Home

Rev. C - Series C5 Service Manual

1.
2. 915 4534NA Platform Lights Option Note All wires 22 GA alls ale unless otherwise noted pj fessure EIE EIE WH BK 20 Switch X 518 917 4535RNA 33 REAR PUMP LIFTS 2 1 8 COND WIRE CODE 917 4535FNA 33 FRONT PUMP LIFTS P20 P20 No COLOR 8 B 5 1 20 NOT USED aaa 1 2 BU BK 20 5 NOT USED s 7 woruseo Hid 420 420 4 20 8 WH 20 P13 2 5 E E a ros ata ea ro 1 alg als SSS lt 151020 zs 6 COND WIRE CODE NO COLOR 18 COND WIRE CODE ru X NO COLOR NO COLOR 2 Black Lift 1 RED WHITE 20 10 RED 20 COND WIRE CODE COND WIRE CODE ue Lm pH Control EL mem Interlock LED NO COLOR NO COLOR ioo E NOT USED 81610915 51919151615 20 M 4 NOT USED 1 NOT USED 552 NOT USED 1 Module 2 5 PK 20 2 NOTUSED 2 NOTUSED 225 ORANGE JUMPER m 1 3 NOT USED 3 NOT USED ee 8 i ORANGE JUMPER 15 BLACK 20 NoT USED NOTUSED E Jn a 7 noT USED 6 NOT USED GN29 fa 5 LIFT NOT
3. 26 1 48 Floor to Ground Lift Repair Parts List Part Numbers of Items Dedicated per Lift Model NL916IB NL916FIB Base Weldment 985R5148NW30 985F5148NW30 985R5148NW33 NL917FIB NL9191B 985F5148NW33 985R5148NW34 NL919FIB 985F5148NW34 Cover Pump 2 Piece Back Bottom 915 0513RNPT 915 0513FNPT 915 0513RNPT 915 0513FNPT 915 0513RNPT 915 0513FNPT Cover Pump 2 Piece Top Front 915 0519RNPT 915 0519FNPT 915 0519RNPT 915 0519FNPT 915 0519RNPT 915 0519FNPT Platform Weldment 917 53050NW 917 53050NW 917 53350NW 917 53350NW 919 53450NW 919 53450NW Outer Barrier Assembly Inc 5 10 31 165 168 915 0312NA30Y 915 0312NA30Y 915 0312NA33Y 915 0312NA33Y 915 0312NA34Y 915 0312NA34Y Inner Roll Stop 915 0147NW30Y 915 0147NW30Y 915 0147NWY 915 0147NWY 915 0147NW34Y 915 0147NW34Y Bridge Switch Assembly 31010FA 31010FA 31010FA 31010FA 31010FA 31010FA Plate Backing Mounting 985 2501RN 985 2501FN 985 2501RN 985 2501FN 985 2501RN 985 2501FN Base Cover Assy Traction Tape Not Shown 975 5148CNA30Y 975 5148CNA30Y 975 5148CNA33Y 975 5148CNA33Y 975 5148CNA34Y 975 5148CNA34Y Rubber Nose 24603 30 24603 30 24603 33 24603 33 24603 34 24603 34 Parallel Arm Assy Top Front w Bearings 915 0437FA 985 5437FNA
4. 19 Hydraulics Parts List 20 Hydraulics Diagram 21 Repair Parts Pump Module Pump Module Parts List 22 Pump Module Diagram 23 Lift Exploded Views 42 Floor to Ground Lift Models NL9151B NL915FIB NL9181B and NL918FIB Repair Parts List 24 Exploded 25 48 Floor to Ground Lift Models NL916IB NL916FIB NL9171B NL917FIB NL919IB and NL919FIB Exploded eee eene 26 Repair Parts 27 Warranty Braun Limited Warranty 28 30 Page 1 Lift Terminology Pump Module m Rear Towers 2 Lift Tite Latches 2 Visual Top Parallel Arms 2 Threshold Hand Held Warning Main Cylinders 2 Pendant Control Audible Unfold Assist Compression Springs 2 Threshold By Adjustable Quiet Ride Stow Blocks 2 Platform Lights 2 Vertical Arm Covers 4 Threshold Warning Handrails 2 Base Plate Bottom Parallel Arms 2 Saddle 2 Upper Fold Arm 2 Lower Fold Arm 2 Pump Side Vertical Arm Outer Barrier Cylinder f
5. fc 1 pus P15 THRESHOLD B SENSOR d e N 18 182 IB OCCUPANCY al PRESSURE MICROSWITCH alza das SWITCH e 8 RD no WH 20 BEES me is BK Len al o gea SES BE 18 BKWH 24 GA SILVER wa WH geal te S on RRR 21816 ale o 1 lt ex 24 GA COPPER 2 Ten GN d a ada ZEE p X G NT SEE 1 BK WH 20 Eg S gela Sis 568 ias 123 5 OUTER BARRIER p27 e wo 4 2 ius RAISED PLATFORM LIGHTS OPTION Qu TO NR ope eho te DEC SENSOR owns aorn P20 20 5 T T g n MAGNET YL 26 BK 18 BK 18 RD 26 cse ces H P20 20 18 M BK 18 RD 18 OUTER BARRIER LATCHED 5 1 SENSOR LIFT CONTROL MODULE MAGNET s INTERLOCK Za PR RD 26 amp ale N 26 Y 21 J21 Sz GN 26 E mm 2 P16 P16 5 z L e 8 LIFT NOT STOWED SIGNAL YL LT BU 18 GROUND BN 20 J16 916 BRIDGE TN VEHICLE SECURE SIGNAL _GY RD 18 12V INPUT BE GY RD 18 alal sla MICROSWITCH di2vourPUT 7 BK 20 SE SS S BU 16 LIFT STOWED SIGNAL YL LT BU 18 of E os ODA SOD OOS GROUND 9 WH 20 Mes sd Boris iei T BU 16 zi g 5 ooosroocr 6 v
6. Black 18663 19 2 Screw Socket Head 3 8 16 x 1 2 with 1 2 Shoulder 25929 104 2 Block Guide Platform Stow 28593 20 2 Grommet I D 281 FR 125 x GD 625 T 375 27725 105 2 Pin Platform 975 2325 21 1 Pivot Outer Barrier Lever 24550 106 10 Screw 5 16 18 x 3 4 SHFS 25527 22 2 Rivet Pop 3 16 x 06 13 11512 107 2 Spacer UHMW Vertical Channel 995 0320 23 1 Stud Wing Head 28804 108 1 Position Sensor Collet 65 31837 24 1 Retainer Push On 28805 109 2 Bracket Mounting Quiet Ride 915 0392 25 1 Grommet ID 312 FR 250 GD 813 T500 27726 110 2 Gas Spring 12 2 Extended 8 3 Compressed 30550A 26 1 Pump Assembly 31038 12V 111 2 Bolt 5 16 18 x 3 4 Carriage Black 15858BK 27 10 Pin Pivot Parallel Arm 917 0403 112 3 Washer 5 16 External Tooth 16368 28 10 Screw Drive 8 x 3 16 Long Black 31086BK 113 4 Nut 5 16 18 Hex 10058 29 1 Receptacle Clip On 28803 114 2 Bracket Inner Side Panel Guide 915 0703 30 1 Cylinder Assembly Outer Barrier 915 3318NA 115 3 Bearing UHMW Flat Thin Black 916 5406 31 4 Snap Ring 1 2 13273 116 2 Pivot Inner Rollstop Lever Upper Inside 916 5433 32 1 Latch Assembly w Magnet Outer Barrier 915 4343NA 117 4 Bearing Flange 3 4 x 1 2 24027 33 2 Bolt 5 16 18 x 1 2 Nylock Hex 10012 118 1 Spacer UHMW Latch 950 7760 34 2 Washer 5 16 Flat 10063 119 1 Spring 1 4 x 1 Extension w Hooks 10774 35 2 Bolt 3 8 16 x 1 2 Nylock Hex 29729 120 1 Tubing Polyurethane 1 4 x 1 2 O D x 81
7. Up Solenoid to Motor Motor Pump 12 Volt Low RPM Elbow 65 Male 7 16 20 SAE O Ring to 7 16 20 SAE O Ring Boss Valve Assembly Down Bridge complete 31038 12V 31374 29049 31350 26578 31348K 31122 26078 31120K 31121 16935 17351 26074 26080 17069 16934 87563 31199 24504 26579 26667 15150 237428 18877 87622 25309NA 17206A 73906A 26200 2 27049K Coil only Down Bridge Valve shown below Cartridge only Down Bridge Valve shown below Valve Assembly Duel Relief complete Cartridge only Duel Relief Valve shown below Cap Reservoir Filler O Ring only Hand Pump Mounting Hand Pump Backup with O Rings Item 18 Screw 1 4 20 x 2 1 4 Allen Head Clamp Reservoir H 48 M259 Reservoir Hydraulic Fluid Fitting 90 1 8 NPT x 1 8 Barb Plastic Switch Pressure 7 16 20 SAE O Ring Male Fitting Male 7 16 20 SAE O Ring to Male 7 16 20 JIC 37 Elbow 1 Female 7 16 20 JIC 37 Swivel 2 Male 7 16 20 JIC 37 Elbow 90 7 16 20 SAE O Ring Male 7 16 20 JIC 37 Male Orifice Elbow 90 1 4 NPT Male to 1 4 Barbed Hose Thermal Plastic Black 1 8 Connector Plastic Y 1 8 O D Fitting 90 Male 9 16 18 SAE O Ring to Male 7 16 20 JIC 37 Cylinder Roll Stop 915 3318NA Contains Items 31 32 amp 35 Handle with Grip Diode Assembly Up Solenoid Breather Vent 1 4 NPT Kit Hy
8. 28630R000 81 36 1 Assembly IB Occupied 33779A 121 2 Pin Clevis 3 8 x 3 Black 24932BK 37 1 Assembly Rotary Position Sensor 65 31844A 122 1 Pin Platform Cylinder 915 0414 38 2 Bolt 5 16 18 x 3 4 Nylock Hex 29608 123 2 Ring Snap 1 2 External 035 Thick 20946 39 1 Rivet Pop SD68 BSLF 3 16 38 50 15244 124 1 Weldment Tube IB Fold Arm Front 918 0625RNW 40 5 Rivet Pop 1 8 25 31 13906 125 1 Lever Outer Barrier Latch Assembly 915 0345A 915 0345 41 4 Bearing Flange 1 2 x 1 4 24442 126 4 Nut 3 8 16 Hex Lock Jamb 20926 42 1 Weldment Latch Lift Tite Rear 27013RW 127 1 Weldment Tube IB Fold Arm Rear 918 0625FNA 43 1 Weldment Latch Lift Tite Front 27013FW 128 1 Pivot Outer Barrier Cylinder Front 990 0352 44 2 Screw 4 40 x 5 8 Round Head 14810 129 2 Bolt 5 16 18 x 1 1 2 Hex Head Cap 10014 45 2 Screw 1 4 20 x 3 4 Flat Head Countersink 28986 130 2 Bolt 7 16 20 x 1 SHCS w Nylock Patch 28474 46 1 Screw 8 32 x 1 Mach Truss Head 19912BK 131 2 Screw 10 32 x 3 8 Flat Head Hex 24537 47 2 Nut 4 40 w Lockwasher 19537 132 3 Adapter Cylinder Outer Barrier Lever Out 990 0341 48 2 Nut 8 32 Hex 10777 133 2 Bolt 5 16 18 x 3 4 Button Head Soc Cap Hd 24440 49 1 Bag Vinyl 7 x 10 31174 134 Rivet Pop 3 16 25 38 Black 14993 50 2 Cylinder 14 625 23 146 Retracted 1514 3 9407 135 1 Adapter Cylinder Outer Barrier Lever 915 0341N 51 1 Screw 10 32 x 5 8 Pan Head Phillips Thd Cut 267
9. STOWED GROUND SIGNAL 5 BROWN 20 ann E 6 _ VERCLESEOURE eve D GRAVT REDUS BLACK 1 NOT USED 7 UFTSTOWED 12V OUTPUT 7 BLACK 20 SESS g NOT USED NOT USED Bane npo 16 916 RD 20 e d i Qa oc 5 LIFT STOWED GROUND SIGNAL 5 WHITE 20 1555 E wj Por EMO SPT RS QUORUM ESI DONNE VINCE EM BK 20 2 2 BK 20 i fie RD 20 GN 20 i l IT WH 20 Interlock BK 20 2 CENE pila GY RD 18 Connection Pie 116 g 1 i 1 s 2 VEHICLE SECURE SIGNAL 12V INPUT 326398 1 GY RD 18 mE TEE 32635A BU 18 Esa E rss U L Fse 9 4 COND WIRE CODE 6 COND WIRE CODE LIFT STOWED NOT STOWED SIGNAL 8l E NO COLOR NO COLOR Located in cavity 5 7 or 9 see chart above P21 21 Lift P bd 12 COND WIRE CONE NOT USED 1 Stow Interlock It Power le 200108 2 RED amp GREENGS 2 i 8 915 4539NA 1 Microswitch Switch 2 s USED 915 4530RNA D BLACK 20 Jea Pa hd AS E PINKO 431 pat s woLeriaoy a 100245 001 7 NOT USED WH 20 Stow Interlock NOT USED BN 20 Microswitch REDIO 5 I 10 BLACK 20 c6 GREEN 20 2 YELLOW 20 4 JEE 5 595556 IB Occupancy WH 20 6 COND WIRE CODE 6 COND WIRE CODE Microswitch NO COL
10. These items are usually detected and corrected at the factory or by Page 29 Braun Limited Warranty a dealer prior to delivery to the purchaser You must inspect the product for this type of damage when you take delivery If you find any such defect or damage you must notify the selling dealer or Braun at the time of delivery to have these items covered by this limited warranty and to have work performed on the items at no cost to you as provided by this limited warranty EVENTS DISCHARGING BRAUN FROM OBLIGATION UNDER WARRANTY The following shall completely discharge Braun from any express or implied warranty obligation to repair or replace anything and void this warranty misuse neglect collision accidents failure to provide routine maintenance See Owner s Manual unauthorized alteration off road use Acts of Nature damage from weather or the environment theft vandalism tampering fire explosions overloading the product and odometer tampering LEGAL REMEDIES Any action to enforce any portion of this limited warranty or any implied warranty must be commenced within six 6 months after expiration of the warranty coverage period designated above or the action will be barred because of the passage of time Any performance of repairs shall not suspend this limitation period from expiring Any performance of repairs after the warranty coverage period has expired or performance of repairs regarding any thing excluded from cover
11. Use of improper lubricants can attract dirt or other contaminants which could result in wear or damage to the components Platform components exposed to contaminants when lowered to the ground may require extra attention Lift components requiring grease are lubricated during assembly procedures When these components are replaced grease must be applied during installation procedures Specified lubricants are available from The Braun Corporation part numbers provided above All listed inspection lubrication and maintenance pro cedures should be repeated at 750 cycle intervals fol Outer barrier pivot bearings 2 Outer barrier latch pivot point Outer barrier latch slot Outer barrier lever bearings 2 Lift Tite latches tower pivot points 2 points 2 springs 4 points Inspect outer barrier for proper operation continued spring lowing the scheduled 4500 Cycles mainte nance These intervals are a general guideline for scheduling mainte nance procedures and will vary according to AWARNING Maintenance lubrication procedures must be performed as specified by an Lift Tite latch gas dampening spring pivot Inspect Lift Tite latches and gas springs for wear or damage bent deformed or misaligned posi tive securement external snap rings and proper operation Inspect outer barrier latch for proper operation positive securement and detached or missing lift use a
12. a warranty claim or ordering parts The Braun Corporation 1 800 THE LIFT Model No BRAUNLIFT COM DOT Public Use Lift MODEL NL9171B Wax Ling Capacity 800 bs Series No SERIAL NUMBER C5 00025 PUMP CODE CYLINDER Serial No 56 14CG MFG DATE 05 01 07 Pump Code 5 72 245 95 54 0110 00 77 aben doaa zinean Cylinder Code 7 Sample Serial No Series No Identification Tag Date of Manufacture Contents Troubleshooting and Maintenance Lift 1 1 7 2 Switch and Sensor Locations 3 Certification Checklist Diagnostic Procedures 4 Platform Fold Pressure Adjustment 5 Outer Barrier Fold Pressure Adjustment 5 Platform Angle Adjustment 6 7 Platform Stop Blocks 7 Platform Floor Level Adjustment 8 Bridging Microswitch Adjustment 9 LCD Lift Codes 10 11 Lubrication Diagram 12 Maintenance and Lubrication Schedule 13 16 Lift Electrical Schematic 17 Lift Wiring Diagram 18 Hydraulics Hydraulic Schematic
13. arm pins 2 axles 2 and bearings 8 for wear or damage and positive securement Remove pump module cover and inspect Hydraulic hoses fittings and connections for wear or leaks Harness cables wires terminals and connections for securement or damage Control board circuit breaker power switch and lights for securement or damage Perform all procedures listed in previous section also Inspect cotter pins on platform pivot pin 2 Hydraulic Fluid Pump Check level Note Fluid should be changed if there is visible contamination Inspect the hydraulic system cylinder hoses fittings seals etc for leaks if fluid level is low Inspect cylinders fittings and hydraulic connec tions for wear damage or leaks Inspect outer barrier cylinder hose assembly hose fasteners connections etc for wear damage or leakage Inspect parallel arms bearings and pivot pins for visible wear or damage Inspect parallel arm pivot pin mounting bolts 8 Inspect platform pivot pins bearings and vertical arms for wear damage and positive securement Inspect upper lower fold arms saddle saddle support and associated pivot pins and bearings for visible wear or damage Inspect gas springs cylinders 4 for wear or damage proper operation and positive securement Resecure or replace if needed Replace damaged parts Apply Light Oil to inner roll stop lock pivot point Replace damaged parts and res
14. replace damaged parts or otherwise correct as needed Note Apply Light Grease to Lift Tite latch tower pivot point if replacing latch Correct or replace damaged parts Correct or replace damaged parts and or relubri cate See Lubrication Diagram Page 13 continued continued Page 14 Maintenance and Lubrication Schedule Adjust Fold Pressure And Outer Barrier Fold Pressure Verify FMVSS 403 404 Certification Checklist Inspect lift for wear damage or any abnormal condition Inspect lift for rattles Perform all procedures listed in previous section also Upper lower fold arms 2 Platform pivot pin bearings 4 Lower fold arm bearings 8 Inner roll stop pivot bearings 2 Inner roll stop lever bearings 2 Inner roll stop lever slot 2 Saddle support bearings 8 Upper fold arm cam followers 4 Parallel arm pivot pin bearings 16 Handrail pivot pins 2 Hydraulic cylinder pivot bushings 8 Inspect Lift Tite latch rollers for wear or dam age positive securement and proper operation 2 Inspect inner roll stop for Wear or damage Proper operation Roll stop should just rest on top surface of the threshold plate Positive securement both ends Inspect handrail components for wear or dam age and for proper operation Inspect microswitches for securement and proper adjustment Make sure lift operates smoothly See Platform Fold Pressure Adjustment and Outer
15. set floor level positioning as detailed in Platform Floor Level Adjustment details on page 8 Page 6 Millennium NL Series Angle A equals Angle B Floor Level Approximately 1 Clearance Inboard Outboard Century NCL Series Vista NVL Series Toe must angle down slightly Floor Level Barrier must unfold 7 fully Inboard Outboard Platform Angle Adjustment Adjustment Allen screws are To raise the outboard end Note Both adjustment screws provided on each side of the lift of platform turn adjustment must be adjusted equally platform for adjusting the platform screw clockwise angle Adjust platform angle as Apply Loctite to adjustment specified on previous page To lower the outboard end screws following adjustment of platform turn adjustment screw counterclockwise Platform Angle Adjustment Screw Allen Head Adjustment Screws Turn counter clockwise to lower outboard end of platform Turn clockwise to raise outboard end of platform Platform Stop Blocks Stop Block Guideline All Lift Models Both stop blocks must gt make full contact with the edge of vertical arms d Vertical Stop Vertical Stop 2 T Res pl E Arm
16. 08 169 1 Washer 4 I D x 810 x 12 24536 85 6 Bolt 3 8 16 X 3 4 Flange Button Head Socket Cap 25171 170 4 Spacer UHMW 75 39 I D x 25 30227 86 2 Bolt 5 16 18 x 2 Flange Hex 25130 171 1 Bolt 3 8 16 x 3 4 Soc Hd Cap Screw Bk 26259 87 2 Nut 5 16 18 Serrated Flange 25131 172 1 Spacer Flap Cylinder 700 Thick 915 0415 88 2 Arm Slide Support Replace In Pairs 985 6612N 173 1 Guard Outer Barrier Sensor Wires 915 0368N50Y 89 2 Slide Platform Rotate Weldment 915 0606N 174 6 Washer Finger Disc Spring 27276 90 2 Spacer 5 O D x 334 1 0 x 1 515 LG 25132 175 4 Screw 10 32 x 1 2 Button Head Socket Cap 30375WP 91 10 Bearing Flange 3 4 x 1 4 24012 176 1 Position Sensor Spacer 31092 92 2 Weldment Platform Pivot Arm 42 918 2640NW BKN 177 1 Slide UHMW Platform Rotate 31677 93 2 Pin Pivot Lower Arm 900 0413N 178 2 Bolt 1 4 20 x 1 Hex 10001 94 6 Ring Snap 3 4 External 18657 179 2 Bumper 1 x 1 2 UHMW 33654 95 2 Bearing UHMW Flat 1 226 205 1760 180 2 Washer 3 8 Lock Black 10069BK 96 2 Ball Stud 10MM 21301 181 2 Screw 410 32 x 1 2 FHDHXS Black w Patch 17192P 97 1 Vertical Channel Weldment Rear 42 918 0442RNW 98 6 Plastic End Cap 1 1 0 x 1 1 4 O D 20474 99 2 Grip Handle Yellow 19074 Page 24 42 Floor to Ground Lift Exploded View Page 25 gt gt 5 x E E l 5 o y in 9
17. 12 FR 250 GD 813 T500 27726 Gas Spring 12 2 Extended 8 3 Compressed 30550A Pump Assembly 31038 12V Bolt 5 16 18 x 3 4 Carriage Black 15858BK Pin Pivot Parallel Arm 917 0403 Washer 5 16 External Tooth 16368 Screw Drive 8 x 3 16 Long Black 31086BK Nut 5 16 18 Hex 10058 Receptacle Clip On 28803 Bracket Inner Side Panel Guide 915 0703 Cylinder Assembly Outer Barrier 915 3318NA Bearing UHMW Flat Thin Black 916 5406 Screw 10 32 x 5 8 Pan Head Phillips Thd Cut 26714 Pivot Inner Rollstop Lever Upper Inside 916 5433 Latch Outer Barrier Assembly w Magnet 915 4343NA Bearing Flange 3 4 x 1 2 24027 Bolt 5 16 18 x 1 2 Nylock Hex 10012 Spacer UHMW Latch 950 7760 Washer 5 16 Flat 10063 Spring 1 4 x 1 Extension w Hooks 10774 Bolt 3 8 16 x 1 2 Nylock Hex 29729 Tubing Polyurethane 1 4 I D x 1 2 O D x 81 28630R000 81 Assembly IB Occupied 33779A Pin Clevis 3 8 x 3 Black 24932BK Assembly Rotary Position Sensor 31094A Pin Platform Cylinder 915 0414 Bolt 5 16 18 x 3 4 Nylock Hex 29608 Ring Snap 1 2 External 035 Thick 20946 Rivet Pop SD68 BSLF 3 16 38 50 15244 Weldment Tube IB Fold Arm Rear 985 0625RNW Rivet Pop 1 8 25 31 13906 Lever Outer Barrier Latch Assembly 915 0345
18. 14 136 1 Harness Sensor Cherry w Plug 32645NA60 52 4 Washer 1 4 External Tooth 83588 137 4 Screw 4 40 x 1 4 Phillips Head 11480 53 1 Clamp 5 8 Closed Insulated 84070 138 11 Clip Cable 1 2 Plastic 10092 54 1 Vertical Channel Weldment Front 42 918 0442FNW 139 2 Nut 5 16 18 Top Lock Black 28324BK 55 1 Cover Plastic Parallel Arm O S Front w Tape 915 0704NA 140 2 Bolt 1 4 20 x 1 2 Button Head Socket 15733 56 2 Tape 1 Wide S Face Foam x 14 1 Shown 820158014 141 2 Bolt 3 8 16 x 2 Hex Head Cap 10027 57 6 Tape 1 Wide S Face Foam x 10 3 Shown 820158010 142 2 Roller Assembly 1000 2395A 58 1 Cycle Counter LCD Without Reset 30547 143 2 Roller Retainer 915 5353 59 2 Handrail Weldment 985 4618NW 144 2 Nut 5 16 18 Hex Lock 11387BK 60 8 Rivet Push In 8MM 30063 145 2 Pivot Inner Rollstop Lever Upper Outer 916 5434 61 4 Bumper Rubber 31 32 O D 10950 146 6 Clamp 1 4 Nylon Loop 84396 62 2 Screw 8 18 x 1 2 Self Tap Phillips 13583 147 3 Washer 10 Flat Auto BK 11541 63 2 Bulb Light 20 W Halogen Reflector 31060 148 18 Rivet Snap 201 x 256 295 26362 64 2 Nut 10 32 w Lockwasher 18349 149 4 Bearing Flange 1 x 1 2 16 FDU08 28031 65 2 Screw 1 4 20 x 3 4 Button Head Socket Cap 81068 000 150 1 Cover Plastic Parallel Arm O S Rear w Tape 915 0702NA 66 6 Washer 3 8 Flat Black 10064 151 1 Weldment Inner Rollstop Bracket Front 985 0431FNW 67 4 Nut 3 8 16 Hex Lock 13617 152 4 Spacer Handrail
19. 375 Thk UHMW 995 0301 68 2 Cotter Pin 1 4 x 2 Black 15886BK 153 2 Washer 516 I D x 75 O D x 250 Black 25336 69 2 Nut 1 4 20 Hex Lock 10775 154 1 Cover Plastic Parallel Arm Rear w Tape 975 0703NA 70 1 Cover Plastic Parallel Arm Front w Tape 975 0701NA 155 1 Weldment Inner Rollstop Bracket Rear 985 0431RNW 71 2 Threshold Strip Switch 31221A 156 2 Spring Torsion 366 1 0 x 05 30386 72 2 Bolt Shoulder 5 16 x 5 8 1 4 20 31816 157 4 Spacer IB Lock 30394 73 10 Washer 516 I D x 1 x 0269 Auto BK 15328 158 2 Weldment IB Lock 985 0630NW 74 10 Washer 1 2 Flat Black Zinc 25346 159 4 Bearing 3 8 1 0 x 1 2 Long 30405 75 2 Bolt 3 8 16 x 1 Hex 10025 160 4 Roller 65 O D x 1 2 Long 985 0631N 76 4 Weld Nut 44 40 x 1 8 Barrel 32949 161 4 E Clip 3 8 Shaft 84383 77 2 Lever Inner Rollstop 985 0404N 162 2 Spacer Handrail 230 Thk UHMW 911 5301 78 4 Clamp Insulate 1 3 8 I D 29765 163 1 Adapter Cylinder Outer Barrier Lever 915 0344 79 2 Washer 5 16 Lock Black 10068 164 1 Nut 1 2 20 Hex Jam 83022 80 2 Gas Spring Fold Arm 29186 165 3 Rivet Pop 3 16 13 25 SD64BS 11513 81 2 Ball Stud Gas Spring 13MM x 3 8 16 F Thread 29185 166 2 Bearing Flange 3 8 x 1 4 Plastic 24028 82 2 Washer 3 8 Lock 10069 167 2 Light Assy Vertical Channel 31062A 83 1 Spacer Flap Cylinder 184 Thick 915 0416 168 1 Tab Outer Barrier Assembly 915 6367NA 84 2 Clip Safety 3 8 16 x 3 4 Flange 126
20. 5 7 oT OAT oO g T T F BU 16 addaa a osonro 4 N C5 131 g sas s WH 20 Ez Szaz BK 20 BK 20 sa STOW INTERLOCK RD 20 1 use 5 BK 20 2 5 oo gt E 5 EE ass DESCRIPTION SYMBOL MICROSWITCH 2 2 RD 20 zia 2 NU SIRER Ne Es BN 20 X 17A EIS Hiz BATTERY 4 C6 55 VI I INA mm E STOW INTERLOCK GN 20 e 7 MICROSWITCH NO WH 20 i CHASSIS GROUND l c BHO LIFT POWER SWITCH NG CIRCUIT BREAKER FUSE MVC pp p2 VEA CONNECTORS WH 18 WH 26 BU 18 BU 26 RD 18 i BK 26 JUNCTION enas vue BK 18 80 26 OR 18 GN 26 MOTOR SOLENOID SOLENOID 2 SWITCH e BRIDGE MICROSWITCH 5 UP FOLD DOWN SOLENOID a SOLENOID SOLENOID YL 20 VT 20 el 2 PRESSURE SWITCH Pu GN 20 BK 20 A S 9 POS 5 o ROTARY Sine PUMP BU 20 THRESHOLD THRESHOLD amp POSITION BK 4 BK 6 RD 14 WARNING WARNING INTERLOCK SENSOR 3 BEEPER LIGHT LED RD BU 20 E LED 8 zi HYDRAULIC IN LINE DUAL RELIEF BK EE YL 20 S amp PUMP BODY UP 3 GN D p 9R 20 COUNTER 8 GROUND FUSE SOLENOID s J a E 5 g cc 8 amp 8 EL counten 5 E c e CIRCUIT g s MAGNET g S FLOOR LEVEL MAGNETIC SWITCH 95 SENTRY 2 MEMORY SET 2 BREAK
21. 75 0701NA Weldment Inner Rollstop Bracket Rear 985 0431RNW Threshold Strip Switch 31221A Spring Torsion 366 I D x 05 30386 Bolt Shoulder 5 16 x 5 8 1 4 20 31816 Spacer IB Lock 30394 m m m mmm o m 5 o 2 m mo m 2 2 Washer 10 Flat Auto BK 11541 Weldment IB Lock 985 0630NW o Washer 1 2 Flat Black Zinc 25346 Bearing 3 8 1 0 x 1 2 Long 30405 Bolt 3 8 16 x 1 Hex 10025 Roller 65 O D x 1 2 Long 985 0631N Washer 3 8 Lock Black 10069BK E Clip 3 8 Shaft 84383 Lever Inner Rollstop 985 0404N J Spacer Handrail 230 Thk UHMW 911 5301 Clamp Insulate 1 3 8 I D 29765 Washer 516 1 0 x 1 x 269 Auto BK 15328 Washer 5 16 Lock Black 10068 Rivet Pop 3 16 13 25 SD64BS 11513 Gas Spring Fold Arm 29186 Rivet Pop 3 16 x 06 13 11512 Ball Stud Gas Spring 13MM x 3 8 16 F Thread 29185 Bearing Flange 3 8 x 1 4 Plastic 24028 Washer 3 8 Lock 10069 Light Assy Vertical Channel 31062A Spacer Flap Cylinder 184 Thick 915 0416 Tab Outer Barrier Assembly 915 6367NA Clip Safety 3 8 16 x 3 4 Flange 12608 Washer 4 I D x 810 x 12 24536 Bol
22. 915 0437FA 985 5437FNA 915 0437FA 985 5437FNA Parallel Arm Assy Top Rear w Bearings 985 5437RNA 917 0436RNA 985 5437RNA 917 0436RNA 985 5437RNA 917 0436RNA Parallel Arm Assy Bottom Rear w Bearings 917 4458RNA 917 4457NA 917 4458RNA 917 4457NA 917 4458RNA 917 4457NA Parallel Arm Assy Bottom Front w Bearings 917 6458FNA 975 6458NA 917 6458FNA 975 6458NA 917 6458FNA 975 6458NA Part Numbers of Items Identical on All Lift Models Description Block Platform Stop Bridging Rear 25778 Description Spring Dampener Retract 26963 Block Platform Stop Bridging Front 900 0311 Bolt 5 16 18 1 1 4 Low Socket Hd Cap Bk 26327 Snap Ring 5 16 24570 Nut 1 2 20 Hex Jam 83022 O Ring 5 16 I D x 1 16 O D 26614 Screw 1 2 20 x 1 1 2 Set Lock Black 18663 Screw Socket Head 3 8 16 x 1 2 with 1 2 Shoulder 25929 Block Guide Platform Stow 28593 Grommet 1 0 281 FR 125 x GD 625 T 375 27725 m Im m Pin Platform 975 2325 Pivot Outer Barrier Lever 24550 o Screw 5 16 18 x 3 4 SHFS 25527 Slide UHMW Platform Rotate 31677 Spacer UHMW Vertical Channel 995 0320 Stud Wing Head 28804 Position Sensor Collet 31093 Retainer Push On 28805 Bracket Mounting Quiet Ride 915 0392 Grommet ID 3
23. A 915 0345 Bearing Flange 1 2 x 1 4 24442 Nut 3 8 16 Hex 10059BK Weldment Latch Lift Tite Rear 27013RW Weldment Tube IB Fold Arm Front 985 0625FNW Weldment Latch Lift Tite Front 27013FW Pivot Outer Barrier Cylinder Front 990 0352 Screw 4 40 x 5 8 Round Head 14810 Bolt 5 16 18 x 1 1 2 Hex Head Cap 10014 Screw 1 4 20 x 3 4 Flat Head Countersink 28986 Bolt 7 16 20 x 1 SHCS w Nylock Patch 28474 Screw 8 32 x 1 Mach Truss Head 19912BK Screw 10 32 x 3 8 Flat Head Hex 24537 Nut 4 40 w Lockwasher 19537 Adapter Cylinder Outer Barrier Lever Out 990 0341 Nut 8 32 Hex 10777 Bolt 5 16 18 x 3 4 Button Head Soc Cap Hd 24440 Bag Vinyl 7 x 10 31174 Rivet Pop 3 16 25 38 Black 14993 Cylinder 14 625 29 146 Retracted C1514 3 9408 Adapter Cylinder Outer Barrier Lever 915 0341N Adapter Cylinder Outer Barrier Lever 915 0344 Harness Sensor Cherry w Plug 32645NA60 Washer External Tooth 83588 2 Jor o Joo io 5 a J m ro A po ro o o o Screw 44 40 x 1 4 Phillips Head 11480 Washer Finger Disc Spring 27276 Clamp Cable 1 2 Plastic 10092 Vertical Channel Weldment Front 48 955 0448FNW Nut 5 16 18 Top Lock Black 28324BK Cover Plastic Parallel Arm O S Front w
24. AGE TIME PERIODS The Braun Corporation Braun warranty covers certain parts of this wheelchair lift for three 3 years or 10 000 cycles and the cost of labor to repair or replace those parts for one 1 year or 3 000 cycles If The Braun Corporation receives the warranty registration card within 20 days after the lift is put into service the warranty labor coverage will increase from one 1 year or 3 000 cycles to three 3 years or 10 000 cycles In addition providing the warranty registration card is returned as noted above the following lift s power train parts are warrantied for five 5 years or 15 000 cycles Cable Cylinder Flow Control Gear Box Mo tor Pump Hydraulic Hose and Fittings This limited warranty covers substantial defects in materials and workmanship of the lift provided that the lift is operated and maintained properly and in conformity with the owner s manual The warranty period begins on the date that the product is delivered to the first retail purchaser by an independent authorized dealer of Braun or if the dealer places the product into any type of service prior to retail sale on the date the dealer first places the product in such service This limited warranty applies only to the first purchaser It may not be transferred WHAT BRAUN WILL DO TO CORRECT PROBLEMS In the event that a substantial defect in material or workmanship attributable to Braun is found to exist during the first year of warranty
25. Barrier Fold Pressure Adjustment See Certification Checklist Diagnostic Procedures Correct as needed Correct as needed Apply grease synthetic to contact areas between upper lower fold arms See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Correct replace damaged parts and or relubricate Resecure replace or correct as needed See Plat form Angle Instructions and Platform Floor Level Adjustment Replace damaged parts Resecure replace or adjust as needed See Microswitch Adjustment Instructions Realign towers and vertical arms Lubricate or correct as needed continued continued Maintenance and Lubrication Schedule Inspect external snap rings Lower fold arm 6 Lift Tite latch 2 Lift Tite latch roller 2 Lift Tite latch gas dampening spring 4 Upper fold arm cam followers 4 Outer barrier hydraulic cylinder mounting pin 2 Inner roll stop lever bracket pins 2 Inspect inner roll stop locks 2 and torson springs 2 for wear or damage and for proper operation Inspect lower fold
26. Block When adjusting platform gt angle setting floor level aN position or adjusting 4 bridging microswitch i 2 ensure both stop blocks T are making full contact a a with the vertical arms Must make full contact Gap not permitted Page 7 Platform Floor Level Adjustment Before setting floor level position Adjust platform angle as detailed on page 6 Ensure both stop blocks are making full contact with verti cal arms details on page 7 Floor Level Adjustment 1 Position platform at desired floor level position passenger loading unloading height Position platform such that a the inner roll stop is laying flat on the threshold plate b platforrm has not begun to fold Note Use hand pump to po sition platform at proper posi Diagnostics Diagnostic codes have been established in event the lift platform floor position does not set the lift does not sound three beeps see Step 5 above The control board located inside the pump hous 91 The platform position is out of a prede termined acceptable range 92 The Bridging Microswitch is not activat ed adjust switch or lower the platform 93 The Inner Roll Stop Occupied switch is not activated adjust switch 94 The Outer Barrier Up switch is not acti vated adjust switch 95 The Outer Barrier Latched sensor is not activated Centur
27. ER PUSH BUTTON L RD 4 RD 2 2 4 o cee PUMP BODY POWER t WH 20 2 GROUND 5 STUD BEEPER D ELI GN 20 ROTARY POSITION SENSOR LIFT SHOWN IN STOWED POSITION Page 17 Lift Wiring Diagram
28. M Pump Pressure Compensated Backup Pump Flow Control Fixed Displacement Single Acting Cylinder Relief Valve Check Valve Filter Screen Unfold Orifice Vented Reservoir MEM Manual X Shutoff Valve Page 19 Item 1 Hydraulics Parts List Part Numbers of Items Dedicated per Lift Model Front and Rear Pump Models Description Hose Assembly 1 8 Opposite Pump Side NL915 16004A 081 NL916 NL917 16004A 079 16004A 086 NL918 16004A 084 919 16004 087 Hose Assembly 1 8 Pump Side 16004A 046 16004A 046 16004A 046 16004A 046 16004A 046 Cylinder v 1514 3 9408 shown C1514 3 9407 C1514 3 9408 C1514 3 9408 1514 3 9407 1514 3 9408 Rear Pump Hose Assembly 3 16 w Two Guards 915 2601 123 915 2601 139 915 2601 139 915 2601 123 915 2601 139 Front Pump Hose Assembly 3 16 w Two Guards 915 5602 82 915 5602 92 5 915 5602 92 5 915 5602 82 915 5602 92 5 Front Pump Hose Assembly 3 16 915 5603 80 5 915 5603 83 5 915 5603 86 5 915 5603 83 5 915 5603 86 5 Part Numbers of Items Identical on all Lift Models Front and Rear Pump Models Description Pump Assembly M268 0113 12V with Reservoir with Backup Pump Solenoid Up 4 Post Trombetta Flat Mount Power Cable
29. OR NO COLOR 6 COND WIRE CODE c1 7 BLACKA Up Down NO COLOR RD 20 BK 20 z FUSE HOLDERE 2 REDO Switch NOT USED GREEN 20 a GREEN 20 NOT USED H WATTE 20 WHITE 20 513 FS14 JAE poo 5 BROWN 20 5 BROWN 20 D ORANGE 20 E or Uses Fold Unfold Counter 3 COND WIRE CODE 3 COND WIRE CODE Switch MW NO COLOR NO COLOR 1 PINK 1 BLUE FS12 NOT USED 2 RED 20 GN 20 3 PINK GRENZ Rotary AR OR 20 Position C i 32929A js Sensor x rsi l IB Jumper JE Threshold Harness Warni J28 P28 Beeper arning Light FS20 vr 20 FS8 FS5 31010FA Floor Level FS9 BU 16 ur ees GREKE 33658A Memory Set er E Bridge l Bude 1 1 Push Button GN 20 YL 20 Microswitch OR 20 1 1 517 T BK 20 GN 20 1 GN 20 GN 20 C f RD 14 rd In Line 3 COND WIRE CODE 3 COND WIRE CODE NO COLOR NO COLOR Up Fold Fuse T Can rear Solenoid 4 Pump Module 2 REDS 2 RED WHITEQD ev Power Feed 3 GREEN 6 3 GREEN WHITEQO RD 4 26082A 4 Outer Barrier x jo zz Note polarity of diode It Hydraulic Raised Sensor REE zs must be oriented as shown Pump P27 J27 lh Detail at left shows two different a styles of diode identification wll 32645NA60 zi 5 Ground 2 126 26 Ed 3 amp D El own 5 2 Connects to B 3 3 Power m uf O
30. Service Manual for NEL Millennium Series Public Use Wheelchair Lifts Series C5 DOT Public Use Lift DOT Public Use Lift verifies that this platform lift meets the public use lift requirements of FMVSS No 403 This lift may be installed on all vehicles appropriate for the size and weight of the lift but must be installed on buses school buses and multi purpose passenger vehicles other than motor homes with a gross vehicle weight rating GVWR that exceeds 4 536 kg 10 000 Ib eS THE BRAUN CORPORATION Mi Providing Access to the World Read manual International Corporate Hdqrs Box 310 Winamac IN 46996 USA before installing 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 aioe m e or servicing lift Failure to do so We may result in 2 gt serious bodily injury and or property damage S IN une amp 4g CETTE 33995 Rev C December 2009 Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase With you in mind our skilled craftsmen have designed and assembled the finest lift available This manual provides service related material Refer to the FMVSS No 403 Quick Reference Installation Sheet for installation instructions operating instructions and maintenance procedures Braun Millennium Series lifts are built for dependab
31. Tape 915 0704NA Bolt 1 4 20 x 1 2 Button Head Socket 15733 Tape 1 Wide S Face Foam x 14 1 Shown 82015R014 Bolt 3 8 16 x 2 Hex Head Cap 10027 Tape 1 Wide S Face Foam x 10 8 Shown 82015R010 Roller Assembly 1000 2395A Cycle Counter LCD Without Reset 30547 Roller Retainer 915 5353 Handrail Weldment 985 4618NW Nut 5 16 18 Hex Lock 11387BK Rivet Push In 8MM 30063 Pivot Inner Rollstop Lever Upper Outer 916 5434 Bumper Rubber 31 32 10950 fro Clamp 1 4 I D Nylon Loop 84396 Screw 48 18 x 1 2 Self Tap Phillips 13583 Clamp 5 8 Closed Insulated 84070 Bulb Light 20 W Halogen Reflector 31060 ale Rivet Snap 201 x 256 295 26362 Nut 10 32 w Lockwasher 18349 Bearing Flange 1 1 2 16FDU08 28031 Screw 1 4 20 x 3 4 Button Head Socket Cap 81068 000 Cover Plastic Parallel Arm O S Rear w Tape 915 0702NA Washer 3 8 Flat Black 10064 Weldment Inner Rollstop Bracket Front 985 0431 FNW Nut 3 8 16 Hex Lock 13617 Spacer Handrail 375 Thk UHMW 995 0301 Cotter Pin 1 4 x 2 Black 15886BK Washer 516 1 0 x 75 x 250 Black 25336 Nut 1 4 20 Hex Lock 10775 Cover Plastic Parallel Arm Rear w Tape 975 0703NA Cover Plastic Parallel Arm Front w Tape 9
32. age under this limited warranty shall be considered good will repairs and they will not alter the terms of this limited warranty or extend the warranty coverage period or the filing limitation period in this paragraph In addition since it is reasonable to expect that the product will need some service during the warranty period this warranty does not extend to future performance It only sets forth what Braun will do and does not guarantee anything about the product for any time period Nothing in this warranty or any action of Braun or any agent of Braun shall be interpreted as an extension of any warranty period or the filing limitation period in this paragraph Some states do not allow a reduction in the statute of limitations so this reduction may not apply to you WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should be completed and delivered to the appropriate companies includ ing the Braun Delivery Checklist amp Warranty form That form must be returned to Braun within twenty 20 days of purchase The Braun warranty will not be registered unless this warranty registration is completed and received by Braun Failure to file this warranty registration with Braun will not affect your rights under this limited warranty as long as you can present proof of purchase but it can cause delays in obtaining the benefits of this limited warranty and it changes the start date of the warranty to the date of final asse
33. al for Millennium Series Public Use Wheelchair Lifts Series C5 Patent 5 261 779 Patent 6 599 079 Patent 7 422 408 Patent 6 065 924 Patent 6 692 217 Patent 7 444 995 Patent 6 238 169 Patent 6 739 824 Patent 7 509 187 Patent 6 464 447 Patent 7 306 422 Patent 7 530 226 Patents Pending Z EE THE BRAUN 2D zm CORPORATION Providing Access to the World International Corporate Hdqrs Box 310 Winamac IN 46996 USA 33995 Rev C 1 800 THE LIFT 574 946 6153 s 946 4670 December 2009 a All illustrations descriptions Specifications in this ale 23322 aissi prociuss Information avais at the time of publication The Braun Corporation reserves the righ IE 1 Without Tie Britis Corporzaiior
34. counter clockwise Turn the adjustment screw clockwise in 1 4 turn Platform Fold increments and press the Fold button until the Adjustment platform folds completely Note Return the Allen Screw ES platform to floor level position after each at S A tempt to fold the platform Note Secure adjustment lt Turn the adjustment screw an additional 1 8 turn screw and tighten hex after the platform folds successfully nut following adjustment Tighten the hex nut without moving the adjust Verify the platform will not stow while occupied Platform Fold Pressure Adjustment position not remove hex nut until the platform does not fold when the Fold button is pressed ment screw Outer Barrier Fold Pressure Adjustment Lower the platform to the ground level loading position Remove the pump cover Turn the adjustment screw shown below counter clockwise until the outer barrier does not raise when the Up button is pressed Turn the adjustment screw clockwise in 1 4 turn increments until the outer barrier raises and fully locks in position when the Up button is pressed DO NOT turn the adjustment screw beyond this position Verify the outer barrier will not raise when occuppied Reattach the pump cover Outer Barrier Fold Adjustment Allen Screw Z d a 8 E p E CC Page 5 Platform Angle Adjustment Adjusting the platform angle based on the relationship of the pla
35. coverage it will be repaired or replaced at Braun s option without charge for parts or labor to the owner in accordance with the terms conditions and limitations of this limited war ranty If the substantial defect in material or workmanship attributable to Braun is found to exist during the second or third year of warranty coverage it will be repaired or replaced at Braun s option without charge to the owner for parts only in accordance with the terms conditions and limitations of this limited warranty Providing the warranty card is returned within 20 days as outlined above the labor warranty period will be extended by two years of coverage in accordance with the terms conditions and limitations of this limited warranty In addition if a substantial defect in material or workmanship attributable to Braun is found to exist during the fourth or fifth year of warranty coverage to the following lift s power train parts Cable Cylinder Flow Control Gear Box Motor Pump Hydraulic Hose and Fittings it will be repaired or replaced at Braun s option without charge to the owner for parts only in accordance with the terms conditions and limitations of this limited warranty The cost of labor for repair or replacement at any time after the warranty coverage detailed above is the sole responsibility of the owner Braun s obligation to repair or replace defective materials or workmanship is the sole obligation of Braun under this
36. draulic Port Service Cap cens sme see NS sca sea eme oe LUN 2632 NDS m ei y Seal Kits If repairing a cylinder order Seal Kit 1500 0500 Raw material items ordered and priced per inch order specified length Down and Bridge Valve complete 8 31122 Duel Relief Valve complete E Hydraulic Fluid When adding or changing hydraulic fluid use Braun 32840 QT Exxon Univis HVI 26 hydraulic fluid do not mix with Dextron III or other hydraulic fluids Cartridge 224612 Cartridge 26078 Page 20 Hydraulics Diagram dois jou D VUNSe a m Page 21 Part Numbers of Items Dedicated per Lift Model Item DEL ee pe ene Pump Module Parts List NL915IB NL916IB NL9171B NL918IB and NL919IB NL915FIB NL916FIB NL917FIB NL918FIB and NL919FIB 1 Pump Module complete 12 Volt Rear 917 5516RNA 917 5516FNA 1 1 Plate Backing Mounting Rear 985 2501RN 985 2501FN 2 1 Cover Pump 2 Piece Back Bottom 915 0513RNAPT or 915 0513FNAPT Includes Items 2 and 16 22 915 0513RNPT 915 0513FNPT 1 Cover Pump 2 Piece Top Front 915 0519RNAPT or 915 0519FNAPT Includes I
37. e amend or modify this limited warranty and Braun does not authorize anyone to create any other obligation for it regarding this product Braun is not responsible for any representation promise or warranty made by any independent dealer or other person beyond what is expressly stated in this limited warranty Any selling or servicing dealer is not Braun s agent but an independent entity Page 28 Braun Limited Warranty BRAUN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT MAY RESULT FROM BREACH OF THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES SHALL BE INDEPENDENT OF ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY WARRANTY AND THIS EXCLUSION SHALL SUR VIVE ANY DETERMINATION THAT THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY HAS FAILED OF ITS ESSENTIAL PURPOSE This warranty does not cover and in no event shall Braun be liable for towing charges travel lodging or any other expense incurred due to the loss of use of the product or other reason Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you HOW TO GET SERVICE To obtain warranty service the owner must do all of the following 1 Notify an authorized service center of the claimed defect attributable to Braun within the warranty cov erage period designat
38. ecure as needed Apply Light Oil Resecure replace or correct as needed Resecure replace or correct as needed Use Braun 32840 QT Exxon Univis HVI 26 hydraulic fluid do not mix with Dextron or other hydraulic fluids Check fluid level with platform lowered fully and roll stop unfolded fully Fill to within 1 2 of the bottom of the 1 1 2 fill tube neck Tighten repair or replace if needed Tighten repair or replace if needed Replace if needed Tighten or replace if needed Replace damaged parts and resecure as needed Apply Light Grease during reassembly procedures Replace if needed Tighten replace or correct as needed Page 15 continued Consecutive 750 Cycle Intervals Page 16 Maintenance and Lubrication Schedule Perform all procedures listed in previous section also Inspect saddle bearing 1 and saddle bearing buttons 2 Inspect vertical arm plastic covers Inspect power cable Mounting Decals and Antiskid Repeat all previously listed inspection lubrica tion and maintenance procedures at 750 cycle intervals Apply Door Ease or replace if needed See Lubri cation Diagram Resecure or replace if needed Resecure repair or replace if needed Check to see that the lift is securely anchored to the vehicle and there are no loose bolts broken welds or stress fractures Replace decals if worn missing or illegible Re place antiskid if worn or mis
39. ed Flashing 68 Up button is pressed Flashing 69 Bridge switch is activated Flashing 70 Outer barrier latch switch is activated Flashing 71 Ground detect switch is activated Flashing 72 Outer barrier up switch is activated Flashing 73 Inner roll stop up switch is activated Flashing 74 Inner roll stop occupied switch is acti vated Flashing 76 Outboard barrier occupied switch is activated Flashing 78 Threshold tape switch A is activated Flashing 79 Threshold tape switch B is activated Flashing 80 Position set button is pressed Page 11 Maintenance and Lubrication Lubrication Diagram Lift Tite Latches Tower Pivot Points 2 LO Lift Tite Latch Dampening Spring Parallel Arm 2 springs 4 Points Pivot Pin Bearings 16 LO LO Hydraulic Cylinder Pivot Bushings 8 LO Saddle Bearing 1 DE Parallel Arm SS Pivot Pin Bearings 16 o Handrail Pivot Pins 2 LO Inner Roll Stop Lever Bearings 2 and Slots 2 LO al Inner Roll Stop b Pivot Bearings 2 Cam Followers 4 LO LO Saddle Support Bearings 8 LO E PI Upper Lower Fold Arm Contact Area 2 LG Lower Fold Arm Outer Barrier Pivot Bearings 2 Bearings 8 LO Pin Outer Barrier earings 4 Latch Pivot LO LO Outer Barrier DT Latch Slot Lift Tite oe Rollers 2 Outer Barrier Both Sides Lever Bearings LG LO S
40. ed above 2 Provide the notification mentioned in 1 above within ten 10 days of when the owner discovered or should have discovered the claimed defect 3 Promptly schedule an appointment with and take the product to an authorized service center for service 4 Pay any transportation costs and all expenses associated with obtaining warranty service Since Braun does not control the scheduling of service work at the independent dealerships you may en counter some delay in scheduling or completion of work If you need assistance you may contact Braun at 631 West 11th Street Winamac Indiana 46996 1 800 THE LIFT 843 5438 If two 2 or more service attempts have been made to correct any covered defect that you believe impairs the value use or safety of the product or if it has taken longer than thirty 30 days for repairs to be com pleted you must to the extent permitted by law notify Braun directly in writing at the above address of the unsuccessful repair s of the alleged defect s so that Braun can become directly involved in providing service pursuant to the terms of this limited warranty WHAT IS NOT COVERED This Limited Warranty does not cover any of the following defects in materials components or parts of the product not attributable to Braun any material component or part of the product that is warranted by another entity Note the written warranty provided by the manufacturer of the material component or part
41. ee the Maintenance Lubrication Schedule for recommended applications per number of cycles Specified recommended NEUE G Braun Lubricant Type Lubricant Amount Part No Light Penetrating Oil LPS2 General Purpose 11 oz 15807 LO Light Oil 30 weight or equivalent Penetrating Oil Aerosol Can Stainless Stick Door Ease 1 68 oz E 15806 DE Door Ease Style tube Stick tube LG Light Grease Light Grease Lubriplate 14 oz 15805 Multipurpose Can Page 12 Maintenance and Lubrication Schedule Proper maintenance is necessary to ensure safe troublefree operation Inspecting the lift for any wear damage or other abnormal conditions should be a part of all transit agencies s daily service program Simple inspections can detect potential problems The maintenance and lubrication procedures specified in this schedule must be performed by a Braun autho rized service representative at the scheduled intervals according to the number of cycles Braun dual parallel arm lifts are equipped with hard ened pins and self lubricating bushings to decrease wear provide smooth operation and extend the service life of the lift When servicing the lift at the recommended intervals inspection and lubrication procedures specified in the previous sections should be repeated Clean the components and the surrounding area before apply ing lubricants LPS2 General Purpose Penetrating Oil is recommended where Light Oil is called out
42. efer to the interlock installation instructions Lift operation shall be prevented unless the vehicle is stopped and vehicle movement is prevented 1 Verify vehicle secure signal pin 6 has a 12 volt signal 2 Refer to the interlock installation instructions The platform will not fold stow if occupied Refer to Platform Fold Pressure Adjustment procedures The inner roll stop will not raise if occupied Call Product Support The outer barrier will not raise if occupied Refer to Outer Barrier Fold Pressure Adjustment procedures Verify platform lighting when lift is deployed and pendant illumination when lift is powered 1 Replace bulb s in the light housing 2 Check fuse 5 amp fuse on circuit board F13 A visual and audible warning will activate if the threshold area is occupied when the platform is at least 1 below floor level Remove the threshold warning plate Verify the threshold strip switch connectors are connected Replace the threshold strip switch Reinstall the threshold warning plate Platform movement is prohibited beyond the position where the inner roll stop is fully deployed Call Product Support Lift plattorm movement shall be interrupted unless the outer barrier is deployed up Call Product Support Page 4 Position the platform at the floor level loading Loosen the hex nut on the adjustment screw do Turn the adjustment screw
43. i croswitch interrupts power to the DOWN switch circuit and Bridging Microswitch Platform Stop Block Inboard Vertical Edge of Vertical Arm stops the down travel of the platform while allowing the outer barrier to deploy Adjustment Guidelines Caution This adjustment is factory set and typically should not require adjustment Adjust floor level position as detailed on page 8 Ensure platform is in the fully Before adjusting the bridging unfolded position microswitch Ensure both stop blocks are making full contact with vertical arms details on page 7 Adjust platform angle as detailed on page 6 Bridging Microswitch Adjustment 2 Check both platform stop blocks to ensure there is no gap between the stop blocks and the vertical arms See Photos B C and D on page 7 A gap may indicate that the platform is not fully unfolded or the platform angle adjustment bolts are not adjusted equally on both sides 1 Position the platform at floor level or slightly below Ensure the platform is not partially folded From the stowed position press the UNFOLD switch until the pump stops running and the platform comes to a full stop From below floor level press the UP switch until the pump stops running and the platform comes to a full stop Switch Activation Lever Failure to follow these guidelines will result in an overtight adjustment that will bend the adjustment screw b
44. ility and will provide years of pleasure and independence as long as the lift is installed and serviced as specified by a Braun certified technician and the lift is operated by an instructed person Sincerely THE BRAUN CORPORATION DSL or Ralph W Braun Chief Executive Officer Warranty and Registration Instructions Immediately upon receiving the lift examine the Series No Pump Code unit for any damage Notify the carrier at once Model No Serial No Cylinder Code with any claims NL9I7IB C5 00025 56 14CG Two warranty registration cards shown right are i located in the liftmounted manual storage pouch ame The sales representative must process one of the cards The consumer must fill out the other card em and mail it to The Braun Corporation The war STE ranty is provided on the back cover of this manual The warranty cards must be processed to Sample Warranty Registration Card activate the warranty Two Braun Serial No Series No identification tags shown below are posted on the lift One I D tag is posted on the opposite pump side vertical arm A second I D tag is located on the opposite pump side tower Both I D tags provide the product identification infor mation provided on the warranty registration card Record the information in the space provided or document on a copy This information must be provided when filing
45. is the direct responsibility of that manufacturer items that are added or changed after the product leaves Braun s possession additional items installed at any dealership or other place of business or by any other party other than Braun normal wear tear usage maintenance service periodic adjustments the effects of condensation or moisture from condensation mold or any damage caused by mold imperfections that do not affect the product for its intended purpose items that are working as designed but that you are unhappy with problems related to mis operation misuse mishandling neglect or abuse including failure to main tain the product in accordance with the owner s manual or other routine maintenance such as inspections lubricating adjustments tightening of screws sealing wheel alignments or rotating tires damage due to accident or collision including any acts of weather or damage or corrosion due to the environment theft vandalism fire or other intervening acts not attributable to Braun damage resulting from tire wear or tire failure defacing scratches dents or chips on any interior or exterior surface of the product including those caused by rocks or other road hazards damage caused by off road use overloading or alteration of the product or any of its components or parts Defects and or damage to interior and exterior surfaces and other appearance items may occur at the fac tory or when the product is in transit
46. l 05 Platform beginning to lower 06 Platform lowering threshold cannot be occu pied from this point down 07 Outer barrier moving to horizontal position 08 Platform at ground level 09 Outer barrier moving to vertical position 10 Platform raising 11 Platform raising paused at floor 12 Platform folding limited pressure 13 Platform folding full pressure 14 Timed fold cinching lift tite or anti rattle state 15 Platform folding stopped 16 Paused fold 17 Platform between ground and 3 above ground 18 Platform above 3 19 Outer barrier moving to horizontal postion 23 Outer barrier going back down after occupant detected 28 Illegal function not defined 29 Interlock fault not recognized or has been cleared but a motion button is still pressed 30 Platform location unknown 31 Platform location transition state attempting to locate position 35 Two or more motion buttons are being pressed 36 The retention belt cannot be buckled while try ing to fold or unfold 37 Motion button being pressed is not a valid mo tion 50 Outer barrier is not up above inboard barrier locked position 51 Threshold is occupied when platform is 1 or more below floor level 52 Inner roll stop is not up and locked below inner roll stop locked position 53 Inner roll stop occupied sensor is not activated between floor and inner roll stop up position 54 Ou
47. limited warranty Braun reserves the right to use new or remanufactured parts of similar quality to complete any work and to make parts and design changes from time to time without notice to anyone Braun reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any previously manufactured product Braun makes no warranty as to the future performance of this product and this limited warranty is not intended to extend to the future performance of the product In addition the owner s obligation to notify Braun or one of its authorized independent dealers of a claimed defect does not modify any obligation placed on the owner to contact Braun directly when attempting to pursue remedies under state or federal law LIMITATIONS EXCLUSIONS AND DISCLAIMER OF IMPLIED WARRANTIES ANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY WAY OF STATE OR FEDERAL LAW IN CLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS IS LIMITED IN DURATION TO THE TERMS OF THIS LIMITED WARRANTY AND IS LIMITED IN SCOPE OF COVERAGE TO THE SCOPE OF COVERAGE OF THIS LIMITED WARRANTY Braun disclaims any express or implied warranty including any implied warranty of fitness or merchantability on items excluded from coverage as set forth in this limited warranty Braun makes no warranty of any nature beyond that contained in this limited warranty No one has authority to enlarg
48. mbly of the product by Braun Braun agrees to repair or replace any of its factory installed parts found to have substantial defects within the appropriate warranty period designated above provided that the repair is authorized by Braun and car ried out by an authorized service center a Braun labor schedule determines the cost allowance for repairs Braun will not honor any warranty claim for repairs or replacement of parts unless the claim is submitted with the appropriate paperwork and the work is completed by an independent factory authorized service center The appropriate paperwork can be obtained by written or phone contact with Braun at the contact information in this warranty Braun reserves the right to designate where any warranty work can be performed Braun also reserves the right to examine any defective workmanship or part prior to giving any authorization for warranty work Braun s return authorization procedure must be adhered to in order to process any warranty claims THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE Page 30 Providing Access to the World Over 300 Braun Dealers Worldwide Z 55 THE BRAUN 4 CORPORATION Providing Access to the World aw Uc dg aca A AREE Hdqrs Box 310 Winamac IN 46996 USA THE LIFT 574 946 6153 FAX 574 946 4670 S IN uneig sala Service Manu
49. nd conditions Lifts exposed to severe conditions weather environment contami nation heavy usage etc may require inspection and main tenance procedures to be performed more often than specified authorized service technician Failure to do so may result in and or property damage Maintenance Indicator The Lift Ready green LED mounted on top of the pump cover will begin to blink after every 750 cycles The blinking LED will not affect the functions of the lift but is a reminder to complete necessary maintenance and lubrication Once the lift has been serviced fully stow the lift Once stowed press the UP button on the hand pendant and the Floor Level Set button on the back side of the pump cover until the Lift Ready green LED stops blinking Discontinue lift use immediately if maintenance and lubrication procedures are not properly performed or if there is any sign of wear damage or improper opera tion Contact your sales representative or call The Braun Corporation at 1 800 THE LIFT One of our national Product Support representatives will direct you to an authorized service technician who will inspect your lift Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Grease to both sides of slot See Lubrication diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Resecure
50. not visible underside of platform Platform Side Plates 2 Outer Barrier Latch Outer Barrier Automatic Outboard Roll Stop Inboard Right Left Outboard Page 2 Switch and Sensor Locations Threshold Strip Switch 31221A Qty 2 B Occupancy Microswitch Assy 33779A Pressure Switch Bridging Microswitch 31010FA Microswitch Rotary 23184 Qty 2 Position Sensor NL916 NL917 31094A NL915 NL918 31844A Outer Barrier Latched Magnet 31664 Inboard Right Outer Barrier Latched m Left Outboard Magnetic Sensor 32645NA60 ws Outer Barrier Raised Outer Barrier Raised Magnetic Sensor 91801 32645NA60 Note Mirror image for right front pump lifts Page 3 Certification Checklist Diagnostic Procedures The following operations and conditions must be functionally verified in order for the lift to be FMVSS 403 404 compliant If an operation does not function as described or a condition is not met follow the refer enced procedures to correct the problem or contact a Braun Corporation Product Support representative at 1 800 THE LIFT Vehicle movement is prevented unless the lift door is closed ensuring the lift is stowed 1 Verify on the pump module mounted interlock connector that the lift not stowed signal pin 5 has an open signal OR lift stowed signal pin 7 has a 12 volt signal OR pin 9 has a ground signal depends on interlock used 2 R
51. om 915 0513RNPT 915 0513FNPT 915 0513RNPT 915 0513FNPT 3 1 Cover Pump 2 Piece Top Front Assy 915 0519RNPT 915 0519FNPT 915 0519RNPT 915 0519FNPT 4 1 Platform Weldment 917 53050NW 917 53050NW 917 53350NW 917 53350NW 5 1 Outer Barrier Assembly Inc 5 14 22 51 168 915 0312NA30Y 915 0312NA30Y 915 0312NA33Y 915 0312NA33Y 6 1 Inner Roll Stop 918 0147NWY 30 918 0147NWY 30 918 0147NWY 918 0147NWY 7 1 Bridge Switch Assembly 31010FA 31010FA 31010FA 31010FA 8 1 Plate Backing Mounting 985 2501RN 985 2501FN 985 2501RN 985 2501FN 9 1 Base Cover Assy Traction Tape Not Shown 915 5142CNA30Y 915 5142CNA30Y 915 5142CNA33Y 915 5142CNA33Y 10 1 Parallel Arm Assy Bottom w Bearings Rear 915 4457NA 915 4456NA 915 4457NA 915 4456NA 11 1 Parallel Arm Assy Top w Bearings Front 915 0422FA 915 5422FNA 915 0422FA 915 5422FNA 12 1 Parallel Arm Assy Top w Bearings Rear 915 5422RNA 915 0422RA 915 5422RNA 915 0422RA 13 1 Parallel Arm Assy Bottom w Bearings Front 915 6458NA 915 6455NA 915 6458NA 915 6455NA 14 1 Rubber Nose 24603 30 24603 30 24603 33 24603 33 Part Numbers of Items Identical on AII Lift Models Mem QU Description Part No item Qty 15 1 Block Platform Stop 25778 100 2 Spring Dampener Retract 26963 16 1 Block Platform Stop 900 0311 101 2 Bolt 5 16 18 x 1 1 4 Low Socket Hd Cap Bk 26327 17 4 Snap Ring 5 16 24570 102 2 Nut 1 4 20 Hex 10057 18 4 O Ring 5 16 I D x 1 16 O D 26614 103 2 Screw 1 2 20 x 1 1 2 Set Lock
52. reak the bridging switch and or result in lift operation failure 3 Loosen the two jam nuts on the bridging switch activation screw see Photo G Tighten the screw until the activation lever is fully depressed Verify that there is no play in the activation lever and tighten the jam nuts 4 Test lift for proper operation Page 9 LCD Lift Codes To better understand the Braun LCD Trouble shooting display you must first understand the numbers that appear on the screen There are Flashing Codes Solid Error Codes and Solid Normal Operational Codes Flashing Codes 65 89 About 10 seconds after an operation has stopped there are a set of scrolling flashing numbers that indicate whenever a particular sensor or switch has been activated These numbers will start at number 65 and scroll up to number 89 then start the sequence over Remember they are not error codes Keep in mind that the lift will display codes for different positions and certain flashing codes must be present for that position you will not always get an error code Solid Error Codes 50 64 These are the numbers that will come on the screen when the audible and visual alarm goes off and will direct you to where the problem exists These numbers will only stay on the screen for about 10 seconds and then the flashing codes will scroll indicating what sensors are active This sequence of codes will keep repeating It is important to be looking at the screen when trying to ge
53. sher 5 16 External Tooth 16368 1 Beeper Constant High Output 33251 1 Switch Toggle 31787 1 Decal Lift Power On Off Not shown 21494 1 Stud Power Feed 26084 1 Rubber Boot Red See note below 82046 1 Harness Lift Interlock Connection 32639A 1 Wire Assembly Lift Stowed Connection See note below 32638A 1 Pump Handle with Grip 17206A 3 Rivet Pop SD43BS 1 8 137 19 12954 1 Plug Window Clear 30443 1 Stud Wing Head 1 4 Turn 28804 1 Retainer Push On 28805 1 Washer Nylon 1 4 I D x 11 16 O D x 030 12690 1 Clip Pump Handle Top 915 5517 1 Clip Pump Handle Bottom 915 5518 1 Decal Manual Instructions Public Not shown 31412 1 Decal Removal Installaton Pump Cover Not shown 29051 1 Decal Warning Control Board Damage ESD Not shown 30787 1 Decal Removal Installation Pump Handle Not shown 29052 1 Decal Installation amp Warning Hydraulic Pressure Switch Not shown 27154 1 Decal Dual Relief Adjustment Not shown 32201 1 Decal LCD Lift Codes Not shown 32410 1 Cable Pump Module Power Hookup Not shown see Wiring Diagram 26082A 4 1 Harness Power Stow Interlock Not shown see Wiring Diagram 915 4530RNA 1 Harness Interlock Lighting Not shown see Wiring Diagram 915 4533NA 1 Harness Up Down Solenoid Not shown see Wiring Diagram 915 2533NA 1 Harness Threshold Switch Extension Not shown see Wiring Diagram 915 4534NA 1 Harness Hand Control Pump Housing
54. sing Lift Electrical Schematic LIFT SWITCH BOX BK 24 GA COPPER MS PLURA NOTE ALL WIRES ARE 22 GA BK WH 24 GA SILVER J28 P28 OR 18 UNLESS OTHERWISE NOTED PK Bu20 1 IB JUMPER 22 RD 20 i a 45 145 Pk lento
55. t 3 8 16 X 3 4 Flange Button Head Socket Cap 25171 Spacer UHMW 75 O D x 39 1 0 x 25 30227 Bolt 5 16 18 x 2 Flange Hex 25130 Bolt 3 8 16 x 3 4 Soc Hd Cap Screw Bk 26259 Nut 5 16 18 Serrated Flange 25131 Spacer Flap Cylinder 700 Thick 915 0415 Arm Slide Support Replace In Pairs 985 6612N Guard Outer Barrier Sensor Wires 915 0368N50Y Slide Platform Rotate 985 0606N Snap Ring 1 2 13273 mm m m o momo mo ro o Spacer 5 O D x 334 1 0 x 1 515 LG 25132 Screw 10 32 x 1 2 Button Head Socket Cap 30375WP o Bearing Flange 3 4 x 1 4 24012 Position Sensor Spacer 31092 Weldment Platform Pivot Arm 48 985 0640NW BKN Weld Nut 74 40 x 1 8 Barrel 32949 Pin Pivot Lower Arm 900 0413N Bolt 1 4 20 x 1 Hex 10001 Ring Snap 3 4 External 18657 Bumper 1 x 5 8 UHMW 33603 Bearing UHMW Flat 1 226 205 1760 Screw 10 32 x 1 2 FHDHXS Black w Patch 17192P Ball Stud 10MM 21301 Io fo 5 Ja o o Nut 1 4 20 Hex 10057 Vertical Channel Weldment Rear 48 955 0448RNW Plastic End Cap 1 1 0 x 1 1 4 O D 20474 m o m m o m Grip Handle Yellow 19074 Page 27 Braun Limited Warranty WARRANTY COVERAGE AND WARRANTY COVER
56. t the lift to fail Solid Normal Operational Codes There are also solid numbers that will appear while and after the lift is moving that indicate the lift operation and platform position Troubleshooting Procedures 1 While looking at the LCD screen operate the lift until the failure occurs Read the number that comes on the display the moment the alarm goes off and the light starts to flash This code will only stay on the screen for 10 seconds 2 Look up the number on the correct error code sheet and determine what part on the lift is causing the failure Go to the part on the lift that is suspected of causing the failure and look for anything obvious like magnets missing broken wires etc If nothing is found the next step is to determine if that sensor is send ing a signal to the board 3 Bring the platform to the level that the sensor should be activated using the backup pump if needed At this point look up the flashing code that corresponds to that sensor in the error code sheet look at the LCD screen and wait for the flashing scrolling numbers to appear If the number is not included in the scrolling numbers you know that sensor is the problem You should then check the harness or try another magnet with the south side of the magnet facing the sensor and see if the number will come up on the display 4 f the problem is still not found or the harness is suspected the voltages should to be checked to and from the sensor to find
57. tems 3 and 39 52 915 0519RNPT 915 0519FNPT Part Numbers of Items Identical on all Lift Models ely Description 1 Pump Assembly M268 0113 12V 120G Dual Relief ARS Includes Items 5 amp 6 31038 12V 1 Power Cable Up Solenoid to Motor 29049 1 Solenoid Up 4 Post Trombetta Flat Mount 31374 1 Diode Assembly Up Solenoid 73906A 2 Nut 10 32 Serrated Flange 83080 2 Fitting Male 7 16 20 O Ring to Male 7 16 20 JIC 37 24504 1 Elbow Female Swivel 7 16 20 JIC 37 to 2 Male 7 16 20 JIC 37 26579 1 Switch Pressure 31199 1 Control Hand Pendant Assembly Electronic Non Shielded Cable Coiled See note below 33658A 1 Control Board Assembly 100159 001 8 Standoff Snap In 31011 1 Switch Push Button 31753 1 Recepticle Clip On 28803 1 Lens Threshold Warning Red 30704 1 Decal Warning Pressure Relief Valve Not shown 22249 1 Spacer Lens NHTSA 31386 1 Metal Ring Base Lamp 30971 1 Socket Lamp 30703 3 Screw 8 32 x 1 2 Pan Head Phillips Thread Cut 30974 1 Bulb Light 19841 1 Diode Green LED Panel Mount 29545 4 Rivet Snap 124 Hole x 197 236 Thick 29874 2 Washer 5 16 Flat 10063 2 Bolt 5 16 18 x 3 4 Nylock Hex See note below 29608 2 Bolt 5 16 18 x 1 2 Nylock Hex See note below 10012 1 Cable Ground 22166A 1 Wa
58. ter barrier is occupied before it is up 55 Outer barrier is not latched when above the in ner roll stop locked position Millennium only 56 Outer barrier is not up and latched and bridge Switch did not deactivate 57 Outer barrier is not up and latched and ground detect switch did not deactivate Century and Vista only 58 Outer barrier is not up and latched and the plat form is 3 above the ground 59 Outer barrier is not up after pausing platform travel 60 Verify the IB occupied switch is functioning cor rectly when lift is below floor level The kickout gas springs might be worn replace before using 75 Low voltage detected must turn off power switch to reset LCD 77 Mehicle secure interlock has not been activated 90 Position will be set if you keep holding the button until it beeps 91 Position is out of a predetermined acceptable range of floor position 92 Bridge switch is not made needs adjusting 93 Inner roll stop occupied switch is not made position needs to be moved or switch should be adjusted 94 Outer barrier is not made fix and try again 95 Outer barrier latch is not made check for jumper on Century and Vista lifts check latch on Millen nium lifts 99 Controller program is not valid replace controller Flashing Numbers Flashing 65 Unfold button is pressed Flashing 66 Fold button is pressed Flashing 67 Down button is press
59. tform at ground level directly affects the angle of the platform when positioned at floor level Unfold the lift and visually examine the angle of the platform when positioned at floor level Lower the platform fully and note the angle of the platform when it reaches ground level also The outboard end of the platform toe must contact the ground first when the platform is lowered all lift models Millennium NL Series The platform angle should be adjusted so there is a balance between the angle at both positions equal amount of angle Angle A should equal angle B as shown in Figure C Century NCL Series Vista NVL Series The platform angle must be adjusted so the outboard end of the platform toe is angled down slightly when positioned at floor level See Figure D The outboard end of the platform must contact the ground first to ensure the spring loaded outer barrier unfolds fully Adjustment Procedures Adjustment Allen screws are provided on each side of the lift plattorm for adjusting the platform angle Details and photos are provided on the opposite page Base Plate Wedges Installations where base plate wedges are used require more platform angle adjustment than normal Platform Stop Blocks When ad justing platform angle ensure both stop blocks are making full contact with the vertical arms details on opposite page Floor Level Adjustment Follow ing platform angle adjustment
60. the exact location of the problem First determine the 3 wire colors for this sensor at the board and understand the 3 voltage readings needed to operate the sensor the 12V power 8V power and the 8V input signal to the PC board when activated by a magnet First check for a 8V input signal coming from the sensor to the wire going into the PC board if there is 11V on this wire the sensor is not being activated by the magnet Next check the 12V and 8V wires at the PC board plug leading to the sen sor Once verified at the plug on the PC board the voltages should then be checked at the next plug down on the harness going to the sensor until the location of the problem is found Anytime you see the code for that specific switch you will have 8 volts on that colored wire on the 8 or 18 pin connector from that switch IE Outboard Barrier is closed 72 will appear on the screen and also 8V will be present on the signal wire from that switch if no code is present the voltage will be 11V Page 10 LCD Lift Codes Listed below are codes that the lift controller outputs during lift operation The codes will be displayed on an LCD screen located on the lift control board inside the pump module See the Manual Operating Instructions in the operator s manual for pump cover removal instructions Non Flashing Numbers 01 Platform stowed 02 Platform unfolding 03 Platform unfolding paused 04 Platform at floor leve
61. to Circuit Board Not shown see Wiring Diagram 100245 001 Apply red 271 Thread Locker Loctite to the four hex bolts items 27 and 28 if a blue nylon patch is not present on the bolts when retrofitting an M268 pump assembly Loctite is available from The Braun Corporation under part number 11522 1 Indicates items available for replacement part purposes only These items are not included with replacement pump modules Page 22 Pump Module Diagram Pump Mounting Bolts Apply red 271 Thread Locker Locktite to the three pump mounting bolts items 27 and 28 if a blue nylon patch is not present on the bolts when retrofitting an M268 pump assembly Loctite is available from The Braun Corporation under part number 11522 1 68 RR Note Rear pump shown front pump mirror image Page 23 42 Floor to Ground Lift Repair Parts List Part Numbers of Items Dedicated per Lift Model iem Qty Description J NLOTBEIB T 1 1 Base Weldment 915R5142NW30 915F5142NW30 918R5142NW33 918F5142NW33 2 1 Cover Pump 2 Piece Back Bott
62. uter Barrier Vehicle Battery sl Te Positive Post 5 solenoids removed Latched Sensor TE AT from pump m E HB Circuit Sentry Dual Relief 25 8 3 COND WIRE CODE 3 COND WIRE CODE Circuit Breaker D a jo lt Lead Wire NO COLOR NO COLOR Fle 13362A Bat 1 YELLOW 26 1 BLUE BLACK 20 amp EE amp RD 2 Lift 2 RED 26 2 RED BLACK 20 GREENS GREEN BLACK 20 Power Cable x RD 4 33688 N Back 11 Aux Plate BK 24 COPPER E 7 BK 20 g H siveR 2 G Motor Power Feed Wire BK 6 J 9 Threshold Sensors S BK WH 24 SILVER 31221A E BK 24 COPPER B Page 18 Hydraulic Schematic Roll Stop Fold Pressure Switch Bridging Valve Orifice Orifice ar 2 ix EH Lifting Relief Valve X ot 7 Q Li Secondary Valve n 50 PSI 1900 Cy PSI a Folding W Relief Valve Outer Barrier i Cylinder Opposite H Pump Side Pump Cylinder Cylinder BACKUP ot Description Description Hydraulic Port 0 2 Way 2 Position Solenoid Valve HU
63. y and Vista Verify jumper is installed on the outboard barrier latch switch see photo at right Millennium Check latch Page 8 tion if unable to stop platform when powering lift 2 Turn Lift Power switch Off 3 Press Floor Position Set but ton located between pump housing and lift tower 4 While pressing the Floor Po sition Set button turn the Lift Power switch On 5 Continue pressing the Floor Position Set button until the lift sounds three beeps 6 Release the Floor Position Set button 7 Cycle lift to verify that plat form stops at the set floor level position Note If platform does not stop at ing is equipped with an LCD screen Remove the pump cover to access the LCD screen The following diagnos tic codes will help resolve floor position setting problems Floor Level Set Button the intended position repeat adjustment procedures If re peating procedures fails refer to Diagnostics section below Bridging Microswitch Adjustment Adjustment S Bridging Microswitch pu The bridging microswitch is located at the bottom of the right front vertical arm See Photos A and B An adjust ment screw is built into the platform stop block The bridging microswitch will be deactivated if the outboard end of the platform contacts the unloading surface before the inboard end while the DOWN switch is pressed The deactivated bridging m

Rev. C - Series C5 Service Manual

Contents

Download Pdf Manuals

Related Search

Related Contents