Heavy Duty Bottle Jacks
Contents
1. DESCRIPTION Omega Heavy Duty Bottle Jacks are designed for lifting but not sustaining up to rated capacity loads They are to be used vertically After lifting loads must be immediately supported by appropriate means such as jack stands These models are suitable for use in an appropriately rated and designed vertical or bench press structure These jacks are not recommended for use in lifting or positioning construction trailers houses and or other building structures These jacks comply with applicable ASME ANSI Standards SPECIFICATIONS Capacity Base Size L x W Min Height Max Height O 10300 8 1 8 X 67 8 10500 10 7 8 X 7 5 8 9 1 2 13 7 8 saddle saddle 2 oil filler oil filler screw screw N handle sleeve Ka handle sleeve i Pa pressure high andle SS volume pump high pressure low volume pump release valve release valve handle Figure 1 10300 Nomenclature Figure 2 10500 Nomenclature OIPM 10300 BJ2 2 BEFORE USE 1 Verify that the product and the application are compatible if in doubt call Omega Technical Service 888 332 6419 2 Before using this product read this manual completely and familiarize yourself thoroughly with the product and the hazards associated with its improper use 3 Assemble handle sections by lining up spring clip of smaller diameter handle section with slot of larger handle section Press down on spring clip and slide smal2. 0300 Part No Description Quantity 01 oil filler screw 02 handle assembly 03 release valve label s not shown manual OIPM 10300 BJ2 Ne ee ee Figure 3 Model 10300 Replacement Parts Illustration 5 OIPM 10300 BJ2 Model No 10500 Part No Description Quantity 01 oil filler screw 02 handle assembly i 1 1 1 03 release valve label s not shown manual OIPM 10300 BJ2 Figure 4 Model 10500 Replacement Parts Illustration OIPM 10300 BJ2 6
3. Operating Instructions amp Parts Manual Heavy Duty Bottle Jacks Model Number Capacity 10300 30 Ton 10500 50 Ton Model 10300 Shinn Fu Co of America Inc 2002 10939 N Pomona Avenue OIPM 10300 Bu2 Kansas City MO 64153 Printed in Taiwan Save these instructions For your safety read understand and follow the information provided with and on this jack The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use The owner and operator shall be aware that use and repair of this product may require special skills and knowledge Instructions and safety information shall be conveyed in the operator s native language before use of this jack is authorized If any doubt exists as to the safe and proper use of this jack remove from service immediately Inspect before each use Do not use if broken bent cracked or damaged parts are noted Any jack that appears damaged in any way or operates abnormally shall be removed from service immediately If the jack has been or suspected to have been subjected to a shock load a load dropped suddenly unexpectedly upon it immediately discontinue use until jack has been checked by an Omega authorized service center It is recommended that an annual inspection be done by qualified personnel Labels and Operator s Manuals are available from manufacturer see Replacement Parts pages 5 and 6 PRODUCT
4. SHOOTING Symptom Possible Causes Corrective Action e Release valve not tightly closed Ensure release valve tightly closed Jack will not lift load Overload condition e Remedy overload condition TER TERRE e Release valve not tightly closed Ensure release valve tightly closed Jack will lift but not maintain n A esie e Overload condition e Remedy overload condition p e Hydraulic unit malfunction e Contact Omega Tech Service e Reservoir overfilled e Drain fluid to proper level pace WIE NOLO WEPANEr UNGAN e Linkages binding e Clean and lubricate moving parts e Fluid level low e Ensure proper fluid level Poor lift performance e Air trapped in system e With ram fully retracted remove oil filler screw to let pressurized air escape then reinstall oil filler screw Will not lift to full extension e Fluid level low e Ensure proper fluid level ONE YEAR LIMITED WARRANTY For a period of one 1 year from date of purchase Shinn Fu Co of America Inc will repair or replace at its option without charge any of its products which fails due to a defect in material or workmanship or which fails to conform to any implied warranty not excluded hereby Performance of any obligation under this warranty may be obtained by returning the warranted product freight prepaid to Shinn Fu Co of America Inc Warranty Service Department 10939 N Pomona Ave Kansas City MO 64153 Except where such limitations and exclusions are specifically
5. e by turning it clockwise until it is firmly closed CAUTION Use the handle provided with this product or an authorized replacement handle to ensure proper release valve operation Do not use an extender on the operating handle 5 Insert and secure handle into handle sleeve Pump handle until saddle contacts load 5a Model 10500 only Insert and secure handle into handle sleeve For higher speed no load lifting use the low pressure high volume pump For loaded operation and easier operating force use the high pressure low volume pump Pump handle until saddle contacts load 6 Raise load to desired height then immediately transfer the load to appropriately rated support devices such as jack stands Lowering 1 Raise load enough to carefully remove jack stands 2 Secure handle onto release valve and slowly turn handle counterclockwise but no more than 1 2 turn 3 If load fails to lower a Carefully transfer the load to another lifting device and jack stands b Carefully remove affected jack and then the jack stands Lower the load again by slowly turning the release valve no more than 1 2 turn SAFETY MESSAGE Be sure all tools and personnel are clear before lowering load No alterations shall be made to this device Only attachments and or adapters supplied by the manufacturer shall be used 4 After removing jack from under the load push ram and handle sleeve down to reduce exposure to rust and contami
6. ler diameter section until clip is secure in slot 4 With the notched end of the provided handle engage and open the release valve counterclockwise no more than 1 2 turn 5 With ram fully retracted locate and remove the oil filler screw Insert the handle into handle sleeve then pump 6 to 8 strokes This will help release any pressurized air which may be trapped within the reservoir Ensure the oil level is just below the oil filler screw hole Reinstall the oil filler screw 6 Check to ensure that the pump operates smoothly before putting into service Replace worn or damaged parts and assemblies with Omega Authorized Replacement Parts only 7 Inspect before each use Do not use if bent broken or cracked components are noted Study understand and follow all instructions before operating this device Do not exceed rated capacity Use only on hard level surfaces Lifting device only Immediately after lifting support the vehicle with appropriate means Failure to heed these markings may result in personal injury and or property damage OPERATION Lifting 1 Assemble 3 pc handle ensure that spring clips align with slots 2 Use wheel chocks to help prevent inadvertent shifting and movement of vehicle being lifted 3 Position the jack near lift point Lift only on those areas recommended by the vehicle manufacturer Consult vehicle service manual for the location of recommended lift points 4 Close the release valv
7. nation MAINTENANCE Important Use only a good grade hydraulic jack oil Avoid mixing different types of fluid and NEVER use brake fluid turbine oil transmission fluid motor oil or glycerin Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load Adding oil 1 With saddle fully lowered and pump piston fully depressed set jack in its upright level position Remove oil filler screw 2 Fill until oil is level with the filler screw hole reinstall oil filler screw OIPM 10300 BJ2 Changing oil Lubrication For best performance and longest life replace the 1 Acoating of light lubricating oil to pivot points axles complete fluid supply at least once per year and hinges will help to prevent rust and assure that 1 With saddle fully lowered and pump piston fully wheels casters and pump assemblies move freely depressed remove the oil filler plug 2 Periodically check the pump piston and ram for 2 Lay the jack on its side and drain the fluid into a signs of rust or corrosion Clean as needed and suitable container wipe with a clean oil soaked rag Note Dispose of hydraulic fluid in accordance with Never use sandpaper or abrasive material on local regulations these surfaces 3 Fill with good quality jack oil Reinstall oil filler plug Storage We recommend Mobil DTE 13 or equivalent When not in use store the jack with pump piston and ram fully retracted TROUBLE
8. prohibited by applicable law 1 the CONSUMER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE and 2 Shinn Fu Co of America Inc SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER and 3 THE DURATION OF ANY AND ALL EXPRESSED AND IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO A PERIOD OF ONE 1 YEAR FROM DATE OF PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state OIPM 10300 BJ2 4 REPLACEMENT PARTS Available Parts Please refer to the Parts drawing when ordering parts Not all components of the jack are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence Please provide model number serial number part number and description below Call or write for current pricing Shinn Fu Company of America Inc 10939 N Pomona Ave Kansas City MO 64153 U S A _ Tel 888 332 6419 Fax 816 891 6599 E Mail sales omegalift com Omega Website http www omegalift com Model No 1
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