Nissan GQ Patrol (Y60) 01/1988 - 10/1997 RD28-T Diesel
Contents
1. 4X4 ENGINEERING Parts List Nissan GQ Patrol S S 1 4 R SAFARI R SPEC SNORKEL 2 8L 6 Cylinder Diesel RD28T Engine 01 04 2015 CON O OH A O N 10 11 12 13 14 15 16 000 135 800 470 032 200 000 002 100 000 951 300 000 960 000 110 000 311 300 000 205 300 475 123 000 000 958 500 000 910 470 017 500 000 914 B 470 017 200 475 017 200 BODY SNORKEL 3 72 AIR RAM ASSEMBLY BRACKET UPPER MOUNTING BOLT HEX S S 6mm x 1 0 x 14mm SEMS SCREW S T 4 2mm x 16mm S S INSERT PLASTIC STUD S S 8mm x 1 25 x 25mm WASHER BODY S S 8mm x 32mm NUT NYLOC S S 8mm x 1 25mm DUCT AIR CLEANER POP RIVET 4 8mm x 15 75mm CLAMP HOSE 90 110mm FIXTURE HOLESAW CENTRE CLAMP HOSE No 56 BLACK TEMPLATE GUARD PANEL TEMPLATE AIR CLEANER HOUSING Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com SS14R Page 1 of 11 ITEM PART NO DESCRIPTION 470 133 300R wh A A J NY NY WO WO WO S S 1 4 R SAFARI R SPEC SNORKEL Nissan GQ Patrol 4X4 ENGINEERING 2 8L 6 Cylinder Diesel RD28T Engine Installation Guide Special Tools Fitment to i e 105mm hole saw e Prep wash 328 TEIN SHE e 150mm long hole saw arbour e Sikaflex 227 Adhesive Sealant ae EE e 5 0mm amp 6 5mm drill bits e Loctite 243 Threadlocker Fitting Time e Body Saw reciprocating e touch up paint e Step drill e Black Spray Paint Sat2. in Black e 180min e Heat gun e Pop rivet gun e Masking tape Prior to commencing the installation it is the installer s responsibility to verify that all components and particularly the template Item 15 are correct 1 Remove the following in accordance with the factory service manual e LHS Flare if fitted to vehicle e LHS guard mounted indicator e LHS mud flap e Air cleaner Housing e Inner guard liner e Radio antenna e Radiator overflow bottle e Air cleaner housing rear mounting bracket Align the template Item 15 with the upper and rear edges of the left hand guard panel Tape the template to the guard panel with masking tape Mark all of the hole positions with a felt tip pen and remove the template Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com SS14R Page 2 of 11 3 Drilla pilot hole for each of the marked positions Drill 146mm Diameter Use the step drill to drill the 7 mounting holes to 16mm diameter Drill l 105mm Drill the snorkel body outlet Diameter hole with the105mm hole saw with the long arbour installed and keep the drill horizontal at all times whilst drilling the snorkel body outlet hole in the guard panel The hole saw will bottom out while cutting this hole Keep Horizontal so you will need to stop and trim some of the metal out of the lower part of the hole with the body saw as shown Take care to not se el at
3. m hole saw centre hole etal Away i section 4 Install the hole saw centre fixture Item 13 over the hole in the inner guard panel and fasten to the panel with hex bolts Item 4 Mark Hole Position Mark the hole position onto the inner guard panel Drill through the inner guard panel as shown with a 105mm diameter hole saw using the fixture s central L zs hole as a locating guide ONE 3 A Drill 105mm Diameter Holesaw Centre Fixture Remove and discard the hole saw centre fixture and retain 2 of the 3 hex bolts Item 4 for later use Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com SS14R Page 3 of 11 Drill a pilot hole at the previously marked hole position Use a 105mm diameter hole saw to drill the hole in the inner guard panel and mark a straight line top and bottom between the two 105mm diameter holes Use a body saw to trim the section of panel shown between the two 105mm diameter holes Deburr and paint all holes hole to prevent rust Remove the air cleaner housing lid air cleaner element vacuum solenoids if fitted and vacuum hoses from the air cleaner housing body Carefully drill a pilot hole in the centre of each of the spot welds that secure the air inlet and vacuum hose mounting bracket to the air cleaner housing body as shown Use a 5mm drill bit to drill out all the pre drilled spot welds HINT Try not to drill all the way th
4. norkel body correctly positioned fasten to the guard panel using a body washer Item 8 and Nyloc nut Item 9 on each of the stainless steel mounting studs Item 7 Fasten the upper mounting bracket to the A Pillar with 3 stainless steel screws Item 5 Ensure that the snorkel body outlet is well placed o Snorkel inside the air cleaner duct Body Outlet t Tighten the 90 110mm hose clamp Item 12 Clean up any excess adhesive sealant Air Cleaner Duct Washer Nyloc Nut Screws Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com SS14R Page 10 of 11 23 24 25 Reinstall the vacuum solenoids hoses brackets etc that were removed during the installation process Reinstall the air filter element and air cleaner lid Reconnect the air cleaner outlet hose Install the radiator coolant overflow bottle Loosely install the black hose clamp Item 14 to the base of the air ram Item 2 and install the air ram to the snorkel body Item 1 Align the air ram and tighten the hose clamp Item 14 ef ef Ki KI Black Hose Clamp Air Ram E E s a 7 Install the guard panel mounted indicator radio antenna inner guard liner flare mud flap and any other items that may have been removed in accordance with the factory service manual 26 N B It is the installer s responsibility to ensure that all connections are
5. on the front edge and 25mm on the rear edge Use a file or grinder to remove both raised edges from the bracket as shown Align the air cleaner housing template Item 16 onto the air cleaner housing body and ensure that the template is positioned under the roll lip of the housing With the template correctly positioned secure the template in place with masking tape and mark the required cut out section and hole position Raised Edges r Template BZ Mark e 20mm ch Align ke EH 25mm Raised Edges Removed Under Lip Mark Align Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com SS14R Page 6 of 11 a Remove the template and drill a 5 0mm diameter hole at the marked position Cut Drill Use a body saw to trim away the marked section of the air cleaner housing body Remove the service sticker and clean off any sticky residue with prep wash or similar solvent Sticker 13 Position the air cleaner duct Item 10 onto the air cleaner housing body and locate the duct by inserting a pop rivet Item 11 to the previously drilled 5 0mm hole Push down firmly onto the duct to locate it onto the air cleaner housing body With the duct correctly positioned mark the remaining five mounting hole positions onto the air cleaner housing body Remove the duct and drill the marked hole positions with a 5 0mm drill bit Deb
6. rough the air cleaner housing body Use a flat blade screwdriver or small pry bar to carefully remove the air inlet duct and the bracket from the air cleaner housing body Drill 105mm Diameter mmm Trimmed Drill Spot Welds Drill Spot Welds Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com SS14R Page 4 of 11 Stand the air cleaner housing body up vertically on a flat surface 130 140 50 t60 Measure up 135mm and mark the side mounting bracket as shown Oo Ca CH O On C3 a Use the body saw to cut through the bracket at the marked position extreme care must be taken to ensure that the air cleaner housing body is not damaged during the cutting process Carefully drill a pilot hole in the centre of each of the spot welds in the section of bracket that is to be removed and use a 6 5mm drill bit to drill out the spot welds HINT Try not to drill all the way through the air cleaner housing body Use a flat blade screwdriver or small pry bar to carefully remove the bracket from the air cleaner housing body Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com SS14R Page 5 of 11 10 11 Mark a diagonal line across the corner of the air cleaner lid retaining bracket 10mm from the corner and trim as shown Mark the raised edge of the top air cleaner lid retaining bracket 20mm
7. unting bracket hole positions Item 3 onto the masking tape as shown Remove the snorkel body Item 1 from the vehicle Drill a pilot hole for each of the 3 marked hole positions on the A Pillar Drill each hole to 8mm diameter Deburr and paint holes to prevent rust Install the 3 plastic inserts Item 6 into the upper mounting bracket holes in the A Pillar Apply adhesive sealant to the air cleaner duct mounting flange Install the air cleaner duct Item 10 to the air cleaner housing body and insert all six pop rivets through the duct and air cleaner housing Secure the pop rivets with the pop rivet gun and clean up any excess adhesive sealant Mark Upper Mounting Bracket Hole Positions Drill 8mm Diameter Pop Rivets Plastic Inserts Top eem Air Cleaner Duct Adhesive Sealant Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com SS14R Page 9 of 11 20 21 22 Air Cleaner Duct Install the air cleaner back into the engine bay with the standard fasteners and place a 90 110mm hose clamp Item 12 loosely over the end of the air cleaner duct as shown Apply adhesive sealant to the outer mating surface of the snorkel body outlet and to the inner mating surface of the air cleaner duct inlet Install the snorkel body to the guard panel whilst guiding the snorkel body outlet into the air cleaner duct With the s
8. urr all areas of the air cleaner housing that have been cut or drilled and prepare for painting Use the satin black spray paint to paint the air cleaner housing body Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com SS14R Page 7 of 11 14 15 16 Mark 50mm from the edge shown on the air cleaner housing rear mounting bracket Cut the bracket along the marked line and retain the 50mm section Mark and Cut 50mm in from Edge Deburr and paint the modified bracket Trial fit the air cleaner duct Check for Slip Fit entry Item 10 over the snorkel body outlet Item 1 and ensure that the two parts are a slip fit If the connection is too tight use emery cloth or abrasive flap wheel to remove the high spots from the inner mating surface of the air cleaner duct Item 10 Upper Mounting Bracket Install the upper mounting bracket Item 3 to the snorkel body Item 1 with hex bolts Item 4 Apply Loctite 243 to each of the mounting studs Item 7 and install the studs finger tight into the snorkel body Item 1 mounting inserts Mounting Studs A Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com SS14R Page 8 of 11 17 18 19 Place a strip of masking tape along the A Pillar and install the snorkel body Item 1 to the guard panel When the snorkel body is correctly positioned mark the 3 upper mo
9. watertight Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia www safarisnorkel com SS14R Page 11 of 11
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