BCP originals.cdr
Contents
1. Timer start O Starting time ES Daily start Recipe Status a RECIPE PROGRAMS START STOP Yes No OPERATION setting a timed start e Work Menu e Main Menu e Timer Start Screen e Daily Timer Screen Starting Time Screen Daily Timer Screen Starting time Daily start Monday Tuesday Date Time gt Wednesday O 15 10 11 AM Thursday Saturday a Minutes Friday Sunday 12H mode a Yes No OPERATION Work Menu UN U e setting preset time amp temperature 8 10 AM jan e Oven set temp n x Setting the language e Setting oven alarm e setting oven time Main menu Edit f recipe set A Timer arakan SE start Oven Setup Menu Preselection Screen Setup Menu Set Defaults Alarm sound S Language set time Default for Hot air Temp 180 Oven set up I Network Time 15 a RECIPE PROGRAMS START STOP START STOP Yes No OPERATION USB FUNCTIONS Main Menu e Service menu e USB screen e To restore system data from USB ut TO e Copy recipes from USB to oven en Copy recipes from oven to USB _ Recipe upload screen e Upload accept screen pea C send recipe oven to USB to PC to PC to USB to Combi Timer start Service Menu ON OFF Service OA Delime 7 110 Recipe Upload Screen Upload Accept Screen pdate Combi x come NEI2. 4 Beneath oven Drain system check for leaks and blocks Condensation jet and drain sensor Drip tray Drip slide on oven door G S BLODGETT CORPORATION 44 Lakeside Avenue Burlington Vermont 04501 5474 USA Telephone 802 860 3700 800 331 5842 www blodgett com BLODGETTII AA 5 Motor room Connection to heating elements Load distribution on phases Wire connection overloading bad connection and tightening Exhaust motor Fan motor may need tightening Frequency transformer check regulation ClimaOptima Cooling fan Filter for intake may need cleaning Check for moisture 6 Steam generator Functioning correctly YES NO Heating elements check for leaks Load distribution on phases Level sensor to be cleaned Drain pump May need descaling 7 Functional test Components use test function Core temperature probe Operation modes CombiWash Service engineer Date and signature G S BLODGETT CORPORATION 44 Lakeside Avenue Burlington Vermont 04501 5474 USA Telephone 802 860 3700 800 331 5842 www blodgett com BLODGETT OMBI na Yes No On CD Service Manual w Operatons For Electric BCP Oven Manual Programmable Control BLODGETT A AN CE WELCOME SCREEN The Welcome Screen appears when you power up the BCP Press any of the 6 keys on either side of the control ON OFF Yes No RECIPE PROGRAMS START STOP WORK MENU ON OFF Yes No 2 Hot
3. A WARNING Final check list must be performed by a qualified installer only OVEN EXTERIOR E Check that the oven has not been damaged in transit dents scratches etc Check adjust the height and check that the oven is placed level horizontally Check adjust oven door CONNECTIONS HO LI OO COCCO CO 0G O O E Check for correct water connection Turn on water supply Check for leaks Turn off water supply Check and clean dirt filter Turn on water supply again Check hand shower Check for correct electrical connection Check connection to drip tray Check for correct mounting of drip tray Check for correct fall of hose from drip tray and check for leaks Check for correct exhaust and drain connec tion Clean the oven Apply steel oil Yes NO OVEN INTERIOR Check that filter housing is mounted correctly C Check interior light Clean the oven CONTROL Check and adjust if necessary each of the preset values _ Heat up the oven at 480 F 249 C for approx imately 5 minutes tf Installation Plumbing Connections WATER CONNECTION Blodgett BCP ovens have two water connections Both are located at the back of the unit e 1 connection for raw water for the condensation jet cold water e 1 connection for steam generation and the Combi Wash jet in the oven chamber Must meet the requirements applying to water sup plied to household appliances however hot water
4. Re ih Nora 74 se O N 0 20 krl Yes NO Yes No RECIPE PROGRAMS START STOP WORK MENU ON OFF O f 8 10 AM Hot air So lit ewe 74 O 0 20 2 da RECIPE PROGRAMS START STOP Yes No Mode Temp Time Core Probe Yes No MANUAL COOKING ON OFF 3 10 AR Hot air Yo RECIPE PROGRAMS START STOP Choose from the following oven modes Hot Air Combi steam Retherm Proofing Preheat Cool Combi Down Wash CORE PROBE COOKING ON OFF f n os ll 74 356 Core temp 1 O 0 20 ox OFF Probe Yes NO T RECIPE PROGRAMS START STOP RECIPE PROGRAMS 8 20 AM 5 8 27 AM Hot air N ARRS Set core temperature Set core temperature Core temp 1 Delta T Core temp 1 Active Active Ss a T 172 START ST OGRAMS Delta I Yes No START STOP RECIPE PRO Active Yes No Yes No 8 18 AM 3 Hot air Set core temperature OFF 2 Probes Yes No DD START STOP ON OFF 5 8 41 AM Hot air gi MINS Set core temperature Core temp 1 xo Cook Hold START STOP Cook amp Hold Yes No BCP Programming Yes No PROGRAM SUBMENU ON OFF Select recipe or category 200 Recipe sr Tournados ofbeeflveal Programs medium a 10 Cooking stages Braising well done 4 6 IS Categories pound Joint of beef or veal with lard well done 4 6
5. pound q Fillet with flank medium 3 6 pound START STOP RECIPE PROG Menu Program Recipes Yes No PROGRAMMED COOKING ON OFF PROGRAMMED COOKING Select menu item e Push start stop PROGRAMMING A PRODUCT Edit program screen Enter text e Recipe editing Category selecting e Creating or changing product program cooking steps e Add Delete Change Save product program e Exit program mode OROBOBOJOMO O EC DD RECIPE PROGRAMS START STOP Menu Program Recipes Yes No PROGRAMMING A PRODUCT Edit Program Screen Edit Step Change Function Screen Edit step Recipe editing 4 Chicken whole 2 pound A D Step 1 Change function E ques Delete Change I 7 di 333 4 Press To select the desired mode Press to select Add Delete or Change Press fo select step to be modified Change text Edit Step Screen en Press To move To Yellow box indicates Edit step Change current stage in edit Function screen mode Press to scroll KL u Press to scroll the yellow box 44 gt 4 the yellow box to the left UE ou to the right Use these keys to change settings Use these keys to change settings RECIPE PROGRAMS START STOP BCP Operation amp USB Work Menu ON OFF O 8 10 AM Hot air Main menu 5 Edit recipe set fl Timer FR a SE start Timer Start Screen ON OFF
6. PROGRAMS START STOP CONNECTING TO A NETWORK OR PC e Work Menu e Main Menu e Oven setup Menu Remote Oven Control e HACCP via Combi Net Remote Recipe Management e Retrieve Edit Delete Send Yes No CLEANING amp COMBIWASH CombiWash Menu ON OFF Fi combiwesn BETIS 76 0 44 Step Daily cleaning Cleaning the exterior Cleaning interior Run the CombiWash automatic cleaning cycle e Weekly cleaning e Cleaning the control filter e Cleaning behind the fan guard OR ORORORORO Bd OS RECIPE PROGRAMS START STOP Work Menu 8 10 AM Hot air us do RECIPE PROGRAMS START STOP Service Menu ON OFF Service Delime 4 USB key diagnosis Optima Calibrate nage Energy Door sensor meters Calibration nagg Meter readout RECIPE PROGRAMS START STOP Yes NO DELIMING Main Menu Main menu Edit p recipe Set os Timer elica start IT Pre selection C HACCP Delime Diagnosis Screen ON OFF Delime diagnosis Extent of limescale between 0 and 100 Q Start deliming U PJ RECIPE PROGRAMS START STOP
7. RECIPE PROGRAMS START STOP www blodgett com I Toucn startup Sell Get the PO No Call Backs ROCK STAR WORLD TOUR July 2011 TRAINING LOGISTICS You will be divided into 5 teams All teams will have the opportunity to attend each of the 9 different BCP training sessions The sessions include e Startup amp Support Materials e BCP Control Combi Optima e BCP Programming e BCP Operation and USB Function e HACCP Combi Net amp Maintenance TIPS FOR YOUR CUSTOMERS Warnings shipping damage DO NOT sign until you are sure there is no damage Always bring an extra operation manual Loading dock or lift gate Will the unit fit through the door Cross check the utility supply gas LP electric KW amp load Always sell the extended warranty start a file for the customer include the following Oven information from the page in the operafions Manual Name of chef or rep that performed the startup Date of warranty expiration Yes No OVEN INFORMATION NO CALL BACKS The following can be found in the front of the operation manual Be sure to fill out the information and include it in your customer file Model Model Your Service Agency s Address Adresse de votre agence de service Serial Number Numero de s rie Your oven was installed by Installateur de votre four Your oven s installation was checked by Contr leur de l installation de votre four IA Installation Final Check Lists
8. USB Screen ea ON OFF BCP GB 1 4 lua Accept li Genoise How do you want to save the recipes O Fried plaice wh Beefsteak rumpst Add USB key service Get Take recipes i Overwrite backup from USB NA Tournados of bee gt Send Retrieve recipes Meringue to USB O RECIPE PROGRAMS START STOP RECIPE PROGRAMS START STOP backup USB key service BCP HAACP CombiNet Maintenance HACCP LIBRARY Work Menu ON OFF f 8 10 AM e Hot air A re ne 7 6 O 0 20 kel RECIPE PROGRAMS START STOP HACCP Menu HACCP Ei Show HACCP from oven Show HACCP from USB L Archive on USB i Delete HACCP from oven Status trai Main Menu Main menu Edit Set 5 recipe Timer ane SE start Pre selection Yes No RECIPE PROGRAMS yf A S p D Work Menu COMBI NET Main Menu ON OFF Hot air Edit recipe Timer start O ttf cues START STOP Send to oven I Browse Upload Upen gt Whole Wheat Loaf a Pumpernickle Loaf Y White Bread Loaf French Bread ta 2 Carrot Cake o Strawberry Danish Oo Blueberry Danish Ce Fruit Pastry Mm Croissants 4 Main menu Enter On code N Yes NO Oven Setup Menu Setup Menu Alarm y sound e FI Language Set time Oven N Network set up DO RECIPE
9. ed while a program was in progress and enough time elapsed that the program cannot resume 24 Empty Error Steam Generator water level sensor reads water 25 seconds after running the drain pump to drain the boiler Check Drain Pump or Level Sensor 25 CombiOptima not Calibrated Enter the Service Menu and run the calibration 26 CombiOptima Sensor Error The Pressure sensor gives a reading outside the range of 0 5 4 5 27 CombiOptima calibr Fault Calibration could not be completed Start calibration when the oven is cold and dry Check Injection Nozzle 28 Main Alarm Error No 24V signal to high limit board Check High Limit board condition and power supply 29 Door Sensor Error Wrong door sensor signal 5vDC Short creating a signal lt 10 34 Water Pressure Low Water Pressure Switch located on the larger solenoid assembly is closed Opens at 36 PSI 36 No Detergent Time Based detergent monitoring is disabled Disable Detergent Monitoring in menu 38 Detergent In Oven Combi wash interrupted while the detergent was in the oven Run Combi Wash in Step 0 to clear detergent prior to inserting product 39 Insufficient Memory The units memory is not sufficient for the current operation HAACP full perform download 40 10 Board Hot The IO Board senses a temperature above 140 F Will keep working but see 16 41 Main Alarm Boiler Temp Rising without a call for boiler heat 42 Err
10. llation Plumbing Connections CLEANING amp DELIMING CHEMICAL 3 Insert the blue and red hoses into the proper 1 The oven is supplied with a chemical bottle bottles Red is for detergent blue is for rinse holder The holder can be affixed to either side aid of the oven Place it on the stand crossmem A The last line is for the delimer This is the tan ber See Figure 5 colored tube protroding from the bottom of the oven Cut the tubing to the proper length if needed and place the tubing into the delime bottle NOTE Ifthe tube is cut to length remove the stainless steel weight from the end of the tube and reinsert Figure 5 2 Connect the supplied detergent tubes red and blue to the underside of the oven near the rear Connect the blue hose to the fitting with the blue sticker and the red hose to the fitting with the red sticker See Figure 6 Figure 6 BCP amp BCM ERROR CODES amp CAUSES Yes No 3 Generator Hot Generator High Limit Thermostat Open Opens at 275 F Manual Reset under a cover at the bottom of the control panel Check F1 4 Oven Hot Oven High Limit Thermostat Open Opens at 662 F Manual Reset under a cover at the bottom of the control panel Check F1 5 Fan Hot Motor Thermal Limit Open 2 Gray Wires Opens at 320 F Wait 10 minutes and try again If 5 appears again the cooling fans motor bearings or thermal switch within the motor failed Check F1 or for a 5vDC Sho
11. or in SW Software Error Yes No For Gas Ovens 44 Dammper Error Failure during initialization of exhaust at oven start up Check for vent damper obstructions 45 24V Error 24V missing or failure of main contactor output 50 Switch On Pressure switch on when gas air control unit running timeout 20 sec 51 Switch Off Pressure switch not on when gas air control unit running timeout 20 sec 52 Gas Valve Gas valve does not open automatic gas burner control has failed timeout 20 sec 53 No Fan RPM Gas air control unit does not revolve when pressure switch is on 54 Fan Error Gas air control unit does not run at correct RPM just before ignition 55 Gas Fail Warning Ignition failed 56 Gas Error Flame fails to occur after 3 attempts 5 Gas Stop Warning Gas failure during operation BLODGETTII AA Annual Service Check Customer Address By Postal code Serial No of the oven Model 1 Connection Functioning correctly YES NO Water connection dirt filter may need tightening Electrical connection may need tightening Drain connection May need tightening Positioning of oven 2 Door Closing device may need adjusting Catch may need adjusting Sealing must be tight at 100 C steam or combi steam Hinging may need adjusting Interior glass hinging fastening 3 Inside Interior light Jets may need cleaning Fan should rotate freely and be tightly fitted Heating element may need tightening
12. rt 6 Drain Hot RTD Probe in Drain 100 Ohm Probe reads over 167 F for over 5 minutes Check Quench Water 7 Oven sensor Defect RTD Probe in Generator 100 Ohm Probe Shorted Open 8 Core Probe Missing Control has an active Core Meat Probe Deactivate both Core Probes or insert Core Probe in the probe port on the control side 9 Gen Sensor Defect RTD Probe in Generator 100 Ohm Probe Shorted Open 10 Drain Sensor Defect RTD Probe in Drain 100 Ohm Probe Shorted Open 11 Water Shortage Steam Generator could did fill in 5 minutes Check fill water or level sensor 12 SSR Hot one of the two SSR Heat Sink Automatic Reset Snap Disks that are wired in series is Open Open at 248 F Check F1 and Axial Air Flow 13 Generator gt 265 RTD Probe in Generator 100 Ohm Probe reads over 265 F 14 Fan Slow Fan Hall Sensor Brown Black and Red Wires Inverter or the Motor has failed or a wiring issue exists Check Axial Air flow Hall Effect 5vDC short Fan Motor Freq Inverter 16 IO Board Hot The IO Board senses a temperature above 140 F Stops functioning Check Axial Air flow 19 Internal Error The control has sensed a failed process restart the control 20 IO Com Error Failure of communication between the CPU and IO Board 21 Invalid recipe Indicates a recipe is programmed for a feature the oven does not have Boiler Boilerless 22 Program Terminated Power interrupt
13. with a temperature not exceeding 120 F 49 C can be used Figure 3 A WARNING If the water temperature exceeds 70 F 21 C problems with regard to Combi Optima calibration and cooling of the oven may occur The water connection must be carried out by an authorized plumber in accordance with existing local codes Clogged up water filters and dirt in the so lenoid valves are not covered by the war ranty To facilitate cleaning and servicing the oven should be connected with an approved flexible 3 4 hose Permanent installations should be fitted with a stop tap and a non return valve Yes No If the feeder is connected to the water distribution system with a flexible hose this hose should be VA approved Before connecting the oven to water flush the tubes thoroughly Connect the oven DRAIN CONNECTION Blodgett ovens are equipped with a drain system that removes surplus water from the oven cham ber This may be condensed water from the prod ucts or it may occur when the oven chamber is cooled down with cold water or when the oven chamber is cleaned A WARNING Connection must be carried out by an au thorised plumber to an open or closed drain The drain must never end directly beneath the oven The drain must be of stainless steel or an equally temperature resistant material have a diameter of at least 2 49 mm and a fall of at least 3 or 5 Figure 4 Yes No tf Insta
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