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OPERATION & SERVICE MANUAL VC1100 Series
Contents
1. 9444 1 716 5 4131 1 1 lt pevac lt PI 3 lt z 2 sic 21 005 BLK WH EN DATA UAE GRN WH ks 21 BLU WH LINE 2 Ear RED WH P6 BLU BLK 713 OR BLK 8 2 GRN BLK I ET RED BLK IO enw WH BLK BLU RED MDB 120 SELECT qa RO 2 BLU CONTROLLER po 67196 EPROM OR RED ay sic h OPTED 85 BN DE 5 BER Re DATE UNE ES WHITE BLK 4 4 p5 TEMPERATURE Ve O sss O SENSOR 1 HOUSING RELAY nurpur B S REFG RELAY Z p 1 2 GRN SIGNAL GROUND atk a MDE 9181 OUTPUT PERIPHERAL P7 810008 SWITCH INPUT RED BRN 9 REFG RELAY v 151151 INPUT INPUT lt lt 14 sale 3 TO REFRIGERATION GRN ai Pg P2 amp DEFROST BLK MDB RELAYS PERIPHERAL ERE s s e sI BRN a else a 9 85 444 28 8 5 998 228 PPA A zle 805034 ASU EZ SW3 SWK DOOR SWITCH Spa 6 TYPICAL MOTOR CIRCUIT
2. 6 3 15 5 4 4 1 2 SLO BLO TRANSFORMER FL 230 Vac 230 Vac TB3 2 6 BLACK RED 8 4 2 115 Voc BROWN TRANSFORMER NOTES 29 1 SWITCH OPENS ABOVE 75 F 2 TERMINALS 2 amp 3 SHORTED WHEN COIL IS gt 55 TF ERMINALS 1 amp 2 SHORTED WHEN TEMPERATURE FALLS BELOW 35 F DE720 Rev 49 VC1100 31 SECTION 6 WIRING DIAGRAMS VC1100 LOW VOLTAGE SCHEMATIC DISPLAY
3. PRODUCT DOOR ITEM NO DESCRIPTION PART NO 1 FRAME GLASS HORIZONTAL 24 61 LENGTH PL726 2 BEZEL SNAP HORIZONTAL 25 38 LENGTH PL729 3 FRAME GLASS VERTICAL 35 25 LENGTH PL727 4 BEZEL SNAP VERTICAL 37 11 LENGTH PL728 5 HINGE PRODUCT DOOR HA735 6 PRODUCT DEFLECTOR PL735 7 ASSEMBLY PRODUCT DOOR SA112 8 BEZEL SNAP VERTICAL 37 11 LENGTH PL728 9 FRAME GLASS VERTICAL 35 25 LENGTH PL727 10 LOCK FREEZER DOOR ST705 11 GLASS HTD 3PANE 3TEMP 25 13 X 35 13 GL720 12 FRAME GLASS HORIZONTAL 24 61 LENGTH PL726 13 BEZEL SNAP HORIZONTAL 25 38 LENGTH PL729 14 SEAL FREEZER DOOR RE721 15 SEAL PRODUCT DOOR RE720 16 ACTUATOR ANTITHEFT ST724 17 SPRING PROD DOOR RETAINER HA720 18 CLIP SPRING MOUNT PRODUCT DOOR FA744 19 RIVET TREE NYLON BLK 1 4 FA743 20 BEARING HA724 21 COVER WIRING FREEZER DOOR PL723 22 BRACKET ANGLE DOOR ST704 DE720 Rev E 63 VC1100 5 7 PARIS VC1100 CABINET 1 DE720 Rev E 64 VC1100 SECTION 7 100 DESCRIPTION PART NO 1 RE724 2 SWITCH MAGNETIC FREEZER DOOR EL779 3 SERVICE DOOR MOUNT TOP RIGHT 101 4 CONTROL BOARD 120 SELECT 67196 2 EL733 5 POWER PANEL PAGE 66 6 RAIL TRAY LEFT TILT 81734 7 CABINET 777 ST792 8 AIR FILTER 14x20x1 HA725 BEARING
4. ITEM NO DESCRIPTION PART NO RELAY DPDT 30AMP 24VDC DEL275 TRANSFORMER CL2 115 24 SWITCH ROCKER POWER 20AMP DPDT OUTLET GFCI 120VAC 15 AMP TERMINAL BLOCK 4 4 JUMPERED e TERMINAL BLOCK 4 0 JUMPERED EL796 FILTER LINE EMI 120 250AC 20A FUSE HOLDER PANEL MT BALLAST VC1100 35W 115V FUSE HOLDER PANEL MOUNT CE EL855 BALLAST VC1100 40W 230V OSRAM TRANSFORMER 230 115 24 7 AMP EL823 GOO N 1 4 CABLE ASSEMBLIES ITEM NO DESCRIPTION PART NO ICA DISPLAY BOARD 120MDB EL740 HARNESS 72 PERIPHERAL INTRF 120MDB KEYPAD INTERFAGE 120MDB m CA DEX INTERFACE EL857 CA MOTOR INTERFACE 120MDB CA REFRIGERATION INTERFACE 120MDB CA TEMPERATURE SENSOR 120MDB ELEC CONNECTOR FREEZER DOOR CABINET EL751 ELEC CONNECTOR FREEZER DOOR CA 2 PIN JUMPER FOR DUAL MOTORS n CA 3 PIN JUMPER FOR DUAL MOTORS EL799 DE720 Rev E 67 VC1100 SECTION MAINTENANCE The following section 15 provided for general maintenance of the VC1100 vending machine Preventative Maintenance Weekly Check for Error codes upon entering the service mode of operations Check the motor count to Insure all motors are configured Check the Anti Theft Mechanism for proper operation Che
5. WANN 440 IN Ide NO lt SYH 2 OL O lt 440 Av aa NIN 09 OL 01 NOLLYHNG 18508430 NO 1V5 lt 440 1 56 lt HIW3H lt NO 132 9109 HI US lt 440 1846 lt MIVIS JONVE lt NO NHE lt N3Z084 404 01 40 lt 330 lt 330 MNHIS lt TAT 1 04 135 lt 4 380 lt NO lt 330 Gane lt 4 NO ADDE NO NIS lt 440 3n1 NO NONE lt mooo No ONE lt 43 45 ge MOVIS 140 NNSS 1138 4 N 404 OL a0 coram 3NON BAD LS 440 lt NO lvS 1405 36 H 1v87 lt No 2 338930 NO az 3 338030 430 1932 IYNLVYIGNIL lt NO 43 45 lt lt 3ONVN lt NO Q3MZ 430 lt NO INZA NO 440 440 3nlz lt 230 lt NO lt NMOGINHS lt 330 NONZ NO NASZ lt 440 N nSZ 31v0 3NIL lt NO 1781 lt 8 39VSS3N HSINvG 430 1 51 lt 1 39vSS3N HSINVdS NO 9 3SvSS3N 340 18414 39VSS3N NO 8NHLI lt NO 3SVSS3N 330 lt x 440 3SVSS3N NO 2 440 03M lt 1HOIAVO 39vSS3N HSI1SN3 NO NLI 00 00 40158 ida TON 3O0vnONY1 440 0090 18159 AVQO1 MOVNS V 36 1 00 00 40152 lt 0 DA S
6. HSV9 UI YS lt 135 lt 000700004 lt 53775 00000000 lt INNOD 538 000 00008 53775 S3H 00000000 1 1NnOO ISIH 00070000 SIIS 1SIH 140022 5 1 Q380914N00 lt 3 004502 lt 000 SYOLON lt 13002 lt YOLON lt lt YOLYA IVA YIONYHI ONA 3SON9SVIQ AGON 3924435 VC1100 14 DE720 Rev E SECTION 5 PROGRAMMING DI AGNOSE The Diagnostics menu item displays the current status of the controller and peripherals Pressing ENTER after the user has navigated to the menu item labeled DI AGNOSE starts this function Upon entry the status of the controller and each of the peripherals will be checked The order of checking is the Vending Machine Controller the Changer the bill Validator and the card reader The display will show in that order VMC CHANGER VALIDATOR and READER If no problems are encountered with the individual device then the name of the device will be followed by OK If problems are encountered then the device name will be followed by an error code In the case of the Vending Machine Controller it s possible that a sequence of error codes could follow the VMC display if multiple errors are found with that device The diagnostics for the VMC will include an error code if any motor in the configuration has been flagged as bad In addition the error code for the bad mo
7. This function allows the operator to create custom messages that can be used in place of the customer lead through messages listed in appendix 2 Upon entry into this function the controller will display MESSAGE 1 At this point pressing UP or DOWN will scroll through the 7 other messages or at any time a press of ENTER will allow editing of the selected message Editing is done in the same fashion as the Point of Sales message If a message is saved during editing then MESSAGE 1 will appear on the display After starting a new message the message must be saved before starting another function Each message length limit is listed in appendix 2 DE720 Rev 34 VC1100 SECTION 5 PROGRAMMING TI ME DATE This option will allow the operator to set the time and date for timed operations Pressing the ENTER button after the user has navigated to the menu item labeled ME DATE will enter this menu Pressing the ENTER button when any of the following functions are highlighted will pass control to that function To exit this menu or any of the functions within this menu without saving settings the CANCEL button should be pressed gt TI ME Upon entry to this function the current time of day will be displayed in a 24 hour format as TI hh mm A new time may be entered by pressing the numeric keys They will be displayed as they are entered The most significant digit followed by lesser significant digits It is not neces
8. 724 10 SCREEN BASE VC1100 PERF GALV ST761 11 DROPBOX IN722 12 LEG BASE CABINET 81797 13 LEVELER HA723 14 ANTI THEFT FLAP WE104 15 HINGE ANTI THEFT MOUNT HA727 16 TRAY RIGHT TILT 77761735 17 MOTOR INTERFACE BOARD EL737 18 MOUNT FLAT CABLE FA756 19 FREEZER DOOR MOUNT TOP LEFT WE102 LIGHT FIXTURE 115V LAMP VC1100 35W PHILLIPS EL761 LAMPHOLDER FIXED LEVITON 465 EL762 LAMPHOLDER PLUNGER LEVITON 464 EL763 END LAMP 2EACH EL794 SLEEVE LAMP 20 EL853 LEXAN COVER 2 PL7 1 LIGHT HOUSING PL720 LIGHT FIXTURE 230V LAMP VC1100 40W 840K EL826 SOCKET LAMP EL824 RETAINER CLIP LAMP HA738 LEXAN COVER 2 PL721 LIGHT HOUSING PL720 DE720 Rev E 65 VC1100 SECTION PARIS ELECTRICAL PANEL 115Vac 60Hz 220 240Vac 50Hz 5 pe U 44 98 a a LA ITT i CT ON E 2 am DE720 Rev E 66 VC1100 SECTION 7 PARTS ELECTRICAL PANEL
9. OPERATION amp SERVICE MANUAL VC1100 Series MDB 120 Controller 67196 2 Software 120 Volts 60 HZ 230 Volts 50 HZ Seaga Manufacturing Inc 700 Seaga Drive Freeport IL 61032 USA Phone 815 297 9500 Fax 815 297 1700 seagamfg com DE720 Rev Table of Contents SECTION 1 SPECIFICATIONS Physical eBaract epISti S RR 4 Environment YT 4 Health safety protection srca 4 Electrical and Refrigeration Characteristics enata 4 SECTION 2 INSTALLATION Location k Power supply connection nn c SECTION 3 INITIAL SETUP Vending 7 7 7 7 7 7 7 7 7 7 7 7 9 6 Health and Safety 5 lt Temperature Settings TP 6 Defrost Delay aeae m nemem 6 Refrigeration sin 7 Condensing ie F Evaporator a Tempe Displays 7 Refrigeration Control system een PRS mng Syster Control Door Switch nena eee o C nditiom 9 atn r First Bill Acceptance r s 9 Additional Bill AGCeptaliee nF DEX UCS Data Retrieval n T Vending Selection 1 12 SECTION 5 PROGRAMMING The Service Mode of Operation YV 3 Flow Chart m Diagnose 15 Er
10. YOLOW VC1100 53 DE720 Rev E SECTION PARTS 1100 DUAL 3 COLUMN DESCRIPTION PART NO 1 2 DIVIDER TRAY 21 90 LABEL HOLDER PRICE amp LOCATION PL740 4 COIL RH 07 VEND 3 00DIA WF731 5 COILLH 07 VEND 3 00DIA WF730 6 TRAY DIVIDER LOCK 51751 7 RETAINER MOTOR 730 8 SHAFT ADAPTER VEND MOTOR 9 MOTORMOUNTRUBBER STOPPER 1 54 10 PINGLEVISVENDMOTORMNTALUM 11 MOTOR VEND 24DC SEALED 12 SA VEND MTR DUAL 13 TRAY DIVIDER LOCK RUBBER FA763 DE720 Rev E 54 VC1100 SECTION 7 1100 STANDARD 3 COLUMN DESCRIPTION PART NO 1 TRAY WE112 2 COIL LEFT HAND 4VEND 3 00DIA WF724 3 DIVIDER TRAY VC1100 51750 4 PIN CLEVIS VEND MOTOR MOUNT ALUMINUM FA778 5 MOTORMOUNT RUBBER STOPPERS FA754 6 RETAINER HUB VEND MOTOR PL730 7 SHAFT ADAPTER VEND MOTOR PL731 8 TRAY DIVIDER LOCK RUBBER FA763 9 VEND MOTOR EL801 10 LABEL HOLDER PRICE amp LOCATION PL740 11 LOCK DIVIDER ST751 DE720 Rev E 55 VC1100 SECTION 7 PARTS TRAY OPTIONS ITEM NO DESCRIPTION PART NO 1 COIL LEFT HAND 10VEND 2 50
11. d D 7 8 55822 RUM optic ES n ELG DETECTOR EMITTER FIGI H R RED BLK DE720 Rev E 50 29 2 1523 88 IIS asm 2990 981 9 22 Fiver 900000000000000000000 123456789ABCDEFGHJK 1254567 90000000000000000000 VC1100 SECTION 6 DE720 Rev DRAIN HEATER WIRING DIAGRAMS VC1100 115 Vac 60 Hz POWER PANEL WIRE LOCATIONS 15 11 10 TRANSFORMER CIRCUIT BREAKER owt MAIN POWER SWITCH TRANSFORMER FUSE F2 LAMP BALLAST CABINET GREEN BLACK POWER CABLE 51 VC1100 SECTION 6 WIRING DIAGRAMS VC1100 220 240 Vac 50Hz POWER PANEL WIRE LOCATIONS 15 10 9 REFRIGERATION INTERFACE BLACK Fr 1 Fl CABLE RED 107 x 147 713 REFRIGERATION DEFROST RELAY RELAY VIEW DEFROST RELAY RELAY 24 5 s 24VAC 1 So 24 VAC TRANSFORMER FUSE F2 L
12. for 15 minutes Block designated rows if temperature SPAN exceeds 15 F 9 for 15 minutes Block designated rows if temperature RON exceeds 0 F 18 C for 15 minutes The time requirements for FROZEN or SLACK levels do not apply for a period of 75 minutes immediately following machine filling door open state servicing service mode button pressed or door open detected or a defrost cycle The time requirements for the COLD setting do not apply for a period of 30 minutes immediately following machine filling servicing or defrost cycle DE720 Rev E 39 VC1100 SECTION 5 PROGRAMMING DEFROST This submenu allows the user to 1 2 3 4 Set the time DURATION for defrost cycle Set the time PERIOD between defrost cycles Control the DELAY time at which defrost cycle will start Force a MANUAL defrost operation to run immediately Upon entry to this submenu the display will read DURAT ON Pressing UP DOWN will scroll through all the submenu items Pressing ENTER will enter the corresponding function of the selected item gt DE720 Rev Duration Upon entry to this submenu the display will change to reading XX MIN where is the amount of time in minutes that the defrost cycle will run Pressing UP or DOWN will cause the time to increment or decrement I minute in the corresponding direction The maximum and minimum value is 60 and 10 minutes re
13. 3 Column 5 54 Standard Tray 3 Column 55 Tray Options MI IC E MC E IE CC C GN OCDE 56 Instructions for converting 6 Column Tray to a 5 Column Tray 57 Condensine Umit s 58 Evaporator CE E E CE Ed Trim Service Door Freezer Door and Product Door 562 63 VC1100 Cabinet 6465 Electrical Panel 06 67 Cable Assemblies no 677 SECTION 8 MAINTENANCE 68 SECTION 8 TROUBLESHOOTING 69 70 APPENDIX 1 MESSAGES 71 72 APPENDIX 2 DEX UCS RECORD SUBSET 73 DE720 Rev E 3 VC1100 SECTION 1 PHYSICAL CHARACTERISTICS Height Width Depth Weight Construction Finish Number of Trays Maximum Selections Maximum Capacity Available coil sizes ENVIRONMENT Operating Ambient Temperature e Location Environment SPECIFICATIONS 72 in 183 cm 41 in 104 cm 32 1 8 in 82 cm 650 10 Heavy Gauge Steel Powder Coated Paint 5 30 45 240 450 4 5 6 7 8 10 12 16 50 F to 100 F Indoors only HEALTH AND SAFETY PROTECTION Vending of products is disabled e Activation Temperature Frozen Foods Slack Frozen Refrigerated None 0 F or higher if more than 15 minutes 15 F or higher if more than 15 minutes 41 F or higher if more than 15 minutes None ELECTRICAL AND REFRIGERATION REQUIREMENTS Power Requirements 110 120 Vac 60Hz Amperage Rating 16 Control Transformer V
14. Amp fuse Lamp Transformer 2 Amp fuse Compressor 3 4 hp Hermetic Refrigerant Charge 1 Ib 10 oz R 404A Evaporator Forced air Elec Defrost DE720 Rev E 4 VC1100 SECTION 2 INSTALLATION LOCATION Upon receipt of the unit inspect for any shipping damage and report directly to the carrier A damage report will be necessary before contacting the factory Allow the unit to set at room temperature for at least 24 hrs before operation The unit should be stored or transported vertical at all times When relocating the unit it should not be tipped at extreme angles If the unit is relocated it is strongly recommended that a similar 24 hr non operating period be observed If the unit was in an operating mode prior to relocation the inside of the refrigerated compartment should be allowed to rise to room temperature and completely dry out before placing back into service The back of the unit must be located at least 6 inches from any obstruction to ensure proper airflow in the compressor area The system requires air to be induced from underneath the base of the unit through the air filter and condensing coil and expelled out the back of the vending machine POWER SUPPLY CONNECTION CAUTION DO NOT USE AN EXTENSION CORD The 110 120 Vac unit requires an independent 20 amp earth grounded circuit To insure safe operation of the VC1100 the power supply must be a properly grounded and a polarized outlet must be used Before plug
15. Y will be either C for degrees Celsius or F for degree Fahrenheit Pressing UP or DOWN will scroll the value of the temperature in the corresponding direction The maximum value is 70 F 21 C The minimum value is 30 F 349 The temperature rolls over when the user scrolls through the maximum or minimum values At any point the modified value may be stored and this function exited by pressing SAVE Pressing CANCEL before pressing the SAVE button will exit this menu without storing the value gt DELTA This function allows the user to specify the temperature region around the set point that the refrigeration control will use to switch on and off The refrigeration Switch On point is equivalent to the set point plus the delta value divided by 2 The Switch Off point is the set point minus the delta value divided by 2 The value for delta is set in the same manner as the set point The maximum value is 20 F 11 C The minimum value is 5 F 3 C Example Example 2 Set Point 36 F Set Point 36 F Delta 6 F Delta 10 F Switch 39 F Switch 41 F Switch off 33 F Switch off 31 F DE720 Rev 38 VC1100 SECTION 5 PROGRAMMING HEALTH This submenu allows the user to specify the operating region for passing health safety requirements and the range of rows over which the health safety requirements will be applied If the requirem
16. frequent toggling of this line This menu provides functions that allow the operator to test the operation of the refrigeration and defrost relays Pressing the ENTER button after the user has navigated to the menu item labeled TEST RELAY will enter this menu Upon entry to the menu the display will read REL AY 1 By scrolling through the menu the operator may choose 2 additional relay functions RELAY2 andRELAY3 To enter any of these functions the operator should press the ENTER button Upon entry to the individual relay functions the display will change to reading ON orOFF wherethe indicates editing mode This initial ON OFF status indicates if the corresponding relay control in is active or inactive Pressing ENTER again will toggle the on off state At any time pressing the SAVE or CANCEL buttons will exit the function Upon exit from the function the state of the corresponding relay control line will revert to a state that is dependent on the controller s normal relay control algorithm RELAY 1 RELAY 1 is the Left Refrigeration Relay and is controlled by Sensor 1 located in the refrigerated compartment When Relay 1 is off relay 1 will be energized and the Compressor and Evaporator Fans will be off RELAY 3 RELAY 3 is the defrost relay When relay 3 is on relay 3 will be energized and the heaters will be on The Compressor and Evaporator Fans will be off DE720 Rev E 23 VC1100 SECTION 5 PROGRAMMI
17. 4 HEATER CONDENSING UNIT REFRIGERATION DEFROST RELAY 11 3 15 4 1 2 SLO BLO TRANSFORMER TB3 2 k 6 7 8 Ts v Vac 9 31 NOTES 1 SWITCH OPENS ABOVE 75 F 2 TERMINALS 2 amp 3 SHORTED EN COIL IS gt 55 F ERMINALS 1 amp 2 SHORTED EN TEMPERATURE FALLS BELOW 35 F DE720 Rev 48 VC1100 SECTION 6 WIRING DIAGRAMS VC1100 220 240Vac 50Hz HIGH VOLTAGE LADDER DIAGRAM L 1 Swi E 2 15 MAIN POWER SWITCH 1 2 1 5 TB4 1 2 AMP SLO BLO TB4 1 TB3 2 3 4 TB4 4 230 Vac 230 Vac BLACK RED 115 Vac BROWN BALLAST 40 WATT LAMP 2 TRANSFORMER 19 4 1 EVAPORATOR TBI 1 9 2 1 6 DRAIN HEATER 2 TB2 2 De lt HEATER 4 TB2 4 e 1 19 TBI 3 TB2 3 1 N 07 Te eT GLASS SEE NOTE 2 TB6 3 TB6 4 Jus ies PRODUCT 42 WATT PES DOOR Lee Se HEATER FREEZER 80 WATT 18424 PONR 4 CONDENSING UNIT DEFROST 68 REFRIGERATION RELAY
18. Intervals feature 3 Item is in the configuration and it does not contain bad motor 4 Deposited credit is greater than or equal to the price of the selection If the selection fails any of these checks then the vending attempt will be aborted The controller will continue to display the selection s character number and price for period of 1 second This is followed with three beeps from the speaker along with the one time scroll of a failure dependent message Ifthe item failed the shutdown check then this scrolled message will be VENDING OPERATION TO RESUME AT hh mm The deposited money will be automatically returned to the customer If check 4 failed then this message will be PLEASE INSERT MORE MONEY For other failures MAKE ALTERNATE SELECTION will be the message The credit or the point of sales message if no credit has been established will be displayed again following the message If the selection has passed all of the previous checks the controller will determine if the exact amount of change can be paid to the customer The vending sequence will be halted if the controller determines that exact change can not be returned The controller will return the deposited credit in like coin fashion The controller will issue three beep tones along with one scroll of the PLEASE INSERT EXACT MONEY message and then return to the idle condition of the sales mode If a Promotional item in response to purchase o
19. US Italian FREE Dutch FREE Spanish FREE Danish FREE French FREE German FREE DE720 Rev E 72 VC1100 APPENDIX 2 DEX FIELDS DEX UCS RECORD SUBSET CA302 CA303 CA304 CA401 CA402 CA801 CA1001 CA1401 CA1403 TA201 TA202 TA203 TA204 TA205 TA206 TA207 TA208 TA301 TA302 PA101 PA201 PA203 PA204 PA303 201 EVENT IDENTIFICATION ONE FREE PRODUCT VENDS EA202 NUMBER OF EVENTS SINCE LAST RESET EA204 USER DEFINED FIELD VALUE EA201 EVENT IDENTIFICATION PROMO VENDS EA202 NUMBER EVENTS SINCE LAST RESET EA204 USER DEFINED FIELD VALUE EA201 IDENTIFICATION TUBE VALUE 05 10 25 1 00 EA204 _ USER DEFINED FIELD VALUE EA201 EVENT ID VALUE OF BILLS amp CASH BOX SINCE LAST RESET EA204 USER DEFINED FIELD VALUE EA301 EA302 EA303 EA304 EA305 DE720 Rev E 73 VC1100
20. appear and the displayed setting will revert to this maximum value e The minimum value for exact change is the unconditional accept value If the operator attempts to save a value less than this amount a warning message will appear and the displayed setting will revert to this minimum value To exit this mode before entering a value press CANCEL or exit the service mode 21 VC1100 SECTION 5 PROGRAMMING TEST This menu provides functions that allow the operator to test motors and or relay output control lines Pressing the ENTER button after the user has navigated to the menu item labeled TEST will enter this menu To exit this menu or any of the functions within this menu CANCEL button should be pressed gt TEST VEND This menu provides functions that allow the operator to test vend either individual motors or range of motors Pressing the ENTER button after the user has navigated to the menu item labeled TEST VEND will enter this menu Upon entry to the function the display will read SELECT To test vend a single motor the user should enter the desired selection s letter followed by its number To test vend a range of motors the user should enter the letter of the first row to vend followed by the letter of the last row to vend After entering the selection s if the operator is satisfied then the SAVE button should be pressed to initiate a vend attempt on the selected motor s Ifthe operator is not satisfied wi
21. connected 2 P7 connector on the control board not connected 3 System control board failure Temperature displays 32 F 0 C continuously 1 Faulty sensor 2 System control board failure CAUTION High voltages are located in areas of the unit that could cause severe injury or death Untrained personnel should only attempt the replacement of the bill acceptor the coin changer the front panel display the System Control Board and vend motors DE720 Rev E 70 VC1100 APPENDIX 1 LANGUAGES The following messages will be affected by the language selection and will be stored in the controller memory to be displayed as described in section 5 Message 1 English Italian Dutch Spanish Danish French German Message 2 English Italian Dutch Spanish Danish French German Message 3 English Italian Dutch Spanish Danish French German Message 4 English Italian Dutch Spanish Danish French German DE720 Rev PLEASE INSERT EXACT MONEY PER FAVORE INTRODURRE I PRECISI SOLDI AFGEPAST GELD IN WERPEN POR FAVOR DEPOSITE CANTIDAD EXACTA PLEASE INSERT EXACT MONEY INDKAST AFTALTE PENGE FAITES L APPOINT PLEASE INSERT EXACT MONEY ABGEZAHLTES GELD EINWERFEN PLEASE INSERT MORE MONEY PER FAVORE INTRODURRE PIU SOLDI MEER GELD IN WERPEN POR FAVOR DEPOSITE MAS DINERO PLEASE INSERT MORE MONEY INDKAST FLERE PENGE MONTANT INSUFFISANT INTRODUIS
22. is then set by entering any letter that is greater than or equal to the first row in the range A through L followed by the number of the selection If the letter of the last selection is equal to the letter of the first selection then the number of the last selection must be equal to or greater than the number of the first selection The software will not save corresponding range that violates this rule Once the 2 letters in the range are entered the setting may be saved by pressing the SAVE button canceled by pressing the CANCEL button Pressing either of these buttons forces exit from this submenu and returns control to the previous menu level VALUE Setting value greater than or equal to maximum priced product the machine will make all products within the discount range free DE720 Rev E This allows the operator to set the discount value that will be applied to those items that are defined in the RANGE menu A five digit number representing the current discount value appears upon entry to this function Using the numeric keys a value up to 5 digits may now be entered At any time this value may be saved with a press of the SAVE key The maximum settable value for discounting 18 equal to 199 99 for a scale factor of 1 and 999 95 for a scale factor of 5 If the operator attempts to save a value that exceeds this amount a warning message will appear and the displayed setting will re
23. motor location requiring more than 12 seconds before detecting a home position signal 2 An electrically open motor circuit at the time the controller first attempts to vend the motor If a configured motor not in the autoreinstate range has been detected as being bad due to the detection of an open circuit that motor can not be vended until it is cleared by performing a successful free vend from within the service mode of operation When the optics mode is enabled and autoreinstate is inactive for the particular selection but the optical sensor detects no product In this case the controller will flag the item with a sold out error VMC 9 in addition to a long vend error VMC 2 The controller will also prevent further attempts to vend the particular selection until the selection s sold out error status is Cleared DE720 Rev 12 VC1100 SECTION 5 PROGRAMMING THE SERVICE MODE OF OPERATIONS To enter the Service Mode press the red button located on the controller board The controller automatically returns to the sales mode if no input from the keypad is received in approximately 25 seconds or if the button is pressed a second time within this period If credit exists upon entering the service mode it will be restored when the sales mode is re established At the time of initial entry into and final exit from the service mode the controller will briefly power all currently configured motors to determine if an open circuit condition exi
24. one of the two possible promotional rows will result in both selection 1 and 2 of that row to vend sequentially Upon entering this submenu the display will show the current on off state as On or OFF At this point the user may edit the on off state or scroll to the RANGE function using UP and or DOWN Pressing ENTER may enter either function If the on off function is entered then the display will appear as either ON orOFF where the indicates editing mode Pressing ENTER again will toggle the on off state Pressing SAVE will store the setting and exit the editing mode Pressing CANCEL will exit the editing mode without modifying the setting gt RANGE Programming promotional rows is done in the RANGE function After entering this function the display will show SR ER X Y Where X and Y represent promotional rows to be programmed row A row B etc Pressing the alphabetic keys may enter new rows The first entry will effect the center character and the second will effect the right most character To store the rows press SAVE after both entries are entered Pressing CANCEL before SAVE will exit the function without storing the new rows DE720 Rev E 28 VC1100 SECTION 5 PROGRAMMING DEFAULT This menu provides functions that allow the operator to restore some or many of the controller s default settings Pressing the ENTER button after the user has navigated to the menu item labeled DEFAULT
25. option will allow the last bill accepted to be returned provided the bill acceptor is capable of such a feature Upon entering this function the display will show the current on off state as On orOFF Pressing ENTER again will toggle the on off state Pressing SAVE will store the setting and exit the menu Pressing CANCEL will exit the menu without modifying the setting FORCE VEND This option will force the customer to complete a purchase once they have deposited money of any form If a vend is attempted on a configured selection and the motor fails during this vend the credit will be placed in escrow and the customer would be allowed a credit return in a like coin fashion regardless of the force vend status Upon entering this function the display will show the current on off state as On Pressing ENTER again will toggle the on off state Pressing SAVE will store the setting and exit the function Pressing CANCEL will exit the function without modifying the setting MAX CHANGE This option will prevent change from being returned to the customer until the credit amount is less than or equal to the programmed maximum change limit Upon entering this submenu the display will show the current On Off State as or OFF At this point the user may edit the On off State or scroll to the VALUE function using UP or DOWN Either function may be entered by pressing ENTER If the on off fun
26. selection motor has become disconnected the Control Board will display 1 after entering the Diagnostics Mode successful Test Vend of the selection will clear this Error 2 If any selection becomes jammed turns too slow the home switch motor does detect the home position the Control Board will display a VMC 2 A successful Test Vend of the selection will clear this Error VMC4 A NOVRAM checksum error indicates that some configuration information has changed erroneously Configuration information consists of prices and all option settings including health safety and temperature settings When the error occurs the controller does not know what Information changed just that some information changed It could be a single location or all locations Your customer must go in and manually check all settings to insure the controller will function as they want it to This error will be cleared upon exiting the Service Mode of Operation Power surges are the most likely cause of a VMC 4 message VMC5 A 5 Error indicates that Sensor 1 air temperature in the refrigerated space has risen above the Health and Safety setting selected by the user All vending functions within a selected range of rows will be disabled and ALTERNATE SELECTION will be displayed If all rows are designated in the range PLEASE CALL SERVICE will be displayed This Error will be cleared upon exiting the Service Mo
27. the bill acceptor does not offer escrow or bill escrow 15 disabled the bill will go straieht to the bill stacker and the bill acceptor will be disabled after the second bill has been sent to the stacker DEX UCS Data Retrieval DEX UCS data retrieval is only allowed in the sales mode of operation The retrieval device initializes the data retrieval after it has been properly connected to the DEX port Refer to page 73 for the available DEX fields DE720 Rev E 10 VC1100 SECTION 4 OPERATION VENDING SELECTION The controller responds to keypad selections from two possible sources One source is the 120 Select controller s own keypad and the other source is a selection received from USD peripheral by the 120 Select Controller Following reception of any keypad selection the controller will then calculate a checksum of the MIS and pricing information The resulting checksum will then be compared to the previous checksum calculated when the controller last changed a MIS or price location If the two checksums are different the vend will not be allowed This same checksum error will cause the controller to return any deposited credit in a like coin fashion If the two check sums are identical then the selection s character number and price will be displayed while additional checks on the selection are made in the following order 1 Passes Health and Safety rules 2 Item is not in Shutdown range of the Timed Shut Down
28. the entire machine based on four time of day intervals If the time falls within one of these intervals and the entire machine has been selected for shutdown then the customer lead through message VENDI NG OPERATI TO RESUME hh mm is scrolled If a range of selections has been chosen for shutdown that does not encompass the entire machine then the same message will scroll once for every time the customer makes a selection that falls within the range Note that for each time of day interval the customer can select from no days up to every day of the week on which the specified time intervals will be active For any given day these 4 time intervals may overlap one another Pressing the ENTER button after the user has navigated to the menu item labeled 5 H UT DOWN accesses this option Upon entry to the 5 HUT DOWN menu the current on off state of the shutdown option will be displayed as ON or OFF A press of ENTER will change the display to ON or OFF wherethe indicates editing mode Pressing ENTER again will toggle the on off state At any time the state may be stored and this function exited by pressing SAVE Pressing the ENTER button when any of the following functions are highlighted will pass control to that function To exit this menu or any of the functions within this menu without saving settings the CANCEL button should be pressed TIME This function allows the start and stop times for shutdown to be programmed
29. within this menu the CANCEL button should be pressed Pressing the ENTER button will enter all the following coin functions gt PAYOUT This function allows for the dispensing of coins from the inventory tubes Upon entry into this function the controller will display DI S P ENSE and wait for the user to press one of the following numbers The corresponding coins will continue to be paid out until the number is released 1 Most significant coin 2 Next significant coin 3 Next significant coin 4 Least significant coin gt TUBE FILL Upon entry into this function the controller will first display FI LL COINS After a short delay the controller will change the display to show zero credit At this point the operator may begin entering coins into the changer As coins are entered the display will note the total value of the coins entered After returning to sales mode the credit will be zero This feature will be inhibited in the service mode If a credit exist from the sales mode before entering service mode gt UNCON ACCP The Unconditional Acceptance option forces the controller to accept any bill or coin less than a specified value regardless of whether the changer can return an equivalent value of credit All coins or bills equal to or less than this specified value will be accepted Upon entry to this function a five digit number representing the current unconditional acceptance value appears A value up to 5 digi
30. AMP BALLAST FUSE TB1 o po ERR y ACK pRAN PLAC HEATER WHITE GREEN em MAIN POWER BLACK SWITCH DOOR HEATERS WHITE BLACK CABINET BLACK HEATER GREEN BLACK WHITE EVAPORATOR LIGHT WHITE aud RED CABLE CABLE GREEN BLACK RED 785 3 v 230VAC 115VAC 230VAC 2203 i BLACK BROWN WHITE EMI 24VAC 24VAC LT CT RED RED fU 6 18 8 i AUTO TRANSFORMER 48 24 WHITE GREEN BLACK POWER CABLE GR 1 16 04 DE720 Rev E 52 VC1100 WIRING DIAGRAMS DUAL COIL TRAY WIRING SECTION 6 YOLOW WAG NO LON 5300 1531 8 ON SHgOLON ONILSSL 9 ON 199135 SHOLON YSLSVN 3Hl 3ZINDOO3M AINO TIIM 10841 JAV lasid 38 5 01193135 dO YSENNN 3 1523145 Q3M09IJNOO MOHS TIM AVIdSIO JHL 123145 JOMINOO SHL NO 034 55444 SAVMI ONITIVISNI M3ldV Z OVE ONIDV4 L SALON 00000 4 31813111 Geo 4 30031131 oo SSANYVH YOLOW SHJSNNN HIMYVN 38M 6 SHJSNNN HIMYVN IAM SYSENAN CD SSAN 80123 YOLOW YIISVN 4 200 NOO Z 3989098
31. DIA 2 _ COIL LEFT HAND 10VEND 3 00DIA 3 COIL LLEFT HAND 8VEND 3 00DIA 4 COIL LEFT HAND 6VEND 3 00DIA 5 COIL LLEFT HAND 4VEND 3 00DIA 6 COIL RIGHT HAND 8VEND 3 00DIA DUAL TRAY 7 COIL RIGHT HAND 6VEND 3 00DIA DUAL TRAY 8 COIL RIGHT HAND 4AVEND 3 00DIA DUAL TRAY COILLEFT HAND 5VEND 3 00DIA 10 COILLEFT HAND 8VEND 2 50DIA 11 COIL LEFT HAND 7VEND 3 00DIA 12 COIL RIGHT HAND 7VEND 3 00DIA DUAL TRAY 13 COIL RIGHT HAND 5VEND 3 00DIA DUAL TRAY 14 COIL RIGHT HAND 10VEND 3 00DIA DUAL TRAY 15 COILLLEFT HAND 12VEND 3 00DIA 16 HAND 12VEND 3 00DIA DUAL TRAY WF 17 COILLEFT HAND 16VEND 3 00DIA 18 CONVERSION KIT VEND MTR DUAL 1COL 4COIL 19 CONVERSION KIT VEND MTR DUAL 2COL 4COIL 20 CONVERSION KIT VEND MTR DUAL 3COL 4COIL 21 CONVERSION KIT VEND MTR DUAL 4COL 4COIL 22 CONVERSION KIT VEND MTR DUAL 1 COL 6COIL 23 CONVERSION KIT VEND MTR DUAL 2COL 6COIL 24 CONVERSION KIT VEND MTR DUAL 3COL 6COIL SA 25 _ CONVERSION KIT VEND MTR DUAL 4COL 6COIL 26 CONVERSION KIT VEND MTR DUAL 1COL 8COIL 27 CONVERSION KIT VEND MTR DUAL 2COL 8COIL 28 CONVERSION KIT VEND MTR DUAL 3COL 8COIL SA 29 CONVERSION KIT VEND MTR DUAL 4COL 8COIL 30 CONVERSION KIT VEND MTR DUAL 1 COL 5COIL 31 CONVERSION KIT VEND MTR DUAL COL SCOIL 4 32 CONVERSION KIT VEND MTR DUAL 3COL 5COIL SA 33 CONVERSION KIT VEND MTR DUAL 4COL 5COIL 34 CONVERSIO
32. EN 39 5534 lt 330 _ lt 0000 18166 HLNOW 3 504 NASI lt A 00 00 40188 4 NON syys 440 NNAS 00700 14158 lt 00 00 80151 lt 0000 14151 000 lt INUL lt G3YNDIINOD lt SJOVSSIN lt 4 0109 xMJ 1HY add 147 N3ZO234 MOVIS 9100 lt 000 x 330 lt ANIA TANN lt 007000 lt INTIVA lt NO 330 1 NO ONIA 39404 lt 230 lt MOXOS 1118 lt 193135 lt 8916 SSYd lt 1 3344 3383 lt NNIN 0 lt 19 19 1300441 1 1nv33q lt NO 440 lt ONIA OWONd 440 lt 440 lt HIO NO lt 5 lt SYNS lt 31NOO A23S ANIN NO lt 440 lt 440 440 193145 NNIN lt 330 lt AV 330 lt lt 440 lt AV138 AV lag 1S31 1S31 1531 lt 00 000 lt 19VX3 007000 lt 22 NOONN 115 lt lt lt 1 lt 4 NIOD lt 4 03 319 lt lt 00000000 lt 000 00008
33. EZ D AUTRES PIECES PLEASE INSERT MORE MONEY MEHR GELD EINWERFEN MAKE ALTERNATE SELECTION FARE UNA ALTRE SCELTA ANDERE KEUZE MAKEN SELECCIONE OTRO PRODUCTO MAKE ALTERNATE SELECTION VAELG ANDEN VARE FAITES UNE AUTRE SELECTION MAKE ALTERNATE SELECTION ANDERE WARE WAHLEN PLEASE CALL SERVICE PER FAVORE CHIAMARE SERVIZIO SERVICEDIENST BELLEN POR FAVOR LLAMAR MANTENIMIENTO PLEASE CALL SERVICE TILKALD SERVICEMONTOR DEMANDEZ LE RESPONSABLE PLEASE CALL SERVICE BITTE KUNDENDIENST RUFEN 71 VC1100 APPENDIX 1 LANGUAGES Messaqe 5 ENGLISH VENDING OPERATION TO RESUME AT hh mm Italian VENDING OPERATION TO RESUME AT hh mm Dutch VENDING OPERATION TO RESUME AT hh mm Spanish VENDING OPERATION TO RESUME AT hh mm Danish VENDING OPERATION TO RESUME AT hh mm French VENDING OPERATION TO RESUME AT hh mm German VENDING OPERATION TO RESUME AT hh mm Message 46 English MAKE SNACK SELECTION ONLY Italian DISPONIBILI SOIO LE SELEZIONI SNACK Dutch ALLEEN SNACK KEUZES Spanish SOLO DISPONIBLE PRODUCTOS EN ESPIRAL MAKE SNACK SELECTION ONLY Danish KUN VALG AF KONFEKTURE MULIGT French CHOISISSEZ UNIQUEMENT LES CONFISERIES MAKE SNACK SELECTION ONLY German NUR AUSGABE VON SUSSWAREN MOGLICH Message 7 English THANK YOU Italian GRAZIE Dutch DANK U Spanish GRACIAS Danish TAK French MERCI German VIEL DANK Message 8 English FREE ON
34. IL NOHdd 96129 LINN 193135 0 1 9 81 v val 6 y 81 Gy bo 681 335 2 EM 3 AV 138 of tau NOILV3I3OIH 43M 504444 mus a 7 981 H oono 981 5 H JUL 109 HOIVHOdVAI 47 DE720 Rev SECTION 6 WIRING DIAGRAMS VC1100 115Vac 60Hz HIGH VOLTAGE LADDER DIAGRAM AN 11 EN N Swi 7 pru MAIN PDWER SWITCH TB3 1 2 1 5 TB4 1 2 AMP SLO BLO Fe TB4 1 TB3 2 3 4 lt gt 4 4 LAMP BALLAST TBS 1 TBS 3 TRGE 5 4 35 WATT LAMP 1 18 19 gt 4 1 EVAPORATOR M GFI Fd Fd Fd 1 9 21 TBe 1 6 Hen DRAIN HEATER 2 TBe e Fd Skene 204 WATT Fd HEATER 181 4 ers nore 1 NUR 1 3 3 UL d 1 N 07 r e GLASS Fd f t SEE 2 TB6 3 VTB6 4 gd PRODUCT 40 WATT 12725521 DOOR HEATER FREEZER 80 WATT 1843 DOOR gt TB4
35. N KIT VEND MTR DUAL 4COL 7COIL 35 CONVERSION KIT VEND MTR DUAL 3COL 7COIL 36 5 KNOB 6 32x1 2 37 PRODUCT RISER KIT 38 7 75 3 COLUMN TRAY 39 MOTOR WITH COIL RETAINER ASSEMBLY ___ 40 PRODUCT PUSHER COIL LARGE BLACK 41 LABEL TRAY PROD PRICING 42 LABEL TRAY PRODUCT LOCATION A1 K9 DE720 Rev E 56 VC1100 SECTION 7 Instructions for converting 6 Column Tray to 5 Column REMOVAL 1 Open service door and open the freezer door 2 Remove the product from the tray 3 Unplug the tray cable from the green mother daughter board located behind the trays on the inner back wall 4 Unlock the tray cable mount located on the left inner side wall near the back of the trays 5 Remove the tray from the machine by guiding the tabs on the back of the tray through the openings on the tray rails DISASSEMBLY 6 Remove the coils by pulling them directly out of the vend motors 7 Remove the divider lockbar and the grommet that holds the lockbar in place 8 Remove the dividers by pulling forward and upward 9 Remove the motor pins and rubber retainers from the motors 10 Unplug motor 6 from the harness and remove the motor from the tray ASSEMBLY 11 Replace the dividers in the appropriate slots for a 5 column tray you will have one extra divider left over 12 Position the motors in the middle of each column insert the motor pins an
36. NG Menu 2 The following sub menu s be accessed within MENU 2 SERV CONTR This password accessible menu allows the operator to control which menus will appear during navigation of the service mode The only menus not under this control are MENU 2 MENU3 and this menu The user enters this menu by pressing the ENTER button after navigating to the menu item labeled SERV CONTR Upon entry to this menu the controller will display PASS request that the operator enter password The procedure for entry of 4 character password follows the same method used for programming POS messages Please contact your distributor for password HELP If password entry is left early or if the password entered is incorrect then the menu is exited and menu navigation control passes back to the higher level If the password entered is correct then control passes to the next lower level At this point the display will read DI AGNOS which corresponds to the first selection that appears upon entry to the service mode The operator may now either 1 Scroll through the remaining functions in the menu which correspond to all of the configurable menus in the service mode 2 Enter a function by pressing the ENTER button 3 Exit this whole menu by pressing the CANCEL button which returns control to the menu just above the S CONTR menu should be pressed If any of the menu items are entered then the display will change t
37. OUNTING PIN RUBBER RETAINERS VC1100 DE720 Rev 57 SECTION 7 PARTS CONDENSING UNIT ITEM NO DESCRIPTION PART NO 115VAC 60HZ 1 3 4 HP CONDENSING UNIT 1 15V RE723 2 3 4 HP COMPRESSOR 115V RE738 3 MOTOR 115V RE740 4 BLADE RE744 220 240 50HZ 1 3 4 HP CONDENSING UNIT 220 240 RE746 2 3 4 HP COMPRESSOR 220 240 RE742 3 MOTOR 220 240 RE741 4 BLADE RE744 EVAPORATOR ITEM NO DESCRIPTION PART NO 115 60HZ 1 EVAPORATOR 1600BTU 115V 724 2 EXPANSION VALVE 1 4TON ADJUSTABLE RE726 3 HEAT LIMITER 2 WIRES RE745 4 THERMOSTAT DELAY 3 WIRES RE747 5 MOTOR 115V RE748 220 240VAC 50HZ 1 EVAPORATOR 1600BTU 220 240 RE743 2 EXPANSION VALVE 1 4TON ADJUSTABLE RE726 3 THERMOSTAT HEAT LIMITER 2 WIRES RE745 4 THERMOSTAT FAN DELAY 3 WIRES RE747 DE720 Rev E 58 VC1100 SECTION 7 5 26 2 PUSH ITEM NO DESCRIPTION
38. PART NO 1 TRIM BOTTOM FREEZER DOOR HA750 2 TRIM BOTTOM SERVICE DOOR HA751 3 TRIM SIDES FRZ amp SVC DOOR HA752 4 TRIM TOP FREEZER DOOR HA753 5 TRIM TOP SERVICE DOOR HA754 6 MOULDING BOTTOM FREEZER DOOR HA760 7 MOULDING BOTTOM SERVICE DOOR HA761 8 MOULDING SIDES FRZ amp SVC DOOR HA762 9 MOULDING TOP FREEZER DOOR HA763 10 MOULDING TOP SERVICE DOOR HA764 DE720 Rev E 59 VC1100 5 SECTION 7 SERVICE DOOR gt SY SECTION 7 SERVICE DOOR 1 COIN RETURN BUTTON HA241 2 COIN RETURN ACTUATOR VC119 3 DISPLAY BOARD EL734 4 KEYPAD A THRU L EL736 5 T HANDLE HA247 6 LENS DISPLAY PL725 7 KEYPAD BACKPLATE ST710 8 MOUNT T LOCK 51711 9 COIN RETURN FLAP 51716 10 OVERFLOW BOX ST714 11 LOCKBAR SERVICE DOOR 51785 12 LINK T HANDLE 51788 13 LINK 51789 14 51790 15 OVERFLOW 51791 16 SERVICE DOOR WE120 17 COIN CUP WE121 18 COIN CHUTE VC110 DE720 Rev E 61 VC1100 SECTION 7 5 7 DOOR AND PRODUCT DOOR 62 VC1100 SECTION 7 7 DOOR
39. SAVE button or canceled by pressing the CANCEL button Pressing either of these buttons forces exit from this submenu and returns control to the previous menu level DE720 Rev E 44 VC1100 SECTION 5 PROGRAMMING BOTTLE ATTENTION This menu is disabled within the SERV CONT menu and must be restored into the Service Mode menu before attempting any settings See page 24 This submenu provides the operator with options for designating ranges of rows that will contain cans and or bottles Selections that are designated as either cans or bottles will have an associated vend operation that differs from the normal vend operation Specifically after valid product is selected the vend motor will run continuously until product delivery sensor has signaled the controller or the maximum vend time of 9 seconds has expired gt orof f The current on off state of the can bottle option will be displayed as ON or OFF A press of ENTER will change the display to OFF where the indicates editing mode Pressing ENTER again will toggle the on off state At any time the state may be stored and this function exited by pressing SAVE gt RANGE This item allows the operator to specify those rows of products that contain cans and or bottles Upon entry into this item the display will show something similar to SR ER A J The user sets the first row in the range by selecting any letter f
40. Sales message of the corresponding machine types defined in the previous tables DE720 Rev E 31 VC1100 SECTION 5 PROGRAMMING gt ONS Service Menu Configuration All menus restored Diagnostic errors Cleared Accounting re settable Range Start row and End Row Exact change Value 0 Unconditional Acceptance Value 0 Bill Escrowing Enabled Force Vending Disabled Multiple Vending Disabled Free Product Disabled Maximum change Disabled Maximum Change Value 20 least coin factor Promotional Vending Disabled Promotional Vend Range Start row A and End Row A Language English Time Hours value 0 Time Minutes value 0 Time Date value 1 Time Month value 1 Time Year value 0 Daylight Savings North American Rules Shutdown Disabled Shutdown Range Start row and End Row Shutdown Turn on Times 1 through 4 00 00 hours minutes Shutdown Turn off Times 1 through 4 00 00 hours minutes Shutdown Days 1 through 4 All days are turned off Temperature Unit of Measurement Fahrenheit Discount Disabled Discount start time 00 00 hours minutes Discount end time 00 00 hours minutes Discount Days days are turned off Discount Range Start selection AI End selection Discount Value 0 Auto reinstatement Mod
41. Upon entry into this function the display will show 1 S TRT hh mm A new start time for this interval may be entered by pressing the numeric keys these will be displayed as they are entered The most significant digit followed by lesser significant digits It is not necessary to enter leading zeros and only the first four numbers will be used To save press SAVE The display will continue to I STOP mm A new stop time for this interval may be entered by pressing the numeric keys these will be displayed as they are entered The most significant digit followed by lesser significant digits It is not necessary to enter leading zeros and only the first four numbers will be used To save press SAVE The display will continue by increasing the leading 1 in the above examples to show the next shut down time When all four intervals have been programmed the controller will return to the previous level in the menu structure and T ME will be displayed DAY This function allows the operator to designate days for the 4 separate shutdown times Upon entry the display willshow1 DAY ON or 1 DAY OFF DAY designates 3 letter abbreviation corresponding to the day of the week Pressing or DOWN will scroll through the intervals 1 to 4 Pressing ENTER will redirect scrolling control to the DAY field Pressing the UP or DOWN keys will scroll through the days of the week for the specified interval If CANCEL is pressed control pass
42. abeled CONF I G starts it The controller will reconfigure to the currently functioning motors and display CONFI GURE D This is the only means of removing motors from the configuration To exit this function press the CANCEL button ACCOUNT This menu provides functions for displaying the stored accountability Pressing the button after the user has navigated to the menu item labeled ACCOUNT will enter this menu To exit this menu or any of the functions within this menu the CANCEL button should be pressed Pressing the button may enter all the following accounting functions gt HIST SALES Display value of all paid sales since initialization VA101 which will rollover after 99 999 95 gt HIST COUNT Display total number of products vended since initialization sum of PA201 fields which will roll over after 79 999 920 gt RES SALES Display value of all paid sales since the last reset 103 which will rollover after 9 999 95 gt RES COUNT Displays total number of products vended since the last reset sum of PA203 fields which will roll over after 79 999 920 DE720 Rev E 18 VC1100 SECTION 5 PROGRAMMING gt RDR SALES Display value of total card reader sales since initialization corresponding DEX field which will rollover after 9 999 95 gt SET RANGE This allows the user to set range of rows that will be tracked for accounting purposes Once in this me
43. and Evaporator fans the Normally Open Contacts close and turn the Defrost Heaters on The electric defrost is automatic and will be initiated every 12 hours The on time will be approximately 21 minutes During this period the compressor and evaporator fans are turned off Whenever power to the Control Board is removed the Refrigeration will run for a full 12 hrs before a defrost period begins The Defrost Start Time duration and period can be programmed from within the service mode of operation SYSTEM CONTROL The MDB 120 Selection System Control Board controls the message on the front Display Bill Acceptor Coin Changer Accumulation and Display of Escrow Issuing Change Payments Keypad Selection Vending of product Price Settings Health Safety and Refrigeration Control Functions The Sales Mode is the normal mode of operation The controller will always default to the sales mode under the absence of other inputs DE720 Rev E 8 VC1100 SECTION 4 OPERATION DOOR SWITCH MONITORING Both of the door switches will be monitored at all times if an open to close transition is detected then all health safety related errors timers and sold out errors will be reset If either glass door 15 opened the refrigeration system will be switched off If this open state exceeds 30 minutes thena DOOR OPEN ERROR message will be continuously scrolled across the display and the refrigeration system will be reactivated To protect the compressor f
44. cated inside each of the refrigerated spaces at the top WARNING UNAUTHORIZED ADJUSTMENT OF THE THERMOSTATIC EXPANSION VALVE WILL VOID THE WARRANTY TEMPERATURE DISPLAY The temperature sensor readings can be displayed by pressing 0 in the sales mode of operation DE720 Rev 7 VC1100 SECTION 4 OPERATION REFRIGERATION CONTROL SYSTEM The following sequence describes a typical Refrigeration Control cycle Upon initial power up both compartments will begin to cool down The air temperature inside the refrigerated space cools down to the Cut Out setting The Control Board receives a signal form the Temperature Sensor 3 The Control Board energizes a 24Vdc Refrigeration Relay and opens the Normally Closed Contacts 4 The Compressor shuts off Evaporator Fans continue to run 5 The system remains off until the air temperature inside the refrigerated space warms up to the Cut In setting 6 The Control Board receives a signal From the Temperature Sensor 7 The Control Board de energizes the Refrigeration Relay and closes the Normally Closed Contacts 8 The Compressor starts up and the cycle is repeated until the unit goes into defrost p E DEFROST SYSTEM The Control Board controls the timing of the defrost cycle The Control Board will simultaneously energize a Defrost Relay and the Refrigeration relays When the Defrost Relay is energized the Normally Closed Contacts open and shut off the Compressor
45. ck the air temperature inside the refrigerated space for proper cooling Monthly Check the inlet filter located on the left wall of the service compartment Check the air inlet screen located on the base of the service compartment for blockage Check the air outlet screen located on the back of the machine Empty the condensation bottle located in the service compartment Check the Evaporator fans Check the Condenser fan Check the heated Glass Annually Check the condensing coil for obstructions Check the condition of the legs for vandalism Test the defrost cycle for proper operation Lubricate the lockbar and linkages Check the condition of the door seals DE720 Rev E 68 VC1100 SECTION 9 TROUBLESHOOTING Note Refer to the specific manufacturer s manual for the coin changer and bill acceptor No display on front panel 1 Transformer fuse 2 Display Board defective 3 System Control Board defective 4 Faulty display cable Selection will not vend 1 Vend mechanism binding tray 2 Product Jammed 3 or motor connector unplugged faulty connection 4 Bad motor 5 System Control Board defective Multiple vends from one coil 1 System Control Board defective 2 Defective motor switch Multiple vends from more than one coil simultaneously Defective motor Motor harness not plugged into the vend motor correctly Tray cable damaged Defective or damaged Motor I
46. ction is entered then the display will appear as either orOFF where the indicates editing mode Pressing ENTER again will toggle Maximum change s on off state Pressing SAVE will store the setting and exit the function Pressing CANCEL will exit the function without modifying the setting VALUE Upon entering the VAL UE function the display will show the currently programmed maximum change limit This limit may now be modified in the same manner as described in the price setting procedure DE720 Rev E 26 VC1100 SECTION 5 PROGRAMMING gt MULTI VEND This option will allow the customer to purchase more than one product if enough credit has been deposited When this option is active any credit remaining after vend attempt is not automatically returned At this point customer has one of the following options 1 Making another selection if there s enough credit 2 Depositing more money 3 return of escrowed credit If Force Vend is also active then the customer will be forced to attempt the purchase of at least one item vend is attempted on configured selection and the motor fails during this vend the credit will be placed in escrow and the customer will be allowed credit return in like coin fashion regardless of the force vend status Upon entering this function the display will show the current on off state as On or OF F Pressing ENTER again will toggle on off stat
47. d rubber retainers 13 Insert the divider lockbar into the slots the dividers and fasten the lockbar to the tray with the rubber retainer 14 Insert the New coils into the motors end of the coil should be at 6 00 o clock position TRAY INSTALLATION 15 Slide the tray into the machine by guiding the tab on the back of the tray into the openings on the tray rails 16 With the tray pulled all the way forward and tilted snap the tray cable into the tray cable mount 17 Plug the tray cable into the green motor interface board TESTING 18 Press the red mode button on the controller 19 Press the A button twice then the B button twice to enter the test vend feature 20 Press the tray letter twice and then press save D button to initiate a test vend on all of the motors for that tray 6 COLUMN TRAY 5 COLUMN TRAY COLUMN DIVIDER COLUMN DIVIDER RUBBER RETAINERS RUBBER RETAINERS 111 E ZNN Ruc dts DIVIDER BAR DIVIDER LOCK BAR ENG EO FIG EO TO 5097 EK EIS 6 5 4 3 2 5 4 21 Ka REAR VIEW REAR VIEW MOTOR M
48. de of operation Frozen Foods 0 F or higher if more than 15 minutes Slack Frozen 15 or higher if more than 15 minutes e Cold 41 F or higher if more than 15 minutes e None None DE720 Rev E 16 VC1100 SECTION 5 PROGRAMMING 7 7 indicates that reset switch at of glass door has remained open for more than 30 minutes This error will be cleared upon exiting the service mode of operations 8 A 8 error indicates that sensor is blocked the lens is dirty faulty sensor or the connector on header 8 18 disconnected This error cannot be cleared until the problem 18 resolved VMC9 VMC 9 error indicates that the sensor did not detect product These errors will be automatically cleared by either opening and closing the glass door or exiting the service mode CHANGER 3 If the Coin Changer becomes disconnected from the Control Board Broken wire Faulty Control Board or Faulty Coin Changer CHANGER 3 will be displayed This Error cannot be cleared until the source of the problem is repaired If the VC1100 uses Debit Card Reader without Changer or Bill Acceptor CHANGER 3 will always be present and cannot be cleared this is normal VALIDATOR 7 If the Bill Validator becomes disconnected from the Control Board i e Broken wire Faulty Control Board or Faulty Bill Validator VALIDATOR 7 will be displayed Th
49. e Disabled OFF Auto reinstatement Range Start row and End Row Optic Sensor mode This is reset to the default setting of the corresponding machine types defined in the tables of the earlier default settings Range of Selections covered by Optic Sensor Start row A and End Row All re settable fields Cleared DE720 Rev 32 VC1100 SECTION 5 PROGRAMMING MENU 3 The following sub menu s be accessed within MENU 3 POS AUX This submenu allows the operator to customize the point of sales messages gt POS Upon entry into this function the controller will display S S AGE Using the keypad and the following keypad definitions entering in the new message will over write the old message Menu I is the default menu after each keypad entry from either menu the keypad will return to menu I To use menu II the SHIFT key must be depressed prior to the menu II key To save the length of the message the ENTER button must be pressed from within the Menu II If the maximum limit of 105 characters is entered the message length is automatically saved 3x7 keypad mapping MENU I MENU II Also associated with this menu are special function characters that allow special effect or machine specific information to be included in the scrolling POS message Entry of special function character involves entering first character followed by one
50. e Pressing SAVE will store the setting and exit the function Pressing CANCEL will exit the function without modifying the setting gt FREE PROD This option allows a free product to be given to the customer at preprogrammed interval When enabled every n product will be vended at no cost all accumulated credit will be returned and the message FREE ON US will be displayed during the vend process Setting this interval to 1 provides a free vend at every transaction 0 disables the option and the maximum valid interval is 255 Note that determination of free product status is made only after credit equal to or greater than the normal cost of product has been deposited and the customer has selected the specific product Upon entry into this function the current interval will be displayed as FRE X new interval may be entered by pressing numeric keys these will be displayed as they are entered The most significant digit followed by lesser significant digits It is not necessary to enter leading zeros and only the first three numbers will be used Pressing SAVE will store the setting and exit the function Pressing CANCEL will exit the function without modifying the setting DE720 Rev E 27 VC1100 SECTION 5 PROGRAMMING PROMO VEND This function will allow a promotional product to be given to a customer for free in response to their purchase of another product When enabled purchasing selection 1 from
51. ents are violated then those rows will be shut down accordingly Note that the sensor has health safety settings Upon entry to this submenu the display will read LEVEL Pressing UP or DOWN will scroll to RANGE gt level Upon entry to this submenu the display will change to reading either NONE COLD SLACK orFROZEN These represent the basic health safety rules and the indicates that the controller is in an editing mode Pressing UP and or DOWN allows the user to scroll through the settings selected setting may be saved and the menu exited by pressing SAVE To exit the menu without saving press CANCEL gt range Upon entry to this submenu the display will change to reading SR The user sets the first row in the range by selecting any letter from A through L The last row in the range may then be selected by entering any letter that is greater than or equal to the first row in the range A through L Once 2 letters in the range are entered the setting may be saved by pressing the SAVE button or canceled by pressing the CANCEL button Pressing either of these buttons forces exit from this submenu and returns control to the previous menu level summary of the 4 settings is shown in the following table Health Safety Setting Basic Rule NONE Ignore health safety requirements for this sensor COLD Block designated rows if temperature exceeds 41 F 5
52. er leading zeros and only the first four numbers will be used To save the new start time press SAVE The display will continue to 1 STOP hh mm Anew stop time for this interval may be entered through the same method used for the start time When the stop time has been programmed the controller will return to the previous level in the menu structure and T ME will be displayed gt DAY This function allows the user to specify those days of the week in which discounting will apply Upon entry the display will reads un off orsun Pressing UP or DOWN will scroll through the days of the week If ENTER is pressed control passes to the On off field for the corresponding day At this point presses of UP or DOWN will toggle the daily discounting status between ON and OFF Pressing CANCEL will return control to the DAY field At any point pressing SAVE will store the current status and return control to the DAY field Note that presses of CANCEL will only force exit from this function while control is in the DAY field DE720 Rev 42 VC1100 SECTION 5 PROGRAMMING RANGE This allows the operator to set the range of selections that will be affected when discounting 18 active Once in this menu item the user will see a display similar to SR ER 1 2 The user sets the first selection in the range by entering any letter from A through L followed by the number of the selection The last selection in the range
53. es back to the I to 4 interval field If ENTER is pressed control passes to the On off field Pressing of the UP or DOWN will toggle the daily status for the specific interval between ON and OFF Pressing CANCEL will return control to the DAY field At any point pressing SAVE will store the current status and return control to the interval field Note that presses of CANCEL will only force exit from this function while control is in the interval field DE720 Rev E 36 VC1100 SECTION 5 PROGRAMMING gt RANGE This allows the operator to set the range of rows that will be affected when shut down is active Upon entry into this menu item the user will see a display similarto SR A The user sets the first row in the range by selecting any letter from A through L The last row in the range may then be selected by entering any letter that is greater than or equal to the first row in the range A through L Once the 2 letters in the range are entered the setting may be saved by pressing the SAVE button or canceled by pressing the CANCEL button Pressing either of these buttons forces exit from this submenu and returns control to the shutdown menu level TEMPERTURE This menu allows the operator to activate and modify the controller s temperature control capabilities Pressing the ENTER button after the user has navigated to the menu item labeled TEMPERTURE accesses this submenu Pressing the ENTER button w
54. f another item failed to vend the vend is considered good The failed motor is flagged and displayed in service mode If all previous checks have passed then vend of the selection will be attempted DE720 Rev E 11 VC1100 SECTION 4 OPERATION A successful vend results in a display of the amount of change while it is returned using a least coins algorithm If the correct change is returned the THANK message will be displayed for 0 8 seconds followed by the idle condition of the sales mode If for some reason the exact amount of change cannot be returned as much as possible will be paid out and the remaining amount will be retained as credit toward another vend An item price of 0 00 is allowed as a valid vend while in the sales mode of operation When a vend falls the controller will beep three times while ALTERNATE SELECTION message is scrolled one time This will be followed by the amount of accumulated credit When the force vend feature is enabled faulty vends will result in an override of the force vend feature Force vend will stay overridden until the customer has attempted to escrow the credit or vended another product For those failed vend attempts of motors connected to the 120 Select controller if the motor is not allowed to complete a full cycle or if after twelve seconds the motor has not yet returned to a home position the vend will be considered a failure A bad motor is defined as 1 A
55. f these buttons forces an exit from this submenu and returns control to the scroll menu level described in the previous paragraph DE720 Rev 45 VC1100 SECTION 5 PROGRAMMING OPTI C This submenu provides the operator with options for designating ranges of product rows that will be monitored for product delivery by an optical sensor Selections that are designated as optical will have an associated vend operation that executed an identical manner to non optical selections However following completion of the vend sequence the controller will pause for up to 3 seconds while it waits for detection of a product The controller will then handle the two possible cases as follows a For the product detection event the message PLEASE REMOVE PRODUCT will scroll repeatedly across the screen This message will continue to display as long as the sensor indicates the product is still blocking the optical beam b Inthe event that the product is not detected within 10 seconds MAKE ALTERNATE SELECTI ON will appear once followed by a return to the display of available credit If the auto reinstate mode is not active for this particular selection then this product detection failure will also trigger the setting of sold out state for the selection and cause the display of an error code 9 in the diagnostics menu If auto reinstate mode is active for the particular selection then no sold condition will be applied to the failed selection a
56. ging the VC1100 into the outlet test the outlet to confirm it will meet the VC1100 power requirements If the power requirements are not met contact a Licensed Electrician and have any necessary corrections made After connecting to the wall outlet open the Service Panel and turn the main power switch on The display on the front panel should become active after approximately 20 seconds DE720 Rev E 5 VC1100 SECTION 3 INITIAL SETUP Upon placement of the machine on location the following programming should be setup to insure proper operation of the VC1100 Please verify the unit has reached the desired temperature settings before loading product The temperature may be viewed at any time by pressing 0 button on the keypad VENDING Vending operations such as setting prices changing the message on the front display handling bills coins credit making change and operating vend motors should be tested before loading product into the machine Refer to Section 5 for programming instructions HEALTH AND SAFETY RANGE The function of this system is to provide additional user protection by disabling vending operations PLEASE CALL SERVICE will be displayed if the air temperature inside the refrigerated space rises above the selected setting for preset period of time Proper Health and Safety settings must be set for proper operation Frozen Foods 0 F or higher if more than 15 minutes Slack Frozen 15 or
57. hen any of the following functions or submenus is highlighted will pass control to that function or submenu To exit this menu or any of the functions within this menu without saving settings the CANCEL button should be pressed gt DEGREE F This function allows operator to specify units of measurement for displaying the temperature It s the first item reached upon entry to the temperature submenu The display will read either DEGREE for Fahrenheit units or DEGREE C for Celsius units Pressing ENTER will change displayto DEGREE orDEGREE where the indicates an editing mode The units may now be toggle between and F by pressing the ENTER button Pressing SAVE at any time will store the setting and exit editing mode gt SENSORI This submenu will allow the operator to control individual characteristics that are associated with SENSOR 1 Pressing the ENTER button after the user has navigated to the menu item labeled will access that submenu gt SENSOR 2 This menu should never be selected for use in a VC1100 DE720 Rev 37 VC1100 SECTION 5 PROGRAMMING gt SET POINT This function allows the user to set an ideal operating temperature for the specific sensor This corresponds to the air temperature that the controller will attempt to maintain for this sensor while the sensor is activated Upon entry the display will read XXY where XX is the actual value and
58. higher if more than 15 minutes Refrigerated 41 F or higher if more than 15 minutes None None magnetic switch is located at the top of the glass door that will provide an additional 60 minutes whenever the service door is opened an additional 15 minutes will also be provided whenever defrost cycle occurs TEMPERATURE SETTINGS Temperature settings can be programmed for Degrees Fahrenheit or Degrees Celsius The Set Point can be programmed to maintain a desired temperature minimum 6 F 14 C delta is recommended to prevent short cycling and extend the life of the Compressor The temperature may be viewed at any time by pressing 0 button on the keypad DEFROST DELAY This option is only necessary if the customer would like the machine to defrost at a specific time This option allows the user to set the starting point for the first defrost cycle When a power loss to the Control Board has occurred 12 hours of operation will be resumed from the moment power was restored before defrosting DE720 Rev 6 VC1100 SECTION 4 OPERATION REFRIGERATION SYSTEM The system is comprised of an Evaporator Condensing Unit and Electronic Control System The refrigeration system will shut down whenever the glass door is opened The System Control Board regulates all refrigeration functions the temperatures can be adjusted by entering the service mode and inputting the desired set point and delta temperature settings In the eve
59. is Error cannot be cleared until the source of the problem is repaired If the VC1100 uses Debit Card Reader without Coin Changer or Bill Acceptor VALIDATOR 7 will always be present and cannot be cleared this is normal READER 8 If the Card Reader becomes disconnected from the Control Board i e Broken wire Faulty Control Board or Card Reader READER 38 will be displayed This Error cannot be cleared until the source of the problem is repaired If the VC1100 does not use Debit Card Reader READER 38 will always be present and cannot be cleared this is normal DE720 Rev E 17 VC1100 SECTION 5 PROGRAMMING MOTOR This menu provides motor count and configuration options Pressing the ENTER button after the user has navigated to the menu item labeled will enter this menu To exit this menu the CANCEL button should be pressed gt COUNT This function counts and displays the total number of functioning motors Pressing ENTER after the user has navigated to the menu item labeled COUNT starts it The controller will test each motor drive in the current configuration to determine if a valid motor 18 connected at that instant The message COUNT and the number of motors responding will then be displayed To exit this function press the CANCEL button gt CONFI G This function is used to remove undesired motor selections from the configuration Pressing ENTER after the user has navigated to the menu item l
60. nd the controller will continue vend attempts on the particular selection if it s chosen again in the future This sold out status will be cleared when an open to closed transition of the door switch is detected or following an exit from the service mode In addition to modified vending sequence blocked optical beam during the non vending portion of the normal sales mode will cause the handling of credit acceptance and future vending to vary in the following 2 circumstances a If the optical sensor s range covers all configured selections within the matrix any additional credit acceptance and vending will be disabled b Ifthe optical sensor s range covers only a portion of the configured selections within the matrix vending will be disabled only for those selections within the optical range Configured selections outside of the range will still be available for vending attempts gt On orof f Upon entry into the OPTIC menu the current on off state of the optical option will be displayed as ON or OF F A press of ENTER will change the display to or OFF where the indicates editing mode Pressing ENTER again will toggle the on off state At any time the on off state may be stored and this function exited by pressing SAVE or pressing CANCEL may restore the previously saved state gt RANGE This item allows the operator to specify those rows of products which are sensed for product delivery by the optical sensor Up
61. nt of a Control Board failure the Refrigeration system will run continuously and will not cycle off until the Control Board is repaired or replaced The Evaporator removes heat from the air in a refrigerated space and transfers the heat to the liquid Refrigerant The liquid Refrigerant evaporates and is pumped out by the Compressor through the larger diameter tubing The Compressor pumps the low pressure vapor into the Condensing Coil where it gets rid of the heat and condenses into a high pressure liquid The high pressure liquid travels through the smaller diameter tubing to the T E V Thermostatic Expansion Valve The T E V controls the amount of refrigerant supplied to the Evaporator and the cycle is repeated The temperature can be viewed at any time by pressing the 0 symbol on the keypad CONDENSING UNIT The VC1100 uses a 3 4 hp Tecumseh Condensing Unit It is located on the base of the cabinet and can be accessed from the back of the unit It consists of a Compressor Condensing Coil Fan Liquid Receiver Starting Relay Start Capacitor Run capacitor and a Thermal Overload Protection Device Two service ports are provided for a Qualified Service Technician to diagnose and repair the Refrigeration System EVAPORATOR The VC1100 uses a low Temperature Forced Air and Electric Defrost Evaporator Each consists of Evaporating Coil Thermostatic Expansion Valve Evaporator Fan ton TEV and a Heating Element They are lo
62. nterface board System Control Board defective AR OE Unit will not accept money 1 prices are set to zero Will not accept bills if coins in coin changer below minimum 3 Will not accept more than one bill if bill or exceeds highest item 4 No power to System Control Board 5 mechanism or bill defective Improper or no change Out of coins Bent coins or foreign objects in coin acceptor Coin mechanism defective System Control Board defective DE720 Rev 69 VC1100 SECTION 9 TROUBLESHOOTING Compressor does not run when main power switch is turned on Unit not plugged in wall outlet Building circuit breaker tripped Defective compressor or starting components Defective Refrigeration Relay Cut out setting higher than the temperature inside the refrigerated space System Control Board is programmed to disable refrigeration NSG D Machine will not cool to operating temperature Dirty condenser filter or air inlet screen Dirty condenser Evaporator fans not working Air leakage or bad door seal Loss of refrigerant Ice buildup in the evaporator cx Get Evaporator fans not running 1 Faulty fan control thermostat inside evaporator 2 Glass door switch 18 out of adjustment or is faulty 3 Loss of refrigerant 4 Unit in defrost Temperature displays 111 F 44 C continuously 1 Temperature sensor
63. nu item the user will see a display similar to SR ER A L The user sets the first row in the range by selecting any letter from A through L The last row in the range may then be selected by entering any letter that is greater than or equal to the first row in the range A through L Once the 2 letters in the range are entered the setting may be saved by pressing the SAVE button or canceled by pressing the CANCEL button Pressing either of these buttons forces exit from this submenu and returns control to the previous menu level RANGE CASH Display value of all paid sales over the range defined in S ET RANGE submenu since the last reset sum of PA204 fields in the defined range RANGEVENDS Display total number of products vended over the range defined in S ET RANGE submenu since the last reset sum of PA203 fields in the defined range CLEAR This function allows the user to set all re settable fields to 0 Upon entry into the function those re settable items are cleared and the display shows CL EARED DE720 Rev E 19 VC1100 SECTION 5 PROGRAMMING COIN This function is provided for manually filling and dispensing coins from the changer In addition there are several functions for controlling credit acceptance and the display of messages related to credit status Pressing the ENTER button after the user has navigated to the menu item labeled COI enters this menu To exit this menu or any of the functions
64. o reading ON or OFF where the indicates editing mode This initial ON OFF status indicates if the corresponding service menu is currently active or inactive Pressing ENTER again will toggle the on off state At any time the state may be stored and this function exited by pressing SAVE If the CANCEL button is pressed then the function will not modify the status of the specific service mode menu DE720 Rev 24 VC1100 SECTION 5 PROGRAMMING PRI CE This menu provides functions that allow the operator to assign prices to individual selections over a range of selections or to a combination of selections Pressing the ENTER button after the user has navigated to the menu item labeled RI CE will enter this menu To exit this menu or any of the functions within this menu the CANCEL button should be pressed Pressing the ENTER button when any of the following functions are highlighted will pass control to that function Note that the maximum price that can be set in all of the following cases is 199 99 for a scale factor of 1 and 999 95 for a scale factor of 5 gt TEM 5 Pressing the ENTER button after the user has navigated to the menu item labeled ITEM S will enter this menu Upon entry the display will read SELECT set the price of a single selection the user should enter the letter of the selection followed by its number After entering the selection the SAVE button should be pressed The selec
65. on entry into this item the display will show something similar to SR ER A J The user sets the first row the range by selecting any letter from A through L The last row in the range may then be selected by entering any letter that is greater than or equal to the first row in the range A through L Once the 2 letters in the range are entered the setting may be saved by pressing the SAVE button or canceled by pressing the CANCEL button Pressing either of these buttons forces exit from this submenu and returns control to the previous menu level DE720 Rev 46 VC1100 WIRING DIAGRAMS VC1100 REFRIGERATION INTERFACE DIAGRAM SECTION 6 HOLIMS 4000 OLLJNOVN SMS S MOISE 511 4 ele 3 N3HM 0314086 SS lt S 109 N3HM GSLYOHS 79 SIWNINYAL 4 GL 3AO8V 5 340 HOLIMS I VC1100 gt Z gay 208 Tran H IINS 8008 LAM 4 1800156 gt 7 anno mos 2 xr SAR ga 5 YOSNAS 0258159 O JYNIVHIHN
66. or two letters The special function character sequences recognized by the 120 Select controller and their associated functions are listed in the following B When character 18 reached space will appear and controller will beep D2 Temperature of respective sensor will be displayed P When character is reached scrolling will stop for 1 2 second Current time will be displayed in military format hours minutes VC1100 DE720 Rev 33 SECTION 5 PROGRAMMING LANGUAGE This function allows the operator to choose a specific language in which sales mode messages will be displayed Upon entry into this function the controller will display one of the following nationalities along with an appended The displayed nationality represents the currently activated language The indicates that editing mode is active and that operator may scroll through the available languages via the UP or DOWN buttons Pressing SAVE will activate the currently selected language and exit the menu To exit the menu without saving the selection press CANCEL 2 C rm ZU zz gt gt gt rm Z gt gt WN See appendix 2 for message translations If AUXI LI ARY is selected out of the previous list then an alternative list of operator created sales mode messages will be used The function that is used to create those messages is described in the following section gt AUX
67. rom A through L The last row in the range may then be selected by entering any letter that is greater than or equal to the first row in the range A through L Once the 2 letters in the range are entered the setting may be saved by pressing the SAVE button or canceled by pressing the CANCEL button Pressing either of these buttons forces exit from this submenu and returns control to the previous menu level gt DEPTH This item allows the operator to specify each selection in the can bottle range as either a single depth or a double depth item SINGLE Items specified as single depth will vend for an additional 2 5 seconds following detection of the product delivery signal DOUBLE Items specified as double depth will stop the vend motor immediately following detection of the product delivery signal Upon entry into this item the display will show SELECT xx where xx represents the first selection in the can bottle range described above Pressing UP or DOWN scrolls through the additional selections in the range Pressing ENTER activates an edit mode for the displayed selection Pressing CANCEL exits the DEPTH function If ENTER was pressed the display will show either DOUBLE SINGLE where indicates that the setting may be edited Pressing ENTER will toggle between the two modes The edited setting may be saved by pressing the SAVE button or canceled by pressing the CANCEL button Pressing either o
68. rom encountering overpressure situations due to opening and closing the door repetitively the controller will not re activate the refrigeration system for period of 90 seconds from the initial opening of the glass door IDLE CONDITION The controller will monitor all present MDB peripherals for customer input while waiting for keypad generated interruption If no action is taken then the programmable Point of Sales message will be scrolled on the display provided there are sufficient coins in the coin changer If an adequate quantity is not detected the PLEASE INSERT EXACT MONEY message will be displayed When credit has been established the amount of credit will be displayed otherwise the controller will continue as above until vend sequence 18 initiated or Coin Return request is made Return request is received and the Force Vend feature 15 disabled deposited credit will be returned in a like coin fashion COIN ACCEPTANCE The controller will allow acceptance of all coins as long as the accumulated credit is equal to or less than the maximum price of any selection in the current configuration When Multivend is active then this maximum value increases to 3 times the highest priced selection in the machine Coin acceptance will be disabled during all vends while coins are being paid out and while in the service mode of operation and if card reader credit is established FIRST BILL ACCEPTANCE The firs
69. ror Codes TnnaOs n sk M 16 17 Motor F 8 Config Y8 Account rq 8 Hist Sales Hist Count nS m Res Sales r TY 18 Res Count M Sales 19 Set Range E TT SS UNT 18 DE720 Rev E 1 VC1100 Range Cash Range Vends Table of Contents SECTION 5 PROGRAMMING ere Coins iii 20 Payout a lt sss Tube Fill M Uncon Accp Exact Change s Y Test Vend Test Relay Serv Contr Price Items o T F Menu 2 20 20 22 23 Options sss 26 Bill Escrow T TT TTTTTTTT m TT Force Vend Max Change Value Multi Vend Free Prod Promo Vend Default Messages Model M nn p 29 31 MM M M 31 Options 32 POS Language AUX Time Date Shutdown Temperature Degree Sensor I Set Point Delta Health Defrost Discount Autoreinstate Can Bottle Or 46 DE720 Rev Menu 3 33 33 VC1100 Table of Contents SECTION 6 WIRING DIAGRAMS Refrigeration Interface n 47 High Voltage Ladder Diagram 115 Vac n 48 High Voltage Ladder Diagram 220 240 Vac TT 49 Low Voltage Schematic 50 Power Panel Wir Locations 115Vac Power Panel Wire Locations 220 240 52 Dual Col Tray Wine soe ee 53 Dual Fray
70. s value will not change these periods Upon entry to this submenu the display will change to reading 0 0 HRS Setting and saving any value other than 0 will override the current refrigeration cycle This new one time refrigeration cycle will into effect immediately upon pressing the SAVE button After this one cycle has expired a defrost cycle will occur and the regular refrigeration period controlled by the current value of the PERIOD submenu will resume Adjustment of this value is accomplished by pressing UP or DOWN which will cause the time to increase or decrease by I half hour in the corresponding direction The maximum and minimum value is 24 0 and 0 hours respectively The time rolls over when the user scrolls through the maximum or minimum values At any point the modified value may be stored and this function exited by pressing SAVE Pressing CANCEL or saving value of 0 will cause the submenu to be exited without any corresponding update of the refrigeration cycle gt manual Upon entry to this submenu the display will change to reading ON orOFF where the indicates editing mode Here ON or OFF represents the state of the Manual Defrost Mode Manual Defrost Mode allows the operator to instantly enable the defrost cycle The duration of this defrost operation will be equal to the length of time defined in the Duration menu item Pressing ENTER again will toggle the on off state At any time the state ma
71. sary to enter leading zeros and only the first four numbers will be used To store the time and exit press SAVE gt MONTH Upon entry to this function the current month will be displayed in a numeric format as MONTH mm new month may be entered by pressing the numeric keys They will be displayed as they are entered The most significant digit followed by lesser significant digit It is not necessary to enter leading zeros and only the first two numbers will be used To store the month and exit press SAVE DATE Upon entry to this function the current date 1 31 will be displayed in a numeric format as DATE dd A new date may be entered by pressing the numeric keys They will be displayed as they are entered The most significant digit followed by lesser significant digit It is not necessary to enter leading zeros and only the first two numbers will be used To store the date and exit press SAVE YEAR Upon entry to this function the current year will be displayed in a numeric format as YEAR yy A New Year may be entered by pressing the numeric keys these will be displayed as they are entered The most significant digit followed by lesser significant digit It is not necessary to enter leading zeros and only the first two numbers will be used To store the year and exit press SAVE DE720 Rev E 35 VC1100 SECTION 5 PROGRAMMING SHUTDOWN This option will allow the controller to shut down a range of selections or
72. sor 1 10 Fahrenheit Delta temperatures for Sensor 1 6 Fahrenheit Health Safety Level for Sensor 1 SLACK Health Safety Range for Sensorl Start row A and End Row E Duration of defrost cycle 20 minutes Refrigeration period 12 hours Optic Sensor mode Disabled OFF Point of Sales message POS ENJOY A SNACK TODAY Refrigeration relay type Normally closed VC FROZEN This menu is provided for setting the controller to operate a Vendtronics model VC1100 as a Frozen Food vending machine The following settings will be automatically changed after pressing the SAVE button CONTROL FUNCTION SETTING OF CONTROL FUNCTION Temperature Sensors 1 mode Enabled ON Set point temperatures for Sensor 1 3 Fahrenheit Delta temperatures for Sensor 1 6 Fahrenheit Health Safety Level for Sensor 1 FROZEN DE720 Rev E 30 VC1100 SECTION 5 PROGRAMMING Health Safety Range for Sensorl Start row A and End Row E Duration of defrost cycle 20 minutes Refrigeration period 12 hours Optic Sensor mode Disabled OFF Point of Sales message POS ENJOY A SNACK TODAY Refrigeration relay type Normally closed gt Dt Ift frz This menu should never be selected for use in a VC1100 Dt rht frz This menu should never be selected for use in a VC1100 BV COLD This menu should never be selected for use in a VC1100 MESSAGES This menu is provided to reset to the default Point Of
73. spectively The time rolls over when the user scrolls through the maximum or minimum values At any point the modified value may be stored and this function exited by pressing SAVE Pressing CANCEL will exit the function without storing the value period Upon entry to this submenu the display will change to reading h m HRS Here h m represents the total amount of time in hours that refrigeration cycle must run before the defrost cycle will execute Pressing UP or DOWN will cause the time increment or decrement by half hour in corresponding direction The maximum and minimum value is 24 0 and 5 hours respectively The time rolls over when the user scrolls through the maximum or minimum values At any point the modified value may be stored and this function exited by pressing SAVE Pressing CANCEL will exit the function without storing the value 40 VC1100 SECTION 5 PROGRAMMING Del WARNING The user is strongly encouraged to set the current time prior to setting the delay Due to the fact that the refrigeration cycle is controlled by the controller s real time battery backed clock adjustment of the current time after the delay value is set can cause the defrost cycle to occur in shorter interval of time than the actual value This is a result of the controller s effort to ensure that the refrigeration period always occurs at designated times during the day Any adjustment of the real time clock
74. sts Any configured motor that exhibits an open circuit during this process will be immediately removed from the vending machine configuration This means that a motor previously tagged bad in the sales mode due to an open circuit condition and presently found to have an open circuit condition upon entry to the service mode will not be flagged as bad in the diagnostics service mode menu For the remainder of the programming section the following commands will be used in place of keypad buttons 5 keypad buttons will be used to navigate the service menu A SCROLL UP B ENTER SCROLL DOWN D SAVE EXIT CANCEL DE720 Rev E 13 VC1100 PROGRAMMING SECTION 5 JONVY NMOG Oa CT 440 lt 007000 440 2 3 2 3 INTIVA 0980 N V 1Y 318000 lt NO IVS lt IV 193135 4 1 dn 110 08 lt GES lt 1 v 1v IF 440 184 39NVM lt NO YNHL lt NO 440 x 440 lt NO 330 lt Nor 15 EN 311108 NV2 lt 440 1 5 440 3 1 NO 437 NO NON lt H H 83 45 lt N lt 440 NON 39NV3 lt lt 0 NAS NO 430 lt lt 00700 401514 4 440 lt NO are vZ OL 9 lt 0000 48418160 ISNISHOLNY 240 3019 18424 NIN 09 01 ore NO NOW WANN lt noosia 330
75. t bill will be accepted if the quarter tube is above the low indicator or if the dime and nickel tubes are both above the low indicators When accumulated credit is greater than or equal to the maximum price additional bill acceptance will be prevented When multivend is active then this maximum value increases to 3 times the highest priced selection in the machine If the bill acceptor offers escrow and acceptance is disabled because of the maximum price the last bill inserted will be kept in the escrow position otherwise the bill will straight into the bill stacker If the bill acceptor does not offer escrow or bill escrow is disabled the bill will go straight to the bill stacker The bill will be accepted if the coin tubes total cash amount is greater than or equal to the established credit plus the additional bill value If credit is established from a card reader no bills will be accepted DE720 Rev 9 VC1100 SECTION 4 OPERATION ADDITIONAL BILL ACCEPTANCE Additional bills will be accepted if the dime and quarter tubes are both above the low indicators If the accumulated credit is greater than or equal to the maximum price additional bill acceptance will be disabled When multivend is active then this maximum value increases to 3 times the highest priced selection in the machine If the bill acceptor offers escrow and acceptance is disabled because of the maximum price the last bill inserted will be kept in the escrow position If
76. tables list the default settings that apply to each of the different machine types and that are applied every time a machine type is saved Following the machine type tables is one additional table listing those default settings that are common to all of the machine types DE720 Rev E 29 VC1100 SECTION 5 PROGRAMMING VC COLD This menu is provided for setting the controller to operate a Vendtronics model VC1100 as a Refrigerated Fresh Food vending machine The following settings will be automatically changed after pressing the SA VE button CONTROL FUNCTION SETTING OF CONTROL FUNCTION Temperature Sensors 1 mode Enabled ON Set point temperatures for Sensor 1 369 Fahrenheit Delta temperatures for Sensor 1 6 Fahrenheit Health Safety Level for Sensor 1 COLD Health Safety Range for Sensorl Start row A and End Row E Duration of defrost cycle 20 minutes Refrigeration period 12 hours Optic Sensor mode Disabled OFF Point of Sales message POS ENJOY A SNACK TODAY Refrigeration relay type Normally closed VC SLACK This menu is provided for setting the controller to operate a Vendtronics model VC1100 as a Slacked Frozen Food vending machine The following settings will be automatically changed after pressing the SAVE button CONTROL FUNCTION SETTING OF CONTROL FUNCTION Temperature Sensors 1 mode Enabled ON Set point temperatures for Sen
77. th the selection or if he she wants to exit the menu then the CANCEL button should be pressed and control will pass back to the higher level where TEST VEND will be displayed once again When the vend process is initiated the display will show the particular selection followed by the price of the selection as a vend is attempted When the vend attempt has completed and the selection corresponded to a single selection or the last selection in a range of selections control will pass back to the selection display SELECT If for any reason a vend attempt on a particular motor fails then the controller will signal this by beeping 3 times e If optical sensor is enabled the controller will wait for 3 seconds to verify product if no product was detected then the controller will beep three times before attempting the next selection in the sequence e During the process of test vending a range of selections the operator may press and hold the CANCEL button to cancel the process and return control to the selection display SELECT successful test vend on a motor clears all errors associated with that selection DE720 Rev 22 VC1100 SECTION 5 PROGRAMMING TEST RELAY WARNING The operator should be aware that operations of the functions within this menu have direct control over whatever device s is are connected to those lines With some devices such as compressors there is the potential for damaging the device with
78. tion s location will be displayed along with 5 digit price The desired price should then be entered using the numeric keys starting with the most significant digit followed by lesser significant digits Pressing SAVE will store the value and return toSELECT on display To set the price for a range of selections the user should enter the letter of the first row followed by the letter of the last row After entering the selections the SAVE button should be pressed A 5 digit price will appear the display The desired price should then be entered using the numeric keys starting with the most significant digit followed by lesser significant digits Pressing SAVE will store the value and return to SELECT onthe display Pressing the CANCEL button while SELECT is displayed will return to the PRI CE menu Pressing the CANCEL button while 0 0 0 0 0 is displayed will return to the SELECT menu DE720 Rev 25 VC1100 SECTION 5 PROGRAMMING OPTI ONS This menu provides functions that allow the operator to control a variety of vending options Pressing the ENTER button after the user has navigated to the menu item labeled OPTIONS will enter this menu To exit this menu or any of the functions or submenus within this menu the CANCEL button should be pressed Pressing the ENTER button when any of the following functions are highlighted will pass control to that function gt BILL SCROW This
79. tor will indicate why A definition of all possible error codes is shown in the table below This function may be exited at any time by pressing the CANCEL button ERROR CODE ERROR DESCRIPTION Too little motor current under 20mA For an example the display will show VMC Al 1 2 Too much time to complete vend 12 seconds For example the display will show 2 2 checksum error The display would read 4 Health amp safety error on temperature sensor 1 The display would read 5 1 Selection was not detected sensor and such is VMC 9 considered sold out For an example the display will show VMC A1 9 Loss of changer communications or no changer display would show 3 Loss of bill validator communications or no bill validator VELDR The display would read VALIDATOR 7 Loss of card reader communications or no card reader RE DER The display would read READER 8 DE720 Rev E 15 VC1100 SECTION 5 PROGRAMMING ERROR CODES Enter the service mode by pressing the red button on the controller a beep will be issued to recognize the transition and DIAGNOSE will be displayed until a function key is pressed Press the letter B to enter the diagnostics menu The diagnostics routine will present various error codes relating to the nature of a fault condition VMC1 If any previously configured
80. ts may now be entered using the numeric keys This value may be saved at any time by pressing the SAVE key The maximum settable value for Unconditional Acceptance is equal to the largest denomination of currency or coin accepted by the changer or validator If the operator attempts to save a value that exceeds this amount a warning message will appear and the displayed setting will revert to this maximum value To exit this mode before entering a value press CANCEL or exit the service mode DE720 Rev 20 VC1100 SECTION 5 PROGRAMMING EXACT CHNG DE720 Rev E The Exact Change option forces the controller to display the message PLEASE EXACT MONEY ifa specified value of credit and every value in increments of the least coin tube value less than this value cannot be paid back Upon entry to this function a five digit number representing the exact change value appears A value of up to 5 digits may now be entered using the numeric keys This value may be saved at any time by pressing the SAVE key e When the highest vend price is greater than the unconditional acceptance value then the maximum settable value for exact change will be 3 times the highest vend price e When the highest vend price is less than the unconditional acceptance value then the maximum settable value for exact change is 3 times the unconditional acceptance value e Ifthe operator attempts to save a value that exceeds this amount a warning message will
81. vert to this maximum value 43 VC1100 SECTION 5 PROGRAMMING AUTOREI NST This option allows the user to set range of rows so that every time product in the range is selected vend attempt will be made even if the previous vend attempt resulted in no power ever being detected on selection s motor Pressing the ENTER button after the user has navigated to the menu item labeled AUTORE NST accesses this option Pressing the ENTER button when any of the following functions are highlighted will pass control to that function To exit this menu or any of the functions within this menu without saving settings the CANCEL button should be pressed gt On orof f Upon entry into the AUT ORE NST menu the current on off state of auto reinstatement will be displayed as or OFF A press of ENTER will change the display toON or OFF wherethe indicates editing mode Pressing ENTER again will toggle the on off state At any time the on off state may be stored and this function exited by pressing SAVE RANGE Upon entry into the RANGE menu the display will show something similar to SR ER A J The user sets the first row in the range by selecting any letter from A through L The last row in the range may then be selected by entering any letter that is greater than or equal to the first row in the range A through L Once the 2 letters in the range are entered the setting may be saved by pressing the
82. will enter this menu Pressing the ENTER button when any of the following submenus or functions are highlighted will pass control to that respective submenu or function Upon entry to the MESSAGES and OPTIONS functions the controller will display CONFIGURED indicating that the settings associated with the corresponding function are now in effect To exit any portion of this menu or any of the functions within this menu the CANCEL button should be pressed The following 3 sections contain tables showing those settings which take effect when the corresponding function 18 selected gt MODEL This function allows the operator to choose a specific set of default machine settings that correspond to the type of vending machine the 120 Select Controller will be used to control Upon entry into this function the controller will display one of the machine types listed at top of each of the following tables along with an appended The displayed machine type represents the current machine configuration The indicates that editing mode 18 active and that the operator may scroll through the available machine types via the UP DOWN buttons Pressing SAVE will reconfigure the default settings of the controller to correspond to those associated with the selected type and shown in the table In addition a press of the SAVE will force an exit from the menu To exit the menu without saving the selection press CANCEL The following
83. y be stored and this function exited by pressing SAVE Following expiration of the manual defrost operation time period of 75 minutes must pass before an automatic defrost cycle can execute DE720 Rev E 41 VC1100 SECTION 5 PROGRAMMING DI SCOUNT This option will allow the controller to discount specific items in the machine at pre programmed intervals Pressing the ENTER button after the user has navigated to the menu item labeled DI SCOUNT accesses this option Pressing the ENTER button when any of the following functions are highlighted will pass control to that function To exit this menu or any of the functions within this menu without saving settings the CANCEL button should be pressed gt ON or OFF Upon entering into the DISCOUNT menu the current On off State of discounting will be displayed as ON or OF F press of ENTER will change the display to orOFF where the indicates editing mode Pressing ENTER again will toggle the on off state At any time the On off state may be stored and this function exited by pressing SAVE gt TI ME This function allows the operator to program the start and stop times for discounting Upon entry into this submenu the display will show STRT hh mm A new start time for this interval may be entered by pressing the numeric keys these will be displayed as they are entered The most significant digit followed by lesser significant digits It is not necessary to ent
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