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090.040-M Quantum HD Compressor Control Maintenance

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3. 090 040 WD0003 eps Figure 6 Pinouts and Jumper Locations ay QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE 090 040 M JUNE 14 Page 19 The pictorial below depicts the O5 Processor Board and the necessary interconnects between it and the Interface board Each of the interconnecting harnesses must be installed as shown for proper operation ERE Gi B pun ee H essem H VIL E HNI Sm 0 Segoe i 0 o o AI 09090 SSL 1 F 1f 1 F I 1 1 F 0 1 1 ICD PORT L l e 2 1 IF TH ER COMMI 0 ER REMOVED FOR 5 EV REPAIR REPLACE INTE ON Figure 7 Q5 Processor Board Interconnections TROUBI THAT THE PINOUT AS SHOWN HERE PLUGGING THE EN ALL OTHER ESHOOTING ENSURE E HARN MENT OR MATCHES WHEN 5 BACK RCONNECT HARNESSES BOTH ENDS SHARE THE SAME PINOUT FUR R COMM2 090 040 WD0004
4. 49 o 55 r aolo Jin 5 gt E M 43 5A 15A 15 15 n zS goloolooolooololoololo 69 160569 2952 D s NNN TD TD 10 Ls e 5960 6 69909 DIGITAL BOARD 2 OPTION TERMINALS PANEL HEATER OPTION BREAKER WHEN 2 1KW HEATERS OR MORE ARE USED THEN MOVE WIRE 104 TO CB1A 090 040 WD0O017 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 24c Quantum HD Panel Assembly 4 4 090 040 M JUNE 14 Page 70 MAINTENANCE CUSTOMER SUPPLIED 115 OR 230 LISTED CONTROL TRANSFORMER WITH LISTED DISCONNECT AND OR BRANCH CIRCUIT PROTECTION POWER SOURCE IS REQUIRED AT SOURCE ALL POWER SOURCES SHALL BE GROUNDED ON ONE SIDE 101 ISOLATED AND SEPARATED FROM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS FROM FRICK SUPPLIED OR SPECIFIED STARTER USE MIN J12AWG FOR FEED 102 IF SEPARATE FEED OR VOLTAGE FOR HEATER CIRCUIT IS REQUIRED 10 REMOVE JUMPERS 1 TO 101 2 TO 102 amp CONNECT SEPARA
5. m Tos De Te T o Lan Lo cas 0619 620 621 2622 JC23 JC24 090 040 TB0014 indd PINS 1 2 ARE FOR 30mA MAX SENSOR POWER ie ICTD PRESSURE TRANSDUCER PRESSURE TRANSMITTERS LINEAR TRANSMITTERS ANY DEVICE THAT REQUIRES 9 28VDC POWER PINS 2 3 ARE FOR 3mA MAX SENSOR POWER RTD S PT100 ACCELEROMETERS 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 42 MAINTENANCE c BY JOHNSON CONTROLS NOTES Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 BY JOHNSON CONTROLS MAINTENANCE Page 43 SECTION 7 SERVICE SCREENS 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 44 MAINTENANCE BY JOHNSON CONTROLS SERVICE SCREENS The Quantum HD panel features numerous Service related screens which will facilitate troubleshooting and general maintenance Some of these screens are located in the main Menu under Service and others are located in Status Configuration and About screens The following pages describe these screens and can be accessed by selecting the SERVICE STATUS CONFIGURATION or the ABOUT icons from the main MENU Cao TIN E ir 090 040 PH0009 tif ACCESSING DESCRIPTION This screen allows for setting and checking Automatic If the pump is set to Automatic mode the the status of the Oil
6. BOARD DC POWER 2 ACTIVITY LAMPS ACTIVE i a E MICROPROCESSOR LL CND aoo WATCHDOG LAMP D28 2 5 DIPSWITCH SETTINGS SIGNIFY COMMUNICATIONS RX TX lt oo oo RX TX oo or Doe Do 1 Dok os ou Doo 0 8 Woe Don Won 8 M10 M11 M12 M13 M14 M15 M16 M17 M18 M19 Ut 358 POWER 0 189 O INPUT MODULE e 2 E 5 TEST FUSE HERE D27 E IF LAMP LIGHTS OUTPUT MODULE INPUT MODULE a OUTPUT MODULE e OUTPUT MODULE OUTPUT MODULE OUTPUT MODULE 0 MODULE DUTPUT MODULE oureuT MODULE N MODULE gt OurpuT MODULE gt OUTPUT MODULE MODULE ourPUT MODULE INPUT MODULE INPUT MODULE OUTPUT MODULE 3 NPUT MODULE NPUT MODULE INPUT MODULE INPUT MODULE FUSE POSITION DETERMINES INPUT OR OUTPUT INPUT OR UPPER LOCATION OUT OUTPUT OR LOWER LOCATION o 5 OUTPUT MODULE TURE TESTER i T T T N 4 eo F15 14 F19 F20 599 6609996666 9 56666 60 99 0999 6066 5A 5 ps 5A 5A pg 5A FUSE 8 O 8 Fo 8 95 87 5A gt gt U N 1loooooo 1loooooo 1loooooo 1 6 0 0 000 1 6 00 000 1 6 0 0 000 525525 9595 235288 585428 LILE _ L
7. 1 L T Hi Cams i Beas TEF Lom a i 090 040 PH0021 tif ACCESSING f _ Digital Status DESCRIPTION The Digital Service Screen has been provided channels for Digital Board 1 and optionally Digital Board 2 to view the On Off status of each of the 24 available I O This is an informational screen only 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 54 MAINTENANCE BY JOHNSON CONTROLS STATUS PANEL COMMS 1 3 Cone funta Pressure 67 200 P Actual 2 090 040 PH0022 tif ACCESSING Jf Status DESCRIPTION The Comms 1 3 screen is for informational communicate but has timed out use and provides the current status of each of the three us able serial communications ports When a particular port is in use the status for that port will change from Off to Active to indicate it is functioning or Failed if the port is trying to Additionally on this screen is the current value of the Panel ID number The Panel ID is set by accessing the Menu gt Configuration gt Communications gt Serial tab STATUS PANEL IO COMMS Hermal Susu Panel Loge Seu Du TM 20 0 Aches 225 Tom T uc asa Anik Fu Tana 25 F kashaq Ran p Q
8. gt gt gt gt gt gt gt gt 2 gt Se ERR Ee Zee ae Pee af 222 gg PRR 5 22 55 EE uj EM O O O O O O O 5 5 5 O O O O 5 5 Q NOTE 1 ALL OUTPUTS ARE RATED FOR A MAXIMUM 2 AMP LOAD DIGITAL I O BOARD 1 NOTE 2 OPTIONAL MODULES INSTALLED WITH PURCHASED OPTION REPLACEMENT PART 640C0024G01 Figure 15 Digital I O Board 1 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 0 MAINTENANCE c BY JOHNSON CONTROLS NI LNdLNO YO 1 S3NIWH3 L3Q 5 3Snd 1 INPUT MODULE SNOILVOINnNWNOO 2G SI Od G OUTPUT MODULE 1 NOLLVOOT1 H3MO T HO LNdLNO NOILLVO2OT Y3ddN HO 1 XL XH SLIOA S POWER AMP794068 1 1 ON TP 0 0 0 0 0 0 0 0 8 O 60 0 0 0 0 0 0 0 0 UO Q3TIVLISNI P7 OUTPUT MODULE U8 z gt z OUTPUT 1 k 8 i o 0 n d OUTPUT 2 O gt OUTPUT MODULE 6 2291 FEN HOT OPTIONAL k 098 B gt NEUTRAL 2 5 INPUT MODULE lt I 3 5 69 um BD gt 5 o 1 OPTIONAL 2 gt 6 INPUT 4 O js 09 B gt x 38 INPUT MODULE 5 9 D lt 5 d OPTIONAL
9. 15 1973 762 66400 22 n a NGC450 450 00012 20 NGC 450 AlI NGC 450 except 00012 22 090 040 TBO0O17 indd NOTE For 95 120 and 151mm compressors the slide stop travel value in parentheses is the travel from Vi 2 2 to Vi 3 5 Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 BY JOHNSON CONTROLS MAINTENANCE Page 113 SECTION 11 CONTROL PANEL REPLACEMENT PARTS LIST Table 18 HD Compressor Control Replacements Parts List pm Number Analog Board 1 Replaces existing 32 channel board 1 only no hardware 614 Analog Board 2 Replaces existing 32 channel board 2 only no hardware 614 Circuit Breakers 639A0206H10 484050 10 Amp circuit breaker 639A0206H12 484053 15 Amp circuit breaker Connectors 643440 2 Pole connector Analog Board 485874 Connector kit for Input Ch 1 16 Analog Board 643460 Connector kit for Input Ch 17 24 and Output Ch 1 8 Analog Board 643461 649A1027614 649A1027611 649 1027 21 649 1027 31 Connector Power Communications for Analog Board Control Power 467096 467024 483963 2 Pos Selector Switch Control Power 483966 Latch 3 Across Attaches contact block to switch mechanism 33300001418 Filter Line 33300001191 639A0185H10 639A0185H30 639A0185H31 639B0120H51 639B0114H51 639B0114H98 639 0120 01 639B0120H11 639B0120H21 63980114 02 Hour met
10. 41 Quantum HD Drawings List 65 Pressure Transducer Conversation Data 111 Compressor Volume Ratio amp Capacity Information 112 HD Compressor Control Replacements Parts List 113 Remanufactured Parts 114 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL 4 MAINTENANCE c BY JOHNSON CONTROLS SAFETY PRECAUTION DEFINITIONS A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Indicates a potentially hazardous situation or practice which if not avoided will result in death or serious injury Indicates a potentially hazardous situation or practice which if not avoided will result in damage to equipment and or minor injury NOTICE Indicates an operating procedure practice etc or portion thereof which is essential to highlight Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 MAINTENANCE Page 5 SECTION 1 INTRODUCTION TO THE QUANTUM HD CONTROL SYSTEM 090 040 PHOOO1 tif 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 6 MAINTENANCE c Frick BY JOHNSON CONTROLS INTRODUCTION TO THE QUANTUM HD CONTROL SYSTEM INTRODUCTION The Quantum HD panel differs from previous Quantum HD panels primarily in the software operating system The hardware porti
11. Side View Although this Output module is labeled as 280 VAC on the top and on the side it can be used on both 120 and 230 volt applications Never plug an Input module into a position designated for an Output module You will notice that when a module is plugged into the Digital Board there 15 fuse located directly adjacent to the module This fuse is of the pluggable variety and must be plugged Into the OUT position for an Output module CHECKING THE DIGITAL INPUTS AND OUTPUTS Some problems that may be encountered involve trouble shooting the digital inputs and outputs The Digital I O Input Output Boards have six Digital 1 0 DIO board connectors labeled P1 through P6 The Input and Output modules are wired to a DIO connector plug Position 3 provides power and position 4 is a neutral on the DIO connectors Positions 1 2 5 and 6 are signal connections as shown below Position 1 Position 2 HOT NEUTRAL Position 3 Position 4 Signal Signal Signal Signal 090 040 100008 5 Figure 14 Signal Connections The Digital board s I O modules are configured by proper module selection AC or DC operating voltage input or output and moving the fuse to the in or out position An LED is associated with each module and displays the state of each module A lit LED represents an Input that is High receiving a signal or an Output that is On If a properly configured Digital I O is not responding correctly first look
12. 090 040 TB0009 indd 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL ELI Page 32 MAINTENANCE c BY JOHNSON CONTROLS NOTES Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 MAINTENANCE Page 33 SECTION 6 614 ANALOG BOARD 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 34 MAINTENANCE c Frick BY JOHNSON CONTROLS ANALOG BOARD OVERVIEW The Frick Quantum HD control panel is capable of reading external analog devices such as temperature probes and pressure sensors It uses these input signals for the purpose of monitoring and control As an example if an external temperature sensor began to read a higher than expected temperature in some area the controller would sense this change and provide the necessary output control signal to remedy the situation Unlike a digital signal which is typically either an on or off state an analog signal can assume a wide variety of states such as a temperatures probe reading a wide range of temperatures The method used for receiving and sending these signals Is the analog board The analog devices are wired directly to the board and the on board software hardware converts the electrical signals received from these devices into data which is then sent on to the 05 Processor Board via communications It features twenty four input channels and eight output chan nels Rather than usi
13. I B 600 D n B U D 5 3 lt 1 20 1 E j e 8 ms 10 78 1HM 5 lt EL PANEL HEATER 200N OPTION COMMUNICATION I O BOARDS WIRING INDUSTRIAL CONTROL PANEL FOR REFRICERATIUN ESILIPMENT MANUFACTURED BY JOHNSON CONTROLS eb 090 040 100012 5 This drawing appears here for reference purposes only and is subject to change without notice When installing servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 24a Quantum HD Panel Assembly 2 4 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL md Page 68 MAINTENANCE c BY JOHNSON CONTROLS E Uv aUa v 1 L KX XXX SECTION G G SECTION F F INSIDE LEFT OF ENCLOSURE INSIDE RIGHT OF ENCLOSURE 090 040 LD0013 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 24b Quantum HD Panel Assembly 3 4 Frick QUANTUM HD C
14. TEMPERATURE ASSEMBLY FRICK P N 63940151G03 WITH 1 2 NPT 140 WIRE AS SHOWN IN SEPARATE CONDUIT FROM ALL OTHER WIRING USE BELDEN 8761 OR EQUAL 2 5 2 090 040 WD0030 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 27 RXF RXB Wiring Diagram Cap Slide Potentiometer 1 6 Frick QUANTUM HD COMPRESSOR CONTROL PANEL BY JOHNSON CONTROLS MAI NTENANCE T T HQ RAL 5 CUSTOMER SUPPLIED STARTER IF USED 5 141 COMPRESSOR MOTOR STARTER 6 YEL 14 MIW OR EQUAL IF STARTER CONTAINS MULTIPLE CONTACTORS RY RELAYS amp TIMERS ADD SUPPRESSORS AT Es e At WRED BY OTHERS CACH GON AS OL STARTER IF TOTAL LOAD OF STARTER COIL S IS MORE 143 ok NEU THAN 2 AMPS WIRE PER LINES 142 amp 143 IF TOTAL LOAD OF STARIER COIL S IS 5 144 gt 0 THAN 2 AMPS WIRING MAY BE PER LINE144 145 OIL PUMP 1 STARTER IF STARTER CONTAINS MULTIPLE CONTACTORS 146 RELAYS amp TIMERS ADD SUPPRESSORS AT WRED BY OTHERS EACH COIL 147 IF TOTAL LOAD OF STARTER COIL S IS MORE THAN 2 AMPS WIRE PER LINES 146 amp 147 148 149 150 151 VAC TO QUANTUM PANEL 152 NEUT TO QUANTUM PANEL 153 GNO TO QUANTUM PANEL 154 CT HOT TO QUANTUM PANEL 155 CT GND TO QUANTUM PANEL 156 QU
15. ps s OOO L d J DC pc 120 Voltage Adjust 240 VAC L J JL al 090 040 LD0004 eps Figure 10 Power Supply Adjustment NOTICE Extreme care must be used when adjusting the potentiometer Adjustment should only be performed by qualified personnel The use of a non conductive device is recommended QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE Page 23 090 040 M JUNE 14 5 VDC ADJUSTMENT Locate the DC power terminal strip Terminal 1001 is the 5 VDC and 1000 is common COM Place the negative lead on 1000 and the positive lead on 1001 Verify that the DVM Is displaying in the range of 5 10 to 5 20 If adjustment is required locate the adjustment access hole on the 5 VDC supply as previously shown While watching the DVM slowly rotate the screwdriver blade clockwise to increase the voltage or counter clockwise to decrease until the voltage is correctly adjusted 12 VDC ADJUSTMENT Locate the DC power terminal strip Terminal 1002 is the 12 VDC and 1000 is common COM Place the negative lead on 1000 and the positive lead on 1002 Verify that the DVM Is displaying in the range of 12 10 to 12 20 If adjustment is required locate the adjustment access hole on the 12 VDC supply as previously shown While watching the DVM slowly rotate the screwdriver blade clockwise to increase the voltage or counter clockwise to decrease until the voltage is
16. Once the Exit button is touched you will be prompted Are You Sure Touch the button for the appropriate response When exiting the HD Loading screen will appear briefly After several seconds the Quantum HD home screen will reload It will be necessary to Login to the service level to restore the saved setpoints and calibration data Once logged in go to Menu select Service then select the Software tab as before Once on the software page select Restore Setpoints Once restore setpoints is selected the available files will be QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE Page 51 090 040 M JUNE 14 saved setpoints be backed up to a USB thumb drive and stored in a safe secure location Once all of this done simply press the Save button to save the setpoints to the selected location If the setpoints are saved Locally the file name date and time will be listed on the left side of the screen as shown below Once the setpoints are saved the Operating Software can 10 01 090 040 PHOO17 tif displayed what is on the flash card locally saved and or on the USB device Thumb Drive as seen below Use the keypad to select the associated number for the setpoints and calibration data file you wish to restore and touch OK You will be prompted to Restore Calibration Data If the setpoints were saved from this compressor press Yes if the setpoints file was saved form another compressor press No Pressing
17. 27 SECTION 8 TROUBLESHOOTING DIGITAL INPUTS 0 7 TROUBLESHOOTING CHART FOR FRICK QUANTUM HD DICTAE OUTPUT Serene 27 CONTROL PANEL 60 CHECKING THE DIGITAL INPUTS AND OUTPUTS 27 FUSE TESTING AND REPLACEMENT e 28 INPUT AND OUTPUT MODULE TESTING QUANTUM HD DRAWINGS ee 65 AND REPLACEMENT 28 TROUBLESHOOTING AN 28 SECTION 10 TABLES TROUBLESHOOTING AN INPUT 28 TABLES 111 REPLACING A DEFECTIVE DIGITAL 28 DIGITAL BOARD SETTINGS 31 SECTION 11 REPLACEMENT PARTS LIST CONTROL PANEL REPLACEMENT PARTS LIST 113 REMANUFACTURED PARTS rita u uu anne Cue gun passen 114 _ __ lt Frick BY JOHNSON CONTROLS Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 LIST OF FIGURES LCD Display Assembly amp Mounting 10 O5 Processor Board PIOtO uoce o co ass 14 internace Board uuu ea er ra e venta tun 15 Q5 Processor Board Diagram 16 Interface Board Diagram 18 Pinouts and Ju
18. 9 P3 SO S m N eO 949 3 2 109 69 5 WIRE NUTS 090 040 WD0014 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 33a HD AC Power Harness Digital Board 2 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Frick MAINTENANCE Page 107 BY JOHNSON CONTROLS 060 114 NI G3TIVISNI 41 SYSHLO A8 9NIJA 310N 583010 A8 310 8 NO 1 OL 135 306 Q3IVIOSI NO 58 304 NO 8 NO 2 687 54 404 135 38 HOLIMS 3015 33WOISnO YO Q3lVIOSI JHL 1308 Z ONIMIM 20 58 135 38 S3HOIIMS did 306 WNLNYNOD YO Q3lVIOSI NON 3HL 0351 38 GOHISW ONIMIM OL 8 S3HOIIMS did LS 0341534 OL 145 FINGOW NOlVIOSI NO S3HOlIMS did NV 04 08 NO Sy3dAnr AINJA SAHOLIMS did 108 NO 661 43404 SI NOLISOd 110 440 504 HOLIMS did nva 01 3344344 03197146 N338 SVH 9 SNOLISOd HOLIMS did 3HL NO 3lV3 anya 3HL IVHL 380SN3 NMOHS SV FINGOW YOLVIOS OL 04 08 YALNdWOD WO quvoa WOO NO z 81 Woo 319001 39538 1 GN0039 GaNddAS LNN
19. 100 Digital I O Board 2 Wiring Diagram 101 Analog I O Board 2 Wiring Diagram 103 HD AC Power 105 Figure 33a HD AC Power Harness Digital Board 2 106 Figure 34 Figure 35 Figure 36 LIST OF TABLES Q5 Processor Board Display Jumpers 10 Keyboard 11 Q5 Board Jumper 17 Q5 Board LED Definitions 17 Q5 Board Connector Pinouts 17 System Settings ertet o eR es 18 Comms 1 amp 2 Jumper Settings 18 Communication Settings 31 Dipswitch 31 Analog Board Input Configuration Table 35 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Isolater Repeater Module 107 Communications Wiring Diagrams 108 Point To Point Field Wiring Diagram 109 Resistor Valljes uci ed 36 Communications cnet u oet oda tedio atn a a 41 Dipswitch Settings Used to set board address 41 Analog Board Jumper Settings
20. 5 0 02 2 1198 120 9 A Na N N e i 122 123 Q g 24V0C 1 75 MAX LOAD 124 1000 125 CPU BOARD 126 COMMUNICATION 127 INTERFACE BOARD 128 129 NO THREE PHASE WIRING SHALL ENTER OR LEAVE QUANTUM PANEL OR BE RUN IN SAME CONDUIT AS ANY QUANTUM CONTROL WIRING 130 ENTERING OR LEAVING QUANTUM CONTROL PANEL 07 NO SINGLE PHASE OVER 300VAC SHALL ENTER OR LEAVE QUANTUM PANEL ALL QUANTUM WIRING TO BE 16 AWG STRANDED WIRE UNLESS OTHERWISE STATED 132 ALL NEUTRAL EXP 2 amp 2A WIRING TO BE WHITE UNLESS OTHERWISE STATED FOR INSTALLATION OF QUANTUM PACKAGE TEST PROCEDURE SEE MMIB NO 4 11 10 12 155 FOR INSTALLATION OF COMPUTER BOARDS amp EPROMS WRIST STRAP SEE NO 4 11 10 11 T FOR HIGH POT TEST PROCEDURE SEE MMIB NO 4 11 10 7 FOR QUANTUM ASSEMBLY AND TEST PROCEDURE SEE MMIB NO 4 11 10 14 135 NOTE 1 ALL ANALOG LOW VOLTAGE WIRING TO BE RUN IN SEPARATE CONDUIT FROM ALL OTHER WIRING ALL DRAIN WIRES TO BE INSULATED EITHER TOGETHER OR SEPARATELY WITHIN 2 OR CLOSER 136 IF TERMINATION IF NOT CONFINED OTHERWISE NOTE 2 137 TEMPERATURE WIRING SPECIFICATIONS MINIMUM CABLE SIZE FOR SENSOR WIRING TO BE 22 AWG TWISTED PAIR BELDEN 9320 OR 138 EQUAL 20 2 TWISTED PAIR SUGGESTED IF CABLE HAS A DRAIN WIRE GROUND DRAIN WIRE AT ONE END ONLY AND INSULATE OTHER END 2000 FT MAX DISTANCE NOTE 3 139 SPECIFICATIONS FOR TEMPERATURE CAPACITY CONTROL SETPOINT RANGE 50 F TO 1007
21. CHANNEL 2 PH CONTROL B LOOP OR PROGRAMMABLE SELECTABLE TO RE TRANSMIT ANALOG INPUT 4 20mA CHANNEL 3 RE TRANSMIT ANALOG INPUT SLIDE VALVE POSITION CAPACITY 4 20mA CHANNEL 4 2 COOL LIOC PH CONTROL 4 20mA CHANNEL 5 CONDENSER ANALOG OUTPUT A VFO LOCATE PRESSURE TRANSDUCER ON CHANNEL 11 ANALOG 1 CHANNEL 6 CONDENSER ANALOG OUTPUT B VFD LOCATE PRESSURE TRANSDUCER ON CHANNEL 11 ANALOG BD 1 CHANNEL 7 COMPRESSOR SPEED OUTPUT VFD CHANNEL 8 P I LOOP OR PROGRAM SELECTABLE OUTPUT TO RE TRANSMIT ANALOG INPUT WIRE HARNESS CONNECTOR 090 040 WD0029 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 26e Wiring Diagram RWFII with Capacity Slide Transmitter 6 6 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE 090 040 M JUNE 14 Page 82 CUSTOMER SUPPLIED 115 OR 230 VAC LISTED CONTROL TRANSFORMER TIE NEUTRAL TO GROUND WITH LISTED DISCONNECT AND OR BRANCH CIRCUIT PROTECTION POWER SOURCE IS REQUIRED AT SOURCE ALL POWER SOURCES SHALL BE GROUNDED ON ONE SIDE 101 ISOLATED AND SEPARATED FROM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS OR FROM FRICK SUPPLIED OR SPECIFIED STARTER USE MIN f12AWG FOR FEED 102 r IF SEPARATE FEED OR VOLTAGE FOR HEATER CIRCUIT IS REQUIRED i
22. With power ON insert the USB device into a provided USB port of the O5 Processor Board see above Access the main Menu Select the Service Icon On the Service screen select the Software tab The following selections have been provided Setpoints Name Enter a custom name here This is similar in function to a file name It cannot be blank 090 040 PHOO04 tif Save Location This is defaulted to Locally Save Use this button to save all setpoints and custom text 05 Processor Board USB to a USB device as a form of backup Plug in locations Press Save button to Save Setpoints Figure 23 USB Plug in Locations 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 50 MAINTENANCE BY JOHNSON CONTROLS Restore Setpoints Use this option to Restore the setpoints hardware only custom text that has already been changed will not be affected for a particular unit To save the Operating Software Upgrade file simply right click on the file and save to a USB Thumb Drive Save to the Top Ensure that all setpoints have been documented as a safety Level Root Directory only Saving to a sub folder will prevent precaution Install the previously saved setpoints USB de the upgrade file from being read by the Quantum HD proces vice into the provided connection on the Quantum HD sor The file can also be saved to a computer hard drive for Enter the name or number from the availa
23. Wrong Combination of Display Cable or Software Faulty O5 Processor Board Before calling your Frick factor service representative for assistance you may choose to review the information on the following pages to discover and resolve your issue The actual cause of most problems will not be with the 05 Pro cessor Board itself but with something external However on the rare occasion that the problem has been identified as being the 05 Processor Board use Section 3 as a guideline for replacing it When calling your Frick Factor service representative for assistance include the Frick Sales Order number and the current Quantum HD software version that is installed in the control panel 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 8 MAINTENANCE c BY JOHNSON CONTROLS NOTES Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 MAINTENANCE Page 9 SECTION 2 HD OPERATOR INTERFACE Johnson Wii Controls 090 040 PHOOO2 tif 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 10 MAINTENANCE k Frick BY JOHNSON CONTROLS OUANTUM HD OPERATOR INTERFACE DESCRIPTION The Quantum HD Operator Interface consists of two com ponents A color 15 diagonally measured graphic display and a resistive touchscreen and a membrane touch overlay The display is used to view information coming from the O5 Processor Board controller while
24. 235 236 237 238 239 240 5 2 lo 241 lo 241 090 040 WD0038 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 28b RWBII Wiring Diagram Capacity Slide Potentiometer 3 6 a ey Frick BY JOHNSON CONTROLS 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE from 240 5 DIG BD 1 e 5 19 1 24 0 O TI T 15 2 v RED 16 wr ewe 27 Taro pot T WHT 16 um DIG BD 81 6 from 207 EU WIRED IF USED OR BY OTHERS NOTE 1 A SURGE SUPPRESSOR SHALL BE INSTALLED ACROSS ALL INDUCTIVE LOADS IN QUANTUM AND IF SHOWN ON DEVICES OUTSIDE OF QUANTUM SURGE SUPPRESSOR SUPRESSOR SPECIFICATIONS RC NETWORK CONSISTING OF A 0 1 uFD CAPACITOR 600VDC IN SERIES WITH A 47 OHM RESISTOR NOTE 2 wA SOLENOID WIRING IF DIN CONNECTORS ARE USED HOT IF ANY OTHER DEVICES USE DIN CONNECTORS THE HOT WILL ALWAYS BE PIN 1 AND NEUTRAL PIN 2 INDICATES DEVICES WIRED AT FACTORY INDICATES DEVICES SUPPLIED BY FACTORY OR OTHERS WHEN OPTIONAL OR REQUIRED INDICATES DEVIC
25. 278 279 280 from 240 lo 03 301 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE from 240 DIG BD 1 P4 WHT 16 600 7 WHT 16 DIG BD 1 P6 UPI from 207 D gt NOTE 1 A SURGE SUPPRESSOR SHALL BE INSTALLED ACROSS ALL INDUCTIVE LOADS IN QUANTUM AND IF SHOWN ON DEVICES OUTSIDE OF QUANTUM SURGE SUPPRESSOR SUPRESSOR SPECIFICATIONS RC NETWORK CONSISTING OF A 0 1 uFD CAPACITOR 600VDC IN SERIES WITH A 47 OHM RESISTOR NOTE 2 w SOLENOID WIRING IF DIN CONNECTORS ARE USED IF ANY OTHER DEVICES USE DIN CONNECTORS THE HOT WILL ALWAYS BE PIN 1 AND NEUTRAL PIN 2 INDICATES DEVICES WIRED AT FACTORY Tits INDICATES DEVICES SUPPLIED BY FACTORY OR OTHERS WHEN OPTIONAL OR REQUIRED INDICATES DEVICES WIRING BY OTHERS ALL WIRING ENTERING CONTROL CENTER INCLUDING GROUND amp NEUTRAL TO BE f14AWG STRANDED WIRES UNLESS SPECIFIED OTHERWISE REPRESENTS TERMINALS IN QUANTUM CONTROL PANEL gt REPRESENTS TERMINALS IN STARTER WHEN SUPPLIED BY FACTORY 2 to 03 301 090 040 M JUNE 14 Page 79 SEPARATOR LOW OIL LEVEL SAFETY HIGH LIQUID LEVEL FROM SYSTEM SAFE CLOSED STARTER SHUNT TRIP ENERGIZED TO TRIP INTERLOCK TO STARTER CIRCUIT BREAKER SHUNT TRIP DEVICE HOT GAS BYPASS IF USED PROGRAMMABLE SHUTDOWN OR ALARM DIGITAL AUX INPUT A SAFE CLOSED PROGRAMMABLE SHUTDOWN OR ALARM DIGITAL AUX INPUT B
26. 330 340 zen 066 5 ION 330 330 NO 440 330 440 0096 IE 501150 HOLIMS did Alva divy anya anya WANLI 01 56 5434 dqaisnfav Juv Silva anya ALON a xu xi NO 05 NOS ONIMIM TWNOIS 68 58 TANVd WALNYND 2 7 60 63 3139 WNOIS 395 GaLVIOSI NON XI iH NMOHS VADI yo US EET qp 2 NaqT38 39300S M3MOd OQA vC KUF v 324005 N3MOd ICA 0 WOMJ XL 334 09 Old THM NUO dd 9 3015 0319109 3015 03197051 NI OL 306 1 5 NO WNOIS 667 58 2 90 6516 N3038 t ng or Servicing equipmen This drawing appears here for reference purposes only and is subject to change without notice When install always refer to the actual drawings that are included with the control panel for the latest information Isolates Communication Signals Figure 34 lsolater Repeater Module 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL ELI Page 108 MAINTENANCE c BY JOHNSON CONTROLS TO CUSTOMER REMOTE COMPUTER DCS RS 485 COMMUNICATIONS O1 or O2 03 or O4 or 04 05 COM 2 P12
27. 4 11 10 11 FOR HIGH TEST PROCEDURE SEE 4 11 10 7 FDR QUANTUM ASSEMBLY AND TEST PRDCEUURE SEE MMIB ND 4 11 10 14 NOTE 1 ALL ANALOG LOW VOLTAGE WIRING TD RUN IN SEPARATE CONDUIT FROM ALL OTHER WIRING ALL ORAIN WIRES TO BE NSULATED EITHER TOGETHER OR SEPARATELY WITHIN 2 OR CLOSER IF TERMINATION IF NOT CONFINED OTHERWISE NOTE 2 TEMPERATURE WIRING SPECIFICATIONS MINIMUM CABLE SIZE FOR SENSOR WIRING BE 22 AWG TWISTED PAR BELDEN 9320 OR EQUAL 20 2 TWISTED PAIR SUGGESTED IF CABLE HAS A WIRE GROUND DRAIN WIRE AT ONC END ONLY AND INSULATC OTHER END 2000 FT DISTANCE NOTE j SPECFICATIONS FOR TEMPERATURE CAPACITY CONTROL SETPOINT RANGE 5 F TO TENPERATURE FRICK P N 1 a NPT TE NEUTRAL IO GROUND AT SDURCE lo 141 old Frick BY JOHNSON CONTROLS ALL NEUTRALS ENTERING THIS ENCLOSURE SHALL BE TED TOGETHER AT SOURCE NOT N THIS ENCLOSURE EARTH BUSBAR POWER SOURCE 245 SEPARATOR 5 DW UR KW CACH WANG Io BE 14 AW PANEL HEATER OPTIONAL KW EACH COMPRESSOR MOTOR SPACE HEATER IF SUPPLED 300 WAITS MAXIMUM 2200 1 75 LOAD 090 040 WD0024 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 26 RWFII Wiring D
28. 4 6 Closed 2 3 Closed NOTE 1 The triangle symbol denotes Pin 1 on connectors 090 040 TBO003 indd NOTE 2 Jumper CN4 is not shown on this chart as it must always be installed Table 4 05 Board LED Definitions Table 5 05 Board Connector Pinouts Lupi Ra Lu Fa uos Power on OK Sats E 100MB 100MB LAN Speed Resolution 10MB Red 10MB LAN Speed Selector Erden 0 Blinks LINK Activity 1 Ground GND GND CN PWR1 E Ground GND Power EMIT Communica 4 tions 5 Ground GND 090 040 TB0004 indd RX TX COMA RS 485 RX TX Communica tions 3 Ground GND 090 040 TB0005 indd 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 18 MAINTENANCE BY JOHNSON CONTROLS Baud Rate Jumpers screen connector J15 Not Installed 19200 Default J15 Pins 1 2 Installed 38400 J15 Pins 3 4 Installed 56K J15 Pins 1 2 and 3 4 Installed 115K
29. 5 9 a O gt E gt B 2 Eo 5 4 2 OUTPUT 6 0 gt z 3 22 2 2 g z lt 6 m HOT OUTPUT MODULE o z m gt NEUTRAL OPTIONAL s 5 1 s 7 2 OUTPUT MODULE 3 OUTPUT 8 O OPTIONAL D asz L g lt 5 z 8 7 gt di OUTPUT MODULE D 559 g END 5 al 5 OPTIONAL 8 189 gt INPUT 9 a INPUT MODULE 2 INPUT 10 o 2 2 jn lt OPTIONAL 3 gt zo g 65 11 OF TIONAL T rm E OPTIONAL v gt 2 p INPUT MODULE e 5 OPTIONAL 8 m zo pa od INPUT MODULE B 5 OPTIONAL o 58 Q T 5 85 od INPUT MODULE ES 69 a 9 9 INPUT 13 Q OPTIONAL 5 gt 0 5 INPUT 14 o g OUTPUT MODULE 2 2 5 70 HOT o 5 o OPTIONAL k 5 5 mi 0 NEUTRAL O25 T INPUT MODULE 8 2 5 2 OUTPUT 15 EO OPTIONAL 5 lt 2 INPUT 16 O 3 5 T 3 INPUT MODULE lt gt EO OPTIONAL 3 m E 9 U OUTPUT 17 dh OUTPUT MODULE 69 gt OPTIONAL 4 OUTPUT 18 2 EN 5 OUTPUT MODULE 63 5 NEUTRAL 6 5 3 2 Tl OUTPUT 19 gt _ 3 OUTPUT MODULE S S OUTPUT
30. CHANNEL 10 ENTERING PROCESS TEMPERATURE WIRED IF USED BY OTHERS J10 PINS 1 2 CHANNEL 11 SYSTEM DISCHARGE PRESS 1 5 VDC PRESS SHOWN USE WITH CONDENSER CONTROL J11 PINS 2 CHANNEL 12 DRIVE SPEED RPM VSD TURBINE ETC 4 20 J12 PINS 1 2 CHANNEL 15 ECONOMIZER MONITORING PRESSURE OPTIONAL J13 PINS 1 2 CHANNEL 14 CAPACITY SLIDE POSITION LINEAR TRANSMITTER CHANNEL 15 VOLUME SLIDE POSITION LINEAR TRANSMITTER CHANNEL 16 MOTOR AMPS ALTERNATE METHOD USING 4 20mA LK2 OUT BD 64000193H J16 PINS 1 2 BD 64000195H 090 040 WD0028 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 26d Wiring Diagram RWFII with Capacity Slide Transmitter 5 6 ey Frick BY JOHNSON CONTROLS 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 5 from 340 lo 4 401 from 340 lo 4 401 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE CT MOUNTED IN STARTER OR MOTOR JUNCTION BOX SUPPLIED amp MOUNTED BY OTHERS gt ee 5 RATIO RED 14 MIW ONE PHASE OF MOTOR PHD CHANNELS ARE REFERRED TO AS
31. COM 2 TB2 COM 2 TB2 COM 2 P11 To Customer Remote RX TX E B 8 5 la i REN BLK 0 1 RX TX D Ie s DCS System S ure 4 Cable Belden 9841 5 T COMPRESSOR 2 COMPRESSOR 3 7 COMPRESSOR 4 8 COMPRESSOR 1 TO CUSTOMER REMOTE COMPUTER DCS RS 422 COMMUNICATIONS 01 or Q2 RWBII RDB RXB RXF Q3 or Q4 Q5 COM 2 P12 PLUS PANEL COM 2 TB2 COM 2 P11 nei i E t KaK Oh Rak Hak Tels lt DCS System es UN TM Hie tole a 7 U X COMPRESSOR 2 COMPRESSOR 3 COMPRESSOR 4 Cable Belden 9841 7 24 AWG or Equal COMPRESSOR 1 090 040 WD0053 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 35 Communications Wiring Diagrams RS 485 amp RS 422 QUANTUM HD COMPRESSOR CONTROL PANEL ETICH MAINTENANCE FRICK SUPPLIED COMBINATION CONSULT STARTER AND MOTOR WIRNG DIAGRAMS STARTER PACKAGE FOR EKACT WIRING CONFIGURATION Quantum HD GND T2 T3 GND 12 T3 GND 20 19 18 NDI APZ 4 mua R 5 OIL PUMP MOTO MOTOR Refer to Frick publication 090 400 SB f
32. COMM COMM 4 ICD PORT gt m Port 639 0116 01 Remove J14 Power Connector 090 040 WD0002 eps Figure 5 Interface Board Diagram Table 6 1 System Settings aa w eese _ Disable Watchdog 7 COMMS 1 4 PINOUTS AND JUMPER LOCATIONS Disable Watchdog 4 090 040 TB0006 indd P17 P16 RS 485 RS 485 RESERVED Table 7 ons 1 amp 2 Jumper Settings Comms 3 and 4 have no m Function Jumper Setting RS 422 4 Wire Default RS 485 2 Wire 2 3 Closed 4 lt 2 fs cd J13 Pull Down Default 1 Pin Only P11 RS 422 RS 485 GND N C N C TX RX TX RX RS 422 Default 1 Pin Only 209 RS 485 1 2 Closed RS 422 Default 1 Pin Only J6 J18 RS 485 1 2 Closed NOTE The triangle symbol gt 1 denotes Pin 1 on connectors 090 040 TB0007 indd RS 422 RS 485 GND N C N C TX RX TX RX COMM 1 P10
33. J9 PINS 1 2 CHANNEL 10 ENTERING PROCESS TEMPERATURE WIRED IF USED BY OTHERS J10 PINS 1 2 CHANNEL 11 SYSTEM DISCHARGE PRESS 1 5 VOC PRESS SHOWN USE WITH CONDENSER CONTROL J11 PINS 1 2 CHANNEL 12 DRIVE SPEED RPM VSD TURBINE ETC 4 20mA J12 PINS 1 2 CHANNEL 15 ECONOMIZER MONITORING PRESSURE OPTIONAL J13 PINS 1 2 CHANNEL 14 CAPACITY SLIDE POSITION LINEAR TRANSMITTER CHANNEL 15 NOT USED CHANNEL 16 MOTOR AMPS ALTERNATE METHOD USING 4 20 LK2 OUT 80 64000193H 16 PINS 1 2 BD 64000195H 090 040 WD0022 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 25d RXF Wiring Diagram Capacity Slide Transmitter 5 6 HD COMPRESSOR CONTROL PANEL Frick QU BY JOHNSON CONTROLS MAINTENANCE 5 from 340 from 340 CT MOUNTED IN STARTER 341 OR MOTOR JUNCTION BOX SUPPLIED amp MOUNTED BY OTHERS 342 MER pA 6 MOTOR AMPS XXX 5 SEE QUANTUM MANUAL RATIO FOR C T WIRE SIZING 343 e C T LK2 IN BD 64000193H 3 4 OF MOTOR 345 PHD CH 17 PHD CHANNELS ARE REFERRED TO AS 346 PHD CH1 THRU PHD CH7 SEE DRAWING 64905997 347 348 349 INPUT_ALTERNAT 4 20 MA INPUT EXTERNAL POWER SUPPLY EXCITATION 350 351 352 355 354 4 2
34. LED S Located on the Analog Board are two power LED s The first of these is 065 PG LED 24Vdc and will be illuminated as long as the Control Power switch is ON and the proper 24Vdc voltage is present at Analog Board connector P3 This LED does not indicate that the proper voltage is necessarily present at the board only that the voltage is enough to energize the voltage sensing circuitry If a voltage related problem is suspected with regard to a Board the best way to actually determine this is to read the voltage on a DVM Digital Volt Meter This may be ac complished by locating the white power communications connector on the board Notice that the Analog Board has only one of these connectors The associated power com munications harness plugs in to it Take the red positive probe of the DVM and carefully insert the end into the 24Vdc lead and the black negative probe end into the RET Return or Common lead as shown below D Q 0 DIDDDUUDD 090 040 LD0009 eps Figure 17 Return Lead DVM to read DC and set the proper range The Ideal voltage setting for the 24Vdc power 15 24 2 24 5Vdc The cause for a low voltage reading could be The power supply may need adjustment see the section on power supplies The 1 communications harness has a problem new harness may be needed _ __ lt Frick BY JOHNSON CONTROLS A problem may ex
35. PHD CH1 THRU PHD CH7 SEE DRAWINC 649D5997 INPUT ALTERNATIVES 4 20 MA INPUT EXTERNAL POWER SUPPLY EXCITATION ISOLATED 4 20 DEVICE EXTERNAL POWER SUPPLY 4 20 MA INPUT MICRO SUPPLYING EXCITATION ISOLATED 4 20 MA DEVICE BY FRICK MICRO ANALOG OUTPUTS SEE DWG 649B0935 FOR EZ COOL INSTALLATION IF USED IF USED OOO 000 IF USED IF USED OOO O00 IF USED IF USED IF USED IF USED USED IF USED USED IF USED IF USED IF USED IF USED OOOO0000 090 040 M JUNE 14 Page 81 MOTOR AMPS SEE QUANTUM IOM MANUAL FOR C T WIRE SIZING C T LK2 IN BD 64000193H PHD CH 17 SUCTION END COMPRESSOR VIBRATION J17 PINS 2 3 JC17 OUT PHD CH 18 DISCHARGE END COMPRESSOR VIBRATION J18 PINS 2 3 JC18 OUT CHANNEL 19 COMP MOTOR BEARING VIBRATION OR BEARING TEMP RTD SHAFT SIDE J19 PINS 2 3 JC19 OUT CHANNEL 20 COMP MOTOR BEARING VIBRATION OR BEARING TEMP RTD OPPOSITE SIDE J20 PINS 2 3 JC20 OUT IF BOTH VIBRATION AND TEMPERATURE ARE USED TEMPERATURE WILL BE ON ANALOG BOARD 2 CHANNELS 19 amp 20 CHANNEL 21 MOTOR STATOR RID 1 421 PINS 2 3 JC21 IN CHANNEL 22 MOTOR STATOR RTD f2 J22 PINS 2 3 JC22 IN CHANNEL 23 MOTOR STATOR RID 3 J23 PINS 2 3 JC23 IN CHANNEL 24 E Z COOL LIOC FEEDBACK 4 20 424 PINS 1 2 JC24 IN CHANNEL 1 CONTROL LOOP OR PROGRAMMABLE SELECTABLE 10 ANALOG INPUT 4 20mA
36. WIRED BY OTHERS EACH COIL di STARTER _ __ STARTER IF TOTAL LOAD OF STARTER COIL S IS MORE HOT NEU THAN 2 AMPS WIRE PER LINES 146 amp 147 148 149 150 151 VAC TO QUANTUM PANEL 152 NEUT TO QUANTUM PANEL 153 GND TO QUANTUM PANEL 154 CT HOT TO QUANTUM PANEL 155 CT GND TO QUANTUM PANEL 156 QUANTUM VAC POWER 157 OIL PUMP 1 START RUN 158 COMPRESSOR START RUN 159 OIL PUMP 1 AUX 160 5 COMPRESSOR AUX 2 161 162 SHUNT TRIP 163 164 RS 485 COM CABLE 9841 24 2 BELDEN OR EQUAL PORT IN DBS 166 STARTER COMMUNICATIONS WIRING SHALL BE SEPARATE FROM ALL AC WIRING 167 m VYPER WIRING DIAGRAMS amp INTERCONNECT 169 199 64906002 WIRING CONNECTIONS DIAGRAM YORK VYPER UP TO 565 AMPS FLA QUANTUM HD 64906003 WIRING CONNECTIONS DIAGRAM YORK VYPER ABOVE 565 THRU 1180 AMPS QUANTUM HD 171 64906004 WIRING CONNECTIONS DIAGRAM ENHANCER QUANTUM HD 172 173 174 175 176 177 178 179 5 5 CN 180 5 2 090 040 M JUNE 14 Page 89 090 040 WD0037 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 28a RWBII Wiring Diagram Capacity Slide Potentiometer 2 6 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 90 MAI NTENANCE BY JOHNSON CONTROLS from 1 180 FNI from 1 1
37. the backlight harness the display or the 05 Processor Board Check to ensure that both ends of the backlight harness is plugged in securely There is a sticker on the display mounting plate that will have a part number that describes the type of display Verify that both the display cable and the backlight cable are firmly seated It may be necessary to remove s Frick BY JOHNSON CONTROLS the video cable from the back of the LCD display and re seat it to be sure it is connected properly This is a small connector Caution should be observed so that it is not damaged due to excessive force Refer to the Operator Interface section and check that the LCD LCD cable and software versions are matched correctly BATTERY FUNCTION AND REPLACEMENT The Q5 Processor Board utilizes a battery to maintain cor rect date and time for the purpose of stamping warnings and shutdowns with the date and time that they occurred If the date and time are not being maintained properly this may indicate that the battery is not functioning and should be replaced The battery may be ordered through Baltimore Parts P N 33300001786 or may be purchased at most electronic shops manufacturers P N CR 2032 The battery is fully assessable but is surrounded by sensi tive electronic components so care should be taken when changing To replace the battery ensure that the Control Power switch has been turned OFF Locate the Battery
38. 11 10 12 133 FOR INSTALLATION OF COMPUTER BOARDS amp EPROMS WRIST STRAP SEE NO 4 11 10 11 T FOR HIGH POT TEST PROCEDURE SEE NO 4 11 10 7 FOR QUANTUM ASSEMBLY AND TEST PROCEDURE SEE MMIB NO 4 11 10 14 135 NOTE 1 ALL ANALOG LOW VOLTAGE WIRING TO BE RUN IN SEPARATE CONDUIT FROM ALL OTHER WIRING ALL DRAIN WIRES TO BE INSULATED EITHER TOGETHER OR SEPARATELY WITHIN 2 OR CLOSER 136 IF TERMINATION IF NOT CONFINED OTHERWISE NOTE 2 137 TEMPERATURE WIRING SPECIFICATIONS MINIMUM CABLE SIZE FOR SENSOR WIRING TO BE 22 TWISTED PAIR BELDEN 9320 OR 138 EQUAL 20 2 TWISTED PAIR SUGGESTED IF CABLE HAS A DRAIN WIRE GROUND DRAIN WIRE AT ONE END ONLY AND INSULATE OTHER END 2000 FT MAX DISTANCE NOTE 3 139 _ SPECIFICATIONS FOR TEMPERATURE CAPACITY CONTROL SETPOINT RANGE 50 F TO 1007 TEMPERATURE ASSEMBLY FRICK P N 63940151603 WITH 1 2 NPT 140 WIRE AS SHOWN IN SEPARATE CONDUIT FROM ALL OTHER WIRING USE BELDEN 8761 OR EQUAL 5 2 QUANTUM HD COMPRESSOR CONTROL PANEL NEUTRAL TO GROUND BY JOHNSON CONTROLS ALL NEUTRALS ENTERING THIS ENCLOSURE SHALL BE TIED TOGETHER AT SOURCE NOT IN THIS ENCLOSURE EARTH BUSBAR AT POWER SOURCE GND STUD ON ENCLOSURE 14 GND STUD ON DOOR OIL SEPARATOR HEATER S 500W OR 1KW EACH WIRING TO 14 AWG PANEL HEATER OPTIONAL 200W EACH COMPRESSOR MOTOR SPACE HEATER IF SUPPLIE
39. 1T TD4 TOZ Dares Hm E78 B Fi UR ml PSB n HE MB Tx Rx 24VDCG Page 39 CH21 CH20 8 Use P8 for Current Transformer CT Use P7B CH16 for Standard Motor Current 014 Slide Valve CH15 Slide Stop CH13 Economizer Pressure CH12 Drive Speed RPM CH10 Entering Process Temperature x CH11 System Discharge Pressure CH9 Suction Pressure CH8 Discharge Pressure CH6 Oil Pressure CH7 Filter Pressure x CH5 Leaving Process Temperature CH4 Separator Temperature CH2 Discharge Temperature x CH3 Oil Temperature CH1 Suction Temperature 090 040 00011 5 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL 40 MAINTENANCE c BY JOHNSON CONTROLS Q Ql i OUTPUTS x CH8 o CH7 CH3 CH6 CH5 CH1 4 T CH24 Input E e CH22 Input SW1 HB l 5 CH23 Input a E 7 CH21 Input Te 7 1 CH20 Input ES z 0718 Input s x 5 19 Input IN CH17 Input Eo P8 Not Used for 0 PWR LED 06
40. 20 5 OPTIONAL gt gt 20 OUTPUT MODULE 9 2 OUTPUT s 21 19 o 3 OUTPUT MODULE m 3 T z 8 NEUTRAL e 5 OUTPUT MODULE 5 gt OUTPUT 23 o SADA 3 24 OUTPUT MODULE X 69 OPTIONAL U FUSE TESTER O 0 0 0 0 0 0 B 000000 N moo TP 1 AMP794068 1 O 51 3H3H 3514 1531 090 040 00007 5 Figure 16 Digital Board 2 ai QUANTUM HD COMPRESSOR CONTROL PANEL Tr MAINTENANCE DIGITAL BOARD SETTINGS The following table is to be used when configuring the Quantum HD for external communications Table 8 Communication Settings 120 ohm long communications line termination No termination RS 422 485 transmit pull up for long communications lines J7 RS 422 transmit pull up for long communications lines RS 422 485 receive pull down for long communications lines No pull down RS 422 receive pull down for long communications lines No pull down standard setting 090 040 TBO0008 indd 090 040 M JUNE 14 Page 31 The following table is to be used to set the digital board addresses If there is only one board installed it should be set as board 1 if there are two boards they each need to be set according to the wiring diagrams Table 9 Dipswitch Settings
41. 3 MODE 4 MODE or ON or ON MOEB or OF ON ON CAPACITY MODE SELECT MODULE A SEE CHART FOR MODES CAPACITY MODE SELECT MODULE B SEE CHART FOR MODES gt DX CHILLER CIRUCIT 1 DX CHILLER CIRUCIT 2 CONDENSER CONTROL STEP A CONDENSER CONTROL STEP B CONDENSER CONTROL STEP C CONDENSER CONTROL STEP D OIL PUMP 2 STARTER IF STARTER CONTAINS MULTIPLE CONTACTORS RELAYS amp TIMERS ADD SUPPRESSORS AT EACH COIL IF TOTAL LOAD OF STARTER COIL S IS MORE THAN 2 AMPS WIRE PER LINES 479 amp 480 090 040 WD0049 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 31a Digital I O Board 2 Wiring Diagram 2 2 ey Frick BY JOHNSON CONTROLS 502 503 505 506 509 510 511 512 513 514 515 516 517 518 519 520 521 522 525 524 525 526 527 528 529 30 532 535 534 535 536 537 538 539 540 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE RED gt WE 1 5 VDC a mue I am DCN 5 2 RR E 7 7 ES __ RED LASS 3 __ DESC MER 1 5 voc gt SE ee SOM IER 7 7 1 ISOLATED 4 20 DEVICE EXTERNAL POWER 74 20 MA INPU
42. BEARING TEMP RTD SHAFT SIDE J19 PINS 2 3 JC19 OUT CHANNEL 20 COMP MOTOR BEARING VIBRATION OR BEARING TEMP RTD OPPOSITE SIDE J20 PINS 2 3 0620 OUT IF BOTH VIBRATION AND TEMPERATURE ARE USED TEMPERATURE WILL BE ON ANALOG BOARD 2 CHANNELS 19 amp 20 CHANNEL 21 MOTOR STATOR RID 1 J21 PINS 2 3 JC21 IN CHANNEL 22 MOTOR STATOR RTD 42 422 PINS 2 3 0022 IN CHANNEL 23 MOTOR STATOR RTD 43 J23 PINS 2 3 JC23 IN CHANNEL 24 E Z COOL LIOC FEEDBACK 4 20mA J24 PINS 1 2 JC24 IN CHANNEL 1 P I CONTROL A LOOP OR PROGRAMMABLE SELECTABLE 10 via ANALOG INPUT 4 CHANNEL 2 P CONTROL B LOOP OR PROGRAMMABLE SELECTABLE 0 ANALOG INPUT 4 CHANNEL 3 SLIDE VALVE POSITION CAPACITY RE TRANSMIT ANALOG INPUT 4 20 CHANNEL 4 2 COOL LIOC P I CONTROL 4 20 CHANNEL 5 CONDENSER ANALOG OUTPUT A VFD LOCATE PRESSURE TRANSDUCER ON CHANNEL 11 ANALOG BD 1 CHANNEL 6 CONDENSER ANALOG OUTPUT B VFD LOCATE PRESSURE TRANSDUCER ON CHANNEL 11 ANALOG BO CHANNEL 7 COMPRESSOR SPEED OUTPUT VFD CHANNEL 8 LOOP OR PROGRAM SELECTABLE OUTPUT TO RE TRANSMIT ANALOG INPUT WIRE HARNESS CONNECTOR 090 040 WD0035 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 27e RXF RXB Wiring Dia
43. Boards Digital on off signals sent and received by these boards The output signals are used for energizing solenoids valves contactors relays etc and the input signals are used to sense the condition of switches relay contacts auxiliary contacts etc This board runs an independent software program from the proces sor to control devices and communicates the status of all devices back to the processor Additional information about the Digital Boards can be found Section 5 of this manual Analog Input Output Boards Analog variable signals are sent and received by these boards The output signals are used for controlling VFDs modulated valves etc the input signals are used to read the values being sent from pressure transducers temperature sensors etc This board runs an independent software program from the proces sor to control devices and communicates the status of all devices back to the processor The Analog board has 24 analog inputs and 8 analog outputs Additional informa tion about the Analog board can be found in Section 6 of this manual Operator Interface This section actually consists of two major components the Display and the Touchscreen The Display is used to show the operator via a graphi cal interface the actual status of all compressor values Warnings and shutdowns and history trending pressure and temperature values digital I O status setpoints etc are viewed on this di
44. CBIA i WaT wi OIL SEPARATOR GND SI HEATER RELAY I CROH 106 H 1 102 Jj HEATER OIL SEPARATOR HEATER S d ud 306 OR iw EACH THEATER 6 WIRING TO BE 14 6 105 _ WRANG F USED OR BY OTHERS 01 2 HTR 1 USED OR BY OTHERS 109 PANEL HEATER OPTIONAL 200W EACH 2 MOTOR SPACE HEATER CRSH COMPRESSOR MOTOR SPACE HEATER IF SUPPLIED RED 114 MTW gt WRING IF USED OR BY OTHERS S 300 WATTS MAXIMUM OFF ON 6 28 10 3 JUMPERBAR JUMPERBAR 8 1 9 6 n lo 2 206 DL 3 P fas N NY Ah L i Q x 220 lt 1000 1 75 MAX LOAD 9 PES CPU BOARD COMMUNICATION INTERFACE BOARD NO THREE PHASE WIRING SHALL ENTER OR LEAVE QUANTUM PANEL OR BE RUN IN SAME CONDUIT AS ANY QUANTUM CONTROL WIRING ENTERING OR LEAVING QUANTUM CONTROL PANEL NO SINGLE PHASE OVER 300VAC SHALL ENTER OR LEAVE QUANTUM PANEL ALL QUANTUM WIRING TO BE 16 AWG STRANDED WIRE UNLESS OTHERWISE STATED ALL NEUTRAL EXP 2 amp 2A WIRING TO BE WHITE UNLESS OTHERWISE STATED FOR INSTALLATION OF QUANTUM PACKAGE TEST PROCEDURE SEE MMIB NO 4 11 10 12 FOR INSTALLATION OF COMPUTER BOARDS amp EPROMS WRIST STRAP SEE MMIB NO 4 11 10 11 FOR HIGH POT TEST PROCEDURE SEE MMIB NO 4 11 10 7 FOR QUANTUM ASSEMBLY AND TEST PROCEDURE SEE NO 4 11 10 14 NOT
45. Capacity Slide Potentiometer 3 6 ey Frick BY JOHNSON CONTROLS 241 242 243 244 245 246 247 248 249 250 251 252 255 254 255 256 257 258 259 260 261 262 265 264 265 266 267 268 269 270 271 272 275 274 275 276 277 278 279 280 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE from 240 from 240 5 2 DIG BD 1 4 15 5 CRLL 24 24 RED 16 VN 3 RED 16 Ui 1 178 e EE Preis 5 b 49 29 WRED BY OTHERS WIRED BY OTHERS 5 5 2 9 RED 116 VW WHT 16 u s 27 W0016 55 9 Or GE By Te 9 ar 9 RE WHT 16 aT WRED BY OTHERS 1 F 3 WRED BY OTHERS WRED BY OTHERS DIG BD 1 6 SUP 1 6 from 207 0 NOTE 1 A SURGE SUPPRESSOR SHALL BE INSTALLED ACROSS ALL INDUCTIVE LOADS IN QUANTUM AND IF SHOWN ON DEVICES OUTSIDE OF QUANTUM SURGE SUPPRESSOR SUPRESSOR SPECIFICATIONS RC NETWORK CONSISTING OF A 0 1 uFD CAPACITOR 600VDC IN SERIES WITH A 47 OHM RESISTOR NOTE 2 71 NEU SOLENOID WIRING IF DIN CONNECTORS ARE USED 4 5 IF ANY OTHER DEVICES USE DIN CONNECTORS THE HOT WILL ALWAYS BE PIN 1 AND NEUTRAL PIN 2 INDICATES DEVICES WIRED AT FACTORY INDICATES DEVICES SUPPLIED BY FACTORY OR OTHERS WHEN OPTIONAL OR REQUIRED INDICATES DEVICES WIRING BY OTHERS ALL WIRING ENTERING CONTROL CENTER INCLUDING GROUND amp NEUTRAL TO BE J14AWG STRAND
46. DELAY J18 PINS 2 3 JC18 OUT CHANNEL 19 COMP MOTOR BEARING VIBRATION OR BEARING TEMP RTD SHAFT SIDE J19 PINS 2 3 JC19 OUT CHANNEL 20 COMP MOTOR BEARING VIBRATION OR BEARING TEMP RTD OPPOSITE SIDE J20 PINS 2 3 JC20 OUT IF BOTH VIBRATION AND TEMPERATURE ARE USED TEMPERATURE WILL BE ON ANALOG BOARD 2 CHANNELS 19 amp 20 CHANNEL 21 MOTOR STATOR RTO 1 J21 PINS 2 3 JC21 IN CHANNEL 22 MOTOR STATOR RTD 2 J22 PINS 2 3 JC22 IN CHANNEL 23 MOTOR STATOR 5 J23 PINS 2 3 JC23 IN CHANNEL 24 E Z COOL LIOC FEEDBACK 4 20mA J24 PINS 1 2 JC24 IN CHANNEL 1 P I CONTROL A LOOP OR PROGRAMMABLE SELECTABLE TO RE TRANSMIT ANALOG INPUT 4 20mA CHANNEL 2 CONTROL B LOOP OR PROGRAMMABLE SELECTABLE TO RE TRANSMIT ANALOG INPUT 4 20mA CHANNEL 3 PROGRAM SELECTABLE OUTPUT OR TO RE TRANSMIT ANALOG INPUT SUDE VALVE POSITION CAPACITY 4 CHANNEL 4 E Z COOL PH CONTROL 4 20mA CHANNEL 5 CONDENSER ANALOG OUTPUT A VFD LOCATE PRESSURE TRANSDUCER ON CHANNEL 11 ANALOG BD 1 CHANNEL 6 CONDENSER ANALOG OUTPUT B VFD LOCATE PRESSURE TRANSDUCER ON CHANNEL 11 ANALOG BD 1 CHANNEL 7 COMPRESSOR SPEED OUTPUT VFD CHANNEL 8 P I LOOP OR PROGRAM SELECTABLE OUTPUT TO RE TRANSMIT ANALOG INPUT WIRE HARNESS CONNECTOR 090 040 WD0047 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always ref
47. No means that the Calibration Data will be defaulted and will need to be redone Once the setpoints are restored the below screen will appear Press Exit to finish this process Press Yes that you wish to exit The HD Loading screen will appear briefly In several seconds the Quantum HD home screen will reload The Op erating Software Upgrade and Setpoints Restore is complete 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 52 MAINTENANCE STATUS VYPER INFO THEN Quentum HD Panel Control Suction Pressure 5 20 0 FHG Actual 224 Weer nita rA Final Larsen Phase Cursor B EE d 4 Com Phase s Frick BY JOHNSON CONTROLS 090 040 PH0018 tif ACCESSING Status DESCRIPTION This screen is for informational purposes is populated here is received via serial communications from only as there is nothing that can be changed The data that an optional Vyper drive unit STATUS FILTER INFO UEEEZZHPUUIGRENIEEEEN 51 L 1i 47 dermi LJ LT 1L Dortral Sueton Pressure E 2 200 Actual 220 PIG Terza Filter bate Dimani apply Liane Sd Cure LIN Veboge ee ee
48. O 2 0 490 rm mm ANALOG BD 1 Y T 7 1 P5N 3 Dr 5 1 gE nb i hd Er ez tn S HSHAHSI S iH 5 555 S HHSHIHS 51 H H 2 a B 2 g PSB 4 gH 1 7 8 cu nis di dr cel 3 4 51 5 45144 SAH HsH m Hs 54 5 r 2 Li 7 T 5 c 5 ok Sz lt lt ET og E c 1 B Res el Le
49. PROGRAMMABLE SHUTDOWN OR ALARM SAFE CLOSED AUX 6 PROGRAMMABLE SHUTDOWN OR ALARM SAFE CLOSED 090 040 WD0048 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment Figure 31 Digital I O Board 2 Wiring Diagram 1 2 always refer to the actual drawings that are included with the control panel for the latest information 090 040 M JUNE 14 Page 102 from 440 5 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 V WIRED IF USED OR BY OTHERS QUANTUM HD COMPRESSOR CONTROL PANEL ipn MAINTENANCE DIG BD 2 P4 DIG BD 2 P6 WIRED USED OR BY OTHERS WIRED IF USED OR BY OTHERS WIRED IF USED OR BY OTHERS WIRED IF USED OR BY OTHERS 5 5 eNe Frick BY JOHNSON CONTROLS from 440 2 OL WIRED BY OTHERS STARTER NEU V AUX PROGRAMMABLE SHUTDOWN OR ALARM SAFE CLOSED AUX Ph PROGRAMMABLE SHUTDOWN OR ALARM 2 SAFE CLOSED OIL PUMP 42 START RUN BY OTHERS 2 IF LOAD OF STARTER COIL IS LESS 2 THAN 2 AMPS AS MOST OIL PUMP STARTERS WILL BE WIRE AS SHOWN HERE OIL PUMP 2 AUX MODE 1 MODE 2 MODE
50. Pump option The current condition of Quantum HD software program is controlling the pump the Oil Pump is shown as being either ON or OFF operation In this mode if the toggle key is pressed the mode will be changed from Automatic to Manual Mode and the current state of the pump digital output 3 will also toggle to ON The following additional information is provided on this screen A toggle button is provided to select between Manual The user has control over the running of the pump To run the pump simply observe the gray but ton below the Automatic Manual button to ensure that the pump is not already running and if not then press the On Off toggle button The Oil Pump status text indicator will change from Off to On To stop the pump press the toggle button again and the pump indicator will change to Off If the Oil Pump toggle button is set for Automatic it will change to Manual if the On Off button Is pressed s Frick BY JOHNSON CONTROLS QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE Page 45 090 040 M JUNE 14 SERVICE MAINTENANCE FACTORY p Conard Sack gm P Hier Dsum 04 quil a ad er E TEL a Sop ACCESSING 090 040 PHOOO8 tif Maintenance Factory DESCRIPTION This screen has been provid
51. at the Digital Board on the Service Screen and check if the module is on If it is not on check if the LED on the Digital Board is also not lit If the LED is not lit then check the fuse If the fuse is OK then check the module 090 040 M JUNE 14 Page 28 N N N FUSE TESTING AND REPLACEMENT Power off the panel Open the panel door Remove the questionable fuse Place the questionable fuse into the fuse tester at the one end of each Digital I O Board refer to the Digital Board drawings at the end of this section for exact fuse tester location Power on the panel Check the LED on the tester If the LED is lit the fuse Is OK Power off the panel If the fuse is faulty check for external shorts on the corresponding circuit the replace the fuse with a new plug type fuse refer to Recommended Spare Parts list INPUT AND OUTPUT MODULE TESTING AND REPLACEMENT Power off the panel Open the panel door Replace the questionable module Power on the panel If it is an Output module check for proper panel voltage on the orange connector plug Check the voltage between position 4 neutral and the associated position to the Output module If itis an Input module check if the associated LED is on when power is applied to the module TROUBLESHOOTING AN OUTPUT Make sure the LED associated with the Output is on when power is applied to the m
52. at the display from the front of the panel door Ensure that the display is centered in the display opening Once centered tighten the six nuts Re centering the display may be necessary after these steps have been completed 12 Verify the O5 Processor Board Display jumper settings per the table shown at the bottom of this page Display DETAIL A INSTALL WASHER BETWEEN DISPLAY AND MOUNTING PLATE TO HELP WITH DISPLAY VIBRATION 090 040 100001 5 Figure 1 LCD Display Assembly 8 Mounting Table 1 05 Processor Board Display Jumpers Jumper Title CN1000 LCD Resolution Selector 18 bit 3 5 Closed 1024x768 amp default 2 4 Closed JLVDS2 Backlight 0 5V Level default Selector JLVDS3 Backlight 2 3 Closed Control default Mode Refer to Section 5 for location of jumpers 090 040 TBOOO1 indd s Frick BY JOHNSON CONTROLS TOUCHSCREEN DESCRIPTION The Quantum HD utilizes an 8 wire resistive touchscreen interface to facilitate operator interaction It consists of a transparent sheet of glass which covers the entire display area and has numerous rows and columns of micro wires embedded into its surface Touching anywhere on the glass Will cause an adjacent row and column of these micro wires to sense the pressure and signals the control electronics that a connection has occurred and converts the signal to a cursor location The action is very similar to the
53. com municating with each other Refer to the JUMPER AND DIPSWITCH SETTINGS section later in this section This table contains the dipswitch set tings for addressing the Analog boards When these switches are properly set the main board is able to serially communicate with each I O board and provide control sig nals and data exchange If these switches are not properly set the result will be lost or failed communications or the wrong outputs being energized or the wrong inputs being received CONNECTIONS TO THE QUANTUM HD As stated earlier the Quantum HD compressor control system utilizes up to two Digital and two Analog boards To connect these boards together so that the Quantum HD can control them they must be interconnected with a wir ing harness that provides all of the necessary D C voltage requirements as well as the communications capabilities Analog boards only require the 24Vdc voltage and the Return or common for logic power The communications signals RX amp TX are required by all boards A harness distributes power and communications from the terminal blocks to the various logic boards The harness splits into two branches with each branch ending with a 16 pin connector The branch that supplies power and communica tions to the Analog board s utilizes gray and black wires for 24Vdc power and Common and white black and white red wires for serial communications LOGIC VOLTAGE POWER
54. correctly adjusted 24 VDC ADJUSTMENT Locate the DC power terminal strip Terminal 1004 is the 4 VDC and 1000 is common COM Place the negative lead on 1000 and the positive lead on 1004 Verify that the DVM Is displaying in the range of 24 20 to 24 50 If adjustment is required locate the adjustment access hole on the 24 VDC supply as previously shown While watching the DVM slowly rotate the screwdriver blade clockwise to increase the voltage or counter clockwise to decrease until the voltage is correctly adjusted POWER SUPPLY REPLACEMENT If any of the power supplies are found to be bad or not capable of acceptable adjustment the failing supply will need replacing Refer to the Recommended Spare Parts list for the appropriate part number 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 24 MAINTENANCE c BY JOHNSON CONTROLS NOTES Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 MAINTENANCE Page 25 SECTION 5 DIGITAL BOARD 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 26 MAINTENANCE m Frick BY JOHNSON CONTROLS DIGITAL BOARD INFORMATION The information that follows in this section can help locate problems that can occur with Digital Input and Output circuit boards DIGITAL BOARD DESCRIPTION The Digital board is a small microprocessor board and is programmed to control discrete outputs or accept discrete inputs from e
55. i ED 5 5 2 inr gt OO JUL LVDS1 COM2 COM1 CRT1 USB Display RS 422 5 422 Video Ports Connector 485 485 Monitor 090 040 WDO0001 eps Figure 4 Q5 Processor Board Diagram NOTE 1 The triangle symbol gt denotes Pin 1 on connectors Refer to the chart on the following page for jumper settings NOTE 2 Do NOT remove the jumper Removal of this jumper will cause the processor to not power up NOTE 3 Although the 05 Processor Board is the main controller most of customer connections will be to the Interface board as shown later Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 BY JOHNSON CONTROLS MAINTENANCE Page 17 05 PROCESSOR BOARD JUMPERS LED S AND CONNECTORS Table 3 05 Board Jumper Settings JUMPER JUMPER TITLE FUNCTION JUMPER SETTING TITLE FUNCTION JUMPER SETTING 1 2 Closed CN3 1 2 Closed 1 21000 Screen CMOS1 Touch Panel CMOS Clear Type 8 Wire Touch Clear CMOS 2 3 Closed Selector Screen 2 3 Closed 3 default 24 bit 800x600 1 3 Closed amp 0 5V 2 4 Closed default JLVDS2 Backlight Level 2 3 Closed N 24 bit 3 5 Closed Selector 1024x768 amp _ 1 2 Closed default 1 Closed CN1000 LCD Resolution Selector 1 3 Closed 18 bit 800x600 amp 1 2 Closed 1 4 6 Closed JLVDS3 Backlight Control Mode PWM Mode Pulse Width Modulation default 3 5 Closed 18 bit 640x480 amp
56. is OK check the output module MOD 10 If the voltage was OK check for SOLENOID DOES NOT the proper voltage between position 2 on the P3 DIO connector and position 12 on the ENERGIZE terminal strip If voltage is OK check for the proper voltage between position 12 and 2 on the terminal strip If the voltage is OK check the solenoid NOTE For an RXB and a GST compressor model this output should only be on when the Compressor is running and the Vi is at 5 0 Output 11 MOD 11 controls the Economizer Solenoid Valve If the LED D11 for Output 11 MOD 11 is on check for the proper panel voltage between position 4 and 5 on the P3 DIO connector on Digital I O board 1 If the proper voltage is not found check the fuse F11 and if the fuse is OK check the output module MOD 11 If the voltage was OK check ECONOMIZER for the proper voltage between position 5 on the P3 DIO connector and position 11 on the terminal strip If voltage is OK check for the proper voltage between position 11 and 2 on the terminal strip If the voltage is OK check the solenoid NOTE The economizer output will be on based on the Economizer On Off setpoint Output 22 MOD 22 controls the Alarm Circuit The Alarm should turn on only when there is a warning or shutdown If the Alarm does not occur when these conditions found and the LED D22 for Output 22 MOD 22 is off check for the proper panel voltage between position 4 and 2 on the P6 DIO conn
57. of hours that the compressor must run before the particular Task will be logged into the Event Log Once the event has occurred this value will then be updated by the value from the Service Interval column EXAMPLE We will use Oil Analysis for instance When the compressor is running the value in the Next Service column Is being clocked After 1000 hours of compressor run time a message will be generated and placed on the Event Log screen This particular message will read Oil Analysis with a date time stamp This message will remain in the Event Log until cleared This message is to notify the operator that it is time to have the Oil checked At this point the operator should notify the proper maintenance personnel that the appropriate maintenance be performed The user should access the Event Screen on a regular basis perhaps once per week to review the information provided there Once the message has been entered in the Event Log the values for the row will be automatically updated with new values as predetermined by an internal programmed main tenance schedule The values for the Next Service column are based upon the Compressor Run Time hours From here the service technician can view nine mainte nance schedules This screen is based upon the Maintenance Schedule that is provided in the IOM manual for the specific compressor package 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 46 MAINTENANCE BY
58. socket as shown on the following drawing QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE Page 15 090 040 M JUNE 14 Once a static wrist band is properly donned place your fin gernail under the edge of the battery and gently lift up The battery should release itself from the socket easily Take a new battery and place it into the holder in the same orien tation as the old battery the side with the writing must be facing out Return the Control Power switch back to ON Once the O5 Processor Board has rebooted the correct Date and Time must be set INTERFACE BOARD DESCRIPTION An interface board has been developed by Frick controls allowing the user to interface external serial communications connections to the O5 Processor Board These connections consist of Comm 1 RS 422 485 Comm 2 RS 422 485 Comm 3 RS 485 A photo of this interface board is shown here 090 040 PH0005 tif Figure 3 Interface Board Photo 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 16 DIMM1 POWER LED s MAINTENANCE Frick BY JOHNSON CONTROLS CN 1 CN1 Power Ethernet Connector Connector Flash Card located under the board m here Ethernet lt LED s INVERTER1 lt lt Inverter Connector lt 51 RS 485 o
59. the actual drawings that are included with the control panel for the latest information Figure 29a RDB Wiring Diagram 2 6 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE Frick age 96 BY JOHNSON CONTROLS from 1 180 from 1 180 20 eee ENCLOSURE AIR CIRCULATION FAN 202 OPTIONAL 203 204 i i 20 w 205 USED OR BY o LIOC PRESS REGULATOR ONLY ON BOOSTERS WITH LIQUID INJECTION 6 RED 16 206 fom 1 118 Y 5 wm D o WHT 6 COMPRESSOR RUN TIME METER 207 6 TOR SP TER 208 OR SPACE 01 114 209 COMPRESSOR START RUN SEE CUSTOMER STARTER INFORMATION LN 141 210 01 142 NC 5 211 11 225 COMPRESSOR CONFIRMED RUNNING 212 6 OIL PUMP 1 START RUN SEE CUSTOMER STARTER INFORMATION LN 146 213 01 146 NC 214 1 4 6 9 O 614 OIL PUMP 1 CONFIRMED RUNNING BY OTHERS 215 216 217 619 Op FUTURE 219 220 75 CAPACITY 221 100 CAPACITY CAPACITY OUTPUTS 222 CAP ISOL 25 50 75 100 223 5096 OFF ON ON ON 7596 OFF OFF ON ON 10096 OFF OFF OFF ON 224 225 LIQUID INJECTION OIL COOLING IF USED 226 NOT USED 227 228 NOT USED 229 NOT USED 230 231 232 233 234 235 236 237 238 239 240 5 2 241 241 090 040 WD0044 eps This drawing appears here for reference purposes only
60. voltage is OK check for the proper voltage between position 9 and 2 on the terminal strip If the voltage is OK check the Oil Heater Relay 1CR If the problem hasn t been located check the circuit breaker 1CB If the breaker is not tripped check power into 1CB If OK check between Wires 103 and 106 If the Oil Heater Relay 1CR is closed check for proper panel voltage between wires 106 and 102 If OK check the Oil Heater For a 4 Step compressor verify that the 5096 SV Solenoid Valve is energized BEFORE the 75 SV is energized For a 3 Step compressor verify that 75 SV is energized BEFORE the 100 SV Feel hydraulic tubing to the compressor unloading pistons If tubing is hot inspect the unloader pistons for worn parts or improper seating OIL HEATERS DO NOT OPERATE COMPRESSOR DOES NOT LOAD and or UNLOAD Compressor Check that the hydraulic valves feeding the solenoid valve as well as those feeding the that steps on Capacity unloader pistons are open Confirm that hydraulic tubing and wiring is properly connected Check the solenoid valve coil to see if it has been damaged NOTE Verify that the proper capacity control setpoint has been programmed With the first SV solenoid valve properly energized verify that the second SV energizes COMPRESSOR WILL ONLY and then check the third SV if there is one for this compressor model PARTIALLY LOAD Compressor Check that the hydraulic valves feeding the first SV as well as
61. 0 MA INPUT 355 DEVICE SUPPLYING ExCITATION 356 357 4 20 MA INPUT MICRO SUPPLYING EXCITATION 358 359 360 361 362 ANALOG OUTPUTS 363 365 366 368 SEE DWG 64980935 FOR 370 67 6001 INSTALLATION 371 372 375 374 375 376 377 378 379 380 04 401 0 1 5 2 IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED SUCTION END COMPRESSOR VIBRATION J17 PINS 2 3 0617 OUT PHD CH 18 DISCHARGE END COMPRESSOR VIBRATION J18 PINS 2 3 0618 OUT CHANNEL 19 COMP MOTOR BEARING VIBRATION OR BEARING TEMP RTD SHAFT SIDE J19 PINS 2 3 JC19 OUT CHANNEL 20 COMP MOTOR BEARING VIBRATION OR BEARING TEMP RTD OPPOSITE SIDE J20 PINS 2 3 JC20 OUT IF BOTH VIBRATION AND TEMPERATURE ARE USED TEMPERATURE WILL ON ANALOG BOARD 2 CHANNELS 19 amp 20 CHANNEL 21 MOTOR STATOR RID H 421 PINS 2 3 JC21 IN CHANNEL 22 MOTOR STATOR 2 122 PINS 2 3 JC22 IN CHANNEL 23 MOTOR STATOR 3 J23 PINS 2 3 JC23 IN CHANNEL 24 E Z COOL LIOC FEEDBACK 4 20 124 PINS 1 2 JC24 CHANNEL 1 CONTROL LOOP OR PROGRAMMABLE SELECTABLE TO RE TRANSMIT ANALOG INPUT 4 20 CHANNEL 2 CONTROL LOOP OR PROGRAM SELECTABLE TO RE TRANSMIT ANALOG INPUT 4 20 CHANNEL 3 RE TRANSMIT ANALOG INPUT SLIDE VALVE POSITION CAPACITY 4 20mA CHANNEL
62. 1 484 I REMOVE JUMPERS 1 101 AND 2 TO 102 8 CONNECT i SEPARATE 115 OR 230 SOURCE TO 101 amp 102 i 1 101 WITH LISTED DISCONNECT AND OR BRANCH CIRCUIT PROTECTION p PE2 pri 104 9 old Frick BY JOHNSON CONTROLS ALL NEUTRALS ENTERING THIS ENCLOSURE SHALL BE TIED TOGETHER AT SOURCE NOT IN THIS ENCLOSURE EARTH BUSBAR AT POWER SOURCE F 2nd 1KW HIR IS REQ D ON BIO 105 IF 2nd HIR ON ENCLOSURE MOVE WIRE 104 TO WaT 10 MIV 4 106 OlL SEPARATOR ND 700 HEATER RELAY L ON DOOR 1 107 gt 1 THEATER 5 RED HH 5A Y z 5 SEPARATOR HEATER S 1082 CBIA dca 500W OR IKW EACH 8 101 107 11 p uga LO 0 THEATER 02 WIRING TO BE 14 AWG 109 wiring IF USED OR BY OTHERS i B1B 5 110 101 EP 105 a 86 _ ea 491549 7 79 T FUSED OR BY OTHERS WIRING IF USED OR BY OTHERS 111 HTR 1 USED OR BY OTHERS 109 2 lt PANEL HEATER OPTIONAL USED UR DY HEATER 6 Hs g CRM RED 16 MW Bib 2008 EACH 113 MOTOR SPACE HEATER si 114 i E eer 6 COMPRESSOR MOTOR SPACE HEATER IF SUPPLIED RD fM 300 WATTS MAXIMUM 15 CONTROL POWER m JUMPERBAR OFF_ ON 6 28 s 68 116 79104 e 17 5 JUMPERBAR Yl FLI 6 i 18 FI
63. 1 2 CHANNEL 14 ANALOG AUX J INPUT MONITORING CHANNEL 15 MAIN OIL INJECTION USED ON VERTICAL SEPARATOR UNITS W LI0C CHANNEL 16 KW INPUT MONITORING 4 20 LK2 OUT BD 64000193H J16 PINS 1 2 BD 64000195H 090 040 M JUNE 14 Page 103 090 040 WD0050 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 32 Analog I O Board 2 Wiring Diagram 1 2 090 040 M JUNE 14 Page 104 542 543 544 545 546 547 548 549 550 551 552 555 554 555 556 557 558 559 560 561 562 563 564 565 566 567 568 569 570 571 572 573 574 575 576 577 578 579 580 MAINTENANCE NOTE 1 ALL ANALOG LOW VOLTAGE WIRING TO BE RUN IN SEPARATE CONDUIT FROM ALL OTHER WIRING ALL DRAIN WIRES TO BE INSULATED EITHER TOGETHER OR SEPARATELY WITHIN 2 OR CLOSER OF TERMINATION IF NOT CONFINED OTHERWISE NOTE 2 TEMPERATURE WIRING SPECIFICATIONS MINIMUM CABLE SIZE FOR SENSOR WIRING TO BE 22 AWG TWISTED PAIR BELDEN 9320 OR EQUAL 20 2 TWISTED PAIR SUGGESTED CABLE HAS A DRAIN WIRE GROUND DRAIN WIRE AT ONE END ONLY AND INSULATE OTHER END 2000 FT MAX DISTANCE NOTE 3 SPECIFICATIONS FOR TEMPERATURE CAPACITY CONTROL SETPOINT RANGE 50 F TO 1007 TEMPERATURE ASSEMBLY FOR NON HAZARDOUS LOCATION FRICK P
64. 2 280 lo 341 2 QUANTUM HD COMPRESSOR CONTROL PANEL PO 1K OHMS 5 MAINTENANCE ANALOG old Frick BY JOHNSON CONTROLS JUMPERS J amp JC ARE FOR L540D0195H ANALOG BOARDS CHANNEL 1 SUCTION TEMPERATURE PINS 1 2 CHANNEL 2 DISCHARGE TEMPERATURE J2 PINS 1 2 CHANNEL 5 OIL TEMPERATURE J3 PINS 1 2 CHANNEL 4 SEPARATOR TEMPERATURE J4 PINS 1 2 CHANNEL 5 LEAVING PROCESS TEMPERATURE CAPACITY CONTROL WIRED IF USED BY OTHERS J5 PINS 1 2 CHANNEL 6 OIL PRESSURE J6 PINS 1 2 CHANNEL 7 FILTER PRESSURE J PINS 1 2 CHANNEL 8 DISCHARGE PRESSURE J8 PINS 1 2 CHANNEL 9 SUCTION PRESSURE J9 PINS 1 2 CHANNEL 10 ENTERING PROCESS TEMPERATURE WIRED IF USED BY OTHERS J10 PINS 1 2 CHANNEL 11 SYSTEM DISCHARGE PRESS 1 5 VDC PRESS SHOWN USE WITH CONDENSER CONTROL J11 PINS 1 2 CHANNEL 12 DRIVE SPEED RPM VSO TURBINE ETC 4 20 J12 PINS 1 2 CHANNEL 15 ECONOMIZER MONITORING PRESSURE OPTIONAL J13 PINS 1 2 CHANNEL 14 CAPACITY SLIDE POSITION POTENTIOMETER CHANNEL 15 VOLUME SLIDE POSITION POTENTIOMETER CHANNEL 16 MOTOR AMPS ALTERNATE METHOD USING 4 20 LK2 OUT BO 64000193H J16 PINS 1 2 BD 64000195H 090 040 WD0040 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest in
65. 230 231 232 233 234 235 236 237 238 239 240 241 WHI 116 241 QUANTUM HD COMPRESSOR CONTROL PANEL Frick BY JOHNSON CONTROLS ENCLOSURE AIR CIRCULATION FAN OPTIONAL LIOC PRESS REGULATOR ONLY ON BOOSTERS WITH LIQUID INJECTION COMPRESSOR RUN TIME METER dai SPACE HEATER _01 114 COMPRESSOR START RUN SEE CUSTOMER STARTER INFORMATION LN 141 COMPRESSOR CONFIRMED RUNNING OIL PUMP 1 START RUN SEE CUSTOMER STARTER INFORMATION LN 146 OL PUMP CONFIRMED RUNNING SLIDE VALVE LOAD SLIDE VALVE UNLOAD VOLUME DECREASE TO 3 5 Vi VOLUME DECREASE TO 2 2 Vi Vi SOLENOID LOGI C wa LIQUID INJECTION OIL COOLING IF USED DUAL PORT LIOC HIGH IF USED ECONOMIZER NOT USED 090 040 WD0020 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 25b RXF Wiring Diagram Capacity Slide Transmitter 3 6 ey Frick BY JOHNSON CONTROLS 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 QUANTUM HD COMPRESSOR CONTROL PANEL MAIN
66. 357 358 359 360 361 362 365 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 5 from 340 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE 2 from 340 CT MOUNTED IN STARTER OR MOTOR JUNCTION BOX SUPPLIED amp MOUNTED BY OTHERS Cl gt Le 5 RATIO ss ONE PHASE OF MOTOR PHD CHANNELS ARE REFERRED TO AS PHD CH1 THRU PHD CH7 SEE DRAWING 649D5997 INPUT_ALTERNATIVES 4 20 MA INPUT EXTERNAL POWER SUPPLY EXCITATION ISOLATED 4 20 MA DEVICE EXTERNAL POWER SUPPLY 4 20 MA INPUT DEVICE SUPPLYING EXCITATION ISOLATED 4 20 MA INPUT ISOLATED MICRO SUPPLYING EXCITATION 4 20 MA DEVICE BY FRICK MICRO ANALOG OUTPUTS SEE DWG 64980935 FOR EZ COOL INSTALLATION to 401 401 5 2 RED 14 MIW IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED 090 040 M JUNE 14 Page 99 MOTOR AMPS SEE QUANTUM MANUAL FOR C T WIRE SIZING C T LK2 IN BD 64000193H PHD CH 17 SUCTION END COMPRESSOR VIBRATION DEFAULT SETPOINTS RANGE 0 309 HI ALARM 3 59F 99 SEC DELAY HI SHUTDOWN 10 0gf 1 SEC DELAY J17 PINS 2 3 JC17 OUT PHD CH 18 DISCHARGE END COMPRESSOR VIBRATION DEFAULT SETPOINTS RANGE 0 309 HI ALARM 3 5qF 99 SEC DELAY HI SHUTDOWN 10 096 1 SEC
67. 4 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 5 5 from 340 to 4 401 2 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE from 340 CT MOUNTED IN STARTER OR MOTOR JUNCTION BOX RED 14 MIW SUPPLIED amp MOUNTED BY OTHERS 5 RATIO ee mE ONE PHASE OF MOTOR PHD CHANNELS ARE REFERRED TO AS PHD CH1 THRU PHD CH7 SEE DRAWING 64905997 INPUT_ALTERNATIVES 4 20 MA INPUT EXTERNAL POWER SUPPLY EXCITATION ISOLATED 4 20 MA DEVICE EXTERNAL POWER SUPPLY 4 20 MA INPUT DEVICE SUPPLYING EXCITATION ISOLATED 4 20 MA INPUT MICRO SUPPLYING EXCITATION 12 VDC BY FRICK MICRO ANALOG OUTPUTS SEE DWG 649B0935 FOR EZ COOL INSTALLATION lo 4 401 2 IF USED IF USED OOO OOO IF USED IF USED P IF USED IF USED OOO OOO IF USED IF USED 000 OOO IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED RSAGS 0 POR 000000000 090 040 JUNE 14 Page 87 MOTOR AMPS SEE QUANTUM IOM MANUAL FOR WIRE SIZING C T LK2 IN BD 64000193 PHD CH 17 SUCTION END COMPRESSOR VIBRATION J17 PINS 2 3 JC17 OUT PHD CH 18 DISCHARGE END COMPRESSOR VIBRATION J18 PINS 2 5 0618 OUT CHANNEL 19 COMP MOTOR BEARING VIBRATION OR
68. 4 E Z COOL LIOC CONTROL 4 20mA CHANNEL 5 CONDENSER ANALOG OUTPUT A VFO LOCATE PRESSURE TRANSDUCER ON CHANNEL 11 ANALOG BD 1 CHANNEL 6 CONDENSER ANALOG OUTPUT B VFD LOCATE PRESSURE TRANSDUCER ON CHANNEL 11 ANALOG BD 1 CHANNEL 7 COMPRESSOR SPEED OUTPUT VFD CHANNEL 8 LOOP OR PROGRAMMABLE SELECTABLE OUTPUT TO RE TRANSMIT ANALOG INPUT WIRE HARNESS CONNECTOR 090 040 M JUNE 14 Page 75 090 040 WD0023 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 25e RXF Wiring Diagram Capacity Slide Transmitter 6 6 090 040 M JUNE 1 Page 76 110 111 112 113 114 121 122 123 124 125 125 12 128 140 4 lo 141 an QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE CUSTOMER SUPPLIED 115 DR 250 LISTED CONTRDL TRANSFORMER WITH LISTED CISCDNNECT AND GR BRANCH CIRCUIT PROTECTION POWER SOURCE IS REDURED ALL POWER SOURCES SHALL BE GROUNDED ON DNE SUE ISGLATEC AND SEPARATED FRDM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CRCUTS OR FROM FRICK SUPPLIED OR SPECIFIED STARTER USE MIN f12AWG FOR FEED A SEPARATE 115 DR 230 SOURCE 10 101 amp 102 IF SEPARATE FEED OR VOLTAGE FOR HEATER CRCUT IS REDURRED WITH LISTE
69. 5 m Analog Board 2 Active LED 064 f CH16 Input LED D62 CH14 Input Rx LED D63 E CH15 Input E L T 5 CH13 Input J33 Defaulted Pins 2 3 W 2 CH12 Input CH10 Input I 011 Input E Fr CH9 Input pm CH8 Input I pss CH6 Input CH7 Input pm CH5 Input eU M N CH4 Input H CH2 Input INH CH3 Input CH1 Input COM 24VDC Tx Rx 090 040 WD0012 eps Figure 22 Analog Board 2 Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 BY JOHNSON CONTROLS MAINTENANCE Page 41 ANALOG BOARD SETTINGS Table 12 Communications The following table is to be used when configuring the Quantum HD for external communications 090 040 TBO0012 indd Table 13 Dipswitch Settings Used to set board address The following table is to be used to set the analog board addresses If there is only one board installed it should be set as board 1 if there are two boards they each need to be set according to the wiring diagrams w sw sw 504 sws sws SW sws _ 090 040 TB0013 indd Table 14 Analog Board Jumper Settings Jumpers shown are the default jumper settings per analog board See wiring diagrams for correct jumper settings nl
70. 77 178 179 1 QUANTUM PANEL NEUT TO QUANTUM PANEL GND TO QUANTUM PANEL CT HOT TO QUANTUM PANEL CT GND TO QUANTUM PANEL QUANTUM VAC POWER OIL PUMP 1 START RUN COMPRESSOR START RUN OIL PUMP 1 AUX SHUNT TRIP DBS STARTER 485 COM CABLE 49841 24 2 BELDEN OR EQUAL GEN CABLE 7 0841 24 2 SHOWN RED OR WHT RS 485 COMMUNICATIONS WRING SHALL BE SEPARATE FROM ALL AC WRING P16 ON INTERFACE RNA D Bh Cf DENO DIN 1 ON DE ACE VYPER WIRING DIAGRAMS 6 INTERCONNECT DIA 64906002 WIRING CONNECTIONS DIAGRAM YORK VYPER UP TO 565 AMPS FLA QUANTUM HD 64906005 WIRING CONNECTIONS DIAGRAM YORK VYPER ABOVE 565 THRU 1180 AMPS QUANTUM HD COMPRESSOR AUX 2 1 COMPRESSOR MOTOR STARTER IF STARTER CONTAINS MULTIPLE CONTACTORS RELAYS amp TIMERS ADD SUPPRESSORS AT EACH COLL IF TOTAL LOAD OF STARTER COL S 15 MORE THAN 2 AMPS WIRE PER LINES 142 amp 143 IF TOTAL LOAD OF STARTER COIL S IS LESS THAN 2 AMPS WIRING MAY BE PER LINE144 OIL PUMP 1 STARTER IF STARTER CONTAINS MULTIPLE CONTACTORS RELAYS amp TIMERS ADD SUPPRESSORS AT EACH COIL IF TOTAL LOAD OF STARTER COIL S IS MORE THAN 2 AMPS WIRE PER LINES 146 amp 147 090 040 M JUNE 14 Page 95 090 040 WD0043 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to
71. 80 5 2 201 pocos mmmn CR ENCLOSURE NR CIRCULATION FAN OPTIONAL 202 w MAIN OIL INJECTION FEED Aa a a S s Sosa M 4 9 FULL amp CYCLING OIL PUMPS ONLY 203 i USED WITH VERTICAL SEPS 20 WIRED IF USED OR BY OTHERS vi J e 4 6 SEPARATOR EQUALIZING SOLENOID 204 T ONLY USED WITH VERTICAL SEPS 120 Y 205 oo 10 PRESS REGULATOR T ONLY ON BOOSTERS WITH LIQUID INJECTION 6 RED me MW 6 e 1 18 QU 0 0 o 2 H 2 COMPRESSOR RUN TIME METER C 0 9 207 6 lo 267 208 27 SPACE HEATER 01 114 209 COMPRESSOR SIART RUN SEE CUSTOMER STARTER INFORMATION LN 141 210 01 142 5 NC 211 4 COMPRESSOR CONFIRMED RUNNING 212 Y OIL PUMP 1 START RUN SEE CUSTOMER STARTER INFORMATION LN 146 213 01 146 1 NC 214 41 4 Ej 5 9 OIL PUMP 1 CONFIRMED RUNNING BY OTHERS 215 216 247 SUDE VALVE LOAD 218 SLIDE VALVE UNLOAD 219 Wal 116 MW YY 3 220 oe VOLUME INCREASE VOLUME DECREASE 221 222 223 224 2 LIQUID INJECTION OIL COOLING IF USED 225 TOO 9 226 jio peo ro DUAL PORT LIOC HIGH V USED 2 J 227 11 Y 228 F USED OR I OVOP ECONOMIZER 10 W 5 229 H WRED F USED OR ar T CO OP BALANCE PISTON 230 231 232 233 234
72. ANTUM VAC POWER 157 OIL PUMP 1 START RUN 158 COMPRESSOR START RUN 159 OIL PUMP 1 AUX 160 5 COMPRESSOR AUX 2 161 162 SHUNT TRIP 163 i COMMUNICATIONS WIRING WHEN DBS STARTER IS USED RS 485 COM CABLE 9841 24 2 BELDEN OR EQUAL NETWORK e GN CARE 5084242 SHOWN _ _ gp OR WTO RS 485 PORT IN gt m 4 166 STARTER xL f 167 P16 ON INTERFACE lt DENOTES PIN ON INTERFACE BOARD COMM POR 168 VYPER WIRING DIAGRAMS amp INTERCONNECT 169 170 64906002 WIRING CONNECTIONS DIAGRAM YORK VYPER UP TO 565 AMPS FLA QUANTUM HD 64906003 WIRING CONNECTIONS DIAGRAM YORK VYPER ABOVE 565 THRU 1180 AMPS QUANTUM HD 171 64906004 WIRING CONNECTIONS DIAGRAM ENHANCER QUANTUM HD 172 173 174 NA SEPARATOR LOW DIL SAFETY SENSOR 24 VDC 176 GRY 18 BLK 16 177 2 SEP OIL LEVEL 178 CONTROL RELAY 102 250 179 amp gt gt 180 Je 5 2 090 040 M JUNE 14 Page 83 090 040 WD00231 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 27a RXF RXB Wiring Diagram Capacity Slide Potentiometer 2 6 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 84 MAINTENANCE from 01 180 5 202 203 204 2 WIRED F USED OR BY OTHERS 205 6 46 R
73. CONTROLS MAINTENANCE Page 65 SECTION 9 QUANTUM HD DRAWINGS This table lists the numbers for the drawings that appear on the following pages The drawings shown here are the latest revision as of the printing of this manual These drawings appear here for reference purposes only and are subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Table 15 Quantum HD Drawings List RDB 100 Isolater Repeater Module Isolates Communications Signals 107 T T Vyper up to 565 amps to Q5 HD Wiring Connections Vyper over 565 amps to Q5 HD Wiring Connections 090 040 TB0015 indd 090 040 JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 66 MAINTENANCE BY JOHNSON CONTROLS ATENCION oa MAI T SUC BD 5 3 90 eus 1 I 1 LEFT OUTSIDE VIEW FRONT VIEW RIGHT OUTSIDE VIEW ANALOG AC BOTTOM CONDUIT BOTOM CONDUIT ENTRANCE AREA ENTRANCE AREA BOTTOM VIEW 090 040 100011 This drawing appears here for reference purposes only is subject to c
74. D 300 WATTS MAXIMUM 22000 1 75 MAX LOAD 090 040 WD0018 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 25 RXF Wiring Diagram Capacity Slide Transmitter 1 6 ey Frick BY JOHNSON CONTROLS 141 142 143 144 145 146 147 169 170 171 172 175 174 175 176 177 178 179 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE HOT MURAL CUSTOMER SUPPLIED STARTER IF USED YEL 14 OR EQUAL 18 2 ON gt gt e WRED BY OTHERS L YL __ __ STARTER HOT Ar KE EL NEU 18 e TE NE WA YEL 14 OR EQUAL 6 g ras WRED BY OTHERS STARTER STARTER HOT nies NEU VAC TO QUANTUM PANEL NEUT TO QUANTUM PANEL GND TO QUANTUM PANEL CT HOT TO QUANTUM PANEL CT GND TO QUANTUM PANEL QUANTUM VAC POWER OIL PUMP 1 START RUN COMPRESSOR START RUN OIL PUMP f1 AUX 5 COMPRESSOR AUX 2 SHUNT TRIP RS 485 COM CABLE 9841 24 2 BELDEN OR EQUAL GEN CABLE 1 0841 24 2 SHOWN RED OR WHT SIARTER COMMUNICATIONS WRING SHALL BE SEPARATE FROM ALL AC WRING VYPER WIRING DIAGRAMS amp INTERCONNECT 64906002 WIRING CONNECTIONS DIAGRAM YORK VYPER UP TO 565 AMPS FLA QUANTUM HD 64906003 WIRING CONNECTIONS DIAGRAM
75. D DISCONNECT AND DR BRANCH CIRCUIT PROTECTION W REMOVE JUMPERS 1 TO 101 2 TO 102 amp CONNECT 1 2nd 1KW HIR 6 REDD WIRE 104 10 OL SEPARATOR HEATER RELAY CROH S uo ATV 108 H 1 RED 14 HEATER di 0 gt r Was 10 REO na MIN 8 5 HEME Cale B 105 108 H 5 repetere y WAND F USCO DR GY DHIRS THENIERT USED 08 BY GERS 102 HIR 1 C85 WIRED F USC OR Or OTHERS 109 RED 16 WIV p i MOTOR SPACE HEATER 11 WRNG F USD OR BIOINRS RCO al4 02 208 CONTROL POWER ON 9 9 2 6 SEE x a OPTIONAL WNAI IJD gt YEL BLK 1000 CPU gt 12 GER CONMUNIDATION C E 4 INTERFACE BOARD THREE PHASE WIRING SHALL ENTER UR LEAVE QUANTUM PANEL OR BC RUN SAME CONDUIT AS ANY QUANTUM CONTROL WIRING ENTERING OR LEAVING QUANTUM CONTROL PANEL SINGLE PHASE OVER SHALL ENTER OR LEAVE QUANTUM ALL QUANTUM WIRING TO BE 16 ANG STRANDED WIRE UNLESS OTHERWISE STATED ALL NEUTRAL EXP 2 amp 2A WIRING TD BE WHITE UNLESS OTHERWISE STATED FDR INSTALLATION OF QUANTUM PACKADE TEST PROCEDURE SEE 4 11 1D 12 FOR INSTALLATION OF COMPUTER BOARDS amp EPROMS WRIST STRAP SEE
76. D PAIR BELDEN 19320 OR is EQUAL 20 2 TWISTED PAIR SUGGESTED IF CABLE HAS A DRAIN WIRE GROUND DRAIN WIRE AT ONE END ONLY AND INSULATE OTHER END 2000 FT MAX DISTANCE NOTE 3 9 _ SPECIFICATIONS FOR TEMPERATURE CAPACITY CONTROL SETPOINT RANGE 50 F TO 1007 TEMPERATURE ASSEMBLY FRICK P N 63940151003 WITH 1 2 NPT 140 WIRE AS SHOWN IN SEPARATE CONDUIT FROM ALL OTHER WIRING USE BELDEN 8761 OR EQUAL E 5 2 090 040 WD0036 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 28 RWBII Wiring Diagram Cap Slide Potentiometer 1 6 Frick QUANTU M HD COMPRESSOR CONTROL PANEL BY JOHNSON CONTROLS MAINTENANCE HOT NEUTRAL 2 s CUSTOMER SUPPLIED STARTER IF USED s 141 15 COMPRESSOR MOTOR STARTER Ern YEL 14 OR EQUAL IF STARTER CONTAINS MULTIPLE CONTACTORS GN RELAYS amp TIMERS ADD SUPPRESSORS AT 142 e EACH COIL IF TOTAL LOAD OF STARTER COIL S IS MORE 143 Wr ces F L o THAN 2 AMPS WRE PER LINES 142 amp 143 18 IF TOTAL LOAD OF STARTER COIL S IS LESS 144 THAN 2 AMPS WIRING MAY PER LINE144 145 OIL PUMP 1 STARTER Fes FH VN ON AS IF STARTER CONTAINS MULTIPLE CONTACTORS 146 e g nl RELAYS amp TIMERS ADD SUPPRESSORS AT
77. DSB 355XL TDSH TDSB 355XL TDSB355U 10866 8 24 45 17 26 26 1415 580 4085 22 50 17 30 12 1930 762 TDSH4O8L RWH 119 22 50 17 12 930 762 408 RWH 01395 22 43 17 27 15 1839 664 40085 22 50 17 30 12 1930 762 22 50 17 12 1930 762 APIAOBXL 22 43 17 27 2 634 664 56 1913 22 50 17 30 12 1956 762 566 1918 RWF134 22 50 17 30 12 156 762 5662333 22 50 566 2317 RWF22 22 50 17 30 12 1956 762 566 2321 RWE270 22 50 17 30 12 1956 762 566 2813 RWEF316 22 50 17 30 12 1956 762 ScC2817 RWr3s9 22 50 566 2821 _ 50 17 30 1 2139 762 ScC2824 RwF546 20 41 na na 18 1856 762 566 3511 RwF ma96 22 50 SGC 3515 22 50 17 30 12 2139 762 SGC 3519 RWF I856 22 50 17 30 18 1846 762 SGC 3524 RWF I1080 al 24 45 17 26 26 1415 580 66100 22 50 17 30 12 1956 762 2 22 50 17 12 1956 762 66200 22 50 66250 22 50 17 30 2 1956 762 66300 20 41
78. E 1 ALL ANALOG LOW VOLTAGE WIRING TO BE RUN IN SEPARATE CONDUIT FROM ALL OTHER WIRING ALL DRAIN WIRES TO BE INSULATED EITHER TOGETHER OR SEPARATELY WITHIN 2 OR CLOSER IF TERMINATION IF NOT CONFINED OTHERWISE NOTE 2 TEMPERATURE WIRING SPECIFICATIONS MINIMUM CABLE SIZE FOR SENSOR WIRING TO BE 22 AWG TWISTED PAIR BELDEN 9320 OR EQUAL 20 2 TWISTED PAIR SUGGESTED IF CABLE HAS A DRAIN WIRE GROUND DRAIN WIRE AT ONE END ONLY AND INSULATE OTHER END 2000 FT MAX DISTANCE NOTE 3 SPECIFICATIONS FOR TEMPERATURE CAPACITY CONTROL SETPOINT RANGE 50 F TO 1007 TEMPERATURE ASSEMBLY P N en lta WITH 1 2 NPT R 9 2 090 040 WD0042 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment Figure 29 RDB Wiring Diagram 1 6 always refer to the actual drawings that are included with the control panel for the latest information ey Frick BY JOHNSON CONTROLS 141 142 143 HOT 144 145 146 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE CUSTOMER SUPPLIED STARTER USED YEL 14 OR EQUAL 6 2 4 WRED BY OTHERS YEL 4 18 MS Z 1 YEL 14 MIW OR EQUAL E 2 WRED BY OTHERS CROP T SURTER xp m 148 149 151 152 153 155 156 157 161 162 165 165 166 167 170 171 172 173 174 175 176 1
79. ED WIRES UNLESS SPECIFIED OTHERWISE REPRESENTS TERMINALS IN QUANTUM CONTROL PANEL 5 REPRESENTS TERMINALS IN STARTER WHEN SUPPLIED BY FACTORY 2 lo 03 301 lo 03 301 SEPARATOR LOW OIL LEVEL SAFETY HIGH LIQUID LEVEL FROM SYSTEM SAFE CLOSED STARTER SHUNT TRIP ENERGIZED TO TRIP INTERLOCK TO STARTER CIRCUIT BREAKER SHUNT TRIP DEVICE HOT GAS BYPASS IF USED PROGRAMMABLE SHUTDOWN OR ALARM DIGITAL AUX INPUT A SAFE CLOSED PROGRAMMABLE SHUTDOWN OR ALARM DIGITAL AUX INPUT B SAFE CLOSED REMOTE START RUN STOP PERMISSIVE START OIL SEPARATOR HEATER RELAY ALARM OUTPUT ENERGIZES ON ALARM SHUTDOWN OUTPUT DE ENERGIZES ON SHUTDOWN NOT USED 090 040 M JUNE 14 Page 85 090 040 WD0033 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 27c RXF RXB Wiring Diagram Capacity Slide Potentiometer 4 6 090 040 M JUNE 14 Page 86 301 302 305 305 306 308 309 310 311 312 313 514 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 335 334 335 336 337 338 339 340 5 from 02 280 341 2 from 02 280 lo 341 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE BY JOHNSON CONTROL
80. EO 16 6 206 6 from 01 118 e RED 16 20 D D 2 207 6 lo 267 208 209 210 211 4 4 212 215 214 BY OTHERS 215 216 217 218 219 220 221 222 223 224 225 12 9 96 0010 226 2 5 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 2524 USD 08 Y OERS CRLV BLACK _ Frick BY JOHNSON CONTROLS from 01 180 lo 241 ENCLOSURE AIR CIRCULATION FAN OPTIONAL LIOC PRESS REGULATOR ONLY ON BOOSTERS WITH LIQUID INJECTION sv COMPRESSOR RUN TIME METER SPACE HEATER NCOL 114 COMPRESSOR START RUN SEE CUSTOMER STARTER INFORMATION LN 141 COMPRESSOR CONFIRMED RUNNING OIL PUMP 1 START RUN SEE CUSTOMER STARTER INFORMATION LN 146 ie OIL PUMP 1 CONFIRMED RUNNING SLIDE VALVE LOAD SLIDE VALVE UNLOAD VOLUME DECREASE TO 3 5 Vi VOLUME DECREASE TO 2 2 Vi 22 as i 2 5 5 LIQUID INJECTION OIL COOLING IF USED DUAL PORT LIOC HIGH IF USED ECONOMIZER NOT USED 090 040 WD0032 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 27b RXF RXB Wiring Diagram
81. ERATING SERVICE OIL PUMP 2 44 STATUS SCREEN IS 14 SERVICE MAINTENANCE 45 BATTERY FUNCTION AND REPLACEMENT 15 SERVICE MAINTENANCE USER DEFINED 46 INTERFACE BOARD DESCRIPTION 15 SERVICE COMMUNICATIONS ees 47 Q5 PROCESSOR BOARD JUMPERS LED S AND SERVICE DIAGNOSTICS 48 00 0 17 SERVICE SOFTWARE eee 49 STATUS VYPER INFO 52 STATUS FIITER INFO 52 DESCRIPTION za z 22 STATUS PANEL ANALOG I 53 POWER DISTRIBUTION ees 22 STATUS PANEL DIGITAD 00 53 MEASURING VOLTAGES ess 22 STATUS PANEL COMMS 1 3 54 POWER SUPPLY 23 STATUS PANEL IO 5 54 STATUS PANEL COMM 1 3 LOG 4 55 STATUS PANEL IO COMMS LOG 55 INFORMATION 26 STATUS PANEL MODBUS TCP LO0G 21 2 56 DIGITAL BOARD DESCRIPTION 26 STATUS DBS STARTER INFO 56 COMMUNICATIONS 26 CONFIGURATION DRIVE 57 CONNECTIONS TO THE QUANTUM 26 ABUS pipa A sa rs 57 LOGIC VOLTAGE POWER 26 ACTIVE LED
82. ES WIRING BY OTHERS ALL WIRING ENTERING CONTROL CENTER INCLUDING GROUND amp NEUTRAL TO BE 14AWG STRANDED WIRES UNLESS SPECIFIED OTHERWISE REPRESENTS TERMINALS IN QUANTUM CONTROL PANEL e REPRESENTS TERMINALS IN STARTER WHEN SUPPLIED BY FACTORY 03 301 090 040 M JUNE 14 Page 91 from 240 SEPARATOR LOW OIL LEVEL SAFETY HIGH LIQUID LEVEL FROM SYSTEM SAFE CLOSED STARTER SHUNT TRIP ENERGIZED TO TRIP INTERLOCK TO STARTER CIRCUIT BREAKER SHUNT TRIP DEVICE HOT GAS BYPASS IF USED PROGRAMMABLE SHUTDOWN OR ALARM DIGITAL AUX INPUT A SAFE CLOSED PROGRAMMABLE SHUTDOWN OR ALARM DIGITAL AUX INPUT B SAFE CLOSED REMOTE START RUN STOP PERMISSIVE START OIL SEPARATOR HEATER RELAY ALARM OUTPUT ENERGIZES ON ALARM SHUTDOWN OUTPUT DE ENERGIZES ON SHUTDOWN POWER ASSIST IF USED lo 03 301 090 040 WD0039 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 28c RWBII Wiring Diagram Capacity Slide Potentiometer 4 6 090 040 M JUNE 14 Page 92 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 5 from 02 280 lo 341 5 from 0
83. ESS REGULATOR HMI ONLY ON BOOSTERS WITH LIQUID INJECTION 208 IN 6 1 TE REA QU wm 0 o Wi 2 COMPRESSOR FUN TIME METER 207 6 208 209 210 211 1 4 212 25 214 AN RED 116 BY OTHERS 215 216 217 218 219 220 221 222 225 224 225 226 227 228 229 20 231 232 235 234 235 236 237 238 239 240 lo 241 WIRED IF USED OR BY OTHERS lo 241 v SPACE HEATER 01 114 COMPRESSOR START RUN SEE CUSTOMER STARTER INFORMATION LN 141 oce COMPRESSOR CONFIRMED RUNNING OIL PUMP f1 START RUN SEE CUSTOMER STARTER INFORMATION LN 146 EM OIL PUMP 1 CONFIRMED RUNNING SLIDE VALVE LOAD SLIDE VALVE UNLOAD VOLUME INCREASE VOLUME DECREASE LIQUID INJECTION OIL COOLING IF USED DUAL PORT LIOC HIGH IF USED ECONOMIZER BALANCE PISTON 090 040 WD0026 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 26b Wiring Diagram RWFII with Capacity Slide Transmitter 3 6 ey Frick BY JOHNSON CONTROLS 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277
84. INCLUDING GROUND amp NEUTRAL TO BE 14AWG STRANDED WIRES UNLESS SPECIFIED OTHERWISE REPRESENTS TERMINALS IN QUANTUM CONTROL PANEL 5 gt REPRESENTS TERMINALS IN STARTER WHEN SUPPLIED BY FACTORY 2 lo 03 301 lo 03 301 090 040 00021 5 This drawing appears here for reference purposes only and is subject to change without notice When installing servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 25c RXF Wiring Diagram Capacity Slide Transmitter 4 6 090 040 M JUNE 14 Page 74 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 325 324 325 326 327 328 329 330 331 332 335 334 335 336 337 338 339 340 5 from 02 280 lo 31 2 from 02 280 lo 31 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE OOO 000 old Frick BY JOHNSON CONTROLS JUMPERS J amp JC ARE FOR 640D0195H ANALOG BOARDS CHANNEL 1 SUCTION TEMPERATURE J1 PINS 1 2 CHANNEL 2 DISCHARGE TEMPERATURE J2 PINS 1 2 CHANNEL 5 OIL TEMPERATURE J3 PINS 1 2 CHANNEL 4 SEPARATOR TEMPERATURE J4 PINS 1 2 CHANNEL 5 LEAVING PROCESS TEMPERATURE CAPACITY CONTROL WIRED IF USED BY OTHERS J5 PINS 1 2 CHANNEL 6 OIL PRESSURE J6 PINS 1 2 CHANNEL 7 FILTER PRESSURE OPTIONAL J PINS 1 2 CHANNEL 8 DISCHARGE PRESSURE J8 PINS CHANNEL 9 SUCTION PRESSURE
85. INPUT 4 20mA OUTPUT CHANNEL 7 P I LOOP OR PROGRAMMABLE OUTPUT TO RE TRANSMIT ANALOG INPUT 4 20mA OUTPUT CHANNEL 8 LOOP OR PROGRAMMABLE OUTPUT TO RE TRANSMIT ANALOG INPUT 4 20mA WIRE HARNESS 0000 CONNECTOR 090 040 00051 5 This drawing appears here for reference purposes only and is subject to change without notice When installing servicing equipment Figure 32a Analog I O Board 2 Wiring Diagram 2 2 always refer to the actual drawings that are included with the control panel for the latest information LA to Q 00 gt S sde St000M Ot0 060 0001 o 0001 0001 o 0001 2001 781508 90 OL XL Y 9 001 2001 Z 508 OL 8 2 d 530 14 2 3LVINSNI ONY 7 0001 319NIS OL SIYM AA NI 55 530 14 Z 3LVINSNI 25 319NIS OL 5348 Z QUN 2 0001 2 0001 lt 0001 0 0000 0001 0001 lt Wo0 5443 OL WOO 5 5 508 08 vNv 9i 01 SLIOA 0 700 4 44 000 001 ZOOL 9 0001 30 NNOO WOMJ S gt 5 gt I LLI L O z 30103NN02 24 08 08 LLI gt lt NOILYZRIVIOd gt 305 NOILS3SN WOH NWOHS SHOLO3NNOO ZOOL 3 0001 40 INIA 00 0001 30123NNOO zou 0508 30193NNOO 4 0808 90T
86. JOHNSON CONTROLS SERVICE MAINTENANCE USER DEFINED Wer Canini bacon EN 090 040 PHO010 tif uf Maintenance UserDefined DESCRIPTION This screen has been provided to aid the describe its function Simply touch the Task that you wish to service technician with keeping track of system maintenance rename and a keyboard will appear on screen The Service and can be accessed from the System Status screen From Interval and Next Service columns function the same as here the service technician can view up to eight 8 user the description on the previous page definable tasks Each Task may be custom named to best Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 BY JOHNSON CONTROLS MAINTENANCE Page 47 SERVICE COMMUNICATIONS Fiar rm drm Pan 1 Darme Hurtin LER LE TE 1039 IF Fhe enam y 26 i P acd h F asha Capea Bel ss Berni VU mimi Bali 090 040 PHOO11 tif passa ua a H i DESCRIPTION This screen allows the technician to verify and troubleshoot serial communications issues The following buttons are provided refer to the Communi cations Manual 090 040 CS for specific information about these three tests Comms Test Comm1 Comm2 Test Comm2 C
87. K check the solenoid valve NOTE Verify that the proper capacity control setpoint has been programmed 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 62 MAINTENANCE BY JOHNSON CONTROLS SYMPTOM PROBABLE CAUSES and CORRECTIONS Verify that the Slide Stop is in the AUTO mode and that the VI Ratio is calling for a VI Increase or decrease Output 7 MOD 7 controls Slide Stop Increase Solenoid If the LED D7 for Output 7 MOD 7 is on check for the proper panel voltage between position 4 and 5 on the P2 DIO con nector on Digital I O board 1 If the proper voltage is not found check the fuse F7 and if the fuse is OK check the output module MOD 7 If the voltage was OK check for the proper voltage between position 5 on the P2 DIO connector and position 15 on the termi SLIDE STOP DOES NOT nal strip If voltage is OK check for the proper voltage between position 15 and 2 on the INCREASE and or DECREASE terminal strip If the voltage is OK check the solenoid valve Output 8 MOD 8 controls the Slide Stop Decrease Solenoid If the LED D8 for Output 8 MOD 8 is on check for the proper panel voltage between position 4 and 6 on the P2 DIO connector on Digital I O board 1 If the proper voltage is not found check the fuse F8 and if the fuse is OK check the output module MOD 8 If the voltage was OK check for the proper voltage between position 6 on the P2 DIO connector and position 14 on the terminal
88. LL fan 255 195 S Fen rnm Haley ACCESSING Filter Info Status Filter Info 090 040 PH0019 tif DESCRIPTION This screen is for informational purposes is populated here is received via serial communications from only as there is nothing that can be changed The data that an optional Vyper drive unit Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 MAINTENANCE Page 53 BY JOHNSON CONTROLS STATUS PANEL ANALOG nic ard Cenbel LRL T ram ort Le P SEDATE 2 Pa 20 FER Anak 3 LT TESTS la 803 8 wp mil Es E 090 040 PHOO2O tif ACCESSING DESCRIPTION The Analog Service Screen has been provided 2 if installed Analog values are converted from binary to to view the raw data from an Analog Board Input Channels show volts The error factor is 05 volts This is an in 1 through 24 as well as Output channels 1 through 8 are formational screen only shown for Analog Board 1 and optionally for Analog board STATUS PANEL DIGITAL EST s ri mi Sengn 700PRBIG Acbu 2 q PY Gs Spear PO Seta Board 1 Bend 2 Comme 1 7 i Hi j Kasma F Leg t
89. MI 090 040 PH0023 tif ACCESSING IO Comms DESCRIPTION The I O Comms screen is for informational the installed and recognized I O control boards Additionally use and provides the current software version of each of the current communications status is shown for each board Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 BY JOHNSON CONTROLS MAINTENANCE Page 55 STATUS PANEL COMM 1 3 LOG Hernia Sorten Pane 22 8 Mies i Sig 1 1 Di Tei DEO Duri T LAM AE LER Comis Inr D L3 33 Uh D aq 2 11 Leg 25 a 5 Medius TOP 4m Casi im DM ILU OO DIOSES DOC RHOD som ir co PTT Sees oe XT Ge NA Ai 9 Im TE KA Aa 1 reip ACE 1 E M MF d E ES 2 i 090 040 PHOO24A tif ACCESSING Comms 1 3 Log Status DESCRIPTION The screen shown above represents the Is an informational screen only and provides a list
90. N 63940151003 WITH 1 2 NPT OR 63940151002 FOR CABLE STRAIN RELIEF WIRE AS SHOWN IN SEPARATE CONDUIT FROM ALL OTHER WIRING USE BELDEN 8761 CABLE OR EQUAL DV1 V 0 um 4 20mA 25 TE wi g oO oO oO QUANTUM HD COMPRESSOR CONTROL PANEL ANALOG BD 2 BY JOHNSON CONTROLS NOT USED FOR ANALOG BOARD f2 CHANNEL 17 AVAILABLE J17 PINS 2 3 0617 OUT CHANNEL 18 AVAILABLE J18 PINS 2 5 JC18 OUT CHANNEL 19 MOTOR BEARING TEMPERATURE SHAFT END RTD OR 4 20mA J19 PINS 1 2 JC19 IN CHANNEL 20 MOTOR BEARING TEMPERATURE OPPOSITE SHAFT END OR 4 20mA J20 PINS 1 2 JC20 IN CHANNEL 21 AVAILABLE J21 PINS 1 2 JC21 IN CHANNEL 22 RELATIVE HUMIDITY J22 PINS 1 2 JC22 IN CHANNEL 23 OUTSIDE AMBIENT AIR TEMPERATURE J23 PINS 1 2 JC23 IN CHANNEL 24 Miss COOLANT TEMPERATURE 424 PINS 1 2 JC24 IN OUTPUT CHANNEL 1 VYPER COOLING PI CONTROL 4 20mA OUTPUT CHANNEL 2 P i LOOP OR PROGRAMMABLE OUTPUT TO RE TRANSMIT ANALOG INPUT 4 20mA OUTPUT CHANNEL 3 P i LOOP OR PROGRAMMABLE OUTPUT TO RE TRANSMIT ANALOG INPUT 4 20 OUTPUT CHANNEL 4 LOOP OR PROGRAMMABLE OUTPUT TO RE TRANSMIT ANALOG INPUT 4 20mA OUTPUT CHANNEL 5 LOOP OR PROGRAMMABLE OUTPUT TO RE TRANSMIT ANALOG INPUT 4 20mA OUTPUT CHANNEL 6 LOOP OR PROGRAMMABLE OUTPUT TO RE TRANSMIT ANALOG
91. NG GROUND amp NEUTRAL TO BE f14AWG STRANDED WIRES UNLESS SPECIFIED OTHERWISE 6 REPRESENTS TERMINALS IN QUANTUM CONTROL PANEL 5 e REPRESENTS TERMINALS IN STARTER WHEN SUPPLIED BY FACTORY 2 lo 03 301 090 040 M JUNE 14 Page 97 SEPARATOR LOW OIL LEVEL SAFETY HIGH LIQUID LEVEL FROM SYSTEM SAFE CLOSED STARTER SHUNT TRIP ENERGIZED TO TRIP INTERLOCK TO STARTER CIRCUIT BREAKER SHUNT TRIP DEVICE HOT GAS BYPASS IF USED PROGRAMMABLE SHUTDOWN OR ALARM DIGITAL AUX INPUT A SAFE CLOSED PROGRAMMABLE SHUTDOWN OR ALARM DIGITAL AUX INPUT B SAFE CLOSED REMOTE START RUN STOP PERMISSIVE START OIL SEPARATOR HEATER RELAY N ALARM OUTPUT ENERGIZES ON ALARM SHUTDOWN OUTPUT DE ENERGIZES ON SHUTDOWN POWER ASSIST IF USED 090 040 WD0045 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 29c RDB Wiring Diagram 4 6 090 040 M JUNE 14 Page 98 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 from 02 280 to 341 5 from 02 280 341 2 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE CABLE 13 old Frick BY JOH
92. NSON CONTROLS JUMPERS J amp JC ARE FOR awuoc 1 64000195H ANALOG BOARDS CHANNEL 1 SUCTION TEMPERATURE J1 PINS 1 2 CHANNEL 2 3 DISCHARGE TEMPERATURE J2 PINS 1 2 CHANNEL 3 OIL TEMPERATURE J3 PINS 1 2 CHANNEL 4 SEPARATOR TEMPERATURE J4 PINS 1 2 CHANNEL 5 LEAVING PROCESS TEMPERATURE CAPACITY CONTROL WIRED IF USED BY OTHERS J5 PINS 1 2 CHANNEL 6 OIL PRESSURE J6 PINS 1 2 CHANNEL 7 FILTER PRESSURE J7 PINS 1 2 CHANNEL 8 DISCHARGE PRESSURE J8 PINS 1 2 CHANNEL 9 SUCTION PRESSURE J9 PINS 1 2 CHANNEL 10 ENTERING PROCESS TEMPERATURE J10 PINS 1 2 WIRED IF USED BY OTHERS CHANNEL 11 SYSTEM DISCHARGE PRESS 1 5 PRESS SHOWN USE WITH CONDENSER CONTROL J11 PINS 1 2 CHANNEL 12 DRIVE SPEED RPM VSD TURBINE ETC 4 20mA J12 PINS 1 2 CHANNEL 13 ECONOMIZER MONITORING PRESSURE OPTIONAL J13 PINS 1 2 CHANNEL 14 NOT USED CHANNEL 15 NOT USED CHANNEL 16 MOTOR AMPS ALTERNATE METHOD USING 4 20mA LK2 OUT BD 64000193H J16 PINS 1 2 BD 64000195H 090 040 WD0046 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 29d RDB Wiring Diagram 5 6 ey Frick BY JOHNSON CONTROLS 341 342 345 345 346 348 349 350 351 352 355 354 355 356
93. OMPRESSOR CONTROL PANEL 090 040 M JUNE 14 Bv JOHNSON CONTROLS MAINTENANCE Page 69
94. ONTAINS MULTPLE CONTACTORS RELAYS amp TINERS ADD SUPPRESSORS AT EACH COL TOTAL LOAD OF STARTER COL S IS MORE THAN 2 AMPS WIRE PER LINES 142 amp 145 If TOTAL LOAD GF STARTER 5 IS LESS THAN 2 AMPS WIRING MAY LINEI 44 OL PUMP 1 STARTER If STARTER CONTAINS MULTIPLE CONTACTORS RELAYS amp TIMERS ADD SUPPRESSORS EACH COL IF TOTAL LOAD OF STARTER COL S IS NORE THAN 2 AMPS WIRE PER LINES 146 amp 147 Page 77 090 040 WD0025 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 26a RWFII Wiring Diagram Capacity Slide Transmitter 2 6 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 78 MAI NTENANCE BY JOHNSON CONTROLS from 01 180 FNI from 01 180 5 ENCLOSURE AIR CIRCULATION FAN WIRED IF USED OR BY OTHERS CBL1 BLACK BLK 201 gt LAUR Wes SS s 6 OPTIONAL w MAN OIL INJECTION FEED 202 ccc WIRED IF USED OR BY OTHERS J 4 s 9 FULL amp CYCLING OIL PUMPS ONLY ya USED WIH VERTICAL SEPS 20 WIRED IF USED DR BY OTHERS 1 e SNR 148 530 2 1L Cc oo SEPARATOR EQUALIZING SOLENOID 204 ONLY USED WITH VERTICAL SEPS 20 205 Ves LIOC PR
95. OW Wadi 38 MNOM STNINH3L OQA Z JHL YVAN JONVLSNI 303 39VET0A OV OL ALIWIXOMd GIOAY OL NOIIV901 1538 WALNYND NI NIQ NO INGON TIVISNI 0004 JHL 30 HOWE JHL YIdSId NO G31V901 SI L SNOISH3A 1541 1 3HL NO 4000 JHL 40 3HL NO T3NVd 100 ONIMS V NO Q 31V901 SI SNOISM3A ATHY3 NI WALNYND NI 089089 YALNdWOD 31 201 7410 YAMOd 3NOQ 38 01 ONIMIM TY 134 YO AYOL OANI HOLIMS dl 3015 q31V10SI M3AIHOM3HOS anno Or a a 20102 OL 0 f H ON 9 NON 3015 317105 GNNOYS NN9S 4 3 Dm GNNOYD 3AJO3lONd 2 GN Quo y YO 97864 Nadi38 NI OL 0969 b uddosey OON 3110 68 54 souonop g 7 8 do N NO 3MM Z 987 54 WATA Xd is XL 300W SNOILISOd HOLIMS did GOHLN IVNSIS NMOHS 304 687 54 Z TWISNI THW 980 9 MO x 3015 31V10SI 305 UjLVYIoSI NO 8 ac Ge 01 1051 JINdOW 40 305 SIHL NO 031007 SI L ON MS did 310N 305 Q31V1OSI NON 29 0351 ION NO 330 330 440 330 440 Di vc ort 0351 LON 440 NO 330 440
96. QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 112 MAINTENANCE BY JOHNSON CONTROLS Table 17 Compressor Volume Ratio amp Capacity Information Standard Low Vi Slide Theo Mi Slide Valve Valve retical 19 Bare Model Serial Number Slide Stop Min Max Min Max Minimum T ravel Vi Vi Vi Vi Capacity 296 25 la 2 XJS XJF 95 RXB RXF 12 15 19 XJS XJF 120 RXB RXF 24 30 39 50 2 O1 O gt gt lt gt lt UJ X 58 68 85 101 al 1635 RWBE GO 22 5 TDSH163L RwB 138 76 22 50 1935 _ 1100_ 22 50 17 12 1956 762 TDSH193L RWB I134 aa 22 50 17 wa 12 1956 762 TOSH 2335 al 22 0 n a TDSH233L RWB 1222 al 22 50 17 12 1956 762 TDSH233XL 270 8 a 22 56 17 23 1586 762 2835 __ 22 50 n a 283 RWB 399 22 50 17 12 1956 762 TDSH283LY _ YS chiller 57 compressor al wa 17 25 8 1941 565 2835 RWB l480 22 42 17 27 23 1655 648 TDSH TDSB 355S TDSH TDSB 355S TDSH TDSB 355L TDSH TDSB 355L 5 0 TDSH T
97. QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 56 MAINTENANCE BY JOHNSON CONTROLS STATUS PANEL MODBUS TCP LOG iria gt See heat Sha pene Accu 090 040 PH0026 tif ACCESSING ModBus TCP Log received from all serial communications viewable at one DESCRIPTION The screen shown above represents the time This is an informational screen only ModBus communications packages that have been sent or STATUS DBS STARTER INFO Pressure T EI IET 2174 DET ees Cuni Fika E 4 RTT 1 e Tiere he Cement C AN Del Irun kuli Bamia O M 090 040 PHOO27 tif ACCESSING _ DBS Starter DESCRIPTION This screen is for informational purposes is populated here is received via serial communications from only as there 15 nothing that can be changed The data that an optional DBS Solid State drive unit Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 BY JOHNSON CONTROLS MAINTENANCE Page 57 CONFIGURATION DRIVE MOTOR i Certo gt can Presaunm Pod ____ Li gi 090 040 PH0028 tif ACCESSING Configuration DESCRIPTION This screen provides for a method of bump Bump Motor button The motor will
98. R BY OTHERS DIG BD 2 P3 gt NOTE 1 SURGE SUPPRESSOR SHALL BE INSTALLED ACROSS ALL INDUCTIVE LOADS IN QUANTUM AND IF SHOWN ON DEVICES OUTSIDE OF QUANTUM EJ SURGE SUPPRESSOR SUPRESSOR SPECIFICATIONS RC NETWORK CONSISTING OF A 0 1 uFD CAPACITOR 600VDC IN SERIES WITH A 47 OHM RESISTOR NOTE 2 Y SOLENOID WIRING IF DIN CONNECTORS ARE USED IF ANY OTHER DEVICES USE DIN CONNECTORS THE HOT WILL ALWAYS BE PIN 1 AND NEUTRAL PIN 2 INDICATES DEVICES WIRED AT FACTORY INDICATES DEVICES SUPPLIED BY FACTORY OR OTHERS WHEN OPTIONAL OR REQUIRED INDICATES DEVICES WIRING BY OTHERS ALL WIRING ENTERING CONTROL CENTER INCLUDING GROUND amp NEUTRAL TO BE 14AWG STRANDED WIRES UNLESS SPECIFIED OTHERWISE REPRESENTS TERMINALS IN QUANTUM CONTROL PANEL REPRESENTS TERMINALS IN STARTER WHEN SUPPLIED BY FACTORY to 441 090 040 M JUNE 14 Page 101 READY TO RUN REMOTE ENABLE RECYCLE DELAY FORCE UNLOAD ENERGIZED WHEN COMPRESSOR IS OFF AND IN RECYCLE DELAY OR WHEN COMPRESSOR IS RUNNING AND IN LOAD INHIBIT OR FORCE UNLOAD REMOTE LOAD CAPACITY FOR SV UNITS REMOTE C C STEP 1 FOR STEP UNITS REMOTE UNLOAD FOR SV UNITS REMOTE C C STEP 2 FOR STEP UNIT CONTACTS ARE WIRED OTHERS DIGITAL AUX OUTPUT A DIGITAL AUX OUTPUT B DIGITAL AUX OUTPUT C AUX PROGRAMMABLE SHUTDOWN OR ALARM SAFE CLOSED AUX 4 PROGRAMMABLE SHUTDOWN OR ALARM SAFE CLOSED AUX 5
99. S JUMPERS J amp JC ARE FOR 1 54000195 ANALOG BOARDS CHANNEL 1 SUCTION TEMPERATURE J1 PINS 1 2 CHANNEL 2 DISCHARGE TEMPERATURE J2 PINS 1 2 CHANNEL 3 OIL TEMPERATURE 43 PINS 1 2 CHANNEL 4 SEPARATOR TEMPERATURE J4 PINS 1 2 CHANNEL 5 LEAVING PROCESS TEMPERATURE CAPACITY CONTROL WRED IF USED BY OTHERS 45 PINS 1 2 CHANNEL 6 OIL PRESSURE J6 PINS 1 2 CHANNEL 7 FILTER PRESSURE OPTIONAL J PINS 1 2 CHANNEL 8 DISCHARGE PRESSURE J8 PINS 1 2 CHANNEL 9 SUCTION PRESSURE J9 PINS 1 2 CHANNEL 10 ENTERING PROCESS TEMPERATURE WRED IF USED BY OTHERS J10 PINS 1 2 CHANNEL 11 SYSTEM DISCHARGE PRESS 1 5 PRESS SHOWN USE WITH CONDENSER CONTROL J11 PINS 1 2 CHANNEL 12 DRIVE SPEED RPM NSD TURBINE ETC 4 20 J12 PINS 1 2 CHANNEL 13 ECONOMIZER MONITORING PRESSURE OPTIONAL J13 PINS 1 2 CHANNEL 14 SLIDE VALVE POSITION POTENTIOMETER CHANNEL 15 NOT USED CHANNEL 16 MOTOR AMPS ALTERNATE METHOD USING 4 20 LK2 OUT BD 64000193H J16 PINS 1 2 BD 64000195H 090 040 WD0034 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 27d RXF RXB Wiring Diagram Capacity Slide Potentiometer 5 6 c ____ _ lt Frick BY JOHNSON CONTROLS 342 343 34
100. SAFE CLOSED REMOTE START RUN STOP PERMISSIVE START OIL SEPARATOR HEATER RELAY ALARM OUTPUT ENERGIZES ON ALARM SHUTDOWN OUTPUT DE ENERGIZES ON SHUTDOWN POWER ASSIST IF USED 090 040 WD0027 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 26c Wiring Diagram RWFII with Capacity Slide Transmitter 4 6 090 040 M JUNE 14 Page 80 301 302 305 304 305 306 307 308 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 5 from 02 280 lo 341 from 02 280 lo 341 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE BY JOHNSON CONTROLS JUMPERS J amp JC ARE FOR 164000195 ANALOG BOARDS CHANNEL 1 SUCTION TEMPERATURE J1 PINS 1 2 CHANNEL 2 DISCHARGE TEMPERATURE J2 PINS 1 2 CHANNEL 3 OIL TEMPERATURE J3 PINS 1 2 CHANNEL 4 SEPARATOR TEMPERATURE J4 PINS 1 2 CHANNEL 5 LEAVING PROCESS TEMPERATURE CAPACITY CONTROL WIRED IF USED BY OTHERS J5 PINS 1 2 CHANNEL 6 OIL PRESSURE J6 PINS 1 2 CHANNEL 7 FILTER PRESSURE 7 PINS 1 2 CHANNEL 8 DISCHARGE PRESSURE J8 PINS 1 2 CHANNEL 9 SUCTION PRESSURE 9 PINS 1 2
101. SH COMPRESSOR MOTOR SPACE HEATER IF SUPPL 111 HTR4 J 2 Hn mas 67 oo wans wu us CONTROL POWER 607 6 28 116 79194 6 117 JUMPERBAR 9 6 FILTER i lo 2 206 DL 119 1 E i Oh N 122 C 123 x 1004 6 x g 24V0C 1 75A MAX LOAD 124 T 1000 9 125 CPU BOARD 126 COMMUNICATION 127 INTERFACE BOARD 128 129 NO THREE PHASE WIRING SHALL ENTER OR LEAVE QUANTUM PANEL OR BE RUN IN SAME CONDUIT AS ANY QUANTUM CONTROL WIRING 130 ENTERING OR LEAVING QUANTUM CONTROL PANEL NO SINGLE PHASE OVER SHALL ENTER OR LEAVE QUANTUM PANEL ALL QUANTUM WIRING TO BE 16 AWG STRANDED WIRE UNLESS OTHERWISE STATED 132 ALL NEUTRAL EXP 2 amp 2A WIRING TO BE WHITE UNLESS OTHERWISE STATED FOR INSTALLATION OF QUANTUM PACKAGE TEST PROCEDURE SEE MMIB NO 4 11 10 12 133 FOR INSTALLATION OF COMPUTER BOARDS EPROMS WRIST STRAP SEE NO 4 11 10 11 FOR HIGH POT TEST PROCEDURE SEE NO 4 11 10 7 FOR QUANTUM ASSEMBLY AND TEST PROCEDURE SEE NO 4 11 10 14 ALL ANALOG LOW VOLTAGE WIRING TO BE RUN IN SEPARATE CONDUIT FROM ALL OTHER WIRING ALL DRAIN WIRES TO BE INSULATED EITHER TOGETHER OR SEPARATELY WITHIN 2 OR CLOSER 136 IF TERMINATION IF NOT CONFINED OTHERWISE NOTE 2 137 TEMPERATURE WIRING SPECIFICATIONS MINIMUM CABLE SIZE FOR SENSOR WIRING TO 22 AWG TWISTE
102. SSOR VIBRATION J17 PINS 2 3 JC17 OUT PHD CH 18 DISCHARGE END COMPRESSOR VIBRATION J18 PINS 2 5 JC18 OUT CHANNEL 19 COMP MOTOR BEARING VIBRATION OR BEARING TEMP RTD SHAFT SIDE J19 PINS 2 3 JC19 OUT CHANNEL 20 COMP MOTOR BEARING VIBRATION OR BEARING TEMP RTD OPPOSITE SIDE J20 PINS 2 5 JC20 OUT IF BOTH VIBRATION AND TEMPERATURE ARE USED TEMPERATURE WILL ON ANALOG BOARD 2 CHANNELS 19 amp 20 CHANNEL 21 MOTOR STATOR RID 1 421 PINS 2 3 JC21 IN CHANNEL 22 MOTOR STATOR RID f2 J22 PINS 2 5 JC22 IN CHANNEL 25 MOTOR STATOR RID 3 J23 PINS 2 3 JC25 IN CHANNEL 24 E Z COOL LIOC FEEDBACK 4 20mA J24 PINS 1 2 JC24 IN CHANNEL 1 P I CONTROL A LOOP OR PROGRAMMABLE SELECTABLE RE TRANSMIT ANALOG INPUT 4 20mA CHANNEL 2 P I CONTROL B LOOP OR PROGRAMMABLE SELECTABLE TO RE TRANSMIT ANALOG INPUT 4 20mA CHANNEL 3 PROGRAM SELECTABLE OUTPUT OR TO RE TRANSMIT ANALOG INPUT SLIDE VALVE POSITION CAPACITY 4 20mA CHANNEL 4 E Z COOL LIOC P i CONTROL 4 20mA CHANNEL 5 CONDENSER ANALOG OUTPUT A VFD LOCATE PRESSURE TRANSDUCER ON CHANNEL 11 ANALOG BD fi CHANNEL 6 CONDENSER ANALOG OUTPUT B VFD LOCATE PRESSURE TRANSDUCER ON CHANNEL 11 ANALOG BD 1 CHANNEL 7 COMPRESSOR SPEED OUTPUT VFD CHANNEL 8 LOOP OR PROGRAM SELECTABLE OUTPUT TO RE TRANSMIT ANALOG INPUT WIRE HARNESS Ld 00000000 CONNECTOR 090 040 WDOO41 eps This drawing appears here for reference purp
103. T DEVICE SUPPLYING EXCITATION ISOLATED MICRO SUPPLYING EXCITATION 12 VDC 1 5 N SENSOR RED r vx pe AWG TWISTED PAIR FT MAX rg ALL NEUTRALS FOR cUL PANEL WIRING TO BE WHITE UNLESS NOTED OTHERWISE ALL NEUTRALS FOR CE PANEL WIRING TO BE LT BLUE UNLESS NOTED OTHERWISE FOR INSTALLATION OF QUANTUM PACKAGE TEST PROCEDURE SEE MMIB NO 4 11 10 12 FOR INSTALLATION OF COMPUTER BOARDS AND EPROMS SEE MMIB NO 4 11 10 11 FOR HIGH POT TEST PROCEDURE SEE MMIB NO 4 11 10 7 FOR OUANTUM ASSEMBLY AND TEST PROCEDURE SEE MMIB NO 4 11 10 14 ISOLATED YA 4 20 mA Bm BLK DEVICE ve RIED E oO oO OOO 000 ANALOG BD 2 JUMPERS J amp JC ARE FOR 640D0195H ANALOG BOARDS CHANNEL 1 REMOTE SUDE VALVE POSITION 4 20mA PINS 1 2 CHANNE REMOTE CONTROL SETPOINT 4 20mA J2 PINS 1 2 CHANNEL 3 ENGINE MANIFOLD PRESSURE ENGINE DRIVE ONLY 1 5v0C J3 PINS 1 2 CHANNEL 4 BALANCE PISTON PRESSURE 1 5v0C J4 PINS 1 2 INPUT MONITORING 45 PINS 1 2 INPUT MONITORING J6 PINS 1 2 INPUT MONITORING J7 PINS 1 2 INPUT MONITORING J8 PINS 1 2 CHANNEL 9 ANALOG AUX E INPUT MONITORING 9 PINS 1 2 CHANNEL 10 ANALOG AUX F INPUT MONITORING J10 PINS 1 2 CHANNEL 11 ANALOG AUX G INPUT MONITORING J11 PINS 1 2 CHANNEL 12 ANALOG AUX H INPUT MONITORING J12 PINS 1 2 CHANNEL 13 ANALOG AUX INPUT MONITORING J13 PINS
104. TE 115 OR 230 SOURCE TO 101 amp 102 WITH LISTED DISCONNECT OR BRANCH CIRCUIT PROTECTION 102 2 104 o 1 2nd 1KW IS REQ D gt MOVE WIRE 104 TO CBIA wir mr wv 106 OIL SEPARATOR ai HEATER RELAY CROH 106 H 1 102 107 5 15A HEATER 9 108 CBIA io pco 107 11 T w ENTER e 109 VIRING IF USED DR BY OTHERS i 213 105 108 H3 _ 1 7 a WIRING USED DR BY OTHERS 02 265 111 CB3 HTR 1 112 WIRED IF USED OR BY OTHERS 255 109 MOTOR SPACE HEATER 200W CRSH 111 HTR4 2 114 s 6 60 28 116 Tsi 9 117 JAMPERBAR ON 2 6 FLI 1 n i 8 lo 02 206 Fi 193 15A BE 1 WA S LAAN Ph 2 5 122 125 g 1004 g doc 1000 124 1000 125 iod 19 2 a CPU BOARD 126 WHI BIK COMMUNICATION 127 om n 4 INTERFACE BOARD 128 129 NO THREE PHASE WIRING SHALL ENTER OR LEAVE QUANTUM PANEL OR BE RUN IN SAME CONDUIT AS ANY QUANTUM CONTROL WIRING 130 ENTERING OR LEAVING QUANTUM CONTROL PANEL i NO SINGLE PHASE OVER 300VAC SHALL ENTER OR LEAVE QUANTUM PANEL ALL QUANTUM WIRING TO BE 16 AWG STRANDED WIRE UNLESS OTHERWISE STATED 132 ALL NEUTRAL EXP 2 amp 2A WIRING TO BE WHITE UNLESS OTHERWISE STATED FOR INSTALLATION OF QUANTUM PACKAGE TEST PROCEDURE SEE MMIB NO 4
105. TENANCE 090 040 M JUNE 14 Page 73 from 240 5 CRLL SEPARATOR LOW OIL LEVEL SAFETY 5 oS 25 HIGH LIQUID LEVEL FROM SYSTEM T sss CHE ae 5 5 RED 16 VW WaT 16 vw STARTER SHUNT TRIP ENERGIZED TO TRIP INTERLOCK TO STARTER CIRCUIT BREAKER SHUNT TRIP DEVICE HOT GAS BYPASS IF USED WRED F USED OR BY OTHERS 600 27 40016 2 PIENE S PROGRAMMABLE SHUTDOWN OR ALARM DIGITAL AUX INPUT A SAFE CLOSED PROGRAMMABLE SHUTDOWN OR ALARM DIGITAL AUX INPUT B SAFE CLOSED WHT 16 uw VD wi REMOTE START RUN STOP Sr ss a PERMISSIVE START OIL SEPARATOR HEATER RELAY NOO1 107 01 109 01 110 NC ALARM OUTPUT ENERGIZES ALARM from 207 SHUTDOWN OUTPUT DE ENERGIZES ON SHUTDOWN WRED BY OTHERS F240U 23 40249 NOT USED NOTE 1 A SURGE SUPPRESSOR SHALL BE INSTALLED ACROSS ALL INDUCTIVE LOADS IN QUANTUM AND IF SHOWN ON DEVICES OUTSIDE OF QUANTUM E amp X SURGE SUPPRESSOR SUPRESSOR SPECIFICATIONS RC NETWORK CONSISTING OF A 0 1 uFD CAPACITOR 600 0 IN SERIES WITH A 47 OHM RESISTOR NOIE 2 1 WH 2 SOLENOID WIRING IF DIN CONNECTORS ARE USED IF ANY OTHER DEVICES USE DIN CONNECTORS THE HOT WILL ALWAYS BE PIN 1 AND NEUTRAL PIN 2 INDICATES DEVICES WIRED AT FACTORY INDICATES DEVICES SUPPLIED BY FACTORY OR OTHERS WHEN USED INDICATES DEVICE WIRING BY OTHERS ALL WIRING ENTERING CONTROL CENTER
106. VNV 2001 2001 NOLLVZI3VTOd 2001 Nid CLE 2001 QUANTUM HD COMPRESSOR CONTROL PANEL X Xu NNO9 910 WO3H NNOO 5 910 a dns MOd dns na 0 01 i jc cc Frick BY JOHNSON CONTROLS This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 33 HD AC Power Harness 090 040 M JUNE 14 Page 106 10ANG 2 10AWG 101 G1 lt 0 2 9 103 104 20 101 109 63900195 11 63900195 21 AC DIG BD 1 TO TERMS HARNESS 639D0195H01 NININ cN gt i cal 00 SIS NAAL 4 6 d 6 yd 5 0 0 T NI ka Tir CONTACT BLOCK lt SIK QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE 639D0195H31 LL Q 2 DATE CODE 104 103 Frick BY JOHNSON CONTROLS 5 als 79 89 gc eo 55 ge cele ua S9 99 qe 872 4012 o Wa lt lt W n ev OIL 5 7455 69 N I
107. YORK VYPER ABOVE 565 THRU 1180 AMPS QUANTUM 649D6004 WIRING CONNECTIONS DIAGRAM ENHANCER QUANTUM HD SEPARATOR LOW DIL SAFETY SENSOR SEP OIL LEVEL CONTROL RELAY 2 250 s amp N 090 040 M JUNE 14 Page 71 COMPRESSOR MOTOR SIARIER IF STARTER CONTAINS MULTIPLE CONTACTORS RELAYS amp TIMERS ADD SUPPRESSORS AT EACH COIL IF TOTAL LOAD OF STARTER COIL S IS MORE THAN 2 AMPS WIRE PER LINES 142 amp 143 IF TOTAL LOAD OF STARTER COL S IS LESS THAN 2 AMPS WIRING MAY BE PER LINE144 OIL PUMP 1 STARTER IF STARTER CONTAINS MULTIPLE CONTACTORS RELAYS amp TIMERS ADD SUPPRESSORS AT EACH COIL IF TOTAL LOAD OF STARTER COIL S IS MORE THAN 2 AMPS WIRE PER LINES 146 amp 147 090 040 5 This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 25a RXF Wiring Diagram Capacity Slide Transmitter 2 6 090 040 M JUNE 14 Page 72 MAINTENANCE from 01 180 201 FNI CBL1 BLACK WIRED IF USED OR BY OTHERS 205 204 205 6 rcp mig mw 6 LM 206 2 1 01 118 Y L20 prp 6 MTV p 207 6 lo 267 2 208 RED 116 209 210 211 212 215 214 4 OTHERS 215 216 217 218 219 220 221 222 225 224 225 226 227 228 229
108. ace the input module REPLACING A DEFECTIVE DIGITAL BOARD The procedure to replace a Digital board is outlined below NOTICE Use an anti static wrist band for this procedure 1 Shut off control power 2 Remove the old board from the panel 3 Remove the new board from its packing and place both on an anti static surface 4 Check that all jumpers dipswitches and components are properly setup on the new board as it was on the old board refer to the Digital Settings tables near the end of this section 5 nstall the modified replacement board in the panel After replacing or installing a Digital Board and powering on the control panel select Re detect I O Boards from the Menu gt Service gt Communications screen This selection provides a method to detect all connected Digital and Analog boards If a board has been removed a communication error shutdown will be issued until this key is selected The About screen will show what was detected Page 29 QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 MAINTENANCE Frick BY JOHNSON CONTROLS 090 040 00006 5 REVISION LEVEL BOARD PART NUMBER SERIAL PART 64000062 Qa PROGRAM REESE Revision O 19200 O o of PROGRAM VERSION COMMUNICATIONS JUMPERS 5 VOLTS co O COMMUNICATION 025 026
109. all snip nose pliers NOTICE Proper panel voltage refers to the AC that has been supplied to the panel which could be either nominal 120 VAC or nominal 230 VAC Reference the Control Panel Power Specifications NOTICE When working with and around the various circuit boards inside the control panel it is recommended to prevent static build up and discharge to these boards by keeping yourself properly grounded This can be accomplished by the utilization of the following items 1 Wrist Grounding strap 2 Static free grounded work surface WHAT TO DO BEFORE CALLING THE FACTORY On occasions when a suspected Quantum HD problem is called in to a service representative not enough information Is provided for the service personnel to assist in solving the problem This is most likely because the caller is not aware of the type of information that would be useful to service personnel in helping to identify and correct the problem An example of this is the statement that the Quantum is not booting the main processor board is not starting QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE Page 7 090 040 M JUNE 14 Unfortunately this description is usually vague and only means that there is nothing on the display A blank screen could be the result of something else The following is a list of possible reasons for no display No power Loose or Faulty Display Cable or Inverter Cable Defective Display
110. and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 29b RDB Wiring Diagram 3 6 ey Frick BY JOHNSON CONTROLS 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 lo 03 301 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE from 240 from 240 5 2 DIG BD 1 4 5 15 1 24 0 5 e n m 1 F dt S m n VP WRED BY OTHERS 5 2 9 V 2 Y RED 716 ww 1600 27 WHT 16 DIG BD 1 P6 P1 FMOU 23 23 YY WRED USED OR Br OTHERS 9 NOTE 1 A SURGE SUPPRESSOR SHALL BE INSTALLED ACROSS ALL INDUCTIVE LOADS IN QUANTUM AND IF SHOWN ON DEVICES OUTSIDE OF QUANTUM E SURGE SUPPRESSOR SUPRESSOR SPECIFICATIONS RC NETWORK CONSISTING OF A 0 1 uFD CAPACITOR 600VDC IN SERIES WITH A 47 OHM RESISTOR NOTE 2 YY SOLENOID WIRING IF DIN CONNECTORS ARE USED oyo IF ANY OTHER DEVICES USE DIN CONNECTORS THE HOT WILL ALWAYS BE PIN 1 AND NEUTRAL PIN 2 INDICATES DEMCES WIRED AT FACTORY mem INDICATES DEVICES SUPPLIED BY FACTORY OR OTHERS WHEN OPTIONAL OR REQUIRED INDICATES DEVICES WIRING BY OTHERS ALL WIRING ENTERING CONTROL CENTER INCLUDI
111. ble list at the future access left side of the screen that corresponds to the saved set Once you have downloaded the update to a USB thumb drive points that you d like to restore then press the Restore it can be used to update an infinite number of Quantum HD Setpoints button Controllers Upgrade Software Updating the Operating Software on a Before doing the update you first need to save the setpoints Quantum HD is easy and free Use the steps described below of the controller being updated The update will reset all to download the update and upload it to your Quantum HD settings to the default values After the update is done the controllers Some enhancements may require additional setpoints are restored from the saved file for that controller Normal North RC 1 Ci Control Suction Pressure 192 168 0 144 Setpoint 0 0 PSIG Actual 21 6 PSIG nome Martias Mena E 1 ni F wimp Communications Diagnostic Sofware Software Service Locally Saved Setpoints Save Setpoints Setpoints Name Save Location Restore Setpoints In order to restore setpoints this application has to be exited All of the control software will be shut down as well After this application closes t Restore Setpoints Upgrade Software 090 040 PH0014 tif Save Setpoints To save setpoints the user must be logged Service then select the Software at the top of the scr
112. board connectors labeled through P10 The external Analog devices are wired to a connector plug Position 1 connects to the plus of the external device for channel 1 position 2 connects to the signal SIG of the external device for channel 1 and position 3 connects to ground GND of the external device for channel 1 Position 4 connects to the plus of the external device for channel 2 position 5 connects to the signal SIG of the external device for channel 2 and position 6 connects to ground GND of the external device for channel 2 as shown below Channel 2 Channel 2 Power Signal GND OOQOOO Channel 1 Channel 1 Power Signal 090 040 100010 5 Figure 18 Signal Connections Each channel 15 setup through software calibration for the proper transducer type and range and each transducer must be calibrated through the appropriate sensor calibration QUANTUM HD COMPRESSOR CONTROL PANEL Page 36 MAINTENANCE m Frick BY JOHNSON CONTROLS screen Improper setup of either the hardware or software Will result in improper operation or range The most common fault associated with the improper reading of the analog channels other than hardware or software setup problems fall into one of the following categories Sensor fault Wiring problem Improper grounding of system An open wire shorted or shunted wire or faulty sensor will usually give a reading at either the minimum or maximum end o
113. ctor on the board Notice that the Digital Board has one of these connectors on both ends of the board The associated power communications harness will only be plugged into one of these connectors Take the red positive probe of the DVM and carefully insert the end into the 5V lead and the black negative probe end into the RET Return or Common lead as shown below 7 ULI 090 040 5 Figure 11 Return Lead Setthe DVM to read DC and set the proper range The volt age reading must read a minimum of 5 0 Vdc The Power I O harness will have an associated voltage drop at each board connection As an example if you are reading 5 20 Vdc at the first board in the daisy chain the voltage at the sub sequent connections for the remaining boards may be lower The voltage will need to be corrected for proper operation of the system The cause for a low voltage reading could be The power supply may need adjustment see the section on power supplies The 1 communications harness has a problem new harness may be needed A problem may exist with one of the I O boards Digital or Analog If the power LED is not lighted check the cable for proper connectivity Note Each board provides the necessary connections to feed all signals to the following connectors If the auxiliary Analog or Digital Board is not present then a jumper plug see Recommended Spare Par
114. d is referred to as the Q5 Processor showing the percent of load that has completed this is Board A photo of this board appears here followed by additional DOS style text After the O5 Processor Board has properly powered up the following sequence of events is indicative of proper com munication to the analog and digital boards 090 040 PHOOOA tif Figure 2 O5 Processor Board Photo FEATURES The Q5 Processor Board includes the following features 6 total USB ports 4 are dedicated 2 are available 10 100 1000 Mbps Ethernet Connection 2 RS 422 ports 2 RS 485 ports External Video monitor connection LED indicators to verify proper operation of various on board areas power communications Ethernet connec tivity etc 2 GB RAM memory Battery to maintain date and time WHAT SHOULD OCCUR WHEN APPLYING POWER When powering up the following sequence of events are indicative of a properly working main processor board The six LED s in the lower left corner should turn on solid The on board buzzer should beep once The display should show several DOS text style screens A status bar will appear at the bottom of the screen and displays Fedora 15 as the boot sequence progresses The Analog and Digital I O boards TX RX lights should be blinking Each board should have the power LED lighted and the Active LED should be blinking The first thing that should be check
115. e repeatedly shrinks and grows to call atten tion to the red dot inside Press as close as possible to the red dot After the touchscreen has detected the depression the animated circle will move to its next calibration point Simply follow the circle depressing at the red dot in each new location that it moves to There will be a total of sixteen calibration points that will need defined Upon successfully defining each point the screen will return to the home screen Screen calibration is complete QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE Page 11 090 040 M JUNE 14 USING AN EXTERNAL USB STYLE KEYBOARD OR MOUSE NOTICE Always be aware of the presence of live AC voltage within the control enclosure TO USE A USB COMPATIBLE COMPUTER KEYBOARD Open the control panel door then use the following Instructions Locate the two USB connections on the O5 Processor Board and plug the USB end of the keyboard cable into either one The external USB based keyboard is now active and ready to use To navigate using the external USB style keyboard using keyboard mapping refer to the following chart for special functions Table 2 Keyboard Mapping Keyboard Key Foncion 090 040 TB0002 indd TO USE A USB COMPATIBLE COMPUTER MOUSE If using a mouse note that by moving it the on screen cursor Will track it s movement Simply navigate the cursor using the mouse to simulate a finger tip Click on the screen a
116. ector on Digital I O board 1 If the proper voltage is not found check the fuse F22 and if the fuse is OK check the output module MOD 22 If the voltage was OK check for the proper voltage between position 2 on the P6 DIO connector and position 21 on the terminal strip ALARM CIRCUIT DOES NOT ENERGIZE ___ Frick BY JOHNSON CONTROLS SYMPTOM PROBABLE CAUSES and CORRECTIONS 090 040 M JUNE 14 Page 63 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE CONTROL PANEL DOES NOT RESPOND TO REMOTE CONTROL SIGNALS MOTOR LOAD CONTROL FORCED UNLOAD OCCURS AT HIGH MOTOR AMPS PRESSURES ON THE OPERATING SCREEN DO NOT APPEAR CORRECT COMPRESSOR WITH SLIDE VALVE DOES NOT AUTOMATICALLY LOAD OR UNLOAD COMPRESSOR THAT STEPS ON CAPACITY DOES NOT AUTOMATICALLY LOAD OR UNLOAD Digital I O Board 2 Inputs 3 through 5 can be used to operate the compressor from a re mote location NOTE Check the Operating display to verify that the compressor and the Slide Valve are in REMOTE I O If the Input 3 MOD 3 does not turn on check if the LED D3 is lit when it should be If it isn t check the fuse F3 and if the fuse is OK check the input module MOD 3 If the Input 4 MOD 4 does not turn on check if the LED 04 is lit when it should be If it isn t check the fuse F4 and if the fuse is OK check the input module MOD 4 If the Input 5 MOD 5 does not turn on check if the LED D5 is lit when it should be I
117. ed to aid the service technician with keeping track of system maintenance and can be accessed from the main Menu The Tasks will appear on the Events screen after the Next Service values has been reached The following additional information is provided on this screen Run Hours The value shown here is the total number of hours that the compressor motor has actually been in the running state This value can be reset or changed to any value from O to 1 000 000 Hours from the Configuration Package screen Task This column shows a list of nine pre defined main tenance items that may be tracked an additional 7 custom items may be tracked on the User Defined screen see the next page Oil Analysis Change Filters Clean Strainers Change Coalescers Clean Suction Screen Vibration Analysis Check Coupling Grease Motor Service Interval This column defines a period of time in hours that will cause messages from the Task column to be logged into the Event Log Set this column to the number of hours between the maintenance check that is defined as the Task Once this time has been achieved a message will be logged in the Event Log and the value that is currently shown in the Next Service column will have the value from the Service Interval added to it Next Service This column is initially is set to a default value which the user may change Once changed this value will become the number
118. ed when troubleshoot ing the Q5 Processor Board Is its powering up sequence WHAT IF THE OPERATING STATUS SCREEN IS NOT SHOWN If the Operating Status screen is not shown check the following items If no LED s are lit then check AC and DC power Refer to the Power Supply section Check if the lighting of the LED s is occurring as described in the What Should Occur When Applying Powering section the powering up sequence continues to repeat with out displaying the Operating Status screen then there Is a booting problem 3 Check all plugged connectors for proper seating Check if an error message is displayed when booting Be sure to write down any error messages exactly as they appear as well as the top line on the screen where the message appears Check that the software is OK Is the correct software installed Did you just install new software Check the display If the O5 Processor Board is booting but you have no display check the following Check the LED backlight sticks Look very closely at the display to see if anything is visible on the screen If only a portion looks darkened it may be that one of the backlights has failed If the entire screen is dark and it is not is sleep mode use a beam type source of good lighting such as a flashlight look for any ghost type image If it appears that there is something on the screen but very dark the problem may be with either
119. een into the Service level Press the Menu button and select as shown below Save Setpoints Setpoints Hame Save Location Locall w 090 040 PHOO15 tif In order to save a setpoints file it must first be named as to activate the keypad Enter the desired name and press shown below To do this touch the Setpoints Name button enter Save Selpoints 090 040 PH0016 tif s Frick BY JOHNSON CONTROLS The setpoints can be saved either Locally default to the flashcard on the processor or to a USB Thumb Drive that is inserted into the USB port of the Quantum HD processor Select the Save Location button to choose the location to which the setpoints will be saved The same thumb drive that is being used for the program update can be used to save the setpoints of the controller prior to doing the update It is recommended that all locally Save Setpoints Setpoints Hame 5ave Location be updated With the USB thumb drive with the update is plugged into the USB port of the processor board select the Upgrade Software button Once after the Upgrade Software button is pushed the screen Will display HD Loading and then the Install page appears as shown below To do the install touch the Full System Install button To abort the upgrade touch the Exit button Once the update is finished the Please Wait message will appear and then Operation Complete Touch the OK button then the Exit button
120. eps 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 20 MAINTENANCE BY JOHNSON CONTROLS The following pictorial shows the locations of the 05 Processor Board and the Interface board and how they mount to the back of the display plate d 2 1 PES i i Y VANS NTRS 05 Processor Board 7 Interface Board 090 040 WD0005 eps Figure 8 O5 Processor Board Mounting SECTION 4 POWER SUPPLY 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 22 MAINTENANCE m Frick BY JOHNSON CONTROLS POWER SUPPLY DESCRIPTION The power supply of the HD control panel consists of three Independent supplies and are located on the inside of the front door below the Interface board They supply the following DC voltages 5 VDC Output 25W 12 VDC Output 4A 48 24 VDC Output 2A 48W Power LED Power LED Power LED Output 25W 0 Output 4A 48W Output 2A 48W 8888888888 OO 5 OO 090 040 LD0003 eps Figure 9 Power Supplies All three supplies are adjustable and each has a green LED indicator to show that they are powered Refer to the following page for the location for the adjustment POWER DISTRIBUTION DC power from the power supplies is wired directly to a series of terminal blocks The terminals for th
121. er 483967 Normally Open Contact Block for Control Power Switch 680313 Socket Guarded DPDT 580348 Socket Guarded 3PDT 580349 Spring Clip Hold Down 680049 Relay Control 24VDC DPDT 680311 Relay Control 120VAC DPDT 680312 Relay Control 240VAC DPDT 580342 Relay Control 24VDC 3PDT 639B0114H12 639B0114H22 639A0243H02 580345 580347 817257 Relay Control 120VAC 3PDT Relay Control 240VAC 3PDT Surge suppresser Digital Boards Output Module 24 VDC Output Module 24 280 VAC Input Module 24 VDC Input Module 120 VAC Input Module 230 VAC Fuse 5 amp 250 V 467015 455056 467014 466842 466949 467073 333Q0001172 111Q0281061 333Q0001171 333Q0000116 333Q0000789 333Q0001326 640C0024G01 640C0024G02 649D5948G01 484494 Digital Board 1 Replaces existing board only no hardware 484495 Digital Board 2 Replaces existing board only no hardware 826167 Digital Board 2 Field Upgrade Kit adds a second digital board Based upon system voltage 090 040 TB0018 indd 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL 114 MAINTENANCE IC Revised Apr 2015 Display Accessories 639D0199H01 703164 15 Color Display Indoor 639D0199H11 845829 15 Color Display Outdoor 649D6101G01 1032704 Field Replacement Touchscreen glass w overlay of Frick logo Keypad has been eliminated 649A0906613 509129 Internal Circulation Fan Field Install 24 VDC 1 485514 Internal Circulation Fan F
122. er to the actual drawings that are included with the control panel for the latest information Figure 29e RDB Wiring Diagram 6 6 old Frick BY JOHNSON CONTROLS QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE 090 040 M JUNE 14 Page 100 JUMPERS J amp JC ARE FOR ANALOG BD 1 64000195H ANALOG BOARDS MOTOR AMPS SEE QUANTUM MANUAL FOR WIRE SIZING C I IN 80 G4000193H PHO CHANNEL 1 17 H ALMAN B 5 99 SEC SHUIDONN 10 0 gF 1 SEC DELAY THE SEIPOINTS FOR ALARM SHUTDOWN SERVE AS A STARTING POINT ONCE THE COMPRESSOR IS RUNNING BASELINE VALUES SHOULD BE MEASURED THE ALARM AND SHUTDOWN MEL ee THE INITIAL BASELINE COMPRESSOR SHOWN PHD CHANNEL 2 CH ONCE RUNNING MEASURE BASELINE DISCHARGE ND COMPRI VIBRATION ADJUS SET POINTS TO DEFAULT SETPONTS BASELINE x 2 0 ALARM ALARN 15 99 SEC DELAY BASELINE x 30 SHUTDOWN SHUTODWN 10D gF SEC DELAY PHD CHANNEL 5 H1g SHAT SX MOTOS DEFAULT SETPOINIS H ALARN 0 3 57 99 SEC DELAY H SHUTODWN 100 gF SEC DELAY CPR MOTOR VBRATION PHD CHANNEL 4 CH 9 OPPOSITE SHAFI VIBRATION DEFAULT SETPOINTS H ALARN 35 99 SEC DELAY VIBRATION AND TEMPERATURE H SHUTODWN 100 gF 1 SEC MONITOR ARE REQUIRED 220 ANALOG BOARD IS RCQURED USE CHANNELS 19 amp 120 WHICH 6 ANALOG 80 2 PLUG P98 1 F BOTH COMPRPESSOR MOTOR 08 zd dtm
123. ese voltages are labeled as follows Common 1000 24 VDC 1004 5 VDC 1001 12 VDC 1002 12 VDC power is then distributed to the O5 Processor Board Interface Board 5 VDC is for the Digital board s and 24 VDC is for external as needed control 24 VDC Is used to power the 614 analog boards and other external devices Total load on this supply cannot exceed 2A 48W 12 VDC is used to power the display processor and interface boards Total load on this supply cannot exceed 4A 48W 5 VDC is used to power the digital boards Total load on the supply cannot exceed 5A 25W MEASURING VOLTAGES Measuring and adjusting the power supply voltages require the control power switch to be energized Extreme care must be observed when taking any readings as 120 or 230 VAC depending on incoming system voltage will be present next to the DC voltage connector Adjusting the supplies requires the use of a small insulated Philips screwdriver inserted into the supply to access an adjusting potentiometer It is possible for the screwdriver and the person making the adjustment to come into contact with potentially lethal voltages Proper Personal Protective Equipment PPE measures need to be observed All circuit boards within the Quantum HD control panel require accurately adjusted DC voltages to function properly Periodic measurement and adjustment of the DC power system is recommended for optimum syste
124. f it isn t check the fuse F5 and if the fuse is OK check the input module MOD 5 The current transformer is used to convert the AC motor amps to a DC voltage signal for the microprocessor If the FLA reading from the Operating display is incorrect contact the Frick Service Department 1st Check the range and sensor type in the setup of the panel If this is correct 2nd Open transducers that can be isolated from the system and opened to atmosphere these would be Suction Oil and Filter if present Set these transducers to Og pressure or atmospheric pressure if your readings are in absolute Close the transducers from atmo sphere and reopen to the system package After these pressures have settled down set the Discharge to match the Oil pressure NOTE Reference the Pressure Transducer Conversion Data Chart Verify that the Slide Valve Mode AUTO has been set and AUTO appears under Slide Valve Mode on the Home Status screen If the problem persists see the Troubleshooting section SLIDE VALVE DOES NOT LOAD and or UNLOAD Verify that the Capacity Mode AUTO has been set and AUTO appears under Capacity Mode on the Home screen If the problem persists see the Troubleshooting section COMPRESSOR DOES NOT LOAD and or UNLOAD 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 64 MAINTENANCE c BY JOHNSON CONTROLS NOTES Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 BY JOHNSON
125. f the range scale An erratic reading or a reading that seems to float up and down Is usually indicative of a ground ing problem When a single transducer or cable is shorted to earth or system ground this can show up as a whole assortment of problem channels The easiest way to find a short to earth problem is to disconnect all the sensor plugs and ohm out each plug screw terminal to earth for open infinite impedance All sensors should read open to earth with the exception of the CT motor current channel One side of the CT is grounded in the Motor Control Center MCC The third pin on pressure sensors is ground REPLACING A DEFECTIVE ANALOG BOARD The procedure to replace an Analog board is outlined below 1 Shut off control power 2 Unplug all connectors from the board 3 Remove the old board from the machine and remove the new board from its packing and place both on an anti static surface 4 Check that all jumpers and dipswitches are properly setup on the new board as it was on the old board Install the modified replacement board in the panel Plug all connectors back in Turn on control power N 9 m After replacing or installing an Analog Board and powering on the control panel the processor will start to communi cate to the new board automatically If this does not occur power down the panel and check the dipswitch settings If correct re power the panel If an MO board is removed for any reason an I O C
126. formation Figure 28d RWBII Wiring Diagram Capacity Slide Potentiometer 5 6 ey Frick BY JOHNSON CONTROLS 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE 2 from 340 IN STARTER OR MOTOR JUNCTION BOX SUPPLIED amp MOUNTED BY OTHERS CH AA Su a D e xxx 5 RATIO poe e ONE PHASE OF MOTOR PHD CHANNELS ARE REFERRED TO AS PHD CH1 THRU PHD CH7 SEE DRAWING 649D5997 INPUT_ALTERNATIVES 4 20 MA INPUT EXTERNAL POWER SUPPLY EXCITATION 6O 4 20 MA DEVICE EXTERNAL POWER SUPPLY 4 20 MA INPUT DEVICE SUPPLYING EXCITATION ISOLATED 4 20 DEVICE 4 20 MA INPUT ISOLATED MICRO SUPPLYING EXCITATION 4 20 MA DEVICE BY FRICK MICRO ANALOG OUTPUTS SEE DWG 649B0935 FOR EZ COOL INSTALLATION to 401 2 RED 14 MIW IF USED IF USED OOO 000 IF USED IF USED 000 000 IF USED IF USED 000 OOO IF USED IF USED oO c oO E c IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED IF USED 090 040 M JUNE 14 Page 93 MOTOR AMPS SEE QUANTUM IOM MANUAL FOR WIRE SIZING LK2 IN 80 64000193H PHD CH 17 SUCTION END COMPRE
127. gram Capacity Slide Potentiometer 6 6 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE 090 040 M JUNE 14 Page 88 CUSTOMER SUPPLIED 115 OR 230 VAC LISTED CONTROL TRANSFORMER TIE NEUTRAL TO GROUND WITH LISTED DISCONNECT AND OR BRANCH CIRCUIT PROTECTION POWER SOURCE IS REQUIRED AT SOURCE ALL POWER SOURCES SHALL BE GROUNDED ON ONE SIDE 101 L ISOLATED AND SEPARATED FROM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS OR FROM FRICK SUPPLIED OR SPECIFIED STARTER USE MIN 12AWG FOR FEED 102 IF SEPARATE FEED OR VOLTAGE FOR HEATER CIRCUIT IS REQUIRED REMOVE JUMPERS 1 TO 101 AND 2 TO 102 amp CONNECT A SEPARATE 115 OR 230 VAC SOURCE TO 101 amp 102 WITH LISTED DISCONNECT AND OR BRANCH CIRCUIT PROTECTION 102 2 103 old Frick BY JOHNSON CONTROLS ALL NEUTRALS ENTERING THIS ENCLOSURE SHALL BE TIED TOGETHER AT SOURCE NOT IN THIS ENCLOSURE EARTH BUSBAR AT POWER SOURCE 104 9 2nd 1KW IS REQ D 2 ON ENCLOSURE 105 IF 2nd H MOVE WIRE 104 TO CBIA LL Li CRN YEL 14 106 OIL SEPARATOR STUD HEATER RELAY ON DOOR CROH 106 H 1 2 102 107 HEATER 3 OIL SEPARATOR HEATER S 108 i ii 500W OR 1KW EACH THEATER 6 WIRING TO BE 14 AWG 109 108 _ Ho E 77781 DESERT 111 CB3 HTR 1 2 hs WRING F USED OR BY OTHERS 2 109 RAERII 2 PANEL HEATER OPTIONAL RS us MOTOR SPACE HEATER CR
128. hange without notice When installing servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 24 Quantum HD Panel Assembly 1 4 Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 BY JOHNSON CONTROLS MAINTENANCE Page 67 1 5u1 52 ng m n 0 ug ue Lom en mr rel 2555 F DO gt uh 2 ng Q H 3 B 990 5 gii o 55992 1DA ca A 15 15 15A S 162 aji M q 06 187 10 _ H EKA C VOLTS
129. i 1 y I 100 CHM PLATNUM 0 00385 TCR RID 7 419 PINS 2 3 JC19 IN CHANNEL 4 20 TURE I AE d USE BELDEN 19320 20 2 OR EQUAL KEEP SEPARATE FROM AC WRING PHD CH 3 CH 19 TEMPERA TURE MOTOR BEARING SHAFT 4 20 mA SPAN 32 10 4827 J19 PINS 1 2 19 IN ALARM SP 194 PHD CH 4 20 SHUTDOWN S P 2037 TEMPERATURE 5 SEC DELAY CHECK ALWAYS NOTOR BEARING OPP SHAFT 4 20 mA J20 PINS 1 2 IN PH CHANNEL 5 CH 21 DEFAULT SETPOINTS SEE NDIE 1 100 000545 TCR 100385 TYPICAL SETINGS J21 PINS 2 5 IN SEE MOTOR SPEC SHI FOR VERIFICANON Of TOMPCRATURE VALUES p t PP M SANOIN 21 T SEC DELAY MOTOR STATOR 12 HI ALARM 203 F 5 SEC DELAY 19 OHN PLATINUM 000385 ICR 422 PINS 2 3 JC22 IN STATOR WINDINGS Hi SHUTDOWN 311 SEC DELAY PHD CHANNEL 7 CH 23 HI ALARM 302 F 5 SEC DELAY MOTOR SIAIOR 3 DEFAULT SEIPOINTS SEE NDIE 1 bd ya KR RID NUMBERS ARE SHONN AS MOST LIKELY NUMBERING 2 N N ANY CASE NOTOR DATA PRINTS SHOULD BE REFERRED 10 MD COLORS WARY 0 THERE ARE USUALLY 6 RIO S FOR MOTOR SIATORS 5 USCO 4 204 3 SPARES AND 2 RID S SUPPLIED FOR BEARINGS RID SENSOR SPECS JM PINS 1 2 WITH NO SPARES 100 OHM PLANUM 00385 KR 3 WRE PREFERRED 090 040 WD0016 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment al
130. iagram Capacity Slide Transmitter 1 6 ey Frick BY JOHNSON CONTROLS id 141 142 143 144 145 146 147 148 149 130 151 BK ________ 152 153 ___ _ 154 15 156 e RED _ _ 157 e TENA Mu NUN 158 _ 159 e EE 160 5 REL dL _ 161 162 153 154 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE NEUTRAL WIRED BY OTHERS _ _ STARTER NEU WIRED BY OTHERS _ _ STARTER NEU TO QUANTUM PANEL NEUT TO QUANTUN PANEL CND TO QUANTUM PANEL CI HOT 10 QUANTUM PANEL CT GND 10 QUANTUM PANEL QUANTUM VAC POWER OIL PUMP 1 START RUN COMPRESSOR START RUN QIL PUMP f1 AUX COMPRESSOR AUX N SHUNT TRIP NETWORK 18 4 CABLE 8 24 2 fir 5 156 SIARHR COMMUNICATIDNS WRING SHALL BE COLORS NAY SEPARATE FROM ALL AC WRING VARY 167 P16 ON INTERFACE e FIN 8 HI 168 VYPER WIRING DIAGRAMS amp INTERCONNECT 163 OR VIPER WANG DIAGRAMS SEE DWGS 170 54906002 WIRING CONNECTIONS DIACRAM YORK VYPER UP 10 565 AMPS FLA QUANTUM 64906003 WIRING CONNECTIONS DIAGRAM YORK VYPER ABDVE 965 THRU 1180 ANPS QUANTUM 171 172 173 174 175 176 177 SEP CIL LEVEL 178 CONTROL RELAY K 2 250 NC 179 180 2 090 040 JUNE 14 COMPRESSOR MOTOR STARTER If STARTER C
131. ield Install 115 VAC 649A0906G12 Internal Circulation Fan Field Install 220 VAC Flash Cards and Software 649A1104Gxx 831157 Quantum HD Program Flash Card Version 10 xx the indicates program revision 649A1063G99 485995 Quantum HD Setpoint Saver USB Drive 639D0204H01 716617 DC 1 Comms harness 639D0203H01 716615 AC harness for digital board 1 639D0203H02 716616 AC harness for digital board 2 Miscellaneous Battery 3V located on Q5 board Panel Heaters Power Supply O5 Boards Q5 Advantech O5 Does not include interconnect harness kit Interface Board Does not include interconnect harness kit 090 040 TB0018 indd Table 19 Remanufactured Parts SAP Description Number p 640 0024501 Digital Board 090 040 TB0019 indd Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 BY JOHNSON CONTROLS MAINTENANCE Page 115 NOTES April 2015 Form Revisions p 3 4 Updated Fig Table list with PDF hyperlink functionality p 114 Updated SAP 1032704 and 677556 line item part numbers Form 090 040 M 2014 06 Jy CONTROLS Supersedes 090 040 M 2013 10 100 CV Avenue Subject to change without notice Johnson Waynesboro PA USA 17268 1206 Printed In USA 07 15 PDF Controls Phone 717 762 2121 FAX 717 762 8624 2015 Johnson Controls Inc ALL RIGHTS RESERVED www jci com frick
132. ing of the Comm 1 communications log however the same style screen most recent data that has been sent or received from the Will appear for Comm 2 and Comm 3 also with the title being port being viewed replaced to reflect the Comm log that is being viewed This STATUS E OMM LOG n cR 1 Ka s s s Hh 9 P H H aN ie n Tu LE UTR 1 9 AE BEBE EE See Pe mag 1 Ter JU 44 nj dmi Berea Cs MA XN 11 wr i m War TOP Lii sm H te TUE mi DC DE Dd OE DOC C OC DD OO DOC OG 0000 pir rra 68 1 18 D DO 19 pras EL ME 84 98 i qh Jar e 7 EE 3 AGUA USC re ia 9 it oe EE 090 040 PHOO25 tif ACCESSING IO Comms Log DESCRIPTION The screen shown above represents the listing of the most recent data that has been sent or received combined activity of all serial communications viewable at through all serial communications one time This is an informational screen only and provides a 090 040 M JUNE 14
133. ist with one of the I O boards Digital or Analog f the power LED is not lighted check the cable for proper connectivity ACTIVE LED The Analog Board has an Active LED indicator that blinks when the board s software is running If the Active LED is not blinking it could be an indication that the internal program is not running Try powering the Q5 Processor Board off then back on to see if the Active light starts blinking If not a new board may be required Table 10 Analog Board Input Configuration Table 0 5 0 10Vdc O NIN N TE I 5 alm 5 EET EM ME pr hy 16 sess r HEC en na 4 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE Page 35 090 040 M JUNE 14 ANALOG INPUTS An Analog Input is the portion of the hardware that allows devices such as temperature sensors and pressure trans ducers to interface with the Quantum HD The software program within the Quantum HD is constantly looking at these Input channels via communications and based upon what the voltage or current level of the channel is will pro vide the necessary control for an associated action Analog inputs ar
134. l power switch turned ON wait until the Operating Screen appears This is because the graphics required to create this screen will draw more current than when the screen is not fully booted If the screen never ap pears however possibly due to a voltage problem you will need to proceed regardless of what is or is not displayed s Frick BY JOHNSON CONTROLS In order to properly measure the DC power system it must be checked at the DC power terminal strip Ensure that the meter is set to the proper range DC 0 50 V or equivalent as well as observing proper wire polarity The acceptable range for each supply is as follows 5 Volt Supply 45 10 to 5 20 Vdc 12 Volt Supply 412 10 to 412 20 Vdc 24 Volt Supply 24 2 to 424 50 ADJUSTMENT If any of the voltages shown above are out of the acceptable range s shown adjustment is required Locate which of the supplies require adjustment The adjustment access hole for each supply is located on the lower left of the front of the supplies If an adjustment is required use a small insulated Philips screwdriver insert the tip into the access hole for the appropriate voltage potentiometer refer to the following diagram for adjustment location JUUUUUUUUUUUL 1177000000000
135. m operation Over time it is possible for temperature humidity vibration and component age to degrade the accuracy of these voltages When any of the DC voltages begin to stray from their optimum range mysterious problems can begin to arise Even with a perfectly adjusted supply it is possible for a potential drop in voltage at each connection point This drop normally is in the millivolt range but under some conditions the drop can be much greater as high as tenths of a volt By the time the voltage reaches the last board in the daisy chain and all of these potential voltage drops are considered the combined drop can be such that problems can be apparent Some examples of problems could be Loss of or intermittent communications failures A shutdown message stating Digital Board Reset where X is replaced by the number of the Digital Board that failed An shutdown message stating Analog Board x Comm Fail Shutdown where x is replaced by the number of the Analog Board that failed Numerous sensor fault shutdown messages Q5 Processor Board reboots for no apparent reason readings of analog pressures and temperatures LED s on the 05 Processor Board are lit but nothing appears on the display To perform measurements and adjustments on the power supply voltages use a reliable calibrated Digital Volt Meter DVM The DVM should be accurate to 1 100 of a volt DC With the contro
136. mG o Form 090 040 M JUNE 2014 Frick File SERVICE MANUAL Section 90 Replaces 090 040 M OCT 2013 BY JOHNSON CONTROLS Dist 3 3a 3b 3c Revised Apr 2015 p 3 p 114 MAINTENANCE FRICK QUANTUM HD COMPRESSOR CONTROL PANEL From June 2014 Please check www jci com frick for the latest version of this publication 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 2 MAINTENANCE CONTENTS INTRODUCTION 6 OVERVIEW octets 34 CONTROL PANEL ENCLOSURE cess 6 ANALOG BOARD DESCRIPTION ees 34 GENERAL INFORMATION 6 COMMUNICATIONS LED S ees 34 WHAT TO DO BEFORE CALLING THE 7 CONNECTIONS TO THE QUANTUM 34 LOGIC VOLTAGE POWER 1 0 34 ACTIVE LED 35 10 ANALOG INPUTS 35 DISPLAY ASSEMBLY DIE E 10 ANALOG OUTPUTS sicco poete 36 TOUCHSCREEN DESCRIPTION 11 TROUBLESHOOTING THE USING AN EXTERNAL USB STYLE ANALOG INPUTS AND 36 KEYBOARD OR MOUSE I t 11 REPLACING A DEFECTIVE ANALOG 36 PHD VIBRATION ANALYSIS 37 CURRENT TRANSFORMER MOTOR AMPS 38 INTRODUCTION AA 14 ANALOG BOARD SETTINGS 41 PERAI RS SL 14 WHAT SHOULD OCCUR WHEN APPLYING POWER 14 WHAT IF THE OP
137. mper Locations 18 Q5 Processor Board Interconnections 19 Q5 Processor Board Mounting 20 POWer SUDDlIGs scade ca cot SEVA 22 Power Supply 23 AA AA 26 Digital Input Modules Side 27 Digital Output Module Side View 27 Signal ConlectloEiS 27 Digital VO Board3t toc Sa ad 29 Digital Board 42 30 34 Signal Connections Z 36 PHD Connections Analog Board 1 37 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 090 040 M JUNE 14 Page 3 Revised Apr 2015 GET 38 Analog Board 39 E E 40 USB Plug in EOCatlons sid n ree Dre EE ir pne inp 49 Quantum HD Panel Assembly 66 RXF Wiring Diagram Capacity Slide Transmitter 70 RWFII Wiring Diagram Capacity Slide Transmitter 76 RXF RXB Wiring Diagram Cap Slide Potentiometer 82 RWBII Wiring Diagram Cap Slide Potentiometer 88 RDB Wiring ede ete exei t ie 94 PhD Witting DIA PA
138. ng physical jumpers to configure each channel this is done through the software A more detailed description of the operation of this board is provided in the sections that follow ANALOG BOARD DESCRIPTION The Analog Board is actually a small microprocessor board and is programmed to control analog outputs or accept analog inputs from external electrical devices Each board has the capability of 24 independent input channels With the Quantum HD Compressor Control these I O channels are dedicated through the software and external wiring as to the function of each channel The Quantum HD 5 controller can utilize up to two separate analog boards Analog Board 1 and 2 depending on the selected options For each of the boards that are installed they will have specific I O Input Output functions For the operating software to distinguish board 1 from 2 each board must be properly addressed as 1 and 2 using the dipswitches on each board see Analog Board Dipswitch Settings chart for this information COMMUNICATIONS LED S The main board is in constant communication with all Ana log and Digital Boards You will notice on each Digital and Analog board that there are a pair of LED s labeled as RX and TX These letters represent Receive RX and Transmit TX These LED s should be flashing at a high rate during normal operation This indicates that the main board and the Digital board that you are looking at are properly
139. nnections Analog Board 1 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE Page 37 090 040 M JUNE 14 occur to prevent damage to the compressor Likewise if an RTD is used for bearings it will measure the temperature of the motor bearings and stator which may increase due to lack of lubrication Typically all PHD related connections will be to Analog Board 1 However if monitoring of both motor bearing vibration and temperature is required the temperature sensors will be wired to Analog board 2 channels 19 and 20 Refer to the drawing at the bottom of this page for the wiring connections of the different possible configurations The full wiring diagram may be found later in this manual in the Quantum HD Drawings section Additional information on PHD vibration monitoring and theory may be found in the PhD Vibration Monitoring System manual E70 020 TB Analog Board Ch 24 EZ Cool Liquid Injection Oil Minus to Pin 3 A PHD Ch 7 oe D Motor Stator 3 Temp RTD PHD Ch 4 Opposite Shaft Side Motor Vibration Accelerometer Or Opposite Shaft Side Motor Temp RTD or Thermocouple Shaft Side Motor Vibration Accelerometer Or Shaft Side Motor Temp RTD or Thermocouple za NI PHD Ch 3 Jumpers J17 J23 installed across pins 2 3 as Default Jumper J24 installed across pins 1 2 as Default Jumpers JC17 JC20 not installed as Default for Accelerometers Jumpers JC19 JC20 In
140. not powered from a lighting or utility panel 4 Did the unit ever work properly If the unit used to work properly try to determine when the problem first showed up 5 t is important to know if the problem occurs randomly frequently at the same time everyday or all the time 6 Check what the temperature is in the engine room and at the panel Is it very hot gt 110 F or very cold lt 32 F Make sure that the motor is not blowing exhaust air on the control panel 7 If the problem just started occurring was there recently a severe lightning storm fire flood or a plant accident Has any water refrigerant or oil leaked into the panel or any conduit 8 If the problem just started occurring then check if any thing was recently changed in the system i e software or hardware 9 If the problem just started occurring then check if any service was recently done to the compressor or its elec trical system 10 If there is communication wiring connecting the panel to another panel or device then check the following If the Quantum HD is unexplainably shutting down try disconnecting the communications cable to see if the problem goes away Check if the communications cable shields are tied to machine ground at only one location For a PLC or Opto22 based system the shield should normally be tied only at the PLC or Opto22 panel Check that you are using the Frick recommended communicati
141. odule If the LED is not on when it should be and there is no Operating condition preventing it contact your Frick factor for service If the LED is on when it should be check for proper panel voltage on the white connector plug Check the voltage between the position 4 neutral and the associated posi tion to the Output module If the voltage is OK check for proper panel voltage between the associated position to the Output module on the orange connector and the associated position on the terminal strip If the voltage is OK check the wiring external to the panel If voltage is not OK check the fuse If the fuse is OK then check the module If the module is OK check for proper panel voltage on the orange connector plug between position 3 Hot and position 4 neutral QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE k Frick TROUBLESHOOTING AN INPUT 1 Make sure the LED associated with the Input is on when power is applied to the module 2 f the LED is on then the fuse and Input module are good 3 If the LED is on and there is no input voltage replace the Input module 4 If the LED is not on when power is applied check the fuse 5 If the fuse is good replace the Input module 6 If you are receiving an Alarm or Shutdown from a digital input in which the adjacent LED indicator light is on check the Service Screen to see if that channel is turning on and off If so repl
142. of Digital Board 1 at the Digital Status screen For compressor models with a slide valve Verify that the Slide Valve has unloaded to or below the Highest Slide Valve Position to allow starting the compressor setpoint If the slide valve has not unloaded troubleshoot the hydraulic system Compressor will not start until the Slide Valve is unloaded Output 1 MOD 1 of Digital Board 1 controls the motor starter If the motor does not start when the LED D1 is on check for the proper panel voltage between position 4 and 1 on the P1 DIO connector on Digital I O board 1 If the proper voltage is not found check the fuse F1 and if the fuse is OK check the output module MOD 1 If the voltage was OK check for the proper voltage between position 1 on the P1 DIO connector and position 18 on the terminal strip If voltage is OK check for the proper voltage between position 18 and 2 on the terminal strip If the voltage is OK check the interposing relay By others OIL PUMP IS RUNNING BUT THE COMPRESSOR DOES NOT START Output 1 controls the Compressor Start Relay By others If the compressor does not start and the LED D1 for Output 1 MOD 1 is on check for the proper panel voltage between position 4 and 1 on the P1 DIO connector on Digital I O board 1 If the proper voltage is not found check the fuse F1 and if the fuse is OK check the output module MOD 1 If the voltage was OK check for the proper voltage between position 1 on
143. omm3 The following are some of the things that can occur that would cause an I O board to stop communicating with the Quantum HD and would require that you Redetect I O A board has been removed and power was turned on with the board removed You would need to replace the board re power and then select Redetect I O Comms Test Comm 3 Comm1 Redetect I O Comms This selection provides method to detect all connected Analog and Digital boards For ad ditional information about this screen refer to 090 040 CS board has failed in such a way that it cannot properly communicate with the Quantum HD A failure with the communications cable which is plugged into the end of each board Communications Manual If any of these things occur a communications error shut down will be issued until this key is selected You should always view the About screen to see what has been detected 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 48 MAINTENANCE BY JOHNSON CONTROLS SERVICE DIAGNOSTICS z p i o ETT rs IP JE Des AU 4 090 040 PH0012 tif DESCRIPTION This screen provides for three different The results of the PING will be shown munications related troubleshooting items Download System Data Show Ethernet Port Settings Pressing this button will cause the Ethernet Port Setting
144. omms fail message for that board will occur It will be necessary to do a Redect I O Comms to reset the processor memory as to which boards it is communicating to Always check the about screen after a Redetect to be sure that all boards are accounted for s Frick BY JOHNSON CONTROLS PHD VIBRATION ANALYSIS The Frick M 32 channel analog board has the built in capability to directly receive signals from vibration accelerometers and motor stator RTDs 100 Q platinum which are mounted on the compressor housing and or the motor shaft The purpose of these devices is to monitor compressor plus motor bearing vibration and or motor bearing plus motor stator temperature Accelerometers transmit continuous signals to the analog board The Q5 Processor Board software monitors these signals and can detect any variations in the frequency of the vibration If the vibration levels increase over time predefined setpoint limits may be exceeded resulting in a warning from the Quantum HD notifying the operator of the condition If the alarm is not addressed a shutdown will Minus to Pin 3 CN moons Trees AC 2Temp RTD een Qt coo Je cm al Minus to Pin 3 PHD ch 5 TEIL uram 1 Temp RTD M men f 28 PHD Ch 2 Minus to Pin 3 L ESL Accelerometer PHD Ch 1 Minus to Pin 3 A Suction End p Ee Vibration Accelerometer Figure 19 PHD Co
145. on has also been upgraded to 15 color display and touchscreen interface The Frick amp Quantum HD control system consists of five major areas 05 Processor Board The brains of the system This board will be discussed in Section 3 of this manual The combination of the hardware Q5 Processor Board and the software program that runs on it creates what we call the Quantum HD system The Q5 Processor Board communicates with each of the Digital and Analog boards This communication allows the Quantum HD 5 to read the status of all the I O boards and display the data on the interface screen The Q5 Processor Board software acts on this data and provides the necessary control information to the I O boards to provide the appropriate control of all Input and output signals based upon the configuration of installed features and options of the compressor pack age Operator interaction is provided through an intuitive touchscreen interface Interaction to the outside world Is provided through industry standard communications protocols such as ModBus TCP and serial RS 422 485 Ad ditional information about the Quantum HD can be found under the Q5 Processor Board sections found in Section 3 of this manual Power Supply Provides the necessary operating voltages for the proper operation of all control components Ad ditional information about the power supply can be found in Section 4 of this manual Digital Input Output
146. ons cable 11 15 the plant wiring up to code See Frick publication 090 400 SB 12 Do you have power wiring gt 50 mixed with control sensor or communications wiring 13 Check that the starter panel is grounded to the plant transformer There are usually four wires 3 for the 3 phases and 1 for plant ground 14 Check that the motor is grounded to the starter panel There are usually four wires 3 for the phases and 1 for ground 15 Ensure that one side of the motor current transformer Is grounded in the motor starter panel The wire to the control panel terminal 2 is usually the only one grounded 16 Check that the pressure transducers are properly grounded 17 Check that temperature transducers are properly grounded 18 Check to see if one of the temperature probes have a signal wire shorted to machine ground 19 Check that all inductive loads i e coils solenoids or relays etc connected to the I O output modules have surge suppressors across them preferably at the devices The larger factory installed inductive loads will have surge suppressors as well 20 Make sure that you have a continuous ground back to the power source plant transformer The ground connection must be aluminum or copper A conduit ground will not work Do not drive a ground stake at the compressor since extraneous currents will be attracted to the compressor 21 Make sure that there is no AC wiring lying next to any printed circ
147. or installation guidelines 090 040 M JUNE 14 Page 109 NOTES 1 REFER TO MOTOR NAMEPLATE FOR CORRECT MOTOR CONNECTION 2 SEPARATE CONDUIT RUNS FOR CONTROL VOLTAGE WIRING AND MOTOR CONNECTION WIRING 3 CONDUIT GROUNDS ARE NOT ACCEPTABLE 4 ALL WIRING MUST BE PER LATEST EDITION OF THE NEC AND LOCAL CODES 5 ALL CONTROL VOLTAGE WIRING TO BE 14 AWG STRANDED HI LEVEL CUTOUT AND OR OTHER FIELD SAFETY CUTOUTS AS REQUIRED 090 040 WD0052 eps This drawing appears here for reference purposes only and is subject to change without notice When installing or servicing equipment always refer to the actual drawings that are included with the control panel for the latest information Figure 36 Point To Point Field Wiring Diagram 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL ELI Page 110 MAINTENANCE c BY JOHNSON CONTROLS NOTES Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 MAINTENANCE Page 111 SECTION 10 ADDITIONAL TABLES Table 16 Pressure Transducer Conversation Data Data Instruments Model SA Sonor 100 psi 200 psi 300 psi 500 psi Voltage Range psig Range psig Range psig Range psig low High low High Low Hg Low High 15 346 28 03 203 116 341 291 666 18 103 153 33 j 341 566 666 1041 Below O psig measured in inches of mercury 090 040 TBO0016 indd TABLES 090 040 M JUNE 14
148. oses only and is subject to change without notice When installing or servicing equipment Figure 28e RWBII Wiring Diagram Capacity Slide Potentiometer 6 6 always refer to the actual drawings that are included with the control panel for the latest information 090 040 M JUNE 14 Page 94 101 102 105 105 106 112 113 114 115 116 117 183 T 120 121 122 123 124 125 126 127 128 129 130 131 132 133 135 136 137 138 139 140 lo 141 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE CUSTOMER SUPPLIED 115 OR 230 VAC LISTED CONTROL TRANSFORMER TIE NEUTRAL TO GROUND BY JOHNSON CONTROLS ALL NEUTRALS ENTERING THIS ENCLOSURE SHALL BE TIED TOGETHER AT WITH LISTED DISCONNECT AND OR BRANCH CIRCUIT PROTECTION POWER SOURCE IS REQUIRED AT SOURCE SOURCE NOT IN THS ALL POWER SOURCES SHALL BE GROUNDED ON ONE SIDE awaspa ISOLATED AND SEPARATED FROM OTHER INDUCTIVE LOADS SUCH AS LIGHTING CIRCUITS OR FROM FRICK SUPPLIED OR SPECIFIED STARTER USE MIN J12AWG FOR FEED EARTH BUSBAR AT IF SEPARATE FEED OR VOLTAGE FOR HEATER CIRCUIT IS REQUIRED POWER SOURCE REMOVE JUMPERS 1 TO 101 AND 2 TO 102 amp CONNECT SEPARATE 115 OR 230 SOURCE TO 101 amp 102 WITH LISTED DISCONNECT AND OR BRANCH CIRCUIT PROTECTION 102 2 Z N F 2nd 1KW HTR IS REQ D IF 2nd 1KW 1 ON ENCLOSURE MOVE WIRE 104 TO
149. re properly connected Confirm that the display harness is connected properly on the main board Refer to Section 3 of this manual for more information Check the display with a flashlight If characters are visible the display is good but the LED backlight stick is not on and may need replaced The LED D3 for Output 3 MOD 3 of Digital Board 1 should be on when pump is called on to run If the pump does not start when the LED is on check for the proper panel voltage between position 4 and 5 on the P1 DIO connector on Digital I O board 1 If the proper voltage is not found check the fuse F3 and if the fuse is OK check the output module MOD 3 If the voltage was OK check for the proper voltage between position 5 on the P1 DIO connector and position 8 on the terminal strip If voltage is OK check for the proper OIL PUMP DOES NOT START voltage between position 8 and 2 on the terminal strip If the voltage is OK check at the oil pump starter If all of this is OK then check the Digital Status screen to see if channel 3 is ON The Oil Pump 1 Auxiliary Contact switches voltage to Input 4 MOD 4 of Digital MO Board 1 when the auxiliary contacts are closed If the input does not turn on check if the LED D4 is lit when it should be If it isn t check the fuse F4 and if the fuse is OK check the input module MOD 4 Check the voltage between positions 4 and 6 of the P1 DIO connector If the LED is ON check channel 4 on the DIO
150. reas that you wish to access by pressing the left hand mouse button Use the on screen data and keyboard entry boxes that appear to enter values and text FOR QUANTUM HD PANELS WITH KEYPAD When the Quantum HD was first introduced and for sev eral years afterward the front panel Touchscreen overlay included a keypad below the display The keypad portion of this overlay has been eliminated in current models In the event that a new Touchscreen overlay would need to be ordered a field replacement kit has been provided The part number for this kit is 64906101601 SAP 1032704 This kit comes with replacement instructions and spacers that allow the new ovelay to be aligned properly with the cutout opening in the panel door 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL ELI Page 12 MAINTENANCE c BY JOHNSON CONTROLS NOTES Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 sy Janae CONTRS MAINTENANCE Page 13 SECTION 3 O5 PROCESSOR BOARD amp INTERFACE 090 040 PHOOOS tif 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Page 14 MAINTENANCE Frick 05 PROCESSOR BOARD INTRODUCTION Windows style screen with the letters HD will appear Frick Controls has released the latest version of the The Operating Status Home screen will appear Quantum HD Control System The micro processor is the A Loading bar will appear at the bottom of the screen brains of the system an
151. rive at the board on connectors P4 through P10 Each of these connectors can receive two channels for a total of twenty four Refer to the following chart for a listing of possible input channel configurations Accelerometer RTD Vibration Motor Monitoring Protection Only 090 040 TB0010 indd 090 040 M JUNE 14 ANALOG OUTPUTS An Analog Output is the portion of the hardware that the Quantum HD uses to provide control With the Quantum HD this output is typically a 4 20 mA signal that is output ted to an external device This device is usually a customer specific application such as to simply receive a signal back from the Quantum HD providing the Slide Valve Position to an external application perhaps a PLC as an example The output can be set as a 0 20 7 signal the calibration of the output by accessing Menu gt Calibration gt Output The 4 20mA signal can be altered if necessary to Vdc signal by using a resistor at the input of the device being controlled Refer to the following chart for values Table 11 Resistor Values signal signal 4 20mA 1 5Vdc 250 ohm 196 1 4 watt 4 20mA 2 10Vdc 500 ohm 1 1 2 watt 0 20 O 5Vdc 250 ohm 196 1 4 watt 0 20 0 10 500 ohm 1 1 2 watt 090 040 TBOO11 indd TROUBLESHOOTING THE ANALOG INPUTS AND OUTPUTS Some problems that are encountered involve troubleshoot ing the Analog inputs and outputs The Analog Board has twelve Analog I O
152. s to be shown Ping the Below IP Address There 15 a setpoint box located below this button Select this box to call up a numeric keypad Enter the IP address that you wish to PING then press the PING The Below Address button Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 BY JOHNSON CONTROLS MAINTENANCE Page 49 SERVICE SOFTWARE ITE NT dace Ha Tire une Pr a ie 4 EENE E sis hd duc EO iria apii cites t mini Ies atina ipei mh di T C 090 040 PH0013 tif ACCESSING Software DESCRIPTION This screen has been provided as a way Once the setpoints have been saved the name of the set for the user to save and restore setpoints and to upgrade point file that you created will appear on the left side of the software screen followed by a time date stamp Multiple setpoint files NOTICE can be saved as shown Before accessing this screen it is recommended that a USB drive device P N 649A1063G99 be plugged into a USB port of the 5 Processor Board Refer to the following pictorial for USB port locations Perform the following steps to prepare the Quantum HD for software maintenance Ensure that all setpoint values have been documented as a safety precaution Stop the compressor
153. se boards together so that the Quan tum HD can control them they must be connected with wiring harness that provides all of the necessary D C voltage requirements as well as the communications capabilities The Digital boards only require the 5 Vdc voltage and the Return or common for logic power The communications signals RX amp TX are required by all boards A harness distributes power and communications from the terminal blocks to the various logic boards The harness splits into two branches each ends with two 16 pin connectors The branch that supplies power and communications to the Digital board s utilizes red and black wires for 5Vdc power and Common and white black and white red wires for serial communications LOGIC VOLTAGE POWER LED Located on the Digital Board is a Power LED This LED will be illuminated as long as the Control Power switch is ON and the proper voltage is present at the power supply The power supply generates the 5 Vdc voltage and passes it on through the Power l O harness This LED does not indicate however that the proper voltage is necessarily present at the board only that the voltage is enough to energize the voltage sens Ing circuitry If a voltage related problem is suspected with regard to a Digital Board the only way to actually determine this is to read the voltage on a Digital Voltage Meter DVM This may be accomplished by locating the white power communications conne
154. splay The Touchscreen allows the operator to navigate and enter data directly via the display Additional information about the Operator Interface can be found in Sections 2 and 7 of this manual CONTROL PANEL ENCLOSURE The Frick amp Quantum HD control panel enclosure utilizes available space efficiently and the small size allows it to be used on all of our compressor packages The panel is also equipped with the necessary posts and hardware to add options in the field They may also include a second analog and or digital board enclosure heater and air circulating fan Dimensions of the HD panel are 24 x 22 x 11 inches WxHxD and weighs approximately 75 pounds with all options Typi cally the panel will be mounted on the package but it is also designed for easy wall mounting as well Refer to the Quan tum HD Control Panel Assembly drawing 64905922 that appears later in this manual for the layout of this enclosure The DC power communications harness in this panel is color coded This will make wire identification much easier The coding is as follows 5VDC RED 12VDC YELLOW 24VDC GREY Common Ground BLACK RX TX WHITE w RED stripe RX TX WHITE w BLACK stripe GENERAL INFORMATION NOTICE The components within the control panel can be inadvertently damaged by static electricity or mishandling Only qualified technicians should directly handle these components 1 DO NOT attempt
155. stalled if Motor Temperature is installed Jumpers JC21 24 installed as Default 090 040 WD0009 eps 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 38 MAINTENANCE BY JOHNSON CONTROLS CURRENT TRANSFORMER MOTOR AMPS Channel 16 of Analog Board 1 is dedicated to reading motor from a CT the input signal cannot exceed 5 amps An external amps either through the use of the on board current trans DC Ma or voltage device may be used as an alternate method former when using a 0 5 amp CT or from an external source of reading motor amps Connect the wiring to connector When reading motor amps directly at the P8 terminal strip P7B as shown in the diagram below RR ff CH 16 Current Transformer CT connection Standard direct connection O 2 H 0 5 amp input CH 16 Motor Amps Alternate external signal connection 0 20mA 4 20mA input Li To J 1 jJ 24 1 1 CI z F I O eL 090 040 WD0010 eps Figure 20 Current Transformer s Frick BY JOHNSON CONTROLS SW1 PWR OK LED D65 Active LED D64 Tx LED D62 Rx LED D63 J33 Defaulted Pins 2 3 Figure 21 Analog Board 1 QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 MAINTENANCE Tell em gt zm
156. strip If voltage is OK check for the proper voltage between position 14 and 2 on the terminal strip If the voltage is OK check the solenoid valve Verify that the Liquid Injection TXV is modulating properly and not feeding excessive liquid to LICO the compressor This solenoid SHOULD be de energized when the compressor is off This solenoid should be energized if the Discharge temperature equals or exceeds the Discharge Temperature On At setpoint for the delay time LIOUID INJECTION SOLENOID DOES NOT ENERGIZE Liquid Output 9 controls the Liquid Injection Solenoid If the LED D9 for Output 9 MOD 9 is on Injection Refrigerant Cutout check for the proper panel voltage between position 4 and 1 on the P3 DIO connector on LICO Digital board 1 If the proper voltage is not found check the fuse F9 and if the fuse is OK check the output module MOD 9 If the voltage was OK check for the proper voltage between position 1 on the P3 DIO connector and position 13 on the terminal strip If volt age is OK check for the proper voltage between position 13 and 2 on the terminal strip If the voltage is OK check the solenoid Output 10 controls the Hi Vi Liquid Injection Port solenoid If the LED D10 for Output 10 MOD 10 is on check for the proper panel voltage between position 4 and 2 on the P3 DIO connector on Digital I O board 1 If the proper voltage is not found check the fuse F10 HI Vi LIQUID INJECTION PORT and if the fuse
157. the P1 DIO con nector and position 18 on the terminal strip If voltage is OK check for the proper voltage between position 18 and 2 on the terminal strip If the voltage is OK check the interposing relay By others The Compressor Starter Auxiliary Contacts turn on Input 2 MOD 2 of Digital Board 1 when they are closed These contacts are located on the Compressor Starter If the input does not turn on check if the LED D2 is lit when it should be If it isn t check the fuse F2 and if the fuse is OK check the input module MOD 2 Check the voltage between positions 2 and 4 of the P1 DIO connector COMPRESSOR AUXILIARY SHUTDOWN If applicable Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 M JUNE 14 BY JOHNSON CONTROLS MAINTENANCE Page 61 SYMPTOM PROBABLE CAUSES and CORRECTIONS The oil heaters should operate only when the compressor is NOT running and the oil sepa rator temperature is not greater than or equal to the Oil Heater Off Above setpoint and that the Oil Level input is made If the oil heaters do not work and the LED D21 for Output 21 MOD 21 is on check for the proper panel voltage between position 4 and 1 on the P6 DIO connector on Digital 1 0 board 1 If the proper voltage is not found check the fuse F21 and if the fuse is OK check the output module MOD 21 If the voltage was OK check for the proper voltage between position 1 on the P6 DIO connector and position 9 on the terminal strip If
158. the touchscreen allows the operator to navigate the menus DISPLAY ASSEMBLY The Display assembly consists of a 1024 x 768 resolution LCD screen which includes LED backlight sticks and a wiring harness Refer to the Parts List at the end of this manual for specific replacement part numbers NOTICE Before replacing a display unit ensure that the symptom is not actually being caused by a bad backlight LED stick harness or jumper setting DISPLAY REPLACEMENT 1 Shut off control power 2 Carefully unplug the touchscreen connector from the O5 Processor Board Ensure that you are familiar with the relocation of each of this connector 3 Remove the six nuts that mount the display plate to the door 4 Carefully lay the display plate down on table or bench with the display side up 5 Loosen the four screws located on the display plate as shown in detail A that follows 6 Once all four screws have been loosened carefully slide the display out of the slotted mounting holes 7 Remove the four screws and washers located at the sides of the display 8 Reinstall the new display by reversing steps 7 and 6 in that order Use the tool marks left by the hardware to position the new display 9 Reinstall the display plate back into position on the panel door and loosely reinstall the six hex nuts do not tighten yet 10 Carefully reconnect the display and backlight connectors on the back of the display 11 Look
159. those feeding the compressor that steps on Capacity unloading pistons are open Inspect the compressor unloading ports for worn or improperly seated parts Verify that the Slide Valve is in the AUTO mode and that capacity control is calling for load and or unload Output 5 MOD 5 controls the Slide Valve Load Solenoid If LED D5 for Output 5 MOD 5 is on check for the proper panel voltage between position 4 and 1 on the P2 DIO connector on Digital I O board 1 If the proper voltage is not found check the fuse F5 and if the fuse is OK check the output module MOD 5 If the voltage was OK check for the proper voltage between position 1 on the P2 DI O connector and position 17 on the terminal strip If voltage is OK check for the proper voltage between position 17 SLIDE VALVE DOES NOT LOAD and 2 on the terminal strip If the voltage is OK check the solenoid valve and or UNLOAD Output 6 MOD 6 controls the Slide Valve Unload Solenoid If the LED D1 for Output 6 MOD 6 is on check for the proper panel voltage between position 4 and 2 on the P2 DIO connector on Digital board 1 If the proper voltage is not found check the fuse F6 and if the fuse is OK check the output module MOD 6 If the voltage was OK check for the proper voltage between position 2 on the P2 DIO connector and position 16 on the terminal strip If voltage is OK check for the proper voltage between position 16 and 2 on the terminal strip If the voltage is O
160. to make corrections to the power sup ply without shutting off the power to the control panel Accidental shorts can irreparably damage the processor boards or the display screen 2 DO NOT HANDLE the panel boards without first attaching a properly grounded wrist ground strap to prevent static electrical discharge from your body Most problems encountered with the microprocessor and control circuits will be the result of a wiring fault a blown fuse faulty module or failure of a peripheral control such as a solenoid coil or a pressure transducer Faults in the com puter while possible are unlikely If a fault develops in the computer the probability is that all functions will cease and the display screen will go blank The control system of the compressor consists of an AC side which can be either 120 volts or 230 volts and a DC side The AC side actuates sole noids relays alarms and other electromechanical functions The DC side operates the computer and its various sensors When working within the panel the AC side which can be either nominal 120 VAC or nominal 230 VAC CAN CAUSE INJURY OR DEATH s Frick BY JOHNSON CONTROLS 1 To troubleshoot the DC side of the control circuits it will be necessary to have at least the following tools 2 Accurate digital multimeter capable of reading to DC AC mA to the hundreds place 3 Small wire stripper 4 Small screwdriver with insulated shaft 5 Sm
161. ts List must be installed to daisy chain the signals The most common symptom that is exhibited by a low 5 Vdc voltage to the Digital Boards is an alarm message that reads Digital Board Reset Shutdown s Frick BY JOHNSON CONTROLS ACTIVE LED The Digital Boards have an Active LED indicator on the board that blinks when the board s software is running If the Active LED is not blinking check to ensure that the EPROM is installed properly The EPROM is located in chip slot U8 next to the power connector DIGITAL INPUTS A Digital Input is the portion of the hardware that allows devices such as limit switches relay contacts and level switches to interface with the Quantum HD The software program within the Quantum HD is constantly looking at these Input channels via communications and based upon whether a control voltage is present or not will provide the necessary control for an associated Output channel For in stance if a control voltage is present on the Oil Level Sensor input the software will determine that the Separator has sufficient oil level for the oil heaters to be energized if the temperature of the oil is also sensed to be low Temperature sensing will be discussed in the Analog Input section There are two possible varieties of Digital Input modules used on standard compressor control packages One is for 120 Volt controls and the other is for 230 volt controls Both of these module s
162. turn for the period ing the motor This would be particularly useful when per of time that has been set forming the initial unit startup or in the event that the motor should need replacing to verify proper 3 phase connections N OTI CE To perform the motor bump set the time for the desired USE THIS FEATURE WITH CAUTION AS DAMAGE TO length that you require the motor to run then press the THE UNIT OR MOTOR MAY OCCUR ial Congo Suction 20 9 1 090 040 PH0029 tif ACCESSING DESCRIPTION Various information regarding system soft unit Sales Order This information is important especially ware and software versions are presented here as well as when contacting a service representative all detected I O control boards IP address memory and the 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL ELI Page 58 MAINTENANCE c BY JOHNSON CONTROLS NOTES ey Frick BY JOHNSON CONTROLS QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE Page 59 090 040 M JUNE 14 SECTION 8 TROUBLESHOOTING When there is a problem that makes no sense due to unexplainable things happening check the following 1 Were the recommendations for Electrical Installation fol lowed See Frick publication 090 400 SB 2 15 the panel powered by an isolating power source such as a control power transformer in the motor starter panel 3 Verify that the panel is
163. tyles are yellow in color A side profile of these modules is shown below COM OUT VDC 90 140VAC COM OUT VDC 180 280VAC 120 VAC 230 VAC 090 040 100006 5 Figure 12 Digital Input Modules Side View These Input modules can be identified as to their operating voltage by looking at either the side as shown above or from the top You will notice the module operating voltage printed on the top and the voltage range printed on the side Never plug a 120 Volt Input module into a 230 Volt system and vice versa Never plug an Output module into a position designated for an Input module You will notice that when a module is plugged into the Digital board there is a fuse located directly adjacent to the module This fuse is of the pluggable variety and must be plugged into the IN position for an Input module DIGITAL OUTPUTS A Digital Output is the portion of the hardware that the Q5 Processor Board is to control energize These devices include solenoids relay coils and heaters to be energized based upon the logic within the Quantum HD software program QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE Page 27 090 040 M JUNE 14 The Digital Output module used on standard compressor control packages will handle both 120 Volt controls and 230 volt controls This module is black in color A side profile of this module is shown below 120 230 VAC 090 040 100007 5 Figure 13 Digital Output
164. uit board 22 Unexplainable compressor auxiliary failures are usually indicative of noise due to wiring problems i e incorrect earth grounds mixed power and control wiring unsup pressed coils etc 23 1 the compressor is unexplainably shutting down check If the machine shares control transformer power with something else Make sure each compressor has its own Isolation transformer in the motor control center off the three phase bus with the secondary properly grounded 090 040 M JUNE 14 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 60 MAINTENANCE BY JOHNSON CONTROLS TROUBLESHOOTING CHART FOR FRICK QUANTUM HD CONTROL PANEL REFER TO WIRING DIAGRAMS SYMPTOM PROBABLE CAUSES and CORRECTIONS Check for power at the panel See if any of the LED s on the Q5 Processor Board are blinking or any lights are blinking on the other boards If no lights are blinking make sure the control power switch is switched on If there are still no lights then check the circuit breaker 2CB If the breaker is not tripped check for power into 2CB If there is no power check the external power being supplied If power from 2CB check power supply for input AC and output DC level DISPLAY IS INOPERATIVE Shut off power to the panel and first confirm that the display connector is firmly seated Care needs to be taken when checking and reconnecting or reseatting this connection Confirm that the connectors at both ends of the backlight inverter a
165. way a computer mouse would be utilized in that manipulating a mouse moves a cursor around on the screen but in the case of a touchscreen a finger tip causes the cursor to move The touchscreen allows the operator to simply touch active areas of the display for the purpose of changing setpoints selecting menus and accessing other operational features TOUCHSCREEN CALIBRATION For the touchscreen to be used reliably it must be accurately calibrated The symptom of an improperly calibrated screen would be that an area of the screen that the user is touching Is not being recognized or an adjacent picture element is being activated instead of the intended one It is also advis able to perform a calibration at unit commissioning There are two methods that may be used to access the Calibration feature 1 As the Quantum HD is powering up a prompt will appear for 5 seconds allowing access to the Screen Calibration feature 2 After the Quantum HD has been booted the Screen Calibration feautre may be accessed by logging into the service level then press Menu Once the Menu ap pears press Service After the Service screen appears locate the tab that is labled Calibrate Touch Screen and select it The display screen will be replaced with an all white screen The upper left hand corner of the screen will show a red dot inside of an animated blue circle with arrows pointing to the center as shown here Y The blue circl
166. ways refer to the actual drawings that are included with the control panel for the latest information Figure 30 PhD Wiring Diagram s Frick BY JOHNSON CONTROLS 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 to 441 QUANTUM HD COMPRESSOR CONTROL PANEL MAINTENANCE NO THREE PHASE WIRING SHALL ENTER OR LEAVE QUANTUM PANEL OR BE RUN IN SAME CONDUIT AS ANY QUANTUM CONTROL WIRING ENTERING OR ELAVING QUANTUM CONTROL PANEL NO SINGLE PHASE OVER 300VAC SHALL ENTER OR LEAVE QUANTUM PANEL ALL QUANTUM WIRING TO BE 16 STRANDED WIRE UNLESS OTHERWISE STATED ALL NEUTRAL EXP 2 amp 2A WIRING TO BE WHITE UNLESS OTHERWISE STATED FOR INSTALLATION OF QUANTUM PACKAGE TEST PROCEDURE SEE MMIB NO 4 11 10 12 FOR INSTALLATION OF COMPUTER BOARDS amp EPROMS SEE MMIB NO 4 11 10 11 FOR HIGH POT TEST PROCEDURE SEE MMIB NO 4 11 10 7 FOR QUANTUM ASSEMBLY AND TEST PROCEDURE SEE MMIB NO 4 11 10 14 REFERTO DIGITAL BOARD SECTION TO CONFIGURE DP1 AND FUSES FOR DIGITAL BOARD 2 DIG BD 2 1 WIRED IF USED 33 OR BY OTHERS gt WIRED IF USED OR BY OTHERS RDB REMOTE C C CHART 25 75 wo eur 4 or ON 4 ON ON Neur 5 OFF orr ON WIRED IF USED OR BY OTHERS gt WHT 16 MW WIRED IF USED O
167. xternal electrical devices Each Digital board has the capability of 24 independent channels or I O Input Output Each channel that is used needs a module plugged into it A yellow module indicates that it is used for Inputs A black module is used for Outputs The standard Quantum HD compressor control can have up to two Digital boards depending on options COMMUNICATIONS LED S The Q5 Processor Board is in constant communication with all Digital and Analog Boards You will notice on each Digital and Analog board there are a pair of LED s labeled as RX and TX These letters represent Receive RX and Transmit TX These LED s should be flashing at a high rate during normal operation This indicates that the 05 Processor Board and the Digital board are properly communicating with each other Reference the JUMPER AND DIPSWITCH SETTINGS section later in this manual This section contains the dipswitch settings for addressing the Digital I O boards When these switches are properly set the main board is able to serially communicate with each I O board and provide control sig nals and data exchange If these switches are not properly set the result will be lost or failed communications or the wrong outputs being energized or the wrong inputs being received CONNECTIONS TO THE QUANTUM HD As stated earlier the Quantum HD standard compressor control system utilizes up to two Digital and two Analog boards To connect the

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