJX-54 Series Installation/Operation &amp; Service Manual

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AJX-44 & AJX-54 Series Installation/Operation & Service Manual