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noxmat 600

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1. dO 2 1 3795 ne 8511 41 011 gres VAS 3 01 10N ON OMG WOSd 3ZIlS z0 61 y INIW3G 9 NGS3H 035070510 SIHL 010 009 20 61 VER 13 ASSY 151 1 OND pg 531435 009 1 6 d18vO ASSY 2201 2 0018 Assy 2 87 01 v 119 009 MMd 3i8vO ASSY 9 62011 v Y M 1207 X GO SZL Mia d34 ONIGNL 6 022006 E 5 91 JOH 9 1 64600 2 9 8 1 18 1 SS 31VW 570016 2 4 8 1 19 1 SS W34 1 191016 2 8 1 1 19 1 SS NOINN 8 94 016 6 WN OL 5 931114 17422016 ol 18 1 NOMOIN ada 831714 896016 331 1 8 1 98019 maa 1 680 1 012 009 T3Nvd 1 46801 vl 060 X Ov v 3 VW3Jj 06 1 866018 Z St 8 GOW NNOO 1 58 019 91 1 09 SWIS Hd M3MOS 402699 Zt 1 X TE 9 SWIS Hd MANOS 206699 8 1 X 26 01 SWIS Hd 3425 086991 jz 91 2 01 MOOT 008058
2. 99 40 lt 01 QN LHS 33S ao 20 421 8 aw LHS 335 01 143539 SNOISIA3M 30 6 13385 315 30 STOLE en d 3215 60 92201 ININIG 9 viva 1N3AQOOQ SIHL 010 009 0 82 01 79 15 NOlLdO ava S VAONddY MUT NO 9351 1511 Luvd ERES meum Deus 012 009 931999 ASSY 02 16 6011 Gil 2 012 009 318 0 ASSY Z ELVOLL 1207 X GO SZV X18 444 6 00 14 8 1 18 1 SS FIVW NNOO 8 200016 2 LYVHO 33S G H S0001 9 i 4389914 v 6LLOLS L L 4056244 1381 46101 8 76 8 A W sans LNNOW 1 26201 12 6 009 ILN 666016 1 WWOL X VW Hd MIYOS SOvSSS 2 9 X 26 01 SWIS Hd M3MOS 9 11145 3001 YSHSVM 0 2 8 INN g soools 2 05 082 2 1101 800016 2 8 61 1 1201 dNGL IH dW d 9 ASSY 401
3. A J 9dT PP AGL 01 AZL i 201 7 101 E Mer nding zed 423 NA lt T 25404522 Peona ans T 295 8 20 pp w 12dtunf ppy wdd 08 027 va 48 en 191 SSEAMO ZH 9 wq n 2 Y 71 2 v 5 i 19 T 18549 2002 92 8 21 925011 8 921 009 8514 EX 0920SE t 09 066 094056 8012009 9152 zer 8 NI OVAOTC OZTI 1848 5008 1855 ANOO 1848 5008 685 vesc ALH 1SdS ON SQ08EXO 2488 20 i ur 1SdS ON SQ08EXO 1855 9r ov reso er 1845 5008 buss ALH EHN 1SdS ON SQ08EXO 5855 SHSS 3 5 ALH 1195 1SdS ON SQ08EXO 9855 2 694096 eur 1848 5008 2855 2 55 765209 EO
4. 05 Ave 5447 01415 5 095 our ser 1 9 1nouswod 5 NI H3MOd ver i 2H09 9r 21 0t 6 8 4 9 8 t 2 t 8005 601 1 0199 01 1 9 SATA LIM ger 2 0 75 ONS _ MOTO s IIMS 20 WENOVOIO WHY N38 L L 13 J BAIA lt sv ousz 20 15 97 lt lt SVS NYdS 917 SAWAUBLUSANOD 1 SINIWNHLSNI TVOLLATVNY VINHOJIVO lt lt any Svo WOL 268 1 De E t I 5 TD 8t jo Of Reps upem i GL JOLL HN 009 g N AN Nase NL lt 268 168 50 SENT sen 8 4 001 86H f ua 1 gt EJ it EREI 6002 Eg 1 842011
5. 40 NOISSIWH3d N3LLIMA JHL LNOHLM 40 5 31 25 SLNSWNULSNI 23 0 3NOANV 01 1594 MO 20 6960 LL 5 B Zu G 0 OMG ON 7254 3215 MGR 43897550 Viva ONY SHL 7 200012 0579 288012 60012 i a 16801 80012 v 207989 7970 9 6914 9 9 LMVHO 338 896011 1 00012 L LESOLE L 99 10 L Z 801 1 901 1 801 16550 201599 2 082019 21 gt 40012 N 1 4 lt 01 R i 1 801 gt 9 1 158016 1 25901 gt e A 1 1 801 2 8801 0 046 896011 8 SZSOLL I 89S01L1 1 426011 901901 2 89601 9 20 5914 8 607199 ATBW3SSV 31270 3 dAVS 0193130 79 0 2 8 79 2 31vG NAVEG SLNIWNALSNI TWOLLATYNY 20 e 133H Vt 5 30 NOISSIWBH3d SHE 4 lt lt 0 3NOANV OL NI MO Ni 0350125 MO xul o7 SCSO LE nos
6. REVISIONS APPROVED DATE 10 3 07 GD DRAWN MD 8 12 07 GD MD DESCRIPTION REV SEE SHT 1 D SEE SHT 1 300220 9 310197 3 310002 5 2 e lt e 110397 2 734400 2 535405 2 10292 1 4 THIS DOCUMENT AND THE DATA DISCLOSED HEREIN SIZE 310119 4 OR HEREWITH IS BE REPRODUCED USED 10999 1 874800 4 gt mr EIN o pe XE e m lt WITHOUT THE WRITTEN PERMISSION OF CALIFORNIA ANALYTICAL INSTRUMENTS OR DISCLOSED iN WHOLE OR IN PART TO ANYONE SINSANMISN 26 dO 133 5 1 3os JO NOISSIMH3d LNOHLM OL 1994 NO 035010510 4 1 g 43055 OL SI ON 1054 1 3215 170 2 9 5 035070510 SIHL EHI 112 009 55 4 10 22 98 znWoviia 21 avo wa NM
7. 225 a Q IOH 009 IVOLLATVNV VINHOJEIVO taro ane WoL 2 222 LH lt me 186 1 2 2 1 5 i i 15 21 EREI 8002 82 judy Aepsaupa M 1 52700 92 19H 008 SANIWNHLSNI VINHOJEIVO 908 10892 0 s ser wot 194 57 21 24 dA3L C771 Zidi LY INICA GNNOYS OL SNOLLOSNNOO GLY ur INOD GHAL T SELON SANSIACHLSNI VINHOJIVO 404 4003 8134 9S1H ASL ASt SP T 2 1 Y d 5 ER jo 1924 8002 62 mdy AepssupaM eG 9210 8 juauin2o 1 3nr ay 990 690 009 ae NOT ASi AN 854
8. 22 EPCAIR OUT CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX m Ge TEMP CONTROL 1 ize Document Number Rev 110775 1 D Tuesday September 18 2007 Shee 17 18 5 1 4 I 2 1 AL ORIGINA 15 R54 NU R55 05 R56 33 2K 134148 10 V 1 04 USA 1N4148 TLC3702 R130 10K ssy i t 1 fa CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX 1 TEMP CONTROL 2 Document Number Rev 110775 1 Tuesday September 18 2007 Bheet 18 18 i N CAH 3 Relay Board ide je 18 PUMP HTR 45 OZONE 712 NH3 HTR 413 AUX 96 PUMP PWR 47 CELL HTR ae 110762 1 Rev Assy Board Relay 600 CLD 115 Silkscreen ORIGINAL 120 240VAC IN HTR 2 15 2 8553 2 3 EE 2 ORIGINA HEUTI HOTS P 5581 38005 0 585 nn 1 vis 120 240 8 CX28005 NO SPST f 1 1 1 1 zi ssas Cx 2 14 OX3B0D HO
9. gt SALON i z uec z a 225 7 1 5 Jo i 5002 jaquiaidas 18 24 1012019 8 11851511 CN 9 031 33A 3570 924 uzanar ety 325 D 3AVIS 66 M66 88 i AO 1 1 18 108 301 Su c 5 o 10 so i tar X62 zu 9 70298 mn 2 5 E gr gens 110 Jesus paaoiddy 3 3002 6 eidselito 72 1 012015 898011 10 009 009 10129191 uonduoseq 7 Ou siuoumJisu jeonAjeuy 6 91 1691 ve ASL STEI A JI Lat PPY ASL LAGE punog 20113 01002
10. ino 2 lt 1 EINER 1 HN NI zz De 000248 SELH 100 rdl A Ziani 00 20 SANIOd 1831 2 61931 O00ZNZ A 9 USIHSANOO m 6 GEN 8 BaL gt 5 241 andut SINIOd 1931 1 dal dnd WOLNZ dana punox6 Edi 59 10 191 841 7 01 A 000442 ELLY Ben pe ee or 1 941 c AN 709 Ti35 O00 NZ fog 5 Sve di 75 2 Sara 509 zz SED 1 000148 7 YO XO lt 7 zuo9 27 n 19 uo IOHINOD t 2 I ri 122777 EIS 8 8002 899 7818 1 941011 921 IOHINOO 009 5 104 00 022 Ave H lt JAAN vsn ra
11. 01 ION UO ON ON _WOS3 32 S 70 27 9 5 035070510 viva LN3WNOOd SIHL 010 009 10 22 8 N 3NOZO NOlLdO ava 181 Luvd ON 0530 Walt WIMALVA BYNLY TONSNON 1 LYVHO SSS AGLL 48 OIM3HdSONWLIV 1 ASSY ZSLOLL 1 059 ZO 5 35 GNO d18VO ASSV 1 0 8011 1 X GO dij ONIEGNL 6 022002 9 14 8 1 18 1 SS NNOO 6 200016 002 lt 3NO9NIS 9 gant 9v00i 14 8 1 18 1 SS 14 0 2 881016 54 001 OILSV1d YOLVINDAY L S 601 8 NOLLVHB A L NOW 1 662016 00 9 21 14 1 869 016 a Ni NE vino93M 2d3 412 009 3901 z 90011 1 X 25 8 SW3S M3NOS Ov6v9 28 8 Sda INN 09 120 6 01 QN LHS 33S 09 20 21 8 LHS 33S SNOISA3U 008748 0 810
12. 3IZZON 5 Z SZSOLL 5 120012 A i LL 06200 29401 LHVHO 335 t 69 01 50001 lt 68 02200 lt 6 02200 lt 09 170 lt 0 LHS 335 LNVHO 335 08 016 do 0 21 8 LHS 355 9 800016 530 A38 Fr nn SINGHOSISNI 10 NILLI LNOHLM 2 20 5 IU ON WOSd 2215 135149 9 ANOANY OL 1594 NI NO NI 035070510 CASN 38 OL LON SI NO 910 009 I3NVd ASSY NIN3G 9 035012510 VlvG 1 SIHL VISES 9 SWAQHddY No 5 1511 1364 el wem EA 0537 012 009 A S FEV ASSY 87011 2 5 010 009 A S 318 2 ASSY 8 011 5314356 009 11435 318 2 55 1 2100 B I EZ 2018 318 2 ASSY 2 89201 V 1 5 010 009 IN3 318VO ASSY 26 01 v 9 1607
13. alt ol e 9 Bro a aut 7 VRef C10 R21 5 1 4 8 Gnd 2 R28 4 3 C35 8987 c E RI7RIS R8 R1 RB rod or pod d d PMi o C19 JPT p4 il 1 Qi TARE A Sn BIOMED SML iB CITITI 1 12V CFstdpF 9 V RIS RF 10G 10K 320 mHz filter ca L WET 1 12 1K 121K 2277 81 T 2j A i VIV R24 10K 831 249 R30 i H NL 182K iz R25 i 80 4 ohm BO ppm Option when not using 04 48 mHz filter Add 16 1 Sec response Add R29 for 8 Sec response 1 PTHOS000WAS gt INHIBIT V ou a J2 330uF 16V 7 t 7uF 6 30 5471 4 4706 6 3 See 5 TEC E i Er R33 2215 4 Ve R38 MBRA140 FOT ET Option for 400 CLD n36 Remove JP6 249 Add R33 34 C21 Add US JP7 i D R35 California Analytical Instruments Inc Description NOX Detector
14. NII 600 SERIES CLD SERVICE MANUAL TABLE OF CONTENTS Recommended Routine Maintenance Spare Parts List Analyzer Components Troubleshooting Component Service Replacement 1 Replacing NOx Converter Material 2 Changing Sample Pump Diaphragm and Valve Plate 3 Servicing Ozone Nozzles 4 Changing Ozone Lamp 5 Cleaning Reaction Chamber Drawings 1 Assembly Drawings Mechanical 2 Main Board 3 Relay Board 4 Detector Board Schematics Section Recommended Routine Maintenance 600 SERIES CLD RECOMMENDED MAINTENANCE SCHEDULE ITEM Inlet Filter NOx Converter Catalyst Ozone Lamp Pump Diaphragm Valve Sheet PART NUMBER 310310 2 110083 1 410307 1 310546 1 310547 1 ACTION Inspect Replace Replace Replace Inspect Replace FREQUENCY 3 Months 24 Months 24 Months 12 Months 4 08 Section Spare Parts List 1 RECOMMENDED Spare Parts Price List Part Number 110083 1 110378 1R 310310 2 310821 1 310074 1 310081 1 310546 1 310547 1 110288 3 110568 2R 110568 4R 110569 2R 310762 2R 310235 1 110415 5 410307 1 410307 2 410289 1 600 Series CLD Gas Analyzer Unit Description Price NO NOx Converter Carbon Refill 70 NOZ rau 370 Incline Filter Element 20 R acti
15. isn 1 Suae o L LYVHO 33S ASLL dg dWAd 31 8 2 ASSY 161011 2 012 009 HV3M TANVd ASSY L SLZOLL la 910 009 T3NVd ASSY 92 01 011 059 0 05 35 AND 318 2 ASSY L OVSOLL MEO X dO 421 18 434 ONIGNL 6 02 00 9 1 9 1 9 0018 V L 191 1 SS 8 191 1 191 1 SS 813 L 8S101 6 191 1 SS 331 L LOLOLE 01 8 INNON 1 062016 LL 012 009 SSVdAG 91 0 C 8 v01 410 09 01 v l X 25 8 SW3S Hd MANOS 9 8 5437 INN 008 8 vi ZSLOLL 2 8 062 2 412011 1 2610 ZHOS ASIL 1 2 00 dW3l IH JOVLIOA ASSV 401 09 170 lt 0 5 34S 09 I20 21 8 LHS 325 I SNOISIA3H REVISIONS 8 TUE Beh ec 21212 E 8 00 3lolo 74 310128 1 110157 5 310046 1 649403
16. 9 i c6901 2 1 691016 068012 0082 8 8 120012 882011 oogezg 00011 08699 06629 cogrzg 0 600018 690 2 6 011 21 9 L v6601 SiNGPIGHISNI LZ 30 13865 195 30 NOISSINYIG 3HL 3NOANY OL 194 HO FICHM NI 93507195 HO Je L 10 5 Q3OnGONd3H 38 OL LON Si 255 3715 03501050 ONY LNSANSOG SHL 2 8 2 606199 0640 99 lt 001 lt 11 91018 001 ics 002 12016 09 0 lt LHS 335 09 0 1 8 QW LHS 355 aiva SNOISIA3Y L 0680 18 1 19101 18150 164 LYVHO 33S 2 ONIOV4 3JAIS3HGV 98601 6012 67500 801 205679 Oly 186016 8016 46 10 5 29 2 aos SINSADRLSNI 04 JO LNOHLIM 1 PA 0 E OL iMVd NI NO NOHA
17. N 5 47 25 NU NU Dr 45V il EE NU 26 5 1 16 NU 0198 NU uides 8 RP17 NU R27 NU 2 DUTY GNO FLAG CONTROL 2 1 EPC i VOLT 2 vOoLT LLL 2 VOLT EPC AIR DRV EPC_SAM_ORV 15 Zs 1N4001 15 ZN 06 PWR 1 J4 EPC 15V 2 EPC SAMPLE PWA 1 42 EpCsisy O 2 EPCSAMPLE DILUTER PWR 1 J11 EPCHSV 2 DILUTER CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX EPC CONTROL 1 Document Number 2 110775 1 Tuesday Sepleniber 18 2007 Bheet 7 ot 18 i E E EPC 15V gt RIO 221 15V cs de 22uF i 1 VOLT R52 221 SAM EPC 15V 221 HSV 9 2 VOLT 17 853 221 lt AIR DRV tuF uA Hes 916 15 LM340T 15 o C41 35 I 15V siey 15V 18 15 4 415V 15V HSV 9 g 7 22uF gt E m T E u 22uF EUM 2208 27053 CALIFORNIA ANALYTICAL INSTRUMENTS FEE U19C ES U22C 1 OPA2277UA 4 2277 BOARD
18. 30 A38 ON OMG ON 53 12215 027728 035010510 SIHL 112 009 20 12 8 VIISIN 9 30 55 1501 Luvd ON 5 ON 0034 ON NOULVOLIO3dS NO ON 0039 WALT 1378 A10 TWALA JYNALYTONIWON 1NVd ALO 3019313d ASSY 9 89 01 vc 300100 0 SS ONINdS 1 020116 2 1 2 335 130 JIdNVS 31220 ASSY 89 011 Sz 022 01 MNIS LV3H 1 770017 3NOZO 31770 ASSY Z 69SOLL 92 9SL X310N NNOO 1 6 20 17 Y 1 X Ot 4 W QNVIS 1 99710 a v9 08 22 9SV NNOO OvZOLY Z 91 1 18 1 SS FJIVW NNOO 200016 82 TYAS MOVIE 31 37872 1 8201 9 14 8 1 19 1 SS NNOO 2 20001 lt 62 34010 OLOHd 6 016019 L L 8 1 18 1 SS 9 1 NNOO lt 7006 i 02 ______ IINLOFTIOWNIHL 31000 1 66019 8 SSVd ONOT 1 940015 8 934 Sv 1 26601 6 SSVd 9NO1 NOLIA 0 1 180016 1 007 81 INSNI 39 91 6 18 01 3IVW NNOO 1 80 1 1 X 96 2 5735 Hd M3MOS 201599 30103130 ONISN 102805 SWIS Hd MA
19. 211 94 011 g 208 8 9 0390408438 38 Qi LON SI PUMAN 30 ON ON 54 1325 20 6 ININIG 9 935070510 1N3An200 SIHL 12 009 20 6 gt ZEIG 1 IJNVd ASSY ava S wAOuddY 151 Lavd 1511 1Y4Vd van ON yd SL DIGNON DIM 009 NIVW Q3vO8 ASSV 1 4 201 a 5 1943 M3HSVM 009218 22 2 531415 009 NdO NIVW 318VO ASSY 2 418011 09 NOTAN INN 009298 521 26 009 ASSY 1 968011 192 5837 INN 0082 8 2 541435 009 ayog ASSV 1 0z601L 011 172 Z 9 Sd3M INN 0082 8 531435 009 0142 ASSY 17260 8 1 9 531435 009 QMVO8 ASSY 1 260 1 V 4 2 1 X 07 7 NOTAN 3 W 4400 15 02001 lt 8 v X 09 59 3 W 4400 15 6 0z001 2 6 ZE EL X Or v 3 WN 4400 15 91 020016 72 01 2 1 X WNW 4 W 400 15 71 02001 lt iu O d MOVIE M3ZATlVNV Z 00101 2 21 6 X 09 97 WATY 4 4 4400 15 5 112016 2 91 X Or v 4 3 4400 15 Z LIZOLE Ti 12167 X QOv L 30 9 06201 310 335 671 934409 1 000116 91 OLLOH 009 4 3 91W 13 2 49011 531435 009 1 4 TENVd 1 00911 61 531435 009 027 510 1 22801 Oc 2 1 X 56 01 001
20. BYPASS ge CAPILLARIES SIZE MATERIAL FLOW R1 1237 2018 50 R2 7 020 55 150 R3 7 020 SS 150 R4 T 2020 SS 150 R5 As 007 PEEK da INI ORIGINAL THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH 15 NOT TO BE REPRODUCED USED OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE WRITTEN PERMISSION OF CALIFORNIA ANALYTICAL INSTRUMENTS MESES Sg im California Analytical Inc FRACTIONS DECIMALS ANGLES pa SE BME M FLOW DIAGRAM 600 CLD MATERIAL GRISETA 1 14 04 LOW PRESSURE OPTION CHECKED 22 SJOSTROM 1 14 04 FINISH FSCM NO 23 0086 DO NOT SCALE DRAWING bo SCALE 1 APPLICATION REVISIONS DESCRIPTION NEXT ASSY USED ON SAMPLE SV2 7ERO F SV3 SPAN CAPILLARIES SIZE MATERIAL FLOW cc R1 ees PEEK 50 R2 7 020 SS 150 aps R3 7 020 SS 150 R4 EC 020 55 150 ORIGINAL R5 45 007 PEEK 250 THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH IS NOT TO BE REPRODUCED USED OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE
21. 5 205629 12 t l X SW3S Hd 5 207679 8 X SWIS M3MOS 02679 ur 1 509 55 15 9NILLOO CZ 1 X 07 7 SHd MIYOS 207889 2 30 1336 8 1 5 2 15 1 TVOUATIVNY 30 JHL LNOHLM advil 30 NOLYIOT NMOHS 532 14 Z 00101 509 L EOOLIE 5 274 s 4 1 00Li 8279 T d LHS 335 9 ao 80 91 8 lt 86016 SVM N d T3NVd 09 0 92 9 929 NMQ34 A3N V NOILdIN2S3Q SNOISIA3U 2 3NOANY OL 1894 Ni YO 035012511 XO T 9 8 38 OL LON Si OMG 2054 3715 03650106001 1 SIHL S30vid 2 5 20 S30V1d 22 009218 1 532 174 91 02001 280 532 14 105929 S3ovid v 9 062016 008628 L9011 539 1 9 1 112016 1 S3ovid 008228 S3ovld 009298 53919 6 0082 8 2 8011 72601 S30V1d v 202889 830 14 020019 S3ovid Z 6 020015 11 0200 53974 902679 1 12601 S3ovid 026 9 1 868011
22. 526 uM ee 12 009 50 58 8 TTIW TAL 17212510 200 IVOla ava SWAQUddY NO a3sn aa od en 9v 701 Id ett TwNUILdU 29 ANDI 9 WNIHHGL 1132 29 x AMINA ee NIVA 39 59 20 ov tee 3NVd 20 61 2 6 343 INO SISVH2 ________ _ 39 Sd aly 24 20 HOLIMS 2d 3 I 29 29 20 Sd 92508 HOLIAS 1142 er 2 Ja aq 2 Eus 501934139 20 NIVW 057 20 1940 od AS 0437 AS 5 Je ava A38 APPLICATION REVISIONS NEXT ASSY DESCRIPTION USED ON APPROVED A OZONE 02 K LAMP DRAWN DATE EXHAUST SAMPLE CAPILLARIES SIZE MATERIAL R1 DETECTOR 1 75 007 PEEK R2 SAMPLE 17 5 020 S S 0 NAL R3 CONVERTER 20 0 020 S S RA E
23. I 3 2 HA J13 S WET S S REMOTE S RANGE S RANGE4 8 AUTORANGE GEN ALARM C1 ALARM i N 00012 DEOIN 60122 CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX DIDO Document Number 110775 1 Tuesday September 18 2007 877704772 10V REF 8 1K 150mV PSI EL AN EPCAIR gt TP_AIRSET R137 R132 C58 R124 R125 24 9K iM 22uF 100K 100K 2 AN AN 212 fer 1N4148 10v REF gt 9133 100K 10K POT 1 APIS OPA2277UA 1 0228 OPA2277UA C62 lt R139S C56 100K 013 2 248 134148 NA L R78 1K 910mV PSi TP_SAMPLESET S10mv PSI EPCSAM A gt R90 R79 R51 332K 2 2uF 100K 100K 887 301K c39 D3 1N4148 15V R12 EPC 15V 27K 5 DRV101 3 INPUT VS DELAY 1 34 15 DRV101 i i muput VS OUTPUT 2 M GND 415v 9 15 R80 NU 015 NU INPUT VS OUTPUT R94 NU DELAY EM OPA2277UA OPA2277UA 40 R89 8 100K 10 iwi 7 R108 9109 2110 R95 C46 dig 2 45V NU NU NU NU NU 5
24. 0 50V 7 5 to 18VDC Install Jumper in J6 Yes No Install Jumper in J7 No Yes 26 FRONT END ELECTRONICS CHECK OUT PROCEDURE FOR DETECTOR BOARD v Determine if the Circuit board is Set Up for the Correct Configuration for the Application v Adjust the PGA Zero so That Changing the PGA Gain Does Not Cause Zero Error in the PGA Output v Adjust the Zero and Span as Needed by the Instrument OUTPUT or Final Output Can be set as Positive Going or Negative Going Output Negative Going Output v Connect Jumper in Both JP4 and 5 Across pins 1 and 2 Positive Going Output v Connect Jumper in Both JP4 and 5 Across pins 2 and 3 27 FRONT END ELECTRONICS CHECK OUT PROCEDURE FOR DETECTOR BOARD Y Determine if the Circuit board is Set Up for the Correct Configuration for the Application Adjust the PGA Zero so That Changing the Gain Does Not Cause Zero Error in the PGA Output Adjust the Zero and Span as Needed by the Instrument PGA ZERO Y Turn Circuit Power Off v Remove or Disengage JP4 v Establish Connection on JP5 Between pins 1 and 2 or pins 2 and 3 v Switch to On Power Up Circuit Measure Between Ground TP8 PGA Output Switch Gain of PGA to Lowest Gain o Connect Across pins 1 and 2 on JP1 and JP2 Note the Reading at JP2 o Achieve Highest Gain for PGA Remove Connection Between pins 1 and 2 of both JP1 and JP2 o When Changing Gain of PGA Adju
25. 1849 0 8855 2 692096 4SdS ON SQO8EXO 1 88 769 05 ENNA je jesus bode 50 AEpsani vi 2 BPZ0LL ASSY azi A0078 009 42018 TVNIWH31 QHVOS ASSY SLNAWNYLSNI TVOLLATVNY VINHOJEIVO Bel nen e 8 8 2 9 5 2 i 99 01 04 FOOPNL3HV9C LG 0 X3 IOW LEM OLP ef ZELL 2 org 6 8 4 9 5 8 1
26. 22 185 S_REMOTE 8 2 STR FF hoe RANGE1 C RANGE2 10V QUT 2 me 92 OUT 5 i EPCAIR 2o E 1 12 i 14 13 16 15 18 171 1 20 19 2 21 gt 24 23 EPC 1 VOLT 15 EPC 2 VOLT DIODE TEMP ORIGINAL i Je 200 9020 o 5 9 lt TEST POINTS TEST POINTS CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX TP_SAMPLESET lt d TP SAMPLESET EPC 1 VOLT 10 lt EFC 2 VOLT Document Number 110775 1 Tuesday September 18 2007 Sheet 1 5 1 2 1 E I 8102 SIE R112 nu 5 4 0 Ritt NU R127 NU S_RANGE4 C_AUTORANGE C RANGE1 RANGE2 C RANGEA Mig 1 2 3 4 5 6 7 8 9 1 11 12 13 14 J9 BPA CAL 5 S CAL 1 CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX IO Document Number ev 11077541 D Date Tuesday September 18 2007 Bheet 2 al 13 3 3 2 NOTES 1 2 SEE TEMP CONTROL 1 FOR OTHER RTD CONNECTIONS TO GROUND GROUND POINT SHOULD BE AT R39
27. Disconnect the ozone capillary from the tubing While disconnecting the ozone capillary a second 7 16 wrench may be needed to hold the elbow ozone capillary Check the capillary for damage and or discoloration mixing tube capillary Using high pressure air blow out the tubing both directions to clean mixing tube capillary Reassemble in opposite steps 400 600 CLD HCLD SAMPLE CAPILLARY CLEANING SAFETY INSTRUCTIONS Before Working on Analyzer Remove Power Connections Proper Safety Procedures Must Be Observed At All Times If the analyzer has an oven Using a Phillips screwdriver remove the six screws and set cover aside Using a 7 16th wrench loosen the fitting on the left side of the measuring chamber and pull out the ozone capillary Using the same 7 16 wrench remove the pressure tap gt SL Using 9 16 wrench remove the outlet tube Using 7 16 wrench remove sample fitting Pull out the sample capillary from the measurement chamber To free the sample capillary and tubing from the analyzer remove the fitting from the manifold Using high pressure blow out the sample capillary in both directions Reassemble in opposite steps 4 Ozone Lamp Replacement 400 600 CLD HCLD OZONE LAMP REPLACEMENT SAFETY INSTRUCTIONS Before Working on Analyzer Remove Power Connectio
28. SAMPLE_GAS 2 i i 3 Loa 6 pa E517 as Zt 02 pio 8114 2N7000 R116 LED 3 RELAY 02 02 2 21K 604 4 10 1 CELL Qi 5 TP_OVEN 5 gt TEMP Ej CELL TEMP 12 J38 mi 7114 our 60Hz 15 14175 16 N 04 247000 M 2 21K TEMP OVEN_TEMP our 8 1 1 TP2 2 Connect ng amp 3 TP4 4 ground of RTD R128 2N7000 J5 at ground of 221K 2 TEST POINTS amplifier TEMP gt PUMP TEMP 7 input T2 8 associated with FB Bunt CONVERTER OTMP12 Q6 CLK 1 RTO TEMP gt CVRT TEMP R134 247000 R136 LEDI3 13 221 604 TP CHILLER 3 OUT E Ac _02 TP_CONV 4 2 4 E TEST POINTS i TP_OVEN 7 14175 8 B O2 TEMP Sp 02 TEMTEMP gt 02 TEMP 2 v OTMP12 02 ml R135 247000 R140 LEDIS lt E 221K 604 49 283 NH3 a 1 TEMP 2 gt NH3_TEMP 2 15 33 lt L9 our TP_CHILLER 9e av om 1 CHILLER Power Fes R141 LED14 lt HE 604 203 CHILLER z M IRFS30 1 a PER temp cHILLER_TEMP 2 AN 1 0 4 2 10v REF OUT 8145 2 OZONE A
29. Standard Low amp High Concentration Value Positive v Concentration gt Low Level o Low Alarm v Concentration gt High Level High Alarm Low Alarm With Negative Value Concentration lt Low Level o Low Alarm Concentration gt High Level High Alarm High Alarm With Negative Value Concentration gt Low Level o Low Alarm Concentration lt High Level o High Alarm Low and High With Negative Values Concentration lt Low Level o Low Alarm Concentration gt High Level o High Alarm 29 FRONT END ELECTRONICS CHECK OUT PROCEDURE FOR DETECTOR BOARD Y Determine if the Circuit board is Set Up for the Correct Configuration for the Application Adjust the PGA Zero so That Changing the PGA Gain Does Not Cause Zero Error in the PGA Output Y Adjust the Zero and Span as Needed by the Instrument CIRCUIT BOARD CONFIGURATIONS 5VDC TEC Power Supply Input Install 18 Gauge Jumper Wire into JP6 Power Up the Circuit With 5VDC 0 50V at 22 7 5 to 18VDC Power Supply Input Y Check for 5VDC power at J7 pin 1 Remove Any Jumper from JP6 or 7 Y Power Up Circuit v Measure Voltage Between Ground TP8 and JP7 pin 1 o Should be 5VDC lt 0 50 volt Correct voltage at JP7 o Power Off Circuit o Install 18 Gauge Jumper Wire at JP7 Only 18 Gauge Jumper Wire Should be Installed in Circuit Board for any Given Configuration TEC Voltage 5VDC
30. TMP12 R40 453K R39 10K 338 PIN 1 859 4 99 REO 858 857 102 1K TEMP 2 2uF USA 1 295 lt A C CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX ine CELL Pe Document Number 1 8 110775 1 I Date Tuesday September 18 2007 Bheet 3 21718 Ls 1 2 1 GROUND DIRECTLY TO 227 5 R85 100 427 CHILLER TEMP SENSE ORIGINAL TMP12 en 15V 10V REF 2 p 15V R36 1K C24 8 66 2 ID 1 am 10K Ua 48 10 REF lt T C26 12 ade 2K POT 295 L gt R22 9 09 1 CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX m CHILLER PS Document Number ev 8 11077544 ba Tuesday Seplember 18 2007 Bheet 4 ot 18 1 H 2 NOTES i SEE TEMP CONTROLLER 1 FOR OTHER RTD CONNECTIONS TO GROUND 2 GROUND POINT SHOULD BE AT R72 p TMP12 938 PIN 7 OUT jin R18 7 RS 5 62K 5K 162K et CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX gt CVRT Document Number ev 110775 1 hp i i 5 Tuesday Septembe 18 2007 Bheet z
31. od3 AN NOPE 4 859 eei 9838 2 7 ANA sir 1 S0xOSY Br T 8t jo 8 19909 5002 66 a L el 1 411011 jueunoog ZIOHLNOO Od3 age na en 9 7 GOH 009 222740 Orin 2 E 0820 aay d SANGINCOBLISNI TVOLLATVNY EE PE Jnzz gazz nz 090 652 DDA 7 20 2 so ASL ASh b ASi ASL 51 ASL SLOPE 4 LIONS Od3 lt J lt 12 555 vn 324 ASL Dd3 ASt 84 433421 aud ws oaa 5 p a z F gr e 18909 002 1 444011 Ot OSIIN 009 SINSWAYLSNI TVOLLATIVNY 485 ger gt x 27 rom sam sa31 azz
32. 0 62 009 2 0 1 318 2 ASSY 41 518011 019 009 ASSY 2 61201 G L 92 412 009 2 1 318 2 ASSY 28011 L 2 110 009 130 231 318vO assy 2 62201 2 122 1607 X GO M18 434 6 02200 111 012 009 1130 318 2 ASSY 2 94201 1 82 MZ90 X GO 052 M18 434 ONIGNL 11 022006 131 910 00 dWVS 243 318 2 ASSY 8 882011 V 62 Gi 438804 LANWOND 276005 2 8 019 002 M3LM3ANOO ASSY 1 8 6011 E 14 8 1 18 1 SS 8 200016 9 0112 3NOZO 043 318 2 Assy 1 989011 8 1 te OS LE 1 600016 1 012 009 316 0 ASSY lt 6 01 z 1 X 91 138vV1 2 120016 8 410 009 318 2 ASSY 019011 X 91 6 S H 138v1 lt 100016 6 335 019 009 1130 318VO ASSY 11901 v FEINMOHS LON 91 1 191 1 SS SIVW 331 1 001 1 33S 010 009 LMANO 37872 ASSY 61001 V 91 1 19 1 SS 1 9 0018 iL 12 009 0103130 318vO ASSY 2 62901 v 1 9 91 1 18 1 SS 919 009 2 1 318VO Assy v 96v011 8 1 Z ldN 8 1 18 1 SS 0873 Sv001 NVLS 412 009 103130 ASSY S gzsoll a L 8 do ze z al 5
33. FRONT END ELECTRONICS CHART Primary Voltage Wire Color Blue Microprocessor 5 15 Violet 24 Orange Connects To Analog Circuits 15 __ Grey iN Returns Solenoid Valves amp Fans Analog Circuits Yelow O 22 FRONT END ELECTRONICS FACTORY ALARM SETTINGS Alarm Alarm Setting Min Temp 66 65 68 Diode Temp 1 6 1 4 1 8 Converter 205 204 208 Oven Temp 66 85 100 65 83 97 69 88 102 66 85 100 65 83 97 95 102 Chiller Temp 4 7 2 8 O2 Temp 50 45 55 NH3 Conv 405 395 420 Temp en Sample 3 85 0 9 3 8 0 85 3 9 0 95 Pressure Air Pressure 15 14 16 Sample EPC 2 6 1 8 Air EPC Volts 2 5 1 8 Concentration 0 0 23 FRONT END ELECTRONICS FACTORY ALARM SETTINGS Alarm 1 Setting Min Max CH2 or Concentration 0 Yd 0 Temperature 15 50 45 2 55 for 02 EPC Valve 2 8 1 1 0 10 2 2 0 25 for 02 2 1 0 10 0 25 2 Flow 0 10 2 2 0 25 2 Ext Analog 1 1 10 Ext Analog 2 1 10 Pressure 14 67 13 16 Barometer M Temperature Case Temp 15 L 50 24 FRONT END ELECTRONICS FACTORY ALARM SETTINGS
34. lt IN ra 162k 13 3K CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX NH3 2 4 Document Number ev 8 110775 1 D ate Tuesday September 18 2007 Bheet 10 01 18 1 z p z 5 u Ret 1K TEMP R77 R47 C22 10mv C 100K 10M 02 876 49 9 R20 162K CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX Size Docu mber Rev 110775 1 1 i SEE TEMP CONTROLLER 1 FOR OTHER RTD CONNECTIONS TO GROUND 2 GROUND POINT SHOULD R61 TMP12 864 453 61 938 PIN 3 P TMP12 R65 4 99K 844 R62 R15 RPS 1 21 2 80 6 CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX OVEN ize Document Number 110775 1 Tuesday September 18 2007 1 2 Bheet mmm E R38 33 2K EPCAIR gt gt 29 2 56 22uF TMP 12 R1 20K 1 5 OUT ORIGINAL CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX 110775 1 Document Number Tuesday S
35. 09 dar ASNES NIYO nosza OD Z LAS 2555 zo 100 i 185 NIVD ASNES NIVD 440 p DIOS LOLVNE 120 008 002 20145 195 NIV ASN S 330 0 PN sen Y AN Mon SR 19 01 4 sau 2 790 MOL a 139 221 ser ivo dt JR SR Ve i 9 404 LAN 0 ssie ven E Zen T SNOZO dic 1 3 a ton 46 0002 2 Zig 22 tO wee 96 E up a 2 5 6 18845 8002 ABpssupoM oed 1 8 82 L IOHLNOD dal eni 009 Sdi 22841 TVOLLATVNY 10010523 v N 55 uvoas 4 7 SNOZO idi 1574 100 3887 49 ver 02538 m ee 7
36. 19148 R30 15 614 182K Our iour Add jumper at J4 for 8 sec response filter V 12V R37 10K 4 46 1 2 3 Ground Ca d Test Points Title California Analytical Instruments Inc ORIGINAL Designed by C Gillespie Sheet 1 of 1 eee 5 Description NOX Detector 600 400 CLD 110548 410710 1 Date August 3 2005 Checked by Revision 6 Hz lowpass filter Ouiput Ground 12V lo 15V Ground 312V t0 15V Thermistor Voltage Size B ORIGINAL 0548 Rev 9 LU MI Pepe 278 Title California Analytical instruments Inc Description NOX Detector 600 400 CLD Designed by C Gillespie Date May 5 2005 Checked by Doc No 110548 Revision D Approved by Sheet 1 of 1 Size Custom BERND WERE 5 op Silksereen Documents and Settings cgillespie CALIFORNIAANAL Y Desktop Master CopyM 10548 CLD Detector 1 10548 Rev E pcb Friday July 08 2005 at 12 01 U4 RIGRORIO JPI JPe C7 meen o 6 5 mn mn o tt pee zt 8 9 10 R37 R38 R39 I 2718 5 7 11 iDutput 5 Temp error fy 7 2 Ul Dut 6 VRef Ul
37. 4 310438 4 310292 1 4 N N m lt mig THIS DOCUMENT AND THE DATA DISCLOSED HEREIN SIZE FSCM OR HEREWITH iS NOT TO BE REPRODUCED USED OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE WRITTEN PERMISSION OF CALIFORNIA ANALYTICAL INSTRUMENTS 30 vi 3195 VINMOJIIVO 30 SRL 11401 50 A38 OMG WOS4 3ZIS 035072510 VIVG SIHL 1404 SYFONASNVAL 1304 8n 8 340SS3Md 31dWVS OL ozr SLO3NNOO LVHL 49001 331 01 181016 3TEZON 18001 2968018 6 16001 4 1 on FH 84 01 1310 e z9 0i Gt 8 9 lt 45 10 5 0 an L iHs 335
38. 4811011 85 431 7 eec 5 oo 8 i EL neg 1014 2018 pp EDT TED LEDT EDS LEDI NH3 92 CONV PUMPOVEN CELL is e 88 HI 8 zz Eg 8 1 3 3 2 21 Ex ner m e s Mad e 8 env 1 08 8 24 8 15 3 Uso 88 a nig 32 1 5 SONC 1 2 Ta iil sees c o ZuowZuze 22022050 N S mmu SS 480050 6a 28 1 012 E Lu R EHRI26 ars i css n 8 2 Come RIII 108 z raat e e e 5 i PROCESSOR IO RANGE2 51 C C OFLOW C PUMP AUTOCAL SAMPLE GAS SPAN GAS AUTORANGE OVERFLOW VALVE CONVERTER VALVES MISC IO 3001
39. L ISd AWOS T 1 1 5 21 r F 7 1951 002 52 52201 HWNN 22 t IOHINOO 943 fiN 423 009 f 51 VINHOHIIVO 10d 9 10 9vii QNO AN A idu 92d vou ifdifiO SA i AN vein 4 As 9da 8 erin VDLZ2VdO 104 AND 33H 10400 SA ANNI R iooni X i za 1 48H ASL Od3 Wr AN 860 PRR wyso 5 138314 VS dl iSd amp u0t6 SELENE ASL 2d3 A dina 290 25 2 Seen dvs oda 3 Ovid ano i 1 104 2 249 1 983 In UN Bas 104100 SA Li AOL LOOPNE in H tG 4 ee ASI 943 AHQ WvS Od3 2 4 Jd
40. SAMPLE CAPILLARIES SIZE MATERIAL R1 DETECTOR 1 75 007 PEEK R2 SAMPLE 17 5 020 5 5 R3 CONVERTER 20 0 020 5 5 211 1 4 4 R5 0ZONE LAMP 45 007 0 R THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH S NOT TO BE REPRODUCED USED OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE WRITTEN PERMISSION OF CALIFORNIA ANALYTICAL INSTRUMENTS UNLESS OTHERWISE SPECIFIED CONTRACT NO DIMENSIONS ARE IN INCHES California Analytical com Instruments Inc Da DECIMALS ANGLES DATE PE FLOW DIAGRAM 600 CLD MATERIAS M DELACRUZ 7 508 oe on LOW FLOW OPTION x e zE FINISH p NO 2 006 5 DO NOT SCALE DRAWING SCALE SHEET APPLICATION REVISIONS DESCRIPTION DRAWN DATE APPROVED 55 USED PR Fl 2 R5 AIR O2 2 PK EXHAUST 1C R1 BYPASS CAPILLARIES SIZE MATERIAL RI DETECTOR 1 75 007 PEEK R2 SAMPLE 17 5 020 SS R3 CONVERTER 20 0 020 R4 EPC 13 0 030 5 5 OR GINAL R5 OZONE LAMP 45 007 PEEK THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH S NOT TO BE REPRODUCED USED OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE WRITTEN PERMISSION OF
41. WET_DRY_VALVE RANGES S_OFLOW 1445 SS 58 5 AL ALARM ALARM GEN ALARM miS AUTORANGE SIGNAL CONDITIONER gt RANGE2 RANGES TP AGND TP AGND 02 OUT TP DET 02 CHART lt CHART TEMP CONTROL 1 02 SAMPLE_GAS CHILLER_TEMPR CLR O2 TEMP 2 NH3 TEMP BACKPANEL IO 0 10V OUTE DIODE TEMP RANGES OVEN_TEMP 2 CELL TEMP E TEMP AIRSET P AIRSET EPCAIR 58 1 jesse SBP 25 SBP 2 58 3 SBP_3 5 4 5 4 58 5 i 5 5 58 54 E SBP 7 pr SBP 8 mos SBP 9 SBP 9 WET DRY VALVE 5 10 rs 58 10 VALVE SBP 11 l sap 11 gt CONVERTER VALVE SBP 12 4 58 12 SBP 13 SBP 13 SBP 14 SBP 14 SBP 15 5 15 ALARM 5 L 154 C ALARM C2 ALARM TS ALS 2_ CAL ALARM ALI E CAL ALARM GEN ALARM 43 GEN ALARM SR1 581 S RANGE BS S PANGE S_RANGE2 4 S_RANGE2 S RANGES Ee 5 RANGES 6 5 E t Gt 4 Gi ZERO GAS ZERO_GAS 32 6 SAMPLE Gas SPAN GAS amp I SPAN GAS 8 11 S
42. 5 35V 15 C65 435 R157 D17 R149 R143 DET 1K 1N 148 10K 10K da R156 _ RANGE2 15 RANGES ai 019 314148 26 PGA20 6 4 18V 1 4148 RANGE4 gt DIE AGAIN ser 1 our DIODE_TEMP 422 12 5 SET 2 OM 200 800mv 14 9 9 1 3 css 15 T un INA101 SOIC i Li 2 F i i OFF ADJ 51 SENSE 1 5 45V 8159 SET 1 196 5 62K 27 5 250mv 13 I R160 13 9 09K 1 gt 02 TEMP 4 4 KA 78 5l 1 s 9 9 d ep CALIFORNIA ANALYTICAL INSTRUMENTS E el 415V 15V C63 066 Eb 10 WHEN tur BOARD MAIN 600 NOX E e SIGNAL CONDITIONER e Document Number Rev 8 110775 1 o Date Tuesdev September 18 2007 Bheet 18 i8 1 5 3 I 2 n e 27 OTMP 12 Ree 2 7000 R97 LED 221K 604 00 Po ee D 12 N 15 057 02 ZZ S uw R03 2N7000 R104 LED2 gt 2 GR 7 2 21K 604 meroh CLR fer pie CELL
43. 600 400 CLD 110548 410710 1 Designed by C G Date June 30 2005 Checked by Doc No Approved Sheet 1 of 1 5 GOO PMI 8 LEE 3 _ 1 Output 5 Terp error gaVe JP6 4 ro 4 E 12 5 duo du esum 5 J3 m a a 4 3 PRI7RIS RE 81 RE zv 2 1 8 5 res ctm elo mm P iL mm 5 5 uno 5 cim A 1 Title California Analytical Instruments Inc Description NOX Detector 600 400 CLD Designed by C Gillespie Date May 5 2005 Checked by Doc No 110548 Approved by Sheet 1 of 1 Size Custom z Section VII Schematics SNOISIASY 5 Vi 31925 MINJO3GVO 30 WORSE E SNOANY 01 NO STOHK 03501050 0 am VSVOTS gu onal
44. 9 4 8 1 18 1 SS 331 2 191015 2 G9 70 0 AN 748 335 4d G9 1 0 21 8 QN L 33S 9 aia NOlLdiH2S3G SNOISIASY SLNSANULSNI LG JO 18365 3ivos 30 NOISSINY3d LNOHLM 3NOANY Oi 1493 NI YO NI 0350710510 LZ 38 Oi LON 51 30 WOSJ 3215 viva 1 5 006 1 1404 87 F1dWVS 3 1553 OL OZF SLO3NNOO 49001 331 OL 861012 312720 FIdWVS 8 881016 1460016 c 68012 8 140016 LL 022008 33S 0001 lt LYVHO 335 50005 2 881016 S ESlolE 69 01 1 191016 1 191016 67022008 6 02200 09 1 0 6 01 LHS 33 69101 09 120 81 8 LHS 335 2 avd NAVY SNOISIA3M SLNANOYLSNI 20 92 13395 Vt as VINHOJIIVO xD JHL LNOHLM 11101 8 aanssi
45. CALIFORNIA ANALYTICAL INSTRUMENTS UNLESS OTHERWISE SPECIFIED CONTRACT NO DIMENSIONS ARE IN INCHES mm TOLERANCES ARE eee oom FLOW DIAGRAM 600 CLD DRAWN DeLaoruz 1 7 05 LOW FLOW OPTION W PUMP DeMINT 1 7 05 FINISH RE d NO ie NO 210757 ps SHEET DO NOT SCALE DRAWING SCALE REVISIONS NEXT ASSY AIR 02 lt gt APPLICATION USED ON REV DESCRIPTION DRAWN F1 PRI EXHAUST clem m ZERO KH CONVERTER F3 SPAN aS KIBYPASS CAPILLARIES SIZE MATERIAL R1 DETECTOR 1 75 007 R2 SAMPLE 17 5 020 R3 CONVERTER 20 0 020 5 020 LAMP 45 007 R 2 THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH IS TO BE REPRODUCED USED OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE WRITTEN PERMISSION OF CALIFORNIA ANALYTICAL INSTRUMENTS Dl S ARE IN INCHES California Analytical aene Inc ET FLOW DIAGRAM 600 CLD DIE DRAWN W ZERO SPAN S V MATERIAL SOLA ll LOW FLOW OPTION FINISH DeMINT DWG NO 24 0066 ISSUED 1 7 O5 SIZETFSCM NO A DO NOT SCALE DRAWING SCA
46. LAIN OL 2 29 01 09 1 0 21 8 LHS 335 0 aiva A38 SNOISIA3Y 30 8 13395 Vi 3195 40 5 ae mide g aunssi 8351 BOO OL 10 SI OMG WOSA 325 76 6 7 5 G3SOTOSIO viva SIHL 012 009 10 6 1 znWovid 500 3108 85 0432 ava S ivAO3ddv MET NO 5 isn 1 MV DNGNON NONU 00 010 009 ASSY L SLZOLL 8 1 1 3808 010 009 13NVd ASSY Z SIZOLL 18 1 M 190 X GO SZU 318 ONIGNL 6 02 006 141 Y 18 1 SS 03 SATIVA 78001 2 18 1 SS NOINN 33 2 191016 8 18 1 SS NNOO Z 9101 09 0 QN LHS 335 49 120 21 8 QN LHS 335 E BLYG NAVY s SNOISIA3M REVISIONS a lajo lt E o 5 4 o Eu DIE 00 07 Lo Lo
47. Light there is a short on that item Y Replace or Debug at Component Level FRONT END ELECTRONICS PROBLEM LCD Display Not Illuminating Y Check if Backlight is Turned Off v Press Lightbulb on Keypad Y Make Sure Switch is on Y Make Sure Power Cord is Connected v Check Power Input Fuse replace if necessary v Remove Lid to See if GREEN LED s on Main Board are Lit GREEN LED S ARE OUT Check AC Input to Power Supply black amp white wires v If No Voltage o Check Fuse on Power Relay Board replace if necessary GREEN LED S ARE STILL OUT v Check Test Points for DC Output from Power Supply No Voltage o Likely a short on one of PCB s IF SHORT TO PCB v Turn Power Off v Disconnect Power Input Cable to Main v Turn Power v Check Power Input Cable for Respective Voltages see chart A FRONT END ELECTRONICS GREEN LED S ARE STILL OUT There is a short on the Main Board the Microinterface or the Microprocessor Turn Power Off Y Remove Main Board leave Power iipit Cable Connected v Make Sure No Shorts Can Occur Turn Power On GREEN LED s ARE STILL OUT There is a short to the Main Board Y Replace or Debug at Component Level GREEN LED s ARE ILLUMINATED There is a failure of the Microprocessor or Microprocessor Interface Board CALL CAI PRESSURE amp TEMPERATURE AIR PRESSURE Check Alarm Screens For Acceptable Min Max Values v Compare to the Factor
48. Lo Lu Qo Biola 500220 9 A 310163 2 310161 2 REV D MEN 16 OF 27 SHEET B SCALE 1 4 THIS DOCUMENT AND THE DATA DISCLOSED HEREIN SIZE FSCM OR HEREWITH IS NOT TO BE REPRODUCED USED OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE WRITTEN PERMISSION OF CALIFORNIA ANALYTICAL INSTRUMENTS 12 11 imus 31905 VINSOATIVD 40 INOHLM q 8 aunss ssn OL Son 5 Haan 50 A38 ON 05413715170 61 2 14 635012600 1 SIHL 012 009 2085 130 N SGION310S NvdS OMN3Z NOlLdO x MUT NO 8350 isn 1 ra ETE Wr RR 012 009 T3NVd ASSY 1 8 01 181 1 2 12 009 ASSY 2 41101 1 M LEO X SZV 433 6 02200 nm E L 18 1 SS MO3HO E F8O00LE 18 1 SS 331 2 191018 9 18 1 SS 1408 NNOO 2 691016 49 140 0 XHS 33514 09 1 0 21 8 LHS 335 alva 5 SNO
49. NI 03501058 g OL LON 51 14253132716 06629 06629 7 LUVHO 33S 2 46601 1 96601 76 01 L 8101 L LOSOLY 2 2 6 881019 L 2 800116 ie v 1 98 0ll 668018 424011 09 10 6 01 an HS 355 09 0 21 8 LHS 335 19 5 L REVISIONS 8 amp DA cule 12 o 100 amp 4412 8 5 8 ale aa 00 nn 1 4 NY N 311075 1 4 110715 1 310002 5 311006 2 310509 1 310235 1 2 310153 300220 9 410289 1 873800 5 110813 1 873800 REV HD 6 OF 27 SHEET T 8 B NO SCALE 7 32 USED ANYONE LIFORNIA WITHOUT THE WRITTEN PERMISSION OF i ANALYTICAL INSTRUMENTS IS DO
50. SPST 5585 CX38005 NO SPST i em ri NH3 CX38005 NO SFST 5587 2 38005 5 5 5589 CX380D5 NO SPST 55811 5 5 5 432 1 2 3 42 GND 11 3 7 d 2 13 13 15 16 O2 HTR d Title i 500 RELAY BOARD 1 ize Document Number 110762 15 Date July 28 2005 1 1 4 Detector Board 1 4 5 As Re 40 2K 2 40 2K 47 uF 2 21M 1 4148 R22 V fet R25 470 50 ppm T AAA 1 o PMO O O 1 vO ag 1 2 O adj 1 3 5 L lt INHIBIT out 7 85221 di S30vF eu 3 i T 2 1 2 2213 R33 TEC Power 221 Add JP6 if 32 5V Add JP7 if V ai 12 gt 7 5V 1 R10 13 3K V 12V R2 18 3K Output 53 1 Ut Output U2 Output Thermistor Voltage Temp control error Vref Vref Ground Test Points R17 R18 C10 13 3K NNN Filter Control 1 41 2 CE me 1K 02 24
51. into a problem or have a question regarding the following procedure please call KNF Applications Engineering for assistance MATERIALS TOOLS NEEDED The proper replacement kit Marking pencil 7mm Nut driver Slotted head screwdriver PROCEDURE SHUT OFF ALL POWER and UNPLUG POWER CORD 1 It is usually not necessary to remove the heated head 11 wiring 2 Mark the relative positions of the head plate A intermediate plate B and 10 mounting ring C with a line using a marker for ease or re assembly later Undo the 4 head nuts amp flat washers D and 6 cup washers L from the studs and lift off the head plate A valve plate E and intermediate plate B Lightly clean the valve seat area of the head plate A and intermediate plate B if necessary of any deposits with fine steel wool This area must be clean and smooth without pits or scratches to obtain best performance Loosen the countersunk slotted head clamping disc screw F and remove the clamping disc G the two diaphragms H connecting rod disc and shim disks P Replace exact number of shims when reassembling Turn the motor fan or counterweight by hand until the connecting rod K is at mid stroke and place the shim disk s P the connection rod disc two new diaphragms H on the housing C lining up screw holes Brown side down if applicable Place the clamping disc bevel side up on top of the two new diaphragms H Tighten the countersunk clamping disc screw F SN
52. jequinw iueuinoog 92h 009 SLNSWNYLSNI XOL 440029 622 99 8 9ed Wee Mere 82D osu StH 2 1 Sei 3SN3S 6 42 OL eo 21H 5 i SE 5 20 8t jo 5 19909 5002 62 dy 1 1 924011 1HAO 009 SANSINCIHLLSNI VINHOAITVO lt 22 25 t Nid BEP en 2 ores LV 78 CH OH5 UNNOED OL SNOLLOSNNOO GLU WHHLO iLNOO Tec et T 8 12291 VOZ AODSSUDOAN 1 1 844011 8 349171300 em 009 SAN3IACQIHILSNI TVOLLATVNY VINHOJIHIVO m WHY gt 8045777 20 gt 1 S 2 9 S lt 1 2 lt gt S gt 310W3H S 5 lt 1 2 wos i i
53. 0 043 ONILNMOW 26901 nav Noueniosan 95 SATIVA 105018 L SNOISIA3M SNOISIA3H LZ 30 13355 3wos visa nos EEE as LLO ON wal WOSd RR ae 1 20 05 9 5 070 009 120 02 8 21559134 OL 5 5 V aiva SWAOUddY Ish 1 ON NOLLYOLJI23dS 9530 YO A34 ON 3 5 5 MO ON SNIA3ILNSGI A3 9034 GB LVIONGNON TWISALYA lNVd ALO 96 0 14 5 THEO Z Z9LOLE 132 10 009 GLY 1 6 018 48 010 6 69 016 78 019H 009 ALY 2 26 0 185 243 919 29 01 58 X 25 9 001 MANOS 206629 6S 1 034 N3iM3ANOO SOLVINSNI 1728012 198 2 1 X 26 9 00 H4 MANOS 109629 8 09 MOVE YOLVINSNI 2 228012 1178 X 2
54. 016 qe gt RAS lt lt 28012 77 ES 2 2 0016 5 26 00 2 9 00 Sv001 AN 9 008078 L OSLOLE 1 42201 NMQ3H A3N C Z8V0lL 1 78 01 128 011 09 0 6 979 5 85011 6 8901 8 uya NOu dlH2S3G A38 SNOISIA3H ein a ON OMG ON 54 325 70 01 9 9 NEH vivo 1N3Wnood SIHL NOLV 410 009 26 89 71859130 N ASSV ish Luvd ON Ova Te 531935 009 191435 318vO Assy 1 012011 2 0018 WHal ASSY 2 89 01 v 010 009 1 3 31890 ASSY 68 0lL V Y M 1607 X GO SZU X18 433 6 022008 y S 91 Z 9014 1 6 600 lt 2 9 14 8 1 18 1 SS FIVW MOET 00 4 14 8 1 19 1 SS W34 17161015 2 8 1 8 1 SS 331 2 19101 6 1 1 1 1 SS 2 9 101 Ot NN OL 33425 YA 126601 L H 18 1 2 ala YALTA 1 866016 231 1 45806
55. 02 2 MALE TUBE ADAPTER 310153 1 AND HEX PIPE PLUG 310029 1 2 INSTALL SCREENS 310742 1 INTO MALE CONNECTOR 31 0002 2 AND MALE TUBE ADAPTER 310153 1 NOTE USE 3 16 PIN PUNCH TO INSTALL SCREENS INTO HOLE IN PIPE THREAD END OF FITTINGS PUSH SCREEN UNTIL IT SEATS AGAINST LIP IN BOTTOM OF FITTING SEE DETAIL A SIZE FSCM DWG NO REV ISSUED NOTES UNLESS OTHERWISE SPECIFIED pf fe MT 2 Changing Sample Pump Diaphragm Valve Plate MODEL 830KT POINTS OF INTEREST The pump must not start against pressure or vacuum When it is switched on the pressure in the suction and pressure lines must be atmospheric The maximum permissible operating pressure see type plate or data sheet must not be exceeded EXCEPTION If the data sheet includes valves for intermittent operation they may be employed briefly To prevent the maximum permissible operating pressure being exceeded restriction or control of the air or gas flow should only be carried out in the suction line If restriction or control of the air or gas flow is made on the pressure side ensure that the maximum permissible operating pressure is not exceeded When the pump is at a standstill the inlet and exhaust must be at normal atmospheric pressure Diaphragm and valve plate s are the only parts subject to wear Wear is usually indicated by a drastic reduction in the pneumatic performance When r
56. 1 ZHOS AOEZ 2 21201 2 9 1 212011 39 ASSY dOl REVISIONS 649403 4 REV D 27 OF 27 SHEET ms NO 1 071 7 B SCALE 7 32 8 slala lt TINIM 8j o 2 5 d g 0 Lui b m oo 4 110840 1 N 310292 1 4 31045824 THIS DOCUMENT AND THE DATA DISCLOSED HEREIN SIZE FSCM NO OR HEREWITH IS NOT TO BE REPRODUCED USED OR DISCLOSED IN WHOLE OR PART WITHOUT THE WRITTEN PERMISSION OF CALIFORNIA ANALYTICAL INSTRUMENTS 2 NOx Main Board ACIS 401 1 5 009 NIVW ASSY C A38 1 4 011 Pi CLK 24V TP2 T AIR 5 Pio 15v TP V 15V 5 020 2 12v JP6 02 DET 2 QW DET 15 TP_PMP TPCHRT 9 02 AGND AGND 58 59 x 8 Assy coa 9989854
57. 18 2 1 8201 or 84 1 335 082 V 1 X v i 8 5 36041 1 682019 0 40601 3NOZO 104100 62 dAY1 3NOZO 1 70 01 1 70 01 dNVI 3NOZO 08 LYVHO 335 5 9 3NOZO 606019 ig HOLMS ATddNS W3MOd Sicoly L NOlLdO dAV 3 020 104100 0 9 9QAS HOLIMS 8 1 019 05 20 6 01 an LHS 335 n 0620 8 22101 9 6 01 8 41901 ZH 08 0 2 2241701 9 70 21 I LHS 335 1 682019 1 22 011 2 21901 ZH 1 212011 536 3613 lbi dIHS 5 4 dWVi lHANO ASSY 01 12 40 5 3ivos SLN3HDBLSN 30 LNOHLIM v 026 9 E d 111011 EN C i ON ON wos ZIS G3SOTOSIG Viva ENSNNO0G SIHL v 0089 8 1 606017 L 9Z0Lt v 009518 8 8 0 009218 2 62601 c 6 9 Q9 40 lt 01 L LHS 335 09 120 21 81 LHS alva 0530 SNOISIAZY 8 016010 9 06699 E 2 168011
58. 33 OL SLO3NNOO i IVHL 49001 331 01 31220 5 Je sede 8 1460016 8 881016 11 022006 09 1220 45 01 GN i LHS 335 A 09 20 1 8 QN 5 335 9 Navia NOLARIOSIU A3 SNOISIA3S 96101v HOSN3S 34SS34d iSd 5 asvog NIV 1 961019 5 35 381553444 30V1d3M ALON 8 140016 6801 1 260012 76 6910 12 9 018 16 69405 14 30 Z 13365 3108 5 SINEWNALSNI TVOUATVNY 40 3HL LNOHLM aanssi 0880 30000 434 OF LON SI HIMORBM Ads OMG 05413251 0 01 7 ININSG 79 436010610 viva 143000 SIHL 010 009 10 01 2 N NOILdO E 151 ON NOILV2IJIO3dS NOldiM2S3Q NO ON Luvd 710 14 8 1 18 1 18 1 SS NNOO 6 200016 191 1 SS 14 8 1 18 1 SS FIVW Ldvav 2 68 016 2 191 1 191 1 SS 1 861016 G 19171 SS 331 1 191016
59. 48 019 v 6801 1 vl 010 009 13 4 17268015 St 042 X 0 F1VW34 MOOTMSNOS 1 8660 9 1 412 009 04 90046 1 Ll Nid 8 GOW NNOO 15920191 8 v i X Or v SWIS Hd 3405 802699 61 1 X 9 SW3S 3495 206699 7 04 1 X 26 01 SW3S 3 25 405699 Z 91 4 HLOOL 008098 ava A38 SNO ISIA3U SLN3AOMLISNI 2 2 35425 e AS 30 55 N3LLIMA IHL INOHLM 3NOANV OL LAYd YO FIOHM 935010518 YO 9c 110 5 38 OL LON 51 HLIM3M3H 1053 3215 1 SIHL v 9 1 181016 008078 rn 1 6 6008 4 7001 6 2 RO CS vY 6801 gt mn RO 20 15 1 86601 0z6v9 p d C 4 C 4 gt 9550 gt 2 94101 lt lt 8016 900 2 191016 L ZLZOLL 26107 aya A34 SNOISIA33
60. 53 4 ces Logs MOJO N 3 5 285 8 005 57005 4 87485 87005 5 lt 77005 7005 CO 4 suas 27085 67005 son 4 45 2005 27005 Z39NVu 2 ECEN 17006 17005 17006 Bi 9 CES E i 4 18945 5005 EL 1885150 1 844011 Jaquinn M 009 VINHOHETVO p er cO OO v3ONVH S S 3 1 4 jo 18909 8002762 MOV 4 EJ 5 _ 542011 1 8 J8quinN 009 SINFWNHLSNI TVOLLATVNY 10d Mi 0 094 EEN t 488 8 OL SNOILOSNNOO GLY 6 4 LV 108104 2 Ad HUS SALON i i i 8 jo 19995 8002 22 1 844011 8 d
61. 85 Hon 2 009 uus T 338 SLNBWOYLSNITVWOLLATWNY VINHOJITVO TIOWINGS 548 4181 WAL _ SVO LYVHO dl gt dl ino zo GNOv 41 ONOV di 8 OF WHY N39 WHY VO zo 1 109 T En I3 1 14 nos MOTOTS 1013075 tS 4 s 310W3u S p s 8 ZS sowvuoinvs aowveoinv s 25 sve wes E 25 svo ouaz ae 19 19 5 ae SONIS 285 A 588 s m 5 2705 2705 5 2106 34 27105 uva wo as novio Nvds r3oNvu SYO TIENVS 51485 Sv9 Ou3z 4 Z3ONVH Y 485 _ Zi 468 H31B3ANOO 3AWACHSUIHSANOO 1372 2 N 4 11 995 BAWA 4 017485 AUO LIM ana AUTISM 5 6 das WOOLNV 015 4 87485 87005 annd 5 B
62. 9 Q9 1 0 8 011 QN LHS 335 G Q9 140 61 8 QN L LHS 335 I 41402534 SNOISIA3Y SINSNNALSNI LC 40 02 13385 TIVOS norssinaiad OL MO 03501260 NO 1 1 0 axonaosazs OL LON SI 0284 3215 LN3Wn2OG SIHL 1804 SS3OnGSNVML 8 LYOd YSONGSNVEL 31dWVS 34165344 31dWVS OL 087 SLO3NNOO LVHL 490019 331 OL 89S101 31ZZON S LSOOLE 2 66801 Z SZSOLL 8 140016 a Seas Se A BETZ D 111 H LL 02200 IN M e z9 01 21 1 8101 09 120 6 01 QW L LHS 33 2 29 016 0 1 8 L LHS 33 ava NMYSG SNOISIA3N SLNA
63. 9 SW3S Hd M3HOS 9 Y 19 012 1330 8 1 2801 88 v i X 22 8 SWIS Hd MINOS 0 9 12 00 HONS 1 068016 68 7 1 X 09 97 A SWIS MIYOS COZ6v9 LL 9 010 009 01041 Z 6801 06 8 6 X 09 29 TA SWIS Hd 5 6026 9 8 79 012 1132 5 1 66801 1106 t t X 9 SW3S Hd M3NOS 0 6 9 OL 59 12 00 H3AOO 1 1 6016 26 8 8 X 9 SW3S Hd MANOS socev9 21 99 012 NOILYVINSNI 198601 96 2 1 X 9 SW3S Hd MANOS 108699 29 24 010 009 3590 L v6601 6 8 5 X 22 9 SS IHNS MANOS 605199 2 85 012 009 3NOZO 1390 48 2 46601 11 166 X 26 9 SS OHMS MANOS 515199 69 010 009 dWY1 3NOZO 1 96601 lt E 88 _____ vit NOTAN 1 14 H3HSVM 009218 3 04 412 009 14406 13 OvHB8 2 6601 6 97 1 14 H3HSVM 009618 010 009 14043 AlddNS MMd 2 000116 96 9f 11145 MOOT YIHSYM 009668 E 012 009 AlddNS XJA09 0001g 1166 ZE 9 Sd3M INN 0086 8 Holvin93H 2d3 010 009 2 900116 00 02 8 5937 LAN 008 9 vL 010 009 3 13 1 69011 9 ME 91 6 TANIA dyo 1 8 0116 v 92 8 001 NNOO 9 262019 I ah TIVWS MOVIE 3
64. 99 0 91 9 229 OL 5031131 3007 ava A38 SNOISIA3M VINHOJIIVO 30 NOISSIWe3d JHL INOHLM OL NO Ni 035012510 NO g 38 OL LON 51 30 g 2 OMG 3215 viva LN3NNOOG SIHL 06699 1 161016 0080 8 6 026008 2 1 6 6006 8 0018 25 NS 6801 4 gt gt 1 86601 7 026v9 7 M OO i E Z 9L101 ST Q lt gt 1 181016 1 801 22 I LZZOIE 5 0016 06699 L ZLZOLL spy 86012 1 9 01 09 20 91 9 929 4 LHS 3351 8 aiva 0530 ABS SNOISIA3M 30 13385 Vt 3198 VINSOANYI 40 Tagen Ol ION SI
65. 9NIENL 1 99 001 46 vi 531435 009 4 421 318 2 ASSY 1 112011 66 070 X GO 91 1 SS 91 ONIGNL S LSOOLS 419 009 OG 318 2 ASSY 1 Ov ONIGNL 8 1 331 lt 90016 91 412 009 13NVd ASSY 1 01 01 Ig Ir 394v1 1 61016 y 21 010 009 1NOMJ TANVd ASSY 1 91 01 2 1 09 MOVIE 318 2 1 0 y 81 LYVHO 335 010 009 4185 201011 8 1 18 1 SS JWW Ldvav 2 481016 2 6l 919 009 Assy 1 29 01 a 1 vv 18 1 18 1 SS NOINN 2 841016 02 012 009 ISd OV 318VO ASSY 1 11801 v L 191 1 18 1 SS lt 961016 2 012 009 254 OV 318 2 ASSY 2 v 98 191 1 SS NOINN 331 1 191016 2 22 919 009 2 1 243 318 2 ASSY 2 218011 17 191 1 18 18 SS 331 6 191012 87 191 1 SS NNOD 1 9 0 99 40 lt 01 QN qaivadn GNV 5 57 18 1 SS 1804 2 891018 2 05 5 dWv1 3NOZO 1 681016 SNO 15 001 Noivino3H 1597018 Sigh ONY OERE di 692 Ssv1oN38l4 9NIA33IS 1 242016 2 DM eG 400 3570 M3ZAIVNV 1 910016 11186016 1016016 1 1 1 1435 138v1 1 606016 09 0 01 929 L SZZOLE I Z690LL 4 20 313
66. CUMENT AND THE DATA DISCLOSED HEREIN SIZE OR HEREWITH IS TO REPRODUCEI OR DISCLOSED IN WHOLE OR iN PART REVISIONS 8 2109 lt n Paea 512125 02 5 a ser AH 0o x 110711 41 310067 3 310021 2 510021 3 E 310046 1 110213 2 110813 15 D 4 10717 5 8 27 DWG 4 FSCM NO B SCALE 1 4 BE REPRODUCED USED OR DISCLOSED IN WHOLE OR IN PART TO ANYONE THIS DOCUMENT AND THE DATA DISCLOSED HEREIN SIZE WITHOUT THE WRITTEN PERMISSION OF CALIFORNIA T ANALYTICAL INSTRUMENTS OR HEREWITH iS 42 30 ii VINHO3 IV2 40 NALLRM q g OL iMVd HO 03507050 MO ON WISS 3215 NGN3H 03507050 viva ONY SIHL 38 OL LON St 1404 SM3OnGSNVML 1804 87 340 344 OL 027 SEO3NNOO V 290016 331 01 S i18001 6 6801
67. Channel LED on Continuously Faulty RTD or Control Circuit Disconnect RTD Connector from Main Board LED should go off v Check RTD Resistance If RTD Element is Low Resistance e Replace as Necessary v If Alarmed Channel LED Off Faulty Heater Drive Circuit Check Solid State Relay for Short Circuit e Replace as Necessary TROUBLESHOOTING FOR 600 ANALYZERS LINEARITY Ensure NO Pressure or Temperature Alarms Check Certified Concentrations of New Cylinders by Cross Referencing to the Gas In Use Before Putting Into Service Check Linearity of Coefficients F5 F6 and F1 o Correct as Necessary v Low Concentration of Gas Results are High Lack Of Ozone a See Troubleshooting for Ozonator o Not Lack Of Ozone o Low Concentration of Gas Results are Low Check sample and Air Flow rates Contamination of Reaction Cell or Cell Window o Check sample and Air flow Rates v Clean or Replace Capillary v Check for Contamination on cell Window and Reaction Chamber Turn Gases Off Turn Power Off Inspect the Filter e If Contaminated o Separate Filter from O Ring Inspect Reaction Chamber Clean Filter and Chamber w Isopropyl Alcohol and Q tip Rebuild and Recheck Linearity ZERO GAS CONTAMINATION CAN CAUSE ERRORS THAT APPEAR AS LINEARITY ERRORS TROUBLESHOOTING FOR 600 ANALYZERS CALIBRATION or CONCENTRATION ALARMS CONCENTRATION ALARMS There are 2 Alarms low amp high each can be configured for both c
68. ERATURE SAMPLE PRESSURE cont Turn Sample Off Note Diagnostic Sample Pressure 0 2psi v If Not Correct o Debug Pressure Measurement Circuit at Board Level Replace Transducer Replace Main Board Replace Lid PRESSURE amp TEMPERATURE DIODE TEMPERATURE v Check Alarm Screens for Acceptable min Max Values Compare to Factory Alarm Settings o Correct as Necessary v Using Diagnostics o Diode Temperature Voltage Increases w Decrease in Temperature DIODE TEMPERATURE IS LOW Y Temperature Environment below 5 degree Remove Lid v Check Voltage on Pin 6 of Detector Board to Main Board Connector o Normally 0 7 0 9 Volts v If Voltage is Incorrect o Debug or Replace Detector Board If Voltage Correct o Debug or Replace Main Board DIODE TEMPERATURE IS HIGH Y Temperature Environment Above 40 degree C Remove Lid v If Fans Not Running o Check 24vds to Fan and Replace Fan v Check Voltage on Pin 6 of Detector Board to Main Board Connector o Normally 0 7 0 9 Volts v If Voltage Incorrect o Debug or Replace Detector Board v If Voltage Correct o Debug or Replace Main Board PRESSURE amp TEMPERATURE ALL OTHER TEMPERATURES v Check Alarm Screens for Acceptable Min Max Values v Compare to Factory Alarm settings o Correct as Necessary Y Using F3 Diagnostics o Power Up Analyzer for at Least 1 Hour o Note Temperature of the Component in Alarm o If Temp is Only 1 2 Deg C Outside Limit and Stable e No A
69. ES 3 INSTALL GLASS WOOL 310192 1 INTO MALE CONNECTOR 310002 2 AND MALE TUBE ADAPTER 310153 1 NOTE USE ENOUGH GLASS WOOL TO COMPLETELY FILL BACK OF THE FITTINGS DO NOT PACK GLASS WOOL TIGHTLY 310403 1 4 INSTALL MALE TUBE ADAPTER 310153 1 INTO LOWER 1 8 NPT HOLE ON SIDE OF CONVERTER BODY 310403 1 5 INSTALL MALE CONNECTOR 310002 2 INTO UPPER 1 8 NPT HOLE ON SIDE OF CONVERTER BODY 310403 1 6 INSTALL CATALYST 310191 1 INTO CONVERTER BODY FILL TO APPROX 1 4 FROM TOP OF BODY SEE SECTION B B NOTE TAMP CONVERTER CATALYST LIGHTLY WHILE FILLING BY TAPPING SIDE OF CONVERTOR BODY WITH SCREWDRIVER HANDLE DO NOT PACK TIGHTLY 310002 2 310153 1 7 INSTALL HEX PIPE PLUG 310029 1 INTO 1 8 NPT HOLE ON TOP OF CONVERTER BODY NOTE DO NOT CRUSH CONVERTER CATALYST WHEN INSTALLING HEX PLUG AS THIS COULD CAUSE THE NOX CONVERTER TO MALFUNCTION 310742 1 SCREEN CONVERTER CUTTER 310403 1 BODY CUTTER MHFID bequem 18 5 E A R 310192 1 WOOL GLASS 3 7 Ex 4 310191 1 CATALYST NOX CONVERTER SPHERICAL T4 DETAIL SCREEN SECTION 8 8 1 310153 1 TUBE ADAPT MALE SS 1 16 1 310029 1 PLUG PIPE HEX HOLLOW 55 1 8NPT 1 310002 2 CONN MALE SS 1 16 1 8 NPT 1 INSTALL 1 4 TEFLON TO PIPE THREADS OF MALE CONNECTOR LE 5 3100
70. ISIA3H REVISIONS 8 lt el 2 ioo gt gt E 9 8 DE bo alojo N 310084 3 500220 9 510161 2 REV DWG NO N L 0 m5 Ol l6 2 lt mjg THIS DOCUMENT AND THE DATA DISCLOSED HEREIN SIZE FSCM NO OR HEREWITH IS NOT TO BE REPRODUCED USED OR DISCLOSED WHOLE OR IN PART TO ANYONE WITHOUT THE WRITTEN PERMISSION OF CALIFORNIA ANALYTICAL INSTRUMENTS 46 40 61 13368 1795 TWOLATVNY sara a 111011 g canssi quen OL 10 SI NO ON ON_WOS4 3215 70 01 Z 9 035010510 viva 19 009 10 01 2 znsov ug A MO 4 NOILdO 151 1 5 NO ON SNUILN3GI A38 I WALI MO 1uvd 191 1 SS dyo 1 81016 191 1 191 1 SS MOGT13 1 881016 1 19 1 SS 331 1 191016 E Y Oda 010 AsvTlIIdvO 9 01
71. Keypad v Make Sure Switch is Make Sure Power is Connected v Check Power Input Fuse replace if necessary v Remove Lid to See if GREEN LED s on Main Board are Lit GREEN LED S ARE OUT v Check AC Input to Power Supply black amp white wires v If No Voltage o Check Fuse on Power Relay Board replace if necessary GREEN LED S ARE STILL OUT v Check Test Points for DC Output from Power Supply v IF No Voltage o Likely a short on one of PCB s IF SHORT TO PCB v Turn Power Off v Disconnect Power Input Cable to Main PCB v Turn Power v Check Power Input Cable for Respective Voltages see chart POWER DISTRIBUTION NO DC POWER Turn Off Power v Replace Fuse on Respective Power Supply if blown Turn Power On v Check Power Input Cable for DC Voltages STILL NO DC POWER Replace Power Supply STILL NO DC POWER There is a short on Analyzer Microprocessor or Microprocessor Interface Board o Turn Power Off o Remove All Satellite Boards to the Rear of Main Board o Remove All Connectors at the Rear of Main Board o Reconnect Power Input Cable o Turn Power On GREEN LED s ARE ON There is a Failure on the Satellite Boards or Connected Devices LCD Should Be Lit and the Program Running o Turn Power Off o Replace One by One the Removed Items starting with the Satellite Boards o Replace a Removed Item Turn Power On Check to see if GREEN LED s are Illuminated v If LED s Do Not
72. LE SHEET APPLICATION REVISIONS NEXT ASSY A USED ON DESCRIPTION DATE APPROVED PRI AIR O2 lt DETECTOR EXHAUST C R1 SVI SAMPLE 0 pese s ZERO Kt CONVERTER F3 4 R2 SPAN L BYPASS CAPILLARIES SIZE MATERIAL R1 DETECTOR 1 75 007 PEEK R2 SAMPLE 17 5 020 5 9 O R R3 CONVERTER 20 0 020 SS R4 EPC 13 0 030 5 5 R5 OZONE LAMP 45 007 PEEK THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH IS NOT TO BE REPRODUCED USED OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE WRITTEN PERMISSION OF CALIFORNIA ANALYTICAL INSTRUMENTS 5 ARE INCHES lt California Analytical che ARE Al esee Inc FRACTIONS DECIMALS ANGLES DATE WU s m FLOW DIAGRAM 600 CLD Nus 12703 W PUMP AND ZERO SPAN S V NT 27 03 FINISH 42 NO DWG NO 210064 DO SCALE DRAWING SCALE REVISIONS APPLICATION NEXT ASSY USED ON REV DESCRIPTION DRAWN DATE APPROVED SV
73. LE SHE REVISIONS APPLICATION NEXT ASSY USED ON DESCRIPTION DRAWN DATE APPROVED F1 PRI EPCV2 R5 AIR 02 lt gt u gt K J EXHAUST 5 CAPILLARIES SIZE MATERIAL RI DETECTOR 1 75 007 PEEK R2 SAMPLE 17 5 020 5 5 R3 CONVERTER 20 0 020 S S R4 EPC 130 030 5 5 85 020 LAMP 45 007 ORIGINAL THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH IS NOT TO BE REPRODUCED USED OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE WRITTEN PERMISSION OF CALIFORNIA ANALYTICAL INSTRUMENTS UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE INCHES mm TOLERANCES ARE CONTRACT NO gasanalyzers com California Analytical Instruments Inc FLOW DIAGRAM 600 CLD W PUMP AND ZERO S PAN S V LOW FLOW OPTION 1 7 05150 NO DWG NO 21 0068 REV FRACTIONS DECIMALS ANGLES XX APPROVALS DATE XXX DRAWN DELACRUZ 1 7 05 FINISH DeMINT ISSUED DO NOT SCALE DRAWING SCALE SHEET APPLICATION REVISIONS NEXT ASSY USED ON DESCRIPTION DRAWN DATE APPROVED DETECTOR C R1 EXHAUST SAMPLE NOX CONVERTER R42
74. MAIN 600 1 EPC CONTROL 2 Size Number ves 110775 1 5 Tuesday September 18 2007 Breet 8 8 24 114001 5 CONVERTER_VALVE gt SPAN_GAS gt ZERO OVERFLOW_VALVE gt WET DRY VALVE 775 ALARM ALARM VO AA S RANGE os S RANGE2 S RANGES Le S RANGE4 S REMOTE lt gt 5 58 30 S_AUTORANGE CONVERTER VALVE J16 SPAN GAS J18 ZERO GAS 421 OVERFLOW VALVE 423 WET VALVE 10K AN2 10K J34 POWER IN 1 2 3 4 5 6 7 8 Jio 500 1 2 3 4 5 6 7 8 501 1 50122 5013 5014 5015 5016 501 7 5018 5019 391 10 429 50 5 428 5 AON AUXILIARY POWER 925 NS j DETECTOR POWER STATUS LEDS 12 R119 8121 8120 R122 R118 R117 R123 1 0K 324 2 21K 1 37K 1 37K 137 LEDS LED LEDS LEDs LEDS gt LEDS LEDS gt gt E x x ix 45V 424 1 15V EPC 15V CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX MISC IO 110775 1 2 1 15V 6 D10 1N4148 25 5V 2 028 1 395 a nai R92 gt 1M 3 92K vour H VA OP295 4 5
75. NNALSNI TWOLLATYNY C 20 ic 133 85 3WoS 30 NOISSINY3d N3LLIMM 3Hi inOHLWM me aanss 50205438 01 LON SI NIMORAN 534 1325 70 017 79 035012510 vivd 010 009 3 1883 QNV MOTI 151 4 UNLV ONSON M NVLS 12 009 40103134 ASSY 412 009 103130 ASSY 191 1 38ni NOINN 1 26001 02 410 2 29 01 010 ANVTIIdvO 29Z401 243 dg 010 AMNVTIdVvO 7 29 018 09 120 6 01 an LHS 33S 09 120 21 8 LHS 336 9 NOU diM2S3G A38 SNOISIA3M 5 14 20 24 13385 aos VINSOSIWVO 30 NOISSIWH3d 3HL OL MO 035010510 NO LZ OL LON NO A38 ON ON 28 3215 NBN3H 435012510 SIHL LMOd SYIONGSNVUYL 1304 8 87 34 55
76. NOS lt 006 9 2 21 30193139 WWOL 1130 1 188015 1 91 2 X 7 8 SS 5 3305 907199 8 gl 80193130 GIOSINVW 7139 1 228016 8 56 X 26 8 SS IHNS 5 60v199 y 2 1 130 1356 9 1 42801 1 2 1 X 0 NOTAN SHd 5 02889 NO1J3L 1130 13 13 5 9 1 068016 82 4 0 80 SS 1146 001 5 001768 21 91 0193134 OLNW 31V1d 1 1680 5 Li 301931349 XON MNISLVSH 1 2880165 8l WvO4 ONISNOH 130 1336 9 1 178019 2 6l 5 1 134 1336 9 1 29801 02 NOTAN 022 01 5 5 1 68801 IZ 30010 OLOHd 345 LVSH 1 88019 22 1 88018 341 OLOHd 1 vOOLLE z 93908 OL SYOLSISNYAL v 89S0lL N d LYWHO 2 LHS 026 9 WALI 9LZOl SVM SZ WALI L SVM ALO WALI 1 88016 SVM LMVd 06 2385 33s qaday 130 ASSV 5 NOILLdIMOS3G C 8vS01i SVM 1 WALI 8 9011 SVM 09 50 0 6 lMVd L ON 1 1695 lt 0 2 8 979 7 G3SIA3M 3 18 A38 SNOISIA3M
77. PC 13 0 030 5 5 5 020 LAMP 45 007 THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH IS NOT TO BE REPRODUCED USED OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE WRITTEN PERMISSION OF CALIFORNIA ANALYTICAL INSTRUMENTS Se OTHERWISE SPECIFIED CONTRACT NO DIMENSIONS ARE IN INCHES California Analytical ARE Aj ema Inc FRACTIONS DECIMALS ANGLES XX APPROVALS DATE XXX DRAWN Rn FLOW DIAGRAM 600 CLD DB WHITE 01 24 03 S ZE FSCM NO DWG NO REV FINISH A So 210061 DO NOT SCALE DRAWING SCALE SHEET REVISIONS APPLICATION NEXT ASSY USED ON REV DESCRIPTION DRAWN DATE APPROVED DEM EN PRI 2 R5 AIR O2 O EXHAUST P1 a SAMPLE a gt converter CAPILLARIES SIZE MATERIAL 1 1 75 007 R2 SAMPLE 17 5 1020 S S R3 CONVERTER 20 0 020 5 5 0 RIG AL R4 EPC 13 0 030 S S R5 OZONE LAMP 45 007 PEEK THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH 15 NOT TO BE REPRODUCED USED OR DISCLOSED WHOLE OR IN PART TO ANYONE WITHOUT THE WRITTEN PERMISSION OF CALIFORNIA ANALYTICAL INSTRUMENTS PERS o
78. UGLY but not too tight Place the intermediate plate B over the diaphragm lining up the marks made previously in step 2 Place the valve plate E on top of the intermediate plate B orienting the valve flaps with the holes Brown side down if applicable Place the head plate A on top of the valve plate E Lining it up with the markings you made in step 2 CHANGI THE DI APHRAGM AND VALVE PLATE PROCEDURE continued 11 12 13 Be sure that all components are centered Position the 6 cup washers L over each stud oriented as shown in the diagram then the flat washer Tighten the 4 head nuts D in a crisscross pattern to a SNUG FIT Do not over tighten Remove any old TEFLON tape from all fittings Carefully apply two layers of TEFLON tape around any fittings before reinstalling into pump head Do not apply tape beyond threads as excess tape may tear off and lodge in the valve Do not substitute fro any other type of tape Check that the pump runs freely by turning the motor fan or counterweight J by hand Check all mechanical and electrical connections for tightness Replace the housing lid Apply power to the pump Listen for a possible knocking sound If it is present equally loosen the four head screws slightly until the sound just disappears This step is to be sure that the clamping disc does not touch the intermediate plate during operation Notes Should you need to send a KNF pump to our factory for repa
79. WRITTEN PERMISSION OF CALIFORNIA ANALYTICAL INSTRUMENTS UNLESS OTHERWISE SPECIFIED CONTRACT NO DIMENSIONS ARE IN INCHES California Analytical mm Instruments Inc TOLERANCES ARE FRACTIONS DECIMALS ANGLES Kb FLOW DIAGRAM 600 G _GRISETA 1 14 04 W ZERO SPAN S V LOW PRESS OPTION FINISH Ten 11404 FSCM DWG NO 21 0 0 8 7 REV DO NOT SCALE DRAWING SCALE SHEET 19545 H 8 8 2 S1NIOd 1531 3 n 5 2 Ano S1NIOd isa ION Z 0 18888781 _ 135397995781 dW3i 300IG TH 5 5 8 ON S qvos S 310W34 5 39NYHOinv S 1no eo i3M NvdS 2 _ 192010972 MOHO 39NvHOinv o _ 239NvH 2 SVO Nvas 31dWVS 0832 9 S 39NVH S ZJONVH S S N39 Wuviv WHY 19 91 985 bi das i das Zi des 117486 017485 6 488 8 365 1795 97985 57485 485 das 2 des INIL SWIL 1HAO WEL NJAO EHN 500 8 84 921 NIVW i HOR 0
80. X 92 X18 434 8 6 2 14 8 1 18 SS HONYE JIYA 331 2 990016 8 14 8 1 18 1 SS IYN MOET 970019 6 8 1 9 1 SS 1 051016 0 14 8 1 19 1 SS avany ng zi LL 19 1 19 1 SS QV3Hxin8 Z 9Z101 21 OL N33HOS 3 1 222016 je 18 1 NOMOIN 2 1 seco 11 331 13 0 8 1 168016 Eu SSVdAS 1 6801 Wu 91 010 009 1 4 1 0286016 1 p 050 X Or y FIVNSS MOOW3NOS L 86601 8l 5 GIONJI0S 010 009 1 90011 61 2211 8 MildnO00 GOW NNOO 02 9 1 X SNIS Hd M3NOS 202699 71 X 22 9 SWIS 9 mE X 65 01 SW3S M3NOS 0569 ezi 91 7 HLOOL INI 201 N3HSVM 008078 09 20 776 979 NAQ3M A3M 2 80 1 089011 SVM 8 011 QNV NAVSUG ALVG 1 SNOISIAZY gt RC Z 30 13365 mue SPD 06699 6 022006 29 2 W A N o lt gt o 1 86601 SS _ 202679 8686
81. al ES LON MIR 7 yovia V 1 5 4 Bus T Twos 2 O 11134 k Nia 310832 10 DOM E N I ZEBOLE SS RSS 1880 1 2 FOS 2 488016 Vuelos TIVOS NOILOSS Wo vlad SSSSSSSSSSSSSNNNS WN N 8 1130 335 2 1i 6v801 L cv801g 9 0 4 8 979 29 oasis 2 aiya NAVE 530 SNOISIAZY 46 30 Vt JOS 30 q AJY ON WOS4 3715 19 07 9 9 NI3H3H 035072510 YLVA LN3WND00 SIHL 12 009 70 02 9 901 55 151 LMVd 5 NO LdIMOS3G ON SONIASLLNAGI ABE 0 039 Wail 30 ALO Tra D Ed eZ 812 009 NIVW O I 318vO ASSV 1 618011 V isn 15 2 010 009 0 1 318 2 assy 2 018011 V
82. alve Connector v If not 15 Volts Check Integrity of Wire Back to Main Board o If No Pressure Flow Y Disconnect EPC Coil Wires v Check for Open Coil Circuit on EPC Valve v If Open Circuit e Replace EPC Valve PRESSURE amp TEMPERATURE AIR PRESSURE cont Clean EPC Valve Reconnect to Ozonator Power and Replace Lid AIR EPC VOLTS ARE LOW Insufficient Air Supply v Check Rear of Analyzer for Air Supply lt 1000psi o Correct as Necessary AIR EPC VOLTS ARE STILL LOW Y Remove Lid Y Turn Air Off v Disconnect Ozonator Power Connector from Relay Board Prevents Ozone Production Y Locate Air Pressure Regulator and EPC Valve Connect a Pressure Gauge Between Regulator and EPC Turn Air On EPC Should Read 20 25 psi v If Inlet pressure is High o Adjust Pressure Regulator counter clockwise to decrease o If Pressure is Not Adjustable Y Blockage into the Regulator or a Faulty Regulator Y Unblock or Replace Regulator PRESSURE amp TEMPERATURE AIR PRESSURE cont If EPC Inlet Pressure is Correct o Blocked Capillary EPC Valve Tubing Pressure Transducer or Associated Electronics are Faulty Y Note the Diagnostic Air EPC Volts o Disconnect the Tubing to Ozone Capillary o If Air EPC Volts Increase to Normal or High Y Ozone Capillary is Blocked e Unblock capillary or Replace Y Disconnect Air EPC Electrical Connector o Check Diagnostic Air Pressure v If Greater than 10 psi EPC Valve is Not Closing
83. ample to analyzer Ozonator Contains UV Lamp Ozonator High Voltage Supply Produces High Voltage to UV lamp Proportional Flow Pressure Regulator Regulates flow of ozone Proportional Flow Pressure Regulator Regulates flow of sample Reaction Chamber amp Detector Assembly See Figure 8 10 NO NOx Converter Converts NO2 to NO for total NOx 11 Relay Control Board Provides AC Voltage to Heaters Pump and UV Transformer Main Electronics Board Potentiometers RP1 to RP17 RP1 RP2 RP3 RP4 RP5 RP6 RP7 RP8 RP9 Main Electronic Board Potentiometers EPC 9 5V Sample Set EPC 9 5V Air Set Cutoff Oven Temp Set Pump Temp Set Converter Temp Set O2 Temp Set NH3 Temp Set RP10 RP11 RP12 RP13 RP14 RP15 RP16 RP17 RP18 NOTE Potentiometers are clearly labeled on both sides of the PCB Chiller Zero Temp Set Chiller Span Temp Set Chiller Temp Set 12VDC Adjust Sample Pressure Set Air Pressure Set Not Used Not Used Coarse Zero Adjust Electronics Board Connectors J1 J3 J5 J7 49 411 423 431 Test Points ig Main Electronic Board Connectors Test Points Test Points Test Points EPC Sample Aux Back Panel Diluter 413 415 417 919 421 Digital Input 2 Diluter Transducer Digital Output 1 Aux Power Sample Over
84. bon free zero air to the analyzer Span Gas Inlet For feeding calibration gas to the analyzer Vent Exhaust from reaction chamber inch tube fitting Sao nr oer amp Output Connectors Analog Outputs and Remote Functions 10 TCP IP Connection Connect Network Connector 11 Serial Connector Connect Serial Connector 12 Filter Analyzer Filter Housing Connector Standard 28 Connector Pin Signal Function Pin Signal Function 1 Analog Output Ground Analog 15 Digital Input Control Range 3 2 Analog Output Realtime 16 Digital Input Control Range 4 3 Analog Output NO 17 Digital Input Auto Cal 4 Analog Output NOx 18 Digital Input Calibrate 5 Analog Output NO2 19 Digital Input Zero 6 Digital Output Ground Digital 20 Digital Input Span 7 Digital Output Sense AutoRange 21 Digital Input Pump 8 Digital Output Sense Range 1 22 Digital Input Zero Gas Flow 9 Digital Output Sense Range 2 23 Digital Output Span Gas Flow 10 Digital Output Sense Range 3 24 Digital Output Sample Gas Flow 11 Digital Output Sense Range 4 25 Digital Output Local Remote 12 Digital Input Set Auto Range 26 Digital Output Read Cal Mode 13 Digital Input Control Range 1 27 Digital Output Reserved 14 Digital Input Control Range 2 28 Digital Output Reserved Auxiliary Connector Standard 28 Pin Connector Pin Signal Function Pin Signal Function 1 Analog Input Ground 15 Digital Output Ground Alarm 2 Analog Input External Analog 1 16 Digital Output Calibra
85. ct if Necessary TROUBLESHOOTING FOR 600 ANALYZERS CALIBRATION or CONCENTRATION ALARMS SPAN ALARM CONT v Using F5 F6 and F2 Display raw Value w Span Gas Flowing o Check and Note Lin Value o Displayed Value is High Adjustment needed Remove and Adjust Span Potentiometer on Detector Board o Perform 2 Manual Span Calibrations o Verify the Deviations are Within Set Limits v If Displayed Value is LOW o Check Both Sample Flow and Ozone Output Before Making Gain Adjustments o If Low Concentration of Gas is Available Check for Low Value If Not Ozone Deficiency Turn Ozonator Air Off Turn Ozonator Off Remove UV Ozone Lamp Shake Mercury Away from Electrodes Replace Ozone Lamp Turn Ozonator On Turn Air On Allow Ozonator to Warm Up 20 TROUBLESHOOTING FOR 600 ANALYZERS CALIBRATION or CONCENTRATION ALARMS SPAN ALARM cont v Displayed Value is STILL LOW 00000 Check Sample Flow Rate Turn Ozonator Off Connect Bubble Flow Meter to Analyzer Vent Flow Zero Gas Measure the Flow If Low compared to CAI Checkout Sheet Sample Capillary is Blocked a Remove Capillary e Clean or Replace Recheck Flow v Sample Flow Good Rebuild o Allow Analyzer to warm Up Recheck Span reading v Displayed Value is STILL LOW o Adjustment Needed Remove and Adjust Span Potentiometer on detector Board Perform 2 Manual Span Calibrations Verify the Deviations are Within Set Limits 21
86. eplacing parts proceed as described in section 4 SECTION 4 SERVICING Before working on the pump isolate the power supply securely then check that the lines are not live Always change valve plate s diaphragm and O rings if existing at the same time CHANGI NG THE DI APHRAGM PARTS REQUI RED NMP 830 KT CAI Part 310309 4 1 Diaphragm e 2 Valve Plates 2 O rings TOOLS REQUIRED e Phillips screwdriver 1 e Pencil CHANGI NG THE DI APHRAGM PROCEDURE 1 Mark the position of head parts relative to each other by drawing a line with a pencil This helps to avoid incorrect assembly later 2 Undo the four screws in the head 3 Lift the head plate Gand the intermediate plate complete with valve plates and O rings off the housing 4 Hold the pump with one hand so that the diaphragm is pointing downwards Lift the diaphragm by the opposing side edges grasp it and unscrew it in the counter clockwise direction 5 Take the diaphragm spacers off the threaded portion of the diaphragm and put them on the threaded portion of the new diaphragm 6 Move the connecting rod to the upper point 7 Screw the new diaphragm with spacers clockwise onto connection rod and tighten hand tight 8 place the intermediate plate on the housing in the position indicated by the drawing line 9 Exchange both valve plates and both O rings The valve plates for pressure and suction sides are iden
87. eplember 18 2007 Bheet 33 ot 18 1 J7 001 800 6 gt OVERFLOW_VALVE 12 ZERO_GAS RANGE1 gt SPAN GAS RANGE2 SAMPLE GAS RANGES gt CONVERTER VALVE RANGES 1 D N O W DRNGQOSN i 1 1 1 J4t PROCESSOR POWER CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX itle PROCESSOR IO ize Document Number B 11077541 te Tuesday September 18 2007 13 oi 18 lay Seplember 7 8 5 2 3 2 NOTES 1 SEE TEMP CONTROLLER 1 FOR OTHER RTD CONNECTIONS TO GROUND f DIDI 2 GROUND POINT SHOULD AT R68 WIV Elo PAPAL P Ras 453 R67 102K R68 10K C34 2 2uF 238 PIN 5 2 1 295 12 9 REG 4 99K iir pW D 0 _ Ate RP6 Re WZ 1 21 2 80 6 CALIFORNIA ANALYTICAL INSTRUMENTS BOARD MAIN 600 NOX ize Document Nuniber Rev 110775 1 b L Date Tuesday 18 2007 Sheet 15 18 3 027 9 8144 8151 221 OP295 T 1 i R150 1OK U24 LM385M3 1 2 o 8165 Fe N
88. er or Main Board TURN SAMPLE ON Y Check Tubing from EPC to Converter and 3 Way Valve o Not Leaking o Note Diagnostic Sample Pressure o If Pressure Increase Slightly or None Voltage to EPC is Not Connected v EPC Coil Failure Or EPC Blocked v Disconnect EPC Outlet Tubing at EPC o Check Flow Pressure Gauge Connected to EPC Outlet Should Show Same as Inlet Pressure Measured Above o If No Pressure Flow v Check Voltage on EPC Valve Connector If Not 15 Volts e Check Integrity of Wire Back to Main Board 10 PRESSURE amp TEMPERATURE SAMPLE PRESSURE cont o If No Pressure Flow Y Disconnect EPC Coil Wires Check for Open Coil Circuit on EPC Valve v If Open Circuit Replace EPC Valve Clean EPC Valve Replace EPC Valve Replace Lid RR AIR EPC VOLTS ARE LOW Pressure at Sample Inlet is Too High v Check Rear of Analyzer for Sample Supply should be less than 30 psi Correct as Necessary AIR EPC VOLTS STILL LOW v Remove Lid EPC INLET PRESSURE IS CORRECT Blocked Capillary in EPC Valve Tubing Pressure Transducer or Associated Electronics Y Note Diagnostic Sample EPC Volts Disconnect Tubing to Sample Capillary v Sample Diagnostic Volts Increase to Normal or High Capillary is Blocked Unblock or Replace Sample Capillary v Disconnect Sample EPC Electrical Connector Check Diagnostic Sample Pressure o Greater than 2 psi v EPC Valve is Not Closing e Replace or Clean PRESSURE amp TEMP
89. ffect to Performance Change Alarm Limit to Match o Temperature Voltages Increase w Increase in Temperature TEMPERATURE IS LOW Remove Lid Y Red LED s are On or Flashing o No Check TMP12v Test Point Debug or replace Main Board o If TMP12V Good e Check 60Hz Signal on Test Point Voltage Should be approx 6 vac Check Wiring from relay Board to the Main Board o If Wiring Good e Debug Transformer Circuit on relay Board e If Good Y Debug the Flip Flop and Drive Circuit on Main Board 14 PRESSURE amp TEMPERATURE ALL OTHER TEMPERATURES cont v If Alarmed Channel LED On Continuously o Faulty Heater or Control Circuit o Disconnect Heater Element from Relay Board e Check for Open Circuit e Replace as Necessary v If Alarmed Channel LED Off o Faulty RTD or Control Circuit o Disconnect RTD Connector from the Main Board o Check RTD Resistance o If RTD Element is Open Circuit e Replace as Necessary Y If Heater amp RTD Good o Debug or Replace Main Board TEMPERATURE IS HIGH Remove Lid v Red LED s are On or Flashing o No e Check TMP12v Test Point e Debug or Replace Main Board o If TMP12v Good Check 60Hz Signal on Test Point Y Voltage Should be approx 6 vac Check Wiring from Relay Board to Main Board PRESSURE amp TEMPERATURE ALL OTHER TEMPERATURES cont o If Wiring Good e Debug Transformer Circuit on Relay Board If Good Debug Flip Flop and Drive Circuit on Main Board v If Alarmed
90. flow Valve Wet Dry Valve 425 427 429 5 Volt Detector Chiller Temp Sense Spare Digital Input Fan Power 433 435 537 1 Chiller Power Detector Thermocouple PGA Zero NOTE Connections are clearly labeled on the PCB J2 J4 46 48 410 412 414 416 418 420 422 424 426 428 430 432 434 436 438 Test Points EPC Air Valve Digital Output 2 DIDO Board Sample Transducer Spare Digital Output Main Back Panel NO NOx Valve Span Valve Zero Air Transducer Daisy Chain Input 1 DIDO Board Chiller Out Spare Analog Input Spare Back Panel Daisy Chain Output DIDO Board Relay Board Power O2 Detector RTD Reaction Chamber To Pressure Transducer Inverting Amplifier Adjust Reaction Chamber Pre Amplifier Relay Board Connections 1 5 q I Im 41 AC Input J3 Power Supply 2 45 Ozone Lamp 47 Cell Heater 49 Converter Heater J11 Optional O2 Heater J13 Aux J32 Connects to Main Electronic Board J32 Relay Board Connections J2 J4 J6 J8 410 412 414 Power Supply 1 Power Supply 3 Pump Power Oven Heater Pump Heater Optional NH3 Heater Aux Section IV Troubleshooting TROUBLESHOOTING FOR 600 ANALYZERS POWER DISTRIBUTION PROBLEM LCD Display Not Illuminating v Check if Backlight is Turned Off v Press Lightbulb on
91. irs please be sure to read the instructions in the Limited Warranty section with regard to obtaining an RMA Return Materials Authorization number prior to shipment FOR SERVICE OR PARTS CONTACT KNF NEUBERGER INC Two Black Forest Road Trenton NJ 08691 1810 609 890 8600 phone 609 890 8323 fax http www knf com Head nut and single flat washer Headplate Valveplate Intermediate Plate Spacer Ring Connecting Rod Counterweight a Figure A IM IO 9 Headplate 4 2 Valveplate OJ Six Cup Washers See Note NOTE Cup Washer Orientation Heating Element Heated Version Only Clamping Disk Screw Clamping Disk Two Diaphragms Connecting Rod Disk Shim Disk s Reassemble with exact number removed CAUTION Be sure valve ports and valve plate are positioned as shown in Figure A Large hole opposite small hole ntermediate Plate UN010 Pump Diaphragm 5 08 3 Ozone and Sample Capillary Cleaning 400 600 CLD HCLD OZONE CAPILLARY CLEANING SAFETY INSTRUCTIONS Before Working on Analyzer Remove Power Connections Proper Safety Procedures Must Be Observed At All Times If the analyzer has an oven Using a Phillips screwdriver remove the six screws and set cover aside Using 7 16 wrench loosen the fitting on the side of the measuring chamber and pull out the ozone capillary
92. n SPECIFIED CONTRACT NO IMENSIONS ARE IN INCHES en A A California Analytical P MNA ARE Instruments Inc FRACTIONS DECIMALS ANGLES t gt FLOW DIAGRAM 600 CLD MATERIAL G GRISETA 1 27 03 W P UMP BEMINT 1 27 03 FINISH A A FSCM NO DWG NO 21 0 0 2 REV DO NOT SCALE DRAWING SCALE SHEET REVISIONS APPLICATION NEXT ASSY USED DESCRIPTION DRAWN DATE APPROVED EXHAUST SAMPLE EPOVI ZERO KH CONVERTER Fo BYPASS SV3 SPAN CAPILLARIES SIZE MATERIAL RI DETECTOR 1 75 007 PEEK R2 SAMPLE 17 5 020 5 5 R3 CONVERTER 20 0 020 S S GINAL RA EPC 13 0 030 R5 OZONE LAMP 45 007 PEEK THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR IS NOT TO BE REPRODUCED USED OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE WRITTEN PERMISSION OF CALIFORNIA ANALYTICAL INSTRUMENTS BENE S RERNE SPECIFIED CONTRACT NO IONS INCHES California Analytical Instruments Inc FRACTIONS DECIMALS ANGLES HMM eee Es FLOW DIAGRAM 600 CLD MATERIAL GRISETA 41 27 03 W ZERO SPAN S V DEMI 1 27 05 SI7E FSCM DWG NO REV FINISH STU 21 5 21 0 0 6 2 DO SCALE DRAWING SCA
93. nectors are keyed to ensure easy re installation connector 1 1 Remove the two power connectors from the detector board NOTE The connectors are keyed to ensure easy re installation connector 2 Using 9 64 Allen key remove the four screws holding the black heat sink and detector board cap screw Maintain pressure against the housing while taking off the last cap screw because the assembly is slightly spring loaded see picture next page Maintain pressure against housing while taking off the last screw because the assembly is slightly spring loaded housing Y Gently rotate the detector assembly back exposing the photo diode and ground strap ground strap KU AME photo Using needle nose pliers remove ground strap and set detector assembly aside 4 ground strap E oo torsion spring _ Be sure not to lose the flat torsion spring on the detector diode housing Using 9 64 key remove two opposing cap screws holding the filter ring filler cap screws slightly longer for the filter housing ring than the detector housing 12201201 longer screws Insert two retaining studs This prevents the measuring chamber from disconnecting from the chamber mount retaining studs Remove the remaining cap screws cap screws 1 Gently remove the filter retaining ring and se
94. ns Proper Safety Procedures Must Be Observed At All Times Using 7 16 wrench remove the outlet fitting outlet fitting Using 7 16 wrench remove the inlet fitting Using a Phillips screwdriver remove the saddle clamps 2 Using a Phillips screwdriver remove the saddle clamps 2 On power connector squeeze the two locking tabs together lt gt E power connector While squeezing the two locking tabs together separate the connector Lift out the lamp housing lamp housing With the lamp housing out unscrew the black retaining ring retaining ring Gently remove the lamp from the housing Because of oils on skin do not touch lamp with bare hands CAUTION Do not break the lamp it contains MERCURY Reassemble lamp and housing in reverse order Because of oils on skin do not touch lamp with bare hands Make sure to align long tube with the inlet and outlet fittings 5 Cleaning Reaction Chamber 400 600 CLD HCLD MEASUREMENT CHAMBER CLEANING SAFETY INSTRUCTIONS Before Working on Analyzer Remove Power Connections Proper Safety Procedures Must Be Observed At All Times Using a 11 32 nut driver remove the nuts securing the fan housing 5 40 C Set fan and fan housing aside 7 I fan housing gt 0 777 1 Remove the two power connectors from the detector board NOTE The con
95. on Chamber 350 Long Pass Filter Red LenS an 85 Reaction Chamber rore rao rere Raph 5 Diaphragm Pump Optional requires 2 25 Valve Sheet PunpiOp ongal aceeexesnzrrtaxzex tmn 25 EPC Valve Assy Sanple nonne reete eere ree 675 Capillary Sample 0 3 thru 3 000 ppm 115 Capillary Sample 0 5 thru 5 000 ppm 115 Capillary Ozean 115 CUS Sample BYPASS 85 ann 35 NOx Solenoid Valve Assembly ee en rre en rne rre nenne 315 Ozone Lamp up to 1 000 ppm NOy enne 380 Ozone Lamp High Output over 1 000 ppm 655 Pase A Ar namen 5 Section Analyzer Components Analyzer Components Rear Panel The following details the rear panel connections 2 TA 32 Sample Gas Inlet Feeds sample gas to the analyzer Inch Tube Sample Gas Bypass Outlet Vent Exhaust for sample Inch Tube Ozone Air Inlet For feeding hydrocarbon free air or oxygen to the ozone generator Power Entry Module Power connection power switch fuse compartment 2 Amp Rear Panel Power ON OFF Switch Turns ON OFF line power to instrument Zero Gas Inlet For feeding hydrocar
96. oncentration and direction Alarms Set to Zero Means They Are Disabled v If Zero Used when an Alarm was Present o Reset Alarm Power Down Press Up v Negative Value Sets the Alarm as a Lower Than Concentration Alarm v Positive Value Sets the Alarm as Higher Than Concentration Alarm CALIBRATION ALARMS Y Displaying of Calibration Alarms o End of Auto Cal Procedure Cannot Calibrate o Continuously Displaying Uncalibrated Ranges o Acceptable Deviations user Definable Absolute theoretical Concentration Relative from last Calibration o Stores and Verifies Deviations Accessed via Menu Options refer to Manual TROUBLESHOOTING FOR 600 ANALYZERS CALIBRATION or CONCENTRATION ALARMS FIRST DETERMINE IF THE ALARM WAS CAUSED AT THE ZERO POINT OR THE SPAN POINT BY ZERO ALARM Check That Correct Zero Gas Flows When Zero Selected Correct if Necessary v Using F5 F6 and F2 Display Raw Value w Zero Gas Flowing o Check and Note Raw Value for all Used Ranges o Raw Value Should be approx 1 0 Volts o If Adjustment is Needed Remove Lid Adjust Zero Potentiometer on Detector Board e Use of Raw Volts Eliminates Any Polynomial Coefficients used by Software SPAN ALARM v Check That Correct Span Gas Flows when Span Selected o Correct If Necessary Check Correct Span Gas Concentration is Entered for Range o F5 F1 Span Gas Settings Check Correct Linear Coefficients o F5 F6 and F1 to Change Lin Coefficients Corre
97. st so that No Change in Output 0 00 can be Measured at TP2 Power the circuit Back Off Set Back to Off v Set Jumper JP4 and JP5 Back to Valid Configuration 28 5 CHECK OUT PROCEDURE FOR DETECTOR BOARD v Determine if the Circuit board is Set Up for the Correct Configuration for the Application v Adjust the PGA Zero so That Changing the PGA Gain Does Not Cause Zero Error in the PGA Output v Adjust the Zero and Span as Needed by the Instrument ZERO amp SPAN v Set Zero for Final Output o Adjust RPI v Set Span For final Output o Adjust RP2 v Set Gain of PGA as needed o Setting up Logic at JP1 amp JP2 CIRCUIT BOARD TEST POINTS PGA GAIN SETTINGS Test Pt Signal JP2 Final Output Gain Al A0 TP2 PGA out 1 0 Out 2 1 TP4 Thermistor Voltage 4 111 0 ____ TEC Error Voltage 8 1 1 6 2 048V 0 Jumper 7 2 048V 1 No Jumper TP8 Ground 29 Section V Component Service Replacement Replacing NOx Converter Material 1 310029 1 CHANGE DESCRIPTION AND ADD 1 TO PART 5 REV NOTES ADD DET A SEC amp NOTE 6 amp 7 ADDED ADDITIONAL NOTES TO NOTES AND 7 SECTION 8 CATALYST WAS 1 8 310192 1 2 PLACES 310191 1 M 310742 1 2 PLAC
98. t aside filter retaining ring t Remove the optical filter exposing the measuring chamber measuring chamber is optical set optical filter aside for cleaning measuring chamber optical filter Using Isopropyl alcohol soap water Q Tips or soft cloth thoroughly clean any deposits from the surface of the optical filter optical ee Clean reflective surface of the measuring chamber reflective surface Take care not to damage the sample capillary in the center of the chamber Reassemble all components reverse order Make sure to use the longer cap screws for the filter retaining ring Section Drawings 1 Assembly Drawings Mechanical ao 10 61 6 SLUVd MAN 0 91 8 009 1 4 T3NVd SVM 2530 4 lt 86016 SVM ZVON Wall 09 0 96 9 929 OL 8299 Z 0011 3134 0082 8 2 190116 1 61801L 1 64401L L 46901L 0300 v ava 450534 SNOISIAGM TALON 20 433HS 31 95 30
99. te Alarm 1 3 Analog Input External Analog 2 17 Digital Output Reserved 4 Analog Input Spare Analog 18 Digital Output Reserved 5 Analog Input Spare Analog 19 Digital Output Reserved 6 Digital Output Ground Alarm 20 Digital Output Read Wet Mode 7 Digital Output General Alarm 21 Digital Output Read Overflow 8 Digital Output Ch 1 Conc Alarm 22 Digital Output Read NO Mode 9 Digital Output 2 Conc Alarm 23 Digital Input Set Wet Mode 10 Digital Output Reserved 24 Digital Input Set Overflow Mode 11 Digital Output Reserved 25 Digital Input Set NO Mode 12 Digital Input Reserved 26 5 13 Digital Input Reserved 27 DI DO Spare 14 Digital Input Reserved 28 DI DO Spare Digital Outputs RS 232 Standard 9 Pin DIN Connector Pin Function DCD Carrier Detect RxD Receive Data TxD Transmit Data DTR Data Terminal Ready Ground DSR Data Set Ready RTS Ready to Send CTS Clear to Send RI Ring Indicator I Digital Outputs TCP IP 8 RJ 47 Connector Pin Function TDX TDX RXD Open Open RXD LNLED LNLED IMPORTANT For direct connect to crossover cable is required Connection to a hub requires a straight cable Internal Component Locations Major Internal Components Electronics Includes instrument electronics See Main Electronic Board NO NOx Solenoid Valve Switches flow between the NO and NOx mode Optional Internal Sample Pump Provides s
100. tical as are upper and lower sides of the plates 10 Place the head plate on the intermediate plate in the position indicated by the drawing line gently tighten the four screws with spring washer 2 and washer evenly and diagonally if a torque screwdriver is available torque about 0 30 Nm 11 Let the pump run Screw Spring Washer Washer Head Plate Valve Plate O ring Intermediate Plate Diaphragm Spacer 522 Connecting Rod NMP 830 Pump Diaphragm 5 08 5 5 ELASTOMER REPLACEMENT For Models N010AT 111 NO10ST 111 NO10AT 161 NO10ST 161 Kit Part 071708 QTY ID DESCRIPTION 1 E Teflon valve plate H Teflon diaphragm HEAD PARTS REPLACEMENT KITS For Model NO10ST 111 Kit Part 200182 QTY DESCRIPTION 1 A Head plate 1 B Intermediate plate 1 F Flathead screw 1 Clamping disk 2 M Panhead screws 1 Thermo switch 2 Washers 1 N Heating element For Model 010 161 Kit Part 200183 For Model NO10ST 161 Kit Part 071714 QTY DESCRIPTION 1 A Head plate 1 B Intermediate plate 1 Flathead screw 1 G Clamping disk Note If your model number begins with MPU PU or PJ contact KNF Customer Service for the proper Parts Kit as the contents may differ from those listed above CHANGI NG THE DI APHRAGM AND VALVE PLATE During Normal use the diaphragm and valve plate are the only parts of the pump that need to be replaced If you run
101. v Replace or Clean Turn Air Off Y Note Diagnostic Air Pressure o If Not 0 2 psi Y Debug Pressure Measurement Circuit at Board Level Replace Transducer or Main Board v After Fixing the Problem Reconnect the Ozonator Power Replace Lid PRESSURE amp TEMPERATURE SAMPLE PRESSURE cont Y Check Alarm Screens for Acceptable Min max Values v Compare to the Factory Alarm settings o Correct as Necessary Using F3 Diagnostics v Note Sample Pressure Y Note Flow Y Note EPC Voltage SAMPLE EPC VOLTS ARE HIGH v Insufficient Sample Supply v Check Inlet Filter for Blockage v Check Converter if in NOX Mode o Switch to NO Mode v Check Rear of Analyzer for Sample Supply o Correct as Necessary EPC VOLTS ARE STILL HIGH v Replace Sample Inlet Filter Converter is Blocked NOx Mode o Repair or Replace Converter EPC VOLTS ARE STILL HIGH Y Remove Lid Y Locate Sample Filter and EPC Valve o Connect Pressure Gauge Between Regulator and EPC With Sample ON o Inlet Pressure Should Read above 6psi v If EPC Inlet Pressure is Low o Blockage in Sample Filter or Tubing to EPC PRESSURE amp TEMPERATURE SAMPLE PRESSURE cont Y If EPC Inlet Pressure is Correct o EPC Valve NO Nox 3 way Valve Tubing Pressure Transducer or Associated Electronics are Faulty TURN SAMPLE OFF Y Note Diagnostic Air Pressure should be 0 2 psi v If Not Correct o Debug Pressure Measurement Circuit at Board Level Replace Transduc
102. wot ETE 558 AN vsu AGL 2 1 E t 10 aug 8002762 Indy 8 24 009 SAINSIACIHJLSNI TVOLLATIVNY VINHOJETVO 2 lolium 104 Hb lt T Ot HOSS3OOHd OH 009 SINSWNYLSNI AUC LIM _ _ SVO Z3ONvH Sv9 NVdS Svo Ouaz 3AWA 9 098 i T LE z jo r ERBI 8002 EZ way AEpssupsM aeg 8 j8quinw sug 0 106 i 2 5 12945 8002 STE 8 Mu uu Me eni 009 SANSIADELLSNI TVOLLATIVNY 9 08 1042 A vH 0 8 lt 7 L NId 89u yesh 5 any 898 LV ZH GINOUS 9 OL SNOILOSNNOO
103. y Alarm Settings Correct as Necessary Using F3 Diagnostics v Note Air Pressure v Note Flow v Note EPC Voltage AIR EPC VOLTS ARE HIGH v Insufficient Air Supply Check rear of Analyzer for Air Supply o Correct as Necessary AIR EPC VOLTS ARE STILL HIGH Y Remove Lid Turn Air Off Disconnect Ozonator Power Connector from Relay Board Prevents Ozone Production Y Locate Air Pressure Regulator and EPC Valve v Connect a Pressure Gauge Between Regulator and EPC v Turn Air On o EPC Should Read 20 25 psi v f Pressure is Low o Adjust Pressure Regulator clockwise to increase o If Pressure is Not Adjustable v Blockage into the Regulator or a Faulty Regulator e Unblock or Replace Regulator PRESSURE amp TEMPERATURE AIR PRESSURE cont v If EPC Inlet Pressure is Correct o EPC Valve Tubing Pressure Transducer or Associated Electronics are Faulty Turn Air Off o Note Air Pressure should be 0 2 psi o If Not Correct Debug the Pressure Measurement Circuit at Board Level Replace Transducer or Main Board Turn Air On o Check Tubing from EPC to Ozonator o Note the Diagnostic Air Pressure v If Pressure Increases Slightly or None e Voltage to EPC is Not Connected e EPC Coil has Failed e Or EPC is Blocked v Disconnect EPC Outlet Tubing at the EPC o Check Flow amp Pressure Gauge Connected to EPC Outlet Should Show same as Inlet Pressure Measured in D o If No Pressure Flow Check Voltage on EPC V

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