Hypro Roller Pump Service Manual
Contents
1. 4001C 4001N 4001XL Pump Specifications Max Flow Max Pressure Continuous intermittent Dry Weight Horsepower Mountin Rollers Rate PSI BAR Max RPM Ports Shaft Operation Operation LBS KG Re ge Bolts 9 GPM LPM PSI BAR PSI BAR q 5 8 Dia 37 H 2 4 9 1 34 4 150 10 3 1800 DANG ad 100 6 9 150 10 3 5 2 27 See Chart e Hollow Performance Data 4001C 4001N 4001X Imperial Performance Data 4001C 4001N 4001XL Metric sors 44 02 59 os 89 05 psi 41 03 56 04 76 06 52BAR 155 03 212 04 287 06 0Ps 38 04 53 06 73 os essem 144 04 201 06 276 08 ops 33 06 48 os 7 1 03BAR 125 06 182 08 254 11 Pump Technical Data Motorized m 5 4 m 2 56 6 131 130 La is o9 Dimensions in are for 4001 EH series pumps 4001N EH 4001XL EH 4001N E2H 4001XL E2H Max Flow Max Pressure Continuous Intermittent Dry Weight H Mountin Pump Rollers Rate GPM pg gary MaxRPM Voltage Ports Shaft Operation Operation LBS KG GE Bolig g LPM PSI BAR PSI BAR SS 4001N EH 10 4 39 4 35 2 4 1900 25 1 7 35 2 4 4001XL EH 4 Dia 4 12 13 5VDC 4001N E2H Hollow 9 8 37 2 60 4 1 1600 50 3 5 60 4 1 Model 4001N EH amp 4001XL EH Im2. denotes a duty cycle of 50 30 minutes on 30 minutes off 11 Pump Technical Data Gas Engine 4101C 25 4101XL 25 Pump Specifications Max Flow Max Pressure Continuous Intermittent Dry Weiaht Mountin Rollers Rate PSI BAR Max RPM Ports Shaft Operation Operation LBS IKG Engine Bolts 9 GPM LPM i PSI BAR PSI BAR 34 NPT Inlet 5 8 Dia 4 X 5 16 8 9 33 7 150 10 3 2600 ona Solid 100 6 9 150 BAR 29 13 1 2 5 HP UDIN 4101C 25 and 4101XL 25 4101C 25 and 4101XL 25 Gas Engine Performance Imperial Gas Engine Performance Metric GPM 0 BAR 6 9 BAR 10 3 BAR 212 Pump Technical Data 6500 Series Pump Only Pump Dimensions oles a E mn Lo Gi 6500C 6500N 6500XL Pump Specifications Max Flow Continuous Intermittent i Rollers Rate Cer Max RPM Ports Shaft Operation Operation tee ep GC SR GPM LPM i PSI BAR PSI BAR 3 4 NPT Inlet amp Outlet 5 8 Dia 2X5 16 21 8 82 5 300 20 7 1200 AF Hose Barb Solid 100 6 9 300 20 7 9 4 1 See Chart 18 UNC included Performance Data 6500C 6500N 6500XL Imperial Performance Data 6500C 6500N 6500XL Metric E oPs s0 o4 165 07
3. PENTAIR 375 Fifth Avenue NW New Brighton MN 55112 USA Hypro 05 13 Phone 651 766 6300 800 424 9776 Fax 800 323 6496 Printed in USA www hypropumps com
4. Bearing Cover 8 1 3430 0745 Rotor Assembly Std Ni Resist 8 XL 2 2 2008 0001 Sealed Ball Bearing 8 1 0308 7560C Rotor Assembly Cast Iron only 3 2 2112 0003 Viton Seal Standard 10 1 kit 3420 0003 Base Kit Sold Separately 3 2 2112 0001 Buna N Seal Optional Includes 1 Base 3 Bolts and 4 6 2210 0004 Bolts 3 Washers 5 1 0204 7500C Endplate Cast Iron with Seal 11 1 0104 7500C Body Cast Iron with Seal 5 1 0204 7500N Endplate Ni Resist with Seal 11 1 0104 7500N Body Ni Resist with Seal 5 1 0204 7500X Enaplate SilverCast with Seal 11 1 0104 7500X Body SilverCast with Seal 6 1 1720 0014 O ring Gasket for Endplate 12 1 2300 0022 Shaft Bearing Cover 7 8 11005 0004 Super Roller Standard 13 1 1610 0005 Key 7 8 1002 0004 Polypropylene Roller Optional 1 1610 0059 Key Stainless Steel 7 8 1055 0004 Teflon Roller Optional 33 Parts Illustration Models 7560C GM30 7560N GM30 and 7560XL GM30 Models 7560C GM15 7560N GM15 and 7560XL GM15 Ref Qty Part Ref Qty Part No Req d Number Description No Req d Number Description 1 1 2300 0020 Bearing Cover 9 1 0204 7500C Endplate Cast Iron with Seal 2 2 2008 0001 Seated Ball Bearing 9 1 0204 7500N Endplate Ni Resist with Seal 3 2 2112 0003 Viton Seal Standard 9 1 0204 7500X Endplate SilverCast with Seal 3 2 2112 0001
5. Hypro Series 1502 1700 4001 4101 PENTAIR 6500 7560 and 7700 Roller Pumps HYPRO L 0100R Rev C Original Instruction Manual Keep for Future Reference Series 1502 Series 1700 6 Roller Pump 5 Roller Pump Series 4001 amp 4101 4 Roller Pump Series 6500 6 Roller Pump Series 7560 Series 7700 8 Roller Pump 7 Roller Pump Pentair 375 5th Ave New Brighton MN 55112 USA Phone 651 766 6300 OR 800 424 9776 Fax 800 323 6496 www hypropumps com Authorized Representative EC REP QNET BV Hommerterweg 286 6436 AM Amstenrade The Netherlands KvK Zuid Limburg 14091511 Contents EU Language Manuals 297 ah eae S meten e ee pinos 3 Introduction lt at pc bete A eq ae e peti A A E 4 Description iod A deeem Xe e wr er dd a agi aad edic uet 4 Intended U SO 8 e retkase serie a lee quote de pus tege di e epus e P Rak d a nns 4 Purpose Of Manual ss dit A R EE oA E Re RA AA RUE Rie de as Rer enl 4 ENEE EG 5 Pump Identification 5 Purmp Technical Data 3 amp ah acho pa uz th eDe e Re a QU RR Rn 6 1502 Seles sr ea ate ale bett quc d tecum b t et oa deca t d ec dac ns dd 6 RA 7 ADO SOMOS a a a A A T E 8 9 SEITEN a ia la a ta 10 12 6900 Series utu a da ta tias e A a 13 7560 SOMOS x ture Tea Aacht Ae er deu RA AA PASA ad en SD aed ege Zahl 14 16 T4 00 5 Gres A E ee igne de che EE 17 Fluid Pumping Applications o ooooooooo RR I e hs 18 dero DRE os ONE E a E EE 18 Li
6. Prossime sopsi 129 06 140 06 207 09 34BAR 488 06 530 06 784 09 E 7 s Fluid Pumping Applications Pump Materials Compatibility Application Cast Iron Ni Resist Silver Series XL Comments Weed Control Chemicals X X X Use with super rollers and viton seals When using with Roundup use super or polypropylene rollers and Viton seals Teflon rollers may be used with Roundup up to 100 PSI Only Ni Resist and Silver series pumps should be used with Roundup Insect Control X X X All pump roller and seal combinations Brush Control Pest Control Chemical X X X Use super rollers and Viton seals and Fumigants Liquid Fertilizers x x Use polypropylene rollers and Buna N seals Powdered Fertilizers x x x Use super rollers or polypropylene Fluid Transfer rollers with Buna N or Viton seals Acids X Use polypropylene or Teflon rollers with Viton seals Limit pressure to 100 PSI when using Teflon rollers DO NOT use super rollers with acids x Pump approved for application Table 1 The following chemicals should never be put through any Hypro pump Gasoline Petrol Kerosene Kerosine paraffin Diesel fuel Ceramic slurries Sewage Potable water Abrasive fluids Tools The Hypro roller pumps and mounting assemblies are designed with Imperial inch bolts however there are many metric mm sizes which will work with these bolt
7. cin Ports Operation PSI Operation PSI LBS Ge Hydraulic Flow Pressure Bolts 9 GPM LPM PSI BAR BAR BAR l GPM LPM PSI BAR 4 NPT Inlet amp Outlet 10 SAE 7 8 4X 3 8 or 20 1 76 1 300 20 7 1000 100 6 9 300 20 7 13 5 89 6 22 7 2400 165 5 PS l sa Hose Barb 14 UNF 6 8 20 7 5 89 22 7 165 5 io ar rad 7560C GM15 7560N GM15 7560XL GM15 Imperial GPM GPM GPM GPM GPM GPM 100PSI 125PSI 150PSI 200PSI 250PSI 300PSI a ws oa ss 77 71 es se 49 32 16 a oma es ms 06 ws ss ea ss sz E 7560C GM15 7560N GM15 7560XL GM15 Metric Trey LPM LPM LPM LPM in 10 3 BAR 13 8BAR 17 2BAR 20 7 BAR Hyd GPM 16 Pump Technical Data 7700 Series Pump Only Pump Dimensions 7700C 7700N 7700XL Pump Specifications WEEN Max Pressure SEA SE Dry Weight Horsepower Mountin Rollers Rate PSI BAR Max RPM Ports Shaft Operation Operation LBS KGN Re enl Bolts 9 GPM LPM PSI BAR PSI BAR q 4 NPT Inlet amp Outlet 15 16 Dia 4 X 5 16 22 4 83 6 200 13 8 100 6 9 200 13 8 14 6 36 See Chart 83 6 mil Hose Barb Solid 6 9 VE 8 58 18 UNC PA Performance Data 7700C 7700N 7700XL Imperial Performance Data 7700C 7700N 7700XL Metric
8. 7560C GM30 7560N GM30 7560XL GM30 Pump Specifications Max Pump Max Pump e Continuous Intermittent Max Max Hydraulic Flow Rate Pressure Max RPM Ports Hydraulic i i Pod Hydraulic Flow Pressure Mounting GPM LPM PSI BAR Motor Ports BAR BAR LBS IKGD GPM new PSI BAR Bolts 207 NPT Inlet amp Outlet 10 SAE 7 8 4 X 3 8 or 20 1 76 1 300 20 7 1000 100 6 9 300 20 7 13 5 89 12 45 4 2400 165 5 Beta Hose Ba 14 UNE 6 9 20 7 9 89 45 4 165 5 uio cmi 7560C GM30 7560N GM30 7560XL GM30 Performance Data Imperial PSI 25 PSI 50 PSI 75 PSI 100 PSI 125 PSI 150 PSI 200 PSI 250 PSI 300 PSI s ssp aep ve pore per poer poer poi oes CD ez Eee me 95 e pela e 52 41 7 ng ns no 104 99 94 89 78 68 57 8 137 131 125 120 115 109 104 94 84 73 9 152 146 141 136 1331 126 121 111 100 91 7560C GM30 7560N GM30 7560XL GM30 Performance Data Metric 0 BAR 2 BAR 4 BAR 6 BAR 8BAR 10BAR 12BAR 14 BAR 16 BAR 18 BAR BAR 40 676 648 624 600 577 558 534 513 488 466 441 __ 45 753 727 704 681 660 638 618 598 578 557 533 15 Pump Technical Data Hydraulic cont d 7560C GM15 7560N GM15 7560XL GM15 Pump Specifications Max Pump Max Pump Hvdra lic Continuous Intermittent Dry Weight Max Max Hydraulic Mountin Rollers Flow Rate Pressure Max RPM Ports
9. Make sure pump is primed before proceeding Adjust pressure to reach desired spray output Duty Cycle Duty cycle is the ratio of motor on time to total cycle time in one hour It is used to determine the acceptable level of running time so that the thermal limits of the motor are not exceeded Use the following equation and example to determine Duty Cycle Duty Cycle ON TIME Cycle ON TIME 60 Minutes Cycle ON TIME 100 ON TIME cannot exceed 60 minutes An example of a 75 Duty Cycle Motor is 45 45 60 45 100 75 or 45 minutes on time per hour of operation at maximum rated pressure and flow ON TIME can be extended by reducing the maximum pressure the pump operates at Duty cycle is affected by ambient temperature If operating in extremely hot environments duty cycles will decrease Do not run DC electric motors to an external operating temperature over 175 F 80 C or the motor life will be compromised Shutdown To shut down the unit first turn the switch or power supply off then close all valves If the pump will not be used for several hours it must be cleaned in accordance with the Cleaning section of this manual 24 Start Up Operation Shutdown cont d Pumps Equipped with Hydraulic Motor Startup and Operation Open Center Systems The 7560 series pump hydraulic motors are not equipped from the factory with a bypass for excess hydraulic flow in a given system In situations where t
10. Seals cannot be removed without damaging them Figure 10 10 To press the shaft out of the rotor first carefully wash the rotor and shaft removing all traces of rust and other foreign matter Use steel wool or emery cloth rinsing parts afterward to wash off all emery dust Remove the Allen set screw Support the rotor in the press through the slot in the base and press shaft through While the Pump is Apart Carefully inspect all parts for wear such as Undersize or swollen rollers in both length and diameter Worn seals Worn shaft at drive end and pitted or grooved at the seal area Rough bearings and loss of grease from the bearings Undersize rotor and or worn roller slots Excessive wear in body both on inside diameter and at back face Body cracks at the bolt holes and at the o ring sealing area End wear body endplate and rotor Damaged o ring in the endplate After the above parts have been checked and the various points have been considered decide if the pump is repairable If repairing the pump be sure to inspect inside of endplate If a groove is noticeable the endplate should be replaced ATTENTION If an attempt has been made to pry the pump apart with a screwdriver be sure to file off all nicks burrs and other damage marks around the bolt holes Re Assembly Replace Seals and Bearings Carefully place the seal in the pump body with crimped side down Press the seal to the bottom of the
11. Selection of the right size and type of hose is vital for good performance Be sure to hook up to the proper ports on the pump note markings IN and OUT on pump label a Always use a suction hose compatible with the fluids being pumped and at least the same inside diameter as pump ports If the suction hose is over 5 feet long use one size larger hose Keep the suction hose as short as possible and restrictions such as elbows check valves etc at a minimum Attention Suction lift not to exceed 3 feet b High pressure pumps require the use of special high pressure discharge hose Use a hose rated at least 50 greater than the highest operating pressure of pump Example If required pump pressure is 300 psi 20 7 Bar use hose rated at minimum of 450 psi 31 0 Bar working pressure 5 Use a suction line strainer with at least 3 to 5 times the suction port area in open screen area Be sure the screen is suitable for the liquid being pumped The mesh should be appropriate for the nozzle tip to be used to avoid clogging Never attach an agitator or any restriction to a bypass line of a pressure relief device because system damage may occur Bypass Line Figure 7 z Pressure Regulator Typical System Installation ELECTRICAL HOOK UP FOR UNITS SUPPLIED WITH DC MOTOR The motor must be fused to protect the electrical system Use a 35 amp slow blow fuse or circuit breaker for EH pumps and a 45 amp slow blow fuse or ci
12. 1725 RPM electric motor to drive a pump at 950 RPM Typically a pulley diameter on the motor is 3 4 inches The pump pulley diameter can be determined from the formula above 1725 RPM Pump Pulley Diameter 950 RPM 3 4 inches Solving this equation for the Pump Pulley diameter yields 1725 RPM x 3 4 inches 6 2 inches 950 RPM 1 inch 2 54cm 1 Install pulley or bushing sheave combination onto pump and motor shaft Mount pump next to the motor making sure pulleys are lined up properly See Figure 3 for proper pump and motor orientation Use a straight edge as shown Figure 4 Rotate to check for run out and bent shafts and replace if found Standard Gas Engine Standard q O Gas Engine 1 I PUMP c q p Standard Rotation Pump Reverse Rotation Pump STRAIGHT EDGE Figure 3 Figure 4 2 Make sure belts have proper tension belts too tight will cause bearing wear and belts too loose will cause slipping See Figure 5 Push the belt midway between the pulleys check the deflection d and adjust d 0 016 x L Figure 5 Direct Drive Flexible Coupling When direct driving Hypro roller pumps with flexible couplings make sure that the speed rpm of the gas engine or electric motor is within the maximum rated rpm of your pump see performance tables Also make sure tha
13. 5 i a Baie g GPM LPM PS BAR PS BAR SUE 5 8 Dia Ss E 4 7 2127 3 150 10 3 al C219 100169 1501103 51227 Seechet 2X508 Hollow Performance Data 4101C 4101N 4101XL Imperial Performance Data 4101C 4101N 4101XL Metric Pressure 17 0 10 3 BAR 10 Pump Technical Data Motorized 5 17 5 15 131 13 24 11 91 336 Le 8 79 7 45 223 a o A Dimensions in are for 4101 EH series pumps 4101N EH 4101XL EH 4101N E2H 4101XL E2H Max Flow mo Pressure Continuous Intermittent Dry Weight Horsepower Mountin Pump Rollers Rate GPM PSI BAR Max RPM Voltage Ports Shaft Operation Operation LBS KGN Re GE Bolts s LPM PSI BAR PSI BAR 3 E2H E2H EAR 6 6 25 0 50 3 4 1900 50 3 4 A101XL EH nos NPT v ps 12 13 5VDC Inlet amp EY Outlet Hollow 5 7 21 6 400 6 9 1600 80 5 5 100 6 9 Model 4101N EH 8 4101XL EH Imperial Model 4101N EH 8 4101XL EH Metric Volts PSI GPM AMPS Volts PSI GPM AMPS Volts BAR
14. Buna N Seal Optional 10 1 2300 0022 Shaft Bearing Cover 4 1 0104 7500C Body Cast Iron with Seal 11 1 1410 0111 Spacer 4 0104 7500N Body Ni Resist with Seal 12 1 0524 2500 Coupler 4 1 0104 7500X Body SilverCast with Seal 13 1 0750 7500C Mounting Flange 5 1 1720 0014 O ring ball A HBpes Bolt 6 8 1005 0004 Super Roller Standard 15 1 2500 0028 Hydraulic Motor GM30 6 8 1002 0004 Polypropylene Roller Optional 15 1 2500 0042 Hydraulic Motor GM15 6 8 1052 0004 Buna N Roller Optional 16 2 2250 0082 Nut 6 8 1055 0004 Teflon Roller Optional 17 3 14410 0120 Spacer 7 3430 0745 Rotor Assembly Ni Resist and SilverCast 18 3 11621 Bolt 7A 1 0308 7560C Rotor Assembly Cast Iron 19 3 2210 0004 Bolt 8 1 1610 0005 Key Repair Parts Kit No 3430 0381 Consists of 8 Ref 6 Super Rollers 1 Ref 5 O Ring and 2 Ref 3 Viton Seals Repair Parts Kit No 3430 0167 Consists of 8 Ref 6 Polypropylene Rollers 1 Ref 5 O Ring and 2 Ref 3 Viton Seals Flange Kit No 3430 0636 Consists of 1 Ref 13 Mounting Flange 1 Ref 12 Coupler 1 Ref 11 Spacer 2 Ref 14 Bolts 2 Ref 16 Nuts 3 Ref 18 Bolts and 1 Ref 8 Key Parts Illustration Series 7700 IMPORTANT When ordering parts give PART NUMBER and PART DESCRIPTION Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers Repair Parts Kits
15. all valves in the system If pump will not be used for several hours it must be cleaned in accordance with the Cleaning section of this manual 25 Maintenance and Servicing Information All maintenance should be done when machinery is stationary and has been isolated from its energy sources It is dangerous to perform maintenance while machinery is still connected to its power source Machinery should be isolated from its electrical hydraulic shaft driven or gas engine power source Be sure to release all pressure from the system before performing any sort of maintenance on a Hypro pump DO NOT perform service or maintenance to the pump or attached components until the pump unit is below 109 F 43 C The lubrication of this pump unit has been done at the factory prior to shipping When handling Hypro pumps wear steel toed shoes and protective gloves in order to protect your feet in the event the pump is dropped and protect yours hands from chemicals or any sharp surfaces on the pump If the pump is being repaired while the pump is in service eye protection should also be worn Any hazardous liquids should be disposed of in a manner which complies with local and national regulations Never dump fluids onto the ground Disposal When disposing of a Hypro pump be sure to remove all fluids from the pump before scrapping These fluids should be disposed of in a manner which complies with local and national regula
16. are no objects which can fall onthe installer and make certain that all machinery to which the pump is to be attached is turned off Hypro roller pumps should only be used on tractors or tow behind spray platforms which have electrically conductive tires in order to reduce the risk of electrocution Never operate a Hypro roller pump outside while there is a chance of getting struck by lightning Never leave electrical wires or plumbing components where they can be a tripping hazard or become entangled in a moving component Ideally electrical cables hoses pipes and fittings should be routed overhead In the event electrical wiring must be routed over the ground operators are required to use rubber ramps if they cross a gangway 23 Commissioning Start Up Operation Shutdown cont d If users of a Hypro roller pump are using a PTO shaft flexible coupling or belt drive they are required to use CE approved PTO shafts and guards Hypro roller pumps should not be used if the ambient light is below 200lux For roller pumps which use gas engines the user should always ensure the exhaust is properly attached to the engine and is not leaking Only use approved chemicals in your pump For a complete list of approved chemicals see the Fluid Pumping Applications section Failure to follow this warning will void your warranty and could lead to property damage serious injury or death Start Up Operation Shutdown
17. freight allowed basis Hypro reserves the right to choose the method of transportation This limited warranty is in lieu of all other warranties expressed or implied and no other person is authorized to give any other warranty or assume obligation or liability on Hypro s behalf Hypro shall not be liable for any labor damage or other expense nor shall Hypro be liable for any indirect incidental or consequential damages of any kind incurred by the reason of the use or sale of any defective product This limited warranty covers agricultural products distributed within the United States of America Other world market areas should consult with the actual distributor for any deviation from this document Return Procedures All products must be flushed of any chemical ref OSHA section 1910 1200 d e f g h and hazardous chemicals must be labeled tagged before being shipped to Hypro for service or warranty consideration Hypro reserves the right to request a Material Safety Data Sheet from the returnee for any pump product it deems necessary Hypro reserves the right to disposition as scrap products returned which contain unknown fluids Hypro reserves the right to charge the returnee for any and all costs incurred for chemical testing and proper disposal of components containing unknown fluids Hypro requests this in order to protect the environment and personnel from the hazards of handling unknown fluids Be prepared to give Hypro full de
18. systems with electric or hydraulic power sources are required to have a control system which meets all local and national standards Overload and short circuit protection devices should open at a current that is 10 higher than the normal load current For more detail on a typical system installation see the preceding subsections of the Assembly and Installation section of this manual Commissioning Start Up Operation Shutdown Before attempting to start your pump the following must be understood and followed to ensure safe operation Information Only authorized operators having the knowledge and skill necessary to safely use a Hypro pump or any equipment the pump is connected to may run the pump When running Hypro roller pumps it is essential that operators use hearing protection as the sound levels can reach levels of 80 decibels When handling Hypro pumps wear steel toed shoes and protective gloves in order to protect the feet in the event the pump is dropped and protect the hands from chemcials or any sharp surfaces on the pump When spraying manually chemical resistant facemasks and clothing should be worn to prevent any chemicals from coming into contact with the skin or being inhaled When spraying manually always spray downwind of yourself as long as the sprayed chemical will not drift into the vicinity of other people When installing adjusting or removing a Hypro roller pump ensure that there
19. 0 0010 Sealed Ball Bearing Includes 1 Base 2 Bolts and 3 2 2107 0002 Viton Seal Standard 2 Washers 3 2 2102 0001 Buna N Seal Optional 9 1 0100 6600C Body Cast Iron with Seal 3 2 2102 0001T Teflon coated Buna N Seal Optional 9 1 0100 6600N Body Ni Resist with Seal 4 4 2210 0004 Bolts 9 1 0100 6600X Body SilverCast with Seal 5 1 10200 6600C Endplate Cast Iron with Seal 10 1 12300 0023 Shaft Bearing Cover 5 1 0200 6600N Endplate Ni Resist with Seal 11 1 0300 6600C Rotor Assembly Cast Iron 5 1 0200 6600X Endplate SilverCast with Seal 11 1 13430 0767 Rotor Assembly Std Ni Resist amp XL 6 1 11720 0008 O ring Gasket for Endplate 7 6 11005 0004 Super Roller Standard 7 6 11002 0004 Polypropylene Roller Optional 7 6 11055 0004 Teflon Roller Optional 32 Parts Illustration Series 7560 IMPORTANT When ordering parts give PART NUMBER and PART DESCRIPTION Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers Repair Parts Kits No 3430 0381 Consists of 8 Ref 7 Super Rollers 1 Ref 6 O ring and 2 Ref 3 Viton seals No 3430 0167 Consists of 8 Ref 7 Polypropylene Rollers 1 Ref 6 O ring and 2 Ref 3 Viton seals Ref Qty Part Ref Qty Part No Req d Number Description No Req d Number Description 1 1 2300 0020
20. 05 Teflon Roller Optional 9 1 0100 1500C Body Cast Iron with Seal 9 1 0100 1500N Body Ni Resist with Seal 9 1 0100 1500X Body SilverCast with Seal 10 1 kit 3420 0004 Base Kit Sold Separately Includes 1 Base 4 Bolts and 4 Lockwashers 11 1 2300 0020 Bearing Cover 12 1 2300 0022 Shaft Bearing Cover Repair Parts Kit No 3430 0383 Universal Consists of 6 Ref 8 Super Rollers 1 Ref 5 O Ring Gasket 1 O ring Gasket not shown and 2 Ref 2 Viton Seals Repair Parts Kit No 3430 0386 Consists of 6 Ref 8 Super Rollers 1 Ref 5 O Ring Gasket and 2 Ref 2 Viton Seals Repair Parts Kit No 3430 0387 Consists of 6 Ref 8 Super Rollers 1 Ref 5 O Ring Gasket and 2 Ref 2 Buna N Seals Repair Parts Kit No 3430 0162 Consists of 6 Ref 8 Polypropylene Rollers and 1 Ref 5 O Ring Gasket Repair Parts Kit No 3430 0164 Consists of 6 Ref 8 Polypropylene Rollers 1 Ref 5 O Ring Gasket and 2 Ref 2 Viton Seals Repair Parts Kit No 3430 0163 Consists of 6 Ref 8 Polypropylene Rollers 1 Ref 5 O Ring Gasket and 2 Ref 2 Buna N Seals Repair Parts Kit No 3430 0406 Consists of 6 Ref 8 Super Rollers 1 Ref 5 O Ring Gasket 2 Ref 2 Viton Seals and 2 Ref 1 Sealed Ball Bearing 27 Parts Illustration Series 1700 IMPORTANT When ordering parts give PART NUMBER and PART DESCRIPTION Reference Numbers are used ONLY t
21. 201 09 34BAR 303 04 625 o7 761 09 150PSi 66 10 147 18 182 21 13 Pump Technical Data 7560 Series Pump Only Pump Dimensions 7560C 7560N 7560XL Pump Specifications Man low Max Pressure Gontinugus Intermittent Dry Weight Horsepower Mountin Rollers Rate GPM PSI BAR Max RPM Ports Shaft Operation Operation LBS KG Re gege Bolts 9 LPM PSI BAR PSI BAR 3 34 NPT Inlet amp Outlet 15 16 Dia 2 X 5 16 22 5 85 2 300 20 7 1000 7 Hose Bam Solid 100 6 9 300 20 7 13 5 89 See Chart 18 UNC included Performance Data 7560C 7560N 7560XL Imperial Performance Data 7560C 7560N 7560XL Metric _oPst 120 03 183 09 225 16 OBAR 454 03 693 09 852 16 103BAR 360 18 609 20PS 86 23 155 34 200 42 20068 71 33 137 49 180 61 14 Pump Technical Data Hydraulic H Pump Dimensions
22. 62 1 235 1 150 10 3 1000 outiet a wiet Solid 100 6 9 150 10 3 30 13 6 AE UNE Performance Data 1502C 1502N 1502XL Imperial Performance Data 1502C 1502N 1502XL Metric Prassure Pump Technical Data 1700 Series Pump Only Pump Dimensions a A L4 Boo i AN K gt TRO j i t L H a La G me 1700C 1700N 1700XL Pump Specifications Mes FON Max Pressure EE SE Dry Weight Horsepower Mountin Rollers Rate PSI BAR Max RPM Ports Shaft Operation Operation LBS KGN Re A i Bolts 9 GPM LPM E PS BAR PSI BAR slds 1 NPT Inlet A Outlet 15 16 Dia 4 X 5 16 45 0 170 3 200 13 8 1000 Aa Na HUS Solid 100 6 9 200 13 8 19 8 6 See Chart 1S UNG EE included Performance Data 1700C 1700N 1700XL Imperial Performance Data 1700C 1700N 1700XL Metric 200psi 150 39 180 44 138BAR 568 39 68 44 Pump Technical Data 4001 Series Pump Only Pump Dimensions ALA LIA Ls m Tr
23. As c pias originais dos manuais para Hypro bombas s o fornecidos em Ingl s Para encontrar uma c pia em sua l ngua nativa ir para www hypropumps com Portuguese VERGEET NIET uw pomp v r het lezen van het handboek Exemplaren van de handleiding voor Hypro pompen zijn beschikbaar in het Engels Op zoek naar een exemplaar in uw eigen taal ga naar www hypropumps com Dutch Introduction Description Hypro roller pumps are designed for creating and boosting pressure in fluid circuits The economical rotary action roller principle requires no check valves while providing positive displacement characteristics with less friction and lower starting torque than other pumps The pump operates by receiving a fluid through the inlet port where it is captured and transported by the rollers and then expelled through the outlet port Construction features include housings and rollers which are made in a variety of materials in order to be resistant to a wide range of chemicals Standard models of roller pumps rotate counterclockwise when looking at the shaft end of the pump Reverse rotation pumps are available Intended Use s Hypro roller pumps are intended for creating or booting dynamic pressure and depending on the type of body rotor and rollers used will work with a variety of fluids Hypro roller pumps will work in a variety of environments but they should never be used to pump liquids above 140 F 60 C or below 34 F 1 C or
24. Before Starting the Pump Ensure all unnecessary personnel are clear of the area For initial setup and test of your system it is recommended to start with clean water instead of chemicals and confirm the system and plumbing connections are leak free Ensure that there is fluid in the source tank or supply line Do not run dry Check line strainer for debris or clogs Remove any found Check all plumbing connections to make sure they are tight Check power source and connections Check that all valves and regulators are set to the desired setting and are functioning properly Ensure all hoses are properly positioned and are not damaged in any way Ensure PTO shaft shields are in place and are not loose Priming the Pump To help prime the pump keep the inlet or suction line as short as possible with a minimum of bends elbows and kinks Make sure all connections are tight and do not leak air Make sure line strainer is free of debris If pump does not self prime disconnect suction hose fill with water and reconnect to liquid source Often a squirt of oil into the ports of the pump will seal clearances and help with priming Pumps Equipped with Only DC Motor Startup and Operation Prior to operation make sure all discharge lines and hoses are secure and not frayed and there are no personnel close to the pump Make sure the tank valve inlet line to the pump is open To start the pump turn on main power switch to start the motor
25. ISO 4254 6 2009 Machinery Safety Sprayers and liquid fertilizer distributors Name ofA ee a Position ENEE SEENEN lg Dat Sii Dri Place of Signirig 12 2 itr a E Pelr rendi QNET BV Hommerterweg 286 IEC REP 6436 AM Amstenrade The Netherlands 39 Limited Warranty on Hypro SHURflo Agricultural Pumps 8 Accessories Hypro SHURflo hereafter Hypro agricultural products are warranted to be free of defects in material and workmanship under normal use for the time periods listed below with proof of purchase Pumps one 1 year from the date of manufacture or one 1 year of use This limited warranty will not exceed two 2 years in any event Accessories ninety 90 days of use This limited warranty will not apply to products that were improperly installed misapplied damaged altered or incompatible with fluids or components not manufactured by Hypro All warranty considerations are governed by Hypro s written return policy Hypro s obligation under this limited warranty policy is limited to the repair or replacement of the product All returns will be tested per Hypro s factory criteria Products found not defective under the terms of this limited warranty are subject to charges paid by the returnee for the testing and packaging of tested good non warranty returns No credit or labor allowances will be given for products returned as defective Warranty replacement will be shipped on a
26. LPM AMPS Volts BAR LPM AMPS 0 5 7 9 8 0 6 6 114 0 216 9 8 0 25 0 114 5 5 5 113 5 6 3 124 0 3 20 8 113 0 3 23 8 124 10 5 1 12 3 10 6 0 13 3 07 19 3 12 3 0 7 227 13 3 15 4 8 13 6 15 5 6 14 6 10 18 2 13 6 1 0 212 14 6 120 20 4 5 15 1 13 5 20 5 3 16 0 12 0 1 4 17 0 15 1 13 5 1 4 20 1 16 0 Battery 25 4 2 16 7 E 25 5 1 174 Battery 17 15 9 16 7 mt 17 19 3 174 Engine off 30 4 0 18 5 Running 30 49 19 2 Engine off 24 15 1 18 5 Bees 24 18 5 19 2 35 37 20 3 35 46 211 24 14 0 20 3 24 17 4 214 40 3 4 215 40 44 22 9 28 12 9 215 28 16 7 22 9 45 3 2 23 5 45 42 24 8 3 1 12 1 23 5 3 1 15 9 24 3 50 28 24 8 50 3 9 25 8 34 10 6 24 8 3 4 14 8 25 8 Model 4101N E2H amp 4101XL E2H Imperial Model 4101N E2H amp 4101XL E2H Metric Volts PSI GPM AMPS Volts PSI GPM AMPS Volts BAR LPM AMPS Volts BAR LPM AMPS 0 5 3 9 2 0 5 7 9 8 0 20 1 9 2 0 216 9 8 10 4 5 10 4 10 5 8 11 7 0 7 17 0 10 4 0 7 20 1 11 7 20 4 0 13 5 20 4 8 13 8 14 15 1 13 5 14 18 2 13 8 30 3 6 15 8 30 4 5 17 0 2 0 13 6 15 8 2 0 17 0 17 0 12 0 40 3 2 19 8 13 5 40 4 0 19 8 12 0 2 8 12 1 19 8 13 5 2 8 15 1 19 8 Battery 50 2 8 234 nn 50 37 23 0 Battery 3 5 10 6 234 d 3 5 14 0 23 0 Engine off 60 23 26 7 Furia 60 3 3 26 0 Engine off 4 1 8 7 26 7 Finit 4 1 12 5 26 0 70 1 9 30 2 70 3 0 28 8 4 8 7 2 30 2 48 11 4 28 3 80 1 4 31 8 80 27 313 5 5 5 8 31 8 5 5 10 2 313 90 0 9 37 0 90 22 34 6 6 2 34 37 0 6 2 8 3 34 6 100 0 5 38 8 100 1 8 38 3 6 9 1 9 38 8 6 9 68 38 3
27. No 3430 0384 Consists of 7 Ref 7 Super Rollers 1 Ref 6 O ring and 2 Ref 3 Viton seals No 3430 0167 Consists of 7 Ref 7 Polypropylene Rollers 1 Ref 6 O ring and 2 Ref 3 Viton seals Ref Qty Part Ref Qty Part No Req d Number Description No Req d Number Description 1 1 2300 0020 Bearing Cover 9 1 0100 7700C Body Cast Iron with Seal 2 2 2008 0001 Sealed Ball Bearing 9 1 0100 7700N Body Ni Resist with Seal 3 2 2112 0003 Viton Seal Standard 9 1 0100 7700X Body SilverCast with Seal 3 2 2112 0001 Buna N Seal Optional 10 1 2300 0022 Shaft Bearing Cover 4 6 2210 0004 Bolts 11 1 1610 0005 Key 5 1 0200 7700C Endplate Cast Iron with Seal 12 1 0300 7700C Rotor Assembly Cast Iron 5 1 0200 7700N Endplate Ni Resist with Seal 12 1 0300 7700N Rotor Assembly Ni Resist 5 1 0200 7700X Endplate SilverCast with Seal 12 1 0300 7700X Rotor Assembly SilverCast 6 1 1720 0014 O ring Gasket for Endplate 12 1 0301 7700C Rotor Assembly Cast Iron Rev Rot 7 7 1005 0004 Super Roller Standard 12 1 0301 7700N Rotor Assembly Ni Resist Rev Rot 7 7 1002 0004 Polypropylene Roller Optional 12 1 0301 7700X Rotor Assembly SilverCast Rev Rot 7 7 11055 0004 Teflon Roller Optional 8 1 kit 3420 0010 Base Kit Sold Separately Includes 1 Base and 4 Bolts Troubleshooting Troubleshooti
28. al Standard Buna N Seal Optional Teflon Coated Buna N Seal Optional 4001N H 4001XL H 4101N H 4101XL H Not Shown Not Shown Not Shown Not Shown Complete Roller Pump Assy Complete Roller Pump Assy Complete Roller Pump Assy Complete Roller Pump Assy 2220 0018 1720 0104 3430 0780 Endplate Screw O ring Gasket for Endplate Rotor Assembly Std 4001 Ni Resist amp XL Contains rotor shaft and pin 3430 0781 Rotor Assembly Std 4101 Ni Resist amp XL Contains rotor shaft and pin Repair Parts Kit No 3430 0390 Consists of 4 Ref 9 Super Rollers 1 Ref 7 O Ring Gasket 2 Ref 5 Viton Seals Repair Parts Kit No 3430 0158 Consists of 4 Ref 9 Polypropylene Rollers 1 Ref 7 O Ring Gasket 2 Ref 5 Viton Seals 31 Parts Illustration Series 6500 Repair Parts Kits No 3430 0380 Consists of 6 Ref 7 IMPORTANT When ordering parts give PART NUMBER and PART DESCRIPTION Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers Super Rollers 1 Ref 6 O ring and 2 Ref 3 Viton seals No 3430 0175 Consists of 6 Ref 7 Polypropylene Rollers 1 Ref 6 O ring and 2 Ref 3 Viton seals Ref Qty Part Ref Qty Part No Req d Number Description No Req d Number Description 1 1 2300 0021 Bearing Cover 8 1 kit 3420 0023 Base Kit Sold Separately 2 2 200
29. back straight During the lift use your legs to do the work Never use your back and make sure your legs are at least shoulder width apart See Figure 1 Figure 1 Transport All Hypro pumps are capable of being transported by air sea rail or motor vehicle When the pump is shipped ensure that the pump is moved in accordance with local and national laws and is properly secured to prevent unwanted movement which could cause damage to person or property Prior to shipping all fluids should be removed from the pump Storage New pumps in their boxes can be stored several years as long as the port plugs are not removed Once the plugs have been removed if the pump is not to be used for an extended period of time i e more than 30 days the pump must be winterized as described in the Cleaning section of this manual Assembly and Installation Assembly This pump comes completely assembled Installation Before attempting to install your Hypro roller pump it is imperative to read and understand the following Installation of a Hypro pump should only be performed by a technician having the knowledge and skills necessary to install the pump without the risk of property damage or personal injury When handling Hypro pumps one should wear steel toed shoes and protective gloves in order to protect the feet in the event the pump is dropped and protect the hands from any sharp surfaces on the pump or chemicals Pumpin
30. ble of withstanding maximum source pressure The working pressure must be controlled by a pressure relief valve that is adjusted to operate at a maximum pressure of the hydraulic motor For pumps with gas engines the exhaust must be directed away from operator and anyone standing nearby to ensure that exhaust fumes do not enter their breathing zone If a rigid plumbing system is to be used on a Hypro roller pump the system must be properly aligned with the inlet and outlet ports The working pressure must be controlled by a pressure relief valve that is adjusted to operate at 10 of the maximum system pressure When installing adjusting or removing a Hypro roller pump ensure that there are no objects which can fall on the installer and make certain that all machinery to which the pump is to be attached is turned off Pumps must be installed in a location where they are accessible for any necessary maintenance La When a main electrical supply is needed to power electric drive motors installers are responsible for ensuring that a supply disconnect device capable of isolating the machine from its electricity supply be provided When hydraulic power is used the system should contain a quick disconnect coupling that can be broken to isolate the pump Standard Mounting In order to prevent injury or damage to property all Hypro pumps should be properly mounted to a solid base where there is no danger of the pump falling or
31. breaking loose All Hypro pumps come with mounting holes which allow bolts to be put into the pump so it can be secured to a sturdy base When mounting your Hypro roller pump be sure to use bolts and nuts which are compatible with any chemicals that may come into contact with them as well as choosing the correct grade of bolt based on the pump weight and any expected loads Tractor PTO Installation The preferred method for mounting the torque arm 3430 0540 and pump to a tractor is with the chains going up to provide support for the pump see Figure 2 1 Attach the torque arm to the pump with the long side of the arm on the inlet side of the pump for mounting 2 Mount the pump and torque arm to the PTO shaft using a Hypro series 1320 1321 or 1323 coupler 3 Attach the torque chain to the tractor frame with arm in horizontal position 4 Attach the tensioning chain to the tractor frame while applying tension to the spring Do not attach torque arm to movable linkages Personnel should never be within 3 meters 9 ft of the pump while in operation Figure 2 20 Assembly and Installation contd Belt Pulley Drive Installation Belt and pulley drive systems are typically used to reduce pump speed For determining proper pulley sizes use the formula below as a guideline and use A or B section belts MOTORRPM FLOW RATED SPEED PUMP PULLEY DIA PUMP RPM FLOW DESIRED MOTOR PULLEY DIA Example Use a
32. cavity Then put the bearing in position in the pump body and press into place Figure 11 Repeat the above procedure with the endplate Seat the o ring in the groove If necessary make sure the o ring stays in place by stretching it Figure 11 37 Repair Instructions cont d Assemble Rotor and Shaft to Endplate 1 Install the shaft rotor assembly by carefully pushing the short end of the shaft rotor assembly through the shaft seal into the endplate Place in the arbor press with the drive end of the shaft pointed down and press the assembly together Figure 12 Leave just enough clearance between the rotor and endplate so that rotor can be turned by hand If it turns too freely sand a little more off the body end that faces the endplate You should notice a slight drag but be able to turn shaft with an adapter on it by hand The slight drag will wear off after the pump has been used a short time Installing new rollers seals bearings and shafts will not prove entirely satisfactory for volume and pressure unless end clearance is taken up ATTENTION Before new parts are installed all burrs should be removed particularly in the rotor slots and body Do not machine clean the body casting A more satisfactory job can be done by hand cleaning with an emery cloth 2 Remove the assembled portion from the arbor press and invert it on the press table Then place rollers in the roller slots as close to center of rotor as possibl
33. e Place the pump body over rotor and shaft and carefully ease the end of the shaft past the lips of the seal in pump body Figure 12 Slowly press the pump body down to fit the endplate Figure 13 3 Turn pump over line up bolt holes and replace assembly bolts Alternately and evenly tighten the bolts as shown Figure 13 ATTENTION After bolts have been tightened check to see if rotor is centered in pump case Try to turn the pump shaft using a crescent wrench on the shaft as a lever Figure 13 Center Rotor in Pump Case If pump turns hard 1 Place short brass rod or hardwood dowel against end of shaft Figure 14 Center rod on shaft not on bearing Tap lightly with hammer Try turning shaft again Figure 14 2 If this fails to center the rotor to where it can be turned freely tap other end of shaft protecting it as above When the shaft can be turned by hand using wrench as above it is not binding 38 EC Declaration of Incorporation Manufacturers Name Pentair Flow Technologies LLC Manufacturers Address 375 Fifth Avenue NW New Brighton MN 55112 USA Declare that the partially complete machinery described below conforms to applicable health and safety requirements of Parts 1 of Annex I of Machinery Directive 2006 42 EC This partly completed machinery must not be put into service until the equipment into which it is to be incorporated has been declared in conformity with the provisions of this dir
34. ective Confidential technical documentation has been compiled as described in Annex VII Part B of Machinery Directive 2006 42 EC and is available to European national authorities on written request If a request is received documentation will be transmitted either electronically or by post Clauses 1 1 4 1 1 7 1 1 8 Section 1 2 Clauses 1 3 5 1 3 6 1 3 7 1 3 8 1 1 3 8 2 1 3 9 1 4 1 1 4 2 1 1 4 2 2 1 4 2 3 1 4 3 1 5 2 1 5 7 1 5 12 1 5 14 1 5 16 1 6 2 1 7 1 1 1 7 1 2 1 7 2 and 1 7 42 are clauses of Machinery Directive 2006 42 EC that have not been met but could be applicable and must be addressed during installation by a third party Description PENTAIR Pump Type Roller Pumps Series Numbers 1502 1700 4001 4101 6500 7560 7700 The following standards have either been referred to or been complied with in part or in full as relevant ENISO 12100 Machinery Safety General principles for design Risk assessment and risk reduction EN809 1998 A1 2009 Machinery Safety Pumps and pump units for liquids Common safety requirements EN ISO 13732 1 Machinery Safety Ergonomics of the thermal environment EN ISO 3744 2010 Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure EN ISO 11202 A1 1997 Machinery Safety Noise emitted by machinery and equipment EN 12162 2001 A1 2009 Machinery Safety Liquid pumps Safety requirements Procedure for hydrostatic testing EN
35. eir replacement parts Only genuine replacement parts should be used Failure to follow this warning can result in damage to property serious injury or death If the pump malfunctions or is defective it should be sent back to Hypro for service 26 Parts lllustration Series 1502 IMPORTANT When ordering parts give PART NUMBER and PART DESCRIPTION Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers Ref Qty Part No Req d Number Description 1 2 12008 0001 Sealed Ball Bearing 2 2 2112 0001 Buna N Seal Standard 2 2 2112 0003 Viton Seal Optional Std for SilverCast 3 6 2210 0026 Bolt 4 1 0200 1500C Endplate Cast Iron with Seal 4 1 0200 1500N Endplate Ni Resist with Seal 4 1 0200 1500X Endplate SilverCast with Seal 5 1 1720 0003 O ring Gasket for Endplate 6 1 0300 1502C Rotor Cast Iron with shaft Std Rotation 6 1 0300 1502N Rotor Ni Resist with shaft Std Rotation 6 1 0300 1502X Rotor SilverCast with shaft Std Rotation 6A 1 0301 1502C Rotor Cast Iron w shaft Reverse Rot 6A 1 0301 1502N Rotor Ni Resist w shaft Reverse Rot 6A 1 0301 1502X Rotor SilverCast w shaft Reverse Rot Ref Qty Part No Req d Number Description 7 1 1610 0005 Key 8 6 1005 0005 Super Roller Standard 8 6 1002 0005 Polypropylene Roller Optional 8 6 1055 00
36. ence Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering numbers Repair Parts Kit No 3430 0390 Consists of 4 Ref 10 Super Rollers 1 Ref 11 O Ring Gasket 2 Ref 13 Viton Seals Parts Ill ustration Series 4001 and 4101 Electric Motor Driven Pumps NOTE When ordering parts give QUANTITY PART NUMBER DESCRIPTION and COMPLETE MODEL NUMBER Reference numbers are used ONLY to identify parts in the drawing and are NOT to be used as order numbers Description 0100 4001N 0100 4101N 0100 4001X 0100 4101X Body Ni Resist with Std Seal 4001 Body Ni Resist with Std Seal 4101 Body Silvercast with Std Seal 4001 Body Silvercast with Std Seal 4101 2570 0013 2570 0015 Electric Motor 12 vdc 33 hp gold Electric Motor 12 vdc 39 hp black Part Number Description 1005 0002 1002 0002 1055 0002 Qty Req d 9 4 Super Rollers Standard Polypropylene Rollers Optional Teflon Rollers Optional 1510 0054 2260 0002 2210 0003 1450 0003 Base Lock Washer Bolt 0200 4001N 0200 4101N 0200 4001X 0200 4101X Endplate Ni Resist Std Seal 4001 Endplate Ni Resist Std Seal 4101 Endplate Silvercast Std Seal 4001 Endplate Silvercast Std Seal 4101 Bumper 2000 0010 1420 0001 2230 0001 Ball Bearing Locking Collar Set Screw 2300 0021 2107 0002 2102 0001 2102 0001T Bearing Cover Viton Se
37. erf gung gestellt Zu eine Kopie in Ihrer Muttersprache finden zu www hypropumps com zu gehen German N essayez pas d installer votre pompe avant de lire le manuel Des exemplaires originaux du manuel pour des pompes de Hypro sont fournis en anglais Pour trouver une copie dans votre langue maternelle pour aller www hypropumps com French NON tentare di installare la vostra pompa prima di leggere il manuale Esemplare originale del manuale per Hypro pompe sono in inglese Per trovare una copia nella vostra lingua andare a www hypropumps com Italian He nbiTa Tecb ycTaHoBMTb Balli Hacoc DO YTeHnaA pykoBoncrBa OpurnHanbHble korina 3T0rO PyKOBOACTBa ANA HaCOCbI Hypro Ha aHrnWACKOM a3bike Hara konno Ha Baw POAHON A3bIK nepeitra k www hypropumps com Russian NO intente instalar su bomba antes de leer el manual Copias originales del manual para Hypro se provee de bombas en ingl s Para encontrar una copia en tu idioma nativo ir a www hypropumps com Spanish NIE pr bowa instalowa pompy przed jej odczytaniem instrukcji Oryginalne kopie instrukcji obstugi pomp Hypro sa dostarczane w j zyku angielskim Aby uzyska kopi w twoim ojczystym j zyku przejd do www hypropumps com Polish Takmaya calismayin okumadan nce pompan n manuel Orijinal kopyalar n Hypro pompalar i in Ingilizce olarak sunulmu tur Bir kopyas n bulmak i in yerel dil git www hypropumps com Turkish N o tente instalar a bomba antes de ler o manual
38. fting Transport and Intermediate Storage 18 19 Assembly and Installatiori soies cit rs a Ara ae 19 E EIN 19 CHE le SEET 20 23 Control System s 2 ci ad 23 Commissioning Start Up Operation Shutdown 0 0000 eA 23 Informations esci it A ane Madd atin hale widens pa Pe ol e re AD RINT Oe a de 23 Start Up Operation Shutdown 24 25 Pumps Equipped with Only DC Motor 24 Pumps Equipped with Hydraulic Motor liliis 25 PTO Belt Drive Flexible Coupling 25 Maintenance and Servicing siese idden 000 cee eet eee 26 laten Ee 26 DISDOSAL eta ces A dead A Do EAS A P qr deer dee a A 26 Cle ANING ME ecc 26 Maintenance Routine Servicing and Inspection 26 Replacement Parts ous beet Re AR BiISAeeiv E D AE eit 26 35 Series 4001 and 4101 Electric Motor Driven Pumps 31 Troubleshooting 2 2 2 ot ore eet an ee De dette A Tree Da ae x ease e CORE n e Rog acts 36 Repair INStructlons sus 2 bed o EA Ee ELSE 37 38 Declaration of Incorporation rh 39 Watranty 5 2 iv goruueeeeSie tevyeeesebseruetept tasa aes back cover EU Language Manuals DO NOT attempt to install or operate your pump before reading the manual Original copies of the manual for Hypro pumps are provided in English To find a copy in your native language go to www hypropumps com Vor dem Ablesen des Handbuches versuchen Sie NICHT Ihre Pumpe zu installieren Originale des Handbuches f r Hypro Pumpen werden auf englisch zur V
39. g systems must be installed in accordance with Hypro installation instructions Failure to do so will void your warranty and could cause damage to property serious personal injury or death Electrical power cables and pump hoses must be routed where there is no risk of personnel tripping walking into or falling because they have been routed in areas where personnel are expected to move Electrical power cables and pump hoses should be routed according to local and national standards It is the installer s responsibility that AC electric drive motors Hypro pumps and metalwork of support structures are bonded to earth ground per local and national standards to prevent a buildup of static electricity It is the installer s responsibility to conduct earth continuity tests between AC electric drive motors Hypro pumps and metalwork of support structures and earth according to EN60204 1 2006 A1 2009 or its superseding standard to confirm that all components that need to be connected to earth are satisfactorily bonded It is the installer s responsibility to conduct electrical tests in accordance with EN60204 1 2006 A1 2009 or its superseding standard on finished pump assemblies 19 Assembly and Installation cont d All connections to electrical components must be number symbol or color coded generally as recommended by EN60204 1 2006 A1 2009 or its superseding standard Installers must provide hydraulic components that are capa
40. h temp grease 1 1 0100 4001X Body SilverCast with Std Seal 4001 1 1 0100 4101X Body SilverCast with Std Seal 4101 10 1 13420 0024 Base Kit Sold Separately 2 1 0200 4001C Endplate Cast Iron with Std Seal 4001 GER A Base Boll and2 CH 2 1 0200 4101C Endplate Cast Iron with Std Seal 4101 wasners o Misi nd EN gomg 2 1 0200 4001N Endplate Ni Resist with Std Seal 4001 motas wile Tie Shalt contening 2 1 0200 4101N Endplate Ni Resist with Std Seal 4101 11 1 3420 0025 Base Kit Sold Separately 2 1 0200 4001X Endplate SilverCast with Std Seal 4001 Includes 1 Base 2 Bolts and 2 Lock 2 1 0200 4101X Endplate SilverCast with Std Seal 4101 washers for mounting pump to electric 3 1 0300 4001C Rotor Cast Iron amp Shaft Assembly 4001 Miei engines EE shan 3 1 0300 4101C Rotor Cast Iron amp Shaft Assembly 4101 E 3 1 3430 0765 Rotor Assembly Std 4001 Ni Resist amp XL 12 1 kit 1320 0016 Adapter with 4 set screws for gas engine 3 1 3430 0766 Rotor Assembly Std 4101 Ni Resist A XL mount 5 8 x 5 8 Sold Separately 12 1kit 1320 0015 Adapter 5 8 x 3 4 Sold Separately 3A 1 3430 0780 Rotor Assembly Hollow Shaft 4001 13 1 2300 0023 Shaft Bearing Cover Ni Resist amp XL 14 1 12300 0021 Bearing Cover 3A 1 3430 0781 Rotor Assembly Hollow Shaft 4101 15 1 1420 0001 Locking Collar Ni Resist amp XL 16 1 2230 0001 Set Screw 5 4 1005 0002 Super Rollers S
41. he hydraulic system has more flow than the motor is rated for an external bypass must be mounted to the hydraulic lines Failure to restrict the pump to these levels may result in leaks and premature pump failure To plumb the hydraulic motor into an open center hydraulic system that is not sized to the 7560 pump requirements follow these installation instructions 1 Ensure there is a bypass valve in the high pressure hydraulic line Route bypass flow either to the return line or directly back to tank 2 Prime the pump as above with all valves open 3 Open hydraulic bypass all the way Start hydraulic system and allow oil to circulate for approximately 10 to 15 minutes or until adequately warmed to 135 F 57 C When operating a Hypro pump with a hydraulic motor the maximum allowable temperature of the hydraulic fluid passing through the motor is 135 F 57 C 4 Gradually close the hydraulic bypass valve until the pump reaches the desired pressure or flow 5 Lock down the system hydraulic bypass valve in this position DO NOT let the pump exceed its maximum pressure or flow Failure to restrict the pump to these levels may result in leaks and premature failure Closed Center Load Sensing Systems 1 Set the system hydraulic flow control valve for minimum hydraulic oil flow to the remote outlet Tortoise position 2 Prime the pump as above with all valves open 3 Start the hydraulic system and allow the hydraulic oil to circulate fo
42. l void the warranty and could cause damage to property serious injury or death D DO NOT run the pump faster than the maximum recommended speed DO NOT run the pump higher than the maximum recommended pressure DO NOT run pumps when the liquid or ambient air has exceeded the maximum or minimum temperature limit See Intended Uses DO NOT pump non approved liquids DO NOT pump water or other liquids for human consumption DO NOT operate any Hypro pump under the influence of drugs or alcohol DO NOT run the pump dry DO NOT pump abrasive fluids DO NOT exceed the duty cycle for pumps with electric motors DO NOT run the pump with a higher than recommended voltage Pump Identification Hypro uses serialized labeling to enable users to precisely identify the pump s manufacturing date Serial Number First and second digits year 12 2012 Third through fifth digits consecutive day of the year the pump was manufactured Pump Technical Data All specifications and performance data are based on water as a carrier fluid 1502 Series Pump Only Pump Dimensions 1502C 1502N 1502XL Pump Specifications Max Flow Max Pressure Continuous Intermittent p Weight H Mountin Rollers Rate PSI BAR Max RPM Ports Shaft Operation Operation LBS KGI EE Bolts 9 GPM LPM PSI BAR PSI BAR equiremen 1 1 2 NPT 15 16 Dia 4 X 3 8 SN
43. lers 1 Ref 5 O Ring Gasket 1 O ring Gasket not shown and 2 Ref 2 Viton Seals Repair Parts Kit No 3430 0160 Consists of 5 Ref 8 Polypropylene Rollers and 1 Ref 5 O Ring Gasket and 2 Ref 2 Buna N Seals Repair Parts Kit No 3430 0161 Consists of 5 Ref 8 Polypropylene Rollers and 1 Ref 5 O Ring Gasket and 2 Ref 2 Viton Seals Repair Parts Kit No 3430 0407 Consists of 5 Ref 8 Super Rollers 1 Ref 5 O Ring Gasket 2 Ref 2 Viton Seals and 2 Ref 1 Sealed Ball Bearing 28 Parts lllustration Series 4001 and 4101 IMPORTANT When ordering parts give PART NUMBER and PART DESCRIPTION Reference Numbers are used ONLY to point out parts in the drawing and are NOT to be used as ordering Repair Parts Kit No 3430 0390 Consists of 4 Ref 5 Super Rollers 1 Ref 6 O Ring Gasket 2 Ref 8 Viton Seals 29 numbers Ref Qty Part Ref Qty Part No Req d Number Description No Req d Number Description 1 1 0100 4001C Body Cast Iron with Std Seal 4001 8 2 2107 0002 Viton Seal Std 1 1 0100 4101C Body Cast Iron with Std Seal 4101 8 2 2102 0001 Buna N Seal Optional 1 1 0100 4001N Body Ni Resist with Std Seal 4001 8 2 2102 0001T Teflon Coated Buna N Seal Optional 1 1 0100 4101N Body Ni Resist with Std Seal 4101 9 2 2000 0010 Ball Bearing Hig
44. ng Guide Before attempting to service your pump be sure that it is disconnected from all energy sources Loss of pressure Pump will not turn Symptom Probable Cause s Corrective Action Pump does Leak in suction line Check hose and fittings for leaks and correct not prime Obstruction in suction line Inspect hose for obstructions such as debris or loose inner liner and remove from the line Suction hose sucked to bottom or side of tank Rollers stuck in pump Cut a notch or V in end of suction hose Disassemble pump and inspect rollers Pump seals leaking air Pump turning in wrong direction Clogged suction strainer Replace seals Correct rotation of pump Check strainer and clean regularly Kinked or blocked suction hose Inspect suction hose and repair as necessary Air leak in inlet side plumbing Check hose and connections for leaks Use pipe joint sealant and retighten connections Relief valve setting too low or weakened spring Check relief valve and correct setting or replace spring Faulty gauge Replace gauge Pump seals leak air Replace seals Nozzle orifices worn Replace Nozzles Pump worn Corrosion rust scale or residue Repair pump See Repair Instructions Replace pump Solid object lodged in pump Disassemble pump and remove objects Hydraulic system overheating Improper hydraulic motor size Refer to Pump Selection Guide to determine p
45. o point out parts in the drawing and are NOT to be used as ordering numbers Ref Qty Part Ref Qty Part No Req d Number Description No Req d Number Description 1 2 2008 0001 Sealed Ball Bearing 7 1 1610 0005 Key 2 2 12112 0003 Viton Seal Standard 8 5 11005 0005 Super Roller Standard 2 2 2412 0001 Buna N Seal Optional 8 5 1002 0005 Polypropylene Roller Optional 3 6 2210 0005 Bolt 8 5 11055 0005 Teflon Roller Optional 9 1 0100 1700C Body Cast Iron with Seal 4 1 0200 1700C Endplate Cast Iron with Seal 9 1 0100 1700N Body Ni Resist with Seal 4 1 0200 1700N Endplate Ni Resist with Seal 9 1 0100 1700X Body SilverCast with Seal a ia nds 10 1kit 3420 0010 Base Kit Sold Separately Includes 1 Base and 4 Bolts 6 1 0300 1700C Rotor Cast Iron with shaft Std Rotation 11 1 2300 0020 Bearing Cover 6 1 0300 1700N Rotor Ni Resist with shaft Std Rotation 12 1 2300 0022 Shaft Bearing Cover 6 1 0300 1700X Rotor SilverCast with shaft Std Rotation 6A 1 0301 1700C Rotor Cast Iron w shaft Reverse Rot 6A 1 0301 1700N Rotor Ni Resist w shaft Reverse Rot 6A 1 0301 1700X Rotor SilverCast w shaft Reverse Rot Repair Parts Kit No 3430 0437 Consists of 5 Ref 8 Super Rollers 1 Ref 5 O Ring Gasket and 2 Ref 2 Viton Seals Repair Parts Kit No 3430 0383 Universal Consists of 6 Ref 8 Super Rol
46. perial Model 4001N EH amp 4001XL EH Metric GPM AMPS BAR LPM AMPS Po oa 143 o 14 t1 0 356 148 0 394 t7 s 90 164 175 390 175 10 86 180 135 10 99 190 o7 326 180 135 o7 zs 19 0 12 0 Battery 15 81 204 Alternator 15 94 215 12 0 Battery 10 30 7 204 Alternator 10 35 6 215 Engine Off S Engine S Engine Off Engine 25 69 253 268 29 6 Rara 30 5 a 2 Model 4001N E2H amp 4001XL E2H Imperial AMPS 0 8 6 10 9 0 9 8 11 6 0 32 6 10 9 37 2 10 8 0 13 3 10 9 1 14 5 0 7 30 2 13 3 0 7 34 3 0 Model 4001N E2H amp 4001XL E2H Metric me 195 Se 12 0 Battery 30 60 22 0 Alternator 23 2 12 0 Battery Alternator Engine Off Engine 68 25 6 Engine Off Engine 3 75 3 Running e 318 50 9 355 Saz denotes a duty cycle of 66 40 minutes on 20 minutes off denotes a duty cycle of 50 30 minutes on 30 minutes off Pump Technical Data 4101 Series Pump Only Pump Dimensions 4101C 4101N 4101XL Pump Specifications Max Flow Max Pressure Continuous Intermittent Dry Weight Horsepower Mountin Rollers Rate PSI BAR Max RPM Ports Shaft Operation Operation LBS KG
47. r approximately 10 to 15 minutes or until adequately warmed to 135 F 57 C When operating a Hypro pump with a hydraulic motor the maximum allowable temperature of the hydraulic fluid passing through the motor is 135 F 57 C 4 Increase system hydraulic flow until pump reaches desired pressure or flow 5 Lock down the system hydraulic bypass valve in this position DO NOT let the pump exceed its maximum pressure or flow Failure to restrict the pump to these levels may result in leaks and premature failure Shutdown Standard spool valves which are found on all tractor hydraulic systems may cause potentially damaging high peak pressures in the hydraulic system when closed because of abrupt shut off of oil flow in both the supply and return lines When shutting off the pump move the selector to the FLOAT position to allow the pump to come to a stop gradually If pump will not be used for several hours it must be cleaned in accordance with the Cleaning section of this manual PTO Belt Drive Flexible Coupling Startup and Operation 1 Prime the pump as described above with all valves open 2 Start PTO Gas Engine or Flexible coupling If possible slowly increase the RPM until the desired flow or pressure is reached DO NOT let the pump exceed its maximum pressure or flow Failure to restrict the pump to these levels may result in leaks and premature failure Shutdown Slowly decrease RPM until the pump comes to a stop and then close
48. rcuit breaker for E2H pumps The motor lead wires are identified by color with being red and being negative For proper pump rotation the connections should be made as follows Positive Motor Lead to Positive Power Lead Red Negative Motor Lead to Negative Power Lead Black 22 Assembly and Installation cont d ON OFF TOGGLE SWITCH INSTALLATION See Figure 8 1 The ON OFF switch must be rated at or above 40 amps for EH pumps and at or above 50 amps for E2H pumps 2 If additional lead wire is required use 10 gauge or larger wire 3 Performance may be improved by shortening the motor lead wires Minimize wire length where possible ON OFF Toggle Switch Slow blow Fuse or circuit breaker Figure 8 Hooking up the Hydraulic Motor to the Tractor Hydraulic System Hypro Series 7560 hydraulic motor driven pumps can be mounted on either the tractor or sprayer When hooking up make sure that no dirt or liquid gets into the hydraulic motor Keep all hydraulic connections clean Series 7560 pumps utilize gear motor technology for high torque capacity and premium efficiency Be sure to connect the hydraulic motor into the system correctly by putting the pressure line to the IN port and return line to the OUT port For maximum performance hose should be at least 1 2 12 7mm Be sure return line is appropriately sized and free of restrictions Control System s All pump
49. roper size for your hydraulic system Insufficient hydraulic hose size Check hydraulic hose size Hose should be at least 1 2 12 7mm For large open center systems hose should be 3 4 19 05mm Table 2 36 Repair Instructions To Take the Pump Apart 1 Remove the adapter from the pump shaft if equipped 2 File off any burrs on the pump shaft 3 Using a screwdriver pry off the bearing cover on the endplate and pump body 4 Remove the endplate bolts 5 Support the pump at its ports in a support fixture with the endplate down Wood blocks may be used Place on press bed Center press on pump shaft and apply pressure to press the pump apart See Figure 9 6 With the rollers exposed remove them When replacing damaged rollers always replace the full set 7 To remove the rotor with shaft from the endplate support the endplate in a support fixture with the rotor down Center a 3 8 bolt on pump shaft Apply pressure to press shaft out of ball bearing See Figure 9 8 To remove the ball bearing place the endplate in a support fixture with the front of the endplate down See Figure 10 Center bearing support tool and slowly press bearing out of casting Repeat procedure to remove bearing from pump body See Figure 10 9 After removing the ball bearing check the seals in both endplate and pump body If wear is evident or leakage has been noticed punch the seals out with a screwdriver and hammer
50. s In most cases an adjustable spanner crescent wrench can also be used Lifting Transport and Intermediate Storage Packaging Descriptions and Unpacking Instructions Hypro roller pumps are shipped in cardboard boxes for safe transporting When pumps are shipped in large quantities they may be put on a pallet to allow for easy storage lifting and handling Before lifting any pump or pallet determine the weight of the item by looking at the attached packing slips to establish what lifting equipment or method should be used Once the pump is unpacked dispose of all the packaging in a manner compliant with local and national regulations Lifting Instructions Before attempting to lift a Hypro pump ensure that the surrounding working area is free of hazards which could cause injury or damage to property During lifting operations any personnel not involved in the lift should not enter the working area If lifting hooks rope or chains are being used for a lift they must be free of damage and be rated to carry 150 of the weight of the load to be lifted 18 Lifting Transport and Intermediate Storage cont d Always wear steel toed shoes and cut resistant gloves when attempting to lift When lifting and carrying always keep the pump close to your body See Figure 1 When starting the lift bend your knees and keep your back straight See Figure 1 Tightening the stomach muscles will help keep your
51. t shaft rotation is correct between the pump and the motor or gas engine see Figure 6 1 Mount motor or engine into position on base 2 Line up pump shaft with straight edge as shown in Figure 6 to assure they are aligned Shim pump if necessary to match shaft height of engine or motor Shaft ends should not touch 3 Mark exact position of pump on base remove and install coupling halves on both shafts Place coupling center disc into one of the coupling halves 4 Reposition pump sliding coupling halves together ATTENTION No end thrust should be applied to pump when coupling is connected 5 Tighten pump mounting then tighten the set screws on each coupling 24 Assembly and Installation cont d MOTOR OR ENGINE Gear Reduced REGULAR FLEX Gas Engine COUPLING STRAIGHT EDGE Figure 6 System Installation ATTENTION Use only pipe fittings accessories hose etc rated for the maximum pressure rating of the pump 1 Select adequate size drive unit to avoid overloading Avoid unnecessary restrictions in the line such as elbows check valves and all extraneous curves and bends 2 Avoid using looped sections of tubing or pipe which might permit air to become trapped 3 Use pipe joint sealant on pipe threads to assure watertight connections and ensure that the sealant used is compatible with any chemicals which will be pumped 4
52. tails of the problem including the model number date of purchase and from whom you purchased your product Hypro may request additional information and may require a sketch to illustrate the problem Contact Hypro Service Department at 800 468 3428 to receive a Return Merchandise Authorization number RMA Returns are to be shipped with the RMA number clearly marked on the outside of the package Hypro shall not be liable for freight damage incurred during shipping Please package all returns carefully All products returned for warranty work should be sent shipping charges prepaid to HYPRO PENTAIR Attention Service Department 375 Fifth Avenue NW New Brighton MN 55112 USA For technical or application assistance call the Hypro Technical Application number 800 445 8360 or send an email to technical hypropumps com To obtain service or warranty assistance call the Hypro Service and Warranty number 800 468 3428 or send a fax to the Hypro Service and Warranty FAX 651 766 6618 Carriers including U S P S airlines UPS ground freight etc require specific identification of any hazardous material being shipped Failure to do so may result in a substantial fine and or prison term Check with your shipping company for specific instructions Visit www hypropumps com register today to register your product and stay up to date on new products and promotional offers The following information is required Model Serial
53. td 17 1 11510 0054 Base Sold Separately 5 4 1002 0002 Polypropylene Rollers Optional 18 2 1450 0003 Bumper Sold Separately 5 4 1055 0002 Teflon Rollers Optional 19 2 2210 0003 Bolt Sold Separately 6 1 1720 0104 O Ring Gasket for Endplate 20 2 2260 0002 Lock Washer Sold Separately 7 4 2220 0018 Endplate Screw Repair Parts Kit No 3430 0158 Consists of 4 Ref 5 Polypropylene Rollers 1 Ref 6 O Ring Gasket 2 Ref 8 Viton Seals Parts Illustration Models 4101C 25 and 4101XL 25 zu 8 Qty Req d Part Number Description 1320 0016 19209 2210 0166 2270 0041 2549 0043 2840 0084 Adapter and Kit Key 3 16 x 1 1 2 Hed Head Capscrew Washer Engine 2 5 HP PowerPro Shield OO oO JrJlOOm P GO 0100 4101C 0100 4101X 0200 4101C 0200 4101X 0300 4101C 3430 0766 Body Cast Iron with Seal Body SilverCast with Seal Endplate Cast Iron with Seal Endplate SilverCast with Seal Rotor amp Shaft Assembly Cast Iron Rotor Assembly SilverCast cA i cx lY NA GUON 0 1005 0002 1720 0104 2000 0010 2107 0002 2220 0018 2300 0021 Super Rollers O ring Gasket for Endplate Ball Bearing Viton Seal Socket Head Screw Bearing Cover O A a ANN Al a sch sch sch sch sch 1 sch sch WM NM 2300 0023 Bearing Cover w Hole 30 IMPORTANT When ordering parts give PART NUMBER and PART DESCRIPTION Refer
54. tions Never dump fluids onto the ground Once the pump is free of all fluids it must be scrapped in accordance with local and national laws Cleaning Your pump will last longer and give best performance when properly taken care of Proper pump care depends on the liquid being pumped and when the pump will be used again After each use flush pump with a neutralizing solution for the liquid just pumped Follow with a clean water rinse This is especially important for corrosive chemicals It is good practice to clean the pump after each use to prevent deposits from forming and damaging the pump For infrequent use and before long periods of storage drain pump thoroughly Open any drain plugs remove suction hose from liquid and blow pump dry with air An antifreeze rust inhibitor should be injected into the pump before both ports are plugged and the pump is stored Plug all ports to keep out air until pump is used again Maintenance Routine Servicing and Inspection Preventative Maintenance Checklist Check Daily Weekly Belt Tension X Clean Filters X Water Leaks X Plumbing X Each system s maintenance cycle will be exclusive If system performance decreases check immediately Duty cycle temperature quality and type of fluid being pumped and inlet feed conditions all affect the life of pump motor components and service cycle Replacement Parts The following drawings show the pumps and th
55. when the ambient air temperature is above 140 F 60 C Any uses outside of those specified in this manual are considered misuses and are prohibited Contact Hypro technical service about any questions regarding specific acceptable uses Purpose of Manual Hypro has provided this manual to provide instructions and requirements that must be met when installing using and maintaining the product s identified on the cover If the product is sold the seller must pass this manual on to the new owner The following special attention notices are used to notify and advise the user of this product of procedures that may be dangerous to the user or result in damage to the product A ATTENTION Attention is used to notify of installation operation or maintenance information that is important but not safety related LA This symbol is used to denote the presence of an electrical hazard that may result in personal injury death or property damage This symbol is used to denote the presence of a hazard that may result in personal injury death or property damage California Proposition 65 Warning This product and related accessories contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Introduction cont d Misuses Hypro roller pumps are designed to operate effectively within the specified speed pressure and environmental ranges Going outside of these ranges wil
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