ScoutCrawler - Ottobockdoc.se
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1. Canada T 1 0 289 288 4848 F 1 0 289 288 4837 infocanadaQottobock com www ottobock ca Otto Bock HealthCare Andina Ltda Clinica Universitaria Telet n Autopista Norte km 21 La Caro Chia Cundinamarca Bogota Colombia T 57 0 1 8619988 F 57 0 1 8619977 info ottobock com co www ottobock com co Otto Bock de Mexico S A de C V Prolongaci n Calle 18 No 178 A Col San Pedro de los Pinos C P 01180 M xico D F Mexico T 52 0 55 5575 0290 F 52 0 55 5575 0234 infoQottobock com mx www ottobock com mx Otto Bock HealthCare Two Carlson Parkway North Suite 100 Minneapolis MN 55447 USA T 1 0 763 553 9464 F 1 0 763 519 6153 usa customerserviceQottobockus com www ottobockus com Asia Pacific Otto Bock Australia Pty Ltd Suite 1 01 Century Corporate Centre 62 Norwest Boulevarde Baulkham Hills NSW 2153 Australia T 61 0 2 8818 2800 F 61 0 2 8814 4500 healthcareQottobock com au www ottobock com au Beijing Otto Bock Orthopaedic Industries Co Ltd B12E Universal Business Park 10 Jiuxianqiao Road Chao Yang District Beijing 100015 P R China T 8610 0 8598 6880 F 8610 0 8598 0040 news service ottobock com cn www ottobock com cn Otto Bock Asia Pacific Ltd Suite 3218 32 F Sun Hung Kai Centre 30 Harbour Road Wanchai Hong Kong China T 852 0 2598 9772 F 852 0 2598 7886 info ottobock com hk Otto Bock HealthCare India Behind FairLawn Housing2. see Fig 28 and see Fig 29 Side with control panel 1 2 O OI R N 8 Remove the cable ties see Fig 27 Loosen and remove the 3 Allen head screws with washers on the underside of the armrest see Fig 28 and see Fig 29 Pull out the control panel holder with the control panel to the front not illustrated Pull off the armrest not illustrated Replace the armrest not illustrated Slide on the armrest and insert the control panel holder from the front not illustrated Insert and tighten the 3 Allen head screws with washers on the underside of the armrest see Fig 28 and see Fig 29 Install the control panel cable and secure it with cable ties not illustrated INFORMATION When fastening the cable note that the wheel stops are height adjustable 12 Ottobock ScoutCrawler Service Work 3 6 6 Replacing the Control Panel Holder Remove the cable ties see Fig 30 Loosen and remove the 3 Allen head screws with washers on the underside of the armrest see Fig 31 and see Fig 32 Loosen and remove the 4 Allen head screws with the spring washers on the underside of the control panel see Fig 33 Pull out the control panel holder to the front not illustrated Replace the control panel holder not illustrated Insert and tighten the 4 Allen head screws with the spring washers on the underside of the control panel see Fig 33 Insert the control panel holder from t
3. 5 cm at 3 kg weight Adaptation of manual wheelchairs Max drive in width 665 mm ScoutCrawler Ottobock 19 Appendices Adaptation of manual wheelchairs Connection system Three belt straps with carabiners Two tyre stops Compatibility with manual wheelchairs Adaptable to most manual wheelchair models common in the market Observe the maximum drive in width Observe the length of the outdoor vehicle Electrical system IP protection class according to DIN EN IP X4 60529 Operating voltage 24 V DC Batteries Li lon 2 x 24 V 18 4 Ah 224 V 36 8 Ah Charging time drained battery Approx 8h Motor power 2x 250 watts IP protection class according to DIN EN IP 66 60529 Battery lifetime complete charging cycles 700 cycles subsequently 8096 charging capacity Battery charger For details see the instructions for use supplied with the battery charger onAble40 IP protection class according to DIN EN IP 54 60529 Operating voltage 24V DC 30 less depending on user ability surface and load 15 C to 50 C 10 C to 40 C at 45 85 relative humidity 20 Ottobock ScoutCrawler Appendices 4 2 Maintenance Schedule Maintenance Schedule ScoutCrawler Customer Inspection checklist 1 Function setting 2 Inspected for dam 3 Screw connections age deformation inspected W gt gt gt gt S 3 3 o DD IO oO Mer nln 9 lo aja 22 olo o O OI Q gt W p z
4. Otto Bock Italia Srl Us Via Filippo Turati 5 7 40054 Budrio BO Italy T 39 0 051 692 4711 F 39 0 051 692 4720 info italiaQottobock com www ottobock it Otto Bock Benelux B V Ekkersrijt 1412 5692 AK Son en Breugel The Netherlands T 31 0 499 474585 F 31 0 499 476250 info beneluxQottobock com www ottobock nl Industria Ortop dica Otto Bock Unip Lda Av Miguel Bombarda 21 2 Esq 1050 161 Lisboa Portugal T 351 0 21 3535587 F 351 0 21 3535590 ottobockportugalQmail telepac pt Otto Bock Polska Sp zo o Ulica Koralowa 3 61 029 Poznan Poland T 48 0 61 6538250 F 48 0 61 6538031 ottobockQottobock pl www ottobock pl Otto Bock Romania srl Sos de Centura Chitila Mogosoia Nr 3 077405 Chitila Jud Ilfov Romania T 40 0 21 4363110 F 40 0 21 4363023 info ottobock ro www ottobock ro OOO Otto Bock Service p o Pultikovo Business Park Greenwood Building 7 69 km MKAD 143441 Moscow Region Krasnogorskiy Rayon Russian Federation T 7 0 495 564 8360 F 7 0 495 564 8363 infoQottobock ru www ottobock ru Otto Bock Scandinavia AB Koppargatan 3 Box 623 60114 Norrk ping Sweden T 46 0 11 280600 F 46 0 11 312005 infoQottobock se www ottobock se Otto Bock Slovakia s r o R ntgenova 26 851 01 Bratislava 5 Slovak Republic T 421 0 2 32 78 20 70 F 421 0 2 32 78 20 89 infoQottobock sk www ottobock sk Otto Bock Sava d o o
5. and charge it if required gt All service tasks are completed 1 Open the battery compartment cover not illustrated 2 Lay the battery pack retaining strap to the outside not illustrated 3 Insert the battery pack not illustrated 4 Slide the battery pack plug plate onto the battery pack see Fig 56 and see Fig 57 INFORMATION Ensure that the lever on the battery pack plug plate engages on the battery pack When the LEDs on the battery pack plug plate light up this indicates that the connection was correctly established and none of the batteries are defective 5 Fasten and tighten the battery pack retaining strap see Fig 58 6 Close the battery compartment cover see Fig 59 18 Ottobock ScoutCrawler Appendices 3 8 1 Charging the Battery Pack b Charge the battery pack as described in the instructions for use 647G692 not illustrated 4 Appendices 4 1 Technical Data Dimensions and weights 665 740 mm 260 mm 665 mm 152 mm 1090 mm 940 mm joystick Overall length ramp folded up 980 mm Overall length ramp folded down 1364 mm Weight when empty 59 4 kg Transport weights See empty weight thereof Crawler track drive left right each 14 5 kg Transport case left 5 1 kg Battery case right 5 6 kg All tubes 7 8 kg Loading ramps 4 4 kg Battery pack 7 5 kg Max load capacity 145 kg 120 kg user max 25 kg manual wheelchair Crawler track tension Crawler track slack 1
6. except functional tests turn off the control unit and remove the battery pack After all service tasks reinstall the battery pack and charge it if required 1 Open the cover on the battery compartment see Fig 2 N Loosen the retaining strap on the battery pack see Fig 3 RO Pull up on the lever of the battery plug plate see Fig 4 Loosen the battery pack connections see Fig 5 al Remove the battery pack see Fig 6 3 5 Electrical System 3 5 1 Replacing the Retaining Strap gt Preparation Remove the battery pack see Page 6 1 Pull out the retaining strap not illustrated 2 Replace the retaining strap not illustrated 3 Guide the retaining strap through the openings in the floor plate see Fig 7 item 1 and item 2 6 Ottobock ScoutCrawler Service Work 3 5 2 Removing the Controller gt Preparation Remove the battery pack see Page 6 1 Loosen the motor cables see Fig 8 2 Loosen and remove the 2 Allen head screws on the controller see Fig 9 3 Remove the controller see Fig 10 aa ot EE Y ou m l T T j 7 U LIB HH EN 1 gt a 0 an m A 3 5 3 Replacing the Battery Cables of the Battery Pack gt Preparation Remove the battery pack see Page 6 remove the controller see Page 7 1 Disconnect the 2 battery cable plugs from the controller see Fig 11 item 2 and item 4 2 Replace the battery cables
7. motor connection cable see Fig 19 7 Replace the motor connection cable not illustrated INFORMATION The motor connection cable must be threaded through the mounting plate from below 8 Slide the adapter housing onto the motor connection cable see Fig 19 and secure it with the spring pin see Fig 18 9 Insert the motor cable set into the mounting plate from above see Fig 17 10 Insert the mounting plate in the corresponding position not illustrated 11 Insert and tighten the 2 Allen head screws in the mounting plate see Fig 16 ScoutCrawler Ottobock 9 Service Work 3 5 6 Replacing the Controller gt Preparation Remove the battery pack see Page 6 remove the controller see Page 7 1 Loosen all connections on the controller see Fig 20 2 Replace the controller not illustrated 3 Secure all connections on the controller see Fig 20 3 5 7 Installing the Controller 1 Insert the controller in the proper position not illustrated 2 Insert and tighten the 2 Allen head screws on the controller see Fig 21 3 Connect the 2 motor cables according to the colour coded markings see Fig 22 item 1 and item 2 3 6 Frame 3 6 1 Replacing the Attachment Straps 1 Loosen and remove the Allen head screw on the attachment strap see Fig 23 2 Replace the attachment strap not illustrated 3 Insert and tighten the Allen head screw on the attachment strap see Fig 23 10 O
8. not illustrated 3 Connect the 2 battery cable plugs to the controller see Fig 11 item 2 and item 4 ScoutCrawler Ottobock 7 Service Work 3 5 4 Replacing the Control Panel gt Preparation Remove the battery pack see Page 6 remove the controller see Page 7 1 Loosen the control panel cable on the controller see Fig 12 item 1 2 Remove the cable ties see Fig 13 3 Loosen and remove the 4 Allen head screws with the spring washers on the underside of the control panel see Fig 14 4 Replace the control panel not illustrated 5 Insert and tighten the 4 Allen head screws with the spring washers on the underside of the control panel see Fig 14 6 Connect the control panel cable to the controller see Fig 12 item 1 7 Install the control panel cable and secure it with cable ties not illustrated 3 5 5 Replacing the Motor Cable Set gt Preparation Remove the battery pack see Page 6 remove the controller see Page 7 1 Loosen the plugs of the motor cable set from the controller see Fig 15 item 3 and item 4 2 Loosen and remove the 2 Allen head screws on the mounting plate see Fig 16 8 Ottobock ScoutCrawler Service Work 3 Remove the mounting plate including the motor cable set not illustrated 4 Remove the motor cable set upwards out of the mounting plate see Fig 17 5 Remove the spring pin from the adapter housing see Fig 18 6 Pull the adapter housing off the
9. service and maintenance tasks described here should only be completed by trained qualified personnel and not by the user of the device This service and maintenance manual refers to the respective spare parts catalogues and the instructions for use of the described products Please use these documents together Use the maintenance schedule checklist as a template for making copies Retain completed maintenance sched ules and provide the customer with a copy instructions for Use user ScoutCrawler Outdoor Vehicle 647G692 1 2 Support Your national Ottobock team will be happy to answer any technical questions The contact addresses and tele phone numbers can be found on the back inside cover of the service manual 1 3 Product Overview ScoutCrawler with accessories 2 Safety 2 1 Explanation of Warning Symbols Warnings regarding possible risks of severe accident or injury Warnings regarding possible risks of accident or injury NOTICE Warnings regarding possible technical damage ScoutCrawler Ottobock 3 Service Work 2 2 General safety instructions A WARNING Non observance of safety instructions Risk of pinching crushing tipping falling product malfunction defect b Observe all safety instructions in these instructions for use and in all other applicable documents A WARNING Incorrect settings Risk of falling tipping over or improper user posture due to incorrect settings gt Adjustments may
10. 7 o eot D e F Mobility base Frame Safety belt left Safety belt right Safety belt centre Loading ramp left Loading ramp right Platform left Platform right Bowden cable left Bowden cable right Control panel holder Battery case Closures battery case transport case Holders battery case transport case Battery pack A Battery pack holder AO Battery pack retaining strap KO Battery pack cables A Controller cable holder AO Controller cables A Cowde OA Drive motor cables AO Drive train Crawler track left Crawler track right Crawler track tensioning device left Crawler track tensioning device right Guide wheels left Guide wheels right Track rollers left Track rollers right Drive motor left Drive motor right Drive wheels left Drive wheels right Do the settings on the ScoutCrawler outdoor vehicle meet the needs of the user The maintenance service was performed by X X X X X X X X gt L gt X lt gt X lt gt X lt x ScoutCrawler Ottobock 21 22 Ottobock ScoutCrawler Kundenservice Customer Service Europe Otto Bock HealthCare Deutschland GmbH Max Nader Str 15 37115 Duderstadt Germany T 49 0 5527 848 3433 F 49 0 5527 848 1460 healthcareQottobock de www ottobock de Otto Bock Healthcare Products GmbH KaiserstraBe 39 1070 Wien Austria T 43 0 1 5269548 F 43 0 1 5267985 vertrieb austria ottobock com www ottobock at Otto Bock Adria Sarajevo D O O
11. Maksima Gorkog bb 18000 Nis Republika Srbija T 381 0 18 4285888 F 381 0 18 4539191 infoQottobock rs www ottobock rs Otto Bock Ortopedi ve Rehabilitasyon Teknigi Ltd Sti Ali Dursun Bey Caddesi Lati Lokum Sokak Meri Sitesi B Block No 6 1 34387 Mecidiyek y Istanbul Turkey T 90 0 212 3565040 F 90 0 212 3566688 infoQottobock com tr www ottobock com tr Africa Otto Bock Alg rie E U R L 32 rue Ahcene Outaleb Coop rative les Mimosas Mackle Ben Aknoun Alger DZ Alg rie T 213 0 21 913863 F 213 0 21 913863 informationQottobock fr www ottobock fr Otto Bock Egypt S A E 28 Soliman Abaza St Mohandessein Giza Egypt T 202 0 330 24 390 F 202 0 330 24 380 infoQottobock com eg www ottobock com eg Otto Bock South Africa Pty Ltd Building 3 Thornhill Office Park 94 Bekker Road Midrand Johannesburg South Africa T 27 0 11 312 1255 info southafricaQottobock co za www ottobock co za Americas Otto Bock Argentina S A Av Cabildo 924 CP 1426 Ciudad Aut noma de Buenos Aires Argentina T 54 0 11 4706 2255 F 54 0 11 4788 3006 atencionclientesQottobock com ar www ottobock com ar Otto Bock do Brasil Ltda Rua Jovelino Aparecido Miguel 32 13051 030 Campinas S o Paulo Brasil T 55 0 19 3729 3500 F 55 0 19 3269 6061 ottobockQottobock com br www ottobock com br Otto Bock HealthCare Canada 5470 Harvester Road Burlington Ontario L7L 5N5
12. Omladinskih radnih brigada 5 71000 Sarajevo Bosnia Herzegovina T 387 0 33 766200 F 387 0 33 766201 obadria bih net ba www ottobockadria com ba Otto Bock Bulgaria Ltd 41 Tzar Boris Ill Blvd 1612 Sofia Bulgaria T 359 0 2 80 57 980 F 359 0 2 80 57 982 infoQottobock bg www ottobock bg Otto Bock Suisse AG Pilatusstrasse 2 CH 6036 Dierikon T 41 0 41 455 61 71 F 41 0 41 455 61 70 suisse ottobock com www ottobock ch Otto Bock CR s r o Protetick 460 33008 Zru Senec Czech Republic T 420 0 377825044 F 420 0 377825036 emailQottobock cz www ottobock cz Otto Bock Iberica S A C Majada 1 28760 Tres Cantos Madrid Spain T 34 0 91 8063000 F 34 0 91 8060415 infoQottobock es www ottobock es Otto Bock France SNC 4 rue de la R union CS 90011 91978 Courtaboeuf Cedex France T 33 0 1 69188830 F 33 0 1 69071802 informationQottobock fr www ottobock fr Otto Bock Healthcare plc 32 Parsonage Road Englefield Green Egham Surrey TW20 OLD United Kingdom T 44 0 1784 744900 F 44 0 1784 744901 bockuk ottobock com www ottobock co uk Otto Bock Hung ria Kft Tatai ut 74 1135 Budapest Hungary T 36 0 1 4511020 F 36 0 1 4511021 infoQottobock hu www ottobock hu Otto Bock Adria d o o Dr Franje Tudmana 14 10431 Sveta Nedelja Croatia T 385 0 1 3361 544 F 385 0 1 3365 986 ottobockadria ottobock hr www ottobock hr
13. Society St Gregorios Lane Sion Trombay Road Chembur Mumbai 400071 India T 91 0 22 2520 1268 F 91 0 22 2520 1267 information E indiaottobock com www ottobock in Otto Bock Japan K K Yokogawa Building 8F 4 4 44 Shibaura Minato ku Tokyo 108 0023 Japan T 81 0 3 3798 2111 F 81 0 3 3798 2112 ottobock ottobock co jp www ottobock co jp Otto Bock Korea HealthCare Inc 4F Agaworld Building 1357 74 Seocho dong Seocho ku 137 070 Seoul Korea T 82 0 2 577 3831 F 82 0 2 577 3828 info ottobockkorea com www ottobockkorea com Otto Bock South East Asia Co Ltd 1741 Phaholyothin Road Kwaeng Chatuchark Khet Chatuchark Bangkok 10900 Thailand T 66 0 2 930 3030 F 66 0 2 930 3311 obsea otttobock co th www ottobock co th Other countries Otto Bock HealthCare GmbH Max Nader StraBe 15 37115 Duderstadt Germany T 49 0 5527 848 1590 F 49 0 5527 848 1676 reha export ottobock de www ottobock com Your specialist dealer p E L a Versandanschrift f r R cksendungen Adress for Returns Otto Bock Manufacturing K nigsee GmbH LindenstraBe 13 07426 K nigsee Germany naal Otto Bock Mobility Solutions GmbH Lindenstra e 13 07426 K nigsee Germany T 49 0 69 9999 9393 F 49 0 69 9999 9392 cccQottobock com www ottobock com Ottobock has a certified Quality Management System in accordance with ISO 13485 EN 01 1210 O Ottobock 647G693
14. ai AE nA Aan ERGA 10 3 6 2 Replacing ne Loading RAMPA ee Rai See 11 3 6 3 REPIACGINGNEJIOOFPIAIE Ar EO io a On ee ed 11 3 6 4 Replac ng ine Wheel OS rara nee SAGE OWE GORE LT T 11 3 6 5 ocio Pe S GEE EO AGA 12 3 6 6 Replacing Ne Conto Panel ROLE Ere een ee 13 3 7 DIVE 8 1 BRRERERESPRPERFERERELERPEHPERERERERFERERELRERFELPEFFERREEREREBRLELURERELEFFELUPFERERLENEREUTEREPEBELLEEURERTERFREUPEREFERFLTORLPRERTEUERERT 14 3 7 1 Removmg me Crawler Track acond iii 14 3 1 2 Replacing Me Crier ack io AR ee RA AOR O ee ea 14 3 7 3 Replacmg Me Guide VV NC ETE dl A EE PA AAA o mo o EIE 15 3 7 4 eoliano PP io 15 3 7 5 A DIA A e E E ODE ee ELE er 15 3 7 6 ocio I FINS NON AA e PP OH EI E ee een 16 3 1 7 INSTal Ing ne Drive MO Sion io 17 3 7 8 mstalino ME ra wer Tracks usen OE ee ee 17 3 8 Instala NE Bate Pack a RAS O R AARD O OAZA ZOO 18 3 8 1 Char ging Ne ic A o 19 4 ADDOnUICBS ni AEO OGAR AA dA W 19 4 1 ie o O EUMDEM 19 4 2 Maintenance che dul aaa oo ios aio 21 2 Ottobock ScoutCrawler Introduction 1 Introduction 1 1 Foreword Regular maintenance is important It improves safety and increases the lifespan of the product All Mobility products should be inspected and serviced once a year However we recommend inspecting readjusting and if necessary servicing the product every 6 months if the product is used frequently or in case of frequent user changes Only use original spare parts for all service and maintenance work The
15. eels onto the feather key and tap them in place with the soft faced hammer not illustrated 16 Ottobock ScoutCrawler Service Work 3 7 7 Installing the Drive Wheels 1 Slide the 2 drive wheels see Fig 48 item 3 and item 11 onto the cams see Fig 47 2 Slide on the 2 washers see Fig 48 item 2 and Item 12 3 Insert and tighten the 2 Allen head screws see Fig 48 item 1 and item 13 on the drive wheels see Fig 49 3 7 8 Installing the Crawler Tracks 1 Apply the crawler track not illustrated 2 Position the spacer sleeve see Fig 50 item 5 within the axle adapter not illustrated 3 Position the 2 spacers see Fig 50 item 4 and item 6 outside the axle adapter not illustrated 4 Slide the 2 guide wheels see Fig 50 item 3 and item 7 onto the spacers not illustrated 5 Apply the 2 washers see Fig 50 item 2 and item 8 not illustrated 6 Insert see Fig 51 and tighten see Fig 52 the guide wheel screw see Fig 50 item 9 7 Tighten the crawler track as described in the instructions for use 647G692 see Fig 53 8 Secure the clamping screw see Fig 54 9 Connect the 2 motor cables according to the colour coded markings see Fig 55 item 1 and item 2 10 If needed Install the motor cables and secure them with cable ties not illustrated ScoutCrawler Ottobock 17 Service Work 3 8 Installing the Battery Pack After all service tasks reinstall the battery pack
16. he front not illustrated Insert and tighten the 3 Allen head screws with washers on the underside of the armrest see Fig 31 and see Fig 32 Install the control panel cable and secure it with cable ties not illustrated INFORMATION When fastening the cable note that the wheel stops are height adjustable ScoutCrawler Ottobock 13 Service Work 3 7 Drive Unit 3 7 1 Removing the Crawler Tracks gt Position the outdoor vehicle on a workbench and secure it against falling INFORMATION Ensure that all screws and components of the drive unit are accessible 1 Loosen the 2 motor cables see Fig 34 2 Loosen the guide wheel clamping screw see Fig 35 item 1 3 Release all tension on the guide wheel clamping screw see Fig 35 item 2 4 Loosen see Fig 36 and remove see Fig 37 the Allen head screw on the guide wheels 5 Remove the guide wheels not illustrated 6 Remove the crawler track see Fig 38 3 7 2 Replacing the Crawler Track gt Preparation Remove the crawler track see Page 14 gt Replace the crawler track not illustrated 14 Ottobock ScoutCrawler Service Work 3 7 3 Replacing the Guide Wheels gt Preparation Remove the crawler track see Page 14 gt Replace the guide wheels not illustrated 3 7 4 Replacing the Track Rollers gt Preparation Remove the crawler track see Page 14 M Remove the circlip with the circlip pliers see Fig 39 N Removet
17. he track rollers see Fig 40 Replace the track rollers not illustrated RO Slide on the track rollers not illustrated 5 Insert the circlip using the circlip pliers see Fig 39 3 7 5 Removing the Drive Wheels gt Preparation Remove the crawler track see Page 14 1 Loosen and remove the 2Allen head screws on the drive wheels see Fig 42 item 1 and item 13 see Fig 41 2 Loosen and remove the 2 washers see Fig 42 item 2 and item 12 3 Remove the 2 drive wheels see Fig 42 item 3 and item 11 see Fig 43 ScoutCrawler Ottobock 15 Service Work 3 7 6 Replacing the Drive Motor gt 1 Soo 2222 2 O Preparation Remove the crawler tracks see Page 14 remove the drive wheels see Page 15 Loosen and remove the 2 cams see Fig 46 item 4 and item 10 on the drive wheels using the puller see Fig 44 Loosen and remove the 2 washers from the drive axles see Fig 46 item 5 and item 9 Remove the cable ties on the motor cables not illustrated Loosen and remove the 2 Allen head screws on the motor mount see Fig 45 Remove the drive motor not illustrated Replace the drive motor not illustrated Insert the drive motor not illustrated Insert and tighten the 2 Allen head screws on the motor mount see Fig 45 Slide the 2 washers onto the drive axles see Fig 46 item 5 and item 9 10 Slide the 2 cams see Fig 46 item 4 and item 10 for the drive wh
18. only be carried out by qualified personnel instructed by the manufacturer b Check for safe function before delivering the product A CAUTION Use of unsuitable tools Pinching crushing or damaging the product gt When working use only tools that are suitable for the conditions at the workplace and whose proper use ensures safety and health protection NOTICE Improper preparation before making adjustments Risk of damage to the product gt When you work on the product secure it so that it cannot tip over or fall over gt Switch off the product for all adjustment tasks Functional tests of the electrical components are excepted from this rule gt Before performing any work on the crawler tracks ensure sufficient protection against mechanical chemical and thermal effects NOTICE Re use of self locking nuts Unintended loosening of the screw connections gt Always replace self locking nuts with new self locking nuts after disassembly 3 Service Work 3 1 General Information Read the service manual before starting work Familiarise yourself with the functions of the product prior to inspection and use In order to do so you can request this service manual and other documentation from the manufacturer see the overview of national Ottobock branches on the inside of the back cover or download from our homepage www ottobock de or www ottobock com Clean and disinfect the product before commencing service work Obser
19. ottobock ScoutCrawler Service Manual Table of contents Table of contents 1 o waciki T k UKSW 3 1 1 eo o 3 1 2 A E P 3 1 3 PIOJUCHONENIEW M 3 2 T i P 3 2 1 EXP En 1100 07 WERO Symbol aa A RAF ee O end diu Deed is 3 2 2 General saleiy Iis ua 4 3 Service WORK u 0 4 3 1 Ecce den OE nn o EA OO UAG re ea ee 4 3 2 Muelas gee 91 16 P PAPER O oO EEE ESEE AO oi E E E Eo W 5 3 3 Required 10015 and ACCESO NOS ecos oia 5 3 4 REMOVNg me Bale Pack in rr A id az 6 3 5 ego Lig AP o Po EE E E E EE AE OP PEPE En er Te 6 2 9 1 ESeplacimng me Feel NG Sia een ita 6 3 5 2 Bentovipdg Ibe Oo a AP A 7 3 5 3 Replacing the Battery Cables or the Battery Pack 2 52 52 5359225 22 9 2 23592 6660655 AG AES gie tet e bna esi R G OR E REG T 3 5 4 Neplacing INS CONTO FRANE ee esas 8 3 5 5 Replacing he Motor Cable Otis sico 8 3 5 6 REDIACING iNe CONTO luna 10 3 5 7 aclare AA 10 3 6 EE AA e eee 10 3 6 1 Replacing Ihe Attachment SWAPS esitis ireu inanahi E E
20. ttobock ScoutCrawler Service Work 3 6 2 Replacing the Loading Ramp 1 Loosen and remove the 2 Allen head screws on the sides of the loading ramp see Fig 24 2 Replace the loading ramp not illustrated 3 Insert and tighten the 2 Allen head screws on the sides of the loading ramp see Fig 24 3 6 3 Replacing the Floor Plate 1 Loosen and remove the 2 Allen head screws on the floor plate see Fig 25 2 Replace the floor plate not illustrated 3 Insert and tighten the 2 Allen head screws on the floor plate see Fig 25 3 6 4 Replacing the Wheel Stops 1 Loosen and remove the 2 quick clamps on the wheel stops see Fig 26 item 1 and item 2 2 Remove the holder see Fig 26 item 3 and the clamp piece see Fig 26 item 4 from the support 3 Replace the holder and the clamp piece not illustrated 4 Position the holder see Fig 26 item 3 and the clamp piece see Fig 26 item 4 at the support ScoutCrawler Ottobock 11 Service Work 5 Insert and tighten the 2 quick clamps on the wheel stops see Fig 26 item 1 and item 2 3 6 5 Replacing the Armrest 1 a2 I Loosen and remove the 3 Allen head screws with washers on the underside of the armrest see Fig 28 and see Fig 29 Pull off the armrest not illustrated Replace the armrest not illustrated Slide on the armrest not illustrated Insert and tighten the 3 Allen head screws with washers on the underside of the armrest
21. ve all care instructions and product specific inspection instructions in the instructions for use Many screw connections utilise screws and nuts equipped with thread lock If you loosen screw connections be sure to replace the respective nut or screw with one equipped with a new thread lock If new screws or nuts with thread lock are not available apply a medium strength liquid thread locking compound such as Loctite 241 or Euro Lock A24 20 to the existing screws 4 Ottobock ScoutCrawler 3 2 Maintenance Schedule Maintenance schedule as a template for copying see Page 21 3 3 Required Tools and Accessories The following tools are required in order to perform the service work e Reversible ratchet handle wrench and sockets size 8 24 e Torque wrench measurement range 5 50 Nm e Wrench size 8 24 e Allen wrench size 2 5 6 e Screwdriver blade width 2 5 3 5 5 mm e Phillips head screwdriver size 2 e Hammer approx 300 g soft faced hammer e Pliers cutting pliers combination pliers snap ring pliers e Puller e Pin punch e 3 4 5 6 mm e Drill twist drill 3 2 5 5 2 6 mm e Stanley knife with sickle hooked blade and standard blade e Workbench and vice with plastic jaws and rubber insert e Measurement equipment rule spirit level e Liquid thread lock medium strength ScoutCrawler Service Work Ottobock 5 Service Work 3 4 Removing the Battery Pack Prior to all service tasks
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