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Harvey® - Sterilizer Autoclave

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1. 54 Power I O Board 230 VAC Figure 34 w ae La Ww a7 ay 2 3 2 1320002 6 J A Ir EEN excocorecocacos APPENDIX APPENDIX 55 0 R1 lt gt 2 O 000 6 epee SSY IN U S A JUMPER JUMPER O OO EI CONT 100mA 250V 07 OLTAGE JUMPER 115 JMP12JMP2 A 230VACI JMP3 MADE Figure 35 MC10 Transformer PC Board 115 VAC Two Year Limited Warranty BarnsteadlThermolyne Corporation warrants that if a product manufactured by BarnsteadlThermolyne and sold by it within the continental United States or Canada proves to be defective in material or construction it will provide you without charge for a period of ninety 90 days the labor and a period of two 2 years the parts necessary to remedy any such defect Outside the continental United States and Canada the warranty provides for two 2 years the parts necessary to remedy any such defect The warranty period shall commence either six 6 months following the date the product is sold by BarnsteadlThermolyne or on the date it is purchased by the original
2. TAYTAY APPENDIX JUMPER S REP ACE F1 F2 AS MARKED O 3 CICIT 100mA 250V O oe O O O H TI wei ST 0 S 115 Z O O O 5 O AR sH Eo 2 COS o o ES O COR CLOT 100mA 250Y o Qu JUMPER 115VAC JMP1 amp JMP 2 ASSY 265514 o 2350 1 IMPS MADE IN DER KE APPENDIX Figure 33 MC10 Transformer PC Board 230 VAC 52 APPENDIX 230 VAC to 115 VAC Parts Required two 15 AMP time delay fuses Part No 266058 jumper for Power I O Board jumper for Transformer PC Board suitable 115 VAC plug or plug adapter 1 Onthe Power I O PC Board Remove jumper from J7 to J8 Install jumpers from J5 to J7 and from J3 to J8 2 Move black heater wire from J11 to J14 Move white heater wire from J12 to J11 Leave the other black wire connected 3 On the Transformer PC Board MC10 with printer only Remove jumper from JMP3 position and install jumpers in JMP1 and JMP2 positions 4 Install the 15 AMP fuses in fuseholders 5 Reinstall the left side panel rear access panel and pressure relief valve deflection cover 6 Use either a plug adapter or remove the power cord plug and install a suitable 115 VAC plug 7 Tag the sterilizer as configured for 115 VAC 53
3. Figure 28 Door Gasket Replacement 4 Insert the retainer inside the gasket outer lip of retainer against gasket as shown 5 Slide the gasket and retainer assembly onto the center stud of the door plate and secure it finger tight firm Do not use wrench Every 6 Months The pressure relief safety valve located on the back of the cabinet releases excess pressure over 45 psi from the chamber To check the valve for proper operation 1 Run an UNWRAPPED INSTRUMENTS cycle with no load in the chamber 2 When the pressure reaches 30 psi 206 kPa pull the ring on the pressure relief valve for about 3 seconds Do not hold the valve open Steam should freely discharge from the valve outlet 3 If valve malfunctions the valve must be replaced Call for authorized service 4 Cancel cycle after checking valve to prevent overheating OPERATOR MAINTENANCE Na Burn Hazard Steam blow off will be discharged when the ring on the relief valve is pulled To prevent possible burns from steam discharge keep away from the valve Use pliers to pull the valve ring do not pull ring with fingers Wear protective gloves Figure 29 Pressure Relief Valve Note If traces of steam continue to escape through the valve the valve has not re seated properly Open and close the valve quickly several times if necessary by pulling the ring and letting it snap closed 38 OPERATOR MAINTENANCE Clean
4. 1 1 1 1 1 1 1 01000010 Voltage Conversion Dual Voltage Models Only 0 02 115 VACTtO 230 NAG iaa in Parts Required 230 VAG tO TTS VAG dee lege d asi i aads Parts Required vacio att Two Year Limited Warranty AAA As leaders in the field of sterilization our goal is to engineer and manufacture safe efficient quality sterilization products We are certain you will agree that this sterilizer meets our goal Regardless of how well a piece of equipment is designed misuse abuse or neglect will deny its owner the safe efficient quality service expected Often misuse abuse or neglect occurs unintentionally because the operator is unaware of the proper operating and maintenance procedures This manual provides you with the information required to properly operate and routinely maintain your sterilizer The information included in this manual applies to all models unless noted for specific models We urge you to read this manual carefully before operating the unit and retain it for future reference Operation Overview Hydroclave MC8 and MC10 Steam Sterilizer The MC8 and MC10 sterilizer operates on the principle of heated water converted to steam ina sealed pressure chamber What happens when the controls are turned on The chamber vent valve opens and the heater turns on to warm up the chamber The items to be sterilized are placed on Introduction INTRODUCTION the t
5. When the controls are turned on the settings for the previous cycle will be displayed To select a different cycle press the desired cycle selector switch To change the exposure time and or drying time a Press the PROGRAM SET switch The exposure time will flash TEMP TIME DRY 1356 03 15 b Press the up or down arrows to increase or decrease the exposure time Times less than the minimum values listed below are not available 23 Liquids Whether using the two tray four tray or IMS cassette rack items being processed should be evenly distributed on each tray or cassette and within the sterilization chamber Do not allow bags pouches or wraps to touch the chamber walls Moisture from the walls could cause wet packs or pouches Do not overload Steam may not penetrate tightly packed loads Do not layer pouches or load them plastic side down as they will retain water 1 Push Down N Firmly EE Figure 10 Locking the Door UNWRAPPED WRAPPED INSTRUMENTS INSTRUMENTS PACKS LIQUIDS Figure 11 Selecting Cycle c Press the PROGRAM SET switch to save the drying time value The sterilizer is now ready to run a cycle TEMP TIME DRY 1356 03 15 d Press the UP or DOWN arrows to in crease or decrease the drying time e Press the PROGRAM SET switch to save the drying time value The sterilizer is now ready to run a cycle Starting Cycle Press START switch The PROCESSING in
6. amalgam etc can be picked up from items being sterilized and returned to the reservoir clogging the filter and screen The daily and weekly maintenance should be performed as outlined above to ensure long trouble free service Failure to routinely perform maintenance procedures could result in processing delays or equipment down time and possible equipment repairs Detailed maintenance procedures for those listed above and also other as required items are shown in the Operator Maintenance section of this manual Safety Information The special safety information instructions that follow appear within the manual Read them carefully before operating the unit and follow instructions Declaration of Conformity Barnstead Thermolyne hereby declares under its sole responsibility that this product conforms with the technical requirements of the following standards applies to 33 model s only EMC EN 55011 Emission Standard EN 60801 Immunity Standard Safety EN 60601 Medical Electrical IEC 601 1 Equipment Part 1 General Requirements for Safety per the provisions of the Electromagnetic Compatibility Directive 89 336 EEC as amended by 92 31 EEC and per the provisions of the Low Voltage Directive 73 23 EEC as amended by 93 68 EEC Copies of the Declaration of Conformity are available upon request Alert Signals N Warning Warnings alert you to a possibility of personal injury Caution Cauti
7. 1 4 Turn Step 3 Automatic Optional Overflow Push the overflow tube into the overflow connector at the top of the cooling tank until it clicks Discharge Hose Ka Non Recirculating Tank Drain Discharge Port Connector Step 1 Remove cap from non recirculating discharge port on rear of sterilizer and discard CAUTION Be sure connection nut is started straight Cross threading will cause leaks and damage the nut and fitting 42 INSTALLATION Setting the Clock Calendar 1 Plug in the power cord but do not press controls ON The software will perform a self test then the time and date will be displayed 2 Press PROGRAM SET switch a The hour will flash 12 00 AM JAN 01 1998 Use the UP arrow to set the hour ahead or the down arrow to set it back When the clock is set to the correct hour press PROGRAM SET to store the hour in memory b The minute will flash 12 00 AM JAN 01 1998 Use the arrows to set the minute Press PROGRAM SET to store c The AM PM indicator will flash 12 00 AM JAN 01 1998 Press either arrow to alternate between AM and PM Press PROGRAM SET to store 43 0 The month will flash 12 00 AM JAN 01 1998 Use the arrows to set the month Press PROGRAM SET to store e The day will flash 12 00 AM JAN 01 1998 Use the arrows to set the day Press PROGRAM SET to store f The year will fla
8. distorted 0 Caution Do not use abrasive cleansers LA Hot Surface Burn Hazard Be sure sterilizer is cool before cleaning reservoir The water in the reservoir could be HOT if sterilizer was in use just prior to cleaning reservoir Note Sterilizers equipped with an optional non recirculating system may require less frequent reservoir cleaning Push To Release Release Fitting Warning Water May Be Hot Figure 23 Draining Reservoir 34 OPERATOR MAINTENANCE LA Hot Surface 2 Insert the drain fitting on the other end Burn Hazard The water may of the plastic tubing into the drain port be HOT if a cycle has been run As soon as the drain fitting locks into recently Burns could occur if place water will begin to exit the drain hot water comes in contact with skin 3 When the water flow stops press the tab on the drain port to release the drain hose and fitting Note 00 e 4 Store the drain tube and fitting Reservoir cleaning is not required as often on units with 1 5 Remove the reservoir lid and wipe the non recirculating feature inside of reservoir with a clean damp cloth and mild disinfectant Do not use abrasive cleaners Wipe the reservoir clean of any disinfectant residue 6 Remove and clean the reservoir filter 7 Replace the reservoir lid and refill the reservoir to the FILL mark in the fill funnel with distilled or deionized water Cleani
9. or purchased and installed by the owner operator Cycle Phase Indicators Harvey Hydroclave MC8 PROCESSING COMPLETE DRYING EJ Es es gt PROGRAM 100 SET ose INSTRUMENTS INSTRUMENTS PACKS LIQUIDS PROGRAMMING SWITCHES 0 0 6 h 2 CONTROLS ON OFF START STOP EIS e Cycle Select Switches Figure 1 Control Panel 12 GENERAL DESCRIPTION Support Flange YA iu Mrt Tray Rack MC8 Part No 265002 MC10 Part No 2 513025 Large Tray Part No 2 57811 Small Tray MC8 Part No 265001 MC10 Figure 2 Standard Accessories IMS Cassette Four Not Sold By B T Tray Rack MC8 Part No 265024 Cassette Rack Holds MC10 Part No 260761 MC8 MC10 Figure 3 Optional Accessories 13 GENERAL DESCRIPTION Printer The MC8 printer is a separate unit connected to the sterilizer by a plug in cable The optional MC10 printer is an integral part of the Control Panel Printer Non Recirculating Figure 4 MC8 Printer Water Accessory Standard MC8 and MC10 sterilizers discharge steam back into the reservoir For sterilizers with the non recirculating system the distilled water is used to make steam in the chamber for one cycle only Used water steam is exhausted into the cooling tank which then overflows into the collection bottle The collection bottle is then emptied when full An opti
10. see Printer section Power On Controls On 17 OPERATION ON Filling Reservoir Caution Add distilled or low quality deionized water mini Use only distilled or low mum 0 5 megohm cm maximum 1 5 megohm quality deionized water cm to the reservoir up to the fill line The MC8 minimum 0 5 megohm cm reservoir holds approximately 3 liters the MC10 maximum 1 5 megohm cm reservoir 4 liters Do not overfill Normal tap water contains minerals that will corrode sterilizer parts Note Be sure reservoir drain valve 5 closed before filling the reservoir Warning Burn Hazard Do not add water to the reservoir while sterilization cycle is in progress Steam vented into reservoir at end of cycle could result in possible burns The water in the reservoir could be HOT if multiple cycles have been run in succession Use Distilled or Low Quality Deionized Water Only Reservoir lid must be in place when sterilizer is in use Fill To Mark Refill Fill Funnel Figure 7 Filling Reservoir OPERATION Filling Non Recirculating Tank Option 1 Remove the cap from the cooling tank Fill the cooling tank with distilled or deionized water until the water begins to flow from the cooling tank into the collection bottle or into the drain if the overflow tube is installed Replace the cap Emptying Collection Bottle 1 Empty the collection bottle when the water in the bottle r
11. to force the door open Press OFF then ON to vent the chamber so that the door can be opened Diagnostic Messages Call for authorized service Press OFF then ON H CONTROLS ERROR message is not cleared go to step 2 Unplug the unit then press and hold OFF button while plugging back in Release OFF button after PERFORMING SELF TEST is displayed If step 2 does not clear the CONTROLS ERROR message call for authorized service Reprocess load and run cycle again Call service if message occurs two cycles in a row Check water level in reservoir Remove and clean reservoir and chamber screens Reprocess load and run cycle again Call service if message occurs two cycles in a row Wait for chamber to cool then open door Check for debris in chamber or clean chamber filter Reprocess load and run cycle again Call service if message occurs two cycles in a row Be sure door is closed and latched Press down Reprocess load and run cycle again Clean gasket and check for rips and holes Reprocess load and run cycle again Call service if message occurs two cycles in a row Reprocess load and run cycle again Call service if message occurs two cycles in a row Press OFF then press ON again Reprocess load and run cycle again Call service if message occurs two cycles in a row SELF TEST FAILED CALL SERVICE CONTROLS ERROR CALL SERVICE HEAT UP TOO LONG CYCLE CANCELED REPROCESS LOAD OVERH
12. turn off after 60 seconds 5 The open door drying phase may be repeated by leaving the door open and pressing START twice 25 Note Thirty minutes may be needed for wrapped loads of 6 to 10 lbs in a single tray Double tray loads may require slightly more time and unwrapped items less drying time Several trial cycles may be necessary to determine a suitable drying time for your type of load situation Warning Burn Hazard To prevent burns from escaping steam always stand back behind door when opening the door Note Closed door drying will stop when the door is opened When START is pressed to begin open door drying the timer will be reset to the programmed drying time The open door drying time is limited to the selected closed door drying time If zero was selected open door drying is not possible Latch Handle Down With Door Open 0 Latching Bars Figure 13 Drying Cycle Operation Removing Load When the cycle including drying phase is com plete three groups of three beeps will sound and the COMPLETE indicator will light H open door drying was used however the COMPLETE indicator will turn off after one minute PROCESSING COMPLETE DRYING N OPERATION LA Hot Surface Burn Hazard Processed load and inner surfaces of the sterilizer will be HOT at completion of cycle Wear proper protective clothing when removing load Warning Burn Hazard Always stand b
13. 0kPa 10 to 40 C 50 to 104 F 30 to 70 relative humidity non condensing 2 000 meters 20 to 60 C 4 to 140 F 10 to 100 relative humidity 9 VAC 1 Watt idle 10 Watts running Cabinet Size Chamber Size Tray Sizes Shipping Weight Heater Wattage Electrical Rating Reservoir Capacity Maximum Rated Operating Pressure Environmental Conditions Operation Altitude Limit Storage and Transport Printer Optional Electrical Rating Non Recirculating Water Accessory Optional 6 3 4 W x 13 1 2 H 15 1 4 L 171mm W x 343mm H x 387mm L 11 36 L approx 3 gallons Distilled or Low quality Deionized water minimum 0 5 megohm cm maximum 1 5 megohm cm Size Capacity Reservoir Water Dual voltage government models meet the requirements of IEC 11 36 L approximately 3 gallons Class I Type B equipment 48 Appendix NN Voltage Conversion Warning Dual Voltage Models Only Unplug power cord before removing any access panels Voltage conversion should be performed by a qualified service technician 1 Remove the left side panel 4 screws the pressure relief valve deflection cover MC8 Only 1 screw and the Note rear access panel 2 screws Dual voltage models have both voltages listed on the rating plate 2 Remove fuses from fuseholders Do not attempt to convert a unit that Discard or save for future does not have two fuseholders or is reconversion not
14. 2 250 per box 230303001 Biological Indicators BIT Sure Biological Indicator Box of 5 Indicator vials Spore Population 5 AY759X1 B T Sure Biological Indicator Box of 100 Indicator vials Spore Population AY759X3 BIT Sure Biological Indicator Box of 100 Indicator vials Spore Population 6 AY759X8 Process Indicators BIT Sure Chemical Indicator AY759X2 15 Operation 1 Press Controls ON A Warning 2 Fill Reservoir Patient Safety Zone Do not operate this sterilizer within 6 ft 3 Load Chamber 2 m of patient treatment point 4 Lock Door 5 Select Cycle 6 Press START 7 Open Door to Dry 8 Remove Load Optional Drying phase if selected will start automatically without opening the door Opening the door however may improve drying efficiency UNWRAPPED WRAPPED INSTRUMENTS INSTRUMENTS PACKS LOUIS apan Operation 16 OPERATION a Power On Controls On Note 1 When the sterilizer is plugged in and If time and date are incorrect the controls are off the time and date reset the clock calendar will be displayed 2 Press Controls ON switch to turn on the control panel The cycle temperature exposure time and drying time will be displayed and the Standby Mode will begin During the Standby Mode the heater turns on to warm the chamber to approximately 38 C The heater then cycles ON and OFF to maintain the warm temperature 3 Turn ON the optional printer
15. BARNSTEAD THERMOLYNE CORPORATION Harvey Hydroclave 8 Hydroclave MC10 Steam Sterilizer With Optional Non Recirculating System OWNER AND OPERATOR MANUAL 27 26 Table of Contents INTRODUCTION A ee kau a ae an Ba SE Operation UE TEE Hydroclave MC8 and MC10 Steam Sterilizer 31 Drying 1618 Een ea Sel iii Operator EI Dalia 00000 Weekly ahorita ade Seege dl tale Safety IOMA Rad As Declaration Of Conformity rra Description of Symbols on the Equipment cnc nana General Description ida 1 00 General a a SORE Operating 1 1 1 1 1 12 1 1 1 1 orea aes se PMET iia ciel Non Recirculating Water ACCESSOFY Recommended Steam Sterilization Monitoring Program Operations alee Anatol ea Meera tele dat ee Power On Controls Om Aae Ndati Filmg Reservo EE Filling Non Recirculating Tank Option Emptying Collection Botte Installing Overflow Tube Optional cra A EE Preparing Items for Sterilization LOAGING 0000000 Selecting CYC caian Starting 6169 EEN Drying EE Open Door DIVINO ida ia F
16. EAT CYCLE CANCELED REPROCESS LOAD VENT TOO LONG CHECK FOR DEBRIS IN CHAMBER DOOR OPEN CYCLE CANCELED REPROCESS LOAD PRESSURE TOO LOW CYCLE CANCELED REPROCESS LOAD TEMPERATURE TOO LOW CYCLE CANCELED REPROCESS LOAD UNIT ERROR PRESS OFF TO CONTINUE PRESSURE TOO HIGH CYCLE CANCELED REPROCESS LOAD 28 Troubleshooting Be sure wrap is not touching the walls of the Wrapped loads are wet at Load improperly loaded in Chamber completion of sterilize cycle chamber Do not place wrapped goods on bottom of tray rack 10 chamber only Inadequate drying time Sterilizer door not opened soon j Increase drying time enough after completion of sterilize cycle Open the door immediately after completion of a cycle Load excessively wet Load size too large Refer to Load Chart and Loading procedures Load touching chamber walls Wrapped load in bottom of tray Door should be open approximately 1 4 if using rack 10 chamber only open door drying method Push latch down while door is open Load does not dry in drying cycle Door open too far or not far enough 29 Installation MC8 Connect printer cable to receptacle on back of sterilizer Plug power cable transformer into wall outlet MC10 The printer is factory installed If a printer is added later it should be installed by an authorized service technician Operation The printer provides hard copy do
17. R MC10 Press PROGRAM SET CONFIGURATION HARVEY Press PROGRAM SET STANDARD UNIT Press PROGRAM SET 3 When RECIRCULATE is displayed press either the up or down arrow to change to NON RECIRCULATE RECIRCULATE lt Press UP or DOWN arrow Press PROGRAM SET CYCLE COUNT XXXXX 4 Press CYCLE STOP to exit setup mode 5 Press CONTROLS ON and select your desired cycle 47 MC8 16 W x 18 Hx 23 L 406mm W x 457mm H x 584mm L 10 diameter x 15 1 2 usable depth 254mm diameter x 393mm One 15 1 4 x 9 x 1 1 4 387mm x 228mm x 32mm 92 Ibs 42 kg 1425 Watts 115 Vac 50 60 Hz 12 Amps or 230 VAC 50 60 Hz 6 Amps See Note 4000 mL approx 4 quarts 45 psi 310 kPa 10 to 40 C 50 to 104 F 30 to 70 relative humidity non condensing 2 000 meters 20 to 60 C 4 to 140 F 10 to 100 relative humidity 9 VAC 1 Watt idle 10 Watts running 6 3 4 W x 13 1 2 H 15 1 4 L 171mm W x 343mm H x 387mm L 11 36 L approx 3 gallons Distilled or Low Quality Deionized water minimum 0 5 megohm cm maximum 1 5 megohm cm Technical Data MC10 13 1 2 W x 16 H x 22 L 33 mm W x 406mm H x 559mm L 8 diameter x 14 1 2 usable depth 203mm diameter x 368mm Two 14 x 6 1 4 x 7 8 356mm x 135mm x 22mm 72 lbs 33 kg 1350 Watts 115 VAC 50 60 Hz 12 Amps or 230 VAC 50 60 Hz 6 Amps See Note 3000 mL approx 3 quarts 45 psi 81
18. REMOVING Load WEE Additional Information A 620691 616 1 1 1 ASSES ASS aa Emergency 1 as Power Failure During CycCl8 Diagnostic Messages SUNA ASAR RA SARL Belle E ee e ti A a 010101010101 S lS 2057 6013666 Ribbon Replacement Printer Removal MIO Operator Maintenante ss dadas 10011 TABLE OF CONTENTS Cleaning Door Gasket VE Cleaning Chamber Trays and Rack Cleaning and Disinfecting Exterior Surfaces Every 25 Cy CIOS seggt Ze as Cleaning PHesenoir Draining Heservoir ecdad Cleaning Reservoir Filter Cleaning Chamber Filter Screen When Required la aes Emptying Non Recirculating Collection Bottle Cleaning Printer Recess MC10 Replacing Door Gasket Every O Months soto ios Cleaning Non Recirculating Water Cooling Tank Recommended Spare Parts TT E Leveling Sterilizer Cabinet Clearance Electrical Connection Non Recirculating Water Accessory Installation Setting the Clock Calendar Technical Data ii
19. ack behind door when opening sterilizer door Open door slowly and only partially to protect against steam escaping from chamber boiling liquids or exploding flasks Note Unwrapped instruments processed in the sterilizer should not be considered sterile when exposed to unsterile environments Figure 14 Removing Load 26 Additional Information Cancel Cycle To cancel a sterilizing cycle or drying phase in progress press the STOP switch Emergency Power Off To remove all power from the sterilizer press the OFF switch then unplug the power cord Power Failure During Cycle If a power failure occurs during a cycle the current program will be stored in memory When power is restored the controls will attempt to continue the cycle or will cancel the cycle depending on the length of the power interruption If you cannot start a cycle after power is restored 1 Unplug the unit 2 Press and hold the OFF button while plugging the unit back in 3 Release the OFF button after PERFORMING SELF TEST is displayed 27 Note If a cycle is canceled prematurely reprocess the load Failure to do so may result in non sterile goods 42 Warning Volatile Reaction Do not open the door if there is a liquid load in the chamber The containers may boil over or explode Call for authorized service 0 Caution The door will not open if there is pressure or vacuum in the chamber Do not attempt
20. cumentation of each cycle An ON OFF PAPER FEED switch is provided on the printer A pilot light indicates when the printer is activated Printer Figure 15 On OFF Paper Feed Switch STEAM STERILIZER SOFTWARE VERSION 1 06 CYCLE NUMBER 15 1 SEP 6 1996 2 59 PM UNWRAPPED INSTRUMENTS EXPOSURE TIME 3 MIN EXPOSURE TEMP 135 C DRY TIME 2 MIN CYCLE START TIME PRES TEMP MIN 1 DC pga 9 8 44 Bei D 8 46 paz 8 1 52 203 9 1 55 204 66 36 205 2 oF 006 0 1 188 Bor 0 0 8 80S 6 6 168 GE 3 4 166 816 2 2 184 ali 8 4 113 612 15 9 31 613 25 8 136 14 31 2 135 EXPOSUR 815 31 6 135 Bi 31 6 135 817 31 5 135 VENT 818 1 2 184 DRY CYCLE START DRYING COMPLETE Figure 16 Sample Printout 30 PRINTER Cut feed end of new paper roll straight across for ease of re placement Paper Roll Replacement To remove the old paper roll core lift up and snap out Insert spindle into the new paper roll Feed the paper from the bottom of the roll into the paper pick up slot between the shiny metal strips Press the paper feed switch until the paper feeds out the exit slot in the top of the printer Place the spindle in the slots and press down to snap in place Ribbon Replacement d To remove the ribbon cover press down as shown Lift the cover up and out To remove the ribbon press down as shown Grasp the ribbon and lift it from the printer Press the new ribbon down until it snaps into
21. dica tor will light and the chamber will start to heat up DRYING COMPLETE PROCESSING so lt Z EN When the selected exposure temperature is reached the exposure time display will start to count down To cancel a cycle in progress press the STOP switch Drying Phase The drying phase if selected will start automatically at the end of the cycle Three groups of three beeps will sound The DRYING indicator will light and the drying time will start to count down OPERATION Note The open door drying time is limited to the selected closed door drying time If zero is selected open door drying is not possible Note The saved values become the new cycle parameters STOP START Figure 12 Starting Cycle 24 OPERATION PROCESSING COMPLETE DRYING Z EN For more efficient drying opening the door is strongly recommended See Open Door Drying procedure At the end of closed door drying three groups of three beeps will sound and the COMPLETE indicator lights To cancel drying phase in progress press the STOP switch Door Drying Unlock and open the door Two beeps will sound and the indicator lights will turn off 2 Push down on the door latch so that the door will remain ajar 3 Press START to begin drying phase The DRYING indicator will light 4 Atthe end of the drying phase three groups of three beeps sound and the COMPLETE indicator will
22. eaches the FULL mark Slide the bottle away from the cooling tank to remove Pour the contents down the drain Waste Water Cooling 2 Optional Overflow Drain S Tank Ss Collection Bottle Sterilizer Figure 9 Emptying Collection Bottle 19 Note The cooling tank must be connected to the sterilizer before filling the tank with water Note Do not operate sterilizer unless the cooling tank is filled with distilled or deionized water and attached to the sterilizer AA Hot Surface Burn Hazard Do not empty the collection bottle when the sterilizer is in operation Note It is important to periodically check the water level in the collection bottle Failure to empty the bottle when full will result in water overflowing onto surrounding surfaces Remove Cap ES f Fill With Distilled or Gy Low Quality Deionized Water Until It Overflows Into the Collection Bottle Approx 3 Gal Optional Overflow Drain Collection Bottle Full Mark Figure 8 Non Recirculating Water Accessory OPERATION Installing Overflow Tube Note Optional The sink or drain must be below If the sterilizer is located within 5 ft 1 5 m of a the level of the cooling tank for sink or drain the overflow tube may be used The the water drain collection bottle will not require emptying while the automatic overflow is used 1 Push the overflow tube supplied into Warning the upper quic
23. face Burn Hazard Be sure sterilizer is cool before cleaning door gasket and mating surface Hot Surface Burn Hazard Be sure sterilizer is cool before cleaning chamber surfaces and components AN AN Failure to keep the interior of the stainless steel chamber free from mineral deposits or other debris can cause serious deterioration and premature failure of the chamber Caution Never use a wire brush steel wool abrasive cleaners or cleaning agents containing chloride These materials will damage the metal surfaces Wipe With Clean Damp Cloth Figure 21 Door Gasket Wipe all residue from the surfaces with a dampened lint free cloth Cleaning and Disinfecting Exterior Surfaces The exterior surfaces may be cleaned and disinfected with agents typically found in dental and medical offices Wipe the surface clean with mild detergent and disinfect in accordance with the instructions on the disinfectant agent container Every 25 Cycles Cleaning Reservoir Clean Reservoir With Disinfectant Rinse Thoroughly Before Filling With Distilled Water Figure 24 Cleaning Reservoir Draining Reservoir A drain fitting and plastic tubing are provided to drain the reservoir 1 Insert the open end of the plastic tubing into a container OPERATOR MAINTENANCE O Caution Do not use steam to disinfect or clean the sterilizer cabinet Extreme high temperatures could cause plastic parts to become
24. hen the water in the bottle reaches the FULL mark Slide the bottle away from the cooling tank to remove Pour the contents down the drain Cleaning Printer Recess MC10 The MC10 printer may be removed to allow cleaning of the recessed area See the Printer section for removal procedure Use a mild disinfectant to clean the recess Replacing Door Gasket 1 Open the sterilizer door and remove the hex nut in the center of the gasket retainer and remove the gasket retainer and gasket 2 Clean surface of the door plate new gasket and gasket retainer of any dirt adhesives or deposits 3 Apply a generous amount of silicone multipurpose sealant available in most hardware stores in a 2 diameter area around the center stud of the door plate 37 Hot Surface Burn Hazard Do not empty the collection bottle when the sterilizer is in operation Note It is important to periodically check the water in the collection bottle Failure to empty the bottle when full will result in water overflowing onto surrounding surfaces Note The gasket is adhered to the door plate and must be pulled loose Note Allow about an hour for the silicone sealant to set then run a no load cycle to seat gasket Silicon RTV Sealant Gasket Gasket Retainer Hex Nut v Hole At Bottom Gasket Door Side Gasket Retainer Chamber Side Section Of Door Gasket and Gasket Retainer
25. hes two hinged instruments per pouch One ADA spec 59 pack Two ADA spec 59 packs Three 250 ml beakers 75 full Three one liter flasks 75 full IMS is a trademark of Hu Friedy Mfg Co Inc Eight 6 x 10 pouches or twenty 3 x 5 pouches two hinged instruments per pouch 21 OPERATION Preparing Items for Sterilization Clean and dry items thoroughly before placing in the sterilizer Ultrasonic cleaning is recommended to remove stubborn debris After cleaning rinse instruments thoroughly with deionized or distilled water Inspect instruments to ensure that all debris has been removed Small bits of wax oil amalgam etc on instruments can be dislodged during sterilization and circulated through the sterilizer piping This could eventually cause partial restriction of water flow and the need for possible service Unwrapped goods can be placed directly on tray liner in the bottom of the tray Do not use paper towels Open all hinged instruments Uncover empty containers and place them on their sides Device manufacturers e manufactur ers of handpieces and specialty items instructions must be followed for proper cleaning and sterilization of those devices Loading 1 Place items to be processed in appropriate trays or holders and place in the sterilization chamber 22 OPERATION 2 Close the sterilizer door and push the door latch down firmly Selecting Cycle
26. ing This steam sterilizer can be used for wrapped or unwrapped instruments linen packs and liquids Glassware may be processed using the liquids cycle General Usage Do not use this product for anything other than its intended use Operating Features Four preset sterilizing cycles unwrapped instruments wrapped instruments packs and liquids Exposure and drying times are adjustable Automatic closed door drying and optional open door drying except for liquid cycle Drying times are adjustable Cycle runs automatically when START switch is pressed Optional printer records temperature and pressure during cycle Chamber temperature may be displayed in C or F Chamber temperature is displayed continuously throughout cycle excluding dry phase and may be displayed in psi kPa or bars MN Warning Volatile Reaction Do not use this sterilizer for processing volatile substances or for any purpose other than its intended design Failure to heed this warning could cause personal injury to personnel or damage to equipment GENERAL DESCRIPTION Messages may be displayed in English French Spanish or German Note Refer to Service Manual for Clock format may be 12 hour or 24 hour setup of temperature unit pres sure units language and clock Non recirculating discharge of steam is format available as an option This option may be installed in the field by a service technician
27. ing Non Recirculating Water Cooling Tank The non recirculating water cooling tank should be drained and rinsed out every six months Do not clean the tank when the sterilizer is in operation Using the optional overflow tube supplied push the connector fitting into the drain connec tion at the bottom of the tank to empty it Remove the drain tube when the tank is empty and rinse the tank with a solution of household bleach 3 4 cup and distilled or deionized water 1 gal Drain solution and rinse with distilled or deionized water before refilling Refill the tank with clean distilled or low quality deionized water minimum 0 5 megohm cm maximum 1 5 megohm cm to put the system back in service 39 LA Hot Surface Burn Hazard Do not clean the tank when the sterilizer is in operation Allow the Non recirculating Cooling Tank to cool to room temperature before cleaning the tank Overflow Drain To Empty Push IN Overflow Tube Until It Clicks wee To Remove Overflow Tube Press Tab To Release Optional Overflow Figure 30 Cleaning the Cooling Tank Recommended Spare Parts Warning 1 Note EE Refer to Service Manual 2 350409 TEMOYE access Covel This for piping schematic and servicing equipment should only be procedures Refer to Parts Catalog serviced by qualified personnel 2 350410 for illustrated parts list The following parts should be kept on hand for prompt replacement when
28. k connect on the back of Volatile Reaction Do not use the cooling tank this equipment for processing volatile substances or for any 2 Push the tube connector in until it purpose other than its intended clicks design Failure to observe this warning could cause personal injury or damage to equipment MN Warning Load Chart Burn Hazard To prevent the possibility of injury from liquids boiling over and or containers Caution exploding use only self venting automatic sealing stoppers 3 Place the end of the overflow tube ina sink or drain Be sure items can withstand cycle temperature before placing recommended by manufacturers them in sterilizer If in doubt refer to device manufacturer s when processing all container instructions liquids or media Note Be sure to select the correct cycle for the type of load Sterilization cannot be assured if maximum load size and density are exceeded Total specified weight should not be exceeded for any sterilizer cycle Note Use the LIQUIDS cycle to 20 process glassware OPERATION Unwrapped Ibs 4 5 kg 12 Ibs 5 4 kg 10 Ibs 2 7 kg double wrapped 10 Ibs 4 5kg double 6 instruments wrapped instruments Three small metal IMS cassettes Three IMS cassettes Wrapped 5 x 7 single wrapped 12 oz single wrapped 1 5 Ibs Instruments 340 g each 680 g each Fourteen 6 x 10 pouches or twenty eight 3 x 5 pouc
29. listed as a 115V 230V model Terminal P OT Block WO Board Transformer PC Board _ MC10 Printer 8 Option Figure 31 Removing access panels 49 APPENDIX 115 VAC to 230 VAC Parts Required Two 8 Amp time delay fuses Part No 264306 Suitable 230 VAC plug or plug adapter 1 On the Power I O PC Board Remove jumpers from J5 to J7 and J3 to J8 Install jumper from J7 to J8 Save other jumper for future reconversion to 115 VAC 2 Move white heater wire from J11 to J12 Move black heater wire from J14 to J11 Leave other black wire connected 3 On the Transformer PC Board MC10 with Printer Only Remove jumpers from JMP1 and JMP2 positions and install jumper in JMP3 position Save other jumper for future reconversion to 115 VAC 4 Install the 8 Amp fuses in fuseholders 5 Reinstall the left side panel rear access panel and pressure relief valve deflection cover 6 Use either a plug adapter or remove the power cord plug and install a suitable 230 VAC plug 7 Tag the sterilizer as configured for 230 VAC 50 51 Power I O PC Board 230 VAC Figure 32 176 o 3 US LM F PO E EH 261540 MADE IN USA ASSY TK LM U2 a 3
30. ned To restart a drying cycle that has been terminated by opening the door close the door DO NOT LATCH and press the START button Operator Maintenance It is important to establish the maintenance schedule called for in the Operator Maintenance section of this manual Daily Before each days use Check the water level in the reservoir Refill with distilled or deionized water if needed Clean the door gasket and its mating surface INTRODUCTION INTRODUCTION Weekly Clean the chamber rack and trays once a week to prevent a buildup of mineral deposits inside the chamber Normal tap water contains chemicals and minerals chlorine being the most common Chlorine is especially corrosive to the stainless steel chamber trays and rack when water is turned to steam during the sterilization process It is important to remove any mineral deposits regularly to ensure peak operating efficiency Distilled or deionized water should always be used in the MC8 and MC10 steam sterilizer Even when distilled or deionized water is used some contaminants can collect in the chamber rack and trays Clean the reservoir reservoir filter and chamber screen at least every 25 cycles A clogged filter and or screen will result in restricted water flow and prolong the time it takes to fill the chamber Maintaining a clean reservoir filter and chamber screen is especially important Foreign particles such as bits of oil adhesives
31. needed El ae O Volt Model 15 Amp 250 volt 5 x 20 mm de A volt Model 8 Amp 250 volt 5 x20 mm 40 Installation Ya Note The MC8 weighs 55 lbs 25 kg the MC10 weighs 70 Ibs 32 kg The sterilizer should be lifted by two persons and transported on a cart An A Warning Explosion Hazard Do not locate this sterilizer in areas where explosive anesthetics are used or stored explosion could occur causing possible equipment damage and Note Do not operate this sterilizer within 6 ft of patient treatment point Front To Back 1 i Shim Under 1 Rear 1 Foot If Side To Side i Leveling Is Required Adjustable Feet Overhang Should Not Extend Over Fill Funnel 41 injury for personnel LEVELING STERILIZER CABINET Level Cabinet Side To Side gions Do Not Level Chamber Heat Resis Lo tant 100 F 38C Possible CLEARANCE MC8 3 Air MC10 3912 Circulation H Gest Area 3 LA gt 722 j UZ i t 3 2 1 l Ce 02 6 mad Cooling Non Recirculating Tank Option Only Top View ELECTRICAL CONNECTION Ss Ta Connect To 02 Separate Circuit INSTALLATION Non Recirculating Water Accessory Installation Step 2 Attach discharge hose assembly from cooling tank to non recirculating discharge port Tighten nut finger tight plus 1 4 turn with wrench
32. ng Reservoir Filter 1 Unscrew the reservoir filter from its fitting and rinse thoroughly with clean water 2 Scrub the outside of the filter with a stiff bristled brush toothbrush or clean in an ultrasonic cleaner To Remove If the above cleaning method does not effectively clean the filter replace it Figure 25 Reservoir Filter Screen 35 OPERATOR MAINTENANCE Cleaning Chamber Filter Screen Hot Surface 1 oes Pull the filter screen assembly out of the Burn Hazard Be sure sterilizer is i i water fill port inside the chamber cool before removing chamber filter screen 2 Clean any deposits from the screen using a small stiff bristled brush toothbrush or ultrasonic cleaner O 3 When clean push the open end of the Operating the sterilizer without the filter screen into the water fill port in the filter screen in place will damage back of the chamber the unit ES Temperature 1 0 Probe Pull Out To Remove _ Water Fill Port Collection Bottle Filter Screen Empty Contents Down The Drain Figure 26 Filter Screen Note The fill port is the bottom hole in the back of the chamber The top hole is for the temperature probe and should not be obstructed Figure 27 Emptying Non Recirculating Collection Bottle 36 OPERATOR MAINTENANCE When Required Emptying Non Recirculating Collection Bottle Empty the collection bottle w
33. onal overflow tube is provided for connection to the back of the cooling tank This feature allows the excess water to drain directly le into a sink or drain if available eliminating the Optional Tank need to periodically empty the collection bottle Overflow Drain Collection Recommended Steam Sterilization Monitoring Program All functions of the sterilizer should be monitored Sterilizer to provide maximum sterilization assurance The Joint Commission on Accreditation of Hospitals and the American Dental Association recommends that biological indicators be used at least weekly to check the effectiveness of steam Figure 5 Non Recirculating Water Accessory 14 GENERAL DESCRIPTION sterilizers to sterilize i e to kill test organisms of a known high resistance Bacillus stearothermophilus is the recommended test organism for monitoring steam sterilization We recommend the use of process indicators such as the B T Check Indicator within each package of each cycle For additional assurance that minimum sterilizing conditions have been achieved a biological indicator such as B T Sure should be used at least once a week Description Part Number Chemitest Self Sealing Bags Tray Size 5 x 2 x 15 1 2 150 per box 230300001 Instrument Size 2 1 2 x 1 1 2 x 10 1 2 250 per box 230301001 Chemitest See Thru Indicator Pouches Tray Size 5 x 15 1 2 150 per box 230302001 Instrument Size 3 x 1
34. ons alert you to possibility of damage to the equipment Notes alert you to pertinent facts and conditions AN Hot Surface Hot Surfaces alert you to a possibility of personal injury if you come in contact with a surface during use or for a period of time after use SAFETY INFORMATION Description of Symbols on the Equipment Hot Surface Printer Receptacle Fuse Type and Rating Attention Consult Accompanying Documents Refer to Warning and Caution notes in this manual Type B Equipment Class Refer to IEC Standard 601 1 OFF Only for a part of equipment ON Only for a part of equipment Paper Feed Does not disconnect equipment from mains voltage AC power A 00 gt gt Dp Reservoir Control Panel Fill Funnel MC10 Printer Optional Non Recirculating Water Accessory Optional Leveling Locking Feet Handle Reservoir Printer Receptacle Filter MC8 Screen Water Fill Port A Chamber Filter Screen Reservoir Drain Valve Door Gasket Pressure Relief Valve Power Cord Click In To Drain Discharge Port Non Recirculating Drain Fitting Hydroclave MC8 MC10 Sterilizer Overview 10 General Description Intended Use The Hydroclave MC8 and MC10 Sterilizers have been designed for use in medical and dental offices hospitals clinics laboratories and other facilities where a variety of materials require process
35. place Install paper roll Snap cover back in place 31 Note Be Sure Feed End is Cut Straight Across Paper Spindle Paper Roll Roll 3 Core Figure 17 Paper Roll Replacement On Off Pilot Paper Feed Light Switch Figure 18 Ribbon Cover Removal Lift Figure 19 Ribbon Removal Printer Removal MC10 1 Lift the printer out of the recess Rest the printer on the top cover while cleaning the recess It is not necessary to disconnect the printer cables When installing the printer tuck the excess cable into the recess 2 PRINTER Lift the Printer Out Wipe With Wet Cloth Figure 20 Printer Removal 32 Operator Maintenance Daily Cleaning Door Gasket Wipe the door gasket and mating surfaces daily with a clean damp cloth Do not use abrasive cleaners on the gasket or mating surface Periodically inspect the gasket for cracks or damage If replacement is necessary refer to Door Gasket Replacement Weekly Cleaning Chamber Trays and Rack At least once a week remove the trays and rack from the chamber and thoroughly clean the inside of the chamber especially the bottom Clean the chamber trays and rack with Harvey brand chamber cleaner Harvey Chamber Cleaner works best in a dry chamber at room temperature Rub Area To Be Cleaned stil Rinse with A Water and Wipe Clean SC eg sap Figure 22 Cleaning Chamber 33 Hot Sur
36. rays and the trays are placed inside the sterilizer chamber Certain parameters such as positioning and size of the load must be observed for proper operation and satisfactory result Then the door is closed and latched and the START button pressed to start the cycle What happens when the cycle starts The water fill valve opens and the proper amount of water automatically flows from the reservoir into the chamber The water in the chamber begins to heat As the water turns to steam the temperature and pressure increase forcing air from the chamber When the temperature in the chamber reaches the proper temperature 121 or 135 C the exposure timer begins During this exposure time the temperature in the chamber is automatically maintained at either 121 or 135 C plus or minus about two degrees At the completion of the exposure time a solenoid valve opens allowing the steam and water to vent back into the reservoir The steam reenters the reservoir through tubing below the water level in the reservoir The water in the reservoir condenses the steam to a liquid for reuse in the next cycle When the one minute timed vent is complete an indicator light on the control panel lights to alert the operator that the cycle is complete Drying cycle At the completion of the sterilization cycle the drying cycle automatically begins This cycle continues until the selected time has elapsed or the door is ope
37. retail consumer whichever date occurs first All warranty inspections and repairs must be performed by and parts obtained from an authorized BarnsteadlThermolyne dealer or BarnsteadlThermolyne at its own discretion Heating elements however because of their susceptibility to overheating and contamination must be returned to our factory and if upon inspection it is concluded that failure is not due to excessive high temperature or contamination warranty replacement will be provided by BarnsteadlThermolyne BarnsteadlThermolyne s sole obligation with respect to its product shall be to repair or at its own discretion replace the product Under no circumstances shall it be liable for incidental or consequential damage THE WARRANTY STATED HEREIN IS THE SOLE WARRANTY APPLICABLE TO BarnsteadlThermolyne PRODUCTS BarnsteadlThermolyne EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR USE
38. sh 12 00 AM JAN 01 1998 Use the arrows to set the year Press PROGRAM SET to store 3 The clock calendar is now ready INSTALLATION 44 INSTALLATION N warming Non Recirculating Option must be installed before proceeding 1 Activate the non recirculating feature a Press and release OFF switch 8 Note then press again and hold Do not release This operation requires the use of two hands You must tell the sterilizer that the non recirculating feature is ready This only takes a few seconds If at any time you wish to discontinue this activation mode press cycle stop PROGRAM SET b Press and hold PROGRAM SET switch Do not release PROGRAM SET 0 Release the OFF switch ONLY PROGRAM SET d Release the PROGRAM SET switch PROGRAM SET The sterilizer is now ready for you to proceed with Step 2 Ge Press PROGRAM SET after each of the following messages LOG ERXX XXXXX DATE TIME Press PROGRAM SET DIAGNOSTICS NO Press PROGRAM SET 12 HOUR CLOCK Press PROGRAM SET DATE FORMAT M D Y Press PROGRAM SET TEMPERATURE CELSIUS Press PROGRAM SET PRESSURE UNITS PSI Press PROGRAM SET LANGUAGE ENGLISH Press PROGRAM SET Installation O Caution The following messages will appear Failure to follow these instructions may result in improper operating conditions 46 INSTALLATION DECIMAL POINT Press PROGRAM SET MODEL MC8 O

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