DYNA - Motor-Talk
Contents
1. 42 w LES CVO FLHXSE3 Vehicle Features e Taller windshield 7 for better wind protection and audio Chrome FLHX mirrors New 19 front 18 rear mirror chrome Agitator wheels and chrome inner ring on rotor Chrome billet end caps highlighted with black slots Chrome Slipstream collection hand and foot controls Granite and chrome engine Chrome fairing skirt and upper fork covers Slipstream Collection grips pegs brake pedal pad floorboards windshield trim Slammed console lighted CVO insert Road King tank flush mount gages and fill 43 CVO FLTRXSE Vehicle Features Heavy Breather intake with new SE cover 5 7 oval speaker with integral tweeter in fairing Gloss black powertrain Black handlebars Color coordinated seat backrest pad Lighted Bar Shield fuel tank console Windsplitter tinted windscreen common HDI DOM New fuel tank and fairing cast skull medallions Agitator cast wheels black chrome 19 18 Color matched painted inner fairing Color matched upper fork covers Rumble Collection hand amp foot controls iPod included N 44 CVO FLHTCUSE Vehicle Features 1 Dual control Leather Seat amp matching components 2 Boom Audio High Performance Speakers front amp rear 3 Boom Audio Bass Booster Ports 4 Chisel Chrome Wheel 17 Front 16 Rear2. Softail New common handlebar on Fat Boy and Fat Boy Lo Internally wired x FLSTF 2011 FLSTB 2011 E common 2012 16 Softail All 103in engines will use a 24mm drive belt except Japan Heated O2 sensor added to all exhaust systems 4 pin connector used in place of 2011 s 2 pin Stamped O2 Bosses Replaces the Screw Machined Boss i j lt N P ww si us a i A r jam T r w b 4 al y LI jd S w A y Iw x Wa 3 m 1 wi ate ern Meo mus _ e 3 a e _ D i d a Softail New smaller ECM and changes to mounting caddy m Security antenna k V relocated to New ECM 8 18 p Softail Electrical System Softail models can now be setup to utilize the Engine Idle Temperature Management Strategy The system is enabled or disabled using the Vehicle Setup selection of the Tool Box menu Km D zn Ea zun x Sotup AFV Reset EITMS PIN Acha Exhaust Control EITMS EITMS assists in lowerng engine temperature al idle RPM Fuel im rastricted to rear cylinder at high temperature operating conditions AGR HCM Qustomization instrument ABS TellTale Module Replace borhan Optio
3. Gear selection 1 6 and tachometer are selectable displays in odometer window 22 DYNA Electrical System Dyna models can now be setup to utilize the Engine Idle Temperature Management Strategy The system is enabled or disabled using the Vehicle Setup selection of the Tool Box menu APY Reset EITMS FIN Active Exhaust Control 5 assmis in hora engine lomporaluro at idle RPM Fuel resineted lo rear cylindor al high EITHS temperature operating conditions HCM Custormizalomn Instrument ABS TellTale Module Replace Keylass lqniiors Option Fuel Pump Disable ABS Sernco gt cal Current Status Disabled Enable Disable 1HD1G2M320 C 300035 2012 H D FLD 103 22 y DYNA Electrical System 1 ELECTRICAL CADDY 2 BCM 3 ECM 4 SIREN 5 ANTENNA MODULE 6 CLIP CONNECTOR ANTENNA 23 Hm DYNA Evaporative Canister Change to mounting position and operation changed to an active purge The line is now controlled by a solenoid purge valve assembly hg hie 4 g y m E 1 e 3 rA 24 A277 eee 7 DYNA Body Control Module Automatic solid state short circuit protection eliminates the need for most fuses and relays while reducing wire mass and wire count e in di a k
4. or HAATI v For every 4 psi a tira 5 underinf Checking tire pressure frequent and d always balora exter tripa is the most END
5. 2012 MY New Model Technical Forum ww 2012 MY Key Features 2012 MY Powertrain Tubeless Profile Laced Wheels Sportster Softail Dyna Touring VRSC Trike CVO 10 P amp A 11 Tools OO NOT PWD 2 Le bava POWERTRAIN Twin Cam 103 engine In response to continual customer demand for more power all DOM CAL CAN Big Twin motorcycles with the exception of the Street Bob and Super Glide Custom will receive the Twin Cam 103 powertrain for MY2012 The 103 enan features Automatic Compression Release ACR and additional 103 engine identifiers on the derby cover timer cover and air cleaner trim ring Clutch will have stronger diaphragm spring on 103 models Service Changes Service interval change for spark plugs for all models 30K or every 2 yr Fuel filter change interval changed to 100 000 miles for all models SHAFT ASST SHIIL PRIM CAM SI li BER SPROCKET SPROCKET RETAINER HEX FLANGE SORER T js K j o s ate ME 4 h p nj J 2 ae g ura gil U udi s 1 ate ern se di e Ah 4 m etm OWERTRAIN FL Trike Dyna New easy to grip dipstick top 62700026 part will retrofit POWERTRAIN Six Speed Transmissions Radial tolerance of trans
6. DIGITAL TECHNICIAN 2012 Summary 1 Electronic Update Early Vehicle Support Laptop version 4 004 0000 DTMobile version 4 004 1000 Released globally on 5 25 2011 2 DVD disk Update Laptop version 5 000 000x DTMobile version 5 000 100x Deliver globally on 7 20 2011 3 Electronic Update For Calibrations Laptop version 5 001 000x DTMobile version 5 001 100x Release globally on 7 25 2011 97 m kana SPECIAL TOOLS DIGITAL TECHNICIAN Tips Vehicle Diagnostic Cable HD 48650 9 Shipped last year 2010 SDM Has a second connector for use on 2011 2012 Softail models 2012 Dyna Models 58 SPECIAL TOOLS DIGITAL TECHNICIAN Tips Techlink II AC power Use with 1 Guided Diagnostics HDLAN Motorcycles 2 Buell 1125 Reflash 3 Fuel Pump Disable hicla Vehicle Setup IN 977777777777771 Please enter vehicle VIN Year Make Family Disconnect when changing Model Techlink II to different motorcycle Region Odometer not connect the TechLink AC power adapter to the Techlink when trying ta establish communication with the motorcycle 59 e SPECIAL TOOLS DIGITAL TECHNICIAN Tips DO NOT SWAP MODULES from other motorcycles to use as replacement parts Modules have features to recognize other modules in the motorcycle Swapping modules to other motorcycles could cause errors or DTC s whic
7. Twin Cam 103 engine with Automatic Compression Release ACR and oil cooler standard across all FL models to provide more power Tubeless Chrome Profile Laced Aluminum wheel option for all models except Limited Redesigned engine compensator reduces powertrain vibration and noise FLTRU air deflector improves aero comfort of the rider reducing head buffeting Service Changes Dipstick cap redesigned for easy removal Rear belt tension specification changed to 0 24 0 44 6 4mm 11 1 TRIKE Content e Trunk door hinges manufacturing changes part will retrofit e Rear Wheel manufacturing changes part will retrofit e Carbon Canister manufacturing changes part will retrofit Service Changes e Transmission oil level check procedure changing for Trike dipstick threaded in rather than resting on threads Rear frame alignment procedure added to service manual 36 V Rod V Rod 107 ANIVERSARY EDITION VRSCDX Night Rod VRSCF V Rod Muscle VASC All Models 10th VRSC Anniversary graphics Updates to Main Wire Harness e Heated O2 Sensors Common Brake line Segments e Silver and Black lines Commonize segment lengths for all VRSC models e Allows use of VRSCF silver lines on VRSCDX ANV models MAP Sensor e Current sensor obsolete A e Will retrofit 38 000 VRSCDX Night Rod Tapered Rear Tail Section Cha
8. 5 Chrome floating front brake rotor 6 8GB Pod 45 CVO FLSTSE3 Vehicle Features Increased wind protection by improving on 2011MY Softail CVO detachable fairing Modifications based on wind tunnel results Increased windshield surface profile area by 2 Added pressure relief duct to reduce head buffeting Added fixed position Willie Wings and rear air deflectors to direct air 46 OE CVO FLSTFSE3 1 Windshield 57400084 2 LH Willie Wing 57400100 3 RH Willie Wing 57400101 4 LH rear air deflector 57400102 5 RH rear air deflector 57400103 Windshield mounted Garmin 660 GPS Navigator Built in mp3 player and now handles the music playing as well as the navigation It pauses the music and plays the commands over the built in sound system then resumes the music when the navigation command is complete Fixed on windshield and detaches from bike with fairing assembly Powered through current fairing pigtail Output through two 3 5 speakers 47 ww SPECIAL TOOLS DIGITAL TECHNICIAN MY2012 Software and Translations Enhancements Tips Cable Techlink Il AC Power New Hardware So SPECIAL TOOLS DTII Software DVD Laptop version 5 000 000x HD 48650 150 DTMobile version 5 000 100x Shipping week of 7 20 2011 1 Windows 7 Support for new Laptops r ag Windows 7 Existing laptops cannot be upgraded to Windows 7 2 Lan
9. Amp Downloads Intercom Calibration 76441 06 DT Intended Use for OEM Radio replacement for two speakers for use with Intercom Kit 76440 06 77107 09 or 77108 mod BOOM Amp 09 Requires previous installation of Ultra Style Rear Speaker Kit for a 4 Speaker Sound System 51 4477 7 7 mm SPECIAL TOOLS DIGITAL TECHNICIAN 7 MY2012 Manuals included on DVD HD 48650 SMD7 Rev A 8 Added EITM status to System Info screen for MY08 or later Touring models System Information Y ECM ECM 1HD1PY91 7BB950050 Part Number 84249311 EFI Ignition Race Tuned Ignition Tuned 2132 00 04 0C 07 01 00 00 00 Date ECU Reprogrammed 2011 06 08 weulAWs T 92 EEE SPECIAL TOOLS DIGITAL TECHNICIAN 9 Revised DTMobile Updater Screen DTMobile Updater V1 04 ES 1 Exit out of the and DTMobile software 2 Connect D TMobile to PC using Active Sync USB Cable 3 Connect DTMobile to A C Adapter Power 4 Windows XP al E oHG 2 06 Verify DTII PC Active Sync Icon is Green indicating connected Windows 7 Launch taskbar icon Mobile Device Center 5 Verify green checkmark shows connected Select Connect without setting up your device connected 6 Select Update to update the DTMobile Device DTMobile Software Version 5 000 1001 Translations Data Base 5 0 1 This p
10. amp _ DYNA FLD Detachable Windshield Chrome nacelle with large head lamp Chrome fork covers 41 3 mm front forks with cartridge style damping in left fork Full coverage fender and low profile front tire Custom 5 spoke wheels with highlighted rim 18 front 17 rear Rider floorboards Chrome cigar tube fully covered shock and spring Twin Cam 103 engine in most markets 28 DYNA FLD Stainless steel mini ape handlebar and chrome pullback isolated risers 5 inch speedometer with chrome console and barrel key ignition 4 7 gallon fuel tank Transmission case changes for exhaust mounting support One piece seat with custom stitching 26 1 seat height Detachable injection molded saddle bags 2 into1 exhaust system 29 A DYNA FLD International Differences Unique Windshield for International Markets 75 shorter due to regulations Unique muffler quieter and lower power output due to noise regulations Reflector color Engine Matrix by Configuration 103 96 103 96 103 96 103 96 103 FXDC FXDL FXDWG FXDF 30 Y p n EA DYNA FLD Heated 02 Heated O2 sensors An Formed sensor boss 2011 MY not heated Muffler support with VRSC style muffler isolator 32 TOURING FLTRU FLTRX FLHR FLHRC FLHTC FLHX FLHTK TOURING NEW FOR 2012 MODEL YEAR Rubber mounted 1690cc
11. guage support for Simplified Chinese and Russian b E BEBE Portugu s m 49 v ww SPECIAL TOOLS DIGITAL TECHNICIAN 3 Added support for new Dyna ABS and ECM systems Reflash Service etc 4 Updated Animated wiring diagrams for MY2011 Softails SOF TAIL Vehicle System Index Anti lock Brake System ABS Electronic Control Module ECM Body Control Module BCM Turn Signals Controller Area Network CAN bus 5 Integrated ABS install question to be part of password learn procedure After the HDLAN Softail or Dyna password learn a screen informs user to select the ABS option in the BCM setup 90 SPECIAL TOOLS DIGITAL TECHNICIAN Current Desired Description Speaker Configuration fo230 06 D1 United States 2 Speakers with or without BOOM Amp n n 76242 06 DT Australia O Enhanced EQ L 76239 06 DT Japan 2 Speakers with or without BOOMI Amp O O 76493 07 DT Russia Standard EQ A daa AES i 4 Speakers with BOOM Amp Enhanced EQ selected calibrates the Radio for United States _ 4 Speakers with or without Amp Region Operation Standard EQ 4 Speakers with BOOM Amp Enhanced EQ for Tour Pak Bass Ports or BOOMI Saddle Bag Options Information EN 2 Speakers Standard EQ for OEM Speakers when Inte recom 76441 06 D T used with BOOM
12. h may result in malfunctions 60 SPECIAL TOOLS DIGITAL TECHNICIAN New Hardware HD 50390 4 ECM Interface Cable September 2011 Interface cable used for new ECM used for 2012 Softail and Dyna Cable has 3 connectors but the 2012 ECM will only use 2 of them Designing the cable this way allowed us to avoid making another cable for future applications Cable will include a new panel overlay HD 50390 6 ABS Interface Cable September 2011 Cable used for new ABS module 2012 Dyna e This cable does not require the use of an overlay e This cable will be shipped with the 4 cable in September 2011 61 A SPECIAL TOOLS Fork stem nut socket FLD but can be used on other models O2 sensor tool used to remove and torque heated O2 sensors other tools may be used including Snap on FRX181 flare nut socket used on passing lamps and previous tool for FL 2 Crimp dies to service new ECM and ABS connector terminals 62 Coming via Launch Kit N7 __ Dunlop Motorcycle Load Limit Card July 12 2011 DEALER COMMUNICATIONS HARLEY DAVIDSON MOTOR COMPANY Dear Dealer The purpose of this letter 15 to mtrodace you to the Motorcycle Load Card inchided m this kit The Motorcycle Load Card 15 another tool to ad you m educating your customers on the Gross Velucle Weight Rating GV WE of ther motorcycles and how to calculate the load hrut This card can be u
13. i Incorporates all functionality of current TSM TSSM including turn signal control tip over shut down Clutch neutral interlock security system rU 4 SAN directly controls Horn Head Light Starter Solenoid amp Power Caution Special procedure used for replacement refer to service manual 25 DYNA optional ABS components Rear Master Cylinder ABS Non ABS Except FLD ABS Security package standard on models in ABS ECU module and hydraulic control unit HDI APC ADS B END and IND markete are located behind cover on right side of the Motorcycle 26 Michelin Scorcher 31 100 90B19 Michelin Scorcher 31 160 70B17 Dunlop D427F 130 90816 Dunlop 0427 180 70B16 Michelin Scorcher 31 80 90 21 _ 27 P E a J d P ax we ir s L W d aeui n 4 2 C9 i a lt au um Tr eh p lae SI ey co PET A PE da 5 A de E ESE 2 o A iy is Er m n gt m 4 dau VR z S LAESA Tee P aT pea J qu uet a a x 4 E lt k i LU LL esi di gt Ta PP EP H a _ a a o an AW w 4 E i nra e am m Tr yi e UL
14. ichelin Scorcher 11 tires new on XR1200X also featured on the SuperLow Michelin Scorcher 31 tires featured on all other Sportsters New graphic for the fuel tank on the Forty Eight XL883R updated with one piece handlebar speedometer bracket Side covers will be gloss black or denim black to better compliment the finish of the tank and fender T _ Sportster New fork and ignition locks introduced to increase the number of potential key codes New design Current design Softail FLSTC FXS FXST AUSTRAILIA ONLY FLSTN FLSTF FLSTFB MU Softail 4 pin 02 sensor and new exhaust pipe sensor mount Twin Cam 103 engine with Automatic Compression Release Most markets Available tubeless laced profile wheels FLSTN and FLSTC New air filter element for all oval air cleaners Mufflers Dom stamp change only HDI internals change Unique trim for all Twin Cam 103 engines 13 Softail 24mm Drive Belt 103in models Stronger clutch spring for 103in engines Smaller ECM with new fender mounting panel Provisions in frame to accommodate ACR connectors Compensator sprocket common to all Twin Cam powertrains 14 A Softail Engine Matrix by Configuration se us se s se im E xL Pew E pe EE ES Se EC be EC E ee EC
15. mission shaft bearings reduced Part number changed to 8970A part will retrofit Wheels Tubeless Profile Laced Wheels New aluminum rim with unique inner profile Inner tube replaced with new rim seal with molded valve stem Requires the use of a rim strip like other laced wheels Outer rim profile the same as current profile rim Chrome finish Added Tubeless and MTM rim profile identification Not all profile laced wheels are tubeless Example FXS black profile laced wheels are not tubeless it is important to look at the MT versus MTM label on the rim to verify tube type versus tubeless A Wheels Tubeless Profile Laced Wheels Available Sizes 16 3 Front Profile Laced 17X3 Front Profile Laced 18 X 3 5 Front Profile Laced 16X5 Rear Profile Laced 16X3 Front Profile Laced chrome Softail 16 Rear Profile Laced chrome Softail Wheels Tubeless Profile Laced Wheels Tire pressure 15 used to create the seal between tire rim seal and rim rim strip is used between spoke nipples and rim seal to help protect seal from damage Wheels Tubeless Profile Laced Wheels Both the rim strip and the rim seal are replaced when servicing the tire Sportster XL 883N XL 1200N XL883R BRZ ENG HDI JPN APC XL 883L XR1200X XL1200X XL1200C A Sportster All XL s will feature Michelin Scorcher tires M
16. n Fuel Pump Disable ABS Seneca Current Status Disabled Enable Disable 1HD1JD531BB010018 2011 H D FLSTN 22 FLD FXDF FXDWG 4 pin heated O2 sensor and 1 new exhaust pipe mount HDLAN based electrical system New hand controls 2 Body Control Module e ABS and security option Expanded diagnostics Carbon Canister 3 Similar to FLT amp VRSC New fresh air intake hose 20 f Twin Cam 103 engine with 4 Automatic Compression Release on FXS FXDB and FXWG in most markets Stronger clutch spring and 2 engine trim unique on 103in engines 3 Compensator sprocket common to all powertrains Wheels amp Tires FX models use Michelin tires except FXDF New front and rear tires on Fat Bob and Wide Glide new wheel assembly part numbers 21 DYNA Electrical System Anti Lock Braking System ABS option Sealed hand control switches with new functions Use CAN bus technology Trip function selection control moved to hand controls e Hazard light control moved to hand controls Body Control Module BCM e Replaces most fuses and relays and TSM Eliminates high current loads on ignition and other switches Reduces wire gauge and harness bundle size e Permits the use of LED turn signals without extra module Integrates security system and all lighting system functions 6th gear indicator eliminated
17. nges Flush mount LED taillight Splash Guard AUS Only LED Brake Light Stop Tail Turn Converter DOM e Center Mount license plate HDI DOM Two up seat with custom stitching Heated O2 Sensors e 107 VRSC Anniversary graphics Front end assembly changes Inverted forks black anodized Black triple clamps e Black speed screen visor Light weight wheels 3 pounds lighter Ergonomics changes Pull back handlebar 3 inches closer Reduced reach foot pegs 1 inch closer Revised foot peg mounts Retuned rear suspension 39 V Rod 10 ANIVERSARY EDITION ANVERSARY Finishes Chrome powertrain with platinum crankcase and heads Frame Leafy Aluminum Light weight wheels Silver with machined highlights Retuned rear suspension Chrome mufflers Chrome Upper AUX Volume Heat Shield Chrome speed screen visor Heated O2 Sensors e 107 VRSC Anniversary graphics 40 FLHTCUSE7 FLHXSE3 FLTRXSE FLSTSE3 CVO FLHXSE3 Vehicle Features Premium 200W amplified sound system in fairing and lowers 2 5 X 7 speakers and 1 200w amplifier in saddlebags Pod interface 8GB mount in bag Tweeters in place of temp and fuel gage diamond black gages New custom slammed SOLO seat and matching detachable pillion with imprint leather inserts Color matched inner fairing Custom extended saddlebags
18. rocess can take up to 1 hour please be patient Vehicle Communications Data Base 5 0 1 Specific Data Base 5 0 1 Help Update Lower right screen shows the DTMobile Software version being installed on the DTMobile when an update is performed 53 AU SPECIAL TOOLS DIGITAL TECHNICIAN 10 DTMobile connection to DTII Windows 7 Laptops Windows 7 uses Windows Mobile Device Center vs Active Sync Launch the taskbar icon Verify the green checkmarks shows connected Select the Connect without setting up your device A Set up your device wor Get Outlook contacts calendar e mail and other information on your device E This is required when Authorizing or Updating DTMobile from DTII Windows 7 Laptop m Connect without setting up your device j 54 e SPECIAL TOOLS DIGITAL TECHNICIAN Enhancements 1 DTH Application Launches quicker 2 Techlink Il Communication improvements 3 Guided Diagnostics Improvements to screen text labor code information and pictures 4 Adding electronic User Guide on DVD 55 A SPECIAL TOOLS DIGITAL TECHNICIAN MY2012 DTII Electronic Update Calibration Updates Laptop version 5 001 000x DTMobile version 5 001 100x Released globally on 7 25 2011 Content of electronic release MY2012 Software and calibration updates 96 SPECIAL TOOLS
19. sed conpinction with the existing Chamer s warrings and instructions the vrarrung labels on the motorcycles the warrungs on the tires and the other materials related to safe operation of the motorcycles These cards can be used by your sales rental and service personnel to further help your customers understand they are overbading their motorcycle olx cards have been mcladed in the MY 2012 Launch To order more Motorcycle Load Cards free of charge please email deborah kbppizizoodyear com and melide the card mimber LL C 100 mthe subject line You may specify a quantity or you will be sent a default quantity of 25 cards olnceralv Nathan Boyd Director Product Integrity otorcycle Load iotenzyc ie ae below 1 Enter GVWR Gross Vehicle Weight Pana owner s memi of Vehicle Identification Number VIN niae 2 Emer dry weight of motorcycle freight am shipped from the Sactorfj Crack mamia gt mt 3 Average weight of flics gas anc oils er a typical Aaloe this rey be appessimatery 20 ds Bax 1 Box 2 Bow 3 5 Ene tota weight HEJE yeu camying Box 5 Box 7 If Bax amp E ar Pie Pou moore Gel bead ta las el niche 5 lug im greater than Box d YOUR MOTORCYCLE 15 OVERLOADED
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