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1. 01 amp Go PO 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No GB 5783 86 GB 93 87 SL100 01 107 SL100 01 108 GB 13871 94 GB T 276 94 SL100 01 109 9L100 01 110 5L100 01 111 5L100 01 106 9L100 01 112 GB 894 1 86 9L100 01 114 9L100 01 113 12 37 149 200 38 024 L100 01 105 GB1096 79 5L100 01 104 L100 01 103 L100 01 102 5L100 01 101 Name and Specification Hex head bolt M8x30 Spring lock washer 8 Bearing cover Paper gasket Oil seal 35x50x8 Bearing 6207 Adjusting shim Key Pressure spring Input shaft Bevel gear Blocked patch 35 Retainer Case Combined seal washer Oil drain plug Blocked patch Output shaft Key 10x45 Spacer sleeve Paper gasket Bearing cover Connected sleeve Quantity Remarks 8 17 5 3 Blade Axle and Transmission Parts EF95 EF155 Blade Axle and Transmission Parts Ser No 18 O INIIAI AJOJN 11 12 13 14 15 16 17 18 19 Part No GB1096 79 SL100 00 113 UC205 Z GB 93 87 GB 5783 86 SL100 00 109 SL100 00 110 GB 93 87 GB 70 85 SL100 00 114 GB SL100 00 012 SL100 00 103 SL100 00 102 GB 6170 86 GB 5780 86 SL100 00 111 SL100 00 108 Name and Specification Key 10x30 Transmission shaft Bearing with flange 90207 Grease nipple M8 Spring lock washer 8 Hex head bolt M8x25 Outer swellable sleeve Inner swellable sleeve Spring lock washer 6 Hex head bolt M6x25 Belt wheel large Belt Blade axle Spacer
2. Blade Hex nut M12 Hex head bolt M12x80 Belt wheel little Sleeve Quantity 1 i 3 1 14 14 2 NI IOJIOJN Remarks 5 4 Flail Mower Assembly EF165 175 ao lt 5 Ser No Part No Name and Specification 1 EF 175 0006 Gearbox 2 EF1 75 1023 Shaft Sleeve 3 EF1 75 1022 Shaft 4 DIN 6885 Key 10 65 5 GB13912 Hex head bolt M 8 35 6 GB93 87 Spring lock washer 8 7 EF175 0004 Shaft tube 8 GB5783 86 Hex head bolt M12 30 9 GB848 Washer 12 10 GB982 Nylon lock nuts M12 11 GBIT70 3 2000 Screw M8 30 12 GB848 Nylon lock nuts M18 13 EF175 0007 Mud shield 14 EF175 0002 Roller 15 GB5783 86 Hex head bolt M12 100 16 GB848 Plain washer 12 17 REACH 04 D35 Swell Sleeve 18 EF175 1024 Belt wheel large Coo el y gt 2 M f F Nall 77 Sa vel i a a 33 U iz S Sa N yl C7 gt ME q J J LU y ijj WNN l A A 5 FAT l C8 gt II g Fa 5 D w ii H y Quantity Remarks 1 o_o A A 30 34 10 19 Ser No PartNo Name and Specification Quantity Remarks 20 19 20 2
3. Repair the side skirts let them to original technical condition Replace damaged or broken protective devices Remove the driving shaft from the machine Pull the machine driving shaft apart Check and replace any components that are damaged or worn Install the driveline on the machine The machine driving shaft should telescope easily and the guard turn freely on the shaft Let the oil in gearbox drain out thoroughly Check and clean it Fill new gear oil up to the dedicated oil level The oil shall be drained off after 50 hours of using time Then the oil shall be drained off every 250 hours One time every year at least The draining procedure is as follows remove the draining bolt under the gear box so that the oil drains off After the oil is drained off put back the cover and fill the gear oil up to the dedicated oil level batteries when welding on the machine while the 1 ATTENTION Don t forget to disconnect the generator cable and machine is coupled with the tractor 4 3 Storage The machine inside and outside shall be cleaned carefully so as to avoid corrosion Don t spray water on the rolling bearing if you clean the machine with high pressure sprayer Check and clean the universal joint driving belt press roller or replace them if they are not in good state Spread oil on all parts required Recoat the parts rubbed and damaged for anti corrosion Store the machine in a dry level area Support the frame
4. mn Working efficiency nh Input rotating speed RPM 540 Power required HP CHAPTER m OPERATION this manual carefully to learn how to operate the machine safely and how to set it to provide CAUTION Be familiar with the machine before starting Read maximum field efficiency 3 1 Checking Before Operating ATTENTION Only use universal joint conforming to CE standard and protect them properly Before operating the machine the following areas should be checked off 1 10 11 12 13 Before starting up the machine check and Lubricate all grease points all lubricated parts inside the machine Use only an agricultural tractor of horsepower within limits of the machine specified Check that the machine is properly attached to the tractor Be sure retainers are used on the mounting pins Be sure extra weights are mounted on the front of the tractor Check the oil level in the gearbox Add as required Check that the tractor PTO shaft turns freely and that the machine driving shaft can telescope easily Check the blades Be sure they are not damaged or broken and swing freely in their mount Repair or replace as required Check and tighten the blade bolts Check for entangled material in all rotating parts Remove this material Install and secure all guards doors and covers before starting Before installing the universal joint the tractor and the machine motor shall be stopped and the key be t
5. that area that requires your SAFETY AWARENESS CHAPTER II SPECIFICATIONS 2 1 Brief Introduction The series Flail mower is designed for pulverizing grass and short bramble and shall be used in the indicated purpose The Flail mower consists of a rotating shaft with many blades attached to it The blades cut the grass while traveling over the working area Rotational power to the shaft is provided by the tractor PTO through the gearbox in the center of the machine The Flail mower attaches to the 3 point hitch on the tractor 7 ts l E NA B i in J tI RZ HR i m H A al i Fig 2 1 Main components of the Flail mower 1 Blade axle 2 Blade axle cover 3 Combined fender 4 Supporting frame 5 Gearbox assembly 6 Suspension bracket 7 Transmission shaft 8 Belt wheel and belt 2 2 Specifications and Parameters for Flail Mower Model EF95 EF105 EF115 Dimensions LXWXH mm Structure weight kg Cutting width mm 929 Working efficiency mh Input rotating speed RPM 540 Power required HP Dimensions LXWXH mm Structure weight ko Cutting width mm Working efficiency m2 Input rotating speed RPM 540 PTO spline size 6 tooth 35 mm Rectangular spline Power required HP 20 35 25 35 25 35 Dimensions LXWXH mm Structure weight kg 235 255 Cutting with
6. with planks if require 13 4 4 Operation After Storage Before the machine is started up check the following items regularly Check oil level and add it if not enough Check and tighten all screws and nuts Check the regulated state of the machine Check the blade state Check the air hole on the gearbox If it is blocked clean or open the hole with compressed alr Dont spread oil or grease on the driving belts If there is oil or grease on the belts wipe the belts in case the belt sliding and wearing occur damaged parts or replace the blade according to the manufacturer s recommendation to keep the machine balancing ATTENTION Check the machine every 10 hours Repair the Check all tightening parts and replace them if necessary Don t remove the protective parts on some points and protect the machine ATTENTION In the case of vibration stop the machine and check the blade If the blade breaks or is damaged replace it with same type of the blade If the machine vibrates still send the machine to the authorized repairer 14 CHAPTER V ILLUSTRATED PARTS CATALOGUE The manual contains a parts list for your machine It is divided into major sections which correspond to the groups shown in the Table of Contents and the accompanying illustration The first page of each major section lists the contents of that section each of which consists of exploded views and related tabular listings When ordering
7. 1 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 GB5783 86 Hex head bolt M12 40 550057 borna noed vasber 12 e GB934 Hex head bolt M16 1 5 65 GB97 1 Plain washer 12 5 5 Gearbox assembly EF165 175 Ser No PartNo Name and Specification Quantity Remarks 9 T ilseal seos 10 GB5783 86 Hex head bolt M12 35 8o I r z s olsa 36 608 16 GB5783 86 Hex head bolt M12 35 8o i e olsa 723 21 5 6 Blade Axle and Transmission Parts EF165 175 Ser No 1 O INIO IAIA W LY Part No 13 965 UC207 EF175 0003 EF175 0004 GB982 EF175 1020 EF1 75 1040 GB5783 86 HN ANY L WE WANK I j Name and Specification Belt 13 965 Bearing UC207 Sleeve Blade axle Nylon lock nut M12 Sleeve Blade Hex head bolt M12 75 I Quantity 3 2 1 1 28 28 28 28 LA a de Remarks The information contained in this operations manual is a general introduction only The information contained herein may be modified at any time for any reason Modification may affect the details or specifications of the product described in this manual Therefore users dealers must include the manufacturing date and serial number when placing an order for spare parts and component
8. EF155 ccccccseccecseeeeeeeeeeseeeeeesees 18 5 4 Flail Mower Assembly EF 165 175 ccccsccccseecessceceeecceseecceeeceseeseaseeeseessaseesaess 19 5 5 Gearbox assSembly EF 165 175 ccccccccccccccsssceeeceeeeesceeeeeeseeeeessseeeeessenseesseaaeees 21 5 6 Blade Axle and Transmission Parts EF165 175 ccccccccesseeeeeseseeseeeeeeeeeeeeeees 22 CHAPTER I SAFETY INFORMATION PLEASE NOTE Make sure all potential operators of this equipment review this manual and all safety messages contained within 1 1 Safety First Read this service manual before using the machine manual When you see this symbol carefully read this message that This safety alert symbol indicates important safety messages in this follows and be alert to the possibility of personal injury or death This machine is designed for pulverizing grass and short bramble and shall be used in the indicated purpose You take the responsibility if the machine is used in any other purposes For safety of personnel and good performance of the machine you shall check the performance of the machine and the tractor before starting the machine All persons and animals shall keep away the machine when you start it The operator shall not put on too loose clothes during operating the machine Do not touch the rotor when the machine rotates Keep away the machine when it moves When the tractor and the machine are moving on the road always keep t
9. FLAIL MOWER OPERATIONS MANUAL FOREWORD The purpose of this manual is to assist you in operating and maintaining your Flail mower Read it carefully before operating and maintaining the Flail mower it furnishes the specifications construction instructions and also the maintenance Some information may be general in nature due to unknown and varying conditions However through experience and these instructions you should be able to develop operating procedures suitable to your particular situation Right and left as used throughout this manual are determined by facing the direction the machine will travel when in use Please kindly note that the contents of this operations manual may be a little bit different from the Flail mower that you actually purchase This is due to the continuous improvement and development of the series Flail mower however the specifications and structure of the Flail mower shall be subject to change without notice Thank you very much for purchasing our products We cordially welcome all the Suggestions advises and comments on our products from the users and dealers so that we may make necessary improvements on our products continuously to meet the requirements of every specific market We strived to make this operations manual as correct as possible However we do not guarantee the accuracy or recentness of the information herein due to having translated the m
10. MAINTENANCE Check and screw all nuts and bolts in connection parts Check the blade and fixing parts every day and replace the damaged parts if they are found damaged Don t install damaged worn and unbalanced blade New sleeve shall be used to replace the worn fixing parts on the blade NOTE The operator shall put on gloves and use suitable tools before changing blade Check the oil in gearbox Fill them up to line if it s necessary Press butter in each oil nipple three to five times Clean the implement take away all grass and mud the machine is on the level F IMPORTANT Check the oil level only when the unit is cold and 4 2 2 SEASON MAINTENANCE Check the machine as below beside the terms of daily maintenance Check the oil in gearbox replace it if it is bad Check the bearings of blade spindles whether mud and water have been enter because oil seals are damaged if it s so disassemble and clean them and replace them if it is necessary And then press butter into them Check the distance between bearings and gears Adjust them if it s necessary 12 4 2 3 ANNUALLY MAINTENANCE Cleaning mud and grass on the machine thoroughly Check all clearance between bearings and gears if you have replaced them Please run it without load for 3 5 minutes Check and clean blade axles Replace oil seals and press butter into them Check all blades replace then if they are wear out or damaged
11. aken away The universal joints shall be installed in good state with proper protective parts The chain on the protective parts of the universal joint shall be guaranteed in good condition in case automatic rotation occurs All other persons shall leave the ground before connecting the driving power from the 7 tractor Keep the output of the tractor at 540 RPM 14 Before cleaning repairing and lubricating the machine stop the motor and take away the key with you 15 When the universal joint is not connected with the tractor they must be connected again through the frame to protect the joint from damaging 16 Don t approach the machine when the machine runs 3 2 Adjusting the Height In order to conduct a precise work the machine shall be operated according to the recommended cutting height For saving fuel and power and reducing the wear of the machine the cutting height must be regulated correctly When regulating the working height loosen the screw 1 remove the screws 2 on both sides regulate the roller height see following drawing fix the parts on the set position The lowest hole is the highest working height put the screws 2 into the set hole tighten screw 1 and screws 2 3 3 Regulating the Tension of Driving Belt regulating the tension A ATTENTION The machine shall always stand still for Remove the drivng betl cover Loosen screws 1 2 3 4 and adjust screw 1 Tighten the screw
12. anual to English We assume no liability for errors or omission CONTENTS CHAPTER 1 SAFETY INFORMATION ucocesceenssevnveseuutoee dnedusundetinnatteeshssnndaiatacdbiiearnsdeones seeks 3 Mh SO UY INSU deccein ance St aresidacameticeusticedtad E 3 Te IIA Sct soa esis E NE AET E EOE N EEE EA 4 CHAPTER SPECIFICATIONS casinon unaa a cede 5 2A ON NTOCUCHON arsana a a A A tedaniecaiadaeae 5 2 2 Specifications and Parameters for Flail MOWe ccccsecceceeseeceeseeseeeeesseeeeseaeees 6 CHAPTER IL OPERATION cnan a E 7 3 1t Checking Before Operating eve ce cei sexaweincdaczesedexvuiesadeceisbicuws E O TEE 7 3 2 Ad SING MGs FIC IOIN esna R se eaaduasusucteotsieveuele 8 3 3 Regulating the Tension of Driving Belt cccccccceceesseeeeeeeeeeeeeeeeeeeeeeeeseeeeseeeeseeeens 9 RAA KS AE D S EEE EEEO IA ee E E AEE AAE AE AST AT 9 CHAPTER IV SERVICE AND MAINTENANCE ccccccceeeeeeeceeeeeeseaeeeeeeaaeeeessaeneeeenas 11 71a EE E 1S gt ee ee AA E PE ee B AE T O A AEA NA EAT P E 11 4 2 Mainen ANC Essere E R E ERS 12 A se 8 0 eee ete ee ee eee A 13 A 4 Operation Aller SIOrage aacwe scene seteacewdek datuleetie iauts e 14 CHAPTER V ILLUSTRATED PARTS CATALOGUE ccecssc tore cicasstasncoceicsssacataamecdeerseccsaanene 15 5 Pal MOWEEASSCMDIY ER 99 EF 190 rreri ae a 15 5 2 Gearbox assembly EF95 EF 155 cccccccssecccceseeeceeeeeceseeeceaeeessaeeesseseessageesseas 17 5 3 Blade Axle and Transmission Parts EF95
13. he machine off Before repairing the machine stop all movable parts and the tractor keep the key with yourself Always keep the machine in a good state if necessary repair or change the defective parts Don t use the machine to transport personnel Don t modify the machine Pay attention to the sharp and pointed parts during repairing the machine All protective parts shall be guaranteed to be in good state before starting the machine Dont leave the tractor when moving the machine and always take away the key of the tractor with you The machine shall be operated in the recommended speed Dont stay between the tractor and the machine Dont start the machine in a closed place due to the smoke from the tractor 1 2 Safety Signs 1 2 1 Care of Safety Signs a Keep safety signs clean and legible at all times 2 Replace safety signs that are missing or have become illegible 3 Ifa component with a safety sign s affixed is replaced with a new part make sure new safety sign s are attached in the same locations as the replaced components 4 Safety signs are available from your authorized Distributor or Dealer Parts Department or the factory 1 2 2 Safety Signs locations The types of safety signs and locations on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various safety signs the type of warning and the area or particular function related to
14. parts Always give your dealer the Model of your machine to assist him in ordering and obtaining the correct parts Use the exploded view and tabular listing of the area of interest to exactly identify the required part 5 1 Flail Mower Assembly EF95 EF155 15 Flail 16 Ser No 1 Mower Part No SL100 00 023 SL100 00 024 SL100 00 025 SL100 00 165 SL100 01 001 SL100 00 101 SL100 00 115 GB 5783 86 SL100 00 112 SL100 00 015 SL100 00 022 SL100 00 021 GB 97 1 85 GB 5780 86 200 56 011 SL100 00 106 SL100 00 104 SL100 00 019 SL100 00 020 SL100 00 018 SL100 00 107 GB 6170 86 GB 93 87 SL100 00 017 GB 5783 86 SL100 00 016 SL100 00 105 SL100 00 014 SL100 00 011 SL100 00 013 GB 5783 86 GB 6170 86 Assembly Name and Specification Hanging Plate left Mud shield roller Copper sheath Gearbox Rear fender Guard shade Hex head bolt M10x60 Guard cover Gearbox seat Hanging plate right Belt cover Plain washer 12 Hex head bolt M10x80 Lock pin spacer pin Pin weldment Suspension plate right Bracket Fixing plate Hex nut M10 Spring lock washer 10 Hook Hex head bolt M10x30 Suspension plate left Bent pin Supporting frame Combined fender Blade axle cover Hex head bolt M8x20 Hex nut M8 Quantity Remarks 1 a Se ee ee On Oaea aa aa Ma l Ma l Ma i a i ee A ee Oe ee O OIO a jaja Oleo 5 2 Gearbox assembly EF95 EF155 Gearbox Assembly Ser No 1 CO N
15. s Thanks 22 Changzhou Mateng Machinery Co Ltd Add Zhonglou Industrial Area Changzhou City Jiangsu Province Tel 0519 83292371 Fax 0519 83292317 E mail CHINAMATENG GMAIL COM
16. s 1 2 3 4 Put back the driving belt cover 3 4 Staring up Before starting the machine control and adjust the following items Tension of trapezoidal driving belt Oil level of gear Point of lubrication All bolts nuts and screws ye ee Working Position C gt i N o N Is e S Moving Position In order to keep the machine stable install the supporting frame on the machine when the machine is stopped see above drawing ATTENTION When transferring the moving state of the machine to the working state do not stand between the machine and the tractor The machine coupling is equipped with 3 pins so that the machine can be coupled with all tractors with universal coupling with 3 pins Each telescopic pole on the machine can be adjusted properly according to the type of the tractor Keep the Flail mower away the tractor with a certain distance The universal joint shall be tense and the largest distance in the closed state shall be 5 10 cm Moving the lifting arm and putting it between axes insert the joint pins and fix them with pins Fix the lifting arm with chain and tensioning device so as to prevent lateral movement of the machine Connect the universal joint to the PTO shaft of the tractor on the side of the tractor In any event it cannot produce a collision in any position While connecting 3 points pay attention to that the PTO shaft of the tractor shall be parallel with the ground It is ver
17. y important to keep the machine driving axle and the PTO shaft of the tractor in parallel The machine shall be lifted from the ground before moving the machine 10 CHAPTER IV SERVICE AND MAINTENANCE 4 1 Service 4 1 1 FLUIDS AND LUBRICANTS 1 Grease Use multi purpose lithium based grease 2 Gear Box Oil Use N46 drive amp hydraulic dual purpose oil or equivalent for all operating conditions Each Gearbox Capacity 0 85 liter 3 Storing Lubricants Your machine can operate at top efficiency only if clean lubricants are used Use clean containers to handle all lubricants Store them in an area protected from dust moisture and other contaminants 4 1 2 GREASING Use a hand held grease gun for all greasing Wipe grease nipple with a clean cloth before greasing to avoid injecting dirt and grit Replace and repair broken nipple immediately f nipples will not take grease remove and clean thoroughly Also clean lubricant passageway Replace nipple if necessary 11 4 2 Maintenance shall be conducted when the tractor and motor are stopped and the key is taken away 1 ATTENTION All maintenance repairing cleaning and lubricating By following a careful service and maintenance program for your machine you will enjoy many years of trouble free operation The period recommended is based on normal operating conditions Severe or unusual conditions may require more frequent maintenance 4 2 1 8 HOURS OR DAILY

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