SERVICE MANUAL - ApplianceAssistant.com
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1. sess packeuard InstallatiOfi opui etn alors de ap exe s n Teste And tere e desc tedio Cooktop epe ert entend Ge ZEL DALY eS aa Burner Components anto KENARE KEREK ee eer cue e Control Panel Components Gd a e ee eco eiui a t ca We dota Burner Box Components soos eot e Age ete etr eed Feature Operation Gas FOW bo ANE e E LIED GET RR OR DUE E o KERE Troubleshooting Chart esee vei uti nra ra rab aed TroubleShooting Chart ve ota Troubleshooting Chart atau ee Oyen en H ax besi Oven Con pone is Top dub bert Interior C ompobents s ipsos e postero yeka ahi feo i i nA I POOR D Rear Components Component 0 od ra ose Totnes peas eae 7 Witing Diagrams Page 3 GENERAL SERIAL NUMBER DATA STICKER LOCATIONS A WARNING The PDR Dual Fuel models have the Serial ELECTRICAL SHOCK HAZARD Number Sticker located on the vertical Be sure to turn off the electrical supply to panel to the left of the electric2. Figure 1B Kickplate H 28 3 8 gt l 47 3 8 gt as defined in the National Fuel Gas Code ANSI 7223 1 Current issue Page 11 GAS amp ELECTRICAL SUPPLY ZONES Gas amp Electrical Supply Zone for PDR30 and PDR36 Dual Fuel Ranges Typical placement The Dual Fuel ranges may be con shown nected to the power supply with a Other placement of Gas range supply cord kit or by hard Supply and Electrical NS Receptacle within the eile to wiring to the power supply It is the Electrical and Gas responsibility of the installer to pro Supply Zone is 12 vide the proper wiring components acceptable N P T cord or conduit and wires and com 240 VAC Receptacle i or Junction plete the electrical connection as NOTE Box Electrical dictated by local codes and ordi A Manual Gas Supply Zone nances and or the National Electric ee Code The units must be properly not shown m must be easily 2 Maximum grounded accessible Protrusion from Wall p The range must be connected only to through an for Gas Supply oug i the type of gas for which it is certified J 2 If the range is to be connected to ile sen vng propane gas ensure that the propane gas supply tank is equipped with its own high pressure regulator in addition to the pressure regulator supplied with pues the range Model PDR36 7 9 Gas amp Electrical Su
3. ALL SWITCHES SHOWN 240V 208V CIRCUIT IN BOLD FDENOTES PIN I Page 42 Gy ng ETA qu 431108102 5 599 AINO 31100 Eee 37149 1 1 911 19911 YOLYDIGNI 18918 WOLVO1ONI cu 9114 Bb 0 No 3100189 01 RA 1 W ay WOLLSOd 2 ere 9 L_i L_j Tiji 4 531 1991 9114 9014 311491 319501 18041 PIB 18083 831030 18083 1331 AJIA UVB 134 1 018 3831832 1231 Qo Qo 8311 91 9114 831191 9114 831189 9019 a8 PA Pa AJIA g 032 031 3018 037 3018 037 N3A0 19815008 N2Y1 PDR366 COOKTOP REV B 5 Page 44 Thermador 5551 McFadden Avenue Huntington Beach 92649 800 735 4328 ECO 91968 5040008372A 2003 BSH Home Appliances Inc Litho U S A 1 03
4. Hinge Locking Pin Retain for future door Door height adjustment Hinge Hanger Support Hinge Locking Pin Photo E Refer to Figures 13 and 14 and Photos C E Insert the door hinge into the hinge pocket in the front frame When the door is prop erly installed the bottom edge will be par allel to the front of the range and the hinge will click into position and support the weight of the door Tip the door parallel to the floor to free the hinge locking pin Carefully remove the pins The door is now free to close Install the hinge retainer clips Adjust the door height so the latch lock lever and spacer gauge enters the slot in the door liner as the door is closing and the top of the door should be parallel to the bottom of the control panel Photo C 1 Insert the door hinge with the hinge pocket in the front frame Bottom Of Door Height Adjusting Screw Photo D Page 23 TESTS AND ADJUSTMENTS 4 CAUTION Burner adjustments must be made by a qualified technician at the time of installa The sealed top burner flames should be ap proximately 1 to 1 1 4 high The griddle and grill flames should be as shown in Figure 15 NOTE No air shutter or low flame adjustment is necessary or possible with the sealed top burners TO CLEAN AND PROTECT EXTERIOR SURFACES The stainless steel surfaces may be cleaned by wiping with a damp soapy cloth rinsing with clear water and dry
5. a dolly with soft wheels should be used to move this unit The weight must be supported uniformly across the bot tom see Figure 5 After transporting the professional range by dolly close to its final location the range can be tipped back and supported on the rear legs while the dolly is carefully removed THE FLOORUNDER THELEGS SHOULD BE PRO TECTED WOOD STRIPS CARPET PANEL ING ETC BEFORE PUSHING THE UNIT Dolly Positioning Figure 5 Page 15 INSTALLING THE ANTI TIP DEVICE MODELS PDR30 amp PDR36 DUAL FUEL RANGES Prepare holes at fastener locations as identi fied below For walls wall studs or floors com posed of solid wood or metal drill 1 8 pilot holes For walls or floors composed of dry wall sheet rock or other soft materials drill 3 16 holes to a minimum depth of 1 3 4 then tap plastic anchors into each of the holes using a hammer For walls or floors composed of con crete or concrete block drill 3 holes to a minimum depth of 1 3 4 then tap concrete anchors into each of the holes using a hammer For walls or floors having ceramic tile covering drill 3 16 holes through the tile only then drill into the material behind the tile as indicated immedi ately above If the range is moved to a new location the Anti Tip Device must be removed and rein stalled MOUNTING THE ANTI TIP BRACKET The alternative floor mounted bracket shall be installed as follows a Place bra
6. codes In the absence of local codes the appli ance should be installed in accordance with the Page 9 VENTILATION REQUIREMENTS Hood blower speeds should be variable to reduce noise and loss of heated or air condi tioned household air when maximum ventila tion is not required Normally the maximum blower speed is only required when using the grill 2 Hood Placement For best smoke elimination the lower edge of the hood should be installed a minimum of 30 to a maximum of 36 above the range cooking surface If the hood contains any combustible materials i e a wood covering it must be minimum of 36 above the cooking surface 3 Consider Make Up Air Due to the high volume of ventilation air a source of outside replacement air is recom mended This is particularly important for tightly sealed and insulated homes A qualified heating and ventilating contractor should be consulted ISLAND INSTALLATION HOOD BLOWER PHI48ZS VTR1000Q VTR1400Q VTR1000Q VTR1400Q HTNI42YS WALL INSTALLATION BLOWER VTR1000Q VTR1400Q VTN 10000 VTR1000Q VTR1400Q VTR1000Q VTR1400Q It is strongly recommended that a suitable exhaust hood be installed above the range Downdraft ventilation should not be used The table below indicates the Thermador hoods by model number that are recommended for use with all ranges 1 Select Hood and Blower Models For wall installations the hood width must at aminimum equ
7. ductors preferably soldered in place Location of Junction Box on dual fuel ranges Figure 7 GAS SUPPLY JUNCTION BOX Flexible electrical conduit or 4 connector Appliance Cord Dual Fuel models must be connected to the power supply utilizing one of the following methods For all methods of connection the length of the cord or conduit wiring must allow the unit to be slid completely out of the cabinet without having to unplug or discon nect the unit from the power supply Recom mended minimum free length of cord or con duit is four feet Electrical installations and grounding must be in accordance with all local codes and ordinances and or the National Electric Code as applicable 4 CONDUCTOR CORD NORMALLY A UNIT MUST BE CON NECTED TO THE POWER SUPPLY WITH A 3 POLE 4 CONDUCTOR CORD KIT RATED AT 125 250 VOLTS 50 AMPERES AND MARKED FOR USE WITH RANGES The cord kit must be attached to the range junction box witha strain relief which will fit a 1 3 8 diameter hole If not already equipped the cord must have 10 closed loop lugs at tached to the free ends of the individual con ductors preferably soldered in place PERMANENT CONNECTION HARD WIRING Units may be hard wired to the power supply The installer must provide approved flexible aluminum conduit 3 4 trade size maximum 6 feet long Locate the junction box on the rear of the unit and remove cover refer to Figure 7 Remove the ground s
8. 6 Fixed surface burner gas orifices 1 Spark module 1 Simmer controller Page 25 BURNER COMPONENTS lt Grate Luo HA 2 TIE 28 4 SAI Sanaa AAA 7 COSE ee gt lt Burner Venturi Jet Holder Flexible Tubing Solenoid Page 26 CONTROL PANEL COMPONENTS Potentiometer Valve Manifold Indicator Light 6 Page 27 BURNER BOX COMPONENTS Simmer Controller Spark Module Main Supply Manifold Page 28 FEATURE OPERATION GAS FLOW Valve Supply Manifold The valve supply manifold provides gas to two control valves mounted on the manifold There is one supply manifold for each two valves Sequenced Burner Valve The sequenced valve is a manual gate valve Pushing and turning the valve allows the gas to flow through the valve to the burner The sequenced valve gives you the XtraLow fea ture Non Sequenced Burner Valve The non sequenced valve is a manual valve Pushing and turning the valve allows the gas to flow through the valve to the burner The non sequenced valve does not have the XtraLow feature Gas Orifices Hood Orifices The fixed hood orifices are used on the griddle and grill burners These orifices are not adjustable Spud Orifices The spud orifices are used on the 15 000 B T U star burners Bypass Screws Bypass screws are part of the gas valve The bypass screws determine the size
9. Agency nearest you chrome plating or the griddle please call 1 800 735 4328 plate Service visits to For one year from date of installa tion or date of occupancy for a new previously unoccupied dwelling Save all dated receipts or other evidence of date of installation occupancy date Teach you how to use the appliance Correct the installation You are responsible for providing electrical wir ing and or gas installa tion and other connecting facilities Reset circuit breakers or replace home fuses Damage caused from acci dent abuse alteration mis use incorrect installation or installation not in accordance with local codes or improper storage of the appliance Repairs due to other than normal home use This warranty applies to appliances used in normal family households it does not cover their use in commercial situations This warranty is for products purchased and retained in the 50 states of the U S A the District of Columbia and Canada The warranty applies even if you should move during the warranty period Should the appliance be sold by the original purchaser during the warranty period the new owner continues to be protected until the expiration of the original purchaser s warranty period This warranty gives you specified legal rights You may also have other rights which vary from state to state HOW TO OBTAIN SERVICE For service contact the Factory Authorized Service Agency in your are
10. HOOKUP A manual gas shutoff valve must be installed external to the appliance in an accessible loca tion from the front for the purpose of shutting off the gas supply The supply line must not interfere with the back of the unit Make sure the gas supply is turned off at the manual shut off valve before connecting the appliance The range is supplied with its own pressure regulator that has been permanently mounted within the range body Use 3 4 flex line to connect between the gas supply and the appliance manifold pipe which exits the upper left rear of the appliance The appliance manifold pipe connection is 1 2 NPT see Figures 2A or 2B on Page 12 Use caution to avoid crimping the 3 4 flex line when making bends The gas supply connections should be made by a competent technician and in accordance with local codes or ordinances In the absence ofalocal code the installation must conform to the National Fuel Gas Code ANSI Z223 1 Cur rent Issue Page 18 ELECTRICAL REQUIREMENTS CONNECTION amp GROUNDING Dual Fuel range model PDR36 can be con nected or hard wired to the power supply Prior to servicing appliance always discon nect appliance electrical supply cord if so equipped from wall receptacle If appliance is hard wired to powersupply disconnect power to unit by turning off the proper circuit breaker or disconnecting the proper fuse Electrical Supply Requirements PDR36 120 240 VAC 40 Am
11. equipped with an intermit tent interrupted ignition device that cycles the two far left surface burners on and off when in the ExtraLow setting 44 CAUTION When connecting the unit to propane gas make certain the propane gas tank is equipped with its own high pressure regu lator in addition to the pressure regulator supplied with this unit The maximum gas pressure to this appliance is not to exceed 14 0 inches 37 mb water column from the propane gas tank regulator This unit is designed as a cooking appliance Based on safety considerations never use it for warming or heating a room This appliance has been tested in accordance with ANSI Z21 1 2000 Standard for House hold Cooking Appliances USA and in accor dance with CAN 1 1 M81 Domestic Gas Ranges Canadian Itis strongly recommended that this appliance be installed in conjunction witha suitable over head vent hood see Ventilation Require ments on page 10 Due to the high heat capability of this unit particular attention should be paid to the hood and ductwork installation to assure it meets local building 44 CAUTION To eliminate risk of burns or fire caused by reaching over heated surface units cabi net storage located above the surface units should be avoided Check local building codes for the proper method of appliance installation Local codes vary Installation electrical connections and grounding must comply with all applicable
12. of the low burner flame The bypass screws are factory preset for natural gas When an LP conversion is done the bypass screws are closed all the way Flexible Gas Lines There are two sizes of flexible gas lines The 3 8 gas line supplies gas from the main manifold to the valve supply manifold This gas line uses flared connection nuts The 5 16 gas line sup plies gas from the valve to the burner orifice This gas line uses compression fittings NON SEQUENCED 15 000 B T U STAR BURNERS Gas flows from supply through pressure regu lator to main manifold gas flows to valve supply manifold When valveis turned to on gas flows to jet holder orifice and to the burner where ignition occurs SEQUENCED 15 000 B T U STAR BURNERS Gas flows from supply through pressure regu lator to main manifold gas flows to gas supply manifold When valve is turned on gas flows to gas solenoid When coil is energized gas flows to jet holder orifice and to the burner where ignition occurs COMPONENT DESCRIPTION Gas Parts Pressure Regulator The pressure regulator reduces the supply wa ter column pressure to the required water col umn pressure to operate the appliance The supply water column pressure is supplied by the natural gas meter in a house or by the propane tank to the house where propane tank is used Example There is normally about 8 of water column pressure floating ina house The regu lator reduce
13. SERVICE MANUAL for THERMADOR PROFESSIONAL RANGES Model 6 with High Shelf PRS36HS Dual Fuel Model PDR36 FOR RESIDENTIAL USE ONLY Thermador 5040008372A January 2003 INTRODUCTION THIS SERVICE MANUAL CONTAINS INFORMA TION THAT IS NECESSARY FOR SERVICING THE THERMADOR PROFESSIONAL RANGES MODEL PDR 36 THIS MANUAL IS DESIGNED BE USED ONLY QUALIFIED SERVICE PERSONNEL THERMADOR RECOMMENDS THAT CUSTOMERS DO NOT SER VICE THEIR OWN UNITS DUE TO THE COMPLEX ITY AND THE RISK OF HIGH VOLTAGE ELECTRI CAL SHOCK THE INFORMATION IS ORGANIZED TO HELP THE SERVICER EASILY FIND WHAT IS NEEDED TO REPAIR THE UNIT Page 2 Table Of Contents Serial Number Data Sticker Locations Model And Parts Identification dni aa Symbols You Will See In The Manual Important Safety Information usns nette p cot Thermador Installation rte Gub ee URDU Important Installation Information rete ert a prn ee vei sei e i Ventilation Reguir ments Cabinet Preparation 8 Unpacking Moving amp Placing The Range sis onore titt ter etta en etu Installing The Anti Tip Device Gas Requirements amp Hookup iesu Electrical Requirements Connection amp Grounding
14. a the dealer from whom you purchased the appliance or write us at the address shown below We want you to be a satisfied customer If a problem arises that has not been resolved to your satisfaction please let us know Write to Consumer Relations Department 5551 McFadden Avenue Huntington Beach CA 92659 or phone 800 735 4328 Please be sure to include the Model Number Serial Number located on the data sticker and the Date of Original Purchase Page 7 INSTALLATION IMPORTANT INSTALLATION INFORMATION 4 CAUTION When connecting the unit to propane gas make certain the propane gas tank is equipped with its own high pressure regu lator in addition to the pressure regulator supplied with the range The maximum gas pressure to this appliance must not exceed 14 0 inches water column 34 9 millibars from the propane gas tank to the pressure regulator IMPORTANT A backguard must be utilized when there is less than a 12 inch horizontal clearance between combustible materials and the back edge of the cooktop The Thermador Low Backbackguard mustbe ordered sepa rately and installed at the rear of the cooktop For island installations and other installations with more than 12 inches of clearance an optional stainless steel Island Trim is available to cover the backguard mounting flanges Verify that the appliance is correct for the type of gas being provided WARNING Improper installation adjustme
15. al components the range before removing the toe panel oth erwise electrical shock could occur The Serial Number Data Sticker shows the model and serial numbers of the range It is located behind the toe panel at the bottom of the range To access the Serial Number Data Sticker remove the two toe panel attachment screws and remove the panel Serial Number Data Sticker Page 4 4 LLL DUS 21222 SW e SSS 90 lt MODEL AND PARTS IDENTIFICATION Key for PDR Models 1 22 High Shelf Backguard 12 Low Back or Island Trim Backguard ordered separately Burner Grates amp Burners Control Knobs ExtraLow Burners 2 Control Knobs Standard Burners 4 Oven Controls Oven Light Switch Oven Door Viewing Window Kick Panel Electric Oven 10 Oven Interior Lights 11 Broil Element 13 Rack Guides 14 Oven Rack 3 15 Bake Element 16 Convection Fan Covers 17 Heat Shields 2 Page 5 SYMBOLS YOU WILL SEE IN THE MANUAL The following symbols are provided through and proper operation and servicing of the range out this manual For reasons of personal safety follow the instructions carefully each time you see one of the symbols WARNING 44 CAUTION This symbol alerts you to such dangers as This alerts y
16. al the width of the range cook ing surface Where space permits hood larger in width than the cooking surface may be desirable for improved ventilation perfor mance For island installations the hood width should at a minimum overhang the range cooking surface by 6 on both sides CAUTION Ventilation hoods and blowers are designed for use with single wall ducting However some local building codes or inspec tors may require double wall ducting Consult local building codes and local agencies before starting to assure that hood and duct installation will meet local requirements RANGE WIDTH HOOD 36 RANGE PH36ZS 4225 PHE36 42 HNW36YS HNW42 YS For wall installations where adequate space is available the installer or user may elect to use a hood that is wider than the range cooking surface This may be particularly beneficial for those cases such as a long duct run or heavy usage of the grill in which improved capturing of the cooking exhaust is desired Thermador offers a choice of remote VTR1000Q or VTR1400q or in hood VTN1000Q blowers for use in wall installations Page 10 CABINET PREPARATION 1 The range is a freestanding unit If the unit 4 The maximum depth of overhead cabinets is to be placed adjacent to cabinets the installed on either side of the hood is 13 clearances shown in Figures and 18 5 Any openings in the wall behind the range are required The same clearan
17. ces apply to and in the floor under the range must be island installations except for the over sealed head cabinets which must have a space wide enough to accept the flared island 6 When there is less than a 12 horizontal clearance between combustible material hes and the back edge of the range above the 2 The 30 and 36 ranges may be recessed cooking surface a Thermador Low Back or into the cabinets beyond the edge of the High Shelf backguard must be installed front face of the oven see Figures 1A amp 1B see Figure 1A When clearance to com bustible material is over 12 a Thermador Island Trim may be used see Figure 1B Figures 1A and 1B indicate the space re quired for each type of backguard CAUTION In these installations the door and cabinet can cause a pinching hazard 7 Always keep appliance area clear and free 3 The gas and electrical supply should be from combustible materials gasoline and within the zones shown in Figures 2 or 2B other flammable vapors and liquids on page 12 8 Donotobstructthe flow of combustion and ventilation air to the unit Side View Materidis I 32 5 8 12 Min Combustibles J 36 Min l i 36 Min to without Backguard 1 Combustibles A Combustibles 4 or with Island Trim i island a d Front Face Figure 1A Front Face 29 112
18. cket on floor in position shown in Figure 6B b Secure to floor or wall stud c Later when the unitis installed the adjust able leg will slide under the bracket gt l 2 1 2 le from edge of range N Part No Qty Description 415078 4 Screw Phillips 10 x 1 2 487310 1 Anti Tip Bracket Floor Mounted The anti tip bracket Figure 6A may be at tached to a solid wood cabinet having a mini mum wall thickness of 3 4 Figure 6A The thickness of the wall or floor may require use of longer screws available at your local hardware store In all cases at least two 2 of the bracket mounting screws must be fastened to solid wood or metal Use appropriate anchors when fastening the mounting bracket to any material other than hardwood or metal Placement of Anti tip Bracket Top View Wall Line Cabinet Figure 6B Page 16 GAS REQUIREMENTS 6 HOOKUP NATURAL GAS REQUIREMENTS Inlet Connection 3 4 N P T Minimum 3 4 diameter flex line Supply Pressure 6 to 14 water column 14 9 to 37 mb Manifold Pressure 5 water column 12 5 mb PROPANE GAS REQUIREMENTS Inlet Connection 3 4 N P T Minimum 3 4 diameter flex line Supply Pressure 11 to 14 water column 27 4 mb to 37 mb Manifold Pressure 10 water column 24 9 mb For Massachusetts Installations 1 Shutoff valve must be a T handle gas cock 2 Flexible gas conne
19. ctor must not be longer than 36 3 Not approved for installation in a bed room or a bathroom unless unit is direct vent Verify the type of gas being used at the instal lation site As shipped from the factory all units are configured for use on natural gas For use with propane gas the unit must be con verted Field conversion for use with propane must only be done by qualified service person nel Contact the dealer where the unit was purchased or Thermador 800 735 4328 The field conversion kit for all Professional Dual Fuel PDR series ranges is Thermador Model CTLPKIT For installation of the appliance at high alti tude please consult your local gas company for their recommendation of the correct orifice sizes and any other necessary adjustments that will provide proper gas combustion at speci fied altitudes 4 CAUTION When connecting unit to propane gas make certain the propane gas tank is equipped with its own high pressure regulator in ad dition to the pressure regulator supplied with the appliance The pressure of the gas supplied to the appliance regulator must not exceed 14 37 mb water column Page 17 Always use pipe dope or Teflon tape the pipe threads and be careful not to apply exces sive pressure when tightening the fittings Turn on the gas and check the supply line connections for leaks using a soap solution Do not use a flame of any sort to check for leaks
20. ent Switch Function Is Critical In The Pro Range The plunger door switch clean must physi cally close before the range can proceed into self Thelatch lock unlock switches must also open close before the range can proceed into self clean The paddle air switches must also physically close by air movement from the cooling fans before the range proceeds into any mode If the cooling fans do not function and the range goes into a high temperature mode the plenum could overheat and damage the electronic controls Here s How It Works The board sends out signal voltage to specific switches If the switch is functioning properly the signal returns to the board the chip reads the signal and the selected mode continues Example Signal voltage flows to the paddle switch When the paddle switch closes the signal returns to the ERC and the selected mode continues If the paddle switch does not close the signal does not return to the ERC The ERC will then flash an error code Simply stated the board sends out a signal and the signal must return to the board Page 38 High Temperature Cutout The high temperature cutout is a single pole single throw normally closed thermal disk It will open when the surface temperature reaches 350 degrees It is manually resettable Convection Motor Assembly The convection motor assembly is comprised of a motor spacer and a hex nut The nut has a left handed thread The motor ro
21. ers will click until the flame ignites The two far left sealed burners feature XLO causing the flame to cycle on and off when the knob is set to the XLO range This is normal operation Burner flames should be blue and stable with no yellow tips exces sive noise or lifting of the flame from the burner If any of these conditions exist check that the air shutter grill and griddle only or burner ports are not blocked or clogged Re move any blockages that exist If the flame is too yellow indicating insufficient air adjust the shutter counterclockwise to increase air inlet grill and griddle only Proper Flame Griddle and Grill ine 277 1 2 to 1 X ow Figure 15 Page 24 COOKTOP SECTION COOKTOP COMPONENTS The cooktop section of the PDR 366 range has this unit All surface burners are 15 000 B T U 6 surface burners Two XtraLow on the left burners The conversion kit to convert the burn side and four standard burners in the center ers from L P to natural gas is CTLPKIT and right side There is no griddle or grille on The cooktop section of the PDR366 unit is comprised of the following parts 1 Pressure regulator 8 Flexible gas lines 1 Main supply manifold 6 Spark switches 3 Valve supply manifolds 2 Gas solenoids for X Low burners 2 15 000 B T U sequenced valves 3 Indicator lights 4 15 000 B T U non sequenced valves 2 Potentiometers for X Low burners
22. ge will climb to 450 and stop The temperature gauge will not show the temperature overshoot and the call for heat Light Switch The toggle light switch is open in the down position Raising the toggle closes the switch and turns on the oven light Indicator Lights The PDR oven has indicator lights for Oven Heating and Cleaning The oven light illumi nates when a mode is selected It stays on until the selector is turned to Off The heating light cycles on and off with the oven The cleaning light illuminates when the oven is in the Clean cycle Variable Resistor Temperature Selector The variable resistor 50k ohm potentiometer regulates the oven temperature based on the feedback it receives from the platinum RTD sensor located in the oven cavity This feed back is interpreted as a command to turn the heating elements on or off by activating the control board relays Variable resistance is dic tated by the position of the knob Electronic Range Control The Emerson Appliance Control ERC is a microprocessor based relay board What this means is that it has logic The ERC uses signal voltage to detect switch function The switches used with the ERC control to detect signal voltage are as follows e Plunger door switches activated by physical door movement Paddle air switches activated by air movement from the cooling fans Latchlock unlock switches activated by latch motorized cam movem
23. ing with a soft cloth to avoid water marks Any mild glass cleaner will remove fingerprints and smears For discolorations or deposits that persist re fer to the Care and Use Manual To polish and protect the stainless steel use a cleaner polish such as Stainless Steel Magic DO NOT allow deposits to remain for long periods of time DO NOT use ordinary steel wool or steel brushes Small bits of steel may adhere to the surface causing rust DO NOT allow salt solutions disinfectants bleaches or cleaning compounds to remain in contact with stainless steel for extended peri ods Many of these compounds contain chemi cals which could prove harmful Rinse with water after exposure and wipe dry with a clean cloth tion Extreme care should be used when adjustments are made after installation Im proper or lack of adjustments may cause a hazard or void your warranty Install any loose components such as burner caps and grates that may have been removed earlier Be certain that burner caps seat prop erly into the alignment slots in the burner bases Before testing operation of the appli ance verify that the unit and the gas supply have been carefully checked for leaks and that the unit has been connected to the electric power supply Turn the manual gas shutoff valve to the open position Check operation of the sealed gas burners and grill by pushing and turning each knob counterclockwise to The burner ignit
24. it Assembled Doorway Width Required 29 1 2 Oven Door s Removed Removal of Two Rear Shipping Bolts e Left Reat Figure 4 must be used in moving the range to avoid damage to the unit or the floor The unit is heavy and rests on adjustable steel legs The range has an approximate shipping weight as shown in Chart A It is recommended that the grates griddle burner caps front kick panel and oven racks be removed to facilitate handling This will reduce the weight as shown in Chart A and allow the range to pass through 30 doorways see Chart B and Figures 1A and 1B on Page 11 Do not remove the grill or griddle assemblies Shipping Weight 444 lbs Weight W O Packing 390 Ibs Materials After Removing Door s 295 lbs burner caps front kick panel and oven racks Removal of Kick Panel and Two Front Shipping Bolts Front Kick Panel Page 14 INTO POSITION The anti tip device must be installed gas and electric connections should be made and the backguard installed before the range is placed in its final position For proper performance the professional range must be level The range is leveled by adjusting the legs with a wrench Replace the kick panel and install oven door It is important that the two 2 screws retaining the kick panel are secure to prevent accidental access to hot surfaces Range Must be Uniformly Supported by Braces Provided on Bottom Due to the weight
25. l block with nut Secure the L1 black and L2 red power leads to the outside terminal studs brass colored with nuts see Figure 11 Secure the bare copper ground lead to the range chassis using the ground screw pre viously used for the ground strap Tighten all connections securely Page 21 1 BACKGUARD INSTALLATION The backguard must be attached before slid ing the range into the final installed position A Low Back or High Shelf backguard must be installed when there is less thana 12 clearance between combustibles and the back of the range above the cooking surface see Figure 1A on Page 11 Front of Unit Figure 12 An Island Trim is available for covering the backguard mounting flanges for island instal lations where there is a minimum of 12 of horizontal clearance between combustibles and the back of the range see Figure 1B on Page 11 The backguard is inserted into the guide chan nels on the back of the range see Figure 12 amp Photo B Secure the backguard with the 4 sheet metal screws provided Photo B Backguard Installed Backguard Kit Model Numbers Chart E Model 9 Standard 12 22 1 1 2 Number Low Back Low Back High Shelf Island Trim PDR36 LB36R HS36R IT36R Page 22 DOOR INSTALLATION CAUTION Figure 13 The door is heavy and requires two people to handle it properly Bracket hold down Door installation removal pin hole removal
26. mes the lights flash The top light oven will flash the firstnumber of flashes and the bottom heating light will flash the second number of flashes Example Error E9 means there are no cooling fans The error code is 43 The oven light will flash 4 times then the heating light will flash 3 times pause and continue this sequence as long as the fault is present Oven Control Knobs ERROR CODES The control continuously monitors system pa rameters for control and oven failures and reports a fault code when a system problem is detected The control utilizes the oven and heating blue indicator light to report a de tected fault code The control will continue to flash the lights in the appropriate sequence as long as the fault exists Detection of a fault does not hinder the ability of the control to continue to function if the fault is not critical for the intended operation For example if the range door latch is inoperative the range will continue to cook the fault will only prevent the range from self cleaning EEPROM error Control not calibrated Sensor open Sensor shorted Potentiometer failure Over temp cooking Over temp cleaning No cooling fans Door latch fault Exp board not connected Vcc lift off error Selector switch error Page 41 WIRING DIAGRAMS PDR366 RANGE REV B 5 gt gi OA S WITH OVEN OFF DOOR CLOSED
27. n checking the manifold gas pressure the inlet pressure to the regulator should be at least 6 0 14 9 mb W C for natural gas or 11 0 27 4 mb for propane Do not attempt any adjustment of the pres sure regulator The appliance must be isolated from the gas supply piping system by closing its indi vidual manual shutoff valve during any pressure testing of the gas supply piping sys tem at test pressures equal to or less than 1 2 psig 3 5 kPa The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure Page 19 Make the connections to the terminal block provided Secure the ground lead to the junc tion box with the screw previously used to secure the ground strap refer to Figure 9 on the next page The free end of the conduit must be connected to a junction box provided in the gas and electrical supply zone as shown in Figure 2A on Page 12 3 CONDUCTOR CORD WHERELOCAL CODES AND ORDINANCES PERMIT GROUNDING THROUGH NEU TRAL AND CONVERSION OF SUPPLY TO 4 WIRE IS IMPRACTICAL UNIT MAY BE CONNECTED TO THE POWER SUPPLY WITH A3 POLE 3 CONDUCTOR CORD KIT RATED AT 125 250 VOLTS 50 AMPERES AND MARKED FOR USE WITH RANGES The cord kit must be attached to the range junction box witha strain relief which will fit a 1 3 8 diameter hole If not already equipped the cord must have 10 closed loop lugs at tached to the free ends of the individual con
28. nt alter ation service or maintenance can cause in jury or property damage Refer to this manual For assistance or additional infor mation consult a qualified installer service agency manufacturer dealer or the gas supplier Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance e Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone e Follow the gas supplier s instruction e Ifyou cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier GAS TYPE VERIFICATION Verify the type of gas supplied to the location Ensure that the appliance is connected to the type of gas for which it is certified models are certified for use with natural gas Field conversion of the appliance for use with pro pane gas supply will require a conversion Refer to the product rating label which can be located as indicated on page 4 Page 8 National Fuel Gas Code ANSI 7223 1 Current Issue and National Electrical Code ANSI NFPA 70 Current Issue In Canada installa tion must be in accordance with the CAN 1 B149 1 and 2 Installation Codes for Gas Burn ing Appliances and or local codes This appliance is
29. or variable resistor Door plunger Latch assembly Blower motors Sail switches High temperature cutouts Model PDR366 Convecion assembly with High Shelf Mode PRS36HS Bake element Broil element Electronic control board Halogen lights Sensor N RFR RRA 35 COMPONENTS Cooling Fan 6 x EN Electric Oven 10 Oven Interior Lights 11 Broil Element 13 Rack Guides 14 Oven Rack 3 Included 15 Bake Element em 16 Convection Fan Covers 17 Heat Shields 2 Page 36 Page 37 Convection Element Electronic Control Board High Temp Cutout Bake Element High Temp Cutout Convection Light Transformer Broil Element REAR COMPONENTS COMPONENT DESCRIPTION Oven Selector Switch The oven rotary selector switch has six posi tions The switch has seven connector tabs These tabs send current to specific compo nents when a mode is selected Temperature Gauge The temperature gauge confirms the tempera ture set on the knob The temperature gauge is a 2 stage gauge The first stage is to rise and indicate the selected temperature The second stage is to incrementally indicate the increased selected temperature Example If you set the oven for 350 the gauge will rise to 350 and stop If you increase the tempera ture to 450 the gau
30. ou to actions that could cause personal injury burns fire and electrical product damage scratches dents etc and shock damage to your personal property IMPORTANT SAFETY INFORMATION A WARNING GAS RANGE WHAT TO DO IF YOU SMELL GAS Be sure to turn off all electric and gas sup A plies to the range before servicing other e Do not try to light any appliance wise a fire or explosion may result caus e Do not touch any electrical switch ing damage personal injury or e Do not use any phone in the building death e Immediately call your gas supplier froma Do not store or use gasoline or other flam neighbor s phone mable vapors and liquids in the vicinity of this e Follow the gas supplier s instructions or any other appliance e If you cannot reach your gas supplier call the fire department THERMADOR ASSUMES NO RESPONSIBILITY FOR ANY REPAIRS MADE ON OUR PRODUCTS BY ANYONE OTHER THAN AUTHORIZED THERMADOR SERVICE TECHNICIANS Page 6 THERMADOR WARRANTY Length of Warranty Thermador will pay for Thermador will not pay for FULL ONE YEAR All repair labor and replacement Service by an unauthorized parts found to be defective due to agency Damage or repairs by materials and workmanship an unauthorized agency or Service must be provided by a use of unauthorized parts Factory Authorized Service Agency 2 Chipping of porcelain during normal working hours For enamel discoloration of a Service
31. pply Zone for PDR48 Dual Fuel Range The Dual Fuel ranges may be connected to 20 a 3 4 Flex Line to the power supply with a 3 pole 3 conductor Receptade ae Appliance range supply cord kit 3 pole 4 conductor within the Electrical and Gas range supply cord kit or by hard wiring to the Supply Zone is acceptable 1 2 power supply It is the responsibility of the iri 8 240 VAC Receptacle installer to provide the proper wiring compo NOTE Shown or Junction hents cord orconduitand wires and complete A Manual Gas BOX Electrical the electrical connection as dictated by local Shut Off Valve Supply Zone 00468 and ordinances and or the National N not shown 1 Huet A Electric Code The units must be properly accessible grounded throughan 2 Maximum The range must be connected only to the type of adjacent cabinet without Protrusion from Wall 5 gas for which it is certified If the range is to be for Gas Supply connected to propane gas ensure that the pro pane gas supply tank is equipped with its own high pressure regulator in addition to the pressure Figure 2B regulator supplied with the range Page 12 receptacle or junction box cover conduit con nector should protrude no more than 2 1 4 inches from the rear wall see Figure 2C This is especially critical if the junction box in the wall will be directly behind the junction box on the unit when the
32. ps 50 60 Hz ordinances by a qualified electrician In the absence of local codes and ordinances the power supply connection shall be in accor dance with the National Electric Code Observe all governing codes and ordinances when grounding In the absence of these codes or ordinances observe National Electrical Code ANSI NFPA No 70 Current Issue Electrical wiring diagrams and schematics have been placed in the toe kick area of the range for access by a qualified service technician The PDR Dual Fuel Ranges may be connected to a 120 208 VAC power supply For the PDR Dual Fuel Ranges a neutral sup ply wire must be provided from the power source breaker fuse panel because critical range components including the surface burner spark reignition module require 120 VAC to operate safely and properly An im proper 120 240 VAC power supply will cause malfunction damage this appliance and pos sibly create a condition of shock hazard If the correct power supply circuit is not provided it is the responsibility and obligation of the in staller or user to have proper power supply connected This must be accomplished in ac cordance with all applicable local codes and Power Supply Wire Rating amp Size Requirements Conductor Size AWG L1 L2 Neutral Ground Temperature Rating Model Voltage cap Number Rating Min 44 CAUTION testing of the system at test pressures in ex cess of 1 2 psig 3 5 kPa Whe
33. s that pressure to 5 water column pressure at the cooktop manifold that is the operating pressure Main Supply Manifold The main supply manifold receives gas from the pressure regulator The supply manifold sends gas to the valve manifolds The main supply manifold is connected to the valve manifold using 3 8 flex tubing with flared connections Page 29 Electronic Parts Spark Module The spark module is a six channel spark mod ule 6 point reigniter The spark module pro vides spark to the spark ignitors to ignite the flame Once the flame is on if the flame goes out the spark module sends spark to reignite the burner Six channel means it can provide flame rectification to six burners The spark module receives 120 VAC These 120 VAC are stepped up and rectified to 14k VDC by a step up transformer and a series of zener diodes in the module These 14k VDC are the spark sent to the ignitors to light the burner A single igniter for the surface burners used with the 6 point reigniter self grounded The igniter plug serves two purposes First it receives DC voltage from the module to spark and ignite the burner Second the igniter senses the presence of a flame If the flame goes out the ignitor signals the controller or spark mod ule and the controller or spark module sends a spark to the burner through the spark mod ule Electrical Parts Spark Switch The spark switch is a normally open switch It is mo
34. tates clock wise and is rated at 120 VAC Bake Element The bake element is rated at 2 400 watts and draws 10 amps at 240 volts Broil Element The broil element is rated at 4 000 watts and draws 17 amps at 240 volts Convection Element The convection element is rated at 2750 watts and draws 11 amps at 240 volts Sensor The platinum RTD sensor senses the cavity temperature and sends a signal to the control board to turn the heating elements on or off Plunger Door Switches This is a double pole double throw switch activated by physical door movement Latch Assembly The latch assembly is a 120 VAC motor driven latch assembly The latch assembly has lock and unlock switches that are activated by mo tor cam movement The lock unlock switches must physically open and close before the oven will proceed into the Self Clean mode Both switches are single pole double throw Inthe idle latch position the door unlockswitch is closed Once the latch motor ramps the door unlock switch opens and the door lock switch closes Cooling Fans The oven has two cooling fans activated by 120 VAC These two fans cool the mid plenum assembly and activate the sail paddle switches Paddle Sail Switch The paddle air switch is a single pole single throw normally open switch Itis activated by air movement from the cooling fans Page 39 DIAGNOSTICS PDR366 OVEN TIME CHARTS Bake Mode The following chart indica
35. tes how many sec Cooling fans run onds the elements are on during a 60 second Convection motor runs Oven and heating lights turn on Elements turn on per time chart Convection On The temperature gauge ramps to the set temperature and remains on set tem perature until either the set tempera ture changes or the mode is stopped Broil Mode Cooling fans run Convection motor runs Oven and heating lights turn on Elements turn on per time chart The gauge ramps to Broil setting 5 min utes after the mode is initiated PDR366 OVEN SEQUENCE OF EVENTS Convection Bake amp Broil cycle in a specific mode Convection Broil Preheat Convection Broil Convection Bake Preheat Convection Bake Bake Preheat Bake Broil Preheat Broil Clean Preheat Clean Cooling fans run Convection motor runs Oven and heating lights turn on Elements turn on per time chart The temperature gauge ramps to the set temperature and remains on set temperature until either the set tem perature changes or the mode is stopped Convection Broil the gauge ramps to Broil setting 5 minutes after Page 40 the mode is initiated HOW INTERPRET CODES When a fault occurs the control will flash the blue oven and heating lights sequentially to indicate the fault The fault codes have two numbers These numbers are interpreted by the number of ti
36. trap retaining screw and bend the ground strap up refer to Figure 8 on the next page The conduit must be installed to the junction box using an approved conduit connector Wiring for the unit is to be brought into the junction box through the conduit refer to Chart D on Page 19 for rating of wiring and sizing of individual conductors The ends of the wiring must have 10 closed loop lugs attached preferably soldered in place Page 20 Conductor Securement Ko 4 Upper Nut VA f Cupped Washer Figure 8 3 Wire Connection Figure 9 L1 Black Ground Strap Bend Ground Strap Up Secure Neutral Wire Figure 10 Figure 11 11 Black 77 Ground Wire A 3 or 4 conductor supply may be connected to the terminal block 3 Wire Lead Connection Remove upper nuts only from the terminal block studs Do not remove nuts which secure range internal wiring leads Secure the neutral grounded wire of the supply circuit to the center stud of the terminal block with nut see Figure 9 Secure the L1 black and L2 red power leads to the outside terminal block studs brass colored with nuts Tighten nuts securely 1 4 4 Wire Connection Remove upper nuts only from the terminal block studs Do not remove lower nuts which secure range internal wiring leads Remove ground strap screw and bend the strap up as shown in Figure 10 Secure the neutral wire to the center stud of the termina
37. unit is installed see Figure 7 on Page 20 for location of junction box on unit To minimize binding when the unit is connected to the receptacle or junction box orient the receptacle or conduit connector and slide back into position 2 1 4 Max 2 1 4 Max When Junction Box amp Conduit ELECTRICAL SUPPLY DUAL FUEL RANGES Installation of Dual Fuel ranges must be planned so that the rough in of the junction box for the receptacle or conduit connection will allow maximum clearance to the rear of the unit When the power supply cord not supplied or conduit is connected to the mating receptacle or junction box cover the combined plug Figure 2C ee p Piugged in Power Cord amp Receptacle Page 13 UNPACKING MOVING amp PLACING THE RANGE 4 CAUTION Proper equipment and adequate manpower Remove the outer carton and packing material from the shipping base Remove the front kick panel see Figure 3 by removing two 2 screws at the top and pulling forward The dual fuel ranges are held to the skid by four 4 bolts The front two 2 are behind the kick panel see Figure 3 and the rear two 2 are located on the bottom flange of the range back see Figure 4 All gas ranges are held in place by 4 bolts two 2 as shown in Figure 3 and two 2 at the rear as shown in Figure 4 After removing the bolts the range must be lifted and removed from the skid Doorway Width Required 30 7 8 Un
38. unted on the gas valve As you turn the gas valve to on you close the switch The closed switch activates the spark module and indicator lights Gas Solenoids The gas solenoid is a diaphragm controlled valve The valve is closed in its normal state When current is applied to the electric coil on thesolenoid magnetism raises the diaphragm and allows the gas to flow through the sole noid to the burner There are two types of gas solenoids e 110 VDC solenoid coil for star burner XtraLow burners 110 VAC solenoid coil for griddle Indicator Lights 3 Left light indicates two left burners Center light indicates two center burners Right light indicates two right burners Potentiometer The potentiometer is a variable resistor The potentiometer also serves as a voltage divider The potserves two purposes First it serves as a spark switch to activate the spark module through the simmer controller Second during XtraLow it sends variable resistance to the simmer controller variable resistance from the pot to the simmer controller is dictated by the position of the knob to make XtraLow burners cycle Page 30 OVEN SECTION OVEN COMPONENTS The oven section of the PDR366 range has one oven with the following modes Bake Convection Bake Broil Self Clean The oven section of the PDR366 unit is com prised of the following parts Selector switch Temperature gauge Light switch Indicator lights Temperature indicat
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