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SPHSPR15 MANUAL - July 15.indd

1. Manual Hevision July 15 Copyright 2009 2015 Pirate Brand amp All Rights Reserved PNEUMATIC REMOTE CONTROL HANDLE NOT FOR USE WITH STEEL ABRASIVES Ed 888 2263 000PB HANDLE CONTROL PNEUMATIC HANDLE CONTROL PNEUMATIC REPAIR 888 2263 00099PB UDES 1 2 3 amp 4 888 3031 30202PB HEX NIPPLE 1 4 NPT x 1 4 W BALL ST 6 888 3031 30000PB NIPPLE 1 8 x 1 8 W BALL ST PNEUMATIC REMOTE CONTROL HANDLE 2 NW 888 2263 001PB I HANDLE CONTROL PNEUMATIC 2 HANDLE CONTROL PNEUMATIC 2 REPAIR E 888 2263 00199 VIT INCLUDES 1 2 amp 3 CONTROL PNEUMATIC 2 SAFETY 888 3031 30202PB HEX NIPPLE 1 4 x 1 4 WIBALL ST 888 3031 30000PB HEX NIPPLE 1 8 NPT x 1 8 W BALL ST ELECTRIC REMOTE CONTROL HANDLE NOT FOR USE WITH STEEL ABRASIVES 2222652005 ANDLE CONTROL OO seezassanoorre HANDLE CONTROL ELECTRIC PLUS ELECTRIC REMOTE CONTROL HANDLE 2 888 2263 401PB JHANDLE CONTROL ELECTRIC 2 888 2263 40101PB HANDLE CONTROL ELECTRIC 2 W PLUG HANDLE CONTROL ELECTRIC 2 W SEALED 888 2263 40102PB CONNECTOR REQUIRED WHEN USING STEEL ABRASIVES 1 2 3 PART SEALED CONTROL CORD PB 31131 CONNECTOR REQUIRED WHEN USING STEEL ABRASIVES HANDLE CONTROL ELECTRIC 2 REPAIR KIT 888 2263 40199PB INCLUDES 1 2 amp 3 4 888 2263 00108PB HANDLE CONTROL 2 SAFETY FLAP Manua
2. e HA LA e 1 4 inch 746 895 969 1193 1268 1342 1864 wee 28 30 4m mo em TR 80 so 100 115 125 140 190 230 5 uomseeowe 17 20 25 27 28 3 36 6 5 16 inch Gmm 470 rm _ 125 445 160 175 20 275 315 HG uomseeowe 25 29 32 35 49 4 5 6 3 8 inch 65mm len 675 775 85 975 1060 1100 1350 1840 m ufui 150 170 20 215 240 255 315 405 H7 cummi 425 566 69 680 722 692 1146 Wee ESU NE PEB Sas 7116 inch T war 9 Me 1000 tum 1900 1 i imo sa 20 225 250 275 30 340 430 540 uomseeowe 45 so 55 6 7 75 95 120 112 inch 27mm 1200 1350 150 1700 1850 2025 2525 3240 min 300 350 40 aso 50 550 700 880 10 Lemon m we wo we 58 inch demm onn 1900 2200 2400 2700 3000 3300 4000 5200 Cuttin 430 soo 575 eso zoo soo 1100 1255 442 Lemon m ns ue ws wo ws ms 248 314 inch
3. TBE GALV 1 1 4 x CLOSED 888 4115 005PB BLOWDOWN HOSE ASSY 18 1 6 BAG UM 100 AIR HOSE COUPLING 2 LUG 1 MALE NPT 888 2302 30650PB AIR FILTER 1 50 MICRON MB SG MD REPAIR KIT AIR FILTER 3 4 1 1 1 4 amp 1 1 2 FILTER ELEMENT 3 4 1 1 1 4 amp 1 1 2 50 MICRON 10 ELBOW STREET 45 GALV 1 11 NIPPLE TBE GALV 1 x CLOSED 12 BALL VALVE FULL PORT 1 NPT 13 ELBOW REDUCING GALV 1 1 4 x 1 14 NIPPLE TBE GALV 1 1 4 x 4 15 ELBOW STREET 90 GALV 1 16 NIPPLE TBE SCHEDULE 80 GALV 1 x 3 17 888 3011 10607PB TEE GALV 1 x 1 x 1 1 4 18 888 4205 106PB HOSE INSERT SWIVEL 1 INCLUDES GASKET 888 4205 10699PB JHOSE SWIVEL GASKET 1 HOSE AIR RED NOMINAL 1 ID x 1 1 2 OD WP 300 PSI PER FOOT ELBOW STREET 90 GALV 1 200 055 HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIP NOMINAL 3 16 ID x 55 See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list Manual Hevision July 15 19 Copyright 2009 2015 Pirate Brand All Rights Reserved m SSS 22 15 SPH SPR SERIES BLASTERS USERS MANUAL SPR SERIES Electric Controls 1 PIPE STRING VALVE MANUAL PLUNGER 1 WURETHANE SLEEVE VALVE COMBINATION COMPLETE NIPPLE TBE G
4. 8 Il MULTI PORTED SLEEVE STAINLESS STEEL 21 8 Il URETHANE SEAT Il INSERT STAINLESS 23 amp O RING Il BASE W CLEANOUT 888 2149 00615PB APV 8 Il PIPE NIPPLE 1 FEMALE x 1 1 2 MALE amp NIPPLE 1 1 4 MALE x 1 1 4 MALE 24 25 Manual Hevision July 15 Copyright 2009 2015 Pirate Brand amp Rights Heserved Automatic Plunger Valve 888 2149 006PB 1 W TC SLEEVE 888 2149 106PB 1 W URETHANE SLEEVE 888 2149 007PB 1 1 4 WTC SLEEVE 888 2149 107PB 1 1 4 WURETHANE SLEEVE 888 2149 008PB 1 1 2 WTC SLEEVE 888 2149 108PB APV 1 1 2 WURETHANE SLEEVE REPAIR KIT SLEEVE INCLUDES 6 8 10 15 16 17 amp 18 SEAL KIT SEALS ONLY W URETHANE SEAT INCLUDES 6 10 15 amp 17 REPAIR W URETHANE SLEEVE INCLUDES 6 8 10 amp 11 APV SEAL KIT SEALS ONLY W URETHANE SLEEVE INCLUDES 6 10 amp 11 APV KNOB APV amp APV Il CAP ASSEMBLY APV amp APV Il BUMP RING 8 Il SPRING APV NUT APV PISTON SEAL APV PISTON APV TUNGSTEN CARBIDE PLUNGER APV CYLINDER VALVE PLUNGER SEAL APV SLEEVE URETHANE APV BASE 8 II BOLT 4 PACK amp II PIPE NIPPLE 1 FEMALE x 1 1 2 MALE amp II PIPE NIPPLE 1 1 4 MALE x 1 1 4 MALE
5. amp II PIPE NIPPLE 1 1 2 MALE x 1 1 2 MALE amp II O RING APV INSERT APV amp APV Il URETHANE SEAT APV amp APV Il SOLID TUNGSTEN CARBIDE SLEEVE 888 2149 32020PB APV amp APV Il MULTI PORTED SLEEVE STAINLESS STEEL 888 2014 300PB VENT 1 8 888 4203 50000PB SWIVEL 90 1 8 MNPT X 1 8 F 888 2149 00099PB 888 2149 00098PB 888 2149 10099PB 888 2149 10098PB 888 2149 00001PB 888 2148 00002PB 888 2149 00019PB 888 2149 00003PB 888 2149 00008PB 888 2149 00004PB 888 2149 00005PB 888 2149 00007PB 888 2149 00009PB 888 2148 00006PB 888 2149 10013PB 888 2149 00011PB 888 7010 50755 888 2149 00615 888 2149 00715 888 2149 00815 888 2149 00018 888 2149 00014PB 888 2149 00010PB 888 2148 00013PB TM O O N E MI E Ea 8 8 20 Manual Revision July 15 Copyright 2009 2015 Pirate Brand 6 All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL MPV Manual Plunger Valve 888 2125 106PB VALVE MANUAL PLUNGER 1 WURETHANE SLEEVE 888 2125 107 VALVE MANUAL PLUNGER 1 1 4 WURETHANE SLEEVE 888 2125 108PB VALVE MANUAL PLUNGER 1 1 2 WURETHANE SLEEVE VALVE MANUAL PLUNGER REPAIR KIT W URETHANE SLEEVE Ge INCLUDES 2 5 7 8 amp 9 VALVE MANUAL PLUNGER SEAL KIT WURETHANE SLEEVE 888 2125 10098PB INCLUDES 7 8 amp 9 1 888 2125 00001PB VALVE MANUAL PLUNGER KNOB 888 2125 00004PB
6. wans f ason aooo 4800 aroo sme rs This table is to be used as reference only Actual results may vary depending on specific abrasive medium used This table is based on abrasive with a bulk density of 100 pounds per cubic foot Manual Revision July 15 o Copyright 2009 2015 Pirate Brand All Rights Reserved
7. Definition Of Terms Used In This Manual Abrasive A granular material used for blasting the surface of an object Also referred to as Media Blow down The automatic or manual release of air from a pressurized vessel Also referred to as Depressurize Control Handle A required device that allows the blaster to be remotely started and stopped Depressurize The automatic or manual release of air from a pressurized vessel Also known as Pressure Hold System Any blasting system in which the Pressure Vessel remains pressurized when the control handle is released Also known as a Manual Blow down System Pressure Release System Any blasting system in which the Pressure Vessel is automatically depressurized when the control handle is released Also known as an Automatic Blow down System Pressure Vessel The enclosed area of the blaster in which abrasive is contained and filled with pressurized air when blasting Pressurize To fill the pressure vessel with compressed air Properly Trained A person who can be considered properly trained must have successfully completed a sandblasting training course that focuses on the safe operation of stationary or portable abrasive blasters in the 1 5 6 5 cu ft capacity range They must also have read and understood this manual in its entirety Silica A hazardous substance which is contained in many naturally occurring abrasives Dust produced by blasting with abrasives
8. USERS MANUAL 15 SPH SPR SERIES BLASTERS WARNING WARNING These products and equipment are not under any circumstances to be used with Re a d n u a sand silica products of any type and use of such materials will void any warranty Also as with the use any Failure to read understand amp product or equipment you must be sure to follow all safety and operation use the proper safety equipment and to procedures in this manual can properly train your employees in the use SM of any equipment or products The cause serious injury or death manufacturer wholesaler and distributor Manuals that are lost assume no responsibility arising from the incomplete or damaged must failure to use proper safety equipment or be replaced immediately the failure to properly train employees in Manual P N 5003 the use of products and equipment 15 SPH SPR SERIES BLASTERS USERS MANUAL Thank you for your purchase of a Pirate Brand SPH or SPR Series Blaster It is important to note that all Pirate Brand blasting equipment is designed to be safe when used properly however misuse of any abrasive blasting equipment is dangerous and can result in the severe injury or death of the operator and others in the vicinity of the blasting equipment In order to protect yourself and those around you read and follow all sections of this manual amp warning labels located on the blasting equipment
9. 200 055 HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIP NOMINAL 3 16 ID x 55 N N Wu 7 1 N 3 44 5 SIE Toyota GO Oo N NININI gt N See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list Manual Revision July 15 Copyright 2009 2015 Pirate Brand amp All Rights Reserved J Ve D 18 19 Junction Cross Assembly B ce Manual Revision July 15 Copyright 2009 2015 Pirate Brand 6 All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL SPR SERIES Electric Abrasive Cut Off 888 2148 006PB 1 W SOLID TUNGSTEN CARBIDE SLEEVE 1 888 2149 006PB 1 W TC SLEEVE 888 2149 106 1 WURETHANE SLEEVE VALVE COMBINATION COMPLETE NIPPLE TBE GALV 1 1 4 x 3 TEE GALV 1 1 4 PIPE PLUG GALV 1 1 4 6 888 3029 10799PB TBE GALV 1 1 4 x CLOSED BLOWDOWN HOSE ASSY 18 1 6 BAG 8 UM 00 AIRHOSE COUPLING 2 LUG 1 MALE NPT AIR FILTER 1 50 MICRON MB SG MD 505 61 161 REPAIR KIT AIR FILTER 3 4 1 1 1 4 amp 1 1 2 888 2302 20798PB 2302 20798PB FILTER ELEMENT 3 4 1 1 1 4 amp 1 1 2 50 MICRON ELBOW STREET 90
10. GALV 1 HOSE AIR RED NOMINAL 1 ID x 1 1 2 OD WP 300 PSI PER FOOT ELBOW STREET 90 GALV 1 SWIVEL 90 1 8 MNPT x 1 8 F SWIVEL 90 1 4 MNPT x 1 4 F STRAIGHT SWIVEL 1 4 MNPT x 1 4 F DUST ELIMINATOR 1 4 MNPT ELBOW STREET 90 GALV 1 4 G Seem MEI 858 2229 10099PB VALVE CONTROL REPAIR KIT ELECTRIC HEAVY DUTY 888 2229 600 JVALVE CONTROL ELECTRIC 12VDC NORMALLY OPEN 888 7075 055PB CORD W CONNECTORS 8 ABRASIVE CUTOFF SWITCH ASSEMBLY 55 3 PRONG 3 WIRE 888 2025 10002PB ABRA CUTOFF SWITCH ELEC 888 2025 10001 SWITCH GUARD 888 7109 301PB ELECTRIC CONNECTOR MALE TWIST LOCK PRONG 888 7109 300PB ELECTRIC CONNECTOR FEMALE TWIST LOCK PRONG 888 2263 40101PB HANDLE CONTROL ELECTRIC 42 W PLUG 43 888 2263 40001 HANDLE CONTROL ELECTRIC W PLUG 888 2263 40102PB HANDLE CONTROL ELECTRIC 2 W SEALED CONNECTOR REQUIRED WHEN USING STEEL ABRASIVES PB SMP3WP POWER SUPPLY 120AC INPUT 12VDC 2 5 AMP OUTPUT 4 OUTLET See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list Manual Hevision July 15 Copyright 2009 2015 Pirate Brand amp All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL SPH SERIES Pneumatic Controls 1 PIPE STRING II 1 W SOLID TUNGSTEN CARBIDE SLEEVE APV 1 W TC SLEEVE 1 W
11. 1 1 1 4 amp 1 1 2 888 2302 20798PB 2302 20798PB FILTER ELEMENT 3 4 1 1 1 4 amp 1 1 2 50 MICRON HOSE AIR RED NOMINAL 1 ID x 1 1 2 OD WP 300 PSI PER FOOT SWIVEL 90 1 4 MNPT x 1 4 F SWIVEL 90 1 8 X 1 8 F ELBOW STREET 90 GALV 1 4 STRAIGHT SWIVEL 1 8 MNPT X 1 8 F BRASS SOCKET 1 4 BUSHING PLATED 1 4 x 1 8 NPT VALVE CONTROL PNEUMATIC NORMALLY OPEN 888 2263 001 8 HANDLE CONTROL PNEUMATIC 2 HANDLE CONTROL PNEUMATIC 888 4101 002PB HOSE AIR INSTA GRIP BLACK NOMINAL 1 4 ID 300 PSI PER FOOT 888 4100 50102PB TWINLINE ASSY 55 ACO W ABRASIVE CUTOFF SWITCH 888 2025 10001 TOGGLE SWITCH GUARD 888 2025 010PB VALVE ABRASIVE CUTOFF PNEU 3 888 2229 301PB JVALVE CONTROL KNOB OPERATED 3W2P 888 2229 30199PB VALVE CONTROL KNOB OPERATED 3W2P REPAIR HEAVY DUTY HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIP NOMINAL 3 16 ID x 5 See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list Manual Hevision July 15 Copyright 2009 2015 Pirate Brand amp All Rights Reserved Junction Cross x Assembly Manual Revision July 15 32 Copyright 2009 2015 Pirate Brand amp All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL SPH SERIES Electric Abrasive Cut Off 1 PIPE STRING 888 2148 00
12. 10 Spray Hazard 11 WARNING Label BM 12 Made In USA 13 Series Label 14 Inlet Label 15 Outlet Label 16 12VDC Label 17 Drain Label 18 Pirate Brand Label O1 KON Distributor Labels must replaced when they are longer readable Replacement Label Pack P N PB LPS003 Aeids ing or damaged equipment Befor n impressed air that is free of debris to the abrasive blaster Moisture piezeH 2 FED 4 SNAS HdS could d a ha 70 Arlicle 500 Never u trically controlled abrasive bla t 154 OSI o SL GE 15 D da DANGER Explosion Haz 115641870 DAA al VSN 3H L ssurized Hose ejo 239245 00Sd 8d Nd See Manual for Label Placement Inst ructions PN PB LPSOO3 Sheet 1 of 3 Instructions For Installing Replacement Label Pack 1 Completely remove old label and clean area thoroughly before applying new label 2 Apply replacement labels in locations as described above or as close as possible if area is obstructed 3 Exhaust Hazard Label 5 1 only to be used with SPR Series Abrasive Blasters DO NOT apply to SPH Series Abrasive Blasters 4 12 VDC Label 16 is only to be used on electric remote controlled systems DO NOT apply label to systems with p
13. 16 17 18 amp 19 Il SEAL KIT SEALS ONLY W URETHANE SEAT INCLUDES 888 2148 0009878 usa 2 43 amp 15 1 17 amp 19 888 2148 00001PB KNOB BLACK PIRATE BRAND 888 2014 300PB VENT 1 8 888 2148 00002PB APV 8 Il CAP ASSEMBLY 888 2149 00019PB APV amp BUMP RING 888 2149 00003PB APV 8 Il SPRING 888 2148 00015PB APV Il PLUNGER STOP STAINLESS 888 2148 00016PB APV NYLON WASHER 888 2148 00004P amp PISTON SEAL GREEN URETHANE 888 2148 00005P Il PISTON B B B B B B B 888 2148 00007PB APV PLUNGER STAINLESS SOLID TUNGSTEN CARBIDE B B B B B B B B 888 2148 00009P APV Il CYLINDER W 1 NPT CLEANOUT 888 4203 50000P SWIVEL 907 1 8 MNPT X 1 8 F 888 2148 00006P amp II PLUNGER SEAL W O RING CLEAR URETHANE APV Il PLUNGER SEAL W O O RING CLEAR URETHANE 898 2148 0001798 APY I PLUNGER BUSHING STAINLESS 20 4 5 7 10 11 12 13 14 15 6 888 2149 00815 8 II PIPE NIPPLE 1 1 2 MALE x 1 1 2 MALE 2 888 7027 50302 APV 8 Il FLAT WASHER 3 8 SAE 10 PACK 888 7010 50755PB APV amp BOLT 4 PACK 888 3014 206PB APV Il PLUG PIPE STAINLESS 1 999 8403 00054PB APV II CLEANOUT BALL VALVE ASSY O N Wu amp SOLID TUNGSTEN CARBIDE SLEEVE py qum 888 2149 32020
14. Blaster during its operation must protect themselves with the proper safety equipment and use of common sense oafety equipment including but not limited to Hearing Eye Body and Lung protection are required Abrasive blasters and the objects being blasted can be heavy and can lead to severe injury or death if they fall over Always follow all safety requirements of OSHA and NIOSH e Use only Genuine Pirate Brand replacement parts when performing maintenance on the Abrasive Blaster Do not modify the equipment for any reason Use of modified or non Pirate Brand parts can cause an unsafe situation and will void your warranty Never use malfunctioning or damaged equipment Before each use inspect the Abrasive Blaster for proper function Supply only cool dry compressed air that is free of debris to the Abrasive Blaster Moisture or debris that reaches the remote control system can cause an unsafe situation Do not supply compressed air to the blaster that exceeds 150 psi Do not use abrasive blasters in areas that could be considered a hazardous location as described in the National Electric Code NFPA 70 Article 500 Never use the Abrasive Blaster in wet environments Always connect electrically controlled abrasive blasters to a Ground Fault Circuit Interrupter GFCI Manual Hevision July 15 e Copyright 2009 2015 Pirate Brand amp All Rights Reserved Proudly Distributed Manual Revision July 15 Using
15. GALV 1 SB 2 IR THD QUICK COUPLING IRON 1 1 2 3 888 3028 10711PB NIPPLE TBE SCHEDULE 80 GALV 1 1 4 x 3 4 888 4203 50000PB SWIVEL 90 1 8 MNPT 1 8 F 25 888 4203 50202PB ISVVIVEL 90 1 4 MNPT 1 4 F 26 888 4101 002PB HOSE AIR INSTA GRIP BLACK NOMINAL 1 4 ID 300PSI PER FOOT 27 888 4200 30202PB PUSH ON INSERT 1 4 1 4 28 888 4200 30200PB PUSH ON INSERT 1 4 1 8 888 3011 102PB TEE GALV 1 4 888 2263 001PB HANDLE CONTROL PNEUMATIC 2 888 2263 000PB HANDLE CONTROL PNEUMATIC 888 4201 50202PB STRAIGHT SWIVEL 1 4 MNPT x 1 4 F 888 3031 31202PB NIPPLE HEX 1 4 MNPT x 1 4 MNPT 888 2013 402PB DUST ELIMINATOR 1 4 MNPT 888 3006 102PB ELBOW STREET 90 GALV 1 4 888 3031 30202PB NIPPLE 1 4 NPT x 1 4 W BALL ST 888 2229 000PB VALVE CONTROL PNEUMATIC NORMALLY CLOSED 888 2229 00099PB CONTROL PNEUMATIC REPAIR HEAVY DUTY 888 2229 010PB VALVE CONTROL PNEUMATIC NORMALLY OPEN 888 2229 301PB VALVE CONTROL KNOB OPERATED 3W2P 888 2229 30199PB CONTROL KNOB OPERATED 3W2P REPAIR KIT HEAVY DUTY 88 4203 50002PB SWIVEL 90 1 8 MNPT x 1 4 F 88 4224 30102PB JBRASS SOCKET 1 4 88 4224 30002PB JPLUG 1 4 88 3026 50200PB JBUSHING PLATED 1 4 x 1 8 88 4100 50102PB TWINLINE ASSY 55 ACO W ABRASIVE CUTOFF SWITCH 888 2014 300PB VENT 1 8 888 2025 10001PB TOGGLE SWITCH GUARD 888 2025 010PB VALVE ABRASIVE CUTOFF PNEU
16. This Manual 2 Definition Of Terms 2 Safety 2 WARNINGS 9 Safety Label Information D How SPR Systems Work 6 How SPH Systems Work 7 OPERATING PROCEDURES 8 Set Up 8 Before You Blast 9 Blasting 10 MAINTENANCE PROCEDURES 12 TROUBLESHOOTING 14 Warraniy 16 Pressure Vessel Parts List 17 Pipe String Parts Lists 18 SPR Series Pneumatic Controls 18 SPR Series Electric Controls 20 SPR Series Pneumatic Abrasive Cut Off 22 SPR Series Electric Abrasive Cut Off 24 SPH Series Pneumatic Controls 26 SPH Series Electric Controls 28 SPH Series Pneumatic Abrasive Cut Off 30 SPH Series Electric Abrasive Cut Off 32 Control Handle Parts Lists 34 Valve Parts 1 5 5 35 Blasting 40 Available Accessories 42 Blasting 44 4 Copyright 2009 2015 Pirate Brand All Rights Reserved Contact Info For manual updates visit the Pirate Brand website at WW W PIRATE BRAND COM 15 SPH SPR SERIES BLASTERS USERS MANUAL Explosion Hazard Severing Hazard X2 Read Manual Crush Hazard Exhaust Hazard Breathing Hazard Hearing Pressurized Hose
17. URETHANE SLEEVE VALVE AUTO AIR 1 NORMALLY CLOSED VENT 1 8 NIPPLE TBE GALV 1 1 4 x 4 ELBOW REDUCING GALV 1 1 4 x 1 NIPPLE TBE GALV 1 x CLOSED BALL VALVE FULL PORT 1 NPT MUFFLER BLOWDOWN 1 MNPT AIR HOSE COUPLING 2 LUG 1 MALE NPT AIR FILTER 1 50 MICRON MB SG MD REPAIR KIT AIR FILTER 3 4 1 1 1 4 amp 1 1 2 888 2148 006PB 888 2149 006PB 888 2149 106PB 888 2123 106PB 888 2014 300PB 888 3029 10714PB 888 3010 10706PB 888 3029 10699PB VB100 888 2011 006PB UM 100 888 2302 30650PB 505 161 888 2302 20798PB 0 FILTER ELEMENT 3 4 17 1 1 4 amp 1 1 2 50 MICRON 11 888 3013 10605PB GALV 90 1 x 3 4 x 1 1 888 301 1 106PB 888 3028 10611PB 888 4205 106PB 888 4205 10699PB 888 4235 006PB 112 0100 TEE GALV 1 NIPPLE TBE SCHEDULE 80 GALV 1 x 3 HOSE INSERT SWIVEL 1 INCLUDES GASKET HOSE SWIVEL GASKET 1 HOSE CLAMP DOUBLE BOLT 1 HOSE AIR RED NOMINAL 1 ID x 1 1 2 OD WP 300 PSI PER FOOT 888 3006 106PB ELBOW STREET 90 GALV 1 SB 2 IR THD QUICK COUPLING IRON 1 1 2 19 888 3028 10711 JNIPPLE TBE SCHEDULE 80 GALV 1 1 4 x 3 888 3026 10502PB JBUSHING GALV 3 4 x 1 4 888 4203 50202PB SWIVEL 90 1 4 MNPT x 1 4 F 88 4200 30202PB HOSE PUSH ON INSERT 1 4 x 1 4 NPT 888 3011 102PB GALV 1 4 888 3031 31200PB JNIPPLE 1 4 MNPT x 1 8 MNPT 888 4203 50000PB SWI
18. VESSEL WARRANTY Manufacturer warrants the abrasive blast pot pressure vessel it manufactures to be free of defects in material and workmanship for a period of ten 10 years from the date of invoice LIMITATION OF WARRANTIES AND REMEDIES THIS WARRANTY IS EXTENDED ONLY TO THE BUYER WHO PURCHASES THE ABRASIVE BLAST POT DIRECTLY FROM THE MANUFACTURER OR ITS AUTHORIZED DISTRIBUTORS AND IS NON TRANSFERABLE THE PURCHASER S EXCLUSIVE REMEDY ARISING FROM ITS PURCHASE OR USE OF THE PRODUCT SHALL BE STRICTLY LIMITED TO THE REPAIR OR REPLACEMENT OF THE PRODUCTS AT THE DISCRETION OF THE MANUFACTURER AND ALL WARRANTY CLAIMS OR REQUESTS MUST BE MADE IN WRITING TO THE MANUFACTURER WITHIN TEN 10 DAYS AFTER FAILURE OF THE PRODUCT ALL OBLIGATIONS OR LIABILITIES OF MANUFACTURER OR SELLER FOR DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE PRODUCT AND USE OR PERFORMANCE OF THE PRODUCTS EXCEPT AS EXPRESSLY PROVIDED HEREIN ARE FULLY DISCLAIMED AND EXCLUDED AND NO SELLER OR DISTRIBUTOR HAS ANY AUTHORITY TO MAKE ANY WARRANTY OR ASSUME ANY LIABILITY ON BEHALF OF THE MANUFACTURER IN CONNECTION WITH THE SALE OF THE PRODUCT EXCEPT AS STATED HEREIN AS A CONDITION OF THE PURCHASE PURCHASER AGREES THAT MANUFACTURER AND SELLER SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR ANY COST OF FREIGHT SHIPPING OR TRANSPORTATION LABOR SPECIAL CHARGES NORMAL MAINTENANCE SERVICES LOST OPERATING TIME LOSS OF USE LOST PROFITS LOSS OF GOODWILL CONSEQUENTIAL DAMAGES PUNITIV
19. defective or worn out Also check to see if the Combination Valve lower rod guide has been installed backwards 3 The Pneumatic Control Handle is damaged defective or worn out if equipped 4 A bleeder type control handle has been installed A 5 The Electric Control Handle is damaged defective or worn out if equipped 6 The Electric Control Cord is damaged defective or worn out if equipped 7 O ring on the shaft of the Auto Air Valve is damaged defective or worn out if equipped WARNING Never use bleeder type Remote Control Handles such as Clemco or A BEC style handles with Pirate Brand SPH SPR as they may cause the Abrasive Blaster to start without warning or to not stop the Abrasive Blaster when released BLAST MACHINE IS SLOW TO TURN OFF OR WILL NOT TURN OFF WHEN CONTROL HANDLE IS RELEASED Possible Causes 1 A bleeder type control handle has been installed A 2 The Pneumatic Control Handle is damaged defective or worn out if equipped 3 The Electric Control Handle is damaged defective or worn out if equipped 4 The Electric Control Cord is damaged defective or worn out if equipped 5 The Control Valve is stuck or in need of service due to lack of lubrication or is damaged defective or worn out if equipped WARNING Never use bleeder type Remote Control Handles such as Clemco or A BEC style handles with Pirate Brand SPH SPR as they may cause the Abrasive Blast
20. persons who will be operating or will be in the vicinity of the Abrasive Blaster during its operation must read understand and follow all procedures described in the user s manual For replacement manuals please contact your distributor or visit www pirate brand com Respiratory protection is mandatory for all persons operating or located in the vicinity of the Abrasive Blaster Follow all OSHA and NIOSH requirements for breathing equipment and supplied air standards Pressurized Vessels contain large amounts of stored energy and can cause severe injury or death if safety procedures are not followed Never perform maintenance or attempt to open a Pressure Vessel for any reason while it is Pressurized Always Depressurize and properly disconnect equipment from its air source before performing any maintenance Do not modify grind or weld on the pressure vessel for any reason Doing so will void the ASME certification Do not use damaged pressure vessels he use of proper remote control systems commonly referred to as Deadman controls are required when using abrasive blasters Never operate the Abrasive Blaster without remote controls Never use bleeder type control handles such as Clemco or style handles with SPH or SPR series blasters as they can cause a hazardous situation where the blaster will not shut off when the handle is released All persons who will be operating or will be in the vicinity of the Abrasive
21. 03 00799PB REGULATORS LIDS AND SCREENS LIDS ARE IMPORTANT FOR KEEPING MOISTURE FROM FALLING INTO THE ABRASIVE BLASTER IN OUTDOOR APPLICATIONS MOISTURE IN THE ABRASIVE BLASTER CAN CAUSE OBSTRUCTIONS IN THE METERING VALVE LEADING TO COSTLY DOWN TIME SCREENS ARE IMPORTANT FOR KEEPING FOREIGN OBJECTS FROM FALLING INTO THE ABRASIVE BLASTER FOREIGN OBJECTS IN THE ABRASIVE BLASTER CAN CAUSE OBSTRUCTIONS IN THE METERING VALVE LEADING TO COSTLY DOWN TIME 888 5010 010PB LID 12 DIA 888 5011 010PB 5 LOW PROFILE 12 1 4 MESH KEEP TRACK OF TIME SPENT ON A JOB AND TOTAL HOURS ON YOUR ABRASIVE BLASTER KNOW YOUR COST CONTROL YOUR COST amp SET UP A PREVENTATIVE MAINTENANCE PROGRAM FOR YOUR BLAST EQUIPMENT DUAL TIMER CONTROL BOX W KEY Pen RESET amp MOUNTING BRACKET ADD A POWER SUPPLY TO RUN ANY 12VDC ELECTRIC BLASTER ON COMMON 120AC OUTLET POWER POWERS UP TO 4 CONTROL VALVES AT ONE TIME POWER SUPPLY 120AC INPUT 12VDC aspe 2 5 AMP OUTPUT Manual Revision July 15 INSTALLING A BLOW DOWN MUFFLER TO YOUR SPR SERIES ABRASIVE BLASTER WILL REDUCE THE NOISE GENERATED AT BLOW DOWN IT WILL ALSO DIFFUSE THE BLAST OF AIR THAT IS RELEASED BLOW DOWN MUFFLER KIT FOR SPR 888 2011 007 PRESSURE RELEASE ABRASIVE BLASTERS ELECTRIC CONV KIT CONVERT YOUR PNEUMATICALLY CONTROLLED SPH OR SPR SERIES ABRASIVE BLASTER TO ELECTRIC ELECTRIC REMOTE CONTROLS ARE RECOMMENDED IF YOU RUN OVER 100 FEET OF BLAST HOSE
22. 2009 2015 Pirate Brand All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL NOZZLES 1 ENTRY NOZZLES FOR USE WITH 3 4 BLAST HOSE 1201 1172 3 TUNGSTEN CARBIDE NOZZLE 1201 1173 4 TUNGSTEN CARBIDE NOZZLE 1 ENTRY NOZZLES FOR USE WITH 1 BLAST HOSE 1201 1173 4 TUNGSTEN CARBIDE NOZZLE AIR DRYERS CIE MOISTURE SEPARATORS MOISTURE SEPARATOR 800 CFM 888 1200 08005PB PORTABLE 150 PSI 10 3 BAR 1 4 LUG W BALL VALVE INLET x 1 4 LUG OUTLET AIR DRYER ADPB 250 100 PSIG 885 1310 021 359 150 PSIG ASTRO BREATHING EQUIPMENT 407000 PFC NOVA 2000 RESPIRATOR PACKAGE 407800 PFC ASTRO RESPIRATOR PACKAGE 407001 COOL TUBE 122 9140 407024 HOT TUBE 122 9150 122 9160 407200 RADEX CO MONITOR 120V 122 9170 407201 RADEX M CO MONITOR 12V 122 9180 RESPIRATOR PACKAGES INCLUDE RESPIRATOR HELMET 50 BREATHING AIR SUPPLY HOSE AND RADEX AIRLINE FILTER 407701 Manual Hevision July 15 Copyright 2009 2015 Pirate Brand amp All Rights Reserved PNEUMATIC PALM BUTION Manual Hevision July 15 42 Copyright 2009 2015 Pirate Brand amp All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL ADDING A REGULATOR KIT TO YOUR ABRASIVE BLASTER WILL ALLOW YOU TO BLAST AT LOWER PRESSURES TO ACHIEVE CUSTOM FINISHES OR HELP CONTROL PROFILE 888 2003 006 1 REGULATOR KIT REPAIR KIT FOR 1 1 1 4 amp 1 1 2 888 20
23. 6 All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL i PIPE STRING PARTS LISTS amp SPH SERIES Electric Controls 1 PIPE STRING 888 2148 006PB Il 1 W SOLID TUNGSTEN CARBIDE SLEEVE 1 888 2149 006PB 1 W TC SLEEVE 888 2149 106 APV 1 SLEEVE VALVE AUTO AIR 1 NORMALLY CLOSED NIPPLE TBE GALV 1 1 4 x 4 ELBOW REDUCING GALV 1 1 4 x 1 6 888 3029 10699PB NIPPLE TBE GALV 1 x CLOSED BALL VALVE FULL PORT 1 NPT 8 888 2011 006 MUFFLER BLOWDOWN 1 MNPT 9 UM 00 AIR HOSE COUPLING 2 LUG 1 MALE Du 505 161 505 161 REPAIR KIT AIR FILTER 3 4 1 1 1 4 amp 1 1 2 888 2302 20798 2302 20798PB FILTER ELEMENT 3 4 1 1 1 4 amp 1 1 2 50 MICRON HOSE AIR RED NOMINAL 1 ID x 1 1 2 OD WP 300 PSI PER FOOT SWIVEL 90 1 4 x 1 4 F ELBOW STREET 90 GALV 1 4 27 888 2013 402PB DUST ELIMINATOR 1 4 MNPT BOLT 1 4 x 1 2 2 REQUIRED DE VA x 142 2 REQUIRED STRAIGHT SWIVEL 1 4 MNPT x 14 HOSE AIR INSTA GRIP BLACK NOMINAL 1 4 ID 300PSI PER FOOT al VALVE CONTROL ELECTRIC 12VDC NORMALLY CLOSED 888 2229 10099PB 2229 10099PB JVALVE CONTROL REPAIR KIT ELECTRIC HEAVY DUTY 888 7072 012PB POWER CORD 25 12VDC 3 LUG 888 7073 055PB CORD W CONNECTOR 55 PRONG 2 WIRE 888 7109 301PB ELECTRIC CON
24. 6PB 1 W SOLID TUNGSTEN CARBIDE SLEEVE 1 888 2149 006 APV 1 W TC SLEEVE 888 2149 106 1 SLEEVE 2 888 2123 106PB JVALVE AUTO AIR 1 NORMALLY CLOSED 4 NIPPLE TBE GALV 1 1 4 x 4 ELBOW REDUCING GALV 1 1 4 x 1 NIPPLE TBE GALV 1 x CLOSED BALL VALVE FULL PORT 1 NPT MUFFLER BLOWDOWN 1 MNPT NM NES HOSE COUPLING 2 LUG 1 MALE NPT mE 161 REPAIR KIT AIR FILTER 3 4 1 1 1 4 amp 1 1 2 888 2302 20798PB 2302 20798PB FILTER ELEMENT 3 4 1 1 1 4 amp 1 1 2 50 MICRON 112 0100 AIR RED NOMINAL 1 ID 1 1 2 WP 300 PSI FOOT 888 3006 102PB ELBOW STREET 90 GALV 1 4 888 2013 402PB DUST ELIMINATOR 1 4 MNPT JUNCTION CROSS ASSEMBLY SMALL amp BULK BLASTERS 12VDC ACO 1 OUTLET POWER CORD 25 12VDC 3 LUG POWER SUPPLY 120AC INPUT 12VDC 2 5 AMP OUTPUT 4 OUTLET CORD W CONNECTORS amp ABRASIVE CUTOFF SWITCH ASSEMBLY 55 3 PRONG 3 WIRE ELECTRIC CONNECTOR MALE TWIST LOCK 3 PRONG ELECTRIC CONNECTOR FEMALE TWIST LOCK 3 PRONG ABRA CUTOFF SWITCH ELEC TOGGLE SWITCH GUARD HANDLE CONTROL ELECTRIC 42 W PLUG 42 888 2263 40001PB 2263 40001PB HANDLE CONTROL ELECTRIC W PLUG 888 2263 40102PB re ELECTRIC 2 W SEALED CONNECTOR REQUIRED WHEN USING STEEL See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list
25. ALV 1 1 4 x 3 TEE GALV 1 1 4 PIPE PLUG GALV 1 1 4 6 888 3029 10799PB GALV 1 1 4 x CLOSED BLOWDOWN HOSE ASSY 18 1 6 BAG UM 00 JAIRHOSE COUPLING 2 LUG 1 MALE NPT AIR FILTER 1 50 MB SG MD 505 161 161 REPAIR KIT AIR FILTER 3 4 1 1 1 4 amp 1 1 2 888 2302 20798P FILTER ELEMENT 3 4 1 1 1 4 amp 1 1 2 50 MICRON HOSE AIR RED NOMINAL 1 ID x 1 1 2 OD WP 300 PSI PER FOOT 888 2263 40102PB ere ELECTRIC 2 WISEALED CONNECTOR REQUIRED WHEN USING STEEL DUST ELIMINATOR 1 4 MNPT E ELBOW STREET 90 GALV 1 4 BRACKET CONTROL VALVE eee BOLT 1 4 x 1 2 2 REQUIRED 552 752 752 LOCK WASHER 1 4 s E 1 4 x 1 1 2 2 REQUIRED LOCK WASHER 1 4 HOSE PUSH ON INSERT 1 4 x 1 4 NPT STRAIGHT SWIVEL 1 4 MNPT x 1 4 F HOSE PUSH ON INSERT 1 4 x 1 8 NPT 888 4101 002PB HOSE AIR INSTA GRIP BLACK NOMINAL 1 4 ID 300 PSI PER FOOT See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list Manual Hevision July 15 Copyright 2009 2015 Pirate Brand amp All Rights Reserved ist 40 e reen Hose Abrasive Cut Off Button Palm Button Abrasive Cut Off Option Manual Revision July 15 22 Copyright 2009 2015 Pirate Brand 6 All Rights Reserved 15 SPH SPR SERIES BLASTE
26. E OR EXEMPLARY DAMAGES OR OTHER DAMAGES OR LOSS OTHER THAN AS DESCRIBED HEREIN MANUFACTURER AND SELLER MAKE NO WARRANTY OF ANY KIND EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS AND SPECIFICALLY DISCLAIM ANY WARRANTY OF MERCHANTABILITY FITNESS FOR APARTICULAR PURPOSE OR OTHERWARRANT Y PURCHASER ASSUMES ALL RISK AND LIABILITY RESULTING FROM THE USE OF THE PRODUCTS PURCHASER FURTHER AGREES AS A CONDITION OF THE SALE AND THE USE OF THE PRODUCT THAT ANY DAMAGES OR RISK OF LOSS OTHER THAN AS DESCRIBED HEREIN ABOVE SHALL BE THE EXCLUSIVE RESPONSIBILITY OF THE PURCHASER AND NOT THE MANUFACTURER OR SELLER MANUFACTURER AND SELLER SHALL NOT BE LIABLE FOR ANY DAMAGES INCURRED BY ANY PERSON AS A RESULT OF MISUSE IMPROPER INSTALLATION IMPROPER APPLICATION IMPROPER OPERATION OF THE PRODUCTS NORMAL WEAR AND TEAR ALTERATIONS OR MODIFICATIONS MADE TO THE PRODUCTS OR ACCIDENT THE USE OF REPLACEMENT PARTS NOT PROVIDED OR AUTHORIZED BY THE MANUFACTURER VOIDS ALL WARRANTIES A COMPLETELY FILLED OUT WARRANTY CARD MUST BE RETURNED TO THE MANUFACTURER WITHIN THIRTY 30 DAYS OF PURCHASE OF THE PRODUCT OR ALL WARRANTIES ARE VOID PRODUCT MUST BE MAINTAINED IN ACCORDANCE TO THE MAINTENANCE SCHEDULE PROVIDED IN THE PRODUCT MANUAL FAILURE TO MAINTAIN THE PRODUCT IN ACCORDANCE WITH THE MAINTENANCE SCHEDULE VOIDS ALL WARRANTIES THIS WARRANTY DOES NOT COVER FACTORY INSTALLED OR CUSTOMER INSTALLED ACCESSORIES WARRANTY CLAIMS Warranty claims must be submitted t
27. JOSS 2 HOW SPH SYSTEMS WORK PRESSURE HOLD WARNING This section of the manual is designed to give you a general understanding of how the Abrasive Blaster functions All sections of this manual must be read and understood before operating the equipment ADDING ABRASIVE Abrasive is added through the hole in the top of the Abrasive Blaster where the Pop up and its seat are located When abrasive is added it flows down through the hole around the Pop up and down to the bottom of the pressure vessel where it will exit through the Metering Valve when blasting is started PRESSURIZATION Before pressurization can take place in a pressure hold system the Blow down Valve must be closed Then when a compressed air source such as an air compressor is connected to the Inlet inlet of the Abrasive Blaster and the Inlet Valve is Opened compressed air can flow through the Valve Leaded Moisture Separator and into the pressure vessel causing the located internally seal Blow down against its seat allowing the pressure vessel to Valve become pressurized When the control handle is activated the Auto Air Valve and Metering Valve open allowing compressed air amp abrasive Compressed ae Pop up to flow and mix The mixture of compressed air Aj and abrasive will now exit the Abrasive Blaster Ss through blast hose nozzle connected the coupling on the Met
28. NECTOR MALE TWIST LOCK PRONG 888 7109 300PB ELECTRIC CONNECTOR FEMALE TWIST LOCK PRONG 888 2263 40101PB HANDLE CONTROL ELECTRIC 2 W PLUG 28 888 2263 40001 2263 40001PB 888 2263 40001PB HANDLE CONTROL ELECTRIC W PLUG 888 2263 40102PB ELECTRIC 2 WISEALED REQUIRED USING STEEL PB SMP3WP POWER SUPPLY 120AC INPUT 12VDC 2 5 AMP OUTPUT 4 OUTLET 888 4200 30200PB PUSH ON INSERT 1 4 x 1 8 See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list Manual Hevision July 15 Copyright 2009 2015 Pirate Brand amp All Rights Reserved Manual Revision July 15 30 Copyright 2009 2015 Pirate Brand 6 All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL SPH SERIES Pneumatic Abrasive Cut Off 888 2148 006PB APV II 1 W SOLID TUNGSTEN CARBIDE SLEEVE 1 888 2149 006 1 W TC SLEEVE 888 2149 106 1 WURETHANE SLEEVE VALVE AUTO AIR 1 NORMALLY CLOSED NIPPLE TBE GALV 1 1 4 x 4 ELBOW REDUCING GALV 1 1 4 x 1 6 888 3029 10699PB JNIPPLE GALV 1 x CLOSED BALL VALVE FULL PORT 1 NPT 8 888 2011 006 MUFFLER BLOWDOWN 1 MNPT 9 UM 100 AIRHOSE COUPLING 2 LUG 1 MALE NPT D 505 161 REPAIR KIT AIR FILTER 3 4
29. OR WHEN BLASTING IN COLD WEATHER PNEUMATIC TO ELECTRIC 888 0004 410PB CONVERSION KIT FOR SPH SERIES ABRASIVE BLASTERS PNEUMATIC TO ELECTRIC 888 0005 410PB CONVERSION FOR SPR SERIES ABRASIVE BLASTERS RELIEF VALVE KIT ADDING THIS ASME RELIEF VALVE KIT TO YOUR BLASTER CAN PREVENT DANGEROUS OVERPRESSURIZATION LOCAL CODES MAY REQUIRE A DIFFERENT VALVE 888 2470 00702PB SMALL BLASTER RELIEF VALVE KIT ABRASIVE CUT OFF CONV KIT FOR SPH ADD AN ABRASIVE CUT OFF CONVERSION KIT TO YOUR SPH SERIES ABRASIVE BLASTER ALLOWING YOU TO BLOW OFF YOUR PROJECT WITH THE SAME HIGH VELOCITY AIR YOU BLAST WITH 55 PNEUMATIC ABRASIVE CUT OFF 888 2035 00101 ICONVERSION KIT FOR SPH SERIES ABRASIVE BLASTERS 55 ELECTRIC ABRASIVE CUT OFF 888 2035 10101 CONVERSION KIT FOR SPH SERIES ABRASIVE BLASTERS PALM BUTTON ABRASIVE CUTOFF KIT S S 60227 SERIES ABRASIVE BLASTERS Copyright 2009 2015 Pirate Brand 6 All Rights Reserved Nozzle Air Power amp Abrasive Requirements NOZZLE PRESSURE O 2 Horsepower 175 2 25 35 4 6 1 8 inch 3 2 E 0 4 0 90 00 ISS D 1 6 3 071 0 85 099 113 122 127 1 0 Horsepower tel 3 16 inch 48mm asmaswe 150 170 20 25 24 26 320 kah 68 77 901 98 109 118 145
30. RS USERS MANUAL SPR SERIES Pneumatic Abrasive Cut Off 1 PIPE STRING 888 2148 006PB APV 1 W SOLID TUNGSTEN CARBIDE SLEEVE 1 888 2149 006PB 1 W TC SLEEVE 888 2149 106PB 1 W URETHANE SLEEVE 888 2223 000PB VALVE COMBINATION COMPLETE 888 3029 10711PB JNIPPLE TBE GALV 1 1 4 x 3 888 3011 107PB JTEE GALV 1 1 4 888 3014 107PB PLUG GALV 1 1 4 888 3029 10799PB JNIPPLE TBE GALV 1 1 4 x CLOSED 888 4115 005PB BLOWDOWN HOSE ASSY 18 1 6 BAG UM 100 AIR HOSE COUPLING 2 LUG 1 MALE NPT 888 2302 30650PB AIR FILTER 1 50 MICRON MB SG MD 505 161 REPAIR KIT AIR FILTER 3 4 1 1 1 4 amp 1 1 2 888 2302 20798PB 888 3008 106PB 888 3029 10699PB FILTER ELEMENT 3 4 1 1 1 4 amp 1 1 2 50 MICRON ELBOW STREET 45 GALV 1 NIPPLE TBE GALV 1 x CLOSED VB100 BALL VALVE FULL PORT 1 NPT 13 888 3010 10706PB JELBOVV REDUCING GALV 1 1 4 x 1 0 11 14 888 3029 10714PB TBE GALV 1 1 4 x 4 15 888 3006 106PB ELBOW STREET 90 GALV 1 16 888 3028 10611PB TBE SCHEDULE 80 GALV 1 x 888 3011 10607PB GALV 1 x 1 x 1 1 4 888 4205 106PB HOSE INSERT SWIVEL 1 INCLUDES GASKET 888 4205 10699PB HOSE SWIVEL GASKET 1 888 4235 006PB HOSE CLAMP DOUBLE BOLT 1 112 0100 HOSE AIR RED NOMINAL 1 ID x 1 1 2 OD WP 300 PSI PER FOOT 888 3006 106PB ELBOW STREET 90
31. The twinline hose is supplied with different size fittings on each of the 2 lines to prevent them from being connected to the Abrasive Blaster incorrectly Do not modify or reverse these fittings It is not recommended that Pneumatic Remote Control Systems are used when the Blast Hose length will be longer than 100 feet WARNING Never operate the Abrasive Blaster without a Remote Control System WARNING Never use bleeder type Remote Control Handles such as Clemco or style handles with Pirate Brand amp SPH SPR Series equipment as they may cause the Abrasive Blaster to start without warning or to not stop the Abrasive Blaster when released WARNING Never reverse or modify pneumatic Remote Control twinline hose fittings DANGER Always use caution around electric sources to avoid electric shock Do not operate electrical remote controlled Abrasive Blasters in wet or other hazardous environments CONNECTING HOSES Before connecting hoses to the Abrasive Blaster make sure the Inlet Valve is closed and the compressed air supply is shut off Connect the hose coming from the compressed air supply to the inlet on the Abrasive Blaster and secure with safety clips Connect the blast hose to the coupling on the Metering Valve at the base of the Abrasive Blaster and secure with safety clips WARNING Always use safety devices like clips and whip checks safety cables at hose connections Copyright 2009 2015 P
32. VALVE MANUAL PLUNGER ROLL PIN O N 888 2125 10008PB VALVE MANUAL PLUNGER SLEEVE URETHANE 888 2125 00009PB VALVE MANUAL PLUNGER GASKET 888 2125 00610PB VALVE MANUAL PLUNGER PIPE NIPPLE 1 FEMALE x 1 1 2 MALE 10 888 2125 00710PB VALVE MANUAL PLUNGER PIPE NIPPLE 1 1 4 MALE x 1 1 2 MALE 888 2125 00810PB me MANUAL PLUNGER PIPE NIPPLE 1 1 2 MALE x 1 1 2 Manual Hevision July 15 Copyright 2009 2015 Pirate Brand amp All Rights Heserved een Air Flow ain Air Flow 1 Auto Air Valve 888 2123 106 VALVE AUTO AIR 1 NORMALLY CLOSED VALVE AUTO AIR 1 2 3 4 amp 1 REPAIR KIT INCLUDES 1 2 3 5 7 11 13 20 amp 21 888 2014 300PB JVENT 1 8 Manual Hevision July 15 Copyright 2009 2015 Pirate Brand amp All Rights Reserved BLAST HOSE Nozzles Not Included 3 4 BLAST HOSE ASSEMBLY 50 INCLUDES NOZZLE HOLDER AIR HOSE 1 BLAST HOSE ASSEMBLY 50 i L INCLUDES NOZZLE HOLDER 10 034RED 050 1 3 4 AIR HOSE ASSEMBLY 50 10 100RED 025 1 1 AIR HOSE ASSEMBLY 25 10 034BLK 050 4AL 3 4 EXTENSION HOSE ASSEMBLY 50 10 100RED 050 1 1 AIR HOSE ASSEMBLY 50 10 100BLK 050 4AL 1 EXTENSION HOSE ASSEMBLY 50 27WT 1 SAFETY CABLE 1 2 1 HOSE TO EQUIP 27WT 1 SAFETY CABLE 1 2 1 HOSE TO EQUIP 27WC 1 SAFETY CABLE 1 2 1 HOSE HOSE 27WC 1 SAFETY CABLE 1 2 1 HOSE HOSE Manual Revision July 15 Copyright
33. VEL 90 1 8 X 1 8 F 888 3006 102PB JELBOVV STREET 90 GALV 1 4 888 2013 402PB DUST ELIMINATOR 1 4 MNPT 888 7033 002PB JBRACKET CONTROL VALVE 110120300 BOLT 1 4 x 1 2 2 REQUIRED 552 752 LOCK VVASHER 1 4 110120306 BOLT 1 4 1 1 2 2 REQUIRED 552 752 LOCK WASHER 1 4 888 3031 31202PB HEX 1 4 MNPT x 1 4 MNPT 888 3031 30202PB NIPPLE 1 4 x 1 4 W BALL ST 888 4203 50002PB SWIVEL 90 1 8 MNPT x 1 4 F 888 2229 000PB VALVE CONTROL PNEUMATIC NORMALLY CLOSED 888 2229 00099PB JVALVE CONTROL PNEUMATIC REPAIR KIT HEAVY DUTY 888 4224 30002PB PLUG 1 4 888 4224 30102PB BRASS SOCKET 1 4 888 3026 50200PB JBUSHING PLATED 1 4 x 1 8 NPT 200 055 HOSE TWINLINE CONTROL ASSEMBLY YEL YEL W BLACK STRIP NOMINAL 3 16 ID x 55 in HANDLE CONTROL PNEUMATIC 2 888 2263 000PB HANDLE CONTROL PNEUMATIC HOSE AIR INSTA GRIP BLACK NOMINAL 1 4 ID 300 PSI PER FOOT 888 4200 30200PB HOSE PUSH ON INSERT 1 4 x 1 8 NPT See Valve Parts Lists Section for detailed parts list See Control Handle Parts Lists Section for detailed parts list 15 16 17 21 23 4 25 26 27 28 0 1 N 4 5 36 O oO O O o N N N N Manual Hevision July 15 Copyright 2009 2015 Pirate Brand amp All Rights Reserved Manual Revision July 15 28 Copyright 2009 2015 Pirate Brand
34. aged defective or worn out if equipped 14 Diaphragm in Auto Air Valve is damaged defective or worn out if equipped To test put your thumb over the vent If any air is coming out with the control handle depressed the diaphragm must be replaced 14 Copyright 2009 2015 Pirate Brand 6 All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL Operational Related Issues DANGER Never attempt to open the Abrasive Blaster in any way while it is pressurized Use extreme caution when performing troubleshooting procedures that involve pressurizing the Abrasive Blaster BLAST MACHINE TURNS ON ACCIDENTALLY OR WITHOUT WARNING Possible Causes 1 The safety flap lever or lock button on the Control Handle is damaged or missing 2 The lower rod seal in the Combination Valve is damaged defective or worn out if equipped To test to see if this is the problem first turn on the air supply to the pot making sure the Blast Hose is being held tight to control it if it starts blasting Without squeezing the Control Handle have someone who is not holding the Blast Hose remove the small side 1 8 of the Twinline Control Hose from the Combination Valve There should not be any air coming out of the Combination Valve where the Twinline was just removed If there is air then depressurize the Abrasive Blaster and check the Combination Valve lower rod seal and lower rod guide O ring to make sure they are not damaged
35. always be used Clean cool dry air must be supplied to the Abrasive Blaster in order to prevent the abrasive from getting wet For Abrasive Blasters being used outside it is recommended that lid be used to keep water from entering the Abrasive Blaster ABRASIVE STREAM IS TOO HEAVY OR THROBBING WHEN BLASTING Possible Causes Note SPR Systems may throb temporarily when starting up if abrasive has collected in blast hose from previous use This is normal and requires no action to correct 1 Choke Valve is partially closed Never run the Abrasive Blaster with the Choke Valve in any other position except fully open or damage to the Abrasive Blaster will occur 2 The Metering Valve needs to be adjusted Manual Revision July 15 Troubleshooting procedures are to be performed by experienced qualified personnel only LOW PRESSURE AT THE NOZZLE Possible Causes 1 Air compressor is the wrong size too small or the load button has not been pushed or turned on 2 Nozzle is worn out and the compressor cannot keep up with the increased demand 3 Air supply hose to the blast machine is too small 4 There is a hole in the blast hose 5 Pop up is not sealing properly 6 Handway Assembly is leaking 7 Dirty or clogged Auto Air Valve Vent if equipped 8 Diaphragm in Auto Air Valve is damaged defective or worn out if equipped To test put your thumb over the vent If any air is coming out with the control handle depres
36. and replace or repair as needed Inspect twinline hoses and replace if leaks areas that show abrasion or soft spots are found Electric Remote Control Systems Inspect Control Handle for damage making sure the Safety Flap Lever Lock Button is in good working order and replace or repair as needed Inspect control cord and replace if damaged plug ends areas that show abrasion exposed wires or cracks are found 3 Inspect Blast Hose Couplings amp Gaskets Inspect Blast Hose for leaks abrasion amp soft spots and replace as needed Inspect couplings for damage leaks amp wear and replace as needed Inspect coupling gaskets for leaks amp wear and replace as needed Always use safety clips amp whip checks safety cables at Blast Hose connections 4 Inspect Blasting Nozzle Inspect the Blasting Nozzle for wear and proper bore diameter Replace the Blasting Nozzle when the bore diameter has worn to 1 16 wider than its original diameter Example replace a 5 nozzle 5 16 bore when the bore reaches 3 8 5 Inspect Air Hose Couplings amp Gaskets Inspect Air Hose for leaks abrasion amp soft spots and replace as needed Inspect couplings for damage leaks amp wear and replace as needed Inspect coupling gaskets for leaks amp wear and replace as needed Always use safety clips amp whip checks safety cables at Air Hose connections 6 Inspect amp Clean Blow down Muffler Remove the Blow down muffler turn it upside down and
37. containing silica can cause respiratory disease Do not use abrasive containing silica under any circumstance even when respiratory protective equipment is being used Safety Symbols The safety symbols shown below exist for the safety and protection of the operator and those in the vicinity of the Abrasive Blaster The descriptions below explain how they are used in relation to the blasting equipment Fe WARNING This symbol calls attention to a DANGER This symbol calls attention to a potentially hazardous situation that could result potentially hazardous situation that WILL result in serious injury or death if the instructions in serious injury or death if the instructions associated with the symbol are not followed The associated with the symbol are not followed The warning triangle will be displayed throughout the warning triangle will be displayed throughout the manual to denote instructions to which special manual to denote instructions to which special attention should be paid attention should be paid Manual Revision July 15 o Copyright 2009 2015 Pirate Brand amp All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL WARNING All persons who will be operating or will be in the vicinity of the Abrasive Blaster during its operation must receive proper training on how to safely operate the equipment and be informed of the potential hazards involved In addition to proper training all
38. ective Equipment PPE Every 8 Hours Of Use Including but not limited to Respirators Airline Filters Carbon Monoxide Monitors Hearing Protection Eye Protection Foot Protection Protective Clothing amp Gloves Reference www osha gov 29 CFR 1910 132 General Requirements PPE 29 CFR 1910 133 Eye PPE 29 CFR 1910 134 Respiratory PPE 29 CFR 1910 136 Feet PPE 29 CFR 1910 138 Protective Clothing amp Gloves PPE 26 CFR 1926 101 Hearing PPE Kw 2 Inspect Remote Control Handles and Control Hose Cord Every 8 Hours Of Use 3 Inspect Blast Hose Couplings amp Gaskets Every 8 Hours Of Use 4 Inspect Blasting Nozzle Every 8 Hours Of Use 5 Inspect Air Hose Couplings amp Gaskets Every 8 Hours Of Use 13 Replace Moisture Separator Filter Element Every 2000 Hours Of Use Descriptions of maintenance procedures referenced in this table are located on the next page Manual Hevision July 15 12 Copyright 2009 2015 Pirate Brand All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL Procedure Details 1 Inspect Personal Protective Equipment PPE Inspect ALL Personal Protective Equipment PPE for proper fit condition amp operation as designed Replace repair or be fitted as needed 2 Inspect Remote Control Handles and Control Hose Cord Pneumatic Remote Control Systems Inspect Control Handle for damage making sure the Safety Flap Lever Lock Button is in good working order
39. er to start without warning or to not stop the Abrasive Blaster when released Manual Revision July 15 Troubleshooting procedures are to be performed by experienced qualified personnel only 6 The lower rod seal in the Combination Valve is damaged defective worn out or has been installed backwards if equipped 7 The lower rod guide in the Combination Valve has been installed backwards if equipped 8 The lower rod guide O ring in the Combination Valve is damaged defective or missing if equipped To test to see if items 6 7 or 8 are the problem first turn on the air supply to the pot making sure the Blast Hose is being held tight to control it if it starts blasting Without squeezing the Control Handle have someone who is not holding the Blast Hose remove the small side 1 8 of the Twinline Control Hose from the Combination Valve There should not be any air coming out of the Combination Valve where the Twinline was just removed If there is air then depressurize the Abrasive Blaster and check the Combination Valve lower rod seal and lower rod guide O ring to make sure they are not damaged defective or worn out Also check to see if the Combination Valve lower rod guide has been installed backwards 9 The Combination Valve Plug Assembly is not seating properly because it is damaged defective or worn out if equipped 10 The Combination Valve Spring is damaged or defective if equipped 11 Blow dow
40. ering Valve and blasting Exhausted begins Air Eus BE Valve E ee lt TT DEPRESSURIZATION BLOW DOWN E rZ g When the control handle is releasedin a pas E pressure hold SPH system the pressure pa vessel remains filled with compressed air The compressed air remaining in the pressure vessel Is released when the inlet valve is manually closed and the blow down valve is manually opened Moisture Separator Metering Valve p Flow of Compressed Air CN gt Flow Abrasive af i gt Flow of Exhaust Air Air Abrasive Mix During Blow down To Blasting Nozzle SF KSA Manual Revision July 15 Copyright 2009 2015 Pirate Brand amp All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL WARNING The Procedures provided in the Operating Procedures section of the manual are designed to provide basic information on how to safely operate the features of Pirate Brand amp SPH SPR Series Abrasive Blasters Only personnel thoroughly trained in abrasive blasting should operate the Abrasive Blaster SETTING UP THE BLASTER INSPECT PRESSURE VESSEL When you receive your Abrasive Blaster remove the Handway Assembly and check for foreign items that may have fallen into the Abrasive Blaster through the Pop up opening Remove any foreign materials and reinstall the Handway Assembly Never perform any maintenance or attempt t
41. in valve slightly open all the time so it constantly leaks air and forces moisture out WARNING The Abrasive Blaster must be supplied with clean cool dry compressed air in order to function properly The included Moisture Separator on the Abrasive Blaster may not be sufficient to achieve this depending on the quality of the air being supplied SHUTTING DOWN THE ABRASIVE BLASTER When blasting is complete the Abrasive Blaster will need to be shut down Make sure the Remote Control Handle is released then close the Inlet Valve Pressure Release SPR Abrasive Blasters will already be depressurized To depressurize Pressure Hold SPH Abrasive Blasters slowly open the Blow down Valve to allow the compressed air stored in the Abrasive Blaster to escape SPH Abrasive Blaster without a muffler on the Blow down valve Without the muffler the sudden release of compressed air can cause severe injury WARNING Never operate a Pressure Hold Blow down Valve Compressed Air Supply Hose Moisture Separator Control Handle Manual Revision July 15 Blow down DISCONNECTING AIR SUPPLY HOSE After the Abrasive Blaster has been depressurized and the Inlet Valve has been closed the Compressed Air Supply Hose may still contain pressure which must be released before disconnecting the hose To do this shut off the compressed air at its source and open the Drain Valve on the Abrasive Blaster Sl
42. irate Brand 6 All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL BLASTING PRESSURIZING THE ABRASIVE BLASTER Before pressurizing the Abrasive Blaster make sure the following conditions occur All BEFORE YOU BLAST procedures have been followed The Inlet Valve is closed The Blow down Valve is closed SPH systems only The Remote Control Handle is released All hose connections are secure and have a safety clip installed The Abrasive Blaster is set up in a safe and level location where all people in the vicinity are aware of its presence necessary safety equipment is present and being worn by all people in the vicinity of the Abrasive Blaster Only personnel who have been thoroughly trained and have read and understand the manual are in the vicinity of the Abrasive Blaster When the above conditions are met turn on the compressed air source and open the Inlet Valve on the Abrasive Blaster The Abrasive Blaster is now ready to begin blasting DANGER Never perform any maintenance or attempt to open the Abrasive Blaster in any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death DANGER Never supply compressed air exceeding 150 PSI 10 3 to the Abrasive Blaster WARNING Blast Hose may kick back when Remote Control Handle is activated Be prepared and brace yourself for kick back Blasters w
43. ith MPV Metering Valves will normally kick back erratically for a short time when started WARNING All those who will be in the area while blasting is to occur must be properly trained read the manual and be wearing safety equipment to protect from the hazards described by the WARNING and DANGER labels located on the Abrasive Blaster If any labels are worn or missing they must be replaced Label Pack PN PB LPS003 Manual Revision July 15 USING THE ABRASIVE BLASTER After pressurizing the Abrasive Blaster it is ready to begin blasting Press safety button or push down safety flap and squeeze the Remote Control Handle to start the flow of abrasive and compressed air Adjustments to the air abrasive mixture can be made by turning the handle on the Metering Valve There will be a delay between a change made at the Metering Valve and what comes out of the Nozzle depending on the length of Blast Hose being used Adjustments to the Metering Valve can only be made when Abrasive Blaster is not in operation To stop the flow of compressed air and abrasive release the Remote Control Handle and blasting will stop after a short time How long it takes for blasting to stop will depend on the length of Blast Hose being used On Pressure Release SPR Abrasive Blasters the pressure vessel will automatically exhaust through the Blow Down Hose causing a rush of compressed air that can propel any loose objects debris or spilled abrasive at nea
44. l Cord to the Blast Hose where the loop ends by wrapping the tape around the Twinline Control Cord twice and then around the Blast Hose This creates a strain relief attachment and is only necessary on the first connection near the Control Handle Starting from the Nozzle end of the Blast Hose attach the Twinline Control Cord to the blast hose by wrapping duct tape around both every 3 feet 6 Inlet Compressed Air Supply Hose Blow down Hose Combination Valve Moisture Separator Control Handle 8 Copyright 2009 2015 Pirate Brand 6 All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL BEFORE YOU BLAST PRE BLAST CHECK Before each use of the Abrasive Blaster it must be checked to ensure it is in a safe condition to be used Closely examine all components of the Abrasive Blaster for signs of excessive wear worn out seals and hoses or damaged components If any component of the Abrasive Blaster is found to be damaged or worn it must be replaced before blasting A ADDING ABRASIVE Before filling the Abrasive Blaster make sure the inlet valve is closed and the pressure vessel is in a depressurized state Abrasive is added by pouring it into the top of the Abrasive Blaster where it can flow around the Pop up and into the pressure vessel Do not overfill the Abrasive Blaster Do not allow foreign materials to enter the Abrasive Blaster It is recommended that a screen be used to preve
45. l Hevision July 15 34 Copyright 2009 2015 Pirate Brand amp All Rights Heserved 15 SPH SPR SERIES BLASTERS USER S MANUAL Combination Valve 888 2223 000PB VALVE COMBINATION COMPLETE E 888 2223 00099PB iria COMBINATION REPAIR KIT INCLUDES 4 8 9 10 13 16 1 888 2223 00001 VALVE COMBINATION CAP 888 2223 00002 JVALVE COMBINATION PINCH RAM VALVE COMBINATION UPPER ROD GUIDE INCLUDES 84 888 2223 00003PB AND BUSHING 6 888 7010 50715PB COMBINATION BOLT 3 8 x 6 WWASHER 8 8852223 00008PB JVALVE COMBINATION O RING SHAFT 9 888 2225 00009 8 VALVE COMBINATION SNAP RING gt VALVE COMBINATION LOWER ROD GUIDE INCLUDES 10 AND BUSHING 888 2223 00016PB VALVE COMBINATION O RING LOWER ROD GUIDE VALVE COMBINATION BASE VALVE COMBINATION PLUG ASSEMBLY VENT 1 8 SWIVEL 90 1 8 MNPT X 1 8 F SWIVEL 90 1 4 MNPT x 1 4 F Manual Revision July 15 35 Copyright 2009 2015 Pirate Brand amp All Rights Heserved 15 SPH SPR SERIES BLASTERS USERS MANUAL APVII Automatic Plunger Valve ll 888 2148 006PB II 1 W SOLID TUNGSTEN CARBIDE SLEEVE 888 2148 007PB Il 1 1 4 W SOLID TUNGSTEN CARBIDE SLEEVE 888 2148 008PB Il 1 1 2 W SOLID TUNGSTEN CARBIDE SLEEVE REPAIR KIT W SOLID TUNGSTEN CARBIDE SLEEVE 888 2148 00099PB CLUDES 1 8 amp 10 2 13 2 15 1
46. n Muffler is clogged slowing the release of air ABRASIVE BLASTER AIR BLAST STOPS BUT ABRASIVE KEEPS FLOWING WHEN CONTROL HANDLE IS RELEASED SYSTEMS WITH APV SERIES METERING VALVES ONLY Possible Causes 1 The Urethane Seat black in the Metering Valve is damaged defective or worn out 2 The Urethane Sleeve black in the Metering Valve is damaged defective or worn out 3 The Plunger tungsten carbide in the Metering Valve is damaged defective or worn out 4 Foreign material is stuck between the Plunger and the Seat in the Metering Valve 5 The Metering Valve Spring is damaged defective or worn out BLAST MACHINE ABRASIVE STOPS BUT AIR BLAST WILL NOT SHUT OFF WHEN CONTROL HANDLE IS RELEASED Possible Causes 1 Auto Air Valve Seat is damaged defective or worn out 2 Auto Air Valve Disc is damaged defective or worn out 3 O ring on the Auto Air Valve Shaft is damaged defective or worn out 4 Auto Air Valve Spring is damaged defective or worn out 15 Copyright 2009 2015 Pirate Brand All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL 3 WARRANTY 2 PIRATE BRANDO ABRASIVE BLAST POT EQUIPMENT 5 YEAR 10 YEAR LIMITED WARRANTY 5 YEAR LIMITED ABRASIVE BLAST POT WARRANTY Manufacturer warrants the complete abrasive blast pot it manufactures to be free of defects in material and workmanship for a period of five 5 years from the date of invoice 10 YEAR LIMITED PRESSURE
47. neumatic remote controls 5 Choose correct Series Label 13 DO NOT apply both series labels SPR Series labels are for pressure release systems SPH Series labels are for Pressure Hold systems Manual Revision July 15 Copyright 2009 2015 Pirate Brand amp All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL How SPR SY STEMS WORK 2 PRESSURE RELEASE WARNING This section of the manual is designed to give you a general understanding of how the Abrasive Blaster functions All sections of this manual must be read and understood before operating the equipment ADDING ABRASIVE Abrasive is added through the hole in the top of the Abrasive Blaster where the Pop up and its seat are located When abrasive is added it flows down through the hole around the Pop up and down to the bottom of the pressure vessel where it will exit through the Metering Valve when blasting is started PRESSURIZATION When a compressed air source such as an air compressor is connected to the inlet of the Abrasive Blaster and the Inlet Valve is opened compressed air flows through the Moisture Separator and reaches the Combination Valve where it is stopped When the control handle is activated the Combination Valve pinches the Blow down Hose and air flows through the Combination Valve into the pressure vessel causing the Pop up Loaded Abrasive located internally to seal against its seat pressure vessel is now
48. nt foreign objects from entering the Abrasive Blaster WARNING Never use an Abrasive Blaster if any components are damaged or worn Damaged or worn parts must be replaced before use DANGER Never reach into the Pop up opening while filling the Abrasive Blaster It can close without warning causing severe injury or death WARNING Pirate Brand Abrasive Blasters may not be used with abrasives containing silica Never use abrasives containing silica WARNING Never fill the abrasive blaster with the inlet valve in the open position Always close the inlet valve before filling WARNING Electrically conductive abrasives may not be used with the abrasive blasters using Electric Remote Control Systems without changing to sealed strain relief connectors WARNING Never attempt to move or transport the Abrasive Blaster when it contains Abrasive Manual Revision July 15 REMOTE CONTROL SYSTEM Abrasive Blasters must use a Remote Control System commonly known as deadman to start and stop abrasive blasting Remote Control Systems can be electric or pneumatic Electric Connect the Remote Control Handle to the Abrasive Blaster s female twist lock connector Connect a 12 VDC power source 12V Battery or Optional 120 VAC to 12 VDC converter to the Abrasive Blaster s male twist lock connector Pneumatic Connect the Remote Control twinline hose to the Abrasive Blaster using the supplied threaded or quick disconnect fittings
49. o open the Abrasive Blaster any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death RE TIGHTEN HANDWAY ASSEMBLY After the Abrasive Blaster has been pressurized for the first time tighten the nut on the Handway Assembly Tightening the nut on the Handway Assembly should also be done any time after the handway has been removed for maintenance before and after the next pressurization DANGER Never perform any maintenance or attempt to open the Abrasive Blaster in any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death Blow down Valve Compressed Air Supply Moisture Separator Drain Control Handle Blast Manual Revision July 15 PURGE AIR SUPPLY HOSE Before connecting the Air Supply Hose to the Abrasive Blaster purge the hose of any moisture or foreign debris Standing water or moisture in the air line will cause degraded performance of the Abrasive Blaster Air supplied to the Abrasive Blaster must be clean dry and cool ATTACH REMOTE CONTROL HANDLE Attach the Remote Control Handle to the Blast Hose near the Nozzle with hose clamps or heavy wire ties Form a loop of Twinline Control Cord that comes 6 away from the Blast Hose runs 6 parallel to the Blast Hose and comes 6 back to the Blast Hose Using duct tape attach the Twinline Contro
50. o the manufacturer within ten 10 days after failure of the product Contact information for warranty claims Forecast Sales Inc 2 19 Tobey Dr Indianapolis IN 46219 317 829 0147 Effective July 8 2015 Manual Hevision July 15 16 Copyright 2009 2015 Pirate Brand All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL 1 5 Portable Abrasive Blaster VESSEL PORTABLE 1 5 CU FT 43 LITERS 150 PSI 10 3 BAR 90 CONE BOTTOM 9 CLEARANCE 12 DIA INCLUDES HANDWAY ASSEMBLY WHEELS POP UP amp POP UP GASKET POP UP W STEM URETHANE SMALL POP UP GASKET URETHANE SMALL GASKET HANDWAY 4 x 6 888 7000 00011PB CRAB ASSY 4 x 6 WHEEL amp TIRE 7 AXLE 3 4 x 22 8 888 7019 519PB NUT NYLOCK 3 4 UNC 9 888 5010 010PB LID 12 DIA SCREEN LOW PROFILE 12 1 4 MESH Manual Hevision July 15 Copyright 2009 2015 Pirate Brand All Rights Reserved 888 1011 00102PB HI 2 S CO I D n _ ATE SPR SERIES BLASTERS USERS MANUAL 15 SPH SPR SERIES BLASTERS USERS MANUAL SPR SERIES Pneumatic Controls 1 PIPE STRING 1 888 2125 106 VALVE MANUAL PLUNGER 1 WURETHANE SLEEVE e 888 2223 000PB JVALVE COMBINATION COMPLETE 3 888 3029 10711PB NIPPLE TBE GALV 1 1 4 x 3 4 888 3011 107PB GALV 1 1 4 5 888 3014 107PB PIPE PLUG GALV 1 1 4 888 3029 10799PB
51. owly open the inlet valve on the Abrasive Blaster The compressed air stored in the Compressed Air Supply Hose can now escape through the Drain Valve When you no longer hear air escaping through the drain valve squeeze the Compressed Air Supply Hose to confirm the absence of compressed air After confirming the absence of compressed air in the Compressed Air Supply Hose it is ready to be disconnected DANGER Never disconnect any compressed air supply hose without first performing the DISCONNECTING AIR SUPPLY HOSE procedure described above Failure to do so can cause the hose to blow off violently injuring or killing nearby people Compressed Air Supply Hose Hose Combination Valve Moisture Separator Control Handle o Copyright 2009 2015 Pirate Brand 6 All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL Maintenance Schedule DANGER Never perform any maintenance or attempt to open the Abrasive Blaster in any way while it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death WARNING Maintenance procedures are to be performed by experienced qualified personnel only Failure to perform maintenance procedures correctly at the intervals specified below can lead to performance problems and equipment failure and will void the equipment warranty Procedure to be Performed Maintenance Interval 1 Inspect Personal Prot
52. rby personnel For this reason personnel must not be located near a Pressure Release SPH Abrasive Blaster when blasting is taking place DANGER Airborne particles produced by abrasive blasting can cause respiratory disease All persons operating or located near the blasting site must wear approved NIOSH OSHA approved breathing equipment Never use abrasive containing silica DANGER Never stand near a Pressure Release SPR Abrasive Blaster when it is in operation The release of the Remote Control handle will cause a sudden and violent release of compressed air from the exhaust hose without warning Only Adjust the Metering Valve after the Abrasive Blaster has completely depressurized WARNING Only personnel thoroughly trained in abrasive blasting should operate the Abrasive Blaster This manual only provides basic information on how to safely operate the features of Pirate Brand amp SPH SPR Series Abrasive Blasters WARNING Never point the blast Nozzle at yourself other people or the Abrasive Blaster WARNING The Choke Valve must be completely open when blasting or damage to equipment will occur 10 Copyright 2009 2015 Pirate Brand All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL 9 OPERATING PROCEDURES 8 Onavt BLASTING DRAINING THE MOISTURE SEPARATOR During blasting the Moisture Separator must be periodically drained The best way to accomplish this is to leave the dra
53. sealed Inlet Moisture pressurized Air will also continue past the Separator Choke Valve to the Metering Valve where Valve it is mixed with abrasive The mixture of compressed air will now exit the Abrasive Blaster through a blast 77 Compressed 15 Air hose and nozzle connected to the E e 4 HT coupling on the Metering Valve and blasting begins It is important to note that in SPR abrasive blasters equipped with MPV Metering Valves some abrasive will collect at the base of the valve causing the blast hose to pulsate and spray abrasive erratically for a short time when blasting is started This is normal and will not damage the Abrasive Blaster mm Combination Valve DEPRESSURIZATION BLOW DOWN When the control handle is released in Q valve a pressure release SPR system the Combination Valve automatically stopping the flow of compressed air and releasing the Blow down Hose The compressed air remaining in the pressure vessel is released through the Blow down Hose and blasting ends Exhausted Air Metering Valve gt Flow of Compressed Air gt Flow of Abrasive H S Air Abrasive Mix To Blasting Nozzle Flow of Exhaust Air During Blow down Manual Hevision July 15 6 Copyright 2009 2015 Pirate Brand amp All Rights Heserved 15 SPH SPR SERIES BLASTERS USERS MANUAL E ata
54. sed the diaphragm must be replaced 9 Choke Valve is partially closed Never run the Abrasive Blaster with the Choke Valve in any other position except fully open or damage to the Abrasive Blaster will occur 10 Abrasive Metering Valve is open too far 11 Obstruction in Nozzle 12 Regulator needs adjustment if equipped 13 The Filter Element in the Moisture Separator is clogged and must be replaced ABRASIVE BLASTER WILL NOT TURN ON OR IS SLOW TO TURN ON Possible Causes 1 Air compressor is the wrong size too small or the load button has not been pushed or turned on 2 Nozzle is worn out and the compressor cannot keep up with the increased demand 3 Air supply hose to the blast machine is too small 4 Control hoses and or fittings are leaking 5 The Filter Element in the Moisture Separator is clogged and must be replaced 6 Obstruction in Nozzle 7 Dirty or clogged Auto Air Valve Vent if equipped 8 The Pneumatic Control Handle is damaged defective or worn out if equipped 9 The Electric Control Handle is damaged defective or worn out if equipped 10 The Electric Control Coil s are defective if equipped 11 Power Source battery or AC DC converter is not providing sufficient power to open electric control valves if equipped 12 The Electric Control Cord is damaged defective or worn out if equipped 13 A Control Valve is stuck or in need of service due to lack of lubrication or is dam
55. tap a hard surface to free trapped debris If muffler is clogged and can t be cleaned out sufficiently it must be replaced 7 Inspect Blow down Hose Assembly Remove amp inspect the Blow down Hose assembly If leaks or soft spots are found it must be replaced 8 Inspect Pop Up amp Pop Up Gasket Inspect the Pop Up amp Pop Up Gasket for wear and replace as necessary 9 Service Metering Valve Disassemble clean amp inspect the Metering Valve for proper operation and worn components Replace any worn components found Lubricate APV amp APVII valves with anti seize before reassembling 10 Service Auto Air Valve Disassemble clean amp inspect for proper operation and worn components Replace any worn components found Lubricate with anti seize before reassembling 11 Service Combination Valve Disassemble clean amp inspect for proper operation and worn components Replace any worn components found Lubricate with anti seize before reassembling 12 Service Control Valve s Disassemble clean amp inspect for proper operation and worn components Replace any worn components found Lubricate with anti seize before reassembling 13 Replace Moisture Separator Filter Element P N 888 2302 20798PB Disassemble and replace 50 micron filter element in the moisture separator yearly NOTE Filter replacement may be required more often if the compressed air supply is not providing clean air Manual Hevision July 15 13 Cop
56. y Depress the control handle and have a second qualified person close the choke valve for 2 seconds and then open it again immediately This will push minor obstructions such as a small amount of wet abrasive a piece of paper from a bag or bridged paint chips through the Metering Valve and out the Nozzle Readjust the Metering Valve back to the desired setting for blasting and check to see if the obstruction has been cleared If there is still an obstruction then you must depressurize the Abrasive Blaster remove the pusher line and remove the Metering Valve to check for a steady stream of abrasive If abrasive flows wait until the Abrasive Blaster is empty before reinstalling the Metering Valve If you have determined there is a large obstruction then the obstruction must be removed from inside the Pressure Vessel To do this make sure the Abrasive Blaster is depressurized and remove the Handway Assembly Scoop or vacuum out all the abrasive from inside the pressure vessel and remove the obstruction Reinstall the Handway Assembly and Metering Valve and tighten them securely then Refill the Abrasive Blaster It is recommended that a screen be used to prevent foreign objects from entering the Abrasive Blaster and causing an obstruction 5 The Abrasive Blaster has wet abrasive in it The wet abrasive must be removed by depressurizing the Abrasive Blaster removing the Handway Assembly and scooping or vacuuming it out Dry abrasive must
57. yright 2009 2015 Pirate Brand All Rights Reserved 15 SPH SPR SERIES BLASTERS USERS MANUAL Performance Related Issues DANGER Never attempt to open the Abrasive Blaster in any way while it is pressurized Use extreme caution when performing troubleshooting procedures that involve pressurizing the Abrasive Blaster NO ABRASIVE FLOW WHEN BLASTING AIR ONLY Possible Causes 1 The Abrasive Blaster is empty or has no Abrasive in it 2 Abrasive cut off function is engaged halting the flow of abrasive if equipped 3 The Metering Valve is closed or has not been adjusted properly the Metering Valve is APV or and you are concerned the valve is not opening the following test can be performed Close the Metering Valve fully by turning the knob clockwise until it stops then turn the knob counter clockwise about 9 full turns Close the Choke Valve then depress the control handle and check to see if the knob is hard to turn or if it will not turn at all If the knob is hard to turn or will not turn at all then the Metering Valve is opening properly Lastly release the control handle and open the Choke Valve 4 There is an obstruction in the Metering Valve To clear the obstruction for both APV series and MPV series Metering Valves perform the following procedure Turn the knob on the Metering Valve clockwise until it stops and then turn the knob counter clockwise 9 full turns to open it completel

SPHSPR15 MANUAL - July 15.indd

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