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Work Station BJ Series Service Manual

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1. end of jib arm or attached to ring with a tie wrap The hose may also be routed through vertical column When using optional torque arm tools are connected to the bottom of tool holder at the 1 4 NPT port Air hose inlet is connected to the 1 4 NPT port on the side of tool holder ADJUSTMENT Bench Jib unit may be adjusted up and down on vertical column by loosening set screw on front of manifold and loosening set screw on collar Leaving set screw loose on manifold will allow jib arm to swing in a 360 rotation Maximum height of jib arm is 46 2 1174mm Jib arm may be adjusted back and forth by loosening setscrew on bottom of manifold SERVICE LUBRICATION No additional lubrication is required PARTS REPLACEMENT All parts are replaceable in the field without special tools Always remove balancer and shut off air supply before attempting to disassemble parts a ees SM845001B Page 2 of 3 Nov 01 Reference Number Part Number Qty Description 1 BJ63 1 Arm Jib 2 BJ64 1 Hanger Slider 3 BJ62 1 Manifold amp Screws 4 M83010018 1 Washer Thrust 5 BJ66 1 Collar 6 BJ61 1 Column Vertical 7 1 Mounting Base amp Screws Aero Motive Company WwW A Woodhead Industries Inc Subsidiary PO Box 2678 Kalamazoo MI 49003 2678 616 337 7700 800 999 8559 FAX 800 333 6119 SM845001B AKAPP Electro Industrie WwW A Woodhead Industries Inc Subsidiary Nijverheidsweg 14 Box 54 NL 377
2. 1 ME Barneveld NL 3771 AB Barneveld Holland 011 31 3420 14022 FAX 011 31 3420 92384 Aero Motive UK Limited WwW A Woodhead Industries Inc Subsidiary WwW A Woodhead Industries Inc Subsidiary Rassau Industrial Estate 401 Commonwealth Drive 04 04 Ebbw Vale Gwent NP3 5SD Haw Par Technocentre United Kingdom Singapore 0314 0495 350436 65 479 6533 FAX 0495 350877 FAX 65 479 3588 Woodhead Asia PTE LTD Woodhead Canada LTD WwW A Woodhead Industries Inc Subsidiary 1090 Brevik Place Mississauga Ontario L4W 3Y5 Canada 905 624 6518 FAX 905 624 9151 Page 3 of 3 Nov 01
3. Work Station BJ Series Service Manual AERO MOTIVE COMPANY wW A Woodhead Industries Inc Subsidiary IMPORTANT SAFETY INSTRUCTIONS Please read this manual carefully and follow its instructions Improper use or failure to follow these instructions could result in serious injury death or property damage Operators should be instructed in the safe and proper use and maintenance of this product Keep this manual for future reference The following safety precautions call attention to potentially dangerous conditions A DANGER Immediate hazards which WILL result in severe personal injury or death A WARNING Hazards or unsafe practices which COULD result in severe personal injury or death Hazards or unsafe practices which MAY result in minor personal injury or product or CAUTION property damage NOTE Instruct operators in the safe proper use and maintenance Keep this manual for future reference INSTALLATION A WARNING _ Failure to read understand and follow these instructions may result in hazards or unsafe practices COULD result in severe personal injury or death CAUTION Operators need to be instructed on the safe proper use and maintenance of this product i Keep this manual for future references Hazards or unsafe practices MAY result in minor personal injury or product or property damage MOUNTING Bench Jib mounts directly to standard workbenches or stations Mount base to
4. bench with 3 8 bolts length to suit Drill three holes in bench or station on a 4 diameter 120 apart Base may be used as a template for hole locations The bench clamp may do optional mounting This eliminates drilling of mounting holes in bench Bench Jib has a reach of 24 610mm on standard models Optional torque arm may be used to absorb the tightening reaction of tool The torque arm mounts to vertical column much the same way as the jib arm and manifold Mount torque arm to vertical column before main jib arm is mounted Adjust height to working position of power tool Torque arm operates to within 6 of and up to 28 away from vertical column AU 10 2 0 54 8 R on 2 BOLT HOLE iW PATTERN se i OR cd 405 10 3 DIA H 3 HOLES ser eet SM845001B Page 1 of 3 Nov 01 OPERATION TOOL BALANCER Attach top hook of balancer to slide hanger on jib arm for horizontal motion For stationary applications mount tool balancer to ring at end of jib arm Clip power tool to tool clip of balancer and adjust balancer to proper tension with tool AIR SUPPLY NOTE Before mounting base when running hose through column drill a 1 hole in the workbench Air hose is connected from the 1 4 NPT port on manifold to inlet port of power tool Main air supply is connected to back of manifold at 1 2 NPT port Main airline may also be connected directly to power tool Air hose line can be run through ring at

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