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2007_ds golf cart parts manual

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1. 1 13 101833401 3 16 59 1 50 ars ea ae A ee 1 14 102242101 Screw 5 16 18 X 3 4 Hex Head with Patch 0 1 2007 DS Golf Cars Illustrated Parts List Page 10 7 TRANSAXLE GASOLINE VEHICLE 5 ae 2 6 REFERENCE 2 i 000220 001 Page 11 2 2007 DS Golf Cars Illustrated Parts List TRANSAXLE GASOLINE VEHICLES GEAR CASES AND BRACKETS ITEM PART NO DESCRIPTION 1234 1 1010954 Stud 1 4 28 X 0 560 Ball ii 1 2 1012285 Screw 1 4 0 625 0 e 3 3 1013061 Locknut 10 32 Nylon Insert eases eee 1 4 1014007 Washer 1 4 Flat u o Rebates 1 5 1016341 Lever Transmission Shift 1 6 1017082 Screw 10 32 X 0 75 Hex Head Machine 1 7 1017231 Key aaa ie ee E e uu T 1 8 101833601 Transaxle 11 77 Ratio includes items 9 through 27 1 9 1012711 Breather 1 10 1012752 Prizes 1 11 1012896 Pin Dowel sekuron id 2 12 1013759 Fill Plug with Gasket includes item 13 2 13 1016432 Gasket Drain Plug uon AA A AA dea ia 1 14 1016513 Washer Mo den ie Et iin ge is 1 15 101890101 LEevereGRangev RS re
2. DESCRIPTION 1234 1 102061301 Ganopy sunWhite 3 2 5 2 1i ias 1 2 102061302 Canopy sun Beige iii 1 3 102099101 Screw 5 16 18 X 1 00 Hex Sems 2 4 102155501 Canopy Kit Struts includes items 5 through 12 1 5 101835601 Locknut 1 4 20 Hex Whiz iii 8 6 102063901 Weldment Windshield Frame 1 7 102064601 Support rear Canopy 1 8 102065501 Support Rear Canopy Lh iii 1 9 102076701 Screw 1 4 20 X 1 75 Hex Sems 8 10 324 Screw 1 4 20 X 2 50 Hx Hd Cap is 4 11 332 Washer 1 4 Type A Narrow Flat 8 12 8233 Locknut 1 4 20 Nylon Insert 4 13 102198301 Pad windshield Fraime coccion re ae ee as 2 2007 DS Golf Cars Illustrated Parts List Page 1 19 5 AND TIRES 2 WEN ues 000006008 Vi 3 9 2 PERFORMANCE PREMIUM TREAD EXTRA TRACTION Carlisle GRADE TREAD Kenda Duro Duro Note The performance grade tire has the wheel and tire matched and balanced at the Duro tire factory 000457 001 Page 2 2 2007 DS Golf Cars Illustrated Parts List WHEELS AND TIRES ITEM PART NO DESCRIPTION
3. 1 28 101922201 DE 4 29 102886601 Tube Axle Passenger Side is 1 30 7330 Inner Axle Tube 2 31 7335 ee 3 32 7336 Bearing xata eite ott t cree 1 2007 DS Golf Cars Illustrated Parts List Page 14 3 mk E 5 AN gt P mo 2007 DS Golf Cars Illustrated Parts List Page 15 2 2 BATTERY CHARGER MODEL 22110 DESCRIPTION 1234 1 101802204 48 13 PowerDrive 2 9 ft DC 6 ft AC 1 2 101802205 48 13 PowerDrive 2 12 ft DC 9 1 3 101802206 48 V 13 A PowerDrive 2 20 ft DC 9 ft AC includes items 4 through 21 1 4 1012098 Bushing DECO ne ri are 1 5 101828601 A 1 6 101828801 Cord 80 Inch 203 1 7 101828802 Cord AC 108 Inch 274 1 8 101828904 PD2 DC Cordset 113 inch 1 9 101828905 P D2 DE Gordset 54 Inichi are ea tt pen 1 10 101828906 Dc Cordset 250 1 11 102273201 PD2 Case includes 12 1 12 7577 Screw 10 X 0 50 Phillips 12 13 102273
4. 1 28 101981001 Ring 16 Degree Synchronizer sess 2 29 102453001 Shaft Trans with Circlip 1 30 102453101 eio m RI 1 31 7335 Bearing uite iks Soe oben 2 32 10080 Bearing Ball Sealed nnns 2 33 10081 Bearing Ball Sealed veian dd iaa 1 Note ltems listed on this page are components of the unitized transaxle 2007 DS Golf Cars Illustrated Parts List Page 11 5 3 000222 001 11 6 2007 DS Golf Cars Illustrated Parts List TRANSAXLE GASOLINE VEHICLES DIFFERENTIAL AND AXLES ITEM PART NO DESCRIPTION 1234 1 1013770 Differential Idler Gear nasa a saan nennen 2 2 1013771 Gear Differential 5 utiles taki Poe one 2 3 1013772 Pin Differential uu EIE 1 4 1013794 Axle Shaft Oil Seal iii 2 5 1014193 DOWEL TE 1 6 101890901 c AR 1 7 101891001 a La irn o nus 1 8 101891401 Axle Assembly Passenger Side includes items 9 through 13 1 9 1011291 Outer Axle Tube Be arin tista rtt eed else ene 1 10 1013787 LUG Std 4 11 1013792 2 Lan 1 12 1014207 BUSTING 1 13 1016672 Retaining Ring ee el de ar ati ag q 1 14 101891501 Axle Assembly Drive
5. 1 7 1015917 B shing AC COId i ep bte ue eati ia 1 8 101819701 Transformer Battery Charger 1 9 101828301 Case Assembly unser ulaqa ese Ra en abe 1 10 101828501 Ammeler E 1 11 101828601 Relay 48 VolE iS e ree ee Gael ua yaaa 1 12 101828801 Cord AC 80 Inch 203 cm 1 13 101828802 Cord 108 Inch 274 is 1 14 101828901 Cord DG 43 Inch 287 Cm x t ete eerte edere 1 15 101828902 Cord DC 154 Inch 391 cm iii 1 16 101828903 Cord DG 250 Inch 635 cm s ee ecke ahe 1 17 101831101 Wire Assembly KI u u u au iii 1 18 101914401 Assembly Voltage Suppressor 1 19 7577 Screw 10 X 0 50 Phillips 10 20 CCX8506 Circuit Breaker 15 Amp 120 Volt 2 1 Note Level 1 Battery Charger part numbers include one AC and one DC cord They do not include all of the level 2 cords listed 2007 DS Golf Cars Illustrated Parts List Page 15 5 DAS II S AA 000352 001 2007 DS Golf Cars Illustrated Parts List Page 15 6 POWERDRIVE CHARGER MODEL 18780 EXPORT ITEM PART NO DESCRIPTION 1234 1 101831503 Battery Charger 48 DC 8 5 ft DC 6 ft 1 2 101831504 Battery Cha
6. 1 8 N A Front Hub Assembly Ball Bearing includes items 9 and 10 1 9 102353401 Lug Stud 1 2 20 UNF 4037 Stl 4 10 N A HUD FROM soot ret dash bite e act 1 11 102353201 Gap Front Hub x 1 12 102353301 Hex Nut Locking Flange M14x2 7 1 13 102354203 Assembly Spindle Left Hand includes items 14 through 17 1 14 1015597 Fitting 1 4 28 Thread Forming Grease sss 1 15 N A Sub Assembly Spindle Left Hand sss 1 16 7048 Bushing Flanged Bronze si 1 17 8067 Bushing Bronze Spindle 1 18 N A Asm Front Hub And Spindle Rh includes items 19 through 24 1 19 N A Front Hub Assembly Ball Bearing includes items 20 and 21 1 20 102353401 Lug Stud 1 2 20 UNF 4037 Stl 4 21 N A AUD Fronts aaa ette eee Dee ED he e A EO ES 1 22 102353201 Gap Front Huber 1 23 102353301 Hex Nut Locking Flange M14x2 0 1 24 102354103 Assembly Spindle Right Hand includes items 25 through 28 1 25 1015597 Fitting 1 4 28 Thread Forming Grease sse 1 26 N A Sub Assembly Spindle Right Hand 1 27 7048 Bushing Flanged Bronze 2 1 28 8067 Bushing Bronze Spindle 2 1 2007 DS Golf Cars Illustrated Parts List Page 5 13 TYPICAL ON
7. naar cnn 1 4 1014375 Screw 3 8 16 X 0 50 Stainless Steel Hex Head 2 5 101898001 Glamp Balttery 5 2 aa d iii 1 6 102355301 Lockwasher 3 8 Stainless St 2 7 1241 Washer 5 16 Type A Flat si 2 8 7173 Screw 5 16 18 X 0 75 Hex Head Cap ss 1 9 7473 Locknut 5 16 18 Nylon Insert 2 2007 DS Golf Cars Illustrated Parts List Page 6 15 alo 290 B 290 000194 001 2007 DS Golf Cars Illustrated Parts List Page 7 2 290 ENGINE SHROUDS AND BRACKETS ITEM PART NO DESCRIPTION 1234 1 1015332 Wire Assembly 10 Uninsulated 1 2 1015649 t tec muku Fd ada 1 3 1015969 Screw M6 1 00 X 10mm 4 4 101887601 Locknut M6 1 00 Nylon Insert 1 5 101953901 Engine FE290 cw includes items 6 through 19 1 6 1016443 Bracket c a 1 7 1016456 Bolt Flange Head M6 x 12 MM 15 8 1016507 Bolt Two Ended s mardi aite datis iuste 1 9 1016524 shroud Engine FE290D kassiere ae boda 1 10 1016525 Shroud Engine FE290D issues 1 11 1016526 Shroud Engine FE290D iii 1 12 1016531 A qe 1 13 1016536 Oil Fille
8. 1 16 101890201 Shaft Charge uz rau eti eie tte et es bo et teda 1 17 101890501 Gear Case driver side 1 18 101890601 Gear Case passenger side 1 19 101891301 ArU PIVO at A a Rav Wen ter Une ds 1 20 101892901 Washer ee END 1 21 101893801 pains e o aer SS 1 22 101926901 Screw M8 1 25 X 40mm Hex Head 15 23 101927101 Seal Oil mM mE 1 24 101927201 Oll aga ER eL bas 1 25 101927301 Ring Internal Retaining ss 1 26 101928601 wes E tire 1 27 101928701 stripe ER ERREUR A R 28 101834801 Arti GoVernor eo eat Pr dc a esa Duae read 1 29 101886101 Screw 1 4 20 X 1 00 Square Head 1 30 102045901 Bracket Mermaid Lil 1 31 183 Washer 10 A 1 32 8233 Locknut 1 4 20 Nylon Insert issu 1 33 8717 Locknut 1 4528 Nyl n Inseft Gerster een ete ree eng 1 2007 DS Golf Cars Illustrated Parts List Page 11 3 000221 001 11 4 2007 DS Golf Cars Illustrated Parts List TRANSAXLE GASOLINE VEHICLES TRANSMISSION AND GEAR REDUCTION ITEM PART NO DESCRIPTION QTY 1234 1 1012714 Oill S amp al A a fie i ans 1 2 1012740 Synchro aa aaa eerie eta ita ies 3 3 1012741 dece mee e utut c
9. 1 21 101958301 Cord European AC Battery Charger 2 1 Special order available upon request Note Level 1 Battery Charger part numbers include one AC and one DC cord They do not include all of the level 2 cords listed 2007 DS Golf Cars Illustrated Parts List Page 15 9 ml p B MAINTENANCE AND SERVICE TOOLS E 16 2 2007 DS Golf Cars Illustrated Parts List MAINTENANCE AND SERVICE TOOLS ITEM DESCRIPTION ee 1 2 3 4 The following tool list includes all tools available from Club Car for maintenance and service procedures for gasoline electric and or diesel vehicles both past and present models Be sure to carefully examine the tool list for applicability to your vehicle before ordering 1 101871001 Accelerator Pedal Adjustment Tool 1 1 2 101813202 Adhesive Guide Ring 3 Gram Tube 1 3 101641202 Arbor et Rissen 1 4 101831901 Battery Discharge Machine 36 48 Volt 1 5 1014305 Battery Terminal Protector Spray 1 1 1 6 1011767 Battery Thermometer ss 1 1 1 7 1016417 Bearing and Oil Seal Remover Assembly 1 1 1 8 1016416 Bearing Driver Set 220422 0 00 nnns 1 1 1 9 1012811 Be
10. rna Maintenance and Service Tools Continued naa Maintenance and Service Tools Continued nasa Maintenance and Service Tools Continued naa SECTION i INDEX 2007 DS Golf Cars Illustrated Parts List Page 3 BODY AND TRIM 1 2 2007 DS Golf Cars Illustrated Parts List 000249 002 FRONT BODY ITEM PART NO DESCRIPTION 1234 1 1010435 Bolt Carriage 5 16 18 1 0 2 2 1011014 TAM COWL Sal E 1 3 1011017 Screw 8 32 375 6 4 1011394 T Nut Package Set of 4 iii 1 5 1015075 Washer 5 16 Flat Type iii 2 6 101692501 Cowl TPO Beige Res 1 7 101692502 Cowl TPO White iii 1 8 101692504 Cowl 1 9 101692506 COWL TPO ROM ieee eases ene p eee erp i ue ae 1 10 101692509 Cowl TPO Pacific Blue Royal Blue 1 11 101692510 Cowl TPO Dark Green 1 12 101692511 COW TPO Black tti E de 1 13 101692512 Cowl TPO Classic 1 14 101692513 TPO Burgundy sidad nara ah edie eae 1 15 101692514 Cowl TPO Dark Gray nnn nens 1 16 101692515 Cowl
11. 11 3 Transaxle Gasoline Vehicles Transmission and Gear Reduction 11 5 Page 2 2007 DS Golf Cars Illustrated Parts List 5 Transaxle Gasoline Vehicles Differential and Axles 2 Forward Reverse Shifter Assembly Gasoline Vehicles Forward Reverse Shifter Cable Gasoline SECTION 12 ELECTRICAL SYSTEM ELECTRIC VEHICLE Battery Charger Receptacle sisi Batteries Electric Vehicle a ee A oia Computer Controller and Solenoid Electric Vehicle SECTION 13 ELECTRIC MOTOR Motor Model 5BC59JBS6365 Electric Vehicle Earlier Style Motor Model 5BC59JBS6365A Electric Vehicle Later Style Motor Model EJ4 4001 Electric Vehicle SECTION 14 TRANSAXLE ELECTRIC VEHICLES Lransaxle Electric Vehicles iii id SECTION 15 BATTERY CHARGER PowerDrive 2 Battery Charger Model 22110 Domestic PowerDrive Battery Charger Model 17930 Domestic PowerDrive Battery Charger Model 18780 Export n narrar rra PowerDrive Battery Charger Model 20310 European SECTION 16 MAINTENANCE AND SERVICE TOOLS Maintenance and Service 0 Maintenance and Service Tools Continued
12. rt n 2 18 101875701 DF Insulator dio 1 19 101875802 A Gorinector mau tea adi ne panas aya e eene teas tad 1 20 101876001 Screw and Mold Assembly nnne 2 21 101876202 Brush Connector Assembly CW 2 22 101876301 Cover Set includes items 23 and 24 1 23 N A Brush Inspection Port Cover ss 3 24 N A Brush Port Cover w Drain ss 1 25 101876402 Rear Bracket CW ss has sistema 1 26 101876501 Nut and Screw Set includes items 27 through 31 1 27 101896501 Brush Holder ASM Screw 2 28 Washer Mb Flat 5e ta ro prec aaa 1 29 N A Washer Mi O ha gir Vase pete theo eir read vede 1 30 N A Nutz Hex MTA X ee t eoe at ee bec de dva os dean e Reds 1 31 N A Screw M5 x 0 8 18 3 32 101877601 Nut and Washer Set issue 2 33 101877701 Nut and Washer Set u gea tte bt HE 1 34 101879001 Through Bot datu dari exu meinen 2 Note Item 28 is not used in this application 2007 DS Golf Cars Illustrated Parts List Page 6 11 6 A CE STARTER GENERATOR ASSEMBLY 6 TYPICAL AS VIEWED FROM PASSENGER SIDE OF VEHICLE 000238 003 Page 6 12 2007 DS Golf Cars Illustrated Parts List FE290 STARTER GENERATOR MOUNTING GASOLINE VEHICLE ITEM PART NO DESCRIPTION
13. I 18_GRAY W65 18_RED W26 18_BRN W68 6 BATTERIES 10 BLK W54 8 1 10_ORG W61 18_YEL W13 6 BLK W66 ON BOARD amp WHT W62 COMPUTER T 5 8 18 LHT BLU W10 lt z e gt 10_BLU W63 3 PIN 6 GRN W64 CONNECTOR 18 WHT WO9 7 18_LT_GREEN WO2 Y 19 18 GRN WHT W30 10 BLK W49 6_BLK WSS 000412 002 2007 DS Golf Cars Illustrated Parts List Page 12 3 12 12 4 See previous two pages for diagram 2007 DS Golf Cars Illustrated Parts List WIRING ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 101795701 Wire Assembly 6 Black 3 2 102913301 Wire Harness Electric DS Four 12 Batteries 1 2007 DS Golf Cars Illustrated Parts List Page 12 5 000340 001 2007 DS Golf Cars Illustrated Parts List Page 12 6 INSTRUMENT PANEL COMPONENTS ITEM PART NO DESCRIPTION 1234 1 1012505 Keys set of 2 it Ad 1 2 1016859 Kit Reverse Buzzer includes items through 11 1 3 1011229 Locknut 46 32 Whiz aaier utum sai aE 1 4 1012431 Washer 4 Flat ta rin Ehe 2 5 1015720 Screw 6 32 X 1 2 Hex Washer Head 1 6 1016849 Scre
14. 1 16 N A Ball Bearin rairai a kuqa iie e 1 17 Magnel siete reais diet ic SIE recieved en eM 1 18 102265901 Motor End Shield Asm includes items 19 through 23 1 19 102265601 Speed Sensor Assembly includes items 20 and 21 1 20 101942301 Kit 3 Pin Wedge Lock ss 1 21 N A Sensor Speed without Connector 1 22 102266001 End Shield 1 23 102267001 Screw 38 32 X 0 375 Hex Head iii 1 24 102266101 Screw 10 32 8 250 2 44 44 0 000 00000 trennen nitens 4 25 103325701 Stator Shell and Winding 1 26 N A Armature 5 n deep Ls Peta lagi 1 27 103337601 Brush Assembly IQ Motor Non Skew includes items 28 through 31 1 28 1011411 Brush Spring Package includes item 29 1 29 N A BUSI Spring s u edle 4 30 103325501 Brush Rigging Non Skew Motor cnn rca naar nn 1 31 103325601 Brush Set 2 1 32 102243403 Lubricant Moly Teflon Single Use Tube see 1 33 451 Lockwasher 1 4 Helical 3 34 7174 Lockwasher 5 16 eene eene nennen 1 2007 DS Golf Cars Illustrated Parts List Page 13 5 000185 001 13 6 2007 DS Golf Ca
15. 12 17 101900801 Hanger Brake 2 18 8754 Locknut 3 8 16 Hex amiina a ee 6 19 8755 Screw 3 8 16 X 3 375 Hex 222 0 6 2007 DS Golf Cars Illustrated Parts List Page 5 15 000461 002 5 16 2007 DS Golf Cars Illustrated Parts List SUSPENSION ELECTRIC VEHICLE ITEM PART NO DESCRIPTION 1234 1 1010145 NUL 3 8224 Hex ied Ha ied e at ea eed eee eee 4 2 1010974 Spring Rear Leaf electric vehicle 2 3 1011415 Kit Shock Absorber Cushion includes items 4 and 5 4 4 N A Cushion Shock Absorber 4 40400000 2 5 Retainer Shock Absorber Cushion 2 6 1012180 ae Bode ete ee RU se 2 7 1012181 Bracket Shock Mounting Right Passenger 1 8 1012182 Bracket Shock Mounting Left Driver 1 9 1012303 Bushing Steel eibi o e EC ete de eden 6 10 1013164 Shock Absorber Kit includes items 11 through 13 1 11 N A Cushion Shock Absorber su 8 12 N A Retainer Shock Absorber Cushion 8 13 102706401 Shock Absorber Rear e al 2 14 1013207 Hanger Brake Cable e
16. ssn 2 23 102187201 Plate Kit Motor Cover includes items 24 and 25 1 24 N A Assembly Cover Plate 1 25 N A Screw 48 32 x 0 375 Taptite Thread 1 26 102704701 Frame and Field Assembly 1 27 102704801 Armat re Assembly 24 iei ePi Eile ERR ne 1 28 102704901 Kit Speed Sensor includes items 29 through 33 1 29 101942301 Kit 3 Pin Wedge Lock sra aaa saelan karma a 1 30 N A Sensor Motor Speed 1 31 N A Screw 8 32 Taptite Thread 2 2 32 N A Magnet ADC Motor 1 33 N A SCrew 21 4220 A Ode tra on trame ete ra huu qut 1 34 Bolt 1 4 20 0 73 Thread Forming 2 35 451 Lockwasher 1 4 Helical Split 3 36 7174 Eockwasher 6 RADER ERE 1 2007 DS Golf Cars Illustrated Parts List Page 13 7 L a TRANSAXLE ELECTRIC VEHICLES 4 14 2 2007 DS Golf Cars Illustrated Parts List TRANSAXLE ELECTRIC VEHICLES ITEM PART NO DESCRIPTION 1 2 3 4 1 102771701 Transaxle Electric includes items 2 through 32 1 2 1013794 Axle Shat Sa itte rei tta teer ere thee tg been 2 3 101895401 Gear Gase LeftHand Rennen 1 4 101
17. 5 Vehicle i ete eoe rre bonne catu SECTION 4 BRAKES PEDAL AND CABLE ASSEMBLIES Brake Assembly Self Adjusting cionales Brake Pedal Assembly LI pea e a eta ta E ee Brake Cable Equalizer and Equalizer Rod iii Accelerator Pedal Assembly Gasoline Vehicle sss Accelerator Pedal Assembly Electric Vehicles Accelerator Rol EE SECTION 5 STEERING FRONT AND REAR SUSPENSION Steering Gol mti cna eo I Ee Ei bates fae ee et heehee Steering Wheel metet did pua e utc e Ru TRIER Steering Gear Assembly o e ide a en a tg de P e ege Front Suspension Upper iii Front Suspension LOWEST iia Hide Hte nn TER a Front Spindles and HUBS ei uuu etre eren be et nl egit pere is tee t Ens Rear Suspension Gasoline Vehicle Rear Suspension Electric Vehicle sur 2007 DS Golf Cars Illustrated Parts List 2 3 3 3 3 5 Page 1 5 SECTION 6 ELECTRICAL SYSTEM GASOLINE VEHICLE a akak 6 5 Electrical Component Box Gasoline Vehicle I n a 6 7 Electrical Components Front Body Gasoline Vehicle sss 6 9 Starter Generator Assembly Gasoline Vehicles 6 11 FE290 Starter Generator Mounting
18. sse 3 31 N A Pulley2C maria odi rte Aimer anni FREE TRO DEAS CETT 1 32 101916501 Screw 3 8 24 X 5 50 Hex Head 1 33 101916701 VBell 1 34 357 Washer 3 8 Split Lock siens 1 35 808 Washer 3 8 Type B Flat 1 2007 DS Golf Cars Illustrated Parts List Page 10 3 DRIVE BELT FE290 ITEM PART NO DESCRIPTION 1234 1 1016203 Drive lio ann ai 1 2007 DS Golf Cars Illustrated Parts List Page 10 5 DRIVEN CLUTCH ITEM PART NO DESCRIPTION 1234 1 101834001 Assembly Driven Clutch includes items 2 through 10 1 2 1014070 Fixed Face Assy Driven 1 3 1014072 Movable Face Assembly with Bushing 1 4 1014078 Key Driven Gluten a teak ua us 1 5 1014080 Ring 1 6 1014454 Kit Driven Clutch Button includes items 7 and 8 1 7 1012836 Screw 8 32 X 3 4 Socket Head Cap 3 8 N A Button Drives tr nentes dera bets m 3 9 1017686 Gam Driven Cluteh etre diia 1 10 101836201 Spring Driven Clutch Reversed n 1 11 AM10419 Kit Clutch Repair includes items 12 through 14 1 12 1017327 Washer Driven Clutch Belleville
19. incited SaaS 1 2 101900801 Hanger Brake Cable iecit es 2 3 101953101 Rod 1 4 101990801 Equalizer Bracket dai Hals Rei 1 5 102022101 Brake Cable Kit includes items 6 through 9 sass 2 6 1010829 Pin Gl vis 5 16 X 9 4 ae ADAR 1 7 1011779 ESCUELA tmt t 2 8 N A Gable Brake SS te E 1 9 1035 Pin 3 32 X 1 00 Sq Gut COller i return seien 1 10 1241 Washer 5 16 Type A Flat iii 5 11 1242 Nut 5 16 18 Hex ii Leah 1 12 7473 Locknut 5 16 18 Nylon Insert nnt 5 2007 DS Golf Cars Illustrated Parts List Page 4 7 000188 001 4 8 2007 DS Golf Cars Illustrated Parts List ACCELERATOR PEDAL ASSEMBLY GASOLINE VEHICLE ITEM PART NO DESCRIPTION 1234 1 1011694 Accelerator Bracket and Bearing Assembly 2 2 1014007 Washer 1 4 Flat u ana aaa tn bv tan tada 4 3 1017378 lata eta 1 4 1017380 Bumper Spring Return sisi 1 5 1017424 Bearing Pivot Support sisi 1 6 1017696 Sub Accelerator Pedal includes items 7 through 9 1 7 1013871 Pad Accelerator Pedal iii 1 8 Accelerator Pedal Weldment 1 9 7716 Screw 10 16 AB Sheet Metal 2 8 4 10 101796201 Spring Accelerator 1 11 10181
20. 1234 1 1010984 2 2001 025 di eid eid ee 16 2 101570501 Tire Wheel Asm Beige Standard Tread includes items 3 through 5 4 3 1015707 Wheel Rim Beige 1 4 727102 Tire Unmto Turf Glde 18x8 50 8 1 5 7310 Valve Steni Em 1 6 101570507 Tire Wheel Asm Beige Xtrac Tread 6 ply includes items 7 through 9 2 7 1015707 Wheel Rim Beige 1 8 101769302 Tire Unmounted Xtrac 18 x 8 50 8 a 1 9 7310 Valve aite ee ek o erecto a e 1 10 101570512 Tire Wheel Beige Duro Premium Tread includes items 11 through 13 4 11 1015707 Wheel Rim Belge 5 ed nal 1 12 102569304 Duro 18 X 8 52 8 4 ply i td 1 13 7310 Valve Stem nn RA 1 14 101570513 Tire Wheel Beige Kenda Premium Tread includes items 15 through 17 4 15 1015707 Wheel RIM 1 16 7310 EEE e I 1 17 10682 Unmounted Prem Tire 18 5x8 5x8 1 18 101651401 Tire Wheel Asm White Standard Tread includes items 19 through 21 4 19 1014771 Wheel RIM WIES Ge EAEE EEE 1 20 727102 Tire Unmto Turf Glde 18x8 50 8 1 21 7310 Valve Siemens 1 22 101651407 Tire Wheel Asm White E
21. 1 22 1014496 Drive Clutch Puller for Kawasaki engines only 1 23 1014497 Drive Clutch Hub Puller for Kawasaki engines only 1 24 1014508 Driven Clutch Cam Puller for Kawasaki engines only 1 25 1014507 Driven Clutch Puller Plug for Kawasaki engines only 1 26 1015524 Drive Clutch Holder Tool Assembly for Kawasaki engines only 1 27 101809101 Press Weldment for Kawasaki engines only 1 28 102601501 Drive ClutchFixed Sheave Tool tor Ax4 vehicles eet Blei 1 1 29 102603501 Driven Clutch Spring Compression Base for use with items 30 and 31 for 4x4 vehicles 1 1 30 102605201 Driven Clutch Spring Compression Collar for use with items 29 31 for 4x4 vehicles 1 1 31 102606101 Driven Clutch Spring Compression Nut for use with items 29 and 30 for 4x4 vehicles 1 1 32 102607501 Drive Clutch Spider Removal Tool for 4x4 1 1 33 101831801 Communication Display Module 1 34 101641002 Compression Gauge and Adapter 1 35 1011273 Continuity Aa 1 1 36 102773801 Cutter Valve Seat 122 1 37 102773901 Cutter Valve Seat 15 2 e ener ca eee de eode da dad 1 38 102774101 Wrench T 34505 inicie ete 1 39 102774101 Adapter T Wrench
22. 1 2 3 4 1 1012830 Screw M8 125 X 22 2 2 101524001 Bracket Starter Generator Mounting FE290 1 3 1015920 Ground Wire Assembly 1 4 1015932 5 16 18 isch y a U AA 1 5 1016074 Screw M8 1 25 X 18mm TOC sass ats Aaaa ase ES 1 6 1016883 Bracket Starter Generator Adjustment sse 1 7 101837301 Wire Assy 6 Green 1 8 101916701 MB eat 1 9 1241 Washer S16 Flair 1 10 1242 A Mand 1 11 705 Bolt 3 8 16 X 1 25 Hex Head nnn 2 12 7173 Screw 5 16 18 X 0 75 Hex Head 1 13 7174 Lockwasher 5 16 Split anal 3 14 7473 Locknut 5 16 18 Nylon Insert 1 15 8754 Locknut 3 8 16 2 2007 DS Golf Cars Illustrated Parts List Page 6 13 alo AS SEEN FROM PASSENGER SIDE OF VEHICLE STO 7 TL AS SEEN FROM DRIVER SIDE OF VEHICLE 000240 001 Page 6 14 2007 DS Golf Cars Illustrated Parts List BATTERY GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 1010934 Screw 5 16 18 X 1 00 Hex Cap us 1 2 1012328 Battery I2 Voll ne ete en een ee chan 1 3 1014288 Screw 5 16 18 X 0 75 Thread Forming
23. 4 11 1016451 Arm pev IE EE 2 12 1016452 Shaft Hockar cr tero iret 1 13 1016458 Bolt Flange Head M8 x 1 25 x 45 enne 6 14 1016471 Rod Push ist ct ete eto ee e eee 2 15 1016474 Plate E td 1 16 1016479 Seat Sprite 2 17 1016483 o ran RE etatem 1 18 1016489 Stud Two Ended M8 1 25 is 2 19 1016517 Girclip TypesE uu ua u Hr t aaa 1 20 1016523 Spring Engine Valve iii 2 21 1016542 AU nn Re Ra tee aie em 2 22 1016544 SCIOW yanata E E ME 1 23 1016545 NUE mr DI 2 24 1016549 Washer 12 1X19X1 8 1 25 1016563 Diu Tees ter Ma c 2 26 1016566 Seal Oil sense leds Rester inertie 2 27 10165569 MORI ETE 2 28 1016583 6 3 5 lan etis Hera ini alien 2 29 102304701 Kit Gasket FE290 includes items 30 through 33 1 30 1015330 Gasket Exhaust upa a m ei 1 31 1016430 Gasket Head FE290 merien e ede rer a 1 32 1016440 Gasket Engine to Insulator sess 1 33 1016446 Gasket eite e rt eo ei E 1 2007 DS Golf Cars Illustrated Parts List Page 7 9 290 000198 001 7 1
24. Choke na er m oin bua E Go Een SE EON EHE YA Y SR ER RAE lisa 1 11 N A Al BOX nein id 1 12 N A RING 5 16 22 2 reed e ii UR E 1 13 N A O RING 3 8 1 14 101812301 Spring Extension Return ui 1 15 101813001 Retaining Ring 0 25 Shaft 2 0 1 16 101917601 anak 1 17 101837101 FOSS SANE 1 18 101971301 1 58 D HOSE u engine 2 19 332 Washer 1 4 Type Narrow 3 2007 DS Golf Cars Illustrated Parts List Page 8 13 TYPICAL 3 PLACES TYPICAL 2 PLACES 000338 004 8 14 2007 DS Golf Cars Illustrated Parts List INTAKE SYSTEM ITEM PART NO DESCRIPTION 1234 1 101805701 Button Assembly Choke includes items 2 through 4 1 2 101811401 Lever Choke Button estanteria 1 3 101811501 Guide Choke Lever iii 1 4 101856201 Compression Spring i e teo ende eet E eee nns 1 5 101850301 Screw 12 16 X 0 50 Washer Head Hi Lo sse 4 6 101917701 Choke Positioner 2 2 Id ad di 1 7 101958101 D ct Assembly ui a Eee na eh 1 8 1606 Rivet 3 16 X 500 Alum POP sise 2 9 183 Washer 10 4 2007 DS Golf Cars Illustrated Parts List Page 8 15 os EXHAUST SYSTEM B Ng 5 PT
25. 000248 001 11 10 2007 DS Golf Cars Illustrated Parts List FORWARD REVERSE SHIFTER CABLE GASOLINE VEHICLES ITEM PART NO DESCRIPTION 1 2 3 4 1 1012285 Screw 1 4 X 0 625 3 2 101855801 Cable Retainer 1 3 101951501 FNR Shifter Cable includes items 4 through 6 1 4 1012333 Joint 3 10 32 Ball 2 ara BREI 2 5 N A Cable Forward Reverse Shifter iii 1 6 7893 Nut TO 92 HOES Ele eo hum sts 2 7 102045901 Bracket taa aida 1 8 332 Washer 1 4 Type A Narrow Flat 4 9 8233 Locknut 1 4 20 Nylon 4 10 8251 Screw 1 4 20 X 1 0 Truss Head Machine 4 2007 DS Golf Cars Illustrated Parts List Page 11 11 ELECTRICAL SYSTEM ELECTRIC VEHICLE 12 12 DS IQ SYSTEM WITH FOUR 12 VOLT BATTERIES 6_BLK W55 10_BLK W49 SONIC WELD 18 RED WO6 RED W57 REVERSE BUZZER FRONT BLK W58 SOLENOID 10 BLK W60 WARNING LIGHT RESISTOR x 18_BRN_WHT WO8 16 BLK WHT W42 10 ORG W61 10 BLU W63 6 WHT W62 6_YEL W59 6 GRN W64 DETAIL B CONTROLLER REVERSE FORWARD 3 PIN CONNECTOR PROGRAMMER PLUG 4 PIN CONNECTOR SONIC WELD W12 W05 18_TANI 8 LHT BLU W10 18 BLU WO7 18 ORG WHT CONTROLLER
26. Denis ves eese date net Me een 2 28 101904101 Body Kick Plate seit te tb geeks a d amaka 1 29 102221201 Wear aede dier dette ue deris ii ts 2 30 332 Washer 1 4 Type A Narrow Flat eene 10 31 7847 Screw 1 4 20 X 0 75 Hex Head Cap 4 32 8233 Locknut 1 4 20 Nylon Insert issu 12 33 8248 Screw 1 4 20 X 0 75 Truss Head Machine 2 34 8251 Screw 1 4 20 X 1 0 Truss Head Machine 8 2007 DS Golf Cars Illustrated Parts List Page 1 13 000452 001 2007 DS Golf Cars Illustrated Parts List Page 1 14 BODY AND FENDER ELECTRIC VEHICLE ITEM PART NO DESCRIPTION 1234 1 1012047 Screw 8 32 X 375 Self Tap 2 2 1012159 Bolt 1 4 20 X 2 75 Hex Head is 2 3 1012412 Body Hinge PIE aeie oa a RR AF ERE en 2 4 1013032 Molded Access Door Black 1 5 1014306 Washer 1 4 Type B 2 6 1015032 Floormat Molded 5 Re 1 7 1015525 Nut 1 4 20 Blind ire 2 8 101693301 Body Beige TPO 1 9 101693302 Body White TPO Rear nn Rense net 1 10 101693304 Body Gray TPO Rear 1 11 101693306 Body Red TPO Rear 1 12 101693309 Body Pacific Blue Royal Blue TPO
27. 1 2007 DS Golf Cars Illustrated Parts List Page 8 5 ole Page 8 6 2007 DS Golf Cars Illustrated Parts List 000211 001 CARBURETOR ASSEMBLY FE290 ITEM PART NO DESCRIPTION 1234 1 101642572 Jet Altitude 72 5 3 eee e aa 2 101642575 Jet Altit de 75 turned oh inter 3 101642578 Jet Altitude 78 4 101642580 Jet Altitude 80 iii AR 5 101905601 Carburetor Assembly FE290D includes items 6 through 15 1 6 101642582 Jet Altitude BL i Eu 1 7 1016437 Gasket Carburetor Bowl 1 8 1016486 Eloat Assembly ses e yas ui sta au a 1 9 1016501 SGrew Assembly 2 ehe ren qo Do EE tae d e etie 1 10 1016585 Bolts eX etes tton E oM a GD M ES rs 1 11 1017461 Chamber Assembly Float includes item 12 1 12 1016499 Screw Assembly cinta ehe e REP poe anode 1 13 101973101 Jet 40 Pilot 1 14 101973201 INozzle ei Pe ea 1 15 Assembly Pilot Air Screw 1 Note 101642582 for 0 3 000 feet 101642580 for 3 000 5 000 feet 101642578 for 5 000 8 000 feet 101642575 for 8 000 10 000 feet 101642572 for 10 000 feet and higher 2007 DS Golf Cars Illustrated Parts List Page 8 7 000213 001 2007 DS Golf Cars Illustrated Parts List Page 8 8 CARBURETOR INSTALLAT
28. 1 29 102806202 Controller IQ 48 volt Nonstandard I 1 30 102852001 Asm Obc lq Smt includes item 31 1 31 101932601 Kit 6 Pin Wedge Lock ias 1 32 1242 5 16 18 4 rte diets e A ae 1 33 7174 Lockwashier 5 16 Split urinaria apaku skua 1 34 8990 Wrap S NYO l een ie 1 Special order item available upon request 2007 DS Golf Cars Illustrated Parts List Page 12 17 L p E ELECTRIC MOTOR a q lor dea _ N 5 N 7 Y 7 N NE 6 THROUGH 000349 001 2007 DS Golf Cars Illustrated Parts List Page 13 2 MOTOR MODEL 5BC59JBS6365 ELECTRIC VEHICLE EARLIER STYLE ITEM PART NO DESCRIPTION 1234 1 1010934 Screw 5 16 18 X 1 00 1 2 1014201 Screw 1 4 20 2 25 Hex Gap esce tcn enne hant ca hae 3 3 101920101 Kit 3 Pin Wedge Lock sise 1 4 102235201 Bumper Drive Unit y n HR kei eee ER Rene 1 5 N A Motor 48 Volt Shunt Wound includes items 6 through 31 1 6 1017944 End Shield GER Reale 1 7 1017947 Hardware Package includes items 8 through 11 1 8 1011280 Eocknut 4 9 Insulator BUSHING Hasen 2 10 Insulated Bush
29. O 5 16_BLK W19 o 10_RED W23 gt ELECTRICAL 000468 001 2007 DS Golf Cars Illustrated Parts List Page 6 3 alo Page 6 4 See previous two pages for diagram 2007 DS Golf Cars Illustrated Parts List WIRING ITEM PART NO DESCRIPTION QTY 1234 1 1012382 Wire Assy 6 RI 1 2 1015332 Wire Assembly 10 Uninsulated 2 1 3 1015737 Wire Assy HO ROG uyu y u u ern 1 4 1015920 Ground Wire Assembly iii 1 5 101837301 Wire Assy HO Mic 1 6 101889301 Wire Harness Assy Ds Gas 1 2007 DS Golf Cars Illustrated Parts List Page 6 5 6 PLACES Q EN 7 LACES O T A E J ps x O gt 9 9 19 0 TYPICAL2 FR 2 oan LG 2 VIAS ec LAC WIRE HARNESS NOT SHOWN 000464 001 6 6 2007 DS Golf Cars Illustrated Parts List ELECTRICAL COMPONENT BOX GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 1015752 Screw 12 16 X 0 625 ii 1 2 101827601 Elec Component Box Asm includes items 3 through 32 1 3 1010954 Stud 1 4 28 X 0 560 Ball is 1 4 1012295 Fuse ADAM la de 1 5 1012431 Washer 4 Flat aaa Guau aaa aqa redo Pa Fe hs P ee 2 6 1013589 Ring 0 338 Internal Ret
30. E 1 13 1016579 Band RPM Limiter Mount issu 1 14 1016586 Damper RPM Eimiter 22 et te E RE eet 1 15 1016587 lamps 1 16 1016588 Tube 7mm X TOmmi X ZOMM ara ana ei erh 1 17 1017448 BOI ELAM QO ice c Re ttp rae ee a 3 18 1017455 Plate Flywheel Fan uuu n Lena dad cia 1 19 101881101 Spark Plug OHV 1 20 101909201 Golil OION 1 21 101909301 Lead Wire fat tees eet ren 1 22 101909401 2625 A MI UI 1 23 101909501 CHAMP ys TN 1 24 101915701 Flywheel Complete 290 1 25 101915801 Fan FE290 CW aiii epe uerit deste Desa a 1 26 AM10724 Spark Plug OHV 1 2007 DS Golf Cars Illustrated Parts List Page 7 5 290 000196 001 7 6 2007 DS Golf Cars Illustrated Parts List 290 ENGINE CIRCULATION DESCRIPTION 1 2 3 4 1 1016429 Seat Value Oll Press Relief x nunka e E Ro iu 1 2 1016432 Gasket Drain Plug u uu aa as hence terit eek en Pe eee 1 3 1016435 Gasket Oil 1 4 1016457 Bolt Fange Head ASR LSS 2 5 10164
31. E Tee I 1 32 102243403 Lubricant Moly Teflon Single Use Tube sss 1 33 451 Lockwasher 1 4 Helical Split rettet toin ti rr nn enti eis 3 34 7174 Lockwasher 5 16 1 2007 DS Golf Cars Illustrated Parts List Page 13 3 Z e THROUGH 31 000349 002 2007 DS Golf Cars Illustrated Parts List Page 13 4 MOTOR MODEL 5BC59JBS6365A ELECTRIC VEHICLE LATER STYLE ITEM PART NO DESCRIPTION 1234 1 1010934 Screw 5 16 18 X 1 00 Hex 1 2 1014201 Screw 1 4 20 X 2 25 Hex Cap issues cerne honte n prae haee ann 3 3 101920101 Kit 3 Pin Wedge Lock aA aaa REG 1 4 102235201 Bumper Drive Unit es Heben 1 5 102240104 Motor 48 Volt Non Skew IQ includes items 6 through 27 1 6 1017944 End Shield 22 font te A neun 1 7 1017947 Hardware Package includes items 8 through 11 1 8 1011280 E ocknut 5 16218 aaa eo met epe 4 9 N A Insulator BUSHING Hasena gt 2 10 N A Insulated Bushing hn ta t 2 11 1241 Washer 5 16 Type A Flat 4 12 1017949 Screw 36 32 X 0 480 Hex Head n enne 2 13 1017950 Bearing Retainer ua an sa aa AAR 1 14 1017953 Screw Bearing Retainer I 2 15 102265701 Kit Bearing and Magnet includes items 16 and 17
32. to frame Disconnect negative battery cable first engine governor adjustment 101915201 000458 001 3 2 2007 DS Golf Cars Illustrated Parts List DECALS GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 1014198 Nameplate Kit gold 1 2 101547601 Decal Gasoline Explosion Fire Warning 2 1 3 101621601 Decal Operating 1 4 101825101 Decal OMRON are ete t 1 5 101915201 Decal Frame Ground and Governor Warning 1 6 101960501 Decal Rotating Parts Hot Manifold 2 2 7 101960601 Decal Dash Warning sis 1 2007 DS Golf Cars Illustrated Parts List Page 3 3 N WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH Before using vehicle read operating instructions Remain seated and hold on to seat handle while moving Do not start vehicle until all occupants are seated Two 2 persons per seat maximum Operate from driver side only and not on public roads Keep entire body inside vehicle while moving Drive slowly in turns and straight up and down slopes Do not leave children unattended on vehicle Never operate under the influence of alcohol or drugs Use brakes to reduce speed when coasting downhill OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel prior to driving e Study a
33. EACH SIDE OF VEHICLE 9 N x PEN Z NN ES S veo IN 2 G N N a OA ter Zu 000461 001 TYPICAL 2 PLACES 2007 DS Golf Cars Illustrated Parts List Page 5 14 REAR SUSPENSION GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 1010145 N t 9 8 24 Hex iia HERR in 4 2 1011415 Kit Shock Absorber Cushion includes items and 4 4 3 N A Cushion Shock Absorber 4 04 400000 2 4 Retainer Shock Absorber Cushion 2 5 1012180 gt 05 GER 2 6 1012181 Bracket Shock Mounting Right Passenger 1 7 1012182 Bracket Shock Mounting Left Driver seen 1 8 1012303 Bushing Steel ins 6 9 1012304 Shackle Rear Spring He oe et em ine i la 4 10 1012324 Spring Rear Leaf gasoline vehicle esses 2 11 1013164 Shock Absorber Kit includes items 12 through 14 1 12 N A Cushion Shock Absorber 04000000 ae 8 13 Retainer Shock Absorber Cushion 10 8 14 102706401 Shock Absorber Rear e He o Ped 2 15 1014555 Locknut 7 16 14 Nylon Insert kisu 4 16 1015583 Bushing Urethane nn
34. 1 2 3 4 86 1016552 Valve Seat Cutter Guide 1 87 1016551 Valve Seat Cutter T Wrench 1 88 1016553 Valve Seat Cutter 45 32 mm diameter for FE290 engines only 1 89 1016554 Valve Seat Cutter 45 30 35 mm diameter 1 90 101641101 Valve Spring Compressor sss 1 91 1011480 Volt Ohm Meter cc non cnn rra 1 1 1 92 102570401 Tool Tensioning Starter Generator For Precedent vehicles 1 2007 DS Golf Cars Illustrated Parts List Page 16 11 Part Number and AM10753 16 9 AM10771 16 9 AM10079 6 9 AM10080 11 5 AM10081 11 5 AM10419 10 7 AM10682 2 3 AM10724 7 5 CCX8506 15 3 15 5 183 8 15 10 3 11 3 324 1 19 332 1 11 1 13 11 11 12 11 334 4 9 4 11 5 3 5 7 7 15 357 5 11 10 3 451 9 3 13 3 13 5 13 7 705 6 13 7 15 1 15 1 19 8 13 9 3 706 5 11 808 10 3 1028 1 17 4 5 1032 4 5 1035 4 7 5 7 5 9 1241 1 3 1 17 4 5 4 7 4 9 4 11 6 7 6 13 6 15 9 3 13 3 13 5 1242 4 7 6 7 6 13 12 17 1308 5 9 1606 8 15 1620 1 7 1624 4 9 4 11 5 7 5 11 2402 5 9 7048 5 13 7173 6 13 6 15 7174 5 3 6 13 8 11 9 3 12 17 13 3 13 5 13 7 7251 1 3 727102 2 3 7310 2 3 7330 11 7 14 3 7335 11 5 14 3 7336 14 3 7473 1 3 1 5 1 17 4 5 4 7 4 9 4 11 6 7 6 13 6 15 7479 1 15 1 17 7539 5 9 7540 5 7 5 9 7555 5 7 5 9 7569 5 17 7577 1
35. 1 43 2 23 101655008 Shim Crankshaft T 1 48 24 101655009 Shim Crankshatt 1 58 ia A R 25 1016558 Ring Snap pit a a eg ieee ens 2 26 1016559 SPACER a Rea eter ee qr t ida 1 27 GIBT 1 28 1016568 Seal e tete A a ni 1 29 1016571 OA ils ER E 1 30 101915501 Crankcase Complete FE290 1 31 101922301 Crankshaft FE290 Left Hand Thread includes items 32 through 35 1 32 1016516 Rod includes item 33 2 33 1016580 Bearing Planen Arsen Beier 1 34 1016532 Gear e 1 35 1016533 Gear Helical issus 2 een 1 2007 DS Golf Cars Illustrated Parts List Page 7 13 REFERENCE TYPICAL 2 PLACES P di TYPICAL ge 4 PLACES IgE ae ze x lt TYPICAL TYPICAL 4 PLACES TYPICAL r 4 PLACES 000200 001 7 14 2007 DS Golf Cars Illustrated Parts List FE290 ENGINE MOUNTING ITEM PART NO DESCRIPTION QTY 1234 1 1010577 Bolt Hex Head 5 16 18 X 1 50 accidental aidan 4 2 1012571 Washer 5 16 Extra Thick Flat 0 4 3 1013924 Nut 5 16 24 Hex Head 6 4 101827101 Plate Engine MOURNING sS l y l l Sua ae 1 5 101832101 Spacer Powdered Metal cecivhacececesurs Sai aR aR aer 2 6 101832701 Stiffene
36. 7 5 7 13 7 9 7 11 7 11 7 11 7 13 7 9 7 7 7 13 8 9 7 7 7 5 7 5 7 13 7 7 8 9 7 9 7 11 2007 DS Golf Cars Illustrated Parts List Page i 3 1016585 1016586 1016587 1016588 101660404 1016622 1016627 1016630 1016663 1016672 1016801 1016849 1016851 1016859 1016868 1016874 1016875 1016876 1016883 1016916 101692501 101692502 101692504 101692506 101692509 101692510 101692511 101692512 101692513 101692514 101692515 101692601 101692602 101692604 101692606 101692609 101692610 101692611 101692612 101692613 101693301 101693302 101693304 101693306 101693309 101693310 101693311 101693312 101693313 101693901 101693902 101693904 101693906 101693908 101693909 101693910 Page i 4 8 7 7 5 7 5 7 5 1 7 5 3 16 7 6 9 5 5 11 7 10 3 6 9 12 7 6 9 12 7 6 9 12 7 1 3 1 5 1 5 1 5 6 13 1 11 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 13 1 13 1 13 1 13 1 13 1 13 1 13 1 13 1 13 1 15 1 15 1 15 1 15 1 15 1 15 1 15 1 15 1 15 1 3 1 3 1 3 1 3 1 3 1 3 101693911 101693912 101693913 101693914 1016947 1016952 101696201 101696202 101696204 101696206 101696208 101696209 101696211 101696213 101696215 101696216 101696217 101696218 101696219 101696220 101696221 101696222 101696223 101696224 1016967 1017029 101706702 1017079 1017080 1017082 101708301 1017141 1017203 1017221 1017226 1017231 1017266 1017273 1017327 1017378 1017380 1017424 101
37. Gasoline Vehicle 6 13 Battery Gasoline Vehicle sise 6 15 SECTION 7 FE290 ENGINE FE290 Engine Shrouds and Brackets 7 3 FE290 Engine Ignition Components and Flywheel 7 5 FE290 Engine Oil Circulation iii 7 7 FE290 Engine Cylinder Head iii 7 9 FE290 Engine Crankcase Camshaft and Oil Sensor 7 11 FE290 Engine Crankcase and Crankshaft 7 13 FE290 Engine Mounting 2 2 ai 7 15 SECTION 8 FUEL INTAKE AND GOVERNOR SYSTEMS BUE ge v min AAA 8 3 Ta e o 8 5 Garburetor Assembly FE290 cui aia A en 8 7 Carburetor lt 2902 8 9 Governor and Accelerator 8 11 Air Box and Ake OSE ans ld eei date dE 8 13 Intak6 SYST ME are eS y A a rendre aan nn 8 15 SECTION 9 EXHAUST SYSTEM Exhaust System FE290 Engine iii 9 3 SECTION 10 TORQUE CONVERTER Drive LS ta mI 10 3 Drive Belt 290 SSRN ai liebe 10 5 BATA HR De TM 10 7 SECTION 11 TRANSAXLE GASOLINE VEHICLE Transaxle Gasoline Vehicles Gear Cases Brackets
38. Rear 1 13 101693310 Body Dark Green TPO Rear nens 1 14 101693311 Body Black TPO Rear et iii 1 15 101693312 Body Classic Blue TPO Rear 1 16 101693313 Body Burgundy 1 17 101696201 Body Rear Witlt ele Beige 1 18 101696202 Body Rear ele White sss 1 19 101696204 Body Rear W tlt ele Gray iii 1 20 101696206 Body Rear ele Red ss 1 21 101696217 Body Rear W tlt ele Pacific Blue Royal 1 22 101696218 Body Rear Witlt ele Dk Green 1 23 101696222 Body Rear Witlt ele Black 1 24 101696223 Body Rear Witlt ele Cle Blue 1 25 101696224 Body Rear Witlt ele Burgundy 1 26 1017141 Body Support ErOnt a im Re Peer teats 1 27 1017748 Body Keeper Clip iii 2 28 1017814 Spacer LOSER Eons ae 2 29 1017815 Spacer 0 5 Ir T zoe te rer hotte eta A a RE Rene 2 30 1017936 Fender u tede is 2 31 101904101 Body Kick Plate iiti eska asha arae fiet ferte 1 32 102221201 Wear S nku ob sd 2 33 332 Washer 1 4 Type A Narrow Flat 2 2 10 34 7479 Screw 1 4 20 X 1 25 Hex Head 2
39. 1014055 A e S ue 1 8 N A Bushing Split Drive Clutch 1 9 1014056 Rings Spiral BACKUP store 2 10 1014057 Ring 0 810 Internal Retaining 2 1 11 1014058 Washer Thrust 2 see ee en 1 12 1014059 Drive Hub Assy Drive 1 13 1014453 Kit Drive Clutch Button includes items 14 through 17 1 14 1014062 Driver Drive u teat e Pe I o Pied pene 3 15 1014287 Spring Drive Button iii 3 16 183 Washer 10 Flat ecc ta tcr eati d 3 17 8450 Screw 10 24 X 0 50 Hex Head sse 3 18 1016289 Spacer Fixed Face Shaft 1 19 1016801 Kit Drive Clutch Weight includes items 20 through 26 1 20 1014063 Screw 1 4 20 X 1 00 Hex Head ss 6 21 N A 0 3 52 1 50 eda 3 22 1014065 Washer 0 38 ID Delrin 6 23 N A Clutch Weight Secondary ss 3 24 N A Wash 6 25 1016201 Washer WAVES ne de a minka cinoma 3 26 N A Weight Prlmary tuo ec een eet Totg 3 27 N A Pl gDrive EP 3 28 101929801 Assembly Fixed Face Drive includes items 29 through 31 1 29 N A Fixed Face Assembly Drive 1 30 1014288 Screw 5 16 18 X 0 75 Thread Forming
40. 1017696 Sub Asm Accelerator Pedal includes items 7 through 9 1 7 1013871 Pad Accelerator Pedal is 1 8 N A Accelerator Pedal Weldment 1 9 7716 Screw 10 16 AB Sheet Metal sess 4 10 101796201 Spring Accelerator 1 11 101817401 Retainer Spring ienie kaise Be eode peter edad 1 12 101861901 Screw 1 4 20 X 1 125 Hex 4 13 101862001 Screw 1 4 20 X 1 500 Flange is 1 14 101966901 Locknut 1 4 28 Hex Flange Nylon u uuu 1 15 102026001 Kit Accelerator Pivot Rod Assembly includes items 16 through 18 1 16 1011700 Spacer Assembly includes item 17 4 sss 1 17 N A Spacer u u unu dade 1 18 N A Pivot Rod Weldment U us 1 19 1241 Washer 5 16 Type Flat iii 1 20 1624 Screw 3 8 16 X 1 50 Hex Head Cap ss 1 21 334 Washer 3 8 Type A Flat een 2 22 7473 Locknut 5 16 18 Nylon Insert 1 23 8233 Locknut 1 4 20 Nylon Insert ss 4 24 8754 Locknut 3 8 16 44044 400000 000000 2 2007 DS Golf Cars Illustrated Parts List Page 4 11 4 12 2007 DS Golf Cars Illustrated Parts List REFERENCE 000362 001 DESCRIPTI
41. 2 ra 2PIN CONNECTOR 6 GRN W64 THROTTLE DEVICE 18 GRN WHT W30 MCOR SPEED SWITCH ASM 3 PIN CONNECTOR 13 BLK WHT TO LOW SIDE OF MOTOR SPEED SENSOR PIN 14 LT GREEN TO MOTOR SPEED SENSOR OUTPUT PIN 12 BLUWHT TO LOW SIDE OF SOLENOID COIL 15 RED TO HIGH SPEED OF MOTOR SPEED SENSOR PIN 11 OPEN PIN 16 BLUE TO SWITCH 34 10 TAN TO KEY SWITCH SONIC WELD PIN 9 GRAY AUX 16 8 1 PIN 8 BROWN FNR SWITCH FOR L 1 WHITE TO HIGH SIDE OF POTENTIOMETER PIN 7 ORG WHT TO LOW SIDE OF REVERSE BUZZER PIN 2 YELLOW TO SLIDER OF POTENTIOMETER 6 GREEN TO ACCELERATOR LIMIT SWITCH J PIN 3 TO LOW SIDE OF POTENTIOMETER PIN 4 GRN WHT TOS O C 5 LT BLUE TO CONTROLLER LOCKOUT 000412 002 Page 12 2 2007 DS Golf Cars Illustrated Parts List 18_LT_GREEN W23 6_RED W57 6 RED W57 TOW SWITCH 18_PINK W27 x FUSE amp RECEPTACLE SONIC WELD BRACKET ASM IN 0 6_BLK W69 o lt 10_BLK W51 FUSE 101894901 INCLUDED WITH FUSE amp RECEPTACLE 5 12 VOLT 18 PINK W21 18_WHT W22 18_BRN_WHT WO8
42. 33 8754 Locknut 3 8 16 HOX keinen Era de 3 2007 DS Golf Cars Illustrated Parts List Page 5 7 gt 9 ii L 4 1 w E 7 I INCLUDED WITH ITEM 19 MO TYPICAL 2 PLACES INCLUDED WITH ITEM 14 000312 001 2007 DS Golf Cars Illustrated Parts List Page 5 8 FRONT SUSPENSION UPPER ITEM PART NO DESCRIPTION 1 2 3 4 1 1010138 Locknut 3 8 16 Dimple etica 2 2 1010219 ert et e re etie ate ere arti beet ste ong 1 3 1014235 Shock Abserber iiti ur a sient 2 4 1016353 Sub Assembly Delta A Plate includes items 5 through 8 2 5 1016346 B shing Urethane uuu neni Tees prete TEE 6 6 1016349 Sleeve Delta Intier ii en ava ea das 2 7 1016350 Sleeve Dell QUe A rove ber eret io 1 8 N A Detla AcPlate t e e 1 9 1016385 Delta Shock and Gear Support Assembly 1 10 1017266 A Plate SaD 2 8 2 as pelea nets 2 11 1035 Pin 3 32 X 1 00 Sq Cut 2 12 1308 2220 Flex 1 13 2402 Screw 3 8 16 X 2 25 Hx Hd 4 14 7539 Ball Joint Right Hand includes items 15 through 18 1 15 N A
43. 5 pedal accelerator 4 9 4 11 pedal brake 4 5 pedal park brake 4 5 pencil grip 5 5 pilot air screw 8 7 pilotjet 8 7 pin differential 11 7 pin piston 7 13 steering 5 7 pipe intake 8 9 piston 7 13 piston ring 7 13 piston ring compressor 16 9 piston ring pliers 16 9 pivot arm 11 3 pivot support bearing 4 9 4 11 plate backing brake 4 3 bumper mounting 1 5 cover 13 7 engine mounting 7 15 flywheel fan 7 5 front spring retainer 5 11 hinge 1 11 1 13 1 15 oil filter screen 7 11 oil pump 7 7 receptacle backing 12 13 score card 5 5 shackle 5 17 spring mounting 5 11 thrust 11 5 11 7 pliers internal retaining ring 16 7 piston ring 16 9 retaining ring 16 9 plug 4 pin 12 11 6 pin 12 17 drain 7 7 driven clutch puller 16 5 fill 11 3 spark 7 5 pole set 6 11 positioner choke 8 15 press weldment 16 5 protector spray battery terminal 16 3 puller bearing 16 3 clutch 16 3 drive clutch 16 5 drive clutch hub 16 5 driven clutch cam 16 5 flywheel 16 7 seal 16 9 special use tool 16 9 pulley clutch 10 3 starter generator 6 11 pump impulse fuel 8 3 push rod 7 9 R rack and pinion drag link 5 7 rack guide pressure spring 5 7 rack steering 5 7 ratchet park brake 4 5 reamer valve guide 16 9 rearbumper 1 5 rear shock absorber 5 15 5 17 rear spring shackle 5 15 receptacle 12 13 receptacle backing plate 12 13 receptacle cord 15 9 rectifier diode 15 3 rectifier with heatsin
44. 5 3 1 11 15 9 1 11 8 3 4 7 1 11 1 11 1 11 1 11 1 11 8 3 4 7 4 9 4 11 11 7 11 3 11 11 1 17 1 17 1 17 1 17 16 9 1 19 1 19 1 19 1 19 1 19 7 15 1 17 1 19 1 19 12 9 12 9 1 19 16 7 1 11 1 11 1 11 1 11 13 7 13 7 13 7 13 7 13 7 13 7 13 7 13 7 13 7 13 7 102187201 102196901 102198301 102221201 102235201 102236601 102236703 102237001 102238301 102238302 102238304 102238305 102240104 102240501 102240601 102240701 102240801 102241501 102241502 102242101 102242401 102243402 102243403 102248803 102249901 102251501 102251901 102259801 102263601 102263701 102265501 102265601 102265701 102265901 102266001 102266101 102266501 102266601 102266701 102267001 102273201 102273301 102273401 102273501 102273601 102273701 102273801 102273901 102274001 102278001 102304701 102310701 102323101 102323201 102327801 102330901 13 7 12 11 1 19 1 5 1 13 1 15 13 3 13 5 13 7 1 17 1 17 1 17 1 17 1 17 1 17 1 17 13 5 12 17 12 17 12 17 12 17 16 7 16 7 10 7 1 17 16 7 13 3 13 5 13 7 16 7 16 3 16 7 13 3 12 17 12 17 12 17 13 3 13 3 13 5 13 3 13 5 13 3 13 5 13 3 13 5 13 3 13 5 12 17 12 11 12 11 13 3 13 5 15 3 15 3 15 3 15 3 15 3 15 3 15 3 15 3 15 3 5 3 7 9 1 5 4 5 4 5 13 3 16 9 102336001 102336101 102353201 102353301 102353401 102354103 102354203 102355301 102356601 102356801 102357001 102357701 102453
45. 7 kick plate body 1 13 1 15 kingpin 5 11 kit 2 pin housing 12 9 3 pin housing 12 9 12 11 13 3 13 5 13 7 4 pin housing 12 11 6 pin housing 12 17 accelerator pivotrod 4 9 4 11 brake cable 4 7 brake pedal 4 5 brake pedal adjustment tool 16 3 brake shoe retainer 4 3 clutch repair 10 7 differentialgear case 11 7 drive clutch button 10 3 drive clutch weight 10 3 driven clutch button 10 7 front hub replacement 5 13 impulse fuel pump rebuild 8 3 IQ display module IQDM 16 7 magnet and bearing 13 3 13 5 motor brush 13 7 motor brush spring 13 7 motor cover plate 13 7 motor speed sensor 13 7 motor terminal hardware 13 7 neutral lockout 11 9 park brake latch 4 5 park brake pedal 4 5 reverse buzzer 6 9 12 7 shock absorber 5 15 5 17 shock absorber cushion 5 15 5 17 steering column rebuild 5 3 tune up 16 9 L latch air box 8 13 latch park brake 4 5 L bracket motor 13 7 leafspring 5 11 5 15 5 17 lever change 11 3 choke 8 13 8 15 transmission shifter 11 3 light battery warning 12 7 6 9 limit switch 6 7 11 9 limiter current 15 9 RPM 7 5 line fuel 8 3 8 5 8 9 link rack and pinion drag 5 7 liquid gasket 11 3 14 3 16 7 low oil warning light 6 9 lubricant dry moly 16 7 lubricant moly teflon 13 3 13 5 13 7 16 7 lug nut 2 3 lug stud 5 13 11 7 14 3 lug compression 12 17 magnet and bearing kit 13 3 13 5 magnet speed sensor 13 3 13 5 13 7 main jet 8 7 main nozzle
46. Socket RH Vertical 4000400000 1 16 1011930 Seal Vertical Socket DU i uu uu unun ln aed 1 17 1015597 Fitting 1 4 28 Thread Forming Grease 1 18 7602 Nut 3 8 24 UNF Hex na ve detect edge 1 19 7540 Ball Joint Left includes items 20 through 23 sse 1 20 N A Socket LH Vertical ioci c ete eterna ten e opea 1 21 1011930 Seal Vertical Socket 1 22 1015597 Fitting 1 4 28 Thread Forming Grease sss 1 23 7602 Nut 3 8 24 UNF Flex 1 24 7555 Nut 1 2 20 Hex Left Hand Thread 1 25 8754 Eocknut 3 8 16 Hei 6 26 8861 Bolt 318 16 X 1 75 HOX ae ein alien he 2 2007 DS Golf Cars Illustrated Parts List Page 5 9 000311 001 2007 DS Golf Cars Illustrated Parts List Page 5 10 FRONT SUSPENSION LOWER ITEM PART NO DESCRIPTION 1234 1 1010124 Plate Spring Mount iii 2 1010150 Bearing Ihrust 2t E nea Reo eir i e eti exe Ite eR Ren 3 1010200 Bolt 3 8 16 X 4 25 Hex Head 4 1012090 Spring Front Leaf 2o mee hee au ne dirt se 5 1012303 BUSHING 6 1014276 Plate Front Spring Retainer ui 7 1015583 Bushing Urethane iii 8 1016384 Clevis Delta Upper sisi 2 9 1016386 King PIMASSOMDIYV Zune ee etie tarea t
47. Type A Narrow Flat eene 2 23 8233 Locknut 1 4 20 Nylon Insert issu 2 24 8248 Screw 1 4 20 X 0 75 Truss Head Machine 2 25 8990 Wrap 8 Nylon 1 2007 DS Golf Cars Illustrated Parts List Page 12 11 2 TYPICAL 4 PLACES TYPICAL 2 PLACES TYPICAL 000369 001 Page 12 12 2007 DS Golf Cars Illustrated Parts List BATTERY CHARGER RECEPTACLE ITEM PART NO DESCRIPTION 1234 1 101801001 Plate Receptacle Backing 1 1 2 101802101 Fuse and Receptacle Assembly includes items through 10 1 3 1017705 Screw 8 X 5 8 Phillips Pan Head Type 3 4 101796501 Ieceptacle ttt e ecient 1 5 101796801 Fuse Assembly includes item 6 1 6 1013061 Locknut 10 32 Nylon Insert 2 7 101894901 u 6 3 8 Amp uite cs ME de hunu 1 8 Wire Assembly Sense Lead Gray 1 9 N A Wire Assembly 10 Red i pee rtr re rere tare kasd 1 10 N A Wire Assembly 10 Black nennen nenne 1 11 101832001 Screw 7 19 X 0 625 Phillips Pan Head Tap 4 2007 DS Golf Cars Illustrated Parts List Page 12 13 TYPICAL 4 PLACES TYPICAL SPLAGES TYPICAL go 6 PLACES TYPICAL e 4 3 PLACES Ea FRONT OF
48. Washer u dd RS 1 20 101900901 Harness hnetalner tdi Di Es 3 21 AM10079 Bulk Std Keys 50 iii 1 Note Some parts in Reverse Buzzer Kit are not used in this application 2007 DS Golf Cars Illustrated Parts List Page 6 9 000124 001 6 10 2007 DS Golf Cars Illustrated Parts List STARTER GENERATOR ASSEMBLY GASOLINE VEHICLES ITEM PART NO DESCRIPTION 1234 1 1014289 Pulley Starter Generator us 1 2 101833701 Starter Generator cw includes items through 34 1 3 1013003 Key Starter Generator iii 1 4 101301102 Brush Holder Assembly cw includes 5 1 5 101878101 Br sh Spring 4 6 101869302 Brush and Screw Set cw 1 7 101874901 Front Bracket LSS SAL SSSA 1 8 101875101 Armature includes items 9 through 12 1 9 1013001 Bearing Output Shaft 1 10 1013005 Bearing Ball s ess sei da a 1 11 101875001 aci 1 12 101939901 Soc 1 13 101875201 Field C il Housing co e cede HI 1 14 101875301 Pole Set xa oet eae Dti PORE tet lm eb Prats 1 15 101875401 OGL OW SOL SE ne 1 16 101875501 Field Stator Goil Assembly br e Een ER teste 1 17 101875601
49. iat ayata 2 4 1012747 Shifter Ball 1 5 1012748 Shifter Springe oon retire poete tato eere ee TOT kaa 1 6 1016337 Washer Thrust une cere En 1 7 1016338 Washer Spring iii 2 8 101889401 A 1 9 101890001 F rk a nan a ne ae suan ae 1 10 101891601 Sleeve 1 11 101891901 Gear Cluster d ntu e D d MH 1 12 101892001 ert 1 13 101892201 Plate TRUSTE io A Ga 3 14 101892301 Governor Assembly sise tr e dtr eee ee Pots 1 15 101892401 Gear SPUN e eR 1 16 101892501 Gear Helical 61 Tooth aus rte ae fern ale 1 17 101892601 Gear Helical 17 Tooth 1 18 101893201 Key Sillon 1 19 101893901 nu td ltd 1 20 101927501 Bearing Needle uum ipi br 1 21 101927601 ete a 3 22 101927701 Pin 116 Dia X 0 264 Dowel iii 1 23 101927901 Sleeve Synchro crate eic races d dea e A ne dd dde 1 24 101928001 Hub 1 25 101928101 Bearing Ball ee dr ER d uen eden 1 26 101980801 Gear Assembly 16 Degree Synchro 25 Tooth 1 27 101980901 Gear Assembly 16 Degree Rear Synchro 28 Tooth
50. rra nana cnn 2 12 1015137 Fuel Line available by the foot A R 13 1015139 Insulation Grommet ici 1 14 1015143 Ment Fuel Tank ae HER ide 1 15 1015188 Non Vented Fuel Tank 1 16 101824401 Vent A E at 1 17 101896901 Fuel Pickup w Shut Off 1 18 1017203 Bolt eei fepe edu Reina 2 19 101824401 Vent Barbaren Ras 1 20 101987701 Glamp Plastic Te urna 1 21 102003201 Filter Fuel 30 Micron een hi 2 22 8233 Locknut 1 4 20 Nylon Insert issu 2 23 8248 Screw 1 4 20 X 0 75 Truss Head Machine 1 Note Total fuel line length 47 inches 119 4 cm 2007 DS Golf Cars Illustrated Parts List Page 8 3 ole Page 8 4 2007 DS Golf Cars Illustrated Parts List 000466 001 FUEL TANK ITEM PART NO DESCRIPTION 1234 1 1016003 Kit Fuel Tank Vented includes items 2 through 8 1 2 1013746 Glamp 0 301 IDEHose u a tin 2 3 1015137 Fuel Line available by the foot uuu 4 1015139 Insulation Grommet ene Dre ted eda ere 1 5 1015143 Vent Fuel BE esce 1 6 1015188 Cap Non Vented Fuel Tank nn cnn carr 1 7 101824401 M ntBatb iii A iaia lab 1 8 101896901 Fuel Pickup w Shut Off Valve
51. 0 2007 DS Golf Cars Illustrated Parts List 290 ENGINE CRANKCASE AND OIL SENSOR DESCRIPTION QTY 1234 1 1016446 GasketCrankcase LOVE iii 1 2 1016453 um diee iei tete ne liarla dai 2 3 1016454 Bolt Flange Head M5 x 0 8 x 8 mm 2 4 1016456 Bolt Flange Head M6 x 1 x 12 mm aR Re 2 5 1016458 Bolt Flange Head 8 x 1 25 x 45 mm eene 6 6 1016472 Plate Gil Filter Seree a aka 1 7 1016494 Sensor OIM aa I a 1 8 1016496 Screw Cross Pan Head M4 x 0 7 x 8 mm a 3 9 1016506 CaM 6 NN 1 10 1016510 Bracket Switch Oil Level 2 1 11 1016520 1 12 1016521 Screen 5 m m Re S WARE DARAN ELF 1 13 1016535 Connector Cord ii 1 14 1016538 Q Riligt ice HR 1 15 1016544 SCHE WER 1 16 1016564 PIM gu kausayta 2 17 1016565 1 18 1016567 Seal Crankshaft to eC m nan 1 19 1016584 Bolt Two Ended M8 x 1 25 x 69 mm a 2 20 101915401 Camshaft Complete FE290 1 2007 DS Golf Cars Illustrated Par
52. 001 102453101 102511301 102511302 102540301 102555501 102562401 102569304 102570401 102601501 102603501 102605201 102606101 102607501 102668801 102669901 102674001 102674101 102674201 102674401 102674601 102675001 102675101 102675201 102675301 102675401 102686101 102704701 102704801 102704901 102705001 102706401 102711201 102771701 102777401 102806201 102806202 102832601 102852001 102886301 102886401 102886501 102886601 102913301 8 11 8 11 5 13 5 13 5 13 5 13 5 13 6 15 14 3 14 3 14 3 5 13 11 5 11 5 12 15 12 15 7 15 16 3 16 3 16 11 16 5 16 5 16 5 16 5 16 5 16 9 16 7 16 5 16 5 16 5 16 9 16 9 16 5 16 5 16 5 16 5 16 5 16 3 13 7 13 7 13 7 13 7 5 15 5 17 6 7 14 3 12 15 12 17 12 17 12 15 12 17 14 3 14 3 14 3 14 3 12 5 INDEX 103325501 13 5 103325601 13 5 103325701 13 5 103337601 13 5 A cord 15 3 15 5 15 7 15 9 AC cord bushing 15 3 cord receptacle 15 9 accelerator bracket and bearing assembly 4 9 4 11 accelerator cable 8 11 accelerator pedal 4 9 4 11 accelerator pedal adjustment tool 16 3 accelerator pivot rod 4 9 4 11 accelerator return spring 4 9 4 11 accelerator rod 4 13 adapter cable IQDM 16 7 adhesive guide ring 16 3 adjuster hydraulic brake 16 7 airbox 8 13 airbox top 8 13 air duct assembly 8 15 air filter 8 13 air intake hose 8 13 ammeter 15 3 15 5 15 7 15 9 A plate strap 5 9 A plate delta 5 9 arbor 16 3 arm govern
53. 016454 7 11 1016455 7 5 1016456 7 3 7 5 7 11 1016457 7 7 1016458 7 9 7 11 101645901 7 13 101645902 7 13 101645903 7 13 1016460 7 13 101646101 7 13 101646102 7 13 101646103 7 13 1016467 7 7 1016469 7 13 1016470 7 13 1016471 7 9 1016472 7 11 1016473 7 7 1016474 7 9 101647501 7 13 101647502 7 13 1016479 7 9 1016480 8 9 101648102 8 9 101648203 7 7 1016483 7 9 1016484 7 7 1016486 8 7 1016489 7 9 101649002 8 9 1016493 7 5 1016494 7 11 1016496 7 11 1016497 7 5 1016499 8 7 1016501 8 7 1016502 7 7 1016505 7 5 1016506 7 11 1016507 7 3 1016509 7 13 1016510 7 11 1016513 11 3 101651401 2 3 101651407 2 3 101651412 2 3 101651413 2 3 1016516 7 13 1016517 7 9 1016519 7 9 1016520 7 11 1016521 7 11 1016523 1016524 1016525 1016526 1016531 1016532 1016533 1016535 1016536 1016537 1016538 1016539 1016541 1016542 1016544 1016545 1016546 1016547 1016548 1016549 101655001 101655002 101655003 101655004 101655005 101655006 101655007 101655008 101655009 1016551 1016552 1016553 1016554 1016558 1016559 1016560 1016561 1016562 1016563 1016564 1016565 1016566 1016567 1016568 1016569 1016570 1016571 1016572 1016576 1016578 1016579 1016580 1016581 1016582 1016583 1016584 7 9 7 3 7 3 7 3 7 3 7 13 7 13 7 11 7 3 7 7 7 11 7 3 7 13 7 9 7 5 7 9 7 11 7 9 8 11 7 3 7 13 8 9 7 5 7 9 7 13 7 13 7 13 7 13 7 13 7 13 7 13 7 13 7 13 16 11 16 11 16 11 16 11 7 13 7 13 7 9 7 5
54. 1 101929801 101931501 101932401 101932501 101932601 101932701 101933101 101935501 101936801 101939901 101942301 101951501 101953101 101953901 101954301 101956201 101956202 101958101 101958201 101958301 101959902 101960501 101960601 101963401 101965205 101966901 101971301 101972001 101972002 101972003 101972004 101972005 101972006 101972007 101972009 101972011 101972012 101972101 101972201 i 6 14 3 101972801 14 3 101973101 14 3 101973201 8 13 101973501 11 3 101976601 11 3 101979101 11 3 101980801 11 3 101980901 11 5 101981001 11 5 101984801 11 5 101985502 11 5 101987501 11 5 101987602 11 5 101987701 11 7 101990801 11 3 101998211 11 3 14 3 16 7 101998212 10 3 101998214 3 5 12 17 101998215 12 11 101998501 12 11 102003201 12 17 102022101 12 17 102026001 16 7 102031901 12 7 102045901 12 9 102060511 6 11 102060512 12 11 13 3 13 5 13 7 102060514 11 11 102060515 4 7 102061201 7 3 102061301 1 11 102061302 15 9 102063901 15 9 102064601 8 15 102065501 15 9 102065901 15 9 102076701 3 5 102099101 3 3 102101001 3 3 3 5 102101101 7 15 102155501 12 17 102169401 4 9 4 11 102174201 8 13 102174202 16 7 102174204 16 7 102174205 16 7 102186001 16 7 102186101 16 7 102186201 16 7 102186301 16 7 102186401 16 7 102186701 16 7 102186801 16 7 102186901 14 3 102187001 14 3 102187101 2007 DS Golf Cars Illustrated Parts List INDEX 8 13 8 7 8 7 15 9 15 9 11 9 11 5 11 5 11 5
55. 1 12 17 wrench spanner 16 9 Y yoke gear 16 7 yoke support steering 5 7 Page i 13 5 Ingersoll Rand Compact Vehicle Technologies pr Club Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Intl 1 706 863 3000 Fax 1 706 863 5808
56. 1 9 16 7 6 7 8 3 8 3 8 11 9 3 12 17 8 3 8 5 8 9 1 17 11 3 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 11 7 14 3 5 3 4 5 4 5 4 9 4 11 4 5 4 3 7 15 1 17 1 5 4 9 4 11 11 3 10 3 10 3 10 3 10 3 1014055 1014056 1014057 1014058 1014059 1014062 1014063 1014065 1014070 1014072 1014078 1014080 1014089 1014115 1014116 1014119 1014125 1014126 1014145 1014153 1014161 1014162 1014193 1014198 1014201 1014207 1014211 1014212 1014213 1014214 1014216 1014217 1014235 1014259 1014264 1014276 1014287 1014288 1014289 1014304 1014305 1014306 1014375 1014453 1014454 1014482 1014496 1014497 1014498 1014507 1014508 1014510 1014523 1014524 1014555 1014645 INDEX 10 3 10 3 10 3 10 3 10 3 10 3 10 3 6 7 10 3 11 9 10 7 10 7 10 7 10 7 11 9 16 9 8 3 6 7 5 3 5 3 6 7 11 9 4 3 16 9 16 9 11 7 3 3 3 5 13 3 13 5 13 7 11 7 5 3 5 3 5 3 5 3 5 3 5 3 5 9 16 9 16 9 5 11 10 3 5 3 6 15 10 3 12 17 6 11 12 15 16 3 1 13 1 15 6 15 10 3 10 7 1 17 16 5 16 5 16 5 16 5 16 5 16 5 8 3 8 3 5 15 5 17 1 7 2007 DS Golf Cars Illustrated Parts List 1014727 11 9 1014771 2 3 1014807 6 7 11 9 1014808 6 7 1014928 8 3 1014947 12 17 1014948 6 7 12 17 1015032 1 13 1 15 101503202 1 7 1015064 11 9 1015072 12 15 1015075 1 3 1 17 1015137 8 3 8 5 8 9 1015139 8 3 8 5 1015143 8 3 8 5 1015188 8 3 8 5 101
57. 1 Transaxle Pinion Seal Tool 1 77 1014115 Transmission Tool Kit 0 0 m 1 78 101611003 Tune Up Kit All OHV for Kawasaki Engines includes air filter spark plug oil filter fuel filters not SHOWN 1 79 11804 Tune Up Kit Gx620 for Honda Engines includes air filter spark plug oil filter fuel filters not shown 1 80 11805 Tune Up Kit D722 for Kubota Engines includes air filter oil filter fuel filters water separator filter not shown 1 81 1220301 Tune Up Kit Precedent for FE290 350 Engines includes air filter spark plug oil filter fuel filters not shown 1 82 1016413 Valve Clearance Adjuster Screw Holder for FE290 engines only 1 83 102674601 Valve Guide Driver for Honda GX620 Gasoline Engines 1 84 101641201 Valve Guide Reamer FE290 FE350 FE400 only 1 85 102674401 Valve Guide Reamer 6 6 mm for Honda GX620 Gasoline Engines 1 2007 DS Golf Cars Illustrated Parts List Page 16 9 16 10 2007 DS Golf Cars Illustrated Parts List MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION DIESELI GAS ELEC
58. 1 Washer Brake Self Adjusting 1 Note Driver side brake cluster not shown Components have a similar appearance to passenger side brake cluster components 2007 DS Golf Cars Illustrated Parts List Page 4 3 TYPICAL e PLACES t FLOORBOARD REMOVED FOR CLARITY TYPICAL 3 PLACES SERVICE PART BRAKE PEDAL HAS SECOND WELDMENT TYPICAL 2 PLACES 4 PLACES 000187 001 Page 4 4 2007 DS Golf Cars Illustrated Parts List BRAKE PEDAL ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 1 1010878 Bumper R bber rar ER 1 2 1010921 Screw 5 16 18 X 2 50 Hex Cap issus ee teen tne teo e SE LX n nex cidos chuqa 4 3 1010927 Hill Brake 1 4 1010933 Spring Hill Brake Torsion nano cc rca rra rra 1 5 1011402 Package Brake Mounting Block seen 1 6 1011418 Kit Hill Brake Pedal includes items 7 through 11 1 7 1013870 Brake unica tr etant 1 8 1013876 PUSHHUT o d 1 9 Hill Brake Weld Assembly 1 10 1032 aon enti nate e 2 11 7716 Screw 10 16 Type AB Sheet Metal 2 12 101187702 Kit Hill Brake Latch includes items 13 thr
59. 10 3 101880201 5 7 101909301 7 5 101834001 10 7 101880301 5 7 101909401 7 5 101834502 6 9 12 7 101881101 7 5 101909501 7 5 101834601 7 15 101881701 8 13 101909701 7 3 101834801 11 3 101884801 7 15 101910401 1 17 12 17 101835601 1 19 101886101 11 3 101910501 11 7 101836201 10 7 101887101 16 3 101912401 4 13 101837101 8 13 101887601 7 3 8 9 101914401 15 5 15 7 101837301 6 5 6 13 101889301 6 5 6 7 101915201 3 3 101838201 15 7 101889401 11 5 101915401 7 11 101838301 15 7 101890001 11 5 101915501 7 13 101838401 15 7 15 9 101890101 11 3 101915601 7 3 101838501 15 7 101890201 11 3 101915701 7 5 101838601 15 7 15 9 101890501 11 3 101915801 7 5 101838701 15 7 101890601 11 3 101916501 10 3 101850301 8 15 101890901 11 7 101916701 6 13 10 3 101851101 6 9 12 7 101891001 11 7 101917601 8 13 101855002 12 11 101891301 11 3 101917701 8 15 101855801 11 11 101891401 11 7 101920101 12 9 12 11 13 3 13 5 13 7 101856002 12 11 101891501 11 7 101921501 8 13 101856102 6 7 101891601 11 5 101922101 14 3 101856201 8 15 101891901 11 5 101922201 14 3 101859301 9 3 101892001 11 5 101922301 7 13 101861901 4 9 4 11 101892201 11 5 101922501 12 11 101862001 4 11 101892301 11 5 101923001 14 3 101869302 6 11 101892401 11 5 101923201 14 3 2007 DS Golf Cars Illustrated Parts List Page i 5 101923501 101923701 101923901 101925701 101926901 101927101 101927201 101927301 101927501 101927601 101927701 101927901 101928001 101928101 101928301 101928601 10192870
60. 101879501 SLOP WASH tee steele A eh ee eate 1 10 101879601 Stop Ring de ol 1 11 101879701 Support Yoko e epe e bte Ra 1 12 101879801 Rack Guide Pressure Spring 1 13 101879901 1 14 101880001 Bello WS SAO ten vaa Pega Mate 1 15 101880101 Dust Seal Retaining Ring 1 16 101880201 Inner Ball Joint ASM i t ett engeren 1 17 101880301 Washer d a um ET 1 18 N A Box Steering nene leen dede dac ce 1 19 N A Bearing Lower Pinion iii 1 20 N A Pinion O 1 21 Screw Rack en dene ite da sa 1 22 N A Rack Steering sn e serta pe ain date 1 23 8990 Te Wrap 8 Nylon elle 2 24 1035 Pin 3 32 X 1 00 Sq Cut Cotter iii 1 25 1624 Screw 3 8 16 X 1 50 Hex Head 3 26 334 Washer 3 8 Flat tic tci ec ec t e uni un ect 3 27 7540 Ball Joint Left includes items 28 through 31 1 28 N A Socket LH Vertical uum rei oh dha rer rine e ee E Pa Pa dade n a nn 1 29 1011930 Seal Vertical Socket 2 1 30 1015597 Fitting 1 4 28 Thread Forming Grease sss 1 31 7602 Nut 3 8 24 UNF ARS 1 32 7555 Nut 1 2 20 Hex Left Hand Thread 1
61. 12 11 Tow Run switch bracket transaxle 14 3 transaxle axle sealtool 16 9 transaxle housing 14 3 transaxle pinion sealtool 16 9 transaxle unitized 11 3 transformer battery charger 15 3 15 5 15 7 15 9 transmission cable 11 11 transmission shaft 11 5 transmission tool 16 9 trim cowl 1 3 tube crankcase vent 8 9 oil filler 7 3 tune upkit 16 9 T wrench tool 16 5 U u bolt 5 15 5 17 unitized transaxle 11 3 upper delta clevis 5 11 urethane bushing 5 9 5 11 5 15 5 17 12 11 V valve choke 8 13 2007 DS Golf Cars Illustrated Parts List exhaust 7 9 fuel pickuptube 8 3 8 5 intake 7 9 reed 7 9 valve clearance adjuster screw 16 9 valve guide driver tool 16 9 valve guide reamer 16 9 valve guide intake 7 9 valve seat 7 7 valve seatcutter 16 5 16 11 valve seat cutter guide 16 11 valve seat cuttertool 16 5 valve seatt wrench 16 11 valve spring compressor 16 11 valve spring retainer 7 9 valve stem 2 3 ventbarb 8 3 8 5 vertical socket dust seal 5 7 5 9 volt ohm meter 16 11 voltage regulator 6 7 voltage suppressor 15 5 15 7 15 9 warning light low oil 6 9 wear pad 1 5 1 13 1 15 wedge bearing puller 16 3 weight clutch 10 3 counterbalance 7 13 secondary clutch 10 3 weldment press 16 5 wheel 2 3 wheel and tire assembly 2 3 wheel white 2 3 wheel steering 5 5 windshield frame 1 19 windshield frame pad 1 19 wire harness 6 5 6 7 12 5 woodruff key 11 3 wrap tie 5 7 6 7 12 7 12 1
62. 12285 Screw 1 4 X 0 625 HeX Head uuu uu ua a amu Pe xir hede 4 3 1012830 Screw M8 125 X 22 Hex Head 1 4 1013700 tte 2 5 101584502 Bracket Governor Cable Snap In 1 6 1016546 are BTL RL Mec ee a E 2 7 101832202 Bracket Rear Governor Cable 1 8 101832302 Bracket Rear Accelerator Cable 1 9 102336001 Cable Governor Snapeln thesen 1 10 102336101 Cable Accelerator Snap In 1 11 7174 Lockwasher 5 16 Split 1 2007 DS Golf Cars Illustrated Parts List Page 8 11 ole REFERENCE INTAKE DUCT 000332 001 Page 8 12 2007 DS Golf Cars Illustrated Parts List AIR BOX AND HOSE ITEM PART NO DESCRIPTION 1234 1 1015752 Screw 12 16 X 0 625 ii 3 2 101821501 Assembly Air Box includes items through 9 nenn 1 3 1015426 ee M II ILU NT 1 4 101804301 Screw 8 X 0 500 Hex Head Hi Lo 2 5 101811901 BOOM Air 1 6 101881701 Washer 8 Stainless Steel Flat 2 7 101921501 ui x SSAA 1 8 101925701 E 2 9 101972801 Top Assy Air Box includes items 10 through 16 1 10 N A
63. 19 canopy support 1 19 cap dust 12 11 fueltank 8 3 8 5 key switch 6 9 12 7 spark plug 7 5 carburetor 8 7 carburetor float leveltool 16 7 carburetor insulator 8 9 carburetor mounting gasket 8 9 card safety first 16 9 case battery charger 15 3 15 5 15 7 15 9 differentialgear 11 7 FNR switch 12 11 gear 11 3 14 3 rocker 7 9 charger bezeltool 16 3 charger battery 15 3 15 5 choke button 8 15 choke lever 8 15 choke lever guide 8 15 choke positioner 8 15 choke valve 8 13 circuit breaker 15 3 15 5 15 7 15 9 clamp battery 6 15 cable retaining 8 11 hose 8 3 8 5 8 9 8 13 muffler hose 9 3 clevis upper delta 5 11 clip score card 5 5 cluster idler gear 11 5 cluster brake 4 3 clutch alignment tool 16 5 clutch pulley 10 3 clutch removal tool 16 3 clutch repair kit 10 7 clutch tool kit 16 5 clutch weight 10 3 clutch drive 10 3 clutch driven 10 7 coil field 6 11 coil ignition 7 5 collet 7 9 column steering 5 3 communication display module 16 5 component box electrical 6 7 compression gauge 16 5 compressionlug 12 17 compression spring 8 15 compressor piston ring 16 9 compressor valve spring 16 11 connecting rod 7 13 connector 6 11 connector four pin 12 11 connector speed controller 12 17 continuity tester 16 5 controller cover 12 17 controller cover gasket 12 17 controller motor speed 12 17 cord connector 7 11 cord set DC 15 3 cord AC 15 3 15 5 15 7 15 9 cord DC 15 5 15 7 15 9 cou
64. 1998214 Vinyl Cover Seat Bottom Black 1 20 N A FO AM SCAU mk a ee MN a 1 21 101998501 Gasket Seal Ub D ab 2 22 102174205 Seat Bottom Assembly Gray includes items 23 through 26 1 23 N A PIYWOOC ASSY NRE AA RRS 1 24 101998215 Vinyl Cover Seat Bottom 1 25 N A Foam Seal 1 26 101998501 Gasket Seat tina at 2 27 332 Washer 1 4 Narrow 8 Note Sub components contained items 12 17 and 22 the same as those shown for item 7 for the vinyl seat covers 2007 DS Golf Cars Illustrated Parts List Page 1 11 SUPPORT VERTICAL STRUT Wg AA i J NI TYPICAL TYPICAL N o 000450 001 2007 DS Golf Cars Illustrated Parts List Page 1 12 BODY AND FENDER GASOLINE VEHICLE DESCRIPTION 1234 1 1012047 Screw 48 32 X 375 Self Tap 2 2 1012412 Body Hinge Plate u iet fh ie ee net ea etiem iei iret ees 2 3 1013032 Molded Access Door Black 1 4 1014306 Washer 1 4 Type 2 5 1015032 Floormat 225 da 1 6 10155
65. 2 34 7473 Locknut 5 16 18 Nylon Insert 2 35 7818 Bolt Carriage 5 16 8 15 1 2007 DS Golf Cars Illustrated Parts List Page 6 7 FROM FRONT DRIVER SIDE OF VEHICLE BODY REMOVED 000465 001 Page 6 8 2007 DS Golf Cars Illustrated Parts List ELECTRICAL COMPONENTS FRONT BODY GASOLINE VEHICLE ITEM PART NO DESCRIPTION 1234 1 1011229 Locknut 46 32 Whiz 1 2 1012505 KEVE CIAR 1 3 1015720 Screw 46 32 X 1 2 Hex Washer Head 1 4 10166307 Eight Oil tetto e tel 1 5 1016859 Kit Reverse Buzzer includes items 6 through 14 1 6 1011229 Locknut 46 32 Whiz ann an easet ertet m oc aper a ie 1 7 1012431 Washer 4 Flat RM 2 8 1015720 Screw 46 32 X 1 2 Hex Washer Head 1 9 1016849 Screw 4 24 X 0 33 Pan Head Machine 2 10 1016851 Buzzer Reverse 9 48 VDO 1 11 N A Wire Assembly Black 18 1 12 8056 Screw 4 40 X 0 75 Round Head Machine 2 13 8057 Nut 4 40 Hex Machine 2 14 8058 Lockwasher 4 Helical Split 2 15 101826301 Key Switch 12 Volt Off On nnne nnns 1 16 101830601 Screw and Washer Assembly 4 17 101830701 Inge WES c 1 18 101834502 Cap Black Key Switch 1 19 101851101
66. 25 N t 41 4 20 Blind u ee od ae e 2 7 101692601 Body Beige 1 8 101692602 Body White TPO 1 9 101692604 Body Gray Rear iii 1 10 101692606 Body Red TPO Rear iret usah ane lias ARES 1 11 101692609 Body Pacific Blue Royal TPO Rear 1 12 101692610 Body Dark Green Rear 1 13 101692611 Body Black TPO Rear uc el 1 14 101692612 Body Classic Blue TPO 1 15 101692613 Body Burgundy TPO 1 16 101696203 Body Rear Witlt gas Beige 1 17 101696209 Body Rear Witlt gas White ss 1 18 101696211 Body Rear W tlt gas Gray ii 1 19 101696213 Body Rear Wit gas 1 20 101696215 Body Rear gas Pacific Blue Royal 1 21 101696216 Body Rear W tlt gas Dk Green 1 22 101696219 Body Rear Witlt gas Black 1 23 101696220 Body Rear Witlt gas Blue 1 24 101696221 Body Rear Witlt gas 1 25 1017141 Body Support Front sisi 1 26 1017748 Body Keeper Clip eee nere ettet tut et e ER de 2 27 1017936 EIO EIR TAE
67. 3 INDEX H handle battery charger 15 3 handle FNR 11 9 hanger brake cable 4 7 5 15 5 17 hardware F terminal 6 11 harness wire 6 5 6 7 12 5 head gasket 7 9 head FE290 7 9 heatsink 15 3 heatsink and rectifier 15 5 15 7 15 9 helicalgear 7 13 11 5 11 7 hill brake rod 4 5 hill brake weld assembly 4 5 hinge plate 1 11 1 13 1 15 hold down battery 12 volt 12 15 holder cup 1 9 hose airintake 8 13 housing 2 pin 12 9 3 pin 12 9 12 11 13 3 13 5 13 7 4 pin 12 11 6 pin 12 17 differential 14 3 fan 7 3 field 6 11 hub 5 13 hub and spindle 5 13 hub front 5 13 hub synchronizer clutch 11 5 hubcap 5 13 hydraulic brake adjuster 16 7 hydrometer 16 7 idle screw assembly 8 7 idler bearing 10 3 idler gear differential 14 3 ignition coil 7 5 inner frame snubber 7 15 input shaft 14 3 insert synchronizer 11 5 instrument panel 1 7 insulator gasket 7 9 8 9 insulator carburetor 8 9 intake pipe 8 9 intake valve 7 9 intermediate shaft 14 3 intermediate steering shaft 5 3 internal retaining ring pliers 16 7 IQ display module IQDM 16 7 J J bolt 12 15 jet main 8 7 jet pilot 8 7 Page i 10 2007 DS Golf Cars Illustrated Parts List joint ball 4 5 4 13 5 9 11 11 left hand thread ball 5 7 5 9 K key crankshaft 7 5 7 13 driven clutch 10 7 On Off 6 9 12 7 square 10 7 starter generator 6 11 woodruff 11 3 key switch 6 9 key switch cap 6 9 12 7 key switch On Off 12
68. 3 43 8 3 8 5 3 3 3 5 12 7 6 9 7 15 101827601 6 7 101871001 16 3 101892501 11 5 101827801 12 17 101874901 6 11 101892601 11 5 101828301 15 5 101875001 6 11 101892701 11 7 101828501 15 5 15 7 101875101 6 11 101892901 11 3 101828601 15 3 15 5 101875201 6 11 101893201 11 5 101828801 15 3 15 5 101875301 6 11 101893801 11 3 101828802 15 3 15 5 101875401 6 11 101893901 11 5 101828901 15 5 15 7 15 9 101875501 6 11 101894901 12 13 101828902 15 5 15 7 15 9 101875601 6 11 101895401 14 3 101828903 15 5 101875701 6 11 101895501 14 3 101828904 15 3 101875802 6 11 101896501 6 11 101828905 15 3 101876001 6 11 101896901 8 3 8 5 101828906 15 3 101876202 6 11 101897001 14 3 101830601 6 9 12 7 101876301 6 11 101897201 14 3 101830701 6 9 12 7 101876402 6 11 101897401 14 3 101831101 15 5 101876501 6 11 101897601 14 3 101831503 15 7 101877601 6 11 101898001 6 15 101831504 15 7 101877701 6 11 101900801 4 7 5 15 101831701 15 7 101878101 6 11 101900901 6 9 101831801 16 5 101878201 4 5 101903101 5 11 101831901 16 3 101878302 5 7 101903601 14 3 101832001 12 13 101879001 6 11 101903701 14 3 101832101 7 15 101879401 5 7 101904101 1 13 1 15 101832202 8 11 101879501 5 7 101905601 8 7 101832302 8 11 101879601 5 7 101906901 14 3 101832701 7 15 101879701 5 7 101908101 12 11 101833201 7 15 101879801 5 7 101908401 12 11 101833401 10 7 101879901 5 7 101908601 3 5 101833601 11 3 101880001 5 7 101908701 12 17 101833701 6 11 101880101 5 7 101909201 7 5 101833902
69. 3 brake adjustment tool 16 3 brake backing plate 4 3 brake cable 4 7 brake cable equalizer 4 7 brake cable hanger 4 7 5 15 5 17 brake cable release tool 16 3 INDEX brake cluster 4 3 brake dum 4 3 brake lever 4 3 brake mounting block 4 5 brake pedal 4 5 brake pedal adjustment tool 16 3 brake pedalpad 4 5 brake tension tool 16 3 brake return spring 4 7 brake self adjusting mechanism 4 3 brake shoe 4 3 brake spring 4 3 breaker circuit 15 3 15 5 15 7 15 9 breather 11 3 14 3 brush 13 3 13 5 13 7 brush and screw set 6 11 brush box assembly 13 7 brush connector 6 11 brush holder 6 11 brush inspection port cover 6 11 brush port cover 6 11 brush rigging 13 3 13 5 13 7 brush spring 13 3 13 5 13 7 brush spring set 6 11 buckle bag strap 1 17 bumper drive unit motor 13 3 13 5 13 7 front 1 3 front kit 1 3 rear 1 5 rubber 4 5 side trim 1 5 spring return 4 9 4 11 bumper mounting 1 5 bushing 10 3 15 3 bronze 5 13 nylon 4 5 spindle 5 13 steel 5 11 5 15 5 17 urethane 5 9 5 11 5 15 5 17 button choke 8 15 button drive 10 7 buzzer reverse 6 9 12 7 C cable accelerator 8 11 brake 4 7 shifter 11 11 governor 8 11 IQDM 16 7 transmission 11 11 cable retainer 11 11 calibration test module 16 3 cam Page i 8 2007 DS Golf Cars Illustrated Parts List driven clutch 10 7 electrical component box 6 7 neutral lockout 11 9 cam installation tool 16 3 camshaft 7 11 canopy 1
70. 301 PD2 Transtormer ASI tn 1 14 102273401 PD2 Healtslnk eer tee LP s 1 15 102273501 PD2 Diode Bridge nennen 1 16 102273601 PD2 Witre ASM u a rhe ee aee a ert Er 1 17 102273701 2 AST i iie tete I e E ea q Ee ds 1 18 102273801 PD2 Amrmeter aee et a p et da eiae du ede a D ES 1 19 102273901 PD2 AG Cord Bushing a u aS range 1 20 102274001 PD2 Fland esz sma deua b en fon Moe s 1 21 CCX8506 Circuit Breaker 15 Amp 120 Volt sess 1 Note Item 16 not shown Level 1 Battery Charger part numbers include one AC and one DC cord They do not include all of the level 2 cords listed 2007 DS Golf Cars Illustrated Parts List Page 15 3 p E FM pi ZZ A 1 PS 1 7 N OR 000351 001 Page 15 4 2007 DS Golf Cars Illustrated Parts List POWERDRIVE BATTERY CHARGER MODEL 17930 DOMESTIC ITEM PART NO DESCRIPTION 1234 1 101802201 48V 17A PowerDrive 9 ft DC 6 AC Cord 1 2 101802202 48V 17A PowerDrive 12 ft DC 9 ft AC Cord 1 3 101802203 48V 17A PowerDrive 20 ft DC 9 ft AC Cord includes items 4 through 20 1 4 1012098 Bushing DE Card an ee Ata Di HIHI 1 5 1012101 Euse Assembly ul EAS RARER RSE 1 6 1015914 Rectifier with Heatsink Assembly
71. 35 8233 Locknut 1 4 20 Nylon Insert 12 36 8248 Screw 1 4 20 X 0 75 Truss Head Machine 2 37 8251 Screw 1 4 20 X 1 0 Truss Head Machine 8 2007 DS Golf Cars Illustrated Parts List Page 1 15 SOC 000453 001 2007 DS Golf Cars Illustrated Parts List Page 1 16 DESCRIPTION 1234 1 1010921 Screw 5 16 18 X 2 50 Hex 2 2 1013935 Bag Hoop W buckle amp Strap Asm includes items through 5 1 3 1010413 Bag Strap AX21 7 1111 6 VGRUPEEPERERCFPELTRPESFFEEUPERTTETEFFEFFITEEFPEFETELETTE FIFFPEREREOFLTEERFTUFFELKEFRSEEER 1 4 1010434 Barrel Black Plastic thee e dp d Ras 2 5 1013754 B ckle Bag Stra namen asian strate te elfe 2 6 1014482 Spacer Nylon en Rense 1 7 1015075 Washer 5 16 Flat Type 8 8 1017274 1 68 5 au mau tile i lee one sens 4 9 101910401 Screw 5 16 19 X 1 25 FM ice tese ra ern aan enar en gts 4 10 102076701 Screw 1 4 20 X 1 75 Hex SemS 4 11 102236601 Support Weldment is 2 12 102236703 Sweater Basket Black iu Ken rre M de ps es 1 13 102238301 Kit seat Back
72. 5 3 15 5 15 7 15 9 7602 5 7 5 9 7716 4 5 4 9 4 11 7818 1 17 6 7 7847 1 9 1 13 9 3 7893 6 7 11 11 7973 1 7 8056 6 9 12 7 INDEX 8057 8058 8067 5 13 8233 1 13 1 15 1 19 4 9 4 11 8 3 11 3 11 9 11 11 12 11 8248 1 13 1 15 8 3 11 9 12 11 8251 1 13 1 15 11 11 8418 1 17 8450 10 3 8717 6 7 11 3 11 9 8745 5 11 8754 4 9 4 11 5 3 5 7 5 9 5 11 5 15 5 17 6 13 8755 5 11 5 15 5 17 8861 5 9 8990 5 7 6 7 12 7 12 11 12 17 1010124 5 11 1010138 5 9 1010145 5 15 5 17 1010150 5 11 1010200 5 11 1010219 5 9 1010413 1 17 1010434 1 5 1 17 1010435 1 3 1010543 1 11 1010577 7 15 1010805 4 5 1010829 4 7 1010850 4 3 1010877 4 5 1010878 4 5 1010921 1 17 4 5 1010927 4 5 1010932 4 5 1010933 4 5 1010934 6 15 13 3 13 5 13 7 1010954 6 7 11 3 11 9 1010974 5 17 1010984 2 3 1011014 1 3 1011017 1 3 1011019 1 7 1011084 4 13 1011229 6 9 12 7 1011273 16 5 1011280 13 3 13 5 1011291 11 7 1011382 1 7 1011394 1 3 1011402 4 5 1011411 13 3 13 5 1011415 5 15 5 17 1011418 4 5 1011466 4 3 1011478 16 7 6 7 6 9 11 9 12 7 6 7 6 9 11 9 12 7 2007 DS Golf Cars Illustrated Parts List 1011480 1011652 1011694 1011697 1011700 1011734 1011767 1011779 16 11 1 11 4 9 4 11 1 5 5 3 8 9 8 11 12 15 4 9 4 11 4 13 16 3 4 7 101187702 4 5 1011930 1011988 1012030 1012047 1012098 1012101 1012151 1012159 1012180 10121
73. 524001 6 13 1015330 7 9 9 3 1015332 6 5 7 3 1015371 6 7 1015372 6 7 1015373 6 7 1015405 6 7 1015426 8 13 101547601 3 3 1015524 16 5 1015525 1 13 1 15 1015545 5 3 1015583 5 11 5 15 5 17 1015597 5 7 5 9 5 13 1015649 7 3 101570501 2 3 101570507 2 3 101570512 2 3 101570513 2 3 1015707 2 3 1015720 6 9 12 7 1015737 6 5 6 7 1015741 6 7 1015752 6 7 8 13 12 9 1015814 9 3 101584502 8 11 1015878 6 7 1015914 15 5 15 7 15 9 1015917 15 5 15 7 1015920 6 5 6 13 1015932 6 13 1015969 7 3 1016003 8 3 8 5 1016074 6 13 1016103 8 9 101611003 16 9 1016154 5 5 1016156 5 5 1016181 5 3 1016183 5 3 1016201 10 3 11 9 1016203 10 5 1016214 5 5 101621601 3 3 3 5 1016219 5 5 1016263 5 3 1016269 5 3 1016289 10 3 1016337 11 5 1016338 11 5 1016341 11 3 1016342 11 9 1016346 5 9 1016349 5 9 1016350 5 9 1016353 5 9 1016379 1 5 1016384 5 11 1016385 5 9 1016386 5 11 1016387 5 11 1016389 5 11 101641002 16 5 101641101 16 11 101641201 16 9 101641202 16 3 1016413 16 9 1016414 16 9 1016415 16 9 1016416 16 3 1016417 16 3 1016418 16 7 101642572 8 7 101642575 8 7 101642578 8 7 101642580 8 7 101642582 8 7 1016429 7 7 1016430 7 9 1016431 7 9 1016432 7 7 11 3 1016435 7 7 1016436 7 9 1016437 8 7 1016438 8 9 1016439 8 9 1016440 7 9 8 9 1016441 8 9 1016442 7 9 1016443 7 3 1016444 8 9 1016445 7 5 1016446 7 9 7 11 1016447 7 9 1016448 7 9 1016449 7 9 INDEX 1016450 7 9 1016451 7 9 1016452 7 9 1016453 7 11 1
74. 67 Piller 97 EE rr 1 6 1016473 Plate Oil PUM 1 7 101648203 Oil Pump And 1 8 1016484 Cover Pump erm ici 1 9 1016502 Bracket Oil Filter MOUN elas 1 10 1016537 Ball Steel Press Relief 000 1 11 1016570 O RING miii ata 1 12 1016576 Plug yu m E TA 1 13 1016581 Soto CL ER 1 14 1017456 Bolt Flanged eint ete ER ete ee 6 15 1017507 Plus p a BILL ERLEBT 2 2007 DS Golf Cars Illustrated Parts List Page 7 7 290 000197 001 7 8 2007 DS Golf Cars Illustrated Parts List FE290 ENGINE CYLINDER HEAD ITEM PART NO DESCRIPTION 1234 1 1016430 Gasket Head 290 A 1 2 1016431 Head Assembly FE290 Cylinder includes items 3 and 4 1 3 1016519 Guide Valve Intake ii 2 4 1016560 Shap RING ER 2 5 1016436 Gasket Rocker Gase oem nn rendent lee tatis ee itat tede 1 6 1016442 Case ROCKER x sa spa a m t put c 1 7 1016447 Valve IRRIaKe yy a 1 8 1016448 Valve Exhaust 5 e SA SERSALA 1 9 1016449 Retainer Valve Spring ote Er eee pda tte dere al 2 10 1016450 3GOllgE a o ta ed etta eie ones a
75. 7401 Retainer Spring ae 1 12 101818801 Stud 1 4 28 1 35 Ball cita 1 13 101861901 Screw 1 4 20 X 1 125 Hex Cap iii 4 14 101966901 Locknut 1 4 28 Hex Flange Nylon 1 15 102026001 Kit Accelerator Pivot Rod Assembly includes items 16 through 18 1 16 1011700 Spacer Assembly includes item 17 42 00 00100 1 17 N A Spacer ACGeleralor uec Ee ERR RYE RE E diia 1 18 N A Pivot Rod Weldment 444 1 19 1241 Washer 5 16 Type ede tende 1 20 1624 Screw 3 8 16 X 1 50 Hex Head Cap ss 1 21 334 Washer 3 8 Type A Flat xe tede ia 2 22 7473 Locknut 5 16 18 Nylon Insert 1 23 8233 Locknut 1 4 20 Nylon Insert issu 4 24 8754 Locknut 3 8 16 0 00000 0 2 2007 DS Golf Cars Illustrated Parts List Page 4 9 000188 002 4 10 2007 DS Golf Cars Illustrated Parts List ACCELERATOR PEDAL ASSEMBLY ELECTRIC VEHICLES ITEM PART NO DESCRIPTION 1234 1 1011694 Accelerator Bracket and Bearing Assembly 2 2 1014007 Washer 1 4 ee tare bebo bv ta ree Pet Fra dd vea 4 3 1017378 Singer au ac ect ty eet 1 4 1017380 Bumper Spring Return sisi 1 5 1017424 Bearing Pivot Support 1 6
76. 7448 1017455 1017456 1017461 1017466 1017507 101768202 1017686 1017689 101769302 1017696 1017705 1017748 1017774 2007 DS Golf Cars Illustrated Parts L INDEX 1 3 1 3 1 3 1 3 11 9 1 9 1 15 1 15 1 15 1 15 1 13 1 13 1 13 1 13 1 13 1 13 1 15 1 15 1 13 1 13 1 13 1 15 1 15 1 15 1 3 4 5 1 5 1 5 1 3 11 3 1 9 1 13 1 15 8 3 7 3 5 3 11 3 5 9 5 5 10 7 4 9 4 11 4 9 4 11 4 9 4 11 7 5 7 5 77 8 7 8 9 77 1 5 10 7 9 3 2 3 4 9 4 11 12 13 1 13 1 15 1 17 ist 1017814 1017815 101791101 1017936 1017944 1017947 1017948 1017949 1017950 1017953 101795701 101796201 101796501 101796801 101801001 101802101 101802201 101802202 101802203 101802204 101802205 101802206 101804301 101805701 101808401 101809101 101811401 101811501 101811901 101812301 101813001 101813202 101815501 101815502 101816301 101816501 101816502 101817401 101818801 101819701 101820201 101821301 101821501 101823101 101823201 101823301 101823302 101823801 101823901 101824001 101824002 101824401 101825101 101826201 101826301 101827101 1 15 1 15 43 1 13 1 15 13 3 13 5 13 3 13 5 13 3 13 3 13 5 13 3 13 5 13 3 13 5 12 5 12 15 4 9 4 11 12 13 12 13 12 13 12 13 15 5 15 5 15 5 15 3 15 3 15 3 8 13 8 15 16 3 16 5 8 15 8 15 8 13 8 13 8 13 16 3 4 3 4 3 4 3 43 43 4 9 4 11 49 15 5 8 9 6 7 8 13 16 9 4 3 43 43 43 43 4
77. 8 2 35 7473 Locknut 5 16 18 Nylon Insert 1 2 2007 DS Golf Cars Illustrated Parts List Page 1 3 SOC 000451 001 2007 DS Golf Cars Illustrated Parts List Page 1 4 REAR BODY TRIM ITEM PART NO DESCRIPTION QTY 1234 1 1013983 Bumper Side Trim ai Rn 2 2 101706702 Scuff Guard Kit Body includes item 3 1 3 1010434 Barrel Black Plastic sins iie acte ette t nie 12 4 1017079 Kit Rear Bumper includes items 5 through 10 1 5 1011697 Washers 5 16 Elat iiec ect ee eee eret theca trt SEO 6 6 1016379 Bumper Feat 5 ee eee ipee te ato 1 7 1016874 Plate Bumper Mounting Short 2 8 1016875 Plate Bumper Mounting Long 1 9 1016876 Bolt 3 8 Shoulder 252 tpe ee t ath gue raped ages 4 10 7473 Locknut 5 16 18 Nylon Insert 4 11 101768202 Bagwell Protector Kit includes item 12 1 12 1010434 Barrel BlaclePIastie 9 13 102221201 Wear 2 14 102310701 Screw 48 18 x 0 375 Hex Head Washer sss 8 Note Item 7 not used in this application 2007 DS Golf Cars Illustrated Parts List Page 1 5 EB DASH gt BODY m T 2 BOTTOM TYPICA
78. 8 7 mat floor 1 7 1 13 1 15 MCOR 12 9 mechanism brake adjusting 4 3 meter volt 16 11 module calibration test 16 3 communication display 16 5 moly teflon lubricant 16 7 motor 48 volt 13 5 48 volt IQ 13 3 13 7 motor armature 13 3 13 5 motor brush 13 3 13 5 motor brushkit 13 7 motor brush spring kit 13 7 motor bumper 13 3 13 5 13 7 motorendcap 13 3 13 5 13 7 motor end shield 13 3 13 5 motor L bracket 13 7 motor magnet speed sensor 13 3 13 5 13 7 motor speed controller 12 17 motor speed sensor 13 3 13 5 13 7 motor speed sensor kit 13 7 motor stator shell winding 13 3 13 5 motor terminal hardware kit 13 7 mounting block brake 4 5 moveable face 10 3 10 7 muffler hose clamp 9 3 INDEX N nameplate kit amber 3 3 3 5 needle bearing 11 5 neutral lockout cam 11 9 nozzle main 8 7 nut lug 2 3 oil filler tube 7 3 oil filter 7 7 oil filter mount bracket 7 7 oil filter screen 7 11 oil filter screen plate 7 11 oil level sensor 7 11 oil level switch bracket 7 11 oil pump and rotor 7 7 oil pump cover 7 7 oil pump gasket 7 7 oil pump plate 7 7 oil seal 7 9 7 13 11 3 11 5 oil warning light low 6 9 O ring 7 3 7 9 7 11 7 13 accelerator 4 9 4 11 brake 4 5 park brake 4 5 wear 1 5 1 13 1 15 paint touch up 16 7 park brake latch 4 5 park brake pedal 4 5 park brake rod sleeve 4 5 park brake spacer 4 5 park brake torsion spring 4 5 4
79. 81 1012182 1012285 1012295 1012303 1012304 1012324 1012328 1012333 1012382 1012412 1012431 1012466 1012467 1012505 1012528 1012549 1012560 1012565 1012566 1012571 1012594 1012604 1012605 1012649 1012711 1012714 1012740 1012741 1012747 1012748 1012752 1012809 1012811 1012812 1012830 1012836 1012896 5 7 5 9 8 3 5 11 1 13 1 15 15 3 15 5 15 7 15 9 15 5 15 7 15 9 16 7 1 15 5 15 5 17 5 15 5 17 5 15 5 17 8 11 11 3 11 11 12 11 12 17 6 7 5 11 5 15 5 17 5 15 5 15 6 15 11 11 6 5 1 13 1 15 6 7 6 9 11 9 12 7 5 3 5 7 6 9 12 7 9 3 12 17 16 9 16 9 5 5 5 5 7 15 11 9 5 3 5 3 8 3 11 3 11 5 11 5 11 5 11 5 11 5 11 3 16 9 16 3 16 3 6 13 8 11 9 3 10 7 11 3 Page 1 1 1012981 1012987 1013001 1013003 1013005 7 5 11 9 6 11 6 11 6 11 101301102 6 11 1013032 1013035 1013042 1013044 1013051 1013052 1013061 1013164 1013207 1013343 1013344 1013494 1013531 1013582 1013587 1013589 1013590 1013591 1013593 1013609 1013687 1013692 1013700 1013734 1013746 1013754 1013759 1013768 1013769 1013770 1013771 1013772 1013773 1013774 1013787 1013792 1013794 1013861 1013869 1013870 1013871 1013876 1013924 1013935 1013983 1014007 1014049 1014050 1014051 1014052 i 2 1 13 1 15 5 7 5 7 5 7 5 7 5 7 11 3 12 13 5 15 5 17 5 17 1 7 1 7 1 7 4 7 16 3 11 9 6 7 11 9 11 9 1
80. 895501 Gear Case Passenger Side 1 5 101897001 Screw M8 1 25 X 60mm Hex Head 11 6 101897201 Breather erde 1 7 101897401 Screw M10 1 25 X 25mm iii 6 8 101897601 Pin 11mm OD X 8 5mm ID X 10mm 2 9 101903601 Washer rusticas 2 10 101903701 Washer EIUS finite a pua eria aequa S Rea Edd 2 11 101906901 Intermediate Shaft Assembly nana crac 1 12 101922101 Pin 15 99mm X 88 7mm Dowel 2 60 enne enne nnne 1 13 101923001 Gear Differential et ae einen 2 14 101923201 GASKET EE 2 15 101923501 Bor 1 16 101923701 A EXE ARR XA ENTRATE Ee Ra 1 17 101923901 Gear Differential eec 2 18 101928701 Sealant odo test aa bees A R 19 101972101 Plug M14 1 5 X 12mm MagnetiC 1 20 101972201 Plug M14 1 5 X 12mm nennen nnns 1 21 102356601 Housing Differential 6 1 22 102356801 Gear Differential Output 6 1 23 102357001 Screw Flo Had MIO XTS ARRAS SS RASS 10 24 102886301 Axle Assembly Driver Side includes item 25 1 25 101922201 BUG Stud 4 26 102886401 T be Axle DriversSide i etia nr 1 27 102886501 Axle Assembly Passenger Side includes item 28
81. FORWARD REVERSE SWITCH TOW RUN SWITCH ITEM PART NO DESCRIPTION QTY 1234 1 1012285 Screw 1 4 X 0 625 Hex Head n daa ne ati 3 2 101855002 Case FNR SWITCN aia dada 1 3 101856002 Switch Rocker 1 4 101908101 Switch Assembly Tow Run 2 1 5 101908401 Boot SWITCN e 1 6 101922501 Bracket Tow Run Switch Mounting 1 7 101932401 Kit 4 Pin Receptacle Wedge Lock 1 8 101942301 Kit 3 Pin Wedge nennen nnn nennen nennen 1 9 102266601 Wire Assembly FNR Switch includes items 10 through 13 1 10 101920101 Kit 3 Pin Wedge Lock 1 11 Wire Assembly 18 Blue sss 1 12 N A Wire Assembly 18 Orange 1 13 N A Wire Assembly 18 Brown 1 14 102266701 Wire Assembly IQDM Port includes items 15 through 21 1 15 101932501 KEAP Wedge LOCK nn usate et hen E ERR 1 16 102196901 DUSTIG AD 1 17 Connector Mount 1 18 N A Wire Assembly 18 Red Yellow 2 1 19 Wire Assembly 18 Black Yellow 1 20 N A Wire Assembly 18 Blue Yellow 1 21 N A Wire Assembly 18 Green Yellow 1 22 332 Washer 1 4
82. ION FE290 ITEM PART NO DESCRIPTION QTY 1234 1 1011697 5 16 anode ei Biel 1 2 1013746 Clamp SOLID HOSE Serb itn age ae aan 1 3 1015137 Fuel Line available by the foot 2 4 1016103 Screw Pan Tx 6 32 _ n 2 5 1016438 Gasket Carb To Intake Manifold 2 40404 400 0000 1 6 1016439 Gasket Insulator OS a en Lane de EA cenae e rua 1 7 1016440 Gasket Engine to Insulator 1 8 1016441 Gasket Sprg Brkt To Carb OHV 1 9 1016444 Bracket Throttle Spring Return 2 0 400000 1 10 1016480 Pipe Intake Manifold sise 1 11 101648102 insulator Carburetor icc wisn 1 12 101649002 Stud M6 1 00 2 13 1016547 Nut ae a RI 2 14 1016572 Tube Crankcase nn duya nenas 1 15 1016582 Spring Throttle Return iii 1 16 1017466 2 17 101820201 Shield Te 1 18 101887601 Locknut 6 1 00 Nylon Insert 1 2007 DS Golf Cars Illustrated Parts List Page 8 9 os Page 8 10 2007 DS Golf Cars Illustrated Parts List 000215 001 GOVERNOR AND ACCELERATOR CABLES ITEM PART NO DESCRIPTION QTY 1234 1 1011697 Washer 5 16 Flat ets ceed Mi A 1 2 10
83. L 3 PLACES PASSENGER SIDE DASH 2 PLACES DRIVER SIDE DASH 000252 001 Page 1 6 2007 DS Golf Cars Illustrated Parts List DASH COMPONENTS ITEM PART NO DESCRIPTION 1 2 3 4 1 1013343 Dash Component Passenger Side Black 1 2 1013344 Dash Component Driver Side 1 3 1014645 Snap Washer Kit Black includes items 4 through 7 2 4 1011019 Nut Speed u ao ote Huren Niro 1 5 1011382 Washer 10 Pan Head Screw 1 6 1013494 Cover screw Head re ASA 1 7 1620 Screw 10 16 X 0 75 Pan Head 1 8 101503202 Floormat 2 2 te eC ee de 1 9 101660404 Dash Panel Black Centrico sn ea linken 1 10 7973 Rivet Aluminum 5 2007 DS Golf Cars Illustrated Parts List Page 1 7 EB Page 1 8 2007 DS Golf Cars Illustrated Parts List 000253 002 BEVERAGE HOLDER ITEM PART DESCRIPTION 1 2 3 4 1 101708301 Drink Holder Kit includes items 2 through 5 2 2 N A Holder Dual Cup includes items and 4 1 3 1016952 5 1 4 207 5 terres niet ERA EE 2 4 Cup Holder Dual k OSES EHER Nah aaa 1 5 7847 Screw 1 4 20 X 0 75 Hex Head I 2 2007 DS Golf Cars Illustrated Parts List Page 1 9
84. ON 1234 1 101912401 Rod Accelerator includes items 2 through 4 1 2 1011084 Nut 1 4228 Hex Jam io ete reote rta entr 2 3 1011734 Joint EURE ee re 2 4 N A Accelerator Ga 1 2007 DS Golf Cars Illustrated Parts List Page 4 13 NEE STEERING FRONT AND SUSPENSION B 5 2 2007 DS Golf Cars Illustrated Parts List 000247 002 STEERING COLUMN ITEM PART NO DESCRIPTION QTY 1234 1 1011697 16 e 1 2 1013861 Intermediate Steering Shaft includes items and 4 1 3 1017226 Bolt Hex Head 8mm X 1 25 30 3 4 7174 Lockwasher 5 16 Split issu 3 5 1014216 Steering Column Rebuild Kit includes items 6 through 14 1 6 1012466 DUST COVER h EM 1 7 1012605 Ring 0 579 Internal Retaining 1 8 1014125 Wedge Molded si 2 9 1014126 Seat Plastic Bearing ad ve et 2 10 1014211 Seal BEARING uw eet ts 1 11 1014212 Spacer alivia aaa ae 1 12 1014213 22 2 13 1014214 Ring Retain
85. Page 15 8 20310 EUROPEAN ITEM PART NO DESCRIPTION 1234 1 101956201 Battery Charger 48 Volt w 4 Position Switch 8 5 ft DC 1 2 101956202 Battery Charger 48 Volt w 4 Pos Switch 12 ft DC includes items 3 through 19 1 3 1012098 Bushing DG Cord tien na b TERRE ovens the 1 4 1012101 Fuse hs flan dee ets 1 5 1015914 Rectifier with Heatsink Assembly 1 6 101828901 Cord DC 113 Inch 287 1 7 101828902 Cord DC 154 Inch 391 CM 1 8 101838401 Circuit Breaker l u u idad 2 9 101838601 Four Postion SWIICh gita entree tee riae 1 10 101973501 Receptacle AC 1 11 101976601 Ammeter with Mounting Bracket assesses 1 12 101987501 A tn ches tek 1 13 Wire Jumper trans Ba en Heilen 1 14 N A Case Charger tar Ave tative eee AAA da 1 15 Transformer European Battery Charger 1 16 Suppressor AG Voltage uu A Pere 1 17 ASSEMDIY Wire Far c HE Phe ap Rah 1 18 SONS Limiter sistema 1 19 7577 Screw 10 X 0 50 Phillips Pan Head 10 20 101958201 Cord UK Battery Charger
86. R Page 1 10 TYPICAL 4 PLACES TYPICAL 2 PLACES REFERENCE EAR BODY AND FENDER 2007 DS Golf Cars Illustrated Parts List TYPICAL 8 PLACES 000364 003 FRONT SEAT BOTTOM AND ARMRESTS ITEM PART NO DESCRIPTION QTY 1234 1 1010543 Insert WOOQ zi ar 4 2 1011652 2 3 1016916 Screw 1 4 20 X 1 50 Hex Head Cap sse enne 8 4 101954301 Screw 1 4 20 X 0 75 Hex Head 4 5 101985502 Armrest Passenger right eene 1 6 101987602 Armrest Driver nennen u uu 1 7 102174201 Seat Bottom Assembly Buff includes items 8 through 11 1 8 N A PIVWOOQ ASSy uitia tee Dante etus eeu ha OR RT 1 9 101998211 Vinyl Cover Seat Bottom Glatt nawa 1 10 N A FOAM oe93b ite ists ect SS ku asap miss tata 1 11 101998501 Gasket Seat a sa debt as 2 12 102174202 Seat Bottom Assembly White includes items 13 through 16 1 13 N A Plywood ASSY ann nee ee 1 14 101998212 Vinyl Cover Seat Bottom White 1 15 N A FO AIM tss ee Rer eds ees 1 16 101998501 Gasket Seat site ais 2 17 102174204 Seat Bottom Assembly Black includes items 18 through 21 1 18 N A Plywood 22 2 200 1 19 10
87. Retainer includes items 7 and 8 1 7 N A WT M EIE 2 8 N A Shoe Clamp Spring iii 2 9 101815501 Lever Assembly Self Adjusting Brake Right Passenger 1 10 101816301 Package Brake Spring Self Adjusting 2 1 11 101823201 Package Brake Shoe Self Adjusting 2 1 12 101824001 Plate Assembly Right Brake Backing includes items 13 through 15 1 13 101816501 Adj Mechanism S A Brakes Right Passenger 1 14 101823801 Plate Washer Brake Self Adjusting 1 15 101823901 Washer Brake Self Adjusting a 1 16 101823302 Cluster Assembly Left Brake includes items 17 through 24 1 17 1010850 1 18 1011466 Kit Shoe Retainer includes items 19 20 1 19 N A agag sa a Mae ne Ae 2 20 Shoe Clamp Spring iii 2 21 101815502 Lever Assembly Self Adjusting Brake 1 22 101816301 Package Brake Spring Self Adjusting 1 23 101823201 Package Brake Shoe Self Adjusting 2 1 24 101824002 Plate Assembly Left Brake Backing includes items 25 through 27 1 25 101816502 Adjusting Mechanism Self Adjusting Brake Left 1 26 101823801 Plate Washer Brake Self Adjusting 1 27 10182390
88. S ihe 2 15 1014555 Locknut 7 16 14 Nylon Insert 4 16 1015583 Bushing Urethane tunen Bar E ins 12 17 7569 Shackle Rear Spring iii 4 18 8754 Locknut 3 8 16 Hex a nee GS 6 19 8755 Screw 3 8 16 X 3 375 Hex Cap 6 2007 DS Golf Cars Illustrated Parts List Page 5 17 DEE ELECTRICAL SYSTEM GASOLINE VEHICLE B GASOLINE VEHICLE PANEL ASSEMBLY 18 YELWOB 18 YEL W14 UNIT 18_BLK W10 S o 18 GRN W11 18 WHT WO3 REVERSE FORWARD REVERSE BUZZER LIMIT SWITCHES 18 05 16 BLU WO9 3 5 16_ORG W24 S m ia 18 WHT BLK WO6 5 Y 18 BLK W22 m SWITCH 16_BLK W19 Y x az FUSE BLOCK LLL 10_RED W23 3 3 2 16_ORG W02 16 RED WO7 000468 001 6 2 2007 DS Golf Cars Illustrated Parts List 10_NON INSUL W16 BARE 6_BLK W26 BATTERY COMPONENT BOX 6_RED W25 16_YEL W13 6 WHT W12 16 BLU WO9 5 amp s m STARTER SOLENOID GENERATOR 5 5 5 m z 5 16_ORG W24 u sss VOLTAGE REGULATOR 6 18_YEL W18
89. SOA A DIE 5 S 190 lt N N 9 o 000208 001 2007 DS Golf Cars Illustrated Parts List Page 9 2 EXHAUST SYSTEM FE290 ENGINE ITEM PART NO DESCRIPTION QTY 1234 1 1012528 8 25 aa 2 2 1012830 Screw 8 125 X 22 1 3 1013734 Lockwasher 8mm Split iii 2 4 1015330 Gasket EXRAaUST eoe iii 1 5 1015814 Bracket Muffler MOUNTING 1 6 1017689 Clamp 5 Muffler Hose iii 1 7 101859301 Exhaust System 290 1 8 1241 Washer 5 16 A Flat SESE 1 9 332 Washer 1 4 Type Narrow 2 10 451 Lockwasher 1 4 Helical Split 2 11 7174 Lockwasher 5 16 e 1 12 7847 Screw 1 4 20 X 0 75 Hex Head 2 2007 DS Golf Cars Illustrated Parts List Page 9 3 je TORQUE CONVERTER 10 2 2007 DS Golf Cars Illustrated Parts List DRIVE CLUTCH ITEM PART NO DESCRIPTION QTY 1234 1 101833902 Clutch Drive includes items 2 through 28 sass 1 2 1014049 Bearings Idlet iit ae 1 3 1014050 Retainer Sprilg ici dan 1 4 1014051 Spring Drive Clutch deett eee tae 1 5 1014052 Movable Face Assembly includes items 6 through 8 1 6 N A Drive Clutch Movable Face 2 1 7
90. TPO Safety Yellow is 1 17 101693901 Cowl with Headlight Opening TPO Beige 2 048 1 18 101693902 Cowl with Headlight Opening TPO White 01 1 19 101693904 Cowl with Headlight Opening TPO Gray 1 20 101693906 Cowl with Headlight Opening TPO 1 21 101693908 Cowl with Headlight Opening TPO Pacific Blue Royal Blue 1 22 101693909 Cowl with Headlight Opening TPO Dark Green 2 1 23 101693910 Cowl with Headlight Opening TPO Black sene 1 24 101693911 Cowl with Headlight Opening TPO Classic 1 25 101693912 Cowl with Headlight Opening TPO Burgundy 1 26 101693913 Cowl with Headlight Opening Dark Gray 1 27 101693914 Cowl with Headlight Opening TPO Safety Yellow 1 28 1017080 Kit Front Bumper includes items 29 through 32 1 29 1016868 Eront BUM POM a ar 1 30 1016967 Blind Rivet Push 2 31 7251 Screw 5 16 18 x 1 0 Truss Head 000 2 32 7473 Locknut 5 16 18 Nylon Insert 1 0 2 33 1241 Washer 5 16 TyperiA Flat ausser ee 2 34 7251 Screw 5 16 18 x 1 0 Truss Head
91. VEHICLE 000241 002 Page 12 14 2007 DS Golf Cars Illustrated Parts List BATTERIES ELECTRIC VEHICLE ITEM PART NO DESCRIPTION 1234 1 1011697 Washer 5 16 Flat u ea ne ee 8 2 1014304 Nut 5 16 18 Stainless Steel Hex 8 3 1015072 Locknut 5 16 18 Nylon Insert 8 4 101795701 Wire Assembly 6 Black si 3 5 102511301 Battery Ventmaster 12 Wet 0 4 6 102511302 Battery Ventmaster 12 Volt Dry also known as moist 4 7 102777401 Battery Hold Down 4 8 102832601 BOI BARNET des tee AAS ESSER 8 2007 DS Golf Cars Illustrated Parts List Page 12 15 lo TYPICAL 2 PLACES Le 1 H eji jis Ss ll III Ill A Il i TYPICAL 3 PLACES TYPICAL 2 PLACES l h 1 TYPICAL 2 PLACES TYPICAL 14 2 PLACES 000242 001 12 16 2007 DS Golf Cars Illustrated Parts List COMPUTER CONTROLLER AND SOLENOID ELECTRIC VEHICLE ITEM PART NO DESCRIPTION 1234 1 1012285 Screw 1 4 X 0 625 Hex Head 9 2 1014288 Screw 5 16 18 X 0 75 2 3 1014947 Resistor Assembly n nnde tete ente EE eftt ne E dee ES 1 4 1014948 Dogo Ann aa ee enu ee bee ie ena d eae een Pha a eer
92. VERE PERSONAL ervieing INJURY 101908601 ON SPEED CONTROLLER COVER Do not operate vehicle without this cover properly installed Do not direct water stream in this area will cause damage to components See vehicle maintenance and service manual before servicing cci 101931501 000459 001 Page 3 4 2007 DS Golf Cars Illustrated Parts List DECALS ELECTRIC VEHICLE ITEM PART NO DESCRIPTION 1234 1 1014198 Nameplate Kit gold usine 1 2 101621601 Decal Operating InstrUuGtiofiSu issues nacked ald naad 1 3 101825101 Decal I E 1 4 101908601 Decal Tow Run Switch Warning ss 1 5 101931501 Decal Component Cover iii 1 6 101959902 Decal IQ System Motor Braking 2 1 7 101960601 Decal Dash Warning ss 1 2007 DS Golf Cars Illustrated Parts List Page 3 5 DEE BRAKES PEDAL AND ASSEMBLIES B 000186 001 4 2 2007 DS Golf Cars Illustrated Parts List BRAKE ASSEMBLY SELF ADJUSTING ITEM PART NO DESCRIPTION 1234 1 1013924 Nut 5 16 24 Hex Head 8 2 1014153 Bolt Brake Cluster Mounting 2 8 3 101791101 Drum without Center Hole Brake sse eene 2 4 101823301 Cluster Assembly Right Passenger Brake includes items 5 through 12 1 5 1010850 BWEIMCI IN 1 6 1011466 Kit Shoe
93. aining 1 7 1013609 Solenoid 4 2 MVOlb isis a t te sien terr iut Ito deed ral 1 8 1014065 Washer 0 38 ID Delrin Flat 1 9 1014119 Wire Assembly 6 Red tui Eterno gie 1 10 1014145 Bushing Secondary Weight Split 2 11 1014807 1 12 1014808 Switch LINIE y rentes E 1 13 1014948 Bo RE 1 14 1015371 Box Electrical Component us 1 15 1015372 Cover Electric e 1 16 1015373 Cam Electric BOX restreinte kun 1 17 1015405 Bolt Carriage 5 16 18 X 2 0 1 18 1015737 Wire Assy 10 Red 1 19 1015741 AA up 1 20 1015752 Screw 12 16 X 0 625 iii 4 21 1015878 Screw 4 40 Hex Head 2 22 N A Wire Assy 16 Orange 1 23 101821301 Weld ASH iere a a ngon 1 24 101856102 Screw 1 4 15 X 1 50 Hi lo Hex 8 8 1 25 101889301 Wire Harness Assy Ds Gas sus 1 26 102711201 Voltage Regulator sieste true Ro en e ee Ede 1 27 1242 NUT 5A TOSTO2H XS usnu 2 28 7893 Nut 4 10 32 Hadad 2 29 8057 Nut 4 40 Hex Machine cernes 4 30 8058 Lockwasher 4 Helical Split 2 31 8717 Locknut 1 4 28 Nylon Insert 1 32 8990 Tie Wrap 8 Nylons Eis a 2 33 1241 Washer 5 16 Type A Flat uite ete tree ll
94. and 55 53 102248804 IQ Display Module IQDM P Kit for IQ System vehicles only 1 includes items 54 and 55 54 102251501 Adaptor Cable vicodin a 1 55 102241502 IQDM Series 2 Cable 1 56 102241501 IQDM Series 1 Cable replacement 1 57 101928701 Liquid Gasket transaxle case 1 1 1 58 102243402 Moly Teflon Lubricant 4 02 113 gram tube 1 59 101997201 Paint Touch Up Beige 1 1 59 101997207 Paint Touch Up Black 2 1 1 59 101997212 Paint Touch Up Burgundy sss sss 1 1 59 101997211 Paint Touch Up Classic Blue Navy 1 1 59 101997205 Paint Touch Up Dark Gray 1 1 1 59 101997209 Paint Touch Up Dark Green 2 1 1 1 59 101997204 Paint Touch Up 1 1 1 59 101997203 Paint Touch Up Red 1 1 1 59 101997206 Paint Touch Up Royal Blue Pacific Blue 1 1 59 101997202 Paint Touch Up White 1 1 1 60 102562301 Paint Precedent Underbody 1 1 1 61 102587201 Paint Pen Touch Up Precedent Underbody Black 1 1 1 Please refer to the maintenance and service manual for proper tool application Item 59 is not for use
95. aring Puller i ette been E 1 1 1 10 1012812 Bearing Puller Wedge Attachment 1 1 1 11 1013582 Brake Adjustment Tool used only on vehicles with manually adjusted mechanical brakes 1 12 102555501 Brake Cable Release Tool sss 1 1 1 13 102249901 Brake Pedal Adjustment Tool Kit used for the Carryall Electric Industrial Truck only includes items 14 and 15 1 14 dS Brake Pedal Adjustment Tool 1 15 Brake Pedal Tension Tool 1 16 101887101 Calibration Test Module 2 1 17 101808401 Cam Installation Tool 1 18 102562401 Gharger Bezel Tool ii a 1 19 102686101 Clutch Removal Tool for 4x4 vehicles erret teen e tet lS 1 1 Please refer to the maintenance and service manual for proper tool application mE Special order item available upon request 2007 DS Golf Cars Illustrated Parts List Page 16 3 2007 DS Golf Cars Illustrated Parts List Page 16 4 MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION 1234 20 1014510 Clutch Tool Kit includes items 21 27 1 21 1014498 Clutch Alignment Tool for pre unitized transaxle vehicles built prior to 1997 model year
96. comfort buff includes items 14 and 15 1 14 102060511 Skin Seat Back beige SVC us 1 15 102237001 Gap Seat Back scott etg euo tte ou 1 16 102238302 Kit seat Back comfort white includes items 17 and 18 1 17 102060512 Skin Seat Back wht SVC is 1 18 102237001 cda 1 19 102238304 Kit seat Back comfort black includes items 20 and 21 1 20 102060514 Skin Seat Back blk SVC ii 1 21 102237001 Gap Seat Back nn an ta ae ieee de utu etis 1 22 102238305 Kit seat Back comfort grey includes items 23 and 24 1 23 102060515 Skin Seat Back gray SVC iii 1 24 102237001 Gap Seat Back nn Hi Cate eee Ep ets 1 25 102242401 Nut Nylon Insert 1 26 1028 Nut 1 4 20 trf e er tte ds 2 27 1241 Washer 5 16 Type A u utar api ua ERIS URN arte 6 28 7473 Locknut 5 16 18 Nylon Insert 4 29 7479 Screw 1 4 20 X 1 25 Hex Head 2 30 7818 Bolt Carriage 5 16 18 X 11 52 aan aaa elle 2 31 8418 Screw 1 4 20 X 1 50 Phillips Truss Head 1 2007 DS Golf Cars Illustrated Parts List Page 1 17 TYPICAL 2 PLACES 1 REFERENCE SEAT BACK SUPPORT WELDMENT 000454 001 Page 1 18 2007 DS Golf Cars Illustrated Parts List
97. eave tool 16 5 drive clutch fixed face 10 3 drive clutch holder tool 16 5 drive clutch hub puller 16 5 drive clutch puller 16 5 drive clutch spider removal tool 16 5 drive clutch spring 10 3 drive clutch weight 10 3 drivehub 10 3 drive unit bumper 13 3 13 5 13 7 driven clutch 10 7 driven clutch button 10 7 driven clutch cam 10 7 driven clutch cam puller 16 5 driven clutch fixed face assembly 10 7 driven clutch puller plug 16 5 driven clutch spring compression base tool 16 5 driven clutch spring compression collar tool 16 5 driven clutch spring compression nut tool 16 5 driver drive clutch 10 3 drum brake 4 3 dry moly lubricant 16 7 dust 12 11 dust cover 4 3 5 3 E eccentric adjustment screw 5 11 E clip 4 7 electrical box cover 6 7 electrical component box 6 7 end bell commutator 6 11 end bell output shaft 6 11 end cap motor 13 3 13 5 13 7 end shield motor 13 3 13 5 engine 7 3 engine mounting plate 7 15 engine shroud 7 3 engine valve spring 7 9 equalizer rod 4 7 equalizer brake cable 4 7 exhaust system 9 3 exhaust valve 7 9 extrusion 12 17 F face moveable 10 3 10 7 fan housing 7 3 fan shroud 7 3 fan flywheel 7 5 fender inner 1 13 1 15 field coil 6 11 field coil housing 6 11 fill plug 11 3 filter air 8 13 fuel 8 3 oil 7 7 fitting thread forming grease 5 7 5 9 5 13 fixed face drive clutch 10 3 fixed face driven clutch 10 7 float 8 7 floormat 1 7 1 13 1 15 flywheel 7 5 f
98. gear 11 5 synchronizer clutch hub 11 5 synchronizer insert 11 5 synchronizer sleeve 11 5 synchronizer spring 11 5 system exhaust 9 3 12 11 12 volt battery 6 15 12 volt solenoid 6 7 tachometer 16 9 tachometer probe diesel 16 9 tank fuel 8 3 8 5 tappet 7 11 terminal block 12 17 tester continuity 16 5 thermometer battery 16 3 thread forming grease fitting 5 7 5 9 5 13 throttle return spring 8 9 throttle spring return bracket 8 9 thrust bearing 5 11 thrust plate 11 5 11 7 tierod 5 9 tiewrap 5 7 6 7 12 7 12 11 12 17 2 3 and wheel assembly 2 3 tool accelerator pedal adjustment 16 3 belt tensioning starter generator 16 11 brake adjustment 16 3 brake cable release 16 3 brake pedal adjustment 16 3 INDEX brake pedal tension 16 3 cam installation 16 3 carburetor float level 16 7 charger bezel 16 3 clutch alignment 16 5 cT wrench 16 5 drive clutch fixed sheave 16 5 drive clutch holder 16 5 drive clutch spider removal 16 5 driven clutch spring compression base 16 5 driven clutch spring compression collar 16 5 driven clutch spring compression nut 16 5 governor shaft installation 16 7 puller special use 16 9 steering column bearing press 16 9 steering column retaining ring 16 9 steering wheel puller 16 9 transaxle axle seal 16 9 transaxle pinion seal 16 9 transmission 16 9 valve guide driver 16 9 valve seat 16 5 tool kit clutch 16 5 touch up paint 16 7 Tow Run switch
99. her improve its vehicles and other products These improve ments may affect the parts used to service the vehicle Any modification and or significant change in specifications will be forwarded to all Club Car and Carryall distributors dealers and will when applicable appear in future editions of this illustrated parts list Club Car Inc reserves the right to change specifications and designs at any time without notice and without the obligation of making changes to units previously sold Copyright 2006 Club Car Inc Club Car and ArmorFlex are registered trademarks of Club Car Inc This manual effective July 31 2006 2007 DS Golf Cars Illustrated Parts List 5 SECTION 1 BODY AND TRIM Pron Body asua AY bee aps bi eR Rear Body Trim sz tro E ate eoe ia o egeo te e Eee Ge rtt t ber E a ette vite ee BE s Dash Components e LR fa errang Beverage Holder x neo ee tva tiet ttem Front Seat Bottomiand Armrests Rear Body and Fender Gasoline Vehicle Rear Body and Fender Electric Lee SECTION 2 WHEELS AND TIRES Wheels and Tires ee QQ idee SECTION 3 DECALS Decals Gasoline Vehicle 2 40000 100 a a n
100. hold down 12 volt 12 15 battery terminal protector spray 16 3 battery thermometer 16 3 battery warning light 12 7 battery 12 volt 6 15 battery 12 volt Trojan T1275 moist 12 15 battery 12 volt Trojan T1275 wet 12 15 bearing 14 3 ball motor 13 7 ball steering pinion 5 7 10 3 inner axletube 11 7 14 3 2007 DS Golf Cars Illustrated Parts List Page i 7 lower pinion steering 5 7 11 5 outer axletube 11 7 pivot support 4 9 4 11 steering shaft 5 3 thrust 5 11 bearing and oilsealremover 16 3 bearing driver set 16 3 bearing puller 16 3 bearing puller wedge 16 3 bearing retainer 13 3 13 5 bearing seal 5 3 bearing seat 5 3 bell crank 6 7 11 9 bellows 5 7 belt drive 10 5 belt starter generator 6 13 10 3 beverage holder 1 9 block brake mounting 4 5 block fuse 6 7 body kick plate 1 13 1 15 body front 1 3 body rear 1 13 1 15 bolt J 12 15 boot steering column 5 3 boot switch 12 11 bottom air box 8 13 box air 8 13 electrical component 6 7 steering gear 5 7 bracket 7 3 accelerator cable 8 11 adjustable starter generator 6 13 governor cable 8 11 muffler mounting 9 3 oil filter mount 7 7 oil level switch 7 11 relay mounting 15 7 RPM limiter 7 5 shifter 11 3 11 11 shock absorber 5 15 5 17 shock mounting 5 15 5 17 snubber 7 15 starter generator mounting 6 13 steering column 5 3 steering column mounting 5 3 throttle spring return 8 9 Tow Run switch 12 11 brake adjusting mechanism 4
101. ing ua s teet 2 11 1241 Washer 5 16 Type A Flat 4 12 1017949 Screw 6 32 X 0 480 Hex Head 2 2 13 1017950 Bearing Retainer ua een 1 14 1017953 Screw Bearing Retainer 2 15 102265501 Stator Shell and Winding 1 16 102265701 Kit Bearing and Magnet includes items 17 and 18 1 17 N A Ball Beard cS ein terme Meere 1 18 N A MET nid 1 19 102265901 Motor End Shield Asm includes items 20 through 24 1 20 102265601 Speed Sensor Assembly includes items 21 and 22 1 21 101942301 Kit 3 Pin Wedge Lock ss 1 22 N A Sensor Speed without Connector 2 2 1 23 102266001 End Shield a l eta ocn e decree ed rut a dater aga 1 24 102267001 Screw 38 32 X 0 375 Hex Head 1 25 102266101 Screw 10 32 8 250 4 26 102327801 Brush Assembly Beveled includes items 27 through 30 1 27 1011411 Brush Spring Package includes item 28 1 28 N A Brush PO eta 4 29 1017948 Br sh Rigginhg sd td inca exe PER td Ede dote 1 30 102251901 Br sh MOOR ied ee cs De pra e a ove E RR 1 31 N A
102. ing u 1 14 1014217 Springs Steering Shaft an kahl e Pe ia 1 15 1014288 Screw 5 16 18 X 0 75 1 16 1016181 Steering Shaft Assembly includes items 17 through 25 1 17 1012604 Washer 0 675 ID 9 1 18 1012605 Ring 0 579 Internal Retaining 1 19 1014125 Wedge Molded z u u qa Bo ua 2 20 1014126 Seat Plastic Bgarii engeren aq tan teens 2 21 1014213 Bearing Ballon teen etta ete ae 2 22 1014214 Retaining the aetate eti iun ndn 1 23 1014217 Spring Steering Shaft sise 1 24 1015545 Shaft Steering Column sienne 1 25 1016622 Column Aluminum 1 26 1016183 Screw 3 8 16 X 7 00 Hex 2 27 1016263 Cover Steering Column 1 28 1016269 Screw 5 16 18 Thrd Forming nennen nennen 2 29 101984801 Kit Steering Column Mounting Bracket includes items 30 and 31 1 30 N A Bracket RH Steering Column Mount essere 1 31 N A Bracket LH Steering column mount 1 32 102278001 Boot Steering Column Round nennen nennen 1 33 394 Washer 3 8 Type A Flat russ mus 4 34 8754 Eocknut 3 8 106 Flex xsara tne pue erii ie e 2 Note Item 5 is not illustrated 2007 DS Golf Ca
103. ion may be indented This indention corresponds to a parts assembly level indicated by the numbers 1 2 3 and 4 at the top left corner of the parts description area of the parts list page A part that is indented to level 2 is a component of the level 1 part assembly that it is listed under A level 3 is a component of the level 2 part that it is listed under and a level 4 part is a component of the level 3 part preceding it In each case the part quantity given for a level 2 3 or 4 part is the quantity used per next higher level assembly of which it is a component A part that is not indented is a level 1 part This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread HOW TO ORDER PARTS Replacement parts and accessories can be obtained from our network of authorized dealers and distributors You can obtain the name and phone number of your closest Club Car contact by visiting our web site at www clubcar com and clicking on the Distributor Search link or by calling our toll free Service Parts and Technical Assistance hotline at 800 872 2246 or 706 863 3000 extension 3281 or 3854 Club Car J P O Box 204658 Augusta Georgia 30917 4658 USA Telephone 706 863 3000 Service Parts Fax 706 855 7413 www clubcar com NOTE This illustrated parts list represents the most current information at the time of publication Club Car Inc is continually working to furt
104. k 15 5 15 7 15 9 2007 DS Golf Cars Illustrated Parts List Page i 11 regulator voltage 6 7 relay 15 7 15 9 relay mounting bracket 15 7 relay 48 volt 15 3 15 5 remover bearing and oil seal 16 3 resistor assembly 12 17 retainer accelerator pedal spring 4 9 4 11 bearing 13 3 13 5 brake shoe 4 3 cable 11 11 shock absorber cushion 5 15 5 17 spring drive clutch 10 3 valve spring 7 9 retaining ring 5 3 retaining ring pliers 16 9 return spring bumper 4 9 4 11 reverse buzzer 6 9 12 7 rigging brush 13 3 13 5 rim wheel white 2 3 ring piston 7 13 retaining 5 3 6 7 10 3 10 7 11 9 snap 5 7 7 9 7 13 spiralbackup 10 3 synchronizer 11 5 ring C type stop 5 7 rivet blind push 1 3 rocker arm 7 9 rocker case 7 9 rocker case gasket 7 9 rocker shaft 7 9 rocker switch 12 11 rod accelerator 4 13 accelerator pivot 4 9 4 11 connecting 7 13 crankshaft 7 13 equalizer 4 7 hillbrake 4 5 push 7 9 shift 11 5 tie 5 9 rotor pump and 7 7 RPM limiter 7 5 RPM limiter bracket 7 5 RPM limiter damper 7 5 RPM limiter mount band 7 5 S safety first card 16 9 score card clip 5 5 score card plate 5 5 screen oil filter 7 11 screw eccentric adjustment 5 11 screw valve clearance adjuster 16 9 Page i 12 INDEX scuff guard kit rear body 1 5 seal bearing 5 3 crankshaft 7 11 intake 8 13 lp 14 3 oil 7 9 7 13 11 3 11 5 11 7 14 3 steering pinion dust 5 7 vertical socket dust 5 7 5 9 seal puller 16 9 seala
105. key to ON position and be sure nothing is in your path e While vehicle is stopped select direction by placing shiftlever or switch in desired position Do not leave children unattended on vehicle F Forward N Neutral R Reverse Buzzer will sound Never operate under the influence of alcohol or drugs e Vehicle will start moving when accelerator pedalis depressed Use brakes to reduce speed when coasting downhill Slowly depress accelerator pedal to increase speed Park brake will Never stand in front of or behind vehicle CCI 1019606 01 release when accelerator pedal is depressed stop release accelerator pedal and depress brake pedal e After stopping the vehicle Firmly depress park brake until it locks Place Forward Reverse switch in NEUTRAL position Turn key OFF and remove key when notin use ce 101621601 N WARNING CAN CAUSE SEVERE INJURY Rotating parts 4 manifold amp muffler KEEP CLEAR cc 1019605 01 ON STARTER GENERATOR GASOLINE EXPLOSION FIRE AND ENGINE cause severe injury or death No smoking sparks or open flame Stop engine allow to cool before refueling Turn fuel valve on during operation off during storage or transport CCI 101547601 A WARNING Negative frame ground Can cause severe injury Excessive speed can cause severe Do not contact positive battery post or cable injury or death Do not tamper with
106. lywheel fan plate 7 5 flywheel puller 16 7 FNR handle 11 9 FNR shifter base 11 9 FNR shifter cable 11 11 switch case 12 11 foam seat 1 11 fork shift 11 5 Forward Reverse shifter 11 9 frame and field assembly motor 13 7 front body 1 3 front body support 1 13 1 15 front bumper 1 3 front bumper kit 1 3 front hub 5 13 front shock absorber 5 9 2007 DS Golf Cars Illustrated Parts List Page i 9 front spring retainer plate 5 11 F terminal hardware 6 11 f terminal insulator 6 11 fuel filter 8 3 fuelline 8 3 8 5 8 9 fuel pump impulse 8 3 fueltank 8 3 8 5 fuel tank strap 8 3 fuel tank vent 8 3 8 5 fuse 12 13 15 5 15 7 15 9 10 amp 6 7 3 8 amp 12 13 charger 15 3 fuse block 6 7 G gasket 14 3 carburetor mounting 8 7 8 9 controller cover 12 17 crankcase cover 7 9 7 11 drain plug 7 7 11 3 exhaust 7 9 9 3 head 7 9 insulator 7 9 8 9 liquid 11 3 14 3 16 7 pump 7 7 rocker case 7 9 seat 1 11 gasket kit FE290 7 9 gauge compression 16 5 gear case 11 3 14 3 cluster 11 5 differential 11 7 14 3 differential idler 11 7 14 3 differential output 14 3 helical 7 13 11 5 11 7 spur 7 13 11 5 synchro 11 5 gear yoke 16 7 governor 11 5 governorarm 11 3 governor cable 8 11 governor cable bracket 8 11 governor shaft installation tool 16 7 governor shield 8 9 grip pencil 5 5 grommet 8 3 8 5 guide choke lever 8 15 intake valve 7 9 valve seat cutter 16 11 guide ring adhesive 16
107. nd understand controls e Make sure wheels are turned in desired direction Turn key to ON position and be sure nothing is in your path e While vehicleis stopped select direction by placing shiftlever or switchin desired position F Forward N Neutral R Reverse Buzzer will sound Never stand in front of or behind vehicle CCI 101960601 Vehicle will start moving whenaccelerator pedalis depressed e Slowly depress accelerator pedal to increase speed Park brake will release when accelerator pedalis depressed stop release accelerator pedal and depress brake pedal After stopping the vehicle Firmly depress park brake untilitlocks Place Forward Reverse switch in NEUTRAL position Turn key OFF and remove key when notin use cci 101621601 Maximum vehicle speed is limited by motor braking during downhill operation with accelerator pedal depressed If motor brake enabled vehicle motor will brake when accelerator pedal is released Beeping alarm indicates reduction in motor braking Apply brakes to reduce speed System is activated only when tow switch is in the RUN position When towing vehicle tow switch must be the TOW position 101959902 ON TOW RUN SWITCH BRACKET UNDER SEAT Z WARNING Place Tow Run switch in TOW position before FAILURE TO HEED THIS Disconnecting or connecting batteries WARNING COULD RESULT IN EXPLOSION storage OR SE
108. nt 11 3 14 3 seat spring 7 9 valve 7 7 seatback 1 17 seatbackcap 1 17 seat bottom assembly 1 11 seat cover vinyl 1 11 seatfoam 1 11 seatgasket 1 11 seat bearing 5 3 sensor motor speed 13 3 13 5 13 7 sensor oil level 7 11 sensor speed 13 3 13 5 set brush and screw 6 11 set pole 6 11 shackle plate 5 17 shackle rear spring 5 15 shaft change 11 3 counterbalance guide 7 13 input 14 3 intermediate 14 3 intermediate steering 5 3 rocker 7 9 transmission 11 5 shield governor 8 9 shift fork 11 5 shiftrod 11 5 shifter base FNR 11 9 shifter bracket 11 3 11 11 shim crankshaft 7 13 shock absorber cushion 5 15 5 17 shock absorber cushion retainer 5 15 5 17 shock absorber front 5 9 shock absorber rear 5 15 5 17 shock mounting bracket 5 15 5 17 shoe brake 4 3 shroud engine 7 3 shroud fan 7 3 sleeve delta A plate 5 9 governor 11 5 park brake rod 4 5 synchronizer 11 5 snap ring 5 7 7 9 7 13 2007 DS Golf Cars Illustrated Parts List snubber bracket 7 15 snubber inner frame 7 15 socket 5 7 5 9 solenoid 12 volt 6 7 solenoid 48 volt 12 17 spacer accelerator pivot rod 4 9 4 11 park brake 4 5 spanner wrench 16 9 spark plug 7 5 spark plugcap 7 5 speed controller 12 17 speed controller connector 12 17 speed controller cover gasket 12 17 speed sensor 13 3 13 5 13 7 speed sensor magnet 13 3 13 5 13 7 speed sensor motor 13 3 13 5 13 7 spindle 5 13 spindle and hub 5 13 spiral backup ring 10 3 sp
109. nterbalance guide shaft 7 13 counterbalance weight 7 13 cover brush inspection port 6 11 brush port 6 11 controller 12 17 crankcase 7 11 dust 4 3 5 3 electrical box 6 7 oil pump 7 7 screw head 1 7 steering column tube 5 3 cover plate 13 7 cowl 1 3 crank bell 11 9 crankcase 7 13 crankcase cover gasket 7 9 7 11 crankcase venttube 8 9 crankshaft 7 13 crankshaft seal 7 11 crankshaft shim 7 13 C type stop ring 5 7 cup holder 1 9 cup spring 4 9 4 11 current limiter 15 9 cushion shock absorber 5 15 5 17 cutter valve seat 16 5 16 11 D damper RPM limiter 7 5 dash component 1 7 dash panel 1 7 DC cord 15 5 15 7 15 9 DC set 15 3 component cover 3 5 12 17 dash warning 3 3 3 5 driver passenger 3 3 frame ground 3 3 motor braking 3 5 on off 3 3 3 5 INDEX operating instructions 3 3 3 5 rotating parts 3 3 Tow Run switch warning 3 5 delta A plate 5 9 delta A plate sub assembly 5 9 delta shock and gear support 5 9 DF terminal insulator 6 11 diesel tachometer probe 16 9 differential drive unit 14 3 differentialgear 11 7 14 3 differentialgear case 11 7 differentialhousing 14 3 differential gear 11 7 differentialpin 11 7 diode 6 7 12 17 diode rectifier 15 3 dipstick 7 3 door access 1 13 1 15 drainplug 7 7 drain plug gasket 7 7 11 3 drink holder 1 9 drivebar 12 9 drive 10 5 drive button 10 7 drive clutch 10 3 drive clutch button 10 3 drive clutch fixed sh
110. oe reges 2 10 1016387 Screw 3 8 16 X 2 75 Hx Hd Cap is 2 11 1016389 Washer 1 125 Od Wave n 2 12 101903101 Locknut 1 2 20 Nylon Insert ss 2 13 1624 Screw 3 8 16 X 1 50 Hex Head 4 14 357 Washer 3 8 Split LOCK i e etre eiie ie 4 15 706 NULA 1 6 5 16 8745 Screw Eccentric Adjustment ss 1 17 8754 Lockri t 3 8716 Ra Qoa ande 8 18 8755 Screw 3 8 16 X 3 375 Hex L 2 2007 DS Golf Cars Illustrated Parts List Page 5 11 PASSENGER SIDE 0 8 DRIVER SIDE 17 J REPLACEMENT HUB FOR DRIVER OR PASSENGER SIDE TYPICAL 4 PLACES 6 2 09 e 000301 002 Page 5 12 2007 DS Golf Cars Illustrated Parts List FRONT SPINDLES AND HUBS ITEM PART NO DESCRIPTION 1234 1 102357701 Replacement Kit Front Hub includes items 2 through 6 2 2 N A Front Hub Assembly Ball Bearing includes items 3 and 4 1 3 102353401 Lug Stud 1 2 20 UNF 4037 Stl 4 4 N A Hlub Fr nt a os 1 5 102353201 Gap Front H bner ne etat de hunde 1 6 102353301 Hex Nut Locking Flange 14 2 1 7 N A Asm Front Hub And Spindle Lh includes items 8 through 13
111. on Surlyn body material which is used on Precedent vehicles 2007 DS Golf Cars Illustrated Parts List Page 16 7 16 8 2007 DS Golf Cars Illustrated Parts List MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION 1234 62 1016414 Piston Ring Compressor Kit FE290 FE350 and FE400 engines 1 63 1016415 Piston Ring Pliers for Kawasaki Engines 1 64 10266880 1 Puller Special Use for Kubota D722 Diesel Engines 1 65 1012549 Retaining Ring Pliers 45 External 1 1 1 66 1012560 Retaining Ring Pliers 90 1 1 1 67 101823101 Safety First Card 50 per pack 1 1 1 68 1012809 Seal 1 1 1 69 102330901 Spanner Wrench for coil over shock front suspension vehicles only 1 1 70 1014264 Steering Column Bearing Press Tool 1 1 71 1014259 Steering Column Retaining Ring 1 1 72 102061201 Steering Wheel Puller Tool 1 1 1 73 AM10753 Tachometer includes gasoline engine pick up lead only 1 1 74 AM10771 Tachometer Diesel Probe for use with item 73 1 75 1014162 Transaxle Axle Seal Tool 1 76 101416
112. or 11 3 pivot 11 3 rocker 7 9 armature 6 11 13 3 13 5 13 7 armrest 1 11 assembly accelerator bracket and bearing 4 9 4 11 accelerator pivot rod 4 9 4 11 airbox 8 13 airboxtop 8 13 air duct 8 15 armature 6 11 axle 11 7 bearing steering shaft 5 3 brake lever 4 3 brush connector 6 11 brush holder 6 11 carburetor 8 7 connecting rod 7 13 delta A plate 5 9 delta shock and gear support 5 9 drive hub 10 3 driven clutch 10 7 driven clutch fixed face 10 7 field coil 6 11 float 8 7 Forward Reverse shifter 11 9 frame and field motor 13 7 fuel tank vent 8 3 8 5 governor 11 5 idle screw 8 7 inner ball joint 5 7 kingpin 5 11 moveable face 10 3 10 7 pilot airscrew 8 7 ratchet 4 5 score cardplate 5 5 secondary clutch weight 10 3 steering shaft 5 3 steering wheel 5 5 axle 11 7 14 3 axle shaft oil seal 11 7 14 3 axle tube 14 3 backing plate brake 4 3 bag hoop 1 17 strap assembly 1 17 strap buckle 1 17 bag well protector 1 5 ball joint 4 5 4 13 5 7 5 9 11 11 ball joint left hand thread 5 7 5 9 ballstud 6 7 11 3 11 9 ball shifter 11 5 ball steel pressure relief 7 7 band RPM limiter mount 7 5 bar drive 12 9 barb vent 8 3 8 5 barrel plastic 1 5 1 17 basket sweater 1 17 battery charger 15 3 15 5 15 7 15 9 batterychargercase 15 3 15 5 15 7 15 9 battery charger handle 15 3 battery charger transformer 15 3 15 5 15 7 15 9 battery 6 15 battery discharge machine 16 3 battery
113. ough 19 1 13 1010805 Sleeve Hill Brake ROG 5 tre iii de data dc 1 14 1010877 Pushrut 9 8 e LR ee 1 15 1010932 JOIN 14 29 teo ia edo 1 16 N A Rod Hill Brake 2 t Ee T teet or e t edt 1 17 1017029 Pin Cotter 7 64 x 1 2 Stainless Steel 1 18 N A Brake os 1 19 N A a 1 20 101878201 Brake Pedal Kit includes items 21 through 23 1 21 1013869 Brake en 1 22 Brake Pedal Weld 1 23 7716 Screw 10 16 Type AB Sheet Metal 2 3 24 102323101 Pin Bow LOCKING ss 1 25 102323201 Pin 3 8 1 5 16 Clevis oia Run 1 26 1028 lt 2174 20 la 1 27 1241 Washer 5 16 Type Flat zu sana R 4 28 7473 Locknut 5 16 18 Nylon Insert 4 2007 DS Golf Cars Illustrated Parts List Page 4 5 TYPICAL 2 PLACES VIEWED FROM UNDERSIDE OF VEHICLE VIEWED FROM TOP OF VEHICLE SOME COMPONENTS REMOVED FOR CLARITY 5 TYPICAL 2 PLACES VIEWED FROM TOP OF VEHICLE 000245 001 Page 4 6 2007 DS Golf Cars Illustrated Parts List BRAKE EQUALIZER AND EQUALIZER ROD ITEM PART NO DESCRIPTION 1234 1 1013531 Spring
114. pr 2007 ILLUSTRATED PARTS LIST DS GOLF CARS GASOLINE ELECTRIC MANUAL NUMBER 103209002 EDITION CODE 1106B0207A USING THE ILLUSTRATED PARTS LIST A WARNING This manual is to be used only for identification and ordering of service parts sure to read and use the maintenance and service manual before attempting any vehicle repairs This manual covers all 2007 DS golf cars The manual is divided into sections Note that there are two or three flags on the outside edge of each page The first flag contains the section number of which that page is a part The other flag or flags contains the letter G or E signifying that the page pertains to the electric or gasoline vehicles only Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek The Table of Contents lists section numbers and under them the individual page titles and numbers to be found in that section The index can be used to find specific parts and assemblies There is a two page spread for each individual page title in the Table of Contents On the left hand page is an illustration showing the parts in their relative positions the parts are each tagged with an item number in a balloon The right hand page is the parts list page and gives the page title at the top then the item numbers corresponding to tne numbers on the illustration part descriptions and quantity of parts used Note that a part descript
115. r FE290D 2 4 2 Re 1 14 1016539 E 1 15 1016547 NDD uay eL a S MULA E cs 3 16 1017221 Screw 6 1 00 Stud rhet YE ert hek 1 17 101909701 Stud M6 1 00 Two Ended sse nennen 2 18 101915601 Housing FE290 Fan iii 1 19 N A Washer Mm Flat 1 Note FE290 engine component listings span several pages 2007 DS Golf Cars Illustrated Parts List Page 7 3 290 7 4 2007 DS Golf Cars Illustrated Parts List 290 ENGINE IGNITION COMPONENTS AND FLYWHEEL ITEM PART NO DESCRIPTION 1234 1 1012981 Clair A a 1 2 1016445 Bracket RPM Limiter rice seen 1 3 1016455 Bolt Flange Head uuu l l aras 2 4 1016456 Bolt Flange Head M6 x 1 x 12 mm 2 5 1016493 Cap Spark Plug s Sua ear dede ne 1 6 1016497 Screw Pan WP Cross 1 7 1016505 Nut Hex EINE toten ten m dile rect bei eee 1 8 1016544 5 uns u 1 9 1016548 Washer MTO Flat nen ed leiste 1 10 1016561 GAME ES 1 11 1016562 EP 1 12 1016578 lt
116. r Flywheel Side si 1 7 101833201 Stud M8 1 25 X 60mm Two Ended 2 8 101834601 Sn bber 1 216 1 9 101884801 Screw 5 16 24 X 0 875 Grade 8 2 6 10 101963401 Locknut 5 16 18 Hex Flange uy aC LD Su TAS enne 4 11 102065901 Locknut 3 8 16 Flanged Dimple 2 4 12 102540301 Inner Frame Snubber i ace alii daran ASS 1 13 334 Washer 3 8 Type A Flat 4 14 705 Bolt 3 8 16 X 1 25 Hex Head inii ee Ea e Da 4 15 N A Nut M8 X 1 25 Serrated 2 2007 DS Golf Cars Illustrated Parts List Page 7 15 E FUEL AND SYSTEMS B 000496 001 8 2 2007 DS Golf Cars Illustrated Parts List FUEL SYSTEM ITEM PART NO DESCRIPTION 1234 1 1011988 Screw 1 4 20 X 2 00 Phillips Truss Head 1 2 1012649 Clamp 0 460 Red HOSE iic ttr ctt cerne telen Pee eiie 9 3 1013687 Clamp 3 8 Hose screw type eene nnne 1 4 1013692 S oU th Rated A R 5 1013746 Clamp 0 301 ID 2 6 1014116 Nut 1 4 20 Speed iii 2 7 1014523 Pump Impulse Fuel sise 1 8 1014524 Kit Impulse Pump Rebuild su 1 9 1014928 F el Strap Assembly Rear arsch rete unheimlich 1 10 1016003 Kit Fuel Tank Vented includes items 11 through 17 1 11 1013746 Clamp 0 301 ID
117. r Side includes items 15 through 19 1 15 1011291 Outer Axle Tube Bearing us 1 16 1013787 LUG SU m 4 17 1013792 Girclip E 1 18 1014207 BUSTI EE 1 19 1016672 Retainirig RINSE ii 1 20 101892701 Gear Helical 52 dana oa ES 1 21 101910501 Kit Differential Gear Case includes items 22 through 25 1 22 1013768 Differential Gear Case Left Hand 1 23 1013769 Differential Gear Case Right Hand 1 24 1013773 Plate Thrust Differential Gear 1 25 1013774 Plate Thrust Idler Gear 2 26 101928301 Screw M8 1 25 X 35mm Hex 8 8 27 102031901 Bolt M10 X 1 5 X 30mm iii 14 28 7330 Inner Axle Tube Bearing sis 2 Note Items listed on this page are components of the unitized transaxle 2007 DS Golf Cars Illustrated Parts List Page 11 7 000236 001 2007 DS Golf Cars Illustrated Parts List Page 11 8 FORWARD REVERSE SHIFTER ASSEMBLY GASOLINE VEHICLES ITEM PART NO DESCRIPTION 1 2 3 4 1 1012987 uathuy maius NG 1 2 1015064 Screw 18 32 IT 1 3 1016201 Washer Wave inset cad a a 1 4 1016947 Assembly FNR Shifter includes i
118. ray battery terminal protector 16 3 spring accelerator return 4 9 4 11 brake 4 3 brake return 4 7 brush 6 11 13 3 13 5 13 7 compression 5 5 8 15 drive button 10 3 drive clutch 10 3 driven clutch 10 7 engine valve 7 9 extension return 8 13 forward reverse cam 11 9 leaf 5 11 5 15 5 17 park brake torsion 4 5 rack guide pressure 5 7 shifter 11 5 steering shaft compression 5 3 synchronizer 11 5 throttle return 8 9 spring 4 9 4 11 spring mounting plate 5 17 spurgear 7 13 11 5 starter generator 6 11 starter generator belt 6 13 10 3 starter generator mounting bracket 6 13 starter generator pulley 6 11 stator shell and winding 13 3 13 5 steel bushing 5 11 5 15 5 17 steel pressure relief ball 7 7 steering column 5 3 steering column bearing press tool 16 9 steering column retaining ring tool 16 9 steering gear box 5 7 steering pinion 5 7 steering pinion dust seal 5 7 steering rack 5 7 steering shaft assembly 5 3 steering shaft column 5 3 steering shaft compression spring 5 3 steering wheel 5 5 steering wheel puller tool 16 9 stem valve 2 3 stiffener flywheel side 7 15 strap A plate 5 9 strap fueltank 8 3 stud 7 15 ball 6 7 11 3 11 9 lug 5 13 11 7 14 3 support yoke steering 5 7 support frontbody 1 13 1 15 suppressor voltage 15 5 15 7 15 9 sweater basket 1 17 switch four position 15 7 15 9 key 6 9 12 7 limit 6 7 11 9 rocker 12 11 Tow Run 12 11 switch rubber boot synchro
119. rger 48 DC 12 DC 9 ft AC includes items through 20 1 3 1012098 B shing 1 5 a 1 4 1012101 Fuse ord m eee ER 1 5 1015914 Rectifier with Heatsink Assembly 1 6 1015917 B shing eere cT 1 7 101828501 AMM DL AERE eee gants 1 8 101828901 Cord DC 113 Inch 287 cm is 1 9 101828902 Cord DO 154 Inch 89 em Entum treten rere 1 10 101831701 Cord AC 80 Inch 203 cm without Plug 1 11 ru Cord AC 118 Inch 203 cm without Plug 1 12 101838201 Transformer Export Battery Charger 1 13 101838301 Relay Export Charger u ea aan 1 14 101838401 Gircuit Breaker tere e ie dee tei 2 15 101838501 Kit Wire Assembly nes a etat iet oat E eth 1 16 101838601 FoursPosition SWIECI s c cer ee are e e E ale 1 17 101838701 Mounting Bracket Relay 1 18 101914401 Assembly Voltage Suppressor nnne 1 19 N A Gase CRANIOFAC SS e 1 20 7577 Screw 10 X 0 50 Phillips Pan Head sss 10 Special order item available upon request Note Level 1 Battery Charger part numbers include one AC and one DC cord They do not include all of the level 2 cords listed 2007 DS Golf Cars Illustrated Parts List Page 15 7 15 000353 001 2007 DS Golf Cars Illustrated Parts List
120. rs Illustrated Parts List MOTOR MODEL EJ4 4001 ELECTRIC VEHICLE ITEM PART NO DESCRIPTION 1 2 3 4 1 1010934 Screw 5 16 18 X 1 00 Hex 1 2 1014201 Screw 1 4 20 X 2 25 Hex Gap secet 3 3 101920101 Kit 3 Pin Wedge Lock sise 1 4 102235201 Bumper Drive Uni l atin le Eee Rn 1 5 102243403 Lubricant Moly Teflon Single Use Tube 1 6 102705001 IQ Electric Motor 48 VDC 3 3 hp includes items 7 through 34 1 7 102186001 Spring Kit Motor Brush includes item 8 1 8 N A Spring Brush Starter gen 2 4 9 102186101 Brush Box AsSembly ect ebenen 1 10 102186201 Brush Kit Motor includes item 11 1 11 N A Assembly Brush and Terminal 2 12 102186301 Ring 2 24 Internal Retaining 1 13 102186401 B earing Balliu g v a erc odo HA 1 14 102186701 Eng Motors ei A lan ree nee en 1 15 102186801 Screw 1 4 20 X 2 25 Hex Head Washer sise 2 16 102186901 Screw 48 32 X15 Hex Head sis ect eh cto rc E ea Urea ed 2 17 102187001 L Bracket Motor iii 1 18 102187101 Hardware Kit Motor Terminal includes items 19 through 22 2 19 N A Bushing qw u uuu tese tit ete Ee 2 20 N A Washer Nylon Flat sisi 2 21 Washer Flat 5 16 Steel er a ASA YG ede n du 2 22 N A Nut Brass 5 16 18
121. rs Illustrated Parts List Page 5 3 5 4 2007 DS Golf Cars Illustrated Parts List 000246 002 STEERING WHEEL ITEM PART NO DESCRIPTION 1234 1 1016156 Wheel Steering ae einen 1 2 1016219 Plate Scorecard includes items through 7 1 3 1012565 Screw 12 Phillips Round Head 2 4 1012566 Tapered Compression Spring 2 5 1016154 Clip Scorecard ERES 1 6 N A 1 7 1016214 Pencil Grip IH EU e te 1 8 1016663 Screw 12 14 X 0 625 2 9 10172738 N ut 5 8 18 Nylon Insert Jam tt ee lee Da es 1 2007 DS Golf Cars Illustrated Parts List Page 5 5 Fr em e O o9 Page 5 6 2007 DS Golf Cars Illustrated Parts List STEERING GEAR ASSEMBLY ITEM PART NO DESCRIPTION 1 2 3 4 1 1012467 Link Rack and Pinion Drag 1 2 1013042 Nut t2mmm Hex Birmanie an te aida 1 3 101878302 Steering Gear Assembly without yoke includes items 4 through 23 1 4 1013035 Bellows un nte t da 1 5 1013044 Rack Screw LOGKNUT kl anu 1 6 1013051 Snap RINO u ahua A eee 1 7 1013052 Seal Steering Pinion Dust is 1 8 101879401 Bearing Ball 3 2 ette edt ese ecce 1 9
122. ss 1 40 102675401 Cutter Valve Seat 60 Degree requires item 51 for Honda GX620 Gasoline Engines 1 41 102774201 Pilot 6 6 iiie Rete testen eu etes 1 42 102774301 Pil t 6 62 MM uiid en een 1 43 102774401 Pilot 6 65 MM 2 2 a ee 1 Please refer to the maintenance and service manual for proper tool application 2007 DS Golf Cars Illustrated Parts List Page 16 5 16 6 2007 DS Golf Cars Illustrated Parts List AE Sa MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM DESCRIPTION EL 1234 44 1012151 Dry Moly Lubricant uuu oA ana u EN 1 1 1 45 1016627 Flywheel Puller Kit for Kawasaki Engines 1 46 102669901 Gauge Carburetor Float Level for Honda GX620 Gasoline Engines 1 47 1016418 Gear 1 1 1 48 101933101 Governor Shaft Installation Tool for Kawasaki Engine Vehicles 1 49 102169401 Hydraulic Brake Adjuster for Turf CA 272 472 Pioneer XRT 1200 Bobcat 2100 4213 1 50 1011478 Hydromelter eie rr thm Re E posi bua 1 1 1 51 1013593 Internal Retaining Ring Pliers sss 1 1 1 52 102248803 IQ Display Module IQDM Kit for IQ System vehicles only 1 includes items 54
123. tems 5 through 21 1 5 1010954 Stud 1 4 28 X 0 560 Ball 4 nee bee e Frase ES 1 6 1012431 Washer 4 Flats econ 4 7 1012594 Screw 34 40 Machine 2 8 1013587 FNR Crank Weldment 0 2 1 9 1013589 Ring 0 338 Internal Retaining 1 10 1013590 Spring detti tie Pa veta aS 1 11 1013591 Pin 1 8 X 1 2 Roll IL iin 1 12 1014089 Neutral Lockout Cam Kit includes item 13 1 13 1014065 Washer 0 38 ID Delrin Flat 1 14 1014145 Bushing Secondary Weight Split 2 15 1014727 Washer 4 Nylon iia 2 16 1014807 SWITCH LIMIT cierre fee E steve ta 1 17 1016342 ENR Shifter 1 18 101979101 Assembly Switch Limit 1 19 8057 Nut 4 40 Hex Machine 4 20 8058 Lockwasher 4 Helical Split 2 21 8717 Locknut 1 4 28 Nylon Insert 1 22 8233 Locknut 1 4 20 Nylon Insert sss 4 23 8248 Screw 1 4 20 X 0 75 Truss Head Machine 2 4 2007 DS Golf Cars Illustrated Parts List Page 11 9 UNDER DRIVER SIDE SEAT BOTTOM TYPICAL 3 PLACES
124. thea ci n 1 5 101827801 Ground Wire Kit 48 Volt includes items 6 through 8 1 6 N A Compression LUG 1 7 Wire Assembly Black 1 8 8990 Te Wap 8 NVON iie AE een DRM 3 9 101908701 Solenoid 48 Volt includes items 10 through 14 2 1 10 1012528 Nut M8 1 25 Flex aiii 2 11 1013734 Lockwasher 8mm Split ui 2 12 N A SOlENOId 48 01 5 ana kuya da EE 1 13 N A Washers ai ae need 2 14 N A A Hate 2 15 101910401 Screw 5 16 18 X 1 25 Thrd Frm ins 2 16 101932701 Kit 6 Pin Receptacle and Wedge Lock u uu 1 17 101965205 Plate Component Com 1 18 102240501 Bolt Controller Terminal nnne nnns 3 19 102240601 Cover Assembly Controller includes items 20 through 22 1 20 101931501 Decal Component Cover 5 1 21 102240701 CovV r Controll r 1 22 102240801 Gasket Controller Cover 2 8 1 23 Extrusion Cover Support iii 1 24 102259801 Terminal cta Ae RSE Me A a A ee 1 25 102263601 Wire Assy 10 Black 1 26 102263701 Screw 10 24 X 0 75 Phillips Thread Forming 1 27 102266501 Kit Connector IQ Controller 2 nnns 1 28 102806201 Gontroller IQ ada
125. ts List Page 7 11 290 SE K PATH SN ig E 0 De gt o PM SL NC Z ORUM 7 12 2007 DS Golf Cars Illustrated Parts List FE290 ENGINE CRANKCASE AND CRANKSHAFT ITEM PART NO DESCRIPTION QTY 1234 1 101645901 mie 1 2 101645902 Piston Engine 0 25 mm 1 3 101645903 Piston Engine 0 50 mm Over issues 1 4 1016460 PIN PISTON etr eem I E tei aiuta retta 1 5 101646101 Ring Set 1 6 101646102 Ring Set Piston 0 25 mm Over iii 1 7 101646103 Ring Set Piston 0 50 mm Over 1 8 1016469 Weight Counterbalance is 1 9 1016470 Shaft Guide Counterbalance ss 1 10 101647501 Rod Assembly includes item 11 1 11 1016509 Boll aie li nei ptu p ie 2 12 101647502 Rod Assembly Connecting 0 50 mm Under includes item 13 1 13 1016509 B ll tte Ai 2 14 1016541 Stud GX A o Te bte nea 4 15 1016947 NU 4 16 101655001 Shim Crankshaft T5 19 ass ah AR 17 101655002 Shim Crankshaft T 1 18 arrancan nan 18 101655003 Shim Crankshaft 1 3 19 101655004 Shim Crankshaft T 1 28 AR 20 101655005 Shim Granksh ft T 1 88 u bua ni aa A R 21 101655006 Shim Granksh ftT 1 38 usu dada 22 101655007 Shim Crankshaft
126. w 4 24 X 0 33 Pan Head Machine 2 7 1016851 Buzzer Reverse 9 48 VDO is 1 8 N A Wire Assembly Black 18 1 9 8056 Screw 44 40 X 0 75 Round Head Machine 2 10 8057 Nut 44 40 Hex Machine 2 11 8058 Lockwasher 4 Helical Split 2 12 101826201 Key Switch 1 13 101830601 Screw Washer Assembly 2 14 101830701 Nut Key Switch Det iia 1 15 101834502 Cap Black Key Switch iii 1 16 101851101 Washer Key SWwitCh eei teen bieder 1 17 101935501 Light Battery y k a rune ts eek ede Sa 1 18 8990 Wrap 8 Nylon 2 Note Item 2 Reverse Buzzer Kit contains parts not used in this application 2007 DS Golf Cars Illustrated Parts List Page 12 7 SN 000243 001 Page 12 8 2007 DS Golf Cars Illustrated Parts List MOTOR CONTROLLER OUTPUT REGULATOR ITEM PART NO DESCRIPTION 1234 1 1015752 Screw 412 16 X 0 625 Hi LO iced t ed ea toes 2 2 101920101 Kit 3 Pin Wedge LOCK u a rta eerte tir ee tat Rees 1 3 101936801 2 Pin Wedge Lock usine 1 4 102101001 dead a e a ets Rn 1 5 102101101 O EE 1 2007 DS Golf Cars Illustrated Parts List Page 12 9 B E TYPICAL 3 PLACES c rem 12 10 2007 DS Golf Cars Illustrated Parts List
127. xtra Traction 6 includes items 23 through 25 2 23 1014771 Wheel Rim a RAA SS 1 24 101769302 Unmounted Xtrac 18 x 8 50 8 nnne nnne 1 25 7310 Valve RASS a 1 26 101651412 Tire Wheel Asm White Duro Premium Tread includes items 27 through 29 4 27 1014771 aaa 1 28 102569304 Duro TEX SSAB OM eite ue bee den Manet de 1 29 7310 Valve Mad 1 30 101651413 Tire Wheel White Kenda Premium Tread includes items 31 through 33 4 31 1014771 Wheel Rim White 2 1 32 7310 Valve SIMS 1 33 10682 Unmounted Prem Tire 18 5x8 5x8 1 2007 DS Golf Cars Illustrated Parts List Page 2 3 DECALS B N WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH Before using vehicle read operating instructions Remain seated and hold on to seat handle while moving Do not start vehicle until all occupants are seated Two 2 persons per seat maximum Operate from driver side only and not on public roads Keep entire body inside vehicle while moving Drive slowly in turns and straight up and down slopes OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located dash panel prior to driving e Study and understand controls Make sure wheels are turned in desired direction Turn

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