ORLIGNO 100
Contents
1. ATTENTION Using fuel different than the recommended is treated as wrong boiler operation and ATTENTION Using fuel different than the recommended not guarantees optimum boiler operation A resultant performance irregularities cannot be reason for complaint 2 Installation 2 1 Boiler room ventilation According to european safety regulations each boiler room should have supply exhaust ventilation ensuring correct boiler operation and user s safety Lack of ventilation or its obstruction is the main reason of incorrect boiler operation i e boiler cannot reach set temperature Exhaust ventilation removes from boiler room used air and harmful gases Boiler room with natural draught cannot have installed mechanical ventilation 2 2 Supply air ventilation 1 Ventilating duct section should have at least 50 area of chimney s section and not less than 20 x 20 cm Duct should be placed 1m above the floor 2 Ventilating duct should have installed device for air flow control device shouldn t limit duct section above 1 5 Ventilating duct should be made of non inflammable material 2 3 Exhaust ventilation 1 Exhaust duct should be made of bricks with section of at least 2596 of chimney section not less 14 x 14 cm Inlet hole cannot have any devices that reduce its section Outlet hole should be placed close to the ceiling led out 1 5 m above the roof Ventilating duct should be made of non inflammable material 2 Height of the boiler2. 6 Burner s maintenance ATTENTION It is necessary to put out cool down and disconnect burner from power supply when servicing Pay attention on hot burner s surfaces risk of burn In order to keep high efficiency of burner it is recommended to clean and service it systematically Remove soot and ash from burner s grate ATTENTION Much more ash is created during oats burning than pellets Cleaning activities 1 Turn off the boiler wait till burner completely put out disconnect boiler from power supply and wait till boiler cool down 2 Disconnect burner form boiler and power supply 3 Remove grate from burner and clean it check permeability of air holes Clean burner s casing pic 7 Pic 7 Burner maintenance 7 Troubleshooting Type of defect Possible cause of defect Suggested repair One of controller s Display malfunction Display repair button doesn t work Automatic lightning Wrong connection of igniter or Check plug and wires connections of igniter and up Doesn t work photo cell photo cell Clogged outlet hole of hot air Clean heater hole Very damp fuel Change or dry fuel Damaged igniter Replace igniter Damaged photo cell Replace photo cell or burner Clogged heat exchanger Clean heat exchanger Damaged sealant rope Replace sealant rope Water in boiler Lack of chimney draft Improper chimney installation Very damp fuel Change or dry fuel Leaky heat exchanger To check heat exchang
3. Return Drain valve Bottom door Primary air flap Flue flap Flue Burning chamber Fire grate 4 parts ashpan Ashpan Thermometer Draft regulator Cooling coil tappings Safety valve opening Empty opening ex for boiler sensor o 750 1060 3 3 Safety valve connection Temperature sensor kasa p Cold water flow Safety valve BVTS Outflow of boiler water ORLIGNO 100 is equipped with copper cooling coil mounted in boiler body protecting boiler from overheating To one of cooling coil tappings on right side of the boiler one should connect safety valve When temperature increases above 959C safety valve opens and lets in cold water through cooling coil Water from mains at 102C temperature cools down boiler water from boiler is removed to drain Secondary air flap Upper door orlanski ORLIGNO 1po Draft regulator Primary air flap Bottom door 4 Boiler startup Before first startup it is necessary to Check water level in installation pressure in installation should be 2 bar Check fire grate location fire grate gaps from bottom should be bigger than from top Draft regulator seal with oakum and mount fit arm and block with screw Startup Mount draft regulator horizontally regulator set on 70 C Open flue flap Put on fire grat
4. orlanski natural warmth of the house MANUAL AND SERVICE MANUAL ORLIGNO 100 orlanski ORLIGNO 100 h DO HHO im MCI ag ga SARA L L Content 1 Boiler application sss sg a case Ern R 0 R md E RR RR dad Aw edm p RR RRR RRR ariaa 3 ZA Spe 2 ol usus ee Se ee ee ee ee ee ee eee kee ee eee ee 4 Ze VON Te ori iGo Case Lune whee ha oe Reh ASK Ps 4 2 2 Supply air ventilation a s 4 23 Exhaust venta to wists taunt cody phirisa ina oV ded ib a Shake 4 24A Chimie COnneCuOn sas ostoi acy She ia d pens dr Ch eee eee oy PRE 4 3 Technical data MMC 5 CAAT Eele e ve ds ODE E EE E data EE E c ace eet 6 32 DOler CONS FUCO epia Uu 93s 800 fa HE en r ENE rl ade 6 3 9 Safety valve COMMECTION a xa dra acces ai ER dues eked ARTA Q aaa aaa E uka 7 A BONS SUID ss estat ire a E EIE e bn de aba as 9 4 1 Boiler SLOKRIHG cuum rr a ads a a a ade Ee EXER 10 4 2 Tarring and condensation eee nnn 10 5 Maintenance aaa 11 1 Boiler application Steel boiler ORLIGNO 100 tested according to EN 303 5 is designed for central heating installations with maximal temperature on the boiler 909C and working pressure 3 bar Recommended fuel for boiler wood coke coal and in case of mounting pellet burner pellets and oats and achieving parameters featured in technical data It can also affect durability of the boiler and its components
5. m4 4 137 czasowy 4 koja OGRZEWANIE PROGRAM PODA PALIWO 11 1 Simple menu s displays TEMPERATURA KOTLA Shows current boiler temperature large type and E 3 3 3 B5 programmed temperature small type After pressing Enter button set desired boiler s temperature TEMPERATURA CIEP EJ WODY Shows current h d w temperature large type and gt 50 programmed temperature small type After pressing 75 0 Enter button set desired h d w temperature GRZEJ TERAZ Heats once h d w till reaching comfort temperature no matter of program NIE H d w program no 1 a time program according to programmed time intervals b permanent no matter of time intervals comfort temperature is kept c off heating is turned off OGRZEWANIE TEMPERATURA mm 4 4 1 OGRZEWANIE PROGRAM PRAC PALNIKA PODAJ PALIWO Shows current room temperature in room no 1 large type and set value small type After pressing Enter set desired room temperature Circuit heating program no 1 a time program according to programmed time intervals b permanent no matter of time intervals comfort temperature is kept c off heating is turned off Burner work ON OFF When burner is OFF controller controls heating system but doesn t start the burner Manual start of feeder from pellet tank Function useful after fuel runs out After filling the tank with fuel activa
6. or arrow up economic temperature If all day is programmed press enter After confirmation of changes or cancellation weekday starts to pulsate grate status day KUCHNIA arrow up set comfort temperature arrow down set economic temperature chosen temperature economic actual set temperature Economic temperature 00 00 6 00 Comfort temperature 6 00 9 00 Economic temperature 9 00 18 00 Comfort temperature 18 00 24 00 ATTENTION Values of economic and comfort temperatures are set in SETTINGS menu and may differ for each of the heating circuits In order to activate time program activate it in SETTINGS menu 10 5 Service password Access to service parameters is protected with password After writing correct password access is cleared Access is denied after 10 minutes without pressing the buttons Service password it is a set temperature in BOILER SET TINGS menu and 3 letters EST Example If set temperature in BOILER SET TINGS menu is 60 C then password is 60EST ATTENTION Service menu is only for qualified staff Any settings changes may lead to incorrect system operation 11 Simple menu ty O ROZPALANIE Pn 1205 33 355 gt 2 ON dv OG lo Han TEMPERATURA KOTLA TEMPERATURA CIEP EJ WODY GRZEJ TERAZ CWU PROGRAM 8 33 35 2175 02 _ HA o OGRZEWANIE TEMPERATURA PRACA PALNIKA em TAK
7. boiler OH w gt a B mo lo dca processor s temperature number of unconfirmed alarms heating program time program permanent off h d w program time program permanent off grate program OFF ON controller s status OFF ON 9 2 Grate statuses Burner doesn t work Work approval off Burner cleaning with strong stream of air Burner cleaning with strong stream of air Lightning up Fuel lightning up Initial fuel feeding Heater and fan are on Kindling After flame detection additional fuel feeding and fan power increase for better grate kindling Burner works with first power Power 2 Burner works with second power Extinguishing Grate extinguishing Feeder and fan work till flame die out Burner doesn t work Required boiler s temperature reached 10 Service 10 1 Menu navigation Controller contains two types of menu simple and main menu Simple menu enables to access basic functions of the controller To enter simple menu press button arrow up or arrow down on main display Simple menu description chapter 4 Main menu enables to access all functions of the controller monitoring of status changes and service settings To enter main menu press Enter on main display Main menu description chapter 5 ATTENTION Service menu is only for qualified staff Any settings changes may lead to incorrect system operation 10 2 Start of the controller ON In order to star
8. dampness and inflammable fumes that cause corrosion Appliance assembly cannot be done close to any high power appliances industrial equipment or welding equipment Ambient temperature around assembly place cannot exceed 60 C and should not be lower than 0 C Humidity should be in range 5 95 20 3 Connection It is necessary to connect to boiler sensor and other executiue elements if needed Picture shows connection diagram of appliances table shows description of inputs and outputs ATTENTION It is not allowed to connect PE safety wire with zero N ATTENTION Connection works should be made when controller is disconnected from power Only authorized person is allowed to do electrical connections with necessary qualifications BACK VIEW OF CONTROLLER TRAFO FILTER RE Foto GND Tkotla Tpalnik GND Tc w u Tpok j Pcwu Zapalarka Pco Dmuchawa Pod zas Pod pal Output description Description Briahtness sensor in burner Tkotla Tpalnik Burner sensor Tc w u Hot domestic water sensor Tpok j Room sensor Ground for sensor connection Pcwu Hot domestic water pump Burner s igniter Pco Central heating pump Neutral constant Neutral separable Protective 20 4 Technical data PARAMETER VALUE 230V 50Hz 10 lt 6VA Outputs capacity Outputs capacity 00000 T Burner s feeder POW Pellet tank feeder 150W Sensors NTC 10kO B 3877K 0 75 VISPEAY BCcompo
9. electric connections 7 Sealant 8 Motoreducer 9 Burner s casing Bc Pic 2 Burner construction 3 Package Standard package burner controller fuel feeder tank manual 4 refractory bricks Sensor sleeve Y 4 Location and package installation 4 1 Rules norms recommendations Boiler room should comply with construction law valid in country where boiler is installed Pic 3 Package layout 4 2 4 3 Boiler room recommendation Package boiler burner tank feeder should be placed in separate room centrally to heated rooms Front door should open outside and must be made of nonflammable materials with 0 8 width Floor should be made of nonflammable materials or covered with 0 7 mm steel plate at minimum 0 5 m distance to door edges Boiler should be located on a nonflammable foundation lifted 0 05 m above floor level Boiler room should have artificial lightning but natural light is also recommended Distance to walls in boiler room should allow for easy access to all sides of the boiler Minimal distance from front side of the boiler to opposite wall should be 1m Minimal height of the boiler room at least 2 2 m in existing building it is allowed 1 9 m with assured supply exhaust ventilation It is forbidden to install boiler and burner in damp rooms or with elevated humidity Corrosion process may in short time damage the boiler and burner Ventilation Boiler
10. program configuration that controls central heating Settings description of time program can be found in chapter 3 4 13 5 Service ATTENTION Service menu is only for qualified staff Any settings changes may lead to incorrect system operation Description of functions in submenu SERVICE Temp MIN pump comf Minimal calculated central heating temperature at which pump is ON during comfort period Temp MIN pump econ Minimal calculated central heating temperature at which pump is on during economic period J QU TIG QL TIC Max temperature Maximal calculated temperature for central heating H d w priority ating circuit during h d w neating ntral heating pump doesn t work Starts circulation pump regardless of outside conditions Starts mixing valve actuator regardless of outside conditions Gives the name for central heating circuit 14 Hot domestic water HOT DOMESTIC WATER A m oS Bi 14 1 Circuit selection Enables to choose number for h d w circuit CIRCUIT SELECTION z 0 54 C W U HR 1 PARTER 14 2 Status Enables to monitor status of h d w Circuit number Circuit name PARTER Measured temperature programmed for h d w Source programmed temperature C Pump work signalling 14 3 Settings Description of functions in submenu SETTINGS Comfort temperature Programmed temperature of h d w during heating period Programs a time program according to programmed tim
11. room should have 200 cm supply air duct Exhaust duct should have at least 14x14 cm section with inlet hole under boiler room ceiling that should lead above roof and be placed near chimney Ventilation ducts should be made of nonflammable materials It is forbidden to install mechanical ventilation ATTENTION High risk of carbon monoxide poisoning exists if boiler is located in a room with 4 4 insufficient access to fresh air Safe distance to inflammable substances During installation and exploitation it is advisable to maintain safe distance of 200 mm from inflammable substances For inflammable substances with C3 grade of combustibility which rapidly and easy burn ex paper cardboard wood plastic distance is minimum 400 mm If combustibility grade is unknown safe distance should be doubled Combustibility grade of building Building products products A non burning sandstone concrete bricks fire plaster Mortar tile granite B hard burning cement board fiberglass mineral insulation C1 hard burning beech tree oak tree plywood C2 middle burning pine larch spruce tree cork rubber floor cover C3 easy burning tarmac plywood celuloids polyurethane Polystyrene polyethylene plastic User please remember Only adult person acquainted with this manual may operate the burner It is forbidden for kids to stay in close distance to burner without presence of adult person If inflammable gases penet
12. test Test of burner s feeder Starts feeder for test Test of fuel s feeder Starts feeder for test Test of fan Starts fan for test 19 Alarms ALARMS Menu contains history of maximum 20 alarms that occured during controller s work Meanings of code alarms is shown below Alarm codes and their meaning Short description Processor s overheating Gad s E has been bosa Improper Ml of aa MEE aa Burner s overheating mer S bU dU Bios STR maximum value a Boiler s sensor short circuit Roles ree aa s sensor break RWE urner s sensor short circuit um Gape of burner s sensor B Boiler s overheating Boiler S o w a maximum value EM Processor reset Possible controller s damage Lack of power suppl 20 Electric installation 20 1 Overall requirements Before use of this controller it is necessary to thoroughly read instruction manual Person responsible for controller s installation should have technical experience Connections made of copper should be adjusted to operate at temperatures of 75 C All electric connections should comply with electric scheme enclosed in this manual and national or local rules concerning electric installations ATTENTION Appliance should be connected to separate electric circuit equipped with properly selected RCD residual current device and MCB miniature circuit breaker 20 2 Location Appliance is intended for use in confined premises Assembly location must be free from
13. MANUAL Contents 1 Basic informations asta caa N acea aa 37408 eed od as bea eee aed ened 14 1 1 Construction description and burner application 14 ZPUE Cnardc IE HSHE S ques dote re parra teens dra ERE ME 15 1 3 Transport and delivery specification 16 2 DUNG Ss ea liee ac cian GG AS ROGZ ar ead od a ea ee E ed oes 17 K e EET ETE TCI TOT LITTERE 18 4 Location and package INstallaviOn 2222 2312 conden ed prar o dori sos de ed we ee AE 19 4 1 Rules norms recommendations 19 4 2 Boiler room recommendation 20 c e Z OV ce ref ae ee oh ed ed Pea ao Ae d Qe dee Gea a q GEE 20 4 4 Safe distance to inflammable substances 20 5 Putting into operation lt 6 cse ues sd RAO rr res 22 g L BURGI Salaried dea tee on AERE Eee DETUR GERE ead one ean 22 5 2 Burner s assembly to ORLIGNO 100 22 5 3 Adjustment of ORLIGNO 100 to work with pellet burner 22 S21ANEOSSEMOM Me Poo uu AS TY W PR bO A 24 5 5 Before starting of the burner itis necessary 25 6 Burner s maintenance e eee eee nnns 26 7 AMOUDIESNOGNNG ssas m sauia qve trim on dat EHE wp pu LU eode una he Ew AE p a id ee 27 Il Instrukcja regulatora 0 0 00 eee IIR III n 28 8 Main functions of the controller 41 i
14. ca che any vi obs CR EAD a GA 28 9 Graphic display u us rasa e wa o sia elena oon 29 A o Pon O 30 11 SIMPIE ar aT 33 NITE sr rd creed DLL dede dele q ed depp RR QY 30 A o O O Ie 36 14 le eee rin EE E 38 15 V ALOE Wall sane aca ioci ace bano dicen CAG EE ACID Adi dee OG E EAE NER eee ee 40 JOO E RIDERE BORED sewn E oae dedo da cie dus udo QVO EE ACIER Sas a bx 40 TZ uuo airoso ta olo daa e de ro i bi oda EK iR T Ue 3 ua 41 T8 B UEFIGE AP ue NO O eed RAGE eae FA Ed pd ee 41 TS e tartas ria Oak inure ead eames aria seda hee aaa 43 20 Electric installation tres aid ka de RE e an be Rb doe ada kwi 44 1 Basic informations 1 1 Construction description and burner application Self cleaning burner is a new look into the automatic burning of solid fuels in Europe pellets of 6 8 mm of diameter or as a option oats with maintaining low emissions complying with European norms Burner doesn t have any drawbacks of chute burners gravitational in which ash and sinter have to be removed manually Main burner advantage is its simple service justfill in hopper with pellets and press START button Reports are shown on big graphic display Within few minutes burner will automatically select work parameters maintain constant room temperature and hot utility water Burner s features automatic burner s start automatic modulation flame control through photo cell low heat inertness during start and stop low electric energy consumptio
15. e intervals Program b permanent no matter of time intervals comfort temperature is kept c off heating is turned off Heats once h d w up to comfort temperature regardless of program Decrease of temperature value for h d w Economic temperature Programmed h d w temperature after heating period 14 4 Time program It is for time program configuration of h d w Settings description of time program can be found in chapter 3 4 14 5 Service ATTENTION A Service menu is only for qualified staff Any settings changes may lead to incorrect system operation Description of functions in submenu SERVICE Function Source delta Source temperature increase in relation to programmed hd w temperature during heating Source Determines source of energy for h d w Max temperature Maximal h d w temperature Delta MIN temp Minimal temperature difference between source and h d w Pump test Starts pump regardless of other conditions Circuit name Gives the name for h d w circuit AL VI LEUME VOLK 15 Water tank WATER TANK gu 15 1 Service ATTENTION A Service menu is only for qualified staff Any settings changes may lead to incorrect system operation 16 Boiler BOILER S mg 16 1 Status Boiler work statistics during last 24h Chart shows boiler s temperature and burner power 16 2 Settings Description of functions in submenu SETTINGS Programmed boiler s Heat medium tem
16. e papers and small wood pieces open bottom door After lightning up put bigger wood logs and create ember layer close bottom door and unscrew primary air flap opening in flap at least 2cm regulation knob is located on bottom door After creating ember layer fully load boiler with wood or coke Put wood logs along chamber Set chimney draft with flue flap Connect draft regulator chain with primary air flap Burn in boiler up to 70 C then set draft regulator on 70 C and shorten chain till primary air flap is barely opened Draft regulator knob is for temperature change Marking on regulator is every 10 C ATTENTION Before stoking boiler open slowly open upper door to suck out gases ATTENTION It is not allowed to open bottom door during boiler burning glow may fall out SECONDARY AIR SETTINGS wood opening Y coke opening 1 4 Troubleshooting Heat exchanger gets dirty to fast Use good quality wood moisture content 18 23 Smoke leakage Seal chimney pipe open more flue flap check chimney draft Too high temperature of exhaust Check fuel moisture content cannot be too dry gases Check secondary air settings Too short burning period To high exhaust gases temperature burning period depends on used fuel and heat demand 4 1 Boiler stoking In order to stoke boiler 1 Close primary air flap 2 Open completely flue flap 3 Open slightly upper door in order to suck out gases through chimne
17. er turn off boiler on 8 hours remove water when water is still in boiler call service Boiler cannot reach Improperly selected boiler for Check if boiler is properly selected set temperature heating space Wrongly located sensor of return Check sensor location water Sensor malfunction Set low boiler power Check feed time and fan power 8 Main functions of the controller 8 1 Front panel Graphic display 2 1 3 RUZ POL OHE Fn 12 05 33 35 OH Sa ib MB lo cag p gt 1 ON OFF Buttons 2 1 2 Status diode 2 1 1 8 2 Status diode Green continuous light Controller off Controller on burner off Orange continuous light Controller on burner on Orange pulsate Burner work Red continuous light Alarm to confirm Red pulsate Alarm active 8 3 Buttons Return in menu to previous level cancellation of parameter s change After pressing button gt 3 sec change of controllers status ON OFF Menu moving decrease parameter s value On main display entering to simple menu Arrow down Shows navigational informations and description of parameters Info Menu moving increase parameter s value On main display entering to simple menu Arrow up Enter the menu Confirmation of edited parameter Alarm confirmation Enter 9 Graphic display 9 1 Graphic display grate status weekday time ROZPALANTE Pn B5 set temperature E 3 3 3 actual temperature gt object symbol
18. fuel from reliable sources Fuel should have appropriate humidity and low content of small fractions It is necessary pay attention especially to mechanical pollution stones which worsen burning process and may lead to burner s failure Eko Vimar Orla ski sp z o o is not responsible for appliance failure or improper burning process when using inappropriate fuel 1 3 Transport and delivery specification Burner during transport should be secured with straps against leaning and movement Burner need to be stored in roofed and dry place Burner is delivered in separate boxes wrapped in foil Boxes contains pellet tank with lid fuel feeder burner with controller and elastic feeding pipe Before installation it is recommended to check delivery completeness and its condition 2 Burner s technical data 4 16 T Feeder length standard m 1 3 1 6 m Feeder lenath option 2 0 2 5 3 0 Fuel Fuel oelet Fuel diameter mm _ 6 8 Fuel option humidity lt 15 owies Voltage Power consumption Protecionlevel UU UU 0 IP40 L Protection level 600x600x1400 305 Tank dimensions Capacit 305 ATTENTION Producer reserves the right for construction and documentation changes in order to modernize the boiler 1 Boiler 2 Burner 3 Fuel tank 4 Feed system Pic 1 Basic package elements Burner s body Grate Fan Feeder casing worm igniter 5 Drive plate 6 Plate for
19. n possibility to control 16 heating circuits radiators and underfloor heating or hot utility water option control of burner s temperature three phases of lightning up eliminate risk of explosions AUTOSTART function after power failure memory of last settings separation of primary and secondary air emissions on the same level as in gas and oil burners efficiency gt 94 596 soot 0 self cleaning function automatically removes ash from the burner s grate oats burner s construction enables to burn grain oats option 2 years of warranty for appliance durability enables to decrease exploitation and service costs Burner s regulator can control boiler pump 1 16 heating circuits radiators or underfloor heating controlled according to outside temperature room s temperature Useful functions of controller You don t have to keep in mind about next boiler service it is shown on the display Statistics function enables to preview minimal maximal and average burner s power fuel usage minimal maximal and average Temperature s parameters are shown as a digits and charts on big graphic display 1 2 Fuel characteristics a Pellet granulate made according to DIN 51731 granulate 5 8 mm recommended calorific value 17500 19500 kJ kg ash content 1 5 max moisture content 12 density 1 1 4 kg dm3 b Oats moisture content lt 15 ATTENTION It is recommended to use
20. nents 0 609C 5 95 without condensation NA AA Software class EKO VIMAR ORLANSKI Sp z 0 0 48 385 Otmuchow ul Nyska 17b POLSKA woj opolskie T 48 77 400 55 80 81 400 55 91 F 48 77 439 05 03 400 55 96 E biuro orlanski pl www orlanski pl
21. perature in the boiler kept by the temperature controller 16 3 Service ATTENTION N Service menu is only for qualified staff Any settings changes may lead to incorrect system operation Description of functions in submenu SERVICE Pumps MIN temp Temperature above which controller may turn on the DUE Boiler s work mode Work mode a auto temperature set automatically b continuo empe e js kep ntinuo JS ani alu K L O JOU Temperature s value that needs to decrease to start the OU HE 17 Settings SETTINGS E A 17 1 Date and time Enables to set the date and controller s time 17 2 Language Enables to choose controller s language in menu 17 3 Restore factory settings Selecting this option enables to cancel all current controller s settings and restore factory settings 18 Burner BURNER 18 1 Status Animation showing work of burner s appliances 18 2 Settings Description of functions in submenu SETTINGS Feed the fuel Starts feeder regardless of other functions Burner s work approval Type of fuel Determines type of burned fuel 18 3 Service ATTENTION A Service menu is only for qualified staff Any settings changes may lead to incorrect system operation Modulation type Method of burner s work modulated power or 2 levels of power Photo threshold Brightness in burner above which controller recognizes flame Test of igniter Starts igniter for
22. pipe 8 on burner s pipe 10 and secure with band clip 9 5 3 Adjustment of ORLIGNO 100 to work with pellet burner 1 Remove iron cast grate from boiler 2 Place two refractory bricks on each of two supports above support for iron cast grate Pic 4 Disassembly of burner s casing embly 5 Burner ass embly Pic 6 Feeder ass 5 4 Tank assembly Ss L m 4 Podk adka M8 Ex 12 dktadka M5 Uchwyt 8 kretka M Ax 560 Bx 12 S Cx lt D x 56 rx2 Gx56 N Hx12 O JX kretka M5 Podktadka M10 5 5 Before starting of the burner it is necessary 1 Check installation condition 2 Fill in pellet to the tank cover with lid 3 Check if fuel contains any unwanted elements rocks metal elements 4 Screw in sensor s sleeve in one of two probes on the right side of boiler behind safety coil 5 Put the boiler sensor in to the sleeve H wee e u _ OATS Loo me o u 8 Feed fuel from tank till it show up in flexible pipe 9 Turn off fuel feed and hold ON button 10 When changing fuel ex on oats it is necessary turn off boiler wait till boiler cool down remove pellet grate and clean surface put oats grate set feed time and max air amount acc to chart 11 Burner maintenance after heating season turn off and disconnect from power supply clean thoroughly remove pellet from tank
23. rate boiler room during activities varnishing gluing it is recommended to turn off the burner It is forbidden to use inflammable substances for lightning up the burner burner will light up automatically High risk of fire exist when using open fire or inflammable substances close to installed boiler package Burner should be turned off during maintenance position OFF Pay attention on hot burner s surfaces risk of burn It is forbidden to lay inflammable items on the burner or nearby All defects should be removed at once After heating season it is recommended to clean the burner and pellet tank thoroughly Oversee the burner during power failure It is forbidden to manipulate with any electric parts or interfere in burner s construction 5 Putting into operation 5 1 Burner start First startup of the burner must be done by authorized company trained by manufacturer with valid certificate of authorized serviceman issued by Eko Vimar Orlanski Itd 5 2 Burner s assembly to ORLIGNO 100 1 Remove the screws 1 fastened to burner s casing pic 4 and take off casing 2 2 Take off ORLIGNO 100 bottom door 3 Fix adapter 3 in bottom s door place pic 5 4 Fix burner 4 in adapter 3 screwing it with two bolts 5 5 Mount burner s casing 2 with two screws 1 6 Slide feeder s pipe 6 in to fixing pipe 7 pic 6 7 Fit flexible pipe 8 on feeder s pipe 6 and secure with band clip 9 8 Fit flexible
24. room min 2 2 m 2 4 Chimmey connection Chimney ducts should be installed according to binding rules and norms in countries to which boilers are sold Part of chimney system connection boiler with chimney is called flue In order to lower flow resistance of exhaust gases this part should lead as a straight pipe with if necessary joints up to 45 Because of exhaust gases temperature ORLIGNO 100 s need to be connected to heat resistant 30 cm above the floor closing door should be installed with tight closing Chimney section should be round or close to square shape because of low flow resistance Minimal flue diameter should be 160 mm Chimney should lead above the roof Chimney outlet location is dependent on roof slope and its combustibility 3 ORLIGNO 100 technical data Power wood kW Coke pellets kW Boiler class acc to EN 303 5 Efficiency ed EN x Max working pressure cenas w mere em Wanay m 0 Min sak coil pressure Required chimney draft Max moisture content wood pellets HI 23 12 Exhaust gases temperature at nominal power 250 280 AA AA Burning period at nominal power wood max length mm 500 pellets diameter mm Water resistance Fuel parameters 3 1 Dimensions orlanski ORLIGNO 100 1220 3 2 Boiler construction Cleaning flap Upper door Secondary air opening Water outlet 1020 890 200
25. t the controller mode ON press for 3 sec Return Esc on main display when it is in OFF mode 10 3 Shutdown of the controller OFF In order to turn the controller off mode OFF press for 3 sec Return Esc on main display when it is in ON mode ATTENTION After controller shutdown depending on its previous status burner may still work extinguishing it s not advisable to disrupt this process If controller will be disconnected from main power please wait till burner status is on OFF mode 10 4 Time programs Controller is equipped with clock and calendar Thanks to that it is possible to program work of individual parts of heating system depending on current time and weekday Date and time aren t deleted during power outage because controller contains battery which needs to be replaced every 2 years Programming takes place in menu of given heating circuit ex hot domestic water heating water tank and for each element proceeds in the same way Weekday choice After entering in menu Time program weekday pulsates with arrow buttons choose day for setting or just to check program settings Programming After choosing weekday and confirming with Enter button current programmed hour starts to pulsate next to displayed hour icon with chosen time zone is shown sun symbol stands for comfort temperature moon symbol economic temperature To move to next hour press arrow down button comfort temperature
26. te FEED THE FUEL function till the moment when fuel will be on the burner 12 Main menu ROZPALANIE Pn 12 05 OGRZEWANIE 13 Heati 33 35 B PE ON dy xa B 06 lo 438 WOBA UZYTKOWA A 14 H d w gt El page 38 15 Water tank page 40 KOCIOL 16 Boiler page 40 USTAWIENIA s A 17 Settings p E page 41 PALNIK 18 Burner page 41 ALARMY 19 Alarms page 43 13 Heating HEATING B mm gt 13 1 Circuit selection Enables to choose number of heating system circuit Selection of circuit arrow down up CIRCUIT SELECTION 20 54 OBW D HR 1 KUCHHIA 13 2 Status Enables to monitor status of central heating Circuit number Name of circuit KUCHNIA Measured temperature programmed in room Measured temperature programmed in radiators Outside measured temperature Valve work time sec Programmed temperature at source C Valve work signalling Pump work signalling 13 3 Settings Description of functions in submenu SETTINGS Comfort temperature Programmed temperature in room during heating Programs a time program according to programmed time intervals b permanent no matter of time intervals comfort Program temperature is kept c off heating is turned off d economic during all period economic temperature in room is kept Economic temperature Programmed temperature in room after heating period 13 4 Time program It is for time
27. y 4 Open completely upper door and stoke boiler 5 Close upper door return to previous setting of flue flap and primary air 4 2 Tarring and condensation Lightning up in cold boiler may cause that water precipitated from fuel falls on boiler walls and runs down to ash chamber That may look like boiler leakage It is important to keep boiler temperature high enough at least 70 C It is recommended to install four way mixing valve which protects boiler from low temperature return below 50 C Too humid wood also causes that boiler works on low temperatures which leads to tarring In order to avoid problem of tarring and condensation keep high boiler temperatures boiler must be properly sized to heated space to avoid oversizing boiler then will work on low temperatures ORLIGNO 100 1 Boiler ORLIGNO 100 2 Pressure vessel 3 Radiator 4 Safety valve protection from verheating 5 Four way mixing valve 6 Safety group 5 Maintenance Advice Clean boiler works efficiently Boiler life is extended Fire grate and ash clean remove daily Boiler must be cool during this activities Open upper door and remove cleaning flap Check if heat exchanger surfaces are cleaned clean with brush Remove ash from bottom chamber ashpan may be hot Fit cleaning flap Each 2 4 weeks clean boiler depending on burning intensity V 1 in INSTRUCTION
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