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        EVALUATION REPORT 364
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1.     Cleaning  Chaff and debris were cleaned from the grain using  a combination of air and sieving action  The tailings were returned to  the front of the rotors    The single  variable speed  paddle type fan supplied a suitable  air blast for all crops encountered  Changing the windboards from  the factory set position did not improve cleaning  The opposed  action chaffer and cleaning sieves were easily adjusted to suit all  crops encountered  The shoe settings used for the various crops are  included in TABLE 5    The cleaning shoe had very good capacity in all crops and  losses were low over the entire operating range  The grain sample  was clean  although in hard to thresh wheat some clean grain had  to be returned with the tailings to get rid of    white caps     Dockage in  the grain sample was mainly undersized kernels  Straw    spearing     through the sieves did not occur  The return had adequate capacity  and did not plug  It could not be easily checked while harvesting    Clean Grain Handling  The clean grain elevator had adequate  capacity for all crops encountered  The open grain tank Iled evenly  and completely in all crops  The tank held about 205 bushels   7 4 m    of dry wheat  The folding grain tank extension occasionally  blew down  If unnoticed  grain would spill out as the tank lled  It  is recommended that the manufacturer consider modi cations to    provide positive locking of the grain tank extension   TABLE 5  Crop Settings    Rotor Chaffer Sieve Chaf
2.     Volume 0 0364 Cubic Metres  m        Weight 0 0272 Tonnes  t  wheat  0 0218 Tonnes  t  barley  0 0227 Tonnes  t  rapeseed          0 0254 Tonnes  t  rye    Prairie Agricultural Machinery Institute  Head Of ce  P O  Box 1900  Humboldt  Saskatchewan  Canada SOK 2A0  Telephone   306  682 2555    3000 College Drive South Test Stations     Lethbridge  Alberta  Canada T1K 1L6 P O  Box 1060 P O  Box 1150  Telephone   403  329 1212 Portage la Prairie  Manitoba  Canada R1N 3C5 Humboldt  Saskatchewan  Canada SOK 2A0    FAX   403  329 5562 Telephone   204  239 5445 Telephone   306  682 5033    http   www agric gov ab ca navigation engineering  Fax   204  239 7124 Fax   306  682 5080  afmrc index html       This report is published under the authority of the minister of Agriculture for the Provinces of Alberta  Saskatchewan and Manitoba and may not be reproduced in whole or in part without the prior  approval of the Alberta Farm Machinery Research Centre or The Prairie Agricultural Machinery Institute     SUMMARY CHART    SPERRY NEW HOLLAND TR85 SELF PROPELLED COMBINE    Retail Price    123 300  May  1984  f o b  Humboldt  Sask      EVALUATION COMMENTS    CAPACITY  Compared to Reference  Combine     wheat 1 4 1 7 x reference      barley 2 x reference  MOG Feedrates      wheat     Columbus 596 Ib min  16 3 t h       Neepawa 574 Ib min  15 7 t h       barley     Bonanza 457 Ib min  12 5 t h       Bonanza 660 Ib min  18 0 t h         under 290 total loss at power limit      at 390 total
3.     adjustable lip  1872 in   1 21 m   with 1 5 in   39 mm  throw   adjustable lip  850 in   0 548 m     wire rake   adjustable lip  1872 in   1 21 m   with 1 0 in   25 mm  vertical throw   chaffer extension curtain  corn soybean  chaffer sieve  small seeds sieve  sieve  frame kit    6 blade undershot   22 in  560 mm    37 in  940 mm    variable pitch belt   540 to 1055 rpm   fan slow down kit  fan shield kit    roller chain with rubber ights   7 7 x 10 6 in  195 x 270 mm    5 1 x 10 6 in  130 x 270 mm   corn soybean perforated auger and  elevator covers    205 bu  7 5 m     198s   12 in  305 mm    unloading auger exible downspout  extension    2   steel hub with 3 rubber bats   260 rpm   rear hood windrow attachment  straw  chopper    Caterpillar   3208   4 stroke  naturally aspirated   8   636 in   10 42 L    2730 rpm   175 hp  130 kW    2630 rpm   65 gal  295 L    water jacket heater kit  starting uid injector    mechanical belt tightener  mechanical dry friction disc  mechanical belt tightener  7   18    5    NUMBER OF PRELUBRICATED BEARINGS  53    LUBRICATION POINTS      10h     50h     100h     500h    TIRES      front     rear    31  27  20  4    28L x 26 R1  10 ply  11 x 16 F2  6 ply    Page       11    TRACTION DRIVE        type      speed ranges   1st gear   2nd gear   3rd gear   4th gear      options    OVERALL DIMENSIONS        wheel tread  front      wheel tread  rear      wheel base     transport height     transport length     transport width     eld height    
4.     options    ENGINE      make     model     type     number of cylinders     displacement     governed speed  full throttle      manufacturer   s rating     fuel tank capacity     options    CLUTCHES       header      separator      unloading auger  NUMBER OF CHAIN DRIVES   NUMBER OF BELT DRIVES     NUMBER OF GEARBOXES     APPENDIX I    area open 907 in   0585 m    SPECIFICATIONS    wrap 180       grain delivery to shoe grain pan  MAKE  Sperry New Holland  Self Propelled Combine THRESHING AND SEPARATING CHAMBER   MODEL  TR85    number of spirals 10  SERIAL NUMBER  Header   444075    pitch of spirals 13    Body   401816  Engine   90N 61644 BACK BEATER   MANUFACTURER  Sperry New Holland    type 4 wing box  Division of Sperry Rand Corporation    speed 825 rpm  New Holland  Pennsylvania 17557  BACK BEATER GRATE   WINDROW PICKUP     type bar and wire grate     make Victory    con guration 42 intervals with 0 24 in  6 mm  diameter     type rubber draper and transfer belts wires and 0 75 in  19 mm  spaces     pickup width 10 ft  3 0 m     area total 628 in   0 405 m       number of belts 7    area open 448 in   0 289 m       teeth per belt 54 single teeth    grain delivery to shoe gravity     type of teeth nylon    option beater grate covers     number of rollers 2 pickup  2 transfer     height control castor gauge wheels SHOE      speed control electrically controlled variable pitch sheaves    type opposed action     speed range 227 to 368 ft min  1 2 to 1 9 m s     speed 338 rpm
5.   and easy to use    Loss monitor performance was fair  Only shoe loss was  monitored and since shoe loss was usually very low  it was of  little use  The reading was only meaningful if compared to actual  losses observed at various loss levels    Lighting for night time harvesting was good  although the  upper console did not have adequate lighting  The warning   ashers were not clearly visible from behind during the day    Handling was good  Although the steering was moderately  stiff the combine steered well and was very maneuverable in the   eld and on the road    Ease of adjusting the combine components was good  while  ease of setting them to suit crop conditions was very good  The  return tailings were inconvenient to check    Ease of unplugging was fair  The rotors were dif cult to  access  The table auger was inconvenient to reverse  Ease of  cleaning was fair  Dirt and chaff collected under the engine and on  top of the rotor housing  Chaff and dirt had to be cleaned regularly  from behind the rasp bars    Ease of lubrication was good  The fuel inlet was high  Most  grease ttings were easily accessible  Ease of performing most  general maintenance and repair was good    Engine and Fuel Consumption  The engine started easily  and ran well  It had adequate power for easy to thresh crops  but was underpowered for hard to thresh crops  Its average fuel  consumption for the season was about 6 7 gal h  30 4 L h   Oil  consumption was signi cant but not excessive    Operat
6.  5    The rotors were aggressive and plugging was not a problem  In  all crops encountered the Sperry New Holland threshed completely   Even in hard to thresh crops such as Neepawa wheat  unthreshed  losses were low and grain cracks minimal  This aggressive threshing  caused severe straw break up in dry conditions  In tough conditions   unthreshed loss was still acceptable although the maximum feedrate    was greatly reduced due to increased power requirements        s ral         FIGURE 12  Concaves   1  Threshing   2  Extension Module   3  Separating     Threshing at medium to high feedrates in most crops  especially  wheat  caused severe rotor and concave vibration  The noise was  so irritating to the operator that often the full capacity of the combine  was not utilized  The vibrations increased as dust and dirt settled  behind the rasp bars  FIGURE 13   causing rotor imbalance  It is  recommended that the manufacturer consider modi cations to  reduce threshing vibration and to prevent material build up behind  the raspbars     FIGURE 13  Material Build up Behind Rasp Bars     Separating  Grain was separated from the straw at the  concaves by gravity and centrifugal force    Separation was affected by rotor speed and concave clearance   Very good separation was obtained in all crops at the setting  which  provided optimum threshing  In all crops  even barley  a typically  hard to separate crop  rotor loss was low over the entire operating  range and did not limit capacity
7.  Bonanza  Bonanza  Neepawa  Columbus    Bonanza  Bonanza   Neepawa      Neepawa   Neepawa  Neepawa    Bonanza  Klages  Manitou  Neepawa  Neepawa    Hector  Hector  Neepawa      Neepawa  Neepawa      Neepawa    Klages  Neepawa  Neepawa  Fergus             Side by Side Double Windrow  2Double Windrows Lapped by 1 3    MOG FEEDRATE  t h     66 8 10 12 14 16 185 20 22 24 26 28    00 300 400 500 600 700 800 900 1000  MOG FEEDRATE  lb min     FIGURE 24  Total Grain Loss for the Reference Combine in Neepawa Wheat          0 2    10    FIGURE 25 shows capacity differences in six row Bonanza barley for 1981  1982  and  1983  two row Fergus barley for 1979 and two row Hector barley for 1980  The 1983  Bonanza barley crops shown in TABLE 7 had above average straw yield  grain yield   grain moisture  and straw moisture    Results show that the reference combine is important in determining the effect of crop  variables and in comparing capacity results of combines evaluated in different growing  seasons     Capacity Results    MOG G    6 2 7 2 1 6 2 6    263  368  337  313    10 0  9 2  8 5    8 5  9 3  11 6       MOG FEEDRATE  th   10 12 14 16 18 20 22 24       1908    100 200 300 400 500 600 700 800 900 1000  MOG FEEDRATE   b min     FIGURE 25  Total Grain Loss for the Reference Combine in Bonanza Barley        Page    13    APPENDIX III  REGRESSION EQUATIONS FOR CAPACITY RESULTS    Regression equations for the capacity results shown in FIGURES 2 to 5 are  presented in TABLE 8  In the r
8.  This was inconvenient  A more  convenient method of sampling the return while harvesting would  have been bene cial  It is recommended that the manufacturer  consider supplying a safe  more convenient apparatus for sampling  the return tailings while harvesting    Unplugging  Unplugging the table auger  which frequently  plugged  was inconvenient  The header could be reversed by  rotating the header drive shaft with a wrench  It is recommended  that the manufacturer consider modi cations to provide convenient  header unplugging        FIGURE 23  Return Sampler     Unplugging the rotors was dif cult  however  they plugged only  once during harvest  To unplug the rotors the concave extension  modules had to be removed  the concave lowered  and the rotors  rocked with the slug wrench until the obstruction could be removed  by hand  Concave extension removal was time consuming and the  slug wrench was heavy and dif cult to handle    Material regularly collected behind the threshing rasp bars   FIGURE 13  throwing the rotors out of balance  The material often  had to be cleaned out daily  which required removing the concave  extension modules and prying the material loose with a tool    Page 9    Machine Cleaning  Cleaning the Sperry New Holland TR85  for harvesting seed grain was time consuming but not too dif cult   The grain tank was easy to clean if the cross auger gates were  fully raised  The sieves were easily removed  The tailings and clean  grain auger troughs had remova
9.  distance of objects was distorted  This was a  problem especially during transport  It is recommended that the  manufacturer consider supplying additional rear view mirrors to  improve depth perception    View of the incoming windrow was partially blocked by the  steering column  FIGURE 17   The view was improved by leaning  ahead and slightly to the right  FIGURE 18   This  however  became  uncomfortable after several hours of operating  The grain level was  visible through the rear window until the tank was about two thirds  full  As the tank became full  the grain level could be seen in the rear  view mirrors        FIGURE 17  Normal View of Incoming Windrow     Instruments  The instruments were located to the right of the  operator  and above the windshield  FIGURES 19 and 20   The  lower console contained gauges for engine oil pressure  coolant  temperature  battery charging and fuel level  There was also a  battery charge indicator light and an engine circuit breaker  Feeder  speed was indicated by a pointer on the feeder housing  The upper  console contained an engine hour meter  a selective digital display  for ground  engine  fan  and rotor speeds and an optional grain    loss monitor  Warning lights and an audio alarm warned of air Iter  Page 8          restriction  low coolant level  excessive coolant temperature  low  engine oil pressure  full grain tank  open stone trap  parking brake  engagement  and a speed reduction of the major combine drives   The digital r
10.  eld length     eld width     unloader discharge height     unloader clearance height     unloader reach     turning radius    left    right    MASS  EMPTY GRAIN TANK       right front wheel     left front wheel     right rear wheel     left rear wheel  TOTAL    Page 12    hydrostatic    0 1 8 mph  0 2 9 km h    0 4 1 mph  0 6 6 km h    0 7 6 mph  0 12 2 km h    0 16 5 mph  0 26 6 km h    powered rear axle  2 or 4 in  50 or 102 mm   wheel spacer kit  drive axle extensions   weight rack attachment  suitcase weights    8 3 ft  2 5 m   7 5 ft  2 3 m    10 7 ft  3 3 m   12 9 ft  3 9 m   29 8 ff  9 1 m   13 6 ft  4 2 m   12 9 ff  3 9 m   28 3 ft  8 6 m   13 8 ff  4 2 m   12 7 ft  3 9 m   12 4 ft  3 8 m   9 5 ft  2 9 m     20 0 ft  6 1 m   20 7 ff  6 3 m        8245 Ib  3747 kg   9083 Ib  4129 kg   2436 Ib  1107 kg     2436 Ib  1107 kg   22200 Ib  10090 kg        APPENDIX II  MACHINERY INSTITUTE REFERENCE COMBINE CAPACITY RESULTS    TABLE 7 and FIGURES 24 and 25 present the capacity results for the Machinery  Institute reference combine in wheat and barley crops harvested from 1979 to 1983   FIGURE 24 shows capacity differences in Neepawa wheat for the ve years  The 1983  Neepawa wheat crop shown in TABLE 7 had about average straw yield  below average  grain yield  and below average grain and straw moisture content     TABLE 7  Capacity of the Machinery Institute Reference Combine at a Total grain Loss  of 3  Yield    Crop Conditions    Width of Cut   Crop Yield    28    Variety   
11.  for prairie wheat crops may vary from  0 5 to 1 5  In a crop with a 0 5 MOG G ratio  the combine has to handle  50 Ibs  22 7 kg  of straw for every 100 Ibs  45 4 kg  of grain  harvested  However  in a crop with a 1 5 MOG G ratio  for a similar  100 Ibs  45 4 kg  of grain harvested the combine now has to handle  150 Ibs  68 2 kg  of straw    3 times as much  Therefore  the higher  the MOG G ratio  the more dif cult it is to separate the grain    Grain Loss  Grain Damage and Dockage  Grain loss from  a combine can be of two main types  Unthreshed Loss consisting  of grain left in the head and discharged with the straw and chaff   or Separator Loss which is free  threshed  grain discharged with  the straw and chaff  Separator Loss can be further de ned as shoe  and walker  or rotor  loss depending where it came from  Loss  is expressed as a percentage of the total amount of grain being  processed    Damaged or cracked grain is also a form of grain loss  In this  report the cracked grain is determined by comparing the weight of  actual damaged kernels to the entire weight of the sample taken  from the grain tank    Dockage is determined by standard Grain Commission  methods  It consists of large foreign particles and smaller particles  that pass through a screen speci ed for that crop  It is expressed as  a percentage of the total sample taken    Capacity  Combine capacity is the maximum rate at which  a combine  adjusted for optimum performance  can process crop  material at a 
12.  loss       at 1 2  total loss      at 2  total loss       straw very tough      conditions stable       QUALITY OF WORK  Picking Good  Feeding Good  Stone Protection Good  Threshing Very Good  Separating Very Good  Cleaning Very Good  Grain Handling Fair  Straw Spreading Good        3 to 6 mph  4 8 to 9 6 km h        some feeder backfeeding       limited feeding at max  protection     unthreshed loss low       rotor loss low       clean sample       slow unloading  high discharge height      spread evenly 16 ft  4 9 m        EASE OF OPERATION   AND ADJUSTMENT  Comfort Fair  Instruments Good  Controls Good  Loss Monitor Fair  Lighting Good  Handling Good  Adjustment Good  Setting Very Good  Unplugging Fair  Cleaning Fair  Lubrication Good  Maintenance Good        noisy cab       covered all functions       responsive       meter inconvenient to observe       warning lights dif cult to see in day       stiff steering       most adjustments in the cab       little ne tuning required       rotors and table inconvenient to unplug      dif cult to clean chaff off rotor housing      many 10 hr  lubrication points       easy to work on       ENGINE AND FUEL  CONSUMPTION  Engine Good  Fuel Consumption 6 7 gal h  30 4 L h         started well  underpowered      average for entire test season       OPERATOR SAFETY  Good        no major safety hazards       OPERATOR MANUAL  Good       CAUTION            several incorrect references    This summary chart is not intended to present the na
13.  of various crops  The crops  and conditions are shown in TABLES 1 and 2  During the harvest  it  was evaluated for rate of work  quality of work  ease of operation and  adjustment  operator safety  and suitability of the operator manual   Mechanical failures were recorded     Page 3    TABLE 1  Operating  lt i    Crop Variety   average Yield   Yield Field Area  mem       aie ae    Barley Bonanza 24 s ig 6  y 8 5 24 5     Barley Conquest    27 8 0 i    Rapeseed i 98 40  Rapeseed 1 2 1   98 40  Rapeseed i i 20 i y 36 15  Rapeseed   28    Rye Frontier 14 n 20  Rye Puma 22 20  22   24  50    Columbus  Neepawa          TABLE 2  Operation in Stony Conditions      Area ee  Field Condition    Stone Free        Occasional Stones 763 309  Moderately Stony 291 117       RESULTS AND DISCUSSION  TERMINOLOGY   MOG  MOG Feedrate  Grain Feedrate and MOG G Ratio  A  combine   s performance is affected by two main factors  the amount  of straw and chaff being processed and the amount of grain or seed  being processed  The straw  chaff  and plant material other than the  grain or seed is called MOG  which is an abbreviation for    Material   Other than Grain     The quantity of MOG being processed per unit  of time is called the    MOG Feedrate     Similarly the amount of grain  being processed per unit of time is called the    Grain Feedrate       The MOG G ratio  which is the MOG Feedrate divided by the  Grain Feedrate  indicates how dif cult a crop is to separate  For  example  MOG G ratios
14.  the entire season     OPERATOR SAFETY   The operator manual brie y emphasized operator safety  The  Sperry New Holland TR85 had warning decals to indicate most  dangerous areas  Moving parts were well shielded and most shields  were hinged to allow easy access  However  the shields could not  be locked open and often blew closed against the operator    A header cylinder safety stop was provided  The stop should  be used when working near the header or when the combine is left  unattended    Unplugging the table auger  header or rotor often required the  operator to work in potentially dangerous areas  It is imperative that  all clutches be disengaged and the engine shut off before attempting  to clear an obstruction    The combine was equipped with a slow moving vehicle sign   warning signal lights  a tail light  road lights  and rear view mirrors to  Page 10    aid in road transport  The warning signal lights  located on the front  of the combine  were dif cult to see from the rear when transporting  during the day  It is recommended that the manufacturer consider  modi cations to improve the visibility of the warning signal lights  from the rear    A re extinguisher  class ABC  should be carried on the  combine at all times     OPERATOR MANUAL   Most of the operator manual was clearly written and well  illustrated  It provided useful information on safe operation  controls   adjustments  crop settings  servicing  troubleshooting  and machine  speci cations    Instructions 
15. 76  71    The seam on the optional unloading auger downspout came apartat 61 536  217    The threads on the stone ejection door trip adjustment stripped at 65 550  223    The hydraulic system did not work properly until 160 1350  546      gt            The serrated feed assist extensions on the rotor intake fighting were    completely worn at end of test season    DISCUSSION OF MECHANICAL FAILURES   Separator Clutch  The separator clutch became hot when  the rotors plugged  The clutch may have been over lubricated  since burnt grease was found on the clutch discs  This burnt grease  caused the clutch to seize  The clutch discs were cleaned with  solvent and sanded  No further problems occurred    Header Drive Belt  The header drive belts were damaged  when they were reinstalled  To install or remove  the belts had to be  forced between the frame and the sheave on the feeder conveyor  top shaft  Clearance was inadequate for convenient installation  and  it is recommended that the manufacturer consider modi cations to  improve ease of header drive belt removal and installation    Header Wiring Harness  The header wiring harness was  loosely routed along the feeder housing and was damaged by the  feeder conveyor drive chain  Itis recommended that the manufacturer  consider modi cations to protect the header wiring harness    Hydraulic System  When the steering wheel was turned to its  stop  the header would not lift nor would the unloading auger swing  out  The cause of the prob
16. Printed  May  1984  Tested at  Humboldt  ISSN 0383 3445  Group 4c    EVALUATION REPORT 364       SPERRY NEW HOLLAND TR85 SELF PROPELLED COMBINE                      SPERRY NEW HOLLAND TR85 SELF PROPELLED  COMBINE    MANUFACTURER  DISTRIBUTORS     Sperry New Holland  Division of Sperry Rand Corporation  New Holland  Pennsylvania 17557    RETAIL PRICE    123 300  May  1984  f o b  Humboldt  with a 13 ft  4 0 m  header   10 ft  3 0 m  Victory pickup  variable spewed feeder  feeder jack  stand  high speed rotor kit  straw spreaders  28L x 26 R1 drive  tires  11 x 16 F2 steering tires  grain loss monitor  starting uid  injector kit  block heater  radio  cab heater  windshield wiper  and  service oodlight      Sperry New Holland  P O  Box 777  Winnipeg  Manitoba R3C 2L4    Sperry New Holland  P O  Box 1907  Regina  Saskatchewan S4N 2S3    Sperry New Holland  P O  Box 1616  Calgary  Alberta T2P 2M7       FIGURE 1  Sperry New Holland TR85   1  Rotors   2  Threshing Concave   3  Separating  Concave   4  Discharge Beater   5  Beater Grate   6  Cleaning Shoe   7  Stone Ejection  Roller   8  Tailings Return     SUMMARY AND CONCLUSIONS   Capacity  In the capacity tests  the MOG Feedrate  at 3  total  grain loss was 450 and 650 Ib min  12 3 and 17 7 t h  in Bonanza  barley  In wheat  at power limit  total loss reached only 1 2  of  yield in Columbus and 2 0  in Neepawa  The MOG Feedrates  at these loss levels were 560 Ib min  15 3 t h  in Neepawa and  590 Ib min  16 1 t h  in Columbus    I
17. ble panels to permit cleaning  The  outside of the combine had many ledges  which collected chaff  A  large amount of straw and chaff that collected beneath the engine  and on the rotor housings beneath the grain tank was dif cult to  remove    Lubrication  The fuel tank inlet was located 9 2 ft  2 8 m   above the ground making it dif cult to fuel from some gravity fuel  tanks    The combine had 48 pressure grease ttings  Thirty one  required greasing at 10 hours  an additional twenty seven every 50  hours  and twenty more at 100 hours  Four other bearings required  repacking every 500 hours or once a season  Engine  gearboxes   and hydraulic oil levels required regular checking    Daily lubrication was time consuming because of the number  of lubrication points  Most lubrication points were easily accessible  except for two 10 hour grease nipples on the optional variable speed  feeder drive  Poor reference and instruction in the operator manual  made nding some grease points and changing transmission oil  confusing    The fuel Iter was located on the front of the engine and was  easily reached through a door in the grain tank  If the grain tank was  full  the Iter could be reached from overtop the engine  but this was  very dif cult    Changing engine and hydraulic oil and Iters was convenient    Maintenance  Routine maintenance was easy to perform  The  radiator had to be cleaned periodically  The rotary screen swung  out of the way to allow easy access to the front of the 
18. ble spring loaded catch   door manually reset upon tripping    2   closed tube  3 stage  inlet  thresh and  separate  4 parallel rasp bars front section   2 separating bars rear section    12 in  305 mm   18 in  457 mm    16 9 in  430 mm   16 9 in  430 mm     15 0 in  380 mm    28 0 in  710 mm    41 3 in  1050 mm    84 3 in  2140 mm    electrically controlled variable pitch belt  through two 90 degree gearboxes   790 to 1790 rpm   high speed rotor kit    2  2  bar and wire grate    13 each  5 each    10 intervals with 0 15 in  3 7 mm  diameter  wires and 0 28 in  7 0 mm  spaces   4 intervals with 0 15 in  3 7 mm  diameter  wires and 0 28 in  7 0 mm  spaces    835 in   0 535 m  360 in   0 232 m  230 in   0 148 m  144 in   0 091 m    7   P   2   2     87 degrees each side   125 degrees each side   grain pan   awning plates  corn soybean concave  extensions  concave spacer kit  hillside kit   grain distribution kit    2   bar and wire grate   11 each   10 intervals with 0 28 in  7 mm  diameter  wires and 2 1 in  52 mm  spaces   1166 in   0 751 m            chaffer sieve       chaffer sieve extension     rake extension     clean grain sieve       options    CLEANING FAN      type     diameter     width     drive     speed range     options    ELEVATORS      type     clean grain  bottom drive      tailings  bottom drive      options    GRAIN TANK      capacity     unloading time     unloading auger diameter     options    STRAW SPREADER      number of spreaders     type     speed 
19. certain total loss level  The Machinery Institute expresses  capacity in terms of MOG Feedrate at 3  total loss  Although MOG  Feedrate is not as easily visualized as Grain Feedrate  it provides  a much more consistent basis for comparison  A combine   s ability  to process MOG is relatively consistent even if MOG G ratios vary  widely  Three percent total loss is widely accepted in North America  as an average loss rate that provides an optimum trade off between  work accomplished and grain loss  This may not be true for all  combines nor does it mean that they cannot be compared at other  loss levels     Page 4    Reference Combine  It is well recognized that a combine   s  Capacity may vary considerably due to crop and weather conditions   APPENDIX II AND FIGURES 24 and 25   Since these conditions  affect combine performance  it is impossible to compare combines  that are not tested under identical conditions  For this reason  the  Machinery Institute uses a reference combine  It is simply one  combine that is tested each time that an evaluation combine is  tested  Since conditions are similar the combine can be compared  directly to the reference combine and a relative capacity determined   Combines tested in different years and conditions can then be  compared indirectly using their relative capacities     RATE OF WORK   Capacity Test Results  The capacity results for the Sperry  New Holland TR85 at 3  loss are summarized in TABLE 3  The  performance curves for the capac
20. city was  good and grain loss over the shoe was low  when properly  adjusted  the grain sample was clean in all crops encountered    Grain handling was fair  The 205 bushel  7 5m  grain tank   lled evenly and completely in all crops  Unloading was slow   taking about 198 seconds to unload a full tank of dry wheat   Unloader discharge height was effectively reduced by the optional     MOG Feedrate  Material Other than Grain Feedrate  is the mass of straw and chaff downspout     passing through the combine per unit time   Page 2       Straw spreading was good  The straw spreaders spread the  straw evenly over about 16 ft  4 9 m     Ease of Operation and Adjustment  Operator comfort in the  Sperry New Holland TR85 was fair  Operator comfort was reduced  by the loud cab noise caused by rotor and concave vibration when  harvesting  The cab was relatively dust free  The heater and air  conditioner provided comfortable cab temperatures  The seat and  steering column could be adjusted to suit most operators  The  cab windows provided clear visibility forward and to the sides  The  view of the incoming windrow was partially blocked  The rear view  mirrors did not provide adequate depth perception  Instrumentation  was good  They monitored most important functions and had  built in warning systems  They worked well and were helpful  The  digital display and loss monitor were inconvenient to view while  harvesting  Controls were good  Most controls were conveniently  located  responsive
21. combine  capacity  440   367   1 2  12   10   1 2    Comparing this combine  to a second combine which has 2 times the capacity of the reference   it can be seen that the second combine has 67  more capacity     2   1 2    1 2 x 100   67      Atest combine can also be compared to the reference combine  at losses other than 3   The total loss curves of both machines  are shown on the same graph in FIGURES 6 to 9  Shaded bands  around the curves represent 95  con dence belts  Where the bands  overlap  very little difference in capacity could be noticed  where the  bands do not overlap signi cant capacity differences existed    MOG FEEDRATE  th   G 2 4 6 6 10 12 14 16 16 20 22 24 26 28    REFERENCE          LOSS         QO 100 200 3 300 O 400 S 500 O 600 7 700 8 800 0 S00 1c 1000  MOG FEEDRATE  b min     FIGURE 6  Total Grain Loss in Bonanza Barley  A      MOG FEEDRATE  YF   0 2 4    6 10 12 14 16 18 20 22 24 26 28    REFSRENCE TR 85       o 700 200 300 400 500 600 700 BOO 900 1000  MOG FEEDRATE  Ib min     FIGURE 7  Total Grain Loss in Bonanza Barley  B      Capacity Compared to Reference Combine  The capacity  of the Sperry New Holland TR85 was much greater than that of  the reference combine in both wheat and barley  At 3  total loss  the Sperry New Holland TR85 had about 2 times the capacity of  the reference combine in barley  In wheat the Sperry New Holland  TR85 losses did not reach 3   Its maximum capacity in wheat was  about 1 4 to 1 7 times the capacity of the referenc
22. di cations to improve the ease of header drive belt removal  and installation    16  Modi cations to protect the header wiring harness    Senior Engineer  G  E  Frehlich   Project Manager  L  G  Hill   Project Technologist  R  M  Bartel    THE MANUFACTURER STATES THAT  With regard to recommendation number   Future models will have a new rotor design  which will greatly  reduce vibration and material build up behind the rasp bars   Changes to the locking device on the grain tank extensions  are being considered   Faster grain unloading is being evaluated for future models   Different types and con gurations of mirrors are being  evaluated and will be introduced on future models   The digital display will be relocated on future models   Improved console lighting will be incorporated on future  models   We will consider changing this   We will consider changing this     No changes are planned      Afeeder and header reverser will be available in the very near  future      Changes will be made in this area on future models      These instructions will be included in a revised manual  They  are presently included in the Service Manual      These areas will be corrected in the revised manual      Suggested settings will be revised in the new manual      This area has been redesigned beginning with 1984  productions      The wire harness has been rerouted beginning with the 1984  productions        GENERAL DESCRIPTION   The Sperry New Holland TR85 is a self propelled combine  with t
23. e combine at 3   total loss  FIGURES 6 to 9 compare the total loss curves of both  combines     Page 5    MOG FEEDRATE  th   0 2 4 6 8 10 12 14 16 18 20 22 24 26 28       14  el  310  wo   REFERENCE  a    9     2  gt  TR 85  0            oe ee eee  0 100 200 300 400 500 600 700 800 900 1000  MOG FEEDRATE  lb min   FIGURE 8  Total Grain Loss in Columbus Wheat  C    MOG FEEDRATE  th   0 2 4 6   8 10 12 14 16 18 20 22 24 26 26       0 100 200 300 400 500 600 700 600 S00 1000  MOG FEEDRATE  b min     FIGURE 9  Total Grain Loss in Neepawa Wheat  D      QUALITY OF WORK   Picking  Windrows were picked using a 10 ft  3 0 m  Victory  windrow pickup  Pickup height was adjusted so that the pickup teeth  just scratched the ground  The pickup speed was controlled from  the cab and adjusted according to windrow conditions and forward  speed  The windguard was set to de ect the crop under the table  auger without restricting crop ow  It was removed for rapeseed  crops    Pickup performance was good in all crops encountered  It had  adequate picking ability to utilize the combine   s capacity  It picked  cleanly in average crops at speeds between 3 and 6 mph  4 8 and  9 6 km h   The variable speed drive on the combine would not allow  adequate speed reduction to match pickup speed to ground speeds  slower than 3 mph  4 8 km h   At operating speeds greater than  6 mph  9 6 km h  pickup loss increased signi cantly  The transfer  drapers and windguard provided smooth crop ow under the table  au
24. eadout and warning systems were very useful  but the  digital display and combine loss monitor were inconvenient to observe  while harvesting  It is recommended that the manufacturer consider  relocating the digital display for more convenient observation while  harvesting        FIGURE 18  View of Incoming Windrow When Leaning Forward and Right     Electrical interference during citizen band radio transmission  triggered the warning indicators but posed no serious problems    Controls  The controls for the Sperry New Holland TR85   FIGURES 19 to 22  were conveniently located and easy to  operate           FIGURE 20  Upper Right Console     The foot operated pickup speed control was easy to adjust  but responded slowly  The fan and rotor speed adjustment also  responded slowly  The unloading auger swing control was stiff to  turn and the auger swung slowly  The hydrostatic ground speed and  header height control levers were inconveniently located  The levers  were too far from each other to be operated simultaneously and  they were positioned too far ahead of the armrest for comfortable    operation        FIGURE 21  Lower Left Console     FIGURE 22  Foot Operated Controls     Header lift was quick enough to suit all conditions while header  drop rate was adjustable    Loss Monitor  Two grain loss sensor pads were located  behind the chaffer  Sensors were not provided for the rotors  Rotor  loss was usually low  The loss monitor related grain loss to the area  harvested  The 
25. eds up to its maximum 16 5 mph  27 km h     Adjustment  Pickup speed  feeder speed  rotor speed   concave clearance  and fan speed could be easily adjusted from  within the cab while operating  Table auger  stone ejection roller   windboard  and sieve adjustments were located on the machine    Auger nger timing  auger clearance  and auger stripper  adjustment were easily made to suit crop conditions  and once  set  seldom had to be readjusted  The stone ejection roller height  was inconvenient and awkward to adjust  It is recommended that  the manufacturer consider modi cations to improve the ease of  adjusting the stone ejection roller    The windboards were inconvenient to adjust  however   adjustment was not required  Chaffer sieve and cleaning sieve  adjustments were accessible through a door behind the cleaning  sieve  The chaffer extension adjustment was located under the     thistle screen    and was very dif cult to reach  It is recommended  that the manufacturer consider modi cations to improve the ease  of adjusting the chaffer extension sieve  The notches on the sieve  adjustments were very helpful    Field Setting  The Sperry New Holland TR85 was very easy  to set for all crops and conditions encountered  Usually  very little      ne tuning    was required after initial adjustments were made  It was  essential to remove the straw spreaders to check grain loss  The  return tailings  FIGURE 23  could be examined only if the machine  was quickly shut down under load 
26. egressions  U   unthreshed loss in percent of yield  S    shoe loss in percent of yield  R   rotor loss in percent of yield  F   the MOG feedrate  in Ib min  while    is the natural logarithm  Sample size refers to the number of loss  collections  Limits of the regressions may be obtained from FIGURES 2 to 5 while crop  conditions are presented in TABLE 3     TABLE 8  Regression Equations    Crop   Variety Figure Number Regression Equations Simple Correlation Coefficient Sample Size      0 11  2 44 x 10  F 0 89 k   1 43   1 24 x 10  F  2 48 x 10  F  0 92   7    0 17  2 77 x 10  F 0 93    es    0 15  1 0 x 10  F 0 94    Barley   Bonanza 3   3 56   1 65 x 10   1 97 x 10  F  0 98     1 39   6 29 x 10  F  9 63 x 10  F  0 99 f    Barley   Bonanza      2 32  1 73 x 10  F 0 71  Wheat   Columbus  0 99   3 85 x 10  F  4 35 x 10  F  0 74      2 74  3 62 x 10  F 0 86     0 02  9 79 x 107F  0 90    Wheat   Neepawa 5  1 55  5 71 x 10  F  6 93 x 10  F  0 85   7  R  1 30  7 16 x 10    1 19 x 105F  0 92         Signi cant at P   0 05  2Signi cant at P   0 01                   Machine Ratings CONVERSION TABLE  The following rating scale is used in Machinery Institute Reports  IMPERIAL UNITS MULTIPLY BY SI UNITS  excellent fair Inches  in  25 4 Millimetres  mm   very good poor Mile Hour  mph  1 61 Kilometres Hour  km h   good unsatisfactory Pound  Ib  0 454 Kilogram  kg   Gallons  gal  4 54 Litres  L   Acres  ac  0 405 Hectare  ha   Horsepower  hp  0 746 Kilowatt  kW   APPENDIX V Bushels  bu  
27. eld     MOG FEEDRATE  t h   0 2 4 6 8 10 12 14 16 18 20 22 24 26 28       2o  8  eo  O 6  ae       I    TOTAL     ROTOR  2 i SHOE         Fah ia  ED  0        lt  wa esemme  0 700 2 200 300 A 400 500 600 71 700 800 900 10 1000  MOG FEEDRATE  Ib min     FIGURE 5  Grain Loss in Neepawa Wheat  D      The crops for the 1983 tests suffered from extreme heat during  the Iling stage  In the barley crops this resulted in a lower bushel  weight than normal  In the wheat crops there was a decline in yield  for the crop stand  Also  in most crops there was a large number of  very small kernels  which increased dockage    In the barley crops tested  FIGURES 2 and 3   at maximum  feedrate  losses were fairly low  Although though both tests were  done in the same eld  capacity was lower in the rst tests because  the straw was tough from a rain shower  Therefore  extra power was  required and capacity was reduced    For the two wheat crops  FIGURES 4 and 5   conditions were  stable and all losses were fairly low  At maximum engine power   losses did not reach 3 percent  Capacity was slightly greater in  Columbus wheat  This may have been due to the wider windrow  and the easier to thresh nature of Columbus  It can be seen that  for similar unthreshed loss  the Neepawa wheat had higher grain  cracks    Average Workrates  TABLE 4 indicates the average workrates  obtained in each crop over the entire test season  These values are  considerably lower than the capacity test results in TABLE 3  T
28. f the feeder    Stone Protection  Stones and other hard objects were  removed as they travelled up the feeder house and passed between  the powered stone ejection roller and trap door  FIGURE 10         FIGURE 10  Stone Protection   1  Stone Ejection Roller   2  Trip Door   3  Feeder Conveyor  Chain   4  Feeder House     In stony conditions the powered stone roller was adjusted to  provide maximum stone protection  In stone free conditions  it was  raised to provide unrestricted feeding    Most stones and hard objects were ejected  As a result there  was negligible rotor and concave damage  When operating with the  stone roller adjusted in the lowest position even a slight bunch in the  crop often caused the door to be    kicked    open  The door had to be  manually reset from outside the cab    Threshing  Threshing was accomplished by the twin counter   rotating rotors  adjustable threshing concaves  extension modules  and separating concaves  FIGURES 11 and 12         The rotors were powered through two gearboxes and a  torque sensing variable speed belt drive  The drive was positive  and provided a suitable speed range for all crops encountered   The concave had adequate adjustment  Suitable threshing in grain  crops was obtained when using fast rotor speed and minimum  concave clearance  In rapeseed much slower rotor speed and wider  concave clearance were used to prevent over threshing  The rotor  speeds and concave settings used for the various crops are given in  TABLE
29. fer Exit Cleaning Fan  Speed Concave Setting Setting Sieve Setting Speed  Setting  cop  om   rosin   n   mm       om   n  om   om    Barley   1400 1600 3 5 Y A   13 19         13 22   Y      6 13   700 850    Bartey   ranoagoo   3 5 fen  13 19   wx   13 22   ws   6 13   roosa      fine Pasar   a fa Pe few       ore      The unloading auger had ample reach and clearance for  unloading into trucks and grain trailers  The unloading auger  discharged grain in a compact stream and could empty a tank of  dry wheat in about 198 seconds  This was slow  Opening the control  gates to increase the unloading rate often caused the unloading  auger belt to slip  Increasing belt tension beyond recommended  settings helped  It is recommended that the manufacturer consider  modi cations to provide faster grain unloading    Although the auger delivered a compact stream of grain   the discharge height made unloading on the go inconvenient and  caused grain loss in windy conditions  FIGURE 14   The optional  downspout was effective in reducing loss in windy conditions   FIGURE 15  but was poorly constructed and lasted only 61 hours   Swinging the unloading auger back reduced the discharge height  but also reduced clearance and reach        ae  o IF  g I    LADO LIT       FIGURE 14  Unloading With Standard Spout     FIGURE 15  Unloading With Optional Spout     Straw Spreading  The Sperry New Holland TR85 was tested  with straw spreaders  The rotors usually broke the straw into small  lengths maki
30. for feeder house removal were not provided  It  is recommended that the manufacturer consider including feeder  house removal instructions in the operator manual    The lubrication section of the manual was dif cult to follow and  made several incorrect references to photos  It is recommended that  the manufacturer consider revising the operator manual to clearly  identify all lubrication points and to correct referencing errors    The suggested chaffer and sieve settings for wheat appear to  be interchanged  It is recommended that the manufacturer consider  correcting the suggested chaffer sieve and cleaning sieve settings  for wheat     DURABILITY RESULTS  MECHANICAL HISTORY   TABLE 6 outlines the mechanical history of the Sperry  New Holland TR85 during the 176 hours of eld operation while  harvesting about 1540 ac  623 ha   The intent of the test was  functional performance evaluation  Extended durability testing was  not conducted     TABLE 6  Mechanical History    Field Area  Operating  Item Hours ac  ha   Drives    The hydrostatic charge line burst at 66 564  228    The separator clutch seized at 69 623  252      The header drive belts were damaged when installing at end of test season    Electrical   e header wiring harness was damaged by the feeder conveyor drive  hain at 20 178  71     a4     The stone trap door warning malfunctioned intermittently during the test season         iscellaneous    bolt sheared off the air conditioner compressor mounting bracket at 20 1
31. ger  Even without the windguard  in rapeseed feeding was  acceptable    Feeding  The table auger fed the windrows to the slatted  conveyor chain  which carried the crop to the rotors    The table auger clearance  crop stripper  auger nger timing   and slip clutch tension were adjusted according to the operator  manual  The feeder chain speed was adjustable from within the  cab    Feeding was good for most crops  Feeding was smooth  and consistent in wheat  barley  and uniform rapeseed windrows   However  the table auger frequently plugged in long rye straw and  bunchy rapeseed windrows  In the long rye straw  plugging was  usually due to crop backfeeding over the feeder conveyor  Operating  the feeder conveyor at maximum speed helped reduce backfeeding   Increasing auger slip clutch tension would have made the table  auger more aggressive  but would have increased the possibility of  plugging the rotors    Feeding was slightly restricted with the stone roller set in the  lowest position    Windrow condition and operating were critical to feeding both  rotors equally  The most uniform feeding occurred in double side by   side windrows and wide loosely formed windrows  Narrow densely  formed windrows were hard to divide and tended to feed one rotor    Page 6    more than the other  To aid in even feeding  parallel windrows should  be fed to the centre of the feeder opening  In angled windrows  the  windrow should be fed slightly off centre so that the heads are in the  centre o
32. his is  because the results in TABLE 3 represent instantaneous rates while  average workrates take into account operation at lower loss levels   variable crop and eld conditions  availability of grain handling  equipment  and differences in operating habits  Most operators  could expect to obtain average rates within this range  while some  daily rates may approach the capacity test values     TABLE 4  Average Workrates    Average Yield Average Speed Average Workrates    Barley Bonanza   Barley Conquest   Rapeseed J Andor   Rapeseed f Regent   Rapeseed f Tobin   Rapeseed f Tower   Rye Frontier   Rye Puma   Wheat Columbus   Wheat Neepawa   1 0 to 35 16 to 5 6    The average workrates should not be used to compare  combines  The factors  which affect workrates are too variable and  cannot be duplicated for all combine tests    Comparing Combine Capacities  The capacity of combines  tested in different years or in different crop conditions can only be  compared using the Machinery Institute reference combine  This          is done by dividing the test combine capacity  MOG Feedrate at  3  loss   as shown in TABLE 3  by the corresponding capacity for  the reference combine  found in TABLE 7  The resulting number   capacity ratio  can be used to compare capacities of combines in  different years    For example  if a test combine has a capacity of 440 Ib min   12 t h  MOG and the reference a capacity of 367 Ib min  10 t h   MOG  the test combine capacity is 1 2 times the reference 
33. ity tests are presented in FIGURES  2 to 5  The curves in each gure indicate the effect of increased  feedrate on rotor loss  shoe loss  unthreshed loss  and total loss   From the graphs  combine capacity can also be determined for loss  levels other than 3   These results were obtained with the combine  set for optimum performance at a reasonable feedrate     MOG FEEDRATE  t h   QO 2 4 6 8 10 12 14 16 18 20 22 24 26 28    TOTAL    4  2 ROTOR  ES SF UNTHRESHED    0 100 200 300 400 500 600 71 700 6 800 0 900 10 1000  MOG FEEDRATE  Ib min     FIGURE 2  Grain Loss in Bonanza Barley  A      LOSS        aa gaa      lt    lt  lt     MOG FEEDRATE  th   0 2 4 6 8 10 12 14 16 18 20 22 24 26 28       12  10    Loss  6     6    roa    M i   I   al   al   I   4     Eo ai     ROTOR        UNTHRE SJELA          o 100 200 300 400 500 600 7U0 800 S00 1000  MOG FEEDRATE  lIb min     FIGURE 3  Grain Loss in Bonanza Barley  B      MOG FEEDRATE  t h   0 2 4 6  amp  10 12 14 16 18 20 22 24 26 28    a     zdl  g al  S  cy  l  2 TOTES ROE  al Ss be AM a    ae ee oe ee ee a  MOG FEEDRATE  Ib min     FIGURE 4  Grain Loss in Columbus Wheat  C      TABLE 3  Capacity of the Sperry New Holland TR85 at a Total Loss of 3  of Yield    Crop Conditions    Width of Cut Crop Yield Moisture Content MOG Feedrate Grain Feedrate Grain     ae a    Barley  A  Bonanza  Barley  B  Bonanza  Wheat  C    Columbus  Wheat  D    Neepawa    In wheat crops capacity was limited by engine power at total losses less than 3  of yi
34. l conclusions of the evaluation reports  The relevance of the ratings is secondary to the information provided in the full text of the report   It is not recommended that a purchase decision be based only on the summary chart     Prairie Agricultural Machinery Institute  Head Of ce  P O  Box 1900  Humboldt  Saskatchewan  Canada SOK 2A0  Telephone   306  682 2555    Test Stations    P O  Box 1060   Portage la Prairie  Manitoba  Canada R1N 3C5  Telephone   204  239 5445   Fax   204  239 7124    3000 College Drive South   Lethbridge  Alberta  Canada T1K 1L6   Telephone   403  329 1212   FAX   403  329 5562  http   www agric gov ab ca navigation engineering   afmrc index html    This report is published under the authority of the minister of Agriculture for the Provinces of Alberta  Saskatchewan and Manitoba and may not be reproduced in whole or in part without the prior  approval of the Alberta Farm Machinery Research Centre or The Prairie Agricultural Machinery Institute     P O  Box 1150   Humboldt  Saskatchewan  Canada SOK 2A0  Telephone   306  682 5033   Fax   306  682 5080       
35. lem was not determined  however  near  the end of the test the hydraulics began to operate normally     HEADER        type      width      auger diameter      feed conveyor      conveyor speed      range picking height      number of lift cylinders     raising time      lowering time      options    STONE PROTECTION        type     ejection    ROTOR        number of rotors     type       diameter    tube    feeding portion    threshing portion    separating portion     length    feeding portion    threshing portion    separating portion    total     drive       speeds     options    CONCAVE  THRESHING         number     concaves     concave extensions     type     number of bars     concave     concave extension     con guration     concave      concave extensions       area    concave total    concave open    concave extensions total    concave extensions open    wrap    concave    concave plus extensions     grain delivery to shoe     options    CONCAVES  SEPARATING         number      type      number of bars     con guration       area total    centre feed   12 5 ft  3810 mm    23 9 in  607 mm    3 roller chains  undershot slatted conveyors   630 to 800 ft min  3 2 to 4 1 m s     21 in to 50 in   533 mm to 1270 mm    2   5 28   adjustable   variable speed feeder  straight cut header   exible cutter bar  sun ower cutter bar    maize header  replaceable feeder bottom    automatic header height control  feeder jack   stand    stone roller in feeder housing  door with adjusta
36. monitor detected changes in mechanical shoe loss  but was ineffective in detecting airborne loss  The monitor reading  was meaningful if compared to actual losses observed behind the  combine    Lighting  The combine was equipped with six eld lights  a  grain tank light  an unloading auger light  a rear light that could be  switched to red for night travel  and two warning signal lights    Lighting was good for night time harvesting and transporting   Lower console lighting was adequate but upper console lighting  was poor  The controls and warning light identi cation could not  be seen unless the interior light was on  It is recommended that  the manufacturer consider improving upper console lighting  The  warning signal lights  located on each side of the cab were dif cult  to see from the rear during the day        Handling  The Sperry New Holland TR85 was quite  maneuverable  The steering was responsive but stiff  The stiff  steering  combined with the steering wheel   s hard rough covering   made steering tiring and uncomfortable  The wheel brakes were  positive and aided turning  but were not needed for picking around  most windrow corners    The transmission was easy to shift  The hydrostatic drive was  responsive and made changing speed and reversing quick and  easy    The combine was very stable in the eld  even with a full grain  tank  Normal caution was needed when operating on hillsides and  when travelling at transport speeds  The combine transported well  at spe
37. n barley crops at 3  total grain loss  the Sperry New Holland  TR85 had approximately 2 times the capacity of the Machinery  Institute reference combine  In wheat  the maximum feedrates  achieved by the Sperry New Holland TR85  at less than 2  total  grain loss  were about 1 4 to 1 7 times those of the reference  combine at 3  total grain loss    Quality of Work  Pickup performance was good in all crops  It  picked cleanly at speeds up to 6 mph  9 6 km h  and fed the crop  evenly under the table auger  Feeding was good for most crops   however  the table auger plugged frequently in bunchy windrows   The feeder backfed occasionally in rye crops especially at the  lower feeder speeds  Optimum rotor feeding occurred in double       side by side windrows and wide loosely formed windrows    The powered stone roller and trap door provided good  protection from stones  roots  and large wads    Threshing was very good  The Sperry New Holland TR85  threshed very aggressively and completely in all crops and had  less grain damage than the reference combine  Straw break   up was much greater than for the reference combine  in tough  conditions  the maximum feedrate was greatly reduced due to  increased power requirements  The rotors and concaves vibrated  severely at medium to high feedrates    The Sperry New Holland TR85 had very good separation in  all crops  Rotor loss was low over the entire operating range and  did not limit capacity    Cleaning shoe performance was very good  Capa
38. ng further chopping unnecessary  the spreaders spread  the straw and some of the chaff from the shoe  evenly over about 16  ft  4 9 m   The spread pattern was affected considerably by wind   Some straw and chaff thrown forward onto the rear axle  FIGURE  16  by the spreaders may have been drawn into the cleaning fan   Flexible shielding was added by the Machinery Institute to prevent  this    The spreaders were easily removed to permit windrowing   however  the straw was less suitable for baling than straw from  conventional combines     Page 7    TO    FIGURE 16  Straw Spreader Throwing Material Forward     EASE OF OPERATION AND ADJUSTMENT   Operator Comfort  The Sperry New Holland TR85 was  equipped with an operator   s cab positioned ahead of the grain tank  and centered on the combine body  The cab was easily accessible    Operator station sound level at full speed with no load was  about 87 dBA  At medium to high feedrates  low frequency vibrations  from the rotor and concaves became very loud and annoying making  operating very uncomfortable    Incoming air was effectively Itered while the fans pressurized  the cab to reduce the dust leaks  The heater and air conditioner  provided comfortable cab temperatures    The seat and steering column were adjustable  providing a  comfortable combination for most operators    Forward and side visibility were very good  Rear visibility was  restricted  Two convex rear view mirrors provided fair rear visibility   however  the actual
39. or Safety  Operator safety was good  The Sperry New  Holland TR85 was safe to operate if normal safety precautions  were taken and warnings heeded    Operator Manual  The operator manual was good  It provided  much useful information but had several incorrect references    Mechanical History  A few mechanical problems occurred  during the test     RECOMMENDATIONS   It is recommended that the manufacturer consider   Modi cations to reduce threshing vibration and prevent  material build up behind the rasp bars   Modi cations to provide positive locking of the grain tank  extensions   Modi cations to provide faster grain unloading   Supplying additional rear view mirrors to improve depth  perception   Relocating the digital display for more convenient observation  while harvesting   Improving upper console lighting   Modi cations to improve the ease of adjusting the stone  ejection roller   Modi cations to improve the ease of adjusting the chaffer  extension sieve   Supplying a safe  more convenient apparatus for sampling  the return tailings while harvesting      Modi cations to provide convenient header unplugging      Modi cations to improve visibility of the warning signal lights  from the rear      Including feeder house removal instructions in the operator  manual        13  Revising the operator manual to clearly identify all lubrication  points and to correct referencing errors    14  Correcting the suggested chaffer sieve and cleaning sieve  settings for wheat    15  Mo
40. radiator  but  access from the engine side was limited    The engine air intake centrifugal dust bowl and outer dry element   Iter had to be cleaned regularly  They were easily accessible    Regular chain and belt tensioning was easy    Jaw clutches protected the feeder conveyor  clean grain and  tailings return drives  The table auger used a friction clutch  All could  be easily adjusted    The complete header and feeder house assembly was easily  removed and installed except for the header drive belts which  were dif cult to get past the spring loaded idler pulley  The optional  header jack stand was very useful    The rotors were not too dif cult to remove and could be  manually handled  When installing the rotors it was necessary to     time    them    Shimming the    H    frame to center the concaves with the rotors  was time consuming and dif cult  The concave support linkages  were easily adjusted to set the initial clearances  A special gauge  had to be fabricated to check the leading edge clearance    Installing cover plates on the beater grate was inconvenient     ENGINE AND FUEL CONSUMPTION   The Caterpillar 3208 diesel engine started easily and ran well   It had adequate power for easy to thresh crops  but was under   powered in hard to thresh crops such as wheat    Average fuel consumption based on separator hours was about  6 7 gal h  30 4 L h   Average oil consumption was approximately  0 25 gal  1 1 L  for each 12 hours of harvesting  Oil pressure was  low for
41. wo longitudinally mounted rotors  threshing and separating  concaves  discharge beater and a cleaning shoe  Threshing occurs  mainly at the front section of the rotors while separation of grain  from straw occurs throughout the full length of the threshing and  separating concaves and at the rear beater grate  The grain is  cleaned at the shoe and the return tailings delivered to the front  of the rotors  A stone ejection roller is mounted within the feeder  housing    The test machine was equipped with a 175 hp  131 kW  eight  cylinder  naturally aspirated  diesel engine  a 13 ft  4 0 m  header   a 10 ft  3 0 m  Victory pickup  a straw spreader  and other optional  equipment listed on page 2    The Sperry New Holland TR85 has a pressurized operator  cab  power steering  hydraulic wheel brakes  and a hydrostatic  traction drive  The separator  header and unloading auger drives  are manually engaged  Header height and unloading auger swing  are hydraulically controlled  Rotor  pickup  cleaning fan and feeder  speeds and concave clearance are adjusted from within the cab   Cleaning shoe settings are adjusted on the machine  There is no  provision to safely and conveniently inspect the return tailings while  operating  Important component speeds and machine and harvest  functions are displayed on electronic monitors    Detailed speci cations are given in APPENDIX I     SCOPE OF TEST   The Sperry New Holland TR85 was operated for 176 hours  while harvesting about 1540 ac  623 ha 
    
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