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DCB, DCFCB and DCFCTB Manual

Contents

1.
2. 2 ITEMNO PART NO DESCRIPTION 1 1 86001164 BRACKET MTG SWITCH DISCONNECT NOTE deena RE Wee 1 1 BTC CHANNEL ALUN MT CABINET MOUNT QS Xa 3 1 T COND LQUETTIE 75 4 1 BRACKET INTRUSION SWITCH 5 1 40200005 ASSEMBLY DC BATTERY CHARGER 481 7 1 8402136801 BACKPLA
3. ITEM ND Jary PART Ml DESCRIPTION 1703450 CABINET CONTROL ALUMINUN 2 1 t703460 CABINET BATTERY ALUMINUM 3 1 B402136A 01 BACKPLATE ASSY MTG FC CNTL BOX UNITS 4 1 860016 BRACKET MTG SWITCH DISCONNECT 9 5 1 8600106 CHANNEL TG CABINET 8 6 85810254 CDNDLIUI TITE S 7 2 B402A068A FITTING CONDUIT CARLON 8 1 84618758 LABEL SIREN CONTROLLER UL 9 1 81461530A LABEL WARNING T 0 6 7058065A MUTKEPS 3 8 16SS 1 8 70744046 LKVSHR SPLT SS 3 8 al 12 10 7072035 VASHER FLAT FOR 3 8 SCRE
4. 6 COIL UP THE GREY WIRE ON 1461318A AND WIRE TIE WHEN NOT USING 2001TRB OPTION 7 TO PRINT LAYOUT FOR MANUAL TURN ON LAYER FIELD AND TURN OFF LAYERS SHEET AND T300420 05 01 1 GREEN 32 T300422 03 060 ORANGE 32 T300104 02 017 RED 13 T300104 10 005 WHITE 26 1751064A 04 11 5 TO END OF PLUG 84021098 DETAIL B 8402138A Ui 2001TRB OPTION BUSS BAR ASSEMBLY WIRING FOR FIELD _ E 17500439 BK 17500698 PCB TERMINAL WIRE CONNECTIONS 4 JJ CONNECT TO TOP POSITION ay POSITION 3 amp 4 D r GRN 60 La RM NO4 NO3 00000 peau 9 w Ld NC1 E NC2 131 182 NOTE 2005305 WHEN USING THE 2001TRB OPTION CONNECT ue 2 ROTATOR 48V 12 GA ht RED BATTERY amp 17500699 WIRES HERE gi CHOPPER 48V 2 GA RED PARTI T300104 02 217 amp 17500699 T
5. RX AUDIO POCSAG DECODE TRANSCEIVER INTERFACE RECEIVER MODULE CTCSS ENC DEC LOW PASS FILTER JP7 RX 7 JP13 i AU 2700HZ R48 10K MUTE TP3 JP2 RELAY OUTPUT 1 RELAY OUTPUTS D RX RX TX TEST RED CARRIER AUDIO VOX CARRIER AUDIO AUDIO DECODE AUDIO SPEAKER Ea lt N 7 D29 JP21 RXAUD LEVEL RELAY e 1Relay 1 Common Pa 2 Relay 1 N O SET TO 1Vpp TONE DECODE BK 1 8 TP8 HIGH PASS FILTER LOW PASS FILTER TPA xx 2 3 Relay 2 Common RECEIVER i C RELAY OUTPUT 3 T 4Relay 2 N O PRIORITY 5 P RED m K 4 5 Relay 3 a T cla 2 6 Relay 3 N O or N C 30008190082 Donz ee RELAY OUTPUT 4 8 Relay 4 N O or N C TP RED lt E ak BH i gt D25 Tx RX TX RX AUDO AUDIO AUDIO AUDIO DTMFDEC RXDATA R71 TP10 R70 TPO aH ah 10K 10K POWER SUPPLY SECTION T2V BATTERY 10 14VDC SENSOR amp BATTERY INPUTS pem x 7 058 48V BAT SENSE 5 48V BATTERY ARENA TP5 DTMF ENCODER DECODER AFSK ENCODE R DECODER 15 75VDC 12V BAT SENSE gt F2 TP6 assure y Ground rusion i s Ground RK GROUND PAD LOW BAT lt f CUT OUT rrent p W m found 3
6. TEM NO TY PART NO DESCRIPTION TEM Q PART 0 ESCRIPTION 53 1 1319 RELAY SULID STATE 46V 1 1 0340 ABINET CONTROL ALUMINUM 54 288810A 06 DIN RAIL ALUM UNCOATED 6 LENGTH 2 170346D CABINET BATTERY ALUMINUM 55 1 7070255 3 1 9402136A 01 ACKPLATE ASSY MTG FC CNTL BOX UNITS xe 56 1 fe4a0s6A KIT BULKHEAD ADAPTER 4 20052638 FCM PLUS CONTROLLER 57 1 60423 82 LABEL SERIAL NUMBER 5 1 RADI xxxx RECEIVER MODULE 58 10 70750804 LOCKWASHER INT TOOTH FOR 4 SCREW 6 860016A RACKEINMIGSVIICHJISCUNNECT 59 1 2562205A LABEL NOTICE FSPWARE 7 600106 HANNEL MTG CABINET 60 1 l6t0875A XX LABELUL ELEC RATINGS See dyg 161287 8 85810254A COND LIQUI TITE 7 5 6 2 810200182 SNUBBER ASSY 9 2 B402A068A FITTING I CONDUIT CARLON 62 1 840200205 ASSEMBLY DC BATTERY CHARGER 48V 10 814618758 LABEL SIREN CONTROLLER UL 1 81461530A LABEL WARNING 12 6 70580654 NUT KEPS 3 8 16 5S aX 13 7074046 LKWSHR SPLT SS 3 8 4 10 7072035 WASHERFLAT FOR 3 8 SCREW 5 4 70594063 NUT 3 8 16 16 6 7058050A NUT MACH SCR KEPS 1 4 20 APPLY CAP ASSY TD 7 10 7002A009 16 OLT HEX HD SS 3 8 16 X 1 BOTTOM POSITION 8 1 f61767A LABEL BATTERY WARNING SEE
7. BLK 17500439 BLK 17500698 McRae pO lop we ee kre e dd Oc ge ODE ERN REP oy upra ketij Cc E tro s S cR Mood ipu Rad i I war 1 300218 07 021 a TOK1 Ci BLK 1 GRN 218 10 227 BLK pasu WIRING FOR FIELD i 59599 iT T I o 1461039A RED e TKG ZAR z I 8 T300218 06 031 BLU 2 1 N l joa B l i 2001HR OPTION Tes lt E Ne 00 I ROTATOR 48V 12 GA
8. NOTES SOLAR WIRING CONFIGURATIONS 1 COIL UP THE BLACK amp BROWN WIRE ON 1461324 AND WIRE TIE WHEN NOT SOLAR REGULATOR USING 2001TRB OPTION 2 COIL UP THE GRAY WIRE ON 1461318 AND WIRE TIE WHEN NOT USING ABER 2001TRB OPTION 3 TO PRINT LAYOUT FOR MANUAL TURN ON LAYER FIELD AND TURN OFF LAYERS SHEET AND SHEET TXT LENGTH OF WIRES IN BATTERY CABINET MEASURED FROM CONDUIT END TO t t t t TERMINAL START 30 5 55W 12V 55W 12V 55W 12V 55W 12V 300420 05 011 amp T300218 05 064 GREEN 32 T300104 02 017 RED 13 9 9 9 T300104 10 005 WHITE 26 OKOIOIOIOIC NOOO NOOO 1751126 01 2 FROM CONDUIT TO WIRE TIE 1751064A 04 11 5 END OF PLUG Pereo E E BLK yy RED NOTE INNECT THE RED BATTERY LINE HERE C300214 02 126 PART T300104 02 217 L REMOVE WIRE JUMPER C300422 10 022 WHEN T300214 04 015 USING 2001TRB OPTION 1751114A T300214 04 016 M C2 1300218 01 065 T 131A183C B 1461324A 1461374A COIL UP 58 AND WIRE TIE 8 y 8 iz 1461404A EN 186 m UM LpO L O p _ 3 E i Jg Jo 5 8 iy 5 4780 T 4 1300218 05 065 oS oa 8 a on 1 JUMPER H V Ofm z ds E Qr Q4 288782A H li i 1 ej F z PE eram 2783 i SWITCH IN UP 7 E a 14613198 SH
9. 17600439 259035 BATTERY BOX CONNECTIONS BLK GRN a a c ccm 1 dus T300218 07 021 To K1 C1 0 8 1 1 1300218 10 227 gt TO GND STUD i 1 2 3 1461039 RED TO K1 C3 I T300218 06 031 BLU 2 1 1 1 4 1 1 Lows 2001HR OPTION PN vee Dene teens SRE SS Tee SN ee PEON CE M SBE EEO EUR PE POP T adi 17500699 rtis 7 I F14 BLK WHEN USING THE 2001TRB OPTION NOTE CONNECT THE RED BATTERY LINE I WHEN NOT USING THE 2001TRB OPTION T300104 02 217 amp 17500699 HERE CONNECT THE RED BATIERY LINE T300104 02 217 amp 17500699 HERE 1 i piya 1 ve a a ea a a 131 183 1461132A 1 1 1 L 11 I 131A182C FRONT VIEW K3 K2 F3 WITH SNUBBER ASSY I 840200182 z 5A i 1 8402109 11 YEL BUSS BAR i 1 m it 1 1 em gt l 5 T300218 01 065 BRN RED 4 ij e as C300218 10 243 1 1 1 o 11 t te gt E s n 5 5 RADIO OPTION d 7 REMOVE WIRE JUMPER PLUG IN 3 PART x WITH 2001TRB OPTION RECEIVER e g C300218 10 272 i oleae RADIO 5 vL l ba 2001TRB __ COIL UP HER POR CUORE Sm AN PNE D g 1 WIRE TIE
10. o mel m COND NEUTRALA fon FIELD WIRING M POSITION FOR 120 GRN BLK WHT BATTERY BOX CONNECTIONS 259250 83 84 Figure 22 DCFCTB IP Final Assembly 28 ES NO icu 26 al ren 27 Sp DETAIL C OPTIONAL POWER SUPPLY 8605102A 03 REQUIRES CABLE 1751413 DETAIL D 40 NO PART NU DESCRIPTION TEM NOL PART NO DESCRIPTION 1 t CABINET CIINTREL ALUMINUM 62 14 2312084 PLUG HILE 0 88 DIA 2 4 70346 CABINE T BATTERY ALUMINUM 63 4 2005173E PCBAJC TII DC CONVERTE
11. 23 Table 20 2001 dc Solar mode U U tuat u u uu Q 26 Table 21 2001 dc Non Solar mode iur III IILI IU unio CE Y ERP A 26 Table 22 FCD Repeater Solar mode U u u T 26 Table 23 FCD Repeater Non Solar mode u 26 Table 24 Conversion of DTMF Digit to BCD 36 Table 25 Unit TY DGS e 36 Table 26 Function currently running J l ORI AR UG u T 37 Table 27 Digit 7 Ke 37 Table 28 Digit EM MOMENT 37 Table 29 Bit cri e 37 Table 30 Electrical Specifications for Rotator Motor Current Sensor 40 Table 31 Electrical Specifications for Battery 41 Table 32 Installer Supplied Material List 46 Table 33 Transformer Wiring UTU Rai FLE a e dada uaa uas n sau Eoi EGER 65 DCB DCFCB and DCFCTB Models Figures Figure 1 DCB DCFCB and DCFCTB Battery and Control Cabinets 13 Figure 2 DCB and DCFCB Signal
12. BLACK 4 GA BATTERY BOX CONNECTIONS 291289C Installation Operation and Service Manual 51 52 Installation Landline Control You may activate the controller by applying contact closures to the remote activation inputs See Landline and Local Pushbutton Activation on page 33 for a functional description and details on interfacing and wiring connections Antenna Installation To prevent electrocution or severe personal injury install antenna away from power lines and install with proper grounding Refer to section 810 of the National Electrical Code ANSI NAPA No 70 See Figure 8 Antenna Grounding on page 57 for details A factory installed internally wired Type N bulkhead is provided on the bottom side of the Control Cabinet for ease of antenna cable interface The bulkhead requires the installation of a male Type N connector on the antenna cable for correct interface It is essential that the installer follow all tuning if applicable installation and safety instructions provided by the antenna manufacturer Yagi Antenna Installation Yagi Antenna Pre Assembly Instruction To pre assemble the antenna do the following 1 Unpack the antenna and locate the following parts Boom 1 14 inches for 5 element model 7 8 inch dia for 3 element model 3 8 diameter elements 3 3 elements y 5 5 elements Gamma match parts bag Mounting bracket parts bag 2 Find the proper elemen
13. 30 AG SSO 31 Low Battery EU M 31 Digital Inputs for Rotation Sensor robar ess perse bero excel 31 Digital lInp tfor Current Sensor u u ES 31 Digital Input SSTIBOE u n L L a a abes ai a iad tus 32 Digital Input for Pressure Sensor not used with 2001 130 32 Relay P TC n 32 Speaker CLINI de TH a u 32 Monitor Received prp 32 Remote Public AddreSS fee M 32 Audio Function Generator Option r rssssssssssssssssssa 32 Landline and Local Pushbutton Activation I n repa iusta aba 33 Control Board POWer Input uuu utate dm 33 DIMF Decoding and Encoding Formats asus epu uci e 33 D ec ding usn eer A 33 DIMF Encoding masia qud Me Dus 34 Technical Description IILI IILI IILI III IIIa aa aw awawauwawuwawuwaauauasauawawanawasaaaaqaqaqqa 34 DCB DCFCB and DCFCTB Models Control Board Theory of Operation FE ne net caneecehsaciardeskst
14. Wy CHOPPER 48V 2 1 GROUND 2GA A lil I CHASSIS GROUND CUSTOMER SUPPLIED tag Ge ee OR ES 17500699 FD H 2 E F14 BLK gt 131A183C l 1 NE 1461132 u 30 o o o 1 2001TRBOPTION I 2001TRB LP I 8402138A n I T BUSS BAR I 1 E F3 I 8402109A BUSS BAR I LL 8 I XT I 8 SEE FRONT VIEW DISCONNECT 3 131A182C FRONT VIEW K3 I FORSNUBBER ASSY veL I SWITCH R WITH SNUBBER CAP PCB ASSY i 20000216 I E11 yel FUSED I I I 2 Ole vil 2 ea ae 1 lst sS br i 1 xu z Jes 31 Se 25 F1 F2 liunc I S a Ez TBS i rs 212 ja I 4 I 2001TRB 4 2 bd 6 5 E ORG ra E Oa 14689A 1300214 04 016 ha hion c TO F2 IN SIREN CONTROLLER YEL I Y 8 x F1 IN SIREN CONTROLLER z m gt NI 131AT83C TOP VIEW Kt 5 1 g9p ox WITH SNUBBER CAP PCB ASSY Lee 6 2001T8B gt Fd L L LJ Bl 20000216 CY 8 121501705 SEE TOPVIWFORSNUER TB6 p g 4 ASSLON RELAY KI N MI 2 Ol POLG T300214 10 090 I F5 TB2 1 g 998 al I 5 S 9 z F
15. es w T tation D18 110 220 pes Ground RL 1 12 CPU SECTION P1 Volt Batte N ra 57 o Fi I U27 7 o RECTIFIER oN o NJ SWITCH MODE round x k k NT ROTATION FILTER NZ 2 Volt Battery D14 _ 1 REGULATOR gt SINAD JP22 round ak a 85 140VAC RED SITE ADDRESS 2 S6 MEN 150 260VAC INTRUSION RESET D13 J ss O lt 1 6 RED 2i AC FAIL 8v 5V TP11 TP12 U28 024 INSOR amp REMOTE ACTIVATION INPUTS J y e are Sensor Input 2 Ground Serial Port I2CPORT are Sensor Input 1 JP8 JP16 8V REGULATOR 5V REGULATOR Ground ISOSV mote Activation Input 4 TPI7 gt U31 U18 Ground Z2 K mote Activation Input 3 B VI vo VI vo gt Ground NE er ere REMOTE INPUT 4 mote Ivation inp L J o 12V LDO REGULATOR 5V DC2DC CONVERTOR O Ground 51 emote Activation Input 1 REMOTE INPUT 3 Ground yo HEARTBEAT N N N REMOTE INPUT 2 IS012V POWER ibn 2 m ISO 5V pis TOSET 53 a 053 029 O DEVIATION REMOTE INPUT 1 5 VI vo Fi S2 12V DC2DC CONVERTOR 76 Figure 14 DCB Wiring Diagram
16. 1 FIELD WIRING IS WRAPPED AND SHIPPED IN BATTERY CABINET WITH BATTERY TRAYS 2 1300422 03 060 AND T300420 05 011 TO BE COILED AND WIRE TIED IN CABINETS AFTER BEING RTV D FOR POSSIBLE FUTURE USE 3 LENGTH OF WIRES IN BATTERY CABINET MEASURED FROM CONDUIT END TO TERMINAL START 0 5 T300420 05 011 GREEN 32 T300422 03 060 ORANGE 32 T300104 02 017 RED 13 T300104 10 005 WHITE 26 1751064A 04 11 5 TO END OF PLUG Tolerances Unless Otherwise Specified Anges 05 sss 015 xex ss 005 MAF NON 259197 Figure 15 DCFCB Wiring Diagram 17500698
17. Table 23 FCD Repeater Non Solar mode AC and external power or 50 Vdc ac power or 48 V battery charger latching Power Battery 12 7 Vdc connects to 12 V battery or dc dc convertor Charger External charger sense contact low pass Jumper pins 9 and 10 for Kenwood Mode or Transformer Rectifier and Control Mode Kenwood Mode When the Kenwood mode is polled the system responds over the port which received the poll request only Transformer Rectifier and Control Mode Use relay number 3 to switch from Transformer Rectifier TR to batteries in order to conduct a battery test Remote ac power sense debounce fixed at 4 seconds normally 28 seconds Standby If low voltage occurs JP10 on pins 11 and 12 get an open contact from the TR contactor e Ifthe voltage is normal TR gives a contact closure across JP10 on pins 11 and 12 DCB DCFCB and DCFCTB Models Functional Description JPi2 Directly to processor pin 58 ADC7 JP13 CTCSS Encoder Decoder 1 Receive audio not dc isolated set to 1 with 1 kHz tone at 3 kHz deviation for wideband 1 5 kHz deviation for narrowband 8 Volts dc lt 100 mA current Decode not amp PTT line low with decode set low by processor during transmit Transmit audio 0 to 2 V of Digital data or Tone JP14 Force Carrier Detect Short to JP14 pin 2 to force carrier detect on JP15 Short To Set Deviation Short to ISO Ground JP15 pin 2 causes unit to
18. VE P i SEE 26A YT REMIVE BURRS SHARP CORNERS AND EDGES S Pir tacha Eek hed SEE ECR 411 7709 1 8 amana E BY NAF CHD BY SC SCALE I 123 SEE ECR 109 5868 1 13 10 MAF N A ATE DATE 038 988 2 SEE ECR 09 4970 1 2 09 We RF tene 1 8 03 NONE Ael SEE FCR 09 46e1 4 14 09 MAF INANE IDRAWING NUMBER SECTION C C fed SEE ECR 308 3794 10 6 08 MAF FINAL ASSEMBLY 84021484 REV CHANGE BY DCFCB MODELS Figure 21 DCFCTB IP Wiring Diagram lI 8402109 DETAIL BLK 240B OPTION di poe PEN 7500439 8 RED Bis U 17500698 o T BUSS BAR ASSEMBLY Wm BLK H PF o GRN Lo BLK PCB TERMINAL WIRE CONNECTIONS BR V 5 JUMPER CONNECT TO N O POSITION Ed 00000 Luz Pm BB POSITION 3 amp 4j uH a Da FIELD INSTALLED EQUIPMENT iu L Ir sv o mS NO 4 NO 5 ALVARION ae NC NC 2 x RADIO 131 182 dV d Y 2005305 g FIELD WIRING CHRGR LEADS g E gale Eg o 7 Ir CRM
19. D ISOsV sos Isolated 5 V power U16 LCD Display LCD Display TT Function Counters Decodes and Software Revision The following tables provide descriptions of the FC Controller Board connectors selections and switches PT sip S 1 Receiver module carrier detect short to pin 2 when using SINAD board along with both sides of JP4 and remove D1 External transceiver carrier detect Test Speaker 1 0 to 2 Audio Source Receiver Audio during P A functions Siren Audio during Electronic Siren functions Ground Short For VOX Carrier Detect Short to JP3 pin 2 for VOX carrier detect Test Speaker VCC 45 V VCC 5 V Short pins 1 and 3 to give priority to the external transceiver 4 Short pins 2 and 4 to give priority to the internal receiver With no shorting jumper first carrier detect has priority Short both sides when using SINAD board along with JP1 s C C C DCB DCFCB and DCFCTB Models Functional Description s so o 28 Vor Battery input 1o 48 Volt sensor and to power supiy 15 75 Vdo Ground Speaker Mute gate bypass Short pins 1 and 2 to bypass speaker mute gate allow monitoring of radio channel with local speaker Receiver Module for one way receiver JP8 Serial and FLASH programming Port JP9 LEDs on with Intrusion Short to pin 2 to disable LEDs when Intrusion switch is closed P10 Remote Activation and Sensor Inputs 1 at left edge of
20. The Models DCB and DCFCB siren controllers are capable of producing a steady signal wailing signal and a fast wail or fire signal The steady signal is frequently used as a civil defense Alert signal The wailing signal is often used as a civil defense Attack signal The fast wail or fire signal is often used to summon the local fire department You can use any of the signals for any desired application These signals are shown graphically in the following figure Figure 2 DCB and DCFCB Signal Characteristics I STEADY SIGNAL ALERT COL qu C cg WAILING SIGNAL ATTACK WWW AUX1 SIGNAL FIRE 291A134A One Way Radio Control You can remotely activate the siren by a radio signal when an optional radio receiver decoder is incorporated with the DCFCB System The advantage of radio control activation is that control lines are not required between the siren control site and the siren location For units equipped with the optional integral radio receiver the RF Frequency configuration parameter sets the frequency of the radio channel Changing this parameter from its factory setting requires re alignment of the radio for maximum performance The value entered must fall within the range specified for the receiver band equipped Installation Operation and Service Manual 15 Characteristics DCFCTB Controller The DCFCTBs are two way control and status monitoring siren controllers The units interface to an off the shelf
21. n SKT nj in d Vo L HEATSINK E p INTERNATIONAL RECTIFIER Q e POWER MODULE FS 115336A RECTIFIER e H BOTTOM COVER 10 250 CONDUIT ENTRANCE PLATE 291083E Model HTR4 Battery Warmers 4 CAUTION If 240 Vac is used to power the FC board and charger directly battery warmers are not allowed In locations where temperatures may drop below freezing for extended periods the optional battery warmers are recommended to maintain battery efficiency A thermostat provides on off control of the warmers that senses the inside temperature of the Battery Cabinet The battery warmer option is equipped with four battery warmers that are wrapped around each of the four batteries in the Battery Cabinet The warmers are plugged into the cube taps which plug into the thermostat cube which is plugged into a 120 Vac outlet that is provided for in the Battery Cabinet No other connection or mounting is required for this option DCB DCFCB and DCFCTB Models Options Figure 12 HTR4 Wiring Diagram POWER SUPPLY 8287A638A 01 AC THERMO CUBE 288641A BATTERY WARMERS BATTERY CABINET 4 BATTERY SYSTEM SHOWN 291A102D Electrocution or severe personal injury can occur when making electrical connections drilling holes or lifting equipment Therefore only experienced electricians should install this product in accordance with national and local electrical codes Model 2001HR Holding
22. W INSULATIR 2 INSTALL AT 0 38 HOLE LOCATED AS SHOWN IN SECTION C C mE a 33 2 70594063 NUT 3 8 SS 14 3 7092M35 FLAT WASHER 3 8 55 105 70744046 LKWASHER SPLIT 3 8 16 1 705066 LKWSHR INT TOOTH 3 8 SS m 107 1 1612423A 81 LABEL 2408 18 16024224 LABEL 240 VAC REPLACES 1612400A OPTIONAL PARTS 2001HR 650 PART ML DESCRIPTIUN 109 I BUA RELAY 48V SOLID STATE x 1 H6039 WIRE LEAD POWER x 1 T300e18 06 031 VI TRAINED VGA eee i 1 T300218 07 021 VIRE TERMIMTEDGAVG VI 1 00218 10 07 WIRE TERMINATED BAWG BLK peruse Specified SIONA Federal Signal Corporation 2645 FEDERAL SIGNAL DRIVE UNIVERSITY PARK IL 60 BO ECRE 3067 4 2 15 VT FNSH MATERIAL DESCRIBED AND CONVEYED 15 6 Ly SEE ECR Ne3IARE ACTIVATED 7 30 14 MAF N A eae cee en TA A8 SEE ECR 779 MAF REMOVE BURRS SHARP CORNERS AND EDGES EP Pa MA eet Pa eek AT SEE ECR 309 5688 12 30 09 RAYN PY MAF MJF SCALE AT p SIZ 6 SEE ECR 109 4621 4 14 09 MAF NA DATE DATE 438 988 5 SEE 408 2908 4 15 08 W EA 8 1 06 8 4 06 NONE mes S _ _ EY SUME wp D FINAL ASSY DCB MODEL 8400169 Figure 20 DCFCB Final Assembly
23. WASHER FLAT 38 5 SEAL WITH E 44 ui pas 5 D SPLIT WASHER 3 855 i 6 D NUT KEPS 1032 17 6 0580504 NUT KEPS 14 20 SS 66 2 THESE ITEMS WILL 5 T TOROA MOUNT ABETE ISIRLUSIG IONS BE SHIPPED IN THE TA TORQUE BATTERY CABINET 5 1 16767 TABEL BATTERY WARNING 53 1 T6TASTOR LABEL WARNING BATTERY BOX SECTION A A ASSEMBLE W HANDLE 3 THESE ITEMS ARE E 1 16116398 TABEL HIGHVOLTAGE 1 12 INUPRIGHT POSTION REFERENCES E 1 TABEL WARNING CONTROL 5 1 16124008 TABEL DIN RAL TERMINALS 120VAC 56 1 T6IBSTTA TABEL DANGER BATTERY SHELF 7 4 CRATING HARDWARE 5 1 TABEL SIREN CONTROL PANEL E 1 TABAN LABEL MODEL NO SEE P L FOR DASH 00 E 2 161693 TABEL FS LOGO LO PARTS LIST cont a 1 161808 TABEL BATEN P NO DESCRPTION a 1 TASA TABEL SERIAL NUMBER INSERT oo 4 MAYO HOLTCARRIAGE I 16 1 2388691105 LIGHTNING PROTECTOR a SEKO 6 56 NUTHEXEXTEPS 38 1655 1 CJ 15080 CABLEVI SODTO FCTINTER EP 1 77771 LABEL UL ELECTRICAL RATINGS 1 175902410 CABLE ANT UHFIN 6 LIGHTING PROTECTOR I x 5 MARKER TERMINAL BLOCK on f m FUTT D 1 C CORD PUR SUPPLY RADIO fa 0578022 6 3 LI ars n Pm e EE SCEMACHPANEDSSEI T 17500698 WIRE ASSEMBLY BATTERY CHARGER 48V UL n 1 2001074 JUMPER TERM BLOCK 3 POS 1 1613188 WIRE LEAD ASSY PCB 8205 173001801465 WIRE TERMINATED BROWN 27 D 1 1613194 WIRE LEAD ASSY PC
24. and Service Manual 57 Pre operational System Testing Pre operational System Testing The output sound level of a siren is capable of causing severe hearing discomfort or permanent hearing damage Therefore always wear adequate hearing protection and minimize exposure time when performing any testing or maintenance on the siren Failure to properly test the siren system before placing into service may prevent the siren from operating in an emergency The following tests and calibrations must be performed by an experienced technician prior to using the siren system Initial Sensor Adjustments and Testing To ensure proper and reliable two way status operation the operation and alignment of the sensors must be confirmed when the siren and control are installed All of the sensors are factory adjusted and the following alignment instructions may only pertain to tuning replacement sensors Rotation Current Sensor Locate the rotation current board 2005221 on the backplane of the Control Cabinet with the blue current sensor see Figure 16 DCFCTB Wiring Diagram on page 78 This board is preset at the factory and should not be adjusted To check the board for proper operation do the following 1 Verify that the output at JP2 2 is high 4 Vdc to 5 Vdc 2 Activate a siren function by momentarily depressing one of the function pushbuttons on the controller board 3 Measure the dc voltage on TP2 The voltage should correspond to t
25. pin 1 of opto coupler IC4 causes the output transistor of IC4 to be saturated and a logic low is applied to J1 2 indicating that the sensed current is within the preset acceptable range In the case that the sensed current exceeds the upper current limit the voltage at TP1 is larger than 7 Volts putting the non inverting input of IC2B at a higher potential than the inverting input resulting in a logic high at the output of IC2B which is applied to pin 1 of IC3 A logic high at either or both inputs of IC3 yields a logic low at the output of IC3 which causes the output transistor of IC4 to be cut off and a logic high is applied to J1 2 indicating that the sensed current is outside the acceptable range J2 1 must be pulled high by whatever circuit it is connected to In similar fashion if the sensed current falls below the lower current limit the voltage at TP1 is less than 4 5 Volts putting the inverting input at a lower potential than the non inverting input resulting in a logic high at the output of IC2A which is applied to pin 2 of NOR gate IC3 As described above this results in an active high applied to J1 2 indicating that the sensed current is outside the acceptable range Rotator Motor Current Sensor Theory of Operation Overview The Current Sensor board 2005221 Rev B is mounted on the backplane under the dc contactors It monitors the dc current of the rotator motor It scales the voltage reading to allow direct reading of
26. they are converted to serial data and sent out over the serial port Likewise any data coming into the serial port is converted to TCP IP data packets and sent out over the Ethernet port to the server s IP address The unit also contains a digital to analog converter This allows specially configured incoming data packets to be converted to audio which is then filtered and sent out over a 600 ohm audio port Ethernet Board Specifications Connectors lt 150 mA Serial Port __ O Serial Port Protocol RS232C N 8 1 baud rate configurable Ethernet Port x S S I Input Voltage 10 5 to 95 Vdc 1600 Ohm Audio Output Port Audio Output Level Adjustable from 0 30 to 3 00 V 17 dB to 2 7 dB into 600 ohms 600 Ohm Audio Output Port aM Balanced line output Audio Output Expanded or Flat Selection Jumper aM Jumpers pins 1 and 2 for flat audio output EM Jumpers pins 2 and 3 for expanded dynamic range audio output RS232 Serial Port DCB DCFCB and DCFCTB Models Model DCFCTBD IP p Transmit data indicator red D Receive data indicator yellow D Powerindicator green 600 ohm audio output level set Environmental S Operating 30 C to 65 C Temperature 0 95 non condensing Physical x l 2 inches height 4 inches width 6 5 inches length Network Information Protocols Supported e TCP IP e UDP optional XML optional XMPP optional IP Ports Used 16887 Smar
27. yy RED YEL a a a n a es 8 Kc 2 1300218 01 065 x C300218 10 243 lt 88 B e a 8 5 PLUG IN tg N 20 H E RECEIVER F4 8 RADIO OPTION 8 E 1461324A PART i B 8 COIL UP BRN YEL AND WIRETIE a er Y TB6 9 e E o DIPLO GS L IN Or ASSY ON RELAY KI FS RT CG 300214 10 090 O a l P 5 ek din 8402A066A e 148A147A GND GND GND o C 1461318A GND ji BLU Vio COIL UP AND WIRE TIE GREY WIRE GRY eee 1222 22 277 7 227277 7 77 77 777 7 ee 730010410008 GRN 7300420 05 011 ORG 300422 03 060 1 1 1 DISCONNECT i L__1300104 02 017 C SWITCH 33 122323A 01 QWAY 11 I 9 MODELS I ONLY i ot 300104 02 015 4 BE e 1 1 1 i 122378A Li 1 l T300104 09 001 i I WHT4GA i i T300104 09 004 1 I 300218 07 021 ORF I I 1 I 7300218 10 227 BLK gt ToGnpstuD 1 1 l 1 1 l I i 1 2 1 I 5 1461039A RED e kG i 1 1 1 259187 T300218 06 031 BLU TO K2 C1 1 BATTERY BOX CONNECTIONS s m sees eee eS 1 l 1 2001HR OPTION POSITION FOR 120V 2 WAY MODEL
28. 2 8154 FUSE 10 AMP TIME DELAY 45 1 p3tetea PLUG E088 DIA 11319 RELAY SOLID STAT ABW LA 4 288810A 06 DIN RAIL ALUM UNCOATED 6 LENGTH 48 1 1612423 82 LABEL SERIAL NUMBER 49 612875A XX LABEL UL ELEC RATINGS See dig 1612875A f 82 LII 50 1 B40200205 ASSEMBLY DC BATTERY CHARGER 48V i x 1 HM68328 WIRE LEAD FUSED lo x 46897A WIRE LEAD RELAY CONNECTION x 50409 WIRE 1 BY 3 x 7500439 TEMPERATURE SENSOR BATTERY CHARGER o x 1 U50699 WIRE ASSY BATERY CHARGER 48V i em 1 1 75009 WIRE LEAD FUSED BROWN AVG SEE 4 h x 7510644 04 CABLE AC OUTLET FOR BATT CAB lt x 5 8569044 MARKER TERMINAL BLOCK l h x 300218 09 19 C WIRE WHT 5 SECTION B B x 1 c300218 10 258 C VIRE BLK 5 USING 1 x 1 F I30004 02 015 T VIRE 12 RED 100 110 IN 3S x 1 r3002t4 04 016 T VIRE 8 YEL TORQUE x 1 r300914 10 090 T VIRE 6 BLK x 17300218 0 065 T VIRE 27 BRN x 1 3042 03 00 70 IRG O x 1 r20400 05 0lt T VIRE 89 GRN SUME 2408 OPTION 1 1 r300104 02 015 T WIRE 12 BLK a x 1 r300104 10 005 38 BLK a x T300104 09 004 T VIRE 30 WHT x 2 T30104 09 01 T VIRE 13 WHT 2 o NOTES Jo X 1 SHOWN ON WIRING DIAGRAM c 2 ITEM S SHIPPED IN BATTERY CABINET 3 OPTIONAL PARTS OPTIONAL 2408 KIT TEM arv PART NO DESCRIPTION E E EEN TRANS RVR AND CRT VEN WON fo LI TRANSFORMER
29. BIK 1 1 oo D ETAI L A TOP VIEW 5 BRN SEDER OD MR SEE TOP VIEW FOR SNUBBER ASSY RS 4 240B OPTION P Soit Eus TB6 im TLCS Co 1300214 10 090 WIRE qTO 1 LEADS z 18 BLK eo 1 19 5 Br 1 E 148A147A 8402A066A EE Bic z 1461361A 1 I n 9 o 1 FF BE pa GND FB Mooie 25 1 1 TBS B JUMPER 28 28 En 14613184 L 288782 a O Lx BLU gm 122378A aay yo LLLI upa 4 L GND 4 GRN 1 i 1 1 04 10 005 GRN 1300420 05 01 1 I e ii ORG T300422 03 060 1 1 I N E C300218 09 119 I Li 12 DISCONNECT 110 240 VAC 1300104 02 017 C300218 10 258 BLK FIELD WIRING CHRGR LEADS YA ot p 2 un 4 Fi E i I G WA TI I TIT GRN BLK I MODELS NOTE TB5 lo p JUMPER Wa T300104 02 015 tes SEE DETAIL A FOR 1288782A i bg 240VAC WIRING S 1 I I p F1 I 122378A E 1 I i 1 1 T 1 1 I T GND T300104 09 001 s li ony 1 WHT 4 GA 1 1 T300104 09 004 I WHT BLK ak I WHT 1 I 1751064A 04 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
30. CU wire optional blue proximity sensor 45 feet 36 14 AWG stranded CU wire white charger circuit 40 inches 1 roll 1 roll 1 roll 1 roll 1 roll 48 Spade crimp connector _ C red 14 ga wire charger circuit 2 each 1 each 1 each each each each each each each 6 each 58 1 2 inch SS stainless steel flat washers 9 each 59 10 x 1 inch hex head slotted sheet metal 1 box Screws securing straps equip to pole 60 10 x 2 inches hex head slotted sheet W I sss metal screws securing straps equip to pole 61 10 x 3 inches hex head slotted sheet ss 1 box metal screws securing straps equip to pole 39 16 AWG THHN stranded CU wire optional brown proximity sensor 45 feet 41 2 AWG 600V stranded CU wire optional 2001TRBP 48 V and ground 12 feet 42 Green electrical tape 33 ground wire identification 1 roll am Te JT S TS 32 1 inches Galvanized staples securing ground wire to pole 30 each 1 box Installation Operation and Service Manual 47 48 Installation Pole Mounting To install the Control Battery System to a pole do the following l Remove any batteries from the Battery Cabinet before lifting the Control Battery System Use a crane to lift the Control Battery System to the desired mounting height along the pole Use the crane to hold the Control Battery System against the pole
31. DATE SEE 262 12 17 12 MAF RF 4 19 07 5 10 07 NONE 0 SEE ECR 117709 4 18 11 MAF Mi DRAWING NUMBER Ag SEE ECR 109 5888 1 22 10 FINAL ASSY BROADBAND DCFCTBD IP 86051004 REV CHANGE DATE BY Figure 23 DCFCTB Final Assembly
32. DCFCTB Wiring Diagram on page 78 All interconnections between the Siren and Control System are accomplished using three wires Two 2 AWG wires provide operating power to the siren motor A single 12 AWG wire provides operating power to the rotator motor There are two terminal blocks located in the rotator housing of the siren that accept stripped wire and a terminal block and relays in the control box that accept 1 4 inch and 5 16 inch ring terminals These points provide convenient locations for making connections See Options on page 63 for wiring of options Siren and Control Cabinet Interconnecting Wiring To connect between the siren and the Control Cabinet do the following 1 Install a 1 inch user supplied electrical conduit fitting in the bottom of the Control Cabinet and in the bottom of the siren rotator housing 2 Install 1 inch user supplied electrical conduit between the conduit fitting in the bottom of the siren rotator housing and the conduit fitting at the bottom of the Control Cabinet 3 Route the interconnecting wiring user supplied from the siren rotator housing to the Control Cabinet through the conduit 4 Connect a red 12 AWG wire from terminal 1 of the three position terminal block TB1 in the rotator housing to the bottom open terminal of the rotator control relay using a inch ring terminal user supplied at K1 5 Connect a red 2 AWG wire from terminal 2 of the three position terminal block
33. FUSED CONTACTOR B di 300104 09 001 TAMIRE 13 1 2NT 1 2NT WHT I 15 1 700 SCRENPAN HDPHLL 8 1 T300104 02 017 WIRE 38 1 2NT 1 2NT RED w PS H 1 BA INSTRUCTION SHEET D 1 8549A178A ACCESSORY KIT DESICANT OPTIONAL PARTS RADIO MODELS 1 8549A193A LIGHTNING PROTECTOR H SECTION C C olhs f 1990007602 ADIOVI ASOO OCFCTBH DCFCTBDH n 4 TRAY BATT LARGE I 1990087606 RADIO Y 4500 DCFCTBU amp DCFCTBDU 0 802147 REF FINAL ASSEMBLY DCFCTB A A 17 2__ 20584047 NUTKEPS 10 32 0 259033 REF WIRING DIAGRAM DCFCTB 18 1 7000807006 SCREWPHIL HD 10 32 1 255360 MANUAL DCFCTB MODELS I s I 119 2 mmo WASHER INT TOOTHS S 10 cy 0 8500861 REF TEST PROCEDURE m D NUTWING103255 1 35008634 TEST DATA SHEET DGFCTB m 1 7000002 SCRENSETHEKSOCKETIO325S 8 1 2311948 PLUGHOLE13BS5 i i OPTIONAL PARTS FS SINAD OPTION 0 84021668 SOLARASSYDC 12 1 205186 SINAD OPTION 1 T300104 02 015 E 2 7000444405 SCREW MACH PHIL 4 40 10 I LKWSHINT TOOTH 4 SCREW 1 2 7075080 LANSHR INI TOOTH FOR 4 SCREW oleraces Unless Otherwise Specified SIGNAL 1 sn Tetons 205 A DMISION XXX 0015 Federal Signal Corporation H X 0 005 2645 FEDERAL SIGNAL DRIVE UNIVERSITY PARK IL 60466 i LEE 0 SEEECRE 4142 SANS MAF FINISH MATERIAL DESCRIBED AND INFORMATION CONVEYED S o i
34. I GROUND 2 GA 5 _ CHASSIS GROUND Une HH 300104 02 017 NOTE NEUTRAL WHEN NOT USING THE 2001TRB OPTION CONNECT nash 200178 OPTION Ra Vie 30A SEE DETAIL B e REN CC a E HI F4 x 1461323A YEL rPH 2001TRB 4 r 1 8402138A FUSED BUSS BAR L 7300214 04 015 CUSTOMER SUPPLIED 8 rm 13002140016 300218 01 065 BRN E 3 LO Fs 1461324A RED z Lone 2001TRB j 2 5 8 mus _ _ OPTIONAL 14613740 g 131A182C FRONT VIEW g 840200182 a ea i A a E ri 0 H 8 ORG ea TB6 1461404A Ge it Soon Km 8 EK E E iud Ol iL 9 w E d E pone E i 5 amp 1 TB3 a 131A183C TOP VIEW 1 H 114613198 wo i OOO O 8 o HL EI WITH SNUBBER CAP ASSY 14613204 T B 840200182 i i 1 eal ee 288782A j t c melo T RED we l pO ri mk BLK Lib E pe Q F6 T300214 10 090 5 E wi S e JUMPER 2881074A i s be L 1461327 na 8402A066A P g PI inc d aoe 122378A E ge pk W 1461318A g GND GND w GND GN 2 8 2005173 9 14613618 2001TRB b LP OPTION E H 1 Gn 2001TRB OPTION i GRN T300420 05 011 77300104 10 005 is 17500439 DETAIL A m NH om 30042203060 l 22323
35. Measurement To measure the battery voltage do the following l 2 Allow the batteries to charge for 24 hours to ensure they are fully charged Turn off ac power to the battery charger by disconnecting power at the service disconnect or opening F1 and F2 in the Control Cabinet Using a digital multimeter Fluke model 75 or equivalent measure the batteries individually inside the Battery Cabinet see Figure 16 DCFCTB Wiring Diagram on page 78 for details Each battery should measure approximately 13 5 Vdc Voltage reflects battery float voltage and varies depending on state of charge While monitoring the voltage in at TB4 1 manually activate a steady siren function by depressing the appropriate function pushbutton on the controller board If the measured voltage drops below 40 Vdc it is an indication of weak batteries and causes the controller to terminate the siren function If a low battery condition is indicated follow up by load testing each battery with an automotive type battery load tester 180 A load recommended Turn ac power on by connecting and F2 and turning on the service disconnect switch Battery Charger Voltage Measurement To measure the charger output voltage it must be connected to the batteries Since the battery s state of charge affects the output voltage of the charger the measured voltages varies Use a digital multimeter to measure the charger at TB1 4 and the voltage should be between 53 6 V
36. Model 2001TRBP il c M 63 2001 TRBP Mo niing UG NN Pe v cm 63 ZOOTTABP WiTri 0 uuu unas sata e a EE ERNEA E O 63 Model HTR4 Battery Warmers narrar 68 Model 2001HIR Holding Belay u u u l LAM tuis 69 Solar POWE ce C im we cance eae we ee canes 69 DCB DCFCB and DCFCTB Models Model C TULLU 70 G mnetal EE 70 Ethernet Board Specifications cab 70 519110 70 Network 71 Protocols SUDBOLIBO u SUUS 71 IP POMS USE eT 71 5 71 TOS DSCP Type Of Service Tm 71 Bandwidth MS deca cares u abusata napas e EEO E 71 su D Su meme eee eee 72 Tables Table 1 Input Power Requirements 17 Tabl 2 PO 7 An E 17 Table 3 Battery Warmer U UU akkuun ea naea adaise 18 Table 4 System Operating Power from the 4 Battery System 18 Table 5 Charging SySleli usi
37. Motor Current Sensor 38 Commander Digital System Software 43 Confirming Controller Auto Reporting 61 AC Line Voltage 62 Intrusion 62 Control Battery System 14 Control Battery System Installation 46 Control Battery System Location 44 Control Board Power Input 33 Control Board Theory of Operation 34 Controllers Specifications 17 Conversion of DTMF Digit to BCD 36 CPU Section 34 D DCB and DCFCB Controller 15 DCFCB or DCFCTB with 2001TRBP Installation Draw ing 45 DCFCTB Block Diagram 34 DCFCTB Controller 16 DCFCTB Encoding Format 36 Decoding Format 33 DTMF 33 DTMF Encoding Format 34 Two Tone 33 Decoding sensor status 37 Digital Inputs Current Sensor 31 Intrusion Sensor 32 Pressure Sensor 32 Rotation Sensor 31 Dimensions 18 DTMF 19 DTMF Transmit Level Adjustments 60 E EAS 20 Electrical Connections 49 Electrical Specifications for Rotator Motor Current Sensor 40 Environmental 18 Ethernet Board Specifications 70 External Transceiver 35 F FC Controller Board 23 FC Controller Board Indicators 23 FCD Repeater Non Solar mode 26 FCD Repeater Solar mode 26 Final VSWR Tuning 53 Flat Surface Mounting 48 FSK 20 FSK Transmit Level Adjustments 61 FSPWARE 43 Function currently running 37 DCB DCFCB and DCFCTB Models G Getting Service 62 Growl Test 21 H HTR4 Wiring Diagram 69 Initial Sensor Adjustments and Testing 58 Input Power Requirements 17 18 Installation 44 Antenna 52 Control Battery Sy
38. Qualified personnel familiar with the siren associated controls and power sources being used should perform service or maintenance Before servicing or maintaining ensure that remote activation cannot occur and disconnect power to the siren and the associated control equipment Getting Service If you are experiencing any difficulties contact Federal Signal Customer Care at 800 548 7229 or 708 534 3400 extension 5822 or Technical Support at 800 524 3021 or 708 534 3400 extension 7329 or through e mail at techsupport fedsig com For instruction manuals and information on related products visit http www alertnotification net Preventative Maintenance To insure that the warning system is fully operational and to maintain the highest possible level of reliability perform the following monthly testing and annual inspection In order to maintain the integrity of the warning system prompt investigation of any reported failures must be researched and corrected promptly DCB DCFCB and DCFCTB Models Options Monthly Testing The following is a typical monthly test outline 1 Reset all sirens to clear latched sensor status inputs DTMF systems only 2 Activate one of the siren functions 3 minute activation recommended If the 240 Vac transformer rectifier option is used test both ac and dc operation Test sirens using battery power Ensure transfer relay operation is successful 3 Poll the system for siren status reports
39. a change of 0 01 Volts at the output Using this calibration and POT2 can be adjusted to set upper and lower current thresholds respectively A typical application of the current sensor could be to set the device for an upper current threshold of 300 A and a lower current threshold of 50 A Using these values the voltage DCB DCFCB and DCFCTB Models Technical Description at TP1 corresponding to 150 A is the following 4 0V 300A 0 01V A 7V The voltage at TP1 corresponding to 70 A is the following 4 0V 50A 0 01V A 4 5V Adjusting sets the upper current threshold voltage of 7 V at TP2 and adjusting POT2 sets the lower current threshold voltage of 4 5 V at TP4 With a sensed current value between 50 and 300 A the voltage at TP1 is between 4 5 and 7 Volts Since the voltage at the inverting input of IC2B pin 6 also TP2 is set to 7 Volts and the voltage at the non inverting input pin 5 is less than 7 Volts the output of IC2B pin 7 is logic low Similarly since the voltage at the non inverting input of IC2A pin3 also TP4 is set to 4 5 Volts and the voltage at the inverting input pin 2 is greater than 4 5 Volts the output of IC2A pin 1 is also logic low The outputs of IC2A and IC2B are applied directly to the inputs of NOR gate IC3 With a logic low at both inputs of IC3 pins 1 and 2 the output of IC3 at pin 3 is a logic high approximately 8 Volts 8 Volts applied through to the input
40. connector Spare Sensor Input 2 dry Contact closure 1 K ISO Ground Spare Sensor Input 1 dry Contact closure 1 K ISO Ground Remote Activation Input 4 Activates Functions under code 4 dry Contact closure i a ISO Ground Remote Activation Input 3 Activates Functions under code 3 dry Contact closure lt 1 K SO Ground A A Remote Activation Input 2 Activates Functions under code 2 dry Contact closure lt 1K ISO Ground Remote Activation Input 1 Activates Functions under code 1 dry Contact closure lt 1K 12 ISO Ground Installation Operation and Service Manual 25 Functional Description Options for JP11 Jumper pins 1 and 2 Table 20 2001 dc Solar mode AC AC power and external power or 50 Vdc ac power or 48 V battery charger Power latching 212 7 v dc dc and gt 43 7 v 48 V battery Pressure Motor fuse low pass Table 21 2001 dc Non Solar mode AC AC power and external ac power not looking at 48 Vdc Power Battery gt 12 7 v dc dc and 243 7 v 48 V battery either 12 or 48 fail will cause a fail Transfer switch low voltage detect External ac input Sense2 low voltage pass Motor fuse low pass Table 22 FCD Repeater Solar mode AC AC power and external power or 50 Vdc ac power or 48 V battery Charger Power latching 12 7 Vdc connects to 12 V battery or dc dc convertor Charger External charger sense contact low pass
41. for transformer primary input 2 The 60 inches black and the 60 inches white provide the ac input to the Control Cabinet These wires will pass through the transformer as a raceway then be routed into the Control Cabinet unless the X4 and X5 taps are used in the 2001 TRBP see Figure 4 Typical DCFCB or DCFCTB with 2001 TRBP Installation Drawing on page 45 Figure 14 DCB Wiring Diagram on page 76 Figure 15 DCFCB Wiring Diagram on page 77 and Figure 16 DCFCTB Wiring Diagram on page 78 The 60 inch black and the 60 inch white provide the 120 Vac input to the DC Control Cabinet It connects the terminal block in the 2001 TRBP labeled X4 and X5 to TB5 and F2 3 The 30 inch black 2 AWG line provides the 48 Vdc negative to the DC Control Cabinet It connects the terminal block in the 2001 TRBP labeled and the 5 16 inch ground stud on the backplane of the siren controller 4 The 40 inch red 2 AWG line provides 48 Vdc positive voltage to the DC Control Cabinet It connects to the terminal block in the 2001 TRBP labeled and to the labeled terminal 3 at K3 Installation Operation and Service Manual 65 66 Options AC Line Wire Terminations 240 Vac operation Service Transformer disconnect Transformer Primary 2 each 10 black wires 220 Vac operation Service Transformer disconnect Transformer Primary 2 each 10 black wires eT 208 Vac operation Service Transformer disconnect
42. fused disconnect switch in accordance with Local and National Electrical Codes If the optional Transformer Rectifier is required attach the cabinet to a wall or other substantial vertical surface using the three mounting holes Make sure that the mounting surface and mounting method selected can safely sustain the weight of the transformer The weight of the Transformer Rectifier is approximately 150 Ib DCB DCFCB and DCFCTB Models Installation Electrical Connections Install the siren electrical system in compliance with local electrical codes and NEC recommendations Federal Signal also recommends that all user installed conduit connections enter from the bottom of the cabinet Disconnect all power and read all warnings at the beginning of this manual and on the batteries before making connections 4 CAUTION The siren and control system must be solidly connected to an earth ground If the siren is installed in a building ground the system to a metallic object known to be grounded For pole mount installations drive a metal rod or bar at least 8 feet into the ground as close as practical to the base of the pole Use a separate continuous 6 AWG or larger wire from the siren frame to ground and from the cabinet of each siren control system to ground Siren Connections The complete system wiring diagrams are shown in Figure 14 DCB Wiring Diagram on page 76 Figure 15 DCFCB Wiring Diagram on page 77 and Figure 16
43. i e POWER ETHERNET BRN uh M 1751413 pe Sg 17500699 T300104 02 017 NOTE WHEN NOT USING THE 2001TRB OPTION 2001TRB OPTION CONNECT RED BATTERY T300104 02 217 m SEE DETAIL B amp 17500699 WIRES HERE io nr 2 1 XE i 8402138A K 1461323A BUSS BAR WHEN USING THE 2001TRB OPTION 1300214 04 015 C300218 10 270 BLK CONNECT RED BATTERY T300104 02 217 uo C300218 02 214 RED amp 17500699 WIRES HERE L 04 Ls edi EE 730021404016 g 8 4 gene 058 L t pen eu Le as Be Us 1461324A 1461374A SUE Ge aY 131A183C z 9 L 2001TRB F5 rT 9 COA S 88 L OPTIONAL X m a f Et 131A182C FRONT VIEW K3 YEL E 57 Q TB6 WITH SNUBBER CAP ASSY ORG 1461404A N c5 1250 730021801065 840200182 Km H lt 5 784 Hi 1 m pears 2 q S qo RED E iD Ge n Mp S BLU I L eR 3e o A zeg 8 H xls Q COLI H LH 114613194 2 2 Q RED c 8 8 1461320A4 H RED RED N TBZ BO 5 4 9 q RED 3 GRN YEL Em o SEE TOP VIEW FOR SNUBBER m E ASSY ON RELAY K1 mias 2 BUS N Q SWITCH IN UP _ 131A183C TOP VIEW K1 ceo 1300214 10 090 5 WITH SNUBBER CAP ASSY e SW 1 840200182 i fe P 8402A066A JUMPER rss e e pu 128810744 122378A 1461318A 1461327A GND GND GND GND E AIK e P 1461361A e L d la 2005173 j E 2001TRB OPTION GRN TT os GRN 1300420 05 01 1
44. level of an external transceiver by R48 and when receiving a properly modulated signal as described above adjust to 1 V at TP8 Push to talk pulls to ground to place the transceiver into transmit mode The 12 Vdc is an unregulated 1 0 A supply that can vary from 11 5 to 13 6 Vdc Carrier Detect Carrier Detect input requires a pull to ground to indicate when carrier is present Sensors and Sensor Inputs The FC Controller Board comes with the following inputs to work with external sensors and two built in sensors to report the following conditions JP22 AC External Sensor Input JP10 1 Low Battery 12 Vdc JP5 11 Low Battery 48 Vdc JP5 9 only used with 48 V type sirens DCB DCFCB and DCFCTB Models Functional Description Rotation Proximity Switch JP5 7 Rotation Current Sensor JP10 3 Main Siren Motor Current JP5 5 JP5 3 AC Sensor During normal operation when ac is present the built in ac sensor does not light If ac is lost the ac LED lights The ac sensing logic is dependent on both the built in ac sense and the external ac sense points If an ac loss is detected at either point a report is sent A loss of ac is not reported immediately The controller makes sure the loss lasts at least 2 seconds then it adds 1 second Site 7 before reporting Each siren with an ac failure reports by site number in sequential order with a two second delay between sites Once ac is restored another automatic report is
45. p H POSITION FOR 120V l Q O A7 sserorwen rona d d y STTS C im 20000216 9 BLK 2 p0 C BLK O BLK 1 BAIIA e Q c N T300214 10 090 wi eio lI JUMPER 2881074A li i ek 8402A066A me e 0 1461318A 1461327A GND GND YEL BLK RED 2005173 V BLU i COIL UP AND WIRE TIE GREY WIRE T300104 10 005 GRN 1300420 05 011 ORG T300422 03 060 T300104 02 017 Pp DISCONNECT SWITCH L 122323A 01 S 7300104 02 015 259188 FIELD WIRING T300104 09 001 J WHT 4 GA T300104 09 004 WHT 4GA BLK 17500880 RED g Tolerances Uni ix Otherwise Specified LLL nde 05 m d 175902A 10 A onu 005 NA BATTERY BOX CONNECTIONS SEE PARTS LIST FOR RADIO MODEL L RD Mit 19900876 XX A AS SPECIFIED RE RADIO MODELS M EE MAF Xref C UP_PDM Templates FORMATS Old Template Files D DWG Figure 19 DCB Final Assembly
46. pulses Once this input receives more than 11 low pulses during a siren activation this input will latch active until a reset command is received Digital Input for Current Sensor JP5 5 is used to detect the main siren motor operating current during siren activation This input is pulled low when the external current sensor detects proper running current during a siren activation If this input is pulled low for 1 4 second the input is latched active until another activation command is received or a Reset command is sent Installation Operation and Service Manual 31 32 Functional Description Digital Input for Intrusion Sensor JP5 3 is used to detect an intrusion into the Control Cabinet With the Control Cabinet closed the intrusion switch is in a normally closed position If the intrusion condition changes state for more than one second an auto report is sent Digital Input for Pressure Sensor not used with 2001 130 sirens JP5 1 is used to detect blower pressure on Thunderbolt sirens during siren activation This sensor input latches when operating current is detected input is pulled low and resets when a RESET command is received Relay Outputs Relay 1 Common Relay 1 N O 3 Relay 2 Common Relay 2 N O 5 Relay 3 Common 6 Relay 3 N O or N C depending on jumper JU1 N C is standard Relay 4 Common 8 Relay 4 N O or N C depending on jumper JU2 N O is standard There are four relay out
47. shift keying 512 Baud numeric messages Inputs and Outputs Table 15 Relay Outputs Four relay outputs Normally Open or Normally Closed 5 A at 28 Vdc and 240 Vac Table 16 Audio Output Optional Output Voltage gt 2 V peak to peak Total Harmonic Distortion lt 10 at 1 kHz Sine wave Table 17 Remote Activation Inputs Input Type Dry contact closure 1 k ohm Requires gt 1 second closure Transceiver Specifications Programmable Frequency Power Out and Private Line options are available For further details consult the radio owner s manual Functional Description System Operating Description Siren Activation The versions of DCFCTBs enable the user to program an ARM string into the controller for extra security If an arm string is not programmed then an ARM command is not required to activate a function Digital versions of DCFCTBs do not use the ARM function Activation Using the ARM function To start siren activation through the radio it is necessary to ARM the siren before initiating a siren function such as a wail or steady Once the siren is ARMed it remains ARMed for 255 seconds or 4 25 minutes Upon activation of the siren it runs until the function times out is canceled or is reset If the siren function is greater than 4 25 DCB DCFCB and DCFCTB Models Functional Description minutes you must send another ARM command prior to sending a CANCEL command to shut off the siren The
48. so that the four mounting holes on the mounting channel can be used as a template to drill four 3 8 inch holes at least 3 1 2 inch deep Attach the Control Battery System to the pole using four user supplied 1 2 inch x 5 inches lag bolts Slide a user supplied inch flat washer onto each bolt before threading the bolt into the pole Ensure the channel is plumb and straight Do not bend the mounting channel by over tightening the lag bolts Notch the pole or use shims if necessary to provide a flat stable mounting surface Mount a user supplied fused disconnect switch on the pole beneath or opposite the Control Battery System assembly in accordance with Local and National Electrical Codes If the optional Transformer Rectifier is required drill three 3 8 inch holes at least 3 1 2 inches deep using the Transformer Rectifier as a template Attach the cabinet to the pole using three user supplied 2 inch x 5 inches lag bolts Slide a user supplied 7 inch flat washer onto each bolt before threading into pole Flat Surface Mounting To install the Control Battery System to a flat surface do the following 1 Remove any batteries from the Battery Cabinet before up righting the Control Battery System Prepare the mounting surface for hanging the assembly using the steel channel as a template Attach the Control Battery System to a wall or other substantial vertical surface using the four 5 8 inch mounting holes Mount a user supplied
49. the current passing through the sensor and employs a window comparator which signals that the current is between a lower and an upper limit Features Easy direct reading of current passing through the sensor Fixed window comparator no adjustment needed Accurate to 5 Installation Operation and Service Manual 39 40 Technical Description Electrical Specifications for Rotator Motor Current Sensor Table 30 Electrical Specifications for Rotator Motor Current Sensor x 0to18A0t05VdcatTP3 O po 084Vdemin 150Vdemax po 9S4andis5A po JPSandJP4jumpered ft00Vdemin 267Vdemax x 80and8A Connectors Current Measurement Pass Through voltage source 0 5 A for gear driven rotators output to motor 0 15 A for belt driven rotators output to motor Interface Power In and Signal Output 2 Window comparator output open collector pulls low when current is above minimum and below maximum current DC supply voltage input 7 Vdc to 30 Vdc Analog sensor output 0 5 Vdc for 0 5 A input EE 0 5 Vdc for 0 15 A input Circuit Description Power Supply Power enters through D1 is regulated down to 5 Vdc Current Measurement Path The current sensor outputs a fixed dc voltage 2 5 V plus a variable voltage representing the current being measured For the 0 5 A input a 2 A current draw would 2 5 Vdc 0 625 Vdc or 3 125 Vdc The circuit generates an offset voltage This
50. transmit for setting deviation ISO Ground 2 6 e Relay 3 N O or depending 7 JP22 AC Power Input 1 2 120 or 240 Vac 10 60 Hz Set S7 Transceiver Interface Transmit audio dc isolated O to 1 V I2 Receive audio dc isolated 350 mV to 3 V PTT not goes low lt 0 65 V during transmit Ground c rc r c r 5 12 Volts dc 100 mA max 2 A with battery l6 Carrier Detect not set low 0 65 V during receive Installation Operation and Service Manual 27 28 Functional Description No connection Ground Ground 7 Noconnection S O 8 Ground 9 Ground P1 Two Tone Decoder HighPass Filter Enable Goes high when processor is decoding a tone gt 2100 Hz v N eceive audio to Two Tone Decoder udio at last stage before two tone comparator 1 to V P3 ransmit audio 1 to 3 V P4 Receive audio from Two Tone Decoder to processor Audio after two tone comparator square waves to processor O to 5 TP7 Two Tone Decoder LowPass Filter Enable Goes high when processor is decoding a tone lt 400 Hz TP8 Receive audio level set External transceiver receive audio set to 1 using R48 TP9 X Data eceive data from digital modem IC 0 to 5 Volts TP10 TMF Decoder STD oes low whenever a DTMF digit is being decoded ocal Activation 4 ress and hold for second Activates Functions under code 4 VIF ocal A
51. two way radio transceiver and communicate to a base control unit through either DTMF or FSK signaling depending on the model purchased The controllers decode any combination of Single Tone Two Tone Sequential DTMF EAS POCSAG or FSK formats for activation This makes the two way controller compatible with virtually any existing siren control system The digital DCFCTBs provide the capability of digital encoding and decoding with added security Throughout this manual all references to digital encoding digital decoding and FSK features and functions pertain only to the DCFCTBD series models You can upgrade the DTMF version of the DCFCTB to the digital version DCFCTBD with a software update All DCFCTB models come equipped with two useable relay outputs which you can program independently to activate with various codes Relay 3 is wired as a normally closed contact and is used to force the system into battery mode during a growl test if applicable Relay 4 is reserved for a low voltage disconnect There are also four inputs and four local pushbuttons which you can use to activate and cancel the unit The decode codes relay timing and optional warning sounds are programmed into the unit through a standard RS232 serial port The DCFCTBs contain six user programmable functions in addition to the five preset functions ARM DISARM REPORT GROWL TEST MASTER RESET The DCFCTBs come equipped with the necessary sensors and wiring to pro
52. voltage is summed with the voltage from the current sensor This subtracts off the 2 5 Vdc from the current sensor leaving only the voltage representing the current being measured The circuit multiplies this voltage and scales it so that 1 A of current being measured 1 Vdc at TP3 3A 1 Vdc for the 0 15 A input DCB DCFCB and DCFCTB Models Technical Description Battery Charger Theory of Operation Overview The charger features a switch mode voltage current regulator to improve efficiency and reduce heat The charger incorporates a three stage charge algorithm to charge four series 12 Volt batteries without gassing and maintain the batteries at the optimum charge level The charger delivers a constant 2 A trickle charge until the batteries reach 40 Volts The charger then raises the charge voltage until the charge current increases to 4 A This is the bulk charge This is maintained until the batteries voltage reaches the float voltage of 54 Volts The float voltage is temperature compensated to prevent over charging the batteries during hot conditions The charger also incorporates a temperature sensor that limits the charge current to 2 A if the ambient temperature of the charger reaches 105 C The charger monitors for faults If the charger has ac power and is producing charge voltage and if no fault is detected the charge status output is on If the charger is in trickle or bulk mode and the charge current is low not cha
53. 0 mA e Active Transmit is at 8 A nominal Typical current draw for a radio Refer to radio manufacturer s manual for specific ratings Table 10 Serial Communications Serial Communications Serial Port Configuration RS232C 1200 N 8 1 Signaling Format Specifications Six user programmable functions in addition to the five preset functions ARM DISARM REPORT GROWL TEST and MASTER RESET Wildcard options for each of the DTMF strings Table 11 Two Tone Sequential Frequency range 282 Hz 3000 Hz Tone timing First Tone 0 5 second minimum Second Tone 0 25 second minimum 8 seconds maximum for both tones Intertone Gap 400 ms maximum Tone Accuracy 1 5 Tone Spacing 5 0 preferred 3 minimum Table 12 Single Tone Frequency range Tone timing Tone Accuracy Tone Spacing Table 13 DTMF AII timing in milliseconds O String length 3 12 standard DTMF characters Mark Space timing Decoder Minimum 50 ms 50 ms below 50 50 consult factory Decoder Maximum 800 ms total mark space timing per function Encoder 100 ms 100 ms mark space timing Space between Stacked codes minimum 1 25 seconds Installation Operation and Service Manual 19 20 Functional Description EAS POCSAG Table 14 FSK 1200 bps Modem type MSK minimal shift key Mark frequency 1200 Hz Space frequency 1800 Hz Error checking 16 bit CRC Supports standard EAS codes and wildcards Supports Binary frequency
54. 00 milliseconds The recommended minimum tone spacing is 5 You can use tone timings between 0 5 seconds and 8 seconds for the A tone and between 0 25 seconds Installation Operation and Service Manual 33 34 Technical Description and 8 seconds for the B tone DTMF Encoding Format The FC Controller Board encodes a 9 digit DTMF string that includes the RTU s unit type ID number function status and sensors status Refer to the Software Description of DCFCTB Encoding Format section for detailed information Technical Description Control Board Theory of Operation Description of DCFCTB Block Diagram Power Supply The DC Cabinets can be powered from nominal 240 Vac 120 Vac or 48 Vdc Various options and configurations are available The following describes typical configurations and operation A DC Cabinet configuration can be powered from a 240 Vac which is then stepped down to 120 Vac and 48 Vdc through a transformer This type of configuration allows the DC Cabinet to use the 48 Vdc to power the sirens as long as the 240 Vac is present at the transformer If 240 Vac is lost therefore so is the 48 Vdc from the transformer the DC Cabinet transfers a relay which causes the battery system to power the sirens In this configuration the 120 Vac is brought into the cabinet and is used to power the FC control board if equipped the battery charging system and the battery heater if equipped A DC Cabinet can also be pow
55. 01 C300218 09 119 ws 240B OPTION s Dr C300218 10 258 ug E T300104 02 015 pam z WIRING DIA us N 3 m s Hoke w O A 2887824 LEADS RED FIELD WIRING SEE DETAIL A FOR 5 240 VAC WIRING 2 717 2 NEUTRAL ale i 300104 09 001 monn TBS WHT 4GA JUMPER RN lo uH 300104 09 004 9 288782 WHT4GA 1751064A 04 em T GRN Y BLK 17500880 Lono gt 17500860 fon a m ny 175902A 10 y L2 FIELD WIRING CHRGR LEADS SEE PARTS LIST FOR RADIO MODEL gm sa BATTERY BOX CONNECTIONS ewe 259033 Ly RADIO MODELS L 1 Tolerances Unless Otherwise Specified 8 LENGTH OF WIRES IN BATTERY CABINET MEASURED FROM CONDUIT END rT 1 THIS DIAGRAM INCLUDES MODELS 5 COIL UP THE BLACK amp BROWN WIRE ON 1461324A TO TERMINAL START a0 5 jm DCFCTB DCFCTBH DCFCTBU AND WIRE TIE WHEN NOT USING 2001TRB OPTION NONE Figure 17 DCB and DCFCB Solar Wiring NOTES 1 COIL UP THE BLACK amp BROWN WIRE ON 1461324 AND WIRE TIE WHEN NOT USING 2001TRB OPTION 2 COIL UP THE GRAY WIRE ON 1461318 AND WIRE TIE WHEN NOT USING 2001TRB OPTION 3 TO PRINT LAYOUT FOR MANUAL TURN ON LAYER FIELD AND TURN OFF LAYERS SHEET AND SHEET TXT 4 LENGTH OF WIRES IN BATTERY CABINET MEASURED FROM CONDUIT END TO TERMINAL START 0 5 300420 05 011 amp T300218 05 064 GREEN 32 T300104 02 017 RED 13 T300104 10 005 BLACK 26 1751126A 01 2 FROM CONDUIT TO WIR
56. 1 1 1 1 1 IN 1 78 Figure 16 DCFCTB Wiring Diagram DCFCTBD DCFCTBDH amp DCFCTBDU 2 FOR 240B OPTION SEE DETAIL A 3 FOR 2001TRB OPTION SEE DETAIL B 4 FOR SINAD OPTION SEE DETAIL C
57. 38 BLK P 1 BE SURE TO INSTALL INSULATOR SUPPLIED y PART io 1 BMB 18 CINTICTIR x T300104 09 004 yIRE 30 BETWEEN TRANSFORMER AND CABINET WHEN MOUNTING H 1 1623594 LABEL 200 TRB CONNECTION ALERT x 2 r300104 09 001 yIRE 13 V i 2 INSTALL AT 038 HOLE LOCATED AS SHOWN IN SECTION C C x T300104 02 017 WIRE 38 u T HGI8 VIREFUSEDCINTACTIR x EST DATA SHEE x Jl lA T fig 2 7014069 08 SCR HTD FRN PAN HD PHIL x A SN ie 14 1 8402094 BUSS MR N 1314182 I I 15 T pipe 3USs BAR RELAY TO RELAY 8549M93A LIGHTNING PROTECTOR A CA wx 1 2561834 INSTRUCT N SHEET 1 255360 MANUAL DCB DCFCB amp DCFCTB MODELS D REF o 259035 WIRING DIAGRAM REF 8500903 EST PROC DCB amp DCFCB I OPTIONAL PARIS 20019 REF 9 84021668 SOLAR ASSY DC 650 TEM OTY PART NO DESCRIPTION REF 850011384 INSPECTION SHEET DC H Bim RELAY 4BV SOLID STATE z 2 4854 FUSE 10 AN TE DELAY x 1 H61039A WIRE LEAD POWER x 1 17300918 06 037 TERMINATED GAWG BLU I I x 1 7300218 07 007_ WIRE TERMINATED BAWG VIO Tolerances Unless x 1 T3mels i0 227 VIRETERMNATEDASAWGABLK D heryise Specified SIGNAL Angles 05 D VISION X 015 Federal Sanat Corporation P645 FEDERAL SIGNAL DRIVE UNIVERSITY PARK IL 60 S BO SEE ECR 3067 2 07 15 VT MATERIAL DESCRIBED AND m MATION FA 15 Reb SEE 2294 8 21 14 MF N A R
58. 4 B402A070A 01 BATTERY HOLDER EE l 9 amp 6 50174 MISC ELEC CABLE TIE MOUNT 250 HOLE 7 4 9 c 4 1 q 9 E 60 OPTIONAL PARTS 240B KIT 100 1 120833A TRANSFORMER W INSULATOR 1 101 i 70020804 72 SCREV HEX 3 8 16 X 45 55 102 i 7072253A WASHER 3 8 NFEIPRENE 103 7059A063 NUT 3 8 SS E 104 3 7072A035 FLAT WASHER 3 8 S S f I 105 1 70744046 LKWASHER SPLIT 3 8 S S I i 106 i 7075066 LKWASHER INT TTH 3 8 T 107 i 1612422 LABEL 240VAC REPLACES 1612400 o 108 t 1612423 81 LABEL 240B OPTION m 5 OPTIONAL PARTS 2001 KIT SECTION B B 109 TI 8402 09 BUSS BARON I3IAIE2C itj 1 84021384 BUSS BARRELAY TO RELAY 111 1 H318182C 48V CONTACTOR i He 1 16123994 LABEL 2001TRB ALERT 113 114 NT SHN 1 120246 TRANSFORMER RECTIFIER x 1 146132A WIRE FUSED CONTACTOR 115 2 70114069 08 SCREW PAN_HD PHIL 8 15 93 Is Nr SHN 1 25618314 INSTRUCTION SHEET SECTION F F Rh AND CABINET Imam BOTTOM WHEN MOUNTING Kherwse Specified SIGNAL HH v INSTALL AT 038 DIA HOLE LOCATION L ER E mal Corporation ale BO SEE 3067 3 30 15 VT FINISH n _ 5 SEF ECR 3132 2 20 15 WA DISTR SEE ECR 2294 9 1 14 MJF REMOVE BURRS SHARP CORNERS AND EDGES R MAUS di IER SEE ECR 1883 3 18 14 VT hop T TAGE DRAWN PY CHRD BW SC SCALE AT D SUR SECTION E E Ale SEE ECR 647 4 12 13 VT N A DATE
59. 4 Examine each site report for any failed condition If you detect a failure condition notify designated service personnel Annual Inspection Perform the pre operational system test procedure on an annual basis See Pre operational System Testing on page 58 for details Options Model 2001TRBP The 2001TRBP is a transformer rectifier for primary system power with battery back up and allows the siren to operate from a 208 220 or 240 Vac power source when ac power is available During normal operation the 2001TRBP maintains a charge to the standby batteries During an ac power failure an automatic switch to battery operation occurs to maintain the siren s normal operation Specify the ac line voltage when ordering The 2001TRBP has a 115 Vac secondary tap to provide power to the siren Control Cabinet 2001TRBP Mounting Location Keep wire lengths to a minimum Mount the transformer assembly as close as possible to the Control Battery System 2001TRBP Wiring Electrocution or severe personal injury can occur when making electrical connections drilling holes or lifting equipment Therefore only experienced electricians should install this product in accordance with local and National Electrical Codes NOTE Federal Signal recommends using wire no smaller than 3 AWG between the transformer and the Control Battery System To perform the wiring proceed as follows see Figure 9 Schematic Diagram 2001 TRBP on page 64 and Fi
60. 4 3400 Website http www alertnotification net Contents Safety cnt m 10 CS RTT M M 13 Scope Ol TIS Man al ccc u ete 13 i e 13 DCE o I C HORN 14 DGECB case P J M 14 DGFCTB M d l PP 14 Control Battery System a ce cms S 14 DCB anid DCFCB Control er Me C 15 One Way Radio n TT 15 DGEC foie g der 16 Two Way Radio COntrOl T 17 Recommended Gablesu 17 Getting SeNi E um u xdi eid mee eee enon ee muc d etai ted errs 17 iier eiie RTT 17 Controllers Specifications u un u u uuu 17 Recommended Batteries user supplied tease eases 18 Control Board Speoificaliorie n n e pe E opm Da E DR Mi a iion eee 18 Signaling Format Sp CGIHiGati6fiS E E 19 20 POCSAG E H 20 mp ts and c
61. 58 AG Power SSIIOBI re uL dU Uo Cn Poe a uU ML 59 E irri MO u EODD oom 59 Battery Voltage Measurement 59 Battery Charger Voltage Measurement 59 2001TRBP Transformer Rectifier 48 Vdc testing 60 u uuu uu lu 60 Landline Siren Activation optional estia trcs tag adn Ep kenaa 60 Transceiver Audio Level Adjustments and VSWR Testing r 60 DTMF Transmit Level Adjustments DTMF versions of DCFCTB only 60 FSK Transmit Level Adjustments Digital FSK versions of DCFCTDB only 61 Recewe Level AdJ StMENM S mc 61 Two tone DTMF Controller Decode ability Testing esee 61 Confirming Controller Auto Reporting teeta eel ener ena Ex exo Reb Rn So 61 TST Activation OS we 62 Service and Maintenance tueri aano U CESARE ACC DUNS uu u J 62 Getting SeNi PEE QT T PNE 62 Preventative Maintenance VR 62 Monthly TESNO ER c 63 Annual IISBeGCUOD raga qahaq 63 Options Meme 63
62. 605102431 38 1 itetpsita LABEL DANGER BATTERY SHELF gt WIPE SS RED g O 39 t50A130 MISC ELEC CABLE TIE MOUNT gt FWIRE T3 WAE 40 14 tee3e3A 0 FACE PLATE DISCENNECT SWITCH z I Troot04 09 004 WIRE age WHITE 22 61 o P 4 2 RELAY CONTACTOR 7 1 oS WIRES MACK A3 4e 1 HASAMA FUSE 200A B 1 130021404015 __ T WIRE IO YELLOW SECTION A A Y 43 2 43139 FUSE LEVER 35MM DIN MOUNT 7 1 30021404016 YELLOW SEY ON A A 44 2 1431404 FUSE COVER ZAPTNHEXSI25 1 30021 410 090 WRES BLACK F 2 45 1 16124034 LABEL GRND SYMBOL 1 1300218 01 065 TWIPE 27 BROWN 9 46 1 61608 ABEL WARNING BATTERIES gt T r300218 05 065 T WIRE 44 CREEN 47 2 1223788 SWITCH INTRUSION SPDT z T 59042605 011 TWIRE 89 GREEN 48 161693A LABELS LOGO 1 130042203060 _ T WIRE 70 ORANGE QU 49 2 148154 FUSE 10 AMP TIME DELAY 50 1 231194 Mrsc MECH PLUG HOLE 1 38 DIA 5t e e88810A 04 DIN RAIL ALUM UNCOATED 4 LENGTH se 1 e88810A 06 DIN RAIL ALUM UNCOATED 6 LENGTH 53 1 li612423A 82 LABEL SERIAL NUMBER 54 1612423 8 ABEL DCFCTBD IP 55 6 7075080 LOCKWASHER INT TOOTH FUR 4 SCREW X SHOWN ON WIRING DIAGRAM 56 1 86051014 01 BRKT ASSY CABINET SIDE MOUNT DC BROADBAND 57 1 005457 PCBA SERIAL TO ETHERNET CONVERTER 58 4 7000427 06 SCREV MACH PAN HEAD PHILLIPS 6 32 59 4 7075 01 WASHER INT TTH 6 q 60
63. 7 T300104 10 005 oRg T300218 03 060 1 300218 09 119 WHT Rep 02 DISCONNECT 10 258 1 RED T300104 02 017 C300218 10 258 Ks GND 122323A 01 Ft F2 tices TBS T300104 02 015 288782 FIELD WIRING 1300104 09 001 WHT 4 GA T300104 09 004 WHT 4 GA SW 2 on 122378A GRN 517500439 1751064A 04 SEE DETAIL A FOR 240VAC WIRING 5
64. ARM command is not required prior to sending a RESET command To start a function by either landline or pushbutton it is necessary to provide a one second closure on the landline or a one second depression of the pushbuttons Site Status Monitoring DTMF only The siren controller reports when polled from the SS2000 R or when one of its sensors changes state The status of the site is encoded in a 9 digit DTMF string that is designed to work with a Federal Signal SS2000 R to decode format and time and date stamp the received string For detailed information about the DTMF coding format see Software Description of DCFCTB Encoding Format on page 36 Automatic Reports Growl Test The DCFCTB automatically sends back a report if one of the following sensors has a change of state ac Low Battery Intrusion Stuck Relay detected Motor Fuse fail or the siren is activated locally The control station can also be set to automatically poll the system at a predefined interval Automatic reporting may be optionally disabled on DCFCTBD systems The DCFCTB is equipped with a carrier detect transmit hold off that causes the unit to wait until the channel is clear before an automatic report is transmitted The thresholds are in the following table Table 18 Thresholds input Threshold ie 12 7 V H 3 43 5 V 3 The Standard Growl Test runs the rotator for 12 seconds and the chopper motor until the sensors latch or
65. BA SENSOR 1 14613204 WIRE LEAD ASSY PCBA SENSOR OPTIONAL PARTS 240B KIT 1 MIR WIRE LEAD ASSY PCR 12205 100 1 120833A XFORMER W INSULATOR SUPPLIED 1 1461323A WIRE LEAD 10A FUSED w ESA SCREW HEX 3 8 16X45 55 1 WIRE LEAD ASSY PCBTO RELAY eee ER Pap a PEP eS gE Pe ET 1 102 1 70722534 WASHER 3 8 NEOPRENE H 1 14613278 WIRE LEAD DC 5 POS 103 1 T5 NUT3 8 SS 1 14614044 WIRE LEAD ASSY ROTATOR SENSOR FUSED m 3 WAS FLAT WASHER 38 55 D 1 14613614 WIRE LEAD ASSI PCB 110VPWR i 240B OPTION i 15 T LAWASHER SPLIT 38 55 1 1750069 WIRE ASSY 48V CHARGER TEMP SENSOR gt DETAIL 1 T LKWASHER INT TTH 3 8 1 115104404 CABLE AC W FERRULES A 17 1 16124224 LABEL 240 VAC REPLACES 54 1 300218 09 119 WIRE LEAD 4 3 8NT3 8NT 106 T 160423481 LABEL 2408 OPTION 1 301810258 WIE LEAD 18 3 80 H H OPTIONAL PARTS 2001TRBKIT p 1 7300214 10090 C S AGNTSI CNTIBLK H 19 1 BONO BUSS BAR ON TSTATBIC D 1 730021404015 T DIA BUSS BAR RELAY TO RELAY D 1 T3021404016 BVCONTACTOR D 1 730042243 060 TIRE ANT ORG m 1 603994 LABEL 2007TRS CONNECTION ALERT 7300420 05 011 TEMRE 89 S 16NT 1 ANTIGAN H 13 n 1 130021805065 TIRE 4L ANTLANT GEN D 1 w SHN 1 120246F TRANSFORMER RECTIFIER 1 7300104 09 004 TIRE 30 1 2NT 1 2NT WHT T 14611324 WIRE
66. Characteristics 15 Figure Transceiver Interface Connector P1 30 Figure 4 Typical DCFCB or DCFCTB with 2001TRBP Installation Drawing 45 Figure 5 Battery Positioning and Wiring 51 Figure 6 Yagi Antenna Installation Example eene 55 Figure 7 Omni Antenna Installation Example 56 Figure 8 Antenna Grounding a ERE NH u uu u 57 Figure 9 Schematic Diagram 2001TRBP 64 Figure 10 Transformer Rectifier Wiring to Control Cabinet sess 67 Figure 11 2001TRBP Transformer Rectifier Parts List 68 Figure 12 HIR4 Wiring Diagram L REGI E UR GU xii Uu n ERE EATER RR 69 FIQUFE 13 FC C ntrol BO ar e 75 Figure 14 DCB Wiring Diagram U RU a Dock nra 76 Figure 15 DCFCB Wiring Diagram J u uuu nk 77 Fi
67. DIAGRAM SEE PL FOR XX NOL 50 1 11612423A XX LS J 5L 1 1231194 LE 138 DIA EM 4 SA xx 2 ITEMS SHIPPED IN BATTERY CABINET ol rA NGE ROV IP PUS xxx 3 ITEM S NOT SHOWN x 1 1468974 CONNECTION l x 4632 N xxx 4 RADIO MODELS ONLY x 1 PWR x 1 4613024 A CNIRL 12 POS m a D OPTIONAL PARTS x 1 4613614 WIRE LEAD PCB 8 POS pos x 30 150409 VIRE TIE x 759004 09 ABLE ANT LIGHTNING PROTECTOR x 1 7500439 EMPERATURE SENSOR BATTERY CHAR OPTIONAL 2408 KIT 64 x 1 17500698 WIRE ASSY BATERY CHARGER 48V l I IN av PATNi x 1 117500699 WIRE LEAD FUSED BROWN 4AWG 00 1 1208334 TRANSFORMER W INSULATOR x 1 1751064A 04 ABLE AC OUTLET FOR BATT CAB m MLI S SS x 9 856804A MARKER TERMINAL BLOCK 1 WASHER 3 8 NEOPRENE x 1 C300218 09 119 WIRE WHT 5 I I 33 2 70594063 UT 3 8 SS x 14 3 728035 a WASHER 3 8 SS 1 3088 249 C WIRE BLK 24 at is i JAM IKWASHR SPLIT 3 8 SS s 1__1 300218 10 258 WIRE BLK 5 16 1 7075066 LKWSHR INT TOOTH 3 8 SS x T300104 0 05 VIRE Te RED 107 1 1612423491 LABEL 2408 x 1300014 04 016 WIRE 8 YEL X8 16 24228 LABEL 240 VAC REPLACES x T300014 10 090 yIRE amp BLK x T300018 01 065 WIRE 27 BRN OPTIONAL PARTS e001TRB KIT 3 y z i m I I NOTE xx Tes TS TER RETF x 1300104 10 005 VIRE
68. E TIE SOLAR REGULATOR U SOLAR WIRING CONFIGURATIONS 288996 PVS220W 48 175902A 09 RADIO OPTION PART 124A056A RADIO OPTION PART SWITCH IN UP J I 55W 12V 55W 12V 55W 12V 55W 12V r3 r3 r3 t i o o o o o o o o i T o o PMO OOOO OOOO amp eOQO IOO q q P q P WHT w RED 1461132A 2 1 In m BLK
69. FEDERAL SIGNAL Safety and Security Systems DCB DCFCB and DCFCTB Models Battery Operated Mechanical Siren Control System Installation Operation and Service Manual 255360 Rev LO 1015 Printed in U S A Copyright 2015 Federal Signal Corporation Limited Warranty The Alerting and Notification Systems Division of Federal Signal Corporation Federal warrants each new product to be free from defects in material and workmanship under normal use and service for a period of two years on parts replacement and factory performed labor one year for Informer EAS and Federal software products from the date of delivery to the first user pur chaser Federal warrants every 2001 Eclipse and 508 Siren Top of pole only to be free from defects in material per our standard warranty under normal use and service for a period of five years on parts replacement During this warranty period the obligation of Federal is limited to repairing or replacing as Fed eral may elect any part or parts of such product which after examination by Federal are deter mined to be defective in material and or workmanship Federal will provide warranty for any unit which is delivered transported prepaid to the Federal factory or designated authorized warranty service center for examination and such examination reveals a defect in material and or workmanship This warranty does not cover travel expenses the cost of specialized equipment for gaini
70. H 9 8 v NA PROPRIETARY TO FEDERAL SIGNAL CORPORATION IS SECTION E E m AND MAYOR MANOT BE COPED DNLLGED TO OTHERS H 6 SEE ECR 2914 1219 14 MF REMOVE BURRS SHARP CORNERS AND EDGES OR USED FOR MANUFACTURING WITHOUT CONSENT NOTE GeO CALL RUPES 5 SEE ECR 2294 T WERL ANTE SC SCHEATDSTZE 1 e V 1 4 DATE DATE WITH PART BETWEEN XFORMER AND CABINET INTRUSION SWITCH FSSINAD OPTION 1B Gate ims W MA umm anon NONE BOTTOM IWHEN MONNTING SECTION D D An SEEECR 262 mm NAME DRAWING NUMBER 2 INSTALL AT 0 38 HOLE LOCATION PERVIEW C C SEEECR 11 7709 Ansni MAF DCFCTBD W OPTIONS 8402147 L n m REV CHANGE DATE BY
71. N LOCATION 2 RUN SEPARATE GROUND WIRES FROM THE GROUND ROD TO THE SIREN CONTROL 2001TRB AND THE AC DISCONNECT 291344B Installation Operation and Service Manual Installation 45 46 Installation Control Battery System Installation The Control Cabinet and Battery Cabinet is attached to a length of 5 inches channel There are five pre drilled holes in the channel 1 1 4 inches convenient lifting point Four 5 8 inch mounting holes The total weight of the Control Battery System including batteries is approximately 364 Ib 165 kg Therefore it is imperative that the mounting surface and mounting method selected can safely sustain the weight of the assembly In addition the mounting method and surface used must be able to withstand external mechanical stresses that may be applied to the assembly Installer Supplied Material List The following is a general list of material required to install the model DCB DCFCB DCFCTB with a mechanical siren 2001 130 Equinox 508 128 and Eclipse8 and the 2001TRBP option This list varies depending on mounting methods length of pole other options local electrical codes etc Therefore use this list as a reference guideline only Stainless steel hardware is recommended Table 32 Installer Supplied Material List Material Description TY 1 240 Vac 1 phase 3 wire fused disconnect each 2 FRN30 30Atimedelayfuse Beach 1 each 1 each 1 each 1 each 2
72. NAL CLEARANCE WHEN BEFORE SERVICING REMOVING OR INSTALLING Characteristics Characteristics Scope of this Manual This manual describes the characteristics specifications functional description theory of operation installation and setup instructions for the controller and its sensors as well as the additional information required to operate service and maintain the control system Overview Figure 1 DCB DCFCB and DCFCTB Battery and Control Cabinets 23 50 i I 11 19 19 00 62 50 n j E 5550 5787 y ANA MOUNTING CHANNEL 291292C The DC Series Siren Control System contains the following components Aluminum Control Cabinet and Battery Cabinet optional 304 or 316 stainless steel cabinets 48 V dc battery charging system Motor Contactors Fusing If required the antenna system is not included with the radio controller models The appropriate directional or omni directional antenna system must be ordered separately Installation Operation and Service Manual 13 Characteristics DCB Model The DCB controller includes the following Control Cabinet and Battery Cabinet e 48 Vdc charging system e Contactors Chopper and Rotator Fusing DIN rail terminal block Battery disconnect switch Wiring for components DCFCB Model The DCFCB controller includes all the components of the DCB controller plus a FC c
73. R BOARD 1 B402136A 01 BACKPLATE ASSY MTG FC BOX UNITS 64 6 7000427 04 sCREV MACH PAN HEAD PHILLIPS 6 32 4 1 eo052218 PCBA CURRENT SENSOR 65 2 840200182 SNUBBER CAP 5 1 005263 PCBA FCM PLUS CONTROLLER 66 1 840200205 ASSEMBLY DC BATTERY CHARGER 48V QU 6 t 00062 PCBA BOARD ASSY PC ADJUSTABLE CURRENT SENSOR 7 2 B600118C IBRACKE INTRUSION SWITCH 6 66 18 8 1 8600106 CHANNEL MTG CABINET 9 geonttcA BRACKET MTG SWITCH DISCONNECT 1 1461318A WIRE ASSY PCB 8 POS 10 1 18581025A lt COND LIQUI TITE 15 ks 1 1461319A WIRE ASSY PCBA SENSOR O00000 84021374A BUSS BAR FC CONTROLS 1 14613204 WIRE ASSY PCBA SENSOR O A j FITTING ae CARLON 2 I EGER ASSY 10A FUSED s i3 1 402 066 FUSE BLOCK ASSEMBLY 2 461324A 57 COR 64X63 ka 55529 14 1 81461530A ABEL WARNING 1 461327 WIRE LEAD DC TO DC 5 POS D 15 15 7074A046 ILKWSHR SPLT SS 3 8 1 1461361A WIRE ASSY PCB 110V PWR e APPLY CAP ASSY ie 10 7072035 IWASHERFLAT FUR 3 8 SCREW 1 14613744 WIRE ASSY PCB 12 POS 1 TO BOTTOM TERMINALS PA X 17 i 0594063 NUT 378 16 s 1 14674048 WIRE ASSY ROTATOR SENSOR FUSED QE SEE WIRING DIA X 18 6 70580504 NUT MACH SCRKEPS 174 20 NTSHWN 34 150 109 WIRE TIE us 19 3 70584047 NUT MACH SCRKEPS 10 32 id 1 17500439 WIRE ASSY TEMPERATURE SENSOR 20 6 70584033 NUT MACH SCRKEPS 5 16 18 kd 1 17500698 WI
74. RE ASSY BATTERY CHARGER 48 ei e fonao ISCREW THRD FM 8 PAN HD PHIL SS 1 1750062 WIRE LEAD FUSED BROWN 14AWG J 56 2 2e 14 7011A069 08 ISCREW THRD FM 8 PAN HD PHIL STEEL ZINC CHR 1_ 1751064404 CABLE AC W FERRULES D COO 23 11 7002A009 16 IBOLT HEX HD SS 3 8 16 X 1 i 1 1751126A 01 CABLE BATTERY CHARGER 48VDC pi Sg 24 6 oo444A 05 SCREW MACHPHIL 4 40 X 5 16 EE tr a n 06 Sur XXII DIN NT SHWN 1 255373 MANUAL SE2000 2005457 SERIAL TO ETHERNET LH 51 Xs XO AB 27 2 28810744 MISC ELEC JUMPER TERM BLICK 3 POS NTSHWN REF 259230 WIRING DIA BROADBAND DCFCTBD IP SHWN REF 85001138A INSPECTION SHEET I 21 I ATN RTT 0 SHWN REF 85001342A TEST DATA SHEET SE2000 2005457 30 1 29288A GROUND TERM BLOCK 3 35MM DIN NT SHWN REF 8500506 TEST PROC DC CURRENT SENSE I I 3 2 e88780A MISC ELEC JUMPER TERM BLOCK 35MM DIN RAIL LX I 9 3e 1 161767 LABEL BATTERY WARNING T o O 1 6145104 ABEL VARNING BATTERY BOX SRE RED 2 END BLOCK 34 1 H611639B LABEL WARNING 1 C30021809 119 C WIRE 4 WHITE i 35 i tetA509A LABEL WARNING CNTRL 1 lE300218 10258 WIRE BLACK USED W SWITCH e 36 1 16124004 LABEL FC CONTROLS DIN RAIL 120V 1 6300218710270 IC WIRE 27 BLACK OPTIONAL SWITCH 37 i 122323 01 ISWITCH DISCEINNECT 1 T300104 02 015 RED 8
75. Reflected power must be less than 10 of the forward power If the VSWR specification is unattainable replace the cable a simple ohm meter check of the cable does not guarantee that the antenna cable is good due to the DMM not having the ability to check the cable at high frequencies If that does not take care of the problem replace the antenna Omni Fiberglass Antenna Models no tuning required See Figure 7 Omni Antenna Installation Example on page 56 To install the Omni antenna do the following 54 Install antenna using installation bracket or equivalent as high as possible such that the antenna cable and obstacles allows and install on side of pole closest to the receiving station Install a service loop when routing antenna cable NOTE Objects around the antenna affect the antenna keep antenna away from objects and at least wavelength from siren pole 4 where 1 18 x 10 in sec Ensure antenna cable connections are tight Seal all connection points with heat shrink or tape and seal with Scotch Coat or equivalent Apply RF power to the antenna at the transmit frequency to be used at that antenna and check the VSWR Reflected power Reflected power must be less than 10 of the forward power DCB DCFCB and DCFCTB Models Installation If the VSWR specification is unattainable replace the cable A simple ohm meter check of the cable does not guarantee that the antenna cable is
76. Relay This option enables the control of both of the siren motors from a single contact closure on one way models This feature is typically required for telephone line control systems and is only required if an FC is not purchased The 2001HR is a holding relay which holds the rotator motor on for 15 seconds after the control contact is released keeping siren rotation active during wail signals The control contact is wired between K2 C1 and ground Solar Power When purchased the solar option allows the siren to operate in areas where dc power is not available The PVS220W 48 model for the DCFCB and DCFCTB controllers include a solar regulator and solar panel kit When installed the batteries are charged by the photovoltaic charging system instead of a battery charger to provide operational power to the siren See Figure 17 DCB and DCFCB Solar Wiring on page 79 and Figure 18 DCFCTB Solar Wiring on page 80 Installation Operation and Service Manual 69 70 Model DCFCTBD IP Model DCFCTBD IP General The DCFCTBD IP combines the characteristics of a DCFCTBD with serial to Ethernet conversion capabilities This allows serial devices to communicate over an Ethernet network and provides audio decoding of digitized audio sent over the network The converter is configured with its own fixed IP address and port number When packets of data are received over the Ethernet port that are addressed to the board s IP and port number
77. S ONLY l l 1 DCB PECIFI WIRING DIAC amp DCFCB SOLAR Tolerances Unless Otherwise Specified Anges aS x 015 xo 005 NONE 79 Figure 18 DCFCTB Solar Wiring
78. T ee eee ae nee eee 20 Tra sceiyerSpecificalionmS M 20 Functional Description lu 20 System Operating Descriptio buie L QUAL Bru bende 20 aspa aa cee 20 Activation Using the ARM function 20 Site Status Monitoring DTMF only 21 A tomati uu ci iai rici RU ire sasapuni uw kam dabei ttu sq 21 CU MI ev P 21 Installation Operation and Service Manual Control Cabinet Functional Descriptions nate hari ne 21 Motor Contactors uu oo u EEUU Ie doa ue oe ssimum aa SSS awaspa 22 Battery ris doe RR ee eee ee 22 Power Distrib tion and FUSING aii eos Gero Gr bat oa west See seen eee eee ee es 22 pico Nein GIVEN NE TEE E TODO 23 FO Controller Board TRU P 23 FG Controller Board Indicators app i Pe Unadestb GU 23 Options for JP Ere EN 26 Jransceiver o ocn 29 Tra smiIL A udi6 u TcC M 30 PR PN a ta 30 i er ss 30 NH T ER 30 Carer o P T 30 Sensors and Sensor Ile i S RUM UGG
79. TB1 in the rotator housing to the open left side of the 200 A fuse 148A147A using a 4 inch ring terminal user supplied See Figure 14 DCB Wiring Diagram on page 76 Figure 15 DCFCB Wiring Diagram on page 77 and Installation Operation and Service Manual 49 50 Installation 8 Figure 16 DCFCTB Wiring Diagram on page 78 Connect a black 2 AWG wire to terminal 3 of the three position terminal block TB1 in the rotator housing Run the black 2 AWG wire to a 5 16 inch backplane ground stud in the Control Cabinet labeled GND using a 5 16 inch ring terminal user supplied Ground the Siren and Control System to earth ground using separate continuous runs of wire do not T from another ground wire Tighten all connections securely to provide good electrical connections AC Power Connections To connect the wires in the Control Cabinet do the following l As shipped from the factory the Control Cabinet is configured for 120 Vac operation The ac selector switch S7 on the siren control board and charger must be set to the appropriate voltage After drilling or punching an appropriate sized hole in the bottom of the Control Cabinet install a user supplied inch electrical conduit fitting Route 2 inch conduit steel preferred between a user supplied fused disconnect switch and user supplied conduit fitting in the bottom of the Control Cabinet Route three user supplied wires through the condui
80. TE ASSY s Xs Xe XG g T 80218701 BUSS BAR OFFSET WHEAT SHRINK 3 0 TZ ADHESIVE RTV 6708 1 FITTING 1 CONDUIT CARLON D 1 FUSE BLOCK ASSEMBLY 3 JUMPER TERMINAL BLOCK atte U 1 pus SNAP TRAKA TORQUE H is 15 1 EEU DINRAILALUMUNCOATED 400 16 1 DINRAILALUM UNCOATED 600 y 4 ps CAP END TERM BLOCK L D pz BLOCK 3 P05 BRANCH 1 POLE w X Yu Yus Yu i 1 FUSE LEVER 35mm DIN RAL MOUNT m EJ 1 FUSE COVER ZAPINHEZSI25 APPLY CAP ASSY 2 1 p BLOCK TERMINAL GROUND D 2 7 78A BRACKET T BLOCK END DIN RAIL MOUNT 4 B 1 2005173 PCBA DC TO DC CONVERTER SECTION B B 1 7005263 PCBA FCM CONTROLLER Hi 5 1 2001082 PCBA CUR SENSOR ADI 3 1 PCBA CURRENT SENSOR 46 3PLACES 7 1 CABINET CNTRL ALUMINUM H E 1 TASA CABINET BATTERY ALUMINUM Yu 5 1 FUSE 200A BUSS 200 3 1 FUSE 10ATIMEDELAY 3AG INSTALL USING 100 110 N LBS H al 1 CONTACTOR 48 2008 TORQUE HE 3 1 TTB SWITCH INTRUSION H 3 1 TESTA SWITCH DISCONNECT PLATED e a x 1 173387 FACEPLATE DISCONNECT SWITCH C 3 5 059063 NUT HEX3 8 16 t 36 6 70584033 NUT KEP 5 16 18 3 1 Era SNUBBER CAP ASSY 10001 V EJ T 792009716 BOLT HEX HD 55 38 16 G 10 TOMAS SREW MACH PHIL 4 40 NOTES D SOMA INSPECTION SHEETDC E 1 THESE ITEMS ARE 4 10 011 069 08 SCREW 48 THD PAN HD 10 11 2 2 7011 101 12 SCREW 8 THD PAN HD O0 WIRE ASSY THESE B 10
81. Transformer Primary 2 each 10 black wires ea e e 115 Vac Tap Service Transformer disconnect Transformer Secondary x js NOTE Cap all unused taps with wire nuts DCB DCFCB and DCFCTB Models Options Figure 10 Transformer Rectifier Wiring to Control Cabinet CHASSIS GROUND CUSTOMER SUPPLIED 4 X 5 16 18 STUDS USER SUPPLIED NEGATIVE CONNECTION DISCONN LOCATED ON THE CNTRL BACKPLATE SWITCH e lt Q GND GND GND GND TN I EN CONTROLLER TO F1 IN SIREN CONTROLLER 2001TRBP _ POWER SOURCE FUSED 240 VAC 291 254F Installation Operation and Service Manual 67 68 Options Figure 11 2001TRBP Transformer Rectifier Parts List F 2 500 10 500 1250 8 750 bet 20246F POLYESTER RESIN FILLER NOT TO EXCEED BELOW 10 00 INCH DIMENSION LINE DANGER WARNING 2000 F JA TERMINAL BLOCK de de E ji 1B
82. W 13 4 7059063 3 8 16 M 6 058050A MACH SCRKEPS 1 4 20 n 5 10 7002A009 16 BOLT HEX HD SS 3 8 16 X 1 16 1__ t6t767A LABEL BATTERY WARNING 17 1 150 LABEL WARNING BATTERY BOX 18 1 6145098 LABEL VARNING CNTRL 19 tete4ooa LABEL FC CONTROLS DIN RAIL 120V SS 20 1 _102323 0 SWITCH DISCONNECT P 1 2l 1 61850 LABEL DANGER BATTERY SHELF 22 H i5030 MISC ELEC CABLE TIE MOUNT 39 T 23 1122323402 FACE PLATE DISCONNECT SWITCH 24 2 isiatexc RELAY CONTACTOR N 25 1 8402A066A FUSE BLOCK ASSEMBLY 09 T1 26 1 H8447A FUSE 200A 21 8 7011A069 08 SCREW THRD FH 48 PAN HD PHIL STEEL Z N gt Gr 28 2 ISCREW THR FH 48 PAN HD PHIL SS N i 29 1 8402137A 01 us BAR FC CONTROLS W HEATSHRINK 3 6 058N033 UT MACH SCRKEPSS 16 18 N 3 2431394 FUSE LEVER 39MM DIN MOUNT LA 32 2 1431404 FUSE COVER ZAPTNHEXSI25 l 0000 33 1 2888104 04 DIN RAIL ALUM UNCOATED 4 LENGTH 34 1 2292888 GROUND TERM BLOCK 3 DIN 35 2 2292834 CAP END TERM BLK P Ls 6 jg292828 BLOCK POLE 35MM DIN 37 5 2292184 BRKT T BLOCK END er 38 2 2887824 MISC ELEC JUMPER TERM BLOCK 35MM DIN INSTALL USING C 39 1 t612403A LABEL GRND SYMBOL E IN LBS 40 61608 LABEL WARNING BATTERIES Vi 41 2 1616934 LABEL FS 1000 42 612423A XX LABEL FC CONTRILS M 43 1 23194 MISC MECH PLUG HOLE 138 DIA Q0 m
83. WIRING DIA 19 1 6tA5t04 LABEL WARNING BATTERY BOX 20 616398 LABEL WARNING a 1 161A509A LABEL WARNING CNTRL 22 1 f6te400A LABEL FC CONTROLS DIN RAIL 120V 23 1 122323 01 SVITCH DISCINNECT 24 1 SHUA LABEL DANGER BATTERY SHELF 25 1504130 MISC ELEC CABLE TIE MOUNT 26 22323 02 FACE PLATE DISCONNECT SWITCH 27 2 131 183 RELAY CONTACTOR 28 1 B402A066A FUSE BLOCK ASSEMBLY 29 1 H8AH7A FUSE 200A 30 10 700 069 08 SCR PAN HD 8 THD FRM 3l 2 801 SCREW THRD FM 8 PAN HD PHIL SS 32 8 7000444A 05 SCREW MACH PHIL 4 40 X 5 16 33 1 8400137 01 USS BAR FC CONTROLS W HEATSHRINK 34 6 70584033 NUT MACH SCR KEPS 5 16 18 35 M3139 FUSE LEVER 35MM DIN MOUNT 36 2 M3140A FUSE COVER ZAPTNEEXSIES 37 1 288810A 04 N RA L ALUM UNCI 2m LENGTH RADIO MODELS ONLY 38 6 2292824 ERM BLOCK POLE 35 M D UNTER y 2 229283 AP END TERM P TORQUE 40 5 229216 END 7 4 1 229289A GROUND TERM BLOCK 3 PUS 35MM TIN 7 RADIOS 2 2__ 288782 MISC ELEC JUMPER TERM BLOCK 35MM EE PRN 43 24 LABEL GRND SYN XYOH 20520 1 RADI BAND 44 1 6608 LABEL WARNING BATTERIES Eins RADILLIW BAND 45 1 _ 131 182 RELAY CONTACTOR DCFCBU 2005240 03 RADIO UHF BAND 46 1 8402138A USS BAR RELAY TD RELAY 2001 OP 47 2 61693A LABEL FS LOGI 48 1 16123994 LABEL CONNECT 20011 HERE NOTES xe 19 2 7000444A 20 EWMACH PHIL 4 40 X 1 1 4 X 1 SHOWN ON WIRING
84. a 5 character numeric message preceded by a bracket and followed by a bracket for a total of 7 characters The first 3 numbers are the unit number Any unit number less than 300 activates only that unit number A unit number of 300 activates all units Unit number of 301 to 316 activates all units in zones 1 to zone 16 respectively The unit must be configured for the zone in which it is to function The last two numbers in the message are the function number 01 through 06 which activates functions through 6 Function numbers 96 97 98 and 99 activate Poll All Reset Quiet Test or Cancel respectively Relay Outputs There are 4 relay outputs that are controlled by the processor They are driven through an opto isolator and protected to prevent voltage spikes from affecting the unit The outputs appear on a connector at the bottom of the board and are all normally open with contact ratings up to 5 A and 240 Volts ac RMS K3 and K4 outputs have selectable N O or N C contacts Speaker Output The CPU generates warning sounds which are routed to the speaker output JP2 Installation Operation and Service Manual 35 Technical Description Software Description of DCFCTB Encoding Format The FC Controller Board encodes a 9 digit DTMF string that includes the RTU s unit type ID number function status and sensors status Digit Description 6 uitnumber BCDleestsgnfcandgt 8 BCD of sensor
85. a maximum of 2 seconds This function is commonly used when doing periodic testing to verify proper operation while generating minimal sound Control Cabinet Functional Descriptions The dc Control Cabinet has the following main parts Motor Contactors Battery Charger Power Distribution and Fusing Installation Operation and Service Manual 21 Functional Description Radio Transceiver optional FC Controller Board optional Motor Contactors Two 200 A motor contactors are used for switching the 48 Vdc power to the siren motor through K2 and the rotator motor through K1 The contactors are controlled by the relay outputs on the DCB DCFCB and DCFCTB A third optional contactor K3 is used to switch between the rectified 48 Vdc provided by the 240 Vac transformer option and the 48 Vdc provided by the four batteries in the Battery Cabinet The switching occurs automatically when the 48 Vdc provided by the 240 Vac transformer fails The wiring to the siren and rotator motor is protected by a 200 A fuse Battery Charger One charger is used to charge all of the batteries in the Battery Cabinet The charger is connected to all four series connected batteries to provide 48 Vdc to the siren and rotator motors The charger has a built in 15 A fuse and the charger wire is fused with a 10A fuse within the Battery Cabinet Power Distribution and Fusing The DIN rail is used to distribute and fuse various voltages The fol
86. al at any time in order to improve reliability function or design The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for any inaccuracies Publications Federal Signal recommends the following publications from the Federal Emergency Management Agency for assistance with planning an outdoor warning system Outdoor Warning Guide CPG 1 17 Civil Preparedness Principles of Warning CPG 1 14 FEMA REP 1 Appendix 3 Nuclear Plant Guideline FEMA REP 10 Nuclear Plant Guideline Planning If suitable warning equipment is not selected the installation site for the siren is not selected properly or the siren is not installed properly it may not produce the intended optimum audible warning Follow Federal Emergency Management Agency FEMA recommendations If sirens are not activated in a timely manner when an emergency condition exists they cannot provide the intended audible warning It is imperative that knowledgeable people who are provided with the necessary information are available at all times to authorize the activation of the sirens When sirens are used out of doors people indoors may not be able to hear the warning signals Separate warning devices or procedures may be needed to effectively warn people indoors The sound output of sirens is capable of causing permanent hearing damage To prevent excessive ex
87. at the above steps until the lowest VSWR is achieved Reflected power must be less than 1096 of the forward power D Return to the dimensions shown in the antenna instructions if there is any trouble achieving a good match If the element dimensions are incorrect for the frequency being used low VSWR may be unattainable If the VSWR specification is still unattainable replace the cable A simple ohm meter Installation Operation and Service Manual 53 Installation check of the cable does not guarantee that the antenna cable is good due to the DMM not having the ability to check the cable at high frequencies If that does not take care of the problem replace the antenna Mount Yagi Antenna See Figure 6 Yagi Antenna Installation Example on page 55 To install the Yagi antenna do the following l Install antenna using installation bracket or equivalent as high as possible such that the antenna cable and obstacles allows and install on side of pole closest to the receiving station Aim antenna at receiving station Install a service loop when routing antenna cable NOTE Objects around the antenna affect the antenna keep antenna pointed away from objects Ensure antenna cable connections are tight Seal all connection points with heat shrink or tape and seal with Scotch Coat or equivalent Apply RF power to the antenna at the transmit frequency to be used at that antenna and check the VSWR Reflected power
88. ctivation 1 ress and hold for second Activates Functions under code 1 Activation 2 ress and hold for 1 2 second Activates Functions under code 2 Vir Local Activation 3 Press and hold for 1 2 second Activates Functions under code 3 Processor Reset 7 110 220 Vac Selector switch R48 External transceiver receive audio set to 1 V _ at TP8 861 Test Speaker output level set DCB DCFCB and DCFCTB Models 5 jProessorReset S7 ti0220VacSelectorswith External transceiver receive audio setto 1 V atTP8 Functional Description R70 MSK modem transmit deviation level set R71 DTMF transmit deviation level set Site Address Switch Sets units site number Unit Address BIN 1 520 2 EH 4 EN 8 209 16 HO 100 291326 The unit address sets the siren site number is used to identify the site in two way report back systems The unit address is a three digit number with a range of 001 to 255 The unit address is set using dipswitch S1 S1 Off position indicates active position Add binary active switch positions to get ID address Switch number 1 2 4 5 6 7 8 Binary number 1 2 4 a fie 32 64 128 Example Switch number 1 2 and 3 are binary numbers 1 2 and 4 which when added would equal unit address 7 NOTE Must be set to address one to program controller board or to program a non digital unit When programming is comple
89. dc and 54 4 Vdc when connected to fully charged batteries Installation Operation and Service Manual 59 Pre operational System Testing 2001TRBP Transformer Rectifier 48 Vdc testing optional To test the 2001TRBP Transformer Rectifier do the following 1 With the ac service turned on measure for 46 0 Vdc 0 5 Vdc between K3 3 and chassis ground see Figure 10 Transformer Rectifier Wiring to Control Cabinet on page 67 2 Confirm that K3 is energized 3 Shut off the ac service disconnect and confirm that K3 de energizes Manual Siren Activation Manually depress each function button and confirm correct siren operation Refer to the controller programming and test data sheet shipped with controller for siren function details Landline Siren Activation optional Confirm that the user supplied telephone control relay provides each appropriate remote function input with a momentary contact closure 1 second nominal and observe proper siren activation Transceiver Audio Level Adjustments and VSWR Testing Due to the test equipment requirements and RF control systems knowledge required to perform the following controller testing only a qualified two way radio service technician should conduct the following test steps To ensure reliable radio controlled siren operation the following testing must be conducted upon initial controller installation For the following steps connect the Communications Service Monitor to th
90. e RF bulkhead mounted on the bottom side of the Control Cabinet DTMF Transmit Level Adjustments DTMF versions of DCFCTB only To adjust the DTMF transmit level do the following 1 To transmit and generate a DTMF test tone apply a jumper across JP15 on the FCT controller board 2 Confirm the deviation level is at 3 0 kHz or 1 5 kHz for a 12 5 kHz spaced channel This level has been pre set at the factory however if adjustment is required set R71 on the controller board for the required deviation 3 Using an in line Watt meter confirm that the forward radiated power output matches the specified power output listed on the final test data sheet supplied with unit within 20 Also verify that the VSWR is less than 5 See Installation on page 44 if the VSWR is excessive DCB DCFCB and DCFCTB Models 60 Pre operational System Testing FSK Transmit Level Adjustments Digital FSK versions of DCFCTDB only To adjust the FSK transmit level do the following 1 To Transmit and generate FSK modem tone apply a jumper across JP15 on the FCT controller board Confirm the deviation level is at 3 0 kHz This level has been pre set at the factory however if adjustment is required set R70 on the controller board for the required deviation If CTCSS is used set the CTCSS level to 0 75 kHz Using an in line Watt meter confirm that the forward radiated power output matches the specified power output listed on the final t
91. e RIB FIF 12A USB cable to connect to your computer Use the CT 104A cable to connect from the RIB FIF 12A USB cable to the radio Getting Service For specialized radio equipment needs contact Federal Signal Customer Care at 800 548 7229 or 708 534 3400 extension 5822 or Technical Support at 800 524 3021 or 708 534 3400 extension 7329 or through e mail at techsupport fedsig com For instruction manuals and information on related products visit http www alertnotification net Specifications Controllers Specifications Table 1 Input Power Requirements Input Power Requirements AC Voltage 120 Vac 10 50 60 Hz 240 Vac 10 50 60 Hz Current draw 4 0 A at 120 Vac nominal 7 Awith HTR4 option not available with direct 240 Vac operation Table 2 AC Power 2001TRB TRBP 120246F AC AC Primary Operation Input Voltage 208 220 240 Vac single phase 30 A approx Output Voltage 46 Vdc 115 Vac 50 A service recommended to be fused with 35 A Slo Blow 120 A dc 10 A ac Dimensions H x W x D 25 75 inches x 10 75 inches x 10 5 inches 654 05 mm x 273 05 mm x 266 7 mm 150 Ib 68 kg Installation Operation and Service Manual 17 Specifications Table 3 Battery Warmer HTR4 Battery Warmers Input Voltage 125 Vac single phase 80 Watts each Table 4 System Operating Power from the 4 Battery System System Operating Power from the 4 Battery System Stand by time on Reserve Batt
92. e installation or service crew safety foreman The sound output of sirens is capable of causing permanent hearing damage To prevent excessive exposure carefully plan siren placement post warnings and restrict access to areas near the sirens Sirens may be operated from remote control points Whenever possible disconnect all siren power including batteries before working near the siren After installation or service test the siren system to confirm that it is operating properly Test the system regularly to confirm that it will be operational in an emergency If future service personnel do not have these warnings and all other instructions shipped with the equipment to refer to the siren system may not provide the intended audible warning and service personnel may be exposed to death permanent hearing loss or other bodily injury File these instructions in a safe place and refer to them periodically Give a copy of these instructions to new recruits and trainees Also give a copy to anyone who is going to service or repair the sirens Operation Failure to understand the capabilities and limitations of your siren system could result in permanent hearing loss other serious injuries or death to persons too close to the sirens when you activate them or to those you need to warn Carefully read and thoroughly understand all safety notices in this manual and all operations related items in all instruction manuals shipped with equipment Tho
93. each 1 each 1 each 1 each 1 each 18 inches inches 10 feet 15 1 inch aluminum rigid if applicable in your area cabinetry siren 50 feet raceway 4 each 4 each 15 each 1 inch raceway tightening 5 each 20 1 inch plastic bushings Sooo fea 21 Y2 inch plastio bushings fea 1 inch raceway cabinet siren DCB DCFCB and DCFCTB Models Installation 23 1 inch chase nipple 1 inch LB cabinet connection 1 each 24 1 inch LB s with gaskets and covers 1 inch raceway cabinet siren 2 each 25 Split bolts 10 AWG wire 2001TRBP option primary connection 2 each 28 6 copper ground wire system ground 29 5 8 inch x 8 inch Copper Ground rod system ground 75 feet 26 Mechanical lugs 2 AWG wire 2001TRBP option siren motor feed 6 each 27 Mechanical lugs 6 AWG wire system ground 4 each 1 each 1 each 30 Ground rod connector cold water type system ground acorn style 31 1 1 4 inches to 1 inch Reducing washer meter socket O H service 2 each 33 inch Galvanized staples securing antenna cable 30 each 34 12 AWG THHN stranded CU wire orange rotator motor feed 40 feet 35 14 AWG stranded CU wire black charger circuit 40 inches 37 10 AWG THHN stranded CU wire black TR option primary 30 inches 38 16 AWG THHN stranded CU wire optional black proximity sensor 45 feet 40 16 AWG THHN stranded
94. eceive audio from P1 pin 2 the two way connector is routed to the output which is set to 1 V at TP8 using R48 Receiver Priority Jumper JP4 sets the priority if an external transceiver and an on board receiver are both used The receiver with priority can interrupt the other receiver and its audio passes through to the rest of the circuits in the controller The receiver with priority cannot be interrupted If neither receiver is given priority then whichever receiver asserts carrier detect first will pass through and the other receiver will not be able to interrupt it If the EXT side is jumpered then the external transceiver has priority If the INT side is jumpered then the on board receiver has priority If both sides of JP4 are jumpered then the two receive audio signals are mixed together This is done if the SINAD option is used as it allows receive audio from the external transceiver jack to pass through to the on board receiver connector to feed the SINAD option board JP1 must also be jumpered when the SINAD option is installed VOX JP3 which can be jumpered to provide VOX carrier detect for radios that do not provide carrier detect POCSAG Decode All POCSAG messages contain a Receiver Identity Code RIC or CAP code This indicates which unit or group of units a message is intended for The unit must have its RIC configured before it responds to a message The Standard Format for Federal Signal POSAG codes consists of
95. ee ee TURN TTE Se ee eee ee Trickle Charge Bulk Charge Float Charge In the trickle charge state the charger supplies a steady 2 A current to the batteries until they reach 40 V The purpose behind trickle charging is to prevent a potentially hazardous condition caused by continuously pumping bulk charge current into a damaged battery Too heavy a charge when a battery is in this severely discharged state can cause gassing which is corrosive explosive and shortens the life of the battery When the batteries reach 40 V the charger enters the bulk charge state In the bulk charge state the charger sets the charge voltage to 60 Volts and limits the charge current to 4 A When the voltage has reached 99 V the charger switches to the float charge state FLOAT In the float charge state the charger sets the charge voltage to the selected float voltage adjusting for battery temperature While in the float state the charger supplies up to 7 35 A to a load and the battery The charger remains in the float charge state until the voltage of the batteries drops below 90 V at which time it switches back to the bulk charge state FLOAT Current Limiter The circuit monitors the current output of the charger by watching the voltage develop and limits the current to 4 A If the voltage is less than 40 V the circuit changes the current limit to 2 A Thermal Limiter A circuit monitors the temperature of the PC board If the te
96. en location and method of activation before determining Control Battery System location You can activate the DCFCB and DCFCTB system remotely through radio or landline controls and locally using pushbuttons provided in the Control Cabinet Refer to the Landline Control section for additional information on remote activation using landline controls Since the controls are ina NEMA 4 rated enclosure and the batteries are protected you may install the controls indoors or outdoors If you install indoors ensure adequate ventilation is provided for the four lead acid batteries to prevent build up of explosive gas To ensure proper siren power is maintained it is recommended that the Control Battery System location be within a 50 feet wire run to the siren If it is necessary to make a longer run use a 1 AWG or larger wire for the siren motor When mounting the Control Battery System it is recommended that the units be out of reach to avoid vandalism but accessible to service personnel Both cabinets come equipped with padlock hasps Use these for added security The Control and Battery Cabinets are shipped mounted on an aluminum channel with four mounting holes for 1 2 inch bolts The total weight of the Control Battery System is approximately 364 pounds including the batteries Therefore insure that the mounting surface and fasteners can safely sustain the weight of the assembly and any additional environmental stresses placed on it See Fig
97. ensor inputs confirm that the controller sends a correct report to the SS2000 R base controller Note that with digital systems the DCFCTDB must be programmed to auto report the following sense points to perform this test Installation Operation and Service Manual 61 Service and Maintenance Intrusion Depress intrusion switch for at least 5 seconds Release the switch Verify the door closed and door open reports we received at the SS2000 R AC Line Voltage By removing ac power at the service disconnect confirm that a report is generated within 5 minutes Confirm that another report is generated when power is restored The output sound level of a siren is capable of causing severe hearing discomfort or permanent hearing damage Therefore always wear adequate hearing protection and minimize exposure time when performing any testing or maintenance on the siren Test Activation Codes Test all siren functions from the siren control point This test must be performed to ensure all desired siren functions have been properly entered at the control station and at the siren site Request a report from the control station during the siren function Verify the report indicates the proper status conditions for the site being tested Service and Maintenance The siren has moving parts high operating current explosive gases corrosive materials and high output sound levels which could cause severe personal injury electrocution or death
98. ered with nominal 240 Vac directly that is without a transformer In this configuration the 240 Vac powers the FC control board and the battery charger Battery heaters are not allowed with this configuration During siren activation the batteries power the FC control board and the siren CPU Section The CPU section is comprised of a microprocessor with a watchdog timer a day date clock non volatile EEPROM and FLASH memory I O pins and A to D convertors The EEPROM is the non volatile memory where all customer specific information held while the FLASH is the non volatile memory where the main program is held The unit contains an eight position dipswitch for setting the unit s site address Remote Activation Sensor and Battery Back up Voltage Input The remote activation inputs are available on connector JP10 Grounding any one of these pins activates the function associated with it The inputs are protected by limiting diodes and optically isolated There is also a pushbutton on the board for each of these functions that activate the associated input The sensor inputs are available on connectors JP10 and 1 5 Rotation Intrusion Pressure Current and Spare sensor inputs 1 and 2 are all active low shorting to isolated ground When one of these inputs is shorted to isolated ground the output of the associated optical isolator pulls low DCB DCFCB and DCFCTB Models Technical Description For an External Transceiver The r
99. ery Capacity that 5 days minimum provides a full 3 minute siren activation Table 5 Charging System Chargers one for all four batteries Charger Output Voltage 54 0 Vdc at 100 mA Charger Output Current Recommended Batteries user supplied Refer to Federal Signal Website http www alertnotification net for current recommended batteries Use of batteries other than those specified may degrade the operation of this product and void the warranty Table 6 Environmental Environmental O Operating Temperature 30 to 65 C with batteries maintained at 18 C minimum Table 7 Dimensions Dimensions H x W x D 2 Control Cabinet NEMA 4 23 5 inches x 19 inches x 11 19 inches 597 mm x 483 mm x 284 mm Battery Cabinet Vented NEMA 4X 18 inches x 28 inches x 15 19 inches 457 mm x 711 mm x 386 mm Overall including channel 62 5 inches x 23 5 inches x 16 94 inches 1588 mm x 597 mm x 430 mm Total Weight including batteries 364 pounds 165 kg Shipping Weight excluding batteries 300 pounds 136 kg Control Board Specifications Table 8 Input Power Requirements AC supply voltage switchable 120 Vac 10 50 60 Hz or 220 Vac 10 50 60 Hz DCB DCFCB and DCFCTB Models Specifications Table 9 Backup Battery Backup Battery DC Current Draw Nominal 48 Vdc FC PCBA 150 mA Standby without two way radio Two way Radio Current draw is at the following e Standby is at 35
100. est data sheet supplied with unit within 20 Also verify that the VSWR is less than 5 See Installation on page 44 if the VSWR is excessive NOTE Deviation levels are cut in half on 12 5 kHz spaced channels Receive Level Adjustments To adjust the receive level do the following l Inject a 100 uV carrier signal modulated with a 1 kHz tone at 3 0 kHz deviation for DTMF systems Use 3 0 kHz deviation for digital systems Connect an oscilloscope to TP8 on the controller board and confirm a clean undistorted sinewave of 1 LE The level has been pre set at the factory however if adjustment is required set R48 on the controller board to 1 for the external transceiver The level of the on board receiver module is fixed and does not need to be adjusted NOTE Deviation levels are cut in half on 12 5 kHz spaced channels Two tone and DTMF Controller Decode ability Testing To test two tone and DTMF controller decode ability do the following l 2 4 Unplug JP21 to disable the siren With the transmit modulation level set to 3 kHz from the communication monitor inject a 0 5 uV carrier signal NOTE Deviation levels are cut in half on 12 5 kHz spaced channels Encode the appropriate DTMF strings and or 2 tone tones required to activate the desired siren function Confirm reliable decoding of at least 10 of 10 tries Plug JP21 back in Confirming Controller Auto Reporting By toggling one of the following s
101. g i F E 8402A066A E Q 3g z 148 147 MI 5 1 o 11 TERMINAL BLOCK eB bg GND GND GND li f E 1 2001TRB OPTION 8 GND s Ne ee AERE UNE LN S E 1 eee S SI eee Led as S sss si II KS Leine ticus eee 1 GaN DETAIL A sos A ics sisip zl 1 BLK T300104 10 005 1 l 240B OPTION PCA i C300218 09 119 AC T300104 02 017 SWITCH C300218 10 258 Bs BLK LEADS 1223401 1 02 RED m T300104 02 015 J NOTE TB5 JUMPER WHT b SEE DETAIL A FOR 288782A 300422 03 060 ORG SERIES 240 VAC WIRING 0 i ae UK 13004200501 1GRN o KZ2 1 3 I 120VAC NEUTRAL I TB5 Fed bre GND JUMPER T300104 09 001 LINE 1 g EE 288782 FIELD WIRING FROM AC DISCONNECT OR 2001TRB X4 amp X5 I T300104 09 004 H WHT 1 BLK 1 GND I R f 240 VAC __ FIELD WIRING u g CHRGRLEADS 1751064A 04 l GRN BLK WHT 17500439 i I I j d BATTERY BOX CONNECTIONS NOTES
102. good due to the DMM not having the ability to check the cable at high frequencies If that does not take care of the problem replace the antenna Figure 6 Yagi Antenna Installation Example LOCKING PLATE U BOLT YAGI ANTENNA UTILITY POLE ANTENNA MOUNTING BRACKET GROUND WIRE 291243D Installation Operation and Service Manual 55 Installation Figure 7 Omni Antenna Installation Example NS ge COLLINEAR ANTENNA SHOWN U BOLT D POLE ANTENNA MOUNTING BRACKET GROUND WIRE 291244B2 DCB DCFCB and DCFCTB Models Installation Figure 8 Antenna Grounding EXAMPLE OF ANTENNA GROUNDING AS PER NATIONAL ELECTRICAL CODE INSTRUCTIONS REFER TO N E C FOR COMPLETE INSTRUCTIONS ANTENNA GROUND CLAMP TO MAST N LEAD IN CACBLE piscHarce__ jj T0 RECIEVER GROUND WIRE p CLAMPS GROUND WIRE SUITABLE GROUNDING ELECTRODE DRIVEN 8 INTO EARTH 2 44 METERS A USE NO 10 AWG COPPER NO 8 AWG ALUMINUM NO 17 AWG COPPER CLAD STEEL OR BRONZE WIRE OR LARGER AS GROUND WIRE FOR BOTH MAST AND LEAD IN B SECURE LEAD IN CABLE FROM ANTENNA TO ANTENNA DISCHARGE UNIT AND MAST GROUND WIRES TO HOUSE WITH STAND OFF INSULATORS SPACED FROM 4 FEET 1 22 METERS TO 6 FEET 1 83 METERS APART C MOUNT ANTENNA DISCHARGE UNITS AS CLOSE TO WHERE LEAD IN CABLE ENTERS HOUSE AS POSSIBLE 291160 Installation Operation
103. gure 10 Transformer Rectifier Wiring to Control Cabinet on page 67 Installation Operation and Service Manual 63 64 Options Figure 9 Schematic Diagram 2001TRBP FUSED POWER SOURCE H4 Ti 0 5 115 X4 X3 O Pe E gt rep 220 VAC 46VDC 240 VAC H2 OF C 100 VAC X2 208 VAIC 50 VAC yy gt H 1 1 291161C DANGER When wiring the Model 2001TRBP to the Control Cabinet the installer must follow wiring instructions as in Figure 10 Transformer Rectifier Wiring to Control or damage may occur to Control System and or batteries Preparation To wire the 2001TRBP do the following 1 Refer to Figure 4 Typical DCFCB or DCFCTB with 2001TRBP Installation Drawing on page 45 Figure 14 DCB Wiring Diagram on page 76 Figure 15 DCFCB Wiring Diagram on page 77 and Figure 16 DCFCTB Wiring Diagram on page 78 2 Remove the 2001TRBP transformer from its shipping crate and stand the transformer on its top to expose the inspection covers located on the bottom side see Figure 11 2001TRBP Transformer Rectifier Parts List on page 68 3 Remove the four 3 8 inch hex head bolts that secure the inspection covers and remove the inspection covers from the transformer 4 Pull the four primary lines marked H1 H2 H3 and H4 and secondary lines X4 and X5 from the inside of the transformer 5 Punch or dr
104. gure 16 DCFCTB Wiring Diagram ER RA a HR 78 Figure 17 DCB and DCFCB Solar Wiring u 79 Figure 18 DCFCTB ab Elsa bu 80 Figure 19 DCB Final Assembly IL anaana dp EE ELE LAN dE S EE URP EP 81 Figure 20 DCFCB Final Assembly U u u uu 82 Figure 21 DCFCTB IP Wiring Diagram u 83 Figure 22 DCFCTB IP Final Assembly u u nennt nnn nnne nnn 84 Figure 23 DCFCTB Final Assembly n nuca rkkaia inna sc rk aaaea aaa dE EFE 85 Installation Operation and Service Manual Safety Messages Safety Messages WARNING It is important to follow all instructions shipped with this product This device is to be installed by trained personnel who are thoroughly familiar with the country electric codes and will follow these guidelines as well as local codes Listed below are important safety instructions and precautions you should follow Important Notice Federal Signal reserves the right to make changes to devices and specifications detailed in the manu
105. he dc current draw of the siren motor 0 8 Adc 3 A 4 Verify the output JP2 2 is low 0 1 Vdc for the duration of the siren function Chopper Current Sensor Locate the chopper current board 2001062 on the backplane of the Control Cabinet see Figure 16 DCFCTB Wiring Diagram on page 78 Adjustment Procedure To adjust the chopper current board do the following while the system is in idle mode 1 Using Pot 1 adjust the voltage at TP2 to 7 Vdc 2 Using Pot 2 adjust the voltage at TP4 to 4 5 Vdc Activate a siren function by momentarily depressing one of the function pushbuttons DCB DCFCB and DCFCTB Models Pre operational System Testing on the controller board Verify that input 4 indicator on the controller board turns on for the duration of the siren function AC Power Sensor Verify that the ac power indicator on the controller board is on while ac power is active Measure across TB5 1 and TB5 5 for 120 Vac Confirm that with the ac power source turned off using service disconnect the ac power indicator is off Intrusion Sensor With one cabinet door open verify that intrusion indicator is ON Depress the intrusion switch located on the cabinet door With the switch depressed confirm that the intrusion indicator is OFF Verify the switches on both cabinet doors operate correctly NOTE A jumper preset at JP9 also causes all of the LED s to go dim when intrusion switch is pressed Battery Voltage
106. ill the plate use one inch conduit for ac in and one 1 inch conduit for 120 V and 48 V out to the controller DCB DCFCB and DCFCTB Models Options 6 Install a 1 inch 45 degree Liquid Tight connector into the 1 inch opening on the transformer Face the connector to the rear of the transformer and tighten the 1 inch lock ring Put a 1 inch plastic bushing over the exposed thread end on the 1 inch connector 7 Cutasection of 1 inch Seal Tight 7 inches in length This provides raceway for the 48 Vdc secondary and for Control Cabinet 120 Vac input 8 Cuta section of 1 2 inch Seal Tight 18 inches in length This provides A C input voltage from the ac disconnect to the transformer If the ac disconnect does not have 120 Vac available the X4 and X5 taps in the 2001 TRBP may be used to provide ac voltage to the Control Cabinet In this case run the Seal Tight between the 2001 TRBP and the siren controller Table 33 Transformer Wiring Transformer Primary 2 each 10 AWG CU stranded black 40 inches in length Rectifier Output 1 each 2 AWG CU Black 30 inches in length 48 Vdc Negative 1 each 2 AWG CU Red 40 inches in length 48 V dc Positive Control Cabinet 1 each 14 AWG CU stranded black 60 inches in length 120 Vac Line Po 1 each 14 AWG CU stranded white 60 inches in length Neutral To connect the transformer wiring do the following 1 The 2 each 40 inches black 10 AWG lines provide 208 220 240 Vac
107. lowing is a description of the terminals at the DIN rails me 4 e48VdofromCharger 3 oon O TB3 TB3 12 from Converter 12 Vdc from Converter DCB DCFCB and DCFCTB Models Functional Description T Radio Transceiver When a radio transceiver is equipped the transceiver is factory installed programmed and aligned to work with Federal Signal DCFCTB The 12 V transceiver is powered by the 48 V to 12 V dc to dc converter The converter is powered by the four 12 V batteries that continue to run the controller in case of a power failure Consult the radio s operating manual for further operating details FC Controller Board The FC Controller Board is located on the backplane of the Control Cabinet This board controls all functions of the DCFCB and DCFCTB The board consists of seven main sections e Transceiver Interface Digital Inputs Relay Outputs Speaker Output Landline and Local Pushbuttons Power Inputs and Power Supply Encoder and Decoder Sections FC Controller Board Indicators The following table provides a description of LED indicators on the FC Controller Board Table 19 FC Controller Board Indicators Component Number Label Description Indication Installation Operation and Service Manual 23 Functional Description Component Number Label Descripion Indication D53 ISO 2V ISO 12V Isolated 12 Vpower
108. may have failed and that the batteries are being overcharged a fault condition is indicated Fault conditions are indicated with a fault indicator light on the board Programming Software FSPWARE FSPWARE is a Microsoft Windows based programming software for two tone and controlled systems This software requires a direct connection between the siren and the computer s RS232 port through the use of a PCB universal cable adaptor The Commander Digital System Software SFCDWARE SFCDWARE software is a Microsoft Windows based program used to control monitor and configure the digital version of the siren controller The software communicates with the siren controller over an RS232 port Refer to the Help menu provided with the software for operational details Installation Operation and Service Manual 43 Installation Installation Electrocution or severe personal injury can occur when making electrical connections drilling holes or lifting equipment Therefore experienced electricians in accordance with national and local electrical codes acting under the direction of the installation crew safety foreman should perform installation Explosive gases and corrosive materials may be present To prevent explosion or severe personal injury installation technicians must be experienced with the safe installation of lead acid type batteries Recommendations on Control Battery System Location First consider the sir
109. mperature exceeds 105 C the circuit changes the current limit to 2 A This helps prevent the charger from overheating DCB DCFCB and DCFCTB Models Programming Software Charge Voltage Temperature Compensation A thermostat monitors the temperature of the batteries Its resistance changes with temperature This circuit adjusts the output charge voltage reducing it during hot conditions to prevent the batteries from being overcharged The output charge voltage is listed below 54 00 V lt 30 C 53 56 V at 31 C 53 48 V at 32 C 53 44 V at 33 C 53 36 V at 34 C 53 28 V gt 35 C Fault Detection If the output voltage is less than 10 V this indicates that the regulator may have failed The charger s output current is monitored If the charge current drops below A the circuit allows it only if the charger is in trickle or bulk mode The result being that if the charger is in trickle or bulk mode and there is little or no charge current indicating that the regulator may have failed and that the batteries are being under charged a fault condition is indicated The circuit monitors the output voltage of the charger and the battery voltage on either side of the fuse If the battery voltage is 2 V or more less than the charger output voltage indicating a blown fuse a fault condition is indicated The circuit monitors the output charge voltage If it exceeds 2 3 V per cell indicating that the regulator
110. ncel code is sent Landline and Local Pushbutton Activation You can activate the first four pre programmed functions locally through the pushbuttons on the FC Controller Board or remotely by grounding one of the landline activation inputs at JP10 for at least one second The remote inputs are protected by limiting diodes and cannot exceed 5 1 Volt Each pushbutton is labeled with its associated function The remote inputs on JP10 are identified as follows IP10 Pimout Control Board Power Input The FC Controller Board has a switch selectable nominal 115 240 Vac power input When the proper voltage is applied the POWER LED is lit Set S7 to the appropriate voltage input level Verify charger is also set accordingly See Installation on page 44 for installation details DTMF Decoding and Encoding Formats Decoding Format DTMF Two Tone The FC Controller Board decodes any valid 3 to 12 digit DTMF string with timing of 50 50 to a total mark space time of 800 milliseconds Faster DTMF decode timing down to 35 5 ms is available but you need to specify when ordered When stacking multiple DTMF strings together a 1250 millisecond spacing is needed before and after a valid DTMF string for proper decoding Otherwise the decoder disregards the string The FC Controller Board decodes two tone codes with tone accuracy within 1 596 Timing must be at least 8096 of what has been programmed The inter tone gap must be less than 4
111. ne nasce Coq kk RC us us a REC UU Rd eK uS A QN E TEM 18 Table 6 Environmental test 18 Table 7 Dimensions u 18 Table 8 Input Power Requirements u 18 Table 9 Backup Battery u ua c 19 Table 10 Serial Communications UU u u 19 Table 11 Two Tone 19 Table 12 Single NM MEN AV EN CE NBN ENS MEE 19 Table 13 DTMF c 19 Tabl T4 FSK quem PrQ 20 Tabl e 15 Relay Output e 20 Installation Operation and Service Manual Table 16 Audio Output Optional U U u uu u u 20 Table 17 Remote Activation Inputs 20 Table 18 Thresholdg uuu u uu naana a QU MUN saus V CV Ci QU CUM ME 21 Table 19 FC Controller Board u
112. ng ac cess to the product or labor charges for removal and re installation of the product The Federal Signal Corporation warranty shall not apply to components or accessories that have a separate warranty by the original manufacturer such as but not limited to batteries Federal will provide on site warranty service during the first 60 days after the completion of the installation when Federal has provided a turn key installation including optimization and or com missioning services This warranty does not extend to any unit which has been subjected to abuse misuse improper installation or which has been inadequately maintained nor to units which have problems relat ed to service or modification at any facility other than the Federal factory or authorized warranty service centers Moreover Federal shall have no liability with respect to defects arising in Prod ucts through any cause other than ordinary use such as for example accident fire lightning water damage or other remaining acts of God THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FORA PARTICULAR PURPOSE IN NO EVENT SHALL FEDERAL BE LIABLE FOR ANY LOSS OF PROFITS OR ANY INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF ANY SUCH DEFECT IN MATERIAL WORKMANSHIP ean FEDERAL SIGNAL Safety and Security Systems 2645 Federal Signal Drive University Park IL 60484 3167 Phone 708 53
113. niteseicereatenstccedeese 34 Description ot DCFCTB Block Diagram tases ses iste pre dace SAU LIS sut Poe oes 34 Software Description of DCFCTB Encoding Format ttn thx a pd 36 Chopper Motor Current Sensor Theory of Operation r nrrssssssrssses 38 us E E 38 Circuit DSS ON e t T 38 Rotator Motor Current Sensor Theory of Operation I nine Pies PEE 39 OVENI EW OT stss 39 Electrical Specifications for Rotator Motor Current Sensor 40 Pape CM C C 40 ES uu tT T eer 40 Battery Charger Theory of Operation Rock err sid eir ern e b Denk E Re c E Eta ERE 41 8 77 17 eR eal tceree 41 Electrical Specifications Tor Battery Charger ter kesh neat xe SERE ea aes 41 CONNGC OLS ers IUE Mua PIRE 41 Circuit Descriptio PERO 42 Programming 43 FSPWARE 43 The Commander Digital System Softwa
114. onitoring 21 Solar Power 69 Speaker Output 32 35 Specifications 17 Control Board 18 Ethernet Board 70 Signaling Format 19 Transceiver 20 System Operating 20 System Operating Power from the 4 Battery System 18 T Test Activation Codes 62 Theory of Operation Battery Charger 41 Chopper Motor Current Sensor 38 Rotator Motor Current Sensor 39 Thresholds 21 TOS DSCP 71 Transceiver Audio Level Adjustments 60 Transceiver Interface 29 Transceiver Interface Connector P1 30 Transceiver Specifications 20 Installation Operation and Service Manual 73 74 Index Transformer Rectifier Wiring to Control Cabinet 67 Transformer Wiring 65 Transmit Audio 30 Two tone and DTMF Controller Decode ability Testing 61 Two Tone Sequential 19 Two Way Radio Control 17 U Unit Address 29 Unit Types 36 V VOX 35 VSWR Testing 60 Y Yagi Antenna Installation 52 Yagi Antenna Installation Example 55 DCB DCFCB and DCFCTB Models Figure 13 FC Control Board
115. ontrol board that can be equipped with a one way receiver IP board and landline board is optional The following lists the DCFCB part numbers e DCFCB FC Controller radio not included e DCFCBH FC Controller with VHF Band radio e DCFCBU FC Controller with UHF Band radio For special orders contact Federal Signal See Getting Service on page 17 for contact information DCFCTB Model The DCFCTB controller includes all the components of the DCB controller plus additional wiring for two way status monitoring of the DC Cabinet The DCFCTB can be equipped with a two way radio transceiver IP board landline board and a one way receiver are all optional The following lists the standard DCFCTB part numbers e DCFCTBD Two way Digital FC Controller radio not included e DCFCTBDH Two way Digital FC Controller with High Band radio e DCFCTBDU Two way Digital FC Controller with Band radio DCFCTBD IP Two way Digital FC Controller IP enabled DCFCTB LL Two way Digital FC Controller LL enabled For special orders contact Federal Signal See Getting Service on page 17 for contact information Control Battery System The Control Battery System consists of two cabinets which are channel mounted for ease of installation see Figure 1 DCB DCFCB and DCFCTB Battery and Control Cabinets on page 13 The upper NEMA 4 cabinet houses the necessary electronics and controls DCB DCFCB and DCFCTB Models Characte
116. posure carefully plan siren placement post warnings and restrict access to areas near sirens e Activating the sirens may not result in people taking the desired actions if those to be warned are not properly trained about the meaning of siren sounds Siren users should follow FEMA recommendations and instruct those to be warned of correct DCB DCFCB and DCFCTB Models Safety Messages actions to be taken After installation service or maintenance test the siren system to confirm that it is operating properly Test the system regularly to confirm that it will be operational in an emergency If future service and operating personnel do not have these instructions to refer to the siren system may not provide the intended audible warning and service personnel may be exposed to death permanent hearing loss or other bodily injury File these instructions in a safe place and refer to them periodically Give a copy of these instructions to new recruits and trainees Also give a copy to anyone who is going to service or repair the siren Installation and Service Electrocution or severe personal injury can occur when performing various installation and service functions such as making electrical connections drilling holes or lifting equipment Therefore only experienced electricians should install this product in accordance with national state and any other electrical codes having jurisdiction Perform all work under the direction of th
117. puts on the FC Controller Board which are controlled by the microprocessor The relays provide isolation and are spike protected to prevent voltage spikes from affecting the unit As the relay coil is energized the outputs close and the associated LED lights The FC Controller Board comes standard with two DPST relays Relay 3 is reserved for testing the system while using batteries Relay 4 is reserved for the low voltage cutoff feature Speaker Output You can use the speaker output at JP2 to monitor received audio route remote P A or provide signal out when the tone generator option is used You can adjust speaker output up 2 0 V into an 8 Ohm load using R61 Monitor Received Audio When carrier is present the received audio is routed to the test speaker output at JP2 Remote Public Address You need to program the P A as a function through the software if it is to be used When the P A function is activated the FC Controller Board routes the received audio to the speaker output as long as carrier is detected If the carrier drops out for more than 15 seconds the unit goes back to standby mode Audio Function Generator Option To use this feature you need to program one of the standard signals or a custom signal through the software When the audio function is activated the audio from the function DCB DCFCB and DCFCTB Models Functional Description generator is routed to the speaker output until the function finishes or a ca
118. re 43 0 T 44 Recommendations on Control Battery System Location 44 Control Battery System Installation him topo iata nensi i d eme 46 Installer Supplied Material List L rh carina u ba i Eos un 46 A Pg Mer E 48 Elatsurmace M tingu au ul clade USE 48 Electrical CODD DUIS ostio xi mE 49 Siren amp ce Ed 49 AC Power Connections io na IR pick bti brodo nixa tM E Liu EE u ga Son GE 50 1 WINING UI a endi Eu Seti cens reer 51 Landline Controle ua rn r E 52 amp u E ED OO 52 Yagi Antenna Installation nn nn 52 Installation Operation and Service Manual Omni Fiberglass Antenna Models no tuning required a 54 Pre operatlonal System Testing U U u u 58 Initial Sensor Adjustments and Testing nn eene 58 Rotation Current Sell b a bee catia ae 58 Chopper Current SSIS cis cs es ses dais ct cotati ated SA Elem ar ad erred uu tutu Na bre
119. rent sensor and window comparator The output is opto coupled and the circuit is powered by a voltage regulator The ground for the circuit is selected by way of jumper J2 between isolated or earth ground The operation of the circuit is such that if the current passing through the probe of the current sensor is larger than the lower preset level and is less than the upper preset level an active high output results turning on the opto coupled output indicating that the sensed current is within the acceptable range Circuit Description The circuit is energized when 12 Vdc nominal is applied to J1 3 and ground is applied to J1 1 The 12 Vdc at J1 3 is applied directly to the voltage regulator The regulated 8 Vdc output of IC1 is applied to the dual op amp at pin 8 and also to the Hall Effect current sensor at its input Current probe CS1 is designed to generate a reference voltage of 1 2 the supply voltage on its 0 output pin With 8 0 Vdc at the input of CS1 and ground applied at the input of CS1 CS1 outputs 4 0 Vdc on the 0 output when the current passing through the probe of CSI is zero This voltage is applied to R2 through which C4 is charged to 4 0 Volts and this voltage is applied to the non inverting input of IC2B and the inverting input of IC2A The output of the current sensor is linearly scaled such that a change of 100 A in sensed current results in a change of 1 0 Volt at the output and a change of 1 0 A results in
120. rging a fault is detected If the battery voltage is at least Volt lower than the charger voltage blown fuse a fault is detected If the charge voltage is too high charger regulation failure a fault is detected If a fault is detected the FAULT LED lights and the charge status output is off Electrical Specifications for Battery Charger Table 31 Electrical Specifications for Battery Charger AC Power 108 132 Vac 120 Vac nominal 2 4 A nom 216 264 Vac 240 Vac nominal 1 3 A nom Bulk Charge Current I 4 A 10 at 25 C Connectors Float Charge Voltage V4 Jumper Selectable from 52 8 to 55 2 V 0 75 Trickle Charge Current 2 0A 2096 2 7 The ac power enters through fuses F1 and F2 These are FS 148186 02 BUSSMAN GDC 54 5 A 250 Vac 5 20 mm fuses with cULus IMQ MITI JET approvals The power from the charger to the batteries passes out through F3 This is FS 148A142A 06 LITTLE FUSE 287015 15 A 32V Blade ATO ATC automotive fuse Installation Operation and Service Manual 41 42 Technical Description Circuit Description The charger implements a three stage charging algorithm The three stages are trickle charge bulk charge and float charge The stages operate as follows See ee ee ee aane rrr barra pet mM C EX DEED 4A deuten 2A chance ar P 2E 4 ecccosnes goes cviceeupucca sees Charge Amps
121. ristics for producing the siren signals and the charging system for the four 12 Volt batteries The lower vented NEMA 4X style enclosure houses four user provided rechargeable batteries with optional lead acid AGM or gel batteries The lower and upper cabinets are interconnected through Liquid Tight conduit which is sealed to prevent harmful vapors from entering the control area The four batteries are connected in series to provide 48 Vdc operating power to the siren while the charger in the upper cabinet operates on 120 Vac to keep the batteries charged This arrangement continues to provide power to the siren in the event of a power failure The controller works primarily off the ac input voltage In the event of an ac power failure the controller automatically obtains power from a 48 V to 12 V dc to dc converter powered by the four 12 V batteries DCB and DCFCB Controller The DCB and DCFCBs are one way controllers They have separately fused circuits to protect the siren controller Two ac power fuses F1 and F2 protect the charger and optional battery warmers respectively The main siren motor is protected by a 200 A dc fuse An in line fuse connected to K1 fuses the rotator motor The contactor coils are fused with in line fuses The charger output is protected with in line fuses see Figure 5 Battery Positioning and Wiring on page 51 Figure 14 DCB Wiring Diagram on page 76 and Figure 15 DCFCB Wiring Diagram on page 77
122. roughly discuss all contingency plans with those responsible for warning people in your community company or jurisdiction Installation Operation and Service Manual Safety Messages WARNING Read and understand the information contained in this manual before attempting to install or service the siren Pay careful attention to the following notices located on the equipment WARNING WARNING HIGH VOLTAGE BATTERIES INSIDE ARCING HAZARD AUTHORIZED SERVICE PERSONNEL ONLY af HIGH TEMPERATURE AUTHORIZED SERVICE PERSONNEL ONLY AN DANGER W EXPLOSIVE GAS ggg CORROSIVE MATERIAL WARNING SIREN TO BE EQUIPED WITH DELCO VOYAGER BATTERIES M24MF WITH THE FOLLOWING SPECIFICATIONS WARNING IF BATTERY TERMINALS OR TOOL TOUCH METAL CABINET lt WARNING A TERMINAL COLD CRANKING RESERVE AMPS OR 1870 SAE J537 MINUTES THEY COULD CREATE AN ARC HIGH VOLTAG WHICH COULD CAUSE THE BATTERIES TO EXPLODE Bel LOAD GROUP SIE TEST AT 800 548 7229 DCB DCFCB and DCFCTB Models MIT 24 TM 400 125 200 USE OF UNAPPROVED BATTERIES MAY SLIDE BATTERIES TO FRONT OF UNIT MAY BE CONNECTE FAIL TO PROVIDE ADEQUATE SIREN COVERAGE CABINET AND TILT SLIGHTLY TO HIGH VOLTAGE ros DN UI N ONA P SONT TERMI
123. sent in the same order to show change of state If ac Is restored before the automatic report is sent the report is cancelled Low Battery Sensor The low battery sensor input measures the voltage across the four series batteries If the battery voltage goes below 44 V for 20 seconds the controller reports a low battery condition The controller does not automatically report when the battery voltage returns to normal to eliminate the possibility of multiple reports when a battery is very weak The low battery condition remains latched in memory until the controller is reset or a function is run and the battery voltage is restored Digital Inputs for Rotation Sensor Two rotation sensor inputs exist Depending on the sensor option purchased either the current sensor or proximity switch input is used Standard Rotation Sensor Input JP10 3 is used for the rotation motor current sensor This input latches when current is detected During a siren rotation this input is pulled low The latch is reset by the RESET command Proximity Switch Rotation Sensor Input JP5 7 is used to connect a proximity switch to detect siren rotation You may leave this input unconnected if a non rotating siren is used or if JP10 3 is used to detect rotation During a normal siren activation when the siren is rotating the external rotation sensor which is usually an open collector proximity device mounted in the siren to detect gear movement provides active low
124. status see decoding of sensor status fo Table 24 Conversion of DTMF Digit to BCD Table 25 Unit Types DTMF Character DCFCTB types A Single motor mechanical Three motor mechanical 2001AC or DCB DCB DCFCB and DCFCTB Models Technical Description Table 26 Function currently running DTMF Character Function O Stancby 6 Function Decoding sensor status Sensor status decoding using the DTMF digit to BCD reports current sensor status Depending on the type of unit selected the sensors required vary Table 27 Digit 7 Table 28 Digit 8 Battery voltage refers to the 48 V siren voltage Table 29 Bit Status Installation Operation and Service Manual 37 38 Technical Description Example Received DTMF report string C 1 DD 2 05 Unit type DCFCTB with 2001 siren Currently running function 1 Siren site number 0000 0000 0010 which equals site number 002 Sensor status is 0000 Bit 1 is 0 rotation occurred x _R Bt2is0 cabinet door is open _ Bit 3 is 0 notused always Bt4iso acpowerison O Bit is O AUXTisclosed O _ Bit8is activationcurentnotdetected x Bi4isO localactivation occured Chopper Motor Current Sensor Theory of Operation Overview The adjustable current sensor 2001062B is a window comparator device that uses a cur
125. stem 46 Flat Surface Mounting 48 Pole Mounting 48 Installer Supplied Material List 46 Intrusion Sensor 59 IP Address 71 IP Ports Used 71 L Landline and Local Pushbutton Activation 33 Landline Control 52 Landline Siren Activation 60 Limited Warranty 2 Low Battery Sensor 31 Manual Siren Activation 60 Model 2001HR 69 Model 2001TRBP 63 Model DCFCTBD IP 70 Model HTR4 68 Monitor Received Audio 32 Motor Contactors 22 Mount Yagi Antenna 54 N Network Information 71 Omni Antenna Installation Example 56 Omni Fiberglass Antenna Models 54 One Way Radio Control 15 P POCSAG 20 POCSAG Decode 35 Pole Mounting 48 Power Distribution and Fusing 22 Power Supply 34 Pre operational System Testing 58 Preventative Maintenance 62 Index Programming Software 43 Protocols Supported 71 PTT 30 R Radio Transceiver 23 Receive Audio 30 Receive Level Adjustments 61 Receiver Priority 35 Recommended Batteries 18 Recommended Cables 17 Relay Outputs 20 32 35 Remote Activation 34 Remote Activation Inputs 20 Remote Public Address 32 Rotation Current Sensor 58 Rotator Motor Current Sensor 39 Connectors 40 Current Measurement Path 40 Power Supply 40 S Safety Messages 10 Schematic Diagram 2001TRBP 64 Sensor 34 Sensors and Sensor Inputs 30 Serial Communications 19 Service and Maintenance 62 Single Tone 19 Siren Activation 20 Siren and Control Cabinet Interconnecting Wiring 49 Siren Connections 49 Site Status M
126. t dimension chart for your antenna within the antenna instructions and trim each element according to your operating frequency Use care to trim equal lengths from each end of each element ensuring that the mounting hole is at the center NOTE A Proper trimming and adjustment is critical to the Voltage Standing Wave Ratio known as VSWR High reflected power levels decrease forward power The life of the radio and transmit capabilities are dependent upon the VSWR being low as possible NOTE B If two frequencies are being used then trim the antenna to the transmit frequency of the system where the antenna is mounted 3 Insert the elements into their respective locations through the boom starting with R1 the reflective element in the hole closest to the mounting holes Then insert Dr D1 etc in that order NOTE A Shortest element is furthest away from the mount and increases in size DCB DCFCB and DCFCTB Models Installation as it gets closer to the mount NOTE B Be very careful to line up the holes and not cross thread when securing the elements in the next step The bolts must tighten all the way down upon the lock washers Secure the elements with the stainless steel 10 32 hex bolts and 10 lockwashers provided Locate the connector brass tube assembly in the gamma match parts bag and insert the assembly first through the connector bracket then thread the connector into the bracket Be sure to tighten the connector f
127. t that was just installed between the Control Cabinet and the fused disconnect switch Use 14 AWG wire or larger Connect Neutral white wire from service disconnect to F1 on the DIN rail in Control Cabinet see Figure 14 DCB Wiring Diagram on page 76 Figure 15 DCFCB Wiring Diagram on page 77 and Figure 16 DCFCTB Wiring Diagram on page 78 Connect Line black wire from service disconnect to F2 on the DIN rail in Control Cabinet see Figure 14 DCB Wiring Diagram on page 76 Figure 15 DCFCB Wiring Diagram on page 77 and Figure 16 DCFCTB Wiring Diagram on page 78 Connect Ground green wire from service disconnect to the green ground block on the DIN rail in Control Cabinet see Figure 14 DCB Wiring Diagram on page 76 Figure 15 DCFCB Wiring Diagram on page 77 and Figure 16 DCFCTB Wiring Diagram on page 78 A small screwdriver must be pushed into the square opening in the terminal block to open the contacts of this block Follow the instructions included with the lightning protector supplied and install it in the service disconnect Size fuse or circuit breaker in service disconnect to 15 A max DCB DCFCB and DCFCTB Models Installation Battery Installation and Wiring To install the batteries and connect the wiring do the following 1 Install the batteries in the Battery Cabinet per illustration Figure 5 Battery Positioning and Wiring taking care not to touch the bat
128. tMsg TCP IP e 80 HTTP 3100 optional UDP Serial Over IP 3101 optional UDP Voice Over IP IP Address User selectable TOS DSCP Type of Service User selectable Bandwidth Requirements Voice Over IP 150 K baud per connection Siren Activation 50 bytes per connection Siren Poll Response 74 bytes per connection Installation Operation and Service Manual 71 72 Index Index Symbols 12 Vdc 30 2001 dc Non Solar mode 26 2001 dc Solar mode 26 2001TRBP Mounting Location 63 Wiring 63 2001TRBP Transformer Rectifier 68 2001TRBP Transformer Rectifier 48 Vdc testing 60 A AC Line Wire Terminations 66 AC Power 17 AC Power Connections 50 AC Power Sensor 59 AC Sensor 31 Activation Using the ARM function 20 Antenna Grounding 57 Antenna Installation 52 Audio Function Generator Option 32 Audio Output 20 Automatic Reports 21 B Backup Battery 19 Bandwidth Requirements 71 Battery Back up Voltage Input 34 Battery Charger 22 41 Bulk Charge 42 Charge Voltage Temperature Compensation 43 Circuit Description 42 Connectors 41 Current Limiter 42 Fault Detection 43 Float Charge 42 Thermal Limiter 42 Trickle Charge 42 Battery Installation and Wiring 51 Battery Positioning and Wiring 51 Battery Voltage Measurement 59 Battery Warmer 18 Bit Status 37 C Carrier Detect 30 Characteristics DCB Model 14 DCFCB Mode 14 DCFCTB Model 14 Charging System 18 Chopper Current Sensor 58 Chopper
129. ted change dipswitch setting to actual site address Programming details are in the software manual The ID address is stored at power up of the controller If the ID address is changed the power battery and ac must be turned off and then on Transceiver Interface You can interface a transceiver through the male DB9 connector P1 Position Description Transmit Audio 12 Vdc unregulated Installation Operation and Service Manual 29 Functional Description l6 Carrier Detect 839 Grund S O Figure 3 Transceiver Interface Connector P1 5 Q Transmit Audio You can adjust the encoded audio from 0 to 1 2 V O C using the DTMF Deviation Potentiometer R71 and Digital Deviation Potentiometer R70 Use to set the audio output level to the transceiver You can connect the transmit audio to the radio s line level flat audio input or its mic pre emphasized audio input but the flat or non pre emphasized input is preferred and is easier to adjust The transmit deviation is adjusted as follows DTMF Adjust R71 for 3 kHz deviation add 75 kHz deviation if CTCSS is used Digital Adjust R70 for 3 kHz Deviation do not exceed 4 kHz NOTE Deviation levels are cut in half when using 12 5 kHz channel spaced radios Receive Audio PTT 12 Vdc Connect the receive audio to the radio s de emphasized audio out You can adjust the audio
130. tery terminals against cabinet It may be necessary to temporarily relocate the wiring in the enclosure before installing the batteries The polarity of the battery terminals is clearly marked on the battery case See Figure 5 Battery Positioning and Wiring on page 51 for correct orientation For optional battery warmers see Model HTR4 Battery Warmers on page 68 and Figure 12 HTR4 Wiring Diagram on page 69 There are several wires entering the Battery Cabinet a red 4 AWG a black 4 AWG and a multiple conductor cable The red and black 4 AWG wires provide 48 Vdc operating power to the siren The multiple conductor cable provides the charge current for the batteries Several white wires with lugs on each end are also packaged with the batteries These white wires are used to connect the batteries in series Connect the wires to the batteries using Figure 5 Battery Positioning and Wiring on page 51below and securely fasten all connections Apply user supplied silicon grease or other oxide inhibiting compound to the battery terminals Figure 5 Battery Positioning and Wiring CONNECT TO GROUND LUGS ON BACKPLATE 120VAC DISCONNECT SWITCH 122323A 01 1300104 02 017 RED 4 GA GND 175106A 04 T300104 02 015 RED 4 GA T300104 09 001 WHT 4 GA T300104 09 004 WHT 4 GA m 11 UU 2005305 JP5 17500439
131. ully A drop of Locktite or other thread lock may be used in the threads to eliminate the possibility of the connector loosening Slide the gamma link onto the driven element and assemble the gamma match as shown in figure 1 or 2 under the antenna instructions provided by the antenna manufacturer Set dimensions A and B to those shown in table 1 Setting the match to the dimensions shown for your antenna is a good starting point which allows you to quickly line tune later Complete the assembly by attaching the end cap onto the end of the gamma tube The antenna is now ready for final tuning Final VSWR Tuning To final tune the antenna do the following Lh Before final installation of the antenna temporarily set it up in a clear area at least six feet above the ground NOTE A Do not touch the antenna while the radio is transmitting NOTE B Ensure antenna is not touching any conductive material and is pointed away from all objects and people Pointing antenna at objects in close proximity may act as a reflector and create inaccurate readings Apply RF power to the antenna at the transmit frequency to be used at that antenna and check for the low VSWR while performing each of the following steps A Loosen the setscrew with the Allen key provided and make a slight adjustment to the aluminum gamma tube for the lowest VSWR Reflected power Adjust the gamma link along the driven element for the lowest VSWR C Repe
132. ure 4 Typical DCFCB or DCFCTB with 2001 TRBP Installation Drawing on page 45 NOTE When installing this product insure that Local and NEC guidelines are followed DCB DCFCB and DCFCTB Models Figure 4 Typical DCFCB or DCFCTB with 2001TRBP Installation Drawing 3 5 FT NOM 43 FT TYP TOP OF POLE 40FT MIN 7 FT TYP 7 FT MIN SIREN MODEL 2001 130 SIREN CABLE 2 AWG CUSTOMER SUPPLIED WATERPROOF CONDUIT CLAMPS CUSTOMER SUPPLIED IF REQUIRED INSTALL SHIMS AS REQUIRED BETWEEN ANGLE LEGS AND POLE SIREN ASSEMBLY GROUND WIRE NO 6 COPPER MIN CONNECT DIRECTLY TO ONE GROUND ROD SEE GROUND NOTE BELOW TIMBER UTILITY POLE CUSTOMER SUPPLIED ENTRANCE CAP FROM POWER SUPPLY CUSTOMER SUPPLIED 1 1 4 CRANE LIFT HOLE ON FACE OF MOUNTING CHANNEL SIREN CONTROL CABINET OPTIONAL AC TRANSFORMER AND DC RECTIFIER SERVICE DISCONNECT CUSTOMER SUPPLIED IF REQUIRED BATTERY CABINET 4 BATTERIES SIREN CONTROL UNIT BATTERY BOX SHOULD BE MOUNTED WITH CONSIDERATION GIVEN TO EASY ACCESSIBILITY FOR MAINTENANCE SERVICE REQUIREMENTS HEIGHT SHOULD NOT EXCEED 15 FT FROM GROUND LEVEL CONCRETE FOOTING OPTIONAL LOCAL CONDITIONS DETERMINE ONE 8 FT MIN GROUND ROD TO BE NO 4 COPPER OR GALVANIZED IRON WITH FOUR CONTINUOUS NO 6 COPPER GROUND WIRES AND CLAMPS OR EQUIVALENT GROUND LEVEL NOTE 1 REFER TO ALL APPLICABLE ELECTRICAL CODES HAVING JURISDICTION FOR THE SIRE
133. vide information on the following areas of operation e AC Power Status Communications Status Low Battery Voltage Indication Siren Activation Current Intrusion into Control Cabinet and Battery Cabinet Siren Rotation The above information is returned in a Pass Fail format For example if battery voltage is at proper operating level then it is returned as Battery Voltage OK This status information is made available for viewing at the Central Control Unit This reporting feature greatly improves warning system reliability by quickly alerting operating personnel to problems that are encountered The integral LCD displays Function Counters Decoded two tone POCSAG MSK Digital functions decoded and the current software revision The display constantly scrolls through the display items DCB DCFCB and DCFCTB Models Specifications Two Way Radio Control The Federal Signal DCFCTBs are available in VHF and UHF models transceivers to provide two way signaling capabilities Other radio types are available contact Federal Signal Sales for additional information Refer to the radio instruction manual for details concerning operation specifications and maintenance Recommended Cables When equipped with a Vertex Radio Model VX 4500 in your two way RTUs Federal Signal recommends purchasing the following cables for computer programming RIB FIF 12A USB interface cable e CT 104A interface cable Use th

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