Model AC6000 Manual
Contents
1. 2 Push BLUE button forward Push bill box up and out ta as Blue Latch NW 9 t B i Magazine p Y Bill Path E Service Button M p T Status LED LS LED Housing Pull up on silver bar Rod Pull bar away from the Mars 23 Setting the Dip Switches Factory Default wi emrI O ow or r way Bit Accepts OFF ON Oo 72 n z ri em gt igh Seeurty IE ON Rien 00 ms ON a Fae Por ome Ov wee OOO Kem E Switch 3 affects all denominations See Coupon Configuration on pape xx for individual acceptance security enabling options ii ri n N OFF The AE2600 defaults to short puke 24 Bill Acceptance gh Security OFF igh Aezaptane4 ON 5 Switch Acceplt OFF Rejects ON m ma Ul 2 1 ES oo Swatch Li Hamesa Enable OFF Always Enable it Switch T 1 Pulat Fer Dollar OFF d Pulse Per Dollar ON Switen Li Gaming Interface OFF Vending driterface ON Cleaning amp Maintenance Cleaning You can clean the bill acceptor while it is still mounted in the machine 1 Remove power from the machine 2 Unlatch the magazine by pushing the blue latch located on the top of the unit toward the front of the unit 3 Unhook and remove the magazine by holding the latch and lifting up and then back on the magazine 4 Unlatch the LED Housing by lifting up on the metal2. 5 10 20 Un a Uu on 2 IS uo r S D Un 5 A Ju Uu Un 1 T I y Un i i A ron 4 7 E 1 slo lo lo lo lo lo lo lo lo lo le lo leo lo slo t5 e slo lo lo lo slo lo lo lo 96 fi Un J a ae JO 5813 a EG 6 fe m apo afa 4 34 rofs ss Czas no ss s PAAA La fefee RIGHT SWT Bonus Total ON 5 10 20 16 st s2 se 156 si s2 7 157 si s2 so 167 si s2 sio 13 si ss se 13 56 si ss 39 13 57 1 153 su 14s si sa so 46 si fsa sio 147 fsi sa 12 14557 s1 sa sis 14 67 st sa s14 145 67 s1 sa sis 1345 st ss 511 12 2 s sa se 25 s2 s4 59 RIGHT SWT Bonus Total ON 5 10 20 2 5 6 7 lla s2 sa 512 s2 sa sis 26 2 sa s14 s2 sa sis s2 ss so s2 ss Jsu 2 3 5 2 3 6 gs 2 3 5 s5 2 3 7 ss 2 3 5 7 2 3 6 7 ss 2 3 5 6 5 Alas 1S Bie le tA fm ju fr z e pe a e Es bu I t2 t2 bn do ES A e 41 2 4 5 2 4 6 56 56 6 s 52 s 56 ss s6 6 es pe ww HF A 2 4 7 2 4 5 7 2 4 6 7 2 4 5 6 7 2 3 4 2 3 4 5 s7 2 3 4 6 2 3 4 5 6 i2 s se si2 i25 so se 513 e loa lo Rae TEA fu e E oo q Ra Ad Als pa a t RIGHT SWT Bonus Total ON 5 10 20 D e a o eo 09 ha 1 2 5 6 7 1 2 3 1 2 3 5 1 2 3 6 1 2 3 5 6
3. 1 2 3 7 1 2 3 5 1 2 3 6 A jen e Ra a in fm po a pude a a 7 S f rul qe in DS ON Alas e Ra ja M m t2 o FAA cd Th a fal oo 1 ee le a Ja a Ja a Ja a oa 19 247 153 2 4 5 7 EREJET 1 2 4 6 7 1 2 4 5 6 7 234 ss so sis 1 2 3 4 5 3 so 519 23 4 6 3 s9 520 1 2 3 4 5 6 1 2 3 4 5 7 3 so 23 DIPSWITCH OPTION SETTINGS Left Dip Switch 0 4 Quarters perdollar Of Of Cl Of clofolto 1 4 Tokens with a bonus payback in 1incr Jo o c o c o o o Bil Meter counts in SUS no 2 1 00 SBA s Luni s or Tokens and quarters Jo oJo o o cjo o 3 5 nickles then the balance in quarters Jo Jo c o c c o o 25 15 KA 4 Tokens valued between 1 25 15 75 io oj ol o o c o the balance paid in quarters 6 4 Tokens with a bonus payback in 1 incr io fo cj ol oj c c 0 Bill Meter counts in 25 Nickles ONLY paid out of both hoppers iOfo o o c c c Oo with quarter acceptor exer 8 14 Tokens with a bonus payback in 1 incr iofo cj o o ol o Cc sill Meter counts in 1 s 9 4 Quarters per dollar with 5 10 amp 25 Cent OCL O mM OB O ON Coin Acceptor Bonus Options BE ein meter counts in 25 aaa Bill Meter counts in 25 11 Golf Token Mode Optional 1 coin acceptor ofo oj o c cl lo c E ein eter counts in S ELS coins and Twenty cent pieces J NNE 1 Coins and Twenty cen
4. Bad 5 or 12vdc regulator on the main logic board The hoppers are shorted Replace main logic board Replace hoppers Check continuity and for pin damage to the blue and yellow wires on the validator harness Replace the validator wire harness Replace the validator Ensure the dip switch settings are still correct 3 ON only Check the continuity of the brown and purple wires on the hoppers wire harness The hopper is jammed Go to pgs 29 31 Un jam the hoppers Replace the hoppers wire harness Ensure the orange wire going to the Empty LED is connected to the or the terminal with the red mark by it Check for 12vdc going to the orange and brown wires If there is replace the LED Replace the main logic board Replace the bill validator Replace the validator wire harness Clean the validator pg 20 Remove the lower housing pg 17 of the bill validator Ensure the center wheel spins freely Push straight down on it slightly to loosen Replace the bill validator Clean the validator optic LED s See pg 20 Ensure that all the wire harness plugs are plugged firmly into their white female sockets Turn to the back page of this manual and check for a Coin Acceptors branch in your area to repair your bill validator Take the bill stacker off the bill validator Cycle the power on off using the switch on the main logic board and coast the silver push bar so that it stops in its fully extended position Bl
5. The hopper turns itself on with the first hopper pulse The hoppers counts the hoppers pulses sent from the EPROM chip on IN3 pin 12 while dispensing the coins at the same time When the amount of hoppers pulses in equals the coins dispensed through the coin counting optical sensor the hopper turns itself off 8 The Changer returns to the standby mode with the decimal point flashing once per second until another bill is inserted Functional Descriptions of Out of Service Conditions Out of Service conditions occur for the Series AC6000 6002 changer for the following reasons low coins hopper fault error validator fault or a blown fuse 1 Blown Fuse an AC power spike in line voltage or a bad transformer on the main logic board can cause A blown fuse on the main logic board If either fuse blows the indication is the green LED on the main logic board will not light A Replace the fuse If the green LED now lights then there was a spike B If it does not and the fuse blows again the power transformer is shorted To test the transformer use a voltmeter set for ohms and measure across the primary 40ohms and the secondary 1 5ohms 2 Hopper Fault A hopper fault can either be a jammed hopper a blocked coin counting optic or a bad hopper logic board A Indications for a jammed hopper are the changer accepts bills the meter counts up but nothing or not enough coins are paid out 1 After 2 minutes the EPROM shu
6. Using hot water and a soft brush clean the front mask upper sensor board main frame anti pullback levers and position sensor mount Caution The motors are not protected from water therefore the unit must be held in a manner that prevents water from running over the intermediate frame crossbar 8 Remove the position sensor cover on the crossbar and carefully lift the LED from its mount Early models only Caution Protective coating on the LED leads should not be damaged Clean all salt residue from the mount sensor hole and detector area The detector can be seen through the sensor hole and is located in the chassis Replace the position sensor cover Early models only 9 Verify that the anti pullback levers move freely and that the spring returns them to their open position 10 Allow the unit to dry thoroughly 11 Clean the magnetic head using a swab and isopropyl alcohol 12 Replace the front mask 13 Replace the lower housing cover 14 Replace the lower housing into the main frame 15 Remount the bill box 16 Apply power and insert bills to verify that the unit is functioning properly 6 OR 7 ERROR CODE FLASHES The cleaning procedure for this common occurrence is listed below Just follow these steps If this code has occurred on a new machine or one that the validators DIP switches were just changed Ensure that all the white plugs on the side of the validator board away from the red LED a
7. 646 2053 Email aswann betson com MASSACHUSETTS Gekay Electronics Corp Mr Rob Collette 16 Deer Park Drive E Longmeadow MA 01028 Phone 800 832 0028 or 413 525 2700 Fax 413 525 6886 MICHIGAN Wolverine American Inc Mr John Paskeretti 26400 Capitol Redford MI 48239 Phone 313 937 4600 Fax 313 937 1802 Wolverine American Inc Mr John Paskeretti 3400 Jefferson Avenue SE Grand Rapids MI 49548 Phone 616 452 2125 Fax 616 452 3319 MINNESOTA Changer Services Inc Mr Mark Stolley 7721 Pillsbury Avenue South Richfield MN 55423 Phone 888 328 5067 or 612 798 3610 Fax 612 798 3614 Email mstolley Qchangerservices com Viking Vending Mr Guy Jones 9549 Penn Avenue South Minneapolis MN 55431 Phone 800 879 0321 Fax 612 887 5656 Email auneb liebermanmusic com Web Site www liebermanmusic com MISSOURI Greater America Mr Duane Zarger 3230 Roanoke Road Kansas City MO 64111 Phone 816 531 4300 Fax 816 531 4337 Midwest Associates Inc Mr Glen Politte 9334 Highway BB Hillsboro MO 63050 Phone 800 237 0521 Fax 636 789 5848 Email midwest inlink com Web Site www mwassoc com Shaffer Distributing Co Mr Chuck Ropke 2111 January Avenue St Louis MO 63110 Phone 314 645 3393 Phone 314 645 3689 MONTANA Action Gaming Technology Mr Harold Heyer P M B 117 425 N 5 Street Missoula MT 59802 Phone 406 728 0034 Fax 406 549 0688 E
8. AC power applied to the logic All fuses are good 2 Decimal Point A Heartbeat 5 and 12vdc present The changer is in standby waiting for a bill pulse B On Steady Out of service Hopper error detected Validator logic board 1 Red LED A On Steady Standby Mode waiting for bill insertion B Flashing Error mode go to page for error code information C Off The changer Empty LED is lit board Coin Control Hopper MKIV Three green LED indicators are fitted on the hoppers and are visible in the section where the coins exit the hoppers From left to right these are designated as follows 1 Logic power supply on 12 amp 24vdc present 2 Security optical obstruction indicator Should be on when unit is OK 3 Output indicator indicates coin passing photo sensor This is the optical sensor the coin will obstruct on its way out of the hoppers For normal operation LED 3 will be off until coins are dispensed We now have the ability to display error codes in dealing with the problems associated with the changer There are 2 different locations error codes can be displayed depending on the source of the problem If the Empty LED on the outside of the changer is lit 1 Press and hold in the Dump button on the main logic board 2 The display now shows the code for your problem Bill Meter Display Left Hopper Codes Right Hopper Codes Coin Token Sizes The hoppers will automatically ad
9. E Printer Operation The Printer operation is fairly simplistic The Printer gets its input pulses from the bill validator and sorts them into the categories such as quarters and twenties For the hopper category each hopper s exit window is monitored and each coin is counted as it s dispensed Using the Printer Once installed the printer should be used as any normal accounting device THE PRINTER WILL NOT LOSE ANY ACCOUNTING INFORMATION WHEN POWER IS LOST A printout can be obtained by pressing the PRINT 2 button This action will not reset the accounting features It is a monitoring printout only Another helpful feature of the Printer is the printout of the last 3 bills entered This feature was installed to double check customers that say they lost money in the machine Every accounting period the Printer will need to dump it s information and start over This is accomplished by pressing the 1 and 4 buttons simultaneously The printout will have Reset Count Receipt at the top There are 2 receipts printed then the counters are reset to 0 End Printer Description Section Functional Description of the Series AC6000 6003 Changer To follow along with this walk through of your changer fill the hoppers with coins and turn the changer on 1 When power is applied the validator will cycle twice the out of service LED flashes then goes out the green LED on the main logic board comes on steady and the decimal poi
10. WINDOW REPLACEMENT 1 First remove the coin box section 1 This will then enable access to the exit window 2 Unscrew amp remove the 2 fixing screws FIG 4 3 Remove the exit window from the center plate 4 Unclip amp remove the 10 way ribbon cable header FIG 4 3 x LED s LIGHT GUIDE SE PCB 2xFIXING SCREWS LOCKING HEADER 5 Tore assemble follow the above steps in reverse 3 LOGIC BOARD REPLACEMENT FIG 6 1 First remove the coin box section 1 This will then enable access to the logic board 9 off es COIN Self EXIT FIG 5 tapping Screws Blanking Blanking plate pos 2 plate pos 1 ADJACENT gt OPPOSITE 5 Tore assemble follow the above steps in reverse 5 TRACK PLATE REMOVAL 1 1 First remove the end plate section 6 See FIG 7 10 way ribbon IDC socket CONN 1 2 The elevator track amp final drive gear can now be 2 Move the two ejector arms at right angles to amp away removed by lifting up amp away from the center plate from the connector if fitted 3 This should release the socket from the header 4 Clasping the connector between thumb amp forefinger FIG 7 pull away from pin header 14 way crimp socket CONN 2 5 Gently unclip the friction lock from the connector housing 6 Clasping the connector between thumb amp forefinger pull away from pin header 7 The Logic Board is now released Fina
11. and sub modes when applicable MODE 2 1 coins the balance in quarters The quarters for each bill are controlled by the sub mode settings of the right dipswitches 1 amp 2 Neither ON 16 Quarters balance in 1 coins 1 ON only 8 Quarters balance in 1 coins 2 ON only 12 Quarters balance in 1 coins 1 amp 2 ON 4 Quarters balance in 1 coins MODES 5 amp 11 Setting right dips in 1 increments Refer to Page 6 Under Dipswitches Con t But instead of counting up in coins think of it as dollars MODE 714 Canadian 1 amp 2 coin payout The right dipswitches 1 amp 2 can alter the amount of 1 coins given to each denomination Luni s per 5 10 20 Neither ON IL OL OL 1 ON 3L 2L 2L 2 ON 3L 4L 4L The machine will always give 2 Luni s for a Tuni Another way to look at the Bonus pay out mode is as follows The bonus is paid out by the amount of tokens given for a dollar For the below explanation we will say you are giving 4 tokens per dollar Left dips 3 6 7 is ON Right DipSwitch For a 5 00 bonus payout 1 2 20 tokens no bonus OFF OFF 20 tokens 4 extra tokens ON OFF 20 tokens 8 extra tokens OFF ON 20 tokens 12 extra tokens ON ON For the 10 00 bonus pay first double the pay out for the 5 bill So if the total tokens given for the 5 bill was 24 the pay out for the 10 bill is 48 tokens Now let s figure
12. obstructing the bill path 5 Flashes Indicates that the magazine is removed the unit will not accept without the magazine attached Continuous Unit is defective Slow Continuous The magazine is full of Fast money Trouble Codes Status LED A Status LED provides assistance in diagnosing the condition of the Series AE2600 The following is a description of the LED codes their meanings and suggested remedial actions LED ON Indicates that the unit is enabled and ready to accept a bill No action is necessary LED OFF Indicates that no power has been applied to the unit Check to ensure that power is applied 1 Flash Indicates that something is obstructing the bill path Remove the magazine and LED housing Inspect for foreign material 2 Flashes Indicates that the unit is not enabled Verify configuration Check the dipswitches No action necessary Check to ensure that power is applied Remove the magazine and LED housing inspect for foreign material Verify configuration Check the coin tube levels in the coin changer Check the option switches in the coin changer Note Many machines disable the bill acceptor if the machine door is open and the door switch is not activated or if the machine is out of product Remove the magazine and LED housing and follow cleaning instructions page 22 to clean the bill path Remove the LED housing and look at the bill path on the housing and insid
13. the left side Audit or TOP printer connection and the Flip bracket Mars to the right side Audit or BOTTOM printer connection 8 Set page 24 to set the DipSwitches 9 Condor Electronic Coin Mech Programming The next page will teach you how to program the Condor If you have an AC6000 Program the 1 coin in the 41 Slot You can not accept Quarters and dollar coins with out a new wire harness If you have a AC6001 or AC6003 program the Quarter into the 1 slot and the dollar coin in the 4 slot LED Rotary Switch Programming Button To Teach and Run a coin or token into Condor follow this procedure P Io start with the LED should be lit green and the rotary switch in position O Y Using a small flathead screwdriver turn the rotary switch to position 1 or 1 to 6 for multi coin Condors and press the programming button The LED should chanae to red Y Feed a selection of the coin to be taught into the acceptor until the LED begings to flast green this typically happens after 4 coins Press the programming button once more Y The LED should return to green Turn the rotary switch back to 0 The acceptor is now ready to accept coins 14 VALIDATOR INTERFACES Interfacing the Mars AL 4 or AL 4 Plus Series with the 18 PIN INTERFACE CONNECTOR DETAILS ValiChanger 8 Position Switch 4 Position Switch 1 on 1 off Pin 9 2 off 2 off iil 5 s s em 4 on 4 off 3 on 6 off 7 off 8 on The 18 p
14. 09 Phone 888 837 6884 or 954 491 7300 Fax 954 491 7301 Email vesouth gate net Web Site www vesouth com Vendor s Repair Service Inc Mr George Uilano 6025 Cinderlane Parkway Orlando FL 32810 Phone 407 291 1712 Fax 407 578 0651 george vendorsrepair com Web Site www vendorsrepair com 47 GEORGIA North Atlantic Marketing Mr Kirk Chambless Norcross Center 2100 Norcross Parkway Suite 130 Norcross GA 30071 Phone 800 442 2388 or 770 449 5001 Fax 770 729 1144 Southeastern Vending Mr Johnny Williams 1886 Forge Street Tucker GA 30084 Phone 800 825 8554 or 770 621 9055 Fax 770 621 9055 Email repairshop32 aol com Web Site ILLINOIS American Vending Sales Inc Mr Frank Manduno 750 Morse Avenue Elk Grove Village IL 60007 Phone 847 439 9400 Fax 847 439 9405 Email isharps americanvending com or rnair americanvending com Web Site www americanvending com INDIANA Shaffer Distributing Mr Ron Dixon 9461 E Washington Street Indianapolis IN 46229 Phone 800 876 0789 or 317 899 2530 Fax 317 899 6080 Email shafdist netdirect net Web Site www schafferdistributing com LOUISIANA Sur Serv Corp Mr Julian Ortiz 2920 Kingman Street Suite 118 Meltaire LA 70006 Phone 504 887 1661 Fax 504 887 9081 Email surserv surserv com MARYLAND Betson Ms Angie Swann 3431A Benson Avenue Baltimore MD 21227 Phone 800 296 4100 Fax 410
15. 5 1 TOKEN Light Up Marquee 6075 02 CHANGE Lexan Marquee Insert 6075 03 TOKEN Lexan Marquee Insert AC1093 Lock amp Key Each 1093 01 Spare Keys 2 Keys 38 1 1041 24 01 Motor 2 1041 24 02 Motor Side Cover 3 1041 24 03 Center Plate 4 1041 24 04 End Plate 5A 1041 24 05 Counting Optic Board 5B 1041 24 06 Optic ribbon cable 6 1041 24 07 Red Track Belt 7 1041 24 08 MK4 Wire Harness 8 1040 24 113 Male 12 pin connector 9 1040 24 112 Not Shown Female 12 pin connector On the hopper plate 10 1041 24 10 Idler gear 11 1041 24 11 Gear Box 12 1041 24 12 Gear Shaft 13 1041 24 13 Black plastic Gear 1 14 1041 24 14 Gear 3 8 4 15 1041 24 15 Output gear 16 1041 24 16 Idler Gear 4 17 1040 24 22 Blanking Plate 18 1040 24 25 Fixing screw 19 1041 24 19 Cam Shaft End plate 4 e IL Blanking piece 1041 24 20 Cam shaft bearing 20 1041 24 21 Cam Agitator Centre plate Elevator track 15 23 1041 27 373 Mark IV PC logic board 21 1041 24 22 Agitator 22 1040 24 291 Low level contact plate 39 Low level T sense plates location Coin box 22 2 ing s
16. Aeco Sales amp Service Mr Jerry Camp Mr Brent McKennon Ms Kacy Parker 5916 West 34th Street B N59 W16600 Greenway Circle 619 North Broadway Houston TX 77092 Unit B Tecumseh OK 74873 Phone 800 323 7214 or Menomonee Falls WI 53051 Phone 800 682 0358 or 713 681 6277 Phone 262 703 4168 405 598 2915 Fax 713 681 8570 Fax 262 703 4171 Fax 405 598 5506 Email sameinc aol com Email Email kacy AECO ionet net brent mckennon vikinvending com UTAH OREGON Wachtor Electronics CANADA Mountain Coin Machine Distributors Mr Larry Wachtor Brokerhouse Distributors Mr Michael Damtew 73 West Truman Avenue Mr Bill Chadwick 6440 N E Halsey Salt Lake City UT 84115 4275A Phillips Avenue Unit 4279 Portland OR 97213 Phone 801 485 2289 Burnaby BC Canada V5A 2X4 Phone 503 234 5491 or Fax 801 485 8745 Phone 604 421 2277 800 233 5198 Fax 604 421 1184 Fax 503 233 3816 VIRGINIA Email michael dunis com Eastern Commercial Services Web Site www mountaincoin com Mr Bob Vose 813 A Professional Place Suite 100 Chesapeake VA 23320 Phone 800 486 1020 or 757 436 1020 Fax 757 547 4772 Email bobvose easterncommercial com Web Site www easterncommercial com WASHINGTON SOUTH CAROLINA Drew Distributing Inc Wachtor Electronics Mr Gabe Mull Mr Larry Wachtor 9107 Ashville Highway 232 S W 43rd Street Boiling Springs SC 29316 Renton WA 98055 Phone 864 578 4444 Phone 425 251 0997 Fax 864 599 6232 Fax 425 251 8532 Limited Amusement
17. E AC7070 PRINTER BOARD ON INDIVIDUAL MACHINES If the Printer was installed at the factory skip to Section C 1 Remove power from the machine Remove the hoppers from the machine 3 Remove the hopper plates and disconnect the harnesses from the Main Logic Board 4 Remove the original validator harness 5 Install the new plates and connect the harnesses to the Main Logic Board Right plate to the bottom hopper connector 6 Make sure the inside left wall of the AC2000 series cabinet is free of dirt and oil 7 Peel the covers off the 4 stick pads at each corner of the board 8 Attach the board firmly onto the side of the cabinet by pressing firmly in each of the Four Corners of the board simultaneously 9 Connect the RIBBON CABLE to the AC2000 series on the Printer Board 10 Attach the RIBBON CABLE to the pigtails of the hopper plates 11 Attach the new validator harness Connect it to the lower plug on the Main Logic board the Empty LED and to the Bottom Connector 2 on the Printer Board 12 Reinstall the hoppers onto the hopper plates Section C Printout Description DESCRIPTION OF THE PRINTER S PRINT OUT When you first receive your Printer you will see a printout on the tape sticking out of the Printer Below is the description line by line Machine This will be programmed by the user later It is the programmable number designation assigned for this machine Sequence This is the audit number as
18. ER Y CRIMP NUI TT Y amp WIRE Y LOCKING NUT STUD Refer to FIG 1a 4 Remove the 5 screws indicated B which hold the coin box to the center plate 9 Off Self tapping SCIews Refer to FIG lb 6 Gently lift the coin box away from the rest of the hopper NOTE The logic board amp stirrer are located in the coin box 7 As the coin box is being removed carefully slide the logic board out The stirrer may stay with the coin box or fall onto the center plate 29 ACCESS IS NOW AVAILABLE TO THE LOW LEVEL SENSE PLATES THE MAIN PCB THE EXIT WINDOW THE MOTOR TERMINALS amp PART OF THE WIRING LOOM 1a COIN BOX ASSEMBLY l Firstly locate the stirrer in the coin box as shown in FIG 12 FIG 12 Stirrer location 1 Stirrer location 2 COIN BOX ASSEMBLY cont 2 6 Line up the centre plate amp coin box as shown below FIG 12a Route the ribbon cable as shown below Fit the logic board into slots shown below Feed the level sense wires through the slot shown below FIG 12a Ribbon cable m clamps Slot Lift the centre plate to meet the coin box FIG 12b amp C FIG 12b 30 FIG 12c 7 Align the center plate amp coin box amp push together 8 Turn the hopper over amp refit the screws 9 Refit the level sense wires 2 EXIT
19. LAYED PA 02 Is the On A 7 401 y Off 1 0 Hopper Exit window switch on is blocked Please I pressed do the following down 1 Remove all the coins 2 Take off the Track side cover of the hopper 3 Remove the Is the object from the 120VAC plug window pushed into 4 Reassemble the the bottom of hopper The hopper has a low coin shut down Please do the following 1 Ensure the The hopper hopper is full of overpaid by 2 coins Turn off the to many coins machine wait 5 sec and was shut then turn it back on down Replace again the hopper or 2 Clean the 3 gold the hopper plates at the bottom harness of the hopper where the logic board and into the wall Using a meter check the 2 amp fuse Is it good good Replace the FUSE then the logic board NO It appears as if your CoinCo is dirty or the belts are worn Please try the following 1 Go to Page 7 and perform the cleaning procedure 2 If that is unsuccessful inspect the plastic lower housing for deep scratches or VANDALISM 3 If the CoinCo has accepted over 50 000 bills it could need new belts the coins are poured in with a scotch bright pad or emery cloth 3 Check continuity The hopper is of the wires from jammed the gold plates back to the logic board Yes Check the 120VAC wall breaker The CoinCo is flashing an ERROR CODE Please go to the CoinCo Er
20. Manual VALI DATO R SECTION PAGE Removing the Bill Box 17 Clearing a bill jam 17 Setting the bill types accepted 18 19 Cleaning the sensors 19 20 Cleaning a salted unit 20 Replacing the belts 21 16 Removing the bill box To remove the 1000 bill stacker from the CoinCo validator follow the picture below BILL BOX TAB BILL BOX REMOVING A BILL JAM From time to time a foreign object or ripped bill will become caught in the validator Follow the picture below to remove the item RAM LOWER MAJ E HOUSING 17 SETTING THE BILL ACCEPT DIP SWITCHES Figure 1 High Security d Acceptance Accepts bills in one pts bills i in both directions only face directions face up up green seal first Standard credit pulse 150ms on 150ms off 50 ms on 50 ms off 20 Reject 10 Reject 5 Reject 2 Accept 1 Reject CLEANING THE BILL VALIDATOR Refer to the pictures and the procedure on the next page to clean the bill validator every 4 6 months PUSHER PLATE ENCQDER SENSOR LOWER HOUSING HOME SENSOR LEFT amp RIGHT OPTIC SENSORS CHASSIS BELT U LEFT amp RIGHT CENTER OPTIC SENSOR ALIGNMENT SENSORS 19 CLEANING AND MAINTENANCE Note Petroleum based cleaners and freon based propellants can damage plastic and some electronic components Scouring pads and stiff brushes may harm the protective conformal coating on the circuit boards and can mar the plastic These items shou
21. S FOR BOTH HOPPERS TO BE DISPLAYED Table of Contents SECTION A SET UP amp INSTALLATION Uncrating amp Setup 4 Mounting instructions 4 Filling the Hoppers 4 Using the Dump Mode 4 DIP Switches 4 7 17 Bonus Pay Out Table 5 1 N Payout sub modes Fuse About the hopper Coin sizes Indicator Lights 00 00 00 QN Set up Using the optional Printer 10 12 Functional Descriptions 12 13 Wiring definitions 13 Condor coin Mech Programming 13 14 SECTION B VALIDATOR INFORMATION Mars Validator Setup s 15 CoinCo Validator information 16 21 Cleaning the CoinCo 20 Clearing a bill jam in the MARS 23 Setting the MARS dip switches 24 Cleaning the MARS 25 MARS error code information ___ 26 27 SECTION C COIN HOPPER INFORMATION UN Jamming the Coin Hopper 29 31 SECTION D TROUBLESHOOTING INFORMATION Troubleshooting Guide 35 Technical Flow Diagram 36 37 SECTION E PARTS LISTS Cabinet Parts Breakdown 38 Parts Coin Control Hopper MKIV 39 Parts CoinCo Bill Validator 40 43 Parts MARS Bill Validator 44 46 MARS Service Centers 47 49 CoinCo Service Centers 50 Rev DBCG 1 A Jan 04 Specifications Operating voltage 120 VAC 10 15 Power consumpt controller only add hopper and validator 10w Operating temperature 32 130 degrees Fahrenheit Interface to Hoppers 24vde amp 12vdc 1 5 amps max Interface to Validators 120vac 5 amps max Warranty CoinCo MAGPRO 00 B amp MARS AE2601 Validator i
22. Service Center WISCONSIN TENNESSEE Pioneer Sales amp Service Brady Distributing Co Inc Mr David Dropp Mr Brian Drost N55 W13875 Oak Lane 3306 Winbrook Drive Menomonee Falls WI 53051 Memphis TN 38116 Phone 262 781 1420 Phone 901 345 7811 Fax 262 781 4307 Fax 901 398 0578 Email Pioneers execpc com Email Memphisshop bradydist comWeb Site www execpc com1 pioneers Web Site www bradydist com TEXAS Aeco Sales amp Service Mr Eddy Parker 10290 Monroe Drive 206 Dallas TX 75229 Phone 214 352 4755 Fax 214 352 8154 49 COMCO inco Authorized Service Centers Arizona 3226 S Fair Lane Tempe AZ 85282 Phone 602 431 0632 Chris Mattingly California 11618 E Washington Blvd Suite J Whittier CA 90606 Phone 562 692 3059 FLORIDA Tampa 6704 Benjamin Road Suite 200 Tampa FL 33634 Phone 813 249 7338 Bob Wilcox Georgia 4215 Wendall Dr SW Suite E Atlanta GA 30336 Phone 404 691 2777 Chuck Crockett Illinois 862 Eagle Dr Bensenville IL 60106 Phone 630 860 2650 Mike Durec Louisiana 524 Elmwood Pkwy Suite 190 Harahan LA 70123 Phone 504 734 0280 Frank Case Maryland 6655 Amberton Drive Bay SL Baltimore MD 21227 Phone 410 379 2680 Bill LeJune Massachusetts 60 Prospect Street Waltham MA 02453 Phone 781 894 4525 Kevin Cole 50 Missouri 1236 Dielman Industrial CT St Louis MO 63132 Phone 314 725 0100 Charlie Pavia Ohio 225 Corpo
23. VALICHANGER OPERATIONS MANUAL SERIES AC6000 6001 6003 American Changer Corp 1400 NW 65 Place Parts amp Service 888 741 9840 Ft Lauderdale FL 33309 Sales 800 741 9840 Fax 954 917 5204 Internet Address www americanchanger com Service Questions service americanchanger com Rev DBCG 1 A Jan 04 Attention Please American Changer is now building in a Surge Suppressor on every main logic board made after September 1 1998 This will help eliminate power related noise problems for our customers It will not protect you from large voltage spikes or lightning strikes over 150VAC If this is a concern for your area of business we recommend purchasing a surge protector locally NOTE A POWER STRIP IS NOT A SURGE PROTECTOR Thank You American Changer Corp 888 741 9840 MAIN LOGIC BOARD ON SIDE WALL OF CABINET UICK CODE FAULT DEFINITIONS DIP BILL METER SWITCHES ERROR CODES DUMP BUTTON RIGHT HOPPER LEFT DIGIT ERROR CODE ALWAYS 0 IGNORE LEFT HOPPER ERROR CODE Press the DUMP Button before turning off changer Match the code to samples below to find out why the hopper s were shut down LEFT HOPPER ERRORS RIGHT HOPPER ERRORS NO ERRORS NO ERRORS LOW COIN LOW COIN EXIT WINDOW JAM EXIT WINDOW JAM BAD HOPPER BOARD BAD HOPPER BOARD JAMMED JAMMED JACKPOT PREVENTED JACKPOT PREVENTED IF THE EMPTY LED IS LIT LOOK FOR CODE
24. White Neutral 120VAC Black 120VAC Low current validator enable Yellow 5vdc credit pulse line Blue 5vdc credit pulse line Orange 12vdc Empty LED Brown 12vdc Empty LED Hopper Harness Gray Coin counting optic status line White Low coin sense 5vdc Green Coin counting optic pay out feedback line Yellow Raw sensor output line Purple Hopper pay out line from main logic board Brown Hopper pay out line from main logic board Red 12vdc logic board supply voltage Black s 12v 24v low coin sense ground Orange 24vdc Motor supply voltage Converting CoinCo to MARS AE2601 s Machines made after September 2002 Serial 02366 To comvert these machines first ensure the correct harnesses have been ordered Part AC1061 1 4H Validator Left Harness AC2062 1 2H AC2066 3 1H Right Validator Harness Condor Coin Mech Adapter if required 1 Remove Power amp the Factory Harnesses 2 Remove the CoinCo s 3 Loosen the 4 nuts on the door amp slide the right side door validator bracket to the lowest position then retighten 4 Install Right MARS Validator 5 On the left side folding validator bracket flip the bracket forward amp remove the 2 adjustment screws from behind Place the bracket on its lower setting and re install the screws and tighten Install the left MARS 7 Install both wire harnesses Ensure you plug the Door Mars validator to
25. bar located below the Status LED 5 Remove the LED Housing by holding the metal bar and pulling back on the LED Housing 6 Clean the bill path with a soft cloth You may use mild non abrasive non petroleum based cleaners if sprayed on the cloth Blue Latch Status LED LED Housing 25 Coupon Configuration THIS IS NOT A USABLE COUPON The AE2601 may be configured using a coupon DO NOT COPY The coupon is included in the AE2601 Series FIGURE 1 Installation Guide Carefully cut the coupon along the dotted line edge to remove it from the installation guide Copies of the original coupon may be produced with a standard carbon based non color copier Cut copies to match the size of the original coupon All option switches must be in the OFF position for the coupon selections to be active The coupon selection will remain with the AE2601 until the unit is reprogrammed even if power is removed When filling out the coupon note the following Use only a 2 pencil to fill in the blocks Fill in the entire block Do not mark the coupon outside the blocks or on the back of the coupon Fill in ONE block for EVERY line Coupon Programming 1 Fill out the coupon using the table below 2 Locate the service button on the back of the unit refer to Figure 2 3 Press the button once to enter the coupon setup mode Pressing again will exit the mode The unit will automatically exit coupon setup mode upon acceptan
26. ce of the coupon configuration The LED Status indicator located to the left of the service button will flash rapidly indicating that the unit is in coupon setup mode 4 Insert the coupon marked side up The AE2601 will pull the coupon in read it and then return it to the user A good coupon will be returned immediately After the coupon is pulled from the bill acceptor mouth the unit will flash the Status LED ten times to confirm a good configuration A bad coupon will be held for ten seconds before being returned This delay is to make you aware that there is a problem with the coupon When the coupon is pulled from the bill acceptor mouth the unit will flash the Status LED the number of times the problem is in section five the LED will corresponding to the section of the coupon flash five times Section numbers are wherein a problem lies For example if located to the far right of each section on the coupon 5 If the configuration is rejected check the coupon and repeat the process 26 Sina Meaning Solution 7 LED ON Indicates that the unit is enabled and ready to accept a bill LED OFF Indicates that no power has been applied to the unit 1 Flash Indicates that something is obstructing the bill path 2 Flashes Indicates that the unit is not enabled 3 Flashes Indicates that the bill path needs cleaning for optimum performance 4 Flashes Indicates that something is
27. crew 18 PICTURE 1 2 3 4 5 6 7 PART COINCO PARTS LIST DESCRIPTION Machine Screw Snack Mask Black Plastic Machine Screw Main Frame Plastic Mask Gold Mounting Bracket Bill grounding spring Machine Nut 40 BELTS ONLY MP91 2 10 PICTURE 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 COINCO PARTS BREAKDOWN 138 ERA A i U 2 gt PART MP90 2 10 MP91 2 10 MP90 1 11 MP90 2 12 MP90 2 13 MP90 2 14 MP91 2 15 MP91 2 16 DESCRIPTION Bottom Lower Housing Cover Transformer holding hose 120VAC Transformer Lower Spring Anti Cheat Lever Lower Mounting Anti Cheat Lever Lower Anti Cheat Lever Lower Housing Assembly Complete Belt Center Lower Anti Cheat Assembly Complete Plastic Wheels amp Rubber Belts Rubber Belts ONLY Each Shaft Drive Spring MAG Screw 4 Plastic Roller Idler Sensor Board Lower Pulley amp Hub Assembly Complete 41 PICTURE 1 2 3 4 5 8 9 10 11 13 14 15 16 17 18 19 21 PART MP90 3 1 MP90 3 11 MP90 3 13 MP90 3 14 MP91 3 15 MP90 3 16 MP90 3 17 MP90 3 18 MP90 3 19 MP90 3 21 COINCO PARTS BREAKDOWN DESCRIPTION Dust Cover Upper Transport amp Hub Assembly Complete Motor Transport amp Gear Assembly Complete Wheel Encoder Stacker Push Plate Assembly Spring Belt Tension Motor Stacker Assembly Complete Pulley Idler L
28. e the unit for foreign material clean as necessary Reinstall the magazine Replace the unit Remove the money from the magazine 3 Flashes Indicates that the bill path needs cleaning for optimum performance Remove the magazine and LED housing and follow cleaning instructions page 29 to clean the bill path 4 Flashes Indicates that something is obstructing the bill path Remove the LED housing and look at the bill path on the housing and inside the unit for foreign material clean as necessary 5 Flashes Indicates that the magazine is removed the unit will not accept without the magazine attached Reinstall the magazine Continuous Slow Unit is defective Replace the unit Continuous Fast The magazine is full of money Remove the money from the magazine 27 MKIV UNIVERSAL INDEX PAGE HOPPER 1 Coin box removal reassemble 29 31 2 Exit window replacement 30 3 Logic board replacement 31 4 End plate removal 31 5 Track plate removal 32 Sa Track plate assembly 32 5b Track plate replacement 33 5c Final drive gear replacement 33 6 Gearbox assembly 34 7 Motor replacement 34 SERVICE MANUAL 28 1 COIN BOX REMOVAL 1 Place the hopper in front of you as shown looking at the outside of the coin box Refer to FIG 1 2 Remove the 2 locking nuts which hold the low level sense plate wires to the studs 3 Remove the crimp amp wire from the studs WASH
29. e the end plate Section 6 Access to the motor fixing screws is now possible 2 Remove the elevator track amp final drive gear 5 To re assemble follow the above steps in reverse Section 7 3 Remove the gearbox cover Section 8 FIG 9 Plastic step down gear 7 MOTOR REPLACEMENT FIG 10 fixing SCIews 1 Remove the coin box Section 1 2 Unsolder the red amp black wires from the motor NOTE The black wire connects to the terminal marked with a RED dot 3 Remove the end plate Section 6 4 Remove the track plate amp final drive gear Section 7 5 Remove the gearbox cover Section 8 6 Disassemble the gearbox Section 9 7 Unscrew the 2 motor fixing screws FIG 10 8 To re assemble follow the above steps in reverse 34 TECHNICAL FLOW DIAGRAM FOR THE AC6000 s NOTE Before starting this procedure ensure the changer is plugged in the ON OFF switch is on the hoppers are full of coins and all wire harnesses are connected securely and correctly The wires exiting the red connectors should point away from the board IS THE EMPTY LED ON 2 s the GREEN LED on the main logic board on Are the RED bill meter numbers lit on the main logic display Will the CoinCo bill acceptor attempt to pull bills in at all Ls Yes M PRESS AND HOLD THE DUMP BUTTON ON THE MAIN LOGIC BOARD WHAT NUMBER S ARE DISP
30. er and insert bills to verify that the unit is functions property MAGPRO CLEANING PROCEDURE FOR SALT WATER POLLUTED UNITS Note Petroleum based cleaners and freon based propellants can damage plastic and some electronic components Scouring pads and stiff brushes may harm the protective conformal coating on the circuit boards and can mar the plastic These items should never be used when cleaning the BA30 bill acceptor Procedure 1 Remove power from the bill acceptor 2 Remove the bill acceptor from the vending machine 3 Open the bill box lid and verify that the stacker plate is in the stand by home position If it is not in the home position apply power and observe that the stacker plate returns home Warning If moisture is present allow the unit to dry thoroughly before applying power to avoid possible shock hazard If the stacker plate does not return to the home position remove power and carefully remove the bill box to avoid damaging the bill box and or stacker plate 4 Remove the lower housing used 20 when cleaning the MAGPRO bill acceptor 5 Remove the bottom cover from the lower housing 6 Run hot water 1101 4 1401 4F over the lower housing from the top and bottom Using a soft brush gently clean any residual salt Use a soft absorbent cloth to clean any residue off the lower housing If the transformer gets wet allow the unit to dry for 24 hours before applying power 7 Remove the front mask
31. he 11 machine is number 000 Follow the directions on the printout Every time you press the button the red light will flash and the digit associated with that digit counts up by one DO NOT RUSH IF YOU DID NOT SEE THE RED LIGHT ON THE PRINTER BOARD FLASH YOU COUNT DID NOT INCREMENT If you made a mistake press OK 4 then 2 to restart the operation For a sample we ll assign 358 as our machine number 1 Press the 1 button 3 times to set the hundred s digit Try to press once per second This is a good rhythm Ensure the red light on the printer board also flashed three times 2 Press the 2 button five times to set the ten s digit 3 Press the 3 button 8 times to set the one s digit 4 Press 4 OK If the printer does not show the desired machine number press 2 and go back to step 1 5 Press 4 The printer will now print a receipt showing the new machine number at the top of the paper Time Reenter the program mode and this time press 2 for the 24 hour clock In the sample below I will use 9 52 AM For those of you unfamiliar with this type of time setting here is a sample 1 00 AM 0100 hours Noon 1200 hours 1 00 PM 1300 hours 6 00 PM 1800 hours Midnight 0000 hours 1 Press 3 for the TENS setting on the 24 hour clock Since the sample time is 9 52 AM or 0952 hours DO NOT PRESS 3 Just hit 44 to move on 2 Press 439 times to set the hour then pre
32. iant Printer With Paper Option Buttons 1 4 Top Connector 3 Bottom Connector 2 Battery 2 Year Shelf life FAST FACTS 1 Replace battery every 2 years with a 3V Lithium CR2320 Positive side UP It is a very common battery and can be found just about everywhere even Radio Shack Replace battery with the power on so not to lose the existing programming Replace paper with A Nippon TP50KS E2C or TP50KS A B Honshu FH65BU 2 or FH65BX 14N C Mitsubishi F 200U9W3 or F 200U7N5 Using any other paper than the type specified will dramatically cut down the life of the printer Office Depot should carry at least one of these paper types Change the paper with power on at the printer board Feed the paper into the back of the printer until it stops Press and hold the 3 paper feed button until the paper comes into view The dial in the lower right corner of the print board is to set print contrast DO NOT MAKE THE CONTRAST to dark It will cause the print head to burn up It should be set to be just legible 10 Ribbon Connector HI Logic EPROM Ver B 06 Print Contrast Adj Dial 5 THE PRINTER IS MAINTENANCE FREE Do not try to mechanically adjust lubricate or pry on the printer ANY PRINTER MAINTENANCE VOIDS THE WARRANTY Blowing the dust out of the printer with canned air every 6 monthes is recommended and required by the warranty SECTION B Installation INSTALLATION OF TH
33. in connector is not required Pin 718 pi ai Ensure the black amp yellow wires go to a wire nut and the green amp white go to the other wire nut Interfacing the Mars 2501 2511 Series with the ValiChanger 8 Position Sitch Flash codes 1 18 may appear during normal servicing of the l off BA30 If more than one error or condition exists the lower 2 on ae 3 ff number flash code will appear until its respective error or 4 condition is corrected The left and right sensors referenced 5 off below are given viewing the BA30 from the front E of Flashes Description of Flash Codes 6 on 7 ff 1 Bill box full 9 ud 2 N A 3 Check bill path No change is required to the 18 pin connector A 4 All bill accept switches are off Ensure the black amp yellow wires go to a wire nut and the green amp s 5 Bill jam or sensor error white go to the other wire nut 6 Stacker motor home sensor T rt tor Interfacing the Mars 2601 2611 Series with the ValiChanger NAT motor ncoder sensor i web 9 EPROM Has Failed E jn 10 EPROM Has Failed 3 ee 11 Center Optic Failed i oa 12 Right Optic Failed 5 h 13 Left Optic Failed 6 9 14 Bill Position Sensor Error 7 o 15 Right Bill Position Sensor Error 8 pae 16 Left Bill Position Sensor Error 17 Lower Anti Stringing Armature out of place 18 Upper Anti Stringing Armature out of place The 18 pin connector is not required 15 MAG BILL ACCEPTOR COINCO MAG50B Operation and Service
34. just to dispense coins tokens in size from 20 30 mm in diameter and 1 25 3 5 mm in thickness There is an option available to dispense smaller coins A nickel is approximately 21 mm a quarter is approximately 25mm A Susan B Anthony is 28mm Hopper coin bin Dump the coins into this hole Coin counting 1600 coins LED max Security LED all systems OK 12vdc Power LED 12 pin male connector located on the opposite side Motor E Ed za AC6065 AUDIT BOARD FUNCTIONS The audit board is mounted to the back of the AC6000 1 door and was made to give a visual breakdown of audit counts for individual counts on quarters ones fives tens and twenties By pressing the button associated with the counter on the audit board the display will change from an exact dollar change reading accepted by the changer to the individual counter accepted by each denomination I e if you were to press the quarter button and 132 were to be displayed that would mean the machine had accepted 132 quarters or 33 00 in quarters Audit 0 Display Left Right Validator 1g Validator Connector p Connector a Press these 2 buttons simultaneously to reset counters to 0000 000 THE AC7070 PRINTER OPTION UPGRADE Installation amp programming instructions SECTION A General Information All AC7070 Printer Boards PB are year 2000 compl
35. l drive 8 Tore assemble follow the above steps in reverse gear Plastic 4 END PLATE REMOVAL Elevator track 1 Place the hopper in front of you as shown looking at the outside of the end plate Refer to FIG 6 2 Remove the 9 screws indicated B which hold the end plate to the center plate 3 Locate the position of the connector blanking piece 4 Holding the connector blanking plate gently lift the end plate away from the rest of the hopper 31 Sa TRACK PLATE ASSEMBLY The following 3 sketches show how to take the track plate apart emble the track plate The following 3 sketches show how to ass 5b TRACK PLATE REPLACEMENT 1 The gray shaded area in FIG 7b is the track plate guide path FIG 7b Place this side of elevator track to centre plate 2 Once the track plate is in position turn the track through 720 to ensure it is seated in the guide path correctly 5c FINAL DRIVE GEAR REPLACEMENT 1 Once the elevator track is in place the final drive gear can be fitted by placing the gear over its mounting spindle while lining the teeth up with the secondary drive gear adjust the elevator track so that the gear falls into place FIG 7c 2 The end plate can now be re fitted See section 6 Final drive gear Plastic 33 6 GEAR BOX ASSEMBLY 4 Remove the gears in the order as shown in FIG 9 l Remov
36. ld never be The MAGPRO should be cleaned every 7 000 bills or every 4 6 months or as needed depending on the environmental conditions of the location Dust can be removed with a soft brush or cloth or it can be blown out using compressed air Procedure 1 Disconnect power from the bill acceptor 2 Remove the bill box and use a soft cloth to wipe the dust from around the intermediate frame and stacker plate 3 Remove the lower track 4 Using compressed air or a soft brush blow or brush the dust off of the optic sensors and out of the recessed sensor openings 5 Remove dust from around the belts and wheels on the lower housing and the sensors on the upper sensor board The upper sensors are located directly above the lower housing sensor when the lower housing is installed 6 The bill path can be cleaned to remove further dirt and oil using a soft cloth moistened with a mild soap and water solution 7 Clean the magnetic head using a swab and isopropyl alcohol 8 Once the lower housing is dry place it back into the mainframe so that the tab on the bottom locks into place 9 Blow the dust out of the encoder wheel and its sensors It may be necessary to extend the stacker plate to access the encoder wheel Supplying power to the unit momentarily can do this so that the stacker plate extends 10 Remove dust from the transport belt areas and from any other places of build up 11 Remount the bill box 12 Apply pow
37. mail actiongtQ yahoo com NEVADA Mars Electronics International 2700 East Patrick Lane Suite 1 Las Vegas NV 89120 Phone 702 597 4836 Fax 702 597 4837 Email bill nichols effem com 48 NEW JERSEY Betson Enterprises Mr Rob Zigmont 303 Paterson Plank Road Carlstadt NJ 07072 Phone 800 524 2343 or 201 438 1300 Fax 201 438 4837 Email zigrobi03 aol com Web Site www betson com Ellenby Technologies Inc Mr Bob Dobbins 1460 Grandview Avenue Unit 2 MidAtlantic Corporate Center West Deptford NJ 08066 Phone 856 848 2020 Fax 856 848 7080 Email ellenby aol com NORTH CAROLINA Brady Distributing Co Inc Mr Roger Harrison 2708 Yorkmont Road Charlotte NC 28208 Phone 704 357 6284 Fax 704 357 1243 Email rharrison bradydist com Web Site www bradydist com Southeastern Vending Mr John Hollar 2748 B Interstate Street Charlotte NC 28208 Phone 800 825 8555 or 704 394 4911 Fax 704 394 3789 Email svsinc juno com OHIO Shaffer Distributing Co 1100 W Third Avenue Columbus OH 43212 Phone 800 282 0194 Fax 614 294 2669 Email service shafferdistributing com Web Site www shafferdistributing com Vendors Exchange Mr Brent Garson 4020 Payne Avenue Cleveland OH 44103 Phone 800 321 2311 or 216 432 1800 Fax 216 432 2786 Email Info veii com Web Site www veii com OKLAHOMA Serv A Mech Electronics Inc Viking Vending pf Wisconsin
38. n 540 N 2nd Avenue Birmingham AL 35204 Phone 205 324 7526 Fax 205 322 6639 Email wendell bhmvending com Web Site www bhmvending com ARIZONA Vendtronics Mr Ken Van Leer 4020 Grand Avenue Suite 21 Phoenix AZ 85019 3173 Phone 602 973 3300 Fax 602 973 0033 Email vendtronic aol com CALIFORNIA Betson West Mr John McCann 5660 Knott Avenue Buena Park CA 90621 Phone 714 228 7500 Fax 714 228 7510 Web Site www betson com Betson West Mr Ben Fresenhazion 213 E Harris Avenue San Francisco CA 94080 Phone 650 952 4220 Fax 650 827 3420 Web Site www betson com C A Robinson Inc Mr James Tomei 180 Utah Avenue S San Francisco CA 94080 Phone 650 871 4280 Fax 650 588 8538 G amp K Service Mr Vince D Agostino 4364 Twain Avenue Unit 4 San Diego CA 92120 Phone 619 281 9227 Fax 619 281 8706 Superior Sales amp Service Mr Esko Wallace 299 Old County Road Suite 26 San Carlos CA 94070 Phone 800 995 8363 or 650 591 2193 Fax 650 591 1712 Email supsale pacbell net Trilogy Magnetics Inc Mr Ed Colmenares 16250 Gundry Avenue Paramount CA 90723 Phone 562 663 1800 Fax 562 633 6408 COLORADO Mountain Coin Distributors Mr Jack Brown 345 W 62nd Avenue Denver CO 80216 Phone 800 654 2646 or 303 427 2133 Fax 303 429 2104 Email coinshop msn com FLORIDA V E South L C Mr Joe Gilbert 4800 N W 15th Avenue Ft Lauderdale FL 333
39. nstantly checking for low coins in the hoppers This is done with a low current 5vdc signal on pin 3 of the hopper s output connector The voltage then travels down the hopper s wire harness on the white wire to pin 7 of hopper s plug The signal is applied to one of the gold low contact plates at the bottom of the hoppers The 5v travels through the coins through the other contact gold plate to hopper s pin 2 It then goes through the black wire in the hopper s harness to pin 10 on the main logic board Any interruption of more than 1 2 a second will cause an out of service condition A Clean the bottom gold plates of the hoppers with steel wool or fine sandpaper Refill the hoppers and try again B Check continuity 0 ohms resistance from pins 3 white and 10 black of the red hopper harnesses Make sure both hoppers are full and the changer is turned off 1 If the continuity is 0 ohms replace the main logic board C Pull the hoppers out of the changer then look at the 12 pin black male connector that sticks out of the hoppers Place the continuity checker s leads on pins 2 amp 7 1 Tf the continuity is 0 ohms replace that hopper s plate or adjust the hopper s plate female socket s pins so that they are not so spread out 2 If the continuity is infinity then replace that hopper End Functional Descriptions Section 13 WIRE HARNESS COLOR AND DEFINITIONS Validator harness Red Switched Hot 120VAC
40. nt on the main logic board number display will flicker on once per second in the standby mode 2 During the power up mode the main logic board relay clicks twice enabling power 120vac to the validator When this relay is not enabled it routes 12vdc ground to the out of service LED Without power to the validator the changer cannot accept bills Since we are not in the error mode the red LED on the validator logic board is on steady 3 When a bill is inserted into the validator bill slot the bill will be pulled inside The validator then compares what the 12 bill looks like to its memory After the bill is validated it grounds the 5vdc lines causing a pulse along the yellow and blue validator harness wires to pins 5 and 15 of the main logic board Each pulse stands for the amount of the denomination validated i e 1 pulse for 1 5 pulses for 5 4 The 5vdc pulse then travels from pins 5 and 15 to the EPROM chip DBCG 1 pin 25 The EPROM sends a 12vdc pulse to the meter chip U5 out pins 21 5 amp 22 one pulse per denomination validated The EPROM also multiplies the bill pulse by the DipSwitch settings The EPROM reads the DipSwitch settings during the power up mode and stores them into memory 6 The EPROM then sends the hopper pulses out pin 23 to pins 6 and 7 of the red 12 pin hopper plugs These pulses travel through the purple and brown wires of the hoppers wire harness to the hoppers pins 8 and 12 7
41. ouble shooting the Hopper Plates instead of the hoppers Replace the Main Logic Board Replace both hoppers Replace both hopper plates with the harnesses Ensure the hoppers are pushed into the hopper s harness on the back of C The Empty LED is lit l hopper plate tightly The decimal po int on the Ensure that ien and center green hoppers LED s are lit only Not the left i and right LED s If this is the case go to pg 20 to un jam the hopper exit light up number display is window on more than it is off Replace the hopper Replace the hopper s plate and harness 36 TROUBLESHOOTING GUIDE TO USE THE TROUBLESHOOTING GUIDE MATCH UP THE PROBLEM THEN FOLLOW THE SOLUTION SUGGESTIONS After every step re try operating the changer to see if the problem has been solved PROBLEM SOLUTION The green LED on the Main Logic Board is lit but the Light up display does not The bill validator accepts and stacks the bills but the meter does not increase The bill validator accepts and stacks the bills and the meter does increase The bill validator will not pull in the bill and the Empty LED is not lit The bill validator pulls in the bill slightly then rejects it The bill validator red status LED flashes a 5 error code The bill validator red status LED flashes a 6 or 7 error code The bill validators red status LED is on steady but it still will not accept the bill
42. out the bonus for the 10 bill Right DipSwitch For a 10 00 bonus payout 3 4 5 pay out no bonus OFF OFF 5 pay out 4 extra tokens ON OFF 5 pay out 8 extra tokens OFF ON 5 pay out 12 extra tokens ON ON Right DipSwitch For a 20 00 bonus payout 5 6 7 10 pay out no bonus OFF OFF OFF 10 pay out 4 extra tokens ON OFF OFF 10 pay out 8 extra tokens OFF ON OFF 10 pay out 12 extra tokens ON ON OFF 10 pay out 16 extra tokens ON OFF ON 10 pay out 20 extra tokens OFF ON ON 10 pay out 24 extra tokens ON ON ON The following table shows how to set the dip switches to your desired payout ON COINS PER DOLLAR 1 1 2 2 3 4 4 8 If you want to dispense 5 dimes and 2 quarters per dollar turn ON switches 2 on the left and land 3 on the right dip switch 2 quarters 5 dimes 1 00 The left DipSwitch controls the left hopper s pay out and the right DipSwitch controls the right hopper s pay out Refer to the next table to set up your changer for the settings you need FUSE Low voltage fuse This is the secondary transformer fuse for the 5 28 VDC sections of the main logic board and hoppers It is located to the left of the transformer See fig 1 Replace this fuse with a 2 4 amp AS fuse only REPLACING THIS FUSE WITH ANYTHING OTHER THAN A 2 AMP AS MAY RESULT IN A FIRE OR AN UNSAFE WORKING CONDITION Indicator Lights Main Logic Board 1 Green LED on
43. ow off and the bill validator is ready to accept bills Open the cabinet door 2 Turn OFF the POWER switch 3 Place a suitable container in front of the hoppers to catch the coins 4 Press and hold the DUMP button on the upper right corner of the Main Logic Board Turn ON the Power switch The red LED numbers on the main logic board will come on all 88888 s then go all 00000 s Once the red 00000 s light up release the DUMP button If it is not released within two seconds the DUMP mode is canceled as a security feature 5 The hoppers will dispense coins until the POWER switch is turned OFF If the red LED numbers are not counting up rapidly on the Main Logic Board s display the dump mode was not accessed Please try again ra THE DIP SWITCHES The AC6000 6001 series changer is capable of dispensing coins in different pay out modes Setting the coins out per dollar is controlled by which Dipswitches turned ON Refer to figure 1 for their location For example switch 2 is ON on both dipswitches therefor the payout equals 4 coins per dollar Two coins per hopper for one dollar CORD INPUT ALL CALCULATIONS ARE BASED ON THE TOTAL COINS YOU SET FOR THE 1 00 BILL For Mode 8 disregard the sign Le 2 2 tokens not 2 in tokens THE FOLLOWING BONUS OPTIONS ARE CONTROLLED BY THE RIGHT DIP SWITCH ONLY NO MEANS NO BONUS FOR THIS BILL RIGHT SWT BonusTotal ON
44. ow out the area behind the push bar with high pressure or canned air Concentrate on the encoder wheel in the area top center behind the push bar Turn to the back page of this manual and check for a Coin Acceptors branch in your area to repair your bill validator Pull out the lower housing see page 12 and look for something obstructing the bill path 1 e gum papers tickets coins etc Look inside the Plexiglas case on the side of the bill validator Ensure that all the wire harness plugs are plugged firmly into their white female sockets 37 PARTS LIST FOR THE AC6000 6001 PARTS LIST SHOWN ABOVE 1 AC6010 Cabinet Complete 8 AC9001 1 CoinCo Bill Validator BAB 2 AC6010 01 Coin Cup Complete 9 AC6065 Audit Board Included w Coin Mech 3 AC1041 MKA Coin Hopper Upgraded machines ONLY 4 AC2061 Main Logic Board 10 AC2066 3 Condor Coin Mech 5 ACI040 3 Hopper Plate w Harness 11 6060 19 AC6000 Hopper T Bracket 6 6900 Manual AC6000 1 3 7 ACS080 Screw In T Handle OPTIONAL PARTS LIST ITEMS NOT SHOWN 6010 14 Hydraulic Shock Absorber AC6081 Full Face Red Change Front 6010 15 Folding Validator Bracket AC6082 Full Face Red Token Front 6010 18 Top coin Door w Hinge AC6010 03 Lock Assy Bracket Complete 1060 20 14VDC EMPTY LED AC2010 10 LEFT Hopper Coin Chute AC2010 11 RIGHT Hopper Coin Chute AC7070 Audit Printer AC6075 CHANGE Light Up Marquee AC607
45. ower Transport Pulley amp Hub Assembly Belt Upper Housing Frame Upper Housing Sensor Board Upper Housing Upper Board Clip Wire Clip Shaft Pulley Shaft Wheel Board Stacker 42 COINCO PARTS BREAKDOWN INTERMEDIATE RAME ASSEMBLY MP90 4 IF 3 PICTURE PART DESCRIPTION 1 MP90 4 1 Lid Logic board Box 2 MP91 4 2 Body Logic board Box 3 MP90 4 3 Main Logic Board 4 MP90 4 4 Sticker Serial Number Warranty 5 MP90 4 IF Intermediate Frame with Bearings 43 PICTURE 1 2 3 4 5 6 7 8 9 PART AE93 1 1 AE93 1 2 AE93 1 3 AE93 1 4 AE93 1 5 AC1045 AE93 1 7 AE93 1 8 AE93 1 9 MARS AE2600 SERIES 24VDC PARTS BREAKDOWN DESCRIPTION Stacker Drive Assembly Kit Sensor Housing Assy Complete Control Board Cover Plastic 120VAC Logic Board Main Chassis Plastic 500 Stacker LED Housing Assy Complete Black Front Bezzle Plastic Metal Bezzle Support Plate NOT SHOWN 44 PICTURE PART CONTINUED DESCRIPTION Gearbox Assy Tension Assy Tension spring Tire Wheel Assy Belt Timing 1 of 2 143 Teeth Pulley Compound Shaft Pulley Belt Timing 1 of 2 56 Teeth 45 CONTINUED PICTURE PART DESCRIPTION 1 AE93 1 5 Main Chassis Plastic 2 AE93 3 2 Stacker Latch Blue 3 AE93 3 3 Spring Stacker Latch 4 AE93 3 3 Lower Housing Lift Spring 46 IMAL MARS Authorized Service Center ALABAMA Birmingham Vending Co Mr Gerald Spiegelma
46. r chipped pieces or other damage off more than it is on Pay close attention to pins 2 amp 7 Clean the gold contact plates with steel wool Perform the following steps Turn the changer off Ensure the left hopper plate red connector on the left side of the main logic board MLB is plugged into the bottom connector and the right is plugged into the top connector On the MLB slide all the dipswitches left to the off position On the left DipSwitch slide 3 ON enabling a 4 coin per dollar payout On the right Dip switch slide 8 ON disabling the top hopper connector and enabling the changer into the One Hopper Mode Turn the changer on If the Empty LED on the front of the changer is now off remove the right hopper and service this hopper The changer will function in this mode until the hopper is fixed If the Empty LED is still on turn the changer off and switch the hoppers and turn the changer back on If the Empty LED on the front of the changer is now off remove the right hopper and service this hopper The changer will function in this mode until the hopper is fixed Remember to remove the coin chute from the hopper or the coins will fall into the changer instead of into the coin cup If the Empty LED is still ON turn off the changer Reverse the hopper s plate connections top to bottom bottom to top and repeat steps F thru I Keep in mind that you are tr
47. rate Court Suite I Fairfield OH 45014 Phone 513 874 4460 Joe Steddom TEXAS Dallas 3031 Quebec Street Suite 115 Dallas TX 75247 Phone 214 638 3970 Houston 2500 Central Parkway Suite K Houston TX 77092 Phone 713 683 6558 Steve TenBarge Washington 1020 Industrial Drive Bldg 32 Seattle WA 98188 Phone 206 575 1999 Carl Goodson
48. re plugged in securely 2 Remove the bill box 3 Turn the Changer ON then OFF in an attempt to stop the metal push plate so that it COASTS into the fully outward position 4 Using an air compressor or a can of compressed air blow out the area behind the push plate until it is completely free of all dust and lint 5 Turn the changer power back on so that the push plate returns to the inward position If the same error code persists repeat steps 1 3 concentrating on the top center area behind the plate 6 Replace the bill box REPLACING THE BELTS Every 2 3 years the belts on the CoinCo will wear out To replace them remove the validator components down to the picture show Refer to the parts diagram at the end of the manual for help getting to this point INTERMEDIATE FRAME bi M pa b r LOWER HOUSING nu j INTERMEDIATE FLULLEACK FRAME BELTS CENTER DRIVE BELT LEFT amp RIGHT OPTIC SENSORS CHASSIS BELT LEFT amp RIGHT ALIGNMENT SENSORS CENTER OPTIC SENSOR 21 MARS AE2601 MEI MARS AE2601 VALIDATOR SECTION PAGE Removing the Bill Box 23 Clearing a bill jam 23 Setting the bill types accepted 24 Cleaning the Validator 25 Coupon Programming Dip Switch 26 27 Trouble Shooting amp Trouble Codes 28 This is not a problem when using the Mars VN2601 style validator BILL ACCEPTOR convert from CoinCo to Mars 120VAC 1 20 uem 22 Removing the bill box
49. ror code section of this manual Page 8 For a more detailed trouble shooting information proceed to the next section FOR TECHNICAL SERVICE OR TO OBTAIN A RETURN AUTHORIZATION NUMBER CALL 888 741 9840 35 TROUBLESHOOTING GUIDE TO USE THE TROUBLESHOOTING GUIDE MATCH UP THE PROBLEM THEN FOLLOW THE SOLUTION SUGGESTIONS After every step re try operating the changer to see if the problem has been solved Ensure the changer is plugged in Ensure the on off switch is rocked to the 1 position down Unplug the female end of the line cord from the main logic board AC A The changer is completely connector and plug it in again tightly dead The green LED on Measure the AC voltage at the outlet or check the breaker fuse box You z can also plug another item into the AC wall outlet to ensure there is power the main logic board is not presentat the outlet lit Inspect the AC line cord for cuts or abrasions Check both fuses on the Main Logic Board Replace the main logic board Replace the line cord Ensure the hoppers are not out of coins There should be enough coins in the hoppers to cover the gold low level contact plates approximately The Empty LED is lit 30 40 These plates are located at the bottom of the hoppers where The decimal point on the you pour the coins A Check the hoppers wire harness that extends from the back of the plate light up number disp lay 15 that the hoppers slide in and out on fo
50. s warranted for two years from date of purchase COVERED Defect in workmanship or material NOT COVERED Damage caused by physical abuse Misapplication Vandalism End users attempt on his own to repair item Cleaning maintenance Dispensing System and Logic Board The dispenser and logic board is warranted for one year from date of purchase COVERED Defects caused by material or workmanship NOT COVERED Damage caused by physical abuse Misapplication Vandalism End Users attempt on his own to repair UNCRATING AND SET UP Remove your Series AC6000 1 3 changer from the shipping box Open the door The T handles are a screw in type and therefor must be turned at least 10 times counter clockwise until it opens Inspect for any connectors or components that may have been dislodged during shipping The lock and keys for your changer will be inside the manila envelope along with this manual To install the lock insert the cylinder into the round hole in the middle of the T handle and push until it stops Now turn the key and lock until you hear it snap Turn the key counter clockwise Y turn and remove the keys NOTE The only way to get a duplicate set of keys made is to save the red tag that comes between the keys This ID starts with ACC Write your Key here ACC a ALL KEY ORDERS TAKE 4 6 WEEKS TEST Before permanently installing the changer do a f
51. signed to the receipt The printer will print out 2 receipts per sequence Date amp Time occurred Quarters through Hundreds The amount of each currency accepted since the printer was last reset Sum The amount in dollars the printer has accumulated since it was last reset Total The amount in dollars the printer has accumulated in it s lifetime THIS TOTAL CAN NEVER BE RESET Hopper 1 amp Hopper 2 The amount of coins given out of each hopper since the printer was last reset In a 1 hopper machine only Hopper 1 will accumulate Date and time the printout Section D Programming the Printer How to Program the AC7070 Printer Option There are 4 programming modes associated with the Printer Machine Time Date and the ability to make the SUM on the printer printout resetable or non resetable To enter the programming mode turn the main logic board of the machine off Press and hold down the 2 amp 3 while turning on power to the main logic board Release the 2 amp 3 pushbuttons as soon as the printer head move Approx 1 second The Printer prints out Set up Mode and you re ready to start Now that we re in the set up mode let s press 1 to set machine number This number represents this machine This way if you have multiple printers and receipts scattered on your desk the machine number will tell you which machine the receipt is for This number has three digits Right now t
52. ss 4 3 Press 3 5 times to set the hour then press 4 4 Press 3 2 times to set the hour then press 4 5 Press 4 OK Ifthe printer does not show the desired machine number press 2 and go back to step 1 6 Press 4 The printer will now print a receipt showing the new time at the top of the paper Date Reenter the program mode The sample will be May 15 2000 1 Press 3 for the date mode 2 Press 2 for 2000 then press enter 3 The printout shows 2000 if it is correct press 4 4 Press 4 for the ten s digit of the year 5 Press 3 to set the one s digit of the year For the example press 3 2 times 6 The printer now shows the completed year if it is correct press 4 7 To set the month ten s digit press 3 In the example the month is 05 so press 4 8 Set the one s digit of the month example press 3 5 times Press 4 9 Press 4 if printout matches the month 10 Set the ten s digit of the date by pressing 3 11 Press 3 to set the one s digit of the date 12 Press 4 if date printout is correct The printer will now print a receipt showing the new date at the top of the paper Resetable Counter This feature either locks the Sum total on the printout or allows it to be reset each time you increment the sequence number 1 Enter the program mode 2 Press 4 3 Locked YES or NO The printer will now print a receipt in the Section
53. t pieces 1395 Dimes and the balance in Quarters iofoj ojo c ol cIc 14 Canadian Luni Tuni Payout Mode iofoj ojojo c cIc See Pg 7 For options on Right Dips C IS DIPSWITCH ON Right Dip Switch j1 2 3 4 5 6 7 8 jofojofofofofojo See bonus table cicfofofofofolo jofojofofofofoljo Set by 25 increments ofojofofofofoTo jofojojofofofolo jofofofofolfofolo jofcjofofofofofo HOW TO USE THE BONUS TABLE Think of the bonus table as the total amount of EXTRA tokens after the regular payout that you wish to receive EXAMPLE PAYOUT 4 tokens for 1 24 for a 5 52 for a 10 120 for a 20 24 tokens 1 extra in tokens 52 tokens 3 extra in tokens 120 tkns 10 extra in tokens Now go to the bonus table find where the 5 column 1 Look over to the 10 and go down until you see 3 Finally go to the 20 column to where 10 You should be at 1 3 7 Turn ON your right dipswitches 1 3 7 to set this payout DIPSWITCHES The following table shows how to set the dip switches to your desired payout ON COINS PER DOLLAR 1 1 2 2 3 4 4 8 The left dipswitch controls the left hopper s pay out and the right dipswitch controls the right hopper s pay out Refer to the next table to set up your changer for the settings you need MODE DESCRIPTIONS Some of the modes are self explanatory while others have sub modes built into the chip Here is a list of the modes
54. ts off the validator if the coins are not paid out correctly The Empty LED will flash once per second 2 At this point the three options open are to attempt repair on your own call your distributor or return the defective hopper to American Changer B Indications for a blocked coin optic or bad hopper logic board are the out of service LED on the outside of the changer is lit and the red LED on the main logic board is lit and flickers off once per second 1 If two of the 3 green LED s on hopper logic board are lit then the hopper logic board is bad 2 Ifthere is a coin or foreign object caught in the coin exit window LED s 1 and 3 will be lit on the hopper logic board instead of LED s 1 and 2 a Take off the side of the hopper with the 5 Philips screws Pull up on the exit window logic board and look for the jammed item b Ensure you have the pins aligned before reconnecting logic board Validator Fault When a validator fault occurs the validator s EPROM shuts down the validator and flashes an error code via the red LED on the validator logic board When there is no error this LED is on steady The validator only gives bill pulses to the main logic board so the main board never knows if the validator isn t functioning Therefore the out of service LED will not light See page 7 for validator error codes Low Coins The low coin condition is probably the most common fault The EPROM on the main logic board is co
55. unctional test to verify that there is no shipping damage to your new changer s Extend the power cord through the hole in the back of the changer or the bottom and plug it into a grounded 120vac outlet The dip switches are already set for a 4 coin per dollar pay out of the hoppers and the Bill validator is ready to accept 1 5 10 20 dollar bills Fill the each hopper with at least 100 coins On the main logic board turn the switch on the bottom right corner ON SEE FIG 1 ON PG 3 The rocker switch has a 1 and 0 printed on it When the 1 is pressed down the changer is ON DIP MAIN LOGIC BOARD SWITCHES HOPPERS HARNESS CONNECTORS DAMZAONADZS AH VALIDATOR CONNECTORS ON OFF SWITCH FILLING THE HOPPERS When each hoppers has less than 80 100 coins left the red Empty LED will light on the front of the changer If you have disconnected your LED make sure the orange wire is going to the terminal on the LED that has the red positive mark next to it Whenever the Empty LED is ON the validator is disabled and it will no longer accept bills 1 Turn OFF the power on the main logic board 2 Pour the coins into the large opening in the funnel on the top There must be at least enough coins to cover the two gold plates at the bottom of the hoppers Somewhere between 160 and 17 000 coins minimum to maximum 3 Turn ON the power switch The Empty LED is n
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