POWER SET Self-Drilling Friction Bolt
Contents
1. Diameter 48 5 49 5 2045801 110XX Cross drill bit hardened PSB HEX28 0XX HD 2045801210XX Cross drill bit with carbide inserts PSC HEX28 0XX HM X X 20458021 10XX Button drill bit hardened PSB HEX28 0XX HD 20458022 10XX Button drill bit with carbide inserts PSB HEX28 0XX HM X X 2045802410XX Arc shaped drill bit hardened PSA HEX28 0XX HD 2045804210XX Arc shaped drill bit with carbide inserts PSA HEX28 0XX HM 1 X marked fields indicate standard drill bit types other dimensions available on request Installation Procedure 1 Assembly POWER SET Self Drilling Friction Bolt and connection of the adapter to the rock drill 2 Rotary percussive self drilling installation with a single use drill bit back flushing of the cuttings through the annulus between drill steel and friction bolt 3 Completion of installation after the final drilling depth has been reached 4 Retraction of the POWER SET drill rod from the installed friction bolt the single use drill bit remains inside 5 Optional installation of an expansion element 6 Mechanical anchorage of the POWER SET friction bolt by enlargement of the expansion element using hammer strokes of the rock drill 7 Retraction of the POWER SET drill steel Accessories POWER SET pull test kit POWER SET Hanger Bolt for both types Order Information POWER SET SD Friction Bolt Type 1 P550 330 L X X00 mm XX Length 204515035XX2. POWER SET Drill Rod POWER SET Adapter Single use drill bit in different designs Special drill steel for optimum Controlled transfer of the impact and dimensions available service life energy onto the friction bolt POWER SET Drill Bit POWER SET Drill Rod POWER SET Adapter L POWER SET Friction Bolt Domed Plate Domed Plate POWER SET Friction Bolt Different designs and dimensions Slotted tube with bolt head and available on request tapered end Ready for use POWER SET Self Drilling Friction Bolt Specifications External diameter mm 50 50 Wall thickness mm 2 75 510 Nominal cross section 2 470 600 Ultimate load KN 230 300 Ultimate strength 9 N mm 700 500 Guiding value shear force 4 KN 370 470 360 420 Delivery length 9 m 1 4 Article No 9 H 204515031XXX 204515051 Status 2012 06 note all values are subject to change 2 Rounded Calculated from the characteristic load value and nominal cross section rounded In situ value for installed rock bolts 5 Customized lengths are available on request XXX Friction bolt length m 10 Ss mr ND 1 3 4 6 POWER SET Drill Bits Tuned to rock mass conditions and Hardened or carbide insert version ground control applications available Different drill bit diameters allow an Diameter colour code optimum on site adaption 47 5 RED Cross or button drill bit design 48 5 YELLOW 49 5 BLUE
3. 0 POWER SET SD Friction Bolt Type 2 PS50 300 L X X00 mm XX Length 204515055XX0 POWER SET SD Friction Bolt Type 2 Expansion element PS50 300 20452001 1001 POWER SET SD Hanger Bolt 2 550 300 L 4 000 mm 204515052400 POWER SET SD Hanger Bolt PS HB Shackle 204530053001 POWER SET SD Hanger Bolt PS HB Head Bolt 204530054001 POWER SET SD Friction Bolt Drill Rod HEX28 T38 x Y YOO mm YY Length 20455001 1YYO POWER SET SD Friction Bolt PS Adapter T38F T38Fx200 mm 204550021020 POWER SET SD Friction Bolt PS Adapter R38F T38Fx200 mm 204550022020 POWER SET SD Friction Bolt PS Adapter T38F T38Fx400 mm 204550021040 POWER SET SD Friction Bolt PS Adapter R38F T38Fx400 mm 204550022040 POWER SET SD Friction Bolt PS Adapter R51M T38Fx800 mm 204550023089 POWER SET SD Friction Bolt PS Adapter T38F T38Fx600 mm 204550021060 POWER SET SD Friction Bolt PS Adapter R38F T38Fx600 mm 204550022060 POWER SET Automation Unit The POWER SET Automation Unit is used for the fully automated installation of the POWER SET Self Drilling Friction Bolt This independent boom unit can be attached to underground drilling or continuous Mining machines alternatively it can be mounted onto support frames Featuring a bolt magazine fully automated installation of six POWER SET Self Drilling Friction Bolts per bolt operation cycle can be achieved The combination of a friction bolt with optional additional point end anchorage and
4. 00 without bolts Hydraulic supply requirements L min 20 at app 170 bar Electric supply requirements IV 24 DC Further References Assembly instructions Spare parts list Operation and service manual POWER SET Self Drilling Friction bolt hydraulic and electric plans user manual 10 11 EMEA DYWIDAG Systems International GmbH Alfred Wagner Strasse 1 4061 Pasching Linz Austria Phone 43 7229 610 490 Fax 43 7229 610 49 80 E mail alwag dywidag systems at www alwag com North America DSI Underground Systems Inc 9786 S Prosperity Road West Jordan UT 84081 USA Phone 1 801 973 7169 Fax 1 801 973 7172 E mail dsiunderground dsiunderground com www dsiunderground com South America DSI Chile Industrial Ltda Las Encinas 1387 Valle Grande Lampa Santiago de Chile Chile Phone 56 2 596 96 20 Fax 56 2 596 96 69 E mail informaciones dywidag systems cl www dsi chile com APAC ASEAN DYWIDAG Systems International Pty Ltd 25 Pacific Highway Bennetts Green NSW 2290 Australia Phone 61 2 49 48 90 99 Fax 61 2 49 48 99 56 E mail dsi dywidag com au www dsiminingproducts com au Please note This brochure serves basic information purposes only Technical data and information provided herein shall be considered non binding and may be subject to change without notice We do not assume any liability for losses or damages attributed to the use of this technical data and any improper use of our produ
5. 02 and TUBESPILE AM 4328 2008 are registered trademarks of DYWIDAG Systems International GmbH Combi Coat and CT Bolt are trademarks of Vik Orsta AS DYWIDAG Systems International GmbH is a partner of Vik rsta AS UNITED KINGDOM URUGUAY USA VENEZUELA 04194 1 04 13 web he
6. DYWIDAG SYSTEMS INTERNATIONAL Bolt ion ict ing Fri Dr POWER SET Self xut Contents kas 3 ICG Je eg EEE 4 MENES ETE CELERE ES 4 System Descriptions EE _ 4 System 27 5 gt ERE 5 SET Drill Bits L se ts IDEE e ee 6 TEGE IE no En ee EEE eres 6 SET NN eee 8 Introduction The POWER SET Friction Bolt is a self drilling reinforcement element used for ground control in Mining and Tunneling In addition the POWER SET rock bolt system is deployed for rock fall and rock slide protection This patented one step POWER SET rock bolt system stands for a safe and easy installation as well as immediate load bearing capacity after installation Another feature is the flexibility of the POWER SET Self Drilling in regard to changing rock conditions Optional installation of an expansion element features additional mechanical anchorage up to the ultimate load of the friction bolt tube A specially developed automation unit for six bolts per installation sequence allo
7. cts Should you require further information on particular products please do not hesitate to contact us AUSTRIA ARGENTINA AUSTRALIA BELGIUM BOSNIA AND HERZEGOVINA CERTIFICATE Tr en M si iube an Fi CERTIFICATE ne KER EE ELA OTL Haa nm inia uam kjekt m de 1 ert Ws hamum TE Hum 1 8 ccm mem Les As no ROO BO Hi pi m imi a men om um Don Sn Trey zm VEE kn mum et Panno Vb uM um Lar VTA ma ias yid rm used a rem Soler FU actam Gaye ne bil BRAZIL CANADA C HE COLOMBIA COSTA RICA CROATIA UBAC DENMARK EG ESTONIA FINLAND FRANCE GERMANY GREE GE GUATEMALA HONDURAS HONG KONG INDONESIA ITALY JAPAN KOREA LEBANON LUXEMBOURG MALAYSIA MEXICO NETHERLANDS NORWAY OMAN PANAMA PARAGUAY PERU POLAND PORTUGAL QATAR SAUDI ARABIA SINGAPORE SOUTH AFRICA SPAIN SWEDEN SWITZERLAND TAIWAN THAILAND TURKEY UNITED ARAB EMIRATES ALWAG AM 952 79 AT AM 6138 2003 AT SYSTEM AM 6139 2003 DYWI 4197869 LSC AM 4326 2008 OMEGA BOLT 3258282 POWER SET AM 6163 20
8. remote controlled installation is ideal for bolting under difficult and unstable ground conditions Main Advantages Fast and safe installation of the POWER SET Self Drilling Friction Bolt Fully remote controlled and automated installation Tough design for underground Mining applications No personnel has to be present in unsupported areas Easy and similar operating principle using standard personnel and on site drilling machinery Bl Proven installation procedure under difficult ground conditions System Description Rock bolt automation for the installation of the POWER SET Self Drilling Friction Bolt Independent boom unit for underground drilling or continuous Mining machines Rock bolt drum magazine with space for up to six fully preassembled POWER SET Self Drilling Friction Bolt units plus drill steel Self Drilling bolt installation and additional fixation of an expansion element see installation procedure For all standard bolt lengths up to 2 5 m special lengths available on request Customer specific hydraulic rock drills ATEX conform version available on request Assembly 1 Hydraulic hammer and carriage 2 Main frame boom 3 POWER SET drum magazine and gripper 4 Expansion element magazine 5 Swiveling front centralizer and support pin 6 Remote control Specifications Characteristics Unit Value Notes Dimensions m app 1x1x5 WxHxL Weight kg app 1 5
9. ws safe and state of the art rock bolt installation Fields of Application Tunneling and Mining Civil Engineering Systematic reinforcement of Additional rock reinforcement Rock fall and rock slide protection underground excavations Face anchoring Anchorage of avalanche barriers Rock bolting in remote or areas that are difficult to access Main Advantages Simultaneous drilling and installation Ability to maintain load bearing Trouble free application under Installation using standard drilling capacity even when undergoing large unstable borehole conditions machinery deformations No injection or grouting necessary Immediate load bearing capacity after High shear strength Ergonomic and safety related installation Safe easy and fast installation advantages for the workforce Direct load transfer over the entire bolt procedure length System Description Improved self drilling friction bolt Installation with standard rotary Temporary corrosion protection by Frictional load transfer between bolt percussive rock drilling equipment increased friction bolt wall thickness and borehole 2 22 M Impact energy Non sensitive to nearby blasting Application for rock bolting in remote ome works areas or in case of unstable roof Optional installation of an expansion conditions element increase of the load bearing capacity up to the ultimate load of the friction bolt tube System Components POWER SET Drill Bit
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