SUZUKI GSX-S750 R-11 SINGLE EXIT SLIP-ON
Contents
1. JJ OSHIMURA SUZUKI GSX S750 R 11 SINGLE EXIT SLIP ON Read through instruction manual prior to beginning installation Follow the instruction manual step by step to properly install the Yoshimura Slip on exhaust system AN CAUTION This product is for street use only In the event that it is used on a race circuit or tested on chassis dynometer any damage or carbon discoloration is not included in warranty Product Information Suzuki GSX S750 Description Part Number 1R0 158 5E80 EPA Approved R 11 Single Exit Slip On 2 Contents i e Silencer Assembly a M8X26 Washer 812 108 2600 1 A OR REKK Silencer Assembly replacement part number unavailable Repair or replacement of silencer assembly is only available directly through Yoshimura R amp D of America Inc Parts Diagram GSX S750 EPA R 11 S O 1 4 3 Installation Procedures V CAUTION Before beginning installation let motorcycle cool down V CAUTION Be sure not to damage components during the installation process CAUTION Torque all bolts and nuts as specified 1 2 Failure to do so may lead to damage of the Yoshimura Slip On system and the motorcycle Verify that all components are included in the kit Remove the stock silencer assembly as per Factory Service Manual When removing stock silencer assembly AN CAUTION be careful not to damage swing arm or other components REFERENCE Stock bolt washer and nut remo2. Yoshimura recommends on all race exhaust systems that connector springs be safety wired Recommended wire type 304 316 stainless steel with a 032 diameter should be used Yoshimura Exhaust Limited Warranty THE WARRANTY All Yoshimura R amp D of America Inc exhaust systems carry a one year limited warranty against defects in workmanship and or materials WHO IS COVERED This warranty is provided to the original purchaser of the exhaust system WHAT VOIDS THE WARRANTY 1 Abuse misuse improper installation and or modifications 2 No proof of purchase at the time of warranty Claimant must provide proof of purchase original receipt or invoice and a warranty authorization number RMA obtained from Yoshimura 3 Finishes such as plating or painted surfaces with discoloration or rust due to inclement weather conditions exposure to salt exposure to chemicals or lack of maintenance by the customer are not covered EXTENT OF WARRANTY Any defective exhaust system properly returned to Yoshimura will be repaired or replaced by Yoshimura Yoshimura is not responsible for any other expense incurred by the customer under the terms of this limited warranty nor is Yoshimura responsible for any damages either consequential incidental special contingent or otherwise or expenses or injury arising directly or indirectly from the use of the exhaust system Any exhaust system returned to Yoshimura must be sent at the customers expense along with
3. 3 000 miles in order to maintain REFERENCE E de ba optimum performance from the Yoshimura exhaust Climate riding conditions and frequency of ride are contributing factors to inner wool degradation Keeping high engine revolution also promotes further wool depletion For silencer repairs please contact Yoshimura R amp D of America Inc for further information CAUTIONS AFTER INSTALLATION Periodically inspect bolts to verify that proper torque is maintained to prevent failure conditons Quality control is implemented on all products If any defect is found please notify Yoshimura R amp D of America Inc through the selling dealer for necessary technical service or replacment of the product Due to improvement the specifications and price of the product are subject to change without notice For any information regarding this product please address inquiries to Yoshimura R amp D of America Inc Yoshimura R amp D of America Inc 5420 Daniels Street Suite A Chino CA91710 800 634 9166 909 628 4722 Fax 909 591 2198 Website http www yoshimura rd com E Mail sales yoshimura rd com GSX S750 EPA R 11 S O 4 4 NOISE EMISSION WARRANTY Yoshimura warrants that this exhaust system at time of sale meets all applicable U S E P A Federal noise standards This warranty extends to the first person who buys this exhaust system for purposes other than resale and to all subsequent buyers Warranty claims should be dir
4. at 909 628 4722 The technical line is open 9 00am 4 30pm Monday through Friday Pacific Time Please have the following information handy Year Make Model of motorcycle date of pur chase place of purchase batch dates and part numbers found on header and tail pipe components 6 Also feel free to ask through online e mail at sales yoshimura rd com or fax your question problems to 909 591 2198 gt To obtain technical information directly from Yoshimura call 909 628 4722 Note Yoshimura exhaust systems designed for use in closed course competition are not intended for any other use
5. ected to Yoshimura R amp D of America Inc 5420 Daniels St Chino CA 91710 Tel 800 634 9166 TAMPERING PROHIBITION Federal law prohibits any modification to this exhaust system which causes the motorcycle to exceed the Federal noise standard Use of the motorcycle with such a modified exhaust system is also prohibited Acts likely to constitute tampering include removal or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases WARNING This product should be checked for repair or replacement if the motorcycle noise has increased significantly through use Otherwise the owner may become subject to penalties under state and local ordinances URA RESEARCH amp DEVELOPMENT OF AMERICA INC 5420 DANIELS STREET SUITE A CHINO CA 91710 800 634 9166 909 628 4722 FACSIMILE 909 591 2198 www yoshimura rd com Dear Yoshimura Customer Congratulations and thank you for purchasing a Yoshimura Exhaust system Over three decades of experience in research and development state of the art machinery materials and craftsmanship of the highest quality all come together in a product of exceptional quality and performance in other words this is the best thing you can put on your bike We strive to provide you with a product perfect in fit and finish However if you have any problems please give us a call We have found that most fitment issues can be easily resolved by a conversation wi
6. intain proper clearance between Yoshimura Slip on and other components such as the swing arm Tighten and torque the stock band clamp and the stock Silencer bolt See Fig 7 Tightening Torque Band Clamp 51 55 10 Nm Stock Silencer Bolt 23 Nm 1 CAUTION Torque specification must be followed 9 Inthe event that there is insufficient clearance loosen the band clamp bolt and silencer mounting bolt to re adjust the position Rotate the Tailpipe and or Silencer to achieve desired fitment 10 It is recommended that the slip on be wiped down with dish soap to remove oil and fingerprints This will prevent tarnishing of the finish after the slip on is heated up When cleaning silencer use a soft cloth with dish soap Do not use metal polish or parts cleaner TI ANCAU ES The use of harsh chemicals may damage the nameplate 11 Warm up engine and inspect for exhaust leaks If after fire sound is severe use heat resistant silicone gasket to seal gaps in the joint between the pipes A CAUTION Before beginning the work let motorcycle cool down to prevent injury REFERENCE It is normal for new silencer to smoke until inside oil residue burns off 12 Verify torque specification on all bolts after engine cools down 13 If any problem is found please follow through instruction steps again carefully GSX S750 EPA R 11 S O 3 4 After Installation It is recommended that the silencer s inner wool be replaced every
7. th one of our knowledgeable and friendly staff members Ifthe issue cannot be resolved this way our warranty evaluation program may be the answer Please take a moment to review our recommendations for the care of your exhaust and our warranty information If you have any doubts about your exhaust DO NOT START THE MOTORCYCLE ONCE AN EXHAUST HAS BEEN USED OR MODIFIED IT CANNOT BE RETURNED FOR CREDIT OR EXCHANGE Note that the positioning and size of the muffler header oil filter and oil pan may not improve ground and cornering clearance over the factory exhaust system Titanium Care Titanium requires very little care and maintenance here are a few tips Use mild car motorcycle soap to clean the exhaust system do not use any abrasives or degreasers Avoid contaminating exhaust surfaces when hot Your titanium exhaust system will change color blue purple gold due to heat this is normal Repack your street exhaust system every 3 000 miles Repack your off road system every 8 10 hours of use or every 2 motos whichever comes first 2 a Carbon Fiber Care It is critical to keep your muffler properly packed and maintained 1 Use mild car motorcycle soap to clean the exhaust system harsh detergents will dull the shine 2 Keep all chemicals and solvents away from the carbon fiber as they will damage the finish 3 Keep all clamps bolts and other fasteners tight Carbon Fiber is very susceptible to vibration damage 4 Repack yo
8. the proof of purchase and warranty authorization Yoshimura reserves the right to determine whether the terms of the warranty set out above have been properly followed In the event that the terms are not followed this warranty is void Yoshimura is the sole determiner of abuse misuse installation errors and modifications should any of these be found this warranty is void The duration of any and all implied warranties are limited to the duration of the express warranty All incidental or consequential damages are herby excluded The warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above limitations and exclusions may not apply to you If you have a problem If you have a fitment or other problem or are missing a part please double check this trouble shooting guide first 1 Reference your instruction sheet and double check all drawings and instructions Make sure muffler clamps are installed correctly refer to instructions diagram On many models there is a right and wrong way to install Also verify part numbers on headers and tail pipe 3 Always make sure to install manifolds and flanges on cylinder head prior to installing headers Always take time to examine problems in detail 5 When all else fails call our technical support line
9. ur street exhaust system every 3 000 miles Repack your off road system every 8 10 hours of use or every 2 motos whichever comes first Carbon Fiber will be damaged without the protection of proper packing High temperatures will cause the resin in the carbon fiber to break down Note This situation will void your warranty Stainless Steel and Nickel Care Stainless Steel is less prone to rusting staining and pitting but it will degrade like all metals Nickel systems require more frequent maintenance but the care is identical to our stainless systems 1 Wipe the exhaust with rubbing alcohol to remove any residue after installation and before starting your bike 2 Heat will turn your exhaust system a golden color this is normal Purple or blue may indicate a lean condition which should be corrected Head pipes glowing visible in normal light may indicate an excessively lean condition that must be corrected 3 Clean your exhaust with chrome stainless polish every 1 2 months to retain the luster and remove dirt and grime 4 If you ride in the snow wipe the exhaust down after it cools to remove any possible salt residue which can result in rusting If you are storing your motorcycle for the season wipe the exhaust system down with rubbing alcohol before storage 5 Repack your street exhaust system every 3 000 miles Repack your off road system every 8 10 hours of use or every 2 motos whichever comes first Important Technical Note
10. ved from silencer bracket at this stage are reused when mounting Silencer Assembly Remove the stock band clamp from the stock silencer assembly See Fig 1 REFERENCE The stock band clamp removed at this stage is reused when mounting the Yoshimura slip on Insert Suzuki genuine gasket into Tailpipe inlet and install the stock band clamp over the Tailpipe inlet See Fig 2 A CAUTION Use SUZUKI genuine new exhaust gasket Install Tailpipe onto stock header outlet See Fig 3 Do not torque at this time Install Silencer Assembly onto Tailpipe outlet and install the two Exhaust springs on each spring hook See Fig 4 Make sure that exhaust spring is firmly ANCAUTION hooked to installing tool not provided If neglected unexpected release of spring tension may cause injury Remove stock band clamp Stock silencer assembly Stock band clamp removed at step 3 Exhaust Spring Vy GSX S750 EPA R 11 S O 2 4 7 Secure Silencer Assembly onto the stock silencer bracket using the stock bolt washer and nut that was removed in Step 2 and the supplied M8x26 Washer See Fig 5 amp 6 Do not torque bolt at this time Stock washer Stock silencer bracket M8x26 Washer Stock bolt Silencer Assy Refer Fig 5 for installation 5 N 5 Stock nut Silencer Assy View from behind Fig 6 8 Standing from the back of the motorcycle rotate and adjust the angle of Silencer assembly making sure to ma
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