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sv-2414 / svl2416 siemens operation manual

1. Figure 1 1 SIDE VIEW OF MACHINE Md B SVL2416S SE SX 10T 16T 20T 24T 2325mm 91 57 2160mm 85 0 SV2414S SE SX 10T 16T 20T 24T 2325mm 91 57 2160mm 85 07 23 PRECISION MACHINERY TOOLS Operator s Manual _ T Figure 1 2 VIEW OF MACHINE Me A B SVL2416S 10T 3 250mm 128 0 2800mm 110 2 SVL2416S 20T 3 400mm 133 9 2800mm 110 2 SVL2416SE SX 16T 20T 24T 3 400mm 133 9 2800mm 110 2 24 PRECISION MACHINERY TOOLS Operator s Manual Figure 1 3 FRONT VIEW OF MACHINE Mael C SVL2416S 10T 2 325mm 91 5 1 850mm 72 8 650mm 25 6 SVL2416S SE 201 2 325mm 91 5 2 000mm 78 7 650mm 25 6 SVL2416SE SX 161 241 2 325mm 91 5 2 000mm 78 7 650mm 25 6 25 PRECISION MACHINERY TOOLS Operator s Manual Figure 1 4 OPERATOR POSITION VIEW OF MACHINE PRECISION MACHINERY TOOLS Operator s Manual 2 Preparation Of Transport Route Prepare the machine transport route referring to the machine size at shipment Table 2 1 Item Type Height Width Depth SVL 2416 10T 2325mm 91 5 1850mm 72 8 2160mm 85 0 SVL 2416 16T 20T 24T 2325mm 91 5 2000mm 78 7 2160mm 85 0 2414 10T 2325mm 91 5 1850mm 72 8 2160mm 85 07 SV
2. M AME SOURCE Figure 5 2 Air Source Connection 33 PRECISION MACHINERY TOOLS Operator s Manual 6 RECOMMENDED FOUNDATIONS Table 6 1 Recommended foundation SVL2416 I C Front N CU Rare 100 154 380 00 Celu 100 Figure 6 1 Foundation Drawing PRECISION MACHINERY TOOLS Figure 6 2 Foundation Drawing M54P0041T01 blz fedi M30 EX Co b M16 M MS4POOGATO mi MI 54 0021701 Mamm Figure 6 2 Foundation Drawing 35 Operator s Manua PRECISION MACHINERY TOOLS Operator s Manual NOTES 1 Foundation preparation is generally not required if the floor thickness is 500mm or more of reinforced concrete However when additional machinery is in use surrounding the machine foundation preparations are required 2 he following data is to be used as a reference Concrete required is FC180 standard and above For rubble use medium or large size crushed stones Section C ensures isolation from surrounding vibration Use small crushed stone leveling concrete thickness 200mm The foundation drawings on previous pages show only recommended values Foundation requirements vary according to ground conditions Prior to performing foundation preparations consult a civil engineer or building contractor 36 Operator s Manual PRECISION
3. 104 PRECISION MACHINERY TOOLS Operator s Manual 2 Setting data Number Identifier Name 43120 DEFAULT_ SCALE FACTOR_AAIS Default axial scaling factor with active G51 43240 M19 SPOS Spindle position in degrees for spindle positions with M19 EXTERN REF POSITIOM 1 Reference position for 30 1 Channel specific Default value for path feed SC DEFAULT SCALE FACTOR P Default scaling factor for address P SC DEFAULT ROT FACTOR R Default for angle of rotation R 5 CORNER SLOWDOWN START Start of feedrate reduction in G62 SC CORNER SLOWDOWN END End of feedrate reduction in G62 SC_CORNER_SLOWDOWN_OVR Override for feedrate reduction in G62 42526 SC_CORNER_SLOWDOWN_CRIT Comer detection in G62 G21 105 PRECISION MACHINERY TOOLS Operator s Manual VWA5O Signal to TXG PLC NCK 5TXG PLC 0000 MD14510 0 Number of Magazine MD14510 1 Type of Tool changer 0 Simulation 1 2Arm 2 Pick Up Disk type 0004 MD14510 2 Lubrication on time 0006 MD14510 3 Lubrication hold time 0008 MD14510 4 Lubrication off time 0002 0010 MD14510 5 A4 clamp M code set 27 for M27 clamp 0012 MD14510 6 A4 unclamp M code set 28 for M28 clamp 0014 MD14510 7 001g MD14510 8 001g MD14510 9 106 PRECISION MACHINERY TOOLS Operator s Manual Hexadecimal setting MD14512 45001000 B5 A4 SP Z Y X 14512 0 scale scale scale scale scale scale 1 X scale
4. S L S S S S S LLL LL IPP LLLLLLLLLLLLLLLL 74 2 8 Selection of the cycles soft key 75 29 Calling technology functions LLL 79 2 9 1 Hiding cycle parameters __ LL L L LLLLLLLLLLLLLL 79 2 9 2 Setting data for cycles 79 2 9 3 Checking cycle parameter LLL LLL 79 2 9 4 Changing a cycle ________________________ 80 2 9 5 Additional functions in the input screens O O O 80 2 10 Measuring cycle support 2 L L LLLLLLLLLLLLLLLLLLLLL 81 3 Execution in manual 84 3 1 General ___ 84 3 2 Selecting a tool and spindle J i i L L L L 2 L L L L L L L 2L L L 2L L LLL 84 3 2 1 T S M windows 84 3 2 2 Selecting a 86 3 2 3 Starting and stopping a spindle manually eee 87 3 2 4 Position spindle 88 3 3 Traversing axes sie 89 3 3 1 Traversing axes a defined increment 89 3 3 2 Traversing axes by a variable increment 90 3 4 Positioning axes O O O L L L L L L LL LL L L L LLL LLL 91 3 5 Swiveling 91 3 6 Simple face milling of workpiece _____ 22 L L L LLL LLL LLL 96 3 7 Default settings for manual 222 22 2 L L LL LLL LLL 100 Chapter 5 MACHINE PARAMETER 1 Machine data 103 2 Setting data 105 PRECISION MACHINERY TOOLS Operator s Manual Chapter 6 CUTTING TOOL CONDITION LIST 1 Cutting Tools use 112 1 1 Face 112 1 2 End 113 1 3 Boring Bar ____ 2 2 L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L LL
5. SHARP RECISION MACHINERY TOOLS Operators Manua sV 2414 SVL2416 SIEMENS OPERATION MANUAL SVL 2416SE M VERTICAL MACHINING CENTER rasara S88 osc See mug EJES EB 3 gma r Bee PRECISION MACHINERY TOOLS Operator s Manual Chapter 1 SAFETY 1 1 Safety Precautions 1 2 Warning Labels 1 3 Utilization Of Safety Device 1 4 Warning Lists Chapter 2 Preparations For Installation Overview Preparation Of Set up Area Preparation Of Transport Route Preparation Of Transportation Equipment Set up Conditions Air Power Sources Chapter 3 Before starting operation operation flowchart 1 LCD control panel 1 1 LCD control panel functions 1 2 Main operation panel functions 2 CODE i i i i i OO O OO OO O O OOO O O 2 1 M code list LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLL Chapter 4 PROGRAMMING 1 Description about all functions 1 4 G Function 2 Creating G code program 2 1 Graphical programming 2 2 Program views 2 3 Program structure 2 4 Basic 2 4 1 Machining planes 2 4 2 Current planes in cycles and input screens 2 4 3 Programming a tool T 2 5 Generating a G code program 2 6 Blank input PRECISION MACHINERY TOOLS Operator s Manual 2 7 Machining plane milling direction retraction plane safe clearance and feedrate
6. 62 Operator s Manua ECISION MACHINERY TOOLS Group 14 Selecting work offset electing work offset selecting work offset selecting work offset lecting work offset selecting work offset GS4P 1 48 1 extended work offsets extended work offset external work offset Group 15 Exact stop modal 663 2 Tapping mode Continuous path mode Group 16 G68 2 1 Rotation ON 20 30 Polar coordinates off Polar coordinates on G61 1 262 4 Automatic corner override 63 2 63 Operator s ECISION MACHINERY TOOLS Group 18 non modal effective 504 1 Dwell time in s or spindle revolutions 18 High speed cycle cutting 05 1 2 22 High speed cycle gt CYCLE305 Cylindrical interpolation Pre control ON OFF Write work offset tool offset Retraction from contour POLF End parameter entry Checking the reference position uma 1 Approachinq a reference point 2 13 14 Approaching a reference point Reference point position Measuring with touch trigger probe programmable work offset 53 9 Approach position in machine coordinate system directed positioning Contour repetition with rotation G72 2 2 15 Linear contour repetition Setting actual value spindle speed limitation Delete actual value reset the WKS 64 Operator s Manua PRECISION MACHINERY TOOLS Operator s Manual Description
7. M number for changing over to the controlled spindle mode Siemens mode 20095 EXTERN number for changing over to the controlled spindle mode external language mode 20150 GCODE RESET VALUES n 0 max number of G Reset groups 20152 GCODE RESET MODE Reset behavior of G groups EXTERN GCODE RESET VALUES n 0 30 Definition of the G codes that are effective during reboot if the NC channel is not running in the Siemens mode 20380 TOOL CORR MODE G43G44 Handling the tool length compensation G43 G44 20382 TOOL CORR MOVE MODE Retract the tool length compensation 20732 EXIERN GO LINEAR MODE Interpolation behavior with GOO EXTERN_FUNCTION_MASK Function mask for external language FGROUP DEFAULT AXFES Default value of the FGROUP command EXIERN GCODE GROUPS TO PLC n 0 7 Specification of G groups that are output in the NCK PLC interface if an external NC language is active 22900 SIROKE CHECK INSIDE Direction inside outside in which the protection zone is effective 22910 WEIGHTING FACTOR FOR SCALE Input resolution for scaling factor AXES SCALE ENABLE Activation for axial scaling factor G51 EXTERN FEEDRATE F1 F9 ACTIV Activation of fixed feedrate EXTERN PARALLEL GEOAX Assignment of parallel channel geometry axi Reset channel specific basic frame after Power On Active system frames after Reset MM SYSTEM FRAME MASK System frames SRAM 22420 22512 9
8. PRECISION MACHINERY TOOLS Operator s Manual 4 Saddle amp Table METTE EV UL uns ups f aD FP H 4 UU L L lt Zz JT B _ Fr 124 PRECISION MACHINERY TOOLS Operator s Manual Item NAME Size Qty Swdebae Linear Guide Way Hexagonal Socket Head Screw M4x0 7Px12L 2 11 Ball Bearing 6205ZZC2 2AS E Q2 i i 20 21 65 outside dimention 20x 35 inside 2 X Motor mounting Plate Cover _ gt KAxisTelescopic Cover 20 125 Operators Manual PRECISION MACHINERY TOOLS 5 Lubrication 5 1 X Axis TRUM B i i 2 x 1 N u x b nx 126 PRECISION MACHINERY TOOLS Operator s Manual 5 2 Y Axis 5 3 Z Axis 127 RECISION MACHINERY TOOLS Operator s Manual Item NAME Size Qty 1 _ Quantitative Distributor HBL 5x0 3c c 3unit Hexagonal Socket Head Screw Socket Button Head Cap Sorews Tube Mounting Plate PZ 0204 3 6 Spring ForTube Protect 4mmxtM _ 8 Chain Mounting Plate 11 Chain with Clip 1000 mm Compression Bushing Ball Bearing NTN 6205ZZC2 2AS Compression
9. If you want to create or correct an inclined position the required rotations of the workpiece coordinate system around the geometry axes Y Z are automatically converted into suitable positions of the machine kinematics Alternatively you can program the swivel axes of the machine directly and generate a matching workpiece coordinate system for those swivel axis positions After swiveling the tool axis for G1 Z is always perpendicular to the working plane for 17 XY The swiveled coordinates are maintained in the Reset status and after Power if the machine manufacturer has correspondingly set the machine data With these settings after program interrupt e g as a result of a retraction in the Z direction you can retract from an inclined hole 91 PRECISION MACHINERY TOOLS Operator s Manual Machine manufacturer Please also refer to the machine manufacturer s instructions Important parameters of swivel data set Here you can select the swivel data set Retraction Before swiveling the axes you can move the tool to a safe retraction position The retraction methods available to you are defined in the Retraction position parameter during set up of the swivel data set Retraction corresponds to Parameter FR of CYCLESOO Machine manufacturer Please also refer to the machine manufacturer s instructions Select a retraction position so that no collision can occur be
10. poto nana aus len 10 mm JAMES 10mm SER 139
11. 35 36 39 os os 5 62 m Lx a sr _ 29 4 a 57 5 14 50 28 44 os os 36 54 Aluminum mm rpm min mm min mm rev mm rpm M min mm min mm rev 116 PRECISION MACHINERY TOOLS Operator s Manual 1 6 TAP Tap of H S S for Metric Coarse Thread os 49 22 a0 7 300 47 ze 355 69 355 _ 200 s mo 7 1 amp 49 20 zu 7 336 ms a7 ms mo 7 Lux pam pas Lie Mox2s 49 xe m 76 29 ms 47 166 os 24 _ of H S S for Tapered Pipe Thread icha Steel Cast iron Aluminum 1 8x28 16 49 24 7 20 Les ou s o 0 EM xu oe o 2 ow oa 117 Operators Manual PRECISION MACHINERY TOOLS Chapter 7 Part Manual 118 PRECISION MACHINERY TOOLS Operator s Manual 1 SPINDLE HEAD 5 N x E AN BE 1 i 2 1 6 N IE ZZ I T Yj q p 8 2 2 2 ee i Lor zum 2 Spindle 120 3 Hexagonal Socket Head Screw M8x1 25Px40L Spindle Adapter Plate _ po mE EN
12. Figure 1 4 LOCATION OF WARNING LABEL PRECISION MACHINERY TOOLS Operator s Manual Max tool length L 11 8 300mm Max tool diameter D 3 76mm without adjacent tools DD 5 9 150mm W 15 416 7kg MAGAZINE FRONT COVER Figure 1 5 LOCATION OF WARNING LABEL Operators Manual P RECISION MACHINERY TOOLS 1 3 Utilization of safety devices Safety devices CF Figure 2 1 are installed on this machine in order to protect operators and Maintenance personnel Operation Door Safety Guar mara Em S R R Ez EE 1 Emergency Stop Button AN Warning Confirm machine safety devices are functioning correctly at all times f a safety devices is not functioning or is functioning incorrectly repair or replace immediately e Ensure all operators know the locations of the emergency stop buttons before operating the machine to enable immediate use during an abnormal situations or following an accident e Never place objects on the safety guards e Heed the following safety precautions at all times when operating the machine with guards open Do not touch rotating or moving parts Do not touch each axis while in motion Exercise extreme care around parts that may be about to move 16 PRECISION MACHINERY TOOLS Operator s Manual 1 4 Warning lists The following t
13. Select JOG mode lt TEACH IN gt Select Teach In submode lt MDA gt select MDA mode lt AUTO gt Select AUTO mode REPOS Repositions re approaches the contour REF POINT Approach reference point Inc VAR Incremental Feed Variable Incremental mode with variable increment size Inc incremental feed Incremental mode with predefined increment size of 1 10000 increments AUTOMATIC POWER OFF FUNCTION 1 Depress once the automatic power off function is effective The power will be OFF automatically when program finished M30 2 Press again to dis enable the automatic power off function WORK LIGHT 1 Press once work light ON indicator lits up 2 Press again work light OFF indicator off 52 Operator s Manua ECISION MACHINERY TOOLS Operator s Manual AIR BLAST 1 Depress once air blast ON indicator lits up MO7 2 Depress again air blast OFF indicator off M09 M12 COOLANT THRU TOOL HOLDER OR SPINDLE OPTION 1 Press once coolant thru tool holder or spindle indicator lifts up M10 2 Press again coolant thru tool holder or spindle indicator off M11 COOLANT 1 Press once coolant ON indicator lifts up Press again Coolant OFF indicator off 2 When the coolant is supplied through the nozzles the indicator lifts up NOTE Always close the front door before turn on the coolant CHIP CLEAN FLUSH CHIP
14. Tool measurement For the tool measurement the loaded tool to be measured is moved up to the probe and the measured values of the geometry are acquired The probe is either in a fixed in position or is swung into the working area with a mechanism The tool geometry that is acquired is entered in the appropriate tool offset data set References You will find a more detailed description on how to use measuring cycles in HMI sl SINUMERIK 8400 sl Programming Manual Measuring Cycles Procedure 1 Press the menu forward key Measurem 2 Press the horizontal Measure softkey milling Calibrate 3 Using a vertical softkey select the desired measurement function probe group e g Calibrate probe Measure workpiece measure OR Calibrate Calibrate workpiece probe TL probe Tool Measure tool measure 4 Using a vertical softkey select a measurement task 9 Enter parameters into the measuring cycle screen 82 RECISION MACHINERY TOOLS Operator s Manual Press the softkey The measuring cycle is transferred into the editor as G code The measuring cycle parameterized in the G code is color coded Position the cursor on a measuring cycle in the G code editor if you want to display the associated parameter screen form again Press the lt Cursor right gt key The parameter screen for the selected measuring cycle appears OR Press the lt Shift gt lt Insert g
15. Tun Cont ma Vari Simu Fz ing S turn W SE ous lation ecute Program view of a G code program In the program view you can move between the program blocks using the Cursor up and Cursor down keys Parameter screen with help display Press the lt Cursor right gt or the lt Input gt key to open selected program block or cycle in the program view The associated parameter screen with help screen is then displayed 67 Operator s Manua PRECISION MACHINERY TOOLS Operator s Manual NC NG NE Rectangular pocket Down cut 100 000 SC 1 000 F ZU OI point r Machining Single position pocket xO 78 000 YO 50 000 20 0 000 W 35 000 L 60 000 8 000 15 000 el 1 500 inc DRY 66 000 mm De 2 500 URY 0 200 Ue 0 200 Insertion Helical Cont Simu Ime Ex Hio EE 9 en Parameter screen with help display The animated help displays are always displayed with the correct orientation to the selected coordinate system The parameters are dynamically displayed in the graphic The selected parameter is displayed highlighted in the graphic The color symbols Red arrow tool traverses in rapid traverse Green arrow tool moves with the machining feedrate Parameter screen with graphic view Graphic Using the Graphic view softkey you can toggle between t
16. 6 Motor adustmentpiate I Hexagonal Socket Head Screw MExi2SPG0L 16 _ 119 PRECISION MACHINERY TOOLS fa 8 4 a i i t ant lili Hig l _ DN DCUM _ xX oc 21 tmi nd mul DR eT a Ja uu Hr uii 1 1 lm A V i C x C N Em Vm Fa 120 ehh II Operator s Manua LH LHL LH RECISION MACHINERY TOOLS Operator s Manual Item NAME Size Qty 5 08 40 65 outside dimention 20x 35 inside Z Motor plate Cover Stainless Hexagonal Socket 12 M4x0 7Px6L Head Screw R32 16K4 FSC 626 790 0 008 NTN 6205ZZC2 2AS 525 j 1143mm T 30mm W as 121 MACHINERY TOOLS Operator s Manual 3 Base 122 RECISION MACHINERY TOOLS Operator s Manua Item NAME Size gt linear GuideWay Hexagonal Socket Head Screw M8x1 25Px30L YMotor mounting 9 Hexagonal Socket Head Sorew Y Bearing Case 16 YBearingCaseCover 3 SpringWasher 3 Wshe 123
17. G code select the Program manager operating area select the desired storage location and position the cursor on the workpiece folder in which you would like to store the program Press the New and Workpiece softkeys The New Workpiece window appears Enter the desired workpiece name select a template if necessary and press the OK softkey The name can contain up to 28 characters name dot 3 character extension You can use all letters except accented characters digits and underscores The directory type WPD is set by default A new folder with the name of the workpiece Is created and the New G code program window opens Select the file type MPF or SPF enter the desired name of the program and press the OK softkey or the Input key This editor is opened Enter the desired G code commands Changing a cycle call Page 80 72 2 6 Blank input Function Procedure PRECISION MACHINERY TOOLS The blank is used for the simulation and the simultaneous recording useful simulation can only be achieved with a blank that is as close as possible to the real blank Create a separate program for each new workpiece that you would like to produce The program contains the individual machining steps that are performed to produce the workpiece For the blank of the workpiece define the shape cuboid tube cylinder polygon or centered cuboid and your dimensions The blank alway
18. PRECISION MACHINERY TOOLS Operator s Manua Procedure NOTICE ESD you must discharge yourself at the cabinet or ground terminal before touching a Compact Flash Card CAUTION The Compact Flash Cards may only be inserted or removed when the control unit is disconnected from the power supply Please proceed as follows 1 Switch off the power supply 2 Loosen the screw 3 Swing the metal cover 2 to the side and remove 5 Gently insert the new Compact Flash Card into slot 3 until it clicks into place 6 Re attach the metal cover 2 by first guiding it in backward then tilting into the end position and finally screwing in the screw 1 7 Switch the power supply on again 48 PRECISION MACHINERY TOOLS Operator s Manual Writing to a Compact Flash Card The Compact Flash Card for user data can be written to as follows The Compact Flash Card is inserted the PPU You can write to the Compact Flash Card directly via a PG PC using a suitable memory card adapter Note the following when handling a Compact Flash Card Note The Compact Flash card always comes formatted You must not reformat it under any circumstances To ensure that the Compact Flash Card functions properly the card must not be repartitioned LED front displays The three LEDs located behind the protective flap on the front side of the PPU mean the following NC status LED displays tale Status Meaning EE E NC EN and P
19. Power Consumption 25 KVA Including Options 20 Standard SV 2414 25 KVA Including Options Actual Total Power Requirements 20 0 7 14KVA SVL 2416 25 0 15KVA Standard Including Options 20 0 14KVA Standard SV 2414 25 0 7 15KVA Including Options 0 5 to 0 8 MPa 660L min ANR without scale with air blow Dew point temperature 20 degrees or less Clean air is to be provided Equivalent to ISO 1 5 1 standard as specified by ISO 8573 1 particle diameter 0 0001mm or less Dew point at max pressure Below 7 degrees Air Source oil concentration 0 01 mg m or less Air Dryer Should be ordered or unless provided by customer Air Filtration Unit oum O 3um Moisture Remover 3l PRECISION MACHINERY TOOLS Table 5 2 AIR POWER SOURCE 2 Up to AC240V 60A IV 600V PVC insulated wire J HE EN SH Operator s Manua Cable Size Ex 10mm 2 Figure 5 1 Electrical Power Source Connection 32 Operator s Manua SHARP RECISION MACHINERY TOOLS
20. dmm J Tr ons m mr RE Collar Collar Shaft stopper 131 Operator s 7 MAGAZINE Operators Manual PRECISION MACHINERY TOOLS r fi 133 Operators Manual PRECISION MACHINERY TOOLS 134 ECISION MACHINERY TOOLS Item NAME SIZE Qty 5 S58 gt Bearing L s C Ta Bengsrat o Nt MMP w Pin Washer 15 SpingWaser 3 18 Hexagon Socket Bion Head Screw 19 OmdeMow ngPlaeModue 20 Hexagon Socket Button Head Screw MExi25Pid0L 8 Limit Swich Bracket 22 Hexagon Socket Button Head Sorew 19 24 Limit Switch SHL Q2255 UN reanna 3 SemoBrke i s 28 Rear EN C Cylinder Module Support Red Tewe 39 Hexagon Socket Button Head Screw 20 135 Operator s Manua ECISION MACHINERY TOOLS Item NAME SIZE Qty near bearing Bact 46 4r 50 Tomte 52 ToolRolerPin al 55 Magazine AdjustmentBlock i 5 7 Sensor 3RG4012 OAF01 PNP 2 34 35 36 37 38 39 40 box Window s
21. lt C gt Copies the selected content gt lt gt The actual user interface scrolls through the installed lanquages lt CTRL gt lt P gt A screenshot of the actual user interface is created and saved as file lt CTRL gt lt X gt Cuts out the selected text Text is located in the clipboard lt Y gt Changes that have been reset are reactivated only in the editor lt CTRL gt y Inserts text from the clipboard actual cursor position Replaces selected text lt CTRL gt ALT S Creates a complete archive on an external data carrier USB FlashDrive lt CTRL gt lt SHIFT gt lt L gt The actual user interface scrolls through all of the installed languages in the inverse sequence lt ALT gt S Opens the Input Method Editor to enter Asian characters ALI SHIFI D Backs up the log files on the USB FlashDrive If a USB FlashDrive is not inserted then the files are backed up in the manufacturer s area of the CF Card 44 PRECISION MACHINERY TOOLS Operator s Manual Edit mode Deletes the first character to the right Navigation mode Deletes all characters DEL DEL lt CTRL gt Edit mode Deletes the first word to the right Navigation mode Deletes all characters lt INSERT gt When you press lt INSERT gt you go into the edit mode and when you press it again the edit mode 15
22. rpm ERE ss Aluminum Finish milling EM 1 fz gt nm mir j M f min mm min mm tooth 314 150 _ 710 112 ECISION MACHINERY TOOLS 1 2 END MILL cstv stv Fs o 2 Xe 4 o 2 ss oo 2 so 25 ps om G 2 26 m oo m oor 2 e 30 s 152 ow 2 28 216 om 4 L i s as 2 s a Op samana s DTI 4 2 awf o 113 Operator s PRECISION MACHINERY TOOLS Operator s Manual 1 3 BORING BAR Rough boring Finish boring rpm M min mm tooth mi 1600 75 0 1 2000 1120 70 0 1 1600 8 5 4 4 2 2 2 1 15 20 30 40 50 60 100 120 150 00 00 60 50 00 80 24 00 60 0 gt 5 fz S 7 3150 148 315 0 1 3150 148 0 06 2240 152 224 0 1 2800 176 0 06 1600 150 192 0 12 1800 170 1120 141 134 0 12 1400 176 141 125 014 1120 176 150 112 0 14 900 170 00 00 60 141 90 0 16 710 178 50 00 24 Mm rpm M min mm min mm tooth rpm M min mm min mm tooth 9 5 141 72 0
23. G90 1 591 2 Incremental programming Absolute programming Group 4 22 1 Working area limitation protection zone 3 on G23 1 2 Working area limitation protection zone 3 off Group 5 93 G94 1 595 2 Revolutional feedrate in mm rev inch rev inverse time feedrate 1 min Feedrate mm min inch min Group G20 G 0 1 Inch input system Metric input system Group Deselection of cutter radius compensation Compensation left of contour Compensation to right of contour 61 Operator s Manua ECISION MACHINERY TOOLS Group 6 Positive tool length compensation on Negative tool length compensation on Tool length compensation off G3 Deep hole drilling cycle with chip breakage Left tapping cycle Fine drill cycle G 3 1 G 4 G 6 Drilling cycle counterboring Countersink drilling cycle Deep hole drilling cycle with chip removal G85 c G86 1 11 89 8 Right tapping cycle Drilling cycle Drilling cycle retraction with G00 L Reverse countersinkinq Drilling cycle retraction with machining feedrate Group 10 G98 1 1 599 2 Return to point in fixed cycles 1 G50 14 1 Scaling 6512 2 Group 12 Macro module G67 12 2 Delete macro module call Group 13 596 1 constant cutting rate on G97 1 2 constant cutting rate off Return to starting point in fixed cycles
24. OPTION 1 Press once chip clean ON indicator lifts up M37 2 Press again chip clean OFF indicator off M38 CHIP CONVEYOR 1 Chip conveyor reverse When chip conveyor is jammed by chips press chip conveyor reverse push button to clean chips Press this push button conveyor will reverse and the indicator in button will light up The chip conveyor will stop when do not push the button 2 Chip conveyor forward M24 Depress this push button to start chip conveyor removing chips The indicator on the push button will light up The conveyor will stop when button is depress again M25 It will stop when depress push button CONVEYOR REVERSE or EMERGENCY STOP NOTE During chip conveyor was running special attention should be paid Before cleaning the chip conveyor must stop it avoiding accidents 53 ECISION MACHINERY TOOLS Operator s Manua MAGAZINE CW CCW PUSH BUTTON MAGAZINE CW Under JOG mode push and will rotate the tool magazine clockwise 7 MAGAZINE CCW Under JOG mode push and will rotate the tool magazine counterclockwise Magazine Forward Backward service 1 Press 8 The magazine will to forward 2 Press 8 The magazine will backward Arm cw service 1 The pot down G75 2150 and SPOS 0 1 a must for arm CW CCW 2 Press 9 and The arm will CW 54 PRECISION MACHINERY TOOL
25. X use 2 encoder interface Y scale Y use 2 9 encoder interface Z scale Z use 2 encoder interface SP scale SP use 2 encoder interface A4scale A4 use 2 encoder interface B5scale B5 use 2 encoder interface 45001001 release without clean 14512 1 Release without clean Manual release without air clean Magazine rotate 45001002 14512 2 Magazine has home sensor Counter for position check counter A low active 45001006 Door Key type Door Function 14512 6 Door Function Door function enable Door Key Type Door opened key normal close open type 107 ECISION MACHINERY TOOLS Operator s Manual 45001007 Clamp not enable No rot rel sensor tot sensor Is rot axis 14512 7 Is rot axis Is Rotary Axis used No rot set Rotary axis without sensor Sol NC set 0 M27 sol on M28 sol offset 1 M27 sol off M28 sol on Clamp not enable1 When clamp the A4 motor not enable 45001008 14512 8 n SP OHRI 1 5 Spindle use orientation limit switch Arm setting 45001009 Fast arm 4 sensor arm sensor low _ active Tool pocket down after position 14512 9 magazine 45001014 Lubc Minute Act Psw Pol Psw ILubc Lvl Pol No Lvl 14512 14 Act Lubc No Lvl Lubrication level switch ignore Lubc Lv IPol Lubrication level switch is low active Lubc Act Lubrication pressure switch is used Lubc Psw Pol Lubricati
26. 2414 16T 20T 24T 2325mm 91 5 2000mm 78 77 2160mm 85 0 When lifting the machine body using a crane the total height requirement necessary to provide adequate lifting space 1s 500mm plus the height of the lifting equipment KF Figure 2 1 27 PRECISION MACHINERY TOOLS Operator s Manual Figure 2 1 MACHINE BODY AT SHIPMENT ECISION MACHINERY TOOLS Operator s Manua 3 Preparation Of Transportation Equipment Prior to transportation of the machine prepare equipment capable of supporting the size and standing weight of the machine such as a crane fork lift truck Table 3 1 MACHINE WEIGHT AT SHIPMENT ltem Type Weight including lifting equipment SVL 2416 Approx 3300Kg Machine body SV 2414 Approx 3300Kg Handling Unpackaged Machine Handle the Unpackaged Machine by a Forklift 1 The unpackaged machine approximately weighs 7 5 tons The forklift used for handling the machine should have a safe load capacity greater than 9 tons so as to avoid accidents 2 Check if there is any person or obstacle in the way while moving the machine Please evacuate people and remove obstacles before moving so as to avoid collision and ensure the safety of personnel and machinery 3 Adjust forks of a forklift to a proper position before moving Pay attention to the barycenter of the machine Place it at the loading center of a forklift so as to avoid losing balance and causing accidents 4 When the ma
27. Please refer to the machine manufacturer s specifications Display Input of the tool name location number You can select a tool from the tool list via the Tool softkey Cutting edge number of the tool 1 9 opindle Spindle selection identification with spindle number 84 PRECISION MACHINERY TOOLS Operator s Manual Display Meaning Spindle M function M Spindle off Spindle is stopped CCW rotation Spindle turns in counterclockwise direction CW rotation Spindle turns in clockwise direction Other M functions Input of machine functions Refer to the machine manufacturer s table for the correlation between the meaning and number of the function G work offset Selection of the work offset basic reference G54 57 You can select work offsets from the tool list of settable work offsets via the Work offset softkey Unit of measurement Selection of the unit of measurement inch mm The setting made here has an effect on the programming Machining plane Selection of the machining plane G1 XY G18 ZX G19 YZ Specification of the gear stage auto V Input of the spindle position in degrees Note Spindle positioning You can use this function to position the spindle at a specific angle e g during a tool change A stationary spindle is positioned via the shortest possible route A rotating spindle is positioned as it continues to turn in the same direction 85 PRECISI
28. also displayed in the tooltip Display of abs or inc The abbreviations abs and inc for absolute and incremental values are displayed behind the entry fields when a switchover is possible for the field Help screens 2D and 3D graphics or sectional views are displayed for the parameterization of the cycles Online help For HMI sl if you wish to obtain more detailed information about certain G code commands or cycle parameters then you can call a context sensitive online help 2 10 Measuring cycle support Measuring cycles are general subroutines designed to solve specific measurement tasks They can be adapted to specific problems via parameter settings Note Using measuring cycles The program measuring cycles which are in the editor at the progress bar cannot be handled using the usual functions such as display tooltips animated help close screen with Cursor left key For measuring generally a distinction is made between e Workpiece measurement Tool measurement Workpiece measurment For the measurement a workpiece probe is brought to the workpiece to be measured just like a tool and the measuring positions are acquired As a result of the flexible structure of measuring cycles almost all measuring tasks that have to be realized in a milling machine can be handled An automatic tool offset or WO can be applied to the workpiece measurement result 81 MACHINERY TOOLS Operator s Manual
29. either programming the spindle speed 5 or the cutting rate You can toggle between them using the lt SELECT gt key In the milling cycles the spindle speed is automatically converted to the cutting rate and vice versa Spindle speed and cutting rate remain valid until you program a new tool e Spindle speeds are programmed in rev min e Cutting rates are programmed in m min You can set the direction of rotation of a tool the tool list 3 Default settings for manual mode opecify the configurations for manual mode in the Settings for manual operation window Presettings Settings Description 111000 Type of feedrate Here you select the type of feedrate 594 Axis feedrate linear feedrate e G95 Rev feedrate Default feedrate G94 Enter the desired feedrate in mm min Default feedrate G95 Enter the desired feedrate mm r Variable increment Enter the desired increment for axis traversal by variable increments opindle speed Enter the desired spindle speed rpm 100 PRECISION MACHINERY TOOLS Operator s Manual Proceed as follows 1 Select the Machine operating area LII Machine NW 2 Press the lt JOG gt key JOG 3 Press the menu forward key and the Settings softkey The Settings for manual operation window is opened AY 101 PRECISION MACHINERY TOOLS Operators Manua Chapter 5 MACHINE DATA 03 09 09 nae 2 06 SI
30. exited and you go into the navigation mode lt INPUT gt Finish the entry of a value in the input field Open a directory or program ALARM only OP 010 and OP 010C Calls the Diagnosis operating area PROGRAM only OP 010 and OP 010C Calls the Program Manager operating area OFFSET only OP 010 and OP 010C Calls the Parameter operating area PROGRAM MANAGER only OP 010 and OP 010C Calls the Program Manager operating area Menu back key Jump to the next highest menu level MACHINE Open the Machine operating area Menu forward key Advance the horizontal softkey bar lt MENU SELECT Call the main menu for operating area selection Accepts the entered value and moves the cursor into the next line cell his changes a checkbox 45 PRECISION MACHINERY TOOLS Operator s Manual Operator controls and display elements Compact Flash Cards Properties There are two slots for Compact Flash Cards on the PPU e The CF slot for optional user data cards is located on the front side behind the protective flap e The slot for the system software card is located on the rear side Compact Flash Card for system software The system software card is delivered bootable It is not supplied with the PPU and must be ordered as a separate component The system software card is essential for the operation of the PPU As well as the technology specific basic software for SINUMERIK 828D and the firmware
31. for SINAMICS the system software card also contains e Version info serial number version type designation e License key This means that the Compact Flash Card can be inserted into another PPU without requiring a license change CAUTION In the event of a defect the system software card must be replaced For information about restoring your system using an empty Compact Flash Card please refer to the Service Manual Compact Flash Card for user data This interface performs the following tasks e Transfer of user and commissioning data A permanently inserted Compact Flash Card can also be used as an extension of the CNC user memory e g for oversized mold making programs which exceed the storage capacity integrated in the CNC user memory Note A user data card with FAT 16 32 formatting can be loaded with files at the PC the card reader 46 PRECISION MACHINERY TOOLS Operator s Manual Inserting the Compact Flash card CAUTION Damage to the Compact Flash Card Please ensure that the Compact Flash Card 15 inserted with care Otherwise the card may be damaged Help with insertion The Compact Flash Card has a notch on the opposite side to the pins This must always be on the right when inserting the card Only change the system software card as detailed as this is secured by a screwed down metal cover Location of the system software card slot 1 screw 2 Metal cover 3 Slot 47
32. function for ASUB activation M function for ASUB deactivation Interrupt program execution M96 EXTERN MEAS G31 P SIGNAL EXTERN M NO MAC CYCLE EXTERN M NO MAC CYCLE NAME Assignment of the measuring inputs for G31 Macro call via M function Subroutine name for M function macro call 10818 EXIERN INTERRUPT NUM ASUP Interrupt number for ASUB start M96 10820 EXIERN INTERRUPT NUM RETRAC Interrupt number for rapid retraction G10 6 10880 SYSTEM External control system whose programs processed 10882 10884 point EXTERN INCREMENT SYSTEM NC USER EXTERN GCODES TAB n 0 59 EXIERN FLOATINGPOINT PROG List of user specific G commands of an external NC language Evaluation of programmed values without decimal 103 PRECISION MACHINERY TOOLS Operator s Manual Number Identifier Name EXTERN_DIGITS TOOL NO Number of digits for T number in the external language mode 10890 EXTERN_TOOLPROG_MODE Tool change programming in external programming language 18800 MM EXTERN LANGUAGE External language is active in the control system d MC GEOAX ASSIGN P GEOAX NAME TAB 20070 AXCONF USED Assignment of geometry axis to channel axis Geometry axis in channel Machine axis number valid in channel TAB Name of channel axis in the channel 20084 SPINMD RIGID TAPPING
33. safety shoes and hearing protection when operating this machine B Service or installation of this machine must be performed by qualified personnel only following procedures described in the Maintenance Manual Turn off and lock out power at main electrical panel before servicing Itis the responsibility of the user to be sure that this machine is in safe operating condition at all times and that the operator follows the safe operating procedures described in the Operator and Maintenance Manual and all signs attached to this machine If you have any questions concerning the safe operation of this machine contact your supervisor or local Distributor Please do not remove or disfigure this sign Figure 1 2 LOCATION OF WARNING LABEL RECISION MACHINERY TOOLS DANGER Hazardous voltages inside of control system Power off when doing maintenance Exported strategic high tech commodities shall not be used for producing or developing such military weapons and missiles ETC Box Side Figure 1 3 LOCATION OF WARNING LABEL 13 Operator s Manual DANGER Door to be opened only by trained technician Failure to do so may cause serious injury or death PRECISION MACHINERY TOOLS Operator s Manual ATTENTION Vihen insert tool holder into magazine pocket make sure the holder is aligned to the indicated position to avoid collision with tool change arm Head cover
34. specific directions in this manual may lead to serious injury or death PRECISION MACHINERY TOOLS Operators Manual IMPORTANT NOTICE 1 Read and undertant Chapter 1 SAFETY prior to machine operation to ensure safe working conditions 2 Designate specific operators for this machine to ensure optimum machine performance and safety standards are maintained at all times 3 Keep this manual in a clearly marked location to ensure easy access when necessary 4 Contact the regional SHARP office or local distributor if this manual is lost or damaged 5 Reproduction of this manual in part or in its entirety is prohibited by SHARP 6 Ensure this is included when moving or reseling this machine 7 All spcifications and designs are subject to change without prior notification SYMBOLS IN THIS MANUAL STOP Supplementary explanations Explains operation errors that will cause alarme or stop the machine Explains convenient functions used during operations a Indicates reference items figures and tables providing futher information PRECISION MACHINERY TOOLS Operator s Manual Chapter 1 SAFETY ECISION MACHINERY TOOLS 1 1 Safety Precautions Safety precautions and special considerations relevant to all machining operations must be thoroughly understood by the operator prior to machine operation Careless use of the machine may result in serious Injury an
35. the program header cycle input screens have general parameters that are always repeated These differ between G code programs and ShopMill programs You will find the following parameters in every input screen for a cycle in a G code program PL Each input screen has a selection box for the planes if the planes have not been specified by NC machine data 9 Machining plane G17 XY G18 ZX G19 YZ Milling direction When milling the machining direction of rotation climbing or conventional and the spindle direction of rotation the tool list are taken into consideration The pocket is then machined in a clockwise or counterclockwise direction During path milling the programmed contour direction determines the machining direction Retraction plane abs During machining the tool travels in rapid traverse from the tool change point to the return plane and then to the safety clearance The machining feedrate is activated at this level When the machining operation is finished the tool travels at machining feedrate away from the workpiece to the safety clearance level It travels from the safety clearance to the retraction plane and then to the tool change point in rapid traverse The retraction plane is entered as an absolute value Normally reference point 20 and retraction plane RP have different values The cycle assumes that the retraction plane is in front of the reference point 74 PRECISION M
36. various ways Program view Parameter screen either with help screen or graphic view 66 PRECISION MACHINERY TOOLS Program view The program view in the editor provides an overview of the individual machining steps of a _ 06 program gt NESIM I 26 105 IN 10 LICC ET y 7 7 CYCLE 6 100 0 1 4 156 156 10 0 0 0 5 0 2 0 2 800 500 0 2 160 160 1 CYCLE 76 100 0 1 3 138 138 5 8 9 0 4 0 0 2 800 500 0 2 156 156 1 2 2 CYCLEf2 100 0 1 3 4 0 2 0 2 800 500 102 41 3 20 1000 3 20 0 1 2 1 00 2200 4 T SCHAFTFRAESER 06 Di 00 510000 H03 Innenbearbeitung4 Schruppen4 0 SLOT2 100 0 1 3 3 45 10 78 115 35 180 B7 3 250 700 1 0 2 SLOT1 100 1 5 1 1 5 1 30 10 78 50 15 0 300 700 2 5 0 0 2 31 0 MCALL SLOT1 100 0 1 3 1 20 10 78 125 0 0 300 700 4 0 0 2 POST 12h T 5 U B d 2 0 115 gchlichten POCKET3 100 0 1 1 5 60 35 8 78 50 15 1 0 2 0 2 600 300 0 12 66 15 10 SLOT2 100 0 1 3 3 45 10 78 115 35 180 67 5 300 700 3 0 0 2 2002 4 0 2 12 5 600 1 EE 12 5 600 v SLOT1 100 71 5 1 1 5 1 30 10 78 50 15 0 200 600 5 0 HCALL SLOT1 100 0 1 3 1 20 10 78 125 0 0 200 600 4 0 Low
37. work offset are overwritten With Delete zero plane the active zero plane is deleted from the work offset This sets the rotations in the active work offset to zero 93 PRECISION MACHINERY TOOLS The overall coordinate system does not change with Set zero plane or Delete zero plane Procedure rm al Machine JOG Swi CYCLE START Initial setting Set zero plane Delete leuel 1 3 Machine manufacturer Basic setting of the machine kinematics for Swivel 5 axis transformation Please also refer to the machine manufacturer s instructions Select the Machine operating area Press the lt JOG gt key Press the Swivel softkey Enter the desired value for the parameter and press the CYCLE START key The Swivel cycle is started Press the Initial position if you wish to reestablish the initial state i e you wish to set the values to O This is done for example to swivel the coordinate system back to its original orientation Press the Set zero plane softkey to set the actual swivel plane to the new zero plane Press the Delete zero plane softkey to delete the actual swivel plane 94 Operator s Manua PRECISION MACHINERY TOOLS Operator s Manual Unit TC Name of swivel data set 0 Remove the swivel head deselect the swivel data set No entry No change to the set swivel data set Retract
38. 16 560 176 150 72 0 18 450 170 150 315 148 58 0 18 400 188 _2 2 4 4 15 20 30 40 50 60 100 120 150 200 141 36 0 18 280 176 114 ECISION MACHINERY TOOLS 1 4 DRILL Drill of H S S pops Tr Te um m ms oos 1400 s e 25 mo 1000 wm os pou Dem pe pom pn m 24 um o ao x 032 e 25 uo on se 25 10 Lx x m pen ox as pon 4e 25 wo ons we zs 160 02 3 35 25 95 oas 35 s me 02 Cast iron gt I mmn min mm 0 03 gt 2 3s om as 24 s 02 xe 25 e xe zs 02 ro 3 z om 160 so 012 4 suo 40 ss 20 75 016 s sm s 35 005 z 100 4 3150 39 vs 006 30 75 30 02 REL IK 3E 3E BE GR NE RR 3e 400 01 4s s 24 02 115 Operator s Manua PRECISION MACHINERY TOOLS Operator s Manual 1 5 REAMER Reamer Reamer of H S S f rpm M rpm mm min mm rev 03 es 03 UNE NE EN 06 wfe opo o 4 04 n 7 A 30 o os oa ues
39. 275 D machining When programming itis necessary to specify the working plane so that the control system can calculate the tool offset values correctly The plane is also relevant to certain types of circular programming and polar coordinates Working planes Working planes are defined as follows Plane Tool axis G17 Z ZIX G18 Y Y Z G19 2 4 2 Current planes cycles and input screens Each input screen has a selection box for the planes if the planes have not been specified by NC machine data Empty for compatibility reasons to screen forms without plane G17 XY G18 ZX G19 YZ There are parameters in the cycle screens that have names dependent on this plane setting and that are displayed accordingly e g 20 21 or YO If the entry field remains empty the parameters the help screens and the broken line graphics are displayed in the default plane can be set via machine data e Milling G17 XY 70 PRECISION MACHINERY TOOLS Operator s Manua The plane is transferred to the cycles as new parameter The plane is output in the cycle i e the cycle runs in the entered plane It is also possible to leave the plane fields empty and thus create a plane independent program The entered plane only applies for this cycle not modal At the end of the cycle the plane from the main program applies again In this way a new cycle can be inserted in a program without having to chan
40. ACHINERY TOOLS Operator s Manual Safety clearance Acts in relation to the reference point The direction in which the safety clearance Is effective is automatically determined by the cycle The safety clearance must be entered as an incremental value without sign Feedrate mm min The feedrate F also referred to as the machining feedrate specifies the speed at which mm rev the axes move during machining of the workpiece The machining feedrate 15 entered in mm tooth mm min mm rev or in mm tooth It is only possible to enter the feedrate in mm tooth during milling this ensures that each cutting edge of the milling cutter is cutting under the best possible conditions The feedrate per tooth corresponds to the linear path traversed by the milling cutter when a tooth is engaged With milling cycles the feedrate for rough cutting is relative to the milling tool center point This also applies to finish cutting with the exception of concave curves where the feedrate is relative to the contact point between the tool and workpiece The maximum feedrate is determined via machine data 2 8 Selection of the cycles via soft key Overview of machining steps The following softkey bars are available to insert machining steps We Drill Centering Drilling Drillin Heaming 9 Heaming Deep hole drilling Boring Thread Tapping Positions 75 PRECISION MACHINE
41. Bushing Compression Sleeve Steel Flexible Hose 6x1200 mm 1 128 PRECISION MACHINERY TOOLS Operator s Manual 5 4 Auto lubrication System 2 pps sew 3 3 PKD6 Tee 1 PAG 3 129 RECISION MACHINERY TOOLS 5 5 Lists of Recommended Lubricants for Parts Brand pressure guide THA Spindle coolant HIBA Oil pressure LER 26 490 Spindle motor amp gear box Arm amp gear box C Hyspin VG32 Rarus 424 oe Teresso 32 ysp Circulation R32 S32 Perfecto T32 Febis K68 Magna BD68 Way Lubricant68 Tonna Febis K32 Magna GC32 Way Lubricant32 opinesso Hyspin VG32 Velocite 10 Turbo T32 Spindle R22 22 Perfecto 132 DTE Ligbt Tellus 32 Nuto H32 Hyspin AWS32 Circulation R32 Omala opartan E P Lubricant Mobile Gard Alpha SP150 DIE Heav x Tellus 68 68 Alpha SP68 DTE Medium Mobile Gear 600 Omala Spartan Alpha SP320 Mobile Gear 20 EP320 Alpha EP320 632 Circulation R68 E P Lubricant HD150 130 Operators Manua PRECISION MACHINERY TOOLS 1 SVL2416SX 0 0 9009 9 e 9 2 3 9 L3 SN x i k J peek Ces RS Illi ru T T f
42. EMENS 2 Reset HY Wait Feedrate enable edrate enable missing MACHINE 0 000 i en 0 000 m NM z Flaster 0 MN Block mn MES U3 U4 ub ub lI Ug 102 PRECISION MACHINERY TOOLS Operator s Manual 1 Machine data General MN WALIM GEOAX CHANGE MODE NCFRAME POWERON MASK CONTOUR DEF ANGLE NAME Working area limitation during switchover of geometry axes Delete global basic frames during Power On Adjustable name for angle in the contour short description 10654 RADIUS NAME Adjustable name for radius non modal in the contour short description 10656 CHAMFER NAME Adjustable name for chamfer in the contour short description 10704 DRYRUN_MASK Activation of dry run feedrate SLASH MASK M NO FCT 0 0 Activation of block skip function M function number for cycle call 10716 Name for tool changing cycle with M functions from MD MN NO FCT CYCLE M function replacement with parameters Parameter assignment for T function replacement Method of functioning with G53 G153 and SUPA 10800 10802 10804 10806 10808 10810 10814 10815 EXTERN CHAN SYNC M NO MIN EXTERN CHAN SYNC M NO MAX EXTERN M NO SET INT M NO DISABLE INT Mame for tool changing cycle wrth T number First M number for channel synchronization Last M number for channel synchronization M
43. Group 22 Mirroring on programmed axis OFF Mirroring on programmed axis ON Polar coordinates interpolation OFF 1 Polar coordinates interpolation ON Selection of Siemens mode Selection of 150 dialect mode x means G code be used means G code cannot be used Note In general the functions mentioned in are defined by the NC during activation of the control system or during RESET Data about the actual settings can be found in the documentation of your machine manufacturer The G functions mentioned in are optional Whether the relevant function is available your control system can be found out from the documentation of your machine manufacturer 65 MACHINERY TOOLS Operator s Manual 1 2 Creating G code program 2 1 Graphical programming Function The following functionality is available e Technology oriented program step selection cycles using softkeys Input windows for parameter assignment with animated help screens Context sensitive online help for every input window e Support with contour input geometry processor Call and return condition e The functions active before the cycle call and the programmable frame remain active beyond the cycle he starting position must be approached in the higher level program before the cycle is called The coordinates are programmed in a clockwise coordinate system 2 2 Program views You can display a G code program in
44. ION MACHINERY TOOLS Operator s Manual 1 4 2Tool Magazine Tool Magazine Door Operations Tool replacement and lubrication ACCIDENT INCIDENT POTENTIAL INJURIES DAMAGE Operator touches bladed tools Cuts or puncture injuries to hands Operator lifts heavy tools Strain back T search or tool change is commanded when Injury death tool is incorrectly stored in pot T search or tool change is commanded when Injury death tool blade is mounted incorrectly Operator works on oily floor Bone facture injury cause by falling Operator enters tool magazine without turning Injury death OFF machine power Operator insert hand into tool magazine Cuts to hands or bone fractures during operation 1 4 3 Cutting Fluid Chips Cutting Fluid Supply Unit and Chip Disposal Unit Operations Regular machining cutting fluid replenishment tank cleaning filter replacement Operator inserts hands into conveyor or tank without Entanglement of hands resulting in Turning OFF machine power serious Injury Operator cleans machine without wearing protective mM glove Cuts or puncture injuries to hands Filter is replace without prior cleaning Cuts or puncture injuries to hands Operator works on top of the machine when anchor bolts Bone fracture injury caused by falling are used incorrectly and machine is unstable Contact with cutting fluid Skin irritation 1 4 4 Signal lamp Operation
45. L L L2 LL DLL 114 1 4 Dril ee 115 1 5 Reamer LLL LLL LLL LL LL LLLLLLLLLLLLL 116 1 6 117 Chapter 7 PARTS MANIUL 1 Spindle head ___ 119 2 Column LLL LLL LLL LLL LL LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLL 120 3 Base LLL LL LL LL LLL LLL LLL LLLLLLLLLLLLLLLL 122 4 Saddle amp Table 124 5 Lubrication LLL LLL LL LLL LLL LL LL LL LLLLLLLLLLLLLLLLL 126 5 1 X axis Distributor eee 126 5 2Y axis Distributor sess 127 5 34 axis Distributor 127 5 4 Auto lubrication system 4 129 5 5List of recommended lubricants for parts _____ 130 6 Spindle 131 7 Magazine 132 8 Pneumatic lt L L L L L L L L L L LL L LLL LLL LLL 139 PRECISION MACHINERY TOOLS Operator s Manual PRECISION MACHINERY TOOLS Operator s Manual MACHINE TYPE MACHINE SERIAL CONTROL TYPE ALL RIGHTS RESERVED NO PART OF THIS DOCUMENT MAY BE REPRODUCED COPIED OR MODIFIED IN ANY FORM OR ANY MEANS WITHOUT DIRECT PERMISSION OF SHARP MILLING MACHINES ALL SPECIFICATIONS AND DESIGNS ARE SUBJEC TO CHANGE WITHOUT NOTIFICATION PRECISION MACHINERY TOOLS Operator s Manual INTRODUCTION This manual is for this vertical machining center WARNING Read this manual prior to beging any maintenance or repair work Follow the intructions provided in this manual to ensure the safety of those maintaining or repairing this machine Disregarding or not following the
46. LC in run mode NC in stop mode n in power up if NC Ready is not yet available Critical error power off on necessary LED display for Compact Flash Card X145 user data table Accessing the Compact Flash Card CAUTION If the LED is on the Compact Flash Card must not be removed Non compliance can result in damage to the Flash Card 49 PRECISION MACHINERY TOOLS Operator s Manual Machine control panels Overview The machine tool can be equipped with a machine control panel by Siemens or with a specific machine control panel from the machine manufacturer You use the machine control panel to initiate actions on the machine tool such as traversing an axis or starting the machining of a workpiece Controls on the machine control panel In this example the MCP 483C IE machine control panel is used to illustrate the operator controls and displays of a Siemens machine control panel 50 PRECISION MACHINERY TOOLS Operator s Manual 1 2 Main operation panel function 5 D Operating modes and machine functions 2 16 customer keys 3 Spindle control 4 Slot for EMERGENCY STOP button or spindle override switch 5 Feed control with override switch 6 Slots for control devices 16 mm 7 Program control Key operated switch 51 PRECISION MACHINERY TOOLS 1 Operating modes and machine functions 2 ustomer keys lt JOG gt
47. MACHINERY TOOLS Chapter 3 OPERATION 12 a F TEC rm BN E B 3 ray 5 E Per n 37 PRECISION MACHINERY TOOLS 1 LCD control panel 1 1 LCD control panel functions 1 Protective for user interfaces 2 Menu back key 3 Alphabetic key group 4 Control key group 5 Hotkey group 38 Operator s Manua Se x E TI at J kawa si 3i 4 8 Cursor key group 7 Numeric key group Menu forward key 9 3 8 threads for additional components PRECISION MACHINERY TOOLS 2 4 4 1 Protective for user interfaces 2 X127 Ethernet service socket 3 RDY NC gt CF status LEDs 4 X125 USB socket 5 Slot for compact flash CF card 39 Operator s Manua PRECISION MACHINERY TOOLS Operator s Manual Keyboard and display Keyboard Several keys and key pads are installed on the operator panel front e The alphabetic key group contains the letters Z and blank characters for entering text The numeric key group contains the digits 0 9 numerical special characters and the decimal point for entering numeric characters and operators e he cursor key group is used to navigate on the screen The co
48. No No retraction before swiveling Fixed point 1 Retraction the direction of machine axis Z to the fixed point of machine axis Z defined by the machine manufacturer Z Fixed point 2 Retraction in the direction of machine axis Z and then in X Y to the fixed points defined by the machine manufacturer Retraction maximum in the tool direction up to the software end position Retraction incremental in the tool direction up to a maximum of the software end position The retraction path is entered into parameter ZR Swivel plane New New swivel plane Additive Additive swivel plane Axis by axis Rotate coordinate system axis by axis Direct Directly position rotary axes Swivel mode Positions the rotary axes of the active swivel data set Angle of rotation in the plane around the tool axes Angle of rotation the plane direct swivel Axis sequence Q sequence of the axes which are rotated around XYL XZY YZX ZXY ZYX Degrees Rotation around X Degrees Rotation around Y Degrees Rotation around 2 Degrees Axis angle swivel directly Degrees Axis angle swivel directly Degrees Preferred direction of rotation for 2 alternatives swiveling axis by axis Direction Larger angle of the axis on the scale of the swivel head swivel table Smaller angle of the axis on the scale of the swivel head swivel table Tool Correction The position of the tool tip is maintained during
49. ON MACHINERY TOOLS Operator s Manual 3 2 2 Selecting a tool Procedure 1 select the JOG operating mode LL Machine AAA Joa 2 Press the 5 softkey Enter the name or the number of the tool in the input field OR Tool Press the Tool softkey to open the tool list position the cursor on the in desired tool and press the To Manual softkey manual The tool is transferred to the T 5 M window and displayed in the field of tool parameter T O 4 Select tool edge D or enter the number directly in field D 5 Press the lt CYCLE START gt key CYCLE START The tool is loaded into the spindle 86 PRECISION MACHINERY TOOLS Operator s Manual 3 2 3 Starting and stopping a spindle manually Procedure select the JOG operating mode 2 Press the T 5 softkey 1 5 3 Select the desired spindle e g S1 and enter the desired spindle speed rpm in the adjacent input field The spindle remains stationary 4 If the machine has a gearbox for the spindle set the gear stage e g 2 SELECT 5 Select spindle direction rotation clockwise counterclockwise SELECT the Spindle M function field 6 Press the lt CYCLE START gt key The spindle rotates 7 Select the Stop setting in the Spindle M function field Press the lt CYCLE START gt key The spindle stops Note Changing the spindle s
50. RY TOOLS Position repetit gt Face V Mil Rectang Bake Circular pocket Multi edge gt Rectang spigot Spigot Circular spigat Multi edge Longit Groove groove Circular groove Open slot Elongated hole Thread milling Engraving 76 Operator s Manua PRECISION MACHINERY TOOLS Operator s Manual Cont gt gt New mil contour Contour Call Path milling Centering Rough drill Pocket Pocket res mal _ Multi edge _ Spigot _ Spigot res mat a Blank Swivel Initial plane Setting Orient p milling tool HighSpeed settings Sub program gt Measurem 7 Calibrate Aiter milling probe native Hole Plane 77 PRECISION MACHINERY TOOLS Operator s Manual Workpiece 7 Hole measure Shaft Slot or web _ Plane ngle Corner gt gt Rectangle Ball Kinematic Calibrate native TL probe gt native measure _ 78 PRECISION MACHINERY TOOLS Operator s Manual 2 9 Calling technology functions 2 9 1 Hiding cycle parameters The documentation describes all the possible input parameters for each cycle Depending on the settings of the machine manufacturer certain parameters can b
51. S 3 Spindle manual control M04 SPINDLE ON COUNTER CLOCKWISE SPINDLE Spindle STOP g SPINDLE Spindle ON CLOCKWISE m SPINDLE RIGHT SPINDLE Spindle speed decrease speed same as command value 1 Spindle speed increase SPINDLE 55 Operator s Manua PRECISION MACHINERY TOOLS Operator s Manual 4 EMERGENCY STOP button Activate the button in situations where life is at risk there is the danger of a machine or work piece being damaged All drives will be stopped with the greatest possible braking torque When an emergency situation was happening depressing EMERGENCY STOP push button could stop all movements of machine to secure the safety of operator and machine When it was depressed 1 Spindle stopped Axes movements stopped Hydraulic system stopped Coolant stopped Chip conveyor stopped O g BE N Emergency stop would be shown the display monitor 56 PRECISION MACHINERY TOOLS Operator s Manual 5 Feed control with override switch Axis keys Selects an axis Direction keys select the traversing direction lt RAPID gt Traverse axis in rapid traverse while pressing the direction key WCS MCS gt Switches between the workpiece coordinate system WCS and machine coordinate system MCS lt FEED STOP gt Stops execution of the running program and s
52. ables list frequent accidents incidents and dangerous or careless operating conditions and injuries that may result Ensure the contents of each table are thoroughly understood prior to machine operation 1 4 1Inside of machining chamber Operations Centering alignment workpiece loading unloading changing coolant nozzle direction lighting replacement chip removal table lubrication tool attachment detachment ACCIDENT INCIDENT POTENTIAL INJURIES DAMAGE Amputation entanglement of hand s Operator touches rotating spindle resulting in serious injury Operator touches bladed tools Cuts injuries to hands Operator lifts heavy tools Strained back Operator stands on center trough conveyor or the Bone fracture surrounding splash guard and slips Feed axis moves trapping operator in Bone fracture machine Operator is struck by chips and cutting fluid Damage to eyes or cuts burns to skin scattered during machine Operator is splashed by cutting fluid dripped from ceiling Damage to eyes Spindle is rotated with a tool incorrectly clamped Injury death while door is open Spindle is rotated prior to cleaning of tapered Injury death section while door is open Spindle is rotated with a bladed tool incorrectly Injury or death mounted while door is open Unbalance tools are rotated at high speed while Injury death door is open PRECIS
53. annot be reached for mechanical reasons the alternative position is automatically selected irrespective of the setting of the Direction parameter Machine manufacturer Please also refer to the machine manufacturer s instructions Correcting tool corresponds to Parameter _ST 1x correct tool tip of CYCLE800 To avoid collisions you can use the 5 axis transformation software option to retain the position of the tool tip during swiveling This function must be enabled in the Correct T parameter when you set up Swivel Machine manufacturer Please also refer to the machine manufacturer s instructions Zero plane The zero plane corresponds to the tool plane G17 G18 G19 including the active work offset G500 G54 Rotations of the active work offset and the rotary axes are taken into account when swiveling in JOG The Swiveling in JOG mode function writes rotations either in the workpiece reference SP WPFRAME or to the active work offset You can use the Swiveling in JOG mode not only for machining but also for setting up With Basic rotation tool rotations are compensated for when clamping If you want to use the actual swiveled plane as the reference plane for setting up your workpiece you must define this plane as the zero plane With Set zero plane the actual swivel plane in the active work offset is stored as the zero plane As a result the rotations in the active
54. axes in manual mode via the Increment and Axis keys or handwheels Procedure rl L1 Machine gt Select the Machine operating area Press the lt JOG gt key Press keys 1 10 etc up to 10000 in order to move the axis in a defined increment The numbers on the keys indicate the traverse path in micrometers or micro inches Example Press the 100 button for a desired increment of 100 um 0 1 mm Select the axis to be traversed Press the lt gt or lt gt key Each time you press the key the selected axis is traversed by the defined increment Feedrate and rapid traverse override switches can be operative 89 PRECISION MACHINERY TOOLS Operator s Manua Note When the control is switched on the axes can be traversed right up to the limits of the machine as the reference points have not yet been approached and the axes referenced Emergency limit switches might be triggered as a result The software limit switches and the working area limitation are not yet operative The feed enable signal must be set Machine manufacturer Please also refer to the machine manufacturer s instructions 3 3 2 Traversing axes by a variable increment Proceed as follows 1 Select the Machine operating area Machine WA Press the lt JOG gt key AY setting Press the Settings softkey The Settings for manual operation window o
55. chine is lifted by the forks pay attention to the height the forks go If the barycenter is at a higher position it may swing and lose balance and then cause accidents 5 If the sight is hindered while moving the machine please back the vehicle Meanwhile ask someone to help give directions to ensure safety Drive the forklift as slowly as possible Figure 3 1 Handle the Unpackaged Machine by a Forklift 29 ECISION MACHINERY TOOLS 4 SET UP CONDITIONS Table 4 1 SET UP CONDITIONS Set Up Location And Environmental Conditions Ambient Temperature 10 to 40 degrees optimum 26 1 degree Relative Humidity 35 to 70 no condensation Temperature Fluctuation less than 1 degree 1 hr Well illuminated Free from direct sunlight Dust free Available space for storing raw materials finished workpieces and tools Available space for maintenance work Adequate space around machine to open doors completely Required electrical power sources A level foundation strong enough to support the weight of the machine Appropriate distance from factory air ducting inlets air flow 30 Operator s Manua PRECISION MACHINERY TOOLS Operator s Manual 5 AIR POWER SOURCE Table 5 1 AIR POWER SOURCE 1 Specifications Electrical Source AC200 220V 10 amp 60HZ 2 Maximum SVL 2446 20 KVA Standard
56. d machine damage 1 2 Warring Labels The warring labels attached to machine at specific points identify safety risks and provide important instructions that must be followed cP Figure 1 1 Figure 1 5 Warning labels are divided into 3 categories according to levels of caution required FCF Table 1 1 Table 1 1 DANGER WARNING STATEMENTS A DANGER Failure to heed this warning will Lead to death or serious injury WARNING Failure to heed this warning may cause working conditions Lead to death or serious injury Failure to heed this warning may N CAUTION cause unsafe working conditions minor injury or machine damage Order new labels from the nearest sales office and affix in original position after the following When the warning labels peel off e When the warning labels become illegible e When the parts on which the warning labels are attached are replaced Operator s Manua RECISION MACHINERY TOOLS Don t open the door Unexpected objects may fly out and cause injury When the machine 1 Keep the splash guard is running closed during machining 2 Keep interlocks and other safety devices in place and functioning Operator lt P d Figure 1 1 LOCATION OF WARNING LABEL Operator s Manua PRECISION MACHINERY TOOLS Spindle Running in Procedures Spindle nin 1 Ordinary
57. e a workpiece is machined you must program a tool Tools are selected by name and the selection 15 integrated in all parameter screen forms of the machining cycles with the exception of the straight line circle The tool length offsets become active as soon as the tool is changed Tool selection is modal for the straight line circle if the same tool is used to perform several machining steps occur in succession you only have to program one tool for the first straight line circle Cutting edge D In the case of tools with several cutting edges there is a separate set of individual tool offset data for each edge For these tools you must select or specify the number of the cutting edge that you would like to use for machining Collisions may occur if you specify the wrong cutting edge number for some tools e g a flat chamfering drill with guide spigot or step drill and then traverse the tool Always ensure that you enter the correct cutting edge number Tool length compensation Tool length compensation takes effect as soon as the tool is loaded into the spindle Different tool offsets can be assigned to each tool with multiple cutting edges The tool length compensation of the spindle tool remains active even after the program has been executed RESET Radius compensation The tool radius compensation 15 automatically included in the machining cycles except for path milling For path milling and straight line circ
58. e hidden in the screens i e not displayed These are then generated with the appropriate default values when the cycles are called For additional information please refer to the following documentation HMI sl SINUMERIK 8400 sl Commissioning Manual Cycle support Example 1 Use the softkeys to select whether you want support for programming e Dril contours drilling or milling cycles Mil Select the desired cycle via the softkey Contour S 3 Enter the parameters and press the Accept key Accept The cycle is transferred to the editor as G code 2 9 2 Setting data for cycles Cycle functions can be influenced and configured using machine and setting data For additional information please refer to the following documentation HMI sl SINUMERIK 8400 sl Commissioning Manual 2 9 3 Checking cycle parameter The entered parameters are already checked during the program creation in order to avoid faulty entries If a parameter is assigned an illegal value this is indicated in the input screen and is designated as follows 79 PRECISION MACHINERY TOOLS Operator s Manual The input field has a colored background background color orange A note is displayed in the comment line lf the parameter input field is selected using the cursor the not is also displayed as tooltip The programming can only be completed after the incorrect value has been corrected Faulty parameter values are als
59. function while face milling 97 PRECISION MACHINERY TOOLS Operator s Manual Table 6 1 Parameter G code program Parameter ShopMill program Machining plane s Milling direction D Cutting edge number Retraction plane Feedrate mm min mm rev safety clearance Spindle speed or constant rpm cutting velocity m min E Feedrate pee pec Description Machining The following machining operations can be selected O V roughing e VVV finishing Direction Same direction of machininq Alternating direction of machining Corner point 1 of surface in X direction abs or inc Corner point 1 of surface in Y direction abs or inc Height of blank abs or inc Corner point 2 of surface in X direction abs or inc Corner point 2 of surface in Y direction abs or inc Height of finished part abs or inc Max infeed in the XY plane dependent on milling cutter diameter Alternatively you can specify the plane infeed as a as a ratio plane infeed mm to milling cutter diameter mm Max infeed in Z direction only for roughing Finishing allowance depth Note The same finishing allowance must be entered for both roughing and finishing The finishing allowance is used to position the tool for retraction See also Tool offset value feed and spidle speed T D F S V 98 MACHINERY TOOLS Operator s Manual Tool T Each tim
60. ge the plane for the remaining program 2 4 3 Programming a tool T Calling a tool You are in a part program Select 2 Press the Select tool softkey tool The Tool List input window opens d Position the cursor on the desired tool and in the tool list press the To program program softkey The selected tool is loaded into the G code editor Text such as the following is displayed at the current cursor position in the G code editor T ROUGHINGTOOL100 OR Hir 3 Press the New tool softkey and then using the softkeys the vertical softkey bar select the desired tool and press the To program softkey The selected tool loaded into the code editor program 4 Then program the tool change M6 the spindle direction M3 M4 the spindle speed S the feedrate F the feedrate type G94 G95 the coolant 7 8 and if required further tool specific functions 71 PRECISION MACHINERY TOOLS Operator s Manual 2 5 Generating a G code program Procedure See also Create a separate program for each new workpiece that you would like to produce The program contains the individual machining steps that must be performed to produce the workpiece Part programs in the G code can be created in a new workpiece or under Part programs Creating a G code program Tn Program manager NO ow Workpiece Workpiece OK programGUlDe
61. gt Fdit mode Moves the cursor downwards by one word Navigation mode Moves the cursor in a table to the end of the table Moves the cursor in a menu screen to the end of a line lt Cursor down lt SHIFT gt Moves the cursor one paragraph downwards SELECT selects a listed value Sets the value to true SEND Moves the cursor to the last entry field in a menu screen or a table SEND SHIFT Moves the cursor to the last entry END CTRL Moves the cursor to the last entry in the last line of the actual column lt BACKSPACE gt Edit mode Deletes a character selected to the of the cursor Navigation mode Deletes all of the selected characters to the left of the cursor lt gt lt CTRL gt Deletes a word selected to the left of the cursor lt gt Indent the cursor by several characters lt TAB gt lt CTRL gt Moves the cursor to the right in the next cell In so doing also changes into the next line to the lefthand cell 43 PRECISION MACHINERY TOOLS Operator s Manual Key lt gt lt SHIFT gt Moves the cursor to the left in the next cell In so doing also changes into the next line to the righthand cell lt SHIFT gt Press the Shift key to enter the upper character shown on the dual input keys lt CTRL gt lt A gt Selects all entries in the actual window only the editor and program manager lt CTRL gt
62. he help view screen and the graphic view in the screen 68 PRECISION MACHINERY TOOLS Operator s Manual my HEHEHE Rectangular pocket Y 100 000 SC 1 000 hraphic 700 000 UIE Ref point E 60 Machining Rectang Single position pocket w AU 78 000 Y 50 000 50 n Y 20 0 000 i W 35 000 L 60 000 49 H 8 000 a at 15 000 we 21 1 500 inc M DAY 66 000 mm 02 2 500 0 200 0 II 0 200 x d Insertion Helical 40 60 60 100 120 Parameter screen with graphical view of code program block 2 3 Program structure G_code programs can always be freely programmed The most important commands that are included in the rule Seta machining plane Call a tool T and D Calla work offset e Technology values such as feedrate F speed and direction of rotation of the spindle 5 and M Positions and calls technology functions cycles End of program For G code programs before calling cycles a tool must be selected and the required technology values F S programmed A blank can be specified for simulation oee also Blank input Page 73 69 PRECISION MACHINERY TOOLS Operator s Manual 2 4 Basic 2 4 1 Machining planes A plane is defined by means of two coordinate axes The third coordinate axis tool axis is perpendicular to this plane and determines the infeed direction of the tool e g for
63. huts down axis drives lt FEED START gt Enable for program execution in the current block and enable for ramp up to the feedrate value specified by the program Feed rate rapid traverse override switch Control range 0 to 120 of programmed feederate In rapid traverse the 100 value is not exceeded Settings 0 1 2 4 6 8 10 20 30 40 50 60 70 75 80 85 90 95 100 105 110 115 120 57 PRECISION MACHINERY TOOLS Operator s Manual AXIS SELECT SWITCH TO SELECT AXIS IN MANUAL MODE HANDWHEEL SCALE MULTIPLE HANDWHEEL FUNCTION AS ON PANEL 58 ECISION MACHINERY TOOLS 2 LIST 2 1 M_CODE LIST SELECT SPINDLE Spindle CW Spindle CCW Spindle stop Spindle orientation PROGRAMMING prose COOLANT CTS coolant 2 off Oil skimmer off TOOL CHANGE Auto tool change 59 Operators Manua PRECISION MACHINERY TOOLS Operator s Manual Chapter 4 Program Cutting Commanded Description 60 ECISION MACHINERY TOOLS Group 1 200 1 Rapid traverse 01 2 Linearmovement 02 3 Circle helix in clockwise direction G02 2 6 203 4 Circle helix the counterclockwise direction Involute in the clockwise direction 503 2 f Counterclockwise involutes G33 Thread cutting with constant lead Group 2 XY plane ZX plane YZ plane Group 3
64. le you have the option of programming the machining with or without radius compensation The tool radius compensation is modal for straight lines circles i e you have to deselect the radius compensation if you want to traverse without radius compensation Radius compensation to right of contour Radius compensation to left of contour Radius compensation off Radius compensation remains as previously set 99 MACHINERY TOOLS Operator s Manual Feedrate F The feedrate F also referred to as the machining feedrate specifies the speed at which the tool moves when machining the workpiece The machining feedrate is entered in mm min mm rev or in mm tooth The feedrate for milling cycles is automatically converted when switching from mm min to mm rev and vice versa It is only possible to enter the feedrate in mm tooth during milling this ensures that each cutting edge of the milling cutter is cutting under the best possible conditions The feedrate per tooth corresponds to the linear path traversed by the milling cutter when a tooth 15 engaged With milling cycles the feedrate for rough cutting is relative to the milling tool center point This also applies to finish cutting with the exception of concave curves where the feedrate is relative to the contact point between the tool and workpiece The maximum feedrate is determined via machine data Spindle speed S cutting rate V You have the option of
65. n mode Moves the cursor to the right by one character lt Cursor right gt lt CTRL gt Edit mode Moves the cursor to the right by one word Navigation mode Moves the cursor in a table to the next cell to the right 41 PRECISION MACHINERY TOOLS Operator s Manua A Cursor left Edit mode Closes a directory or program cycle in the editor Changes that have been made are accepted functions just like Navigation mode Moves the cursor to the left by one character Cursor lt CTRL gt e Edit mode Moves the cursor to the right by one word Navigation mode Moves the cursor in a table to the next cell to the right Cursor up Edit mode Moves the cursor upwards Navigation mode Moves the cursor in a table to the next cell upwards Moves the cursor in a menu screen upwards Cursor up lt CTRL gt Edit mode Moves the cursor upwards by one word Navigation mode Moves the cursor in a table to the beginning of the table Moves the cursor in a menu screen to the beginning of the line Cursor up lt SHIFT gt Moves the cursor one paragraph upwards Cursor down e Edit mode Moves the cursor downwards Navigation mode Moves the cursor in a table to the next cell downwards Moves the cursor in a menu screen downwards 42 PRECISION MACHINERY TOOLS Operator s Manual Key Cursor down lt CTRL
66. ntrol key group includes special functions e he area switchover shows the main menu The menu forward key enables an expansion of the horizontal softkey bar in the same menu he softkeys call up functions that are available on screen via a menu bar e he machine area key switches directly into the Machine operating area e The menu back key returns to the superordinate menu one window is closed The key symbols used on the operator panel front appear below along with the corresponding function keys on the PC keyboard 40 PRECISION MACHINERY TOOLS Operator s Manual Key ALARM CANCEL Cancel alarms and messages that are marked with this symbol CHANNEL Select channel or continue HELP Calls the context sensitive online help for the selected window NEXT WINDOW Continue to next window PAGE UP scrolling upwards a menu screen PAGE UP lt SHIFT gt scrolling upwards in a menu screen the cursor remains at its position PAGE UP lt CTRL gt scrolling upwards in a menu screen the cursor jumps into the first line PAGE DOWN scrolling downwards in a menu screen PAGE DOWN lt SHIFT gt scrolling downwards in a menu screen the cursor remains at its position PAGE DOWN lt CTRL gt scrolling downwards in a menu screen the cursor jumps into the last line Cursor right Edit mode Opens directory program e g cycle the editor Navigatio
67. o monitored with alarms during the cycle runtime 2 9 4 Changing a cycle call You have called the desired cycle via softkey in the program editor entered the parameters and confirmed with Accept The cycle is transferred to the editor as G code The cycle parameterized in G code has a light gray background and is write protected Procedure 1 Select the desired cycle call and press the Cursor right key The associated input screen of the selected cycle call is opened OR Press the lt SHIFT INSERT gt key combination SEST LENSER This starts the edit mode for this cycle call and you can edit it like a normal NC block In this way it is possible to create an empty block before the cycle call Note In edit mode the cycle call can be changed in such a way that it can no longer be recompiled in the parameter screen Y ou exit the edit mode by pressing the SHIFT INSERT gt key SHIFT INSERT combination OR You are the edit mode and press the lt INPUT gt key A new line is inserted before the selected cycle call oee also Generating a G code program Page 72 80 PRECISION MACHINERY TOOLS Operator s Manual 2 9 5 Additional functions in the input screens Selection of units If for example the unit can be switched in a field this is highlighted as soon as the cursor is positioned on the element this way the operator recognizes the dependency The selection symbol is
68. on pressure switch low active Lubc Lubrication overload switch active Minute Lubc pumping time is minute 108 PRECISION MACHINERY TOOLS Operator s Manual 45001016 With Gear change 14512 16 With Gear Change 1 With ZF gear change 45001018 14512 18 Pressure NC No Filter NC No With Pressure With Filter With CTS With CTS 1 with CTS coolant unit With FILT 1 CTS with filter sensor With Pressure 1 CTS with pressure sensor Filter NC NO 0 CTS on the sensor on 1 CTS on the sensor off Pressure NC NO 0 CTS on the sensor on 1 CTS on the sensor off Quill wem 45001022 Rest not off With door With probe 14512 22 45001023 Tool unclamp on man mode 14512 23 109 PRECISION MACHINERY TOOLS Operator s Manual Fixture 45001024 With Fixture 14512 24 Tool change 45001025 en 14512 25 XYZ_LIMIT 45001026 Without Z Without Y Without 14512 26 Spindle cooler 45001027 With timer off 14512 27 110 PRECISION MACHINERY TOOLS Operator s Manual Chapter 6 Cutting Tool Condition List 111 PRECISION MACHINERY TOOLS Operator s Manual The following tables are just for use of general cutting If a tool or work piece with special material is used please follow the data offered by the supplier 1 1 FACE MILL Face Mill Face Mill of Tungsten Carbide Steel Rough Finish milling mm
69. operation 20 10 2 3 Noise 25 9j 1 rte rise Spindle rests over Within 2 72 hours 2 Vibration 2 50 10 3 Noise 209 1 Temperature rise D Within 20 40 5 2 Vibration 60 30 3 Noise 80 30 4 to next stage after Speed ature stabilizes 1 Start the spindle after Warnin a tool is clamped Spindle rests over 2 weeks in spindle O 2 During operation if spindle temperature rises beyond 20 C first slow down spindle speed to 800 rpm wait until the temperature has cooled off to within 5 C of ambient temperature then restart the operation C0075002200 Operation Box side Operator s Manua SAFETY INSTRUCTIONS 1 Read and understand Operator s Manual and all warnings on the sign before operating Failure to follow these instructions and warnings can result in serious injury or death 2 This machine starts and moves automatically Never place any part of your body near or on moving parts of this machine 3 Always stop the spindle completely before touching the workpiece tool or spindle 4 Do not operate this machine unless all guards interlocks and other safety devices are in place and functional 5 Always clamp workpiece and cutting tool securely Avoid excessive feeds and spindle speeds 6 Remove ring watches jewelry and loose fitting clothing Keep your hair away from moving parts of the machine T Always wear safety glasses
70. peed If you enter the speed in the Spindle field while the spindle is rotating the new speed is applied 87 PRECISION MACHINERY TOOLS Operator s Manual 3 2 4 Position spindle Procedure Y 1 select JOG mode Machine J08 2 Press the 5 softkey O Select the Stop Pos setting the Spindle function field The Stop Pos entry field appears 4 Enter the desired spindle stop position The spindle position is specified in degrees 5 Press the lt CYCLE START gt key CYCLE START The spindle is moved to the desired position Note You can use this function to position the spindle at a specific angle e g during a tool change stationary spindle is positioned via the shortest possible route Arotating spindle is positioned as it continues to turn in the same direction 88 MACHINERY TOOLS Operator s Manual 3 3 Traversing axes You can traverse the axes in manual mode via the Increment or Axis keys or handwheels During a traverse initiated from the keyboard the selected axis moves at the programmed setup feedrate During an incremental traverse the selected axis traverses a specified increment Set the default feedrate Specify the feedrate to be used for axis traversal in the set up in the Settings for Manual Operation window 3 3 1 Traversing axes by a defined increment You can traverse the
71. pened 9 Enter the desired value for the Variable increment parameter Example Enter 500 for a desired increment of 500 0 5 4 Press the lt Inc gt key VAR 5 Select the axis traversed 6 Press the lt gt or lt gt key Each time you press the key the selected axis is traversed by the set increment Feedrate and rapid traverse override switches can be operative 90 MACHINERY TOOLS Operator s Manual 3 4 Positioning axes manual mode you can traverse individual or several axes to certain positions in order to implement simple machining sequences The feedrate rapid traverse override is active during traversing Procedure 108 Posi ra cc ER Ty tion 3 Press the Positions softkey 1 If required select tool Select the JOG operating mode 4 Specify the desired value for the feedrate Press the Rapid traverse softkey L The rapid traverse is displayed in field F k Enter the target position or target angle for the axis or axes to be traversed 6 Press the lt CYCLE START gt key START The axis traversed to the specified target position If target positions were specified for several axes the axes are traversed simultaneously 3 5 Swiveling Swivel in the JOG mode provides functions that make it far easier to setup measure and machine workpieces with swiveled surfaces
72. ry or death damage to workpiece manual is changed or machine Before performing maintenance on the servo amp spindle amp turn off the machine power switch and confirm that the red LED indicator charged for each device is extinguished High voltage current flows through components inside the terminal box High voltage current continues to flow on the primary side of the main power switch even after the switch is turned off Electrical current continues to flow to lamps outlets in the machine controller even after the main power switch is turned off 20 PRECISION MACHINERY TOOLS Operator s Manual Chapter 2 PREPARATIONS FOR INSTALLATION 21 PRECISION MACHINERY TOOLS Operator s Manua OVERIEW Prior to machine installation perform the following preparations to ensure all installation conditions are satisfied Preparation of set up area Preparation of transport route Preparation of transportation equipment Set up conditions Air power sources Recommended Foundations Machine installation is to performed by specialized personnel only 22 MACHINERY TOOLS Operator s Manual 1 PREPARATION OF SET UP AREA Prior to installation confirm spacing requirements Maintenance area refers to the maintenance space required after installation Maintenance Height gt N ml
73. s 6 SpngWaser mo 62 Hexagon Socket Button Head Screw Midet 75Px60L 5 63 5 Washer 4 6 136 Operator s Manua ECISION MACHINERY TOOLS Item NAME SIZE Qty ipe 2 Rewa 74 SpingCoe m We 78 SocketOountersunkHeadSorew 2 _ 79 Sensor Bracket i Oo 8 Cammomtdpae 8 HookRing e 85 TaerRolerBeam lI M Cam 85 LockingNut AMT 8 9 Ky 1 90 Gear Mounted 2 91 Ger 2 92 96 70 Mm 137 Operator s Manua MACHINERY TOOLS Operator s Manual Item SIZE Qty 104 Cylinder Mounting Plate 108 Hexagon Socket Buton Head Screw 96 109 Spring 01200046 9 i0 Hexagon Socket Buton Head Screw 8 Poston L 12 Hexagon Socket Button Head Screw 113 2 Cylinder Mounting Adaptere lI M6 Semwbo lT i7 Hexagon Socket Button Head Screw 2 Ow Ha Cor 138 SHARP PRECISION MACHINERY TOOLS Operators Manual 8 Pneumatic System 10 Tm li 10mm 9 10mm 10 al Minty 2 DA EHE 6kglm2
74. s Signal lamp bulb replacement ACCIDENT INCIDENT POTENTIAL INJURIES IDAMAGE Working in elevated locations Falling bone facture PRECISION MACHINERY TOOLS Operator s Manual 1 4 5 Spindle Coolant Oil Operations cleaning ACCIDENT INCIDENT POTENTIAL INJURIES DAMAGE Oil temperature exceeds flashpoint Flashpoint of spindle coolant oil VG32 Fire Approximately 20 C Inappropriate operating methods Fluids may damage eyes or skin or be accidentally ingested or inhaled by operator 1 4 6 Machine Surrounding Area ACCIDENT INCIDENT POTENTIAL INJURIES DAMAGE Cables and piping are exposed on the floor Falling 1 4 7Electric System ACCIDENT INCIDENT POTENTIAL INJURIES DAMAGE l Electric shock machine malfunction Operation without turning OFF main power switch abnormal operation fire o Machine malfunction abnormal operation Improper wiring Or Machine malfunction abnormal operation or Loosening of screws in terminal block fire Door of machine controller and cover of terminal Electric leak machine malfunction box are left open abnormal operation or fire Electric leak machine malfunction Damage to cables on floor surrounding the machine abnormal operation fire PRECISION MACHINERY TOOLS Operator s Manual 1 4 8 Parameters ACCIDENT INCIDENT POTENTIAL INJURIES DAMAGE An NC or machine parameter not outline in this Serious inju
75. s refers to the work offset currently effective at the position in the program Note Swiveling For programs that use Swiveling a swivel must first be made and then the blank defined 1 Select the Program operating area Program Vari 2 ee Press the Misc and Blank softkeys Nu The Blank Input window opens Blank The following blanks can be selected Cuboid Tube Cylinder Polygon Centered cuboid 1 Rectangular point Y only for cuboid 2 Rectangular point X abs or 2nd rectangular point X referred to inc only for cuboid 2 Rectangular point Y abs or 2nd rectangular point Y referred to YO inc only for cuboid Initial dimension Xo 1 Rectangular point X only for cuboid _ Final dimension abs or final dimension in relation to Z inc 73 Operator s Manua MACHINERY TOOLS Operator s Manua Machining dimension abs machining dimension relation to ZA Outside diameter only for tube and cylinder L Inside diameter abs or inside wall thickness inc only for tube IN Number of edges only for polygon SW or L Q Width across flats or edge length only for polygon Width of the blank only for centered cuboid Length of the blank only for centered cuboid 2 7 Machining plane milling direction retraction plane safe clearance and feederate PL RP SC F In
76. swiveling No correction The position of the tool tip changes during swiveling 95 PRECISION MACHINERY TOOLS Operator s Manual 3 6 Simple face milling of workpiece Selecting the machining direction In the Direction field using the select key select the desired machining direction Same direction of machining Alternating direction of machining Selecting limits You can select the limits using the appropriate softkeys Left 7 Bottom Top Right See also Face milling cycle 61 Page 238 Perrequisit To carry out simple stock removal of a workpiece in manual mode a measured tool must be in the machining position 96 PRECISION TOOLS Operators Manual Procedure r Select the Machine operating area LI Machine AA 2 Press the lt JOG gt key 3 Press the lt Face milling gt softkey L Face mill 4 Press the relevant softkey to specify the lateral limitations of the 9 Select the machining type e g roughing in the Machining field SELECT O 4 Select the machining direction in the Direction field SELECT 9 Enter all other parameters in the input screen 6 Press the OK softkey OK The parameter screen is closed i Press the CYCLE START key The face milling cycle is started You can return to the parameter screen at any time to check and correct the inputs Note You cannot use the Repos
77. t keys to remove the measuring cycle selection in the editor and to be able to directly change the parameters in the editor 83 MACHINERY TOOLS Operator s Manual 3 Execution in manual mode 3 1 General Always use JOG mode when you want to set up the machine for the execution of a program or to carry out simple traversing movements on the machine Synchronize the measuring system of the controller with the machine reference point approach Set up the machine i e activate manually controlled motions on the machine using the keys and handwheels provided on the machine control panel You can activate manually controlled motions on the machine using the keys and handwheels provided on the machine control panel while a part program is interrupted 3 2 Selecting a tool and spindle 3 2 1 T S M windows For the preparatory actions in manual mode tool selection and spindle control are both performed centrally in a screen form In manual mode you can select a tool either by its name or its location number you enter a number a search is performed for a name first followed by a location number This means that if you enter 5 for example and no tool with the name 5 exists the tool is selected from location number 5 Note Using the location number you can thus swing around an empty space into the machining position and then comfortably install a new tool Machine manufacturer
78. tween the tool and workpiece when swiveling e Swivel plane Y ou can start the swivel plane as new or additive to a swivel plane that is already active e Swivel mode Swiveling can be axis by axis or direct Axis by axis swiveling is based on the coordinate system of the workpiece X Y Z The coordinate axis sequence can be selected freely Rotations are applied in the selected sequence The rotation of the rotary axes A B C is calculated from this For direct swiveling the positions of the rotary axes are specified A suitable new coordinate system is calculated based on those values The tool axis is aligned in the Z direction You can derive the resulting direction of the X and Y axis by traversing the axes Note The positive direction of each rotation for the different swivel methods is shown in the help displays 92 ECISION MACHINERY TOOLS Operator s Manual Direction Direction corresponds to the parameter DIR of CYCLESOO For swivel systems with 2 rotary axes a particular plane can be reached in two different ways You can choose between these two different positions in the Direction parameter The corresponds to the larger or smaller value of a rotary axis This may affect the working area When the swivel data set is set up the entries in the Direction parameter determine for which rotary axis you can select each of the two settings If one of the two positions c

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