Quick Reference Technical
Contents
1. HTG1200 GVS Hydraulic Unit Production Unit Hydraulic Schematic Air bleed valve information added to Tool Platform Lift Circuit per cust req Tool Platform Lift valve changed to closed center amp check removed pressure reference values added to schematic at gauge tag points Motor changed to 50 60hz version for HTG1200 GVS unit 11 28 2012 08 17 2012 05 07 2012 04 18 2012 Differential pressure indicators added to charge pump and main return filters 09 01 2011 Spindle pump circuit changed to reflect Sauer H1P060 pump 0817201 Recip pres transducer added back to the circuit and bom info added to Tool Lift cylinder per cust req description 07 212011 date TECHNOLOGIES THIS DRAWING AND ANY INFORMATION CONTAINED WITHIN IS CONFIDENTIAL AND PROPRIETARY AND IS SUBMITTED WITH THE UNDERSTANDING THAT ITS CONTENT WILL NOT BE COPIED OR DISCLOSED TO OTHER PARTIES WITHOUT THE EXPRESS WRITTEN CONSENT OF HTE TECHNOLOGIES IT IS UNDERSTOOD THAT THE DRAWING AND INFORMATION WILL NOT BE UTILIZED FOR ANY OTHER PURPOSE THAN TO CONDUCT BUSINESS WITH HTE TECHNOLOGIES AND THAT IT WILL BE RETURNED AND2. D03 TOOL FEED PROP VALVE 0 to 10VDC Command Power Svde 10vde Power or 4 20ma Spindle Motor Control Amplifier Svdc 10vdc or 4 20ma ag vol Feed Pressure Control Valve Amplifier Spindle Pump Control Ampiifier 24VDC Power SPINDLE LOCK gt VALVE OPTION AMIC 12MJIC 04 Stroker B SMC 03 Spindle Motor pindle Motor 07 Tool Feed E 02 Spindle Rev Case Drain 01 Spindle Fwd 06 Stroker Motor Case Drain 1100PSI MAX TOOLFEED PUMP PRES 4000PSI MAX 50HP SPINDLE FWD 1800RPM z PRESSURE 208 230 460VAC 3ph 60hz OG 4000PSI MAX SPINDLE REV PRESSURE ee 2800PSI MAX RECIP CIRCUIT PRESSURE Go POWER UNIT POWER UNIT 380 440VAC 3ph 50hz X TEFC 326TC j I 4000PSI gt Pressure Limiter Recip Motor Pressure Transducer 350 PSI CHARGE PRESSURE LO Pressure Limiter 4000PSI 4351PSI D05 A STROKER PROP VALVE TOOL PLATFORM LIFT VALVE ASSEMBLY 24 06 to 10VDC Power Command
3. 10VDC 9 TO 36VDC ANALOGUE POWER SUPPLY OUTPUT 10 Kohm 9 TO36 VDC POWER SUPPLY CHANNEL POTENTIOMETER POSITION PLEASE NOTE For 0 to 5 VDC 8 0 to 10 VDC command input drivers it is recommended to use independent negative conductors for power supply and analogue output channel PLC PC to maintain command signal accuracy due to voltage TO drop on long cable runs POWER SUPPLY OUTPUT CHANNEL 9 TO 36VDC TWO WIRE TRANSMITTER INPUT CONNECTION EXTERNAL INPUT SIGNAL CONNECTION in setto 420 in setto 420 SWITCH IN ON POSITION Contact Us For More Information Toll Free Local amp International Canada USA Online Tel 1 888 626 4365 Tel 1 905 363 2400 1799 Argentia Road 3940 Olympic Blvd www Lynch ca Fax 1 800 263 5807 Fax 1 905 363 1191 Mississauga Ontario L5N 3A2 Erlanger KY 41018 sales lynch ca WE RESERVE THE RIGHT TO DISCONTINUE MODELS OR CHANGE SPECIFICATIONS WITHOUT NOTICE OR INCURRING OBLIGATION LE PDX 6988 DIN rail mount mE LE PDX SET UP PROCEDURE E NOTE Prior to setting up parameters you must select proper Input Signal setting for your system Available Input Signal options for Dual Solenoid Proportional Drivers DIP Switch in ON UP position 9 10 0 to 10V lt Default 5 0 to 5V ve 420 4 to 20mA DIP Switch in OFF DOWN position 710 10
4. 2 bolt mount 15Tooth Spline Shaft 1 PDO45PSO1SRSS5ALOOTO CW rotation 1 5 code 61 suction 1 code 61 pe pressure 10 case drain SAE A 2 bolt 9 tooth thru drive load sense compensator WPF3 05QE V M2 K S16 941036Q Replacement Element for above PFQ811 0 3000 psi 2 5 1 4 LM Liquid Filled SS Gauge D05 High Capacity 4 station Manifold w P port 12 1 ADO5HP043S CPAD D 12 1 favostirosss ceao isolation and Dual Relief Cavities PFC 255 101530 Relief Valve Cartridge 200 3000 adj range 101520 Relief Valve Cartridge 100 2000 adj range sfo deleted risa ADO3D05VAAB 005 TO 003 Valve Adapter 1 50 PFC 258 ADO3COP D03 Cross Over Plate 75 PFC 259 ADOSCPP D05 Cover Plate PFC 260 CM2PPN D03 P port Check Valve Module PFC 261 PRPM2PP10KV Proportional Pressure Reducing Module CSAA EXN Shuttle Valve Cartridge HTE document 85440 11GM0115 BOM quickref xIsx g manley 09 27 12 BOM Listing S5440 10GM0115 BOM Quick RefSunnen HTG Hydraulic Control System Revision 0 Production Unit BOM DOS Shuttle Valve Sandwich Body 1 18 PFC 264 D3FBEO1SCONFOO Proportional Valve w On board Electronics WPF1 0505 V M2 8 941030Q Replacement Element for above PFQ810 0 2000 psi 2 5 1 4 LM Liquid Filled SS Gauge Winters 26 1 1 9408180 Replacement Element for above AOC 33 2 60 3PH Air to Oil Heat Exchanger w 60psi bypass and air filter ie 270
5. 42 1 1 F50G S prerii Parker transducer to motor X4 port F2996 43 1 Le33000 Pressure Transmitter eee psi ws 4 20ma TEE output w 12 36vdc excitation voltage input 4 female NPT x 4 male SAE oring adapter for 43 1 1 4 1 4 F5OG S connection of transducer to shuttle valve on Tool Feed Parker circuit PPP 790 10 37deg swivel x 22x1 5 male metric ORR Adapter 4 1 10M22 F80MX Park nn 0 SOMAS for motor case drain F46714 mount for proportional valve S102B M0102 Z 32 Balluff Transducer Balluff 48 1 33M 05 Cable for Balluff Transducer Balluff CBL 970 Proportional Valve w On board Electronics 0 to 1 1 9 P i Parker 10vdc control 24vdc power RMC75P MA2 Delta Controller Profibus Protocol and MA2 Module Shuttle Valve Sandwich Body sun PFC287 52 1 7000 70061 7500300 Junior Timer valve molded cable assembly Sun CBL 971 53 7000 41441 0000000 DIN f A x M12 5 pi t M 53 0 foi torm axmaz ts piny connesor CBL 972 sa 55 3 7000 13281 3490500 M12 female 90 degree connector x 5 meter shielded M cable CBL 973 HTE document 55440 1 10 01 15 BOM quickref xlsx g manley 09 27 12 2 00 J2HXFTS14Ax4 00 IKES er Tool Feed Cylinder 2 00 bore x 4 00 stroke MF1 mount 1 3 4 16 male rod thread 10 thread 1 prepared to accept OR S ports low friction piston and rod seals with cap end Balluff Transducer BTL5 BOM List
6. ALL FURTHER USE DISCONTINUED UPON REQUEST BY HTE TECHNOLOGIES 1 4hp 208 230 460Vac 60hz 190 380 415Vac 50hz e Float NO Temp NC 110 Gallons DWG NO REV owe 07 08 2011 emm S5440 10GM01 15H IMMER TE Approx 59 00 1498 6 x N 3 4 Drain plugged Spindle Forward Pressure Spindle Reverse Pressure Charge Pressure Tool Platform Lift Controls 37 Tool Feed Pump Pressure Recip Circuit Pressure Spare Station lt Air Flow 34 88 886 0 g THIS DRAWING AND ANY INFORMATION CONTAINED WITHIN IS CONFIDENTIAL AND PROPRIETARY AND IS SUBMITTED WITH THE UNDERSTANDING THAT ITS Sunnen Products Company A 09 p 79 Stroker Proportional Valve 06Pump Load Sense Needle Valve Stroker Motor ressure Transducer N 04 m 58 25 14 CONTENT WILL NOT BE COPIED OR DISCLOSED TO OTHER PARTIES WITHOUT Rit 7 T THE EXPRESS WRITTEN CONSENT OF HTE TECHNOLOGIES IT IS UNDERSTOOD 1 i 0 08 172012 PA R TECHNOLOGIES Unt Schemati IT WILL BE RETURNED AND ALL FURTHER USE DISCONTINUED UPON REQUEST roduction yt raulic schemati 1 Dwg chgd to reflect use of Sauer Danfoss 09 08 2011 Y HTE TECHNOLOGIES in 08 05 2011 T S5440 10GM0115L Dune aW Ee I 1 NPT Spare Return plugged Air Flo
7. SSN OS QN XY N 8 x 8 NS VAZ ven OG SOG SS 0 NN A VN OX v 0 0 N MON XX 9 Gauge Panel Heat Exchanger Filter Remove to clean Electrical Control Panel Mounting Brackets v LL j SAFETY LOCKOUT SENTER uua Suction Ball Valves SUCTION BALL VALVES MUST REMAIN IN THE OPEN Stroker Pump Suction Ball Valve bom 31 Spindle Charge Pump Suction Ball Valve bom 30 Tool Feed Suction Ball Valve bom 31 Nameplate X Electronics JHE NEAT 04 0 Digital Display Proportional Valve Driver pivision of Lynch Controls LE PDX DIN rail mount Features and Benefits Microcontroller design Independent adjustments Incl ramp up amp ramp down 4 digit extra bright seven segment LED display Large easy to use adjustments and readout lt Display and adjust actual values Current amp Voltage Wide range of supply voltage User selectable input type through menu setup ex to 5V 0 to 10V 4 to 20mA 10 to 10V Wide ramp time range 0 to 99 5 Sec Simple control with analog input Locally supplied reference voltage Energy efficient PWM circuit no heat sink required Current sensing maintains output regardless of changes in supply voltage and coil resistance Electronic limiting circuit short circuit proof Reverse polarity Command Inpu
8. adjustment can result in severe system instability Locking Set Screw Load Sense Needle Valve Tool Platform Tool Feed Proportional Pressure Stroker Proportional Valve Lift Valve bom 34 Control Valve bom 20 bom 22 Tool Feed Circuit Relief Valve bom 14 Stroker Circuit Safety Relief Valve bom 13 Factory Set 1100 psi Factory Set 2800 psi DO NOT ADJUST Customer Connection Bulkhead 06 STROKER MOTOR CAsE DRAIN 02 SPINDLE REVERSE 10 TOOL LIFT A 01 SPINDLE FORWARD Gauge Panel SPINDLE EGO FORWARD REVERSE CHARGE TOOLFEED RECIP PRESSURE PRESSURE PUMP CIRCUIT SSURE PRESSURE ML Temp Level Switch bom 28 System Filler Breather Spare Return plugged Stroker Circuit Pressure Filter Return Filter bom 10 bom 26 Replacement Element Parker 941036Q Replacement Element 940818Q Tool Feed Circuit Pressure Filter Charge Circuit Pressure Filter bom 24 bom 08 Replacement Element Parker 941030Q Replacement Element Parker 940764Q LED will illuminate when filter needs to be serviced Push to test bom 08 amp bom 26 only Reservoir Drain Plug Reservoir Access Cover two places Customer Connection Bulkhead 5 626 8625 d oa TS SS 90 OO SAY WA 0 XXX 0 CX X SS ANA Q Q OO 5 XX XS gt MOM X3 PNY NOG 00
9. 28 1 B40030AFD2C758 j Temp levlSwith pe 0 OSTEN 8cc rev 0 49cir Gear Pump SAE A 2 bolt 9 tooth 29 1 D5D4B1B1 Parker 3319111482 spline 12 inlet 10 outlet 3 4 Suction Ball Valve w Lockable Handle aje Jrabricated Bulkhead amp GaugePanel me weed PRDM2PPOGSNS a Reducing Module 22 928 psi adjustment Paso Jeeted mn 39 2 PFQ816 0 1500 psi 2 5 1 4 LM Liquid Filled SS Gauge db soe ppd r TERS Pressure Transmitter 0 3000 psi 2 wire 4 20ma 43 LE33000 Winters output w 12 36vdc excitation voltage input HTE document 55440 1 10 01 15 BOM quickref xlsx g manley 09 27 12 BOM Listing S5440 10GM0115 BOM Quick RefSunnen HTG Hydraulic Control System Revision 0 Production Unit BOM continued on next page Ippea Loose items De ordered as inaiviauai line Items D unnen EYE CSAA EXN Shuttle Valve Cartridge Sun 203 23 2 7M7 R10 ST Mil Spec Cable Assemblies for Proportional Valves TSII CBL 969 40 3 LEPDX Amplifier Module Spindle motor and pump and for ees Tool Feed pressure control valve V14 160 SVSEPH 3 N 1013 N 00 160cc rev SAE D 4 bolt 1 25 code 62 ports 12 st 41 1 thread drain port electro hydraulic control 6 sae st Parker thread X4 port 3785704 Pressure Transmitter 0 5000 psi 2 wire 4 20ma 42 1 LE35000 DE Winters output w 12 36vdc excitation voltage input 6 st thread x 1 4 NPT adapter for connection of
10. 4961 8 0000 687500 17 4625 015748 0 4000 328125 8 3344 703125 17 8594 019685 0 5000 343750 8 7313 T 708661 18 0000 023622 0 6000 354331 9 0000 718750 18 2563 027559 0 7000 359375 9 1281 734375 18 6531 031250 0 7938 375000 9 5250 beds 748031 19 0000 031496 0 8000 390625 9 9219 750000 19 0500 035433 0 9000 393701 10 0000 765625 19 4469 039370 1 0000 406250 10 3188 781250 19 8438 046875 1 1906 421875 10 7156 787402 20 0000 062500 1 5875 433071 11 0000 796875 20 2406 078125 1 9844 437500 11 1125 812500 20 6375 078740 2 0000 453125 11 5094 826772 21 0000 093750 2 3813 468750 11 9063 828125 21 0344 109375 2 7781 472441 12 0000 843750 21 4313 118110 3 0000 484375 12 3031 859375 21 8281 125000 3 1750 500000 12 7000 Dux 866142 22 0000 140625 3 5719 511811 13 0000 875000 22 2250 156250 3 9688 515625 13 0969 890625 22 6219 157480 4 0000 531250 13 4938 905512 23 0000 171875 4 3656 546875 13 8906 906250 23 0188 187500 4 7625 551181 14 0000 921875 23 4156 196850 5 0000 562500 14 2875 937500 23 8125 203125 5 1594 578125 14 6844 944882 24 0000 218750 5 5563 590551 15 0000 953125 24 2094 234375 5 9531 593750 15 0813 968750 24 6063 236220 6 0000 609375 15 4781 984252 25 0000 250000 6 3500 625000 15 8750 984375 25 0031 17 64 265625 629921 16 0000 1 000000 25 4000 T 275591 640625 16 2719 1 062500 26 9880 FORMULAS MULTIPLY TO GET MULTIPLY BY TO GET INCHES in MILLI
11. 510 Pressure limiter setting 52010958 Rev BC June 2011 SAUER 5 DANFOSS Pressure Limiter Adjustment continued The model code on the serial plate gives the factory setting of the PL Pressure Limiter The PL setting is referenced to charge pressure Subtract charge pressure from system pressure gauge readings to compute the effective PL setting 32 Catalogue HY30 8223 UK Hydraulic Motors Technical Information Series V14 EO EP HO and HP controls general information Basically these controls function in a similar way In comparison with EP and HP the EO and HO controls At increasing solenoid current EP or increasing pilot have no modulating spring this means that only min pressure HP the control moves towards the min dis max displacements can be obtained with these placement position controls At decreasing current or pilot pressure the control Max and min displacements can be limited by a screw retracts towards max displacement with spacer bushing as shown below 96 M C G9 69 69 09 9 Cross section of the EP control module 1 Two part seal threshold adjustm t 10 Max displ limiting screw bushing 2 Control module housing 11 Setting piston 3 Threshold adjustment screw 12 Con
12. COPYRIGHT SUNNEN PRODUCTS COMPANY 2012 ALL RIGHTS RESERVED
13. I HTG 100A SUNNEN Quick Reference Technical Guide for HTE Hydraulic Unit HIE Model HTG1200 Rev 3 READ THE FOLLOWING INSTRUCTIONS THOROUGHLY AND CAREFULLY BEFORE UNPACKING INSPECTING OR INSTALLING THE HTE1200 HYDRAULIC UNIT SUNNEN amp THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY HTE amp THE HTE LOGO IS A REGISTERED TRADEMARK OF HTE TECHNOLOGIES SUNNEN PRODUCTS COMPANY 7910 MANCHESTER ROAD ST LOUIS MO 63143 U S A PHONE 314 781 2100 SAFETY INSTRUCTIONS READ FIRST This machine like any equipment may be dangerous if used improperly Please read all warnings and instructions before attempting to use this machine Always disconnect power at main enclosure before servicing machine Always wear eye protection when operating this machine NEVER open or remove any machine cover or protective guard with power ON Always disconnect power at main enclosure before servicing this equipment DO NOT attempt any repair or maintenance procedure beyond those described in this book Contact your Sunnen Field Service Engineer or Technical Services Representative for repairs not covered in these instructions Due to the wide variety of machine configurations all possibilities cannot be described in these instructions Instructions for safe use and maintenance of optional equipment ordered through Sunnen will be provided through separate documentation and or traini
14. METERS mm MILLIMETERS mm x 0 03937 INCHES in FEET ft METERS m METERS m x FEET ft SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY PI t AEG ER 34 Sunnen reserves the right to change or Phone 39 02 383 417 1 Fax 39 0238341750 revise specifications and product design ny TN eee in connection with any feature of our Phone 33 0169300000 33 01 69 30 1111 products contained herein Such changes f I EN ieee UU do not entitle the buyer to corresponding SUNNEN PRODUCTS COMPANY Phone 32 38 80 28 00 Fax 92 38 44 39 01 changes improvements additions or 7910 Manchester Road St Louis MO 63143 U S A UK Sunnen PRODUCTS LTD j replacements for equipment supplies or Phone 314 781 2100 Fax 314 781 2268 accessories previously sold Information U S A Toll Free Sales and Service 1 800 325 3670 POLAND SUNNEN POLSKA SP 2 0 0 contained herein is considered to nternational Division Fax 314 781 6128 Somes esken 0 T accurate based on available information Bae 43 7 495 258 91 75 at the time of printing Should any www sunnen ru e mail sunnen sunnen russia ru discrepancy of information arise Sunnen Phone 1420 369 376 S17 Fax 420 383 376 316 recommends that user verify discrepancy perc c NH with Sunnen before proceeding e mail sunnen sunnien com Phone El PRINTED IN U S A 1212
15. Q 0 0 Clockwise rotation as seen from shaft end of pump PortA Port A System pressure Counterclockwise rotation as seen System from shaft end of pump P106 342E Pressure Endcaps are different for clockwise and counter clockwise rotation 520L0958 Rev BC June 2011 31 Genuine Parts Start the prime mover and operate at normal speed Use a 17mm wrench to loosen the locking nut 1024 Activate the control input until pressure in the high side of the system loop stops rising This pressure is the PL setting Return the pump to neutral and adjust the PL setting using an internal hex wrench Wrench size is the diagram on the previous page Turn the adjusting screw clockwise to increase the PL setting counter clockwise to decrease it The adjustment is very sensitive Change per turn is approximately 150 bar 2176 psi H1 045 053 060 068 Closed Circuit Axial Piston Pump Service Manual Adjustments N Change per turn is 150 bar rev 2176 psi rev Repeat steps four and five until you reach the desired PL setting After adjustment torque the locknut L024 to 12 Nem 9 Ibf ft Do not over torque Shut down the prime mover Remove gauges and replace plugs 6 7 Pressure limiter settings Pressure limiter setting HPRV setting 400 410 420 430 440 450 460 470 480 HPRV setting 450 480
16. econd indicates d No Flashing decimal point or No decimal point indicates display in SETTING ADJUST mode SA SAVE SETTINGS RESET FACTORY PARAMETERS See NOTE 2 NOTE 1 When adjusting the HI and LO parameters Eee ERROR DETECTION STATE has 3 states note the HI parameter value cannot be adjusted Error 0 No Errors below the LO parameter value as well the LO Error 1 Overcurrent in driver likely due to short circuit in Solenoid Parameter value cannot exceed the HI parameter value Error 2 Current exceeding 20mA in 4 to 20mA input mode NOTE 2 Adjust Parameter Value up past 9 to Cle CLEAR ERROR Clears Driver of Error State See NOTE 2 operate this command setting N DRON OPTIONAL FEATURES esse more Ped PASSWORD Adjust code for Password Protection settings for Lock or Unlock Loc LOCK Locks driver to LOCKED state with Password set in Pcd Uni UNLOCK Unlocks driver with correct Password set in Ped Only available in LOCKED state mode WE RESERVE THE RIGHT TO DISCONTINUE MODELS OR CHANGE SPECIFICATIONS WITHOUT NOTICE OR INCURRING OBLIGATION FRACTION DECIMAL MILLIMETER EQUIVALENTS CHART INCH INCH INCH FRACTION DECIMAL MILLIMETER frACTION DECIMAL MILLIMETER FRACTION DECIMAL MILLIMETER 003937 0 1000 281250 7 1438 656250 16 6688 007874 0 2000 296875 7 5406 oes 669291 17 0000 011811 0 3000 312500 7 9375 671875 17 0656 015625 0 3969 31
17. er charge pressure relief valves 30 SAUER H1 045 053 060 068 Closed Circuit Axial Piston Pump 6 DANFOSS Service Manual 5 Adjustments Genuine Parts Pressure Limiter Lock motor output shaft to adjust the pressure limiter setting Lock the vehicle s brakes Adjustment or rigidly fix the work function so it cannot rotate 1 Install 600 bar 10 000 psi pressure gauges in the high pressure gauge ports MA Ensure charge pressure and MB Install a 50 bar 1000 psi pressure gauge in the charge pressure gauge port is properly set before M3 checking pressure limiter Pressure limiter adjustment Pressure limiter adjusting screw 8 Edom System pressure gauge port MB Pressure limiter D 0 600 bar 0 10 000 psi locking nut S 1 4 in 14mm 43 Nem 32 Ibfeft Z 12 Nem 9 Ibf ft 5 Charge pressure gauge port M3 System pressure gauge port MA 0 50 bar 0 1000 psi on bottom 9 1 4in 0 600 bar 0 10 000 psi 43 Nem 32 Ibfeft 9 1 4 in Z 43 Nem 32 Ibfeft HPRV valve P106 340E Pressure limiter valve adjustment Clockwise rotation Counterclockwise rotation Pressure limiter valves Pressure limiter valves ontrols Port A Controls Port B Controls Controls Port B Port A Port B Port B System System pressure pressure
18. ing S5440 10GM0115 BOM Quick RefSunnen HTG Hydraulic Control System Revision 0 Production Unit BOM continued on next page ipped Loose Items continued Tool Jack Cylinder KK M10 x 1 5 male A 1 25 LA 56 1 1 00J3LATS23Ax1 50 1 875 cylinder prepped for limit switch switch at cap Parker end aluminum body PBS GRSHX P8S TMAOX Switch mounting bracket PHM 654 086620T005 Cord set w Nano Connector 5 meter cable CBL 974 63 gt pT06 25 PW15K Deutsch DT06 25 connector w 15 foot cord for SII CB 397 pump control 7 5 7000 13221 3490500 M12 romae Straight Shielded Cable Pur JB 5 x CBL 1070 10 24 Shielded Grey 5M Spindle Lock Option Valve Addition 60 1 GS061800N N O Cartridge Valve PFC 288 CCP024D Coil 24vdc DIN Electrical Connection PEM 1236 B16 2 16T Valve Body 16 ports PFC 289 12 female JIC swivel x 16 male st thread adapter 62 1 1 12 16 F650X S Parker PPP 791 valve outlet port 81 12 male JIC x 16 male st thread elb dapt 62 2 1 12 16 5 5 eee aapea F4003 inlet port 2 70 155 single smm Grey Terminal Block 71 200 Double stacked 5mm Grey Terminal Block 72 40 mm Ground Green Terminal Block Wago HE Double Stacked Smm Ground Green Terminal Block 76 ke pms are HTE document 85440 11GM0115 BOM quickref xIsx g manley 09 27 12 Stroker Circuit Stroker Proportional Tool Feed Propo
19. l Setting again if you reset to factory settings LE PDX SETTINGS amp RANGE A Hi Solenoid A HIGH Maximum Current Output 9 29 to 00 Amps Le Solenoid A LOW Minimum Current Output 0 09 to 2 99 Amps See NOTE 1 Ae UP Solenoid A RAMP UP Time for Output to Increase from min to max 0 2 to 99 5 SEC Hr dn Solenoid A RAMP DOWN Time for Output to decrease from max to min 2 to 39 SEC Hi Solenoid B HIGH Maximum Current Output 9 20 to 3 99 Amps b Le Solenoid B LOW Minimum Current Output 0 00 to 2 33 Amps See NOTE 1 be JP Solenoid B RAMP UP Time for Output to Increase from min to max to 39 5 SEC 5rdn Solenoid B RAMP DOWN Time for Output to decrease from max to min 2 0 to 5 SEC Cdb COMMAND DEADBAND Output disabled if command signal less than deadband to 5 96 JC JOYSTICK CALIBRATION INPUT OFFSET COMPENSATION Adjusts the midpoint between solenoid A and B Midpoint at 50 Range from 0 to 50 to 50 96 dFr DITHER FREQUENCY 40Hz to 450 450Hz INPUT SIGNAL SELECTION 5 0 to 5V or 0 to 10V or 40 4 to 20mA or 0 10 to 10V Requires to change setting of Input DIP SWITCH dr DISPLAYED SIGNAL FOR TROUBLESHOOTING command signal in Volts or milliAmps or Solenoid current in Amps Flashing decimal point is an indicator for present display mode Fast Flashing decimal point several flashes per second indicates 8 0 Slow Flashing decimal point per s
20. necting arm 4 Feedback arm 13 Set screws 5 Threshold spring 14 Min displ limiting screw bushing 6 Modulating spring EP HP only 15 Setting piston position sensor 7 Servo valve spool 16 End cover min displ limit 8 Solenoid EO EP only E Nozzle location refer to the cover on HO HP hydraulic schematics 9 End cover max displ limit 48 Parker Hannifin Pump and Motor Division Trollh ttan Sweden x X4 optional Port X5 Gauge port HP control X2 min max 100 bar D FEN Cartridge valve Hydraulic Motors Series V14 Max 100 bar 2 HO schematic shown port X5 not pressurized control in max displ position Gauge port X1 max Main port A Main port B UL Port locations V14 110 with HO or HP control Parker Hannifin Pump and Motor Division Trollh ttan Sweden 52 Catalogue HY30 8223 UK Technical Information HO hydraulic two position control The two position HO control is similar to the EO page 50 but the control signal is hydraulic The position of the servo piston is governed by the built in servo valve same as on all controls When the applied pilot pressure port X5 exceeds the pre set threshold value the piston moves from the max to the min displacement position Positions between max and min cannot be ob
21. ng provided by your Sunnen Field Service Engineer or Technical Services Representative DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment If specially built automation components are added to this system be sure that safety is not compromised If necessary obtain special enlarged work area safety system from Sunnen Products Co 1 DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are extinguished WARNING The capacitors are still charged and can be quite dangerous Tool Feed Pressure Transducer 23 Molded Connector Cable Assembly for Proportional Valves 22 8 49 62 Spindle Motor Electrical Connector w Molded Cable 69 DIN Connector M12 5 pin connector adapter Max Disp 160 Min Disp 32 SPINDLE MOTOR TOOL FEED 2 0 Bore x4 00 Stroke STROKER DRIVE Disp 1745 55 M12 Female 90 degree Connector x 5 meter shielded cable assembly Deutsch DT06 25 Connector w 5 meter cable for Spindle pump control Spindle Pressure Transducer Solenoid C2 24VDC Command Power Svde 10vde or 4 20ma Solenoid 1 I X 2 AXIS MOTION Air Bleed Valve TOOL PLATFORM installed by Sunnen LIFT CONTROLLER Solenoid not used Solenoid not used S Part F52220 e Rego part FFA2002T 24vDC VA Command 24VDC Command A
22. r gauge port AM3 0 50 bar 0 1000 psi 1 4 in 43 Nem 32 Ibf ft Te ON Locknut 13mm ze 12 Nem Case drain port L2 9 Ibfeft 0 10 bar 0 100 psi 9 9 16 in chus 49 Nem 36 Ibf ft JUSEING screw 4mm P106 339E Listed pressures assume a pump speed Charge pressure ranges of 1800 min rpm and charge flow of Model code Actual charge pressure 26 5 l min 7 US gal min At higher pump 20 20 bar 290 psi 1 5 bar 21 8 psi speeds or higher charge flows the charge 24 24 bar 348 psi 1 5 bar 21 8 psi pressure will rise over the rated setting 26 26 bar 377 psi 1 5 bar 21 8 psi 30 30 bar 435 psi 1 5 bar 21 8 psi This is the actual charge pressure port gauge reading minus the case pressure port gauge reading Factory set at 1800 min rpm with a reservoir temperature of 50 C 120 F the actual charge pressure Pressure change per turn is dependant on charge flow entering pump 4 While holding the adjusting screw torque locknut to 17 Nem 13 Ibfeft 5 When you achieve the desired charge pressure setting remove the gauges and plug the ports 520L0958 Rev BC June 2011 SAUER 5 DANFOSS Charge Pressure Relief Valve Adjustment Ensure charge pressure is properly set before checking pressure limiter Other charge pressure relief valves are available See page 49 for torques and wrench sizes on oth
23. rtional Tool Platform Lift Pressure Filter Valve Pressure Control Valve Control Valve bom 10 bom 22 bom 20 bom 34 Spindle Pump Recip Pump Tool Feed Pump Charge Pump Filter bom 04 bom 09 bom 29 bom 08 C1 Spindle Pump C2 Spindle Pump Control Solenoid Control Solenoid REVERSE FORWARD POR Valves were set at time of initial unit testing No further adjustments should be required set 4000 psi Charge Pump Pressure Adj Set 350 psi at time of initial testing No further adjustments should be required H1 045 053 060 068 Closed Circuit Axial Piston Pump Service Manual Adjustments Genuine Parts This procedure explains how to check and adjust the charge pressure relief valve 1 Install a 50 bar 1000 psi pressure gauge in charge pressure gauge port M3 Install a 10 bar 100 psi gauge at case pressure port L2 or L4 Operate the system with the pump in neutral zero displacement when measuring charge pressure 2 The table shows the acceptable pump charge pressure range for some nominal charge relief valve settings refer to model code located on serial number plate These pressures assume 1800 min rpm pump speed and a reservoir temperature of 50 C 120 F and are referenced to case pressure Charge pressure adjustment M14 Optional construction port 0 10 bar 0 100 psi 9 3 16 in 11 14 Nem 8 10 Ibf ft 045 053 Charge pressure after filte
24. t protection Load can be connected amp disconnected live Mounting DIN Rail Easy troubleshooting cable length not an issue LE PDX Standard Specifications Operating voltage 9 to 36 VDC Maximum output current 3 00Amps Input signal 5V 10V 4 to 20mA Maximum ramp time 99 5 Sec PWM Dither frequency 40 450Hz Linearity 1 Operating Temperature 40 to 80 Celsius Note Customization of functionality and enclosure type are available as per customer request PART NUMBER SYSTEM Proportional Solenoid Driver Dual DIN rail mount open PCB Example LE PDX TYPE MODEL FORM PARAMETERS X 43 Lynch Electronics BJ Dual DIN rail mount open PCB COMMAND INPUT 0 to 5V 0 to 10V 4 to 20mA 10V to 10V P ge iie 0 20 to 3 00A iMi Proportional Solenoid Driver to 99 5 Sec Contact Us For More Information LE PDA Toll Free Local amp International Canada USA Online Tel 1 888 626 4365 Tel 1 905 363 2400 1799 Argentia Road 3940 Olympic Blvd www Lynch ca Fax 1 800 263 5807 Fax 1 905 363 1191 Mississauga Ontario L5N 332 Erlanger KY 41018 sales lynch ca WE RESERVE THE RIGHT TO DISCONTINUE MODELS OR CHANGE SPECIFICATIONS WITHOUT NOTICE OR INCURRING OBLIGATION LE PDX DIN rail mount Electronics we PDX SCH EMATI 5 A Division of Lynch Fluid Controls EXTERNAL INPUT SIGNAL CONNECTION POTENTIOMETER CONNECTION im set to 10
25. tained with this control The threshold pressure is factory set at 10 bar but is adjustable between 5 and 25 bar Displacement setting piston position PTT Min threshold mm Pressure Max threshold pressure Min Pilot Ds pressure Threshold Adjustment press min range HO diagram displacement vs pilot pressure Gauge ports HO and HP controls X1 Setting piston pressure decreasing displ X2 Setting piston pressure increasing displ X4 Servo supply pressure before orifice X5 External pilot pressure max 100 bar HP control Port sizes M14x1 5 ISO version 9 g 18 O ring boss SAE version Stroker Pump Control Assembl Differential Adjustment Pressure Compensator Adjustment factory set 500 psi factory set 2500 psi DO NOT ADJUST IMPORTANT This adjustment is utilized to set the maximum Stroker circuit operating pressure It should ALWAYS be set at approx 250 350 psi BELOW the Stroker circuit safety relief valve Failure to follow this adjustment procedure will result in severe system overheating and possible system damage IMPORTANT The load sense signal valve was preset during initial testing and locked in place utilizing the locking set screw The locking set screw will need to be loosened before making any adjustments DO NOT adjust this valve unless advised to do so by Sunnen personnel Improper
26. to 10V Requires change in DIP switch setting to down position Applying improper Input Signal to wrong setting on the Driver may be damaging to Driver Unit and may cause driver to fault to Error Status mode SET UP 1 At power up the display will show either the output current signal or the input signal Default display setting shows the output signal The decimal point will be flashing Rotate SELECT to enter the set up mode When you reach the setting you want to modify rotate ADJUST up or down to the desired value To modify another setting rotate SELECT again and repeat The Driver is fully functional during the set up procedure with any adjustments effective immediately In order to write the new settings in the memory and return to normal mode of operation rotate SELECT until the display shows and then rotate ADJUST or wait for 100 seconds If you do not want to save the new settings you have just modified you must disconnect the Driver from the power supply before the end of the 100 seconds to restore the previous settings After saving parameters to memory the decimal point will be flashing and the Driver display will be back showing either the output current signal or input signal depending on your selection To start over completely you can restore the factory settings by rotating SELECT to then rotate ADJUST up past 10 for the display to reset NOTE for Step 9 You may have to adjust your Input Signa
27. w OD Approx 72 36 1838 0 4 00 101 6 4 5 00 12704 4 BOM Listing S5440 10GM0115 BOM Quick RefSunnen HTG Hydraulic Control System Revision 0 Production Unit BOM Recommended SUNNEN HIE Spare Parts TECHNOLOGIES Hydraulic Power Unit Assembly SUNNEN PART HTG 1200 1 Custom 110 Gallon L shape R ir w Welded Top V LDI vesen HTG 1101 EE T Ser 230 460 TEFC 3ph 50 60hz 326TC MDB326W Motor Isolation Mount 1 set Magnaloy PHM 649 M500 20416 DSS 2 1 8 X 1 2 KW Coupling Motor Magnaloy 21 Tooth Spline Coupli 1 375 major di ter amp 02 2 1 M500 B2116C Magnaloy clamp style w steel bushing configuration M570H5 Coupling Insert Hytrel Magnaloy M324762C Pump Motor Adapter Magnaloy PHM 653 H1POSORBA3C2NDSHE Sauer 3 69 cir SAE C 4 bolt CW rotation 1 code 62 ports w M12 threads 16 charge pump suction 10 04 1 1H5L30L30CP20N Sauer Danfoss charge pump outlet 12 case drain 21T 16 32 DP NNNNNN spliined shaft 1 3 8 1 03 cir charge pump PFQ812 0 5000 psi 2 5 1 4 LM Liquid Filled SS Gauge 06 N400s Gauge Shut Off Valve PFC 249 PFQ808 0 600 psi 2 5 1 4 LM Liquid Filled SS Gauge Bn 12CS205QEBMKS121 Charge Pump Filter 0 Replacement Element for above 2 75 cir SAE B
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