About DPF
Contents
1. i WALKER 5s TecDoc ERE UM s deside www walker eu com 2 3 4 MASTERING CLEAN AIR TECHNOLOGY 3 CONTENT DPF FEATURES amp BENEFITS FUEL BORNE CATALYST ADDITIVE HOMOLOGATION SMART DIAGNOSIS OF DPF EASY DIAGNOSIS OF DPF CLEANING SOLUTIONS COMMENTS ON DPF CLEANING SOLUTIONS WHAT CANNOT BE DONE WALKER DPF OFFER TO GO FURTHER DPF FEATURES amp BENEFITS PRESS RELEASES EUROPEAN RESPIRATORY Journal Epidemiological studies have demonstrated an association between different levels of air pollution and various health outcomes including mortality exacerbation of asthma chronic bronchitis respiratory tract infections ischaemic JOURNAL OF AEROSOL MEDICINE Epidemiological Evidence on Health Effects of Ultrafine Particles Short term effects 1 of ambient suiphur ADIMLAR CN dioxide and particulate matter on mortality in 12 European cities results from time series data from the APHEA project Air Pollution and Health a European Approach Fine particles are more strongly associated than coarse particles with acute respiratory health effects in schoolchildren EMISSIONS REDUCTION PAST 20 YEARS 100 80 be Without DPF With DPF 60 s t gt gt XZ 40 lt VO 20 1999 0 Em miss e an Diesel Particulate PM Particulate Matter Filter Operating2. Walker DPF Totem Display EMISSIONS CONTROL ate Filters amp E tartare Converters CLEAN AIR TECHNOLOGY Technical Handbook DAL RITE u PRODUCT PORTFOLIO SERVICES TRAINING amp DIAGNOSE 2013 ST ud Walker Catalogues Walker DPF Web Banner VADER jeu Walker DPF Eolys Identification Label GELY IDENTIFICATION WALKER REFERENCE NUMBERS oru wi FOLYS TANK RING BROUGHT BY THE TENNECO ON TOUR TRUCK CLEAN AIR TECHNOLOGY www tennecoontour eu A6350 GB WALKE THE RIGHT SOLUTIONS FROM AN OE LEADER FULLY vasco DIESEL PARTICULATE FILTERS p AVAILABLE FOR THE AFTERMARKET Ww g MASTERING CLEAN AIR TECHNOLOGY WALKER 360 1 VISIT OUR Sy ww lt w NEW onune cATAtOGUE WALKER WALKER www walkercatalogue eu OPP EVO S ERP EYO G TE em TENNECO www walker eu com
3. Removing DPF 22 Also don t forget that non homologated products can be sold but cannot be mounted on the cor kills Legal requirements and the MoT test UK Road Vehicles Construction and Use Regulations 1986 Effective February 2014 the MoT Test will include a check for the presence of a diesel particulate filter DPF on vehicles originally equipped with this technology A missing DPF will result in an MoT failure https www gov uk government publications diesel particulate filters guidance note For additional information concerning this new test protocol please contact your Walker Emissions Control representative WALKER DPF OFFER WALKER PPF EVO G New DPF Homologated DPF e Silicon Carbide SiC e More than 50 references More than 1 000 Ktypes covered More than 15 Million cars covered Recommended for High performance cars Urban city driving Taxis WA New DPF Homologated DPF Cordierite Recommended for Well serviced old cars New cars Mainly highway driving WALKER DPF OFFER DPF SEGMENTATION MAP Low Segment Top Segment M1 M3 gt next page Top Segment M4 M7 AGE SEGMENT OE DRIVING CONDITIONS lt 5 5 10 gt 10 M SEGMENT EXAMPLES 5 EVOS EVOC EVOC Citro n C2 Fiat 500 a G itro n C2 Fiat a Renault Clio VW Polo Ft 2 i ES 1
4. European emissions standards Diesel standards g km Filter getting full Filter empty it Filter full Filter regeneration EUROI EUROII EUROIV EUROV EURO VI 4 loos 1992 1996 2000 2005 2009 2014 2 Filter empty B CO gc NOx NOx WALKER FUEL BORNE CATALYST ADDITIVE FBC WHAT IS FBC ADDITIVE The fuel borne catalyst additive is a compound that when mixed with the fuel reduces the temperature required to burn particles trapped within the diesel particulate filter This in turn increases filter efficiency improves fuel economy and reduces the risk of melting the filter during regeneration Some vehicle manufacturers utilize DPF systems Filtered exhaust gas that require specific FBC additives Engine out exhaust gas HOW TO IDENTIFY THE CORRECT ADDITIVE Fuel borne catalyst additives Eolys should be replenished at the service intervals kilometers recommended by the vehicle manufacturer such as Citroen Ford Fiat Lancia Mazda Peugeot and Volvo Refer to the vehicle service manual to identify the correct FBC additive The correct additive can also be identified by referring to the printed color on the cap ring of the additive tank EDS IDENTIFICATION WALKER REFERENCE NUMBERS EOLYS TANKRING DAM PLANT CODE EOLYS EOLYS OEIL WALKER 1L OE3L WALKER 3
5. AGE SEGMENT 01 DRIVING CONDITIONS lt 5 5 10 gt 10 M SEGMENT EXAMPLES EVO S EVO S EVOC Aircross CA Grand Picvaasso CA Picasso C5 C5 Estate Break C Elysee DS3 DS4 DS5 C8 Xsara Picasso ee Sic FIAT 500 500C Bravo Croma Doblo Fiorino Grande Punto Grande Punto Van Idea Panda Panda Van Punto T m EMT EN EVO S EVOC EVOS EVOC Evo Van Qubo Scudo Stilo Stilo Van Ulysse FORD Europe C Max Focus Focus C Max Focus CC Focus Estate VW Touran i Focus Van Galaxy Galaxy Van Kuga Mondeo Mondeo Estate S Max Tourneo Connect Transit 300 Transit A 330 Transit 350 Transit 430 Transit 460 Transit Connect Wagon KIA Ceed Proceed LANCIA Musa Phedra Cordierite SIA a oS ae Ypsilon MAZDA 3 5 6 Estate Wagon MERCEDES A160 A180 A200 B180 B200 C200 C220 CLC200 a CLC220 CLK220 Sprinter 209D Sprinter 211 D Sprinter 213D Sprinter 215D Sprinter 309D Sprinter 311 D Sprinter LN EVO C EVO S EVO C EVOC 313D Sprinter 315D Sprinter 411D Sprinter 415D Sprinter 509D Sprinter 511D Sprinter 513D Sprinter 515D BMW X3 X5 Sic Viano Vito 115 MINI Mini Clubman Mini Cooper Mini One NISSAN Interstar Primastar Qashqai Qashqai 2 5 Nissan Qashqai SY EVOS EVOC EVOS EVOC EVOC OPEL Astra Astra Classic Astra GTC Astra Van Corsa Corsa Va
6. a 6 bin E r which the replacement pollution c ea a A e qual s replacement pollution control dev See technical report 13 00066 VA GBM 00 w and accompanying manufacturer s E P information document 15 2 xed to this a list of documents dus val file administrativ es having ied ns oval and which be upon reque 49 49U 448 2 74 49 49U 448 2 74 11 Page 2 of 2 44 SMART DIAGNOSIS OF DPF Customer detects that engine loose power NO probably working fine check other causes vehicle 1 Connect vehicle to scan tool 2 Check and repair all faulty codes 3 Reset ECU and check again Other possible issues EGR issues 1 Connect vehicle to scan tool e Lack of additive 2 Check and repair all faulty codes lt 4 Issue with fuel or oil 3 Reset ECU and check again Issue with pressure sensor O Sensor Vehicle repaired Don t need a new DPF WALKE Change DPF by a new unit following OE service manual con may vary from car manufacturer EASY DIAGNOSIS OF DPF CLEANING SOLUTIONS TRAIN YOUR CUSTOMER Easy tip to see if the DPF is working correctly Check the tailpipe These are temporary solutions These are expensive amp risky solutions Cleaned systems are never as good as new OUT RESIDUE If you want to know about DPF not working cleaned system pl
7. Cordierite ant EVO C EVO C EVO C gt EVO C EVOS EVOC EVOC 9 Audi A3 Ford F ac AL M2 vU ae eee S EVOC EVO C Cordierite 4 EVO C Cw EVO 5 EVO S EVOC EVOC i eries IN M2 aes ATY EVOS EVOC EVOS EVOC EVOC z VW Passat Cordierite fa csi EVO C EVO C EVO C a EVO EVO S EVOC EVOC Sic M3 AIT AME EVO S EVOC EVOS EVOC Cordierite Cet High performance cars urban city driving taxis Well serviced old cars new cars mainly highway driving i WALKER DPF OFFER DPF SEGMENTATION MAP WALKER EVOLUTION RANGE Top Segment M4 M7 ALFA ROMEO 147 159 GT Mito AUDI Cabrio Sportback A4 4 Allroad Quattro A4 Quattro lt previous page Low Top Segment M1 M3 A5 A5 Cabrio A5 Quattro A5 Sportback A5 Sportback Quattro Q5 Quattro BMW 116d 118d 118d Cabrio 118d Coupe 120d 120d Cabrio 120d Coupe 316d 316d Touring 318d 318d Touring 320d 320d Cabrio 320d Coupe 320d Touring 325d Cabrio 330d 330d Cabrio 330d Coupe 330d Touring 520d 520d Touring 525d 525d Touring 530d 530d Touring 535d 535d Touring 730d X1sDrive 18d X1sDrive 20d X3 X3 xDrive 35d X5 X6 xDrive 35d CITROEN Berlingo Berlingo MultiSpace C2 C3 C3 Picasso C4
8. L white gt 9492 till 04 11 2002 NEN EOLYS DPX42 gt EOLYS DPX42 973665 80600 997995 80500 Green 9493 from 05 11 2002 EOLYS 176 gt FO 973685 80601 973686 Green 12110 gt from 04 01 2010 CB CJ _ Infineum F7995 Blue 12166 gt from 01 03 2010 Te CS SI 80603 9736Al Only Eolys 176 and Infineum F7995 can be mixed Always with complete kit FORD VOLVO MAZDA EOLYS 176 Eolys DPX 42 and Eolys 176 are dangerous chemical products To handle with care Reserved for industrial and professional use Safety data sheets available on request HOW TO REFILL Scan the QR code and watch the video about Eolys refilling hitp tv tenneco emea info 80501 HOMOLOGATION Since 2012 ECE regulation no 103 is valid for all aftermarket emission control units Uncoated DPFs also require homologation concerning ECE regulation no 103 since 2012 1 Homologation required for replacement catalysts 2 Homologation required for stand alone DPFs uncoated or coated 3 Homologation required for combined parts uncoated or coated DPF with integrated catalyst in one box or with separate pre catalyst ALL WALKER DPFs ARE HOMOLOGATED NSAI NSAI ECE TYPE APPROVAL CERTIFICATE Approval No E24 103R 000197 Extension No N A 5 dies 2 replacement pollution e pursuant to 7 1 n whi sa 2 acement Regula Pus rim du pollution control devic
9. e has bee ted See technical report 13 00066 VA GBM 00 and accompanying manufacturer s information document 7 1 Has the replacement pollution control device demonstrated compatibility with OBD requirements Yes 8 Location and method of affixing of the approval mark Embossed on the bottom side of the Approval No E24 103R 000197 Extension No N A diesel particulate filter 9 Submitted for approval on 11 06 2010 18 06 2010 Series A Reason for extension N A 25 05 2010 07 06 2010 Series B 16 02 2011 03 03 2011 Series C 10 Technical service responsible for carrying out the tests T V S D Automotive GmbH 1 Applicant s name and address Tenneco Automotive Deutschland GmbH Westendstrafie 199 Luitpoldstr 83 D 80686 M nchen D 67480 Edenkoben Germany Germany 10 1 Date of test report 09 04 2013 2 Manufacturer s name and address See I above 10 2 Number of test report 13 00066 VA GBM 00 3 Manufacturer s trade name or mark WALKER or Fonos or Gillet or MICHEL WIMETAL or TENNECO 11 Approval granted extended refused withdrawn Granted 4 Type and commercial designation of the replacement 12 Place Dublin pollution control device PF3430 h 13 Date 30 April 2013 Version s 93014 93025 93030 n 5 Means of identification if marked See drawings of the information document 14 Signature kina mz us T 5 1 Location of that marking See drawings of the information document 1
10. ease turn the page COMMENTS ON DPF CLEANING SOLUTIONS Oven Placing the DPF in a special oven at high temperature to burn the carbon particles and blow air from the outlet side Apart of carbon particles there are other components like ashes phosforous deposits etc that are also trapped at the filter that will not burn at 600 C leaving it partially clogged Ultra sound Using an ultrasonic cleaning device that causes particles to vibrate then blow air from the outlet side Not all the particles will be loosened from the filter Ashes will remain in the internal structure of the filter walls High Pressure Cleaning Device Using a pressure washer on the core of the DPF High risk to damage the DPF filter and the converter monolith particles don t dissolve in water Exotic Chemical Solutions Introducing different types of chemical liquids to clean the particles and then to rinse the DPF High risk to damage the DPF filter and environment with waste Never needed even if DPF is clogged force regeneration procedure will solve the issue without the need of any liquid COMMENTS ON DPF CLEANING SOLUTIONS 5 NEVER THE SAME AS BACK PRESSURE COST OF OWNERSHIP e Back Pressure is key for the correct performance of the vehicle e If the filter is not 100 clean as it is when new it will decrease the power Soot blocks the filter cells
11. increasing dramatically output of the engine overheat the oil and put at risk other engine parts the back pressure Then it will generate a significant decrease in performance which will e Cleaning is ineffective against inorganic deposits shorten the life of the engine which also block the filter and increase the levels of back pressure upstream in the DPF Customers unsatisfied increase of back pressure over the OE preset level will lead to undesirable problems for the vehicle s engine Back Pressure Engine Power FUEL CONSUMPTION Because of the decrease in performance due to increase back pressure the driver will need to really put his foot down on the gas pedal in order to get to maintain desired speed This will generally increase fuel consumption by 15 to 20 compared to when the DPF is replaced by a new DPF Filter gets full quicker forcing more regenerations increasing fuel consumption dramatically in im Engine Power WHAT CANNOT BE DONE COMMENTS ON DPF REMOVAL REMOVING DPF gt Elimination of a DPF unit is illegal under EU standards gt Failure to follow of Euro regulations can be prosecuted and punished The companies can be prosecuted by local authorities by local authorities 22 Removing the DPF filter will significantly decrease exhaust system back pressure creating problems with valve timing and damaging other expensive engine parts
12. n Meriva Movano Signum Vectra Vivaro Zafira 2 Suzuki Vitara z Zafira Van PEUGEOT 206 206 CC 206 SW 207 207 CC 207 SW 208 307 307 SW 308 308 CC 308 Cordierite EVO C EVO C EVO C SW 406 406 Coupe 508 508 SW 607 807 1007 2008 3008 4008 5008 Expert Expert Tepee Partner Tepee RENAULT Clio Clio Grandtour Espace Fluence Grand Espace Grand Modus Grand Scenic Koleos an EVO S EVO S EVOC EVO Laguna Laguna Estate Break Master T28 Master T33 Master T35 Master T39 Megane Megane CC Megane Ces punas Sic m Coupe Megane Estate Break Megane Van Modus Scenic Trafic SAAB 9 3 9 3 Sport SEAT Altea Altea Freetrack M6 Fiat Doblo 5 EVOS EVOC EVO Altea XL Cordoba Ibiza Ibiza SC Leon Toledo SKODA Fabia Octavia Roomster Roomster Praktik Roomster Scout Renault Kangoo Superb SUZUKI Grand Vitara TOYOTA RAV 4 VAUXHALL Astra Combo Combo Tour Corsa Corsa Van COMETE EVOC EVOC EVOC Movano Signum Vectra Vivaro Zafira VOLKSWAGEN Caddy Caddy Maxi Eos Golf Golf Estate Golf Plus Golf Van Variant Jetta Passat Passat CC Passat Estate Polo Touran Variant VOLVO C30 C70 S40 S60 EVO EVO 5 EVOC EVO C Mercedes Sprinter Sic M7 Renault Master EVOS EVOC EVOS EVOC EVOC Opel Movano we WALKER OE TECHNOLOGY co
13. noc sec ee DIRECT TO THE AFTERMARKET e High performance cars urban city driving taxis A au Well serviced old cars new cars mainly highway driving 13V X IK ee IN TE NG RESOURCES EC INCLUDED IN EC European Training PC version TTB v6 0 EC European Training iPad version TIB v6 0 Electronic Technical Bulletin PC amp Web EIB DPF Training System Explanation TTB v 30 TADIS v 2 0 DPF Training 11 fitting instructions TTB v 30 TADIS v 2 0 Technical Handbook Book TADIS v IEC HNICAL VIDEOS HNICAL VIDEOS 2 DPF technical video DPF 3D video Catalytic converter 3D Evolution of diesel EC systems due to EURO guidelines EURO EURO VI technical videos New developments gt QN RAIN http tv tenneco emea info GL egy Walker walkart Handbo Training VWalker DPF Procedw training c lt X http ta tenneco emea info l L ed L h N CA XA I 1 1 ercatalogue eu y WALKER 27 eoe gt N E 0 Y WR 4 1 4 Y y Am X d qu w Walker Walker DPF Trade Technical Handbook
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