INSTRUCTIONS - Harley
Contents
1. the mounting screw If a solo seat is installed place the thick spacer wash er 7 over the seat retention nut See Figure 2 Position the luggage rack on the license plate bracket as described in step 3 Lower the front mounting tab of the rack over the seat rear mounting tab or spacer washer Place the chrome flat washer 6 over the front rack mounting tab Insert the 3 4 19 mm long chrome socket head screw 5 through the chrome washer 6 the rack front tab and the spacer or seat tab Thread the screw into the retainer but do not tighten Insert the two 5 8 16 mm long chrome socket head screws 2 through the rear rack mounting holes and the holes in the license plate bracket Position the flat wash ers 3 and nuts 4 onto the screws from the underside and tighten to 14 in Ibs 2 Nm Secure the rack and the front socket head screw to the retention nut Tighten to 12 ft lbs 16 3 Nm After installing seat pull upward on front of seat to be sure it is in locked position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070a 15 Remove the protective shop towels 16 Refer to the Service Manual and reinstall the tail light bulb and lens Be sure that all lights and switches operate properly before operating motorcycle Low visibility of rider can result in death or serious injury 00316a 17 Turn the ignition switch to the IGN position2. CM TOR HARLEY DAVIDSON AUA General J03408 This kit fits all 2004 and later XL Sportster model motor cycles equipped with a Bobtail Rear Fender Kit and Installation Kit H D Part Number 69714 04A NOTE Maximum luggage rack weight capacity is ten pounds 4 5 Kg A WARNING Do not exceed luggage rack weight capacity Exceeding weight capacity can affect stability and handling which could result in death or serious injury 00373b See the Service Parts list for kit contents NOTE A Service Manual for your model motorcycle is available from any Harley Davidson dealer Additional Parts Required For motorcycles with earlier Installation Kit 69714 04 installed a Bracket Service Kit H D Part Number 60124 04 is also needed This kit contains stronger brackets necessary to support the weight of this rack and is available separately from any Harley Davidson dealer NOTE The Installation Kit can be determined by the following e The earlier license plate brackets in Kit 69714 04 are black powder coated e The later stronger license plate brackets found in Kit 69714 04A or 60124 04 have a yellow chromate finish Installation 1 Refer to the applicable Service Manual and remove the seat Remove the seat retention nut and retainer from the rear fender and discard them 2 Refer to the Service Manual and remove the tail lamp lens and bulb i01834a Figure 1 Rear Fender Rack Mounting Holes INS
3. TRUCTIONS REV 08 06 2004 Kit Number 53948 04 BOBTAIL REAR FENDER RACK KIT NOTE Cover the rear fender with a clean shop towel to prevent scratching Damage to the finish could result 3 Place the fender rack into position as follows a Hold the carrier portion vertical and slide the rear mounting base onto the flat license plate bracket see Figure 2 b Tilt the rack forward until the front mounting tab is centered over the seat retention nut hole c Center the rear mounting base on the license plate bracket 4 See Figure 1 Mark the position of the two rack mount ing holes on the license bracket at the arrows 5 Remove the fender rack and drill two small pilot holes in the marked locations 6 From the underside of the license plate bracket enlarge the two holes to 5 16 8 mm diameter 7 See the Service Parts illustration Reach from the rear and insert the seat retainer 11 into the hole in the fender from the underside lining up the tab with the notch in the hole 8 Install the protective tape 10 on the outside of the rear fender surrounding the hole Place the seat tab spacer 9 over the tape i01835a License plate holder Rack mounting base 5 8 in 16 mm long screw washer and nut 2 Rear fender rack 3 4 in 19 mm long screw Figure 2 Installed Rear Fender Rack 1 of 2 10 11 12 13 14 If a two up seat is installed re install the seat but do not install
4. and check for proper tail lamp operation In Use NOTE Maximum luggage rack weight capacity is ten pounds 4 5 Kg Do not exceed luggage rack weight capacity Exceeding weight capacity can affect stability and handling which could result in death or serious injury 00373b SMOTDR Service Parts Part No 53948 04 Bobtail Rear Fender Rack Date 08 04 i02680 Item Description 1 2 3 4 5 5A Part No Rack Bobtail fender Not sold separately Screw socket head 1 4 20 x 5 8 chrome 2 Flat washer 1 4 2 Hex nut 1 4 20 2 Screw socket head 1 4 20 x 3 4 chrome 94311 91T 6703 7688 94312 91T J03408 Part No 6339 6397B 59787 03 Item Description 6 Flat washer 1 4 chrome 7 Washer thick for solo seat only 8 Seat tab retainer kit Retainer kit includes 9 Spacer seat tab 10 Protective tape Retainer seat tab Not sold separately Not sold separately Not sold separately 2 of 2
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