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GS-2646 AV from GS4612A

1. i EAW Wheel load Transport diagram Tiedown Lanyard anchorage No smoking point Voltage rating for Pressure rating for Side force Wind speed power to platform air line to platform 4 44 K Maximum capacity Fall hazard 100 Restraint Genie GS 2646 AV GS 2646 AV35 Part No 214727 First Edition Third Printing Operator s Manual A DANGER Failure to read understand and obey the operator s manual and the following safety rules will result in death or serious injury Improper Use Hazard The operator is responsible for safe machine operation This includes 1 Avoidhazardous situations 2 Always performa re operation inspection 3 Always perform function tests priorto use 4 Inspectworkplace 5 Onlyuse the machine asitwas intended Donatoperate unless You read understand and obey manufacturer sinstructionsand safety rules safety and operator s manvatsanddecals employers safety rules applicable governmental regulations You are properly trainedto safely operate this machine Electrocu n Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current required ciearance Line voltage Required clearance O10 50KV TOR 305m BOKV to 200KV Tsn asom 2O0KV to 350V 208 610m 350KV t0 500V 25t 762m 500KV to 750V 3571 1067m 7SOKV t0 1000KV 5R 1372m Explosion H
2. Ore OGA 0O TTT Platform Control Panel 1 Low speed lift enable button 2 Red Emergency Stop button Press and hold this button to I Push in the red Emergency Stop button to the activate the low speed platform off position to stop all functions Pull out the function red Emergency Stop button to the on position to operate the machine Genie Part No 214727 GS 2646 AV GS 2646 AV35 19 Operator s Manual First Edition Third Printing Controls 3 High speed lift enable button 7 Thumb rocker switch for steer function Press and hold this button to activate the high speed platform Press the left side of the thumb H rocker and the machine will turnin function the direction the blue triangle points on the platform control l Horn button Pane Press the right side of the thumb Presa ihe hom bunan andhe non rocker and the machine will turn in will sound Release the horn button and the horn will not sound Drive speed select button the direction the yellow triangle points on the platform control panel 8 LED diagnostic readout battery charge Press this button to activate the indicator slow drive function The indicator l
3. Part No 214727 General Safety 1107029 A DANGER 1 Make sure masne eona fr evel uae 2 Chock whe nee Coin Hazard or serious injury INSTRUCTIONS Brake Release Operation Aher machine is loaded 1 Chock wheels to prevent machine 1 Chock wheels to prevent from rolling machine from rolling 2 Be sure winch line is properly 2 Pross and hold the dive steer secured to dive chassis tie points function enable switch on the and path is clear of all obstructions control handle Move the control handle off center and immediately release it to reset Push in black brake release knob to open brake valve the brakes 4 Pum red brake roloaso pump knob ome a A DANGER Electrocution Hazard Dro 50KV Tor 305 Death or injury can result from contacting electric power _20 102004 188 480 lines 200K 0 360KV 20 Tom Always contact the electric power line owner The electric 350v to sookv asn zem power shall be disconnected or the power ines moved or soov to 7sokv 358 1067 Insulated before machine operations begin TEOKV 19 00K eae 114360 A DANGER ANGER Tip over hazard A i Failure to replace batteries with proper weight batteries will result m n in death or serious injury Tip over hazard Raising the Q La platform or driving the machine with earner en eed bad eat chassis trays open Close chassis trays counterweight a
4. 1 Press the drive function button if equipped 2 Press and hold the function enable switch on the control handle 3 Slowly move the control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the control handle to the center position Result The machine should move in the direction that the blue arrow points on the control panel then come to an abrupt stop when the control handle is returned to the center position Genie 30 GS 2646 AV GS 2646 AV35 4 Slowly move the control handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move then return the control handle to the center position Result The machine should move in the direction that the yellow arrow points on the control panel then come to an abrupt stop when the control handle is returned to the center position Note The brakes must be able to hold the machine on any slope it is able to climb Test the Entry Gate Cut out Function 1 Raise the platform approximately 4 ft 1 2 m from the ground 2 Extend the powered extension deck 2 ft 0 6 m if equipped 3 Open the rear entry gate and prop open 5 Press and hold the function enable switch on the control handle 4 Press the drive function button if equipped 6 Slowly move the drive control handle in the direction indicated by the blue arrow and then in the direction i
5. Operator s Manual First Edition Third Printing Controls smar Link Hee ole e E Genie Ao Y epl2e E 7 AMP no a O U Dd Se O Vly 7112804 A Z lt Ground Control Panel with Powered Extension Deck Red Emergency Stop button Push in the red Emergency Stop button to the off position to stop all functions Pull out the red Emergency Stop button to the on position to operate the machine 7A breaker for electrical circuits Powered extension deck extend button Powered extension deck retract button Powered extension deck function enable button Press and hold this button to activate the powered extension deck function Platform down button Lift function enable button Press and hold this button to activate the lift function Platform up button 1 Menu escape button 7 2 Menu up button 3 LCD diagnostic readout 4 Menu down button 5 Menu enter button 8 6 Selector switch for platform off ground selection 9 Turn the selector switch to the platform position 10 and the platform controls will operate Turn the selector switch to the off position and the 11 machine will be off Turn the selector switch to the ground position and the ground controls will operate 12 13 14 Genie 18 GS 2646 AV GS 2646 AV35 Part No 214727 First Edition Third Printing Operator s Manual Controls
6. Read and understand the Operator s Manual Improper operation or maintenance can result in serious injury or death Read and understand Operator s Manual Responsibilities Manual and Safety Manual and all safety signs before using or maintaining machine If you do not understand the information in the manuals consult your supervisor the owner or the manufacturer 28235 0 GS 2646 AV GS 2646 AV35 Operator s Manual First Edition Third Printing General Safety 44255 A DANGER A T Crushing Hazard e il cont R N A DANGER result in death or d Serious Injury Keep away from moving P L as255 c parts Engage safety See service Crushing Hazard arm before manual Death or serious injury can Performing result from contact with maintenance or repair moving scissor arms 114385 A DANGER Tine voltage Required clearance Electrocution Hazard 105060 on 305m Death or injury can result from contacting electric power _S0KVio2004 mi 420m z Iines 2004 to 350KV zon 610m Pa 350V 10 500KV ETI Teew Always contact the electric power line owner The electric power shall be disconnected or the power lines moved or sookvio7sokv ETI Toer insulated before machine operations begin TBOKV 19 1000KV en LETI Injection Hazard Escaping fluid under pressure can penetrate skin causing serious injury Rel
7. Release the high speed lift enable button or the platform up button Result The platform should stop raising Press and hold the high speed lift enable button Press the platform down button Result The platform should lower The descent alarm should sound while the platform is lowering Release the high speed lift enable button or the platform down button Result The platform should stop lowering Part No 214727 First Edition Third Printing EY 33 34 35 36 37 38 Press and hold the low speed lift enable button Press the platform up button Result The platform should raise The pothole guards should deploy Release the low speed lift enable button or the platform up button Result The platform should stop raising Press and hold the low speed lift enable button Press the platform down button Result The platform should lower at the same descent speed as high speed The descent alarm should sound while the platform is lowering Release the low speed lift enable button or the platform down button Result The platform should stop lowering Use this function test procedure if the decal on your platform controls has these buttons Test the Function Enable Switch and the Up Down Functions 1 Do not hold the function enable switch on the control handle Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated b
8. Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Part No 214727 First Edition Third Printing Operator s Manual Pre operation Inspection O Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located in the platform See Inspections section L Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section Q Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications L Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders and manifolds Drive motors Wear pads Tires and wheels Limit switches proximity switches alarms and horn Alarms and beacons if equipped Nuts bolts and other fasteners Brake release components Safety arm Platform extension Scissor pins and retaining fasteners UOUWKOUWO OO
9. do not exceed 2 mph 3 2 km h Genie 48 GS 2646 AV GS 2646 AV35 Part No 214727 First Edition Third Printing Operator s Manual a O lM MOMON Transport and Lifting Instructions Securing to Truck or Trailer for Inspect the entire machine for loose or unsecured a items Transit Use chains or straps of ample load capacity Always use the extension deck lock when the machine is transported Use a minimum of 2 chains or straps Turn the selector switch to the off position before Adjust the rigging to prevent damage to the chains transporting GS 2646 AV GS 2646 AV35 Genie Part No 214727 GS 2646 AV GS 2646 AV35 49 Operator s Manual First Edition Third Printing Transport and Lifting Instructions Observe and Obey M Only qualified riggers should rig and lift the machine M Only qualified forklift operators should lift the machine with a forklift rated to lift the machine weight Vl Be sure the crane capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See the serial label for the machine weight Genie 50 GS 2646 AV GS 2646 AV35 Lifting the Machine with a Forklift Be sure the extension deck controls and component trays are s
10. on position Part No 214727 Genie GS 2646 AV GS 2646 AV35 25 Inspections Test the Up Down Functions The audible warnings on this machine and the standard horn all come from the same central alarm The horn is a constant tone The descent alarm sounds at 60 beeps per minute The alarm sounds at 180 beeps per minute when the pothole guards have not deployed and when the machine is not level An optional automotive style horn is also available 9 Do not press the lift function enable button 10 Press the platform up or platform down button Result The lift function should not operate 11 Do not press the platform up or platform down buttons 12 Press the lift function enable button Result The lift function should not operate 13 Press and hold the lift function enable button and press the platform up button Result The platform should raise 14 Press and hold the lift function enable button and press the platform down button Result The platform should lower The descent alarm should sound while the platform is lowering Test Emergency Lowering 15 Activate the up function by pressing the lift enable button and platform up button and raise the platform approximately 2 ft 60 cm 16 Pull the emergency lowering knob located on the ground controls side of the machine at the steer end Result The platform should lower The descent alarm will not sound 17 Turn the selector swi
11. 0 8 km h with the platform raised GS 2646 AV Do not raise the platform when wind speeds may exceed 28 mph 12 5 m sec If wind speeds exceed 28 mph 12 5 m sec when the platform is raised lower the platform and do not continue to operate the machine Refer to instructional decal and serial label for specific wind speed rating GS 2646 AV35 Do not raise the platform when wind speeds may exceed 35 mph 15 6 m sec If wind speeds exceed 35 mph 15 6 m sec when the platform is raised lower the platform and do not continue to operate the machine Refer to instructional decal and serial label for specific wind speed rating Genie 10 GS 2646 AV GS 2646 AV35 Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or K NS S the load Increasing the 4 area exposed to the IN wind will decrease A machine stability Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs ope y NL T Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Do not use the machine as a crane Do not push the machine or other objects with the platform Do not contact adjacent structures with the platform Do not tie the platform to adjacent structures Do not place loads outsid
12. Batteries 6V 225AH System voltage 24V AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions Tire size 15x5x 11 25 in Vibration value does not exceed 2 5 m s Operating Temperature Minimum 20 F 29 C Maximum 150 F 66 C Genie 54 GS 2646 AV GS 2646 AV35 Airborne noise emissions lt 70 dBA lt 70 dBA 25 14 25 14 Sound pressure level at ground workstation Sound pressure level at platform workstation Maximum slope rating stowed position Maximum side slope rating stowed position Note Slope rating is subject to ground conditions and adequate traction Drive speeds Stowed maximum 2 2 mph 3 5 km h 0 5 mph 0 8 km h 40 ft 54 sec 12 2 m 54 sec Platform raised maximum Floor loading information Tire load maximum 2535 Ibs 1150 kg Tire contact pressure 169 psi 11 89 kg cm 1165 kPa Occupied floor pressure 218 psf 1063 kg m 10 43 kPa Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No 214727 First Edition Third Printing Operator s Manual Specifications Model GS 2646 AV35 Airborne noise emissions Height
13. GS 2646 AV35 Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service Part No 214727 First Edition Third Printing Operator s Manual At the Ground Controls 1 Select a test area that is firm level and free of obstruction Be sure the batteries are connected Pull out the platform and ground red Emergency Stop button to the on position Turn the selector switch to ground control Observe the diagnostic LED readout on the platform controls Result The LED should look like the picture below LH 6 Observe the diagnostic LCD readout on the ground controls Result The LCD should display the model and hour meter READY GS2646AV 00000 0 Hours Test Emergency Stop 7 Push in the ground red Emergency Stop button to the off position Result No functions should operate 8 Pull out the red Emergency Stop button to the
14. function and the Result The platform extend function and the platform retract function should not work platform retract function should not work 11 Close the rear entry gate 20 Close the front entry gate 12 Open the front entry gate and prop open 21 Fully retract the powered extension deck to the f f stowed position if equipped 13 Press the drive function button if 7 equipped Fully lower the platform to the stowed position 14 Press and hold the function enable switch on the control handle 15 Slowly move the drive control handle in the direction indicated by the blue arrow and then in the direction indicated by the yellow arrow Result The machine should not move in the direction indicated by the blue arrow or the yellow arrow Genie Part No 214727 GS 2646 AV GS 2646 AV35 31 Operator s Manual First Edition Third Printing Inspections Test the Tilt Sensor Operation Note Perform this test from the ground with the platform controller Do not stand in the platform 22 23 24 25 26 27 28 29 Fully lower the platform Place a 2x4 or similar piece of wood under both wheels on one side and drive the machine up onto them Raise the platform approximately 7 ft 2 1 m from the ground Result The platform should stop and the tilt alarm will sound at 180 beeps per minute The platform controls LED readout should display LL and the ground controls LCD should display LL
15. learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Genie 34 GS 2646 AV GS 2646 AV35 Workplace Inspection Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Part No 214727 First Edition Third Printing Operator s Manual SSS Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations drop offs or holes bumps floor obstructions or debris sloped surfaces unstable or slippery surfaces overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine wind and weather conditions the presence of unauthorized personnel COO OO OUUODU other possible unsafe conditions Genie Part No 214727 GS 2646 AV GS 2646 AV35 35 Ope
16. working maximum 32 ft 9 8m Sound pressure level at ground workstation lt 70 dBA Height platform maximum 26 ft 7 9m Sound pressure level at platform workstation lt 70 dBA Platform height 49 in 124 cm Maximum slope rating stowed position 20 11 eevee Maximum side slope rating stowed 20 11 Height guard rails 43 in 109 cm position Width 56 in 142cm Note Slope rating is subject to ground conditions and Length stowed 105 in 267cm adequate traction Length platform extended 165 in 419cm Drive speeds Platform extension length 60 in 152cm Stowed maximum 2 2 mph 3 5 km h Platform dimensions 93x56in 235x142cm Platform raised 0 5 mph 0 8 km h length x width Maximum load capacity 900 Ibs 408 kg Maximum wind speed 35 mph 15 6 m sec Wheelbase 73 in 185 cm Turning radius outside 90 in 229 cm Turning radius inside Oin 0 cm Ground clearance 4 in 10 2 cm Ground clearance 0 75 in 1 9 cm Pothole guards deployed Weight 6234 Ibs 2828 kg Machine weights vary with option configurations See serial label for specific machine weight Power source 4 Batteries 6V 225AH System voltage 24V AC outlet in platform Standard Maximum hydraulic pressure 3500 psi 241 bar functions Tire size 15x5x 11 25 in Vibration value does not exceed 2 5 m s Operating Temperature Minimum 20 F 29 C Maximum 150 F 66 C Part No 214727 Genie maximum 40 ft 54 sec 12 2 m 54 s
17. 71 6 cm GS 2646 AV35 33 6 in 25 1 in 85 3 cm 63 7 cm Ladder Lifting gt i Points 2 Chasis Lifting i Points 2 Y Axis Genie Part No 214727 GS 2646 AV GS 2646 AV35 51 Operator s Manual First Edition Third Printing Maintenance Observe and Obey MI Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual MI Use only Genie approved replacement parts Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to o perform this procedure Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic
18. Always perform a pre operation inspection and operator s manuals and decals or serious injury ly or driving the Always perform function tests prior to use employer s safety rules Inspect the work place applicable governmental regulations Only use the machine as it was intended You are properly trained to safely operate this machine enie ATEREX BRAND 6 GS 2646 AV GS 2646 AV35 Part No 214727 First Edition Third Printing Operator s Manual Crushing Hazard Contact with oe moving parts will result in death or serious injury 82561 A DANGER 35 Engage safety See service Crushing Hazard arm before manual Death or serious injury can performing result fram contact with maintenance moving scissor arms or repair Keep away from moving parts 31060 A DANGER Tip over Hazard Altering or disabling limit switches can result in machine tip over Machine tip over will result in death or serious injury Do not alter or disable limit switch s 31060 Ignition of explosive gases or contact with corrosive acid will cause death burns or blindness Keep all open flames and sparks away Wear personal protective equipment including face shield gloves and long sleeve shirt Read all manuals prior to operation DO NOT OPERATE equipment if you do not understand the information in the manuals Consult your supervisor the owner or the
19. Genie A TEREX BRAND Operator s Manual Serial Number Range GS 2646 AV somsisizassoon M n america GS 2646 AV35 with Maintenance Information First Edition Third Printing Part No 214727 Operator s Manual First Edition Third Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions contact us Contact Us Internet www genielift com E mail awp techpub terex com Genie GS 2646 AV GS 2646 AV35 Contents INtrOCUCTION 0 eeeeeeeeeeeeeeeeeeeeaeeeeeeeaeeeetesaeeeeseeaaes 1 Symbol and Hazard Pictorials Definitions 3 General Safety isviner 5 Personal Safety ccccccccceceseeeeeeeeeeeeeseseeesseeees 8 Work Area Safety ccccccceeceteeeeeeeseneeesseeeeenees 9 Legend sc Gsdcceneviacceutinadeccevidtiaeeindens 16 CONTOS iersinii anainn aen ea paiana 17 INSPECTIONS asssssesssriserinaesnanannannnnnnnannnnnannnannnnnan 22 Operating Instructions eena 38 Transport and Lifting Instructions 47 Maintenance asssesssireseirissririnsrrnirsrinnssnnnnnsrnnnnna 52 Specifications eeeeeceeeeeeeeeeeeeeeeeeeteneeeseeeessaees 54 Copyright 2012 Terex Corporation Fi
20. Machine Tilted Press and hold the function enable switch on the control handle Press the drive function button if equipped Move the control handle in the direction indicated by the blue arrow then move the control handle in the direction indicated by the yellow arrow Result The drive function should not work in either direction Lower the platform and remove both pieces of wood 32 Test Elevated Drive Speed 30 31 32 Raise the platform approximately 4 ft 1 2 m from the ground Press and hold the function enable switch on the control handle Slowly move the control handle to full drive position Press the drive function button if equipped Result The maximum achievable drive speed with the platform raised should not exceed 0 72 ft 22 cm per second If the drive speed with the platform raised exceeds 0 72 ft 22 cm per second immediately tag and remove the machine from service Genie GS 2646 AV GS 2646 AV35 Part No 214727 First Edition Third Printing Operator s Manual Test the Pothole Guards Note The pothole guards should automatically deploy when the platform is raised The pothole guards activate limit switches that allow the machine to continue to function If the pothole guards do not deploy an alarm sounds and the machine will not drive or steer 33 Raise the platform Result When the platform is raised 4 ft 1 2 m from the ground the pothole gu
21. OO O Platform control joystick Part No 214727 Q Be sure that all decals are legible and in place Genie GS 2646 AV GS 2646 AV35 23 Inspections Outrigger housing and footpads if equipped Battery pack and connections Ground strap Platform entry chain or gate Pothole guards OWUUULUO O Lanyard anchorage point Check entire machine for L Cracks in welds or structural components Q Dents or damage to machine _ Excessive rust corrosion or oxidation O Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened _ Be sure side rails are installed and bolts are fastened _ Be sure that the chassis trays are closed and latched and the batteries are properly connected Note If the platform must be raised to inspect the machine make sure the safety arm is in place See Operating Instructions section Operator s Manual First Edition Third Printing Inspections Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Genie 24 GS 2646 AV
22. acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Part No 214727 First Edition Third Printing Operator s Manual Transport and Lifting Instructions M The machine must be on a level surface or secured before releasing the brakes MI Do not allow the rails to fall when the snap pins are removed Maintain a firm grasp on the rails when the rails are lowered MI Do not drive the machine on a slope that Observe and Obey exceeds the uphill downhill or side slope rating See Driving on a Slope in the Operating MI Genie provides this securement information as Instructions section a recommendation Drivers are solely responsible for making sure machines are M If the slope of the transport vehicle bed properly secured and the correct trailer is exceeds the maximum slope rating the selected pursuant to US Department of machine must be loaded and unloaded using a Transportation regulations other localized winch as described in the brake release regulations and their company policy operation M Genie customers needing to containerize any lift or Genie product should source a qualified freight forwarder with expertise in preparing loading and securing construction and lifting equipment for international shipment M Only qualified aerial lift operators should move the machine on or off the truck M The transport vehicle must be parked on a l
23. alarm Q on a severe slope Death or serious injury could occur 40738 C 133234 OR 114386 General Safety A DANGER Failure to read understand and obey the operator s manual and the following safety rules Improper Use Hazard The operator is responsible for safe machine operation This includes 1 Avoid hazardous situations Always perform apre operaton inspection Always perform function tests prior to use Inspect workplace Only use the machine as it was intended Donotoperate unless You read understand and obey manufacture instructions and safety rules safety and operator s manuals and decals employer s safely rules applicable governmental regulations You are properly rained to safely operat this machine Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current Maintain requiredel Line vottage Required clearance Dto 50KV Ton 305m 50Kv to 200KV 1S 450m 200KV to 350KV zon 610m 350KV 10 500KV 25n 762m S00KV 10 750KV asn 1067m TBOKV 10 1000KV 45n 1372m Explosion Hazards Do not start engine if you smell or detect liquid petroleum gas LPG gasoline diesel tuel or other explosive substances Do not refuel the machine with the engine running will result in death or serious injury Tip over Hazards Do not exceed rated load capacity Do not raise platform unless machin
24. ards should deploy 34 Press on the pothole guards on one side and then the other Result The pothole guards should not move 35 Lower the platform Result The pothole guards should return to the stowed position 36 Place a 2x4 or similar piece of wood under a pothole guard 37 Raise the platform Result Before the platform is raised 7 ft 2 1 m from the ground an alarm should sound The platform controls LED readout should display PHS and the ground controls LCD should display PHS Pothole Guard Stuck 38 Press the drive function button if equipped 39 40 41 42 43 44 45 Genie Inspections Press and hold the function enable switch on the control handle Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result The machine should not move forward or backward Press the drive function button if equipped Press and hold the function enable switch on the control handle Press the thumb rocker switch on top of the control handle in the direction indicated by the blue and yellow triangles on the control panel Result The steer wheels should not turn left or right Lower the platform Remove the 2x4 or similar piece of wood Part No 214727 GS 2646 AV GS 2646 AV35 33 Operator s Manual First Edition Third Printing Inspections Do Not Operate Unless M You
25. azards Do not start engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine running Tip over Hazards Do not exceed rated load capacity Do not raise platform unless machine is on a firm surface Avoid drop offs holes and unstable or slippery surfaces Do not drive machine on a slope that exceeds the maximum slope or side slope rating for the machine Models without outriggers Do not raise platform unless machine is on a level surface Models with outriggers Do not raise platform unless machine is level Do not raise platform when wind speeds may exceed 35 mph 15 6 mis Do not operate machine in strong or gusty winds Do not increase surface area of platform or load Increasing area exposed to wind will decrease machine stability Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Do not push off or pull toward any object outside of the platform Do not place or attach overhanging loads to any part of this machine Use extreme care and slow speeds while driving the machine in stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not alter or disable machine components that in any way affect safety and stability Do not place ladders or scaffolds in platform or against any pa
26. control handle in the direction indicated by the yellow arrow Result The powered extension deck should retract If equipped the motion alarm should sound during extension deck movement Test the Steering Note When performing the steer and drive function tests stand in the platform facing the steer end of the machine 1 Genie Press the drive function button if equipped Press and hold the function enable switch on the control handle Press the thumb rocker switch on top of the control handle in the direction indicated by the blue triangle on the control panel Result The steer wheels should turn in the direction indicated by the blue triangle Press the thumb rocker switch on top of the control handle in the direction indicated by the yellow triangle on the control panel Result The steer wheels should turn in the direction indicated by the yellow triangle Part No 214727 GS 2646 AV GS 2646 AV35 29 Operator s Manual First Edition Third Printing Inspections Test the Drive Function Button Use this function test procedure if the decal on your platform controls has these buttons 5 Press the drive function button if equipped 6 Wait seven seconds for the drive function to time out 7 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result No functions should operate Test Drive and Braking
27. ctions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the machine A Component Damage Hazards Do not use any battery charger greater than 24V to charge the batteries Do not use the machine as a ground for welding Genie 14 GS 2646 AV GS 2646 AV35 A Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eye wear when working with batteries k Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Do not expose the batteries or the charger to water or rain during charging Explosion Hazards Keep sparks flames and lighted tobacco away from batteries Batteries emit explosive gas The battery tray should remain open during the entire charging cycle Do not contact the battery terminals or the cable clamps with tools that may cause sparks Part No 214727 First Edition Third Printing Operator s Manual Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries Electrocution Burn Hazards Connect the battery charger to a gro
28. damentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine GS 2646 AV GS 2646 AV35 Part No 214727 First Edition Third Printing Operator s Manual Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions Repair any function that operates when either red Emergency Stop button is pushed in Emergency Lowering 1 Pull the emergency lowering knob to lower th platform Operation from Ground 1 Be sure the battery pack is connected before operating the machine 2 Turn the selector switch to ground control 3 Pull out both
29. e 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals MI You read understand and obey employer s safety rules and worksite regulations M You read understand and obey all applicable governmental regulations M You are properly trained to safely operate the machine Operator s Manual First Edition Third Printing Introduction Hazard Classification Decals on this machine use symbols color coding and signal words to identify the following A A DANGER AWARNING A CAUTION Safety alert symbol used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Indicates a property damage message Genie Intended Use This machine is intended to be used only to lift personnel along with their tools and materials to an aerial work site Safety Sign Maintenance Replace any missing or damaged safety signs Keep operator safety in mind at all times Use mild soap and wat
30. e 1 114385 Danger Electrocution Hazard 2 Safety and Operation Genie 36 GS 2646 AV GS 2646 AV35 Part No 214727 First Edition Third Printing Operator s Manual Inspections T112804 Label Ground Control Panel 1 40434 28236 137605 137656 114386 or 214725 214722 or 28176 133234 43618 215878 214721 or k 1259792 214717 44981 28174 or 28235 7 162310 or 230731 162310 or 230731 43618 40434 44255 ia 44255 Serial label oe 162518 162518 or or 214718 a 46287 T107029 214724 or hh 114385 72086 215879 WN 133276 or 28235 A g 214719 46287 28373 31060 31508 72086 bo aE 52475 eS ON seo 1436 eT es 50475 214719 52475 72086 28373 2147 24 82559 558 214724 46287 31788 216822 or 215879 214719 72143 44737 82 46287 82366 214720 71112804 28175 or 215879 214719 114360 44737 Genie Part No 214727 GS 2646 AV GS 2646 AV35 37 Operator s Manual First Edition Third Printing Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual a A OO N Avoid hazardous situations Always perform a pre operation inspection Always perform function tests prior to use Inspect the workplace Only use the machine as it was intended 38 Genie Fun
31. e guard Ground controls LCD readout Non steer tire Brake release pump Entry ladder transport tie down Battery charger on battery side of machine Tilt alarm Inverter optional Safety arm Platform extension Air line to platform optional GFCI outlet Rear entry gate Part No 214727 First Edition Third Printing Operator s Manual smart Link C JHU 1 o 19 T Genie S Controls STOP ail 7 AMP V eplee STOP ly 7112804 A Ground Control Panel without Powered Extension Deck OahKWhNrN Menu escape button Menu up button LCD diagnostic readout Menu down button Menu enter button Selector switch for platform off ground selection Turn the selector switch to the platform position and the platform controls will operate Turn the selector switch to the off position and the machine will be off Turn the selector switch to the ground position and the ground controls will operate Part No 214727 Genie GS 2646 AV GS 2646 AV35 17 Red Emergency Stop button Push in the red Emergency Stop button to the off position to stop all functions Pull out the red Emergency Stop button to the on position to operate the machine 7A breaker for electrical circuits Platform down button Lift function enable button Press and hold this button to activate the lift function Platform up button
32. e is on a firm surface Avoid drop offs holes and unstable or slippery surfaces Do nat drive machine on a slope that exceeds the maximum slope or side slope rating for the machine Models without outriggers Do not raise platform unless machine is on a level surface Models with outriggers Do not raise platform unless machine is level Do not raise platform when wind speeds may exceed 28 mph 12 5 m s Do not operate machine in strong or gusty winds Do not increase surface area of platiorm or load Increasing area exposed to wind will decrease machine stability Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platiorm raised Do not push off or pull toward any object outside of the platform Do not place or attach overhanging loads to any part of this machine Use extreme care and slow speeds while driving the machine in stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not alter or disable machine components that in any way affect safety and stability Do not place ladders or scaffolds in platform or against any part of this machine 1 Lower the platform q sounds unit is 2 Move the machine to level surface Genie Part No 214727 Fall Hazard lt Faing can result in death or serious injury Do not use machine on a moving or mobil
33. e piece of wood to the ground Divide the tape measure distance rise by the length of the piece of wood run and multiply by 100 Example Piece of wood 144 inches 3 6 m Run 144 inches 3 6 m Rise 12 inches 0 3 m 12 in 144 in 0 083 x 100 8 3 grade 0 3 m 3 6 m 0 083 x 100 8 3 grade If the slope exceeds the maximum slope or side slope rating then the machine must be winched or transported up or down the slope See Transport and Lifting section Operational indicator codes If the platform controls LED or ground controls LCD diagnostic readout displays an operational indicator code such as LL the fault condition must repaired or removed before resuming machine operation Push in and pull out the red Emergency Stop button to reset the system LED Readout LL MACHINE TILTED LCD Readout Operational Indicator Codes Code Condition LL Off Level OL Platform Overloaded CH Chassis Mode Operation PHS Pothole Guard Stuck nd No Drive option dE Deck Extended PED only lift and drive disabled Fd Function Disabled all functions Genie 44 GS 2646 AV GS 2646 AV35 For further information please consult the appropriate Genie Service Manual A code and a description of a code can also be viewed at the ground controls LCD display Part No 214727 First Edition Third Printing Operator s Manual Operating Instructions O
34. e surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed FallHazards Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not climb down from the platform when raised Attach platform entry chain and close entry gate before operating Crushing Hazards Keep hands and limbs out of scissors Use common sense and planning when operating machine with controller from ground Maintain safe distances between operator machine and fixed objects Collision Hazards Be aware of limited sight distance and blind spots when driving or operating Check work area for overhead obstructions or other possible hazards Be aware of crushing hazard when grasping platform guard rail Observe and use color coded direction arrows on the platform controls for drive and steer functions Damaged Machine Hazards Donot use a damaged or matfunctioning machine Be sure all maintenance has been performed as specified in the appropriate operator s and service manuals Be sure all decals are in place and legible Be sure safety operator s and responsibilities manuals are complete legible and in the storage container located on the platform nass 214725 Wear approved personal tall protection equipment and achieve 100 to of when exting and entering an elavoted platform
35. e the platform perimeter Do not operate the machine with the chassis trays open Part No 214727 First Edition Third Printing Operator s Manual Do not push off or pull toward any object outside of the platform Maximum allowable Maximum Model side force occupants GS 2646 AV 150 Ibs 667 N 3 GS 2646 AV35 Do not alter or disable the limit switches or proximity switches Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 65 Ibs 29 5 kg Battery tray including batteries must weigh a minimum of 335 Ibs 152 kg Do not modify or alter an aerial work platform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Part No 214727 Genie GS 2646 AV GS 2646 AV35 11 Work Area Safety Do not place or attach fixed or overhanging loads to any part of this machine Do not place ladders or scaffolds in the platform or against any part of this machine ol lm Do not transport tools and mater
36. ec Floor loading information Tire load maximum 2760 Ibs 1252 kg Tire contact pressure 184 psi 12 94 kg cm 1269 kPa Occupied floor pressure 254 psf 1239 kg m 12 15 kPa Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation GS 2646 AV GS 2646 AV35 55 www genielift com
37. ecure Remove all loose items on the machine Fully lower the platform The platform must remain lowered during all loading and transport procedures Use the forklift pockets located on both sides of the ladder Align the forklift forks with the forklift pockets Drive forward to the full extent of the forks Raise the machine 16 in 0 4 m and then tilt the forks back slightly to keep the machine secure Be sure the machine is level when lowering the forks Lifting the machine at the designated points at the battery side or the ground control side of the machine can be performed but is not recommended Lifting the machine from the the battery side or ground control side can result in component damage Part No 214727 First Edition Third Printing Operator s Manual a O lM OlM Transport and Lifting Instructions Lifting Instructions Fully lower the platform Be sure the extension deck controls and component trays are secure Remove all loose items on the machine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine There are two 1 inch 2 5 cm holes on the front of the machine and two holes in the ladder for lifting Adjust the rigging to prevent damage to the machine and to keep the machine level Center of Gravity Table Model X Axis Y Axis GS 2646 AV 33 5 in 28 2 in 85 1 cm
38. er to clean safety signs Do not use solvent based cleaners because they may damage the safety sign material GS 2646 AV GS 2646 AV35 Part No 214727 First Edition Third Printing Operator s Manual Symbol and Hazard Pictorials Definitions Read the operator s manual Tip over hazard Electrocution hazard Read the service manual Tip over hazard Explosion hazard A Crush hazard Tip over hazard hh ht Crush hazard Tip over hazard Ta Burn hazard Collision hazard Electrocution hazard Skin injection hazard Engage safety arm Lower the platform Z4 Keep away from moving parts K A Do not set up where Fire hazard I Keep clear of outriggers and tires S Maintain required Move machine to level ground KE Only trained Close chassis tray Use a piece of it cannot be leveled clearance maintenance cardboard or paper to with outriggers personnel should search for leaks access compartments Genie Part No 214727 GS 2646 AV GS 2646 AV35 wo Operator s Manual First Edition Third Printing Symbol and Hazard Pictorials Definitions Batteries used as counterweights KOD Chock the wheels O Release brakes Release brakesGrounded AC 3 wire only GE Replace damaged wires and cords W
39. ess the area below is clear of personnel and Work Area Safety Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any 4 other factors which may cause collision aoe Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine A Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Improper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation obstructions Genie Part No 214727 GS 2646 AV GS 2646 AV35 13 Operator s Manual First Edition Third Printing Work Area Safety A Explosion and Fire Hazards Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present A Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all fun
40. ess the platform up or platform down button Genie 40 GS 2646 AV GS 2646 AV35 To Position Powered Extension Deck if equipped 1 Press and hold the powered extension deck enable button 2 Press the powered extension deck extend or retract button 5 J Note The drive and lift function are disabled when the extension deck is deployed and or when the platform gates are in the open position The extension deck must be in the stowed position and the platform gates fully closed before operating the drive and lift functions Note The powered extension deck extend and retract functions are disabled when the platform gates are in the open position The platform gates must be fully closed before operating the powered extension deck extend and retract functions To Position Platform Extension Deck 1 Lift the platform extension lock handle to the horizontal position 2 Push the platform extension lock handle to extend the platform to the desired position 3 Pull the platform extension lock handle to retract the platform to the desired position Do not stand on the platform extension deck during deployment 4 Lower the platform extension lock handle to lock the extension platform in place Note The drive and lift function are disabled when the extension deck is deployed and or when the platform gates are in the open position The extension deck must be in the stowed position and the platform gates fully closed befo
41. evel surface M The transport vehicle must be secured to prevent rolling while the machine is being loaded Vl Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight Genie lifts are very heavy relative to their size See the serial label for the machine weight Genie Part No 214727 GS 2646 AV GS 2646 AV35 47 Operator s Manual First Edition Third Printing Transport and Lifting Instructions Brake Release Operation 1 Chock the wheels to prevent the machine from gt ma 4 rolling 2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions 3 Push in the black brake release knob to open the lt brake valve 4 Pump the red brake release pump knob After the machine is loaded 1 Chock the wheels to prevent the machine from rolling 2 Pull out the red Emergency Stop button at both the ground and platform controls to the on position and turn the key switch to the platform position 3 Press the drive function button if equipped 4 Press and hold the function enable switch on the control handle Move the control handle off center and immediately release it to reset the brakes 5 Push the red Emergency stop button at both the ground and platform controls to the off position Towing the Genie GS 2646 AV and GS 2646 AV35 is not recommended If the machine must be towed
42. fety Arm 1 214721 Instructions Operation Platform 1 43658 Label Power to Charger 230V 1 conte 44255 Danger Crushing Hazard 4 ela rae o ote ae a Side Force E 44736 Danger Tip over Hazard Tilt Alarm d 214723 Instructions Max Capacity 900 Ibs 1 44737 Danger Tip over Hazard Trays Open 2 408 kg GS 2646AV and GS 2646 44980 Label Power to Charger 115V 1 AV35 44981 Label Air Line to Platform 2 214724 Label Wheel Load GS 2646 AV35 4 110 PSI 214725 Warning Fall Hazard 1 46287 Label Tire Specification 4 215878 Instructions Maximum Side Force 2 52475 Label Transport Tie down 7 GS 2646 AV 72086 Label Lifting Point 4 215879 Label Wheel Load GS 2646 AV 4 72143 Label Emergency Stop 1 216822 Instructions Battery Charger 1 72853 Danger Improper Use Hazard 1 Operation 82366 Label Chevron Rando 1 230731 Cosmetic Genie GS 2646 AV 2 82557 Label Platform Controls Location 1 298140 shane aa Panel with 1 A weralng ohio choh Keeani 1256702 Overlay Platform Control Panel 22299 Instrucnons Annual Inspection 1 1256706 Overlay Platform Control Panel with 1 82561 Danger Crushing Hazard 2 Powered Extension Deck 82657 Instructions Battery Connection 1 1257192 Instructions Operation Platform 1 Diagram Control 1143860 Danger Tip over Hazard Batteries 1 1257923 Label Smartlink 1 114361 Label Transport Diagram 2 T107029 Danger Instructions Brake Releas
43. ground and platform red Emergency Stop buttons to the on position To Position Platform 1 Press and hold the lift enable button aps 2 Press the platform up or platform down button Drive and steer functions are not available from the ground controls C E Part No 214727 Bie GS 2646 AV GS 2646 AV35 Operating Instructions To Position Powered Extension Deck if equipped 1 Press and hold the powered extension deck enable button Press the extend or retract button a AC ae e Note The lift function is disabled when the extension deck is deployed Genie 39 Operator s Manual First Edition Third Printing Operating Instructions Operation from Platform 1 Be sure the battery pack is connected before operating the machine Turn the selector switch to platform control Pull out both ground and platform red Emergency Stop buttons to the on position Controller Identification These machines were produced with two different styles of platform controls Use the button pattern on the platform controls to determine which instructions apply to your machine Use these instructions if the decal on your platform controls has these buttons ele ee To Position Platform 1 Press and hold the lift enable button ae Note The extension deck must be in the stowed position and the platform gates fully closed before operating the lift function 2 Pr
44. he motion alarm should sound during extension deck movement Genie 28 GS 2646 AV GS 2646 AV35 Part No 214727 First Edition Third Printing Operator s Manual Use this function test procedure if the decal on your platform controls has these buttons Test the Powered Extension Deck Extend Retract Functions if equipped 1 Press the powered extension deck function button 2 Wait seven seconds for the powered extension deck function to time out 3 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result The platform extension deck function should not operate 4 Press the powered extension deck function button 5 Press and hold the function enable switch on the control handle Slowly move the control handle in the direction indicated by the blue arrow Result The powered extension deck should extend If equipped the motion alarm should sound during extension deck movement 6 Release the control handle Result The powered extension deck should stop Press the lift function button Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result The lift function should not operate 10 Inspections Press the powered extension deck function button Press and hold the function enable switch on the control handle Slowly move the
45. ials unless they are evenly distributed and can be safely handled by person s in the platform Do not use the machine on a moving or mobile surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed Operator s Manual First Edition Third Printing Work Area Safety A Crushing Hazard Keep hands and limbs out of scissors Keep hands clear when folding rails Do not work under the platform or in the scissor links without the safety arm in place Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects A Operation on Slopes Hazards Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine Slope rating applies to machines in the stowed position Model Maximum slope Maximum side rating stowed slope rating position stowed position GS 2646 AV 25 14 25 14 GS 2646 AV35 20 11 20 11 Note Slope rating is subject to ground conditions and adequate traction Genie 12 GS 2646 AV GS 2646 AV35 A Fall Hazards The guard rail system provides fall protection If occupani s of the platform are required to wear personal fall protection equipment PFPE due to job site or employer rules PFPE and its use shall be in accordance with the PFPE manufacturer s in
46. ieve pressure before disconnecting hydraulic lines Keep away from leaks and pin holes Use a piece of cardboard or paper to search for leaks Do not use hana Electrocution Fire Hazard Death or serious injury will result from use of improper or damaged cord and outlet Fluid injected into skin must be surgically removed within a few hours by a doctor familiar with this type of injury or gangrene will result sassa 8 Connect charger to a grounded AC 3 wire electrical outlet only Before each use inspect for damaged cord cables and wires Replace damaged items before operating son o Compartment access is restricted Only trained maintenance personnel should access compartments Access by operator is only advised when performing Pre operation Inspection All compartments must remain closed and ans H secured during operation Contact with components under any cover may result in serious injury A DANGER Tip over hazard Raising the platform or driving Failure to read understand and obey the safety rules will result in death or serious injury the machine with The operator is responsible for safe machine operation Do not operate unless chassis trays open Close chassis trays iis ne You read understand and obey will result in death before raising the oid hazardous situations manufacturer s instructions and safety rules safety ious ini ivi
47. ight will be on when slow drive is 9 Platform up button selected Press and hold the platform up Proportional control handle and function button and the platform will raise 4 enable switch for drive function Drive function Press and hold the function 10 Platform down button enable switch to enable the drive function on the platform control handle Move the control Press and hold the platform down handle in the direction indicated by the blue button and the platform will lower arrow on the control panel and the machine will move in the direction that the blue arrow points Move the control handle in the direction 44 Powered exension decicfanction erable indicated by the yellow arrow on the control button panel and the machine will move in the direction that the yellow arrow points Press and hold this button to l activate the powered extension deck function Genie GS 2646 AV GS 2646 AV35 Part No 214727 First Edition Third Printing Operator s Manual 12 Platform up OR powered extension deck extend button Press and hold this button and the platform will raise OR the powered extension deck will extend Platform down OR powered extension deck retract button Press and hold this button and the platform will lower OR the powered extension deck will retract Lift function button Push this button to activate the lift function Part No 214727 Controls 15 Proportional control handle and funct
48. ion 16 17 18 Genie enable switch for drive steer lift and platform extend retract functions Lift function Press and hold the function enable switch to enable the lift function on the platform control handle Move the control handle in the direction indicated by the blue arrow and the platform will raise Move the control handle in the direction indicated by the yellow arrow and the platform will lower The descent alarm should sound while the platform is lowering Drive function Press and hold the function enable switch to enable the drive function on the platform control handle Move the control handle in the direction indicated by the blue arrow on the control panel and the machine will move in the direction that the blue arrow points Move the control handle in the direction indicated by the yellow arrow on the control panel and the machine will move in the direction that the yellow arrow points Platform extend retract function Press and hold the function enable switch to enable the platform extend retract function on the platform control handle Move the control handle in the direction indicated by the blue arrow and the platform will extend Move the control handle in the direction indicated by the yellow arrow and the platform will retract LED diagnostic readout battery charge indicator and lift drive mode indicator Drive function button Push this button to activate the drive function Platform exte
49. latform through the front gate Do not exit or enter an elevated platform through the rear gate Genie 8 GS 2646 AV GS 2646 AV35 Exiting an Elevated Platform Through the Front Gate Attach primary lanyard to a platform anchor point 2 Attach secondary lanyard to an approved adjacent anchor point 3 Detach the primary lanyard from the platform anchor point The primary lanyard can not remain attached to the platform anchor point after attaching the secondary lanyard to the adjacent anchor point Do not operate the machine while the secondary lanyard is attached to the adjacent anchor point Entering an Elevated Platform Through the Front Gate 4 Attach primary lanyard to a platform anchor point 5 Detach secondary lanyard from the adjacent anchor point 6 Detach the primary lanyard from the platform anchor point Part No 214727 First Edition Third Printing Operator s Manual A Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current Obey all local and governmental regulations regarding required clearance from electrical power lines At Work Area Safety A Tip over Hazards Occupants equipment and materials shall not exceed the maximum platform capacity or the maximum platform capacity of the platform extension Maximum capacity Platform extended Platform Platform Exten
50. n the platform gates are in the open position The extension deck must be in the stowed position and the platform gates fully closed before operating the drive and lift functions Note The powered extension deck extend and retract functions are disabled when the platform gates are in the open position The platform gates must be fully closed before operating the powered extension deck extend and retract functions To Position Platform Extension Deck 1 Lift the platform extension lock handle to the horizontal position 2 Push the platform extension lock handle to extend the platform to the desired position 3 Pull the platform extension lock handle to retract the platform to the desired position Do not stand on the platform extension deck during deployment 4 Lower the platform extension lock handle to lock the extension platform in place Note The drive and lift function are disabled when the extension deck is deployed and or when the platform gates are in the open position The extension deck must be in the stowed position and the platform gates fully closed before operating the drive and lift functions Genie 42 GS 2646 AV GS 2646 AV35 To Steer 1 Press the drive function button On the LCD screen a circle below the drive function symbol will turn on If the control handle is not moved within seven seconds of pushing the drive function button the circle below the drive function symbol will turn off and d
51. nd a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables Part No 214727 Genie GS 2646 AV GS 2646 AV35 53 Maintenance Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Operator s Manual First Edition Third Printing Specifications Model GS 2646 AV Height working maximum 32 ft 9 8m Height platform maximum 26 ft 7 9m Platform height 49 in 124 cm stowed maximum Height guard rails 43 in 109 cm Width 56 in 142 cm Length stowed 105 in 267 cm Length platform extended 165 in 419 cm Platform extension length 60 in 152 cm Platform dimensions 93x 56in 235x142 cm length x width Maximum load capacity 900 Ibs 408 kg Maximum wind speed 28 mph 12 5 m sec Wheelbase 73 in 185 cm Turning radius outside 90 in 229 cm Turning radius inside Oin 0 cm Ground clearance 4in 10 2 cm Ground clearance 0 75 in 1 9 cm Pothole guards deployed Weight 5225 Ibs 2370 kg Machine weights vary with option configurations See serial label for specific machine weight Power source 4
52. nd are critical to h Ge machine stability Each battery will result in death before raising the must weigh 65 Ibs 29 5 kg or serious injury platform or driving the Battery box including batteries must weigh a minimum of 335 Ibs machine 335 Ibs 152kg 152kg 1143608 enie GS 2646 AV GS 2646 AV35 7 Operator s Manual First Edition Third Printing Personal Safety Personal Fall Protection Personal fall protection equipment PFPE is not required when operating this machine provided the operator remains inside the perimeter of the platform guardrail system If PFPE is required by job site or employer rules the following shall apply All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer s instructions Requirements for Exiting an Elevated Work Platform Operators must use personal fall protection equipment when exiting and entering an elevated platform through the front gate When exiting or entering an elevated platform the platform must be positioned as close as possible to the surface of the exit or entry point but not more than 12 inches 30 cm away from the surface of the exit or entry point Operators are required to wear approved PFPE at all times when exiting and entering an elevated platform through the front gate and must use a lanyard designed to allow 100 tie off when exiting and entering an elevated p
53. nd retract function button Press this button to activate the platform extend retract function GS 2646 AV GS 2646 AV35 21 Operator s Manual First Edition Third Printing Inspections Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Genie 22 GS 2646 AV GS 2646 AV35 Pre operation Inspection Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service
54. ndicated by the yellow arrow Result The machine should not move in the direction indicated by the blue arrow or the yellow arrow Part No 214727 First Edition Third Printing nn _ __ __ _ Y Operator s Manual Inspections 7 Press and hold the function enable switch on 16 Press and hold the drive steer function enable the control handle switch on the control handle 8 Press the thumb rocker switch on top of the 17 Press the thumb rocker switch on top of the control handle in the direction indicated by the control handle in the direction indicated by the blue triangle and then in the direction blue triangle and then in the direction indicated by the yellow triangle indicated by the yellow triangle Result The steer wheels should not turn in the Result The steer wheels should not turn in the direction indicated by the blue triangle or the direction indicated by the blue triangle or the yellow triangle yellow triangle 9 Activate the platform up function and the 18 Activate the platform up function and the platform down function platform down function Result The platform up function and the Result The platform up function and the platform down function should not operate platform down function should not operate 10 Activate the platform extend function and the 19 Activate the platform extend function and the platform retract function platform retract function Result The platform extend
55. o Charge Battery 1 Be sure the batteries are connected before charging the batteries 2 Open the battery compartment The compartment should remain open for the entire charging cycle Maintenance free batteries 1 Connect the battery charger to a grounded AC circuit 2 The onboard charger will automatically shut off when charging cycle is complete Genie 46 GS 2646 AV GS 2646 AV35 Standard Batteries 1 Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle Replace the battery vent caps Connect the battery charger to a grounded AC circuit 4 The onboard charger will automatically shut off when charging cycle is complete 5 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings 2 Fill each cell with battery acid electrolyte until the level is sufficient to cover the plates Do not fill to maximum level until the battery charge cycle is complete Overfilling can cause the battery acid to overflow during charging Neutralize battery acid spills with baking soda and water 3 Install the battery vent caps 4 Charge the battery 5 Check the battery
56. owered Extension Deck buton Extend Retract Functions if equipped 9 Press the platform up button The audible warnings on this machine and the Result The platform should not raise standard horn all come from the same central 10 Press and hold the high speed lift enable alarm The horn is a constant tone and the motion button alarm if equipped sounds at 60 beeps per minute An optional automotive style horn is also available 11 Press the platform down button 1 Do not press the powered extension deck Result The platform should not lower function enable button 12 Press and hold the low speed lift enable 2 Press the powered extension deck extend or button retract button 13 Press the platform down button Result The powered extension deck function Result The platform should not lower should not operate f 14 Press and hold the powered extension deck 3 Do not press the powered extension deck function enable button and press the powered extend or retract buttons extension deck retract button 4 Press the powered extension deck function Result The powered extension deck should enable button retract If equipped the motion alarm should Result The powered extension deck function sound during extension deck movement should not operate 5 Press and hold the powered extension deck function enable button and press the powered extension deck extend button Result The powered extension deck should extend If equipped t
57. peration from Ground with How to Use the Safety Arm Controller 1 Raise the platform approximately 8 ft 2 4 m Maintain safe distances between the operator Momina ground machine and fixed objects 2 Rotate the safety arm away from the machine and let it han wn Be aware of the direction the machine will travel ais ang do when using the controller 3 Lower the platform until the safety arm rests securely on the link Keep clear of the safety arm when lowering the platform Battery Level Indicator Use the LED diagnostic readout to determine the battery level Note When a blinking LO code appears on the platform controls LED display the machine must be taken out of service and charged otherwise all machine functions will be disabled 4 NI Full Charge Half Charge Low Charge LO Flashing Genie Part No 214727 GS 2646 AV GS 2646 AV35 45 Operator s Manual First Edition Third Printing Operating Instructions Battery and Charger Instructions Observe and Obey M Do not use an external charger or booster battery if machine is equipped with a Genie charger Charge the battery in a well ventilated area Use proper AC input voltage for charging as indicated on the onboard charger If replacing onboard charger or batteries use only Genie authorized components N WN RA Remote chargers must be compatible with Genie batteries T
58. rator s Manual First Edition Third Printing i Inspections Inspection for Decals with Words PartNo Decal Description Qty Use the pictures on the next page to verify that all 114986 A eae Safety Rules L decals are legible and in place 133234 Danger General Safety Rules 1 Below is a numerical list with quantities and GS 2646 AV35 descriptions 133276 Label Emergency Lowering 1 137605 Label Emergency Stop Platform 1 Part No Decal Description Qty Control 28174 Label Power to Platform 230V 2 137636 Overlay Platform Control Panel 1 28175 Warning Compartment Access 1 without Powered Extension Deck 28176 Label Missing Manuals 1 137656 Label Drive Steer Direction 1 28235 Label Power to Platform 115V 2 PANO LO 28236 Warning ne Operation 1 16251 a e ae E Oar 2 162310 Cosmetic Genie GS 2646 AV35 2 31060 Dang r Tip over Hazard Limit Switch 1 214717 Label Operational Indicator Codes 1 31208 Danger Electrocuton Hazara 214718 Label Minimum Forklift Capacity 3 31788 Danger Explosion Burn Hazard 1 5400 Ibs 2449 kg GS 2646 AV 38149 Label Patents 1 214719 Label Forklift Point 4 40434 Label Lanyard Anchorage Point 6 214720 Instructions Operation Ground 1 43618 Label Directional Arrows 2 Control 43619 Label Sa
59. re operating the drive and lift functions Part No 214727 First Edition Third Printing Operator s Manual To Steer 1 Press and hold the drive steer function enable switch on the control handle 2 Turn the steer wheels with the H Y thumb rocker switch located on as the top of the control handle To Drive 1 Press and hold the drive steer function enable switch on the control handle 2 Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel Machine travel speed is restricted when the platform is raised Battery condition will affect machine performance Machine drive speed and function speed will drop when the battery level indicator is flashing Note The drive function is disabled when the extension deck is deployed and or when the platform gates are in the open position The extension deck must be in the stowed position and the platform gates fully closed before operating the drive function Part No 214727 Genie GS 2646 AV GS 2646 AV35 41 Operating Instructions To select drive speed The drive controls can operate in two different drive speed modes while in the stowed position When the drive
60. rive function will not operate Press the drive function button again 2 Press and hold the foot switch if equipped 3 Turn the steer wheels with the H 4 thumb rocker switch located on gt wv gt the top of the control handle Part No 214727 First Edition Third Printing Operator s Manual To Drive 1 Press the drive function button On the LCD screen a circle below the drive function symbol will turn on If the control handle is not moved within seven seconds of pushing the drive function button the circle below the drive function symbol will turn off and drive function will not operate Press the drive function button again 2 Machines equipped with foot switch Press and hold the foot switch and press and hold the function enable switch on the control handle at the same time 3 Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel Machine travel speed is restricted when the platform is raised Battery condition will affect machine performance Machine drive speed and function speed will drop when the battery level indicator is flashing To select drive speed The drive controls can operate in two different dri
61. rst Edition Third Printing May 2014 Genie is a registered trademark of Terex South Dakota Inc in the U S A and many other countries GS is a trademark of Terex South Dakota Inc These machines comply with ANSI SIA A92 6 CAN B 354 2 Part No 214727 First Edition Third Printing Operator s Manual Owners Users and Operators Thank you for choosing our machine for your application Our number one priority is user safety which is best achieved by our joint efforts We feel that you make a major contribution to safety if you as the equipment users and operators 1 Comply with employer job site and governmental rules 2 Read understand and follow the instructions in this and other manuals supplied with this machine 3 Use good safe work practices ina commonsense way 4 Only have trained certified operators directed by informed and knowledgeable supervision running the machine Part No 214727 Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Genie GS 2646 AV GS 2646 AV35 1 Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to us
62. rt of this machine Do not use machine on a moving or mobile surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed Fall Hazards Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not climb down from the platform when raised Attach platform entry chain and close entry gate before operating Crushing Hazards Keep hands and limbs out of scissors Use common sense and planning when operating machine with controller from ground Maintain safe distances between operator machine and fixed objects Collision Hazards Be aware of limited sight distance and blind spots when driving or operating Check work area for overhead obstructions or other possible hazards Be aware of crushing hazard when grasping platform guard rail Observe and use color coded direction arrows on the platform controls for drive and steer functions Damaged Machine Hazards Donotuse a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in the appropriate operator s and service manuals Be sure all decals are in place and legible Be sure safety operator s and responsibilities manuals are complete legible and in the storage container located on the platform ama 44736 ADANGER Tip over Hazard If tilt
63. sion Maximum a minimum the required Model retracted only only occupants clearance contained in GS 264 900 Ibs 600 Ibs 300 Ibs 3 the chart below must be AV 408 kg 272 kg 136 kg followed GS 264 AV35 Line Voltage Required Clearance Platform retracted Platform extended 0 to 50KV 10 ft 3 05 m rN 50 to 200KV 15 ft 4 60 m 200 to 350KV 20 ft 6 10 m i 350 to 500KV 25 ft 7 62 m 500 to 750KV 35 ft 10 67 m Extension only Platform only 750 to 1000KV 45 ft 13 72 m Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the We machine if it contacts energized power lines N Personnel on the ground or in the platform must not touch or operate the machine until energized f power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Genie Part No 214727 GS 2646 AV GS 2646 AV35 9 Operator s Manual First Edition Third Printing Work Area Safety b Do not raise the platform unless the machine is on a firm level surface F Do not depend on the tilt alarm as a level indicator The tilt alarm sounds on the chassis only when the machine is on a severe slope If the tilt alarm sounds Lower the platform Move the machine to a firm level surface If the tilt alarm sounds when the platform is raised use extreme caution to lower the platform Do not drive over 0 5 mph
64. speed button light is on slow drive speed mode is active When the drive speed button light is off fast drive speed mode is active Press the drive speed button to select the desired drive speed Note When the platform is elevated the drive speed button light is always on indicating elevated drive speed Controller Identification Use these instructions if the decal on your platform controls has these buttons To Position Platform 1 Press the lift function button On the LCD screen a circle below the lift function symbol will turn on If the control handle is not moved within seven seconds of pushing the lift function button the circle below the lift function symbol will turn off and lift function will not operate Press the lift function button again 2 Press and hold the function enable switch on the control handle 3 Machines equipped with foot switch Press and hold the foot switch and press and hold the function enable switch on the control handle at the same time 4 Move the control handle according to the markings on the control panel Operator s Manual First Edition Third Printing Operating Instructions To Position Powered Extension Deck if equipped 1 Press the powered extension deck function button H5 2 Move the control handle in the direction indicated on the control panel Note The drive and lift function are disabled when the extension deck is deployed and or whe
65. structions and applicable governmental requirements Use approved lanyard attachment point provided Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not climb down from the platform when raised Keep the platform floor clear of debris Do not enter or exit the platform through the rear gate unless the machine is in the stowed position Follow the procedure on page 8 to exit or enter an elevated platform through the front gate Close the entry gates before operating Do not operate the machine unless the guard rails are properly installed and the entries are secured for operation Part No 214727 First Edition Third Printing Operator s Manual A Collision Hazards Be aware of limited sight s distance and blind spots when driving or operating eae Be aware of extended platform position when moving the machine The machine must be on a level surface or secured before releasing the brakes Operators must comply with employer job site and governmental rules regarding use of personal protective equipment gt jes Check the work area for a overhead obstructions or other possible hazards Be aware of crushing hazards when grasping the platform guard rail Observe and use color coded direction arrows on the platform controls and the platform decal plate for drive and steer functions Do not lower the platform unl
66. system problems 1 Be sure that the machine is on a firm level surface free of obstructions with the platform in the stowed position 2 Visually inspect the oil level in the hydraulic oil tank Result The hydraulic oil level should be between the ADD and FULL marks on the tank 3 Add oil as needed Do not overfill Hydraulic oil specifications Hydraulic oil type Chevron Rando HD equivalent Genie 52 GS 2646 AV GS 2646 AV35 Part No 214727 First Edition Third Printing Operator s Manual Check the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Note This procedure does not need to be performed on machines with sealed or maintenance free batteries A Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry A Bodily injury hazard Batteries contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Note Perform this test after fully charging the batteries 1 Puton protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down brackets are in place and secure Note Adding terminal protectors a
67. tch to platform control Operator s Manual First Edition Third Printing Inspections At the Platform Controls Test Emergency Stop 24 18 Push in the platform red Emergency Stop button to the off position 25 Result No functions should operate 26 Test the Horn 19 Pull out the red Emergency Stop button to the on position 27 20 Press the horn button Result The horn should sound 28 Use the button pattern on the platform controls to determine which of these next two function tests to perform A 29 Use this function test procedure if the decal on your platform controls has these buttons A 31 Test the Function Enable Switch and the Up Down Functions 21 Do not hold the function enable switch on the control handle 32 22 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result No functions should operate Genie 26 GS 2646 AV GS 2646 AV35 Do not press the high speed or low speed lift enable buttons Press the platform up or platform down button Result The lift function should not operate Do not press the platform up or platform down buttons Press the high speed or low speed lift enable button Result The lift function should not operate Press and hold the high speed lift enable button Press the platform up button Result The platform should raise The pothole guards should deploy
68. unded AC 3 wire electrical outlet only Inspect daily for damaged cords cables and wires Replace damaged items before operating i Avoid electrical shock from contact with battery terminals Remove all rings watches and other jewelry Tip over Hazard Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 65 Ibs 29 5 kg Battery tray including batteries must weigh a minimum of 335 Ibs 152 kg Lifting Hazard Use the appropriate number of people and proper lifting techniques when lifting batteries Part No 214727 Genie GS 2646 AV GS 2646 AV35 15 Work Area Safety Lockout After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Lower the platform Turn the selector switch to the off position If equipped remove the key 4 Disconnect the battery pack and lock the battery tray to secure from unauthorized use 5 Charge the batteries Operator s Manual First Edition Third Printing Legend GS 2646 AV and GS 2646 AV35 16 GS 2646 AV GS 2646 AV35 ANoOaRWND Genie Lanyard anchorage point Platform guard rails Main deck bumper Platform extension lock handle Manual storage container Platform controls Front entry gate Extension deck bumper Transport tie down Emergency lowering knob Steer tire Pothol
69. ve speed modes while in the stowed position When the drive speed button light is on slow drive speed mode is active When the drive speed button light is off fast drive speed mode is active Press the drive speed button to select the desired drive speed Note When the platform is elevated the drive speed button light is always on indicating elevated drive speed Part No 214727 Genie GS 2646 AV GS 2646 AV35 43 Operating Instructions A Driving on a slope Determine the slope and side slope ratings for the machine and determine the slope grade Maximum slope rating stowed position GS 2646 AV 25 14 GS 2646 AV35 20 11 Maximum side slope rating stowed position Gm Gs 2646 AV 25 14 GS 2646 AV35 20 11 Note Slope rating is subject to ground conditions and adequate traction Press the drive speed button to the fast drive speed mode To determine the slope grade Measure the slope with a digital inclinometer OR use the following procedure You will need e carpenter s level e straight piece of wood at least 3 feet 1 m long e tape measure Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level Operator s Manual First Edition Third Printing Operating Instructions While holding the piece of wood level measure the vertical distance from the bottom of th
70. y the yellow arrow Result No functions should operate Part No 214727 Operator s Manual Inspections Press the lift function button Wait seven seconds for the lift function to time out Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result The lift function should not operate Press the lift function button Press and hold the function enable switch on the control handle Slowly move the control handle in the direction indicated by the blue arrow Result The platform should raise The pothole guards should deploy Release the control handle Result The platform should stop raising Press and hold the function enable switch on the control handle Slowly move the control handle in the direction indicated by the yellow arrow Result The platform should lower The descent alarm should sound while the platform is lowering Use the button pattern on the platform controls to determine which of these next two function tests to perform Genie GS 2646 AV GS 2646 AV35 27 Operator s Manual First Edition Third Printing Inspections Use this function test procedure if the decal on 6 Press and hold the high speed lift enable your platform controls has these buttons button a 7 Press the platform up button 2 Result The platform should not raise 8 Press and hold the low speed lift enable Test the P

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