cgl control panels - Pentair Water Literature
Contents
1. j el je je fe p alef sf efa w 2 9 2 1519 CONTACTOR TERMINAL BLK 9 22914A005 21995A000 FUSE 2 205144009 14 5 8 15 1 2 START RELAY 219904000 CAPACITOR BRACKET 2 219894002 MOUNTING BRACKET 219978024 START CAPACITOR 121414005 KLIXON OVERLOAD 207044008 TOGGLE SWITCH 219794003 LIGHT ASSEMBLY 219734002 LIGHT BULB 219744001 RUN CAPACITOR 231854000 END SECTION 219964000 GROUND LUG 219944001 lt 15 27 64 gt lt 12 gt 5 16 DIA 16 3 4 17 1 2 acea m 7 11 16 gt ALARM LIGHT 220004020 22000011 FLASHER 22002001 BACK PANEL 21981C111A CIRCUIT BREAKER MOUNTING BRACKET ENCLOSURE 21981C107A 21985A003 21997B022 G ULL LABEL Oe e TOGGLE SWITCH 219794003 LIGHT ASSEMBLY LI cue 219734002 LIGHT BULB 2 21974A001 LIGHT ASSEMBLY 21973 001 e WIRING DIAGRAM ld FUSE HOLDER J 21991A001 a FUSE 205144000 TRANSFORMER J 22053A010 GROUT SE FUSE 22514A00 2j2. 38 LSAW S IOHLINOO 1VO 14 T ape ae Yva STS TIY 193 3LON 196 v 2 211212 212 2 Eo um dnd N Nagog WAT TVas OL HAMM 55 Z N NO 1935 1 LIN OTTSA d H3HSV14 4 039 WHY EXIAHOH 3enddAWI 1 UN o 7 BOIOWdWnd QVO IE3AO NOXI DI UN A voe Hd SNINOONI L AOE 3SVHd 802 NSL0 199 ON 1VO 9309 83MOd HIVM Fi is 330 did SIOA SLL LW SdlAV HOS a 25 3a LSNW 1 1VO 1 dvd aNnog9 OL S3ulM N33H9 TIV LO3NNOO 3 LON qgasn 38 LON AVN HO AVIA Was IQON dnd NO ALON dWNd 8099 VST WAS OL 038 IV3S H YOLOVINOD HOIOW LIN MOTAN THOTT NAGA YSHSV asd 1 5 3Sf dV 1891 ATHOIHM HOIIOVdvO a LN 9 q IANN LN Gus voc au Hd L A007 ONIIWOONI oro 20 23833A150 11 08 12 ASVHd E1OA 097 055 806 MS t 199 55 199 ON 5 e e ES
3. 2 F 167544003 U L LABEL 2 START CAPACITOR 2 22747A000 END CAP 2 203324004 CAPACITOR 2 167544002 RUN CAPACITOR 2 CONTACTOR 2 231854000 229144005 Mr E FUSE 2 205144009 KLIXON OVERLOAD 2 207044008 FUSE HOLDER 2 219914001 TOGGLE SWITCH 2 WIRING DIAGRAM 219794003 LIGHT ASSEMBLY 2 219734002 LIGHT BULB 4 219744001 LIGHT ASSEMBLY 2 21973A001 23527A000 GROUND LUG 2 ALTERNATOR RELAY 219944001 220454001 END SECTION 2 21996A000 CAT NO CGL 01DW eue 15 23833 150 11 08 12 ENCLOSURE 21981C108A WIRING DIAGRAM CAT NO CGL 21DW 23833A150 11 08 12 19 31 64 10 5 8 7 8 19 5 8 ALARM LIGHT 22000A020 OR 2200001 1 E FLASHER 220024001 CIRCUIT BREAKER 2 219854001 END SECTION 219964000 219954000 USE COPPER WIRE ONLY UL m CONTACTOR 2 229144005 WE Pa FUSE 2 2 J 205144009 E FUSE HOLDER 2 219914001 ot lo 5 OVERRIDE RELAY 23634A005 ER ES uo RELAY SOCKET 23527002 RELAY SOCKET eee 1 23527000 GROUND LUG 2 ALTERNATOR RELAY 21994A001 e 220544
4. 222 240244008 Cere TERMINAL BLK 16 219954000 ENCLOSURE 21981 108 WIRING DIAGRAM CAT CGL 43DW CIRCUIT BREAKER 2 22362001 U L LABEL 19 3 1 64 10 5 8 ALARM LIGHT 22000A020 OR 22000A01 1 FLASHER 22002 001 BACK PANEL 21981 112 USE COPPER WIRE ONLY 0569 Enega I MOUNTING BRKT 21997 027 18 7 8 FUSE HOLDER 219914001 FUSE 20514A009 7 TAMP JV MET n USE i le 2 q 5 6 ISI AUX CONTACT 2 229134010 MAGNETIC STARTER 2 24024A008 GROUND LUG 2 21994001 19 END SECTION 2 219964000 TERMINAL 16 219954000 19 5 8 TOGGLE SWITCH 2 219794003 LIGHT ASSEMBLY 2 219734002 LIGHT BULB 4 21974001 LIGHT ASSEMBLY 2 21973001 RELAY SOCKET 235274002 OVERRIDE RELAY 236344005 FUSE 2 205144012 TRANSFORMER 220534011 FUSE 20514007 RELAY SOCKET 23527000 ALTERNATOR RELAY 220544001 23833A150 11 08 12 ASVHd 022 MSI2 199 ON 1VO SLEIOA SLL SdlAV HOS U3MOd 330
5. 5 o i Ek o m lo 5 Z S Z NUD x Nz 5 aayy 38 158 STOHINOO 1vO H 5 5 a 2 212 818 GNNOYD OL E Ei rab L 5 N33H9 TIY 193NNOO 31ON dgasn 38 LON HO AVN Was AON SNIGN3d3d LON 5808 Mv3T1V3S OL n 038 IV3S H LOVINOD GVOTd3AO WWWHSHL OOL YOLOVINOD BOLOW LIN MOTIN H3HSV14 4 3SnddAVL y aw SINON 3end dv L 1 _ A SIN3IAGT3 QVO TH3AO HN JiSL AOSP dAVSI 062 805 AO9t 8 Hd 3S VHd L TIOA 022 MSI2 11199 ON 179 5 le STIOA 911 1VSdAV B qalvt 38 LSM STOHINOO 1VO14 LIS Lie IN xz uva OL al Neal F all Ve N33H9 103NNOO 31ON 212 212 21 Lols rle 21212 1212 212 212 NO HOIOVINOO HOIOW TN H3HSV 19 THON Wav C ISNA dY AVHOIHM HOLIOWdVO LN o X og ox HOIOW QVO TH3AO LN cepa AOE 23833A150 11 08 12 21 ASVHd LIOA 022 MAaLZ 199 ON aaya 38 LSNW S TOHLNOO 1VO 1H m D Q Q 5110 SLL SdlAV Z H
6. Aq AINO 3SVHd ui uous 4Ajddns Ae Auedoud Buom jou eseud pea eg Ae Ssjueuodujoo 10 eDeyoA T 1u uoduuoo pere eq Aen M eq 40 f pales YOUMS 2014 UISeq ool H uo YOUMS uBnoue jou ui 9497 4 3 you Jeued peddu 5 Ajddns Jeued Ajddns ye asny Jo paddy g p ddu1 V sun ujog 9 8 3 0 pueH HO xoq oiny 1 HO HO sezzng uMo g YNO Ionuoo ul esnJj Jexeelg Se eAnoyv ung ION L duung 4O uo uo 4O JO ung AQawad yoay 1467 uouws pueH uonisod 23833A150 11 08 12 MODEL WGL20 01 WGL20 21 WGL20 03 WGL20 23 WGL20 43 PUMP CUR
7. JOU SM Yeu ens Uonisod 0 pue uonisod 440 01 umop Aq 1eseH 19 suononuisul ees uu 1s s Ajddns amod 198400 eui yeu pue 4 SI eye pue M Jo Ajoedeo dwe yoayo enunuoo J sesnj eoe dai 19599 peoo s eus exeuu eouejsiseJ Ajddns samod 2euo sdu Aew dui jou seop uoynq 1959 Aq 1eseu AINO 3S VHd 9 s yeys ans eouejsiseJ JOJOW 429u Ajddns amod xoeuo 1eseJ uoxipy 18s t KINO 3SVHd l AQawad Sjueuodujoo JO BuoJM 71 jueuoduJoo eq Aen M Jewod ul poys eq eq 9 pepe yms 12014 H uiseq yonu ool Apedoud pam eq jou 4 UO YOUMS uBnoue ufiu jou uiseq 9497 onuo
8. Jayem Auedoud pe1oeuuoo si eins Buum Buum yooyD ees uny uiseq pue asny eoejdeu Jed Y09490 eoejdei Auiedoud eyejedo pue uo uni y uonisod u sduind AL si eui 1291 pue peuous yeu eins OYEN uonisod pue uonisod 440 01 umop ejpueu Aq Aj ddng 46 og ees 545 Ajddns eui yey pue SI ejns exe A pue M Jo Ajoedeo dwe yoayo enunuoo J sesnj eoe dai sJexeeJq 19599 pex9o JOU si eus ans eye eouejsisei Ajddns sdu J jou seop J 19591 Aq KINO 3SVHd 9 pexoo si yeys eins eouejsisei 499u2 Ajddns amod yoayo 94 J 1959
9. to failures resulting from abuse accident or negligence to normal maintenance services and parts used in connection with such service d to units that are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other than for what it is designed and manufactured to any unit that has been repaired or altered by anyone other than Pentair Myers or an authorized Pentair Myers service provider h to any unit that has been repaired using non factory specified OEM parts Warranty Exclusions PENTAIR MYERS MAKES NO EXPRESS OR IMPLIED WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF PENTAIR MYERS SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE Liability Limitation IN NO EVENT SHALL PENTAIR MYERS BE LIABLE OR RESPONSIBLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER TO ANY PENTAIR MYERS PRODUCT OR PARTS THEREOF PERSONAL INJURY AND OR PROPERTY DAMAGE MAY RESULT FROM IMPROPER INSTALLATION PENTAIR MYERS DISCLAIMS ALL LIABILITY INCLUDING LIABILITY UNDER THIS WARRANTY FOR IMPROPER INSTALLATION PENTAIR MYERS RECOMMENDS INSTALLATION BY PROFESSIONALS Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of incidental or consequential d
10. y BACK PANEL 21981C110A USE COPPER WIR ONLY PUSHIN TORET or Wr TAMPZSULABC T CONTROL CIRCUIT FUSE 2 e e FUSE HOLDER 2 219914001 11 ae CONTACTOR TERMINAL BLK 10 22914005 219954000 FUSE 2 205144009 START RELAY 219904000 CAPACITOR BRACKET 2 219894002 MOUNTING BRACKET 219978024 START CAPACITOR 121414005 KLIXON OVERLOAD 207044008 TOGGLE SWITCH 219794003 LIGHT ASSEMBLY 21973002 LIGHT BULB 2 219744001 RUN CAPACITOR 231854000 LIGHT ASSEMBLY 219734001 END SECTION 219964000 GROUND LUG 21994001 23833A150 11 08 12 sK U X T 13 3 8 10 15 5 16 5 16 DIA ALARM LIGHT 220004020 OR 220004011 FLASHER 22002A001 END SECTION 219964000 TERMINAL BLK 219954000 ENCLOSURE 21981C106A CIRCUIT BREAKER BACK PANEL 219854001 21981C110A 55 USE COPPER ONLY U L LABEL Olllo T Hog gt ello E PUMP PUMP WIRING DIAGRAM Fans lal Lj mum EH FUSE HOLDER 2 219914001 CAT NO CGL LD 21SW 23833A150 11 08 12 12
11. 1 Use an amprobe to check the amperage of the pump 2 Turn the hand off auto switch to the HAND position and compare the amperage reading to the values shown on the chart See page 9 3 If you get a reading of 0 make sure there is voltage to the motor leads Push the Klixon overload reset button in the control panel the on winding overload may be tripped Wait 15 minutes and try again If you still do not get a reading either the motor has failed or there might be a wiring problem between the control panel and pump improper connection in the junction box 3 PHASE PUMPS 1 Use an amprobe to check the amperage of any of the power leads going to the pump 2 Turn the hand off auto switch to the HAND position and compare the amperage reading to the values shown on the chart 3 If you get a reading of 0 make sure there is voltage to the motor leads Push the overload reset button on the overload relay in the control panel If you still do not get a reading either the motor has failed or there might be a wiring problem between the control panel and pump improper connection in the junction box 4 If you get high amperage readings on 2 wires and a zero reading on the third you have a single phase condition which could be caused by one of the following A One motor lead is not connected properly B You have lost 1 phase of the 3 phase power coming into the panel C One winding in the motor is open CHECKING PUMP
12. and technical manuals for use in pumping raw sewage municipal wastewater or similar abrasive free noncorrosive liquids During the warranty period and subject to the conditions set forth Pentair Myers at its discretion will repair or replace to the original user the parts that prove defective in materials and workmanship Pentair Myers reserves the right to change or improve its products or any portions thereof without being obligated to provide such a change or improvement for prior sold and or shipped units Start up reports and electrical schematics may be required to support warranty claims Submit at the time of start up through the Pentair Myers website http forms pentairliterature com startupform startupform asp type m Warranty is effective only if Pentair Myers authorized control panels are used seal fail and heat sensing devices must be hooked up functional and monitored or this warranty will be void Pentair Myers will cover only the lower seal and labor thereof for all dual seal pumps Under no circumstance will Pentair Myers be responsible for the cost of field labor travel expenses rented equipment removal reinstallation costs or freight expenses to and from the factory or an authorized Pentair Myers service facility This limited warranty will not apply a to defects malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b
13. gt af 5 6 916 IIS 12222 X o GROUND LUG 219944001 FUSE 2 E MAGNETIC STARTER END SECTION CAT NO CGL 23SW Tm BD senon AUX CONTACT TERMINAL BLK 10 22913A010 219954000 13 23833A150 11 08 12 15 27 64 12 5 16 DIA 17 7 16 16 404 17 1 2 7 11 16 ALARM LIGHT 22000A020 OR 22000A011 FLASHER 22002001 BACK PANEL 21981C111A ENCLOSURE CIRCUIT BREAKER 22362A001 MOUNTING BRACKET 219978022 o U L LABEL o Go TOGGLE SWITCH 219794003 LIGHT ASSEMBLY r3 I E 21973002 LIGHT BULB 2 219744001 LIGHT ASSEMBLY 219734001 WIRING DIAGRAM FUSE HOLDER 219914001 FUSE 205144009 TRANSFORMER 22053A010 FUSE 205144007 L puse 2 CAT NO CGL 43SW Door eu AUX CONTACT TERMINAL BLK 10 229134010 219954000 23833A150 11 08 12 14 17 31 64 12 5 16 DIA 1 64 18 7 8 19 5 8 10 5 8 gt ALARM LIGHT 220004020 OR 220004011 FLASHER 22002A001 CIRCUIT BREAKER 2 21985A001 rast 1 2n ENCLOSURE END SECTION 21981C108A 219964000 TERMINAL BLK 21995A000 START RELY 2 219904002
14. gt PENTAIR MYERS MODELS C6L 015W C6L 01DW 2HP 208V C6L 71SW CGL 21DW oup 2300 CGL LDJ 21SW CGL LDJ 21DW 2HP 230V 1PH COL 235W COL 23DW 2HP 708 2301 3PH COL 435W COL 43DW oup 460V 3PH CGL CONTROL PANELS INSTALLATION AND SERVICE MANUAL For Simplex and Duplex NOTE To the installer Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system Part 23833A150 2012 Pentair Pump Group Inc 11 08 12 LOCATION AND MOUNTING CALIFORNIA PROPOSITION 65 WARNING WARNING This product and related accessories contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm INDOOR USE Locate the control box in a convenient location preferably close to the pump installation The box may be secured to a wall or other stable vertical support by use of the four mounting holes located in the mounting feet on the top and bottom of the box The box should be mounted approximately 5 feet from the floor to the circuit breaker handle Care should be taken to avoid mounting the control box under sweating pipes faucets or other damp locations OUTDOOR USE The control box may be mounted at the location of the pump and basin or may be mounted in a remote location The box should be secured to a stable vertical support which in turn should be secured
15. to a concrete basin or footer The box could also be mounted to the side of the house or other stationary support if available within a reasonable distance When selecting a location you should consider the visibility of the alarm light The box may be secured by the use of four mounting holes located in the mounting feet on the top and bottom of the box The box should be mounted approximately 5 feet from the ground to the circuit breaker handle POWER SUPPLY WARNING Do not attempt to wire this control box unless you have a good working knowledge of electricity and are familiar with state and local codes If you are in doubt about anything contact an electrician The power supply for the control box will vary depending upon which particular model you have purchased Do not attempt to operate this unit on any other voltage or power distribution other than what it was originally designed Failure to comply with this will result in the immediate cancellation of all warranties and claims It is advisable to put the pump on its own circuit using a circuit breaker adequately sized to protect the pump Check state and local codes for the correct wire size and circuit protection to use The wire should be sized large enough to handle the full load current of both pumps you are operating and any voltage drop that might occur due to long Service runs 23833A150 11 08 12 Run power supply lines to the control box and secure knockou
16. 001 16 21995000 16 BACK PANEL 21981C1124 START RELY 2 219904002 CAPACITOR BRKT 4 167544002 START CAPACITOR 2 121414005 RUN CAPACITOR 2 231854000 MOUNTING BRKT 21997025 OVERLOAD 2 207044008 TOGGLE SWITCH 2 219794003 LIGHT ASSEMBLY 2 219734002 LIGHT BULB 4 219744001 LIGHT ASSEMBLY 2 21973A001 E E sou E END SECTION 2 219964000 ENCLOSURE 21981C108A WIRING DIAGRAM UL M CONTACTOR 2 22914A005 FUSE 2 20514A009 FUSE HOLDER 2 219914001 RELAY SOCKET 23527000 CAT NO CGL LD 21DW 1 64 10 5 8 ALARM LIGHT 22000A020 OR 22000A011 FLASHER 220024001 CIRCUIT BREAKER 2 21985A001 END SECTION 219964000 TERMINAL BLK 21995000 USE COPPER WIRE ONLY Sle 0 gj e oL s 4 OVERRIDE RELAY 23634005 goage e E GROUND LUG 2 21994 001 17 W ALTERNATOR RELAY 22054A001 TERMINAL BLK 14 21995A000 START RELY 2 21990A000 END SECTION 2 21996A000 18 7 8 BACK 2198 19 5 8 PANEL 1C112A CAPACITOR BRKT 4 167544002 START CAPACITOR 2 121414005 RUN C
17. 0P BOION 91 80 diAV SI ADEs Maivaug aan 9 LINDYID AO9t NOEZ AO Hd ASVHd TIOA 022 Md12 d1 199 ON 1V9 SLL SdlAV 38 LSNW S TOHINOO 1VO 14 Nd 9309 H3MOd HIVM IGIHH3AO QNnOHO OL m m 5 N3349 TIV LOANNOO 310N fede dee 21212 2121200 212 212 2 e 2 9 S riel amy 21212 iere ere 212 219 21213 c dWNd G HOO 83MOd di Nd AV BH 3GIHB3AO HO kia uo 9 o es HOLOW 2N AV BH HOIVNH3ITV HV HOIOVINOO HOIOW LIN INBHM TON 5 1 e l ONW HSHSV Hd EA eur asmiamvi GSiHenWevwvv Tu v 9 e N 3 ISH 90 Tavis Ore O wa LEAN s QvOTH3AONOXDE ZN FENERE EVLERE ne Hd 23833A150 11 08 12 23 STANDARD LIMITED WARRANTY Pentair Myers warrants its products against defects in material and workmanship for a period of 12 months from the date of shipment from Pentair Myers or 18 months from the manufacturing date whichever occurs first provided that such products are used in compliance with the requirements of the Pentair Myers catalog
18. 19964000 TERMINAL BLK 219954000 ENCLOSURE CIRCUIT BREAKER BACK PANEL 21981C106A 21985A001 START RELAY 21981 110 219904002 CAPACITOR BRACKET A 21989A002 O USE COPPER WIRE ONLY U L LABEL MOUNTING BRACKET 219978024 RUN CAPACITOR 231854000 KLIXON OVERLOAD 207044008 TOGGLE SWITCH 9 219794003 LIGHT ASSEMBLY 21973A002 E LIGHT BULB 2 219744001 16754 003 LIGHT ASSY OPTIONAL s 21973A001 START CAPACITOR 22747A000 CAPACITOR END CAP D 20332A004 o O END SECTION 219964000 GROUND LUG 219944001 4 WIRING DIAGRAM T AMP 2300 ABO T CONTROL CIRCUIT FUSE T AMP 230V ABC T 3 E 5 3 6 S gt 6 6 6 TERMINAL BLK 10 FUSE HOLDER 2 229144005 219954000 219914001 CAT NO CGL 01SW 205184009 23833A150 11 08 12 10 15 5 16 ENCLOSURE 219811064 U L LABEL WIRING DIAGRAM CAT NO CGL 021SW 22000A020 0 FLASHER 220024001 END SECTION 219964000 TERMINAL BLK 219954000 CIRCUIT BREAKER 219854001 ojo ers 5 16 DIA 14 5 8 15 1 2 7 23 32 ALARM LIGHT R 22000A011
19. AND FLOAT RESISTANCE TO CHECK PUMP OR FLOAT DISCONNECT INCOMING POWER AND REMOVE WIRES FROM THE TERMINAL BLOCK AND WITH AN OHMMETER CHECK THE MEASUREMENTS PER CHART CORD ITEM CORRECT OHMMETER IF YOU GET ANY OTHER READING MEASURED MEASURED READING SETTING CHECK FOR THE FOLLOWING Power Power Motor Winding 1 Phase See Chart Motor Winding 8 Phase See Chart Ground to Motor Winding Green to Red Black or White Infinity 16 200 Damaged winding or cord Rx1 Damaged winding or cord Damaged winding or cord R x 100K moisture in motor Ground to Seal Probe Opt Green to Brown Infinity to 200 Water in seal chamber or R x 100K damaged cord Ground to Float Contacts Green to Black or White to 200 R x 100K Water in float or damaged cord Float Contacts 0 Float On Black to White Infinity Float Off Rx1 Switch has failed or damaged cord NOTE Readings may vary slightly depending on length of wire running to the motor and the accuracy of the measurement instrument 23833A150 11 08 12 TESTING COMPONENTS IN CONTROL BOX WARNING To prevent electrical shock disconnect power entering the control box and turn the circuit breaker in the control box to the OFF position CONTRACTOR 1 Physically examine the contractor for badly burnt or sticking contacts The contractor arm should move in and out freely 2 Remove the wires on the coil to the contactor and measure the resistanc
20. APACITOR 2 23185A000 MOUNTING BRKT 21997025 KLIXON OVERLOAD 2 20704008 TOGGLE SWITCH 2 21979003 LIGHT ASSEMBLY 2 219734002 LIGHT BULB 2 21974001 23833A150 11 08 12 ENCLOSURE 21981 108 WIRING DIAGRAM CAT NO CGL 23DW 23833A150 11 08 12 5 16 DIA 19 31 64 10 5 8 ALARM LIGHT 22000A020 OR 22000401 1 FLASHER 22002001 CIRCUIT BREAKER 2 int m 219854003 USE COPPER WIRE ONLY U L LABEL GROUND LUG 2 219944001 18 18 7 8 19 5 8 Lx gt MOUNTING BRKT 21997027 O TOGGLE SWITCH 2 mo 21979A003 Ed LIGHT ASSEMBLY 2 21973A002 a LIGHT BULB 4 21974 001 ens O END SECTION 2 21996A000 QOO 2 LIGHT ASSEMBLY 2 21973A001 FUSE HOLDER 219914001 FUSE RELAY SOCKET 205144009 235274002 7 916 016 lg al a OVERRIDE RELAY 236344005 s ECTS FUSE 2 205144014 TRANSFORMER 22053 001 J IS FUSE 1 m 205144007 RELAY SOCKET 2 23527A000 9 5 9 9 LIS ALTERNATOR RELAY 22054A001 AUX CONTACT 2 22913A010 2 of z o rof nc MAGNETIC STARTER 2
21. OS lo ro Ic o ro D Akafika T8 2219 sir e LELS IMS tivg GNNOYD OL N3349 TIV LOANNOO ALON 3QIdHdAO 330 amp a 212 212 210 212112121211 N Z N agud 01 WAT WAS OL AM Z N NN VST 135 OL m u uo N BOIOVINOO BOIOW ZN en EJ b HO amama T 8 HAM HAMM 2 REIR 713 Eo uv t AVIHHOIVNESIIV HV Vous v s uv 3 9 9 2 LJ AN BOIOVINOO OTIN ONVH T HihHSV i oe IHOTTIWEV VV Naa 3 3snd dAV L GVOTd3AONOXIM ZN we Hd A802 9NIAOONI ASVHd 802 MQL07199 ON Ie 5 xX x Ee T8 LZ T9 sir E 2 5110 SLL IW SdlAV aayy 38 1SnIW STOHLNOO 1vO 1H Wd IGIHYSAO d OL SAYIM N3HHO 11 LO3NNOO ALON N Z ZdWndNI3SOHd 0L WAS OL m OMM m Z N Z WIT GS OL 1 NuSHM w N 5 LON AVIN HO sq
22. RENT DRAW WINDING RESISTANCE HP VOLTAGE 2 208 2 230 2 208 2 230 2 460 OVERLOAD HEATER SELECTION PHASE 1 1 3 3 3 RPM 3450 3450 3450 3450 3450 EL A L R A 15 0 52 5 12 5 44 0 9 5 34 0 8 4 32 5 4 2 16 3 RESISTANCE BLK WH BLK RED WH RED 1 14 1 26 4 63 5 11 1 46 1 62 7 20 8 00 2 65 2 93 2 65 2 93 3 12 3 45 3 12 3 45 12 5 13 8 12 5 13 8 5 77 6 37 8 66 9 62 2 65 2 93 3 12 3 45 12 5 13 8 HEATER HEATER NO K50 K49 K34 13621A091 13621A062 13621A104 WARNING On 3 phase panels overload heater elements are not factory installed in the overload relay Elements must be purchased separately and correspond with the above chart This must be done before the panel is put into service Failure to install the elements before the panel is put into service or failure to install the correct size elements may result in pump failure All pump and panel warranties will be void if the above guidelines are not followed NOTICE All standard CGL Simplex Series control panels manufactured after July 1 1993 will have the following changes Pump Run Light Ass y Seal Leak Light Ass y Previous Part No 21973A002 Holder 21974A001 Bulb 21973A001 Holder 21974A001 New Part No 21973A013 21973A012 Bulb 23833A150 11 08 12 lt 13 3 8 5 16 DIA 15 5 16 14 5 8 15 1 2 ALARM LIGHT 22000A020 OR 220004011 FLASHER E 220024001 END SECTION 2
23. amages and therefore such limitations may not apply to you No warranties or representations at any time made by any representatives of Pentair Myers shall vary or expand the provision hereof gt PENTAIR MYERS 1101 MYERS PARKWAY 490 PINEBUSH ROAD UNIT 4 ASHLAND OHIO USA 44805 CAMBRIDGE ONTARIO CANADA N1T 0A5 419 289 1144 800 363 PUMP WWW FEMYERS COM Warranty Rev 12 13
24. e Zero the ohmmeter and on the R x 1 scale you should read approximately 138 ohms 3 Often a burnt coil can be spotted by merely looking to see if it is badly discolored or has a dark spot on it TRANSFORMER 3 PHASE PANELS ONLY 208 VOLT 1 Remove the wires from the primary side H3 H4 and also from the secondary side X2 XF X1 2 With an ohmmeter on the R x 1 scale touch terminals H3 and H4 primary you should get a reading of approximately 15 6 ohms for Simplex panels and 5 8 ohms for Duplex panels 3 With an ohmmeter on the R x 1 scale touch terminals X2 and X1 secondary you should get a reading of approximately 3 6 ohms for Simplex panels and 1 6 ohms for Duplex panels 4 With an ohmmeter on the R x 1 scale touch terminals XF and X1 you should get a reading of 0 If you do not replace the fuse 230 VOLT 1 Remove the wires from the primary side H2 H4 and also from the secondary side X2 XF X1 2 With an ohmmeter on the R x 1 scale touch terminals H2 and H4 primary you should get a reading of approximately 14 ohms for Simplex panels and 6 5 ohms for Duplex panels 3 With an ohmmeter on the R x 1 scale touch terminals X2 and X1 secondary you should get a reading of approximately 3 6 ohms for Simplex panels and 1 6 ohms for Duplex panels 4 With an ohmmeter on the R x 1 scale touch terminals XF and X1 you should get a reading of 0 If you do not replace the fuse 460 VOLT 1 Remove the wires f
25. m AYTI 1735 BOON NO SON 3IEHSAO HO o 9 HOI VINO HOIOW ZN 7 L oam 330 l Y awe P cw HAHM BNM 2 NAHM was AV Bd WM g uv ADHAM n e uv 9 8 In YOLOW LN MOTIN 39NVHO H3HSVH 3 ISNI dW L IHOTTIWEV IV NUS ESIVMROIH ISNI dY 8 LN ONONO IE 1 1 voc Hd A802 9NIAOONI 22 23833A150 11 08 12 ASVHd 09 HO 055 802 NG8r 199 HO 199 ON Nd d 800 H3NO SLL SdAV c HO 38 ISNW STOHLNOO 1VO 14 OL 5 N3349 TIV LO3NNOO LON 21212121 219 2121121012010 ele 219 str i2j2 2 o 121211212 210 21211212121 Ni3HOHd VST WAS OL Cae IHOTDIVIT WS E Ku Yam Gasn 38 LON AVN HO AVN 9 HAON dWNd NO 310N AV T38 3GIHH3AO HO YOLOVINOD BOLOW cN AV T8 HOIVNH3ITV HY JOVINOO QVO TH3AO TVAH3HI 901 YOLOVINOD BOLOW LA MOTAN THOM H3HSV 144 058 THON Wav 4 H3IVM VAOST TH SIN3AG IH QVO TH3AO HO1ON diNVSL AO9F dWVSLI AO
26. meter should read approximately 6 000 ohms If it reads O or infinity the relay is bad NOTE The relay can check good according to the above test and still not work properly The contacts between terminals 1 and 2 that disconnect the start winding may be stuck or burnt together keeping the winding in the circuit until the overload trips If this happens replace the relay TROUBLESHOOTING CHART SIMPLEX PANELS 4 jo pue s ejei eins pue suononujsur Jed sejgeo 8upj2euo 10 ueuo ees Y29949 041009 poys yOsyD peuuni s amod ssejun uo spueu ind pue pue Aiesseoeu o 5906 pue umop sduund ulseq ees eyejed o peeu Aew Je3e eonpeH euru pejoeuuoo si eins Buum y99uS Auedoud ees uny uiseq pue ed A asny eoejdeu suononujsul Jed esnj yOOYUD Ayuedoud si pue
27. n the R x 1 scale you should get a reading of 0 If you do not replace it with the same type and rating that is shown on the decal located next to the fuse block OVERRIDE RELAY DUPLEX PANELS ONLY 1 Physically examine the relay for burnt or stuck contacts and for a burnt or discolored coil 2 Remove the relay from the socket and with an ohmmeter on R x 1000 scale you should read approximately 7 68 ohms on pins 13 and 14 Often a burnt coil can be spotted by merely looking to see if it is badly discolored or has a dark spot on it ALARM LIGHT 1 The light should activate when the alarm float con nections are jumpered if not replace the light bulb ALTERNATOR RELAY DUPLEX PANELS ONLY 1 When power is on and the relay is functioning properly one of the two lights on top of the relay should be on 2 With circuit breaker turned off remove relay from socket With an ohmmeter on the R x 1000 scale touch the alternator coil terminals The black lead 23833A150 11 08 12 TESTING COMPONENTS CONTROL BOX should be on pin 3 and the red lead should be on pin 5 You should have a reading of approximately 920 1020 ohms 3 If alternator shows physical damage or does not test properly replace it KLIXON OVERLOAD 1 PHASE PANELS ONLY 1 Remove black wire from the bottom of contactor and the white wire from the B terminal for the pump Clip ohmmeter leads to the black and white wires and with the
28. not get the proper rotation disconnect the power to the control box and change the IMPORTANT Rotation of three phase pumps must be established by one of the two methods described below position of any two of the black motor leads in CAUTION the terminal blocks Keep hands and feet clear of impeller when 2 Install the pump in the basin and run in some checking rotation Be sure to disconnect power to water so the pump can operate Energize the the control box while handling pumps Make sure pump is wired and readied for rotation test before the control box is energized 1 Before positioning pump in basin run wires to control box Lay the pump unit on its side and secure so that the starting torque of the motor will not cause the pump to roll Energize the pump by turning the circuit breaker on and the hand off auto to HAND The rotation should be counterclockwise as observed facing the bottom of the pump pump by turning the circuit breaker on and the hand of auto switch to HAND Let the pump pull the water down in the basin and when the water reaches the bottom of the pump the rotation of the water can be observed The water should rotate in a clockwise direction if the pump rotation is correct If you do not get the proper rotation disconnect the power to the control box and change the position of any two of the black motor leads in the terminal blocks 23833A150 11 08 12 CHECKING PUMP CURRENT DRAW 1 PHASE PUMPS
29. ohmmeter on R x 1 you should have a reading of If you do not push in on the reset button and check again If you still do not read replace overload START AND RUN CAPACITOR NOTE A good sign of a failed capacitor is a bulged or swollen enclosure leaking oil or a burnt smell This is true on both types of capacitors 1 With power shut off short the terminals of the capacitors together with a screwdriver or jumper cables This will discharge any voltage stored in the capacitor 2 Remove the wires from the ends of the capacitor 3 Set the ohmmeter on R x 10 000 10K and adjust needle to zero after clipping the ohmmeter leads together 4 Clip one lead to one side of the capacitor terminal 23833A150 11 08 12 and touch the other lead to the other capacitor terminal If the capacitor is good the needle will go towards zero and then drift slowly towards infinity If the ohmmeter does not read as described the capacitor is bad and must be replaced 5 If the capacity is checked a second time be sure to reverse the ohmmeter leads to get a correct reading START RELAY 1 With the power shut off disconnect the wires going to the relay 2 Set the ohmmeter to R x 1 000 and adjust the needle to zero after clipping the ohmmeter leads together 3 Check the resistance between terminals 1 and 2 on the relay If the relay is good the ohmmeter will read O 4 Check the resistance between terminals 2 and 5 The ohm
30. q Jeued JexeeJq peddu 5 Jeued A ddns esnj 20 Jexeeug paddy g peope o V pueH Sezzng HO 041002 HO 04409 o nv ul esn4 HO o ny JO JO uo JHO JHO JHO UO JHO JHO UO uny 23833A150 11 08 12 J d d H V p ddul Jexyeeig SejeAnoy JO olny ung JON Seoq 4 9 9 Bae 1461 uouws ony pueH uonisoq HO uni JON Seoq TROUBLESHOOTING CHART DUPLEX PANELS sejqeo ees s 5 ssejun eq Lous Buum yoyo Jed Joyeuse oeuo jou GuneuJeye si J ees e oAo 191 eDeyo siolopluoo pue sAejaJ eins aye pue eDeyo 0 suononu su Jed sjueuoduioo peuun s Jamod 5 4ejeduur jepuub uo spueu ind NOILNYI u duund pue xoeuo pue Aesseoeu Ji yo seo pue umop J ees peeu Aew
31. re to ground lug WGL pumps may have an additional brown wire in the pump cord This is for the seal leak probe and it should be connected to the terminal strip in the control box See wiring diagram for the proper terminal connections NOTE On 3 phase installations check for proper pump rotation See the ROTATION OF 3 PHASE PUMPS section in this manual FLOAT CORDS See basin instructions for the proper depth at which to set the floats Strip the float cord wires 3 8 twist strands together and connect black and white wires to terminal strip in the control box See wiring diagram for proper terminal connections OPERATING PUMPS 1 Make sure that all wires are inside the control box should be done fore both pumps See basin and not in a position to be pinched or shorted instructions when the door is closed 2 Turn on power to the control box 3 Turn hand off auto switches to the HAND position The pumps should start and the pump run lights should come on On duplex panels this should be done for both pumps 4 To put into service put the hand off auto switch in the AUTO position On duplex panels this 5 If unit does not operate as described see troubleshooting chart NOTE Addition of electrical components and circuitry to this unit is expressly forbidden unless written factory authorization is obtained Failure to do so will result in warranty cancellation ROTATION OF THREE PHASE PUMPS If you do
32. rom the primary side H1 H4 and also from the secondary side X2 XF X1 2 With an ohmmeter on the R x 1 scale touch terminals H1 and H4 primary you should get a reading of approximately 49 7 ohms for Simplex panels and 21 5 ohms for Duplex panels 3 With an ohmmeter on the R x 1 scale touch terminals X2 and X1 secondary you should get a reading of approximately 3 6 ohms for Simplex panels and 1 6 ohms for Duplex panels 4 With an ohmmeter on the R x 1 scale touch terminals XF and X1 you should get a reading of 0 If you do not replace the fuse OVERLOAD BLOCK 3 PHASE PANELS ONLY 1 Remove the wires from the terminals on the side of the overload block 2 With an ohmmeter on the R x 1 scale touch the two terminals you should get a reading of O If you do not get this reading push the large black reset button on the front of the overload block 3 You may test the inner switching mechanism by pushing the small black button on the front of the overload block to trip the switch and pushing the large black button to reset it If the inner switch does not work properly replace the overload block OVERLOAD HEATERS PHASE PANELS ONLY 1 Remove the heaters from the overload block and examine them for physical damage A slight discoloration is normal but if they are melted or warped they should be replaced FUSES 1 Pull the fuse out of the fuse block and check for continuity with an ohmmeter 2 With an ohmmeter o
33. ts are not supplied in this box Select a convenient location on the bottom to enter the box with the power supply Cut a hole with a chassis punch caution should be taken not to get fiberglass chips in the components while cutting hole After the hole is cut any fiberglass particles must be removed from box Failure to do so may result in premature component failure Connect incoming power to the circuit breaker top lugs and all necessary ground wires to the ground lug at the bottom of the box The ground lug should be fastened to a good driven earth ground by one of the methods described in the National Electric Code NOTE On single phase panels the neutral terminal block labeled and located next to the circuit breaker must be connected to the incoming power neutral line If the incoming power does not have a neutral line then the neutral terminal block should be jumpered to the ground lug CONNECTING PUMPS AND FLOATS TO CONTROL BOX PUMP CORD Run the wires from both pumps to the bottom of the control box by means of one of the methods described in your pump or basin installation instructions A hole must be cut into the control box use the same procedure as that described for incoming power supply lines Connect red white and black wires to terminals marked M1 M2 and M3 for 3 phase applications or connect the red white and black wires to terminals marked R W and B for 1 phase applications Fasten green wi
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