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HYDRAULIC TUBING TONG - Al

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1. ITEM PART NO QTY DESCRIPTION 1 55138 100 1 REAR SUPPORT PIN 2 55139 100 1 FRONT SUPPORT PIN 3 55229 100 2 SPRING HOUSING 4 55237 100 1 SLIDING SLEEVE LEFT HAND 5 55238 100 1 SLIDING SLEEVE RIGHT HAND 6 55239 2 SPRING PISTON 7 55240 2 DIE SPRING 8 55241 2 SUPPORT WASHER 9 55247 100 1 LEFT SPRING SUPPORT 10 55248 100 1 RIGHT SPRING SUPPORT 11 55255 100 1 LEFT ALIGNMENT POST 12 55256 100 1 RIGHT ALIGNMENT POST 13 55170 201 1 SWIVEL SUPPORT REAR MOUNT FOR LOAD CELL 14 992003 05 12 HEAD CAP SCREW 3 8 16 UNC X 1 LONG 15 992011 144 2 ROLL PIN 16 992007 02 A1 4 HEX HEAD CAP SCREW 5 8 11 UNC X 1 1 4 LONG 17 992007 04 A2 2 HEX HEAD CAP SCREW 5 8 11 UNC X 1 3 4 LONG 18 992007 05 A3 4 HEX HEAD CAP SCREW 5 8 11 UNC X 2 LONG 19 992007 07 A4 2 HEX HEAD CAP SCREW 5 8 11 UNC X 2 1 2 LONG 20 992051 14 12 LOCK WASHER 21 992073 01 4 GREASE FITTING 22 992089 05 12 NYLOC NUT 3 8 16 UNC 23 992317 100 2 RETAINER RING 24 55234 02 2 RIGHT amp LEFT SUPPORT STIFFENER NOTE 1 Reference Drawing This document is not to be duplicated without the express written permission of OIL COUNTRY MANUFACTURING INC REVIEWED TA 10 1698 TITLE APPROVED 103658 REVISION STANDARD BACK UP MOUNT A NNB111 ASSEMBLY ss Z SIZE PARTS LIST NO REV SHT A ILL 281 1 A TOF 61 ZVS FS PRs bie Bie ES miM Z EUER ts 5 IAS NN 992050 05
2. 500 337 900708241 1 Hydraulic Jumper Hose 125 401 Torque Gauge Assembly Psi Ftlbs See ILL 156 PAGE 61 401 55403 102 1 Torque Gauge Assyembly Bar Nm See ILL 50 157 PAGE 62 25 405 700B 04 024 02 1 1 4 Hose Assembl 45406 90 Degree Elbow Adapter 992138 S 4 4 Straight Hydraulic Fitting 45410 200 1 Back Guard Assembly ref 147 410 411 410R 45430 200 Back Guard Tong Assy For Relief Valve Tong Assy Ref 410R 411R 415 416 147 410R 10 1 00 Hydraulic Swivel 3 4 1 00 992453 12 Hydraulic Swivel 3 4 Ref 414 45407 202 418 415 415 992005 03 1 Screw For Tong With Relief Valve 992116 09 1 1 2 Nut For Tong With Relief Valve 417 992051 06 3 8 Lock Washer Tong With Relief 10 Valve 992131 S 16 12 Hydraulic Fitting 3 4 NPT X 1 NPT ON ONIMVAC 9 TH HANGER ARM TITLE 992162 09 DUEL SUSPENSION 992008 19 ASSEMBLY unir 45231 VENTURA CA USA REV KAEN ITEM NO GIYREOD PART NO DESCRIPTION 45030 100 m TLL 136 35 ANANA ANANA ANNA GA AN A ANNA naanin kaa lisiaisiaisisiatsleisislais NS SIN STATIS 2 GRA ENA EKA AKA EA VEEN ON mx q BREAK SHARP EDGES Max SUSPENSION HANGER F ROD INSIDE CORNER RADII 030 MAX TOLERANCE IF NOT INDICATED TONGS amp HYDRAULIC TUBING XX 03
3. 992008 19 1 55000 DESCRIPTION Hydraulic Fitting Tee For Tong With Relief Valve WGT LBS 50 13 T Hex Coupling NPT X NPT For Tong With Relief Valve Adapter 90 elbow 75 NPT X 75 FNPT For Tong With Relief Valve O 50 Adapter 90 elbow 75 X 75 Tong with relief valve Ctrl Valve Assembly Ref 241 243 245 75 10 00 15 00 2 00 11 00 47 00 2 00 1 75 1 00 MD OJaJOJa 1 O1 O17 O17 C1 33 TUBING TONG REPLACEMENT PARTS LIST FOR 55000 REF NO PART NUMBER NO DESCRIPTION REQ D 429 5 Bushing 45279 287 45287 1 1000 208 4528820 1 BrakeBand 50 289 4549 2 BrakeBandPin 5o 201 See OOOO _ x 292 SeeJewAesembles C T 208 See JawAssembies T 204 See Jaw Assembles 205 99200502 3 20 4600 1 3500 301 453001 1 Throttle Bracket 500 302 453g 1 40 45300 1 ThrotieRod 50 304 45304 1 ShfHande 100 305 45305 1 Throttle Handle 5 312 99215151212 1 Hex Nipple for relief valve assy 50 314 94397245 1 Relief Valve for relief valve assy
4. C s w e ae ki Z pss S ema tS C4 on N MT 5 NG po x x ON Y PN Ay Mom S 7 e y e to di fo P A LEE HA 66 x 2 Ew S E E au NN QU 0 m 30 m NN e 9n Vr mde ES N NT w so wy CA 2 53 e c e 1 OO D KD qunm el vu lt gt MM 7 C N X k SP k M QN vw N N 27 M klas t r wo F REV WING NO ILE 1 67 i DRAWINI t E TUBING TONG ASSEMB WITH RELIEF VALVE emm si n mpm o 28 29 293 son DE eet N 2 4 mi mn LI HU amp 4 Ne EN IN 294 T TUBING TONG REPLACEMENT PARTS LIST FOR 55000 REQ D LBS NE Bottom Transmission Assembly Ref 11 12 17 48 50 52 61 64 72 78 97 11 14501 1 Transmission Cover 10 00 12 145012 1 Bushng 06 15 4545 1 BearingSpacer 06 16 4046 1 1 43 45017 1 Shift Fork 06 45018 4 Gear Shaft Bushing 45022 100 Hanger Assembly Ref 19 22 70 121 127 132 169 20 99
5. lt ole olo o N o 45292A 45294 02 992012 72 45296 102 2 3 8 Bushing 13 00 2 3 8 X 1 66 Reducing Die Cotter Pin Cotter Pin 2 3 8 Bushing 1 90 Reducing Die Assembl 13 00 1 75 4 2 3 8 Bushing 2 06 Reducing Die 45296 103 Assembl 45292A 2 3 8 Bushing 13 00 45294 04 2 3 8 X 2 06 Reducing Die 992012 72 Cotter Pin 2 3 8 JAW WITH REDUCING DIE REF PART NUMBER NO DESCRIPTION WGT NO REQ D LBS 45295 000 2 3 8 Jaw 1 06 Reducing Die 7 50 Assembl 45291A 2 3 8 Jaw 45294 00 2 3 8 X 1 06 Reducing Die 992012 72 Cotter Pin I 45295 100 2 3 8 Jaw 1 31 Reducing Die Assembl 1 2 4 1 2 4 1 2 4 1 2 1 NS pa ai 45296 101 2 3 8 Bushing 1 66 Reducing Die 17 00 2 BE pe ae KE IN Ojo 45291A 2 3 8 Jaw 45294 01 2 3 8 X 1 31 Reducing Die 992012 72 Cotter Pin 2 3 8 Jaw 1 66 Reducing Die Assembl 45291A 2 3 8 Jaw 45294 02 2 3 8 X 1 66 Reducing Die 992012 72 Cotter Pin 39 TUBING TONG REPLACEMENT PARTS LIST FOR 55000 56000 45000 2 3 8 JAW WITH REDUCING DIE 2 3 8 Jaw 1 90 Reducing Die Assembl 992012 72 2 3 8 Jaw 2 06 Reducing Die Assembl 45291 2 3 8 Jaw 45294 04 2 3 8 2 06 Reducing Die 992012 72 2 7 8 JAW WITH REDUCING DIE REF PART NUMBER DESCRIPTION WGT NO REQ D LBS 4
6. wy Weatherford a commitment to quality HYDRAULIC TUBING TONG RANGE 1 05 4 3 4 55000 100 OPERATI ON AND SERVI CE MANUAL Oil Country Manufacturing Inc 300 W Stanley Avenue Ventura CA 93001 USA TEL 805 643 1200 FAX 805 643 6832 OSM 065 Last Revised Date 12 09 03 TABLE OF CONTENTS INTRODUCTION A E o pede WARNING GENERAL DESCRIPTION SPECIFICATIONS See ee Sak SR VOR COMPONENT DESCRIPTIONS FIRST TIME START UP PROCEDURE OPERATING INSTRUCTIONS 22 CHANGING JAW SYSTEM CHANGING BRAKE BAND TIMING PROCEDURE RUNNING THE TONG asa A TONG LINKAGE ADJUSTMENT GEAR SHIFT TENSION ADJUSTMENT HYDRAULIC OIL SPECIFICATIONS GREASE SPECIFICATIONS STEPS TO AVOID CORROSION LUBRICATION AND PREVENTIVE MAINTENANCE SCHEDULE TROUBLESHOOTING GUIDE STORAGE INSTRUCTIONS HOW TO ORDER PARTS za ee
7. 5 QUICK DISCONNECT MALE QUICK DISCONNECT FEMALE SAFETY SLING EXTENDED ADAPTER This document is not to be duplicated without the express written permission of Oil L Country Manufacturing Inc OIL COUNTRY MANUFACTURING INC VENTURA CA TITLE ILLUSTRATION TUBING TONG RETRACTING ARM ASSEMBLY P N 45800 100 SIZE PARTS LIST NO REV SHT ILL 032 1 10F1 12 1 OPEN FACE TUBING TONG UNIVERSAL STIFF ARM ASSEMBLY OIL COUNTRY MANUFACTURING INC VENTURA 12 2 PART NUMBER 58019 101 UNIVERSAL STIFF ARM ASSEMBLY FOR OPEN FACE TONG REF NO PART NO DESCRIPTION QTY 58019 101 Stiff Arm Assembly Complete 1 58019 201 Stiff Arm Assembly Less Rig Bracket Ref 5 1 1 58022 300 Female Arm Weldment Assembly 1 2 58021 300 Male Arm Weldment 1 3 992252 84 Safety Sling 84 1 4 992331 3A 06 Shackle 2 5 58028 300 Bracket Rig 1 6 58025 400 Anchor Pin Assembly Ref 6 7 8 2 7 992164 17 Nut 3 1 2 2 8 992047 13 Hair Pin 2 9 992007 07 Bolt 5 8 1 10 992047 11 Half Pin 1 11 992164 15 Nut 5 8 1 12 3 Tong Fails to Go on Tubing If the tong fails to go onto the tubing it is probably because the jaw is partially closed In this case run the motor in the direction that will fully open the jaw and then proceed to install the tong on the tubing If this fails to work check both the jaw and bu
8. Straight Tooth Jaw Assembl 1 55101 c 3 55140 ScewSHC 3 99211600 A 3 55152400 1 05 3 69 Diamond Tooth Jaw Assembly x a 1 EI c 3 55140 ScewSHC 09022 Plate Break top 55103 00 Plate Make bottom 55105 200 Jaw Actuation Ring 55116 200 Swivel Stem 0 992166 09 2 3 4 8 b 53 MODEL HDS 55500 BACK UP ASSEMBLY ePNEUMATIC HYDRAULIC OPERATEDe 1 05 5 9 16 RANGE THREE JAW OPEN MOUTH BACK UP ITEM PART NO PART DESCRIPTION 1 11 55142 100 Standoff Bolt Assembly 11 1 99200555 HHCScrewv _ b 1 9921609 HexNutwith Nylock 1 55145 00 Pneumatic Cylinder Assembly 1 55145200 Hydraulic Cylinder Assembly 1 5502 YokeBn 2 1 55143 100 Pneumatic Cylinder Subassembly 1 55143200 Hydraulic Cylinder Subassembly c 1 55146100 Cylinder Pivot Pin Assembly d 2 992141 S 4 4 90 Degree Elbow Connector 1 9902012235 13 4 55147100 StemBoltAssembly 1 O 1 99216644 Nutwith Nylock b 1 92443 HHC Screw 2 14 1 55 8 15 1 55179 00 T Handle Timing Assembly 1 99239441 T Handl Timing b 1 99204712 BridgePn O 1 992277 Pneumatic Va
9. and recommendations contained in this manual as a customer service All are believed accurate however Oil Country Manufacturing Inc assumes no responsibility implied or otherwise for errors in or for the application of the information data and recommendations presented herein The right is reserved to make changes in this manual at any time without obligation DO NOT OPERATE ADJUST OR REPAIR THIS EQUIPMENT WITHOUT PROPER TRAINING TO ALL WARNINGS DO NOT REMOVE GUARD DOORS A STIFF ARM BACK UP IS STRONGLY RECOMMENDED BUT IF A FLEXIBLE LINE OR CABLE MUST BE USED THE LINE MUST BE HORIZONTAL AND AT RIGHT ANGLES TO THE LONGITUDINAL AXIS WITH NO SLACK IN THIS LINE SHUT OFF ALL POWER AND DISCONNECT HYDRAULIC HOSES BEFORE CHANGING TONG DIES JAWS MAKING ADJUSTMENTS REPAIRS OR LUBRICATING THIS EQUIPMENT KEEP ALL PARTS OF THE BODY AND CLOTHING AWAY FROM MOVING PARTS FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN PERSONAL INJURY AND EQUIPMENT DAMAGE WARNING DO NOT OPERATE WHEN FRONT GUARD DOOR IS OPEN OR MISSING KEEP HANDS CLEAR OF ROTATING PARTS FAILURE TO COMPLY WITH THIS WARNING MAY CAUSE SERIOUS BODILY HARM WARNING SNUB LINE MUST BE SECURELY ATTACHED TO REAR OF TONG AND TO ANCHOR POINT ALL SLACK MUST BE OUT OF SNUB LINE BEFORE TONG IS OPERATED FAILURE TO COMPLY WITH THIS WARNING MAY CAUSE SERIOUS BODILY HARM GENERAL DESCRIPTION The Oil Country Models 55
10. 010 ANGLES 0030 ay Weathertord VENTURA CA MACHINED SURFACES SIZE TEUTTITM 45023 100 EU TLL 137 TUBING TONG REPLACEMENT PARTS LIST FOR 55000 56000 45000 JAW ASSEMBLIES REF PART NUMBER NO DESCRIPTION WGT NO REQ D LBS 145291401 1 1 66 Jaw Assembly 1 1 4 Pipe 8 50 6 50 2 00 01 2 14529140 1 1 900 Jaw Assembly 1 1 2 Pipe 7 50 6 50 2 00 01 145291540 1 2 06Jaw Assembly 6 50 5 50 2 145291 100 1 2 3 8 Jaw Assembl 5 50 145291840 1 2 7 8 Assembly 5 50 145291210 1 3 1 2 Assembly 4 75 45291K 100 1 3 3 4 Jaw Assembl 3 8 X 1 X 2 4 Die 145291 100 1 4 Jaw Assembly 4 75 145291140 1 4 1 4 Assembly 4 12 2 14529100 1 4 1 2 Jaw Assembl 3 12 45291M 000 1 4 3 4 Assembly 3 12 37 TUBING TONG REPLACEMENT PARTS LIST FOR 55000 56000 45000 BUSHING ASSEMBLIES REF PART NUMBER DESCRIPTION WGT REQ D LBS 45292H 100 1 66 Bushing Assembly 1 1 4 Pipe 292 45292H 1 66 Bushing 16 00 293 45293H 1 66 Die 2 25 294 292 293 294 292 Cotter Pin 1 900 Bushing Assembly 1 1 2 Pipe 17 00 1 900 Bushing 15 00 1 900 Die Cotter Pin N o O 15 75 14 00 293 1 75 294 292 293 294 Cotter Pin 45292B 100 2 3 8 Bushing Assembl lt 2 3 8 Bushing 13 00 2 3 8 Die 2 7 8 Bushing Assembly Ojo
11. DO NOT SWING THE TONG ONTO THE TUBING HARD AS IT MAY CAUSE THE TONG TO BOUNCE OFF Engaging the throttle causes the jaws to grip and rotate the tubing The pressure at which the pump unit is set determines the make up torque Reference the torque curve charts on Pages 61 62 for the hydraulic pressure required for specific torque values TORQUE CURVE OIL PRESSURE On high pressure well stall pressures should be higher High torque and critical joints should be made up using the manufacturer s recommended torque values and taking direct readings from the torque indicator gauge Accurate readings are also dependent upon proper tong suspension To release the tongs from the tubing reverse tong by pushing the throttle back until the gap in the rotor comes in alignment with that of the case The jaws will automatically release 19 TONG LINKAGE ADJUSTMENT SHIFT ROD ADJUSTMENT Shift rod adjustment is accomplished with jam nuts ref 120 located on each end of rod ref 120 Adjust gear shift handle ref 304 in neutral position handle is tilted slightly forward See illustration on Page 27 THROTTLE ADJUSTMENT The throttle rod adjustment is set with the safety arm ref 186 and with the door ref 99 in open position Adjust safety bar ref 187 to match the slot in the safety arm and secure by tightening jam nut ref 171 NOTE Proper aqjustment allows full throttle in both directions with the door closed and prevents
12. PLUG PLASTIC COMPRESSION SPRING 1 992256 56 EXTERNAL RETAINING RING 992154 214 s 4 52095 SOCHDCAPSCREW 7 1 943981 1008 COMPRESSION SPRING PURPRT CONTROL VALVE SPACER 45247 CONTROL VALVE SPACER CUP 45245 CONTROL VALVE SPOOL ITEM NO DESCRIPTION PARTS LIST TITLE CONTROL VALVE ASSEMBLY SIZE CA ILL 170 DRAWING NO PART NO 45240 This document is not to be duplicated without the express written permission of Oil Country Manufacturing Inc DRAWN APPROVED NG 16 REVISION REPLACEMENT PARTS FOR HYDRAULIC TUBING TONG STANDARD M25 MOTOR PART NUMBER 970400 5 63 PARTS LIST FOR HYDRAULIC TUBING TONG STANDARD M25 MOTOR PIN 970400 5 ILLUSTRATION 008 NO PART DESCRIPTION NONO ODE RENE NN EM MEC 7 x 10 452815 000 Gear Set IEEE BEEN S S Er 15 16 pue Oo O 19 451135 048 xy 452181 999 1 NamePlate d poe 6 Ela si 9 MEL UNE 15 146 19 21 23 2 26 E 29 O 1 452881 120 1 450481 002 1 Bushing Set Spring 1 1 1 1 453581 176 Spring 64 21 22 23 25 26
13. covers and store in a clean warm climate protected from direct sunlight 22 BOTTOM SIDE OF POWER TONG LUBRICATION CHART mu L mm ma L m rim GREASE FITTING GREASE FITTING 5 PLCS LUBRICATION CHART GREASE FITTING 9 PLCS GREASE FITTING Hl E D z 5 REASE FITTING lt L OCATIONS FOR TUBING TONG TOP OPEN MOUTH TROUBLESHOOTING A TONG RUNNING TOO SLOWLY Pump intake line plugged Clean intake line and filter pa Reservoir oil level too low Add oil Air leak in pump intake line Identify source of leak and make necessary repairs Oil in reservoir may be too i o Check manufacturer s speed recommendations and actual speed of pump Vane type pumps will not prime if running too slowly Excessively worn or Replace Follow manufacturer s recommendations damaged pump or tong NOTE To determine which is defective disconnect pump from motor test pressure and volume of pump Pump control improperly set Check position of control variable delivery pumps 7 Viscosity of oil too high Some pumps will not prime if the oil is too heavy Check manufacturer s recommendations and viscosity of oil used 8 Viscosity too low a Excessive heat See No 9 below restriction in line between power unit and tong b Contamination of oil i e Change oil diesel gasoline etc c Imprope
14. fluid pump from the engine or shut the whole system down ALWAYS CONNECT THE 1 2 54 CM FLUID RETURN HOSE TO THE TONG FIRST then connect the fluid supply hose ALWAYS DISCONNECT THE FLUID SUPPLY HOSE FIRST refer to Page 4 This prevents any pressure from building up in the hydraulic motor and seal When attaching the hoses to the tong DUST CAPS SHOULD ALWAYS USED WHENEVER HOSES ARE DISCONNECTED Should the open end of the coupling be allowed to come in contact with any dirt it should be very carefully cleaned before re connecting and installing dust caps A very small amount of dirt sand or foreign material can cause serious damage to the pump hydraulic motor and valves INSTALLATION AND MAINTENANCE OF TONG 1 Always wear eye protection prior to replacing dies 2 Clean dies with wire brush daily to prevent damage to outside of tubing 3 Inspect and change worn dies periodically to prevent slippage and damage to tubing 4 Remove jaw and bushing from tong before changing dies 5 Install dies correctly to ensure gripping on tubing Dies must be installed with the teeth facing the direction of rotation 6 Roll pins in jaw and bushing must be installed correctly to prevent dies from falling down well when operating tong SUSPENSION OF TONGS IN DERRICK 1 Suspend the tong in the derrick with as long a line as possible at a height to grip the tubing at least 6 ABOVE THE UPSET The angle of hanging line from vertical when
15. indicator assembly available to mount on the tong The gauge provides accurate and direct readings of torgue applied to tubing NOTE The torgue gauge is calibrated based on PSI vs ft lbs This gauge is for operator reference only PSI must be adjusted at pressure relief control valve per charts on Pages 67 68 REVERSE aga FORWARD MAKE BREAK THROTTLE a GEAR SHIFT ac 1 GUARD 5 DOOR p Z it tit i LN 0 2500 PSI a NT 1274 e 4 m e I URA CA U ILL 065 FIRST TIME START UP PROCEDURE The operator should read and follow these instructions before attempting to operate the tong the first time When preparing to operate a new or re conditioned hydraulic tubing tong or an assembly that has been in storage perform all of the operations listed below Before operating at the beginning of each shift perform Daily Operations in Lubrication and Preventive Maintenance procedure as described on Page 22 Tong Clean tong and remove any packing material Grease oil and lubricate brake band Refer to figure 8 on Page 16 Function test linkage and shift mechanism for free operation Suspend in derrick Hydraulic Hoses 1 2 Adjust hydraulic system pressure to 500 PSI or less Shift tong to neutral position Engage hydraulic system clutch Push throttle lever toward tong Allow hydraulic fluid to circulate
16. is dry and can be heated during the winter months Moisture absorbing chemicals are available commercially for use when excessive dampness prevails in the storage area The recommended storage preparation is detailed below TEMPORARY 5 To protect a tong during storage for periods of 30 days or less 1 Clean entire exterior of tong with solvent and thoroughly dry Cleaning is especially important if unit has been used around salt water 2 Grease and oil the tong as recommended under Lubrication and Preventive Maintenance procedure on Page 22 3 Cover the entire unit with a good weather resistant tarpaulin or other cover if it must be stored outdoors A clear plastic cover is recommended for indoor storage EXTENDED STORAGE To protect a tong for storage for periods exceeding 30 days proceed as follows 1 Perform Steps 1 2 and 3 of Temporary Storage procedure above 2 Spray all exterior surfaces of the tong and power unit with a suitable liquid automobile body wax a synthetic resin varnish or a rust preventive compound 3 Cover the tong and power package with a good weather resistant tarpaulin or other cover if it must be stored outdoors A clear plastic cover is recommended for indoor storage The stored unit should be inspected periodically If there are any indications of rust or corrosion corrective steps must be taken to prevent damage to the parts Perform a complete inspection at the end of one yea
17. with tong gear shift lever in neutral position and the throttle advanced for approximately five 5 minutes Set system pressure Check system leaks If operating in cold weather engage tong in high gear and rotate 2 3 minutes for warm up Check tong linkage adjustments OPERATING INSTRUCTIONS Tongs are assembled with parts carefully machined from selected materials Each tong is thoroughly tested and inspected and is shipped from the factory with confidence that it will efficiently perform any job for which it is rated The ensuing pages have been prepared for your guidance These procedures are necessary and should be followed for proper operation and maximum life of your tong Fluid Requirements To obtain the proper torque in making up and breaking out the Tubing Tong requires a fluid volume of approximately 35 to 40 gallons per minute 132 5 LPM to 151 4 LPM at 2000 PSI 70 3 Kg sq cm and a minimum of 10 GPM 37 8 LPM at 1000 to 2000 PSI 70 3 to 140 6 Kg sq cm Every effort should be made to keep the hydraulic system clean The couplings on the tong are self sealing and should be used whenever the hoses are disconnected Use of this type of coupling insures the pressure and return hoses four way valve and hydraulic motor being full of oil minimizing spillage Reference Page 20 for hydraulic oil specifications Hose and Hose Connections When connecting the hoses ensure there is no pressure in the system Detach the
18. 0 PSI Maximum working pressure 175 8 Kg sq cm Gear BOX c EE Planetary Type 5 1 2 to 1 reduction High Pressure Hydraulic 1 2 54 cm 2250 PSI 148 2 Kg sq cm working pressure 9000 PSI burst 632 8 Kg sq cm Low Pressure Hydraulic 1 2 54 cm X 50 15 2 cm 200 PSI 14 1 Kg sq cm working pressure 800 PSI burst 56 2 Kg sq cm Hydraulic Hose Couplings Self Sealing Quick Disconnect Type Tong eR 560 Ibs 254 Kg COMPONENT DESCRIPTION Location of components described in this section can be located by referring to Hydraulic Tubing Tong illustration Figure 1 on Page 7 Four Way Control Valve A four way control valve is mounted on the tong for the purpose of controlling the direction of the tong rotation It is manually operated by the throttle lever Hydraulic Motor The hydraulic motor is mounted directly in front of the four way valve on the tong It converts hydraulic power input to a rotary mechanical output and drives the tong s gear train Hydraulic Hose Couplings The couplings on the tong are self sealing and must be used whenever the hoses are disconnected Use of this type of coupling insures that the pressure and return hoses four way valve and hydraulic motor being full of oil minimizing spillage Torgue Gauge There is a torgue
19. 000 Hydraulic Tubing Tongs are fast safe and accurate tongs for making up and breaking out 1 315 to 4 75 Model 55000 O D tubing 100 O D tubing Hydraulic power is directed to a manually controlled throttle valve and hydraulic motor unit Fluid power input is converted to the rotary mechanical output which drives the tong s gear train The simple but rugged gear train consists of a planetary type gear box mounted directly beneath the motor and a gear reduction system which provides the extra torque capacity The tong is suspended in the derrick or mast by a wire line and swung onto the tubing Tong jaws grip automatically and the safety guard door closes Operate the throttle in the forward position and the tubing is automatically made up to the required specifications as indicated on the torque indicator gauge The tong may also be used for light drilling cutting or remedial work SPECIFICATIONS These specifications comprise the Oil Country 55000 Tongs Tong Performance Characteristics Maximum RPM 40 GPM 151 4 LPM Hi Gear 113 Running RPM 34 128 7 LPM Hi Gear 101 Make Up Torque ft Ibs 7 023 Low Gear 2000 PSI 140 6 Kg sq cm 760 7Kg m Refer to Torque Curve charts on Pages 61 62 for more detailed information Tong Equipment Four Way Control Manual Control for direction of tong rotation Hydraulie Motor e Fixed displacement 2 5 1 250
20. 200332 45023 100 Suspension Assembly include 6 75 Ref 127 160 223 229 23 45031 1 SafetySling 1100 24 4504200 1 Door Cd 25 4025 1 DoorSpimg 1 25 26 506 2 100 27 407 2 lderGearShaft 100 28 4508 2 ThrustWasher 1 2 29 40292 2 ThrustWasher 2 30 145030 5 GuideRoleShft 2 31 4503 2 Guide RollerShat 1 2 32 45032 2 ClusterGearShat 06 33 145033 2 ThrustWasher 21 43 4054 2 ThrustWashr 21 43 39 155039 1 Guide Roller 450 40 45401 6 Guide Roller 6500 41 404 7 Guide Roller Spacer 21 0 45042 100 Rotor Assembly include ref 72 277 280 62 25 SIM IN DIN 287 54 00 Ro 42 02 2222 22 2 2 30 TUBING TONG REPLACEMENT PARTS LIST FOR 55000 NO DESCRIPTION WGT REQ D 1 2 00 REF NO PART NUMBER UJ E 42 N 145098 2 MotorBushing B oo 45059 1 CawonPate 66 48091 4 21 992209391 English Caution Plate o 104 45100 1 TopCovar 1 13 00 108 451008 Coverings l 714510620 Cover Hinge Assy Ref 150 151 160 07 25 4514620 Handle Assembly Ref 116 117 39 06 36 00 116 IR 45116 250 1 Throttle Back Guard For tong w relief valve 1 5 Ref 116 1R 202 417 241 45116 1 Tong Handle Bac
21. 27 28 29 31 32 34 35 1 700 04 024 02 1 JHYD HOSE ASSY sseso 01 1 fe 3 55404200 1 MOUNT 4 12 GAUGE WELDMENT SUBASSY 4 5540551 1 RETAINING GAUGE PLATE 5 99208901 6 99220432 SCREW FLSTR HD 25 20 X 87 7 992344 5 04 04 1 JADAPTER 90 25 FNPT X 4 OIL COUNTRY MANUFACTURING INC VENTURA CA ILL 156 65 NM X 1000 EMA 1 4 024 02 1 HOSE ASSY sss a 12 GAUGE 3 55404200 1 MOUNT 4 1 2 GAUGE WELDMENT SUBASSY 4 55405 01 1 RETAINING GAUGE PLATE 5 oor 34 6 99220452 3 BCREW FLSTR HD 25 20 X 87 7 992344 8 04 04 1 JADAPTER 90 25 FNPT X 4 LI N J N ILL 157 66 MODEL 55000 SPECIFICATIONS HYD NOMINAL REQUIREMENTS 35 GPM 2 500 PSI PIPE SIZE RANGE 1 1 4 4 1 2 TORQUE RANGE LOW GEAR 8 740 FT LBS RPM HIGH GEAR 101 35 TORQUE CURVE 14 000 V 12 000 teases eee 10 000 E ML Ka asar 7 000 Svan m La pt 5 000 ENHEBER ANDE MM Gs m EE 2 000 D gt H a i 1 000 Ex Ep a 0 ray A 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 SSI LA 4NONOL TN OIL PRESSURE X 100 PSI P LOW GEAR HIGH GEAR ILL 057 MODEL 55000 SPECIFICATIONS METRIC s HYDRAULIC N
22. 3 to ensure the make up of both threaded connections 43 SIZE REV TIT IDRAWING NO ILL 069 REPLACEMENT PARTS LIST FOR 5 MANUAL BACK UP ASSEMBLY REF PART NO DESCRIPTION WGT NO NUMBER REQ D LBS 10 10 13 13 20 45266 1 LEVER 1 5 16 2 1 16 _ 200 2 00 2 00 20 1 00 06 35 00 35 00 12 00 6 00 6 00 8 00 7 00 5 00 13 13 13 4 00 13 622 45622 5 INNER OUTER SLEEVE ASSY Ref No 13 622 623 643 591 359 10 00 5 00 8 00 25 45715 100 1 BACK UP ASSY COMPLETE WITH 1 31 2 06 LUG JAW 53 00 145700 1 BACK UP ASSY COMPLETE WITH 2 3 8 2 7 8 LUG JAW 53 00 14520 1 BACK UP ASSY COMPLETE WITH 3 1 2 4 1 2 LUG JAW 53 00 45725 100 1 BACK UP ASSY COMPLETE WITH 4 1 2 5 1 4 LUG JAW 53 00 45745 100 1 BACK UP ASSY COMPLETE WITH 5 200 6 1 8 LUG JAW 53 00 45715200 1 LEVERLATCH SUB ASSY 131 206 3500 59 oi NEN 2 3 8 2 7 8 LUG JAW 45740 1 LEVER LATCH ASSY4 OMPLETE WITH 35 00 e zl 145725 200 1 LEVER LATCH SUB ASSY WITH 4 1 2 5 1 4 LUG JAW 35 00 45745200 1 LEVER LATCH SUB ASSY WITH 5 200 6 1 8 LUG JAW _ 35 00 S 45 9L 6 9 90 MODEL 55500 THREE JAW OPEN MOUTH BACK UP TONG 1 05 5 9 16 ILLUSTRATION 056 1 PAGE 52 The height of the back up may be adjusted by placing pins in the desired hole of the front bracket and back
23. 5295 104 2 7 8 Jaw 1 2 3 8 Reducing Die 12 75 Assembl 45291B 2 7 8 Jaw 10 25 45294 10 2 7 8 X 2 3 8 Reducing Die 992012 72 2 7 8 BUSHING WITH REDUCING DIE NO LBS NER LS IANUE 2 718 Bushing 2 3 8 Reducing Die Assembl 45292B 2 7 8 Bushing 10 25 45294 10 2 7 8 X 2 3 8 Reducing Die 992012 72 Cotter Pin 3 3 4 JAW WITH REDUCING DIE NO REQ D LBS Assembl 45291K 3 3 4 Jaw 10 25 45293 11 3 3 4 X 3 5 8 Reducing Die 992012 72 3 3 4 BUSHING WITH REDUCING DIE REF PART NUMBER NO DESCRIPTION WGT NO REQ D LBS 45298 100 3 3 4 Bushing 3 5 8 Reducing Die 12 75 Assembl 40 TUBING TONG SPARE PARTS LIST FOR ONE YEAR S OPERATION 55000 100 PART NO NO DESCRIPTION REQUIRED 45288 200 Brake Band 45277 Large Roller 45290 Jaw Pin 992154 214 m O Ring for Spool 41 M S MANUAL BACK UP ACCESSORY ILLUSTRATION 069 Oil Country Manual Back Up Assembly Install manual back up hanger assembly on tong insuring that leveling adjustment bolt is to the rear of the tong Install back up tool in hanger assembly place pin and safety clip in lever to secure assembly To set manual back up for break out the lug jaw assembly ref 422 must be positioned on right hand side of back up To operate back up position the tong on pipe so that the lug jaw system is gripping Using both hands install lever latch in lug jaw assembly in a position to grip
24. 5700 175 50 55700 200 50 1 05 5 50 11 842 Nm 433 liters min 57800 100 157800 100 50 1 57800 150 50 57800 175 50 57800 200 50 1 05 5 50 76 0 15 921 Nm 133 liters min 12 680 fibs_ 35 gal min 57801 100 57801 100 50 67 0 17 191 Nm 133 liters min 1 750 ft lbs 14 500 8 35 gal min 57802 100 50 57802 150 50 57802 175 50 57802 200 50 1 05 5 015901 Nm 19 522 199 liters min 8 210 ftlbs 35 gal min 11 124 Nm 133 liters min 11 475 ftibs 35 gal min 12 437 Nm 15 319 133 liters min 12 700 ft lbs 15 824 fttbs 35 gal min 17 218 Nm 21 454 Nm 133 liters min Drawing est
25. 8 293 10 75 10 25 10 50 4 1 2 Bushing Assembl 4 1 2 Bushing 11 00 N Cotter Pin 293 45293B 2 7 8 Die 292 45292C 3 1 2 Bushing 1 t 1 1 1 t 294 45292C 100 1 3 12 Bushing Assembly n ss 1 sss ai bie isa aa 294 292 293 294 292 293 294 292 292 45292 2 7 8 Bushing 10 25 8 00 7 19 SIM 293 294 292 N 50 p 292 293 2904 1 E 292 293 294 p 292 293 294 p 292 293 294 p 292 293 294 aa 292 293 294 22020 1 293 294 p 292 293 294 p 292 293 294 usss 292 293 2 1 1 1 1 1 1 1 1 1 1 1 2 2 293 294 45292M 100 1 4 34 Bushing Assy 292 45292M 11 43 4 Bushng 5 00 293 45293D 2 3 8X1X17 16 De 1 25 294 99201502 2 Screw 01 TUBING TONG REPLACEMENT PARTS LIST FOR 55000 56000 45000 2 3 8 BUSHING WITH REDUCING DIE PART NUMBER NO DESCRIPTION WGT REG D LBS NEN 45296 000 2 3 8 Bushing 1 06 Reducing Die Assembl 45292A 2 3 8 Bushing 13 00 45294 00 ing Di 2 3 8 X 1 06 Reducing Die 992012 72 Cotter Pin Cotter Pin 45296 100 45292A 45294 01 992012 72 2 3 8 Bushing 1 31 Reducing Die 18 00 Assembl 13 00 lt
26. MPORTANT LUBRICATION AND PREVENTIVE MAINTENANCE To obtain the long life and best performance from a tong the operator must adhere to the following instructions on lubrication and preventive maintenance Areas to be oiled or greased and proper care of the hydraulic hoses and couplings The daily instructions pertain to routine or daily operation of a tong and not to new equipment For new tongs follow instructions given in First Time Start Up Procedures on Page 8 The time intervals given in the instructions refer to actual hours on the tong Item 1 After every trip lubricate the following with 30W oil or equivalent throttle mechanism shift mechanism guard door spring front end of reverse rod and jaw pins Item 2 After every trip all grease fittings should be lubricated with the recommended grease See Page 21 In addition to those shown there are fittings on each guide roller shaft one on the bottom transmission cover and one on the underside of the handle There is no danger of over greasing the tong Under continuous operations such as when tong is used for light drilling operations grease the tong every hour Item 3 During assembly and disassembly inspect couplings to ensure that all openings are free of dirt and debris Use clean rag and solvent when cleaning if required Take proper precautions to ensure that the solvent does not enter hose Hoses should be wiped clean and if storage is necessary install dust
27. OMINAL REQUIREMENTS 132 LPM 172 BAR 35 GPM 2 500 PSI PIPE SIZE RANGE 32mm 114mm TORQUE RANGE LOW GEAR 11849 Nm 8 740 FT LBS RPM HIGH GEAR 101 132 LPM 101 35 TORQUE CURVE CETTE Le d LET sense ILO 15 30 45 60 75 90 105 120 135 150 165 180 195 240 N 68 WN 310401 Technical Characteristics Of Oil Country Hydraulic Tubing Tongs Domestic Tongs Standard Standard Assembly Assembly With Hydraulic With Pneumatic With Hydraulic RP High Gear Back Up Back Up Back Up M Torque Range Torque Range at 2500 PSI 172 BAR Gallons Per Minute Liters Per Minute For Hydraulic For Hydraulic Lift Lift Size Range 45000 100 45000 100 50 45000 150 50 45000 175 50 45000 200 50 11 05 4 75 9173Nm 199 liters min 56000 17550 __ 8 740 ts 35 gal min 55000 100 55000 100 50 55000 150 50 55000 175 50 5000 200 50 1 05 47 a drin 11 750 ft lbs 35 gal min 56800 100 56800 100 50 56800 150 50 156800 175 50 _ 56800 200 50 1 05 4 75 15 921 Nm 133 liters min i 12 680 35 gal min 56801 100TK 56801 100TK 50 56801 150 50 56801 175TK 50 56801 200 50 1 05 4 7 17 191 Nm 133 liters min 14 500 ft lbs 35 gal min 56802 100TK 56802 100TK 50 56802 150 50 56802 175TK 50 56802 200 50 1 05 4 75 i 19 622 Nm 133 liters min 8740ft ls 35 gal min 55700 100 55700 100 50 55700 150 50
28. PPORT REAR MOUNT 14 992003 05 12 HEX HEAD CAP SCREW 3 8 16 UNC X 1 LONG 15 992011 144 2 ROLL PIN 16 992007 02 B1 4 HEX HEAD CAP SCREW 5 8 11 UNC X 1 1 4 LONG 17 992007 04 B2 2 HEX HEAD CAP SCREW 5 8 11 UNC X 1 3 4 LONG 18 992007 05 B3 4 HEX HEAD CAP SCREW 5 8 11 UNC X 2 LONG 19 992007 07 B4 2 HEX HEAD CAP SCREW 5 8 11 UNC X 2 1 2 LONG 20 992051 14 a1 12 LOCK WASHER 21 992073 01 4 GREASE FITTING 22 992089 05 a2 12 NYLOC NUT 3 8 16 UNC 23 992317 100 RETAINER RING 24 55234 02 a3 2 RIGHT amp LEFT SUPPORT STIFFENER NOTE 1 Reference Drawing This document is not to be duplicated without the express written permission of OIL COUNTRY MANUFACTURING INC OIL COUNTRY MFG INC VENTURA CA E LUNDI D we es ASSEMBLY ENTI gg wm NT wass a ss SIZE PARTS LIST NO REV SHT A ILL 268 1 B 1 58 MODEL 55500XS 104 LOAD CELL MOUNT WITH AIR BACK UP ASSY MODEL 55500XS 204 LOAD MOUNT WITH HYDRAULIC BACK UP ASSY m ITEM NO QTY REOD PARTNO DESCRIPTION i PNEUMATIC BACK UP L 1 33920202 HYDRAULIC BACK UP BACK UP MOUNT ASSY 5 LOAD CELL ASSY TITLE 5 916 PNEUMATIC OR HYDRAULIC OT BACK UP LOADED WITH 1 900 4 5 157 JAWS AND WITH STANDARD VENTURA CA USA MOUNT ASSY FOR LOAD CELL xx 1279 AND GAUGE ASSY 59 BACK UP MOUNT STANDARD FOR LOAD CELL DRAWING NO ILL 281 60
29. alignment Incorrect timing will result in binding and rapid wear of the gears See illustration O55 Page 18 The procedure must be followed if you have replaced any one of the gears If no gears have been replaced install the gears in the sequence described and by aligning the marks you will have timed the gear train Before installing the cluster gears align a tooth of the low speed pinion 51 with the centerline of the tong as shown in Illustration 055 Install left and right hand cluster gear assemblies Set the timing marks that are stamped the base gears 56 RH and 57 LH between 1 and 2 teeth as shown in Illustration 055 Right and left hand is determined by standing behind the motor end of the tong 17 RIGHT HAND TIMING MARK TIMING GEAR TRAIN nam 4 e 18 OIL COUNTRY MANUFACTURING INC 55700 55701 56000 VENTURA CA S6800 801 57800 801 s OPEN FACE TUBING TONG TIMING ILL 055 RUNNING THE TONG Before operating the tong for the first time refer to First Time Start Up Procedure on Page 6 Making Up the Tubing With the tong suspended position gear shift lever located towards the front of the tong in high gear refer to illustration on Page 7 With the safety guard on the front of the tong open position tong onto the tubing The safety guard will automatically close as tubing enters Itis necessary for the tong to be in this positiion for the jaws to grip
30. and off pipe and hold tong away from well when tripping pipe When running tong the operator can shift valve to pull off position allowing the tong to swing away from well when the grip of the tong is released thus the floor hand does not have to pull or push the tongs Stiff arm post item 2 is to be mounted on rig in vertical position on right or left derrick leg 1 will be welded to clamps provided by customer Clamps are made to clamp on derrick leg Three are required one to hold the back of pull back cylinder two pieces of metal are provided cut desired length item 14 and wielded to clamp Two pieces item 1 are to be cut to length and wielded to clamps and installed on derrick leg Now post item 2 can be installed in bearings 5 item 12 plate can be welded in place the plate can be wielded in any place up and down the post where the back of the cylinder can be hooked to clamp Now install stiff arm item 3 and 4 connect with and nut item 8 and 9 Now the safety sling item 6 can be connected to rig With tong hanging from crown the stiff arm can now be connected to back of tong at the swivel eye with nut and bolt 7 and 9 Now connect other end of safety sling item 6 to eye on left or right side of tong Item 4 can be adjusted in or out by removing pin and clip items 10 amp 11 Now hoses can be connected to air cylinder item 13 and to hand valve two hoses hook between air cylinder and hand valve t
31. bracket BACK UP accessory is applied to the coupling when coming out of the hole assuring that the pipe joint breaks out at the top of the coupling Note that proper position of back up is on lower half of coupling MAKE UP When going into the hole the BACK UP may be applied to the body of the pipe thus preventing the pipe string from turning in the slips and assuring that the make up of both threaded connections is complete l Selecting the back up unit to operation needed NOTE Unit is marked make on one side and break on opposite side To turn over back up unit perform the following procedure A Set tong down B Pull front support pin C Lift tubing tong until back up unit is in a vertical position D Swivel unit 180 degrees E Set tong back down while guiding back up unit back to original horizontal position Install front support pin back in place and re install safety hairpin III Operating back up unit with tubing tong A Open back up jaw system B Swing tubing tong onto tubing C For air or hydraulic operation on back up 1 Actuate handle on valve installed on the tubing tong or rig to close back up jaw system onto tubing Throttle tubing tong to complete operation E Release back up jaw system tong to off tubing 47 55500 JAW REPLACEMENT AND TIMING A Jaw Removal 1 Have Open Mouth Back Up Tong with Break side up R
32. d parts damaged allowing excessive slippage Excessive drag in tong due Repair and or replace worn or damaged parts to damaged bearings or gears Restriction in line between This condition may be detected when pump pressure power unit and tong is not reaching the tong or when excessive back pressure is created in the return line Check self seal couplings to make certain they are properly engaged FAILURE OF JAWS GRIP TUBING Refer to Page 10 Improper jaw size D FAILURE OF TONG TO SHIFT OR DIFFICULTY OF SHIFTING 2 Shift is attempted at too high Shift at lower R P M or after momentary stop Shift an R P M with rotor opening at rear of tong E POOR DIE LIFE 1 Improperly suspended tong Refer to hanging procedure in Operating tong hanger bottomed out Instructions on Page 9 E2 d 2 Tong worn excessively Replace and or repair tong as required Improperly reconditioned Replace jaw dies 24 STORAGE Preparing Tong for Storage When a tong is to be stored or removed from operation special precautions should be taken to protect the interior and exterior of the tong from rust accumulation and corrosion It will be necessary to remove all rust or corrosion completely from any exposed part before applying a rust preventive compound Therefore it is recommended that the tong be processed for storage as soon as possible after removal from operation Storage should be in a building which
33. e ike nete oe koje edna Geese SAFETY PRECAUTIONS TUBING TONG REPLACEMENT PARTS LIST TUBING TONG SPARE PARTS LIST FOR ONE YEAR M S MANUAL BACK UP ACCESSORY 55100 HDS THREE JAW OPEN MOUTH BACK UP TONG OPERATION INSTRUCTIONS 55100 HDS BACK UP REPLACEMENT PARTS LIST CONTROL VALVE ASSEMBLY Rr neve MOTOR M25 REPLACEMENT PARTS LIST TUBING TONG GAUGE ASSEMBLYS ILLUSTRATIONS 163 146 TORQUE CHARTS A ia iu TECHNICAL CHARACTERISTICS OF OIL COUNTRY HYDRAULIC TUBING TONGS PAGE INTRODUCTION This manual contains instructions on the maintenance and operation of the Oil Country Models 55000 Hydraulic Tubing Tongs Photographs with explanatory notes are included for assembly and disassembly of these tongs Full benefit of the long life and dependability of these units can only be realized by proper operation and maintenance The operator should familiarize himself thoroughly with the contents of this manual before operating making adjustments or performing maintenance procedures on this equipment For information regarding equipment operation maintenance repair refer to theTable of Contents Oil Country Manufacturing Inc provides the information data
34. efer to illustration 222 page 50 2 Use the handles on the Jaw Actuating Ring to rotate it into the clock wise direction until the Jaw Assemblies ref 1 are in the closed position 3 Remove the three Jaw Retainer Pins ref 9a 4 Remove the three Jaw Assemblies ref 1 B Jaw Insert Replacement 1 Use a 5 16 hex wrench to remove the three Socket Head Cap Screws and the mating three nuts 2 Slip the Jaw Insert ref 1b out of the slot in the Jaw Body ref 1 3 Install new Jaw Insert ref 1b into the slot in the Jaw Body ref 1 There is no orientation required for the Jaw Insert ref 1b to the Jaw Body ref 1 4 Install the three nuts into the mating holes of the Jaw Body 5 Install the three Socket Head Cap Screws into the mating holes of the Jaw Body and tighten using 5 16 hex wrench C Jaw Installation and Timing 1 Have the Open Mouth Back Up Tong with the Break side up Refer to illustration 222 on page 50 2 Use the handles on the Jaw Actuation Ring ref 4 to rotate it into the counter clockwise direction until it stops As shown ILL 222 3 Grease the gear teeth on the jaw assembly ref 1 4 Install the Jaw Assembly ref 1 into the positions in the Open Mouth Back Up Tong as shown a Align the Jaw Pin in the Jaw Assembly 9a with the corresponding holes in the Plates of the Back Up Tong while engaging the gear teeth of the Jaw Assembly ref 1 with the
35. he other is connected to main air supply IMPORTANT THE TONG MUST HANG LEVEL AND THE STIFF ARM LEVEL WITH TONG STIFF ARM MUST BE 90 DEGREE ANGLE WITH TONG IF THIS IS NOT ESTABLISHED THE TUBING WILL BE MARKED MORE THEN NECESSARY AND DIE LIFE WILL BE GREATLY SHORT ASSEMBLY ELD TO RIG MIN 44 12 c N N N N N N N Mm Q 0 M a O N da PART NO 45801 45802 45805 200 45803 200 45804 200 45806 65140 100 A 65220 200 65300 200 65300 101 992049 165 992047 12 45807 992251 992331 3A 06 992008 15 B1 992089 15 992008 14 B2 992089 13 992007 06 992005 07 992089 09 992005 09 992285 MH 6 6 992285 FH 6 6 992252 84 46053 N e c N N DESCRIPTION END MOUNTING PLATE VERTICAL PULL BACK ARM HORIZONTAL EXTENSION ARM ASSEMBLY Includes Items 3 4 10 11 15 16 amp 17 FEMALE HORIZONTAL EXTENSION ARM SUBASSEMBLY MALE HORIZONTAL EXTENSION ARM SUBASSEMBLY RIG MOUNTING BRACKET PNEUMATIC CYLINDER ASSEMBLY INCLUDES ITEMS 23 amp 26 PNEUMATIC HAND CONTROL VALVE ASSEMBLY PRESSURE SUPPLY HOSE SUBASSEMBLY PRESSURE DISCHARGE HOSE SUBASSEMBLY INCLUDES ITEM 24 CLEVIS PIN BRIDGE PIN CYLINDER MOUNTING BRACKET FOUR BOLT FLANGE BEARING SHACKLE 50 HEX HEAD CAP SCREW NYLON INSERT LIGHT HEX NUT HEX HEAD CAP SCREW NUT 62 HEX HEAD BOLT 62 HEX HEAD BOLT 5 NUT 5 HEX HEAD BOLT
36. k Guard 45117 Shift Bushing 06 900470 16 End Yoke 06 gt wo wo 7 1 1 wo 992007 02 940021 206 45095 nyo 51 52 53 54 61 62 63 64 65 67 70 71 72 76 78 81 93 95 97 O n 31 TUBING TONG REPLACEMENT PARTS LIST FOR 55000 120 99210 40 2 JamNut 2106 121 992005 04 6 CapScew 2591 n 130 992012 34 6 CotterPin 133 45133 00 Gear Housing Assembly Ref 133 135 137 4513720 1 Gear Frame Assembly Ref 137 140 3 00 138 992082 97 3 PlanetGearShat 139 1451399 6 Bearing 146 992089 09 13 NylokNut 01 6 147 992164 05 2 HexNut 6 149 99215 4 2 FlatWasher 150 3 992005 14 1 151 992107 05 2 Heaw ThinNut 152 992003 10 1 CapScrewv 06 154 992089 05 6 NylonLockNut 06 155 992089 07 1 NylonLockNut 157 992217 01 1 ShoulderBot 158 992011 102 1 0 159 992017 13 CapScrewv 06 160 9924345 1 HexNut C 06 161 99202507 4 SocScew 6 For Tong With Relief Valve 32 TUBING TONG REPLACEMENT PARTS LIST FOR REF NO PART NUMBER NO REQ D 992434 S 12 12 1 1 992338 S 12 12 14 454 48240 244 9704005 46056 1 992142 5 12 12 2 2 1 3 2 46056 2 Hex Coupling X For Tongs Without Relief Valve
37. lve Hand operated 55150 200 Valve Mounting Brackt 2 992138 5 4 4 Straight Connectr 4 99200104 Head Cap Screw1 4X7 8 4 99208901 Nt 10 O 1 55180100 Pneumatic 3 8 Supply Hose Assembly 180 Long 2 55148 03 Pneumatic 1 4 Hose Assembly 52 Long 2 55148 403 Hydraulic 1 4 Hose Assembly 60 Long b c e tf g g 54 SLNNOW aavaNvls MODEL 55500XS 102 STANDARD MOUNT WITH AIR BACK UP ASSY MODEL 55500XS 202 STANDARD MOUNT WITH HYDRAULIC BACK UP ASS Y ITEM NO QTYREQD PART NO DESCRIPTION 1 1 55510 102 PNEUMATIC BACK UP 55520 202 HYDRAULIC BACK UP BACK UP MOUNT ASSY TITLE OH 5 9 16 PNEUMATIC BACK UP Cou LOADED WITH 1 900 4 5 JAWS gami AND WITH STANDARD MOUNT VENTURA CA USA ASSY ILL 270 56 BACK UP MOUNT STANDARD SME sneer 10F 1 A A IDRAWING NO 57 REVISION ITEM PART NO QTY DESCRIPTION 1 55138 100 1 REAR SUPPORT PIN 2 55139 100 1 FRONT SUPPORT PIN 3 55229 100 2 SPRING HOUSING 4 55237 100 1 SLIDING SLEEVE LEFT HAND 5 55238 100 1 SLIDING SLEEVE RIGHT HAND 6 55239 2 SPRING PISTON 7 55240 2 DIE SPRING 8 55241 2 SUPPORT WASHER 9 55247 100 1 LEFT SPRING SUPPORT 10 55248 100 1 RIGHT SPRING SUPPORT 11 55255 100 1 LEFT ALIGNMENT POST 12 55256 100 1 RIGHT ALIGNMENT POST 13 55127 201 1 SWIVEL SU
38. mating gear teeth of the Jaw Actuating Ring ref 4 b Use the Timing Pin ref 15 a which is stored in extra holes of the Frame Plates Locate the timing pin hole in the Plates and mating hole in the Jaw Assembly ref 1 There is a timing pin hole for each Jaw Assembly location Each Jaw Assembly ref 1 has a timing pin hole c Continue to move Jaw Assembly ref 1 until Jaw Retainer Pin hole and timing pin hole is alignment between Plates and Jaw Assembly ref 1 Note The gear teeth on the Jaw Assembly ref 1 will mesh with the mating gear teeth on the inside of the Jaw Actuating Ring ref 4 5 Install Jaw Pin Ref 9a 48 10 11 With the Timing Pin out of the timing pin holes use the handles on the Jaw Actuating Ring ref 4 to move the Jaw Assemblies ref 1 from the retracted position to engagement position Move the jaws several times to check functions and operation Use the handles of the Jaw Actuating Ring ref 4 to move the Jaw Assemblies ref 1 to the fully retracted position counter clockwise until hitting the stop Use the Timing Pin to re check the timed position of each Jaw Assembly ref 1 to the Frame Plates Store the Timing Pin in one of the two storage holes in the Frame Plates A Bridge Pin ref 15b keeps the Timing Pin locked to the Back Up Tong Inject grease into grease fittings ref 9c of the Jaw Retainer Pin Assembly ref 9 The Three Jaw Open Mo
39. r and apply additional treatment as required For restoring the tong to service refer to First Time Start Up Procedure on Page 6 25 HOW TO ORDER PARTS When ordering parts for your tubing tong refer to Parts Lists Use schematic illustrations to locate correct item number and part number from list When ordering include Quantity required Part Number NOT item number Part Name Tong Model Number Tong Serial Number SAFETY PRECAUTIONS Your tubing tong has been carefully designed with safety features built into your unit Realizing however that power driven equipment is only as safe as the operator who is at the controls it is extremely important that the operator observe the following safety precautions 1 2 Operate the tong from the back up line side only does not apply to front control tongs Never change jaw or put hands within the rotating parts of the tong while tongs are connected to hydraulic hoses Never remove or operate the tong without the guard doors in place Do not exceed the maximum pressure for which this system is rated Always use a back up line for all tong operations Keep loose fitting clothing away from the rotating parts of the tong 26 r a Cx o pana wen 2 A e A y N C N we e 2 GJ UM a DN e 2 m y e m on Bc m 5 4 4 CN 9 Z iki
40. r grade of oil Change to oil of a higher viscosity or of a better viscosity index Restriction in line between This condition may be detected when pump pressure power unit and tong is not reaching the tong or when excessive back pressure is created in the return line The return line pressure should be approximately 100 150 PSI 7 03 10 54 Kg sg cm Check self seal couplings to ensure they are properly engaged Check self seal couplings for rubber pieces lodged in valves If couplings are clear check for collapsed inner layers of the return hose Hose connections not made Check hose connection procedure in Operating up properly Instructions on 9 B TONG WILL NOT DEVELOP SUFFICIENT TOROUE 1 Tong valve or relief valve on tong not working Check for dirty sludge Check for tamination of oil Check for broken spring valve e e I Check for particles stuck under valve stem 23 i pump parts Check relief valve Oil viscosity too high Some pumps will not prime if oil is too heavy Check viscosity at working temperature also at initial temperature if this is considerably lower See No 9 below restriction in line between power unit and tong Oil by passed to reservoir Check relief valve for proper operation Check directional valves open center neutral position should return oil to the reservoir 4 7 Tong motor worn or Repair and or replace worn or damage
41. s shown in Figure 2 13 Figure 2 Figure 3 remove jaw and bushing Removing or installing the remove the bushing first jaw Figure 4 Figure 5 Jaws installed Set on Make up Jaws installed Set on Brake out DRAWING NO ILL 325 14 CHANGING THE TUBING TONG BRAKE BAND Align the opening of the inner and outer rings with the opening in the tong frame reference Figures 6 9 on Page 16 Remove the two cap screws from the brake band cover plate and lift cover plate Remove the old brake band which is located directly under the cover plate Apply grease liberally to the lining of the new brake band and to the inside of the eye on each end of the band Put the new brake band on the inner ring and remove the wooden spacer If the new brake band does not have a spacer a piece of wood 5 1 2 long can be inserted The brake band cover can then be closed and the two cap screws installed NOTE When the cover plate is down ensure that the two brake pins in the cover plate enter the eye openings at each end of the brake band 15 Figure 6 mE s Brake band cover removal Figure Brake band removal Figure 8 Figure 9 Greasing the brake band Brake band installation DRAWING NO ILL 326 16 Timing Procedure For free operation of the gear train it is necessary that the low and high speed pinions 51 cluster gear 56 57 58 idler gears 26 and rotor 42 be in proper
42. shing for proper size and installation Refer to chart below Jaw and Bushing Sizes Jaw and bushing sizes are stamped according to the actual O D of the tubing that they will fit not the nominal size of the tubing ETA 1999 ECL TT REVERSING JAW AND BUSHING The jaw and bushing are reversible depending upon the desired direction of rotation If the jaw is installed on the left side Figure 5 Page 14 standing in front of the tong as you look into the opening of the tong the tong will rotate the tubing to the left When the jaw is installed on the right side Figure 4 it will rotate the tubing to the right the direction of tubing rotation when going into the hole Removal of Jaw and Bushing Position the tong as if it were to go onto the tubing Reverse the bushing as indicated in Figure 2 Reverse the motor and move the outer ring slightly This will remove any force against the pivot pin of the jaw so it will come out easily Figure 3 Remove the pivot pin and jaw NOTE It is difficult to remove or install the jaw while the bushing is still in place Reversal of Jaw and Bushing Remove the jaw and bushing as outlined above Move the outer ring slightly so there will be room to get the lip of the jaw in back of the front roller of the outer ring Make certain that the jaw and bushing are the correct size Install the jaw as shown in Figure 3 Install the bushing a
43. throttling when door is open GEAR SHIFT TENSION ADJUSTMENT Adjusting gear shift tension is accomplished by turning set screw ref 60 in until gears will not shift and backing out set screw until shifting is smooth There will be approximately three threads of the set screw exposed beyond the transmission cover ref 11 when shifting mechanism is new Setscrew position is also a wear indicator for the shift rod fork HYDRAULIC OIL SPECIFICATIONS Performance and service life of all other components of a hydraulic system are affected by the hydraulic system fluid Some of the factors especially important in the selection of oil for use in a hydraulic system are 1 The oil must contain the necessary additives to ensure high anti wear characteristics Not all hydraulic oils contain these in sufficient amounts 2 The oil must have proper viscosity to maintain adequate sealing and lubricating quality at the expected operating temperatures of the hydraulic system 3 The oil must have rust and oxidation inhibition for satisfactory system operation Viscosity of fluid is a measure of its resistance to flow as well as its ability to prevent metal to metal contact of moving parts It is recommended that the following maximum and minimum viscosity ranges of the oil at start up and during running be maintained Nominal 150 3000 viscosity at 100 F 38 C Running 70 250 viscosity At Start up 4000 viscosity maximum An anti wear type of heav
44. tongs are on tubing MUST NOT be great enough to pull the tong off the pipe 2 Attach Back up Line A back up line automatic or retraction is attached to the back up ring back up line must be of sufficient strength and be properly secured BACK UP LINE MUST BE HORIZONTAL TO TONG THAT IS IT MUST NOT PULL UP OR DOWN ON TONG WHILE IN OPERATION For correct torque readings the back up line MUST BE ON A 90 DEGREE ANGLE WITH TONG b Oil Country recommends the use of a safety sling to prevent injury of personnel caused by failure of main back up line or stiff arm assembly The safety sling must be attached to the safety eye on the back of the tong and fastened to the rig orto a secure down NOTE back up line must always be used with or without the coupling back up assembly 3 Connect hydraulic hoses and start power unit 4 Swing tong on tubing joint Advance the throttle enough to take the slack out of the back up line This will put the tong in a level position NOTE Tong must be leveled on tubing and over the hole by adjusting bolts ref 121 on hanger assembly Page 27 Spring hanger should not be completely compressed from the weight of the tong Tong should have some bounce If spring is completely compressed from the weight of the tong it should be replaced 10 STIFF ARM ASEMBLY OPERATION AND INSTALLATION ILLUSTRATION 032 PAGE 12 The Oil Country Stiff Arm is designed to help pull tubing tong on
45. tubing coupling Firmly hold lever latch with one hand using opposite hand to operate tong throttle Break out joint push lever latch to release For make up of tubing remove lever latch assembly from hanger assembly position and install so that lug jaw is on left hand side Position the tong on tubing and grip pipe with jaw system Install lever latch in lug jaw so that back up will grip on upset below coupling This will ensure that the coupling is made up to proper torgue a To prevent injury always grip lever latch loosely with palm of hand Lever latch and lug jaw may become separated if not fully engaged on teeth of lug jaw when torque is applied to tubing b Oil Country recommends that the back up tong be used only when necessary This will minimize wear and reduce labor 42 Oil Country Manual back up Assembly Continued Back up Usage The Back Up should be used during the following conditions 1 When pulling tubing out of the well and the coupling unscrews from pin on tubing in the well 2 When weight of pipe becomes light enough to allow pipe to rotate in slips 3 When running tubing in well until load is significant to prevent tubing from rotating in the slips To prevent rotating secure tubing spider to wellhead NOTE When running tubing in the hole back up must be used 1 on the upset below the tubing coupling to insure proper make up of coupling 2 to prevent string from turning in the slips
46. uth Back Up is ready for operation 49 TIMING AND LUBRICATON CHART GREASE FITTING FRAME PLATE ALIGNMENT TIMING HOLE GREASE FITTINGS 9 Ib GREASE FITTING lt 4 PLCS ALIGNMENT IM 1 TIMING HOLE el ACTUATING ER HANDLE ALIGNMENT TIMING HOLE JAW PIN 9a NOTE THIS DRAWING VIEW IS IN BREAK POSITION FOR TIMING cse e PI SHEET 10F A JAWS WITH ALIGNMENT PIN orko kiai ILL 222 50 MODEL HDS 55500 BACK UP ASSEMBLIES WITH DIES LESS BACK UP MOUNT 1 05 5 9 16 RANGE THREE JAW OPEN MOUTH BACK UP PNEUMATIC STANDARD ASSEMBLIES G G NO OPTIONAL WGT Fraction DIETYPE LBS E 114 3 mm Tooth AIR OPERATED LESS VALVE 55510 101 ASSEMBLY BRACKET amp 1 900 to 4 1 2 48 3 mm to Straight HOSE ASSY 114 3 mm Tooth HYDRAULIC ASSEMBLIES 55520 202 HYDRAULIC OPERATED 1 900 to 4 1 2 48 3 mm to Straight BACK UP 114 3 mm Tooth 51 MODEL HDS 55500 BACK UP ASSEMBLY ePNEUMATIC HYDRAULIC OPERATEDe 1 05 5 9 16 RANGE THREE JAW OPEN MOUTH BACK UP BACK UP OPTION ASSEMBLYS 55510 102 55520 202 WITH 1 900 4 7 Jaws WITH 1 900 4 7 Jaws aa RE NO QTY PART NO PART DESCRIPTION 1 55157 100 2 7 8 5 9 16 Straight Tooth Jaw Assembl a 1 501 Se C C o c 55140 ScrewSHC 2002 3 9921605 1 3 5517 100 1 900 4 1 2
47. y duty industrial hydraulic oil is recommended This anti wear type of oil offers superior protection against pump and motor wear and has the advantage 20 of long service life In addition these oils provide good dumulsibility as well as protection against rust A good grade SAE 20 MS automotive crankcase oil can be substituted For most efficient operation the temperature of the oil should not exceed 150 F 66 C GREASE SPECIFICATIONS Due to the operating environment of the tong a water insoluble grease is required The grease should have high pumpability to permit application during very cold weather The grease recommended for cold weather operation is Shell B amp B Code 70919 which conforms to Government Specification MIL G 10924 C In milder climates an all purpose grease such as Shell Alvina 2 is recommended STEPS TO AVOID CORROSION Every trip lubricate all grease fittings with the recommended grease With an oil can lubricate the following throttle mechanism and the shift mechanism Lubricate brake band and friction surface with only enough light to keep the surface from rusting when the tong is not in service If the tong does not grip the pipe the cause may be too much grease on the brake band This can be remedied by wiping the brake band and friction surfaces clean of all grease later re lubricating with grease The tong should be cleaned periodically or after each shift when used around salt water 21 I

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