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spec A-J

1. OPTIONAL NUMBER 2 BREAKER BOX 1 3 4 SPACER REF PART QTY PART NO NO USED DESCRIPTION 160 0258 a Box and Spacer Assembly Complete For replacement order 160 1135 Breaker Box Assembly 1 160 0267 1 Guide Plunger 2 160 0075 1 Cam Point Adjusting 3 160 0349 1 Terminal and Block Assembly 4 160 0428 1 Strap Point Set to Terminal i 5 160 0002 1 Point Set 6 160 0150 1 Gasket Cover 7 160 0930 1 Cover 8 850 0025 2 Washer Lock Spring 8 9 812 0077 2 Screw Machine Round Head 8 32 x 3 8 10 312 0069 1 Condenser 3 Mfd 11 813 0148 2 Screw Machine Round Head 1 4 28 x 1 2 12 854 0014 2 Washer Lock IT 1 4 13 160 0266 1 Plunger Breaker Points 14 160 0246 1 Spacer Breaker Box Mounting 15 160 0043 1 Gasket Breaker Box and Spacer Mounting 16 802 0035 2 Screw Cap Socket Head 1 4 20 x 7 8 17 850 0040 2 Washer Lock Spring 1 4 18 526 0214 2 Washer Flat 17 64 ID x 1 2 OD x 1 16 Thk ES 1144 19 518 0049 3 Screw Machine Round Head W ET Washer 8 32 x 1 4 160 0836 1 Ignition Tune Up Kit includes Points and Condenser OPTIONAL NUMBER 3 BREAKER BOX 4 SPACER REF PART QTY PART NO NO USED DESCRIPTION 160 0642 1 Box and Spacer Assembly Complete For replacement order 160 1135 Breaker Box Assembly 1 160 0267 1 Guide Plunger 2 160 0075 1 Cam Point Adjusting 3 160 0349 1 Terminal and Block Assembly 4 160 0428 1 Strap Point Set
2. ZNWARNING Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY When checking or changing engine oils take all necessary precautions not to ingest breathe the fumes or contact the used oil ZAWARNING Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY When handling engine gaskets take all necessary precautions not to ingest breathe or contact the dust from the gaskets Use adequate ven tilation and wear protective gloves masks and clothing ZAWARNING Contact with BENZINE and LEAD found in gasoline fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUC TIVE TOXICITY When checking draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest breathe the fumes or contact the liquids Use adequate ventila tion and wear protective gloves masks and protective clothing PSP 1 General Information For parts or service contact the dealer from whom r you purchased this equipment or refer to your Nearest Authorized Onan Parts and Service Center To avoid errors or delay in filling your parts order always give the MODEL SPEC NO and SERIAL NO from the Onan nameplate MODEL AND SPEC NO
3. OD x 1 32 Thk Screw Cap Hex Head 1 4 20 x 1 Bushing Reducer Mounted Vertical Down Gear Box Vent Mounted Vertical Down Gear Box OPTIONAL NUMBER 31 CLUTCH REF PART QTY PART NO NO USED DESCRIPTION 190 0178 1 Kit Clutch Complete 1 190 0171 1 Adapter Clutch to Engine 2 515 0041 1 Key Clutch 3 190 0174 1 Clutch Assembly 4 850 0055 3 Washer Lock Spring 7 16 5 800 0074 1 Screw Cap Hex Head 7 16 14 x 1 3 4 6 800 0075 2 Screw Cap Hex Head 7 1 14 x 2 7 520 0126 1 Stud 3 8 x 3 7 8 8 104 0091 1 Nut Hex Special 9 800 0053 1 Screw Cap Hex Head 3 8 16 x 1 3 4 10 800 0054 2 Screw Cap Hex Head 3 8 16 x 2 11 850 0050 4 Washer Lock Spring 3 8 For components check Clutch nameplate and contact i 23 your nearest Rockford dealer 2 OPTIONAL NUMBER 32 SPIN ON OIL FILTER BEGIN SPEC G REF PART QTY PART NO NO USED DESCRIPTION 1 122 0321 1 Gasket Filter Adapter 2 526 0065 2 Washer Fiat Copper 21 64 ID x 9 16 OD x 1 16 Thk 800 0028 2 Screw Cap Hex Head 5 16 18 x 1 122 0320 Adapter Filter 122 0445 Filter Spin On 122 0347 Seal Air 122 0345 Tube Oil Drain 505 0057 Plug Adapter Outlet 1 8 OPTIONAL NUMBER 33 CARTRIDGE TYPE OIL FILTER REF PART QTY PART NO USED DESCRIPTION 122 0091 1 Filter Oil includes Cartridge Bracket Filter Mounting Connector Oil Filter Outlet Line Oil Filter Return Elbow Oil Filter
4. Washer Lock 5 16 502 0313 1 502 0002 2 806 0009 502 0020 813 0098 1 853 0008 154 0360 502 0395 850 0045 CARBURETOR PARTS i me 22 T s 274 28 8 en 294 _ dog 16 _ l4 31 ef Su 20 32 2 5 n 13 FS 1221 REF PART QTY PART PART QTY PART NO NO USED DESCRIPTION NO USED DESCRIPTION CARBURETOR COMPLETE Inciudes Mounting Gasket 19 142 0369 1 Fly Throttle Key 1and 2 20 142 0368 1 Shaft Throttle 142 0426 1 Begin Spec G Fixed Main Jet 21 NUT AND JET NOZZLE 142 0363 1 Specs A through F Adjustable Key 1 and 2 Main Jet For Replacement 142 0393 1 tBegin Spec G Order 142 0426 142 0370 1 Specs A through F 142 0431 1 Key 3 and 4 Fixed Main Jet 142 0474 1 tKey 3 and 4 KIT REPAIR INCLUDES PARTS MARKED 1 22 505 0008 1 Plug inlet Key 1 and 2 23 142 0343 2 Bushing Throttle Shaft 142 0428 1 Begin Spec G 24 870 0053 1 Nut Hex 10 32 142 0371 1 Specs A through F 25 813 0103 1 Screw Machine Round Head 142 0475 1 Key 3 and 4 10 32 x 3 4 142 0033 1 tKit Gasket Includes Parts 26 PLUG NOZZLE Marked 142 0015 1 Key 1 and 2 Begin Spec G 1 SCREW FILLISTER HEAD 142 0015 1 Key 3 and 4 815 0103 1 Key 1 and 2 10 24 x 1 2 27 142 0042 1 Needie Assembly Key 1 and 2 815 0109 2 Key 1 and 2 10 24 x 5 8 Specs A through F includes 815 0109 3 Key 3 and 4 10 24 x 5 8 Parts Marked A 2 815 0091 2 tScrew Fillister Head with 28 142 0046 1 ARetainer Main Adjusting IT Washer
5. 503 0769 1 140 0471 1 123 0522 1 140 0459 1 142 0431 1 141 0078 1 850 0040 2 800 0009 2 153 0097 153 0263 502 0395 Begin Serial Number 0975977797 Begin Serial Number 0975977797 SPEC J 503 0644 1 Key 1 and 3 503 0694 1 Key 2 and 4 ELBOW BARBED BEGIN SPEC J 502 0313 1 Fuel Pump Outlet Key 1and3 Fuel Pump Inlet Elbow Fuel Line to Carburetor and Fuel Pump Specs A through H 149 0611 Line Fuel Specs A through H 149 0693 Pump Fuel See Separate Group for Components Screw Cap Counterbore Head Hardened 1 4 20 x 1 1 4 Elbow Fuel Pump Inlet Specs A through H 149 0003 Gasket Fuel Pump 149 0045 Spacer Fuel Pump 800 0054 Screw Cap Hex Head 3 8 16 x 2 850 0050 2 Washer Lock Spring 3 8 SCREW INTAKE MANIFOLD 821 0004 1 Hex Head Self Locking 10 32 x 5 8 Begin Spec J Round Head Machine 10 32 x 3 8 Spec A through H Washer Lock ET 10 Specs A through H 154 0356 Manifold Intake 154 0013 Gasket Intake Manifoid 331 0053 Nut Locking 1 Begin Spec J 505 0331 Nipple Pipe 1 x 4 Spec J 155 0916 Muffler Exhaust Begin Spec J MUFFLER EXHAUST SPECS A THROUGH H 155 0480 1 Key 1 and 2 155 0860 1 Key 3 and 4 800 0028 4 Screw Cap Hex Head 5 16 18 x 1 Specs through H Gasket Muffler Specs A through H Connector Fuel Pump Outlet Keys 2 and 4 Begin Spec J 140 1427 Kit Conversion Oil Bath to Dry Type Air Cleaner Specs A through H
6. Pulse includes Parts Marked Screw Pump Cover to Body Gasket Cover to Valve Assembly Gasket Pump Cover Spring Fuel Pump Cover Pump Includes Cap and Clamp Base Pump Plate Drive Fuel Pump Diaphragm Fuel Pump Valve Assembly Reed Fue Pump Includes Cap and Clamp Plate Fuel Pump Hole Cover Gasket Fuel Pump Hole Cover Fitting Pulse Pump Screw Cap Hex Head Fuel Pump Hole Cover 1 4 20 x 5 8 NO 15 16 17 18 19 20 21 22 23 24 25 26 O ca 15 PART NO 526 0063 149 1329 503 0573 503 0301 149 1321 332 0051 503 0385 812 0061 813 0102 870 0131 870 0183 149 1330 QTY PART USED DESCRIPTION 2 Washer Copper Hole Cover Plate 17 64 ID x 7 16 OD x 1 32 Thk Bracket Mounting Pulse Pump Hose Fuel Upper 1 4 ID x 16 Clamp Hose 7 16 Cap Fuel Fitting Clip Wire 7 16 Hose Fuel Lower 1 4 1D x 8 Screw Round Head Machine 6 32 x 3 8 Screw Round Head Machine 10 32 x 5 8 Nut Hex W ET 10 32 Nut Hex W ET 6 32 Line Pulse Pump Parts included in 149 1982 Fuel Pump MISCELLANEOUS OPTIONAL PARTS PART PART REF PART QTY PART NO DESCRIPTION NO NO USED DESCRIPTION 123 0810 Tube Breather 1 9 16 Diameter x 4 7 8 Long Specs A through H Valve Breather 1 9 16 Diameter Specs A through H Cap Breather Tube 1 9 16 Diameter Specs A through H Hose Breather Ca
7. Valve and Cage 5 149 0095 2 Gasket Valve 6 149 0582 1 Diaphragm Assembly 7 149 0672 1 Spring 8 149 0539 1 Retainer Valve Cage 9 149 0675 1 Spring 10 516 0113 1 Pin Rocker Arm 11 1 Body Not Sold Separately 12 149 0710 1 Link and Arm Set Rocker 13 518 0129 1 Ring Retainer Primer Lever 14 149 0551 1 Lever Primer 15 509 0065 2 Seal O Ring 16 149 0404 1 Spring Primer Lever 17 149 0003 1 Gasket Pump Mounting 18 149 0858 1 Gasket Diaphragm Air Lock Prevention Parts Included in 149 0526 Repair Kit SPARK ADVANCE MECHANISM KEYS 3 AND 4 CAMSHAFT 2 Sg 7 ES 1139 REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION 1 160 0791 1 Cam 4 PIN GROOVE 2 516 0144 4 Pin Roli 7 16 516 0172 2 1935 Dia x 1 16 Lg 3 WEIGHT ASSEMBLY INCLUDES PINS Begin Spec J 160 1049 2 Key 3 Begin Spec J 516 0146 2 1 8 Dia x 1 1 4 Lg Magneto Ignition Specs A through H 160 0789 2 Key 3 Specs A through H 5 SPRING Magneto Ignition 160 1051 1 Begin Spec J 160 1198 2 Key 4 Begin Spec J 160 0727 1 Specs A through H Battery Ignition 6 160 0726 1 Retainer Specs A through H 160 0790 2 Key 4 Specs A through H 7 RING RETAINING Battery ignition 518 0129 2 Begin Spec J 518 0185 2 Specs A through H EXHAUST AND FUEL SYSTEM 10 EXHAUST AND FUEL SYSTEM REF PART QTY PART REF PART QTY PART NO NO DESCRIPTION NO NO USED DESCRIPTION 1 865 0
8. 1 2 1 2 PART DESCRIPTION Screw Machine Hex Head 10 32 x 1 3 8 Stator Assembly Alternator Includes Parts Marked Stator Alternator Screw Cap Hex Head Self Locking 1 4 20 x 5 8 Reguiator Voltage Screw Cap Hex Head Self Locking 1 4 20 x 1 1 8 Bracket Regulator Mounting Spacer Regulator Mounting FLYWHEEL includes Ring Gear 134 2621 134 3019 PART NO 191 1232 191 1233 191 1243 191 0623 191 0575 191 0576 511 0076 191 0659 1 1 Engines With Rope Sheave or Machined PTO Engines Without Rope Sheave PART DESCRIPTION Alternator Assembly Includes Parts Marked 35 Ampere 12 Volt Motorola 12N37 1 tAlternator 35 Ampere t Regulator Voltage tPulley Alternator Bracket Alternator and Starter Mounting Bracket Alternator Adjusting Belt Drive Brush and Holder Part of 191 1233 Alternator BEGIN SPEC J 134 0673 332 2073 323 0853 167 0188 323 1075 323 1085 323 0892 323 0890 S 17 PART DESCRIPTION Gear Ring Flywheel Terminal Wire Stator Leads Body Terminal Connector Clip Stator Leads Body Terminal Connector Optional Body Terminal Connector Optional Body Terminal Connector Optional Body Termina Connector Optional Parts Included in 191 1256 Alternator Stator Assembly OPTIONAL NUMBER 7 ALTERNATOR AUTOMOTIVE TYPE RIGHT SIDE MOUNTED ES 1121 REF PART NO NO 8 191 0671 9 191 0
9. 1 For Ensign Model F 148 0522 1 For Ensign Model F1 149 0136 Piate Fuel Pump Hole Cover OPTIONAL NUMBER 17 FUEL SYSTEM GAS GARRETSON REGULATOR REF PART QTY PART NO USED DESCRIPTION 503 0032 2 Clamp Hose 148 0147 1 Pipe Fue Carburetor Inlet CARBURETOR GAS ONLY Includes Mounting Gasket See Separate Group For Components 142 0372 Keys 1 and 2 142 0472 Keys 3 and 4 503 0315 Hose Fuel 1 2 ID x 2 FT 505 0302 Nipple Half 505 0038 Elbow Pipe 505 0099 Nipple Pipe 505 0017 Bushing Regulator Outlet 148 0311 Regulator Gas Pressure 148 0107 Vent Regulator 505 0057 Plug Regulator 148 0390 Kit Repair Garretson Regulator Plate Fuel Pump Hole Cover OOONOUWUA dA Ad AA A Ad dd nnn i peri N 149 0136 OPTIONAL NUMBER 18 CARBURETOR PARTS GAS GASOLINE REF PART QTY PART NO NO USED DESCRIPTION CARBURETOR COMPLETE Includes Mounting Gasket 142 0367 1 Key 1and 2 142 0436 1 Key 3 and 4 KIT REPAIR 142 0371 1 Kit Repair Includes Parts Marked f 142 0033 1 tKit Gasket Includes Parts Marked 1 SCREW MACHINE FILLISTER HEAD 815 0103 a 10 24 x 1 2 815 0109 2 10 24 x 5 8 2 142 0055 1 Fly Choke 3 815 0091 2 Screw Machine Fillister Head 4 40 x 3 16 4 SHAFT ASSEMBLY CHOKE 142 0217 1 Key 1 and 2 11 142 0420 1 Key 3 and 4 505 0008 1 Plug Pipe 1 8 6 SLEEVE ASSEMBLY CHOKE Cover 12 142 0205 1 Sleeve Assembly Choke Cover 7 142 00
10. 134 2728 1 134 0675 1 134 1192 1 Keys 2 and 4 Begin Spec J Key 2 Spec A through H Key 4 Specs A through H 9 10 11 12 13 14 15 192 0083 16 515 0202 t PART QTY NO USED 134 0673 1 PART DESCRIPTION Gear Ring Flywhee Key 2 and 4 Ring Retaining Washer Gear Retaining Gear Timing 515 0227 Key Flywheel Mounting 515 0001 1 Key Timing Gear Mounting CRANKSHAFT Includes Keys Begin Spec J Engines with Stub Shaft Engines with Clutch Drive Engines with 4 to 1 Gear Reduction includes Pinion Gear Thrust Washer and Key Engines with 3 3 to 1 Gear Reduction Spec G through H Engines with Stub Shaft Engines with Clutch Drive Engines with Gear Reduction Spec A through F Engines with Stub Shaft Engines with Clutch Drive Engines with Gear Reduction Taper Shaft Welders Only Rope Starting Key 1 and 3 Key Stub Shaft 518 0014 104 0043 104 0032 104 1316 104 1316 104 1296 104 0905 104 1316 104 1279 104 1296 104 1316 104 1316 104 1296 104 1323 NOTE If screws protrude through Magnets use 526 0049 Brass Washer to Shim PISTON AND ROD CT 1028 REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION 1 BEARING CONNECTING ROD BEGIN 8 RINGSET PISTON SPEC D HALF Key 1 and 2 114 0145 4 Standard 113 0152 2 Standard 114 0145 02 4 002 Undersize 113 0152 05 2 005 Oversize 114 0145 10 4 010 Undersize 113 0152 10 2 01
11. 20 x 2 1 4 Washer Flat Copper 17 64 1D x 7 16 OD x 1 32 Thk Cover Valve Compartment Gasket Valve Compartment Cover 526 0063 110 0666 110 0667 TAPPET VALVE 115 0006 115 0006 05 110 0639 110 0893 Standard 005 Oversize Lock Valve Spring Retainer Washer Intake Valve Spring Retainer Rotocap Exhaust Valve Spring Retainer Spring Valve 110 0904 110 0539 VALVE 110 0881 2 110 0880 2 110 0892 2 HEAD CYLINDER 110 0890 1 Intake Exhaust Gasket Cylinder Head Right Side 2 Cylinder Key and 2 Low Compression eRight Side 2 Cylinder Key 3 and 4 High Compression Left Side 1 Cylinder Key 1 and 2 Low Compression eLeft Side 1 Cylinder Key 3 and 4 High Compression Washer Flat 11 21 ID x 23 21 OD x 10 Ga SCREW HEX HEAD CAP Hardened 110 0879 8 Special 114 0022 10 Special 509 0041 1 Seal Oil in Gasket Kit 168 0103 Not used on Engines with 4 to 1 Reduction Gear Box BEARING CRANKSHAFT SPEC A THROUGH E 101 0181 2 Standard 101 0181 02 2 002 Undersize 101 0181 10 2 010 Undersize 101 0181 20 2 020 Undersize 2 5 110 0884 1 110 0891 1 110 0883 1 526 0122 18 101 0181 30 030 Undersize 110 0445 Nut Hex Bearing Pilate Mounting on Some Early Models Special Shim Crankshaft Thrust Bearing Stud Rear Bearing Plate Mounting On some early models Kit Breather Icing Optional 104 0776 1 520 0114 5 123 1600 1 Parts
12. 4 40 x 3 16 Needie Key 1 and 2 3 142 0055 1 Fly Choke Specs A through F 4 142 0205 1 Sleeve Choke Cover 29 142 0206 1 AtPacking Main Adjusting 5 SHAFT CHOKE Needle Key 1 and 2 142 0217 1 Key 1 and 2 Specs A through F 142 0420 1 Key 3 and 4 30 142 0045 1 ARetainer Main Adjusting 6 142 0039 1 tShaft Float Needle Packing Key 1 and 2 7 142 0606 1 Gasket Body Specs A through F 8 GASKET 31 142 0041 1 AtNeedle Main Adjusting 148 0017 1 Float Vaive Seat Key 1 and 2 Specs A 148 0017 1 Nozzie Plug Begin Spec G through F 9 142 0049 1 fVaive and Seat Assembiy 32 516 0027 1 APin Main Adjusting Needte 10 142 0032 1 Gasket Nozzie Key 1 and 2 Specs A 11 142 0285 1 Nozzie Assembly through F 12 142 0361 1 Float and Lever Assembly 33 1 Body Assembly Lower Not 13 145 0008 1 Lever idle Stop Sold Separately R 14 142 0040 1 tNeedle Idle Adjusting 34 141 0078 1 Gasket Carburetor Mounting 3 15 142 0282 1 Spring Idle Needie i 16 142 0035 1 Spring Throttle Stop axe was 17 812 0063 1 Screw Machine Round t Parts Included in Repair Kit Parts With Head 6 32 x 1 2 Asymbol are included in 142 0371 Kit only 18 815 0072 2 Screw Oval Head Machine Parts Included in 142 0033 Gasket Kit 4 40 x 1 4 A Parts Included in 142 0042 Needle Assembly REF NO 1 PART QTY NO USED PLUG SPARK 167 0241 2 167 0237 2 508 0095 2 CABLE SPARK PLUG 167 1593 167 1595 167 1308 167 1593 1
13. 505 0041 140 1348 123 1284 140 1218 1 CABLE SPARK PLUG Right Side Kit Non Resistor Specs A through F 17 1 2 Long Eye Type Terminal Engine with Top Mounted Coil Spec A through F 17 3 4 Long Rubber Covered Terminal Engine with Top Mounted Coil Spec A through F 167 1594 1 167 1330 1 167 1460 167 1343 167 1071 167 1315 160 0624 160 0625 166 0250 166 0253 308 0140 405 1059 102 0558 309 0237 502 0058 NIPPLE OIL DRAIN 505 0342 505 0081 CAP PIPE 505 0618 505 0329 1 1 1 1 1 1 1 Left Side 23 1 2 Long Rubber Covered Terminal Spec A through F 7 1 4 Long Eye Type Terminal Engine with Top Mounted Coil Spec A through F 7 1 2 Long Rubber Covered Terminal Engine with Top Mounted Coil Spec A through F Clamp Coil Top Mounted Specs A through F Bracket Coil Top Mounted Spec A through F Cover Spark Plug Terminal Specs A through H Spring Contact Spark Plug Cover Specs A through H Switch Ignition on off Begin Spec F Anti Vibration Package Vacu Flo Cooled Engines Heater Assembly Oil Base Switch Low Oil Pressure Also A sending Unit Tee Low Oii Pressure Switch 3 8 x 5 1 2 Early Models 1 2 x 5 1 2 Late Models Use With Muffler 155 1253 1 1 2 Spec J Use With Exhaust Manifold 154 1909 1 1 4 Spec J COUPLING OIL DRAIN 505 0028 505 0014 307 0367 103 0387 105 0030 105 0150 105 0233 3
14. 812 0125 1 Screw Round Head Machine only on early models with 12 24 x 1 2 metal float 46 850 0030 1 Washer Lock Spring 10 41 148 0135 1 Lock Assembly Float Used 47 850 0038 1 Washer Lock Spring 1 4 only on early models with 48 141 0078 1 Gasket Carburetor Mounting metal float D 42 148 0017 1 Gasket Float Lock Used t Parts Included in 142 0371 Repair Kit Parts included in 142 0033 Gasket Kit A Parts Included in 142 0042 Needle Assembly 32 only on early models with metal float OPTIONAL NUMBER 19 CARBURETOR PARTS GAS FS 1228 REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION CARBURETOR COMPLETE Includes Mounting Gasket 13 815 0072 2 Screw Machine Oval Head 142 0372 1 Key 1 and 2 4 40 x 1 4 142 0472 1 Key 3 and 4 14 142 0369 1 Fly Throttle 142 0033 1 Kit Gasket Includes Parts 15 148 0017 1 Gasket Plug Marked 16 142 0015 1 Plug Body 1 813 0103 1 Screw Machine Round Head 17 502 0034 1 Elbow Idie Line to Adapter 10 32 x 3 4 18 149 0030 1 Line idle 2 145 0008 1 Lever Idle Stop Throttle 19 502 0074 1 Elbow Adapter 3 142 0035 1 Spring Throttle Stop 20 509 0091 1 Gasket Adapter Mounting Adjusting Screw 21 142 0040 1 Needie Idle Adjusting 4 812 0063 1 Screw Machine Round 22 142 0282 1 Spring idle Adjustng Needle Head 6 32 x 1 2 23 148 0126 1 Adapter Carburetor 5 870 0053 1 Nu
15. Included in 110 0915 Cylinder Block Assembly A Parts Included in 110 1707 Cylinder Block Assembly e HiCompression head can be identified by a 3 32 radius boss on the underside of head on corner nearest the spark plug hole REF NO CAMSHAFT PART NO DESCRIPTION 150 0078 Ring Retaining 150 1695 Kit Governor Cup Includes Hub and Cup 150 1519 Hub Governor Cup 150 1520 1 Cup Governor BALL FLY GOVERNOR 510 0015 10 Key 1and 2 510 0015 5 Key 3 and 4 150 1257 Spacer Governor Flyball 150 0077 Plate Governor Flyball 105 0332 Gear Timing Includes Spacer and Plate Washer Thrust Key Camshaft Gear Mounting 105 0541 515 0001 10 NO DESCRIPTION CAMSHAFT 105 0140 Key 1 and 2 Includes Center Pin Key 3 and 4 Begin Spec J Includes Center Pin and Spark Advance Mechanism Pins 3 16 Pins Key 3 and 4 Spec A Through H Includes Center Pin and Spark Advance Mechanism Pins 1 8 Pins Pin Camshaft Center 105 0295 105 0234 150 0075 GEARCASE REF NO 1 PART QTY NO USED GEARCASE ASSEMBLY 103 0667 1 Begin Spec J Includes Parts Marked t Specs A through H Includes Parts Marked 510 0013 1 t Bearing Needle Upper SHAFT AND ARM ASSEMBLY GOVERNOR 150 1542 1 tBegin Spec J 150 0710 1 Spec A through H 150 1187 1 tYoke Governor Shaft Begin Spec J 509 0040 1 Seal Oil Crankshaft 516 0130 1 Pin Cup Stop BEARING NEEDLE LOWER 510 0013 tB
16. Inlet Line Oil Filter Inlet Cartridge Oil Filter Tee Oil Pressure Line Connector Oil Pressure Line Elbow Oil Return Line 122 0088 502 0003 501 0005 502 0002 501 0008 122 0037 502 0058 502 0003 502 0002 O00 NDUIAWN h md b i ee ma REF NO 1 hw PART QTY NO USED OPTIONAL NUMBER 34 AIR HOUSING VACU FLO COOLING AND FLYWHEEL PART DESCRIPTION SCROLL AIR DISCHARGE Includes Guard 134 3103 1 134 3070 1 134 3041 1 HOUSING BLOWER Mounted in 6 o clock position Mounted in 9 o clock position Mounted in 3 o clock position or 12 o clock position Begin Spec J 134 2795 1 Key 2 134 2796 1 Key 4 134 1576 1 Spec G and H 134 1284 1 Spec A through F 192 0272 1 Sheave Rope WHEEL BLOWER 134 0565 1 Spec A through G 134 0753 1 Begin Spec J FLYWHEEL Includes Ring Gear 104 0302 1 Key 2 104 0491 1 Key 4 INDICATOR IGNITION TIMING BEGIN SPEC E 166 0519 1 Right Side 166 0555 1 Left Side REF NO 10 11 12 13 14 15 16 17 18 PART NO 517 0021 800 0002 853 0013 526 0015 800 0010 850 0040 160 0500 134 2956 815 0421 517 0035 134 0673 517 0009 QTY USED pa da CS 1100 PART DESCRIPTION Plug Dot Button 7 8 Screw Cap Hex Head 1 4 20 x 3 8 Washer Lock ET 1 4 Washer Flat 9 32 ID x 9 16 OD x 1 16 Thk Screw Cap Hex Head 1 4 20 x 1 3 4 Washer Lock Spring 1 4 Bracket Timing Key 2
17. QTY PART REF PART QTY PART NO USED DESCRIPTION NO NO USED DESCRIPTION 191 0790 1 Motor Starter Includes Parts 15 191 0808 1 Bracket Assembly Front Marked 16 191 0749 Lever Assembly 191 0508 1 Flange Starter Motor 17 191 0750 Spring Lever 850 0050 2 Washer Lock Spring 3 8 18 191 0751 Spring Lever 800 0049 1 Screw Cap Hex Head 19 191 0752 Holder Spring 3 8 16 x 7 8 20 191 0809 Bracket Assembly Rear 800 0050 Screw Cap Hex Head 21 191 0754 Washer Plain 3 8 16 x 1 22 191 0755 Washer Plain 850 0050 Washer Lock Spring 3 8 23 191 0756 Washer insulation 102 0455 Screw Cap Hex Head 24 191 0757 A Brush Special 25 191 0758 Spring Brush 191 0806 Yoke Assembly Frame 27 191 0760 Includes Parts Marked A 28 191 0761 191 0743 Armature 29 191 0762 191 0744 Clutch 30 191 0763 191 0745 Stop Pinion 31 191 0764 191 0746 Ring 32 191 0765 191 0806 Washer Plain 33 191 0766 Screw Machine Switch Assembly Solenoid ACoii Assembly Field Bearing Front Bearing Rear APole Shoe AScrew 1 1 1 1 1 1 1 1 4 1 134 2131 Baffle Air 26 191 0759 2 Bolt Through 3 1 1 1 1 4 4 Included in 191 0790 Starter Motor A included in 191 0806 Yoke Assembly No Longer Availabie Repiace with 191 0790 Starter OPTIONAL NUMBER 14 FUEL SYSTEM GAS GASOLINE ENSIGN REGULATOR REF PART QTY PART NO NO USED DESCRIPTION 1 148 0428 1 Regulator Gas Pre
18. Valve Cover 4 Gear Cam Shaft 6 48 Gear Crankshaft 7 Gear Ring 7 22 23 24 44 Gearcase 6 23 48 Governor 38 Guard Flywheel 48 Guide Valve 48 Head Cylinder 4 Heater Oil Base 48 Holder Brush 16 Hose Breather 10 48 Hose Fuel 30 31 47 Housing Blower 18 44 Housing Cylinder 18 Line Fuel Gasoline 11 30 31 35 36 Line Oil 3 39 43 48 Manifoid Exhaust 48 Manifold Intake 10 Muffler Exhaust 10 48 Piston 8 48 Piate Bearing Rear 4 Plug Spark 13 14 Pump Fuel Manual 9 10 Pump Fuel Vacuum Pulse 47 Pump Oil 3 Regulator Voltage 22 24 25 26 27 Ring Piston 8 Rod Connecting 8 Rod Control 15 Seal Air 43 Seal Oil 4 6 48 Seat Valve 4 48 Solenoid Start 28 29 48 Starter Electric 16 17 28 29 Starter Redi Pull 45 Stator 22 23 24 Strap Fuel Tank 35 Switch Ignition 14 48 Switch Pressure Oil 48 Switch Stop 13 39 48 Tank Fuel 35 Tappet Valve 4 Tube Breather 4 10 37 48 Tube Oil 4 43 Valve Exhaust 4 Valve Intake 4 48 Valve Shut Off 35 Wrapper Air Cleaner Element 48 INTRODUCTION This catalog applies to the industrial CCK and CCKA Engines listed below and factory installed options Parts are arranged in groups of related items Each illustrated part is identified by a reference number corresponding to the same reference number in the parts list for that group Parts illustrations are typical Using the MODEL and SPEC NO from
19. and 4 Spec A through D Guard Scroll Outlet Screw Cap Hex Head 10 16 x 1 2 Plug Dot Button Timing Hole Gear Ring Flywheel Plug Dot Button Spec G and H REF NO PART NO OPTIONAL NUMBER 35 REDI PULL STARTER KEYS 1 AND 3 QTY PART USED DESCRIPTION KIT STARTER COMPLETE 192 0325 192 0215 192 0045 192 0043 192 0044 517 0025 526 0021 192 0153 516 0138 192 0039 526 0123 192 0180 192 0172 192 0165 192 0168 516 0110 192 0167 192 0163 192 0323 862 0003 192 0152 192 0186 1 1 Begin Spec E Includes Parts Marked t Specs A through D Includes Parts Marked A tARope and Grip Assembly includes Parts Marked D tAOROope tA0Grip TADPlug Grip f tTAOWasher Flat 17 64 ID x 3 4 OD x 1 16 Thk tAWheel Cog TAPin Roll tASpring Recoil tAWasher Thrust tASheave Rope Includes Parts Marked tA Pawl tA Spring Pawl tA Arm Ratchet TA Pin Roll 2 Pawi 2 Ratchet Arm tA Clamp Rope tABearing Sheave Hub tAScrew Cap Socket Head Special ANut Hex 3 8 16 t ACover Starter t ARing Mounting REF NO 21 22 23 24 25 26 27 28 29 31 32 33 34 35 14 PART NO 870 0110 526 0180 526 0130 192 0309 516 0132 526 0168 815 0137 850 0050 800 0007 815 0137 526 0158 526 0015 192 0170 192 0218 QTY USED 4 4 4 PART DESCRIPTION tANut Speed Grip 1 4 20 tAWasher Flat 17 64 ID x 7 8 OD x
20. 0 Oversize 114 0145 20 4 020 Undersize 113 0152 20 2 020 Oversize 114 0145 30 4 030 Undersize 113 0152 30 2 030 Oversize 2 114 0203 2 Rod Assembly Connecting 113 0152 40 2 040 Oversize includes Bushing and Place Key 3 and 4 Chrome Plated Top Bolts Begin Spec D Compression Ring 3 805 0010 4 Bolt Place 5 16 24 x 1 1 4 113 0153 2 Standard Begin Spec D 113 0153 05 2 005 Oversize 4 114 0036 2 Bushing Connecting Rod Begin 113 0153 10 2 010 Oversize Spec D 113 0153 20 2 020 Oversize 5 PISTON AND PIN includes Retaining Rings 113 0153 30 2 030 Oversize 112 0179 2 Standard 113 0153 40 2 040 Oversize 112 0179 05 2 005 Oversize 9 ROD CONNECTING SPECA 112 0179 10 2 010 Oversize THROUGH C Aluminum 112 0179 20 2 020 Oversize 114 0098 2 Standard 112 0179 30 2 030 Oversize 114 0098 10 2 010 Undersize 112 0179 40 2 040 Oversize 114 0098 20 2 020 Undersize 6 112 0003 4 Ring Retaining 114 0098 30 2 030 Undersize 7 112 0069 2 Pin Piston 10 110 0284 4 Screw Cap Hex Head Hardened Spec A Through C 11 114 0059 4 Washer Lock Tab Spec A Through C FUEL PUMP PARTS 2 REF PART QTY PART NO NO USED DESCRIPTION 149 0693 1 Pump Fuel Complete 149 0526 1 Kit Repair Includes Parts Marked 1 1 Body Upper Not Sold Separately 2 815 0148 4 Screw Cap Slotted Hex Head 8 32 x 7 8 3 815 0147 2 Screw Machine Oval Head Phillips 6 32 x 5 8 4 149 0096 2
21. 020 1 Nut Wing 1 4 20 Begin 22 LINE FUEL PUMP TO CARBURETOR BEGIN 2 3 Spec J Cover Air Cleaner Begin Spec J Element Air Cleaner Paper Begin Spec J 140 1295 1 140 1216 1 BASE AIR CLEANER 140 1344 1 During Spec J Spec J through Serial Number 0975977796 During Spec J Includes 503 0189 Clamp 140 1356 1 CLAMP AIR CLEANER 503 0398 1 503 0019 1 509 0124 1 During Spec J Specs A through H Seal O Ring Spec J through Serial Number 0975977796 During Spec J Clamp Air Cleaner Spec J through Serial Number 0975977796 During Spec J CLEANER AIR OIL BATH 140 0283 1 Specs D through H 140 0494 1 Specs A through C HOSE BREATHER 123 1264 1 140 1058 Begin Serial Number 0975977797 During Spec J Spec J through Serial Number 0975977796 During Spec J Clamp Hose Begin Spec J Tube Breather Cap to Air Cleaner Specs D through H Tube Breather Cap to Air Cleaner Specs A through C Bracket Breather Tube Specs D through H CARBURETOR GASOLINE See Separate Group forComponents includes Mounting Gasket 142 0426 1 Key 1 and 2 Fixed Main Jet With 21 32 Venturi Key 3 and 4 Fixed Main Jet With 3 4 Venturi Gasket Carburetor Mounting Washer Lock Spring 1 4 Screw Cap Hex Head 1 4 20 x 1 1 2 Rod Choke Bracket and Clamp Choke Rod Includes 518 0176 Clip Connector Fuel Line to Carburetor Begin Spec J 503 0301 Clamp Fuel Line Begin Spec J 123 1263 1
22. 041 415 0055 505 0028 505 0016 502 0116 159 0345 502 0024 159 0746 159 0936 159 0612 502 0020 501 0005 504 0086 01 0007 505 0057 812 0156 850 0040 861 0011 QTY USED 1 sd dn i da i di deus FS 1231 PART DESCRIPTION Kit Tank inciudes all parts in this group Cap Vent Bracket Vent Cap Coupling Pipe Bushing Reducer 3 8 to 1 8 Connector Compression Tubing Copper 5 16 x 12 Elbow Compression 90 Tank Reservoir Band Reservoir Tank Bracket Reservoir Tank Mounting Elbow Street 90 Line Fuel to Fuel Pump 18 Valve Shut off Line Fuel to Carburetor 24 Plug Tank Drain Screw Machine Round Head 1 4 20 x 1 1 2 Washer Lock Spring 1 4 Nut Square 1 4 20 OPTIONAL NUMBER 24 FUEL FILTER REF PART QTY PART NO NO USED DESCRIPTION 1 149 0079 1 Bowi Assembly Sediment Complete Includes Parts Marked 2 149 0150 1 Bowl Only 3 149 0149 1 Gasket Bow Mounting 4 149 0202 1 Screen Parts Included in 149 0079 Sediment Bowl Assembly OPTIONAL NUMBER 25 amp RECTANGULAR AIR CLEANER AND BREATHER REF PART QTY PART NO NO USED DESCRIPTION 5 5 140 0403 1 Kit Cup and Screen Part 4 or Pee MA of 140 0399 Air Cleaner ne De a 1 ICL 6 140 0068 Screen Air Cleaner Part of 140 0399 Air Cleaner 3 ICI 503 0107 Clamp Hose B O ai 145 0080 Intet Carburetor Air 503 0280 Clamp Hose 140 02
23. 077 NNa aN ND h md md As 160 0265 518 0049 da wa Parts Included in 160 0257 Breaker Box Assembly GOVERNOR PART QTY PART NO USED DESCRIPTION 150 0629 1 Rod Control Governor 518 0006 1 Clip Link End 870 0053 1 Nut Hex 10 32 150 0639 1 Joint Ball 870 0131 2 Nut Hex With ET Washer 10 32 150 0040 Bracket Governor Speed Adjusting Stud 150 0096 Stud Governor Speed Adjusting 150 0098 Spring Governor Speed 150 0136 Screw Governor Sensitivity Spec A through D 815 0419 Screw Machine Hex Head Slotted 8 32 x 1 1 4 870 0221 Nut Hex With ET 8 32 REF PART NO 191 1052 850 0050 800 0050 191 1076 191 0987 191 0988 191 1086 191 0971 191 0991 191 1007 191 1008 191 1009 STARTER KEYS 2 AND 4 BEGIN SPEC J QTY PART USED DESCRIPTION 1 Motor Starter 12 Voit Solenoid Shift Includes Parts Marked Washer Lock Spring 3 8 Screw Cap Hex Head 3 8 16 x 1 Seal Air Switch Assembly Bolt Through Bracket Assembly Front Includes Bearing Bearing Front Bracket Stopper Set Pinion tSpring Brush Brush Negative Bracket Assembiy Rear Includes Bearing REF NO 13 14 15 16 17 18 19 20 21 22 PART NO 191 1087 191 1088 191 0997 191 1005 191 1006 191 1089 191 0983 191 0984 191 1010 191 1011 ES 1142 PART DESCRIPTION Clutch Assembly Armature Washer Set Brush Positive t Holde
24. 1 8 Thk tAWasher Flat 17 64 ID x 1 OD x 1 16 Thk TWheel Ratchet Begin Spec E tAPin Spiral Brass tAWasher Flat 1 15 32 ID x 3 OD x 047 Thk AScrew Cap Hex Head 1 4 20 x 1 1 4 AWasher Lock Spring 3 8 t AScrew Cap Hex Head 1 4 20 x 1 1 4 t AScrew Cap Hex Head 1 4 20 x 1 1 4 t AWasher Fiat 261 ID x 1 OD x 1 8 Thk t AWasher Flat 9 32 ID x 9 16 OD x 1 16 Thk AWheel Ratchet Specs A through D AScrew Cap Hex Head Specs A through D Parts Included in 192 0325 Starter Kit Parts Included in 192 0215 Starter Kit Parts Included in 192 0045 Rope and Grip Assembly Parts Included in 192 0180 Rope Sheave REF AUN on PART NO 153 0223 153 0361 516 0059 526 0006 152 0155 815 0104 815 0315 QTY USED od ad OPTIONAL NUMBER 36 CHOKE SISSON PART DESCRIPTION Choke Sisson we Link Choke to Carburetor Pin Cotter Washer Flat 15 64 ID x 1 2 OD we x 3 64 Thk ae Swivel Choke to Linkage Screw Fillister Head Machine 8 32 x 5 16 Screw Cap Hex Head W ET 1 4 20 x 1 2 46 fa REF PART NO 149 1982 142 0540 149 1323 142 0541 142 0545 149 1983 149 1324 142 0552 142 0555 142 0537 149 0136 149 0003 502 0018 800 0004 QTY USED 1 OPTIONAL NUMBER 37 FUEL PUMP VACUUM PULSE KEY 4 SPEC J PART DESCRIPTION Pump Fuel Vacuum
25. 11 Sleeve Air Cleaner Hose 503 0480 Hose Air Inlet 3 4 ID 9 x 8 1 4 140 0399 Cleaner Air 123 0129 Tube Breather 123 0104 Valve Breather 123 0293 Cap Breather Tube OPTIONAL NUMBER 26 GOVERNOR CONTROL VARIABLE SPEED 152 0147 PART QTY PART NO USED DESCRIPTION 152 0147 1 Bracket and Control Arm Assembly Complete Includes Parts Marked Plate Adjusting Lever Adjusting Nut Self Locking 1 4 20 Spring Throttle Lever Washer Tension Stiffener Contro Bracket Screw Machine Round Head 8 32 x 3 8 Washer Lock ET 8 Nut Machine Hex 8 32 Stud Speed Adjusting Nut Machine Hex With ET 10 32 152 0144 1 Adapter Throttle Stop 152 0146 1 Bracket Mounting 152 0152 152 0145 870 0065 150 1012 152 0041 152 0153 812 0077 NOOO a WH 853 0005 860 0008 150 1009 870 0200 b ah O0O aA sos MN MANAAA a a ak Wr Parts included in 152 0147 Bracket and Control Assembly OPTIONAL NUMBER 27 GOVERNOR CONTROL VARIABLE SPEED 152 0085 REF PART QTY PART NO USED DESCRIPTION 152 0085 1 Bracket and Control Arm Assembly Variable Speed Complete Inciudes Parts Marked 800 0005 Screw Cap Hex Head 1 4 20 x 3 4 526 0015 Washer Flat 9 37 19 9 16 OD x 1 16 Thk 152 0083 Lever Control 815 0199 Screw Machine riilister Head 10 32 x 5 16 152 0086 Bracket Mounting 870 0131 Nut Hex with ET Lock Washer 10 32 152 0041 Washer T
26. 13 0018 105 0058 105 0059 154 1909 154 1757 110 1000 110 1827 509 0090 502 0020 501 0005 1 1 1 1 3 8 Early Models 1 2 Late Modeis Solenoid Start 12 Volt Gearcase Includes Oil Seal Manual Speed Controlled Engines Gear Timing Manual Speed Controlled Engines Key 1 and 2 Key 3 and 4 Includes Spark Advance Mechanism Pins Switch Push Button Stop Plunger Camshaft Thrust Manual Speed Controlied Engines Spring Camshaft Plunger Manual Speed Controlled Engines Manifold Exhaust Crossover Spec J Adapter Assembly Manifold Use with 155 1660 Muffler And 155 1698 Spark Arrestor Spec J Insert intake Stellite Guide intake Vaive Seal Oii Intake Vaive Includes Ret Rings Elbow Street Oil Line Line Oil
27. 2 x 5 16 22 301 2780 1 Bracket Engine Control 9 870 0131 2 Nut Hex with ET Lock Washer 23 150 1000 1 Extension Governor Arm 10 32 24 815 0181 1 Screw Cap Hex Head W ET 10 800 0002 2 Screw Cap Hex Head 1 4 20 x 10 32 x 1 2 3 8 25 502 0020 1 Elbow Street Oil Line to Cylinder Block 26 508 0084 1 Grommet Oil Line 27 332 0592 1 Jumper 28 338 0565 1 Harness Start and Run 29 308 0140 1 Switch Start Run Stop Toggle OPTIONAL NUMBER 29 REDUCTION GEARBOX 3 3 1 REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION 1 REDUCTION GEAR ASSEMBLY 14 800 0007 4 Screw Cap Hex Head 190 0444 1 Mounted Left Side 1 4 20 x 1 Horizontal 15 515 0159 1 Key Driven Gear 190 0440 1 Mounted Right Side 16 518 0013 1 Ring Retainer Horizontal 17 190 0202 1 Spacer Bearing 2 190 0050 1 Housing Includes Cover Also 18 190 0192 1 Shaft Take Off Order 2 516 0012 Pins 19 515 0103 1 Key Take Off Shaft 3 516 0012 2 Pin Dowel 20 510 0023 1 Cone Roller Bearing 4 190 0020 1 Gasket Housing to Engine 21 510 0024 1 Cup Roller Bearing 5 190 0021 1 Gasket Cover to Housing 22 850 0045 12 Washer Lock Spring 5 16 6 190 0016 1 Plate Bearing Retainer 23 505 0054 3 Plug Pipe 1 4 7 190 0115 1 Shim Set End Play 24 190 0306 2 Gasket Bearing Plate to Adjustment Housing 8 509 0016 1 Seal Oil 25 800 0028 16 Screw Cap Hex Head 9 190 0195 1 Washer Pinion Gear 5 16 18 x 1 10 51
28. 29 166 0702 1 Lead Kit Includes Parts 10 166 0588 1 Clamp Coil Begin Spec J Marked 11 800 0004 1 Screw Cap Hex Head 30 160 0043 1 Gasket Breaker Box Mounting 1 4 20 x 5 8 Begin Spec J 31 308 0002 1 Switch Ignition On Off 12 166 0604 2 Nut Coil Begin Spec J Specs A through E 13 813 0112 1 Screw Machine Round Head 32 166 0554 2 Nut Hex Special 10 32 x 2 1 2 Specs A 33 850 2005 2 Washer Fiat Special through G 34 166 0614 2 Bushing Rubber Inside 14 854 0010 1 Washer Lock IT 10 Spec G Cap 166 0604 15 304 0014 2 Washer Resistor Centering Specs A through G Parts Included in Replacement Kit 166 0702 Parts included in 166 0535 Ignition Coil 14 BREAKER BOX PART QTY PART NO USED DESCRIPTION 160 0257 1 Box Assembly Breaker Complete Includes Parts Marked Cover Breaker Box Gasket Cover Point Set Strap Point Set to Terminal Terminai and Block Assembly Cam Point Adjusting Screw Cap Socket Head 1 4 20 x 3 4 Washer Lock Spring 1 4 Guide Plunger Condenser Washer Lock Spring 8 Screw Machine Round Head 8 32 x 3 8 Plunger Screw Machine Round Head W ET Washer 8 32 x 1 4 160 0043 Gasket Breaker Box Mounting 160 0836 Ignition Tune Up Kit includes Points and Condenser ES 1121 160 0930 160 0150 160 0002 160 0428 160 0349 160 0075 802 0034 NOOO OM 850 0040 160 0264 312 0069 850 0025 812 0
29. 39 1 Shaft Float 8 142 0031 1 Gasket Body to Sleeve 9 148 0017 2 Gasket 10 142 0049 1 tValve and Seat Assembly 11 142 0361 1 Float and Lever 12 142 0285 1 Nozzle 13 142 0032 1 Gasket Nozzle 18 14 1 Body Assembly Not Sold Separately 15 142 0369 1 Fly Throttle 16 142 0343 2 Bushing Throttle Shaft 17 815 0072 2 Screw Machine Oval Head 4 40 x 3 16 18 142 0368 1 Shaft Throttle 19 NUT AND JET NOZZLE 142 0370 1 tNut and Jet Nozzle 20 142 0042 1 Needle Assembly includes Parts 23 8 Marked A 24 21 142 0046 1 ARetainer Main Adjusting Needle 2 oat 22 142 0206 1 tAPacking Main Adjusting Needle 23 142 0045 1 ARetainer Main Adjusting Needle Packing 24 142 0041 1 tANeedle Main Adjusting 25 516 0027 1 APin Main Adjusting Needle 26 142 0040 2 tNeedie Idie Adjusting 27 142 0282 2 Spring Idie Adjusting Needle 28 813 0103 1 Screw Machine Round Head 10 32 x 3 4 29 870 0053 1 Nut Hex 10 32 30 812 0063 1 Screw Machine Round Head 6 32 x 1 2 31 142 0035 1 Spring Throttle Stop Adjusting Screw 32 145 0008 1 Lever Throttle Stop FS 1227 33 502 0034 1 Elbow Idie Line to Adapter 34 149 0030 1 Line Idle 35 502 0074 1 Elbow Adapter 36 509 0091 1 Gasket Adapter Mounting 37 148 0126 1 Adapter Gas 43 142 0015 1 Plug Body 38 148 0131 1 Screw Adapter Adjusting 44 812 0088 1 Screw Round Head Machine 39 148 0010 1 Spring Adapter Adjusting Screw 8 32 x 1 3 4 40 148 0038 1 Nut Hex Float Lock Used 45
30. 5 0142 1 Key Pinion Gear 26 526 0063 4 Washer Flat Copper 11 190 0447 1 Gear Set Pinion and Driven 17 64 1D x 7 16 OD x 12 510 0022 1 Cup Roller Bearing 1 22 Thk 13 510 0021 1 Cone Roller Bearing OPTIONAL NUMBER 30 REDUCTION GEARBOX 4 1 PART QTY PART NO USED DESCRIPTION REDUCTION GEAR ASSEMBLY 190 0193 1 Mounted Left Side Horizontal 190 0299 Mounted Right Side Horizontal 190 0410 Mounted Vertical Down 190 0050 Housing Includes Cover Also Order 2 516 0012 Pins Pin Dowel Gasket Housing to Engine Gasket Cover to Housing Plate Bearing Retainer Shim Set End Play Adjustment Sea Oil Washer Pinion Gear Key Pinion Gear Gear Pinion Cup Roller Bearing Cone Roller Bearing Gear Driven Key Driven Gear dda 516 0012 190 0020 190 0021 190 0016 190 0115 509 0016 190 0195 515 0142 190 0447 510 0022 510 0021 190 0190 515 0159 LA AAA AA AAA AAN PART NO 518 0013 190 0202 190 0192 515 0103 510 0023 510 0024 850 0045 PLUG PIPE 1 4 3 505 0054 505 0054 190 0306 800 0028 526 0063 800 0007 505 0007 518 0172 PART DESCRIPTION Ring Retainer Spacer Bearing Shaft Take Off Key Take Off Shaft Cone Roller Bearing Cup Roller Bearing Washer Lock Spring 5 16 Mounted Left Side and Mounted Right Side Gear Box Mounted Vertical Down Gear Box Gasket Bearing Plate to Housing Screw Cap Hex Head 5 16 18 x 1 Washer Flat Copper 17 64 ID x 7 16
31. 662 10 191 0661 7 8 SD NG PART DESCRIPTION Diode Assembly isolation Part of 191 1233 Alternator Diode Assembly Rectifier Negative Part of 191 1233 Alternator Diode Assembly Rectifier Positive Part of 191 1233 Alternator For components not listed check alternator nameplate and contact your nearest Motorola dealer t Parts Included in 191 1232 Alternator Assembly 24 OPTIONAL NUMBER 8 ALTERNATOR AUTOMOTIVE TYPE LEFT SIDE MOUNTED PART QTY PART NO USED DESCRIPTION 191 1232 1 Alternator Assembly 35 Ampere 12 Volt Motorola 12N37 1 Includes Parts Marked 191 1233 1 tAlternator 35 Ampere 191 1243 1 t Regulator Voltage 191 0623 1 tPuiley Aiternator BRACKET ALTERNATOR MOUNTING 191 0537 1 Pressure Cooled Engine 191 0539 1 Vacu Flo Cooled Engine 191 0535 Bracket Alternator Adjusting 511 0051 Belt Drive 191 0134 Pulley Drive Vacu Flo Cooled Engine 191 0659 Brush and Holder Assembly Part of 191 1233 Alternator 191 0671 Diode Assembly Isolation Part of 191 1233 Alternator 191 0662 Diode Assembly Rectifier Negative Part of 191 1233 Alternator 191 0661 Diode Assembly Rectifier Positive Part of 191 1233 Alternator For components not listed check alternator nameplate le and contact your nearest Motorola dealer Parts Included in 191 1232 Alternator Assembly OPTIONAL NUMBER 9 ALTERNATOR AUTOMOTIVE TYPE TOP MOUNTED REF PART QTY PART NO NO US
32. 67 1595 167 1309 160 0752 160 0750 160 0749 526 0015 IGNITION SYSTEM MAGNETO KEYS 1 AND 3 PART DESCRIPTION Non Resistor Type Resistor Type Grommet Spark Plug Cables Begin Spec G Right Side Begin Spec G Rubber End Cap Non Resistor Type Resistor Type Specs A through F Eye Type End Left Side Begin Spec G Rubber End Cap Non Resistor Type Resistor Type Specs A through F Eye Type End Stator Assembly Magneto Begin Spec G inciudes Coil and Pole Shoe Coil Magneto Stator Begin Spec G Pole Shoe Magneto Stator Begin Spec G Washer Flat 9 32 ID x 9 16 OD x 1 16 Thk Begin Spec G PART NO 526 0184 815 0259 313 0018 160 0257 167 0188 332 0273 160 0722 160 0282 160 0281 160 0792 334 0028 508 0002 160 0043 DESCRIPTION Washer Fiat 17 64 ID x 5 8 OD x 10 Gauge Thk Begin Spec G Screw Cap Hex Head 1 4 20 x 1 1 4 Begin Spec G Switch Stop Box Assembly Breaker See Separate Group for Components Clip Spark Plug Cable Begin Spec G Clip Magneto Lead Stator Assembly Magneto Specs A through F Includes Coil and Pole Shoe Coil Magneto Stator Specs A through F Pole Shoe Magneto Stator Specs A through F Coil Ignition Specs A through F Lead 4 foot piece of wire Grommet Magneto Lead Gasket Breaker Box Mounting IGNITION SYSTEM BATTERY KEYS 2 AND 4 ES 1141 REF PART QTY PART REF PART QTY PART NO NO U
33. ED DESCRIPTION 1 191 0543 1 Alternator 35 Ampere 12 Volt Motorola A12N 451 191 0642 1 Regulator Voltage 191 0623 1 Pulley Alternator 191 0636 1 Bracket Alternator Mounting BRACKET ALTERNATOR ADJUSTING 191 1168 1 Pressure Cooled Engines Begin Serial Number 992673 During Spec J 191 0637 Pressure Cooled Engines Spec A through Serial Number 992673 During Spec J 191 0637 Vacu Flo Cooled Engines BELT DRIVE 511 0090 Pressure Cooled Engines Begin Serial Number 992673 During Spec J 511 0067 Pressure Cooled Engines Spec A through Serial Number 992673 During Spec J 511 0067 Vacu Flo Cooled Engines 191 0640 Spacer Alternator Bracket 191 0638 Bracket Regulator Mounting 191 0659 Brush and Holder Assembly Part of 191 0543 Alternator 191 0663 Diode Assembly Isolation Part of 191 0543 Alternator 191 0662 Diode Assembly Rectifier Negative Part of 191 0543 Alternator 191 0661 Diode Assembly Rectifier Positive Part of 191 0543 Alternator 191 0725 1 Guard Belt For Components not listed check alternator nameplate and contact your nearest Motorola dealer REF NO ar WwW N OoN PART QTY PART NO USED DESCRIPTION GENERATOR 6 VOLT 191 0308 1 tBegin Spec F includes Pulley Excludes Regulator Delco Remy 1100055 191 0199 1 Specs A through E Includes Regulator Excludes Pulley Prestolite GAS 4175 191 0162 1 Pulley Generator Specs A through E 515 0105 1
34. ED DESCRIPTION GENERATOR 12 VOLT 191 0813 1 tBegin Spec F Excludes Pulley Excludes Regulator Delco Remy 1100337 191 0159 1 Specs A through E includes Regulator Excludes Pulley Prestolite GDY 4107 PULLEY GENERATOR 191 0229 1 Begin Spec F No Longer Available customer use off old Generator Assembly 191 0164 1 Specs A through E 515 0105 1 Key Pulley Specs A through E 511 0051 1 Belt Drive BRACKET GENERATOR MOUNTING Begin Spec F 191 0279 1 Pressure Cooled Engine 191 0304 1 Vacu Flo Cooled Engine Spec E 191 0240 1 Pressure Cooled Engine 191 0241 1 Vacu Flo Cooled Engine BRACKET GENERATOR MOUNTING SPECS A THROUGH D 191 0155 1 Pressure Cooled Engine 191 0172 1 Vacu Flo Cooled Engine 191 0280 1 Bracket Adjusting Begin Spec F 27 REF NO 10 11 12 13 14 15 16 17 PART QTY PART NO USED DESCRIPTION 191 0239 1 Bracket Adjusting Spec E 191 0156 1 Bracket Adjusting Specs A through D 191 0242 1 Band Generator Mounting Spec E 191 0157 1 Band Generator Mounting Spec A through D 191 0134 1 Pulley Generator Drive Vacu Flo Cooled Engine BRACE GENERATOR MOUNTING BRACKET VACU FLO COOLED ENGINE 191 0305 1 Begin Spec F 191 0158 1 Specs A through D 302 1360 1 Ammeter Specs A through E 10 Ampere Inciudes Mounting Clamp 321 0094 1 Fuse 5 Ampere Spec A through E 191 0386 1 t Regulator Voltage Begin Spec F 191 0278 1 Reguiator Voltage S
35. Engines with Clutch Drive Spec A Through E AEngines with Gear Reduction Begin Spec F Er gines with Gear Reduction Spec A Through E Washer Lock Spring 5 16 A Screw Cap Hex Head Special BEARING CRANKSHAFT BEGIN SPEC F Includes Thrust Wasner 101 0450 amp Standard 101 0450 02 902 Undersize 101 0450 10 310 Undersize 101 0450 20 320 Undersize 101 0450 30 330 Undersize 104 0575 A Washer Crankshaft Bearing Thrust Begin Spec F A Pin Crankshaft Bearing Stop 2 only Spec AThrough E 4 Pin Gearcover Align 4 Guide Valve Tube Breather Begin Spec J 101 0258 1 101 0316 1 101 0258 101 0390 101 0232 850 0045 5 800 0512 5 516 0072 516 0141 110 0902 123 0953 123 0958 509 0117 Seal O Ring Breather Tube Begin Spec J Ciamp Breather Tube Begin Spec J Screw Tapping Pan Head 8 x 3 4 Begin Spec J Baffle Breather Tube Begin Spec J 123 0951 809 0035 123 0865 Screen Breather Tube Begin Spec J REF NO NO 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 44 45 46 PART PART DESCRIPTION Cap Breather Tube Begin Spec J Cap Breather Tube Spec D Through H Cap Breather Tube Spec A Through C 123 0954 1 123 0073 1 123 0293 1 TUBE BREATHER 123 0129 1 123 0521 1 123 0104 1 800 0012 2 Spec D Through H 1 x 4 11 16 Spec A Through C 1 x 5 11 16 Valve Breather Spec A Through H Screw Cap Hex Head 1 4
36. Key Pulley Specs A through E 511 0051 1 Belt Drive BRACKET GENERATOR MOUNTING Begin Spec F 191 0279 1 Pressure Cooled Engine 191 0304 1 Vacu Flo Cooled Engine Spec E 191 0240 1 Pressure Cooled Engine 191 0241 1 Vacu Flo Cooled Engine BRACKET GENERATOR MOUNTING SPECS A THROUGH D 191 0155 1 Pressure Cooled Engine 191 0172 1 Vacu Flo Cooled Engine 191 0280 1 Bracket Adjusting Begin Spec F 191 0239 1 Bracket Adjusting Spec E 191 0156 1 Bracket Adjusting Specs A through D REF NO 10 11 12 13 14 15 16 17 OPTIONAL NUMBER 10 GENERATOR AUTOMOTIVE TYPE 6 VOLT PART NO 191 0242 191 0157 191 0134 ES 1149 QTY PART USED DESCRIPTION amp 1 Band Generator Mounting 3 1 1 Spec E Band Generator Mounting Spec A through D Pulley Generator Drive Vacu Flo Cooled Engine BRACE GENERATOR MOUNTING BRACKET VACU FLO COOLED ENGINE 191 0305 191 0158 302 1361 321 0094 191 0309 191 0382 1 1 1 1 1 1 Begin Spec F Specs A through D Ammeter Specs A through E Includes Mounting Clamp Fuse 5 Ampere Spec A through E tReguiator Voltage Begin Spec F Regulator Voltage Specs A through E For components check namepiate and contact your nearest Delco Remy dealer For components check nameplate and contact your nearest Prestolite dealer OPTIONAL NUMBER 11 GENERATOR AUTOMOTIVE TYPE 12 VOLT REF NO PART QTY PART NO US
37. LLED AND MAY NOT BE APPLICABLE TO ALL MODELS FOR FIELD CONVERSIONS ADDITIONAL PARTS ARE USUALLY REQUIRED STANDARD ENGINE PARTS SECTION This section contains the engine parts used on standard engines listed in the Engine Data table PART NO 801 0048 526 0066 120 0140 120 0398 120 0491 120 0161 850 0040 800 0007 1 2 2 OIL SYSTEM PART DESCRIPTION Screw Oil By Pass Valve Washer Fiat Copper 25 64 ID x 9 16 OD x 1 16 Thk Spring Oil By Pass Valve Valve Oil By Pass Pump Oil Internal Parts not Sold Separately Gasket Kit Oil Pump Washer Lock Spring 1 4 Screw Cap Hex Head 1 4 20 x 1 CUP OIL PUMP INTAKE 120 0413 120 0648 120 0400 BASE OIL 102 0468 102 0301 102 0861 102 0339 102 0301 850 0050 102 0455 102 0158 1 1 1 Key 1 and 3 Key 2 and 4 Begin Spec G Spec A Through F Key 1 and 3 Begin Spec J Spec A Through H Key 2and 4 Begin Spec J Spec C Through H Spec A Through B Washer Lock Spring 3 8 Screw Cap Hex Head Special Gasket Oil Base REF PART QTY NO NO USED 14 PLUG OIL DRAIN 505 0110 1 505 0056 1 TUBE OIL FILL 123 0674 123 0508 850 0040 821 0018 CAP AND INDICATOR 123 0762 123 0506 123 0694 123 0527 123 0191 141 0078 502 0020 505 0057 501 0004 502 0005 193 0005 PART DESCRIPTION 3 8 Pipe Used on Early Models 1 2 Pipe Used on Late Models Begin Spec J Spec A
38. M 1149 For handy reference insert YOUR nameplate information in the spaces above TAKE ALL NECESSARY PRECAUTIONS WHEN CHECKING OR CHANGING ENGINE DIL NOT TO INGEST BREATHE THE FUMES OR CONTACT THE OIL USED ENGINE OILS HAVE BEEN IDENTIFIED BY FEDERAL AND SOME STATE AGENCIIES AS CAUSING CANCER AWARNING TAKE ALL NECESSARY PRECAUTIONS WHEN HANDLING ENINGE GASKETS DO NOT INGEST BREATHE OR CONTACT DUST FROM GASKETS USE ADEQUATE VENTILATION AND WEAR PROTECTIVE GLOVES MASK AND CLOTHING ASBESTOS HAS BEEN IDENTIFIED BY FEDERAL AND SOME STATE AGENCIES AS CAUSING CANCER Adapter Exhaust Flange Type 48 Arm and Shaft Governor 6 Arm Extension Governor 48 Armature Starter 16 17 28 29 Baffle Breather Tube 4 Base Air Cleaner 4 48 Base Oil 3 Bearing Camshaft 4 Bearing Crankshaft 4 Block Cylinder 4 Box Breaker 13 14 15 20 21 Bracket Governor Control 15 38 Bracker Ignition Coil 14 48 Brush Ground Starter 16 17 28 29 Cable Spark Plug 13 14 48 Camshaft 6 48 Cap Breather 4 48 Cap Fuel Tank 35 Carburetor Gasoline 12 30 32 34 Clamp Coil 14 48 Clamp Muffler 48 Coil Ignition 13 14 Cover Air Cleaner 10 Cover Breaker Box 15 20 21 Cover Valve 4 Crankshaft 7 Element Air Cleaner 10 Filter Fuel 37 Filter Oil Spin On 43 Filter Oil Cartridge Type 43 Flywheel 7 22 23 24 Gasket Breaker Box 13 14 15 20 21 Gasket Cylinder Head 4 Gasket Oil Base 3 Gasket
39. Onon Parts Manual CCK CCKA Industrial Engine 3 927 0253 6 86 SPEC A J Replaces 6 81 Spec A J Printed in U S A MODEL IDENTIFICATION SAFETY PRECAUTIONS To avoid errors or delay in filling your parts order The following symbols are used in Onan manuals always give the MODEL SPEC NO and SERIAL to alert users to the potentially dangerous cond NO from the Onan nameplate tions relating to maintenance of equipment and re placement of parts Please read and observe For handy reference insert your nameplate in formation in th low e spacespelo 4 DANGER This symbol warns of immedi ate hazards which will result in severe personal injury or death MODEL AND SPEC NO ANWARNING This symbol refers to a hazard SERIAL N or unsafe practice which can re i sult in severe personal injury or death TIATITX SE x eT ecTe Te This symbol refers to a hazard DIGITAL CONTROL SOFTWARE VERSION ZNCAUTION os neato practice which cinte AND DATE IF APPLICABLE sult in severe personal injury or Product or property damage PRODUCT SAFETY PRECAUTIONS Service and repair of Onan equipment must be performed by trained experienced personnel only Im proper service or repair may result in property damage severe personal injury or death Do not use thi catalog as a guide to servicing your equipment Read and follow the IMPORTANT SAFETY INSTRU TIONS in the Service Manual appropriate for the equipment you are working on
40. SED DESCRIPTION NO NO USED DESCRIPTION 1 CABLE SPARK PLUG RUBBER END CAP BEGIN SPEC J 16 304 0610 1 Support Resistor Terminal 167 1595 1 Right Side Spec G 167 1596 1 Left Side 17 RESISTOR 2 CABLE SPARK PLUG EYE TYPE END 304 0060 1 12 Volt Engines Spec A Right Side through G 1 72 Ohm 25 Watt 167 1308 1 Specs C through G 8 1 4 304 0397 1 6 Volt Engines Spec G 167 1097 1 Specs A and B 9 18 526 0179 1 Washer Flat 7 32 ID x 5 8 OD Left Side x 1 16 Thk Spec G 167 1072 1 Spec G 15 1 2 19 815 0201 2 Screw Machine Round Head 167 1309 1 Specs A through F 23 1 2 W ET 8 32 x 3 8 Specs A 3 PLUG SPARK through G 167 0241 2 Non Resistor Type 20 853 0005 2 Washer Lock ET 8 Spec G 167 0237 2 Resistor Type 21 503 0514 1 Clamp Coil Spec G 4 166 0535 1 Coil Ignition 12 Voit 22 166 0376 1 Bracket Coil Spec G Begin Spec J 23 854 0010 2 Washer Lock IT 10 Spec G includes Parts Marked 24 870 0053 2 Nut Hex 10 32 Spec G 5 166 0346 1 Coil ignition 6 Volt Spec G 25 870 0053 1 Nut Hex 10 32 Spec G 6 160 0792 1 Coil ignition 6 Volt Specs A 26 508 0005 2 Grommet Spark Plug Cable through F Specs A through F 7 862 0001 1 Nut Hex 1 4 20 Begin Spec J 27 160 0488 1 Clamp Coil Specs A through F 8 856 0006 1 Washer Lock EIT 1 4 Begin 28 160 0257 1 Box Assembly Breaker Spec J See Separate Group 9 166 0590 1 Bracket Coil Mounting Begin for Components Spec J
41. Through H Washer Lock Spring 1 4 Screw Cap Hex Head Locking 1 4 20 x 5 8 OIL FILL Key 1 and 3 Begin Spec J Spec A Through H Key 2 and 4 Begin Spec J Spec A Through H Gasket Oil Fill Cap Gasket Oil Fill Tube Elbow Street Oil Line Spec A Through H Plug Oil Outlet in Block Begin Spec J Line Oil Spec A Through H Elbow Oil Line to Gauge Spec A Through H Gauge Oil Pressure Spec A Through H x oO O l a cc w Q z l gt O v 2 ANN o cl O 2 z WVA ee Ss lt EET a a ee CYLINDER BLOCK PART QTY NO USED BLOCK ASSEMBLY CYLINDER 110 0915 1 Engines with Stub Shaft Includes Parts Marked Engines with Clutch Drive Includes Parts Marked Engines with Gear Reduction includes Parts Marked A A Plug Expansion Camshaft Opening in Block Engines Without Spark Advance A Cover Camshaft Opening in Block Engines With Spark Advance 101 0367 2 A Bearing Camshaft Precision 120 0386 1 A Tube Crankcase Oil INSERT EXHAUST VALVE SEAT 110 0872 2 A Standard 110 0872 02 2 002 Oversize 110 0872 05 2 005 Oversize 110 0872 10 2 010 Oversize 2 1 PART DESCRIPTION 110 0915 1 110 1707 1 517 0048 110 1283 110 0872 25 025 Oversize 101 0115 4 Gasket Kit Bearing Plate PLATE BEARING EXCLUDES BEARING 101 0316 1 Engines with Stub Shaft Begin Spec F Engines with Stub Shaft Spec A Through E Engines with Clutch Drive Begin Spec F
42. and Lever Assembly 145 0008 Lever Idle Stop Throttle 142 0040 tNeedie Idle Adjusting 142 0282 Spring Idle Needle 142 0035 Spring Throttle Stop 812 0063 Screw Machine Round Head 6 32 x 1 2 815 0072 tScrew Oval Head Machine 4 40 x 1 4 142 0369 Fly Throttle 142 0368 Shaft Throttle 142 0370 Nut and Jet Nozzie 505 0008 Plug Inlet 142 0343 Bushing Throttle Shaft 870 0053 Nut Hex 10 32 813 0103 Screw Machine Round Head 10 32 x 3 4 Body Assembly Lower Not Solid Separately 142 0042 Needle Assembly Includes Parts Marked A 142 0046 ARetainer Main Adjusting Needie 142 0206 AtPacking Main Adjusting Needle 142 0045 ARetainer Main Adjusting Needle Packing 142 0041 1 AtNeedle Main Adjusting 516 0027 1 APin Main Adjusting Needle 142 0227 1 Pin Choke Stop 141 0078 1 Gasket Carburetor Mounting Parts Included in Repair Kit Parts with A symbol are included in 142 0371 kit only Parts Included in 142 0033 Gasket Kit A Parts Included in 142 0042 Needle Assembly OPTIONAL NUMBER 21 FUEL TANK SIDE MOUNTED ie me Toot PART PART REF PART i PART NO DESCRIPTION NO NO USED DESCRIPTION 159 0984 Kit Fuel Tank with Gauge 7 504 0013 1 Valve Shut off includes Parts Marked 8 505 0057 1 t Ptug Tank Drain 159 0597 Kit Fuel Tank Without 9 502 0020 1 t Elbow Carburetor inlet Gauge Includes Parts 10 813 0108 2 Screw Machine Round Head i8 Marke
43. d ft 10 32 x 1 1 2 9 0981 Tank Fuel Less Cap 11 870 0053 2 Nut Hex 10 32 159 0596 Strap Fuel Tank 12 159 0020 1 Cap Fuel Tank For 2 5 16 159 0595 f Bracket Fuel Tank Filler Neck Late Models epson Clip Fuel Line 13 159 0007 Cap Fuel Tank For 1 3 4 3930207 t Line Fuel Filler Neck Eariy Models Cap and Gauge Fuel Tank Included in 159 0597 Fuel Tank Kit For 2 5 16 Filler Neck Included in 159 0984 Fuel Tank Kit Late Models Ss 000 YNDRUAL WMA PART NO 159 0591 159 0041 415 0055 505 0028 505 0016 502 0116 159 0345 502 0024 159 0294 159 0556 159 0612 502 0020 501 0005 504 0086 501 0007 505 0057 812 0156 850 0040 861 0011 QTY USED 1 dAAAdAd Ad ee oe d OPTIONAL NUMBER 22 RESERVOIR DAY TANK ONE QUART PART DESCRIPTION Kit Tank Includes all parts in this group Cap Vent Bracket Vent Cap Coupling Pipe Bushing Reducer 3 8 to 1 8 Connector Compression Tubing Copper 5 16 x 12 Elbow Compression 90 Tank Reservoir Band Reservoir Tank Bracket Reservoir Tank Mounting Elbow Street 90 Line Fuel to Fuel Pump 18 Valve Shut off Line Fuel to Carburetor 24 Plug Tank Drain Screw Machine Round Head 1 4 20 x 1 1 2 Washer Lock Spring 1 4 Nut Square 1 4 20 OPTIONAL NUMBER 23 RESERVOIR DAY TANK TWO QUART REF NO OOnNAOLWNY PART NO 159 0942 159 0
44. egin Spec J 510 0008 Spec A through H 510 0014 t Ball Bearing 150 0678 Clip Sensitivity Adjustment 509 0008 t Seal Oil 815 0046 tScrew Machine Pan Head 8 32 x 3 8 Begin Spec J Yoke Governor Shaft Spec A through H Ring Governor Yoke Retaining Spec A through H SCREW CAP HEX HEAD PART DESCRIPTION 103 0648 1 150 0620 518 0129 1 800 0032 800 0034 15 850 0045 16 103 0011 4 1 5 1 5 16 18 x 1 3 4 5 16 18 x 2 1 4 Washer Lock Spring 5 16 Gasket Gearcase Parts Included in 103 0667 Gearcase Assembly Parts Included in 103 0648 Gearcase Assembly REF NO 1 2 3 PART QTY NO USED 104 0170 1 850 0055 1 WASHER FLAT 526 0017 526 0128 SHEAVE ROPE 192 0308 160 0222 192 0308 192 0308 192 0296 FLYWHEEL 160 0937 160 0650 160 0202 160 1072 160 0761 1 CRANKSHAFT AND FLYWHEEL PART DESCRIPTION Screw Cap Hex Head Special Washer Lock Spring 7 16 Key 1 and 3 15 32 ID x 1 1 4 OD x 1 4 Thk Key 2 and 4 15 32 ID x 1 1 2 OD x 1 4 Thk Key 1 and 2 Begin Spec E Key 1 Spec A through D Key 2 Spec A through D Key 3 Optional Key 4 Backplate Rope Sheave Key 2 and 4 Spec A through H Key 1 Begin Spec G Includes Magnets Spec E through F Includes Magnets Spec A through D Includes Magnets Key 3 tBegin Spec J Includes Magnets Spec A through H Includes Magnets FLYWHEEL Includes Gear
45. ension 870 0065 Nut Hex Self Locking 1 4 20 152 0090 Stud Speed Adjusting 150 0621 Nut Special Speed Adjusting Stud 12 821 0008 Screw Cap Hex Head Locking 1 4 20 x 5 16 13 150 1000 Extension Governor Arm 14 815 0181 Screw Cap Hex Head with ET Lock Washer 10 32 x 1 2 Parts Included in 152 0085 Bracket and Control Arm Assembly OPTIONAL NUMBER 28 CONTROL ENGINE KEYS 2 AND 4 SC 1193 REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION NOTE These controls consist of various combinations 11 850 0040 2 Washer Lock Spring 1 4 and do not necessarily consist of all parts shown in 12 501 0203 1 Line Oil this group 13 502 0055 1 Elbow Pipe 90 1 152 0164 1 Lever Throttle Control 14 502 0002 1 Elbow Inverted Male 90 2 800 0005 1 Screw Cap Hex Head 15 193 0005 1 Gauge Oil Pressure 1 4 20 x 3 4 16 AMMETER Select According to Scale Includes 3 526 0015 2 Washer Flat 9 32 ID x 9 16 OD Mounting Clamp x 1 16 Thk 302 1361 1 Scale Reads 20 0 20 4 152 0041 1 Washer Tension 302 1363 1 Scale Reads 45 0 45 5 870 0065 1 Nut Hex Self Locking 1 4 20 17 334 0028 1 Lead 4 foot piece of wire 6 150 0621 1 Nut Special Speed Adjusting 18 517 0009 1 Plug Dot Button Stud 19 308 0029 1 Switch Start 7 150 0147 1 Stud Speed Adjusting 20 308 0232 1 Switch Stop 8 815 0199 2 Screw Machine Fillister Head 21 153 0328 1 Cable Choke i 10 3
46. le to all models for field conversions additional parts are usually required Some parts listed in the standard engine parts section for parts keys 3 and 4 are also applicable as optional parts for parts keys 1 and 2 Optional parts listed in this section are in addition or in place of those shown in the standard engine parts section OPTIONAL NUMBER 1 BREAKER BOX HIGH PROFILE REF PART QTY PART NO NO USED DESCRIPTION 160 1135 1 Box Assembiy Includes Parts Marked 1160 0931 1 Guide Plunger 2 160 0002 1 Point Set 3 160 0349 1 Terminal and Block Assembly 4 160 0075 1 Cam Point Adjusting 5 160 0428 1 Strap Point Set to Terminal 6 160 0150 1 Gasket Cover 7 160 0930 1 Cover Breaker Box 8 850 0025 2 Washer Lock Spring 8 9 812 0077 2 Screw Machine Round Head 8 32 x 3 8 10 312 0069 1 Condenser 3 Mfd 11 802 0035 2 Screw Socket Head 1 4 20 x 7 8 12 850 0040 2 Washer Lock Spring 1 4 13 526 0214 2 Washer Flat 17 64 ID x 1 2 OD x 1 16 Thk 14 BUSHING GUIDE 160 1041 1 Begin Spec J 160 0929 1 Spec A through H 15 160 1040 1 Gasket Mounting Begin Spec J 16 160 0043 1 Gasket Spec A through H 17 160 0723 1 Plunger Breaker 18 160 0261 1 Wick 19 815 0285 3 Screw Machine Round Head W ET Washer 8 32 x 5 16 160 0836 1 Ignition Tune Up Kit Includes Points and Condenser Parts Included in 160 1135 Breaker Box Assembly
47. nd Switch Start Spec A Through F Key Woodruff 6 Included in 191 0511 and 191 0150 Starter Motors AIR HOUSING REF PART QTY PART NO NO USED DESCRIPTION 1 HOUSING BLOWER Key 1and 3 134 2830 1 Begin Spec J 134 1579 1 Specs G and H 134 0569 1 Specs A through F Key 2and 4 134 2798 1 Begin Spec J 134 1574 1 Specs G and H 134 0705 1 Specs A through F 134 3907 1 Spec J Sets with Pulse Pump 134 0589 1 Housing Cylinder Air Left HOUSING CYLINDER AIR Right 134 2237 1 Sets with Spin on Oil Filter 134 0588 1 Key 1and 3 Key 2 and 4 134 2791 1 Begin Spec J 134 0674 1 Specs A through H 134 0670 1 Baffle Air Key 2 and 4 Specs A through H 134 0599 1 Clip Cylinder Air Housing Right Side Specs A through H 508 0005 Grommet Rubber Use with Housing 134 3907 7 16 ID x 3 4 OD 134 2108 Clip Cylinder Air Housing Left Side Specs A through H SERVICE KITS AND MISCELLANEOUS PART QTY PART NO USED DESCRIPTION NOTE For other kits refer to the group for the part in question 98 1100 1 Kit Decal 1 168 0095 Kit Gasket Carbon Removal 168 0103 1 Kit Gasket Engine PAINT TOUCH UP Pressurized Can 525 0305 1 Non Metallic Green 13 02 525 0137 1 Metallic Green 13 oz 420 0169 1 Wrench Carburetor Adjusting OPTIONAL EQUIPMENT PARTS SECTION This section contains illustrated parts listing of factory installed options for these Industrial Engines Options may not be applicab
48. ontact Connecting Male 7 191 0939 Regulator Voltage 17 167 0188 Clip Stator Leads 8 323 0882 Plug Connector 3 Female P Contacts 9 323 0881 Cap Connector 3 Male Contacts 10 323 0879 Cap Connector 2 Male Contacts OPTIONAL NUMBER 5 ALTERNATOR FLYWHEEL WICO KEYS 2 AND 4 SPECS A THROUGH H ES 1147 REF PART REF PART QTY PART NO NO DESCRIPTION NO NO DESCRIPTION 134 1895 Flywheel Includes Ring Gear 11 191 0724 Stator Only 134 0673 Gear Ring Flywheel 12 332 0529 Terminal Faston Male 191 0740 Stator Assembly Includes 13 812 0156 Screw Machine Round Head Parts Marked 1 4 20 x 1 1 2 191 0400 Rotor 14 850 0040 Washer Lock Spring 1 4 305 0478 Regulator Rectifier Assembly 15 800 0006 ava e va Sua aae An Puse 16 332 1358 Bracket Connector Mounting 323 0759 Connector Socket Housing 17 813 0108 RSE Round Head Socket Connector i 332 0556 Ps Faston 18 850 0030 Washer Lock Spring 10 19 321 0169 Clip Fuse Holder 20 103 0332 Case Assembly Gear Drilled and Tapped for Stator See standard gear case group for components 21 167 0188 Clip Stator Leads wn SGOOND UA Parts Included in 191 0740 Stator Assembly REF NO 1 3 REF NO 1 PART NO 815 0593 191 1256 191 1254 821 0018 191 0886 821 0012 191 1107 134 2100 OPTIONAL NUMBER 6 ALTERNATOR FLYWHEEL 15 AMPERE PHELON KEYS 2 AND 4 QTY USED 3 1
49. p Extension Use with 1 9 16 Diameter Cap Specs A through H Valve Intake Chrome Cobalt Arm Extension Governor Arm Rear Pull Arm Extension Governor Arm Front Pull Arm Extension Governor Arm Right Side Pull Arm Extension Governor Arm Left Side Puil Guard Flywheel Capscrew Camshaft Key 4 Without Spark Advance Mechanism PISTON AND PIN ASSEMBLY Piston Has Round Holes in Oil Ring Grooves and Top Groove is 9 32 from top of Piston 112 0170 Standard Size 112 0170 05 005 Oversize 112 0170 10 010 Oversize 112 0170 20 020 Oversize 112 0170 30 030 Oversize 112 0170 40 040 Oversize 155 1239 Clamp Muffler 1 5 8 Use With Ray Gun Muffler 123 0315 123 0787 123 0853 110 1037 150 0635 150 0755 150 0752 150 0790 134 2824 1 105 0238 1 MUFFLER EXHAUST Right Side Outtet 3 Diameter x 15 7 8 Long 3 1 2 Diameter x 16 1 2 Long Left Side Outlet 3 Diameter x 15 7 8 Long 3 1 2 Diameter x 16 1 2 Long 3 24 Dia x 6 3 Long Ray Gun Spark Arrestor Ray Gun 3 1 2 Dia x 19 3 16 Long Crossover Left and Right Outlet Elbow Pipe Exhaust Base Air Cleaner Long Mounting Tube for Higher Elevation above Carburetor Begin Spec J Hose Breather Use with Tall Air Cleaner Base Begin Spec J Wrapper Air Cleaner Element Polyurethane Begin Spec J 155 0510 155 0859 155 0550 155 0859 155 1660 155 1698 155 1253
50. pecs A through E For components check namepiate and contact your nearest Delco Remy dealer For components check nameplate and contact your nearest Prestolite dealer OPTIONAL NUMBER 12 STARTER GEAR ENGAGING 6 VOLT KEYS 2 AND 4 SPECS A THROUGH H Ci 16 ES 1151 REF PART QTY PART REF PART QTY PART NO NO USED DESCRIPTION NO NO USED DESCRIPTION 1 MOTOR STARTER INCLUDES PARTS MARKED 10 P 17 33 1 Brush Set 191 0526 1 Specs G and H 11 P 19 28 1 Head Assembly Commutator End 191 0198 1 Spec A through F 12 191 1022 1 Stud Terminal Package 2 332 0570 1 Jumper Starter Motor to 13 191 1019 1 Bearing Assembly Intermediate Switch 14 191 0271 1 Drive Assembly 3 308 0028 Switch Start 15 191 1021 1 Washer Armature Thrust 4 307 1046 Solenoid Start Package 5 FLANGE STARTER MOTOR MOUNTING 16 191 0735 1 Bearing Drive End 191 0508 1 Specs G and H 17 191 1020 1 Spring Brush Set of 4 191 0129 1 Specs A through F 18 515 0094 1 Key Woodruff 6 6 850 0050 3 Washer Lock Spring 3 8 7 102 0455 3 Screw Cap Hex Head Included in 191 0526 and 191 0198 Starter Motors Special NOTE Order Prestolite Parts P from your nearest 8 P 16 47 1 Armature Prestolite Dealer giving part number full description 9 P 20 42 1 Coil Assembly Field and Starter Motor number 28 OPTIONAL NUMBER 13 STARTER SOLENOID SHIFT 12 VOLT KEYS 2 AND 4 SPECS A THROUGH H 15 PART
51. r Assembly Brush includes Spring and Brush Yoke Assembly Includes Frame Pole Shoes Field Coil and Positive Brushes Lever Assembly Spring Set Bearing Rear Bracket Assembly Screw Set Parts Included in 191 1052 Starter Motor Early brush holder was equipped with two 2 negative brushes and four 4 brush springs Completely interchangeable with current brush holder When replacing negative brushes on early models only one 1 required however two 2 may be used PART NO QTY USED STARTER KEYS 2 AND 4 SPECS A THROUGH H PART DESCRIPTION MOTOR STARTER 12 VOLT INCLUDES PARTS MARKED 191 0511 191 0150 850 0050 102 0455 FLANGE MOUNTING 191 0508 191 0129 850 0050 800 0050 800 0049 1 1 3 3 1 1 2 1 1 Spec G and H Spec A Through F Washer Lock Spring 3 8 Screw Cap Hex Head 3 8 16 x 1 1 4 Special Spec G and H Spec A Through F Washer Lock Spring 3 8 Screw Cap Hex Head 3 8 16 x 1 Screw Cap Hex Head 3 8 16 x 7 8 NO 191 1018 191 1020 191 1022 191 0513 191 1017 191 1021 191 0517 191 1019 191 0271 191 0735 308 0028 515 0094 ES 1143 PART DESCRIPTION Head Assembly Commutator End Spring Brush Set of 4 Stud Terminal Package Brush Set Service Coil Assembly Package Field Washer Armature Thrust Package Armature Bearing Assembly Intermediate Drive Assembly Bearing Drive E
52. ssure 2 505 0021 1 Bushing Regulator Outlet 3 501 0025 Line Fuel Regulator to Carburetor 4 503 0027 1 Clamp Hose 5 148 0147 1 Pipe Carburetor Inlet 6 CARBURETOR Gas Gasoline includes Mounting Gasket See Separate Group For Components 142 0367 1 Key 1 and 2 142 0436 1 Key 3 and 4 KIT REPAIR REGULATOR 148 0300 1 For Ensign Model F 148 0522 1 For Ensign Model F1 OPTIONAL NUMBER 15 FUEL SYSTEM GAS GASOLINE GARRETSON REGULATOR REF PART QTY PART NO USED DESCRIPTION 503 0032 2 Clamp Hose 148 0147 1 Pipe Fuel Carburetor Inlet CARBURETOR GAS GASOLINE Includes Mounting Gasket See Separate Group For Components 142 0367 1 Key 1 and 2 142 0436 Key 3 and 4 503 0315 Hose Fuel 1 2 ID x 2 Ft 505 0302 Nipple Half 505 0038 Elbow Pipe 505 0099 Nipple Pipe 505 0017 Bushing Regulator Outlet 148 0311 Regulator Gas Pressure 148 0107 Vent Regulator 505 0057 Plug Regulator 148 0390 Kit Repair Garretson Regulator do 40004NDUM1A b b b b ae ae ae ee A OPTIONAL NUMBER 16 FUEL SYSTEM GAS ENSIGN REGULATOR REF PART PART NO DESCRIPTION 148 0428 Regulator Gas Pressure 505 0021 Bushing Regulator Outlet 501 0025 Line Fuel Regulator to Carburetor 503 0027 1 Ciamp Hose 148 0147 1 Pipe Carburetor Inlet CARBURETOR GAS ONLY Includes Mounting Gasket See Separate Group For Components 142 0372 1 Keys 1 and 2 142 0472 1 Keys 3 and 4 KIT REPAIR REGULATOR 148 0300
53. t Hex 10 32 24 148 0131 1 Screw Adapter Adjusting 6 SCREW MACHINE FILLISTER HEAD 25 148 0010 1 Spring Adapter Adjusting Screw 815 0103 1 10 24 x 1 2 26 812 0088 1 Screw Round Head Machine 815 0109 2 10 24 x 5 8 8 32 x 1 3 4 7 505 0008 1 Plug Pipe 1 8 27 812 0125 1 Screw Round Head Machine 8 142 0205 1 Cover Carburetor 12 24 x 1 2 2 9 142 0031 1 Gasket Cover to Body 28 141 0078 1 Gasket Carburetor Mounting 10 1 Body Carburetor Not Sold 29 1 Washer Lock Spring 1 4 Separately 30 850 0030 1 Washer Lock Spring 10 11 142 0343 2 Bushing Throttle Shaft 31 517 0010 2 Plug Welsh Brass 1 4 12 142 0368 1 Shaft Assembly Throttle Parts Included in 142 0033 Gasket Kit OPTIONAL NUMBER 20 CARBURETOR PARTS GASOLINE WITH ADJUSTABLE MAIN JETS REF PART QTY PART NO NO USED DESCRIPTION 142 0416 1 Carburetor Complete Includes Mounting Gasket 3 4 Venturi 142 0371 1 Kit Repair includes Parts Marked 142 0033 1 Kit Gasket Includes Parts Marked SCREW FILLISTER HEAD 815 0103 10 24 x 1 2 815 0109 10 24 x 5 8 815 0091 Screw Fillister Head with IT Washer 4 40 x 3 16 142 0055 Fly Choke 142 0205 Sleeve Choke Cover 142 0420 Shaft Choke 142 0039 tShaft Float 142 0031 Gasket Body GASKET 148 0017 Float Valve Seat 148 0017 Needle Assembly 142 0049 tValve and Seat Assembly 142 0032 Gasket Nozzie 142 0285 Nozzie Assembly 142 0361 Float
54. the engine nameplate select the Parts Key No 1 2 etc in the last column that applies to your Engine Model and Spec No This Parts Key No represents parts that differ between models Unless otherwise mentioned in the description parts are interchangeable between models Right and left engine sides are determined by facing the blower end front of the engine DATA TABLE MODEL AND PARTS KEY SPEC NUMBER FEATURES NUMBER 1 CCK S Manual Start with Stub Shaft CCK F Manual Start with Optional Clutch Drive CCK 3G Manual Start with Optional 3 3 to 1 Gear Reduction CCK 4G Manual Start with Optional 4 to 1 Gear Reduction CCK MS Electric Start with Stub Shaft CCK MF Electric Start with Optional Clutch Drive CCK 3MG Electric Start with Optional 3 3 to 1 Gear Reduction CCK 4MG Electric Start with Optional 4 to 1 Gear Reduction CCKA S Manual Start with Stub Shaft CCKA F Manual Start with Optional Clutch Drive CCKA MS Electric Start with Stub Shaft CCKA MF Electric Start with Optional Clutch Drive CCKA 3MG Electric Start with Optional 3 3 to 1 Gear Reduction CCKA 4MG Electric Start with Optional 4 to 1 Gear Reduction The Specification Letter advances A to B B to C etc with manufacturing changes NOTE New model designations shown begin during 1969 Previously a V was used in the model to designate Vacu Flo suction type cooling NOTICE ITEMS REFERENCED AS OPTIONAL INDICATE PART IS FACTORY INSTA
55. to Terminat 5 160 0002 1 Point Set 6 160 0150 1 Gasket Cover 7 160 0930 1 Cover 8 850 0025 2 Washer Lock Spring 8 9 812 0077 2 Screw Machine Round Head 8 32 x 3 8 10 312 0069 1 Condenser 3 Mfd 11 813 0148 2 Screw Machine Round Head 1 4 28 x 1 2 12 854 0014 2 Washer Lock IT 1 4 13 160 0723 1 Plunger Breaker Points 14 160 0633 1 Spacer Breaker Box Mounting 15 160 0043 1 Gasket Breaker Box and Spacer Mounting 16 802 0035 2 Screw Cap Socket Head 1 4 20 x7 8 17 850 0040 2 Washer Lock Spring 1 4 18 526 0214 2 Washer Flat 17 64 ID x 1 2 OD x 1 16 Thk 19 518 0049 3 Screw Machine Round Head W ET Washer 6 32 x 1 4 160 0836 1 ignition Tune Up Kit includes Points and Condenser OPTIONAL NUMBER 4 ALTERNATOR FLYWHEEL 20 AMPERE SYNCRO KEYS 2 AND 4 BEGIN SPEC J REF PART PART REF PART QTY PART NO NO DESCRIPTION NO NO USED DESCRIPTION 1 134 2642 Flywheel Includes Ring Gear 11 323 0880 1 Plug Connector 2 Female 2 134 0673 Gear Ring Flywheel Contacts 3 821 0010 Screw Cap Hex Head Locking 12 191 0937 1 Stator Alternator 1 4 20 x 1 2 13 850 0030 3 Washer Lock Spring 10 4 191 1107 Bracket Regulator and Rectifier 14 813 0108 3 Screw Machine Round Head Mounting Cross Recessed 5 815 0181 Screw Cap Hex Head W ET 10 32 x 1 1 4 Lockwasher 10 32 x 5 16 15 323 0488 Contact Connecting Female 6 191 0938 Rectifier Current 16 323 0496 C

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