SERVICE MANUAL - Shark Pressure Washers
Contents
1. wy Pp 2 1 9 801 589 0 e RG 232637 e Rev 06 14 PRESSURE WASHER Troubleshooting Guide TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION ENGINE OPERATES Not enough gas or engine oil Fill tank with gas Check oil level FOR 15 MINUTE THEN eed a Vapor lock developed by heat of day Keep gas tank full to avoid vapor locking Obstruction in fuel filter Clean or replace fuel filter ENGINE LACKS Dirty air filter Replace air filter POWER ENGINE FALTERS Choke is opened too soon Move choke to halfway position until engine runs smoothly WATER DRIPPING Piston packing worn Call local distributor FROM UNDER PUMP O Ring plunger retainer worn Call local distributor OIL DRIPPING WATER LEAKING FROM PUMP PROTECTOR NO DETERGENT GARDEN HOSE CONNECTION LEAKS SPRAY WAND LEAKS PUMP IS NOISY Cracked piston Call local distributor Oil seal worn or damaged Call local distributor Spray gun closed with machine Open spray gun or turn off machine running 5 minutes or longer Excess water supply pressure Place a pressure regulator at end of 50 garden hose Detergent suction tube not properly Check connection connected to machine Detergent is too thick Dilute detergent For best results use manufacturers detergent Detergent filter valve is at lowest Set detergent filter valve to a higher setting setting Filter on detergent suction tube is Run warm water through filter to remo2. 19 9 138 313 0 Caution Engine Oil Tag 1 20 9 138 373 0 Open Closed Sticker GCV 160 1 21 9 138 377 0 Quick Start Instruction Guide Sticker 1 22 5 731 652 0 Filter with weight 1 23 6 388 216 0 Hose DN 5 1 24 9 180 004 0 A Motor Oil SAE 10W 30 20 oz 25 9 140 153 0 Powder Coated Handle 1 26 9 142 015 0 Hanger LT Side 1 27 9 802 786 0 Nut 5 16 Hex NC 2 28 9 198 003 0 5 16 Internal L W 332 ID X 620 2 29 8 767 003 0 1 4 20 Star Knob 2 30 9 196 307 0 1 4 20x 1 1 2 GR 2 Hex Bolt 2 31 9 112 012 0 AI Bit 101 Trigger Gun 1 32 9 112 533 0 Lance AL Quick Connect Male 3000 psi 1 33 8 751 356 0 Kit Nozzle 035 1 8 712 337 0 ANozzle 0003 Red 1 8 712 338 0 ANozzle 0015 Yellow 1 8 712 339 0 ANozzle 0025 Green 1 8 712 340 0 ANozzle 0040 White 1 8 712 398 0 ANozzle Black Soaper 1 34 8 753 423 0 Hose HP 5ft 3600PSIM22 1 35 9 134 022 0 Name plate 1 36 9 196 049 0 Nylon Rivet 1 A Not Shown 9 801 589 0 e RG 232637 e Rev 06 14 Dd y m di 7 y m 5 0 T m D Ka m J S O m gt D rm PUMP EXPLODED VIEW AND PARTS LIST 8 920 004 0 x W 9 gt ec W YN cr m T lt W cc D 0 Di cr a ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY 1 8 762 010 0 Cylinder Head 1 15 5 332 290 0 Helical Spring 1 2 9 175 004 0 Valve Assy Horizontal 3 16 9 175 005 0 Unloader Assembly 1 3 2 884 916 0 Valve Complete Kit 3
3. lt Z lt Lu O gt an T T ORDER MODEL 1 107 235 0 RG 232637 9 801 589 0 CONTENTS Exploded VIEW een 4 Exploded View Parts List 5 Legacy Axial On 6 7 Troubleshooting EE 8 Preventive Manteinance ps 9 Oil Change Reeord uu n enden neun 10 9 801 589 0 e RG 232637 Rev 06 14 EXPLODED VIEW TVANVI JDIAUAS YAHSVM IESEL 9 801 589 0 RG 232637 Rev 06 14 EXPLODED VIEW PARTS LIST ITEM PART NO 18 8 783 035 0 DESCRIPTION Label Operation Warnings Trilingual ITEM PART NO DESCRIPTION QTY 1 8 920 004 0 Pump Legacy Axial 2 6 GPM 3000PSI 1 2 9 194 077 0 Engine Honda GC160 1 3 9 194 881 0 Key SQR 3 16 x 1 47 64 1 4 9 196 033 0 5 16 24 UNF X 1 75 Socket Head Cap Screw 4 5 9 802 813 0 Washer 5 16 Split Ring Lock Zinc 4 6 9 186 010 0 5 16 18 X 1 1 2 GR 5 HHCS Zinc 4 7 9 802 776 0 Nut 5 16 18 ESNA 4 8 8 718 980 0 Washer 5 16 Flat SAE 780452 8 9 9 115 099 0 Powder Coated P1 Frame Black Wrinkle 1 10 9 802 270 0 Wheel A Tire Assy 10 Steel Rim W Tube 2 11 9 182 506 0 Cap Black Plastic 5 8 2 12 9 183 405 0 Rubber Dampener 5 16 18 2 13 9 196 308 0 5 16 18 X 1 2 Carriage Bolt 2 14 8 753 553 0 Label Rate Specs Low 1 15 8 751 096 0 Label Regulation 4442 6 1 16 9 801 587 0 Rating Plate RG 232637 1 17 8 750 881 0 Shark Label Name Plate 1
4. 1 17 4 132 007 0 Drain Plug Replacement 1 4 5 443 448 0 Nipple Chemestry 1 18 5 003 062 0 Plate 1 5 6 362 451 0 O Ring Seal 8 0 x 1 0 1 19 9 177 301 0 Hich Pressure Seal 3 6 6 362 175 0 O Ring Seal 5 28 x 1 78 1 20 9 177 310 0 Back Ring 3 7 7 401 909 0 Sphere 7 G40 1 4401 1 21 6 362 833 0 O Ring Seal 12 5 x 1 73 3 8 5 110 714 0 Sleeve 1 22 9 155 011 0 Housing Low Pressure Seal 3 9 5 332 258 0 Helical Spring 1 23 6 363 058 0 Grooved Ring 3 10 9 139 372 0 Nozzle INS 020 021 Pump 1 24 9 134 016 0 Spacer 3 11 9 184 018 0 Outlet Thermal Valve 1 25 6 365 393 0 Oil Sealing 12 20x4 6 3 12 6 362 480 0 O Ring Seal 12 42 x 1 78 1 26 9 133 007 0 Piston Guide 1 13 7 362 507 0 O Ring Seal 8 x 2 NBR 90 1 27 6 362 390 0 O Ring Seal 15 6 x 1 8 1 14 6 413 403 0 Thermo Valve Tin Coated 1 28 9 134 019 0 Male Adapter 1 29 9 181 005 0 Filter Seal 1 30 9 155 013 0 Female House Conn 1 31 8 751 121 0 Gooseneck Hose Adapter 1 For pump guard or Filters 32 9 139 370 0 Spare Part List Piston 1 33 6 362 471 0 O Ring Seal 80 0x3 0 NBR70 1 NotIncuded sss lt CsS 6 9 801 589 0 e RG 232637 e Rev 06 14 PUMP EXPLODED VIEW PARTS LIST CONT 8 920 004 0 Housing View D y m di 0 m 5 0 m D Ka m S O m gt D rm ITEM PART DESCRIPTION QTY 1 9 166 016 0 Grooved Ball Bearing 9 135 018 0 Swash Plate Hor 9 165 356 0 Ball Bearing No 6207 9 177 314 0 Radial Seal 35 x 52 x 7 9 135 016 0 Oil Housing oOo
5. Air Cleaner Filter Monthly Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 300 hours or annually Clean Fuel Tank s Annually Replace Fuel Lines Annually Replace High Pressure Nozzle Every 6 months Replace Quick Connects O Rings Annually As needed Clean Water Screen Filter Weekly Replace HP Hose Annually if there are any signs of wear 9 801 589 0 e RG 232637 Rev 06 14 U y m Y WO E J m gt del m y j S CH a gt el O 3 ta bi 8 OIL CHANGE RECORD Check pump oil and engine oil level before first use of your new pressure washer Estimated Operating Estimated Operating Date Oil Changed Hours Since Last Date Oil Changed Hours Since Last Month Day Year Oil Change Month Day Year Oil Change x W Q gt Ac W Y cr m W cc 5 D 0 cr a 9 801 589 0 e RG 232637 e Rev 06 14 Form 9 801 589 0 e RG 232637 Revised 06 14 Printed in U S A or Mexico
6. ve clogged debris Damaged or clogged detergent suc Remove obstruction or replace detergent tion tube suction tube A high pressure nozzle is attached Replace with black detergent nozzle Discharge nozzle is obstructed Blow out or remove debris with fine needle Loose fittings Tighten fittings Spray wand not properly attached Slide the spray wand into the gun Turn the wand collar clockwise onto the spray gun threads until tight Call local distributor and order an o ring Pump is sucking air Check that hoses and fittings are air tight Turn off machine and purge pump by squeezing trigger gun until a steady flow of water emerges through nozzle 9 801 589 0 e RG 232637 e Rev 06 14 PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship However you as the owner have certain responsibilities for the correct care of the equipment Attention to regular preventa tive maintenance procedures will assist in preserving the performance of your equipment Contact your dealer for maintenance Regular preventative maintenance will add many hours to the life of your pressure washer Perform maintenance more often under severe conditions Check pump oil and engine oil level before first use of your new pressure washer MAINTENANCE SCHEDULE Daily Enaine Oil Change First month or 20 hours gine Every 100 hours or every 6 months after first month Every 50 hours
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