Gemini, Diamond®II and Diamond®III Medical
Contents
1. 8 Part No 6 847706 00 Rev B00 e Restriction in piping system System demand greater than supply source or system capacity e System pressure vacuum not set correctly System demand exceeds supply source capability or system capacity e Restriction in piping system or outlet Check system and or outlet Check supply source and system sizing Reset Check supply source and system sizing Check and remove Replacement Components Gemini and Diamond III Outlets Concealed Wall Outlet Back Body Console Wall Outlet Back Body g 3 Part Number Description 0203 3217 870 Spring Bronze for pressure gases pkg of 10 0203 3218 870 Spring Stainless Steel for vacuum and WAGD pkg of 10 6 525344 00 Secondary Check each 0210 0491 870 O Ring Black pkg of 10 6 622601 PG Rubber Bushing pkg of 10 6803 2030 001 Retaining Ring pkg of 10 Rubber Bushing On ON Repair Kits Below Repair Kits Contain Components lt gt to Repair 10 Backbodies Towards Finish Assembly Part Number Description ANW 6 290802 PG Secondary Check Repair Kit Pressure Service Items 1 3 4 5 6 290803 PG Secondary Check Repair Kit NOTE Vacuum WAGD Items 1 3 4 5 Secondary Check Towards Rough in y e Rubber bushing item 4 must be oriented as shown for proper operation When replacing rubber bushings item 4 replacement of secondary check item 2 is also recommended Part No 6 8477062. 00 Rev B00 9 Replacement Components Gemini and Diamond III Outlets Gemini Quick Connect Concealed Wall Outlet Diamond III Quick Connect Wall Outlet Item PartNumber Description Item 1 6 833436 PG Spring pkg of 10 i 2 0221 1587 870 Piston pkg of 10 2 3 6 622589 PG O Ring Red pkg of 10 3 4 6 415038 PG Washer pkg of 10 4 5 6 833953 PG Lock in Adapter Spring 5 pkg of 10 6 6 831344 PG Eyelet pkg of 50 6 7 0140 6324 124 Screw 6 32 x 1 1 2 7 8 Keying Disc 8 6 616316 10 Oxygen 6 616316 11 Nitrous Oxide 6 616316 12 Medical Air 6 616316 13 Vacuum 6 616316 19 WAGD 9 Repair Kits Gemini To repair 10 outlets order 1 each of 6 290804 PG and 1 each of 6 831344 PG shown as item 6 Diamond lll To repair 10 outlets order 1 each of 6 290804 PG and 1 each of 0203 5643 870 shown as item 6 Part Number Description 6 290804 PG Primary Check Repair Kit Items 1 2 3 4 and 5 10 Part No 6 847706 00 Rev BOO Part Number 6 833436 PG 0221 1587 870 6 622589 PG 6 415038 PG 6 833953 PG 0203 5643 870 0140 6324 124 0221 1500 600 0221 1501 600 0221 1508 600 0221 1502 600 6803 2130 002 0221 3960 500 NOTE Description Spring pkg of 10 Piston pkg of 10 O Ring Red pkg of 10 Washer pkg of 10 Lock in Adapter Spring pkg of 10 Eyelet pkg of 50 Screw 6 32 x 1 1 2 Keying Disc Oxygen Nitrous Oxide Medical Air Vacuum Evacuation Front Body Cylinder Do no
3. 47 http www TheMedicalGas com A OCCO 500 57095
4. Air Vacuum Nitrogen WAGD Carbon Dioxide Gemini Oxygen Console Nitrous Oxide Quick Connect Air Vacuum WAGD DISS Console Oxygen Air Vacuum Finishing plates are not supplied with these assemblies g Part No 6 847706 00 Rev B00 Complete assemblies for concealed piping and console applications Gemini Assembly Numbers Rough in Finish Assembly Assembly 6 234510 00 6 234511 00 6 234512 00 6 234513 00 6 234519 00 6 234500 00 6 234500 00 6 234510 00 6 234511 00 6 234512 00 6 234513 00 6 234514 00 6 234519 00 6 234520 00 6 234410 00 6 234411 00 6 234412 00 6 234413 00 6 234419 00 6 234410 00 6 234412 00 6 234413 00 6 234610 00 6 234611 00 6 234612 00 6 234613 00 6 234619 00 6 234600 00 6 234601 00 6 234710 00 6 234711 00 6 234712 00 6 234713 00 6 234714 00 6 234719 00 6 234720 00 6 234810 00 6 234811 00 6 234812 00 6 234813 00 6 234819 00 0221 3999 800 0221 3999 803 0221 3999 802 Service Notify appropriate hospital personnel when performing service or maintenance to medical gas systems Consult Troubleshooting Guide to determine required repair Outlets incorporate a primary valve and secondary check Secondary check prevents system gas from escaping when primary valve is removed for service Refer to Replacement Components for identification of replacement part numbers Quick Connect and DISS Valve Assemblies Primary Valve Quick connect and DISS valves may
5. Service Manual Gemini Diamond Il and Diamond III Medical Gas Outlets for Concealed Piping and Console Applications a Andersen Medical Gas 12 Place Lafitte Madisonville LA 70447 http www TheMedicalGas com 1 866 288 3783 en M BEACONMED S Table of Contents Definition of Statements General Product DeSCription cccccseeeeeeees 3 Statements in this manual preceded by the following words are of special significance Tools and Service Materials cceeeeee 4 Cleaning and Lubrication 0 c cccsccseseeseeeeeees 4 A WARNING Means there is a possibility of injury or death to yourself or others Inspection and Testing s 4 Outlet Identification 0 0 ccccescssesessssstesssseeeees 5 A CAUTION veans there is a possibility of damage to the unit or other property Diamond II Medical Gas Outlets ccceeee 5 NOTE Indicates points of particular interest Outlet Assembly Ordering cceeeeeeeeee 6 for more efficient and convenient operation TE TE AN 7 Troubleshooting Guide 8 Replacement Components ceeee 9 12 Introduction This manual provides information needed to service BeaconMed s Gemini Diamond II and Diamond III Gas Outlets Information contained in this manual is intended for use by technicians or personnel qualified to repair and service medical equipment A Part No 6 847706 00 Rev B00 General Product Descripti
6. back body Back Body Remove internal parts from back body assembly by lifting inside 1 lock ring from rear housing with small screwdriver as illustrated below Carefully work rubber bushing from back body with screwdriver Remove check unit and spring Replace components as necessary and reassemble outlet Lock ring Part No 6 847706 00 Rev B00 Troubleshooting Guide Symptom Quick Connect or DISS Valve Leaks e without quick connect adapter in place e with quick connect adapter in place e without DISS nut and nipple in place e with DISS nut and nipple in place Possible Cause e Faulty primary seal e Faulty rubber bushing e Faulty primary seal e Faulty rubber bushing e Faulty quick connect stem e Faulty primary seal e Faulty rubber bushing e Faulty DISS nipple e Faulty O Ring seal Corrective Action Replace primary seal Replace rubber bushing Replace primary seal Replace rubber bushing Replace quick connect stem Replace primary seal Replace rubber bushing Replace DISS nipple Replace O Ring seal Adapter will not engage and or release e Damaged adapter e Wrong adapter Replace adapter Check adapter outlet gas indexing and labels e Damaged frontbody assembly Replace frontbody assembly Flow Rate Does Not Meet e Piping system pressure vacuum Reset system Specification incorrectly set pressure vacuum Outlet Pressure or Vacuum Does Not Meet Specification
7. be removed for replacement of seals and some components without interrupting service to other outlets in piping system To check a quick connect or DISS valve for leaks apply leak detector solution at primary valve opening both with and without adapter connected Bubbles indicate pressure leaks Large leaks may be audible NOTE Replace all elastomer seals whenever outlets are disassembled Front Body Diamond III DISS III outlets can be disassembled for servicing and replacement of parts as illustrated in exploded parts breakdown pages 10 12 NOTE Gas supply need not be turned off when removing front body secondary check and bushing in back body prevent flow from outlet Adapter locking spring on Diamond III front body housing and front body o ring can be replaced by dismantling housing as follows 1 Loosen two front body screws NOTE On recessed and surface mount outlet models screws are held in place by rubber washers console models use elastic stop nuts 2 Carefully remove front body assembly from back body assembly 3 Using needle nose pliers crush inside flange of brass eyelets and remove from assembly 4 Remove and replace all worn or damaged parts 5 New brass eyelets must be used when re assembling front body assembly Insert eyelets and flare rear of each with 60 tapered punch Ay WARNING Be certain gas supply to outlet is shut off before disassembling
8. leaned for oxygen or the indicated service Exposed surfaces of outlets may be cleaned with a mild detergent solution or wiped with a disinfectant used for patient room surfaces that is compatible with acetal and nylon plastic anodized aluminum and die cast zinc Lubricate elastomer seals sparingly with Krytox GPL205 Refer to Tools and Service Materials DO NOT USE OIL Inspection and Testing Medical gas outlets in high use areas should be inspected at least every six months and more frequently if outlets are used daily All outlets should be inspected at least once a year Follow National Fire Protection Association Standard 99 99C Gas and Vacuum Systems and Canadian Standards Association Standard Z 305 1 Nonflammable Medical Gas Piping Systems requirements and methods for periodic testing and maintenance of medical gas and vacuum systems 4 Part No 6 847706 00 Rev B00 Outlet Identification Before servicing medical gas outlets it is very important to identify exact type and vintage of outlet Wall Outlets Gemini wall outlets are identified by a Beacon Medical or BeaconMedees logo on right hand side of outlet Diamond III DISS III wall ceiling outlets may be identified by the words Hill Rom or Medzes cast into cover plate on lower right hand side and Model No 300 series or 400 series on back side of cover plate Diamond II wall ceiling outlets are identified by Model A30 series on back
9. on BeaconMedees medical gas and vacuum quick connect outlets provide a means of connecting to medical gas piping system When appropriate adapter is inserted into outlet primary valve is opened permitting gas flow Mechanical latch secures adapter in outlet Primary seal closes when adapter is removed Outlets are typically for oxygen nitrous oxide air or vacuum and have been cleaned for indicated service Ay WARNING Do not use oil on adapters or outlets DISS outlets are typically used in ceilings of operating rooms or in place of quick connect outlets Connection to outlet is by means of a nut and nipple Gas specific indexing to prevent accidental connection to wrong service is accomplished by a series of interference diameters in accordance with Diameter Index Safety System DISS published by Compressed Gas Association CGA in Standard V 5 Nipple opens primary valve as nut is tightened to secure nipple in outlet Primary valve closes when nipple is removed Gemini Concealed Quick Connect Front Body Gemini Concealed DISS Front Body Part No 6 847706 00 Rev B00 El Tools and Service Materials Description Manufacturer Lubricant Krytox GPL205 BeaconMedees P N 6812 2000 403 No 2 Phillips screwdriver Local source No 2 Flat blade screwdriver Local source Oxygen compatible leak detector solution Sherlock or equivalent Cleaning and Lubrication BeaconMed s outlets are c
10. side of cover plate Console Outlets Remove console cover plate to expose front body Color Coded Plastic Galvanized Front Body Plate Gemini Console Front Body Diamond III Console Front Body Gemini console outlets will appear as shown Diamond III console outlets will appear as above Front body will have a solid rectangle of shown above Front body will be easily identified color coded plastic approximately 1 7 8 wide x by appearnace of galvanized front body plate 2 3 4 tall Raised circular keying portion of front visible in corners body will rise approximately 200 Diamond II Medical Gas Outlets l Diamond II medical gas outlets must be upgraded to Gemini Medical gas outlets Upgrade of Diamond II Medical Gas Outlets Rough in assembly must be upgraded to accept Gemini front body This requires installation of a new spring secondary check o ring rubber seal and retaining ring Order one Secondary Check Repair Kit P N 6 290802 PG for pressure service or 6 290803 PG for vacuum or WAGD service and 10 each of Secondary Check P N 6 525344 00 for every 10 outlets to be upgraded Order one each of Gemini or DISS finish assembly ref page 6 for each corresponding gas service Part No 6 847706 00 Rev B00 5 Outlet Assembly Ordering Outlet Gas Type Service Gemini Oxygen Concealed Nitrous Oxide Quick Connect Air Vacuum WAGD Vacuum Slide Blank Gemini Oxygen Concealed Nitrous Oxide DISS
11. t Items 1 2 3 4 and 5 NOTE Do not interchange Keying Discs or Front Body Cylinders between Gemini and Diamond IIl applications Repairs may result in leakage Part No 6 847706 00 Rev B00 111 Replacement Components DISS Outlets Bn DISS Concealed Wall Outlet DISS Console Outlet Item PartNumber Description 1 Piston Not available as separate item Order appropriate repair kit below 2 O ring 6 622585 PG For Oxygen Vacuum Evacuation and WAGD pkg of 10 6 622586 PG For N20 Air N2 and CO2 pkg of 10 Refer to page 6 for complete replacement assemblies Repair Kits To repair 10 outlets order 1 repair kit for appropriate gas service Part Number Description 6 290805 PG Primary Check Repair Kit Oxygen NOTE Repair Kits are not interchangeable between EVACUATION and WAGD 6 290807 PG Primary Check Repair Kit Vacuum and Evacuation services Be certain to order correct repair kit 6 290806 PG Primary Check Repair Kit N20 Air N2 and CO2 6 290808 PG Primary Check Repair Kit WAGD Part No 6 847706 00 Rev B00 Pg 12 2005 BeaconMed s All rights reserved Corporate Headquarters For technical support or to BeaconMed s place an order call R BEACONMED A S 13325 Carowinds Boulevard 1 888 4 MEDGAS a Charlotte NC 28273 1 888 463 3427 Andersen Medical Gas Phone 704 588 0854 Fax 866 635 3296 12 Place Lafitte Fax 704 588 4949 www beaconmedaes com Madisonville LA 704
12. t interchange Keying Discs or Front Body Cylinders between Gemini and Diamond Ill applications Repairs may result in leakage Replacement Components Gemini Quick Connect Console Outlet Gemini and Diamond III Outlets Diamond III Quick Connect Console Outlet Part Number 6 833436 PG 0221 1587 870 6 622589 PG 6 415038 PG 6 833953 PG 0203 5643 870 0140 6324 124 Keying Disc 0221 3919 600 0221 3915 600 0221 3921 600 0221 3920 600 0221 3960 500 Description Spring pkg of 10 Piston pkg of 10 O Ring Red pkg of 10 Washer pkg of 10 Lock in Adapter Spring pkg of 10 Eyelet pkg of 50 Screw 6 32 x 1 1 2 Oxygen Nitrous Oxide Medical Air Vacuum Front Body Cylinder Item PartNumber Description Item A 6 833436 PG Spring pkg of 10 1 2 0221 1587 870 Piston pkg of 10 2 3 6 622589 PG O Ring Red pkg of 10 3 4 6 415038 PG Washer pkg of 10 4 5 6 833953 PG Lock in Adapter Spring 5 pkg of 10 6 6 831344 PG Eyelet pkg of 50 6 7 0140 6324 124 Screw 6 32 x 1 1 2 7 8 Keying Disc 8 6 616318 10 Oxygen 6 616318 11 Nitrous Oxide 6 616318 12 Medical Air 6 616318 13 Vacuum 6 616318 19 WAGD 9 Repair Kits Gemini To repair 10 outlets order 1 each of 6 290804 PG and 1 each of 6 831344 PG shown as item 6 Diamond lll To repair 10 outlets order 1 each of 6 290804 PG and 1 each of 0203 5643 870 shown as item 6 Part Number Description 6 290804 PG Primary Check Repair Ki
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