PROCESSING UNIT II
Contents
1. PROCESSING UNIT II Owner amp Operator s Manual Model No Voltage Frequency 9494800 1 20V 50 60 Hz 949480 230V 50 60 Hz Table of Contents DESCRIPTION PAGE Safety 2 Technical Data 3 Installation Instructions 4 General Operation 5 Maintenance 1 Troubleshooting 15 Product Service 17 Declaration of Conformity 18 Warranty 20 DENSPLY CERAMCO SAFETY FOR PROFESSIONAL USE ONLY Please read these operating instructions carefully before installing or operating this equipment Use indoors only Never operate the unit in close proximity to combustible materials or place materials on top of the unit The unit must be electrically grounded to a three wire electrical outlet or receptacle The electrical service provided must be a dedicated line of the proper size according to local electrical codes Unit must be placed in a position that allows the power cord to be easily disconnected from the wall or inlet socket Do not attempt to service the unit until you have read and understand this operation manual Turn off the power switch and disconnect the line cord before attempting to service the unit Do not operate the unit controls with tongs or other tool Do not use solvents or liquid cleaners on the control panel Do not touch the bulbs when the unit door is open Before replacing bulbs allow the unit to cool to room temperature to avoid burns Do not cover the top of the unit or obstruct the rear fans in any other2. ON OFF ECLIPSE CURSOR PROG CURSOR START STOP LIFT DOWN UP UP DOWN ESC Key Aborts changes exits menus and clears errors on the screen CURSOR DOWN Key Moves cursor on menu down PROG Key To view process parameters CURSOR UP Key Moves cursor on menu up START STOP Key START or STOP the selected process Press once to confirm the process name lamps used and cycle time Press again to start the process LIFT up amp down Keys Raise and lower the work platform DISPLAY ON OFF Key Turns display ON amp OFF Unit is in standby when OFF THIS DOES NOT DISCONNECT ELECTRICAL POWER DO NOT ATTEMPT TO SERVICE THE UNIT FIRST TURN OFF THE POWER SWITCH AT THE REAR OF THE UNIT AND UNPLUG THE UNIT FROM THE ELECTRICAL SOURCE CARD READER Used to load new material programs GENERAL OPERATION Cont POWER UP The power switch is located on the rear of the unit as shown Turn the power switch to the ON position as shown Power Switch Circuit Breaker 12A AC Power Cord AC Power Inlet 230V UNIT 120V UNIT The display will turn on and a language screen will be displayed for a short period of time This screen will change to the process menu automatically LANGUAGE SELECTION There are five languages available English German French Italian and Spanish The language selection screen can be accessed at power up or by pushing the ESC key once when viewing the process menu If no se
3. Hexavalent Chromium Polybrominated Biphenyls PPBs or Polybrominated Diphenyl Ethers PBDEs The regulated hazardous substances have been eliminated or controlled to the specified concentrations of 0 1 for materials listed above except for Cadmium which is specified at 0 01 WEEE Directive 2002 96 EC Waste from Electrical and Electronic Equipment reuse recycling recovery and disposal The WEEE Directive on electrical and electronic waste disposal and recycling is implemented through our EU representative listed below The following Harmonized Standards were applied EN 61010 2001 Safety IEC 61010 1 2001 Safety IEC 61010 2 010 2003 Safety EN 61326 1998 EMC DENTSPLY Ceramco s quality system meets these requirements ISO 13485 2003 Quality Our European Representative is DeguDent GmbH Rodenbacher Chaussee 4 D 63457 Hanau Germany Phone 49 6181 59 57 59 Fax 49 6181 59 59 62 Electronic Project Engineer Date 02 12 07 Jd H Holbeck chanical Project Engineer WARRANTY WARRANTY Except with respect to those components parts and uses which are hereinafter described DENTSPLY Ceramco warrants this furnace to be free from defects in material and workmanship for a period of one year from the date of sale DENTSPLY Ceramco s liability under this warranty is limited solely to repairing or at DENTSPLY Ceramco s option replacing those products included within the warranty which are returned to DENTS
4. CA 92399 1203 USA Phone 909 795 2461 Fax 909 795 5268 equipmentrepair ca dentsply com Our European Representative is DeguDent GmbH Rodenbacher Chaussee 4 D 63457 Hanau Germany Phone 49 6181 59 57 59 Fax 49 6181 59 59 62 Disposing of the device The device is an electronic device according to the Act Governing the Sale Return and Environmentally Sound Disposal of Electrical and Electronic Devices ElektroG W It was identified in accordance with the existing law and provided with this symbol The device is not intended for private use It is manufactured and delivered for commercial use and is to be disposed by the end user according to the specifications of the Electrical and Electronic Equipment Act ElektroG DECLARATION OF CONFORMITY LDENSPLY CERAMCO 13553 Calimesa Blvd Yucaipa CA 92399 USA Dentsply Ceramco certifies that the following product Names Eclipse Processing Unit EPU II Light Curing Unit Serial Numbers JJA JJE xxxx xxx Where x is a number from 0 9 Conforms with the basic requirements of the following EC guidelines Low Voltage Directive 73 23 EEC with 1 Modification 93 68 EEC EMC Directive 89 336 EEC Electromagnetic Compatibility with 1 Modification 92 31 EEC 2 Modification 93 68 EEC Machinery Directive 98 37 EC Safety of Machinery Basic concepts general principles for design ROHS Directive 2002 95 EC Regulation of Hazardous Substances Lead Mercury Cadmium
5. PLY Ceramco within the applicable warranty period with shipping charges prepaid and which are determined by DENTSPLY Ceramco to be defective This warranty shall not apply to any product which has been subject to misuse negligence or accident or misapplied or modified or repaired by unauthorized persons or improperly installed INSPECTION Buyer shall inspect the product upon receipt The buyer shall notify DENTSPLY Ceramco in writing of any claims of defects in material and workmanship within thirty days after the buyer discovers or should have discovered the facts upon which such a claim is based Failure of the buyer to give written notice of such a claim within this time period shall be deemed to be a waiver of such claim DISCLAIMER The provisions here in stated DENTSPLY Ceramco sole obligation and exclude all other remedies or warranties expressed or implied including those related to MERCHANTABILITY and FITNESS FOR A PARTICULAR PURPOSE LIMITATION OF LIABILITY Under no circumstances shall DENTSPLY Ceramco be liable to the buyer for any incidental consequential or special damages losses or expenses LIMITATION OF ACTIONS The buyer must initiate any action with respect to claims under the warranty described in the first paragraph within one year after the cause of action has accrued Corporate and Sales Office Product Service Office DENTSPLY Ceramco DENTSPLY Ceramco DENTSPLY International DENTSPLY International 570 West Co
6. ad the table 1lb max this can cause the motor to turn slower and cause wear on the bearings Do not use solvents or liquid cleaners on the control panel they could enter the panel and cause damage Do not attempt to manually force the lift when unit is powered up This may result in motor damage CLEANING Clean the unit at least once a week Clean exterior surfaces with a soft damp cloth using a mild detergent and water DO NOT IMMERSE IN WATER Clean the fan and exhaust vents using low pressure compressed air once a month or as needed to prevent overheating BULB AND FILTER REPLACEMENT USER MAINTENANCE CAUTION TURN OFF THE POWER SWITCH AND UNPLUG UNIT FROM WALL BEFORE PERFORMING ANY MAINTENANCE ON THE UNIT CAUTION RISK OF DANGER BURN HAZARD IS PRESENT WHEN COVER IS OPENED USE CAUTION AFTER OPENING COVER BULBS AND METAL SURFACES MAY BE HOT ALLOW TO COOL AT LEAST 15 MINUTES BEFORE CHANGING USE HEAT RESISTANT GLOVES WHEN REMOVING BULBS NOTE IT IS PREFERRABLE TO ALLOW THE UNIT COOL COMPLETELY BEFORE REPLACING BULBS TO ELIMINATE BURN HAZARDS When a lamp is burned out its location number will flash on the display In the picture below L2 is burned out Follow the instructions on the next page to replace it with a new one Error 3 See Manual MAINTENANCE Cont 1 Turn the power switch OFF 5 Put supplied gloves on hands 2 Unplug the power cord 4 Slide top panel backwards un
7. al this document Eclipse Processing Unit w Power Cord 2 Spare Bulbs Turntable Gloves 1 pr 10A Fuse 2 230V only 4 0A Fuse 1 UNPACKING Save the box and other packing material for future use in transporting the unit Open the box Carefully lift the unit from the box by lifting on packaging supports Support unit from the bottom to prevent slipping Remove packaging supports Remove plastic bag INSTALLATION Open the box Remove accessory kit Carefully lift the unit from the box by lifting on packaging supports Remove packaging supports Remove plastic bag Remove remaining packing material on outside of unit Remove turntable from the top of unit Lift unit from packing supports by metal base only DO NOT LIFT UNIT USING PLASTIC SIDE COVERS Carefully place the unit on a solid flat surface Position the unit at least 10cm 4 in from the wall or other structures to allow for good airflow Connect unit to a grounded power source Open door and install turntable onto motor shaft match flat sides of shaft and turntable WARNING Never operate the Unit in close proximity to combustible materials or place materials on top of the unit Do not use extension cords with this equipment Plug the power cord into a circuit rated a minimum of 15A Do not position the unit in a way that blocks access to the power cord inlet socket or the wall outlet GENERAL OPERATION FUNCTION KEY DESCRIPTIONS CARD READER DISPLAY
8. em persists POWER FAILURE Error Power failure ESC continue AC line power was lost during a process Push ESC to return to the main menu CLOSE DOOR Error Close door ESC continue START STOP was pushed with the door open Once the door is closed the display will return to the process menu screen If the door is closed the door switch may be malfunctioning Call DENTSPLY service department if problem persists PRODUCT SERVICE WARNING This equipment is designed with safety features to protect the operator and must not be modified in any form Only qualified individuals should repair this piece of equipment Failure to observe these precautions may result in burns or electrical shock Three methods of product service are available Telephone assistance available at the number listed below Return the unit for servicing using the instructions below Call DENTSPLY at the phone number below and obtain a service manual for a nominal fee BEFORE RETURNING THE UNIT Call DENTSPLY for an RMA Return Material Authorization number This is used to track and identify your unit Equipment received without this number may not be identifiable Equipment damaged in shipment as a result of improper packing may not be paid by the carrier DENTSPLY will not be responsible for damages resulting from improper packing Ship prepaid to DENTSPLY Ceramco DENTSPLY International RMA Number 13553 Calimesa Blvd Yucaipa
9. lection is made within 5 seconds the unit will default to the process menu LANGUAGE SELECTION SCREEN Language DENTSPLY Eclipse English Processing Unit Deutsch EPUII V3 00 0 Francais CARD V3 00 0 Italiano Espanol To select a language use the Cursor Up amp Cursor Down keys adjacent to the display within 5 seconds Once the preferred language is highlighted the 5 second timer will reset wait 5 seconds to allow the unit to change to the process menu with the new language choice GENERAL OPERATION Cont When the unit is turned on by means of the power switch a diagnostic test is performed to check the operation of key systems in the unit The screen shown below will be displayed If a problem exists an error will be displayed Reference errors in the troubleshooting section of this manual INITIAL DIAGNOSTICS CHECK SCREEN DOOR MUST BE CLOSED Testing EEPROM OK Hertz 60 Table OK A D 377 Temp 26 Cycles 4 Q Q Q Q Q After a successful diagnostics test the process menu will be displayed SELECT PROCESS A Select Process ECLIPSE TRIAD RADICA Use up down cursor keys to select process press PROG PROCESS MENU SCREEN ECLIPSE Full Baseplate BP Repair Reline SD2 Full Partial Dent Partial BP Repair Partial Baseplate Nightguard Splint Tooth ID Reline SD1 Full BP Repair SD1 Use the up down cursor keys to select a process press PROG GENERAL OPERATION Cont Once a pr
10. llege Avenue 13553 Calimesa Blvd York PA 17404 0872 USA Yucaipa CA 92399 USA PH 800 487 0100 PH 909 795 2461 FAX 800 735 1101 FAX 909 795 5268 www dentsply com equipmentrepair ca dentsply com EU Rep Canada Rep DeguDent GmbH DENTSPLY Canada Rodenbacher Chaussee 4 161 Vinyl Ct D 63457 Hanau Woodbridge Ontario LAL 4A3 Germany PH 905 851 5374 Phone 49 6181 59 57 59 Fax 49 6181 59 59 62 PC 9363180 0715 Rev C DENTSPLY Ceramco All Rights Reserved Printed in USA
11. ng a process the following screen is shown to confirm the aborting of the process ABORT PROCESS SCREEN ECLIPSE Cycle Time 10 00 min Temp 43 C Full Baseplate BP Stop to comfirm abort ESC continue ESC cancels the abort command ABORT PROCESS COOLING SCREEN ECLIPSE Cycle Time 10 00 min Temp 51 C Full Baseplate BP Cooling Process Abort Program End ESC to stop IF START STOP was pushed or the door was opened during the process a long beep will be heard and the cooling screen above will be shown Remove work and allow the unit to cool N CAUTION Models may still be hot Use caution when removing materials from chamber GENERAL OPERATION Cont LOADING CARD PROGRAMS A y Select Process ECLIPSE TRIAD RADICA From this screen insert card with label facing up CARD V3 00 0 PROG to load Press the PROG key to load data CARD V3 00 0 Loading D 0 36min Program loading CARD V3 00 0 gt gt gt CARD D 0 00min Program loaded remove card Display will return to Select Process 10 WARNING This equipment contains dangerous voltages Maintenance and repair work should only be performed by an authorized service technician of DENTSPLY Ceramco To keep the equipment in good working order you should follow the guidelines below Examine the equipment regularly for mechanical damage Make sure the lift is not obstructed in any way Do not overlo
12. ocess is selected push the PROG key or the START STOP key to confirm the Process Parameter Screen PROCESS PARAMETER SCREEN ECLIPSE Confirm Selection D 10 00min Full Baseplate BP START start program ESC to continue 0 00 This screen shows the name of the process selected the number of lamps used and its cycle time cooling time can be set from 30 seconds to 5 minutes To return to the Process Menu press the ESC key or wait 15 seconds The screen will return automatically to the main menu A timer is displayed at the bottom of the screen indicating how much time is left to start the process To run this process the START STOP key must be pushed again Once started the running process screen is shown PROCESS RUNNING SCREEN Cycle Time 10 00 min ECLIPSE d Yun K 10 00 Full Baseplate BP The process will run for the length of the processing time displayed The unit will pause at end of process to check table rotation a long beep indicates the start of the cooling phase Remove the work and allow unit to cool N CAUTION Models may still be hot Use caution when removing materials from chamber GENERAL OPERATION Cont COOLING SCREEN TRIAD Cycle Time ae n i Temp g E Cooling Program End Once cooling is completed the display will return to the process menu The last process used will again be highlighted on the process menu ABORT PROCESS When the START STOP key has been pressed duri
13. til full access to bulbs is achieved 6 Loosen center bulb bracket retaining screws if needed for bulb clearance Front of unit Loosen 2 screws by hand N Failure to wear gloves could cause premature lamp failure due to skin oils 7 Place center bulb bracket in slots on left side of internal cover Be careful not to remove the filters in the bracket Do not touch the filters with bare hands handle with gloved hands only If filters are being replaced the filters have a frosted side and a shiny side The frosted side should be placed toward the lamp ABSOLUTELY NO SUBSTITUTE FILTERS MAY BE USED Frosted Side UP MAINTENANCE Cont 8 Push the bulb release lever far enough to loosen 9 Remove bulb the bulb from the socket i 1 4 WT oW m me heed 10 IMPORTANT Return the bulb release lever to 11 Insert new bulb Retaining spring should slide forward position over bulb 12 Reinstall the center bulb bracket tighten retaining 13 Close cover secure with 2 screws screws Tighten 2 screws 15 Turn on power switch MAINTENANCE Cont FUSE REPLACEMENT 230V UNITS ONLY Mains located in the rear of the unit inside the inlet socket 1 Turn the power switch OFF 2 Unplug the unit 3 Remove fuse drawer from inlet socket contains 2 fuses using small screwdriver to push on the locking clip 5 Replace fuse s with the F 250V 10 0A fuse s supplied 6 Push f
14. use drawer into inlet socket until the clip locks Plug Unit in TROUBLESHOOTING NO TABLE ROTATION OR TABLE IS NOT IN THE DOWN POSITION AT THE START OF THE PROCESS Turntable ESC continue ERROR 1 Indicates table rotation was not detected or table is not in the down position at start of menu Make sure the table handle is pushed completely forward and the lift is in the DOWN position then push ESC If the lift is still elevated turn OFF the unit open the door and gently push the table down to the stop position Turn the unit ON Call DENTSPLY service department if problem persists OVER TEMPERATURE Error 2 Temperature See Manual ERROR 2 The temperature of the unit has exceeded the maximum temperature allowed Turn unit off then on Check blower operation Check fan operation Call DENTSPLY service department if problem persists BULB FAILURE Error 3 O See Manual ERROR 3 One or more bulbs failed The bulb layout seen on the display is the same as arranged in the unit as viewed from the top The failed bulb will blink on the display Follow the bulb replacement procedure Call DENTSPLY service department if problem persists TROUBLESHOOTING Cont Error LIFT OPTICS Lift Optic See Manual The horizontal light beam was not detected to stop lift Make sure that nothing is obstructing the lift and the lift in the down position Call DENTSPLY service department if probl
15. way Do not heat water or food in the unit chamber Do not submerge the unit into any liquid Do not store flammable products or solvents inside the unit chamber If the unit is not operated in the manner as specified in this manual the protection provided by the unit may be impaired CAUTION RISK OF DANGER BURN HAZARD IS PRESENT WHEN COVER IS OPENED USE CAUTION AFTER OPENING COVER BULBS AND METAL SURFACES MAY BE HOT USE HEAT RESISTANT GLOVES WHEN REMOVING BULBS SYMBOL TABLE Alternating current On Supply Off Supply Caution Hot Surface Protective Conductor Caution Risk of Danger TECHNICAL DATA ELECTRICAL RATINGS Model Number Volts Amps Frequency Watts 9494800 120V 10A 50 60Hz 1200W 9494801 230V 5 2A 50 60Hz 1200W DIMENSIONS Length 510mm 20 1 Width 366mm 14 4 Height 385mm 15 15 WEIGHT 120V 25kg 55 Ibs 230V 25kg 55 Ibs OPERATING TEMPERATURE 5 C 40 C 41 F 104 F FUSE Mains F 250V 10A 2 230V only PCB T 250V 4 0A ACCESSORIES 9494800 Bulb Replacement 1 each 905032 Filter 1 each 905034 4 0A Fuse Circuit Board 9320055 949480 Bulb Replacement 1 each 905032 Filter 1 each 905034 10A Fuse Mains 230V only 9320069 4 0A Fuse Circuit Board 9320055 INSTALLATION INSTRUCTIONS Shipping damage should be reported to the carrier as soon as detected The Unit Package contains the following Owner amp Operators Manu
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