AEROMOTIVE Part # 18601 83-93 Mustang Sumped Fuel Tank
Contents
1. wiring harness Reinstall each of these components in the new Aeromotive fuel tank while inspecting them for any damage If any of the OEM components are damaged replacement parts are available through your local Ford dealer or auto parts store See figure 1 1 1 11 Remove the OEM fuel pick up from the OEM fuel tank inspect the gasket for any damage Using the OEM gasket install the Aeromotive provided return pick up block off plate in the new Aeromotive fuel tank The return line will relocated to the upper most AN 10 port on the new Aeromotive sump Figure 1 1 1 12 Position the fuel tank under the vehicle insuring that the retaining rings on the block off plate and fuel level sender are secure Apply a light weight oil to the filler neck grommet to ease installation 1 13 As the Aeromotive fuel tank is lifted into position reattach the vent line to the top of the fuel tank and work the filler neck in to the grommet on the side of the fuel tank Once the Aeromotive fuel tank is in position rotate tank in straps such that the sump is as low as possible align tank straps ensure that there are not any hoses or wiring pinched and tighten the strap bolts 1 14 Make any line or electrical adjustments necessary to clear the vehicles exhaust Suspension and drivetrain components A oed 4 i 3 _ AN 10 Return Line Port x We recommend using the rr following Aeromotive We recommend using Aeromotive e fittings P2. AEROMOTIVE REOR Part 18601 JLL 83 93 Mustang Sumped Fuel Tank AEROMOTIVE INSTALLATION INSTRUCTIONS CAUTION Installation of this product requires detailed knowledge of automotive systems and repair procedures We recommend that this installation be carried out by a qualified automotive technician Installation of this product requires handling of gasoline Ensure you are working in a well ventilated area with an approved fire extinguisher nearby Extinguish all open flames prohibit smoking and eliminate all sources of ignition in the area of the vehicle before proceeding with the installation When installing this product wear eye goggles and other safety apparel as needed to protect yourself from debris and sprayed gasoline WARNING The fuel system is under pressure Do not open the fuel system until the pressure has been relieved Refer to the appropriate vehicle service manual for the procedure and precautions for relieving the fuel system pressure Aeromotive system components are not legal for sale or use on emission controlled motor vehicles This kit contains the following parts 1 ea fuel tank kit 1 ea fuel tank w sump 1 ea Block off plate The following steps are typical of most installations 1 1 Once the engine has been allowed to cool disconnect the negative battery cable and relieve the fuel system pressure 1 2 Raise the vehicle and support it with jack stands 1 3 Referring to the appropriate veh
3. N15609 for AN P N 15608 for AN 10 supply lines 06 return lines P N 15610 and P N 15617 AN 10 Port plug for AN 08 return lines or for any unused ports in eo P N 15608 for AN 10 conjunction with AN 10 O rings mal return lines in conjunction P N 15623 with AN 10 O rings P N 15623 AN 10 Outlet Ports Final Checks and System Start up 2 1 Ensure that any spilled gasoline and any gasoline soaked shop towels are cleaned up and removed from the vicinity of the vehicle 2 2 Carefully lower the car onto the ground 2 3 Fill the fuel tank with gasoline and check for any leaks in the system if any leaks are found repair immediately 2 4 CAUTION While performing the following steps if any fuel leaks are detected immediately turn the ignition of OFF remove any spilled fuel and repair the leak s before proceeding 2 5 Reconnect the battery and turn the ignition to the ON position WITHOUT starting the car After several seconds check the fuel pressure If there is no fuel pressure turn the ignition key to the OFF position wait one minute return the ignition to the ON position and recheck the fuel pressure Repeat this ignition OFF and ON procedure until the fuel pressure gauge registers fuel pressure 2 6 With the fuel pressure gauge registering fuel system pressure check for fuel leaks throughout the entire fuel system If any fuel leaks are found turn the ignition key to the OFF position remove any spilled fuel and repai
4. ct If any Aeromotive product is determined defective buyer s exclusive remedy is limited in value to the sale price of the good In no event shall Aeromotive be liable for incidental or consequential damages Aeromotive expressly retains the right to make changes and improvements in any product it manufactures and sells at any time These changes and improvements may be made without notice at any time and without any obligation to change the catalogs or printed materials Aeromotive expressly retains the right to discontinue at any time and without notice any Aeromotive product that it manufactures or sells This warranty is limited and expressly limits any implied warranty to one year from the date of the original retail purchase on all Aeromotive products No person party or corporate entity other than Aeromotive shall have the right to determine whether or not this Limited Warranty is applicable to any Aeromotive product authorize any action whatsoever under the terms and conditions of this Limited Warranty assume any obligation or liability of any nature whatsoever on behalf of Aeromotive under the terms and conditions of this Limited Warranty This Limited Warranty covers only the product itself and not the cost of installation or removal This Limited Warranty is in lieu of and expressly excludes any and all other warranties expressed or implied This Limited Warranty gives you specific legal rights and you may also have other righ
5. icle service manual for instructions drain disconnect any electrical and fuel component connections and remove the OEM fuel tank The removal of the vehicles exhaust system may be necessary for fuel tank removal 1 4 Once the OEM fuel tank has been removed remove the plastic fuel tank shield from the bottom of the tank 1 5 Measure the position of the sump on the supplied Aeromotive fuel tank and mark the plastic fuel tank shield accordingly Using an 2 drill bit drill the four corners of the sump cutout in the plastic fuel tank shield Using a small hand saw or reciprocating saw cut out the remaining area from the plastic fuel tank shield 1 6 Inspect the inside of the plastic fuel tank shield for any sharp edges that could puncture the fuel tank If any sharp edges are found correct before proceeding 1 7 Position the plastic fuel tank shield on the Aeromotive fuel tank Note It is recommended that a fuel shut off valve be installed between the fuel tank outlet and the fuel pump these valves are available from most popular racing fitting manufactures Aeroquip Earl s Goodridge Russell etc 1 8 Using any type of household tape secure the plastic fuel tank shield to the Aeromotive fuel tank along each of the fuel tank strap indentations 1 9 Carefully flip the fuel tank plastic fuel tank shield assembly over 1 10 From the old OEM fuel tank remove the filler neck rubber grommet fuel level sender vent and vent grommet and
6. r the leak before proceeding 2 7 Test drive the car to insure proper operation and re check the fuel system for leaks If any leaks are found immediately discontinue use of the vehicle and repair the leak s AEROMOTIVE INC 7805 Barton Street Lenexa KS 66214 913 647 7300 fax 913 647 7207 www aeromotiveinc com AEROMOTIVE INC LIMITED WARRANTY This Aeromotive Product with proof of purchase dated on or after January 1 2003 is warranted to be free from defects in materials and workmanship for a period of one year from the original date of purchase No warranty claim will be valid without authentic dated proof of purchase This warranty is to the original retail purchaser and none other and is available directly from Aeromotive and not through any point of distribution or purchase If a defect is suspected the retail purchaser must contact Aeromotive directly to discuss the problem possible solutions and obtain a Return Goods Authorization RGA if deemed necessary by the company Please call 913 647 7300 and dial option 3 for the technical service dept All returns must be shipped freight pre paid to the company and with valid RGA before they will be processed Aeromotive will examine any product returned with the proper authorization to determine if the failure resulted from a defect or from abuse improper installation misapplication or alteration Aeromotive will then at it s sole discretion return repair or replace the produ
7. ts which vary from state to state Aeromotive Inc 7805 Barton Street Lenexa KS 66214 Phone 913 647 7300 Fax 913 647 7207
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