J-120 Technical Manual - Garland
Contents
1. METROPOLITAN SERVICE 3210 LONDON RD EAU CLAIRE WI 54701 715 832 0555 800 848 3945 FAX 715 832 7813 WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 300 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com CANADA Garland Commercial Ranges Ltd 1177 KAMATO ROAD MISSISSAUGA ONTARIO L4W 1X4 905 624 0260 800 427 6668 FAX 905 624 0623 7 Jackson 30 15 fine Fnreparaj2. are connected and light Service breaker tripped or open Verify that the breaker is closed Power switch connections could be loose Ensure that the connections are of sound quality Power switch is faulty Replace the power switch Thermostat is faulty Replace the thermostat Solenoid wires are loose or broken Verify that the electrical connections are of sound quality Faulty solenoid coil Replace the solenoid Steam flow pressure is too low for the unit Verify that the steam flow is 15 25 PSIG Water flow pressure is too high Follow the instructions provided in the maintenance section and adjust so that the flow pres sure is 20 5 PSI 10 Heat exchanger is clogged Replace the heat exchanger 11 Insufficient volume of steam to unit Check the line size and flow pressure C PD Jackson Enodis fine Enreparaj m res Salinirnis 22 SECTION 6 ELECTRICAL SCHEMATICS SECTION 6 ELECTRICAL SCHEMATIC J120 ELECTRICAL SCHEMATIC 151 THERMOSTAT FS1 SOLENOID COIL S1 POWER SWITCH 1 POWER LIGHT E2 SOLENOID LIGHT Jackson Enodis fine Fnreparaj m res Salinirnis 24 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS ALABAMA TO HAWAII ALABAMA JONES McLEOD APPLIANCE SVC 1616 7TH AVE NORTH BIRMINGHAM AL 35203 205 251 0159 800 821 1150 FAX 205 322 1440 service jones mcleod c
3. raising the temperature Install condensate drains in accordance with applicable codes The 9120 is designed to operate at a water flow rate of 20 5 PSI The assembly comes with a water pressure regulator which is preset at the factory However adjustment may be required so ensure that you verify the the flow pressure before beginning operations See the instructions regarding adjustment and maintenance of the water pressure regulator for more information WARNING The J120 Booster is designed to heat water to a minimum of 180 F and is extremely hot during operations Advise personnel of the dangers associated with touching booster components as burns or severe injury can occur Jackson Enodis fine Enreparaj SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION OPERATION INSTRUCTIONS CONTINUED ELECTRICAL WARNING Electrical and grounding connections must comply with applicable portions of the National Electrical Code ANSI 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag or lock at the disconnect switch to indicate that you are working on the circuit To connect the incoming power run the conduit for power wires through the open hole in the back of the control box Connect the power wires to the terminal block as it is labeled L1 L2 Run the ground wire to the grounding lug marked GND Tight connections and conduit nuts a
4. t H d 6 STEAM HEATED WATER TEMPERATURE BOOSTEH Company Cauntless Solutions TECHNICAL MANUAL FOR JACKSON MODELS J120 Jackson Enc dis Company Jackson MSC Inc P O BOX 1060 HWY 25E BARBOURVILLE KY 40906 FAX 606 523 9196 January 16 2006 E PHONE 606 523 9795 P N 7610 002 99 02 Revision B www jacksonmsc com REVISION MADE APPLICABLE REMOVED 208 amp 230 VOLT VERSIONS ADDED 120 amp 200 e 01 16 06 VOLT ADDED APPLICABLE SERVICE KITS NOMENCLATURE FOR THE MODELS COVERED THIS MANUAL Le Jackson J120 Water temperature booster steam heated Model Serial No Installation Date Service Rep Name Phone No An Enc dis company J120 Jackson MSC Inc provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer you if necessary to the prop er page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only Jackson 15 fine Enreparaj TABLE OF CONTENTS SECTION DESCRIPTION PAGE l SPECI
5. 345 4221 FAX 612 546 4286 OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040 800 257 2611 FAX 937 898 4177 dharvey certifiedsc com COMMERCIAL PARTS amp SVC OF COLUMBUS 1150 WEST MOUND STREET COLUMBUS OH 43223 614 221 0057 800 837 8327 FAX 614 221 3622 OHIO cont GCS SERVICE INC 2830 JOHNSTON RD COLUMBUS OH 43219 614 476 3225 800 282 5406 FAX 614 476 1196 ELECTRICAL APPLIANCE REPAIR SVC 5805 VALLEY BELT ROAD CLEVELAND OH 44131 216 459 8700 800 621 8259 FAX 216 459 8707 tomr electapplrep com OKLAHOMA HAGAR RESTAURANT EQMT 1229 W MAIN STREET OKLAHOMA CITY OK 73106 405 235 2184 800 445 1791 FAX 405 236 5592 OREGON RON S SERVICE 16364 SW 72ND AVE PORTLAND OR 97224 503 624 0890 800 851 4118 FAX 503 684 6107 lrobinson ronsservice com PENNSYLVANIA 5 COMMERCIAL PARTS amp SERVICE 1816 WEST 26TH STREET ERIE PA 16508 814 456 3732 800 332 3732 FAX 814 452 4843 aiserie aol com ELMER SCHULTZ SVC 540 NORTH 3RD STREET PHILADELPHIA PA 19123 215 627 5400 FAX 215 627 5408 elmer2 erols com K amp D PARTS amp SERVICE 1833 41 N CAMERON STREET HARRISBURG PA 17103 717 236 9039 800 932 0503 FAX 717 238 4367 PENNSYLVANIA c
6. 9201 FAX 801 487 2253 VERMONT NORTHERN PARTS amp SVC 4874 S CATHERINE STREET PLATTSBURGH NY 12901 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC 180 SECOND STREET CHELSEA MA 02150 617 889 9393 800 225 1155 FAX 617 889 1222 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS ars TEXAS TO WYOMING CANADA VIRGINIA DAUBERS INC 7645 DYNATECH COURT SPINGFIELD VA 22153 703 866 3600 800 554 7788 FAX 703 866 4071 daubers aol com GCS SERVICE INC 2660 PITTMAN DRIVE SILVER SPRING MD 20910 301 585 7550 DC 410 792 0388 BALT 800 638 7278 FAX 301 495 4410 GCS SERVICE INC RICHMOND VA 800 822 2303 WASHINGTON RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com WEST VIRGINIA STATEWIDE SERVICE INC 603 MAIN AVE NITRO WV 25143 304 755 1811 800 441 9739 FAX 304 755 4001 sws3182 aol com WISCONSIN APPLIANCE SERVICE CENTER INC 2439 ATWOOD AVE MADISON WI 53704 608 246 3160 800 236 7440 FAX 608 246 2721 ascmad execpc com APPLIANCE SERVICE CENTER INC 6843 W BELLOIT RD WEST ALLIS WI 53219 414 543 6460 800 236 6460 FAX 414 543 6480 ascmil execpc com WISCONSIN cont APPLIANCE SERVICE CENTER 786 MORRIS AVE GREEN BAY WI 54304 920 496 9993 800 236 0871 FAX 920 496 9927 ascfox execpc com
7. NEW JERSEY cont ELMER SCHULTZ SERVICES 201 WASHINGTON AVE PLEASANTVILLE NJ 08232 609 641 0317 800 378 1641 FAX 609 641 8703 elmer2 erols com NEW MEXICO STOVE PARTS SUPPLY CO 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com HAWKINS COMMERCIAL APPLI ANCE SERVICE 300 S WYANDOT STREET ENGLEWOOD CA 80110 303 781 5548 800 624 2117 FAX 303 761 8861 NEW YORK GCS SERVICE INC BROOKLYN NY 11211 800 822 2303 APPLIANCE INSTALLATION AND SERVICE CORP 1336 MAIN STREET BUFFALO NY 14209 716 884 7425 800 722 1252 FAX 716 884 0410 ais worldnet att net B E S T INC 3003 GENESEE STREET BUFFALO NY 14225 716 893 6464 800 338 501 1 FAX 716 893 6466 bestserv aol com DUFFY S EQUIPMENT SVC 3138 ONEIDA STREET SAUQUOIT NY 13456 315 737 9401 800 443 8339 FAX 315 737 7132 duffyequip aol com NORTHERN PARTS amp SVC 21 NORTHERN AVENUE PLATTSBURGH NY 12903 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com NEW YORK JACKSON FASPRAY SVC 155 SARGEANT AVE CLIFTON NJ 07013 973 471 8000 800 356 6740 FAX 973 471 1289 jfs155 aol com ALL ISLAND REPAIR 40 9 BURT DRIVE DEER PARK NY 11729 631 242 5588 800 323 9411 FAX 631 242 6102 A 1 5 COMMERCIAL PARTS amp SVC 1900 COLLEGE AVENUE ELMIRA HEIGHTS NY 14901 607 734 6072 888 724 7377 FAX 607 7
8. SPECIFICATIONS TUBESIDE WORKING PRESSURE PSI 125 SHELLSIDE WORKING PRESSURE PSI 125 TUBESIDE HYDROSTATIC TEST PRESSURE PSI 250 SHELLSIDE HYDROSTATIC TEST PRESSURE PSI 188 MAXIMUM OPERATING TEMPERATURE 295 F MAXIMUM SHELLSIDE STEAM PRESSURE PSI 125 Indicates typical design criteria but is subject to change without notice For more information contact you authorized Jackson service representative WATER OUTLET SAFETY VALVE SET PRESSURE PSI 125 STEAM RELIEF VALVE SET PRESSURE PSI 50 Jackson Enodis fine Fnreparaj THIS PAGE INTENTIONALLY LEFT BLANK SECTION 2 INSTALLATION OPERATION INSTRUCTIONS SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION OPERATION INSTRUCTIONS CONCEALED DAMAGE OR MISSING PARTS A IMPORTANT FOR YOUR PROTECTION PLEASE READ AND OBSERVE THE FOLLOWING This steam booster has been thoroughly inspected and carefully packed before leaving our warehouse Concealed loss or damage means loss or damage which does not become apparent until the booster has been unpacked The contents may be damaged in transit due to rough handling even though the carton may not show external damage If it is found that the shipment has concealed damage PLEASE DO NOT RETURN IT TO JACKSON but notify the carrier within 48 hours asking them to send their agent to fill out an inspection report Save the cartons so he may inspect them and be sure to note in the report any black
9. marks creases tears crushed corners or any other marks indicating rough handling Also notify your JACKSON representative immediately If it is discovered that there are missing parts please notify your JACKSON representative immediately EQUIPMENT MOUNTING Your booster should come pre assembled and will require that it be permanently mounted in place The platform has pre punched holes in the legs to allow for mounting to the installation floor NOTE The J120 must be properly mounted and level before being used Once the platform is secure to the floor attach the water and steam lines in accordance with local and national codes PLUMBING NOTE ALL CONNECTIONS MUST COMPLY WITH ALL APPLICABLE LOCAL STATE AND NATIONAL PLUMBING CODES The plumber is responsible that the water line is THOROUGHLY FLUSHED BEFORE connecting it to any manual or solenoid valve is necessary to remove all foreign matter such as chips resulting from cutting or threading pipes pipe joint compound or if soldered fittings are used bits of solder or cuttings from the lines This debris if not removed may lodge in the valves and render them inoperative The J120 is designed to take incoming water from a minimum temperature of 110 F to approximately 1809 for use in the final rinse of your dishmachine In order to do this water is supplied to the booster and is heated by tubes carrying 15 25 PSIG flow steam Heat is transferred from the steam into the water
10. 091 800 995 7955 FAX 858 995 7955 GCS SERVICE INC 9030 KENMAR DR SUITE 313 SAN DIEGO CA 92121 858 549 8411 800 422 7278 FAX 858 549 2323 P amp D APPLIANCE SVC 100 SOUTH LINDEN AVE S SAN FRANCISCO CA 94080 650 635 1900 800 424 1414 FAX 650 635 1919 pndappl aol com COLORADO HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 8861 COLORADO cont METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com CONNECTICUT GCS SERVICE INC 302 MURPHY ROAD HARTFORD CT 06114 860 549 5575 800 423 1562 FAX 860 527 6355 DELAWARE AMERICAN KITCHEN MACHIN ERY amp REPAIR 204 QUARRY STREET PHILADELPHIA PA 19106 215 627 7760 800 848 7760 FAX 215 627 1604 GCS SERVICE INC 817 N THIRD STREET PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICE 36 BELMONT AVE WILLMINGTON DE 19804 302 655 8900 800 225 0599 FAX 302 656 3673 elmer2 erols com EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 FAX 410 548 4038 FLORIDA COMMERCIAL APPLIANCE SVC 8416 LAUREL FAIR CIRCLE BLDG 6 SUITE 114 TAMPA FL 33610 813 663 0313 800 282 4718 FAX 813 663 0212 commercialappliance worldnet at t net FLORIDA cont GCS SERVICE INC 3373 N
11. 34 9294 A 1 S COMMERCIAL PARTS amp SVC 13 WESTR MAIN STREET FALCONER NY 14733 716 665 6556 800 552 6556 FAX 716 665 4227 A 1 S COMMERCIAL PARTS amp SVC 200 SALINA ST SUITE 114 LIVERPOOL NY 13088 815 435 0709 800 371 5921 FAX 315 453 1412 A 1 S COMMERCIAL PARTS amp SVC 7387 PITTSFORD VICTOR RD ROCHESTER NY 14610 716 461 2370 800 458 4198 FAX 716 461 5545 NORTH CAROLINA AUTHORIZED APPLIANCE SERVICE CENTER 1020 TUCKASEEGEE RD CHARLOTTE NC 28208 704 377 4501 800 532 6127 FAX 704 377 4504 WHALEY FOODSERVICE 203 D CREEK RIDGE RD GREENSBORO NC 27604 336 333 2333 FAX 336 333 2533 Jackson 28 15 fine Enreparaj SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS r rsi NORTH CAROLINA cont AUTHORIZED APPLIANCE SERVICE CENTER 109 HINTON AVE WILMINGTON NC 28403 910 313 1250 FAX 910 313 6130 WHALEY FOODSERVICE 8334 K ARROWRIDGE BLVD CHARLOTTE NC 28273 704 529 6242 FAX 704 529 1558 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 335 105 SHERWEE DRIVE RALEIGH NC 27603 919 779 2266 FAX 919 779 2224 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 6418 101 AMSTERDAM WAY WILMINGTON NC 28405 910 791 0000 FAX 910 791 6662 info whaleyfoodservice com NORTH DAKOTA GCS SERVICE INC 2857 LOUISIANA AVENUE N MINNEAPOLIS MN 55427 612 546 4221 800
12. D ST DECATUR IL 62522 217 429 4229 800 252 5892 FAX 217 429 0226 esi esiquality com GCS SERVICE INC 696 LARCH AVENUE ELMHURST IL 60126 630 941 7800 800 942 9689 FAX 630 941 6048 GCS SERVICE INC 9722 REAVIS PARK DRIVE ST LOUIS MO 63123 314 683 7444 800 284 4427 FAX 314 638 0135 INDIANA GCS SERVICE INC 5310 E 25TH STREET INDIANAPOLIS IN 46218 317 545 9655 800 727 8710 FAX 317 549 6286 IOWA GOODWIN TUCKER GROUP 3509 DELAWARE AVENUE DES MOINES IA 50313 515 262 9308 800 372 6066 FAX 515 262 2936 goodwintuc aol com IOWA CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC 6107 CONNECTICUT KANSAS CITY MO 64210 816 920 5999 800 229 6477 FAX 816 920 7387 KENTUCKY CERTIFIED SERVICE CENTER 127 DISHMAN LANE BOWLING GREEN KY 42101 270 783 0012 877 907 0012 FAX 270 783 0058 CERTIFIED SERVICE CENTER 1051 GOODWIN DRIVE LEXINGTON KY 40505 606 254 8854 800 432 9269 FAX 606 231 7781 jatkins certifiedsc com GCS SERVICE INC 1002 NANDINO BLVD LEXINGTON KY 40511 606 255 0746 800 432 9260 FAX 606 255 0748 CERTIFIED SERVICE CENTER RAMCO BUSINESS PARK 4283 PRODUCE ROAD LOUISVILLE KY 40218 502 964 7007 800 637 6350 FAX 502 964 7202 cwalker certifiedsc com droenigk certifiedsc com GCS SERVICE INC 4204 SOUTH BROO
13. FICATION INFORMATION Dimensions 2 J120 Specifications 3 Il INSTALLATION OPERATION INSTRUCTIONS Installation amp Operation Instructions 6 PARTS Main Assembly 10 Water Inlet Plumbing Assembly 12 Steam Inlet Plumbing Assembly 13 Steam Outlet Plumbing Assembly 14 Water Outlet Plumbing Assembly 15 Control Box Assembly 16 PREVENTATIVE MAINTENANCE 19 TROUBLESHOOTING SECTION 21 VI ELECTRICAL SCHEMATICS 23 VII JACKSON MAINTENANCE amp REPAIR CENTERS 25 Jackson Enodis fine Fnreparaj SECTION 1 SPECIFICATION INFORMATION SECTION 1 SPECIFICATION INFORMATION DIMENSIONS s la mier pes He Sp 83 11 16 20 3 4 14 3 4 Note for optimum performance the J120 should be installed no more than 20 feet from the dishmachine LEGEND A Electrical connection B 3 4 IPS steam outlet connection C 1 IPS steam inlet connection D 3 4 IPS water inlet connection 3 4 IPS water outlet connection 7 Jackson 15 fine Fnreparaj SECTION 1 SPECIFICATION INFORMATION a J120 SPECIFICATIONS ELECTRICAL REQUIREMENTS VOLTAGE V 120 or 200 FREQUENCY HZ 50 60 PHASE SINGLE WATER REQUIREMENTS INCOMING WATER TEMPERATURE MINIMUM 110 F FLOW PRESSURE PSI 20 5 STEAM REQUIREMENTS INCOMING STEAM PRESSURE PSIG 15 25 HEATING CAPACITY WATER AT 20 PSIG FOR 70 RISE 280 GPH HEAT EXCHANGER
14. K STREET LOUISVILLE KY 40214 502 367 1788 800 752 6160 FAX 502 367 0400 LOUISIANA BANA PARTS INC 1501 KUEBLE STREET HARAHAN LA 70123 504 734 0076 800 325 7543 FAX 504 734 8456 LOUISIANA cont BANA PARTS INC 4028 GREENWOOD ROAD SHREVEPORT LA 71109 318 631 6550 800 832 6550 FAX 318 636 5675 MAINE MRE INC 170 JOHN ROBERTS RD UNIT 3 PROTLAND ME 04106 207 772 1152 800 823 9700 FAX 207 772 1445 NORTHERN CROWN SERVICES INC 225 INDUSTRIAL WAY PORTLAND ME 04103 207 797 7333 800 696 7560 FAX 207 696 1128 steve northerncrownservices com richard northerncrownservices com MARYLAND EMR SERVICE DIVISION 700 EAST 25TH STREET BALTIMORE MD 21218 410 467 8080 800 879 4994 FAX 410 467 4191 baltparts emrco com EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 888 687 8080 FAX 410 548 4038 baltparts emrco com EMR SERVICE DIVISION 2626 PITTMAN DRIVE SILVER SPRING MD 20910 301 588 8080 800 348 2365 FAX 301 588 6985 baltparts emrco com GCS SERVICE INC 2660 PITTMAN DRIVE SILVER SPRING MD 20910 301 585 7550 DC 410 792 0338 BALT 800 638 7278 FAX 301 495 4410 IDAHO TO MISSISSIPPI MASSACHUSETTS ACE SERVICE 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAURANT SUPPLY 34 SOUTH STREET SOMER
15. NA AVENUE N MINNEAPOLIS MN 55247 612 546 4221 800 345 4221 FAX 612 546 4286 TENNESSEE GCS SERVICE INC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 GCS SERVICE INC 748 FESSLERS LANE NASHVILLE TN 37210 615 244 8050 800 831 7174 FAX 615 244 8885 TEXAS GCS SERVICE INC AUSTIN TX 800 822 2303 ARMSTRONG REPAIR CENTER 1700 S LAMAR BLVD 327 AUSTIN TX 78704 512 416 1101 800 392 5322 FAX 512 416 6912 ARMSTRONG REPAIR CENTER 5110 GLENMONT DRIVE HOUSTON TX 77081 713 666 7100 800 392 5325 FAX 713 661 0520 gm armstrongrepair com Jackson 15 fine Enreparaj TEXAS REPAIR 1377 BRASOS 831128 SAN ANTONIO TX 78207 210 735 2811 800 292 2120 FAX 210 735 7421 brock commercialkitchen com GCS SERVICE INC 440 WRANGLER DRIVE 100 COPPELL TX 75019 972 906 0307 800 442 5026 FAX 972 906 9886 GCS SERVICE INC HOUSTON TX 800 822 2303 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT EQMT SVC 6182 SOUTH STRATLER AVENUE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com GCS SERVICE INC 1366 S 400 WEST SALT LAKE CITY UT 84115 801 487 3653 800 955
16. REAVIS PARK DRIVE ST LOUIS MO 63123 314 638 7444 800 284 4427 FAX 314 638 0135 KAMMERLIN PARTS amp SVC 1359 SOUTH KINGSHIGHWAY ST LOUIS MO 63110 314 535 2222 FAX 314 535 6205 petek kps stl com MONTANA RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROUP 7535 D STREET OMAHA NE 68124 402 397 2880 800 228 0372 FAX 402 397 2881 goodwintuc aol com NEVADA HI TECH COMMERCIAL SVC 400 E MEAD BLVD LAS VEGAS NV 89030 702 649 4616 877 924 4832 FAX 702 649 4607 GCS SERVICE INC LAS VEGAS NV 800 822 2303 NEW HAMPSHIRE GCS SERVICE INC 180 SECOND STREET CHELSEA MA 02150 617 889 9393 800 225 1155 FAX 617 889 1222 ACE SERVICE CO 500 HARVEY RD MANCHESTER NH 03103 603 668 5070 800 225 4510 FAX 603 626 6067 taceservice aol com MASSACHUSETTS RESTAURANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 NEW JERSEY JACKSON FASPRAY SVC 155 SARGEANT AVE CLIFTON NJ 07013 973 471 8000 800 356 6740 FAX 973 471 1289 jfs155 aol com AMERICAN KITCHEN MACHINERY amp REPAIR 204 QUARRY STREET PHILADELPHIA PA 19106 215 627 7760 800 848 7760 FAX 215 627 1604 GCS SERVICE INC 817 N THIRD STREET PHILADELPHIA PA 19123 215 925 6217 800 441 9115 FAX 215 925 6208
17. VILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 GCS SERVICE INC 180 SECOND STREET CHELSEA MA 02150 617 889 9393 800 225 1155 FAX 617 889 1222 GCS SERVICE INC 302 MURPHY ROAD HARTFORD CT 06114 860 549 5575 800 723 1562 FAX 860 527 6355 MICHIGAN GCS SERVICE INC 31829 WEST EIGHT MILE ROAD LIVONIA 48152 248 426 9500 800 772 2936 FAX 248 426 7555 JACKSON SERVICE COMPANY 3980 BENSTEIN RD COMMERCE TOWNSHIP MI 48382 248 363 4159 800 332 4053 FAX 248 363 5448 MINNESOTA GCS SERVICE INC 2857 LOUISIANA AVENUE N MINNEAPOLIS MN 55427 612 546 4221 800 345 4221 FAX 612 546 4286 MISSISSIPPI GCS SERVICE INC 2815 19TH ANENUE UNIT A GULFPORT MS 39501 228 864 2722 877 964 2722 FAX 228 822 9412 Jackson 15 fine Galuipas SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS P P ss s Q w e ng MISSISSIPPI TO NORTH CAROLINA MISSISSIPPI cont GCS SERVICE INC 5755 GALLANT DRIVE JACKSON MS 39206 601 956 7800 800 274 5954 FAX 601 956 1200 GCS SERVICE INC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 MISSOURI GCS SERVICE INC 6107 CONNECTICUT KANSAS CITY MO 64120 816 920 5999 800 229 6477 FAX 816 920 7387 GCS SERVICE INC 9722
18. W 168TH STREET MIAMI FL 33056 805 621 6666 800 766 8966 FAX 305 621 6656 GCS SERVICE INC 3902 CORPORES PARK DR SUITE 350 TAMPA FL 33619 813 626 6044 800 282 3008 FAX 813 621 1174 JONES McLEOD APPLIANCE SVC 854 LAKESIDE DRIVE MOBILE AL 36693 334 666 7278 800 237 9859 FAX 334 661 0223 service jones mcleod com GEORGIA GCS SERVICE INC 3127 PRESIDENTIAL DRIVE ATLANTA GA 30340 770 452 7322 800 334 3599 FAX 770 452 7473 SOUTHEASTERN RESTAURANT SVC 2200 NORCROSS PKWY SUITE 210 NORCROSS GA 30071 770 446 6177 800 235 6516 FAX 770 446 3157 info srs atl com WHALEY FOODSERVICE REPAIRS 109 A OWENS INDUSTRIAL DRIVE SAVANNAH GA 31405 912 447 0827 888 765 0036 FAX 912 447 0826 HAWAII FOOD PARTS amp SER VICE CO 300 PUUHALE RD HONOLULU HI 96819 808 847 4871 FAX 808 842 1560 fepsco hula net Jackson 15 fine Enreparaj SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS s rss IDAHO RON S SERVICE 703 E 44TH STREET STE 10 GARDEN CITY ID 83714 208 375 4073 FAX 208 375 4402 RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com ILLINOIS CONES REPAIR SVC 2408 40TH AVE MOLINE IL 61265 309 797 5323 800 716 7070 FAX 309 797 3631 jackb cones com EICHENAUER SERVICES INC 130 S OAKLAN
19. am Outlet Plumbing Assembly See Parts Page 8 1 Electrical Control Box Assembly See Parts Page Jackson Enodis fine Fnreparaj SECTION 3 PARTS SECTION WATER INLET PLUMBING ASSEMBLY 523 1 I 3 7 ITEM QTY DESCRIPTION Mfg No 1 1 Water Pressure Regulator 3 4 NPT 06685 01 1 58 22 2 1 Nipple Brass 3 4 NPT x 6 Long 05700 001 26 74 3 2 Elbow Brass 3 4 90 04730 206 13 00 4 1 Nipple Brass 3 4 NPT x 4 Long 04730 207 05 00 5 1 Union Brass 3 4 NPT 04730 212 05 00 6 1 Nipple Brass 3 4 NPT x 2 Long 04730 207 46 00 7 1 Bushing Hex 1 1 4 NPT x 3 4 NPT Reducer 04730 011 88 80 8 1 Nipple Brass Close 3 4 04730 207 34 00 Entire Assembly 05700 002 36 74 Jackson Enodis fine Fnreparaj SECTION 3 PARTS SECTION 10 11 12 13 STEAM INLET PLUMBING ASSEMBLY lt DESCRIPTION Bushing 1 1 2 MNPT x 1 FNPT Black Nipple 1 Close Black Iron Elbow 1 90 Black Iron Tee 1 NPT x 1 NPT x 1 Black Iron Union 1 NPT Black Iron Valve Solenoid 1 NPT 120V Valve Solenoid 1 NPT 200V Valve Solenoid 1 NPT 240V Tee 1 NPT x 1 NPT x 1 4 NPT Nipple Pigtail 1 4 Black Valve Ball Test Cock Bronze 1 4 NPT Gauge 0 100 PSI 1 4 NPT Valve Safety Relief 1 NPT Y Strainer 1 NPT Black Iron Coupling 1 4 NPT x 1 4 NPT 0097 For older discont
20. ht is faulty Replace the light Problem Water pressure is too low 1 Water pressure regulator is out of adjustment Follow the instructions provided in the maintenance section and adjust so that the flow pressure is 20 5 PSI 2 Water pressure regulator internal strainer is clogged Clean in accordance with the instructions provided in the maintenance section 3 Water pressure regulator is faulty Replace the regulator 4 Water pressure gauge is faulty or the cut off from the system Verify that the test cock valve under the gauge is open to allow for the sensing of line pressure Replace gauge if necessary 5 Heat exchanger is clogged Replace the heat exchanger Problem Solenoid valve is not opening shutting 1 Power not connected to the unit through the control box Open the control box cover and verify that incoming power lines are connected and light 2 Service breaker tripped or open Verify that the breaker is closed 3 Power switch connections could be loose Ensure that the connections are of sound quality 4 Power switch is faulty Replace the power switch 5 Thermostat is faulty Replace the thermostat 6 Solenoid wires are loose or broken Verify that the electrical connections are of sound quality 7 Faulty solenoid coil Replace the solenoid Problem Outlet water temperature too low 1 Power not connected to the unit through the control box Open the control box cover and verify that incoming power lines
21. intenance should only be performed by authorized service personnel in order to ensure safe and effective workmanship while minimizing danger to operating personnel The J120 is designed to oper ate at temperatures capable of causing burns to personnel Always allow the unit to cool down to an acceptable temperature prior to performing any maintenance Very little maintenance is required to be performed on the J120 So long as the steam and water used with the unit have the proper filtration and are operated at the correct temperature and pressures then you should expect many years of reliable ser vice out of your system MAINTENANCE OF THE WATER PRESSURE REGULATOR Incoming water pressure can be regulated by adjusting the water pressure regulator on the system In order to adjust pressure loosen the top nut on the regulator This will allow you to turn the adjusting screw Turn the adjusting screw clockwise to increase pressure and counter clockwise to decrease Pressure can be read on the pressure gauge located on the water out let side of the heat exchanger Once the desired pressure is achieved tighten the top nut to ensure that the adjustment can not be accidently changed The water pressure regulator has an internal strainer that can be removed through the bottom hexagonal plug This may need to be periodically checked depending on the water quality It is important that the water supply to the water pressure regulator be secured prior to t
22. inued versions only Mfg No 04730 002 36 79 04730 907 08 34 04730 906 03 34 04730 911 01 34 04730 912 01 34 04810 002 92 23 04810 002 93 66 04820 100 29 34 04730 911 01 00 04730 907 14 34 04810 011 72 67 06685 111 88 34 04820 100 01 35 04730 217 02 32 04730 904 01 34 as 6 13 Cy 10 w at t Jackson Encdis E fine Enreparaj STEAM OUTLET PLUMBING ASSEMBLY SECTION 3 PARTS SECTION ITEM QTY DESCRIPTION Mfg No 1 1 Bushing 1 1 2 NPT x 3 4 NPT Black 04730 002 36 81 2 2 Nipple Close 3 4 NPT Black Iron 04730 907 01 00 3 1 Elbow 3 4 90 Black Iron 04730 906 10 34 4 1 Union 3 4 NPT Black Iron 04730 912 01 00 5 1 Nipple Black Iron 3 4 NPT x 2 Long 04730 907 05 34 6 1 Trap Steam 3 4 NPT 06680 500 02 77 Entire Assembly 05700 002 36 77 Jack Enodis M fine Fnreparaj SECTION 3 PARTS SECTION WATER OUTLET PLUMBING ASSEMBLY ITEM QTY DESCRIPTION Mfg No 1 1 Bushing Hex 1 1 4 x 3 4 Reducer 04730 011 88 80 2 2 Nipple 3 4 Close 04730 207 34 00 3 2 Tee 3 4 x 3 4 x 3 4 Brass 04730 211 01 34 4 1 Bushing 3 4 MNPT x 3 8 FNPT Brass 04730 011 89 19 5 2 Nipple Brass 3 4 NPT x 2 Long 04730 207 46 00 6 1 Union Brass 3 4 NPT 04730 212 05 00 7 1 Nipple Brass 3 4 NPT x 4 Long 04730 207 05 00 8 1 Elbow 3 4 90 B
23. nd close the control box by putting the cover on and securing with the 10 32 screws OPERATION WARNING The heat exchanger used in the J120 is a pressure vessel with very precise operating parameters Safety equip ment such as relief valves should never be tampered with or disabled These devices are meant to protect the equipment and the operator from harm damage and death 1 Ensure that water steam and any condensate drains are connected to the booster 2 Start the water flow first open the condensate drains and then begin steam flow 3 On the control box press the power switch and put it in the ON position The power light should illuminate The unit should run normally now Do not shock the system by applying the steam before the water This can cause damage to the booster The following explanation describes the operation of the J120 NOTE This explanation assumes that water and steam have been connected to the machine 1 When the power switch S1 is placed in the ON position power is provided to both the power light E1 and the thermostat TS1 2 The thermostat TS1 will close when the water falls below the minimum setpoint energizing the steam solenoid light E2 and the steam solenoid FS1 3 The steam solenoid FS1 will remain open allowing steam into the booster until the water temperature reaches the desired temperature At that point the thermostat TS1 will open deenergizing the steam solenoid FS1 and
24. om JONES McLEOD APPLIANCE SVC 854 LAKESIDE DRIVE MOBILE AL 36693 334 666 7278 800 237 9859 FAX 334 661 0223 ALASKA RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com ARIZONA AUTHORIZED COMMERCIAL FOOD EQMT SVC 4832 SOUTH 35TH STREET PHOENIX AZ 85040 602 234 2443 800 824 8875 FAX 602 232 5862 acsboss aol com GCS SERVICE INC PHOENIX AZ 800 822 2303 ARKANSAS BROMLEY PARTS amp SVC 10TH AND RINGO P O BOX 1688 LITTLE ROCK AR 72202 501 374 0281 800 482 9269 FAX 501 374 8352 service bromleyparts com parts bromleyparts com COMMERCIAL PARTS amp SVC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 CALIFORNIA BARKERS FOOD MACHINERY SERVICES 5367 SECOND STREET IRWINDALE CA 91706 626 960 9390 800 258 6999 FAX 626 337 4541 service barkers com GCS SERVICE INC LOS ANGELES CA 800 822 2303 P amp D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 INDUSTRIAL ELECTRIC SVC 5662 ENGINEER DRIVE HUNTINGON BEACH CA 92649 714 379 7100 800 4573783 FAX 714 379 7109 GCS SERVICE INC 360 LITTLEFIELD AVE 5 SAN FRANCISCO 94080 650 635 0720 800 969 4427 FAX 650 871 4019 BARKERS FOOD MACHINERY SERVICES 9373 ACTIVITY ROAD G SAN DIEGO CA 92126 858 695 1
25. ont AMERICAN KITCHEN MACHIN ERY amp REPAIR 204 QUARRY STREET PHILADELPHIA PA 19106 215 627 7760 800 848 7760 FAX 215 627 1604 GCS SERVICE INC 817 N THIRD STREET P O BOX 3564 PHILADELPHIA PA 19123 215 925 6217 800 441 9115 FAX 215 925 6208 GCS SERVICE INC 210 VISTA PARK DRIVE PITTSBURGH PA 15205 412 787 1970 800 738 1221 FAX 412 787 5005 RHODE ISLAND GCS SERVICE INC 180 SECOND STREET CHELSEA MA 02150 617 889 9393 800 225 1155 FAX 617 889 1222 SOUTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1811 TAYLOR ST COLUMBIA SC 29202 803 254 8414 FAX 803 254 5146 AUTHORIZED APPLIANCE SERVICECENTER 2249 AUGUSTA RD GREENVILLE SC 29605 864 235 9616 FAX 864 235 9623 WHALEY FOODSERVICE REPAIRS 126 amp 061 4023 WEST COLUMBIA SC 29170 803 791 4420 800 877 2662 FAX 803 794 4630 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 748 CONGAREE ROAD GREENVILLE SC 29607 864 234 7011 800 494 2539 FAX 864 234 6662 info whaleyfoodservice com NORTH CAROLINA TO TEXAS SOUTH CAROLINA cont WHALEY FOODSERVICE REPAIRS 1406 C COMMERCE PL MYRTLE BEACH SC 29577 843 626 1866 FAX 843 626 2632 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 4740 A FRANCHISE STREET N CHARLESTON SC 29418 843 760 2110 FAX 843 760 2255 info whaleyfoodservice com SOUTH DAKOTA GCS SERVICE INC 2857 LOUISIA
26. rass 04730 206 13 00 9 1 Valve Steam Relief 3 4 NPT 04820 100 07 06 10 1 Nipple Brass 3 4 NPT x 6 Long 05700 001 26 74 11 1 Tee Brass 3 4 NPT x 3 4 NPT x 1 4 NPT 04730 211 04 00 12 1 Valve Ball Test Cock 1 4 NPT Bronze 04810 011 72 67 13 1 Gauge 0 100 PSI 1 4 NPT 06685 111 88 34 Entire Assembly 05700 002 36 75 15 fine Fnreparaj Jackson SECTION 3 PARTS SECTION CONTROL BOX ASSEMBLY Jackson Enodis fine Salinirnis SECTION 3 PARTS SECTION CONTROL BOX ASSEMBLY CONTINUED DESCRIPTION Decal Warning Disconnect Power Decal Schematic Cover Control Box Decal L1 L2 Ground Lug Power Switch Decal Ground Terminal Block Replacement Kit includes terminal block spacer and locknut Light Red Thermostat Conduit Fitting 90 1 2 Control Box with Decal Decal Only Mfg No 09905 100 75 93 09905 002 78 56 05700 001 19 82 09905 002 78 67 05940 200 76 00 05930 011 49 55 09905 011 86 86 06401 003 11 78 05945 111 21 57 06680 500 01 77 05975 011 45 14 06401 002 99 45 09905 002 98 93 QTY 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 2 10 1 11 1 12 1 Jackson 15 fine Enreparaj THIS PAGE INTENTIONALLY LEFT BLANK SECTION 4 PREVENTATIVE MAINTENANCE SECTION 4 PREVENTATIVE MAINTENANCE BASIC PREVENTATIVE MAINTENANCE WARNING Ma
27. rying to clean the strainer MAINTENANCE OF THE RELIEF VALVES SAFETY VALVES AND THERMOSTAT These components are shipped from the factory preset and should not be tampered with None of these components are con sidered adjustable and no attempt should be made to do so If a component does not appear to be working properly then it should be replaced immediately by an authorized service representative Jackson Enodis fine Fnrparaj m res Salinirnis 20 SECTION 5 TROUBLESHOOTING SECTION SECTION 5 TROUBLESHOOTING SECTION BASIC TROUBLESHOOTING WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service personnel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circuit breaker Problem Power light does not illuminate 1 Power not connected to the unit through the control box Open the control box cover and verify that incoming power lines are connected and light 2 Service breaker tripped or open Verify that the breaker is closed 3 Power switch connections could be loose Ensure that the connections are of sound quality 4 Power switch is faulty Replace the power switch 5 Power lig
28. the steam solenoid light E2 IMPORTANT Please remember that all of the components in the control box are under line voltage Under no circum stance is the control box cover to be removed or opened during normal operations SHUTDOWN FOR SERVICE ONLY WARNING The J120 is designed to heat water to a minimum of 180 F and is extremely hot during operations Advise personnel of the dangers associated with touching booster components as burns or severe injury can occur 1 Turn the power switch to the OFF position The power light should extinguish 2 Secure steam flow to the unit 3 Secure water flow 4 Close the condensate drains as required by procedure and or code 5 Do not attempt to clean wipe down or perform any maintenance on the booster until it has been given a generous amount Jackson Enodis fine Enreparaj m res Salinirnis THIS PAGE INTENTIONALLY LEFT BLANK SECTION 3 PARTS SECTION SECTION 3 PARTS SECTION MAIN ASSEMBLY 6 2 Ba 7 lt eo Bier m a Fn Jackson Encdis SECTION 3 PARTS SECTION MAIN ASSEMBLY CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Water Inlet Plumbing Assembly See Parts Page 2 1 Steam Inlet Plumbing Assembly See Parts Page 3 1 Water Outlet Plumbing Assembly See Parts Page 4 1 Platform Weldment 05700 002 36 72 5 2 U Bolt 05306 002 89 27 6 1 Heat Exchanger 04420 002 43 94 7 1 Ste
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