Maintenance Service Manual - Commercial Wheelchair Lifts
Contents
1. Wiring Diagram 2011 Toyota Conversion Power Door Foldout Ramp amp Kneel System2. Electrical Schematic 2011 Toyota Conversion Power Door Foldout Ramp amp Kneel System TO OEM Pass Door DK BL 20G B Pillar Door Switch 34454 Ramp Motor 36087A Ramp Stow Switch 33421A Ramp Deploy Switch 34806 Kneel Lowered Switch 31784WP Kneel Raised Switch 31784W P Kneel Motor lili Dr Kneel On Off Dash Door Dash Door Door Full DESCRIPTION SYMBOL TO OEM TO OEM TO OEM Switch Switch Switch Open Switch CONNECTORS p Door Door Body Pass Door P Plug amp JJack P Battery 31022 34454 34454 36113 BATTERY ile Harness Harness Switch Body lt Front Fuse 1 HD 128 N l i CHASSIS GROUND L ggg 8581518 9189 d Block Assembly i
3. TO Console Kneel Driver Passenger Door Full TO OEM TO OEM TO OEM C Pillar Ramp Motor amp RD 12G RD 126 aue aE Power ON OFF Dash Dash Open Switch Door Body Pass Door Switch Gear Box 36087A Outlet Switch Switch Switch 36113 Harness Harness Ajar Body 34454 S gt n Microswitch NM x a S a O 558 H Stow FA d 6 Ja 44 33421 aa zl S R 8 a E E91074A d 3 COND WIRE CODE PERR gg H ER PIN COLOR FUNCTION x x az 99 2 COND WIRE CODE e SE 1 NOTUSED EE NR PIN COLOR FUNCTION S x 9 E 2 WH BK20G DFOGround 1 146 Ramp Motor 4G 3 wHwT20G DFO Signal 2 146 Ramp Motor n I Driver TO Console 3 COND WIRE CODE E91036A 2 COND WIRE CODE v7 PIN COLOR FUNCTION Microswitch PIN COLOR FUNCTION A Pillar Power 1 wH OR20G DFO Power 1 BK Motor Ramp Motor 2 WH
4. 3 COND WIRE CODE 17 COND WIRE CODE z ui PIN COLOR FUNCTION PIN COLOR FUNCTION o 1 VT 20G Sensor Power 1 WH BK20G Seat Motor Grd 25 2 BK20G WeightSensorRR 2 NOTUSED 3 i 3 BK RD20G Sensor Ground I 1 3 NOT USED u 4 NOTUSED z tr WELE 208 5 NOTUSED lt 6 VT 20G Seat Motor Pwr VT 20G 7 NOTUSED a RD 20G E 8 NOTUSED o 2 3 COND WIRE CODE GN 20G 9 GY20G SeatHeatPwr gt 9 PIN COLOR FUNCTION 5 NOTUSED oz 37 COND WIRE CODE 11 NOTUSED e WH20G Sensor Power zz 2 12 NOTUSED BU EA PIN COLOR FUNCTION PIN COLOR FUNCTION PIN COLOR FUNCTION o 2 DKBLzoG WeightSensorFR r 5 13 NOTUSED e mm X 3 menzo sensor Ground I 1 VT 20G Seat Motor Pwr 14 BK20G _ WeightSensorRR _27 QUAD 1 ocssensorPw NOT USED 2 NOT USED E 15 LT BL 20G WeightSensorRL 28 QUAD 2 OCS Sensor Grd 5 NOT USED H 16 BK 20G Jump SeatPresentRef 29 NOT USED lt 15 NOTUSED 4 20G Seat Motor Grd 17 NOT USED 30 NOTUSED a 16 eat Heat Switch 5 NOTUSED 18 NOTUSED 31 NOTUSED a RD20G _ Seat Hest Rheo 6 NOT USED 19 NOT USED 32 DK BL 206 TP Seat Belt Grd E YL20G 7 NOT USED 20 GY 20G Seat Heat Pwr 33 RD 20G TP Seat Belt Sig
5. 2 YL20G Airbag Squib Page 17A Toyota Conversion Front Driver Seat Electrical Systems 37 COND WIRE CODE lt 17 COND WIRE CODE VT 20G PIN COLOR FUNCTION j PIN COLOR FUNCTION PIN COLOR FUNCTION E VT 206 VT 20G PIN COLOR FUNCTION LT BL 20G 1 VT 20G Seat Motor Pwr 14 NOT USED 27 NOT USED e LT BL 20G LT BL 20G 1 VT 20G Seat Motor Pwr WH BK 20G 2 NOT USED 15 NOT USED 2 28 NOT USED 2 2 WH BK 20G WH BK 20G 2 NOT USED GY 20G NOTUSED 16 BK20G Jump Seat Present Ref 29 BK Gold 206 Seat Buckle c GY 20G GY 20G 3 LTBL20G Seat Module Pwr RD 20G 4 WH BK20G SeatMotorGrd 17 NOT USED 30 WH Gold 208 Seat Buckle lt RD 20G RD 20G 4 NOT USED BK 20G 5 USED 18 NOT USED 31 NOT USED d BK 20G BK 20G 5 WH BK20G Seat Motor Grd RD 20G 6 NOT USED
6. 26 27 Dimensions 28 1 SAFETY PRECAUTIONS yee Safety Precautions AWARNING Maintenance and service procedures must be performed AWARNING only by authorized service personnel Read this manual the conversion s operator s manual and supplements before performing AWARNING Perform maintenance and lubrication procedures exactly as outlined in the Maintenance and Lubrication Schedule contained in this manual operation mainte A WARNING Perform troubleshooting and service procedures as outlined nance or service in this manual and or service bulletins supplied with replace procedures Failure ment parts to do so may result in serious bodily AWARNING Replacement parts must be Braun authorized replacements injury and or prop erty damage AWARNING Do not attempt to interface aftermarket control systems without authorization from The Braun Corporation AWARNING not use accessory devices not authorized by The Braun Corporation AWARNING Keep clear of area in which the vehicle kneels lowers AWARNING Keep clear of area in which ramp operates AWARNING Never modify alter a Braun Corporation lowered floor minivan conversion AWARNING not install a raised top on a Braun Corporation lowered floor minivan conversion AWARNING Use of a Braun Corporation lowered floor minivan conversion for towing is prohibited AWARNING Fail
7. 33 5 NO COM COM FUSE wad x x a s s 8 E90375A 85 86 E MOTOR Lu RD 12G 8 l elo m g 38 87 E x 8 112 112 NC SWITCH v d ga ER 112 112 EE NO SWITCH fn H GRN i gt l 2 EE gg MOMENTARY SWITCH 4 alg DK BL 20G 9 8 S a ox ojo al gm mm MOMENTARY SWITCH 2 8 8 RD 8G BAT IGN OR 146 RD 126 a Bz jaja gt gt RELAY a WHIBK 20G WH BK 20G x ter TPB 1 2 3 4T5 Te 819 01112 gt 2 87A 8 x ES 8 MAE 112 3 4 5 6 7 0112 GRN 58 als als SER al zzi EEE aa RD 120 1 TO Console Power Outlet xea TO Console Power Outlet OR 206 aK DK BL 20G BK 22G tse 2 BK 22G BK 22 RD 22G 4 B RD22G i RD 22G DK BL 20G n WH 20G PK 20G PK 20G BK 14G BK 14G VT 20G RD 20G VT YL20 G RD WH 14G GY RD 20G 5 WH 206 BK 20G 3 r5 WH RD OR 14G WH BK20G WH BK20G LLL BRDWH 14G wH20G 12 s WH20G z E BK20G BK20G 146 F ORBK 14G BK Motor WH oR 206 Bat 2 WH RD OR14G 2 WH RD OR 14G RD Motor a LLL 206 X LLL WHIBK 206 z OR BK 14G RN Ramp NC 5 x RD WH 14G RD WH 14G y WH BK 20G COM a N S OR RD 14G GRN Override COM WH 20G NO c E RD 12G
8. nents under the floor 2 Drilling or cutting into such obstructions Main Fuel may result in potential Line hazards as well as property damage Brake Note Some wiring Lings harnesses shown may Rear Heat not be present Avoid Lines all harness locations Emergency Brake Cable Fuel Vent Line Fuel Vapor Line AWARNING Fuel Fill Tube Check for obstruc tions such as wires Fuel Tank gas lines exhaust etc before drilling or cutting through floor Failure to do so may result in serious bodily injury and or property damage Page 12 Color Key OEM Wiring Braun Wiring Fuel System Brake System Heat amp A C OCS amp ORIS Modules Fuse Block amp SRS Module Assembly Seat Connector Driver amp Passenger Rear AC Lines SRS Crash gl Sensor Driver amp Passenger Braun Controller Kneel System Charcoal Canister AUXILIARY POWER SUPPLY ACAUTION Do not connect auxiliary devices to vehicle battery Doing so may result in dam age to electrical sys tem and or electronic components Auxiliary Power Supply Do not connect auxiliary devices directly to the vehicle battery Doing so may result in dam age to electrical system and or electronic components Two fuse blocks are provided as an auxiliary power source for dealer installed auxiliary electrical device s Fuse block details and specifications a
9. 1 2 3 4 5 6 7 8 CAM CAST RAMP 34317 o SCREW 10 32X5 8 FHSC AUTO BLK PATCHED 32954P N o NUT 10 32 HEX CENTER LOCK AUTO BK 34290BK BUMPER RUBBER RECES 31 32 OD 10950 CHAIN NICKEL PLATED 35 ROLLER X 9 38 84314R009 38 LINK CHAIN 35 12454 BRACKET CABLE TENSIONER OUTER BLACK 52568 2908BK DECAL WARN CHAIN HAZ RAMP EVII 26134 6 NYLON WASHER 82070 000 zo Ny JN Item not shown SHRINK TUBING 1 2 X 7 14374R007 Page 21 REPLACEMENT PARTS 2011 Toyota Conversion Foldout Ramp Gear Motor and Base Assembly Description GEARMOTOR ASSY KLAUBER RIGHT ANGLE Part Number 36087A NUT SHOULDER 3 4 HEX 0 27 H 32385 STOW SWITCH SLIDER E40481 SUPPORT GEAR MOTOR FOLDING RAMP 08RT E51179BK ASSEMBLY FOLDING RAMP STOW SWITCH 33421A WASHER 1 4 FLAT AUTO BK 10062 BOLT 1 4 20 X 3 ZINC PLATED 23976ZP NUT 4 40 w LOCKWASHER AUTO BK 19537 BOLT 1 4 20 X 1 2 BUT HD SOC AUTO BK 15733 CAM MICRO SWITCH ADJUST EV 52573 2905 COLLAR SPLIT 3 4 SHAFT RMP MTR INNER BK 52565 2905BK SCREW 1 4 20 X 1 SOC HD CAP 24221 BOLT 1 4 20X3 4 BHCS NYLK BKZN 25371 PIN RAMP SUPPORT 96SC 29 RAMP 51815 2905 LATCH BOLT SUPPORT 29 RAMP 51541 2905 WASHER NYLON 1 41DX11 16X 030 12690 NUT 1 4 20 HEX LOCK AUTO BK
10. 10775 SCREW 10 32 X 5 16 SET AUTO BK 11562 MICRO SWITCH EATON FLR LVL CUPPED 34806 SCREW 4 40 X 3 4 RD HD AUTO BK 11483 PLATE TAPPED 24 40 MICRO SWITCH 24998 WMT ARM DRIVES RAMP GEAR MTR E40268W 07BK THRESHOLD RAMP PASS E90306W SPACER 500 O D X 266 I D X 655 LONG E90321 SCREW 1 4 20 X 1 1 4 FHSC 81027 000 a a s IND A s a a E Ry sk a osa d amp SCREW 5 16 X 3 8 SHLD SKT HD SS Page 22 82882 Mn Exploded View 2011 Toyota Conversion Foldout Ramp Gear Motor and Base Assembly Detail A Page 24A Page 23A Exploded View 2011 Toyota Conversion Foldout Ramp Assembly Emmm Page 23B Page 24B Ww REPLACEMENT PARTS 2011 Toyota Conversion Foldout Ramp Assembly Description RAMP ASSY 2011 Part Number E90334 A2911 ASSY GEARMOTOR ARM BKT 2011 E90306A BEARING FLANGE 5 8 X 1 4 10FDU04 28435 SCREW 1 4 20 X 3 8 FLBHSCS 28252 BOLT 3 8 16 X 3 4 FLBHSCS GD8 25171 PIVOT PIN BUSHING EV RAMP 2905 52571 2905 HARN RIGHT ANGLE RAMP MOTOR E60208A 1 2 3 4 5 6 7 8 RETAINER BEARING 21451 03 BEARING 1 2ID X 1 1 8 OD BALL 21371 WASHER 519ID X 876OD X 074 12621 WASHER 63 X 8 X 06 NYLON 10 83584 WASHER UHMW 1 500 OD X 76 ID X 0 062 29680 sS Rs ma as o RS ES RS
11. 6 30 Faulty Operation See 3 30 6 40 Door Does Not Close Fully Door Kickback See 3 30 Ramp obstructing door Adjust ramp Stow Position micro switch inward toward cabin area 6 50 Door Contacts Ramp When Closing 7 10 No Raise Operation Ramp Stow Position microswitch out of adjustment See 4 40 5 12 and 5 20 See 1 00 2 12 2 13 2 14 2 15 and 2 17 Kneel Raised microswitch har ness disconnected damaged or microswitch damaged Adjust Ramp Stow Position micro switch inward toward cabin area Connect repair harness or replace microswitch 7 20 Faulty Operation 8 10 No Operation See 2 20 See 1 10 2 13 2 14 2 15 and 2 17 8 20 Faulty Operation 9 10 No Operation See 1 10 4 13 4 14 and 4 16 9 20 Faulty Operation See 4 13 4 32 4 33 4 41 4 42 and 4 43 MICROSWITCHES Ramp Microswitch Adjustment The ramp motor assembly is equipped with two microswitches the deploy microswitch and stow position microswitch The deploy microswitch cuts the ramp motor when the platform reaches a position where the ramp will complete the deploy function by the force of gravity ramp to ground level Stow Position Microswitch Slider Assembly Adjustment Screw Stow Position Microswitch Adjustment An adjustment screw moves the position of the stow position slider assembly inward and outward Turn the screw clockwise to adjust th
12. mE Item not shown WASHER 1 4 EXT STAR TOOTH LOCK ZP 83588 Page 25 REPLACEMENT PARTS ee 2011 Toyota Conversion Kneel Assembly Description Part Number ASSY KNEEL BOX TY E90277A KNEEL SWITCH BRACKET E50859BK HARN KNEEL SWITCHES E50880BK SWITCH ON OFF ROCKER KNEEL 31022 ASSY KNEEL ACTUATOR 2011 E90162A 11 KNEEL LIMIT SWITCH MOUNT 2011 E90454D KNEEL LIMIT SWITCH MOUNT 2011 E90454P SWITCH LIMIT PLUNGER STYLEWEATHER PROOF 31784WP SCREW 8 32 X 1 MCH TRUSS HD AUTO BK 19912BK BIN om ax ask k sk a Item not shown Page 26 REPLACEMENT PARTS Exploded View 2011 Toyota Conversion Kneel Assembly Page 27 DIMENSIONS Dimensions 2011 Toyota Conversion Foldout Ramp ES 11 1 T All dimensions are for reference only Foldout Ramp Door Opening Usable Width Slide Door Door Opening Usable Height Slide Door 33 56 60 59 52 29 1 4 7 3 51 Overall Interior Floor Length Flat Area 82 1 2 Interior Height at Center of Van Interior Height at Driver and Passenger Position Ramp Length Ramp Width Usable Clear Opening Ramp Angle with Vehicle Kneeled on Power Conversion A B c D E F G H Interior Floor Length Behind Front Seats Interi
13. 11 DKBL20G CANH 23 WHNT 20G 2 DK BL 206 CANH 23 WHAT 20G 2 Door Full Open 12 WH 20G CANL 24 WH OR20G WH 20G CANL 24 Door Full Open PWR Kneel el Kneel Lowered gt Raised Switch 5 Switch 31784WP 31784 Kneel Actuator 33440 Page 16B keD Www Wiring Diagram 2011 DRAWING NOTES Junctions only occur at intersections with junction symbols All other intersections are wire crossings without junctions SS3NHVH JAIS 1V3S 01 Svaulv OL 5va8ulv OL 17 COND WIRE CODE PIN COLOR FUNCTION 1 VT 20G Seat Motor Pwr 2 NOT USED 3 LTBL20G Module Pwr 4 NOT USED 5 WH BK20G Seat Motor Grd 6 GY 20G Seat Heat Pwr 7 NOT USED 8 NOT USED 9 NOT USED 10 RD20G Seat Heat Switch 11 BK20G Seat Heat Rheo 12 NOT USED 13 NOT USED 14 NOT USED 15 NOT USED 16 RD 20G CANH 17 WH 20G CANL 4 COND WIRE CODE PIN COLOR FUNCTION BK Gold 20G Seat Buckle WH Gold 20G Seat Buckle GY Gold 20G Seat Position SEBE GN Gold 20G Seat Position 2 COND WIRE CODE PIN COLOR FUNCTION 1 YUBK20G Airbag Squib
14. 19 NOTUSED 32 NOTUSED a RD 20G RD 20G 6 GY 20G Seat Heat Pwr 7 WH 20G CANL 20 GY 20G Seat Heat Pwr 33 NOT USED e WH 20G WH 20G 7 NOT USED x 8 NOT USED 21 RD20G Seat Heat Switch 34 YL20G 2 Airbag Squib 8 NOT USED 9 NOT USED 22 BK 20G SeatHeatRheo 35 YL BK 20G 2 Airbag Squib 4 gt 9 NOT USED 10 BL 200 SeatModulePwr 23 GY Gold 20G Seat Position 36 NOT USED A 10 RD 20G Seat Heat Switch 11 NOT USED 24 GN Gold 20G Seat Position 37 NOT USED ez 11 206 Seat Heat Rheo 12 RD 20G CANH 25 BK 20G Seat Present 9 12 NOT USED 13 NOTUSED 26 NOTUSED 13 NOTUSED 14 NOTUSED 15 NOTUSED VT 20G 16 RD 20G CANH WH BK 20G E9 1 027A 17 WH 206 CANL WH 20G LT BL 20G RD 20G BK WH 20G 4 COND WIRE CODE ere PIN COLOR FUNCTION BK Gold 20G RD 20G BK Gold 20G BK Gold 20G 1 BK Gold 206 Seat Buckle WH Gold 20G BK 20G Gold 206 WH Gold 200 2 WH Gold 206 Seat Buckle GY Gold 20G D GY Gold 20G GY Gold 20G GY Gold 20G 3 ey Gola 206 Seat Position GN Gold 20G GN Gold 20G GN Gold 20G GN Gold 20G 4 Gold 20G Seat Position E91028A DK GN 206 BK 20G BK Gold 20G WH Gold 20G WH 20G 9 COND WIRE CODE YL 20G YL 20G PIN COLOR FUNCTION YL 20G YL BK 20G YL20G Airbag Squib 37 COND WIRE CODE YL BK 20G DK GN 20G 2 eee Airbag Squib 3 NOT USED COLOR FUNCTION PIN COLOR FUNCTION PIN COLOR F
15. func tions the ramp stows the kneel system raises the rear of the vehicle and the power door closes Manual Operation The passenger side power sliding door and power ramp can be manually operated Refer to operator manual for further details ww CONTENTS Safety Precautions 2 TOWING p 2 Maintenance and Service Requirements 3 Maintenance and Lubrication Schedule 4 6 Troubleshooting Diagnosis Chart 7 10 Ramp and Kneel Microswitch Adjustment 11 Below Floor Obstructions 12 Auxiliary Power Supply 13 Electronic Control Modules 14 Switch and Component Location 15A 16A Wiring Diagrams and Electrical Schematics Wiring Diagram Power Door Foldout Ramp and Kneel System 15B 16B Wiring Diagram Front Driver Seat Electrical SYSTEMS u nascere cec miden 17A 18A Wiring Diagram Front Passenger Seat Electrical Systems 17B 18B Electrical Schematic Power Door Foldout Ramp and Kneel System 19A 20A Repair Parts Foldout Ramp Platform Assembly a ae at 19B 20B 21 Foldout Ramp Gear Motor and Base Assembly 22 23A 24A Foldout Ramp Assembly 23B 24B 25 Kneel Assembly
16. lower wall panel bottom switch A switch is located on the wall panel rear of the passenger slide door C Pillar Press and hold this Switch to release kneel raise vehicle Press and hold Switch displaying slide door graphic Ramp Override Switch The ramp override switch is located rear of the ramp in the lower wall panel top switch Release the switch when the ramp is fully stowed stops Overhead Console Switch Switch is located to the Driver Dash Switch For front seat passengers a the center console dashboard Kneel On Off Switch left of Press and hold Switch displaying slide door graphic Press and release Switch displaying slide door graphic Page 15A Press switch to ON position to enable kneel system Press switch to OFF position to disable kneel system n Rear Fuse Block Controller Assembly Battery Power Rear Fuse Block Kneel Module Ramp Module EE Press and hold switch displaying slide door graphic Controller Assembly SmartBox Controller Page 16A E91086A Page 15B
17. BK 20G waia j LL zICOM zm WH 20G WH20G E x5 2 lt z BL BK 14G BL BK 14G al Tm BL BK 14G BL BK 14G T 2 14G WH14G H wua Buske H _ WH BK 20G J A Dwi 14g DK BL 206 DKBL20G 5 DKBL20G H E BN WH 20G WH 20G wH20G S WH20G NO DK BL 20G DKBL20G EL DKBL20G Slo TN WH 20G TNWH20G j INWH20G ME WHIBK 20G WHIBK 20G WHIBK 208 EE BN WH 20G BNWH20G to 5 BNWH20G a DRAWING NOTES VT 206 vrzG vz TNWH 20G pzj TN WH20G VT 20G vrzoG FH DL vreoa WHiBK20G L 206 Junctions only occur at intersections with OR 206 OR20G OR20G fa mI BNW 208 1 A i otor junctions symbol All other intersections WH BK 20G wHiBKz0G wek 20G BUBK14G 12 E BLIBK 14G RD Motor are wire crossings with out junctions Page 19A 33440 Page 20A Page 19B Exploded View 2011 Toyota Conversion Foldout Ramp Platform Assembly Emm Page 20B k www REPLACEMENT PARTS 2011 Toyota Conversion Foldout Ramp Platform Assembly Description RAMP EXTENSION 29 25 AUTO 2008 CHRYSLER Part Number E50262 08 RAMP BASE 29 25 AUTO TOYOTA E90334 SCREW 10 32X1 2 FHDHXS AUTO BLK W PATCH 17192P NUT 10 32 W LOCKWASHER AUTO BK 18349 HINGE WMT S S 2 X 1 4 X 29 18619W029 WASHER 1 4 FLAT AUTO BK 10062 BOLT 1 4 20X3 4 BHCS NYLK BKZN 25371
18. BK20G 2 DFO Ground TO OEM Deploy 2 RD Motor Ramp Motor Ground Outlet WHNT20G DFO Signal RD 12G eil Pass Door 34806 WH BK 20G 91037 Ajar Switch Mum on BK 20G n WH BK 20G 14 COND WIRE CODE 4 COND WIRE CODE 4 COND WIRE CODE 12 COND WIRE CODE 12 COND WIRE CODE PIN COLOR FUNCTION PIN COLOR FUNCTION PIN COLOR FUNCTION PIN FUNCTION PIN COLOR PIN COLOR FUNCTION 1 ORBK14G Ramp Motor 8 WH RD OR14G Ramp Motor 1 RD22G Dash amp B Pillar 1 Dash amp B Pillar 1 NOT USED 1 NOTUSED C Pilli 2 WH BK20G Ramp Switch com 9 BK20G Ramp Deployed 2 BK 22G Ground 2 2 NOT USED 2 NOT USED 3 WHNVT20G_ Door Full Open 10 WH 20G Ramp Stowed 3 NOT USED 3 3 DK BL 20G 2 3 DK BL 20G CANH Ground 6 COND WIRE CODE 6 COND WIRE CODE lt WH OR20G oorFulOpnPWR 11 NOT USED 4 Knee Kneel DK BL 206 4 DKBL20G CANH PIN COLOR FUNCTION p COLOR FUNCTION co 5 NOTUSED 12 NOTUSED WH 200 2 5 WH20G SANT 1 lWH RD OR14G Ramp M o 6 WH206 6 WH206 Motor 1 WH RD OR14G Ramp Motor 5 NOT USED 35 NOT USED 2 OR BKi4G Ramp Motor 2 OR BK14G Ramp Motor N 7 RD WH14G RampMotorPWR 14 BK14G Ramp Motor GRD RD 20G PK 206 id PK20G Door Enable BK20G Ramp Deployed BK20G Deployed o RD WH 14G 8 PK 20G 8 PK 20G Door Enable 3 Deploye 3 Deploye GY RD 20G 9 NOT BED S NOT USES 4 WH20G Ramp Stowe
19. Chart AWARNING Troubleshooting and repair procedures must be performed as specified by an authorized service technician only Fail ure to do so may re sult in serious bodily injury and or property damage Operation should be discontinued immediately if a conversion prob lem occurs Repairs should not be attempted by the consumer Contact the sales representative or call The Braun Corporation at 1 800 THE LIFT One of our national Product Support repre sentatives will direct you to an authorized service technician who will inspect your vehicle The cause of the problem can be determined by locating the function and related symptom in the Troubleshooting Diagnosis Charts The specific cause and remedy can then be determined by process of elimination Elec trical Schematics and Wiring Diagrams are provided to aid in troubleshooting A Repair Parts section with ex ploded views and corresponding parts lists is also provided Cor rect the problem if possible If the problem continues contact The Braun Corporation FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 1 00 NO OPERATION 1 10 No Power to Conversion Systems Circuit Problem Poor ground connection Battery terminals dirty Battery damaged Battery discharged 12 volt source check fuses for 12 volts Circuit breaker tripped or damaged Clean and tighten Clean and tighten Replace Charge battery Chec
20. Discontinue use immediately if maintenance and lubrication procedures are not properly per formed or if there is any sign of wear damage improper opera tion or any abnormal condition Contact your sales representa tive or call The Braun Corpora tion at 1 800 THE LIFT One of our national Product Support representatives will direct you to an authorized service technician who will inspect your conversion AWARNING Maintenance and lu brication procedures must be performed as specified by an authorized service technician Failure to do so may result in serious bodily in jury and or property damage ee MAINTENANCE and SERVICE Maintenance and Lubrication Schedule Foldout Ramp Foldout ramps vary in design Disregard references to components not present Outboard ramp extension hinge and fasteners Inspect ramp inboard pivot points bolts screws and bushings bearings for positive securement wear or damage Inspect ramp fold pickup bearing for positive securement alignment wear or other damage Inspect ramp fold arm for positive securement alignment wear or other damage Inspect ramp fold arm bearing slot for excessive wear or damage Inspect ramp extension chain for proper align ment securement or other defects Inspect ramp floor mounting hardware for se curement loose or missing General Lower power slide door track Center power slide door track Wheelchai
21. G 1 4 LTBL20G WeghtSensorRL 15 e s NOTUSED RD 20G WH 20G WHWBK20G ModweGroud 5 m 9 GY 20G Seat Heat Pwr RD 20G DK GN 20G 6 BK WH20G Seat Present Grd gt io NorusEp YL BK 20G WH BK 20G BK TN20G Pose Soot Prosar c Z woruseo YL BK 20G YL20G BKNT20G Dur Seat Present S m 12 NOTUSED lt YL 20G YUBK 20G 9 208 Pass Seat Belt gt 8 13 NOT USED 5 37 COND WIRE CODE YL 20G YL20G 10 WH 20G Dvr Seat Belt 34 NOTUSED E PIN COLOR FUNCTION COLOR FUNCTION PIN COLOR FUNCTION YL BK 20G 11 Ove Position 15 NOTUSED u 1 VT20G Seat Motor Pwr 14 BK20G WeightSensorRR 27 RD20G OCS Sensor Pwr RD WH 20G 12 WH BK20G Dvr Position 16 GN20G SeatHeat Switch 2 NOT USED 15 LTBL20G WeightSensorRL 28 DKGN20G OCS Sensor Grd YL 206 Pese Airbag MN 17 RD20G Seat Heat Rheo b 1 lt 3 NOT USED 16 BK WH20G Seat Present Refl 29 NOT USED 14 YL BK20G Pass Airbag 5 ma 4 WH BK20G SeatMotorGrd 17 NOT USED 30 NOTUSED 15 YL 206 Dvr Airbag 9 5 NOT USED 18 NOTUSED 31 NOT USED 16 206 Dvr Airbag 6 NOTUSED 19 NOTUSED 32 DKBL20G Seat Belt Grd 17 NOTUSED i 18 NOT USED c 7 NOTUSED 20 GY20G Seat Heat Pwr 33 RD20G 2 Belt Signal RD WH 20G TO FUSE BLOCK 8 DKBL20G Weight SensorFR 21 RD20G S
22. LTGN20G Park Signal d EBL Wake Up OR RD 14G 5 WH 146 Actuator 1 5 ORK 14G Motor ON en 87 11 DKBL20G Door Ajar 9 DKBL20G Controller Operate RD 12G 4 COND WIRE CODE 6 WH 14G Kneel Motor 1 6 OR BK14G Ramp Motor 2 1 2 7 9 amp 1224 NOTUSED 10 LTGN20G Park Signal Out PIN COLOR FUNCTION 5 COND WIRE CODE H a 7 gt 7 NOTUSED z WH 206 1 OR RD14G KneeOvenide PWR PIN COLOR FUNCTION o L NOT USED 8 j NOTUSED ae RD 20G 12 DKBL20G CANH 3 2 RD WH14G Ramp Override PWR 1 BL BK14G Kneel Motor HE WH BK 20G PP g 3 BK12G Ground 2 WH146 Kneel Motor ENTIER WH BK 20G GY RD 20G E 5 4 RD12G Controller PWR 3 BNWH20G Kneel Raised mem P stow 2 LT BL 20G LT BL 20G Int 4 WH BK 200 2 Kneel Switch COM Kneel Override Ramp Override ES DK BL 206 DK BL 20G 5 TNWH20G Kneel Lowered TEES o 2 E91032A i i succes 3 LT GN 206 53 Switch 33469 Switch 33469 5 co DK BL 20G oF z q OR RD 14G e IN 12 PARK RD WH 14G u BK 14G E91033A 9 RD 12G 2 COND WIRE CODE S WH BK COM WH BK COM pe z PIN COLOR FUNCTION BN WH NO BN WH NO FE 2 motor cot ROB h RD WH 14G 5 BE jus 2 COND WIRE CODE COLOR FUNCTION 126 BK 12G 1 BK Motor Kneel Motor 2 RD Motor Kneel Motor 14 COND
23. Maintenance and Service Manual Rampvan XT Wheelchair Accessible Lowered Floor Conversion Foldout Ramp featuring 2011 and Newer Toyota Minivans B3 BraunAbility Because Life is a Moving Experience Read manual before servicing Failure to do so may result in serious bodily injury and or property damage SUPAIUIIN P1oOAol 1 LOZ bunnies SUOISIJAUOD 100j4 palamon uneig 36146 September 2010 INTRODUCTION w l WB W D sS Introduction Braun lowered floor conversions are designed to provide years of pleasure and mobility inde pendence Familiarity with proper operation and maintenance procedures will help ensure safe troublefree operation Safety precautions maintenance and trouble shooting details are provided Wiring Diagrams and Electrical Schematics are provided to aid in troubleshooting A Repair Parts section with exploded views and corresponding parts lists are also provided Refer to the information applicable for the conver sion you are servicing and disregard the informa tion that does not apply Warranty and Return Authorization Refer to the Limited Warranty Booklet for detailed terms and provisions When processing any war ranty claims parts repairs etc all requests must be processed through the Braun Corpora tion Product Sup port Department Product Support will issue a Return Mate rial Authorization RMA number and detail the procedures req
24. UNCTION u ae 208 4 DKGN20G Seat Position 5 e 1 VT20G Seat Motor Pwr 14 NOT USED 26 NOTUSED BK WH 20G 5 WH20G Seat Buckle 9 2 NOT USED 15 NOTUSED 27 NOTUSED 6 NOT USED H 3 NOT USED 16 BK WH20G Seat Present Ref 28 NOT USED 7 BK 20G Seat Present 4 WH BK20G SeatMotorGrd 17 NOT USED 29 BK Gold 20G Seat Buckle 8 206 Seat Present Ref 5 NOT USED 18 NOTUSED WH Gold 206 seat Buckle 9 NOT USED B 6 NOT USED E 19 NOT USED WH 20G 7 WH 20G CANL 20 GY20G Seat Heat Pwr 31 NOT USED 8 NOT USED 21 RD20G j SeatHeatSwitch 32 NOT USED c 9 NOT USED 22 BK20G SeatHeatRheo 33 NOT USED 10 LTBL20G SeatModulePwr 23 GY Gold 20G Seat Position 34 YL20G 2 Airbag Squib 2 COND WIRE CODE YL BK 20G ES 11 NOT USED 24 ON Gold 206 gegt Position m 35 YL BK 206 2 Airbag Squib YL BK 20G YL BK 20G PIN COLOR FUNCTION YL 20G 9 12 RD 206 DK GN 206 36 NOT USED YL 20G YL 200 1 YUBK20G Airbag Squib 13 NOTUSED 25 BK 20G Seat Present 37 NOT USED 2 YL20G Airbag Squib 2 o o 2 tc lt gt a o m 258 z lt cad lt s o 5 8868 E ul lt e e o z tc lt Se 535 FEES O W ul Pa
25. WIRE CODE SmartBox PIN COLOR FUNCTION 1 RD WH14G Battery FS4 Controller 2 Norusep 3 NOTUSED Assembly 4 NOTUSED E 5 WH BK20G Switch Common 6 NOTUSED BUBK14G Kneel Motor 2 8 BK14G Ground TNWH20G Kneel Lowered 10 BN WH20G Kneel Raised 11 OR 20G Kneel On Off 12 NOTUSED 13 NOTUSED 14 WH14G Kneel Motor 1 Controller Bracket Ground 24 COND WIRE CODE E91033A 24 COND WIRE CODE E91033A PIN COLOR FUNCTION PIN COLOR COLOR FUNCTION PIN FUNCTION 1 NOT USED 13 DKBL20G NOT USED 13 Door Ajar 2 WH BK 20G 2 Controller GRD 14 WH 14G WH BK20G Controller GRD 14 Kneel Motor 1 3 NOTUSED 15 BL BKi4G NOT USED 15 Kneel Motor 2 4 OR 20G KneelEnable 16 WH20G 2 OR 20G KneelEnable 16 Ramp Stowed 5 VT20G B PillarSwitch 17 WH BK 20G VT20G B Pillar Switch 17 Ramp Switch COM 6 VT20G Door Operate Out 18 BK 20G VT YL20G Door Operate 18 Ramp Deployed 7 NOTUSED 19 PK 20G NOT USED 19 Door Enable 8 BN WH20G KneelRaised 20 PK 20G BN WH20G Kneel Raised 20 Door Enable 9 WH BK20G KneelSwitch COM 21 WH RD OR 14G WH BK20G Kneel Switch COM 21 WH RD OR 14G Ramp Motor 10 TN WH20G Kneel Lowered 22 14G TN WH20G KneelLowered 22 Ramp Motor
26. d 4 WH20G Ramp Stowed hr 30 NOT USED 40 ROT USED 7 5 WH BK20G Ramp Switch COM 5 WH BK 20G 2 Ramp Switch COM H A206 11 20 2 11 VT20G Door Operate In 6 NOTUSED E 6 NOTUSED E z CO RD WH 14G RD WH 14G 12 VT YL 20G 12 VT 20G Door Operate Out sss BK 14G GY RD 20G 852 RD WH 14G x RSE 9 NON 53 E91035A 12 COND WIRE CODE ok m 24 COND WIRE CODE COLOR FUNCTION AT ANS o e 4 COND WIRE CODE 5 COND WIRE CODE 11 WH206 Ramp stowed o 8 COND WIRE CODE 8 COND WIRE CODE BS PIN COLOR FUNCTION 2 WH BK 206 Ground i i 9 2 PIN COLOR FUNCTION PIN COLOR FUNCTION SHEE RDPUG Contiolier PWR 3 VT 20G Operate In ol 1 OR RD14G kneeOvenide PWR 1 BUBK14G Kneel Motor PIN COLOR FUNCTION PIN COLOR FUNCTION 4 WHIBISSOG Controller GRD jo S 4 VT20G Door Operate Out z 2 RD WH14G RampOveride PWR 2 WH 14G Kneel Motor 1 BK14G Ground 1 BK 146 Ground 5 1 WH BK 200 Controllrldentifer 2 g E 5 PK 20G Door Enable E 3 BK 126 Ground 3 BN WH20G Kneel Raised 22 BEBICIAG Actuator 2 WHRD OR14G Motor 8542 B Wake UP al za 6 PK 206 Door Enable 4 HD12G conie PWR 4 Switch COMI Kneel Motor 2 3 WH RD OR 14G Ramp Motor 1 8 DKBL20G Controller Operate 7 GYRD20G TIG Power E SII 20 x aslliowsrsa OR RD14G KnedOveride PWR RDAWH14G RampOvenidePWR 3 i E 10
27. e ramp stowed position inward Turn the screw counter clockwise to adjust the ramp position outward Ensure the ramp does not obstruct the power slide door check per following procedure Door Obstruction Manually open the slide door fully Move the top of the ramp out slightly until the ramp enters the path of the door Press a control switch Caution Observe and stop door if ramp does not stow fully to avoid damage If the ramp stows fully and the door closes the microswitch The stow position microswitch determines the full stow position how far the ramp stows inside the vehicle Remove the ramp motor assembly interior cover to access microswitches located rear of the passen ger slide door Note It is not necessary to remove any other interior panels Deploy Microswitch is adjusted properly If the door contacts the ramp the stow microswitch needs to be adjusted inward Adjust microswitch slider slightly and repeat proce dures Deploy Microswitch Adjustment The deploy mi croswitch is cam activated The microswitch is se cured with two mounting screws The microswitch can slide in a rotary motion to change it s position is relation to the cam The deploy microswitch cuts power to the ramp motor allowing the ramp to grav ity down and complete the deploy function Adjust the switch to allow gravity to complete the deploy operation Ensure the ramp motor shuts off before the ramp reaches the horizontal positi
28. eat Heat Switch 34 NOT USED BATTERY 3A 19 3NOTUSED 2 COND WIRE CODE SS z 9 PK20G WeightSensorFL 22 GN20G SeatHeatRheo 35 NOT USED 20 cRO WHODG Battery E iu 7 COLOR FUNCTION 5 10 NOTUSED 23 NOTUSED YU BK 20 2 Airbag Squib 11 NOTUSED 24 NOTUSED 37 YL20G 2 Airbag Squib 1 RD 206 Pass Seat Belt lt 2 NOT USED gt NOT USED 2 DKBL20G Pass Seat Belt Grd 2 m 5 13 NOTUSED 26 BK TN20G PassSeatPresent 12 COND WIRE CODE E WH BK 20G TO PASSENGER COLOR FUNCTION WH BK 20G YE C Tue A PILLAR GROUND gt 8 o 3 NOTUSED 4 NOTUSED o 3 COND WIRE CODE GN 20G s NOTUSED 8 Z PIN COLOR FUNCTION E p RD 20G 6 GN20G Weight Sensor Gl 8 1 BK Gold 206 Sensor Power BK 20G 7 NOT USED iu 2 2 WH Gola 206 Weight Sensor FL LT BL 20G BD20G Weight Sensor Pwi dz 3 GY Gold 20G Sensor Ground a D RAWI N G NOTE S 9 BK20G Weight Sensor R DK BL 206 10 LT BL 20G w ight Sensor R PK 20G eight Sensor i i i i 11 DK BL 20G ight S F Junctions only occur at intersections with junction symbols All other intersections are wire crossings without junctions cm i i i RD 20G ago COND WIRE CODE E Quad 1 represe
29. ge 18A Wiring Diagram 2011 Toyota Conversion Front Passenger Seat Electrical Systems
30. hicle maintenance must be performed as outlined in the OEM supplied owner s manual This maintenance is not the responsibility of The Braun Corporation The maintenance and lubrica tion procedures outlined in this schedule must be performed at the recommended scheduled intervals by a Braun authorized service representative Clean specified components and the surrounding area before ap plying lubricants When replac ing lubricated components be sure to lubricate during installa tion procedures A dri film style of light oil should be applied where Light Oil is called out goes on wet and then dries Lubricants of this type are available that do not attract dust and other debris Page 4 Use of improper lubricants can attract dirt or other contaminants which could result in wear or damage to components Avoid lubricants that can leave stains Some lubricants referenced in the schedule are available from The Braun Corporation part numbers provided where specified All listed inspection lubrication and maintenance procedures should be repeated at 3 month intervals following the scheduled 6 month maintenance These intervals are a general guideline and will vary according to fre quency of use and conditions Exposure to severe conditions weather environment contami nation heavy usage etc may require inspection and main tenance procedures to be per formed more often than specified
31. icroswitch damaged Kneel electrical override switch damaged or disconnected Press switch to ON position Connect repair or replace Replace if damaged Connect repair or replace Connect repair harness or replace microswitch Check connection or replace 2 20 Faulty Kneel Lower Operation 3 10 No Open Operation Motor Does Not Run Mechanical binding Misalignment or damage to kneel system components Inspect kneel actuator assembly for Actuator mounting pin secure ment loose or missing Inspect chain for wear misalign ment or other damage Inspect chain pulley for secure ment wear misalignment or damage See 1 00 Doors locked Power door motor harness dis connected or damaged Power door motor damaged Check and correct Connect replace or otherwise correct as needed Unlock doors Correct or contact Braun Product Support Contact Toyota Service Center 3 20 Motor Runs But Door Does Not Move Misaligned or otherwise damaged drive cable or door track Power door motor clutch failure Correct or contact Braun Product Support Contact Toyota Service Center 3 30 Faulty Open Operation Obstruction in door path Mechanical binding Remove obstruction Check and correct 3 40 Door Does Not Open Fully Door doesn t catch full open posi tion hold latch Power sliding door module PSDM needs recalibrated for extended travel See 3 30 Correct or con
32. k for blown fuse loose terminals or broken wire or cable Reset or replace 1 20 Power to Conversion Systems But No Operation Transmission not in Park OEM power sliding door main switch in OFF position Power slide door locked Slide door handles have been manually operated Loose connection Broken wire Wire terminal Control switch damaged OEM keyless transmitter FOB does not function properly or damaged Braun electronic controller Engage transmission in Park Press switch to ON position Unlock door Press a control switch Clean and tighten Repair or replace Crimp tightly to wire Replace Relocate to avoid interference replace battery or replace transmitter See OEM owner s manual Press main electronic controller reset button and try operation again If no operation run serial diagnostics test If no operation contact Braun Product Support Page 7 TROUBLESHOOTING Ww l C l W D SS FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 2 00 KNEEL SYSTEM LOWER 3 00 POWER DOOR OPEN Page 8 2 10 No Lower Operation 2 11 See 1 00 2 12 Kneel On Off switch is in OFF position 2 13 Actuator harness disconnected or otherwise damaged 2 14 Actuator damaged Press the kneel electrical override switch to test actuator located on ramp motor cover interior panel Chain disconnected or otherwise damaged Kneel Lowered microswitch har ness disconnected damaged or m
33. ks are located at the bot tom of the center console Fuse block access procedures are provided in the service manual Note The fuse blocks are part of an electrical assembly Two ground studs are also provided pla iol n 8 BAT i 29129 9 4 N3dOs 2 2 qeN3dOs q1eN3dOs qeN3dOsP BE Page 13 ELECTRONIC CONTROL MODULES E l l D i s Diagram Electronic Control Module Connections Inputs Indicators The control module assembly is mounted to the bottom of the pas senger side third row seat Remov al of this seat is prohibited Tip the seat forward to access the module assembly Computer Port Laptop diagnostic connection port to the electronic controller Grounding Studs The controller assembly provides two grounding studs Indicator LEDs LED s illuminate whenever a switch is grounded as labeled Computer Port Grounding Stud Ramp Override Page 14 Kneel Override Buttons drive the kneel system in the direction indi cated The kneel LED will illumi nate Red when kneeling and Green when unkneeling raising Reset Button Resets controller Speaker Enable Turns the internal speaker On and Off The speaker sounds a tone whenever an operate signal is seen any con Indicator LEDs F
34. ller reset button and try again If no operation contact Braun Product Support Press ramp select switch to foldout position 4 40 Faulty Ramp Extension Unfold Deploy 5 10 No Fold Stow Operation Ramp extension chain broken detached misaligned or other wise damaged Lack of lubrication Ramp hinge damage See 4 35 See 1 00 Ramp Stow Position microswitch out of adjustment or damaged Controller doesn t receive door close signal See 4 13 4 14 4 16 and 4 17 Replace attach realign or otherwise correct Lubricate See Maintenance and Lubrication Schedule Correct or replace as needed Check connection adjust or replace Correct or contact Braun Product Support 5 20 Faulty Fold Stow Operation Ramp Stow Position microswitch harness disconnected or damaged Fold arm support stop out of adjust ment See 3 41 4 13 4 14 4 32 4 33 4 35 4 42 and 4 43 Connect repair or replace Adjust support stop for more travel Page 9 TROUBLESHOOTING EE FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 6 00 POWER DOOR CLOSE 7 00 KNEEL SYSTEM RAISE 8 00 KNEEL ELECTRICAL OVERRIDE RAISE 9 00 RAMP ELECTRICAL OVERRIDE STOW Page 10 6 10 No Close Operation See 3 10 4 12 and 5 12 Power slide door module PSDM did not see stowed signal Correct or contact Braun Product Support 6 20 Motor Runs Door Does Not Move See 3 20
35. nal u YL BK 20G c 8 DKBL20G WeightSensorFR 21 RD20G Seat Heat Switch 34 NOT USED DK GN 20G 2 COND WIRE CODE 9 PK20G WeightSensorFL 22 GN20G SeatHeatRheo 35 NOT USED E WH 20G 9 COND WIRE CODE lt gt COLOR FUNCTION 10_ _NOTUSED 23 NOTUSEP vuskzs jaag Saue 2 BK VT 20G PIN COLOR FUNCTION 11 NOTUSED 24 NOTUSED 37 YL20G lt BKIWH 20G c S m 1 YL BK20G Airbag Squib 4 4 42 NOT USED 25 NOT USED 5 XS I Ed Q 2 YL20G Airbag Squib irbag Squib o 13 NOTUSED 26 BK 20G Jump Pass Seat Present L Nor usto 2 4 DKGN20G Seat Position VT 20G 5 WH 20G Seat Buckle WH BK 20G 6 NOT USED 4 DK BL20G E9 1 03 OA BKWT20G Seat Present eS PK 20G 8 BK WH 20G_ Seat Present Refl BK 20G 9 NOTUSED E 17 COND WIRE CODE LT BL 20G 4 DK BL 20G BK WH 20G PK 20G PIN COLOR FUNCTION m E e 1 WH BK20G Seat Motor Grd gt GY 20G BK 20G 20 COND WIRE CODE 2 NOT USED RD 20G e LT BL 20G d 3 worusep PASSENGER SEAT GN 20G WH BK 20G PIN COLOR FUNCTION 52 4 NOT USED mama BK TN 20G BK WH 20G 1 DKBL20G Weight Sensor FR 2 5 NOT USED L E9 1 03 1 A RD 20G BK TN 20G 2 PK20G WeigntSensorFL lt gt gt 6 VT20G Seat Motor Pwr DK GN 20G BK VT 20G 3 BK20G MWeightSensorRR S 7 NorusEb z DK BL 206 RD 20
36. nt and adjustment Microswitch wires and terminals for secure ment or damage Inspect power source Vehicle battery 50 Month ampere fuse vehicle engine compartment fuse S Months block and driver side under dash mounted fuse block Inspect kneel actuator assembly for Actuator mounting pin securement micro Switch activation block Inspect chain for misalignment wear or damage Inspect chain master links for securement Inspect chain idler pulley for securement wear damage or misalignment Inspect electrical harnesses for positive connections proper routing wear or other damage e Kneel microswitch es securement wear or other damage Kneel electrical override Kneel assembly chain Consecutive Repeat all previously listed inspection lubrica 3 Month tion and maintenance procedures at 3 month Intervals intervals Page 6 Lubricate with Anti Seize 14 oz caulk tube available per Braun part no 24710 Resecure adjust microswitches replace dam aged parts or otherwise correct as needed Note See 2011 Foldout Ramp Exploded views on pages 19B 20B 23A 24A and 23B 24B Resecure repair or replace Realign resecure replace damaged parts or otherwise correct as needed Note See Kneel Actuator Assembly exploded view on pages 26 amp 27 Check operation Lubricate with Anti Seize 14 oz caulk tube available per Braun part no 24710 TROUBLESHOOTING Troubleshooting Diagnosis
37. ntified in the opera tor s manual Braun Corporation Aftermarket Control Systems Policy The Braun Corporation manufactures dedicated control systems for its products These control systems have been designed and tested for use in conjunction with specific Braun products Braun control systems are the only control systems authorized for use with Braun products Do not attempt to interface after market control systems without authorization from The Braun Corporation To do so may result in serious bodily injury and or property damage Page 3 MAINTENANCE and SERVICE a l l Dl l l i S Preventive Maintenance Maintenance is necessary to en sure safe and trouble free conver sion operation Encourage the consumer to perform preventive maintenance procedures Gen eral preventive maintenance con sisting of inspections along with cleaning procedures should be a part of the consumers routine Keeping the passenger slide door lower track pan free of debris ice and snow is one of the most effective preventive maintenance practices to exercise Regular preventive maintenance proce dures will increase the service life of the conversion as well as enhancing safety The consumer should inspect and clean frequently and routinely minimum four weeks or 100 cycle intervals Note A Preventive Maintenance section is provided in the opera tor s manual Maintenance and Lubrication Schedule Normal ve
38. nts cavity 1 on all weight sensors tied together 2 COND WIRE CODE 5 2 Z PIN COLOR FUNCTION DK BL 20G ji 24 PIN COLOR FUNCTION 9m 1 BK Gold 20G Sensor Power i a RD20G Pass Seat Bar x 5 2 WH Gola 20G Weight Sensor RL i z DK BL 206 Pane Seaton EE 2 s ev tec za sensor Ground Quad 2 represents cavity 3 on all weight sensors tied together 8 Us octo 206 2 COND WIRE CODE YL 20G lt PIN COLOR FUNCTION 1 YL BK20G Airbag Squib 5 o 2 YL20G AirbagSqub 5 E c n Page 17B Page 18B
39. on or below Kneel Microswitches The actuator assembly is equipped with two fixed position microswitches not adjustable A bracket vertical tab at the end of the actuator shaft trips the microswitches as the shaft extends and retracts If the kneel switches are not activated tripped the kneel actuator will clutch ratchet continuously for approximately 10 seconds at end of actuator travel Kneel Actuator Access Remove the kneel as sembly cover on the vehicle floor under the third row seats See Below Floor Obstructions Dia gram on page 12 Note Changing the kneel chain length is prohib ited Page 11 BELOW FLOOR OBSTRUCTIONS 2011 Toyota Lowered Floor Minivan Conversion Foldout Ramp When installing an electrical tie down power seat or other auxiliary device ob structions below the floor must be avoided Obstructions include 1 wiring fuel system Battery brake lines etc In stallers must be aware of these obstructions Battery Power Fuse Refer to this illustra tion when installing aftermarket equipment to avoid contacting or damaging vital compo
40. or Width at B Pillars 61 1 2 Due to manufacturing tolerances both with the OEM vehicle and the conversion components all dimensions may vary slightly from those shown Deduct 2 3 4 off of Interior Height for Applications with Overhead DVD Rail System Deduct 3 off of Interior Height for Applications with Moon Roof Page 28 Providing Access to the World Over 300 Braun Dealers Worldwide 7 A THE BRAUN 2D EI CORPORATION Providing Access to the World I c gt lt N gt El E ES vp International Corporate Hdqrs PO Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 B3 BraunAbility Because Life is a Moving Experience 36146 September 2010 International 2622226 USA 71 8007 HE 574 946 6755 UG 975 222 6 2 570 braunmobility com Patent 2652562532 IN BJOAO L LOZ 1003 PESEN UNneIg SUOISIZAUO SUBPAIUI 5 e 33 61 319112 tris agdal ara nasad Or produsi Information available uz ina Sei 233523 129 191 9 Sl Many tius without noticea
41. r and occupant restraint belts and tie down track Inspect removable seat bases for proper en gagement of latching mechanisms Clean and lubricate with Light Oil Resecure or replace fasteners as needed Clean and lubricate with Light Oil Tighten replace or correct as needed Replace or correct as needed If bearing retaining bolt is not secure or is removed for service apply Blue 242 Thread Locker Loctite to retaining bolt and tighten Tighten replace or correct as needed Replace if needed Realign resecure replace or otherwise correct as needed Resecure replace or correct as needed Inspect for obstructions and clean vacuum or blow out debris using compressor Inspect for obstructions and clean vacuum or blow out debris using compressor Inspect for any defects such as cuts fraying or any malfunction of belt buckle or securement hardware Clean dirt and debris from tie down track Replace immediately if damaged Replace or correct as needed Page 5 MAINTENANCE and SERVICE ee Maintenance and Lubrication Schedule Perform all procedures listed in previous section also Power Fold Ramp Ramp flap extension chain Remove ramp housing cover rear vertical panel and inspect Top mount bracket bolts for securement loose or missing Motor mounting bolts for securement loose or missing Ramp fold arm securement collar and mounting screws Microswitches secureme
42. re provided below The fuse blocks are located in the bottom of the center dash console Below Floor Obstructions When installing aftermarket equip ment obstructions below the floor must be avoided Obstructions include wiring fuel system brake lines etc Installers must be aware of these obstructions Refer to the illustration on previ ous page to avoid contacting or damaging vital components under the floor AWARNING Risk of electrical fire Install and electrically terminate auxiliary electrical device as specified by device manufacturer Fuse Blocks Two fuse blocks are provided for use as an auxilia ry power source one ignition fuse block and one battery fuse block The battery fuse block provides power at all times independent of the vehicle ignition The ignition fuse block supplies power only when the vehicle ignition is on The installer is responsible for supplying the correct gauge wire and fuse for the particular device to be attached to the fuse block as specified by the manufacturer of the device Ignition Fuse Block The total maximum load must not exceed 30 amperes Battery Fuse Block The total maximum load must not exceed 40 amperes per fuse Note If installing an auxiliary electrical device that requires more than a 40 ampere power source an alternative power source must be provided Under Dash Fuse Blocks Fuse Block Access The fuse bloc
43. s S E g d Switch Nog NS Wee S Rear Fuse Block EEE 2 88 dz 9 zz amp ZxeEORS i29 33469 Fal Fa fel at a S c 9 T 5 6 a7 zz E t 1 Braun onek wa E CIE SI DKBL20G x ORBK14G j zICOM SmartBox E pesa a TERORE 5 r DKBL20G HH 2 u WH RD OR 146G H9 2 WHIBK 20G COM ontroller e e e DK BL20G LTBL20G 7 S 2 H E 20 Assembl sme gt 3 m M LL LTBL208 20G al ov mal 5 20G PK 20G c ou 0 LLL WH BK 206 120G 6 gt RD12G 3 pz BD 12G cal es RD 206 VT 20G ml BK 12G ml m BK 12G 5 WH BK 20G ml RD WH 14G RD WH 146 K I ce 1 206 ORIRD 14G OR RD 14G nee NC 3 m ER Override COM A WHIBK 206 WH 14G MI A TN WH 20G ae Switch NOD NO WHIOR 20G WHIOR206 pz WHIOR 206 OR 20G WH VT 20G WHNVT 20G m m WHIVT 20G 33469 BNMWH 200 OR BK 14G OR BK14G ORBK14G 5 mw WHIRD OR 14G WH RD OR14G 27 WH RD OR 14G al to BK 14G PK 20G PK 20G S PK 20G 5 i F _ eua PK 20G PK20G S PK20G 1 INCE Fa BK 20G BK 20G e e 200 WH 14G al Fe 1 F wek 20G WH BK 20G 200 SI WH
44. tact Braun Product Support Correct or contact Braun Product Support e ww TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 4 00 FOLDOUT RAMP DEPLOY 5 00 FOLDOUT RAMP STOW 4 10 No Unfold Deploy Operation 4 11 See 1 00 and 3 41 4 12 No door full open signal 4 13 Ramp motor harness discon nected or damaged 4 14 Loose damaged or missing fold arm securement collar coupling and or screws 4 15 Ramp Deploy microswitch out of adjustment or damaged 4 16 Ramp motor damaged 4 17 Ramp electrical override switch damaged or disconnected Correct or contact Braun Product Support Connect repair or replace Tighten replace or otherwise correct as needed Check connection adjust or replace Replace motor Check connection or replace 4 20 Ramp Contacts Door Door not fully open See 3 41 Correct or contact Braun Product Support 4 30 Faulty Unfold Deploy Operation Ramp Deploy microswitch har ness disconnected or damaged Misalignment or damage to Ramp fold bearing Ramp fold arm Ramp fold arm bearing slot Ramp pivot points or hinge s Mechanical binding See 3 41 and 4 15 Obstruction detected resulting in excessive motor current Ramp module ramp select switch set to infloor position Connect repair or replace Realign tighten replace damaged parts or otherwise correct as needed Check and correct Press main electronic contro
45. uired for process ing returns and or authorizing credit AWARNING Maintenance lubrica tion troubleshoot ing and service procedures must be performed as speci fied by an authorized service technician Failure to do so may result in serious bodily injury and or property damage The last eight digits of the vehicle identification num ber VIN must be provided when filing a warranty claim or ordering parts Operation Quick Reference Guide Operation Overview This overview provides a simplified explanation of operation Read the operators manual for com plete details Contact The Braun Corporation at 1 800 THE LIFT if any of this information is not understood Power Operation Power functions are managed by the electronic control system The control system can be acti vated using the OEM OEM Remote remote key Keyless Entry less entry Transmitter transmitter Smart Key or one of the inte Press and rior control 5 hold this switches switch Control switches display one of these graphics E PWR j DOOR One Touch Control Activation Power door kneel and ramp functions are activated by pressing and releasing a control switch press and hold remote entry transmitter button Open Functions When activating the Open func tions the power door opens the kneel system lowers the rear of the vehicle and the ramp deploys Close Functions When activating the Close
46. ure to follow these safety precautions may result in serious bodily injury and or property damage Towing Towing with a Lowered Floor Conversion Use of a lowered floor conversion vehicle for towing is prohibited Transporting a Lowered Floor Conversion If case of service The Braun Corporation recom A cum mends that lowered floor conversion vehicles be transported on a trailer rather than towed with one set of wheels suspended and the other set Trailer Transport of wheels remaining in road contact Page 2 E MAINTENANCE and SERVICE Maintenance and Service Requirements Braun lowered floor minivan conversions must be maintained and serviced by a Braun autho rized service representative who has attended and been certified by The Braun Corporation Sales and Service School for Braun Mobility Products Read and become familiar with the operating procedures out lined in the applicable operator s manual and the maintenance and troubleshooting information contained in this manual before beginning operation mainte nance or service procedures Contact The Braun Corporation at 1 800 THE LIFT if any of this information is not understood Electronic Control System The electronic control system provides simple one touch acti vation of power functions For your convenience the control System can be activated using the OEM remote keyless entry transmitter or one of the interior Switches ide
47. use Block Ramp Module Main Controller trol switch is activated A tone will also sound if the ramp motor pulls current over the controller preset baseline current Ramp Select Switch Sets controller functions to an infloor or foldout ramp Ramp Override Buttons drive the ramp in the direction indicated The ramp LED will illuminate Red when deploying and Green when stowing Kneel Override Module Reset Button Ramp Select Switch Enable 2011 Toyota Conversion Switch and Component Location Diagram Passenger Dash Switch Fuse Block For front seat passengers a Switch is located to the right of the center console dashboard Fuse Block Center Console A switch is located on the wall panel ahead of the passenger slide door B Pillar B Pillar Switch 50 Press and hold Switch displaying slide door graphic Sliding Door Main Switch The sliding door main switch is located on the driver lower left knee bolster orange PWR DOOR OFF OUT Power Functions Enabled IN Power Functions Disabled Press and release Switch displaying slide door graphic PWR DOOR C Pillar Switch Kneel Override Switch The kneel override switch is located rear of the ramp in the
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