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Cooper-Aerospace

1. Model Motor Maximum Stroke Weight Spindle Feed Per Chuck Minimum Configuration m mm Ibs kg Speeds Revolution Capacity Hose Size 15QDA S150B Straight 1 5 38 10 4 53 160 250 400 800 0005 001 002 375 375 NPT 375 1400 2000 3000 003 004 006 008 15QDAB S150B Piggy Back 1 5 38 10 4 53 160 250 400 800 0005 001 002 375 375 NPT 375 1400 2000 3000 003 004 006 008 STANDARD EQUIPMENT 3 Jaw Chuck 614929 and Key 849123 Forward Stroke Adjustment Wrench 614190 NOTE Specify TOOL NOSE when ordering Standard Noses page 1 7 Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES 1 11 1 13 FOR SAFETY PRECAUTIONS In Line Tools ff TT Ann 1415 anhe 368mm amp amp mm PN E 51mm 7 Ps 516 129mm 022 11 260mm ALUMINUM TOOL NOSE Bushing Thread Length A Part Number 75 16LH 5 1875 132mm 619662 1 14LH 5 4375 138mm 619683 1 25 12LH 5 4375 138mm 619704 Internal Nose Mounting BUSHING Thread 1 825 18NS L H THREAD 3 JAW CHUCK Bushing Thread Dimension B Dimension C Desc Part Number 75 16LH 5 127mm 3 5625 90mm 375 Chuck 614929 1 14LH 5 25 134mm 3 7813 96mm Key 849123 1 25 12LH 5 25 134mm 3 7813 96mm
2. 21316 2 410 34 CAP CHUCK KEY 849108 849120 MORSE TAPER NO 2 612934 MEN ENO SIDE FLUID CHUCKS FEED FEED 36 24 THD Bara 250 1 825 18 L H THREAD Bore 375 Bore 500 A 621389 621373 621390 621374 621391 621375 BUSHING THREAD Bushing S150 Series S275 Series Thread Dim A Part No Dim A Part No 75 16 LH 93517 619662 Qoam 619954 5 875 in 7 125in 1 14 LH 149mm 619683 181mm 619955 5 875in 7 125 in 1 25 12 LH 149mm 619704 184mm 619953 7 125in 1 5 12 L H 181mm 617802 Right Angle Tools Accessories Accessories for the No 158 and 230GD Series Right Angle Drills Wedd LH THD 39 24 HO zs E 2410 TAD 7 f WITH CRORE Pl LIH TED n SPINDLE ADAPTER EEY CHUCK j 7 L muwa 1 Usa 849103 KEY pi 840123 V La e MORSE TAPER 1223318 LF THO MO 7 2542 2 24 THD 1 NO 2 pipa Bushing 150 Series 275 Series 158 HEAD Thread Dim A Part No Dim A Part No 230GD HEAD T 75 16 LH dam 619662 GS Sum 619954 5 875 in 7 125 in ud A 1 14 LH 619683 619955 seta THD wae 5 875 in 6184 7 1251 genes i ore SED Be SAS 2 d Dee eae La 149mm 181mm 375 621390 621974 7 125 500 621391
3. Competitive HT Series Drill Capacities Drill Cycles Drill Cycles Peck drilling allows much larger diameter holes to B bd c3 bid D Actual Time be drilled than conventional arilling with respect to Dj Cycle for Drilling motor horsepower Maximum diameter capacity will depend drill chosen material to be drilled and Do cutter geometry The adjoining chart shows capacities D3 i of our HT Series drills D pow a7 Drill Capacities of the HT Series Peck Feed Drills r I Series HP Aluminum Titanium Steel Actual Material Removal or Drilling HIS 19 0 10 HT4 0 7 0 5 0 4 0 4 increased With our HT Series drills advancement and retraction times are separated from actual drill time therefore the drill time is the same on each peck The net result is increased performance HT Series Peck Feed Drill Performance Features amp Benefits Adjustable Set Back Allows precise cutter point Control wi drilling i Rapid Advance Depth Controls Improves hole quality Adjustable rapid advance to workpoint e Prevents cutter breakage Depth control adjustable to complete Extends cutter life tool cycle at any point Interchangeable Motor Cartridges Quickly change RPM HP and spindle by exchanging a one piece motor and gear cartridge Back Stop Adjustment Utilize any portion of drill stroke Start amp Stop Buttons Easily accessibl
4. HT 3 Bj 030 S E 40 Stroke 40 4 Spindle B 1 2 20 C 3 8 D 9 6 E 3 4 Function Male Thread Jacobs Chuck Equal Drill Time Female Thread Female Thread Female Thread Speed Code 120 12400 RPM 030 3000 RPM 021 2100 RPM 016 1600 RPM 007 650 RPM 005 475 RPM 003 300 RPM 002 150 RPM 001 80 RPM Peck Drills Peck Drills QuaActKENBUSE HT4 Series Dimensional Data amp Accessories Refer to pages 14 and 15 for Concentric Collet details When Ordering specify HT4 Series 1 Complete model number from page 3 6 2 Concentric Collet code number from chart on page 11 Capacity 3 Cutter guide diameter Aluminum 5 Titanium 375 Steel 375 E 75 Horsepower E Adjustable controlled feed rate Bl Adjustable peck rate and depth control lll Equal Drill Time Stroke lll Integral nosepiece to reduce size and weight Taper Lok 14 2 Single amp Double Geared Bushing Tip 15 2 Differential amp Triple Geared FS IET ATA ak Fee oF Eee ok ab ok ok ad arae R C ij hene tee ug HT4 TAPER LOK lll One button start fully automatic cycle 9 46 with Handle lll Reduces cost per hole 6 19 w o Handle lll Uses low cost cutters to produce high quality holes in dissimilar materials
5. SPECIFICATIONS Air Consumption 40 1100 L Min At all times verify that guards are in place and Air Inlet 3 8 Stroke 1 0 inch 25 mm secure Operators must understand and follow Power 1 2 HP 0 9 KW Depth Repeatability 001 inch 0 025 mm Safety Practices Thrust 55 Ibs 25 daN Noise 80 dBA Weight 7 8 Ibs 3 5 Kg 8 11 Peck Drills Accessories Peck Dnills Accessories Fixed Aircraft Nosepieces for HT1 HT2 and HT3 Adjustable Nosepieces for HT1 HT2 and HT3 Nosepiece part number includes Position of Bushing Tip can be precisely Guard and F571 125 NPT Plug adjusted to drill length eliminate drilling Air 125 NPT 2 62 Diameter 2 62 Diameter Length Range Taper Lok Bushing TB Taper Lok Bushing TB Part No Type Stroke Length Guard TB Series Tool Mount Part No Type Stroke Length Range Guard TB Series Tool Mount 537259 Fluid Inducer Alum 1 5 6 97 537581 22000 HT2 537373 Adjustable Alum 3 7 5 9 9 537581 22000 HT2 537260 Fluid Inducer Alum 1 5 6 97 537581 23000 HT2 537374 Adjustable Alum 3 7 5 9 9 537581 23000 HT2 537261 Fluid Inducer Alum 1 5 6 97 537581 24000 HT2 537375 Adjustable Alum 3 7 5 9 9 537581 24000 HT2 537258 Fluid Inducer Alum 1 5 6 84 537581 25000 2 537376 Adjustable Alum 3 7 5 9 9 537581 25000 HT2 537131 Fluid Inducer Alum 4
6. 96 670 796 670 640 500 Special collets available upon request 4 37 4 38 Quackenbush Self Colleting Machines QUACKENBUSH 120SC D 112 Q Matic Self Colleting Drill Motor Booster Pump Assembly For increased clamping and feed force an optional Booster Pump Part No 621482 is available The pump provides extra clamp and feed force when drilling Titanium or taper drilling applications The Booster Pump assembly will increase both clamp and feed forces by a factor of 2 5 The pump is easily installed on the Q Matic Drill by replacing the cover supplied with the tool with the Booster Pump using the three screws supplied with the pump Mist Lubricator Assembly A mist lubricator assembly is available to introduce coolant and air to the cutter The lubricator is actuated by air from the accessory air on the motor side and only functions when the motor is running The standard mist lubricators Part No 641109 and 641081 are filled with a hand pump The optional mist lubricators Part No 641110 and 641082 are filled by a pressure pump Small Large Manual Fill 641109 641081 Pressure Fill 641110 641082 Jig Collet Foot Attachments Depth Sensing Jig Collet Foot Depth sensing jig collet foot is used for accurately drilling and countersinking hole layouts utilizing a simple fixture plate The cutter passes centrally through the drillmotor collet to produce holes concentric wi
7. Note Not available on P2 models X Must specify Drill and Collet Size when placing order SPECIFICATIONS Power 1 0 hp Air Consumption 30 scfm Air Inlet Size 375 NPT Recommended Hose Size 5 D Thrust 230 Ibs 90 psig Depth Accuracy Repeatable within 22 Stroke overall 1 0 Length 14 5 Collet length Weight 9 0 Ibs EXTRA COST ACCESSORIES Drill Point Lubricator pg 4 8 Handling Ring pg 4 9 Doler Self Colleting Machines Dimensional Data P2 Drill w Concentric Collet Foot Diameter 3 8 NPT Air Inlet Standoff is the distance between the Concentric Collet shoulder and the end of the Collet body The holes in the Fixture Plate should be the nominal Collet diameter 003 000 When using Vacuum Collection the Concentric Collet is moved outboard by 75 A 50 diameter vacuum collector port is provided in front of the Foot A separate vacuum system can be attached to the vacuum port Refer to pages 14 and 15 for Concentric Collet tooling and operation Concentric Collet Collet Body Length Vacuum Port Optional Standoff 4 7 Doler Self Colleting Machines Accessories Doler Self Colleting Machines D OLER Doler P2 Collets and Mandrels Template Boss P2 Drill Point Lubricator Min Hole Max Hole Collet Collet Mandrel Min Hole Max Hole Collet Collet Mandrel Projection d Foot Size Size Code Number Number Size Size Code Number
8. S5e 18 THD END FLUID CHUCKS FEED Bore 500 621392 Bore 750 821383 Bore 1 000 621394 SIDE FEED 621376 621377 621378 Right Angle Tools Accessories Fluid Chucks Side Feed End Feed Quackenbush Side Feed End Feed Drill 5 125 S 300 250 621373 1 510 2 031 375 24 621389 1 000 2 312 375 24 5 265 375 621374 1 510 2 031 375 24 621390 1 000 2 312 975 24 5 150 8 275 500 621375 1 510 2 031 375 24 621391 1 000 2 312 375 24 S 400 S600 500 621376 1 510 2 406 5625 18 621392 1 437 3 000 5625 18 S 400 S600 50 621377 1 510 2 406 5625 18 621393 1 687 3 000 5625 18 S 400 S600 1 000 621378 1 510 2 406 5625 18 621394 1 687 3 000 5625 18 5 700 5750 1 000 621408 1 510 2 406 75 16 621395 1 687 3 000 75 16 Stroke length Note Dimensions X amp Y are reference DIA in 60 mm BUSHING THREAD Bushing S400 Series S600 Series Thread Dim A Part No Dim A 9 5 in 11 5 1 4 LH 241 mm 661236 292mm 621244 9 5 11 5 1 25 12 LH 24 621237 292mm 621245 _ 9 5 in 11 5 1 5 12 LH 241mm 621238 293mm 621246 _ 9 375 in 11 375 in 2 16 LH 238mm 614751 289mm 614757 15 Series Swivel 158 Series Swivel 230 Series Swivel Quackenbush Drill Model Part No A B 15 QDA RA SU ALL MODELS 631256 4375 1 5 7813 158QGDA RA SU 18 T
9. out on the wings in the fuselage beneath the cockpit in the lavatories and overhead bins including where there is a need for repeated access to facilitate periodic inspections and maintenance Typically any structure requiring the use of nut plate fasteners is designed with pre spaced pre drilled i holes The location and size of these holes is 1 determined by the type of nut plate fastener required i ul The collet mandrel assembly of the nut plate drill is TA inserted into pre drilled hole which allows for the T E precision drilling of the two holes required for attaching E Single Wing Double Wing and Mickey Mouse Mickey Mouse Double Wing Single Wing Our nut plate drills can drill holes for all three types ries feck es of nut plate fasteners by simply changing the spindle RE a oe support block lift finger and pressure foot d soe 559 Double Wing Single Wing Fastener Fastener Fastener Quackenbush 10QNPD Nut Plate Drill Spindle Collet Lift Spindle Stroke Adjustment Feed Adjustment Swivel Air Inlet Support Block Finger Foot Collet amp Mandrel Spindle Guard Trigger Throttle Our CD Drill or composite drill is Doler CD4 designed to be used in the expanding range of non metallic materials It allows the operator to lock into a fixture or an inexpensive jig Such as a template providing a precise feed rate for en
10. 10 16 537580 22000 HT1 HT3 537134 Adjustable Alum 4 10 0 12 6 537580 22000 HT1 HT3 537132 Fluid Inducer Alum 4 10 16 537580 23000 HT1 HT3 537135 Adjustable Alum 4 10 0 12 6 537580 23000 HT1 HT3 537133 Fluid Inducer Alum 4 10 16 537580 24000 HT1 HT3 537136 Adjustable Alum 4 10 0 12 6 537580 24000 HT1 HT3 537130 Fluid Inducer Alum 4 10 03 537580 25000 HT1 HT3 537142 Adjustable Alum 4 10 0 12 6 537580 25000 HT1 HT3 539522 Fluid Inducer Steel 1 5 6 97 537581 22000 HT2 539007 Adjustable Steel 3 7 5 9 8 537581 22000 HT2 539523 Fluid Inducer Steel 1 5 6 97 537581 23000 HT2 539008 Adjustable Steel 3 7 5 9 8 537581 23000 HT2 539524 Fluid Inducer Steel 1 5 6 97 537581 24000 HT2 539009 Adjustable Steel 3 7 5 9 8 537581 24000 HT2 539525 Fluid Inducer Steel 1 5 6 84 537581 25000 HT2 539010 Adjustable Steel 3 7 5 9 8 537581 25000 HT2 539622 Fluid Inducer Steel 4 10 16 537580 22000 HT1 HT3 537583 Adjustable Steel 4 10 0 12 4 537580 22000 HT1 HT3 539623 Fluid Inducer Steel 4 10 16 537580 23000 HT1 HT3 537584 Adjustable Steel 4 10 0 12 4 537580 23000 HT1 HT3 539624 Fluid Inducer Steel 4 10 16 537580 24000 HT1 HT3 537585 Adjustable Steel 4 10 0 12 4 537580 24000 HT1 HT3 539625 Fluid Inducer Steel 4 10 03 537580 25000 HT1 HT3 537586 Adjustable Steel 4 10 0 12 4 537580 25000 HT1 HT3 Tapered Adjustable Nosepieces Tapered Nosepieces
11. Insert Sake te Locate Template Boss E Skinclamp 1 Position and clamp 2 Drill the first hole by 3 Insert the Collet into the first hole and locate the the drilling template conventional means Template Boss in the drilling template Insure that the Collet Mandrell extends through the workpiece on the workpiece The drill countersink cycle is automated maximizing productivity with single trigger control Each of these tools uses a variation of an expanding collet to clamp or fixture in a tooling plate or to clamp directly to he workpiece This economizes Boss 4 2 Template Mandrel and simplifies the fixturing 4 required to mont and locate these tools In the case of the variable spacing foot also known as the template foot the collet mandrel is inserted into a predetermined hole in the workpiece The template Variable Spacing Foot 4 Depress the trigger Immediately the Mandrel is drawn back and the Collet locks the tool to the work Simultaneously the motor starts and the tool feeds forward to a positive stop The tool then retracts automatically and returns to its starting position 5 Release the trigger the motor shuts off and unclamping occurs 6 Reposition the Boss and drill other holes within the colleting Range 7 Withdraw the Collet Mandrell and insert into a recently driled hole Repeat steps 3 through 6 boss is inserted into a template hole with the
12. Microstop Drill Cage Recoules RB 306 8 x 1 Metric Bulk Shank 6 mm 236 dia Tool attachment M8 x 1 Stroke 7 5 mm 3 Body off 28 mm 1 1 dia Overall length maxi 98 mm 3 85 mini 91mm 3 58 Weight 175 g Advantages lll This cage has been designed for use with cutters of more than 394 dia 10 mm Precision lll Cemented hardened and ground chrome nickel steel spindle mounted on a self lubricating bronze body and a ball thrust bearing lll Ground centring cone of the cutter 120 for perfect concentricity For use With M8 x 1 E Microstop depth adjustment 1 scale division 001 Ground Thread Cutters lll Safety locking ensured by a locknut equipped with a seal This patented feature allows an easy loosening of the locknut without damage to the drill cage 98 Maxi 91 Mini CAS PACA A S S AS Threaded Threaded Mounting Base Mounting Base 90 815 090 90 815 095 e EAS ESERE 24072 e ASIA SACS SASS SASL S Microstop Drill Cage S S ELS Assembly Codification 10 025 010 10 025 015 Hard Chrome Hard Chrome 10 025 105 Steel Nose Steel Nose e e 90 825 050 90 825 080 10 025 110 Nylon Nose Piece Nylon Nose Piece 90 825 055 30 825 085 To order please indicate codification number of the complete drill cage assembly woe at 26 18 Mini MI8x 0 75
13. The attachment operations This attachment has been proven on the demanding hole preparation jobs in the aircraft indus eamed the reputation for producing exceptionally hig with precise depth accuracy roundness and a high level of finish How the depth and dwell attachment operates E Start Threaded to the end of the Depth and Dwell S in surrounds and pilots the CUTTER and the SPINDLI biased to engage the WORKPIECE and seat against it amp The primary function of the EVE is to provide a positive definite stopping surface that is a precise repeatable distance It is SPRING S ttachment is a DRILL BUSHING which is used to secure the unit to the tooling fixture A tubular ENSING SLEEVE is piloted by and slides axially side the DRILL B Attachment is Positive Feed rilled and oured surfaces is also used for precision countersink most ry and has h quality holes USHING The SENSING SLEE ENSING SI from the workpiece Bi Finish At S t 9 type ADJUSTABL contained anti frict ttached to SPINDLE is a patented micrometer E ROTATING STOP with a self ion bearing designed to engage the ENSING SLEEVE when the CUTTER has achieved desired depth further feed and p characteristics m Once t
14. Vacuum clamp trigger Motor feed trigger Vacuum pad leveling screws Vacuum pad adjustment screw Drill point lubricator Template boss Air inlet Air exhaust f N J Bracket for balancer OU 278 6 Depth Adjustment Area T 1 Feed control 185 2 Micrometer depth control Model Spindle Spindle Template Vacuum QP120 21501 Speed Termination Boss Foot Accessories Spindle Speed Accessories 15 000 Drill point lubricator R air mist Spindl Vacuum dust collector pince Air inlet adapter 3 8 NPT M6 X 100 mm Internal Thread with pilot dia Template Boss Specify Diameter and Projection Vacuum Clamping Foot Illustration 4 9 x 7 3 in 125 x 185 mm Spindle to front edge of Pad 2 4 in 62mm O D Projection Part dim datnm Number Vacuum clamping foot is normally custom designed to suit particular application BOSS DIAMETER 531 13 50 413 10 50 276 7 00 90258048 571 14 50 413 10 50 276 7 00 90258046 591 15 00 413 10 50 276 7 00 90258047 Vacuum Clamping Foot A flexible seal around periphery of pad allows for some variation in contour Vacuum pad adjustment and levelling screws set cutter centerline perpendicular to work surface Area of pad must be minimum of 30 square inches 200 square centimeters Contact local Sales Manager or Factory for assistance
15. 0 1550 0 1620 1562 40 46 000 156 46 100 156 0 1915 0 1995 1927 40 46 000 192 46 100 187 0 1550 0 1620 1562 63 46 001 1566 46 101 156 0 1915 0 1995 1927 63 46 001 192 46 101 187 0 1550 0 1620 1562 90 46 002 1566 46 102 156 0 1915 0 1995 1927 90 46 002 192 46 102 187 0 1550 0 1620 1562 115 46 003 156 46 103 156 0 1915 0 1995 1927 115 46 003 192 46 103 187 0 1550 0 1620 1562 140 46 004 156 46 104 156 0 1915 0 1995 1927 140 46 004 192 46 104 187 0 1550 0 1620 1562 163 46 005 156 46 105 156 0 1915 0 1995 1927 163 46 005 192 46 105 187 0 1550 0 1620 1562 190 46 006 156 46 106 156 0 1915 0 1995 1927 190 46 006 192 46 106 187 0 1600 0 1670 1614 40 46 000 161 46 100 156 0 1915 0 1995 1927 215 46 007 192 46 107 187 0 1600 0 1670 1614 63 46 001 161 46 101 156 0 1970 0 2050 1979 40 46 000 197 46 100 203 0 1600 0 1670 1614 90 46 002 161 46 102 156 0 1970 0 2050 1979 63 46 001 197 46 101 203 0 1600 0 1670 1614 115 46 003 161 46 103 156 0 1970 0 2050 1979 90 46 002 197 46 102 203 0 1600 0 1670 1614 140 46 004 161 46 104 156 0 1970 0 2050 1979 115 46 003 197 46 103 203 0 1600 0 1670 1614 163 46 005 161 46 105 156 0 1970 0 2050 1979 140 46 004 197 46 104 203 0 1600 0 1670 1614 190 46 006 161 46 106 156 0 1970 0 2050 1979 163 46 005 197 46 105 203 0 1655 0 1735 1667 40 46 000 166 46 100 172 0 1970 0 2050 1979 190 46 006 197 46 106 203 0 1655 0 1735 1667 63 46 001 166 46 101 172 0 1970 0 2050 1979 215
16. 12 0 75 M12 x 0 75 FILS Ile Basic Drill Cage T 2 a 0 S Microstop Drill Cage E i X Assembly Codification Mounting Base Mounting Base Tapped Mounting Base 10 005 000 Flat Bearing Offset Bearing 90 815 020 10 005 200 90 815 005 90 815 015 10 005 305 Nylon Nose Piece Flat Bearing 90 825 005 To order please indicate codification number of the complete drill cage assembly On request only For spare parts please indicate codification number 7 6 Microstop Drill Cage Microstop Drill Cage RBI 206 Inches Recoules prn LA ue ane Description 90 505 010 01 1 BODY Bulk 90 025 016 02 1 SPINDLE Shank 6 mm 236 dia 93 430 005 03 1 SPRING Tool attachment 1 4 28 90 280 010 04 1 BALL THRUST BEARING Stroke 6 mm 236 Body off 21 mm 826 dia 90 245 100 05 18 BALL 2 MM DIA Overall length 93 440 005 06 1 LOCK WASHER maxi 101 mm 3 97 Be 91 218 230 07 1 PIN 95 mm 3 74 5 90 495 010 08 1 LOCKNUT ASSEMBLY 9 2 5 93 430 045 09 1 SPRING 94 215 010 10 1 VERNIER ASSEMBLY Advantages lll Different mounting bases and overall dimensions 90 815 005 3H 1 MOUNTING BASE FLAT BEARING reduced for very restricted areas 90 815 015 12 1 MOUNTING BASE OFFSET BEARING 90 815 020 13 1 TAPPED MOUNTING BASE Precision 90 825 005
17. 33 1 6440 1717 Cooper Power Tools de M xico S A de C V Libramiento La Joya Esquina Av Politecnico Y Calle San Blas Bodega 2 Col Barrio San Jose Cuautitlan Edo de M xico 54870 Tel 52 55 5899 9510 Fax 52 55 5870 5012 Cooper Tools Industrial Ltda Av Liberdade 4055 Zona Industrial Iporanga 18087 170 Sorocaba SP Brazil Tel 55 15 3238 3929 Fax 55 15 228 3260 Visit us online at www cooperpowertools com Cooper Power Tools GmbH amp Co Postfach 30 D 73461 Westhausen Germany Phone 49 7363 810 Fax 49 7363 81222 Cooper Tools Hung ria Kft Berkenyefa sor 7 H 9027 Gy r Hungary Tel 36 96 505 300 Fax 36 96 505 301 Cooper China Co Ltd 18th Floor Yu An Building 738 Dongfang Road Pudong Shanghai 200122 China Phone 86 21 5831 6805 Fax 86 21 5831 6762 JANUARY 2005 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 2005 COOPER INDUSTRIES INC SP 1300 6 EN 0105 25M SP 1300 7 EN 0105 25M Recoules Microstop Drill Cages 7 2 Microstop Drill Cage Recoules RB 156 M6 x1 Metric Bulk Shank 4 8 mm 188 dia Tool attachment M6 x 1 Stroke 3 5 mm 14 Body off 25 mm 1 dia Overall length maxi 55 mm 2 16 mini 51 mm 2 Weight 75 g Advantages lll Different mounting bases and overall dimensions reduced for very restricted areas Precision lll Cemented hardened and ground chrome nickel steel spindle mounted on a
18. 8750 625 622739 1 622756 TO FIT COUNTERSINK DIA ON CUTTER oc TO FIT HOLE IN TEMPLATE TEMPLATE BOSS LENGTH USE 150 LENGTH FOR TEMPLATE THICKNESS TO 125 USE 200 LENGTH FOR TEMPLATE TEMPLATE BOSS LENGTH MUST EXCEED TEMPLATE THICKNESS THICKNESS TO 187 Collets and Mandrels m x a MA 3 Collets and Mandrels are supplied as standard equipment with each tool and must be specified when ordered Typical Configuration of Collets for hole sizes Typical Configuration of Mandrels for hole sizes up to 375 in up to 375 in INFORMATION NECESSARY TO ORDER COLLETS AND Material Thickness Grip Rnge MANDRELS HOLE SIZE AND COLLET LENGTH CODE EOI Y ET EXAMPLE Application is to drill a 375 dia hole in 500 thick material using a Boss Length Boss Length Length Code template with a thickness of 130 in SELECT Template Boss See Template Min Max Min Max Boss Length information above This application requires a 200 length Using Material Thickness Grip Range chart based on 500 material thickness the 00 59 00 54 63 collet and mandrel Length Code is EITHER 63 or 90 05 84 00 79 90 30 1 09 25 1 04 115 55 1 34 50 1 29 140 ORDER 375 63 or 375 90 collet mandrel Hole A Collet Size_ Length Code 4 39 4 40 Quackenbush Self Colleting Machines QUACKENBUSH E Tool has feed stroke of 2 25 57 2mm collet stroke of 875 22 2mm lll Variable foot spacing
19. A Actuator Arm 21000 Series 58 258 Actuator Arm 22000 Series 58 430 B Bushing Tip Twistlok Collar 21000 Series 27 116 1 Twistlok Collar 22000 Series 27 183 5 14 80 070 Quick Adjustable Yoke Width 27 192 Actuator pm L9 A Knob Cp 27 198 A special Actuator Arm Assembly is available to provide a wide yoke for workpiece access but then closes and locks for the drilling operation The Knob is adjusted and locked onto Rod B to give required yoke width Angle Head Dimensions Buckeye Heavy Duty gt 31 50 Collet Spindle Buckeye Heavy Duty Angle 1 00 Head w E300 Collet Chuck Buckeye Mini Collets for Drills 5625 40 Spindles Number oe Number Number 1005180 0625 1006049 49 1006199 29 1005181 0781 1006316 48 1005967 28 1005182 0938 1006393 47 1005872 27 1005183 1094 1005875 46 1006373 26 1005184 125 1006028 45 1006318 25 1005185 1406 1006297 44 1006372 24 1005186 1563 1006394 43 1006315 23 1005187 1719 1006058 42 1005926 22 1005188 1875 1005928 41 1005682 21 1005994 60 1005684 40 1005876 20 1006523 59 1006395 39 1006035 19 1006524 58 1006396 38 1005964 18 1006525 57 1006397 37 1005977 17 1006526 56 1006398 36 1006346 16 1006527 55 1006027 35 1006399 15 1006528 54 1005874 34 1006400 14 1006408 53 1006401 33 1005927 13 1006446 52 1006050 32 1005871 12 1006412 51 1005873 31 1006001 11 1005685 50 1003904 30 1005681 10 PL 500 Dr
20. Cutter M Drill Only Cutter N Ream Only pre hole required Lam 2 4 m Split Point is standard Left hand spiral is standard Chip is pushed forward and does not damage hole finish or size Cutter P Drill Reamer Cutter Q Square Drill Gun Drill type i a Lag d il tun i m Square Drill is rigid and permits good lubricant and chip Drill Reamer produces very accurate hole in one operation flow Especially good for precision deep holes and good Split Point is standard surface finish Use in positive feed only Countersink is available Cutter R Drill Countersink Cutter S Full Drill Ream Countersink Jp 1 mw L k T a Le LT ae rok i F Lr A um d i i Full Drill plus Ream plus Countersink is very accurate Drill plus Countersink produces standard hole and counter Requires rela ively long stroke Drill portion Clears workpiece sink in one operation Split Point is standard before ream begins Ream portion is left hand spiral pushes chip forward and does not damage hole finish or size Cutter T Short Drill Ream Countersink Same as Cutter with countersink Cutter U Ream Countersink Pre hole is required mg s c M x E m vu ee zi s Tw en Accurate hole countersink with minimum stroke Split point d is standard Use when one shot is not suitable Recoules puts great emphasis
21. Doler Self Colleting Machines Doler P3 Collets and Mandrels Min Hole Size Max Hole Size Collet Code Collet Number Mandrel Number Min Hole Size Max Hole Size Collet Code Collet Number Mandrel Number Collets and Mandrels for P3 Series continued 0 3685 0 3685 0 3685 0 3685 0 3685 0 3685 0 3685 0 3685 0 3685 0 3685 0 3685 0 3735 0 3735 0 3735 0 3735 0 3735 0 3735 0 3735 0 3735 0 3735 0 3735 0 3735 0 3795 0 3795 0 3795 0 3795 0 3795 0 3795 0 3795 0 3795 0 3795 0 3795 0 3795 0 3845 0 3845 0 3845 0 3845 0 3845 0 3845 0 3845 0 3845 0 3845 0 3845 0 3845 0 3895 0 3895 0 3895 0 3895 0 3895 0 3895 0 3765 0 3765 0 3765 0 3765 0 3765 0 3765 0 3765 0 3765 0 3765 0 3765 0 3765 0 3815 0 3815 0 3815 0 3815 0 3815 0 3815 0 3815 0 3815 0 3815 0 3815 0 3815 0 3875 0 3875 0 3875 0 3875 0 3875 0 3875 0 3875 0 3875 0 3875 0 3875 0 3875 0 3925 0 3925 0 3925 0 3925 0 3925 0 3925 0 3925 0 3925 0 3925 0 3925 0 3925 0 3975 0 3975 0 3975 0 3975 0 3975 0 3975 3698 40 3698 63 3698 90 3698 115 3698 140 3698 163 3698 190 3698 215 3698 240 3698 263 3698 290 3750 40 3750 63 3750 90 3750 115 3750 140 3750 163 3750 190 3750 215 3750 240 3750 263 3750 290 3802 40 3802 63 3802 90 3802 115 3802 140 3802 163 3802 190 3802 215 3802 240 3802 263 3802 290 3854 40 3854 63 3854 90 3854 115 38
22. J Pilot 31400125 Spotfacing Cutter Hole Cutter Cutter Cutter Ring Diameter H Diameter Number Number Number Number Inch mm mm a 90 100 a 120 91825010 8 315 10 3 31305000 31306000 31307000 91825010 10 394 10 3 31305025 31306025 31307025 91825020 12 472 10 3 31305050 31306050 31307050 91825020 12 7 500 10 3 31306075 91825020 13 512 10 3 31306100 91825025 14 551 10 3 31300125 91825025 14 551 16 4 31305150 31306150 31307150 91825025 15 591 16 4 31306175 91825030 16 630 16 4 31305200 31306200 31307200 91825030 17 669 16 4 31306225 91825030 18 709 16 4 31305250 31306250 31307250 5 13 Specialty Tools Accessories PA 5 with Mini Twistlok Bushing Tips Thrust Actuator Push Rod Actuator Arm ce _ 17 035 Lock Scraw ce Fixture Plate Standoff chip clearance vas 44 Mini Twistlok Bushing Tip 44 437 Diameter Part Number 22 703 Insert the cutter guide diameter for Example 22 00 250 has a 250 guide diameter Maximum cutter diameter is 313 Miniature version of Taper lok Bushing Tips Fixture Hole Specification for Mini Twistlok 0 438 10 32 Thread Diameter for 17 035 Lock Screw 0 457 0 452 21000 amp 22000 Series TT Bushing Tips for PA 5 TA Similar operation as with Mini Twistlok Tips Use industry standard 21000 or 22000 Bushing Tips Ref Description Part No
23. Length me 230QGDA RAC SU MS Right Ai No Limi 17 z 20 75 527 50 65 80 0005 001 002 5 NPT 5 i gt Ee Br stroke cant E GOON Rate ine Angle SIE Ars d e i TT Oil Hole 9 4 5625 18 Internal Thread with 382599 100 125 003 0045 160 205 006 008 012 inci nib iran 229mm 103mm Counterbore and 118 Angle PIES ae F Oil Hole 9 4 625 24 Internal Thread with 382346 230QGDA RAC SU MS Right Angle No Limit 15 75 71 1875 476 an a E PRA 002 5 NPT 5 229mm 103mm Counterbore 118 Angle 770 1100 006 008 012 Solid 9 4 No 2 Short Morse Taper with 382628 230QGDAV RAC SU MS Right Angle No Limit 175 79 21 25 549 50 125 0005 001 002 5 NPT 5 229mm 103mm Side Knock Out 100 250 003 0045 006 008 012 2 25 20 Nose Thread Attachment on standard tool accepts lll Nose Indexers For 1 5625 20 nose threads use 381326 230QGDAV RAC SU MS Right Angle No Limit 1625 74 19 25 489 210 520 0005 001 002 5 NPT S400 and S600 Tool Noses and accessories For 2 25 20 use 381327 615705 Nose Adapter 420 1000 003 0045 lll For close quarter applications a special tool with When adapting a 3 jaw chuck 5625 18 Internal Thread 006 008 012 1 5625 20 L H Internal Nose Attachment Thread is Spindle order Chuck Adapter 623643 for 375 cap chuck available OR Chuck Adapter 619400 for 5 ca
24. Microstop Drill Cage RB 306 Metric Ee e airy Description 90 505 020 01 1 BODY 90 025 035 02 1 SPINDLE 90 205 280 03 1 BRONZE BUSHING 93 430 045 04 1 SPRING 90 280 015 05 1 BALL THRUST BEARING 90 245 130 06 20 BALL 2 5 MM DIA 90 280 020 07 1 BALL THRUST BEARING 90 013 029 08 1 CIRCLIPS 90 495 015 09 1 LOCKNUT ASSEMBLY 93 430 015 10 1 SPRING 94 215 015 11 1 VERNIER ASSEMBLY 90 815 090 12 1 THREADED MOUNTING BASE 90 825 050 13 1 HARD CHROME STEEL NOSE PIECE 90 825 055 14 1 NYLON NOSE PIECE 90 815 095 15 1 THREADED MOUNTING BASE 90 825 080 16 1 HARD CHROME STEEL NOSE PIECE 90 825 085 17 1 NYLON NOSE PIECE _ 8 0 75 For spare parts please indicate codification number 7 15 7 16 Ball Type Microstop Drill Cage Recoules RB 307 8 x 1 Metric Bulk Shank 6 mm 236 dia Tool attachment M8 x 1 Stroke 7 mm 275 Body off 29 mm 1 141 dia Overall length maxi 92 mm 3 62 mini 88 mm 3 46 Weight 155 g Advantages lll Different mounting bases available and reduced overall dimensions Precision ll High precision drill cage body in special treated chromed steel fully ground throughout This ball mounted drill cage includes two needle bearings for best utilization lll Any wrong position of the hand holding the drilling machine is offset by the ball system and it has been specially designed for countersinking and spotfacing perfectly perpen
25. Nosepiece part number includes Guard 2 62 ak Diamet 2 62 Diameter Length Sep Taper Lok Bushing TB i 20 Length Range ___ Taper Lok Bushing Part No Type Stroke Length Guard TB Series Tool Mount Part No Type Stroke Length Range Guard TB Series Mount 540240 Fluid Inducer Alum 1 5 6 84 537581 22000 HT2 540246 Adjustable Steel 3 7 5 9 8 537581 22000 HT2 540241 Fluid Inducer Alum 1 5 6 84 537581 23000 HT2 540247 Adjustable Steel 3 7 5 9 8 537581 23000 2 540242 Fluid Inducer Alum 1 5 6 84 537581 24000 HT2 540248 Adjustable Steel 3 7 5 9 8 537581 24000 2 540243 Fluid Inducer Steel 4 10 03 537580 22000 HT1 HT3 540249 Adjustable Steel 4 10 0 12 4 537580 22000 HT1 HT3 540244 Fluid Inducer Steel 4 10 03 537580 23000 HT1 HT3 540250 Adjustable Steel 4 10 0 12 4 537580 23000 HT1 HT3 540245 Fluid Inducer Steel 4 10 03 537580 24000 HT1 HT3 540251 Adjustable Steel 4 10 0 12 4 537580 24000 HT1 HT3 Peck Drills Accessories Peck Dnills Accessories HT3 HT4 Concentric Collet Attachment Jacobs Chucks HT4 M
26. SP 1300 EN 0205 2 5M Q U A LI SP 1300 EN I 0105 25M ISO 9001 Cooper Power Tools Division has attained ISO 9001 Quality System Certification for seven of our facilities The driving force behind the implementation of the Quality System is the commitment to provide our customers with the best value delivered by offering only prod ucts and services that meet or exceed their expectations Dayton Ohio Hicksville Ohio Braunschweig Germany Westhausen Germany 1 1 Lexington South Carolina Md Uu Ee EE ETE zT Springfield Ohio Ozoir la Ferri re France Quackenbush 158 QGB Inline Positive Feed Drill Cooper Power Tools Advanced Drilling Equipment Introduction Our Tools Are So Much In Demand Because We Demand So Much From Our Tools Advanced Drilling Equipment from Cooper Power Tools is the most complete and the most comprehensive line of drilling systems available to the aerospace industry Branded under the highly respected Doler and Quackenbush names the Cooper line represents the best of the best encompassing he premium features from a number of too ines Our company has acquired over the years All of the tools in the Advanced Drilling Equipment line are designed to be fixture mounted with torque and thrust counteracted by the fixture not by the operator These tools do not rely on the variable strength of manpower to push
27. tion of this catalog have undergone extensive testing and are recommended for use with Cooper Power Tools products Safety Recommendations Safe Drilling Practices For your safety and the safety of others read and understand the safety recommendations and operating instructions supplied with the tool Always wear personal protective equipment WARNING hnpact resistant eye protection must be worn while operating or working near power tool For additional information on eye protection refer to Federal OSHA Regulations 29 CFR Section 1910 133 Eye and face Protection and ANSI Z 87 1 Occupational and Educational Eye and Face Protection This standard is available from the American National Standards Institute Inc 11 West 42nd Street New York NY 10036 Hearing protection is recommended in high noise areas above 85 dBA Close proximity of additional tools reflective surfaces process noises and resonant structures can sub stantially contribute to the sound level experienced by the operator For additional information on hearing protection CAUTION Personal hearing protection is recommended when operating or working near this tool refer to Federal OSHA regulations 29 CFR Section 1910 95 Occupational Noise Exposure and American National Standards Institute ANSI S12 6 Hearing Protectors wARNING Wear respiratar where neccesary Drilling operations may produce hazardous fume
28. 0 3355 0 3355 0 3405 0 3405 0 3405 0 3405 0 3405 0 3405 0 3405 0 3405 0 3405 0 3405 0 3405 0 3455 0 3455 0 3455 0 3455 0 3455 0 3455 0 3455 0 3455 0 3455 0 3455 0 3455 0 3505 0 3505 0 3505 0 3505 0 3505 0 3505 3229 40 3229 63 3229 90 3229 115 3229 140 3229 163 3229 190 3229 215 3229 240 3229 263 3229 290 3281 40 3281 63 3281 90 3281 115 3281 140 3281 163 3281 190 3281 215 3281 240 3281 263 9281 290 9333 40 9333 63 9333 90 9333 115 9333 140 9333 163 9333 190 9333 215 9333 240 9333 263 9333 290 9385 40 9385 63 3385 90 3385 115 3385 140 3385 163 3385 190 3385 215 3385 240 3385 263 3385 290 3438 40 3438 63 3438 90 3438 115 3438 140 3438 163 46 000 323 46 001 323 46 002 323 46 003 323 46 004 323 46 005 323 46 006 323 46 007 323 46 008 323 46 009 323 46 010 323 46 000 328 46 001 328 46 002 328 46 003 328 46 004 328 46 005 328 46 006 328 46 007 328 46 008 328 46 009 328 46 010 328 46 000 333 46 001 333 46 002 333 46 003 333 46 004 333 46 005 333 46 006 333 46 007 333 46 008 333 46 009 333 46 010 333 46 000 338 46 001 338 46 002 338 46 003 338 46 004 338 46 005 338 46 006 338 46 007 338 46 008 338 46 009 338 46 010 338 46 000 344 46 001 344 46 002 344 46 003 344 46 004 344 46 005 344 46 100 328 46 101 328 46 102 328 46 103 328 46 104 328 46 105 328 46 106 328 46 107 328 46 108 328 46 109 328 46 110 328 46 100
29. 150 69 44 221 875 200 69 44 259 1 000 080 81 44 222 1 000 100 81 44 208 1 000 150 81 44 209 1 000 175 81 44 281 1 125 100 1 00 44 204 1 125 150 1 00 44 220 1 250 200 1 12 44 253 Other combinations of Hole Diameter 1 25 max and Length L can be provided Doler Self Colleting Machines Accessories Handling Ring for P2 and P3 Drills A 9 diameter rubber covered ring that encircles and protects the P3 when it is laid down It also provides a convenient way to carry the tool The Handling Ring can be used with an overhead balancer to put the spindle in a horizontal position Handling Ring number 58 316 fits the P33 Handling Ring number 58 271 02 fits the P32 and P34 Handling Ring number 56 095 fits the P2 Spindle Collets Part No Size Series 200 Collets 204 125 0 125 46 500 141 1406 0 141 205 1563 0 156 46 500 172 1719 0 172 206 1875 0 187 46 500 203 2031 0 203 207 2188 0 219 46 500 234 2344 0 234 213 6mm 0 236 208 25 0 250 46 500 265 2656 0 265 209 2813 0 281 46 500 297 2969 0 297 210 3125 0 313 46 500 328 3281 0 328 211 3438 0 344 46 500 359 3594 0 359 212 375 0 375 46 500 390 3906 0 390 Add C to the part number for use with Thru the Spindle Coolant Slots are filled with elastomer Spindle Adapters Spindle Adapter for Threaded Shank Cutters use with number 212 Collet Part Thread x Body Overall Number Dia
30. 3 1 1 Introduction In Line Positive Feed Tools How Positive Feed Drills Operate Our in line positive feed drills use two intercon nected mechanisms one to control the spindle rotation and one that controls the advancement or feed rate of the spindle The tool spindle is driven rotationally through an internal spline by a drive shaft CD connected directly to the motor through gearing When the motor is Our positive feed drill motors are available in piggyback in line and right angle configurations a olease see the following section for right angle tools inus In general positive feed drills are used for the arge holes and heawy structures in the aircraft such as the spars ribs anding gear wings and fuselage A positive feed drill will advance the cutter at a fixed distance in relation to he revolution of the cutter This is true regardless of the application Since the cutter advances a precise distance with each revolution the cutter does not rotate without cutting This reduces heat and deformation resulting in less chance of the material work hardening Another key benefit delivered by these drills is that surge at breakthrough is virtually eliminated Because there is no surge of the cutter on the exit side burrs are reduced or eliminated These drills range in stroke from 1 25 to 7 50 They may be used on all types of material and can drill holes from Forward Stroke Adj
31. 46 004 250 46 005 250 46 006 250 46 007 250 46 008 250 46 009 250 46 000 255 46 001 255 46 002 255 46 003 255 46 004 255 46 005 255 46 006 255 46 007 255 46 008 255 46 009 255 46 000 260 46 001 260 46 002 260 46 003 260 46 004 260 46 005 260 46 006 260 46 007 260 46 008 260 46 009 260 46 000 265 46 001 265 46 002 265 46 003 265 46 004 265 46 005 265 46 006 265 46 007 265 46 008 265 46 009 265 46 010 265 46 000 271 46 001 271 46 002 271 46 003 271 46 004 271 46 005 271 46 006 271 46 007 271 46 008 271 46 009 271 46 010 271 46 103 250 46 104 250 46 105 250 46 106 250 46 107 250 46 108 250 46 109 250 46 100 250 46 101 250 46 102 250 46 103 250 46 104 250 46 105 250 46 106 250 46 107 250 46 108 250 46 109 250 46 100 265 46 101 265 46 102 265 46 103 265 46 104 265 46 105 265 46 106 265 46 107 265 46 108 265 46 109 265 46 100 265 46 101 265 46 102 265 46 103 265 46 104 265 46 105 265 46 106 265 46 107 265 46 108 265 46 109 265 46 110 265 46 100 265 46 101 265 46 102 265 46 103 265 46 104 265 46 105 265 46 106 265 46 107 265 46 108 265 46 109 265 46 110 265 Doler Self Colleting Machines Doler P3 Collets and Mandrels Min Hole Size Max Hole Size Collet Code Collet Number Mandrel Number Min Hole Size Max Hole Size Collet Code Collet Number Mandrel Number Collets and Mandrels for P3 Series continued 0 2745 0
32. 46 107 250 46 108 250 46 109 250 46 100 250 46 101 250 46 102 250 Collets Mandrels for Series continued 0 2485 0 2485 0 2485 0 2485 0 2485 0 2485 0 2485 0 2545 0 2545 0 2545 0 2545 0 2545 0 2545 0 2545 0 2545 0 2545 0 2545 0 2595 0 2595 0 2595 0 2595 0 2595 0 2595 0 2595 0 2595 0 2595 0 2595 0 2645 0 2645 0 2645 0 2645 0 2645 0 2645 0 2645 0 2645 0 2645 0 2645 0 2645 0 2695 0 2695 0 2695 0 2695 0 2695 0 2695 0 2695 0 2695 0 2695 0 2695 0 2695 0 2565 0 2565 0 2565 0 2565 0 2565 0 2565 0 2565 0 2625 0 2625 0 2625 0 2625 0 2625 0 2625 0 2625 0 2625 0 2625 0 2625 0 2675 0 2675 0 2675 0 2675 0 2675 0 2675 0 2675 0 2675 0 2675 0 2675 0 2725 0 2725 0 2725 0 2725 0 2725 0 2725 0 2725 0 2725 0 2725 0 2725 0 2725 0 2775 0 2775 0 2775 0 2775 0 2775 0 2775 0 2775 0 2775 0 2775 0 2775 0 2775 2500 115 2500 140 2500 163 2500 190 2500 215 2500 240 2500 263 2552 40 2552 63 2552 90 2552 115 2552 140 2552 163 2552 190 2552 215 2552 240 2552 263 2604 40 2604 63 2604 90 2604 115 2604 140 2604 163 2604 190 2604 215 2604 240 2604 263 2656 40 2656 63 2656 90 2656 115 2656 140 2656 163 2656 190 2656 215 2656 240 2656 263 2656 290 2708 40 2708 63 2708 90 2708 115 2708 140 2708 163 2708 190 2708 215 2708 240 2708 263 2708 290 Continued Page 4 23 46 003 250
33. 62 594 1 00 1 38 YES 335 29 625 50 69 NO 437 MOTOR POWER X 69 625 50 69 YES 437 31 625 1 00 1 38 NO 365 1 One Horsepower 23 750 1 00 1 38 NO 500 2 30 750 50 69 547 Speed codes 6 8 amp 9 are not available 63 750 1 00 1 38 YES 437 70 750 50 69 YES 547 SPINDLE X 24 844 1 00 1 38 NO 531 64 844 1 00 1 38 YES 531 A Erickson 200 Collet Chuck 25 875 1 00 1 38 NO 531 Erickson 200 Collet Chuck with Coolant Spindle 65 875 1 00 1 38 YES 531 D 25 28 x 0 375 Spacematic 26 1 000 1 00 1 38 587 E 25 28 x 0 500 Spacematic 66 1 000 1 00 1 38 YES 587 25 28 0 625 Spacematic o pA ids pU P 375 24 x 0 500 Piloted External Thread PE T 97 4 250 1 00 175 875 I dn External Thread P E T with through the 67 1250 1 00 1 75 YES 875 spindle coolant 00 No Foot Attachment NOTE D thru Q use Erickson Chuck proper spindle adapter Note Complete Check Sheet on page 4 00 before placing order Note Not available on P2 models Thrust 320 Ibs 80 psig w booster 595 Ibf Must specify Drill and Collet Size when placing Depth Accuracy Repeatable within 001 order Capacity Diameter Recommended Hose Size 5 I D 1 0 HP ants Ibo ose Weight P32 13 6 Ibs P33 12 4 Ibs P34 14 9 Ibs EXTRA COST ACCESSORIES See pages 4 18 thru 4 26 Drill Point Lubricator SPECIFICATIONS Aluminum 75 hole 18mm with 93
34. 75 16LH 7 2813 185mm 5 Chuck 849415 1 14LH 7 2813 185mm Key 849121 1 25 12LH 7 2813 185mm 1 5 12LH 7 2813 185mm 2 16LH 7 2188 182mm Bushing Thread Dim D Side Feed Dim D End Feed Part Number 75 16LH 7 75 199mm 7 4375 189mm 1 14LH 7 75 199mm 7 4375 189mm 1 25 12LH 7 75 199mm 7 4375 189mm 1 5 12LH 7 75 199mm 7 4375 189mm 2 16LH 7 75 199mm 7 3125 185mm See page 1 37 for Selection and Part Number 400QGDBV S400 BUS Dim E Dim E Dim E Dim E Thread No 1 MT No 2 MT No 3 MT No 4 MT Model Motor Maximum Stroke Weight Spindle Feed Per Chuck Inlet Minimum 619533 619405 619406 623931 Configuration CEN Speeds Revolution Capacity Hose Size 75 16LH 8 0625 205mm 8 0625 205mm 8 1875 208mm 7 9375 202mm 400QGDBV S400 Piggy Back 4 102 32 5 14 8 55 125 135 310 0005 001 002 5 5 NPT 75 1 14LH 8 0625 205mm 8 0625 205mm 8 1875 208mm 7 9375 202mm 325 750 003 004 006 1 25 12LH 8 0625 205mm 8 0625 205mm 8 1875 208mm 7 9375 202mm 008 012 016 1 5 12LH 8 0625 205mm 8 0625 205mm 8 1875 208mm 7 9375 202mm STANDARD EQUIPMENT NOTE 2 16LH 8 9375 227mm 8 9375 227mm 8 0625 205mm 7 75 198mm 3 Jaw Chuck 849415 and Key 849121 Specify TOOL NOSE when ordering Standard Noses page 1 21 Rated tool performance at 90 PSIG measured at tool inlet with motor running When selectin
35. Advantages lll Different mounting bases available and reduced overall dimensions Precision lll Cemented hardened and ground chrome nickel steel spindle mounted on a self lubricating bronze body and a ball thrust bearing lll Ground centring cone of the cutter 120 for perfect concentricity E Microstop depth adjustment 1 scale division 001 lll Safety locking ensured by a locknut equipped with a seal This patented feature allows an easy loosening of the locknut without damage to the drill cage Basic Drill Cage T T2 Hard Chrome Steel Nose Nylon Nose Piece 90 825 015 90 825 020 Using Cutters of 394 dia M6 x 1 Ground Thread Microstop Drill Cage QU Assembly Codification ele 10 010 010 E 10 010 015 To order please indicate codification number of the complete drill cage assembly 98 Maxi ge oe Microstop Drill Cage RB 256 Metric pena nee airy Description 90 505 020 01 1 BODY 90 025 025 02 1 SPINDLE 90 205 280 03 1 BRONZE BUSHING 93 430 045 04 1 SPRING 90 280 015 05 1 BALL THRUST BEARING 90 245 130 06 20 BALL 2 5 MM DIA 90 280 020 07 1 BALL THRUST BEARING 90 013 029 08 1 CIRCLIPS 90 495 015 09 1 LOCKNUT 93 430 015 10 1 SPRING 94 215 015 11 1 VERNIER 90 815 060 12 1 TAPPED MOUNTING BASE 90 825 015 13 1 HARD CHROME STEEL NOSE PIECE 90 825 020 14 1 NYLON NOSE PIECE For spar
36. Bushing Thread Dim D Side Feed Dim D End Feed Part Number 75 16LH 1 14LH 1 25 12LH See page 1 37 for Selection and Part Number 5 4688 139mm 5 7188 145mm 5 7188 145mm 4 6875 119mm 4 9375 125mm 4 9375 125mm Bushing Thread Dim E No 1 MT Dim E No 2 MT 613542 612934 75 16LH 5 4688 138mm 5 625 142mm 1 14LH 5 7188 145mm 5 8438 148mm 1 25 12LH 5 7188 145mm 5 8438 148mm In Line Tools In Line Tools QUACKENBUSH 158QGDB S400 Series Capacity Aluminum 1 25 32mm Titanium 1 25 4mm 238 Steel 1 25 4mm 60mm 51 he Stroke 145mm Max 4 101mm Min 1 75 44mm lll 158 series motor develops 1 6 nominal horsepower lll Piggy back motor mount reduces overhang 1356 MAX 346mm lll Length of stroke can be adjusted by rotating both the forward and rear stroke adjustment collars Drill feed is activated by rotating feed engagement collar lll Spindle may be returned to starting position at any time during feed cycle STEEL TOOL NOSE ll At end of stroke spindle automatically returns to starting position lll Available in single governed speeds and variable speed ranges B Bushingjtnread Cengi ll dal Lot ambe 75 16LH 9 5 241mm 8 75 227mm 621235 lll Overload clutch protects feed mechanism E3 1 14LH 9 5 241mm 8 75 227mm 62123
37. FOR DRILL BUSHING STANDARD SPINDLES pos SPINDLES Select One um E Spindle Length Max en Spindle Spindle Type B Stroke Ibreadibescopion Part No Guard No j Solid e 2 75 375 24 Internal Thread 615747 624342 152mm 70mm with Counterbore Oil Hole 6 2 75 375 24 Internal Thread 623812 624332 152mm 70mm with Counterbore lll Order Tool Nose Adapter 629222 to attach 125 amp S300 Tool Noses 1 75 O D and accessories See page 2 24 lll Order Tool Nose Adapter 629224 to attach Spindles Fluid Swivel 631256 used with Oil Hole Spindles and selection of Fluid Chucks See page 2 23 ll Fluid Chucks used with 375 24 Internal Thread 150 amp S275 Tool Noses 2 0 D and lll Other Noses and Spindles are available as required accessories See page 2 24 see page 2 24 E Order Chuck Adapter 619136 when utilizing 3 jaw lll Nose Indexer 631864 chuck with 375 24 Internal Thread Spindles 2 10 Right Angle Tools QUACKENBUSH 158QGD 15RAB SU RS Series Capacity Aluminum 5625 14 28mm Stroke Unlimited Min 375 158 series motor develops 1 6 nominal horsepower E Right angle tool designed for close quarter operation Bl Utilizes spindles of varying lengths to provide unlimited hole depth capability E Tool utilizes spindles which accomodate threaded shank straight shank and Morse Taper lll Easily adapted to oil hole drilling u
38. Hole Hole A dia B dia Depth Sensing 1 000 96 INFORMATION REQUIRED TO ORDER 875 670 JIG COLLET FOOT TOOLS Non Depth Sensing 1 000 796 1 Specify tooling plate hole size diameter A or B 875 670 in order to determine collet size see standard collet size chart us UR 2 When ordering depth sensing models specify stand off distance Top of tooling plate to work surface 3 When ordering for straight hole tooling plates specify tooling plate thickness Special collets available upon request 4 45 4 46 Quackenbush Self Colleting Machines QUACKENBUSH 180SC 225 Q Matic Self Colleting Drill Motor Booster Pump Assembly For increased clamping and feed force an optional Booster Part No 621950 is available The pump provides extra clamp and feed force when drilling Titanium or taper drilling applications The Booster Pump assembly will increase both clamp and feed forces by a factor of 2 5 The pump is easily installed on the Q Matic Drill by replacing the cover supplied with the tool with Booster Pump using the three screws supplied with the pump Mist Lubricator Assembly A mist lubricator assembly is available to introduce coolant the motor is running The standard mist lubricators Part No 641109 and 641081 are filled with a hand pump The optional mist lubricatosr Part No 641110 and 641082 are filled by a pressure pump Standard Large Manual Fill
39. Spacing Foot amp Vacuum L Drill Point Lubricator VINTAGE M Handling Ring A B C etc V Vacuum adapter X None MOTOR STROKE TEMPLATE BOSS Dia x Projection A 500 x 062 625 x 200 SPINDLE SPEED B 500 x 100 L 625 x 250 1 5200 RPM 5 1300 RPM 8 6000 RPM 500 150 625 300 2 3200 RPM 6 800 RPM D 2 500 x 175 N 750 100 3 1900RPM 7 500 RPM 500 x 200 750 150 SPINDLE TERMINATION F 500 250 P 750 x 175 Erickson 200 Collet Chuck 25 28 x 0 500 m a Drivematic Erickson 300 Spacematic v 625 S 450 7 E BO ESpecial D 25 28 x 0 375 Spacematic P 375 24 Piloted 3 EIS pecia External Thread J 625 x 175 iameter Note Spindles D E amp P utilize 200 collet with spindle adapter COLLET DIAMETER clamping pg 4 9 4 10 NC 116 140 172 203 234 2065 297 CUTTER COLLET Dia inches 120 145 177 208 239 271 302 200 Series Spindle A 300 Series Spindle C 123 150 182 213 245 276 307 A 125 G 219 M 313 9 25 125 156 187 219 250 281 312 141 234 N 328 130 161 192 224 255 286 156 250 343 Cutters longer than 391 135 166 197 229 260 291 D 172 J 266 359 should have shank E 188 281 Qc 375 reduced COLLET LENGTH clamping pg 4 8 203 L 297 391 Spindles D E amp specify 1 0 0 10 Grip 3 0 2 0 56 Grip E 2 0 0 30 Grip 4 0 5 0 81 Grip CUTTER GUIDE
40. TYPE SPINDLE REQUIRED Exact information OR 22000 Series Bushing concerning the cutter to be utilized in the drilling application must be provided in order to determine the proper spindle configuration A drawing of the cutter should be provided for each application 4 TOOLING INFORMATION Template Foot Models Template Boss see page 4 45 Collet Mandrel Assembly see page 4 45 Jig Collet Foot Models For depth sensing models the stand off distance see page 4 43 must be provided Collet Mandrel Assembly see page 4 45 Rated tool performance at 90 PSIG measured at toll inlet with motor running Quackenbush Self Colleting Machines REAR VIEW FRONT VIEW LEFI AANI AIGH HAND TEMPLATE FOOT FOOT IN OUTLINE HAND TEMPLATE FOOT Drill Jig Collet Foot Model The 120SC E 225 Q Matic Drill is available with a jig collet foot either with or without a depth sensing sleeve for use with rigid tooling plates which have STRAIGHT locating holes or back TAPERED locating holes This attachment with a built in sensing sleeve will sense variations up to 125 in the distance between the work surface and the top of the tooling plate which allows production drilling of holes with a countersink to precise limits A port has been provided in the foot to deliver coolant to the arill point Drill Lock Bushing Foot Model The versatile Q Matic 120SC E 225 Drill
41. X 12 375 Diameter 5 650 Diameter 2 500 Diameter 6 930 Diameter A Erickson 200 Collet Chuck _ 3 625 Diameter 9 Other specify B Erickson 200 Collet Chuck with Coolant Spindle 4 750 Diameter D 25 28 x 0 375 Spacematic E 25 28 x 0 500 Spacematic MOTOR POWER X 25 28 x 0 625 Spacematic 1 One Horsepower 375 24 x 0 500 Piloted External Thread P E T 2 Two Horsepower Speed codes 6 8 amp 9 are not available Q 375 24 Piloted External Thread P E T with through the spindle coolant Note Complete Check Sheet on page 4 00 Thrust 320 Ibs 80 psig w booster 575lbf OPTIONAL EQUIPMENT see pages 4 18 thru 4 26 before placing order Depth Accuracy Repeatable within 001 Template Boss Must specify Drill and Collet size when placing Clamping Collet Mandrel order Weight P32 14 9 Ibs Foot Pad SPECIFICATIONS P33 13 7 Ibs Erickson 200 Collet Air Consumption 35 scfm 1 0 HP _ P34 16 2 Ibs EXTRA COST ACCESSORIES See pages 4 20 thru 4 22 65 scfm 2 0 HP Capacity Diameter Drill Point Lubricator Air Inlet Size 375 NPT 1 0 HP Aluminum 75 hole 18mm with 930 25mm Handling Ring 5 NPT 2 0 HP countersink Venturi Vacuum Recommended Titanium 50 hole 18mm with 75 18mm Vacuum Adapter Hose Size LBL G10 inl countersink 75 1 2 0 HP Doler Self Colleting Machines Operation Workpiece Skinclamp 1 Positio
42. accessories OR Nose Adapter 614228 to attach S400 and S600 2 375 0 D Tool Noses and accessories See pg 2 21 H Nose Indexers 1 5625 20 Nose Thread use 381326 for 2 25 20 L H Nose Thread use 381327 NOTE Tool must be equipped with 1 5625 20 L H Nose Attachment Threads Chucks See pg 1 37 ll Other Noses and Spindles are available at extra charge See pg 2 21 008 012 WHEN ORDERING TOOL Tool nose and spindle must be specified Standard tool noses spindle guards and spindles are provided at no charge when ordered with tool Select one tool nose and one spindle Other tool noses and spindles are available at extra charge Specify EITHER 2 25 L H External Thread OR 1 5625 20 L H Internal Thread Weight and Length will vary depending on rpm specified Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES l 11 1 18 FOR SAFETY PRECAUTIONS 1 33 1 34 In Line Tools In Line Tools QUACKENBUSH 140QGDAB SU MS Series Capacity Aluminum 5625 14 3mm Titanium 4375 11 1mm Steel 4375 11 1mm Stroke Min 3125 8mm Max Unlimited E 140 series motor develops 1 4 nominal horsepower E Single push button starts motor and engages drill feed mechanism E Motor shuts off automatically after retract E Externally replaceable shearpin E Rapid advance with manual speed c
43. been sectioned with the lead screw by rotating the feed engagement collar The half nuts are held stationary by the housing With the lead screw rotating and the half nuts engaged the lead screw will advance and push the spindle forward Since both the feed mechanism and spindle rotation mechanism are driven from one source a fixed rate of spindle advancement is achieved for each rotation of the spindle When the spindle has advanced to the predetermined depth the retract stop is tripped shifting the feed collar This action releases the half nuts and the spindle and lead screw are returned to the starting position ready for the next drilling cycle gt Taper Lok Fixturing Customized fixtures are constructed to accept Taper Lok Bushing Tips Advanced Drilling Equipment tools with the Bushing Tips are inserted into the fixture twisted and cam locked into place Tooling Fixture Tool Nose Lock Standard Threaded Screws Drill Bushing Bushing ki UU om AU 0 s The Bushing Tip s tapered flanges fit under the shoulder of lock screws in the fixture The Bushing Tip holds the tool in alignment and absorbs the thrust and torque of drilling At the completion of the drilling cycle the tools is rotated to unlock with drawn from the fixture and moved to the next position Several different types of Taper
44. i TAS 4 200mm gt ah MA NU i nz S 1 241mm EN 3 gt j a gt KO s i Y 1 Loud 0 2 i i pod LEFT FAND P RIGHT HAND 55a o TEMPLATE FOOT 143mm OUTLINE RIGHT HAND TEMPLATE FOOT Drill Jig Collet Foot Model The 180SC 225 Q Matic Drill is available with a jig collet foot either with or without a depth sensing sleeve for use with rigid tooling plates which have STRAIGHT locating holes or back TAPERED locating holes This attachment with a built in sensing sleeve will sense variations up to 125 in the distance between the work surface and the top of the tooling plate which allows production drilling of holes with a countersink to precise limits A port has been provided in the foot to deliver coolant to the drill point Drill Lock Bushing Foot Model The versatile Q Matic 180SC 225 Drill is available with a foot which accepts standard 21000 and 22000 series lock type drill bushings This foot design increases the versatility of the Q Matic Drill so that it may be locked onto the rigid aii tooling plate using various drill bushing tips and their 180SC 225 Q MATIC SELF COLLETING accessories DRILL WITH JIG COLLET FOOT THROUGH SPINDLE LUBRICATOR AND SPECIAL SWIVEL RING SUSPENSION ATTACHMENT He STRAIGHT HOLE TAPERED HOLE PAB roots Piate BAZ KU STANDARD COLLET SIZES 7 5 Taper Straight Tapered
45. 0 2155 2083 215 46 007 208 46 107 203 0 1765 0 1845 1771 140 46 004 177 46 104 172 0 2125 0 2205 2135 40 46 000 213 46 100 219 0 1765 0 1845 1771 163 46 005 177 46 105 172 0 2125 0 2205 2135 63 46 001 213 46 101 219 0 1765 0 1845 1771 190 46 006 177 46 106 172 0 2125 0 2205 2135 90 46 002 213 46 102 219 0 1815 0 1895 1823 40 46 000 182 46 100 187 0 2125 0 2205 2135 115 46 003 213 46 103 219 0 1815 0 1895 1823 63 46 001 182 46 101 187 0 2125 0 2205 2135 140 46 004 213 46 104 219 0 1815 0 1895 1823 90 46 002 182 46 102 187 0 2125 0 2205 2135 163 46 005 213 46 105 219 0 1815 0 1895 1823 115 46 003 182 46 103 187 0 2125 0 2205 2135 190 46 006 213 46 106 219 0 1815 0 1895 1823 140 46 004 182 46 104 187 0 2125 0 2205 2135 215 46 007 213 46 107 219 0 1815 0 1895 1823 163 46 005 182 46 105 187 0 2175 0 2255 2188 40 46 000 219 46 100 219 0 1815 0 1895 1823 190 46 006 182 46 106 187 0 2175 0 2255 2188 63 46 001 219 46 101 219 0 1865 0 1945 1875 40 46 000 187 46 100 187 0 2175 0 2255 2188 90 46 002 219 46 102 219 0 1865 0 1945 1875 63 46 001 187 46 101 187 0 2175 0 2255 2188 115 46 003 219 46 103 219 0 1865 0 1945 1875 90 46 002 187 46 102 187 0 2175 0 2255 2188 140 46 004 219 46 104 219 0 1865 0 1945 1875 115 46 003 187 46 103 187 0 2175 0 2255 2188 163 46 005 219 46 105 219 0 1865 0 1945 1875 140 46 004 187 46 104 187 0 2175 0 2255 2188 190 46 006 219 46 106 219 0 1865 0 1945 1875 163 46 005 187 46 105 18
46. 021275 1 5 12 LH Gaim 615627 Aa 7 ego LE THO A 209 THD Mm 3 ie f ice108 THO BUEHING Fi TH8EAEL 5 ADAPTER T 1 4 0 5 CHUCK 1 Bags 5 4S8RAHEAD Nos Z30GD HEAD Bushing S400 Series S600 Series i Thread Dim A Part No Dim A Part No 1 T r 1 14 LH Cina 621236 Cam 621244 hs _ 9 5in 11 5in i i 1 25 12 LH 247mm 621237 292mm 621245 MORSE JAPER o 9 5 in 11 5 in NO 2 1 5 12 L H 24 621238 292mm 621246 ee 9 375 in 11 375 in SES 2 16 LH 38min 614751 odor 614757 v mae LH WD SN A B END SIDE FLUIDCHUCKS FEED FEED Bore EEUU 621192 Bara Bore 750 521393 Baar Rora 000 R21304 Ge 1878 8 JEHIMG TFREAD E 4601 9 fvg LK THI Bushing 700 Series Thread Dim A Part No 1 14 LH Mad 621228 m 13 5625 in 1 25 12 L H 344mm 621229 t 13 5625 in 1 5 12 LH 44mm 621230 13 4375 2 16 L H 341mm 614749 2 21 2 22 Right Angle Tools Accessories Accessories for the No 230 B amp RA Series Right Angle Drills 1 1 THD 18 THD Ve 20 THD 1 24 20 L H THD Va 18 THD SPINDLE ADAPTER WITH C BORE 619400 Bee va CAP CHUCK 8949415 18 THD 3 As MORSE TAPEH NO 1 818533 NO 2 619405 NO 3 619406 NO 4 623931
47. 12 625 321mm 614749 Internal Nose Mounting THREAD Thread 2 687 16N5 L H FLUID CHUCK C Bushing Thread Dim D Side Feed Dim D End Feed Part Number 1 14LH 11 875 301mm 11 25 286mm 1 25 12LH 11 875 301mm 11 25 286mm 1 5 12LH 11 875 301mm 11 25 286mm 2 16LH 11 75 298mm 11 1563 283mm See page 1 37 for Selection and Part Number MORSE TAPER ADAPTER E Dim E Dim E Dim E ThE 8 No 2 No 3 MT No 4 MT 9 619832 619819 619820 1 14LH 12 305mm 1 25 12LH 12 305mm 1 5 12LH 12 305mm 11 875 801mm 11 9375 308mm 11 875 301mm 11 9375 303mm 11 875 801mm 11 9375 303mm 2 16LH 11 875 301mm 11 8125 299mm 11 8125 209mm 1 81 1 32 In Line Tools In Line Tools QUACKENBUSH 230QGDAB SU MS Series Capacity Aluminum 1 25 31 75mm Titanium 875 22 2mm Stroke Max 125 3 18mm Min Unlimited lll 230 series motor develops 2 3 nominal horsepower lll Single push button starts motor and engages drill feed mechanism Bl Externally replaceable shear pin provides gear protection if chips pack or cutter binds lll Rapid advance with manual speed control and low torque clutch protection if cutter advances into workpiece lll Easily adapted to oil hole drilling using a solid spindle and a fluid chuck or with the use of an oil hole spindle and a fluid swivel al Is77RMAI CLOSL GUAR LH APPL CAOS S 247
48. 14 1 NYLON NOSE PIECE FLAT BEARING E Cemented hardened and ground chrome nickel steel spindle mounted on a self lubricating bronze body and a 4 D ball thrust bearing Sz i MEE lll Ground centring cone of the cutter 120 for perfect concentricity no 1 lll Microstop depth adjustment 1 scale division 001 eu J Using Cutters of 394 dia lll Safety locking ensured by a locknut equipped with a seal 1 4 28 Ground Thread This patented feature allows an easy loosening of the locknut without damage to the drill cage 11 12 1 13 12 0 75 M12 x 0 75 FILS n Ile F Basic Drill Cage d a S oe RS Microstop Drill Cage E j CSS Assembly Codification Mounting Base Mounting Base Tapped Mounting Base e 10 005 050 Flat Bearing Offset Bearing 90 815 020 e 10 005 250 90 815 005 90 815 015 z ele 10 005 355 Nylon Nose Piece Flat Bearing 90 825 005 To order please indicate codification number of the complete drill cage assembly On request only For spare parts please indicate codification number 7 7 7 8 Microstop Drill Cage Recoules RB 256 M6 x1 Metric Bulk Shank 6 mm 236 dia Tool attachment M6 x 1 Stroke 7 5 mm 3 Body off 28 mm 1 1 dia Overall length maxi 98 mm 3 85 mini 91 mm 3 58 Weight 165 g
49. 16LH 6 153mm 4 5313 115mm 375 Chuck 849103 1 14LH 6 25 159mm 5 75 144mm Key 849123 1 25 12LH 6 35 159mm 5 75 144mm Bushing Thread Dim Side Feed Dim D End Feed Part Number 75 16LH 1 14LH 1 25 12LH 5 4688 139mm 5 7188 145mm 5 7188 145mm 4 6875 119mm 4 9375 125mm 4 9375 125mm See page 1 37 for Selection and Part Number Bushing Thread Dim E No 1 MT Dim E No 2 MT 613542 612934 75 16LH 5 4688 138mm 5 625 142mm 1 14LH 5 71884 145mm 5 8438 148mm 1 25 12LH 5 7188 2 145mm 5 8438 148mm In Line Tools QUACKENBUSH 15QDA S275B Semi Automatic Series Capacity Aluminum 375 9 5mm Titanium 3125 7 9mm Steel 3125 7 9mm Stroke Max 2 75 70mm Min 625 16mm ll 15 series motor develops 1 0 nominal horsepower lll Semi automatic operation Bl When throttle is activated the spindle rotates and feed mechanism engages automatically lll Upon completion of drilling cycle the spindle returns to starting position and continues to rotate until throttle is turned off lll Length of stroke can be adjusted forward and rear lll Overload clutch protects feed mechanism 15QDAB S275B 15QDA S275B Model Motor sevii iee Spindle Feed Per Chuck inlet Minimum Configuration m mm Ibs kg Speeds Revolution Capacity Hose Size 15QDA S275B Straight 2
50. 2745 0 2745 0 2745 0 2745 0 2745 0 2745 0 2745 0 2745 0 2745 0 2745 0 2805 0 2805 0 2805 0 2805 0 2805 0 2805 0 2805 0 2805 0 2805 0 2805 0 2805 0 2855 0 2855 0 2855 0 2855 0 2855 0 2855 0 2855 0 2855 0 2855 0 2855 0 2855 0 2905 0 2905 0 2905 0 2905 0 2905 0 2905 0 2905 0 2905 0 2905 0 2905 0 2905 0 2955 0 2955 0 2955 0 2955 0 2955 0 2955 0 2825 0 2825 0 2825 0 2825 0 2825 0 2825 0 2825 0 2825 0 2825 0 2825 0 2825 0 2885 0 2885 0 2885 0 2885 0 2885 0 2885 0 2885 0 2885 0 2885 0 2885 0 2885 0 2935 0 2935 0 2935 0 2935 0 2935 0 2935 0 2935 0 2935 0 2935 0 2935 0 2935 0 2985 0 2985 0 2985 0 2985 0 2985 0 2985 0 2985 0 2985 0 2985 0 2985 0 2985 0 3035 0 3035 0 3035 0 3035 0 3035 0 3035 2760 40 2760 63 2760 90 2760 115 2760 140 2760 163 2760 190 2760 215 2760 240 2760 263 2760 290 2812 40 2812 63 2812 90 2812 115 2812 140 2812 163 2812 190 2812 215 2812 240 2812 263 2812 290 2864 40 2864 63 2864 90 2864 115 2864 140 2864 163 2864 190 2864 215 2864 240 2864 263 2864 290 2916 40 2916 63 2916 90 2916 115 2916 140 2916 163 2916 190 2916 215 2916 240 2916 263 2916 290 2969 40 2969 63 2969 90 2969 115 2969 140 2969 163 46 000 276 46 001 276 46 002 276 46 003 276 46 004 276 46 005 276 46 006 276 46 007 276 46 008 276 46 009 276 46 010 276 46 000 281 46 001 28
51. 275 8 314 9 354 9 5 374 10 393 Pilot Part Number 31400000 31400004 31400005 31400010 31400015 31400020 31400100 31400105 31400110 31400115 31400120 31400125 31400200 31400210 31400225 31400230 31400300 31400305 31400315 31400320 31400325 31400330 31400335 Back Spotfacers Accessories Back Spotfacing Cutters with Bayonet Lock High Speed Cobalt Steel B Required Tools Cutter 31300250 Pilot 31400125 Spotfacing Standard Cutter Hole Ring Diameter Radius H Diameter Cutter Number mm Inch Rmm mm mm D Number 91825010 8 315 0 5 10 3 8 31300000 91825010 10 394 0 5 10 3 8 31300025 91825015 12 472 0 5 10 3 10 31300050 91825015 12 7 500 1 10 3 10 31300075 91825015 13 512 1 10 3 10 31300100 91825015 14 551 1 10 3 10 31300125 91825015 14 551 1 16 4 10 31300150 91825025 15 591 1 16 4 14 31300175 91825025 16 630 1 16 4 14 31300200 91825025 17 670 1 16 4 14 31300225 91825025 18 709 1 16 4 14 31300250 91825025 19 748 1 16 4 14 31300275 91825025 20 787 1 16 4 14 31300300 91825035 22 866 2 18 5 20 31300325 91825035 24 945 2 18 5 20 31300350 91825035 26 1 024 2 20 6 20 31300375 91825035 28 1 102 2 20 6 20 31300400 91825035 30 1 181 2 20 6 20 31300425 91825035 32 1 260 2 20 6 20 31300450 Back Countersink Cutters 4 Flutes with Bayonet Lock High Speed Cobalt Steel a a iJ BET o E H Required Tools Cutter 31305250
52. 280 015 05 1 BALL THRUST BEARING 90 245 130 06 20 BALL 2 5 MM DIA 90 280 020 07 1 BALL THRUST BEARING 90 013 029 08 1 CIRCLIPS 90 495 015 09 1 LOCKNUT 93 430 015 10 1 SPRING 94 215 015 11 1 VERNIER 90 815 060 12 1 TAPPED MOUNTING BASE 90 825 015 13 1 HARD CHROME STEEL NOSE PIECE 90 825 020 14 1 NYLON NOSE PIECE For spare parts please indicate codification number 7 12 Ball Type Microstop Drill Cage Recoules RB 257 M6 x1 Metric Bulk Shank 6 mm 236 dia Tool attachment M6 x 1 Stroke 6 mm 236 Body off 29 mm 1 141 dia Overall length maxi 92 mm 3 62 mini 88 mm 3 46 Weight 155 g Advantages lll Different mounting bases available and reduced overall dimensions Precision ll High precision drill cage body in special treated chromed steel fully ground throughout This ball mounted drill cage includes two needle bearings for best utilization E Any wrong position of the hand holding the drilling machine is offset by the ball system and it has been specially designed for countersinking and spotfacing perfectly perpendicular to the bearing surfaces and concentric with the reamings of rivet and screw holes lll Ground centring cone of the cutter 120 for perfect concentricity lll Safety locking of microstop depth adjustment one scale division 001 lll Rotation and translation movements separated for best accuracy Basic Drill Cage Threaded tapped Mounting
53. 300 Series w 500 Series Angle Head T Toggle 827 300 824 1 000 821 3 500 Combined with Motor Lever 826 500 823 1 300 828 4 550 Use with taper lok only 825 750 822 2 100 Use with Collet Page 5 10 Thrust 70 Ibs PA 160 Ibs PB OPTIONAL EQUIPMENT Erickson 300 Collet Chuck Stroke 1 25 See Page 5 10 See page 5 10 for Angle Head Dimensions Feed Rate Infinite Adjustment 26 014 xxx Riser Block xxx block height SPECIFICATIONS Spindle See chart EXTRA COST ACCESSORIES Air Consumption 35 scfm Weight PA2 7 5 lbs See Page 5 10 Air Inlet Size 375 NPT PAS 5 7 Ibs Quick Adjustable Yoke Recommended Hose Size 5 D PB2 8 9 Ibs Mini Taper lok Bushing Power 0 9 HP PB5 7 1 Ibs Drill Point Lubricator Specialty Tools Riser Block Actuator Module Thrust Booster PB only Thrust Actuator PA5 amp PB5 Style Feed Rate Control Riser Block PA3 amp PB3 Style Feed Rate Control Buckeyes 600 Mini Angle Head 1 81 Buckeye 500 Heavy Duty Angle Head 1 96 Erickson Colet Chuck Angle Haad 3 50 TOOL SELECTION 1 The is suitable for drilling aluminum to 1 4 diameter Use the PB for larger holes in aluminum and for drilling itanium inconel steel etc 2 If space permits the collet spindle is generally preferred because conventional straight shank drill bits can be used and cutter runout is minimal 3 Use the compact angle if space constraints require it
54. 328 46 101 328 46 102 328 46 103 328 46 104 328 46 105 328 46 106 328 46 107 328 46 108 328 46 109 328 46 110 328 46 100 328 46 101 328 46 102 328 46 103 328 46 104 328 46 105 328 46 106 328 46 107 328 46 108 328 46 109 328 46 110 328 46 100 344 46 101 344 46 102 344 46 103 344 46 104 344 46 105 344 46 106 344 46 107 344 46 108 344 46 109 344 46 110 344 46 100 344 46 101 344 46 102 344 46 103 344 46 104 344 46 105 344 Collets and Mandrels for P3 Series continued 0 3425 0 3425 0 3425 0 3425 0 3425 0 3475 0 3475 0 3475 0 3475 0 3475 0 3475 0 3475 0 3475 0 3475 0 3475 0 3475 0 3535 0 3535 0 3535 0 3535 0 3535 0 3535 0 3535 0 3535 0 3535 0 3535 0 3535 0 3585 0 3585 0 3585 0 3585 0 3585 0 3585 0 3585 0 3585 0 3585 0 3585 0 3585 0 3635 0 3635 0 3635 0 3635 0 3635 0 3635 0 3635 0 3635 0 3635 0 3635 0 3635 0 3505 0 3505 0 3505 0 3505 0 3505 0 3555 0 3555 0 3555 0 3555 0 3555 0 3555 0 3555 0 3555 0 3555 0 3555 0 3555 0 3615 0 3615 0 3615 0 3615 0 3615 0 3615 0 3615 0 3615 0 3615 0 3615 0 3615 0 3665 0 3665 0 3665 0 3665 0 3665 0 3665 0 3665 0 3665 0 3665 0 3665 0 3665 0 3715 0 3715 0 3715 0 3715 0 3715 0 3715 0 3715 0 3715 0 3715 0 3715 0 3715 3438 190 3438 215 3438 240 3438 263 3438 290 3490 40 3490 63 3490 90 3490 115 3490 140 3490 163 3490 190 3490 215 3490 240 3490 263 3490 290 3542 40 3542 63 3542 90 3542
55. 4 9375 125mm See page 1 37 for Selection and Part Number Dim E No 1 MT Dim E No 2 MT Bushing Thread 613542 612934 75 16LH 5 4688 138mm 5 625 142mm 1 14LH 5 7188 145mm 5 8438 148mm 1 25 12LH 5 7188 145mm 5 8438 148mm In Line Tools QUACKENBUSH 158QGDA S275B Semi Automatic Series Capacity Aluminum 375 9 5mm Titanium 3125 7 9mm Steel 3125 7 9mm Stroke Max 2 75 70mm Min 625 16mm E 158 series motor develops 1 6 nominal horsepower lll Available in straight and piggy back models with fixed and variable speed motors lll Semi automatic operation E When throttle is activated the spindle rotates and feed mechanism engages automatically E Upon completion of drilling cycle the spindle returns to starting position and continues to rotate until throttle is turned off lll Length of stroke can be adjusted forward and rear E Overload clutch protects feed mechanism 158QGDAB S275B a 158QGDA S275B Spindle Feed Per Chuck Inlet Minimum Speeds Revolution Capacity Hose Size Motor Maximum Stroke Weight Modei Configuration m mm lbs kg 158QGDA S275B Straight 2 75 70 13 5 89 158QGAV S275B Straight 2 75 70 13 5 89 Variable Speed 158QGDAB S275B Piggy Back 2 75 70 15 6 8 158QGDABV S275B Piggy Back 2 75 70 15 6 8 Variable Speed 95 135 165 175 190 215 245 265 350 380 420 445 008 525 700
56. 46 154 203 MOAR IUS eve MANOREL 0 1500 0 1560 1510 23 46 051 150 46 151 156 0 2025 0 2105 2031 23 46 051 203 46 151 203 22 030 xxx 0 1500 0 1560 1510 40 46 052 150 46 152 156 0 2025 0 2105 2031 40 46 052 203 46 152 203 0 1500 0 1560 1510 63 46 053 150 46 153 156 0 2025 0 2105 2031 63 46 053 203 46 153 203 oe ey 0 1500 0 1560 1510 90 46 054 150 46 154 156 0 2025 0 2105 2031 90 46 054 203 46 154 203 0 1550 0 1620 1562 23 46 051 156 46 151 156 0 2075 0 2155 2083 23 46 051 208 46 151 203 Grip Length Base Collet Collet Overall Base Mandrel Mandrel Overall Range Code NOISE Length NOTES Length 0 1550 0 1620 1562 40 46 052 156 46 152 156 0 2075 0 2155 2083 40 46 052 208 46 152 203 0 010 23 46 051 115 46 151 225 0 1550 0 1620 1562 63 46 053 156 46 153 156 0 2075 0 2155 2083 63 46 053 208 46 153 203 0 0 30 40 46 052 xxx 1 40 46 152 xxx 2 50 0 1550 0 1620 1562 90 46 054 156 46 154 156 0 2075 0 2155 2083 90 46 054 208 46 154 203 0 20 0 56 63 46 053 xxx 1 65 46 153 xxx 2 75 0 45 0 81 90 46 054 1 92 46 154 3 00 Continued 4 10 Note Complete Check Sheet page 4 00 2 Refer to page 4 9 Select the complete Collet NOTE Material thickness or stack before placing order and Mandrel number based on the pilot hole NOTE The Collet Code is an old numbering 1 Determine the maximum material thickness for diameter in the workpiece system still used by many customers It is the ap
57. 641109 641081 Pressure Fill 641110 641082 Jig Collet Foot Attachments Depth Sensing Jig Collet Foot and air to the cutter The lubricator is actuated by air from the accessory air tap on the motor side and only functions when Pump the BOOSTER PUMP MIST LUBRICATOR Depth sensing jig collet foot is used for accurately drilling and countersinking hole layouts utilizing a simple fixture plate The cutter passes centrally through the drillmotor collet to produce holes concentric with the fixture plate holes The depth sensing sleeve will drill and accurately countersink with fixture to workpiece variations of up to 125 Coolant and air blast port is fitted to the foot User must specify template hole and drill countersink size well as drill countersink configuration Non Depth Sensing Jig Collet Foot Non depth sensing jig collet foot is similar to the above foot without depth sensing capability This foot is used for straight drilling applications where rough depth sensing only is required This foot grips straight shank drills utilizing an O W type collet User must specify template hole and drill size as 180SC 225 Q MATIC SELF COLLETING DRILL WITH JIG COLLET FOOT THROUGH SPINDLE LUBRICATOR AND SPECIAL SWIVEL Hm RING SUSPENSION ATTACHMENT Quackenbush Self Colleting Machines TEMPLATE BOSS NOTE WHEN ORDERING TOOLS TEMPLATE BOSSES MUST BE SPECIFIED TEMPLATE BOSS LENGTH US
58. 75 70 10 4 53 160 250 400 800 0005 001 002 375 375 NPT 375 1400 2000 3000 003 004 006 008 15QDAB S275B Piggy Back 2 75 70 10 5 4 76 160 250 400 800 0005 001 002 375 375 NPT 375 1400 2000 3000 003 004 006 008 STANDARD EQUIPMENT NOTE 3 Jaw Chuck 614929 and Key 849123 Forward Stroke Adjustment Wrench 614190 Specify TOOL NOSE when ordering Standard Noses page 1 13 Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES I 11 I 13 FOR SAFETY PRECAUTIONS In Line Tools 2734 MAX ro5mm githa 68mm 1011 M 2 BET Simm 1821 32 211 474mm 2 51mm Stie 129mm Jian pim 11 MAX 280mm ALUMINUM TOOL NOSE i N Bushing Thread Length A Part Number 75 16LH 6 875 175mm 619954 1 14LH 7 125 181mm 619955 1 25 12LH 7 125 181mm 619953 Internal Nose Mounting BUSHING Thread 1 825 18NS L H THREAD 3 JAW CHUCK Bushing Thread Dimension B Dimension C Desc Part Number 75 16LH 6 152mm 4 5313 115mm 375 Chuck 614929 1 14LH 6 25 159mm 5 625 144mm Key 849123 1 25 12LH 6 25 159mm 5 625 144mm Bushing Thread Dim D Side Feed Dim D End Feed Part Number 75 16LH 5 4688 139mm 4 6875 119mm 1 14LH 5 7188 145mm 4 9375 125mm 1 25 12LH 5 7188 145mm
59. 9 Ibs 2 2 Kg 0 025 mm Air Consumption 30 CFM 850 I Min QUACKENBUSH 7TOQVBSF 7 Back Spotfacer Capacity Diameter Aluminum 1 18 30mm Titanium 75 20mm Steel 75 20mm E Precision spot facing countersinking or counterboring of the rear side of a hole lll Smooth and easy operation Insert pilot spindle thru hole Reach around and lock cutter on to pilot Model Power amp Number Speed 70QVBSF 7 Specialty Tools Manually squeeze feed levers to pull cutter into workpiece lll Governed variable speed motor E Micrometer depth adjustment Maintains distance from front surface to spot face lll Variety of bayonet cutters order separately from back page ll Note Cutters must be left hand cut if acquired from another supplier Power amp Speed 7 Horsepower Variable Speed 150 550 rpm SPECIFICATIONS Max Stroke 59 inch 15 mm Air Inlet 1 4 NPT Depth Repeatability within 001 inch Weight 5 4 Ibs 2 4 Kg 0 025 mm Air Consumption 30 CFM 850 I Min GENERAL INFORMATION Order Pilot Spindle amp Cutter separately Practices at all times Operators must understand and follow Safety 5 12 Specialty Tools Specialty Tools Back Spotfacers Setup 1 Install Pilot into Spindle Collet Place cutter on pilot and twist to lock 2 With motor off squeeze Feed Lever and measure depth A 3 Adjust depth adjustment to
60. A Part Number Drill Bushing Thread Size B 7 50 631300 1 250 12 L H 8 50 631301 1 250 12 L H 9 50 631302 1 250 12 L H 11 50 631303 1 250 12 L H 7 50 631304 1 500 12 L H 8 50 631305 1 500 12 L H 9 50 631306 1 500 12 L H 11 50 631359 1 500 12 L H 11 50 631485 2 000 16 L H A o STANDARD SPINDLE y f SPINDLES Select One 5mm Spindle Length Max Type B Stroke Thread Description Part No Oil Hole 9 25 4 5 5625 18 Internal Thread with 623955 235mm 114mm Counterbore and 118 Angle 9 Oil Hole 9 25 4 5 625 18 Internal Thread with 615964 235mm 114mm Counterbore and 118 Angle lll Nose Indexer 1 5625 20 381326 lll Fluid Swivels used with oil hole spindles and selection of Fluid Chucks See page 2 23 lll Other Noses and Spindles are available at extra charge See page 2 24 2 19 2 20 Right Angle Tools Accessories Accessories for the No 15 Series Right Angle Drill 1 578 18 L H THREAD 120 THD Ve 22 THD 1 20 L H THD i NOSE 1 ADAPTER 614722 BUSHING THREAD Bushing 125 Series 300 Series Thread Dim A Part No Dim A Part No 75 16 LH 619148 C em 619338 _ 5 43751 6 93751 1 14 LH 138mm 619142 176mm 619297 s 5 4375 in 6 9375 in 1 25 12 H 138mm 619271 176mm 619274 38 24 THO SPINDLE ADAPTER 619136 1SRAC HEAD
61. Air exhaust D Template boss E Drill point lubricator F Balancer bracket Template Boss Area 1 Spring loaded Collar 2 Template boss 3 Cutter 39 1 3 Depth Adjustment Area 4 Feed control 5 Micrometer depth control Model Spindle Spindle Template QP120 21500 Speed Termination Boss Accessories Spindle Speed 15 000 Spindle M6 X 100 mm Internal Thread with pilot dia Template Boss Specify Diameter and Projection O D Projection Part Accessories Nuer Drill Point Lubricator R Air Mist 500 12 70 413 10 50 157 4 00 90258058 Vacuum Dust Collector 532 18 50 413 10 50 157 4 00 90258040 Air Inlet Adapter 3 8 NPT 631 13 50 418 10 50 276 7 00 90258048 551 14 00 413 10 50 256 6 50 90258049 551 14 00 418 10 50 433 11 00 90258034 551 14 00 418 10 50 512 13 00 90258044 Projection 571 14 50 418 10 50 157 4 00 90258041 71 nad 571 14 50 413 10 50 276 7 00 90258046 591 15 00 418 10 50 157 4 00 90258042 591 15 00 413 10 50 276 7 00 90258047 1 625 15 88 413 10 50 157 4 00 90258031 630 16 00 413 10 50 157 4 00 80258052 630 16 00 413 10 50 984 25 00 90258051 LD i 669 17 00 413 10 50 512 13 00 90258045 669 17 00 512 13 00 157 4 00 90258043 709 18 00 559 14 20 157 4 00 90258033 E 709 18 00 55
62. BACK TAPERED locating hole with a built in sensing sleeve coolant to the drill point oot either with or without a depth sensing sleeve for use with rigid tooling plates which have STRAIGHT or S This attachment will sense variations up o 125 in the distance between the work surface and the top of the tooling plate which allows production drilling of holes with countersink to precise imits A port has been provided in the foot to deliver STANDARD COLLET SIZES Straight Tapered Hole Hole A dia dia Depth Sensing 1 000 196 875 670 Non Depth Sensing 1 000 796 875 670 750 640 625 500 Special collets available u pon request 4 33 4 34 Quackenbush Self Colleting Machines QUACKENBUSH 136SC 150 Q Matic Self Colleting Drill Motor Booster Pump Assembly For increased clamping and feed force an optional Booster Pump Part No 621482 is available The pump provides extra clamp and feed when required The Booster Pump assembly will increase both clamp and feed forces by a factor of 2 5 BOOSTER PUMP Mist Lubricator Assembly A mist lubricator assembly eid is available to introduce coolant and air to the a cutter The lubricator is actuated by air from the accessory air tap on the motor side and only functions when the motor is running The standard mist lubricator Part No 631878 can be filled with a hand pu
63. Base 90 815 075 1 4 d M Using Cutters of 394 dia M6 x 1 Ground Thread Microstop Drill Cage Assembly Codification 10 015 010 Offset Mounting Base Nylon Pins at 2 90 815 085 10 015 015 10 015 020 Hard Chrome Nylon Nose Piece Steel Nose 90 825 020 10 015 200 Celoron Rotary Nose Piece 90 825 015 90 825 200 07 EIE PIE _ 03 ig 15 29 EIE zm oD E Y E Ball Type Microstop Drill Cage RB 257 Metric pears nee Description 90 025 030 01 1 SPINDLE 91 015 005 02 1 SLEEVE 91 215 010 03 1 PIN 93 430 045 04 1 SPRING 90 620 005 05 1 BUSH 90 245 100 06 3i BALL 2 MM DIA 90 505 025 07 1 BODY 90 405 295 08 1 NEEDLE CAGE 90 405 165 09 1 NEEDLE CAGE 93 440 010 10 1 WASHER 93 605 050 11 1 CIRCLIPS 90 255 005 12 1 PLUG 90 495 020 13 1 LOCKNUT 93 430 020 14 1 SPRING 94 215 020 15 1 VERNIER ASSEMBLY 90 815 075 16 1 THREADED TAPPED BASE 90 225 005 17 1 RING 90 825 210 18 1 ROTARY NOSE PIECE 90 825 015 19 1 HARD CHROME STEEL NOSE PIECE 90 825 020 20 1 NYLON NOSE PIECE 90 815 084 21 1 OFFSET MOUNTING BASE 93 045 015 22 3 NYLON PIN M22 x 0 75 21 21 To order please indicate codification number of the complete drill cage assembly On request only For spare parts please indicate codification number 7 13 7 14
64. DOUBLE WING FOOT MICKEY MOUSE FOOT SINGLE WING DOUBLE WING MICKY MOUSE A MIN 344 212 679 500 B MIN 312 343 300 1 000 1 125 1 000 INFORMATION NECESSARY TO ORDER NUT PLATE DRILL Tool rpm Shank Diameter Type of foot Collet to spindle spacing A Spindle to spindle spacing B Drill Shank Diameter C 6 Pilot Hole Diameter Min Max DRILL BIT 7 Thickness of material to be drilled Drills are not supplied with tool akon 5 5 Specialty Tools DOLER PA amp PB Angle Drills lll PA Thrust for drilling small holes in aluminum PB Thrust for drilling large holes in aluminum and holes in titanium and steel lll Compact Power Feed ll Accessible into very confined areas lll Modular design Variety of angle heads speeds spindles and yoke sizes lll 0 9 hp motor E Infinitely adjustable feed control lll Drill point lubricator to maximize ij hole quality PA3 PUSH AWAY BASIS MODEL XX PA 70 Ibs Thrust 160 lbs Thrust STYLE X 2 Squeeze Yoke 3 Push Away 5 Taperlock or Short Yoke ANGLE HEAD SPINDLE SPEED XXX Select one three digit number TAPERLOCK SERIES X X Not applicable 1 21000 Series 2 22000 Series 3 23000 Series 7 Mini Taper lok ACCESSORY CODE X X None L Drill Point Lubricator YOKE DEPTH X No S
65. Internal Thread Spindles STANDARD EQUIPMENT Noses and spindles must be specified when ordering Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 Mist lubricator 631298 may be ordered SEE PAGES I 11 1 13 FOR SAFETY PRECAUTIONS SEE PAGE 2 20 2 23 FOR TOOLING ACCESSORIES WHEN ORDERING TOOL Tool nose and spindle must be specified Standard tool noses spindle guards and spindles are provided at no charge when ordered with tool Select one tool nose and one spindle Other tool noses and spindles are available at extra charge see page 2 24 7mm 1 25mm WRENCH FLATS 1316 Dia 30mm 35 16 UN L H THREAD FOR DRILL BUSHING SPINDLES Select One Length M Thread Description Part No Solid 4 1 12 25 28 Internal Thread 623266 101mm 29mm Solid 4 1 12 375 24 Internal Thread 615915 101mm 29mm with Counterbore li Fluid Swivel 631256 used with Oil Hole Spindles and selection of Fluid Chucks See page 2 23 ll Fluid Chucks used with 375 24 Internal Thread Spindles lll Other Noses and Spindles are available as required see page 2 24 E Nose Indexer 631249 2 5 Right Angle Tools Right Angle Tools QUACKENBUSH 138 MAX 15QDA RAB SU RS RF Series Back Spotfacer 340mm Stroke Min 375 9 5mm Max Unlimited O 9 me 1 E 15 series motor d
66. Ltda Av Liberdade 4055 Zona Industrial Iporanga 18087 170 Sorocaba SP Brazil Tel 011 55 15 238 3929 Fax 011 55 15 228 3260 Canada CooperTools Sales amp Service Center 5925 McLaughlin Road Mississauga Ont L5R 1B8 Canada Tel 905 501 4785 Fax 905 501 4786 China Cooper China Co Ltd 18th Floor Yu An Building 738 Dongfang Road Pudong Shanghai 200122 China Tel 011 8621 5111 5300 Fax 011 8621 5111 8446 France Cooper Power Tools SAS Recoules Operation Zone Industrielle BP 28 Avenue Maurice Chevalier 77831 Ozoir la Ferri re Cedex France Tel 011 33 1 64 43 22 00 Fax 011 33 1 64 40 17 17 Germany Cooper Power Tools GmbH amp Co Postfach 30 D 73461 Westhausen Tel 49 0 73 63 8 10 Fax 49 0 73 63 8 12 22 Mexico Cooper Power Tools de M xico S A de C V Libramiento La Joya Esquina Av Politecnico Y Calle San Blas Bodega 2 Col Barrio San Jose Cuautitlan Edo de M xico 54870 Tel 52 55 5899 9510 Fax 52 55 5870 5012 Cooper Power Tools Is On The Web www cooperpowertools com L Cooper Power Tools is pleased to unveil a complete resource for power tools on line www cooperpowertools com offers prod uct information service literature brand catalogs press releases and more A dominant source of information the Cooper Power Tools web site is your source for application solutions on line BuU Makin
67. RING 90 230 120 11 1 SEAL RING 90 430 005 12 1 U LINK 90 495 030 13 1 LOCKNUT 93 430 030 14 1 SPRING 94 215 030 15 1 VERNIER ASSEMBLY 90 815 150 16 1 MOUNTING BASE 90 815 155 17 1 MOUNTING BASE 90 005 005 18 1 ADAPTOR a 36 For spare parts please indicate codification number 7 21 7 22 Microstop Drill Cage for Drilling Reaming and Countersinking Recoules RB 356 HP 21 amp RB 356 HP 38 M6 x 1 Metric Bulk RB 356 HP 21 Tool attachment M6 x 1 Stroke 21 mm 826 Body off 27 mm 1 063 dia Overall length maxi 136 mm 5 354 mini 116 mm 4 567 Weight 300 g RB 356 HP 38 Tool attachment M6 x 1 Stroke 38 mm 1 500 Body off Q 27 mm 1 063 dia Overall length maxi 183 mm 7 204 mini 168 mm 6 614 Weight 375 g Advantages E Mounted on three needle bearings this high precision drill cage ensures perfect concentricity lll Removable adaptor with two possibilities of use A Chuck clamping of the straight shank with three wrench flats B Direct fitting on the spindle without using the drill chuck This gives perfect concentricity and noticeably reduces the length and weight of the drill and tool assembly Results are higher performance improved machining and much less fatigue for the operator lll Cemented hardened and ground chrome nickel steel spindle mounted on three needle bearings and a ball thrust bearing Body of specially treated chrome
68. S D S for Safety and Disposal Information M S D S sheets are available upon request from Cooper Power Tools or on our website at www cooperpowertools com Cooper is also aware of and complies with the provisions the extent Cooper is able to enforce such warranty Cooper s warranty with respect to products manufactured by it is limited to the repair or replacement as Cooper may elect of any defective part regarding which the Distributor has given 5 days written notice from the discovery of such defect Installation and transportation costs are not included Cooper shall have the option of requiring the return to it of the defective material transportation prepaid for inspection No allowance will be made for repairs without Cooper s approval COOPER MAKES NO OTHER WARRANTY OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED AND HEREBY DISCLAIMS ALL WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE of section 611 amendments to the Clean Air Act of 1990 No ozone depleting chemicals have been used in the manufacture of our products If you resell or distribute these products you have the responsibility for ensuring that the Material Safety Data Sheets are provided to the purchaser Proper lubrication is essential to the economical operation of pneumatic and electric tools Cooper Power Tools perform better and their life is extended by using the recommended lubricants All lubricants that are listed in the accessory sec
69. against a drill which means they deliver greater accuracy repeatability and consistency of hole integrity as well as greatly reduced fatigue and chance of injury to the operator We have designed our tools to help you achieve optimum hole quality including diameter angularity and depth tolerances Of course the drill is but one factor that effects hole quality The condition of the cutter fixture bushing in the fixture lubrication and the skill of the operator are major factors im And to ensure that our tools and accessories are the best in their class we go to extraordinary lengths in design testing manufacturing and quality control to meet or exceed the highest intemational standards Quackenbush 140 QGDA Right Angle Positive Feed Drill After all the aerospace industry offers perhaps he most critical and exacting proving ground in contemporary business Professionally we are deeply committed to maintaining our leadership position in his most dynamic and sophisticated manufacturing environment j And selfishly we demand so much from our tools oday because we will probably be riding on one of Y your planes tomorrow I 2 1 3 Cooper Power Tools Advanced Drilling Equipment Introduction motors be available with a remarkably broad range of cutter speeds feed rate combinations and physical properties that can accommodate virtually any wor
70. boss face on the workpiece When the trigger is actuated Doler P3 with Variable Spacing Foot Depth Motor Module Adjustment Feed Rate Adjustment Collet Foot Pad Adjust per curvature of workpiece Jig Collet Foot Tooling Straight Hole Tapered Hole Hole Hole i dia j dia 1 Stand off m Plate Workpiece 5 the tool first clamps by expanding the collet on the mandrel The tool automatically feeds to a preset depth and then automatically retracts After retracting the tool nclamps Remaining in the same clamping ocation the tool can then be moved to the next clamp location and the process repeated In the case of the jig collet and concentric collet the expanding collet is co axial with the tool spindle The tool feeds to a preset depth then automatically Jig Collet Foot Feed Rate Adjustment Motor Module Adjustment retracts After retracting the tool unclamps The tool is then moved to the next location and the process is repeated In addition to the variable spacing foot concentric collet and jig collet foot the C clamp configuration is also available This configuration is ideal for applications near the edge of surfaces Concentric Collet Foot Collet Length Standoff Concentric Collet Tooling Fixture Plate Fixture holes may overlap Minimum center distance 0 75 of hole diameter Workpiece Fixture p
71. of the accessories for our n line and right angle tools are nterchangeable such as chucks nose pieces motors and gears How Positive Feed Right Angle Drills Operate The fixed rate of spindle advancement feed for each rotation of the drill spindle in right angle tools is accomplished by advance or retract the spindle When this gear rotates faster than the spindle the spindle will feed When it stops the spindle will retract The desired feed rate is obtained by the differential gear ratio between the spindle drive and spindle feed gears At the completion of the drilling cycle the feed stop collar contacts the feed engagement lever lifting the differential feed gear and locking it in a stationary position With the spindle continuing to rotate in a forward direction and the spindle feed gear held stationary the spindle automatically retracts This action occurs approximately three imes faster than the advancement cyc Depending on the positive feed model selected the ool is shut down either manually or automatically Taper Lok Fixturing Customized fixtures are constructed to accept Taper Lok Bushing Tips Advanced Drilling Equipment tools with the Bushing Tips are inserted into the fixture twisted and cam locked into place Tooling Fixture Tool Nose Lock Standard Threaded Screws Drill Bushing The Bushing Tip s tapered flanges fit under the shoul
72. off distance see page 4 31 must be provided 3 FOOT TYPE REQUIRED Template Foot Right Hand OR Left Hand INFORMATION REQUIRED FOR ORDERING Jig Collet Foot Depth Sensing SELF COLLETING DRILL OR Non Depth Sensing 1 TOOL RPM Drill Lock Bushing Foot 21000 series 2 TYPE SPINDLE REQUIRED Exact information OR 22000 Series Bushing concerning the cutter to be utilized in the drilling application must be provided in order to determine the proper spindle configuration A drawing of the cutter should be provided for each application Rated tool performance at 90 PSIG measured at toll inlet with motor running Quackenbush Self Colleting Machines du REAR VIEW FRONT VIEW i2 amp mrm scm mm M poe em cen 22 mm Bia feD4mrm 1 i er 219 min a sae a eas TI nM EU E ee LEFT HAND 4 E I EN 4 TEMPLATE m 193 7 E DU RIGHT HAND OUTLINE sbo ey TEMPLATE FOOT Drill Lock Bushing Foot The versatile Q Matic 136SC Drill is available with a foot which accepts standard 21000 and 22000 series lock type drill bushings This foot design increases the versatility of the Q Matic Drill so that it may be locked onto the rigid tooling plate using various drill bushing tips and their accessories Drill Jig Collet Foot The 136SC Q Matic Drill is available with a jig collet oot either with or without a depth sensing sleeve for use with rigid tooling plat
73. self lubricating bronze body and a ball thrust bearing lll Ground centring cone of the cutter 120 for perfect concentricity E Microstop depth adjustment 1 scale division 001 Safety locking ensured by a locknut equipped with a seal This patented feature allows an easy loosening of the locknut without damage to the drill cage Basic Drill Cage Tapped Mounting Base 90 815 170 Offset Mounting Base 90 815 175 Nylon Nose Piece 90 825 005 Using Cutters of 394 dia M6 x 1 Ground Thread Microstop Drill Cage 9 Assembly Codification efe 10 000 10 _ e 10 000 100 To order please indicate codification number of the complete drill cage assembly Microstop Drill Cage 51 Mini 02 10 8 48 07 06 05 X Q4 Sd E s 09 01 ___ 03 08 18 0 75 24 M18 0 75 156 Metric Code REP NB Reference Index Quantity Description 90 505 005 01 1 BODY 90 025 005 02 1 SPINDLE 93 430 040 03 1 SPRING 90 280 005 04 1 BALL THRUST BEARING 90 245 100 05 18 BALL 2 MM DIA 93 440 020 06 1 LOCK WASHER 91 218 110 07 1 PIN 94 215 005 08 1 VERNIER ASSEMBLY 93 430 035 09 1 SPRING 90 495 005 10 1 LOCKNUT 90 815 170 11 1 TAPPED MOUNTING BASE 90 825 005 12 1 NYLON NOSE PIECE 90 815 175 13 1 OFFSET MOUNTNG BASE r 13 F
74. steel lll Ground centring cone of the cutter 120 for perfect concentricity E Microstop depth adjustment 1 scale division 001 lll Safety locking ensured by a locknut equipped with a seal This patented feature allows an easy loosening of the locknut without damage to the drill cage For Use With Cutters of M6 x 1 Ground Thread On request all our cutter attachments can be 1 4 28 thread Microstop Drill Cage for Drilling Reaming and Countersinking Basic Drill Cage RB 356HP 38 RB 356HP 21 RB 356 HP 21 and RB 356 HP 38 Metric Available on separate order Drill Bush Spanner for Fitting of Drill Bushes 90 469 020 How to order a drill bush example drill bush of 4 0 p Drill Bush Mounting Base Threaded Mounting Base Flat Bearing Mounting Base 90 815 120 90 815 125 90 815 135 Tripod Fitted with Nylon Nose Piece Three Nylon Studs Flat Bearing 90 815 165 90 825 175 Microstop Drill Cage 3 17 mm dia A Basic Code 10 110 k al B Bush Dia in 100th of mm 317 Mounting Base Flat Bearing 90 815 070 10 110 317 Code to indicate RB 356 HP 38 Microstop Drill Cage Assembly Codification Assembly Codification 10 040 000 10 045 000 ee 10 040 100 ee 10 045 100 10 040 200 10 045 200 ee 10 040 210 ee 10 045 210 10 040 405 ee 10 045 405 10 040 505 10 045 505 10 0
75. utilize 200 series collet with spindle adapter CUTTER COLLET DIAMETER 125 234 344 141 2 25 359 156 J 266 Q 375 D 172 281 R 391 187 L 297 None F 203 313 Z Prompt Special G 219 N 328 Diameter Note Cutters larger than 391 should have shank reduced ACCESSORY CODE A Drill Point Lubricator amp Vacuum L Drill Point Lubricator M Handling Ring V Vacuum adapter X None CUTTER GUIDE DIAMETER Specify size in inches Example 312 312 inches Use cutter body dia of drill c sink Use drillbit dia for drill only t SPECIAL STANDOFF 0 0 00 2 1 50 1 Standard 3 2 00 CONCENTRIC COLLET SIZE Dia Length Port Cutter Dia 20 500 50 69 NO 315 21 500 1 00 1 38 NO 199 60 500 50 69 YES 15 22 594 1 00 1 38 NO 335 62 594 1 00 1 38 YES 335 29 625 50 69 NO 437 69 625 50 69 YES 437 31 625 1 00 1 38 NO 365 23 750 1 00 1 38 NO 500 30 750 50 69 547 63 750 1 00 1 38 YES 437 70 750 50 69 YES 547 24 844 1 00 1 38 NO 531 64 844 1 00 1 38 YES 531 25 875 1 00 1 38 NO 531 65 875 1 00 1 38 YES 531 26 1 000 1 00 1 38 NO 587 66 1 000 1 00 1 38 YES 587 28 1 125 1 00 1 75 NO 781 68 1 125 1 00 1 75 YES 781 27 1 250 1 00 1 75 NO 875 67 1 250 1 00 1 75 YES 875 Note Complete Check Sheet on page 4 00 before placing order
76. 0 25mm Handling Ring Air Consumption 35 scfm 1 0 HP countersink Venturi Vacuum 65 scfm 2 0 HP Titanium 50 hole 13mm with 75 18mm Erickson 200 collet Air Inlet Size 375 NPT 1 0 HP countersink 5 NPT 2 0 HP Doler Self Colleting Machines Dimensional Data P3 Drill with Concentric Collet P32 15 1 P33 12 8 P34 18 1 Standoff 1 00 Motor Module Adjustability Depth Adjustment 9 6 2 Air Inlet 2 Standoff is the distance between the Fixture Plate and Workpiece It is necessary to provide a clearance area for chips swarf The holes in the Fixture Plate should be the nominal Collet diameter 003 000 When using Vacuum Collection the Concentric Collet is moved outboard by 75 A 50 diameter vacuum collector port is provided in front of the Foot The Venturi Vacuum accessory or a separate vacuum System can be attached to the vacuum port Refer to pages 14 and 15 for Concentric Collet tooling and operation 4 15 Doler Self Colleting Machines DOLER P3 Drill with Foot lll Simple and inexpensive fixturing E Workpiece is rigidly clamped while drilling and countersinking is performed E No lock unlockmotion required lll No radial orientation of tooling required Bl Cutting tool is piloted by a rotating guide for maximum cutter life and excellent hole quality E Micro Depth Adjustment maintains countersin
77. 0 110 Jacots 5 mini tooling taper M1 15 pese Component RB 358 HPI 21 M20 x 1 sij VW 0055655 z Drilling Countersinking 02 EA ee Application i This mounting base is mostly used 08 a with aluminum templates of 2 5 mm E thickness and with a tripod which 03 all ensures a better stability 4 es i 04 4 227 Yt of 2 5 mini tooling 01 17 06 4 lt lt ue Component i tos 13 8 11 Grae amp 12 up 13 He ie i Q7 i Reaming Countersinking 12 lal Application o7 A E This tripod is used for reaming ES H 09 countersinking application Positioning 09 8 Mri E of the cutter with a pilot in the prehole ice f 1s 28 d 5 10 S 10 5 i Macc eeu i dii B 2 G EO m e f 22 922 L at d UT ray RB 356 HPI 21 RB 356 HPI 38 Adaptations Code REP NB Code REP NB we Code REP NB Reference Index QTY Reference Index QTY ME Reference Index QTY 90 505 050 01 1 BODY 90 505 045 01 1 BODY 90 815 120 16 1 MOUNTING BASE 90 025 066 02 1 SPINDLE 90 025 070 02 1 SPINDLE 90 815 125 17 1 MOUNTING BASE 93 605 000 03 1 CIRCLIPS 93 605 000 03 1 CIRCLIPS 90 815 160 18 1 MOUNTING BASE 90 405 170 04 1 NEEDLE CAGE 90 405 170 04 1 NEEDLE CAGE 90 8
78. 005 001 375 NPT 194 485 380 950 002 0035 0055 0075 STANDARD EQUIPMENT Noses and spindles must be specified when ordering Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 Mist lubricator 631298 7 may be ordered SEE PAGES I 11 1 13 FOR SAFETY PRECAUTIONS SEE PAGE 2 20 2 23 FOR TOOLING ACCESSORIES WHEN ORDERING TOOL Tool nose and spindle must be specified Standard tool noses spindle guards and spindles are provided at no charge when ordered with tool Select one tool nose and one spindle Other tool noses and spindles are available at extra charge see page 2 24 246 62 mm Right Angle Tools 15 20 OR 24720 NOSE THREAD ATTACHMENT WHEN ORDERING SPECIFY EITHER STEEL TOOL NOSES Select One Length A Thread Part No S400 SERIES STANDARD STEEL TOOL NOSE 9 5 241mm 75 16 LH 621235 9 5 241mm 1 14L H 621236 m 214 WRENCH FLATS 9 5 241mm 1 25 12 L H 621237 i fmm 9 5 241mm 1 5 12 LH 621238 9 375 238mm 2 16 LH 614751 Nn EA i S600 SERIES 11 5 282mm 1 14L H 621244 11 5 282mm 1 25 12 L H 621245 m 11 5 282mm 1 5 12 L H 621246 ee 23h DIA SEE CHART 11 375 279m 2 16LH 614757 61mm FOR THREAD STANDARD SPINDLES SPINDLES Select One 1 A poe genae Length Thread Description P
79. 006 401 46 007 401 46 008 401 46 009 401 46 010 401 46 000 406 46 001 406 46 002 406 46 003 406 46 004 406 46 005 406 46 006 406 46 007 406 46 008 406 46 009 406 46 010 406 46 000 411 46 001 411 46 002 411 46 003 411 46 004 411 46 005 411 46 006 411 46 007 411 46 008 411 46 009 411 46 010 411 46 106 390 46 107 390 46 108 390 46 109 390 46 110 390 46 100 390 46 101 390 46 102 390 46 103 390 46 104 390 46 105 390 46 106 390 46 107 390 46 108 390 46 109 390 46 110 390 46 100 406 46 101 406 46 102 406 46 103 406 46 104 406 46 105 406 46 106 406 46 107 406 46 108 406 46 109 406 46 110 406 46 100 406 46 101 406 46 102 406 46 103 406 46 104 406 46 105 406 46 106 406 46 107 406 46 108 406 46 109 406 46 110 406 46 100 406 46 101 406 46 102 406 46 103 406 46 104 406 46 105 406 46 106 406 46 107 406 46 108 406 46 109 406 46 110 406 4 25 4 26 Doler Self Colleting Machines DOLER Notes Min Hole Size Max Hole Size Collet Code Collet Number Mandrel Number Min Hole Size Max Hole Size Collet Code Collet Number Mandrel Number Collets and Mandrels for P3 Series continued 0 4155 0 4155 0 4155 0 4155 0 4155 0 4155 0 4155 0 4155 0 4155 0 4155 0 4155 0 4205 0 4205 0 4205 0 4205 0 4205 0 4205 0 4205 0 4205 0 4205 0 4205 0 4205 0 4265 0 4265 0 4265 0 4265 0 4265 0 4265 0 4265 0 4265 0 4265 0 426
80. 08 317 46 009 317 46 010 317 46 106 297 46 107 297 46 108 297 46 109 297 46 110 297 46 100 297 46 101 297 46 102 297 46 103 297 46 104 297 46 105 297 46 106 297 46 107 297 46 108 297 46 109 297 46 110 297 46 100 312 46 101 312 46 102 312 46 103 312 46 104 312 46 105 312 46 106 312 46 107 312 46 108 312 46 109 312 46 110 312 46 100 312 46 101 312 46 102 312 46 103 312 46 104 312 46 105 312 46 106 312 46 107 312 46 108 312 46 109 312 46 110 312 46 100 312 46 101 312 46 102 312 46 103 312 46 104 312 46 105 312 46 106 312 46 107 312 46 108 312 46 109 312 46 110 312 4 23 4 24 Doler Self Colleting Machines DOLER Min Hole Size Max Hole Size Collet Code Collet Number Mandrel Number Min Hole Size Max Hole Size Collet Code Collet Number Mandrel Number Collets and Mandrels for P3 Series continued 0 3215 0 3215 0 3215 0 3215 0 3215 0 3215 0 3215 0 3215 0 3215 0 3215 0 3215 0 3275 0 3275 0 3275 0 3275 0 3275 0 3275 0 3275 0 3275 0 3275 0 3275 0 3275 0 3325 0 3325 0 3325 0 3325 0 3325 0 3325 0 3325 0 3325 0 3325 0 3325 0 3325 0 3375 0 3375 0 3375 0 3375 0 3375 0 3375 0 3375 0 3375 0 3375 0 3375 0 3375 0 3425 0 3425 0 3425 0 3425 0 3425 0 3425 0 3295 0 3295 0 3295 0 3295 0 3295 0 3295 0 3295 0 3295 0 3295 0 3295 0 3295 0 3355 0 3355 0 3355 0 3355 0 3355 0 3355 0 3355 0 3355 0 3355
81. 1 46 002 281 46 003 281 46 004 281 46 005 281 46 006 281 46 007 281 46 008 281 46 009 281 46 010 281 46 000 286 46 001 286 46 002 286 46 003 286 46 004 286 46 005 286 46 006 286 46 007 286 46 008 286 46 009 286 46 010 286 46 000 291 46 001 291 46 002 291 46 003 291 46 004 291 46 005 291 46 006 291 46 007 291 46 008 291 46 009 291 46 010 291 46 000 297 46 001 297 46 002 297 46 003 297 46 004 297 46 005 297 46 100 281 46 101 281 46 102 281 46 103 281 46 104 281 46 105 281 46 106 281 46 107 281 46 108 281 46 109 281 46 110 281 46 100 281 46 101 281 46 102 281 46 103 281 46 104 281 46 105 281 46 106 281 46 107 281 46 108 281 46 109 281 46 110 281 46 100 281 46 101 281 46 102 281 46 103 281 46 104 281 46 105 281 46 106 281 46 107 281 46 108 281 46 109 281 46 110 281 46 100 297 46 101 297 46 102 297 46 103 297 46 104 297 46 105 297 46 106 297 46 107 297 46 108 297 46 109 297 46 110 297 46 100 297 46 101 297 46 102 297 46 103 297 46 104 297 46 105 297 Collets and Mandrels for P3 Series continued 0 2955 0 2955 0 2955 0 2955 0 2955 0 3015 0 3015 0 3015 0 3015 0 3015 0 3015 0 3015 0 3015 0 3015 0 3015 0 3015 0 3065 0 3065 0 3065 0 3065 0 3065 0 3065 0 3065 0 3065 0 3065 0 3065 0 3065 0 3115 0 3115 0 3115 0 3115 0 3115 0 3115 0 3115 0 3115 0 3115 0 3115 0 3115 0 3165 0 3165 0 3165 0 3165 0 3165 0 3165 0 3165 0 3165 0 3165 0 3165 0 3165 0 303
82. 10 02 1 SLEEVE 91 215 010 03 1 PIN 93 430 045 04 1 SPRING 90 620 005 05 1 BUSH 90 245 100 06 31 BALL 2 MM DIA 90 505 025 07 1 BODY Ez 90 405 295 08 1 NEEDLE CAGE E 2 90 405 165 09 1 NEEDLE CAGE 93 440 010 10 1 WASHER 93 605 050 11 1 CIRCLIPS 90 255 005 12 1 PLUG 90 495 020 13 1 LOCKNUT 93 430 020 14 1 SPRING 94 215 020 15 1 VERNIER ASSEMBLY 90 815 075 16 1 THREADED TAPPED BASE 90 225 005 17 1 RING 90 825 210 18 1 ROTARY NOSE PIECE 90 825 015 19 1 HARD CHROME STEEL NOSE PIECE 90 825 020 20 1 NYLON NOSE PIECE 90 815 105 21 1 THREADED MOUNTING BASE 90 225 010 22 1 RING 90 825 205 23 1 ROTARY NOSE PIECE 90 825 080 24 1 HARD CHROME STEEL NOSE PIECE 90 825 085 25 1 NYLON NOSE PIECE 90 815 084 26 1 OFFSET MOUNTING BASE 93 045 015 27 3 NYLON PIN 16 a M22 X075 M22x075 21 Eu M22x075 26 fed rotary in part 22 7 24 25 For spare parts please indicate codification number Ball Type Microstop Drill Cage Recoules RBI 307 1 4 28 Inches Bulk Shank 6 mm 236 dia Tool attachment 1 4 28 Stroke 7 mm 275 Body off O 29 mm 1 141 dia Overall length maxi 92 mm 3 62 mini 88 mm 3 46 Weight 155 g Advantages ll Different mounting bases available and reduced overall dimensions Precision lll High precision drill cage body in special treated chromed steel fully ground throughout This ball mounted drill cage includes two needle bearings for b
83. 112 1 125in 5 10SC 28mm 12 5mm 05 to 4 in sec 10 8 270 470 700 900 1150 2200 3500 5500 7000 14000 23500 Min 875 in 22mm 375 NPT 5 Max 3 50 in 89mm 12 7mm Quackenbush Self Colleting Machines REAR VIEW FRONT VIEW RIGHT TEMPLATE FOOT 120SC Q MATIC SELF COLLETING DRILL WITH NON DEPTH SENSING JIG COLLET Hr FOOT AND THROUGH SPINDLE COOLANT EFT HAND TEMPLATE 139MM FOOT IN RIGHT HANG TEMPLATE FOOT OUTLINE Drill Lock Bushing Foot The versatile Q Matic 120SC Drill is available with a foot which accepts standard 21000 and 22000 series lock type drill bushings This foot design increases the versatility of the Q Matic Drill so that it may be locked onto the rigid tooling plate using various drill bushing tips and their accessories Drill Jig Collet Foot The 120SC Q Matic Drill is available with a jig collet foot either with or without a depth sensing sleeve for use with rigid tooling plates ich have STRAIGHT or BACK TAPERED locating holes This attachment with a built in sensing sleeve will sense variations up to 125 in the distance between the work surface and the top of the tooling plate which allows production drilling of holes with countersink to precise limits A port has been provided in he foot to deliver coolant to the drill point STRAIGHT HOLE TAP
84. 115 3542 140 3542 163 3542 190 3542 215 3542 240 3542 263 3542 290 3594 40 3594 63 3594 90 3594 115 3594 140 3594 163 3594 190 3594 215 3594 240 3594 263 3594 290 3646 40 3646 63 3646 90 3646 115 3646 140 3646 163 3646 190 3646 215 3646 240 3646 263 3646 290 Continued on Page 4 25 46 006 344 46 007 344 46 008 344 46 009 344 46 010 344 46 000 349 46 001 349 46 002 349 46 003 349 46 004 349 46 005 349 46 006 349 46 007 349 46 008 349 46 009 349 46 010 349 46 000 354 46 001 354 46 002 354 46 003 354 46 004 354 46 005 354 46 006 354 46 007 354 46 008 354 46 009 354 46 010 354 46 000 359 46 001 359 46 002 359 46 003 359 46 004 359 46 005 359 46 006 359 46 007 359 46 008 359 46 009 359 46 010 359 46 000 364 46 001 364 46 002 364 46 003 364 46 004 364 46 005 364 46 006 364 46 007 364 46 008 364 46 009 364 46 010 364 46 106 344 46 107 344 46 108 344 46 109 344 46 110 344 46 100 344 46 101 344 46 102 344 46 103 344 46 104 344 46 105 344 46 106 344 46 107 344 46 108 344 46 109 344 46 110 344 46 100 359 46 101 359 46 102 359 46 103 359 46 104 359 46 105 359 46 106 359 46 107 359 46 108 359 46 109 359 46 110 359 46 100 359 46 101 359 46 102 359 46 103 359 46 104 359 46 105 359 46 106 359 46 107 359 46 108 359 46 109 359 46 110 359 46 100 364 46 101 364 46 102 364 46 103 364 46 104 364 46 105 364 46 106 364 46 107 364 46 108 364 46 109 364 46 110 364
85. 142 1 25 12LH 5 4375 138mm 619271 Internal Nose Mounting BUSHING Thread 1 578 18NS L H THREAD 3 JAW CHUCK Bushing Thread Dimension B Dimension C Desc Part Number 75 16LH 4 625 118mm 3 3125 84mm 375 Chuck 849108 1 14LH 4 875 124mm 3 5625 90mm Key 849120 1 25 12LH 4 875 124mm 3 5625 90mm Bushing Thread Dim D Side Feed Dim D End Feed Part Number 75 16LH 1 14LH 1 25 12LH 4 0938 104mm 4 8438 111mm 4 3438 111mm 3 3125 84mm 3 5625 90mm 3 5625 90mm See page 1 37 for Selection and Part Number Bushing Thread Dim E No 1 MT 613542 Dim E No 2 MT 612934 9 16LH 1 14LH 1 25 12LH 4 0625 108mm 4 1563 110mm 4 1563 110mm 4 2188 107mm 4 4688 114mm 4 4688 114mm 1 6 In Line Tools QUACKENBUSH 15QDA S150B Semi Automatic Series Capacity Aluminum 375 9 5mm Titanium 3125 7 9mm Steel 3125 7 9mm Stroke Max 1 5 38mm Min 5625 14mm E 15 series motor develops 1 0 nominal horsepower lll Semi automatic operation E When throttle is activated the spindle rotates and feed mechanism engages automatically lll Upon completion of drilling cycle the spindle returns to starting position and continues to rotate until throttle is turned off lll Length of stroke can be adjusted forward and rear lll Overload clutch protects feed mechanism 15QDAB S150B In 15QDA S150B t
86. 15 46 003 xxx 2 70 46 103 xxx 3 50 1 02 1 52 140 46 004 xxx 2 95 46 104 xxx 3 75 1 27 1 77 163 46 005 xxx 3 18 46 105 xxx 4 00 1 52 2 02 190 46 006 xxx 3 45 46 106 xxx 4 25 1 77 2 27 215 46 007 xxx 3 70 46 107 xxx 4 50 2 02 2 52 240 46 008 xxx 3 95 46 108 xxx 4 75 2 27 2 77 263 46 009 xxx 4 18 46 109 xxx 5 00 2 52 3 02 290 46 010 xxx 4 45 46 110 xxx 5 25 NOTE Material thickness or stack 1 Determine the maximum material thickness for 2 Refer to the following pages Use the hole size NOTE The Collet Code is an old numbering the application Select the Base Collet Number and determine the complete Collet and Mandrel system still used by many customers It is and Base Mandrel Number from the chart number There is some overlap in the diameter provided for reference Above NOTE Chart data assumes a Template range If the hole size is in the overlap use the Boss projection of 0 10 on a flat surface smaller size NOTE A given mandrel works with Contoured surfaces will require longer three Collet sizes Collets Mandrels For a shorter Boss the Grip Range will be greater for a longer Boss the Grip Range will be lesser Doler Self Colleting Machines Doler P3 Collets and Mandrels Min Hole Max Hole Collet Collet Mandrel Min Hole Max Hole Collet Collet Mandrel Size Size Code Number Number Size Size Code Number Number Collets and Mandrels for Series Collets and Mandrels for P3 Series
87. 150 length Using Material Thickness Series 1000 Standard Collets Grip Range chart based on 500 material thickness the collet and mandrel Length 00 37 Dg Code is EITHER 40 or 63 18 62 40 43 87 63 ORDER 250 40 or 250 63 collet mandrel 68 1 12 90 Hole A Collet Size_ Length Code 05 06 02 4 35 4 36 Quackenbush Self Colleting Machines QUACKENBUSH 120SC 112 Q Matic Self Colleting Drill Drill Capacity 4375 11mm Countersink Capacity 5 8 15 9mm Feed Stroke 1 125 28 6mm Clamp Stroke 5 12 7mm lll Semi automatic self colleting tool has automatic clamp drill retract cycle ll Air motor clamping and retract mechanism are air operated feed rate controlled by metering hydraulic fluid through an adjustable orifice lll Tool has feed stroke of 1 125 collet stroke of 5 Model Feed Rate Weight w steel foot Spindle ll Spindle can be adjusted to 375 inch to allow for variations in cutter lengths E Spindle feed rate is adjustable from 05 in sec through 40 in sec lll Drill point coolant port is provided in pressure foot Trigger lock feature permits tool to cycle without constant operator attention E Spindle continues to rotate in forward direction while tool retracts E Tool stays clamped to workpiece until operator releases trigger lock 120SC 112 TF Variable Distance Minimum Collet to Drill Hose Size Speeds RPM 120SC
88. 187 625 475 51 44 101 223 56 027 VacitumcShroud 0 1300 0 1350 1300 90 46 054 130 46 154 125 0 1815 0 1895 1823 90 46 054 182 46 154 187 625 200 51 44 101 218 17 194 Mounting Screw 0 1350 0 1400 1358 23 46 051 135 46 151 140 0 1865 0 1945 1875 23 46 051 187 46 151 187 625 250 51 44 101 260 0 1350 0 1400 1358 40 46 052 135 46 152 140 0 1865 0 1945 1875 40 46 052 187 46 152 187 625 300 51 44 101 262 0 1350 0 1400 1358 63 46 053 135 46 153 140 0 1865 0 1945 1875 63 46 053 187 46 153 187 is pes E o 0 1350 0 1400 135890 46 054 135 46 154 140 0 1865 0 1945 1875 90 46 054 187 46 154 187 750 475 4 44 101 282 0 1400 0 1450 1406 23 46 051 140 46 151 140 0 1915 0 1995 1927 23 46 051 192 46 151 187 750 200 64 44 101 219 0 1400 0 1450 1406 40 46 052 140 46 152 140 0 1915 0 1995 1927 40 46 052 192 46 152 187 0 1400 0 1450 1406 63 46 053 140 46 153 140 0 1915 0 1995 1927 63 46 053 192 46 153 187 0 1400 0 1450 1406 90 46 054 140 46 154 140 0 1915 0 1995 1927 90 46 054 192 46 154 187 Collets and Mandrels 0 1450 0 1500 1458 23 46 051 145 46 151 140 0 1970 0 2050 1979 23 46 051 197 46 151 203 Standard Duty Used Doler P2 Variable Spacing Foot Drill 0 1450 0 1500 1458 40 46 052 145 46 152 140 0 1970 0 2050 1979 40 46 052 197 46 152 203 0 1450 0 1500 1458 63 46 053 145 46 153 140 0 1970 0 2050 1979 63 46 053 197 46 153 203 COLLET BUSHING COLLET Collet Diameter 0 1450 0 1500 1458 90 46 054 145 46 154 140 0 1970 0 2050 1979 90 46 054 197
89. 2 422 46 103 422 46 104 422 46 105 422 46 106 422 46 107 422 46 108 422 46 109 422 46 110 422 46 100 422 46 101 422 46 102 422 46 103 422 46 104 422 46 105 422 46 106 422 46 107 422 46 108 422 46 109 422 46 110 422 46 100 422 46 101 422 46 102 422 46 103 422 46 104 422 46 105 422 46 106 422 46 107 422 46 108 422 46 109 422 46 110 422 46 100 437 46 101 437 46 102 437 46 103 437 46 104 437 46 105 437 46 106 437 46 107 437 46 108 437 46 109 437 46 110 437 Collets and Mandrels for P3 Series continued 0 4365 0 4365 0 4365 0 4365 0 4365 0 4365 0 4365 0 4365 0 4365 0 4365 0 4365 0 4415 0 4415 0 4415 0 4415 0 4415 0 4415 0 4415 0 4415 0 4415 0 4415 0 4415 0 4465 0 4465 0 4465 0 4465 0 4465 0 4465 0 4465 0 4465 0 4465 0 4465 0 4465 0 4525 0 4525 0 4525 0 4525 0 4525 0 4525 0 4525 0 4525 0 4525 0 4525 0 4525 0 4445 0 4445 0 4445 0 4445 0 4445 0 4445 0 4445 0 4445 0 4445 0 4445 0 4445 0 4495 0 4495 0 4495 0 4495 0 4495 0 4495 0 4495 0 4495 0 4495 0 4495 0 4495 0 4545 0 4545 0 4545 0 4545 0 4545 0 4545 0 4545 0 4545 0 4545 0 4545 0 4545 0 4605 0 4605 0 4605 0 4605 0 4605 0 4605 0 4605 0 4605 0 4605 0 4605 0 4605 4375 40 4375 63 4375 90 4375 115 4375 140 4375 163 4375 190 4375 215 4375 240 4375 263 4375 290 4427 40 4427 63 4427 90 4427 115 4427 140 4427 163 4427 190 4427 215 4427 240 4427 263 4427 2
90. 20 EXTFH SA SREAL SIAMDAHD Bl Stroke is adjustable by positioning the stop collar Bl Spindle continues to rotate in forward direction on return stroke to eliminate withdrawal spiral in hole lll Rapid spindle retraction STEEL TOOL NOSES Select One lll Spindle can be retracted at any point during feed L spl ength A Thread Part No cycle by lifting retract lever STANDARD TOOL NOSE aa 5400 ll Precision depth control with automatic retract after preset dwell period 9 5 241mm 75 16LH 621235 When equipped with depth sensing nose assembly 9 5 241mm 1 14LH 621236 Positive depth stop is adjustable for desired hole depth oo esce P P P eo 9 5 241mm 1 5 12 L H 621238 E Cutter automatically retracts if tool senses thrust overload 2 9 375 238mm 2 16 L H 614751 Motor shuts off automatically after retract sana S600 SERIES Motor shuts automaticaly uter temag E EE 5s I 11 5 282mm 1 14LH 621244 E ee ue SOR REN c 11 5 282mm 1 25 12 L H 621245 20 uu X 11 5 282mm 1 5 12 LH 621246 7 GFOR ATTAOHMENT 72 SOR DR MS B 11 375 279m 2 16 LH 614757 Lipi STANDARD SPINDLES SPINDLES Select One 7 Spindle Length Max Model Motor Maximum Stroke Weight Length Spindle Feed Per I
91. 25 205mm 8 1875 208mm 7 9375 202mm 2870 3440 2 16LH 8 9375 227mm 8 9375 227mm 8 0625 205mm 7 75 198mm 158QGDBV S400 Piggy Back 4 102 18 5 8 39 55 135 125 310 0005 001 002 5 375 NPT 5 Variable Speed 265 640 450 1100 003 004 006 450 1100 1460 3440 008 012 016 STANDARD EQUIPMENT 3 Jaw Chuck 849415 and Key 849121 NOTE Specify TOOL NOSE when ordering Standard Noses page 1 17 Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES l 11 l 13 FOR SAFETY PRECAUTIONS In Line Tools QUACKENBUSH 158QGDB RF S400 Back Spotfacer Series Stroke Max 4 101mm Min 1 75 44mm lll 158 series motor develops 1 6 nominal horsepower ll Piggy back motor mount reduces overhang E Length of stroke can be adjusted by rotating both the forward and rear stroke adjustment collars lll Reverse feed is activated by rotating feed engagement collar lll Spindle may be returned to starting position at any time during feed cycle by manually rotating feed engagement collar ll At end of stroke spindle automatically returns to starting position E Available in single governed speeds and variable speed ranges E Overload clutch protects feed mechanism 158QGDBV RF S400 Model Motor ues Spindle Feed Per Chuck inlet Minimum Configuration m mm Ibs kg
92. 25 190 19 NYLON STUD 90 280 035 05 1 BALLTHRUSTBEARING 90280035 05 1 BALLTHRUSTBEARING 94235324 20 3 SCREW 93 480 070 06 1 SPRING 93 430 065 06 1 SPRING 94 282 000 21 1 SCREW 90 615 050 07 2 NEEDLE BUSHES 90 615 050 07 2 NEEDLE BUSHES 90 815 135 22 1 MOUNTING BASE 90 230 085 08 1 SEAL RING 90 230 085 08 1 SEAL RING 90 825 175 23 1 NYLON NOSE PIECE 90 230 045 09 1 SEAL RING 90 230 045 09 1 SEAL RING 90 815 070 24 1 MOUNTING BASE 90 456 030 10 1 CIRCLIPS 90 456 000 10 1 CIRCLIPS 90 495 035 11 1 LOCKNUT 90 495 035 11 1 LOCKNUT 93 430 035 12 1 SPRING 93 430 035 12 1 SPRING i 94 215 035 13 1 VERNIER ASSEMBLY 94 215 035 13 1 VERNIER ASSEMBLY 90 815 115 14 1 MOUNTING BASE 90 815 065 14 1 MOUNTING BASE 90 005 010 15 1 ADAPTOR 90 005 010 15 1 ADAPTOR 7 28 7 29 Microstop Drill Cage for Drilling Reaming and Countersinking Microstop Drill Cage for Drilling Reaming and Countersinking RB 356 HP 58 Metric Recoules RB 356 HP 58 M10 x1 Metric Special for Drill Countersinking Reamers and Taper Lok Cutters Bulk Tool attachment M10 x 1 Stroke 58 mm 2 283 Body off 38 mm 1 5 dia Overall length maxi 292 mm 11 5 mini 264 mm 10 4 Weight 970 g Code number 10 050 000 Advantages E Mounted on three needle bearings this high precision drill cage ensures perfect concentricity E It has been specially designed for drilling reaming and countersinking operations lll Removable adaptor with two possibi
93. 375 Chuck 614929 1 14LH 5 25 134mm 3 7813 96mm Key 849123 1 25 12LH 5 25 134mm 3 7813 96mm Bushing Thread 75 16LH 1 14LH 1 25 12LH Dim D Side Feed Dim D End Feed 4 5 114mm 3 6875 94mm 4 7188 120mm 3 9375 100mm 4 7188 120mm 3 9375 100mm Part Number See page 1 37 for Selection and Part Number Bushing Thread Dim E No 1 MT Dim E No 2 MT 613542 612934 75 16LH 4 4688 113mm 4 5938 117mm 1 14LH 4 7188 119mm 4 8438 123mm 1 25 12LH 4 7188 119mm 4 8438 123mm 1 9 In Line Tools QUACKENBUSH 158QGD S265 Series Capacity Aluminum 5 12 7mm Titanium 375 9 5mm Steel 375 9 5mm Stroke Max 2 625 67mm Min 0625 2mm lll 158 series motor develops 1 6 nominal horsepower lll Available in single governed speed variable speed straight and piggy back configurations Bl Spindle feed is activated by manually rotating feed engagement collar lll Feed releases automatically at end of stroke and the spindle continues to rotate Drill spindle returns to starting position by manually rotating feed engagement collar lll Starting position of drill may be adjusted by rotating rear stroke adjustment collar lll Overload clutch protects feed mechanism 158QGDB S265 mu Model Motor Spindle Feed Per Chuck inlet Minimum Configuration m mm Ibs kg Speeds Revolu
94. 4 006 380 420 445 525 008 700 750 850 900 1100 1450 1500 1745 1800 2175 2900 3600 158QGDAV S150B Straight 1 5 38 12 5 44 95 245 175 445 0005 001 002 375 375 NPT 375 VARIABLE SPEED 350 850 750 1800 003 004 006 1450 3600 008 158QGDAB S150B Piggy Back 1 5 38 12 5 44 55 80 95 110 125 0005 001 002 375 375 375 135 150 185 250 003 004 006 265 310 320 400 008 450 535 540 640 660 900 1100 1460 1740 2100 2870 3440 158QGDABV S150B Piggy Back 1 5 38 12 5 44 125 310 265 640 0005 001 002 375 375 NPT 375 VARIABLE SPEED 450 1100 1460 3440 003 004 006 STANDARD EQUIPMENT NOTE 3 Jaw Chuck 614929 and Key 849123 Forward Stroke Adjustment Wrench 614190 Specify TOOL NOSE when ordering Standard Noses page 1 9 Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES 1 11 1 13 FOR SAFETY PRECAUTIONS In Line Tools ALUMINUM TOOL NOSE Internal Nose Mounting BUSHING Thread 1 825 18NS L H THREAD 3 JAW CHUCK LL LLL pom rm RM 2 81mm 1356 MAX 34 amp thm Bushing Thread Length A Part Number 75 16LH 5 625 143mm 619662 1 14LH 5 875 149mm 619683 1 25 12LH 5 875 149mm 619704 Bushing Thread Dimension B Dimension C Desc Part Number 75 16LH 5 127mm 3 5625 90mm
95. 4 The toggle thrust actuator is normally used for slow speed drilling where cycle times are relatively long 5 Drill point lubrication will normally improve hole quality and extend cutter life see page 5 11 Use bendable steel tubing from PL500 luber to drillpoint 5 7 5 8 Specialty Tools DOLER CD Portable Drills lll Compact portable Airfeed Drill E Lightweight and comfortable grip lll Variety of speeds and strokes E 0 9 or 1 3 HP motors lll Great for composite drilling and countersinking CUTTER DIAMETER XXX Specify size in inches Example 312 312 inches Use cutter body dia of drill c sink Use drillbit dia for drill only STROKE 1 1 Stroke 2 2 Stroke POWER SPINDLE SPEED XX 4 0 9 HP 5 1 3 HP 1 500 RPM 3 1000 RPM AAN NGEPpHlIGSDIS 2 800 RPM 4 1700 RPM SPINDLE X 3 1300 RPM 6 4500 RPM 4 1900 RPM 7 5400 RPM 1 25 Jacobs Chuck 5 3200 RPM 9 18000 RPM 2 1 4 28 x 375 Spacematic 6 5200 RPM 3 1 4 28 x 500 Spacematic 7 6200 RPM V 0 7 HP Variable Speed 4 Erickson 200 Chuck 9 20000 RPM 1 150 550 RPM 2 400 1200 RPM 3 700 2400 RPM COUNTERSINK OR DRILL ONLY X C Countersink positive depth stop D Drill only NOSEPIECE ba dh 50 Diameter Vacuum 50 Diameter Vacuum i EN Boss Bushing Dia Tip s ED Boss Boss Cutter Taperlock
96. 40 600 10 045 600 For spare parts please indicate codification number 7 24 Microstop Drill Cage for Drilling Reaming and Countersinking RB 356 HP 21 and RB 356 HP 38 Metric Jacots taper M1 15 pes RB 356 HPI 21 1 02 7 i 08 2 L 03 777 05 m LU B 27 01 Zy 06 Tl a SE 13 11 Ke 12 up we ge 12 7 07 E z 07 09 09 12 28 coe i 10 j 10 298 1 15 e a c TN 14 14 Pa i E 2 t CUM pe fw f g 22 2 822 ner ae a E d UT ray RB 356 HP 21 RB 356 HP 38 Adaptations Code REP NB inti Code REP NB inti Code REP NB inti Reference Index QTY mdp Reference Index QTY ME Reference Index QTY 90 505 050 01 1 BODY 90 505 045 01 1 BODY 90 815 120 16 1 MOUNTING BASE 90 025 065 02 1 SPINDLE 90 025 060 02 1 SPINDLE 90 815 125 17 1 MOUNTING BASE 93 605 050 03 1 CIRCLIPS 93 605 050 03 1 CIRCLIPS 90 815 160 18 1 MOUNTING BASE 90 405 170 04 1 NEEDLE CAGE 90 405 170 04 1 NEEDLE CAGE 90 825 190 19 3 NYLON STUD 90 280 035 05 1 BALL THRUST BEARING 90 280 035 05 1 BALL THRUST BEARING 94 235 324 20 3 SCREW 93 430 070 06 1 SPRING 93 430 065 06 1 S
97. 438 85mm In Line Tools QUACKENBUSH 400QGDBV S400 Series Capacity Aluminum 1 25 32mm Titanium 1 25 4mm Steel 1 25 4mm Stroke Max 4 101mm Min 1 75 44mm lll 400 series motor develops 4 0 nominal horsepower Dial selectable speeds include tamper resistant speed adjustment lock Drill feed is activated by rotating feed engagement collar lll Spindle may be returned to starting position at any time during feed cycle E Spindle automatically returns to starting position at end of feed stroke lll Length of stroke can be adjusted by rotating both the forward and rear stroke adjustment collars lll Swivel air inlet permits easy air hose repositioning lll Motor has quick response variable speed governor E Overload clutch protects feed mechanism 255hg _ 243mm In Line Tools 1 89 Mi 2 35 DIA FA 82mm i Y J 1417 2 E 369mm gt STEEL TOOL NOSE BUSHING Internal Nose Mounting THREAD Thread 2 250 20 5 L H 3 JAW CHUCK Bushing Thread Length A Length B Part Number 75 16LH 9 5 241mm 8 75 227mm 621235 1 14LH 9 5 241mm 8 75 227mm 621236 1 25 12LH 9 5 241mm 8 75 227mm 621237 1 5 12LH 9 5 241mm 8 75 227mm 621238 2 16LH 9 375 238mm 8 625 223mm 614751 Bushing Thread Dimension C Desc Part Number
98. 45 0 3945 0 3995 0 3995 0 3995 0 3995 0 3995 0 3995 0 3995 0 3995 0 3995 0 3995 0 3995 0 4055 0 4055 0 4055 0 4055 0 4055 0 4055 0 4055 0 4055 0 4055 0 4055 0 4055 0 4105 0 4105 0 4105 0 4105 0 4105 0 4105 0 4105 0 4105 0 4105 0 4105 0 4105 0 3975 0 3975 0 3975 0 3975 0 3975 0 4025 0 4025 0 4025 0 4025 0 4025 0 4025 0 4025 0 4025 0 4025 0 4025 0 4025 0 4075 0 4075 0 4075 0 4075 0 4075 0 4075 0 4075 0 4075 0 4075 0 4075 0 4075 0 4135 0 4135 0 4135 0 4135 0 4135 0 4135 0 4135 0 4135 0 4135 0 4135 0 4135 0 4185 0 4185 0 4185 0 4185 0 4185 0 4185 0 4185 0 4185 0 4185 0 4185 0 4185 3906 190 3906 215 3906 240 3906 263 3906 290 3958 40 3958 63 3958 90 3958 115 3958 140 3958 163 3958 190 3958 215 3958 240 3958 263 3958 290 4010 40 4010 63 4010 90 4010 115 4010 140 4010 163 4010 190 4010 215 4010 240 4010 263 4010 290 4062 40 4062 63 4062 90 4062 115 4062 140 4062 163 4062 190 4062 215 4062 240 4062 263 4062 290 4114 40 4114 63 4114 90 4114 115 4114 140 4114 163 4114 190 4114 215 4114 240 4114 263 4114 290 Continued on Page 4 26 46 006 390 46 007 390 46 008 390 46 009 390 46 010 390 46 000 396 46 001 396 46 002 396 46 003 396 46 004 396 46 005 396 46 006 396 46 007 396 46 008 396 46 009 396 46 010 396 46 000 401 46 001 401 46 002 401 46 003 401 46 004 401 46 005 401 46
99. 46 007 197 46 107 203 0 1655 0 1735 1667 90 46 002 166 46 102 172 0 2025 0 2105 2031 40 46 000 203 46 100 203 0 1655 0 1735 1667 115 46 003 166 46 103 172 0 2025 0 2105 2031 63 46 001 203 46 101 203 0 1655 0 1735 1667 140 46 004 166 46 104 172 0 2025 0 2105 2031 90 46 002 203 46 102 203 0 1655 0 1735 1667 163 46 005 166 46 105 172 0 2025 0 2105 2031 115 46 003 203 46 103 203 0 1655 0 1735 1667 190 46 006 166 46 106 172 0 2025 0 2105 2031 140 446 004 2083 46 104 203 0 1710 0 1790 1719 40 46 000 172 46 100 172 0 2025 0 2105 2031 163 46 005 203 46 105 203 0 1710 0 1790 1719 63 46 001 172 46 101 172 0 2025 0 2105 2031 190 46 006 203 46 106 203 0 1710 0 1790 1719 90 46 002 172 46 102 172 0 2025 0 2105 2031 215 46 007 203 46 107 203 0 1710 0 1790 1719 115 46 003 172 46 103 172 0 2075 0 2155 2083 40 46 000 208 46 100 203 0 1710 0 1790 1719 140 46 004 172 46 104 172 0 2075 0 2155 2083 63 46 001 208 46 101 203 0 1710 0 1790 1719 163 46 005 172 46 105 172 0 2075 0 2155 2083 90 46 002 208 46 102 203 0 1710 0 1790 1719 190 46 006 172 46 106 172 0 2075 0 2155 2083 115 46 003 208 46 103 203 0 1765 0 1845 1771 40 46 000 177 46 100 172 0 2075 0 2155 2083 140 46 004 208 46 104 203 0 1765 0 1845 1771 63 46 001 177 46 101 172 0 2075 0 2155 2083 163 46 005 208 46 105 203 0 1765 0 1845 1771 90 46 002 177 46 102 172 0 2075 0 2155 2083 190 46 006 208 46 106 203 0 1765 0 1845 1771 115 46 003 177 46 103 172 0 2075
100. 4mm Stroke Min 5 12 7mm Max Unlimited lll 158 series motor develops 1 6 nominal horsepower E Spindle rotates in forward direction during return stroke Bl Rapid spindle retraction E Use of spindles of varying lengths enables tool to drill holes in confined quarters E Easily adapted to oil hole drilling using a solid spindle and a fluid chuck or with the use of an oil hole spindle and a fluid swivel E Tool utilizes spindles which accommodate threaded shank Morse Taper straight shank reamers and fluid chucks E Spindle begins to rotate when motor is turned Tool begins to feed when feed control button is depressed lll Spindle may be retracted at any point during drilling cycle ll At end of stroke stop collar on spindle trips retract lever causing the spindle to return E Tool must be manually shut off lll Automatic retract stop with protective rolling impulse clutch prevents accidental jamming of spindle at end of retract Bl Spindle guard protects operator 158QGDA RAD SU RS Model Motor Maximum Stroke Weight Spindle Feed Per Minimum Configuration m SU lbs kg Speeds Revolution Hose Size 158QGDA RAD SU RS Right Angle No Limit 125 5 67 47 56 70 94 110 120 0005 001 975 NPT 5 140 185 194 230 288 002 0035 380 388 460 485 570 0055 0075 760 950 158QGDAV RAD SU RS Right Angle No Limit 12 5 5 67 47 120 92 230 0
101. 5 0 3035 0 3035 0 3035 0 3035 0 3095 0 3095 0 3095 0 3095 0 3095 0 3095 0 3095 0 3095 0 3095 0 3095 0 3095 0 3145 0 3145 0 3145 0 3145 0 3145 0 3145 0 3145 0 3145 0 3145 0 3145 0 3145 0 3195 0 3195 0 3195 0 3195 0 3195 0 3195 0 3195 0 3195 0 3195 0 3195 0 3195 0 3245 0 3245 0 3245 0 3245 0 3245 0 3245 0 3245 0 3245 0 3245 0 3245 0 3245 2969 190 2969 215 2969 240 2969 263 2969 290 3021 40 3021 63 3021 90 3021 115 3021 140 3021 163 3021 190 3021 215 3021 240 3021 263 3021 290 3073 40 3073 63 3073 90 3073 115 3073 140 3073 163 3073 190 3073 215 3073 240 3073 263 3073 290 3125 40 3125 63 3125 90 3125 115 3125 140 3125 163 3125 190 3125 215 3125 240 3125 263 3125 290 3177 40 3177 63 3177 90 3177 115 3177 140 3177 163 3177 190 3177 215 3177 240 3177 263 3177 290 Continued Page 4 24 46 006 297 46 007 297 46 008 297 46 009 297 46 010 297 46 000 302 46 001 302 46 002 302 46 003 302 46 004 302 46 005 302 46 006 302 46 007 302 46 008 302 46 009 302 46 010 302 46 000 307 46 001 307 46 002 307 46 003 307 46 004 307 46 005 307 46 006 307 46 007 307 46 008 307 46 009 307 46 010 307 46 000 312 46 001 312 46 002 312 46 003 312 46 004 312 46 005 312 46 006 312 46 007 312 46 008 312 46 009 312 46 010 312 46 000 317 46 001 317 46 002 317 46 003 317 46 004 317 46 005 317 46 006 317 46 007 317 46 0
102. 5 0 4265 0 4315 0 4315 0 4315 0 4315 0 4315 0 4315 0 4315 0 4315 0 4315 0 4315 0 4315 0 4235 0 4235 0 4235 0 4235 0 4235 0 4235 0 4235 0 4235 0 4235 0 4235 0 4235 0 4285 0 4285 0 4285 0 4285 0 4285 0 4285 0 4285 0 4285 0 4285 0 4285 0 4285 0 4345 0 4345 0 4345 0 4345 0 4345 0 4345 0 4345 0 4345 0 4345 0 4345 0 4345 0 4395 0 4395 0 4395 0 4395 0 4395 0 4395 0 4395 0 4395 0 4395 0 4395 0 4395 4166 40 4166 63 4166 90 4166 115 4166 140 4166 163 4166 190 4166 215 4166 240 4166 263 4166 290 4219 40 4219 63 4219 90 4219 115 4219 140 4219 163 4219 190 4219 215 4219 240 4219 263 4219 290 4271 40 4271 63 4271 90 4271 115 4271 140 4271 163 4271 190 4271 215 4271 240 4271 263 4271 290 4323 40 4323 63 4323 90 4323 115 4323 140 4323 163 4323 190 4323 215 4323 240 4323 263 4323 290 46 000 417 46 001 417 46 002 417 46 003 417 46 004 417 46 005 417 46 006 417 46 007 417 46 008 417 46 009 417 46 010 417 46 000 422 46 001 422 46 002 422 46 003 422 46 004 422 46 005 422 46 006 422 46 007 422 46 008 422 46 009 422 46 010 422 46 000 427 46 001 427 46 002 427 46 003 427 46 004 427 46 005 427 46 006 427 46 007 427 46 008 427 46 009 427 46 010 427 46 000 432 46 001 432 46 002 432 46 003 432 46 004 432 46 005 432 46 006 432 46 007 432 46 008 432 46 009 432 46 010 432 46 100 422 46 101 422 46 10
103. 50 300 400 Carbon Steel Drills should be operated at 4096 5096 of the above speeds These speeds indicate the approximate range under normal conditions For peak performance on individual jobs adjustments may be required To convert surface feet per minute SFM into revolutions per minutes RPM use the following formula SFM x 3 82 RPM Diameter Example To drill 1 4 hole in aluminum 300 x 3 82 250 4 584 RPM Recommended Tool Cleco 111 DO 50B MISCELLANEOUS CONVERSION FACTORS Preferred Approximate to the nearest 5 kPa Approximate to the nearest 0 5 Bar To Convert Into Mulitply By Inches Millimeters 25 4000 Millimeters Inches 0 0394 Pounds Kilograms 0 4536 Kilograms Pounds 2 2050 psi bar 0 069 bar psi 14 5 AIR PRESSURE CONVERSION PSI kPa Bar 85 586 5 9 90 620 6 2 95 655 6 6 100 690 6 9 125 860 8 6 Drill Diameter Surface Speed Feet per Minute finches 30 40 50 60 70 80 90 100 110 200 300 400 Spindle Speeds RPM 1 4 458 611 764 5 16 367 489 611 3 8 306 407 509 7 16 262 349 437 1 2 229 306 382 If there is a choice between tools of about the same speed but of different sizes final selection is made by preference for a lighter weight tool or one with more power to maintain speed under load 917 1070 1222 1375 1528 1681 3056 733 856 976 1100 1222 1345 2445 611 713 815 917 1019 1120 2037 524 611 698 786 873 960 1746 458 535 611 68
104. 54 140 3854 163 3854 190 3854 215 3854 240 3854 263 3854 290 3906 40 3906 63 3906 90 3906 115 3906 140 3906 163 46 000 370 46 001 370 46 002 370 46 003 370 46 004 370 46 005 370 46 006 370 46 007 370 46 008 370 46 009 370 46 010 370 46 000 375 46 001 375 46 002 375 46 003 375 46 004 375 46 005 375 46 006 375 46 007 375 46 008 375 46 009 375 46 010 375 46 000 380 46 001 380 46 002 380 46 003 380 46 004 380 46 005 380 46 006 380 46 007 380 46 008 380 46 009 380 46 010 380 46 000 385 46 001 385 46 002 385 46 003 385 46 004 385 46 005 385 46 006 385 46 007 385 46 008 385 46 009 385 46 010 385 46 000 390 46 001 390 46 002 390 46 003 390 46 004 390 46 005 390 46 100 375 46 101 375 46 102 375 46 103 375 46 104 375 46 105 375 46 106 375 46 107 375 46 108 375 46 109 375 46 110 375 46 100 375 46 101 375 46 102 375 46 103 375 46 104 375 46 105 375 46 106 375 46 107 375 46 108 375 46 109 375 46 110 375 46 100 375 46 101 375 46 102 375 46 103 375 46 104 375 46 105 375 46 106 375 46 107 375 46 108 375 46 109 375 46 110 375 46 100 390 46 101 390 46 102 390 46 103 390 46 104 390 46 105 390 46 106 390 46 107 390 46 108 390 46 109 390 46 110 390 46 100 390 46 101 390 46 102 390 46 103 390 46 104 390 46 105 390 Collets and Mandrels for P3 Series continued 0 3895 0 3895 0 3895 0 3895 0 3895 0 3945 0 3945 0 3945 0 3945 0 3945 0 3945 0 3945 0 3945 0 3945 0 39
105. 54 245 46 154 250 0 2955 0 3035 2969 90 46 054 297 46 154 297 0 2485 0 2565 2500 23 46 051 250 46 151 250 0 3015 0 3095 9021 23 46 051 302 46 151 297 0 2485 0 2565 2500 40 46 052 250 46 152 250 0 3015 0 3095 3021 40 46 052 302 46 152 297 0 2485 0 2565 2500 63 46 053 250 46 153 250 0 3015 0 3095 3021 63 46 053 302 46 153 297 0 2485 0 2565 2500 90 46 054 250 46 154 250 0 3015 0 3095 3021 90 46 054 302 46 154 297 0 2545 0 2625 2552 23 46 051 255 46 151 250 0 3065 0 3145 9043 23 46 051 307 46 151 312 0 2545 0 2625 2552 40 46 052 255 46 152 250 0 3065 0 3145 3043 40 46 052 307 46 152 312 0 2545 0 2625 2552 63 46 053 255 46 153 250 0 3065 0 3145 9043 63 46 053 307 46 153 312 0 2545 0 2625 2552 90 46 054 255 46 154 250 0 3065 0 3145 3043 90 46 054 307 46 154 312 0 2595 0 2675 2604 23 46 051 260 46 151 265 0 3115 0 3195 9125 283 46 051 312 46 151 312 0 2595 0 2675 2604 40 46 052 260 46 152 265 0 3115 0 3195 3125 40 46 052 312 46 152 312 0 2595 0 2675 2604 63 46 053 260 46 153 265 0 3115 0 3195 3125 63 46 053 312 46 153 312 0 2595 0 2675 2604 90 46 054 260 46 154 265 0 3115 0 3195 3125 90 46 054 312 46 154 312 4 10 Doler Self Colleting Machines Series Portable 6 Drilling Machines Portable Doler P3 Portable Power Feed Drills are used where the Drilling Machine must be taken to the workpiece Aerospace assemblies and other bulky parts that require
106. 6 1 25 12LH 9 5 241mm 8 75 227mm 621237 Erg 1 5 12LH 9 5 241mm 8 75 227mm 621238 2 16LH 9 375 238mm 8 625 223mm 614751 internal Nose Mounting Thread 2 250 20NS L H Bushing Thread Dimension C Desc Part Number 3 JAW CHUCK C 75 16LH 7 2813 185mm 5 Chuck 849415 1 14LH 7 2813 185mm Key 849121 125 12LH 7 2813 185mm 15 12LH 27 2813 185mm 2 16LH 7 2188 182mm Bushing Thread Dim D Side Feed Dim D End Feed Part Number D 75 16LH 7 75 199mm 7 4375 189mm 1 14LH 7 75 199mm 7 4375 189mm 1 25 12LH 7 75 199mm 7 4375 189mm 1 5 12LH 7 75 199mm 7 4375 189mm 2 16LH 7 75 199mm 7 3125 185mm 158QGDBV S400 See page 1 37 for Selection and Part Number m TR pA Motor Maximum Stroke Weight Spindle Feed Per Chuck Minimum Thread o 9 Model Configuration in mm Ibs kg Speeds Revolution Capacity tule Hose Size 619533 619405 619406 623931 75 16LH 8 0625 205mm 8 0625 205mm 8 1875 208mm 7 9375 202mm 158QGDB S400 Piggy Back 4 102 18 5 8 39 55 80 95 110 125 0005 001 002 SEU 375 5 1 14LH 8 0625 205mm 8 0625 205mm 8 1875 208mm 7 9375 202mm 195 190 185 250 003 004 006 1 25 12LH 8 0625 205 8 0625 205mm 8 1875 208mm 7 9375 202 310 400 535 660 008 012 016 25 0625 205mm 8 0625 205mm 8 1875 208mm 7 9375 202mm 900 1100 2100 1 5 12LH 8 0625 205mm 8 06
107. 7 5 9 16 18 0 63 B6 5 8 18 0 63 B7 M6x100 032 B8 M8x100 032 B9 M10x100 0 39 Mounting Style C External Thread with Pilot Mounting Style D Pilot Diameter with External Diameter and Square Face Thread and 60 Taper PET 47 i a I E i i z i i 1 4 f lia Code Thread A B 1 M6x100 0 244 0 98 gode A C2 M8 x 100 0 323 1 38 D1 5 16 24 0 250 1 060 0 44 C3 M10 x 100 0 402 1 38 D2 3 8 24 0 300 1 145 0 52 C4 M12x100 0 480 1 58 C5 M16x100 0 638 1 58 Mounting Style E Internal Thread with 60 Mounting Style F Same as Style E with Internal Taper amp reduced diameter at rear Counterbore Spacematic Style for Guide Bushing s JF S i I A wl Ar Peers FEET F nz Code Thread A c 1 1 4 28 0 375 0 26 eu Em E z E2 1 4 28 0 500 0 26 1 4 28 0 625 0 26 F1 1 4 28 0 375 1 22 0 26 E4 3 8 16 0 625 0 39 F2 1 4 28 0 500 1 22 0 26 F3 1 4 28 0 625 1 22 0 26 F4 3 8 16 0 625 1 22 0 39 Mounting Style H External Thread with Pilot Diameter amp Square Face Wrench Slots for telescoping Wrench _ d Code Thread A B 1 Li i H2 M8x100 0 393 063 032 um H3 M10x100 0492 0 78 0 39 Ten H4 M12x100 0551 094 047 H6 M14x100 0630 110 055 F H7 M18x100 0787 110 0 5 6 4 Cutters Cutting Tool Geometry Recoules
108. 7 0 2175 0 2255 2188 215 46 007 219 46 107 219 0 1865 0 1945 1875 190 46 006 187 46 106 187 0 2175 0 2255 2188 240 46 008 219 46 108 219 0 1865 0 1945 1875 215 46 007 187 46 107 187 Continued on Page 4 22 4 21 4 22 Doler Self Colleting Machines DOLER Min Hole Size Max Hole Size Collet Code Collet Number Mandrel Number Min Hole Size Max Hole Size Collet Code Collet Number Mandrel Number Collets and Mandrels for P3 Series continued 0 2235 0 2235 0 2235 0 2235 0 2235 0 2235 0 2235 0 2235 0 2235 0 2285 0 2285 0 2285 0 2285 0 2285 0 2285 0 2285 0 2285 0 2285 0 2335 0 2335 0 2335 0 2335 0 2335 0 2335 0 2335 0 2335 0 2335 0 2385 0 2385 0 2385 0 2385 0 2385 0 2385 0 2385 0 2385 0 2385 0 2385 0 2435 0 2435 0 2435 0 2435 0 2435 0 2435 0 2435 0 2435 0 2435 0 2435 0 2485 0 2485 0 2485 0 2315 0 2315 0 2315 0 2315 0 2315 0 2315 0 2315 0 2315 0 2315 0 2365 0 2365 0 2365 0 2365 0 2365 0 2365 0 2365 0 2365 0 2365 0 2415 0 2415 0 2415 0 2415 0 2415 0 2415 0 2415 0 2415 0 2415 0 2465 0 2465 0 2465 0 2465 0 2465 0 2465 0 2465 0 2465 0 2465 0 2465 0 2515 0 2515 0 2515 0 2515 0 2515 0 2515 0 2515 0 2515 0 2515 0 2515 0 2565 0 2565 0 2565 2240 40 2240 63 2240 90 2240 115 2240 140 2240 163 2240 190 2240 215 2240 240 2292 40 2292 63 2292 90 2292 115 2292 140 2292 163 22
109. 750 850 900 1100 1450 1500 1745 1800 2175 2900 3600 0005 001 002 375 375 NPT 375 003 004 006 95 245 75 445 0005 001 002 375 375 NPT 375 350 850 750 1800 003 004 006 1450 3600 008 125 150 185 250 0005 001 002 375 375 NPT 375 265 310 320 400 003 004 006 450 535 540 640 008 660 900 1100 1460 1740 2100 2870 3440 125 310 265 640 0005 001 002 375 375 375 450 1100 1460 3440 003 004 006 STANDARD EQUIPMENT 3 Jaw Chuck 849103 7 and Key 849123 5 NOTE Specify TOOL NOSE when ordering Standard Noses page 1 15 Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES I 11 l 13 FOR SAFETY PRECAUTIONS 2912 750mm In Line Tools MART 9mm 211 197 16 454mm 51 mm ALUMINUM TOOL NOSE internal Nose Mounting BUSHING Thread 1 825 18NS L H THREAD 3 JAW CHUCK 1352 MAX 846mm Bushing Thread Length A Part Number 75 16LH 6 875 175mm 619954 1 14LH 7 125 181mm 619955 1 25 12LH 7 125 181mm 619953 Bushing Thread Dimension B Dimension C Desc Part Number 75 16LH 6 152mm 4 5313 115mm 375 Chuck 614929 1 14LH 6 25 159mm 5 625 144mm Key 849123 1 25 12LH 6 25 159mm 5 625 144mm
110. 7831 Ozoir la Ferri re Cedex France T l phone 33 1 6443 2200 T l fax 33 1 6440 1717 Cooper Power Tools de M xico S A de C V Libramiento La Joya Esquina Av Politecnico Y Calle San Blas Bodega 2 Col Barrio San Jose Cuautitlan Edo de M xico 54870 Tel 52 55 5899 9510 Fax 52 55 5870 5012 Cooper Tools Industrial Ltda Av Liberdade 4055 Zona Industrial Iporanga 18087 170 Sorocaba SP Brazil Tel 55 15 3238 3929 Fax 55 15 228 3260 Visit us online at www cooperpowertools com Cooper Power Tools GmbH amp Co Postfach 30 D 73461 Westhausen Germany Phone 49 7363 810 Fax 49 7363 81222 Cooper Tools Hung ria Kft Berkenyefa sor 7 H 9027 Gy r Hungary Tel 36 96 505 300 Fax 36 96 505 301 Cooper China Co Ltd 18th Floor Yu An Building 738 Dongfang Road Pudong Shanghai 200122 China Phone 86 21 5831 6805 Fax 86 21 5831 6762 JANUARY 2005 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 2005 COOPER INDUSTRIES INC SP 1300 1 EN 0105 25M Right Angle Positive Feed Tools 2 1 SP 1300 2 EN 0105 25M 2 2 Introduction Right Angle Positive Feed Tools Our positive feed drill motors are available in both in line and right angle configurations please also see the in line tool section The right angle tools are rapidly growing in popularity due to their compact size light weight and ease of operation In line drills have a limited stroke but with a rig
111. 8 764 840 1528 4584 3666 3056 2619 2282 6111 4888 4074 3492 3056 1 14 Cooper Power Tools P O Box 1410 Lexington SC 29071 1410 USA Phone 803 359 1200 Fax 803 808 6735 Cooper Power Tools 5925 McLaughlin Road Mississauga Ontario Canada L5R 1B8 Phone 905 501 4785 Fax 905 501 4786 Cooper Power Tools SAS Zone industrielle B P 28 77831 Ozoir la Ferri re Cedex France T l phone 33 1 6443 2200 T l fax 33 1 6440 1717 Cooper Power Tools de M xico S A de C V Libramiento La Joya Esquina Av Politecnico Y Calle San Blas Bodega 2 Col Barrio San Jose Cuautitlan Edo de M xico 54870 Tel 52 55 5899 9510 Fax 52 55 5870 5012 Cooper Tools Industrial Ltda Av Liberdade 4055 Zona Industrial Iporanga 18087 170 Sorocaba SP Brazil Tel 55 15 3238 3929 Fax 55 15 228 3260 Visit us online at www cooperpowertools com Cooper Power Tools GmbH amp Co Postfach 30 D 73461 Westhausen Germany Phone 49 7363 810 Fax 49 7363 81222 Cooper Tools Hung ria Kft Berkenyefa sor 7 H 9027 Gy r Hungary Tel 36 96 505 300 Fax 36 96 505 301 Cooper China Co Ltd 18th Floor Yu An Building 738 Dongfang Road Pudong Shanghai 200122 China Phone 86 21 5831 6805 Fax 86 21 5831 6762 JANUARY 2005 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 6 2005 COOPER INDUSTRIES INC SP 1300 I EN 0105 25M SP 1300 1 EN 0105 25M In Line Positive Feed Tools
112. 8 for details 1 Straight Round Shank for gripping in Chuck Bi 1 4 28 External Thread with 120 taper 2 5 16 24 External Thread with 120 taper 3 8 24 External Thread with 120 taper B4 7 16 20 External Thread with 120 taper B5 9 16 18 External Thread with 120 taper B6 5 8 18 External Thread with 120 taper 7 M6x100 External Thread with 120 taper B8 M10x 100 External Thread with 120 taper C1 M6x100 External Thread at rear with pilot diameter and square face standard wrench flat C2 M8x100 External Thread at rear with pilot diameter and square face standard wrench flat M10x100 External Thread at rear with pilot diameter and square face standard wrench flat 4 M12x100 External Thread at rear with pilot diameter and square face standard wrench flat C5 M16x100 External Thread at rear with pilot diameter and square face standard wrench flat D1 5 16 24 Pilot diameter at rear external thread 60 taper PET D2 3 8 24 Pilot diameter at rear external thread 60 taper PET E1 1 4 28 Internal thread with 60 E4 3 8 16 Internal taper amp counterbore Spacematic F1 1 4 28 E Style Cutters with stepped rear diameter F4 3 8 16 E Style Cutters with stepped rear diameter H2 thru H7 Similar to C Style except wrench flats accept telescoping wrench Specification Source Customer Drawing with complete specifications Cutter design by Recoules A
113. 9 14 20 315 8 00 90258036 i Optional Vacuum Dust 709 18 00 559 14 20 512 13 00 90258050 Collector Template Boss Contact Factory for Boss with Vacuum Port Designate Boss diameter and Projection SPECIFICATIONS Air Consumption 40 CFM 1100 L Min At all times verify that guards are in place and Air Inlet 3 8 NPT Stroke 1 0 inch 25 mm secure Operators must understand and follow Power 1 2 HP 0 9 KW Depth Repeatability 001 inch 0 025 mm Safety Practices Thrust 55 Ibs 25daN Noise 80 dBA Weight 5 8 Ib 2 62 Kg Peck Drills Peck Drills QUACKENBUSH 120QP 21501 Self Feed Drill with Vacuum Clamping Capacity Diameter Aluminum 20 5mm Hole 38 10mm Countersink lll Precision power feed drilling High speed super precision spindle no burrs between materials Use with simple template with required hole locations lll Clamps to workpiece with leveling vacuum pad Custom made vacuum pad to suit application No obstructions or holes voids permitted in clamping area ll Sealed hydraulic feedrate control infinitely adjustable with micrometer depth control E Dual Triggers Lower trigger actuates vacuum clamp Upper trigger actuates motor and feed E Optional Drill point lubricator improves hole quality Recoules premium quality cutters Not to be used for titanium or steel Order separately With Recoules cutter hole tolerance of 30 microns 0012 can be achieved 120QP 21501
114. 90 4479 40 4479 63 4479 90 4479 115 4479 140 4479 163 4479 190 4479 215 4479 240 4479 263 4479 290 4531 40 4531 63 4531 90 4531 115 4531 140 4531 163 4531 190 4531 215 4531 240 4531 263 4531 290 46 000 437 46 001 437 46 002 437 46 003 437 46 004 437 46 005 437 46 006 437 46 007 437 46 008 437 46 009 437 46 010 437 46 000 443 46 001 443 46 002 443 46 003 443 46 004 443 46 005 443 46 006 443 46 007 443 46 008 443 46 009 443 46 010 443 46 000 448 46 001 448 46 002 448 46 003 448 46 004 448 46 005 448 46 006 448 46 007 448 46 008 448 46 009 448 46 010 448 46 000 453 46 001 453 46 002 453 46 003 453 46 004 453 46 005 453 46 006 453 46 007 453 46 008 453 46 009 453 46 010 453 46 100 437 46 101 437 46 102 437 46 103 437 46 104 437 46 105 437 46 106 437 46 107 437 46 108 437 46 109 437 46 110 437 46 100 437 46 101 437 46 102 437 46 103 437 46 104 437 46 105 437 46 106 437 46 107 437 46 108 437 46 109 437 46 110 437 46 100 453 46 101 453 46 102 453 46 103 453 46 104 453 46 105 453 46 106 453 46 107 453 46 108 453 46 109 453 46 110 453 46 100 453 46 101 453 46 102 453 46 103 453 46 104 453 46 105 453 46 106 453 46 107 453 46 108 453 46 109 453 46 110 453 4 27 4 28 Quackenbush Self Colleting Machines QUACKENBUSH 136SC B 118 Q Matic Self Colleting Drill Moto
115. 90 46 054 224 46 154 219 0 2745 0 2825 2760 90 46 054 276 46 154 281 0 2285 0 2365 2292 23 46 051 229 46 151 234 0 2805 0 2885 2812 23 46 051 281 46 151 281 0 2285 0 2365 2292 40 46 052 229 46 152 234 0 2805 0 2885 2812 40 46 052 281 46 152 281 0 2285 0 2365 2292 63 46 053 229 46 153 234 0 2805 0 2885 2812 63 46 053 281 46 153 281 0 2285 0 2365 2292 90 46 054 229 46 154 234 0 2805 0 2885 2812 90 46 054 281 46 154 281 0 2335 0 2415 2344 23 46 051 234 46 151 234 0 2855 0 2935 2864 23 46 051 286 46 151 281 0 2335 0 2415 2344 40 46 052 234 46 152 234 0 2855 0 2935 2864 40 46 052 286 46 152 281 0 2335 0 2415 2344 63 46 053 234 46 153 234 0 2855 0 2935 2864 63 46 053 286 46 153 281 0 2335 0 2415 2344 90 46 054 234 46 154 234 0 2855 0 2935 2864 90 46 054 286 46 154 281 0 2385 0 2465 2396 23 46 051 239 46 151 234 0 2905 0 2985 2916 23 46 051 291 46 151 297 0 2385 0 2465 2396 40 46 052 239 46 152 234 0 2905 0 2985 2916 40 46 052 291 46 152 297 0 2385 0 2465 2396 63 46 053 239 46 153 234 0 2905 0 2985 2916 63 46 053 291 46 153 297 0 2385 0 2465 2396 90 46 054 239 46 154 234 0 2905 0 2985 2916 90 46 054 291 46 154 297 0 2435 0 2515 2448 23 46 051 245 46 151 250 0 2955 0 3035 2969 23 46 051 297 46 151 297 0 2435 0 2515 2448 40 46 052 245 46 152 250 0 2955 0 3035 2969 40 46 052 297 46 152 297 0 2435 0 2515 2448 63 46 053 245 46 153 250 0 2955 0 3035 2969 63 46 053 297 46 153 297 0 2435 0 2515 2448 90 46 0
116. 90 1719 23 46 051 172 46 151 172 additional equipment Refer to page 16 Thickness 0 1230 0 1280 1230 40 46 052 123 46 152 125 0 1710 0 1790 1719 40 46 052 172 46 152 172 Template Boss Boss Boss 0 1230 0 1280 1230 63 46 053 123 46 153 125 0 1710 0 1790 1719 63 46 053 172 46 153 172 Hole Dia Projection C Part No um m TEET TETT For P2 Variable Spacing Foot Models 0 1230 0 1280 1230 90 46 054 123 46 154 125 0 1710 0 1790 1719 90 46 054 172 46 154 172 pe pes pu 35 050 FarbexConceniic Collct Madols 0 1250 0 1300 1250 23 46 051 125 46 151 125 0 1765 0 1845 1771 23 446 051 3177 46 151 172 500 150 39 44 101 215 Note Assembly number is the complete assembly including P2 mounting hardware 0 1250 0 1300 1250 40 46 052 125 46 152 125 0 1765 0 1845 1771 40 46 052 177 46 152 172 500 175 39 44 101 255 0 1250 0 1300 1250 63 46 053 125 46 153 125 0 1765 0 1845 1771 63 46 053 177 46 153 172 500 200 39 44 101 252 0 1250 0 1300 1250 90 46 054 125 46 154 125 0 1765 0 1845 1771 90 446 054 3177 46 154 172 500 250 39 44 101 261 051 151 T 051 151 Re n pp Vacuum Pickup Attachment 0 1300 0 1350 1300 23 46 051 130 46 151 125 0 1815 0 1895 1823 23 46 051 182 46 151 187 pos prn p ieee 0 1300 0 1350 1300 40 46 052 130 46 152 125 0 1815 0 1895 1823 40 46 052 182 46 152 187 625 150 51 44 101 214 Assembly No Description 0 1300 0 1350 1300 63 46 053 130 46 153 125 0 1815 0 1895 1823 63 46 053 182 46 153
117. 92 190 2292 215 2292 240 2344 40 2344 63 2344 90 2344 115 2344 140 2344 163 2344 190 2344 215 2344 240 2396 40 2396 63 2396 90 2396 115 2396 140 2396 163 2396 190 2396 215 2396 240 2396 263 2448 40 2448 63 2448 90 2448 115 2448 140 2448 163 2448 190 2448 215 2448 240 2448 263 2500 40 2500 63 2500 90 46 000 224 46 001 224 46 002 224 46 003 224 46 004 224 46 005 224 46 006 224 46 007 224 46 008 224 46 000 229 46 001 229 46 002 229 46 003 229 46 004 229 46 005 229 46 006 229 46 007 229 46 008 229 46 000 234 46 001 234 46 002 234 46 003 234 46 004 234 46 005 234 46 006 234 46 007 234 46 008 234 46 000 239 46 001 239 46 002 239 46 003 239 46 004 239 46 005 239 46 006 239 46 007 239 46 008 239 46 009 239 46 000 245 46 001 245 46 002 245 46 003 245 46 004 245 46 005 245 46 006 245 46 007 245 46 008 245 46 009 245 46 000 250 46 001 250 46 002 250 46 100 219 46 101 219 46 102 219 46 103 219 46 104 219 46 105 219 46 106 219 46 107 219 46 108 219 46 100 234 46 101 234 46 102 234 46 103 234 46 104 234 46 105 234 46 106 234 46 107 234 46 108 234 46 100 234 46 101 234 46 102 234 46 103 234 46 104 234 46 105 234 46 106 234 46 107 234 46 108 234 46 100 234 46 101 234 46 102 234 46 103 234 46 104 234 46 105 234 46 106 234 46 107 234 46 108 234 46 109 234 46 100 250 46 101 250 46 102 250 46 103 250 46 104 250 46 105 250 46 106 250
118. Bushing Thread Dim D Side Feed Dim D End Feed Part Number 75 16LH 4 5 114mm 3 6875 94mm 1 14LH 4 7188 120mm 3 9375 100mm 1 25 12LH 4 7188 120mm 3 9375 100mm See page 1 37 for Selection and Part Number Bushing Thread Dim E No 1 MT Dim E No 2 MT 613542 612934 75 16LH 4 4688 113mm 4 5938 117mm 1 14LH 4 7188 119mm 4 8438 123mm 1 25 12LH 4 7188 119mm 4 8438 123mm 1 7 1 8 In Line Tools QUACKENBUSH 158QGDA S150B Semi Automatic Series Capacity Aluminum 375 9 5mm Titanium 3125 7 9mm Steel 3125 7 9mm Stroke Max 1 5 38mm Min 5625 14mm lll 158 series motor develops 1 6 nominal horsepower lll Available in straight and piggy back models with fixed and variable speed motors lll Semi automatic operation E When throttle is activated the spindle rotates and feed mechanism engages automatically lll Upon completion of drilling cycle the spindle returns to starting position and continues to rotate until throttle is turned off lll Length of stroke can be adjusted forward and rear E Overload clutch protects feed mechanism 158QGDAB S150B 158QGDA S150B E Model Motor Maximum Stroke Weight Configuration m mm Ibs kg 158QGDA S150B Straight 1 5 38 12 5 44 Spindle Feed Per Chuck Minimum Speeds Revolution Capacity Hose Size 95 135 165 190 0005 001 002 375 375 NPT 375 215 245 265 350 003 00
119. Chuck 849415 1 25 12LH 9 2813 235mm Key 849121 15 12LH 9 2813 235mm E 2 16LH 9 1563 232mm 2 2 2 Bushing Thread Dim D Side Feed Dim D End Feed Part Number 1 14LH 9 875 250mm 9 4375 239mm 1 25 12LH 9 875 250mm 9 4375 239mm 1 5 12LH 9 875 250mm 9 4375 239mm 2 16LH 9 75 247mm 9 3125 236mm See page 1 37 for Selection and Part Number Dim E Dim E Dim E atng No 1 MT No 2 MT No 3 MT CES LE 619533 619405 619406 Dim E No 4 MT 623931 LES IA 1 14LH 10 0625 255mm 10 0625 255mm 10 1875 258mm 1 25 12LH 10 0625 255mm 10 0625 255mm 10 1875 258mm 1 5 12LH 10 0625 255mm 10 0625 255mm 10 1875 258mm 2 16LH 9 875 252mm 9 875 252mm 10 0625 255mm 9 875 252mm 9 875 252mm 9 875 252mm 9 8125 249mm 1 27 In Line Tools QUACKENBUSH 400QGDABV S700 Series Capacity Aluminum 2 5 63 5mm Titanium 1 5 38 1mm Steel 1 5 38 1mm Stroke Max 7 178mm Min 2 9375 75mm lll 400 series motor develops 4 0 nominal horsepower lll Dial selectable speeds include tamper resistant speed adjustment lock Bl Swivel inlet permits easy air hose repositioning lll Length of forward stroke can be changed by adjusting the forward stop mechanism located under cover sleeve Rear stroke is adjusted by use of rear stroke adjustment wrench lll Feed mechanism is engaged by sli
120. Code Vacuum Dia Proj Code Vacuum Guide Series No nosepiece P1 Yes No 21000 B1 Yes 0 500 0 05 P2 Yes No 22000 B2 Yes 0 500 0 10 P3 Yes No 23000 B3 Yes 0 625 0 05 P6 Yes Yes 21000 B4 Yes 0 625 0 10 P7 Yes Yes 22000 B5 Yes 0 750 0 05 P8 Yes Yes 23000 B6 Yes 0 750 0 10 T1 No No 21000 T2 No No 22000 23000 T4 No No 24000 6 Yes 21000 T7 No Yes 22000 T8 No Yes 23000 M1 No Yes Mini EXTRA COST ACCESSORIES Drill Point Lubricator See Pages 5 10 amp 5 11 Venturi Vacuum See Page 5 11 Dead Handle See Page 5 11 SPECIFICATIONS Air Consumption 30 scfm Air Inlet Size 375 NPT Recommended Hose Size 5 I D Power 0 9 or 1 3 HP Thrust 90 Ibs 1 stroke 120 Ibs 2 stroke Stroke 1 or 2 Depth Accuracy Adjustable within 001 Weight 5 8 Ibs 1 stroke 7 0 Ibs 2 stroke Specialty Tools Dimensional Data CD Portable Drills DD CD 1 CD 2 Dim 1 Stroke 2 Stroke AA 8 72 9 83 BB 10 53 11 64 cc 3 39 4 50 DD 4 62 5 73 Template Boss Cutter Guide Bushing is mounted in a sealed ball bearing which greatly reduces wear extends bushing life and maintains hole accuracy The vacuum port connects to a central vacuum system or shop vacuum or the optional Doler Venturi Vacuum pg 5 11 The Template Boss is used with a Strip Template to locate the drill point The Boss must extend through the Template and c
121. Dia inches X None Spindle C W 500 375 Complete Check Sheet on Air Inlet Size 3 8 NPT Weight 9 7 Ibs EXTRA COST ACCESSORIES page 4 00 before placing order Recommended Hose Size 3 8 D Hole Spacing Range 0 74 to 3 0 Vacuum Pickup Adapter pg 4 8 SPECIFICATIONS Thrust 230 Ibs 90 psig colleting hole to drilled hole Drill Point Lubricator pg 4 8 Power 1 0 hp Stroke overall 1 Collet Mandrel Stroke 0 50 Handling Ring pg 4 9 Air Consumption 30 scfm Length 13 2 Material thickness variation 4 6 Doler Self Colleting Machines DOLER P2 Drill with Concentric Collet Foot lll Simple and inexpensive fixturing ll Very rigid clamp up to your fixture E No lock unlock motion required lll No radial orientation of tooling required E Bushing holes can overlap for closer spacing ll Micro Depth Adjustment countersink depths within 001 lll One or two handed operation E 1 0 Horsepower motor lll Variety of spindle speeds and terminations to satisfy a wide range of applications TOOL TYPE Concentric Collet VINTAGE A B C etc MOTOR STROKE SPINDLE SPEED 1 5200 RPM 5 1300RPM 2 3200 RPM 6 800 RPM 3 1900 RPM 7 500 RPM 8 6000 RPM SPINDLE TERMINATION A Ericksom 200 Collet Chuck D 25 28 x 0 375 Spacematic E 25 28 x 0 500 Spacematic P 375 24 Piloted External Thread P E T Note Spindles D E amp P
122. Dimension C Desc Part Number 3 J AW CHUCK 1 14LH 9 2813 235mm 5 Chuck 849415 1 25 12LH 9 2813 235mm Key 849121 15 12LH 9 2813 235mm 2 16LH 9 1563 232mm Bushing Thread Dim D Side Feed Dim D End Feed Part Number 1 14LH 9 875 250mm 9 4375 239mm 1 25 12LH 9 875 250mm 9 4375 239 1 5 12LH 9 875 250mm 9 4375 239mm 2 16LH 9 75 247mm 9 3125 236mm See page 1 37 for Selection and Part Number Bushing Dim E Dim E Dim E Dim E 1 No 2 MT No 3 MT No 4 MT 619533 619405 619406 623931 Peso rs 1 14LH 10 0625 255mm 10 0625 255mm 10 1875 258mm 9 875 252mm voL 1 25 12LH 10 0625 255mm 10 0625 255mm 10 1875 258mm 9 875 252mm 1 5 12LH 10 0625 255mm 10 0625 255mm 10 1875 258mm 9 875 252mm 2 16LH 9 875 252mm 9 875 252mm 10 0625 255mm 9 8125 249mm 1 25 1 26 In Line Tools QUACKENBUSH 400QGDBV S600 Series Capacity Aluminum 1 25 32mm Titanium 1 25 4mm Steel 1 25 4mm Stroke Max 6 152mm Min 1 75 44mm lll 400 series motor develops 4 0 nominal horsepower lll Dial selectable speeds include tamper resistant speed adjustment lock lll Feed is activated by rotating feed engagement collar lll Spindle may be returned to starting position at any time during feed cycle E Spindle automatically returns to starting position at end of feed
123. E 150 LENGTH FOR TEMPLATE THICKNESS UP TO 125 USE 200 LENGTH FOR TEMPLATE THICKNESS UP TO 187 NOTE TEMPLATE BOSS LENGTH MUST EXCEED TEMPLATE THICKNESS Collets and Mandrels Template Boss Application Template Boss Part No B With 150 With 200 Template Sink Boss Boss Hole Dia Dia Length Length 500 375 624087 623896 625 500 623708 623897 750 625 623720 623898 875 750 623716 623899 1 000 781 623725 1 000 875 624034 TO FIT SINK DIA ON CUTTER m FIT HOLE IN TEMPLATE m Collets and Mandrels supplied as standard equipment with each tool and must be specified when ordered Typical Configuration of Collets for hole sizes up to 375 in INFORMATION NECESSARY TO ORDER COLLETS AND MANDRELS HOLE SIZE AND COLLET LENGTH CODE EXAMPLE Application is to drill a 375 dia hole in 500 thick material using a template with a thickness of 130 in SELECT Template Boss See Template Boss Length information above This application requires a 200 length Using Material Thickness Grip Range chart based on 500 material thickness the collet and mandrel Length Code is EITHER 63 or 90 ORDER 375 63 Or Hole A Collet Size_ Length Code Typical Configuration of Mandrels for hole sizes up to 375 in Material Thickness Grip Range Using 100 amp 150 Boss Length Using 200 Boss Length Collet Length Co
124. ERED HOLE Rated tool performance at 90 PSIG measured at toll inlet with motor running INFORMATION REQUIRED FOR ORDERING SELF COLLETING DRILL 1 TOOL RPM 2 TYPE SPINDLE REQUIRED Exact information concerning the cutter to be utilized in the drilling application must be provided in order to determine the proper spindle configuration A drawing of the cutter should be provided for each application 3 FOOT TYPE REQUIRED Template Foot Right Hand OR Left Hand Jig Collet Foot Depth Sensing OR Non Depth Sensing Drill Lock Bushing Foot 21000 series OR 22000 Series Bushing 4 TOOLING INFORMATION Template Foot Models Template Boss see page 4 41 Collet Mandrel Assembly see page 4 41 Jig Collet Foot Models For depth sensing models the stand off distance see page 4 39 must be provided Collet Mandrel Assembly see page 4 41 T Ei T mE 5 Taper Straight SUUAANANARANAASAANANARAANURRUEURRE LERMAN LR RERRURAARRE RAEN Hole A dia Depth Sensing 1000 INFORMATION REQUIRED TO ORDER 875 JIG COLLET FOOT TOOLS Non Depth Sensing 1 000 1 Specify tooling plate hole size diameter A or B 875 in order to determine collet size see standard collet size chart us 2 When ordering depth sensing models specify stand off distance Top of tooling plate to work surface 3 When ordering for straight hole tooling plates specify tooling plate thickness STANDARD COLLET SIZES Tapered Hole B dia
125. Foot Models For depth sensing models the stand off distance see page 4 35 must be provided Collet Mandrel Assembly see page 4 37 Quackenbush Self Colleting Machines FRONT VIEW 7 70 7 1 ty ae 22 mm Bia feD4mrm i ium P ud LEFT E EX PPS TEMPLATE 193 4 FDOT IN aut RIGHT HAND OUTLINE TEMPLATE FOOT 136SC Q MATIC SELF COLLETING DRILL WITH DEPTH SENSING JIG COLLET FOOT STRAIGHT HOLE TAPERED HOLE di y dia AAA MSJuaee INFORMATION REQUIRED TO ORDER JIG COLLET FOOT TOOLS 1 Specify tooling plate hole size diameter A or B in order to determine collet size see standard collet size chart 2 When ordering depth sensing models specify stand off distance Top of tooling plate to work surface 3 When ordering for straight hole tooling plates specify tooling plate thickness DEN aaa HEAR VIEW 60mm ECC oee panes Bg i218 mm Br Drill Lock Bushing Foot uw uud The versatile Q Matic 186SC Drill is available with a foot which accepts standard 21000 and 22000 series lock type arill bushings increases the versatility of the may be locked onto the rigid t This foot design Q Matic Drill so that it ooling plate using various drill bushing tips and their accessories Drill Jig Collet Foot The 136SC Q Matic Drill is available with a jig collet
126. Hole Specification for Mini Twistlok 0 438 Diameter OARE MASE 10 32 Thread for 17 035 Lock Screw 5 15 Cooper Power Tools P O Box 1410 Lexington SC 29071 1410 USA Phone 803 359 1200 Fax 803 808 6735 Cooper Power Tools 5925 McLaughlin Road Mississauga Ontario Canada L5R 1B8 Phone 905 501 4785 Fax 905 501 4786 Cooper Power Tools SAS Zone industrielle B P 28 77831 Ozoir la Ferri re Cedex France T l phone 33 1 6443 2200 T l fax 33 1 6440 1717 Cooper Power Tools de M xico S A de C V Libramiento La Joya Esquina Av Politecnico Y Calle San Blas Bodega 2 Col Barrio San Jose Cuautitlan Edo de M xico 54870 Tel 52 55 5899 9510 Fax 52 55 5870 5012 Cooper Tools Industrial Ltda Av Liberdade 4055 Zona Industrial Iporanga 18087 170 Sorocaba SP Brazil Tel 55 15 3238 3929 Fax 55 15 228 3260 Visit us online at www cooperpowertools com Cooper Power Tools GmbH amp Co Postfach 30 D 73461 Westhausen Germany Phone 49 7363 810 Fax 49 7363 81222 Cooper Tools Hung ria Kft Berkenyefa sor 7 H 9027 Gy r Hungary Tel 36 96 505 300 Fax 36 96 505 301 Cooper China Co Ltd 18th Floor Yu An Building 738 Dongfang Road Pudong Shanghai 200122 China Phone 86 21 5831 6805 Fax 86 21 5831 6762 JANUARY 2005 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 2005 COOPER INDUSTRIES INC SP 1300 5 EN 0105 25M Cutters c
127. Limit 5 2 27 133 8 34 160 265 335 0005 001 375 375 465 660 002 003 1000 1650 006 STANDARD EQUIPMENT When selecting speeds and feeds see page 1 5 Noses and spindles must be specified when ordering SEE PAGES l 11 l 13 FOR SAFETY PRECAUTIONS Rated tool performance at 90 PSIG measured at tool inlet with motor running SEE PAGE 2 20 2 23 FOR TOOLING ACCESSORIES 2 8 Right Angle Tools QUACKENBUSH 140QGDA RA SU MS Series Capacity l Aluminum 5625 14 3mm Titanium 4375 11 1mm Steel 4375 11 1mm Stroke Min 3125 8mm Max Unlimited lll 140 series motor develops 1 4 nominal horsepower lll Single push button starts motor and engages drill feed mechanism Bl Stroke is adjustable by positioning the stop collar Bl Externally replaceable shear pin provides gear protection if chips pack or cutter binds lll Rapid advance with manual speed control and low torque clutch protection if cutter advances into workpiece lll Precision depth control with automatic retract after preset dwell period ll Positive depth stop is adjustable for desired hole depth Easily adapted to oil hole drilling using a solid spindle and a fluid chuck or with the use of an oil hole spindle and a fluid swivel lll Cutter automatically retracts if tool senses thrust overload E Motor shuts off automatically after retract Bil Auxilliary manual retract lever ll Emergency push button
128. Lok Fixturing are available The following are the most common Lock Liners Direct Mounting Direct Mounting Method for mounting to The Serrated Liner is Most common mounting This method for closely a fixture A hole is bored used in potted or method has lock screws spaced holes employs a in the jig to accomodate mounted directly into the strip along each side the lock liner bushing fixture plate The shank of the row of holes in the The lock ring holds the of the drill bushing tip fits fixture plate The flanges Lock Strip installations lock liner bushing in position in the jig directly into a bored hole on the Drill Bushing Tip in the fixture plate lock under the extended edges of the lock strip maga For Taper Lok Clamp or Lock Screw Taper Lok Clamp or Lock Screw design Location Data for Taper Lok Clamp Lock Screw and Lock Strip Mounting Drill Bushing Tool Nose Tip Series A B Thread I D 21000 312 625 3 4 16 22000 609 922 1 14 23000 734 1 047 1 1 4 12 24000 859 1 172 1 1 2 12 25000 None 1 562 2 16 1 4 In Line Tools QUACKENBUSH 15QD S125 Series Capacity Aluminum 375 9 5mm Titanium 3125 7 9mm Steel 3125 7 9mm Stroke Max 1 25 32mm Min 0625 2mm ll 15 series motor develops 1 0 nominal horsepower lll Positive mechanical feed provides fixed rate of feed with respect t
129. MM DIA 90 505 025 07 1 BODY Ez 90 405 295 08 1 NEEDLE CAGE E 2 90 405 165 09 1 NEEDLE CAGE 93 440 010 10 1 WASHER 93 605 050 11 1 CIRCLIPS 90 255 005 12 1 PLUG 90 495 020 13 1 LOCKNUT 93 430 020 14 1 SPRING 94 215 020 15 1 VERNIER ASSEMBLY 90 815 075 16 1 THREADED TAPPED BASE 90 225 005 17 1 RING 90 825 210 18 1 ROTARY NOSE PIECE 90 825 015 19 1 HARD CHROME STEEL NOSE PIECE 1 90 825 020 20 1 NYLON NOSE PIECE 90 815 105 21 1 THREADED MOUNTING BASE 90 225 010 22 1 RING 90 825 205 23 1 ROTARY NOSE PIECE 90 825 080 24 1 HARD CHROME STEEL NOSE PIECE 90 825 085 25 1 NYLON NOSE PIECE 90 815 084 26 1 OFFSET MOUNTING BASE 93 045 015 27 3 NYLON PIN 16 a M22 X075 M22x075 21 Eu M22x075 26 fed rotary in part 22 7 24 25 For spare parts please indicate codification number 7 19 7 20 Microstop Drill Cage Recoules RB 406 M10 x1 Metric Bulk Tool attachment M10 x 1 Stroke 14 mm 551 Body off 36 mm 1 417 dia Overall length maxi 163 mm 6 417 mini 136mm 5 354 Weight 545 g Advantages E This drill cage has been especially designed for use with cutters of 7 8 to 1 1 2 dia lll Different mounting bases available and reduced overall dimensions Precision lll Removable adaptor with two possibilities of use A Chuck clamping of the straight shank with three wrench flats B Direct fitting on the spindle without using the drill chuck Thi
130. NS In Line Tools iB43mm un 255Hhs 238 66mm Tha 188mm 429 32 35a DIA iamm Imi 141 fae 3 3869mmj STEEL TOOL NOSE Bushing Thread Length A Length B Part Number 75 16LH 9 5 241mm 8 75 227mm 621235 SSS SASS SS SSS 1 14LH 9 5 241mm 8 75 227mm 621236 1 25 12LH 9 5 241mm 8 75 227mm 621237 1 5 12LH 9 5 241mm 8 75 227mm 621238 2 16LH 9 375 238mm 8 625 223mm 614751 Internal Nose Mounting BUSHING Thread 2 250 20NS L H THREAD 3 JAW CHUCK Bushing Thread Dimension C Desc Part Number 75 16LH 3 2813 B3mm 5 Chuck 849415 1 14LH 3 2813 B3mm Key 849121 1 5 12LH 3 2813 B3mm 1 25 12LH 3 2813 88mm 2 16LH 3 6875 85mm 1 23 1 24 In Line Tools QUACKENBUSH 158QGDB S600 Series Capacity Aluminum 1 25 32mm Titanium 1 25 4mm Steel 1 25 4mm Stroke Max 6 152mm Min 1 75 44mm lll 158 series motor develops 1 6 nominal horsepower ll Piggy back motor mount reduces overhang lll Length of stroke can be adjusted by rotating both forward and rear stroke adjustment collars E Drill feed is activated by rotating feed engagement collar lll Spindle may be returned to starting position at any time during feed cycle by manually rotating feed engagement collar ll At end of stroke spindle automatically r
131. NVERSION FACTORS In Nm In Nm In Nm To Convert Into Mulitply By 5 0 6 50 5 7 140 15 8 Inch Pounds Foot Pounds 0 0835 10 1 1 60 6 8 150 17 0 Inch Pounds Newton meters 0 1130 15 1 7 70 7 9 160 18 1 Inch Pounds Kg meters 0 0115 20 2 3 80 9 0 170 19 2 Inch Pounds Kg Cm 1 1519 25 2 8 90 10 2 180 20 3 30 34 100 113 490 215 Foot Pounds Inch Pounds 12 000 35 40 410 124 200 226 Foot Pounds Newton meters 1 3560 40 45 120 13 6 Foot Pounds Kg meters 0 1382 45 54 130 147 Foot Pounds Kg Cm 13 8240 Newton Meters Inch Pounds 8 8440 Newton Meters Foot Pounds 0 7370 Newton Meters Kg meters 0 1020 Suggested Surface Speeds Newton Meters Kg Cm 10 2000 for High Speed Steel Drills Kg meters Inch Pounds 86 8100 Kg meters Foot Pounds 7 2340 MATERIAL S FM Kg meters Newton meters 9 8040 Alloy Steels 300 to 4000 Brinell 20 30 Stainless Steels Medium range 30 40 Kg Cm Inch Pounds 0 8681 Automotive Steel Forgings and the like 40 50 Kg Cm Foot Pounds 0 0723 Tool Steels Annealed 90 to 1 20 Carbon 50 60 Kg Cm Newton meters 0 0980 Steels 40 to 50 Carbon Steels 20 to 30 Carbon Machinery Steel Hard Chilled Cast Iron Medium Hard Cast Iron Soft Cast Iron Malleable Iron Monel Metal High Tensile Strength Bronze Ordinary Brass and Bronze Aluminum and its Common Alloys Magnesium and its Common Alloys Plastics Common Types Wood 70 80 80 110 30 40 70 110 100 150 80 90 40 50 70 150 200 300 250 400 250 400 100 1
132. Number oss Projection Beyond Foo Ul Collets and Mandrels Collets and Mandrels F 0 1160 0 1210 1160 23 46 051 116 46 151 120 0 1600 0 1670 1614 23 46 051 161 46 151 156 Bottom of x 0 1160 0 1210 1160 40 46 052 116 46 152 120 0 1600 0 1670 1614 40 46 052 161 46 152 156 Fool ref 0 1160 0 1210 1160 63 46 053 116 46 153 120 0 1600 0 1670 1614 63 46 053 161 46 153 156 0 1160 0 1210 1160 90 46 054 116 146 154 120 0 1600 0 1670 1614 90 46 054 161 46 154 156 0 1200 0 1250 1200 23 46 051 120 46 151 120 0 1655 0 1735 1667 23 46 051 166 46 151 172 e Uri oint Lubricator provides Iiubricated air to the point Template Hole Diameter the cutter The Doler PL E s mounted onthe Ae of 0 1200 0 1250 1200 40 46 052 120 46 152 120 0 1655 0 1735 1667 40 46 052 166 46 152 172 1 Determine Template Hole Diameter and Thickness the P2 Main Module The Drill Point Lubricator has a quick 0 1200 0 1250 1200 63 46 053 120 46 153 120 0 1655 0 1735 1667 63 46 053 166 46 153 172 2 Select the proper Template Boss from the chart below disconnect fitting for rapid no mess refilling use 80 503 Wall 0 1200 0 1250 1200 90 46 054 120 46 154 120 0 1655 0 1735 1667 90 46 054 166 46 154 172 EAD Tank to refill it or it can be is filled manually and requires no 3 Boss projection must be greater than Template P 0 1230 0 1280 1230 23 46 051 123 46 151 125 0 1710 0 17
133. PI SPINDLES 621448 625 1 5 8125 230QGDA RA SU MS 12 5 TPI SPINDLES 381213 1 5625 1 75 5 NOTE Thread size for fluid line for all chucks and swivels is 125 27 NPT 2 23 Right Angle Tools Accessories How to order Spindles for Right Angle Tools THREAD RELIEF o OIL OVERALL LENGTH HOLE IN INCHES INFORMATION REQUIRED TO ORDER SPINDLES 1 OVERALL LENGTH Stroke si 2 87 73mm for 1500 sO veralll Length Stroke 3 50 89mm for 140QGDA RA SU MS _ Overall Length Stroke 3 75 95mm for 158QGDA RHA Overall Length Stroke 4 93 125 230QGDA RA MS Overall Length Stroke 4 75 121mm for 2830QGDA RA GD Overall Length Stroke 4 93 125mm for 280QGDAB MS Overall Length 2 24 2 STANDARD SPINDLE THREAD RELIEF 875 for 15QDA RA and 140QGDA RA 1 for 158QDA RA 5625 flange width for 230QGDA RA MS 1 for 230QDA RA GD NOTE Specify if Thread Relief is other than standard 8 OIL HOLE REQUIRED Yes NOTE Spindle guards are highly recommended and are available for all spindles Please specify when ordering How to order Tool Noses for Right Angle Tools 4 END PREPARATION OF SPINDLE LJ INTERNAL THREAD Provide drawing specifying thread depth angle and counterbore depth if required STRAIGHT BORE Bore Diameter Depth inches L INTERNAL MORSE TAPER for 158 and 230 Models only No 1 M
134. PRING 94 232 085 21 1 SCREW 90 615 050 07 2 NEEDLE BUSHES 90 615 050 07 2 NEEDLE BUSHES 90 815 135 22 1 MOUNTING BASE 90 230 085 08 1 SEAL RING 90 230 085 08 1 SEAL RING 90 825 175 23 1 NYLON NOSE PIECE 90 230 045 09 1 SEAL RING 90 230 045 09 1 SEAL RING 90 815 070 24 1 MOUNTING BASE 90 456 030 10 1 CIRCLIPS 90 456 030 10 1 CIRCLIPS 90 495 035 11 1 LOCKNUT 90 495 035 11 1 LOCKNUT 93 430 035 12 1 SPRING 93 430 035 12 1 SPRING 94 215 035 13 1 VERNIER ASSEMBLY 94 215 035 13 1 VERNIER ASSEMBLY 90 815 115 14 1 MOUNTING BASE 90 815 065 14 1 MOUNTING BASE 90 005 010 15 1 ADAPTOR 90 005 010 15 1 ADAPTOR Microstop Drill Cage for Drilling Reaming and Countersinking RB 356 HP 21 and RB 356 HP 38 Metric Drilling Application This drill bush mounting base is used with bushes codification number 10 110 5 mini tooling Component M Drilling Countersinking Application This mounting base is mostly used with aluminum templates of 2 5 mm thickness and with a tripod which ensures a better stability 2 5 mint tooling Component sy l Reaming Countersinking Application This tripod is used for reaming countersinking application Positioning of the cutter with a pilot in the prehole 7 25 7 26 Microstop Drill Cage for Drilling Reaming and Countersinking Recoules RB 356 HPI 21 amp RB 356 HPI 38 1 4 28 Inches Bulk RB 356 HPI 21 Tool attachment 1 4 28 F S
135. Part No Length Dia Thd A Thd B 210 3125 7 950 1018243 1 37 87 84 375 24 5625 18 Male Thread 46 500 328 3281 8 331 Part No Description Thread Length 211 3438 8 738 1018117 2 Morse Taper 5625 18 3 25 46 500 359 3594 9 119 1013853 2 Morse Taper _ 5625 18 5 37 212 375 9 525 1019070 2 Morse Taper 757 16 5 50 46 500 390 3906 9 906 1013854 3 Morse Taper 5625 18 5 93 Add to the part number for use with Thru the Spindle 1019071 3 Morse Taper 75 16 6 06 Coolant Slots are filled with elastomer 3 15 Peck Drills Accessories Drill Point Lubricator Utilizes PL 5 with special mounting bracket and shuttle valve Series Fluid Oz Capacity Part Number HT1 2 3 3 0 1026059 1 2 3 5 0 1026034 HT4 3 0 1026033 HT4 5 0 1026058 Line Air Dwell Kit 1025833 HT1 HT2 amp Series Provides adjustable time at end of drilling stroke before automatic retraction HT4 Series Vacuum Pickup Attachment 1025928 Remove chuck cover and mount over window Has a port for 1 45 I D tubing Cooper Power Tools Cooper Power Tools SAS Cooper Power Tools PO Box 1410 Zone industrielle B P 28 GmbH amp Co Lexington SC 29071 1410 77831 Ozoir la Ferriere Cedex Postfach 30 USA France D 73461 Westhausen Phone 803 359 1200 T l phone 33 1 6443 2200 Germany Fax 803 808 6735 T l fax 33 1 6440 1717 Phone 49 7363 810 Fax 49 7363 81222 Cooper Power Tools Coope
136. Speeds Revolution Capacity Hose Size 158QGDB RF S400 Piggy Back 4 102 18 5 8 39 55 80 95 110 125 0005 001 002 5 375 NPT 5 135 150 185 250 003 004 006 310 400 535 660 008 012 016 900 1100 2100 2870 3440 158QGDBV RF S400 Piggy Back 4 102 18 5 8 39 55 135 125 310 0005 001 002 5 375 NPT 5 Variable Speed 265 640 450 1100 003 004 006 450 1100 1460 3440 008 012 016 STANDARD EQUIPMENT 3 Jaw Chuck 849415 and Key 849121 NOTE Specify TOOL NOSE when ordering Standard Noses page 1 19 Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES l 11 l 13 FOR SAFETY PRECAUTIONS In Line Tools DAT eee _ 632mm meee NM BA E 2 5116 Hi dd 145mm 1356 MAX Hemm STEEL TOOL NOSE Bushing Thread Length A Length B Part Number 75 16LH 9 5 241mm 8 75 227mm 621235 1 14LH 9 5 241mm 8 75 227mm 621236 1 25 12LH 9 5 241mm 8 75 227mm 621237 1 5 12LH 9 5 241mm 8 75 227mm 621238 2 16LH 9 375 238mm 8 625 223mm 614751 Internal Nose Mounting BUSHING Thread 2 250 20NS L H THREAD 3 JAW CHUCK s NU Bushing Thread Dimension C Desc Part Number 75 16LH 3 2813 88mm 5 Chuck 849415 1 14LH 3 2813 88mm Key 849121 1 5 12LH 3 2813 83mm 1 25 12LH 3 2813 88mm 2 16LH 3 3
137. TH RIGHT HAND TEMPLATE FOOT Model gide Feed Rate Feed Collet Ibs kg 180SC 225 2 25 in bin Min 1 min perin 14 5 6 52 240 420 650 850 67mm 12 5mm Max 5 sec per in 1050 2000 3100 4900 6300 12500 21 000 Weight w steel foot Spindle Variable Distance Inlet Minimum Speeds RPM Collet to Drill Hose Size Min 1 in 25 4mm 375 NPT 5 Max 3 5 in 89mm 12 7mm 4 TOOLING INFORMATION Template Foot Models Template Boss see page 4 49 Collet Mandrel Assembly see page 4 49 Jig Collet Foot Models For depth sensing models the stand off distance see page 4 47 must be provided Collet Mandrel Assembly see page 4 49 3 FOOT TYPE REQUIRED Template Foot Right Hand OR Left Hand INFORMATION REQUIRED FOR ORDERING Jig Collet Foot Depth Sensing SELF COLLETING DRILL OR Non Depth Sensing 1 TOOL RPM Drill Lock Bushing Foot 21000 series 2 TYPE SPINDLE REQUIRED Exact information OR 22000 Series Bushing concerning the cutter to be utilized in the drilling application must be provided in order to determine the proper spindle configuration A drawing of the cutter should be provided for each application Rated tool performance at 90 PSIG measured at toll inlet with motor running Quackenbush Self Colleting Machines REAR VIEW 25 FRONT VIEW Midas os jon 67mm a U 425mm 4 57mm 2 y 44
138. ailable at extra charge see page 2 24 Right Angle Tools saga 35mm 15 346 PESE OUR 6 a1imm 20 UNEF L H EXTERNAL THREADS STANDARD STEEL TOOL NOSE Part No 615460 T idem 7 1H WRENCH FLATS Pull rr EM E TA 1316 Cia gs we fae 30mm E LUN 1 i ra NL Z 1 20 UNEF LH THREAD 3 4 18 UN THREAD A I Ti iiM DAL BUSHEK STANDARD SPINDLES SPINDLES Select One penae Longin Ma Thread Description Part No Solid 6 9 12 375 24 Internal Thread 615747 152mm 79 4mm with Counterbore Oil Hole 6 9 12 375 24 Internal Thread 623812 lll Order Tool Nose Adapter 614722 to attach S125 amp 5300 Tool Noses 1 75 O D and accessories See page 2 24 lll Order Tool Nose Adapter 614973 to attach S150 amp S275 Tool Noses 2 0 D and accessories See page 2 24 lll Order Chuck Adapter 619136 when utilizing 3 jaw chuck with 375 24 Internal Thread Spindles 152mm 79 4mm with Counterbore Fluid Swivel 631256 when used with Oil Hole Spindles and selection of Fluid Chucks used with 375 24 Internal Thread Spindles See page 2 23 lll Other Noses and Spindles are available as required see page 2 24 Nose Indexer 631249 2 12 Right Angle Tools QUACKENBUSH 158QGDA RAD SU RS Series Capacity Aluminum 1 25 32mm Titanium 1 25 4mm Steel 1 25
139. are the components that stroke provides for clamping on thinner sections are inserted into existing holes and then clamp the Doler P3 to the workpiece Consequently there are a lot of collets and mandrels At cycle start the Manarel is rapidly pulled expanding required to cover the range of holes to be drilled the front flange on the collet then pulling back until the NOTE Doler Mandrels are interchangeable with collet clamps firmly on the rear side of the workpiece competitive Mandrels Doler Collets taper between the The Collet diameter must match the drilled hole colleting diameter and pilot diameter This is necessary diameter to facilitate clamp up and installation removal for smooth operation Competitive Collets have a sharp The collet grip length must accomodate the thickest step but can be modified to work properly section of material to be drilled The Grip Range pull up Collet Spring Collet Guide Collet Collet Flange Mandrel pm Grip Length oe MANDREL cit oA Diameter pu uw 6 40 Thread Pilot Diameter 15 Taper A given collet works in a narrow diameter and grip range Base Collet Collet Overall Base Mandrel Mandrel Overall Grip Range Length Code Number Length Number Length P3 Collet Grip Chart 0 0 52 40 46 000 xxx 1 95 46 100 xxx 2 75 0 27 0 77 63 46 001 xxx 2 20 46 101 xxx 3 00 0 52 1 02 90 46 002 xxx 2 45 46 102 xxx 3 25 0 77 1 27 1
140. art No MUR MEAM pe Oil Hole 9 25 5 5 5625 18 Internal Thread with 623955 1 235mm 140mm Counterbore 118 Angle a Oil Hole 9 25 5 5 625 18 Internal Thread with 615964 he 235mm 140mm Counterbore and 118 Angle Solid 9 5 25 2 Short Morse Taper with 614470 229mm 133mm Side Knock Out Solid 9 5 25 5625 18 Internal Thread with 615319 Bl when adapting 3 jaw chuck to 5625 18 internal thread spindle order Chuck Adapter 623643 for 375 cap chuck OR Chuck Adapter 619400 for 5 cap chuck lll Fluid Swivels used with oil hole spindles and selection of Fluid Chucks see page 2 23 229mm 133mm Counterbore lll Other Noses and Spindles are available on request see page 2 24 lll Nose Indexers 1 5625 20 381326 2 25 20 381327 Use with 615705 nose adapter 2 14 Right Angle Tools Right Angle Tools QUACKENBUSH 20 522mm 230QGDA RAC SU MS Series Capacity 25mm Aluminum 1 375 34 9mm 4742 1382 Titanium 1 25 4mm 31mm 28mm Steel 1 25 4mm Stroke Min 125 3 18mm Max Unlimited lll 230 series motor develops 2 3 nominal horsepower lll Single push button starts motor and engages drill feed mechanism Bl Externally replaceable shear pin provides gear d protec
141. codification number 7 30 7 31 7 32 Microstop Drill Cage for Drilling Reaming and Countersinking Recoules RB 356 HPI 58 7 16 20 F Inches Special for Drill Countersinking Reamers and Taper Lok Cutters Bulk Tool attachment 7 16 20 F Stroke 58 mm 2 283 Body off 38 mm 1 5 dia Overall length maxi 292 mm 11 5 mini 264 mm 10 4 Weight 970 g Code number 10 050 050 Advantages E Mounted on three needle bearings this high precision drill cage ensures perfect concentricity E It has been specially designed for drilling reaming and countersinking operations lll Removable adaptor with two possibilities of use A Chuck clamping of the straight shank with 3 wrench flats B Direct fitting on the spindle without using the drill chuck This gives perfect concentricity and noticeably reduces the length and weight of the drill and tool assembly Results are higher performance improved machining and much less fatigue for the operator E Cemented hardened and ground chrome nickel steel spindle mounted on three needle bearings and a ball thrust bearing E Body of specially treated chrome steel fully ground throughout lll Ground centring cone of the cutter 120 for perfect concentricity E Microstop depth adjustment 1 scale division 001 lll Safety locking ensured by a locknut equipped with a seal This patented feature allows an easy loosening of the locknut without damage t
142. d air and excellent serviceability A two horsepower motor is available for drilling large diameters in tough materials Housings are produced from durable high strength bar stock aluminum Doler Self Colleting Machines DOLER P3 Drill with Variable Spacing Foot lll Thrust and power to drill up to 750 diameter hole with a 930 countersink in aluminum or a 500 diameter hole with a 750 countersink in titanium lll Variety of spindle speeds and terminations to satisfy a wide range of applications lll Infinite feed rate control lll Drill point lubrication lll Positive depth stop for countersink accuracy ll Rigid and precise spindle for excellent hole quality and finish lll Compact and Light weight lll Low noise lll Good balance and comfortable grip lll Rotating cutter countersink guide for maximum cutter life and hole quality FEED STROKE BOOSTER 2 2 Stroke B Booster 3 1 25 Stroke Leave blank 4 3 Stroke for none SPINDLE SPEED X DEPTH 480 RPM 3 3600 RPM 6 6800 RPM ADJUSTMENT X 1 725 RPM 4 3000 RPM 8 2500 RPM 2 1050RPM 5 5200 9 320RPM W Wrenchless COLLET PILOT DIAMETER X FOOT ATTACHMENT 1 323 Pilot 15 101 LH Variable Spacing Foot 2 _ 437 Pilot 16 101 RH Variable Spacing Foot 3 471 Pilot 17 100 LH Variable Spacing Foot 18 100 RH Variable Spacing Foot CUTTER GUIDE DIAMETER Ot SPINDLE
143. d or speeds are reduced Train operating personnel in the proper use of the tool cm Consult Cooper Power Tools for advise on particular applications Lowered Cost Per Hole ll Decrease the drilling time Drill Diameter 1 8 3 16 1 4 5 16 3 8 7 16 1 2 Reduce the number of operations for a finished hole Material Runction Jp 188 250 313 375 437 500 Combine drilling and countersinking into one operation Aluminum 300 SFM Speed RPM 9000 6000 4600 3600 3000 2600 2300 Self clamping attachments minimize hole to hole time Feed Rate IPR 002 003 004 004 004 004 004 Power HP 2 3 6 1 0 1 5 1 8 2 0 Feed Rate IPR 005 005 005 006 006 006 006 Power HP 2 3 6 10 15 1 8 2 0 lll Portable equipment eliminates expensive large stationary machines High Strength Steel Speed RPM 900 600 450 375 300 250 220 m EF Stainless Steel Feed Rate IPR 001 001 001 001 001 001 001 ll Simultaneous drilling and countersinking reduces total 80 SFM Power HP 2 3 6 1 0 1 5 1 8 2 0 equipment requirements Self clamping significantly reduces fixturing costs Titanium Inconel Speed RPM 600 400 300 250 200 175 150 E g g g 20 SFM Feed Rate IPR 002 003 003 003 004 004 005 lll Modular designs reduce the number of complete Power HP 2 3 6 1 0 1 5 1 8 2 0 backup units Composites Graphite kevlar fiberglass and other composite materials vary wi
144. d with lubricant or cooling systems which must be properly main tained to avoid leakage Failure to do so can result in serious injuries from slipping on oily surfaces WARNING Entrapment and entanglement hazard Provide adequate operator protection from accidental contact with any moving parts Due to the multitude and variety of tooling applications the users methods engineering standard tooling engineering and or safety engineering departments etc must consider any entrapment and entanglement hazards that may be associated with each specific application and provide ade quate operator protection from inadvertent contact with any moving components Spindle guards are available in one inch increments for all of our Advanced Drilling Equipment right angle drills and should be used to cover any exposed spindle Our Advanced Drilling Equipment tools are designed to operate on 90 psig 6 2 bar air pressure Excessive air pressure can increase the loads and stress on tool parts and drills and may cause breakage Higher air pressure can also increase the sound level of the tool Installation of a filter regulator lubricator in the air supply line ahead of the tool is recommended The use of a quick disconnect or self relieving valve within reach of the user of the tool is highly recommended Before connecting the tool with a trigger to the air supply check the throttle for proper operation i e throttle valve moves f
145. de 375 90 collet mandrel Min Max Min Max 00 59 00 54 63 05 84 00 19 90 30 1 09 25 1 04 115 55 1 34 50 1 29 140 80 1 59 15 1 54 163 1 05 1 84 1 00 1 79 190 1 30 2 09 1 25 2 04 215 1 55 2 34 1 50 2 29 240 4 47 Quackenbush Self Colleting Machines QUACKENBUSH Mist Lubricator Assemblies lll Light weight self contained unit features positive pressure metered flow to drill point E Unit has lubricant capacity for 2000 holes without refilling lll System is automatically activated when tool is in drill cycle continues to supply lubricant to drill point until trigger is released lll Position of drill has no affect upon unit supplying lubricant E Unit has adjustable flow control valve metering lubricant flow Bl Mist lubricator is easily refilled from a 2 quart external lubricant pump fill reservoir 622900 lll Universal design fits all Quackenbush self colleting tools ORDERING INFORMATION for Mist Lubricator for Quackenbush Tools Manual Fill Pressure Fill 10 QNPD 631887 631888 136 SC Standard Capacity 631878 631879 136 SC Large Capacity 631878 631880 15 amp 153SC Standard Capacity 631881 631882 15 amp 153SC Large Capacity 631883 631884 120SC amp 180SC Standard Capacity 641109 641110 120SC amp 180SC Large Capacity 641081 641082 4 48 Quackenbush Self Colleting Machines ia QUACKENBUSH Q MATIC Hydraulic Filler Bleed Unit ll Completely self co
146. dely Fiber resin processing method and type of cutting tool all affect the optimum drilling speed and feedrate Little power or thrust is normally required but controlled feedrates at the proper speed is mandatory Carbide or diamond cutting tools are required Contact your material supplier or experiment with an NC Drilling Machine Reduced Safety Hazards Stacks of Various Materials Use the lowest speed and feedrate of the materials in the stack Peck feed drilling is best E Fic operalar contact A Peck Drilling permits higher drilling speeds B Carbide cutting tools when applicable permits higher drilling speeds C Oil hole cutting tools permit higher drilling speeds through NOSEPIECES and fixtured li All reactions of the drilling process are absorbed by Speed RPM Surface Speed SFM Feed Rate IPR he fixture and drilling equipment Describes the number of revolutions Describes the velocity speed of the Describes the distance the spindle travels of the spindle per unit of time outside of the drill bit during each revolution Example Revolutions per minute RPM Example 30 surface feet per minute 30 SFM Example 0 002 inches per revolution 002 IPR 3 m Bellmouthing Distance 1 Revoluti Ti Ti 1 Revoluti evolution ime Velocity at point A ime evolution Speed Revolution Time Surface Distance Time Feed Rate Distance Revolution Speed rotational 1 6 The Total Solution The total solution from C
147. der of lock screws in the fixture The Bushing Tip holds the tool in alignment and absorbs the thrust and torque of drilling At the completion of the drilling cycle the tool is rotated to unlock withdrawn from the fixture and moved to the next position Several different tyoes of Taper Lok Fixturing are available The following are the most common Spindle Feed Gear Threaded Spindle Drive Gear F Splined Tool Nose differential gearing The spindle of a right angle drill has external left hand threads and four drive grooves that run the length of the spindle The spindle fits in 3 n to and through two gears the spindle drive gear and the spindle feed gear The spindle drive gear has internal ale splines that engage the drive grooves on the spindle When the air motor is turned on the spindle drive gear rotates turning the spindle The spindle feed gear is threaded ternally to match the external thread of the spindle and its function is to Lock Liners Direct Mounting Method for mounting to The Serrated Liner is a fixture A hole is bored used in potted or in the jig to accomodate cast in place the lock liner bushing installations The lock ring holds the lock liner bushing in position in the jig Taper Lok J t Bushing ia Pa A T w n 4 n M x i Direct Mounting Most common mounting method has lock screws mounted di
148. dicular to the bearing surfaces and concentric with the reamings of rivet and screw holes lll Ground centring cone of the cutter 120 for perfect concentricity lll Safety locking of microstop depth adjustment one scale division 001 For use With M8 x 1 Ground Thread Cutters Basic Offset Base Drill Cage 3 Nylon Pins Ji 90 815 085 o PLES L L JOSE IEE LE E SJE JERSE gt SIA Qu IA Jos e de S eo SO SS x 2d C f AADA PS PS ESBS ASI cy e e c QU Threaded Threaded E amp C gt Ky mS O E Microstop Drill Cage Tapped Base Mounting Base PLES QI QOIS IR Assembly Codification 90 815 075 90 815 105 o 10 020 010 e e e 10 020 015 gt 10 020 020 z 10 020 105 Hard Chrome 10 020 110 Steel Nose 10 020 11 Celoron Rotary 90 825 015 Celoron Rotary Hard Chrome eu Nose Nylon Nose Nose Steel Nose 10 020 200 90 825 200 90 825 195 90 825 080 90 825 020 Nylon Nose Piece 90 825 085 To order please indicate codification number of the complete drill cage assembly On request only Ball Type Microstop Drill Cage RB 307 Metric Beane ee 7 90 025 030 01 1 SPINDLE 91 015 0
149. ding conveniently located feed engagement valve lll Motor has quick response variable speed governor E Overload clutch protects feed mechanism 400QGDABV S700 EE Model Motor Maximum Stroke Wt w nosepiece Wt wo nosepiece Spindle Feed Per hne Minimum Configuration m mm Ibs kg Ibs Speeds Revolution Hose Size 400QGDABV S700 Piggy Back T 178 51 5 23 36 45 75 20 75 55 125 0005 001 002 5 NPT 75 135 310 003 004 006 325 750 008 012 016 STANDARD EQUIPMENT NOTE Rear Stroke Adjustment Wrench 614189 Specify TOOL NOSE when ordering Standard Noses page 1 29 Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES 1 11 1 13 FOR SAFETY PRECAUTIONS In Line Tools Internal Nose Mounting Thread 2 687 16NS L H FLUID CHUCK MORSE TAPER ADAPTER THREAD ri 3615 32 gt 927mm Tig 35 8 ig2mm i 2146 RI TI p 2mm Cd The i18Bmm Y 428332 125mmi 3i EL 1417 2 369mm STEEL TOOL NOSE Bushing Thread Length A Length B Part Number 1 14LH 13 5625 345mm 12 75 324mm 621228 1 25 12LH 13 5625 345mm 12 75 324mm 621229 1 5 12LH 13 5625 345mm 12 75 324mm 621230 2 16LH 13 4375 341mm 12 625 321mm 614749 Bushing Th
150. ds on experience with an emphasis on troubleshooting and repairing are the focus of this training Service literature product information brand catalogs and Web Just access www cooperpowertools com for the latest information available about any of our products and services years of trouble free service But as with any of equipment service problems can occur All per Power amental operation Advanced training seminars h are often tailored to individual needs are designed FAQs are also available around the clock on the 1 8 Sales amp Service Centers Note All locations may not service all products Please contact the nearest Sales amp Service Center for the appropriate facility to handle your service requirements Dallas TX Cooper Power Tools Sales amp Service Center 1470 Post amp Paddock Grand Prairie TX 75050 Tel 972 641 9563 Fax 972 641 9674 Detroit MI Cooper Power Tools Sales amp Service Center 4121 North Atlantic Blvd Auburn Hills MI 48326 Tel 248 391 3700 Fax 248 391 6295 Houston TX Cooper Power Tools Sales amp Service Center 6550 West Sam Houston Parkway North Suite 200 Houston TX 77041 Tel 713 849 2364 Fax 713 849 2047 Lexington SC Cooper Power Tools 670 Industrial Drive Lexington SC 29072 Tel 800 845 5629 Tel 803 359 1200 Fax 803 359 0822 Brazil Cooper Tools Industrial
151. e control buttons e Start button initiates automatic drilling cycle to preset depth return and shut off Stop button aborts drilling cycle at any point and returns arill to home position Removable Pistol Grip Handle Makes the HT easier to carry e Makes relocation and lock in Peck Control fast amp easy Lower knob allows automatic peck rate to be adjusted for optimum drilling conditions Upper knob controls feed rate Peck cycle can be turned off using set screw in logic plate and tool will function as a conventional fully automatic Airfeearill Tamper resistant peck dwell control cover included as standard equipment 3 3 Peck Drills QUACKENBUSH HT3 Series Capacity Aluminum 1 25 Titanium 1 Steel 1 E 1 10 Horsepower E Adjustable controlled feed rate E Adjustable peck rate depth control and rapid advance lll Equal Drill Time E 4 Stroke lll One button start fully automatic cycle lll Push button peck disable for non peck advance at any time during the drilling cycle lll Reduces cost per hole lll Uses low cost cutters to produce high quality holes in dissimilar materials lll Eliminates most reaming operations Bl Drills materials dry while maintaining acceptable hole quality and long cutter life lll Remote start lll Rapid retract and re entry minimizes cycle time E Adjustable length nosepieces to fit cutter length E Optional drill point
152. e parts please indicate codification number 7 9 7 10 Microstop Drill Cage Recoules RBI 256 1 4 28 Inches Bulk Shank 6 mm 236 dia Tool attachment 1 4 28 Stroke 7 5 mm 3 Body off 28 mm 1 1 dia Overall length maxi 98 mm 3 85 mini 91 mm 3 58 Weight 165 g Advantages lll Different mounting bases available and reduced overall dimensions Precision lll Cemented hardened and ground chrome nickel steel spindle mounted on a self lubricating bronze body and a ball thrust bearing lll Ground centring cone of the cutter 120 for perfect concentricity E Microstop depth adjustment 1 scale division 001 lll Safety locking ensured by a locknut equipped with a seal This patented feature allows an easy loosening of the locknut without damage to the drill cage Basic Drill Cage Hard Chrome Steel Nose Nylon Nose Piece 90 825 015 90 825 020 Using Cutters of 394 dia 1 4 28 Ground Thread Microstop Drill Cage QU Assembly Codification ele 10 010 110 e 10 010 115 To order please indicate codification number of the complete drill cage assembly 98 Maxi ge oe Microstop Drill Cage RBI 256 Inches pentane nee airy Description 90 505 020 01 1 BODY 90 025 095 02 1 SPINDLE 90 205 280 03 1 BRONZE BUSHING 93 430 045 04 1 SPRING 90
153. ecnico Y Calle San Blas Bodega 2 Col Barrio San Jose Cuautitlan Edo de M xico 54870 Tel 52 55 5899 9510 Fax 52 55 5870 5012 Cooper Tools Industrial Ltda Av Liberdade 4055 Zona Industrial Iporanga 18087 170 Sorocaba SP Brazil Tel 55 15 3238 3929 Fax 55 15 228 3260 Visit us online at www cooperpowertools com Cooper Power Tools GmbH amp Co Postfach 30 D 73461 Westhausen Germany Phone 49 7363 810 Fax 49 7363 81222 Cooper Tools Hung ria Kft Berkenyefa sor 7 H 9027 Gy r Hungary Tel 36 96 505 300 Fax 36 96 505 301 Cooper China Co Ltd 18th Floor Yu An Building 738 Dongfang Road Pudong Shanghai 200122 China Phone 86 21 5831 6805 Fax 86 21 5831 6762 JANUARY 2005 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 6 2005 COOPER INDUSTRIES INC SP 1300 7 EN 0105 25M
154. ents and postures dictated by the job design it may be necessary for the employer to take steps to prevent further occurrences These steps might include but are not limited to repositioning the workpiece or redesigning the workstation reassigning workers to other jobs rotating jobs changing work pace and or changing the type of tool used so as to minimize stress on the operator Some tasks may require more than one type of tool to obtain the optimum operator tool task relationship The following suggestions will help reduce or moderate the effects of repetitive workmotions and or extended vibration exposure e Use a minimum hand grip force consistent with proper control and safe operations Keep body and hands warm and dry cold weather is reported to be a major factor contributing to Raynaud s Syndrome e Avoid anything that inhibits blood circulation Smoking Tobacco another contributing factor Cold Temperatures Certain Drugs Tasks should be performed in such a manner that the wrists are maintained in a neutral position which is not flexed hyperextended or turned side to side Stressful postures should be avoided select a tool appropriate for the job and work location Avoid highly repetitive movements of hands and wrists and continuous vibration exposure aftereach period of operation exercise to increase blood circulation Interrupt work activities or rotate jobs to provide periods free from repe
155. er Easily adapted to oil hole with the use of an oil hole spindle and a fluid swivel lll Automatic retract after hole depth has been reached lll Single push button starts motor and engages drill feed mechanism E Adjustable retract stop with protective clutch prevents jamming of spindle at end of retract cycle lll Auxiliary manual retract lever ll Rapid spindle retract Spindle continues to rotate in forward direction during retract to eliminate withdrawal spiral E Motor shuts off automatically after retract ll Swivel vacuum noses are also available Bl Externally replaceable shear pin provides gear protection if chips pack or cutter binds lll Steel gear housing for greater durability Motor Maximum Stroke Weight Maximum Length Spindle Feed Per Configuration Speeds Revolution Minimum Model Hose Size Inlet in mm Ibs kg in mm 230QGDA RAD GD Right Angle No Limit 13 25 5 95 157 8 403 23 1500 1850 0005 001 5 NPT Oe 2100 Weight is tool without spindle and nose piece SEE PAGES 1 11 1 13 FOR SAFETY PRECAUTIONS Rated tool performance at 90 PSIG measured at tool inlet with motor running SEE PAGE 2 20 2 23 FOR TOOLING ACCESSORIES When selecting speeds and feeds see page 1 5 Mist lubricator 631298 may be ordered 14V RADIUS md LO i 25 4 32mm we Right Angle Tools 1946 20 INTERNAL THREAD Overall Length
156. es 4 20 thru 4 22 65 scfm 2 0 HP Titanium 50 hole 13mm or 625 countersink Drill Point Lubricator Air Inlet Size 375 NPT 1 0 HP Handling Ring 5 NPT 2 0 HP Weight P32 13 8 Ibs Venturi Vacuum Recommended Hose Size 5 1 0 HP P33 12 6 Ibs 2101010 P34 15 1 Ibs Doler Self Colleting Machines C Foot Optional Equipment Spring Loaded Pilot Spring Loaded Pilot Tamplate Boss L250 pilot diameter 3 4 20 Backup Pad 26 071 xxx specify length ie 225 2 25 Dimensional Data P3 Drill with Foot Yoke Opening Regular C Foot OPERATION Set Template Boss into your strip template or fixture When the trigger is pulled the backup pad is pulled firmly against the rear surface of the workpiece Immediately the motor starts and the P3 drills and countersinks to set depth and retracts When the trigger is released the motor stops and unclamping occurs Mini C Foot Template Boss 26 028 xx Backup Pad 687 16 Thread specify length xx Example 40 long 40 Swivel Backup Pad 687 16 17 038 27 200 26 133 Adapter Swivel Pad 1 2 13 Thread gt J0 1 00 Doler Self Colleting Machines Accessories PL Drill Point Lubricator 85 044 Rafill Pert Aur n Mist Qut The Drill Point Lubricator provides lubricated air to the point of the cutter The Doler PL Lubricator is
157. es which have STRAIGHT or BACK TAPERED locating holes This attachment with a built in sensing sleeve will sense variations up to 125 in the distance between the work surface and the top of the tooling plate which allows production drilling of holes with countersink to precise limits A port has been provided in the foot to deliver coolant to the drill point C Yoke j The 136SC is available with a C Yoke for perimeter located holes 136SC Q MATIC SELF COLLETING DRILL WITH DRILL LOCK BUSHING FOOT 136SC Q MATIC C YOKE DRILL STRAIGHT HOLE TAPERED HOLE PAB Tool 242 S STANDARD COLLET SIZES ENNNANAAN NN NEN SAN Hasc E A dia B dia INFORMATION REQUIRED TO ORDER sepes end 006 JIG COLLET FOOT TOOLS 1 Specify tooling plate hole size diameter A B Non Depth Sensing yc pee in order to determine collet size see standard collet size chart 750 640 2 When ordering depth sensing models specify 625 500 stand off distance Top of tooling plate to work surface 3 When ordering for straight hole tooling plates specify tooling plate thickness Special collets available upon request 4 30 Quackenbush Self Colleting Machines QUACKENBUSH 136SC B 118 Q Matic Self Colleting Drill Motor Booster Pump Assembly For increased clamping and feed force an optional Booster Pump Part No 621482 is avai
158. est utilization ll Any wrong position of the hand holding the drilling machine is offset by the ball system and it has been specially designed for countersinking and spotfacing perfectly perpendicular to the bearing surfaces and concentric with the reamings of rivet and screw holes lll Ground centring cone of the cutter 120 for perfect concentricity li Safety locking of microstop depth adjustment one scale division 001 Basic Offset Base Drill Cage 3 Nylon Pins 90 815 085 For use With 1 4 28 Ground Thread Cutters Threaded Threaded AN Microstop Drill Cage Tapped Base Mounting Base Assembly Codification 90 815 075 90 815 105 10 020 060 e e 10 020 065 ele 10 020 070 a i e e 10 020 155 Hard Chrome Hes r e 10 020 160 E Steel Nose e e Celoron Rotary 90 825 015 Celoron Rotary Hard Chrome Nose Nylon Nose Nose Steel Nose 10 020 250 90 825 200 Piece 90 825 195 90 825 080 90 825 020 Nylon Nose Piece 90 825 085 To order please indicate codification number of the complete drill cage assembly 7 18 On request only Ball Type Microstop Drill Cage RBI 307 Inches Rete es DEO 90 025 030 01 1 SPINDLE 91 015 006 02 1 SLEEVE 91 215 010 03 1 PIN 93 430 045 04 1 SPRING 90 620 005 05 1 BUSH 90 245 100 06 31 BALL 2
159. eturns to starting position Bil Available in single governed speeds and variable speed ranges lll Overload clutch protects feed mechanism 158QGDB S600 Model Motor Maximum Stroke Weight Spindle Feed Per Chuck Inlet Minimum Configuration m mm Ibs kg Speeds Revolution Capacity Hose Size 158QGDB S600 Piggy Back 6 152 4 25 11 34 55 80 95 110 125 0005 001 002 5 375 NPT 5 135 150 185 250 003 004 006 310 400 535 660 008 012 016 900 1100 2100 2870 3440 158QGDBV S600 Piggy Back 6 152 4 25 11 34 55 135 125 310 0005 001 002 5 375 NPT 5 Variable Speed 265 640 450 1100 003 004 006 450 1100 1460 3440 008 012 016 STANDARD EQUIPMENT NOTE 3 Jaw Chuck 849415 and Key 849121 Specify TOOL NOSE when ordering Standard Noses page 1 25 Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES I 11 l 13 FOR SAFETY PRECAUTIONS In Line Tools 23 60mm She 148mm 1358 346mm STEEL TOOL NOSE Bushing Thread Length A Length B Part Number 1 14LH 11 5 292mm 10 75 273mm 621244 1 25 12LH 11 5 292mm 10 75 273mm 621245 1 5 12LH 11 5 292mm 10 75 273mm 621246 2 16LH 11 375 289mm 10 625 270mm 614757 Internal Nose Mounting BUSHING Thread 2 250 20NS L H THREAD Bushing Thread
160. evelops 1 0 nominal horsepower Simm lll Right angle tool designed for close quarter operation ll Stroke is adjustable by positioning the stop collar Bl Spindle continues to rotate in forward directon on return stroke lll Rapid spindle retraction E Spindle can be retracted at any point during feed cycle by lifting retract lever lll Automatic retract stop with protective rolling impulse clutch prevents accidental jamming of spindle at end of retract FEED ENGAGEMENT AND RETRACT LEVER SHOWN iN FEED POSITION lll Feed is engaged by pressing down on feed engagement lever E Tool is manually shut off at completion of drill cycle Bl Spindle guard protects operator STANDARD EQUIPMENT does Specify nose and spindle 354mm when ordering ALUMINUM TOOL NOSE LENGTH 814 209mm Length Thread Part No 6 875 in 175mm 75 16LH 619954 7 125in 181mm 1 14LH 619955 7 125 in 181mm 1 25 12LH 619953 SPINDLE i 15QDA RAB SU RS RF M 1 ae gt 165 mm THREAD 5 22 R H Thread INTERNAL THREAD z 375 24 with Counterbore Model Motor Maximum Stroke Weight Maximum Length Spindle Feed Per Inlet Minimum MAX STROKE 3 626 92MM Configuration m mm Ibs kg m mm Speeds Revolution Hose Size PART NO 624146 7 15QDA RAB SU RS RF Right Angle No
161. g 400 Series S600 Series Thread Dim A Part No Dim A 9 5 in 11 5 1 4 LH 241 mm 661236 292mm 621244 9 5 in 11 5 1 25 12 LH 241 621237 292mm 621245 _ 9 5 in 11 5 1 5 12 LH 241mm 621238 293mm 621246 m 9 375 in 11 375 in 2 16 LH 238mm 614751 289mm 614757 In Line Tool Accessories Fluid Chucks Side Feed End Feed Quackenbush Side Feed End Feed Drill 5 125 S 300 250 621373 1 510 2 031 975 24 621389 1 000 2 312 975 24 5 265 375 621374 1 510 2 031 375 24 621390 1 000 2 312 975 24 5 150 S 275 500 621375 1 510 2 031 375 24 621391 1 000 2 312 375 24 S 400 S600 500 621376 1 510 2 406 5625 18 621392 1 437 3 000 5625 18 S 400 S600 50 621377 1 510 2 406 5625 18 621393 1 687 3 000 5625 18 S 400 S600 1 000 621378 1 510 2 406 5625 18 621394 1 687 3 000 5625 18 5 700 5750 1 000 621408 1 510 2 406 75 16 621395 1 687 3 000 75 16 Stroke length Note Dimensions X amp Y are reference 230 Series Swivel Quackenbush Drill Model Part No A B 230B amp RA 12 5 TPI SPINDLES 381213 1 5625 1 75 5 1 39 Cooper Power Tools P O Box 1410 Lexington SC 29071 1410 USA Phone 803 359 1200 Fax 803 808 6735 Cooper Power Tools 5925 McLaughlin Road Mississauga Ontario Canada L5R 1B8 Phone 905 501 4785 Fax 905 501 4786 Cooper Power Tools SAS Zone industrielle B P 28 7
162. g speeds and feeds see page 1 5 SEE PAGES 1 11 1 13 FOR SAFETY PRECAUTIONS 1 20 1 21 1 22 In Line Tools QUACKENBUSH 400QGDBV RF S400 Back Spotfacer Series Stroke Max 4 101mm Min 1 75 44mm lll 400 series motor develops 4 0 nominal horsepower Dial selectable speeds include tamper resistant speed adjustment lock lll Reverse feed is activated by rotating feed engagement collar lll Spindle may be returned to starting position at any time during feed cycle Bl Spindle automatically returns to starting position at end of feed stroke lll Length of stroke can be adjusted by rotating both the forward and rear stroke adjustment collars lll Swivel air inlet permits easy air hose repositioning lll Motor has quick response variable speed governor E Overload clutch protects feed mechanism 400QGDBV RF S400 Model Motor Maximum Stroke Weight Spindle Feed Per Chuck Minimum Configuration m mm Ibs kg Speeds Revolution Capacity Hose Size 400QGDBV RF S400 Piggy Back 4 102 32 5 14 8 55 125 135 310 0005 001 002 5 5 NPT 325 750 003 004 006 008 012 016 STANDARD EQUIPMENT NOTE 3 Jaw Chuck 849415 and Key 849121 Specify TOOL NOSE when ordering Standard Noses page 1 23 Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES 1 11 1 13 FOR SAFETY PRECAUTIO
163. g your job easier is our goal such as Assembly Tools or Material j You can access service literature anytime Choose a category Removal Tools from the main menu and then click on the brand you re looking for You ll be on are available on our website It s simple Our Customer Service section provides you with information such as answers to frequently asked questions or contact phone numbers and addresses for your area of the country You can leam more about Cooper or browse through the What s New information to learn how Cooper Power Tools continues to be your source for solutions Power Tools in the About Us section For even faster searches you can go direct to a brand site by simply entering the brand name T Entering your way to any current service literature you need whether it s Doler Quackenbush Dotco or any of our power tools brands Up to date product catalogs are also available online providing you with current information on our broad product line Even Material Safety Data Sheets M S D S for Safety and Disposal Information www dolertools com or www quackenbushtools com takes you directly to the brand site What is the future of www cooperpowertools com A dynamic site continuing to focus on your need for up to date information on the latest Cooper Power Tools offerings that you can acces
164. hRecoules Hecoules RC Series are top quality drills reamers and arill countersink Cutters for use with Aerospace Drilling Equipment Cutter can be made to customer specification or designed by Hecoules for a specific application and tool Recoules RC Cutters are manufactured to order using precision machinery and highly skilled machinists Cutters manufactured to customer specification are not guar anteed for hole quality unless so stated For optimum results Cutter must be used on specified tool with recommended cut ter lubrication properly installed and managed Cutter s will be quoted upon request Specify quantity s Higher quantities will yield lower unit cost Cutters cannot be returned for credit unless defective Thru the Cutter lubrication is best Lubricant is routed from rear of Cutter through the flutes and to the cutting edge where it is most beneficial SP 1300 6 EN 0105 25M For customer designed cutters Recoules may have to make minor modifications to accommodate manufacturing equipment Recoules will advise such with quotation For Recoules designed cutters the information on page 6 3 must be provided Sample workpiece materials may also be required Refer to page 6 6 for general drilling recommendations 6 1 6 2 Cutters Recoules Cutter Oil Mounting Style Hole C21 S Type Of Cutter Specification Cutter Material Source Cutter Mounting Style See page R 2
165. hanced performance and onger drill bit life The Doler PA and PB Drills are another example of our specialty drills These drills ypically marry a right angle drill to a clamping mechanism that allows workers to drill in extremely ight access situations where there is not room for a fixture but where there is also a concurrent demand for greater adherence to tolerances than is possible with a hand held drill Our Series PA tools are best suited for drilling small holes in very confined areas They can reach into tight areas and drill precision holes with minimal operator effort Our Series PD tools have a thrust booster for drilling larger holes Doler PB5 5 4 Specialty Tools QUACKENBUSH 10QNPD Nut Plate Drill Series Capacity Drill 125 3mm ET Countersink 25 6mm Feed Stroke 625 15mm E e Clamp Stroke 4375 11 1mm LJ ll New light weight ergonomic design ll Adjustable external hydraulic feed rate control device no hydraulic bleeding required lll Designed for low maintenance lll Simultaneously drills and countersinks the two holes required for mounting nut plate fasteners E Individual self locking countersink depth adjustments on each spindle 001 increments lll Expanding collet grips work with maximum holding force providing positive attachment in order to produce more accurate holes and countersink
166. hand crank out and turning it counter clockwise Spindle is returned to starting position by rotating hand wheel lll Dial selectable speeds include tamper resistant speed adjustment lock lll Automatic overload clutch protects feed mechanism Bl Swivel inlet permits easy air hose repositioning lll Motor has quick response variable speed governor 2 Model Motor j Maximum Stroke Wt w nosepiece Wt wo nosepiece Spindle Feed Per inlet Minimum Configuration in mm Ibs kg Ibs Speeds Revolution Hose Size 400QGDBV S750 Piggy Back 7 5 190 63 5 28 8 57 75 55 125 0005 001 002 5 NPT 75 135 310 003 004 006 325 750 008 012 016 STANDARD EQUIPMENT NOTE Standard noses page 1 31 specify when ordering When selecting speeds and feeds see page 1 5 SEE PAGES 1 11 1 13 FOR SAFETY PRECAUTIONS Rated tool performance at 90 PSIG measured at tool inlet with motor running In Line Tools 391182 1000mm 21316 7mm es a 125mm 141752 369mm STEEL TOOL NOSE B Bushing Thread Length A Length B Part Number d 1 14LH 13 5625 345mm 12 75 324mm 621228 X se a el 1 25 12LH 13 5625 345mm 12 75 324mm 621229 H 1 5 12LH 13 5625 345mm 12 75 324mm 621230 2 16LH 13 4375 341mm
167. he pre determined dep e advancement of the CUTTER is stopped by the engagement of the ADJUSTABLE STOP on the PINDLE contacting the SENSING SLEEVE This ows the CUTTER to dwell continue rotation without roduce the desired hole The Model 230 Right Angle Drill fumished under separate order features automatic thrust activated retract torque overload shear pin and automatic otor stop after retract When mounted on the Model 230 Right Angle Positive Feed Drill the common SPINDLE extends rough and is driven by the right angle drill head Spindles up to 15 long will be hollow for coolant ducer Part No 381213 e spindle Rear spindle guards must be used on al NOTE Models designed for 1 186 maximum diameter cutters are nits for 1 750 maximum diameter cutters are common Larger u h has been reached flow A fluid may be purchased for the remote end of applications available Shortened models are available for short strokes in confined work areas Right Angle Tools iim mp STANDOFF D Top ol Tooling ta Werk Gurlace Depth and Dwell attachments are designed for each tooling application The following information is required in order to obtain a ae quotation from the factory Contact your local Quackenbush Specialist for assistance CUTTER NUMBER ANE GROUP Furnish dra
168. he use of an oil hole spindle and a fluid swivel ll Stroke is adjustable by positioning the stop collar Bl Spindle continues to rotate in forward directon on return stroke to eliminate withdrawal spiral in hole ll Rapid spindle retraction ll Spindle can be retracted at any point during feed cycle by lifting retract lever lll Automatic retract stop with protective rolling impulse clutch prevents accidental jamming of spindle at end of retract giia 209mm 1 20 UNEF L H 56mm EXTERNAL THREADS STANDARD TOOL NOSE PART NO 614905 3 lll Feed is engaged by pressing down on feed engagement lever lll Tool is manually shut off at completion of drill cycle 17 20 UNEF L H THREAD FOR ATTACHMENT TO TOOL C STANDARD SPINDLES pide 15QDA RAB SU RS Model Motor Maximum Stroke Weight Maximum Length Spindle Feed Per inlet Minimum Configuration m mm Ibs kg int mm Speeds Revolution Hose Size 15QD RAB SU RS Right Angle No Limit 5 2 27 13 3 8 34 160 265 0005 001 375 NPT 375 E Order Tool Nose Adapter 614722 to attach 335 465 660 002 003 125 amp S300 Tool Noses 1 75 O D and 1000 1650 006 accessories See page 2 24 lll Order Tool Nose Adapter 614973 to attach 150 amp S275 Tool Noses 2 0 D and accessories See page 2 24 E Order Chuck Adapter 619136 when utilizing 3 jaw chuck with 375 24
169. ht angle drill a deeper stroke can be achieved by simply applying a longer spindle and nosepiece In addition the fixtures do not have to be as robust with a right angle drill which represents a significant cost savings The tools themselves weigh less and in use are closer to the fixture resulting in less deflection of the fixture Right angle tools have also been shown to reduce operator fatigue In general positive feed drills are used for the larger holes and heavier structures in the aircraft industry such as the spars and the ribs primarily in landing gear wing and fuselage joins Positive feed drils produce a hole in a predictable the cutter travels a precise distance i e one thousandth of an inch or three thousandths of an inch depending on the settings This is true whether and constant time With each revolution of the spindle Spindle Guard Feed Stop Collar Feed Spindle Lever Buh hs on Ot Jg Differential Feed Gear Differential Drive Gear Engagement the tool is drilling air or drilling a tough alloy The benefit is that burrs caused by surging of the cutter on the exit side of the cycle are virtually eliminated Since the cutter advances a precise distance with each revolution the cutter does not rotate without cutting This reduces heat and deformation resulting Air Motor in less chance of the material work hardening Many
170. i yl H Type Bh Stroke Thread Description Bart No Guard No h Solid 6 2 5 375 24 Internal Thread 615747 624342 I 152mm 70mm with Counterbore L Oil Hole 6 2 5 375 24 Internal Thread 623812 624332 dii Er 152mm 70mm with Counterbore Dm i he E _ tL STANDARD SPINDLES j P Le IH TE LRL H 22mm LO Ieee EMO rS Se io I ER PF B E D qe Pali W Order Tool Nose Adapter 632701 to attach S125 amp S300 Tool W Fluid Swivel 631256 used with Oil Hole Spindles and selection of Noses 1 75 O D and accessories Fluid Chucks W Order Tool Nose Adapter 632702 to attach S150 amp S275 Tool W Fluid Chucks used with 375 24 Internal Thread Spindles Noses 2 0 D and accessories E Other Noses and Spindles are available as required E Order Chuck Adapter 619136 when utilizing 3 jaw chuck with 375 Nose Indexer 631864 24 Internal Thread Spindles 1 35 In Line Tool Accessories In Line Tool Accessories QUACKENBUSH pm mp 9 STANDOFF D Top ol Tooling ta Werk Gurlace 230QGDAB SU MS Depth and Dwell Attachment The Quackenbush Depth Control or Countersink Attachment is a high quality precision attachment for the 230 Series Positive Feed Drill which is used to precisely control the depth of drilled and reamed straight or tapered holes on both flat or contoured surfaces The attachment is also used for precision counter
171. ic Drill Cage RB 356HPI 38 RB 356HPI 21 4 0 RB 356 HPI 21 and RB 356 HPI 38 Inches Available on separate order Drill Bush Spanner for Fitting of Drill Bushes 90 469 020 How to order a drill bush example drill bush of 3 17 mm dia A Basic Code 10 110 T B Bush Dia in 100th of mm 317 Drill Bush Mounting Base Threaded Mounting Base Mounting Base Flat Bearing Mounting Base Flat Bearing B 90 815 120 90 815 125 90 815 135 90 815 070 10 110 317 Code to indicate Tripod Fitted with Nylon Nose Piece Three Nylon Studs Flat Bearing 90 815 165 90 825 175 Microstop Drill Cage RB 356 HPI 38 Microstop Drill Cage Assembly Codification Assembly Codification 10 040 050 10 045 050 ee 10 040 150 ee 10 045 150 e e 10 040 250 10 045 250 ee 10 040 260 10 045 260 ee 10 040 455 ee 10 045 455 10 040 555 10 045 555 10 040 650 10 045 650 For spare parts please indicate codification number 7 27 Microstop Drill Cage for Drilling Reaming and Countersinking Microstop Drill Cage for Drilling Reaming and Countersinking RB 356 HPI 21 and RB 356 HPI 38 Inches RB 356 HPI 21 and RB 356 HPI 38 Inches m Drilling Application This drill bush mounting base is used with bushes codification number 1
172. ii 1025422 1001252 1018859 2 52 3125 24 Thread 1025591 1001252 1110112 221 375 04 ae w m TB Note Collet assembly includes specified collet Soy eos BS Es TT TIU 1025427 1004422 1018245 2 08 5625 18 from To 4 1025473 10044220 1110029 1 34 5625 18 1110695 1 14 75 16 1 38 22000 21000 1017808 2 15 99 99 5625 18 5 20 1025301 1000434 1017808 2 07 5 20 1110700 1 5 12 1 25 12 1 94 24000 23000 1018859 2 19 62 1 43 3125 24 375 24 1025308 1000434 1019506 1 58 5625 18 1110699 1 5 12 1 14 1 93 24000 22000 5620 18 1110696 1257 12 75 16 1 63 23000 21000 1019072 292 112 98 7031 16 375 16 1110608 1 5 12 75716 1 94 24000 21000 Series 200 Collets i 1019906 e 2 Fluid Chucks sper 1110697 1 25 212 1 14 163 23000 22000 110112 187 62 142 37524 375 04 or using ol hole dril bits 537505 216 17 14 262 25000 22000 inches mm 539011 1 14 5 25 375 24 5 20 p 193 537506 2 16 1 2512 2 62 25000 23000 em em 299015 199 GB 2 662848 e Shank Dia 537507 2 16 1 542 2 62 25000 24000 ae 539003 1 39 75 25 375 94 375 24 46 500 141 1406 3 571 Thread 205 1563 3 962 46 500 172 1719 4 369 Morse Taper Adapter Male Thd 206 1875 4 762 Spindle Adapters Part No ie Shank Dia a 2209 puse Length 1018219 5625 18 1 00 eng 207 2188 5 563 Diameter 1018221 375 24 0 50 208 05 6 350 Thread B 46 500 265 2656 6 731 Thread A 209 2813 7 137 46 500 297 2969 7 544
173. ill Point Lubricator Signal Air Line Air Complete Assembly including mountig brackets 85 049 CD drill 85 045 PA PB2 85 046 PA PB5 Provides lubricated air to the point of the cutter Mounts on the side of the CD Has a quick disconnect fitting for rapid no mess refilling use 80 503 Wall Tank to refill or it can be filled manually and requires no additional equipment Dead Handle Part Number 80 922 17 171 Screw 2 58 384 58 026 Bracket Handle Attach directly to Inner Housing to provide for two handed operation Mini Twistlok Bushing Tip 44 437 Diameter Part Number 22 700 XXX Insert the cutter guide diameter for XXX For example 22 700 250 has a 250 guide diameter Maximum cutter diameter is B13 Miniature version of Taper lok Bushing Tips Specialty Tools Accessories 80 919 Venturi Vacuum System Air Iniet Motor Exhauat 58 303 Vacuum Bag The air motor exhaust is captured and routed thru a venturi port to create a vacuum This vacuum is then used to pick up dust and small chips that are hazardous to the environment The dust and chips are collected in a disposable bag Spindle Adapters use with Jacobs Chuck Part Number 32 074 For 25 28 x 375 Spacematic cutters Special Application Nosepieces Part No Description 27 135 For drilling seat tracks without countersinks 27 136 For drilling seat tracks with countersinks Fixture
174. ipment Introduction Introduction Speed Feed amp Power For best results with your drilling system Benefits of Proper Hole Preparation Diameter Please use the chart below as a 1 Maintain lubricated air to the tool with pressure of 90 psig Improved Hole Quality guide only Many variables contribute while the tool is running the optimum parameters for each Use high quality cutters li Diameter tolerance application These variables include ll Countersink depth tolerance particular material characteristics 3 Replace cutters when point dulls hole diameter generally increases E Hole finish cutter design cutter sharpness cycle times lengthen except positive feed and hole finish worsens lll Hole straicht airline pressure and flow capacity 4 Whenever possible provide lubricant mist to the drill point and cutter lubrication dni li of burrs All portable drilling tools have limited 5 Insure there is an adequate flow path for drill chips swar o Straightness lll No delamination in composites power and thrust In most cases 6 Utilize fixtures that are secure and rigid m y 2m lll No fiber fraying in composites holes over 1 2 inch diameter cannot 4 talluroical ch f hea be produced at machine tool rates 7 Assure that accessory items are sized correctly and working properly E nm o Metalurgica cnange excess nea Feed rates an
175. is adjustable from 1 00 in minimum through 3 50 in maximum 120SC 225 Q Matic Self Colleting Drill Drill Capacity 5 12 7mm Countersink Capacity 7813 19 8mm Feed Stroke 2 25 57 2mm Clamp Stroke 975 22 2mm lll Semi automatic self colleting tool has automatic clamp drill retract cycle E Drill point coolant port is provided in pressure foot Trigger lock feature permits tool to cycle without constant operator attention E Spindle continues to rotate in forward direction while ll Air motor clamping and retract mechanism are tool retracts air operated feed rate controlled by external hydraulic feed control cylinder E Tool stays clamped to workpiece until operator releases trigger locks 120SC 225 TF Q MATIC SELF COLLETING DRILL MOTOR WITH RIGHT HAND TEMPLATE FOOT a Stroke Weight w steel foot Spindle Variable Distance Minimum sues he ES k Speeds RPM Collet to Drill Inlet Hose Size 120SC 225 2 25 in 875 in Min 1 min perin 13 0 5 89 270 470 700 900 Min 1 in 25 4mm 375 NPT 8 67mm 22 2mm Max 5 sec per in 1150 2200 3500 Max 3 5 in 89mm 12 7mm 5500 7000 14000 23500 3 FOOT TYPE REQUIRED Template Foot Right Hand OR Left Hand INFORMATION REQUIRED FOR ORDERING Jig Collet Foot Depth Sensing SELF COLLETING DRILL OR Non Depth Sensing 1 TOOL RPM Drill Lock Bushing Foot 21000 series 2
176. is available with a foot which accepts standard 21000 and 22000 series lock type drill bushings This foot design increases the versatility of the Q Matic Drill so that it may be locked onto the rigid tooling plate using various drill 120SC Q MATIC SELF COLLETING DRILL DUShing tips and their accessories WITH NON DEPTH SENSING JIG COLLET FOOT AND THROUGH SPINDLE COOLANT hr STRAIGHT HOLE TAPERED HOLE a P dia PAB 277 KU STANDARD COLLET SIZES Hoe Hol MUSS MSS Hole Hole A dia B dia Depth Sensing 1 000 96 INFORMATION REQUIRED TO ORDER 875 670 JIG COLLET FOOT TOOLS Non Depth Sensing 1 000 796 1 Specify tooling plate hole size diameter A or B 875 670 in order to determine collet size see standard collet size chart us UR 2 When ordering depth sensing models specify stand off distance Top of tooling plate to work surface 3 When ordering for straight hole tooling plates specify tooling plate thickness Special collets available upon request 4 41 4 42 Quackenbush Self Colleting Machines QUACKENBUSH 120SC 225 Q Matic Self Colleting Drill Motor Booster Pump Assembly For increased clamping and feed force an optional Booster Pump Part No 621950 is available The pump provides extra clamp and feed force when drilling Titanium or taper drilling applications The Booster Pump assembly will increase both clamp and feed forces by a factor
177. k space or application Responding successfully to these demands for Assuring You Of The Right Tool For The Right Application The Advanced Drilling Equipment line has been developed to address the singular nature of achieving e optimum hole quality in the aerospace industry quality and flexibility has made the Cooper Power In most traditional industries precision holes can Tools Advanced Driling Equipment line the most be successfully drilled with a drill press or CNC Impressive and the most respected in the business machine But because a significant number of _ Included are positive feed drills for deep hole drilling components are too large too complex and too In In line piggyback and right angle configurations irregularly shaped to be taken to a machining center Peck drills designed specifically to enhance hole portable precision drill motors must be taken to the quality when drilling through layers of dissimilar plane itself It is impractical to drill precision holes in Materials and self colleting drills that are perfect for a wing fuselage or engine nacelle any other way drilling smaller holes throughout the aircraft The wide range of hole sizes the critically close We invite your attention to detailed picture of the tolerances required of those holes and the divergent Various Advanced Driling Equipment tools and materials used in the aerospace manufacturing accessories in the pages that follow indu
178. k depths within 001 E 1 0 spindle axial location adjustment to position drill point Infinitely adjustable feed rate control Bil Drill point lubrication Bl Full range of speeds Select 1 or 2 hp motor FEED STROKE X CUTTER GUIDE DIA X 2 2 Stroke 12 375dia 625 dia 3 1 25 Stroke 2 500dia 4 750 dia 4 3 Stroke YOKE OPENING SPINDLE SPEED X 480RPM 5 5200 RPM 6 6800 RPM 12 725 RPM 4 3000 RPM 8 2 2500 RPM 2 1050 RPM 3600 9 320 RPM 1 1 0 21 5 5 3 0 3 2 0 6 3 5 MOTOR POWER X 1 One Horsepower C Foot Attachment XX 41 Mini 1 6 yoke depth 2 Two Horsepower 42 Regular 3 0 yoke depth Speed codes 6 8 amp 9 are not available SPINDLE X A Erickson 200 Collet Chuck B Erickson 200 Collet Chuck with Coolant Spindle D 1 4 28 x 0 375 Spacematic E 1 4 28 x 0 500 Spacematic F 1 4 28 x 0 625 Spacematic Note D F use Erickson chuck and proper spindle adapter Note Complete Check Sheet on page 4 00 Thrust 320 Ibs 80 psig OPTIONAL EQUIPMENT See pages 4 20 thru 4 22 before placing order Depth Accuracy Repeatable within 001 Template Boss pg 4 18 X Must specify Drill CS when placing order Capacity Diameter Backup Pad SPECIFICATIONS Aluminum 625 hole 18mm with 930 25mm Spring loaded pilot swivel pad Air Consumption 35 scfm 1 0 HP countersink EXTRA COST ACCESSORIES See pag
179. lable The pump provides extra clamp and feed when required The Booster Pump assembly will increase both clamp and feed forces by a factor of 2 5 BOOSTER PUMP Mist Lubricator Assembly A mist lubricator assembly is available to introduce coolant and air to the cutter The lubricator is actuated by air from the accessory air tap on the motor side and only functions when the motor is running The standard mist lubricator Part No 631878 can be filled with manually Fill reservoir 622900 available for filling standard manual fill lubricator The optional mist lubricator Part No 631879 is filled by a pressure pump MIST LUBRICATOR Small Large Manual Fill 631878 Pressure Fill 631879 631880 Quackenbush Self Colleting Machines Template Boss Application Template Boss Part No B Cc Template Sink Code Hole Dia Dia No 434 271 623573 434 286 623574 434 317 623575 497 271 623576 497 286 623577 497 317 623578 497 349 623579 497 380 623580 622 317 623581 622 349 623582 ee BOSSES ARE OPTIONAL AND ARE 622 380 623583 BE SPECIFIED BY CUSTOMER IF REQUIRED 622 411 623584 622 489 623585 622 505 623586 TEMPLATE BOSS LENGTH IS 150 TO FIT HOLE IN TEMPLATE A i TO FIT COUNTERSINK DIAMETER ON CUTTER 5 Collets Mandrels Collets and Mandrels are supplied as standard equipment with each tool and must be
180. late hole dia Colleting dia 0 003 0 000 Fixture Plate thickness T should equal the Collet length Standoff Pad Doler P3 with Concentric Collet Depth J Actuator Arm 4 3 Doler Self Colleting Machines Doler Self Colleting Machines DOLER P2 Drill with Variable Spacing Foot Dimensional Data P2 Drill with Variable Spacing Foot lll Light and compact yet rigid and rugged E Modular design for easy setup and servicing Foot Pad positions for curvature of workpieca Variety of spindle speeds and terminations to satisfy a wide range of applications The drawing depicts the VS Foot at 180 from the handle The VSF Foot can be rotated 1o any desired orientation For right hand or left hand foot configurations E Collet Mandrel slides easily very smooth operation ll Micro Depth Adjustment countersink depths within 001 6 09 Bil Infinitely adjustable feed rate Collet Mandrel E 1 0 Horsepower motor E Adjustable foot pad for vertical holes regardless of surface curvature ll Variable Spacing Foot can be oriented in any position f Template Boss No need for separate left and right hand versions lll Quick release collet mandrel assembly 3 8 NPT Air Inlet lll Rotating cutter countersink guide for maximum cutter life and hole quality PP2 VJAJ JS 1 CJ X X 2 t87 G X TYPE ACCESSORY CODE one V Variable A Drill Point Lubricator
181. lities of use A Chuck clamping of the straight shank with 3 wrench flats B Direct fitting on the spindle without using the drill chuck This gives perfect concentricity and noticeably reduces the length and weight of the drill and tool assembly Results are higher performance improved machining and much less fatigue for the operator E Cemented hardened and ground chrome nickel steel spindle mounted on three needle bearings and a ball thrust bearing E Body of specially treated chrome steel fully ground throughout lll Ground centring cone of the cutter 120 for perfect concentricity 09 HER Gere Description lll Microstop depth adjustment 1 scale division 001 MUT n p J BE 90 505 040 01 1 BODY lll Safety locking ensured by a locknut equipped with a seal 5 3 90 025 055 02 1 SPINDLE This patented feature allows an easy loosening of the locknut Ex 93 605 065 03 1 CIRCLIPS without damage to the drill cage 1 90405270 04 1 NEEDLE CAGE 90 280 025 05 1 BALL THRUST BEARING 90 245 130 06 23 BALL 2 5 MM DIA 90 280 030 07 1 BALL THRUST BEARING 93 430 060 08 1 SPRING 90 615 085 09 2 NEEDLE BUSHES 2 90 230 120 10 1 SEAL RING i 90 230 085 11 1 SEAL RING 90 475 005 12 1 COLLAR 94 235 001 13 1 SCREW 90 495 030 14 1 LOCKNUT 93 430 030 15 1 SPRING 94 215 030 16 1 VERNIER ASSEMBLY 90 815 140 17 1 MOUNTING BASE 90 005 005 18 1 ADAPTOR For spare parts please indicate
182. ll Eliminates most reaming operations ll Drills materials dry while maintaining acceptable hole quality and long cutter life 5 Concentric Collet Model Spindle Speed Code Function Stroke Mounting Adapter Chuck Handle Single Dbl Gear Triple Diff Gear HT4 A 375 24 220 22000 RPM E Equal 30 3 A 21000 Series E 21000 Series A 375 Capacity N None Male Thread 110 11000 RPM Drill Time B 22000 Series F 22000 Series 0 25 Capacity P Pistol T 1 Jacobs 057 5700 RPM C 23000 Series G 23000 Series 1 Jacobs Taper Grip Taper 029 2900 RPM D 24000 Series H 24000 Series X No Chuck 015 1500 RPM K Concentric F Fluid Inducing 008 780 RPM Collett 005 500 RPM STi pli hj ER d 003 270 RPM E 001 150 RPM Triple or differential gearing SPECIFICATIONS NOTE f cud 22000 RPM tool must be ordered with spindle Recommended Air Pressure 90 PSIG When ordering differential or triple geared models ___ T and chuck B T Spindle available only Air Inlet Size 375 to assure full 3 stroke you must order proper EN mE with Speed Code 220 Thrust 90 PSIG 500 Ibs mounting adapter Two inch stroke maximum will 5 chapel bo DRILL CAPACITIES Weight 11 5 Ibs occur using standard adapter Peck drilling allows much larger diameter holes to STANDARD EQUIPMENT tX Specif
183. lle San Blas Bodega 2 Col Barrio San Jose Cuautitlan Edo de M xico 54870 Tel 52 55 5899 9510 Fax 52 55 5870 5012 Cooper Tools Industrial Ltda Av Liberdade 4055 Zona Industrial Iporanga 18087 170 Sorocaba SP Brazil Tel 55 15 3238 3929 Fax 55 15 228 3260 Visit us online at www cooperpowertools com Cooper Power Tools GmbH amp Co Postfach 30 D 73461 Westhausen Germany Phone 49 7363 810 Fax 49 7363 81222 Cooper Tools Hung ria Kft Berkenyefa sor 7 H 9027 Gy r Hungary Tel 36 96 505 300 Fax 36 96 505 301 Cooper China Co Ltd 18th Floor Yu An Building 738 Dongfang Road Pudong Shanghai 200122 China Phone 86 21 5831 6805 Fax 86 21 5831 6762 JANUARY 2005 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 6 2005 COOPER INDUSTRIES INC SP 1300 4 EN 0105 25M SP 1300 5 EN 0105 25M Specialty Tools 5 1 5 2 Introduction Specialty Tools Advanced Drilling Equipment from Cooper Power Tools is the most complete and comprehensive line of drilling systems available to the aerospace industry This includes a line of specialty drills that are designed to help manufacturers accomplish specific tasks with tools that have been developed or modi fied to meet the unique requirements of the industry An example is the Nut Plate Drill designed to accommodate the nut plate fastener that is used in countless applications in aircraft manufacturing
184. lubricator to optimize hole quality Model Spindle Speed Code Function Stroke HT3 B 5 20 Male Thread Jacobs Chuck 120 12400 RPM E Equal Drill Time 40 4 C 375 24 Female Thread 030 3000 RPM D 5625 18 Female Thread 021 2100 RPM E 75 16 Female Thread 016 1600 RPM 007 650 005 475 RPM 003 300 RPM 002 150 001 80 RPM DRILL CAPACITIES SPECIFICATIONS EXTRA COST ACCESSORIES Peck drilling allows much larger diameter holes to Recommended Air Pressure 90 PSIG See pages 3 8 3 12 be drilled than conventional drilling with respect to Air Inlet Size INSIDE Fluid inducer motor horsepower Maximum diameter capacity Thrust 90 PSIG 630 Ibs Nosepieces Fixed or Adjustable will depend on drill chosen material and cutter Weight 18 6 Ibs Drill Point Lubricator geometry less nosepiece Morse taper adapters STANDARD EQUIPMENT Dwell Kit Removable dead handle Hydraulic feed control Adjustable set back control Concentric collet attachment Peck Drills Series Dimensional Data amp Accessories Refer to pages 12 and 13 for Taper Lok fixturing Refer to pages 3 8 thru 3 12 for HT3 Series accessories 36 Rear inlet Removable Dead Handle Spindla i Adapters Chucks pg 3 10 pg 3 10 p Aircraft Noses See page 29 Morse Taper pg 3 8 3 9 Adapters pg 3 11 Family 3
185. materials With conventional drilling drilling through aluminum into materials such as titanium extracts chips of the titanium out of the hole which scratches the softer aluminum and deteriorates the hole quality But by using the interrupted stroke of the peck drill the chips are smaller and are far less likely to create problems This also reduces heat considerably because the drill is not in the hole continuously building up heat Each time the drill retracts from the hole it helps to dissipate heat significantly reducing distortion and metallurgical change in the material Because of their heat reduction capabilities our peck drills have also been found to be highly productive in manufacturing environments that do not allow any type of lubrication or coolant Conventional Drilling Large stringy chips of harder second layer machining soft material of first layer Hole is a actually machined larger than the drill bit Equal Drill Time Our HT Series Peck Feed Drills define state of the art in one shot close tolerance hole drilling with portable tools During each peck the peck timer circuit on competitive models combines the time to rapid advance drill and retract As you can see in the accompanying illustration actual drill time is progressively reduced as the hole depth is E NH F rm i fi Peck drilling p ee
186. meter Length 32 009 25 28 x 0 375 2 4 32 048 25 28 x 0 375 4 0 32 049 25 28 x 0 375 6 0 32 050 1 25 28 x 0 500 2 5 32 050 2 25 28 x 0 500 4 0 32 050 3 25 28 x 0 500 3 5 32 050 4 25 28 x 0 500 5 0 32 050 5 25 28 x 0 500 4 2 32 050 6 25 28 x 0 500 5 7 32 050 7 25 28 x 0 500 5 2 32 050 8 25 28 x 0 500 6 7 32 050 9 25 28 x 0 500 4 7 32 071 1 25 28 x 0 625 2 5 32 071 2 25 28 x 0 625 4 0 32 071 3 25 28 x 0 625 3 5 32 071 4 25 28 x 0 625 5 0 32 071 5 25 28 x 0 625 4 2 32 071 6 25 28 x 0 625 5 7 82 135 Venturi Vacuum for Drills Replace the motor muffler The air motor exhaust is routed through a venturi port to create a vacuum The vacuum is then used to pick up dust and small chips that are hazardous to the environment The dust and chips are collected in a disposable bag 27 055 Inlet Manifold o P3 Used when mounting the P3 for stationary applications Provides two NPT ports for using an external 4 way valve Replaces the handle 527696 Foot Valve for P3 Spring loaded 4 way vale can be used with 27 055 Manifold for Foot operation of the P3 Includes foot shield 82 104 Rear Bail for P3 Drills A convenient mount for an overhead balancer Puts the spindle of the P3 in the vertical position 4 19 4 20 Doler Self Colleting Machines DOLER Clamping Collets and Mandrels for P3 Drills with Variable Spacing Foot Clamping Collets and Mandrels
187. mounted on the Control Valve Module The Drill Point Lubricator has a quick disconnect fitting for rapid no mess refilling use 80 503 Wall Tank to refill it or it can be filled manually and requires no additional equipment Refer to page 17 Adjustable Foot Pad 80 897 for 101 Foot 80 925 for 100 Foot The Foot Pad levels the Variable Spacing Foot so that the drilled hole is perpendicular to the surface The projection length of the Foot Pad xx depends upon the projection length of the Template Boss thickness of the Template and radius of the workpiece See service literature for diagram Adjustabio Pad Washer o a Cap Screw 4 18 Wall Tank The 80 503 Wall Tank 2 gallon can be conveniently located in the work area or tool crib The Drill Point Lubricator can then be refilled via the quick disconnect fitting included Boelube MlcrolubeG or similar cutting lubricants work very well A very small amount is required to properly lubricate the cutting tool Template Boss nn _ 1 Determine Template Hole Diameter and Thickness 2 Select the proper Template Boss from the chart below 3 Boss length L must be greater than Template Thickness Boss Diameter Template Boss Boss Boss Hole Dia Projection C I D Part No 500 062 39 44 203 500 100 39 44 212 500 150 39 44 215 625 062 51 44 202 625 100 51 44 211 625 150 51 44 214 750 100 64 44 210 750 150 64 44 213 875
188. mp The optional mist lubricators Part No 631879 and 631880 are filled by a pressure pump MIST LUBRICATOR Standard Large Manual Fill 631878 Pressure Fill 631879 631880 Quackenbush Self Colleting Machines Template Boss Application Template Boss Part No B Cc Template Sink Code Hole Dia Dia No 434 271 623573 434 286 623574 434 317 623575 497 271 623576 497 286 623577 497 317 623578 497 349 623579 497 380 623580 622 317 623581 TEMPLATE BOSS 622 349 623582 TO BE SPECIFIED BY CUSTOMER IF REQUIRED 7 622 380 623583 622 411 623584 622 489 623585 622 505 623586 TEMPLATE BOSS LENGTH IS 150 TO FIT HOLE IN TEMPLATE A i TO FIT COUNTERSINK DIAMETER ON CUTTER 5 Collets Mandrels Collets and Mandrels are supplied as standard equipment with each tool and must be specified when ordered 3 56 Threads ld Typical Configuration of Collets for hole sizes Typical Configuration of Mandrels for hole sizes up to 250 in up to 250 in INFORMATION NECESSARY TO ORDER COLLETS AND SERS GS MANDRELS HOLE SIZE AND COLLET LENGTH CODE EUN EXAMPLE Application is to drill a 250 dia hole in 500 thick material using a template pest 150 Length Code with a thickness of 125 in SELECT Template Boss See Template Boss Length information above This application requires a
189. mplate Boss See Template Min Max Min Max Boss Length information above This application requires a 200 length Using Material Thickness Grip Range chart based on 500 material thickness the 00 59 00 54 63 collet and mandrel Length Code is EITHER 63 or 90 05 84 00 79 90 30 1 09 25 1 04 115 ORDER 375 63 375 90 collet mandrel ps Po s icc a E S DIIS 80 159 75 1 54 163 Size A Length 1 05 1 84 1 00 1 79 190 Code 1 30 2 09 1 25 2 04 215 1 55 2 34 1 50 2 29 240 4 43 4 44 Quackenbush Self Colleting Machines QUACKENBUSH 180SC 225 Q Matic Self Colleting Drill Motor W Variable foot spacing is adjustable from 1 00 in minimum through 3 50 in maximum Drill Capacity 5625 14 3mm Countersink Capacity 875 22 2mm Feed Stroke 2 25 57 2mm Clamp Stroke 875 22 2mm lll Semi automatic self colleting tool has automatic clamp drill retract cycle E Drill point coolant port is provided in pressure foot Trigger lock feature permits tool to cycle without constant operator attention Bil Spindle continues to rotate in forward direction while tool retracts E Tool stays clamped to workpiece until operator ll Air motor clamping and retract mechanism are releases trigger locks air operated feed rate controlled by external hydraulic feed control cylinder lll Tool has feed stroke of 2 25 57 2mm collet stroke of 875 180SC 225 Q MATIC SELF COLLETING DRILL MOTOR WI
190. n and clamp the drilling template on the workpiece E r Template 2 Drill the first hole by Dimensional Data P3 Drill with Variable Spacing Foot HEAVY DUTY COLLETS AND MANDRELS Collets and Mandrels are available to accomodate virtually any hole diameter and material thickness Each size can clamp on thickness variations of 4 Refer to page 4 22 for a complete list of heavy duty Collets and Mandrels Feed Rate Adjustment 1 00 Motor Module Adjustability Depth Adjustment Varies according to Template Boss conventional means Insert pl a Collet F tis 8 4 Depress the trigger Immediately the Mandrel is drawn Boss back and the Collet locks the tool to the work Simultaneously the motor starts and the tool feeds forward to a positive stop The tool then retracts 3 Insert the Collet into automatically and returns to its starting position the first hole and locate the Template 5 Release the trigger the motor shuts off and unclamping occurs Boss in the drilling template Insure that 6 Reposition the Boss and drill other holes within the the Collet Mandrell colleting Range extends through the 7 Withdraw the Collet Mandrell and insert into a recently workpiece driled hole Repeat steps 3 through 6 Model Attachment No Hole Spindle Offset Left Right Right Left Spacing Range Side To Center Variable Spacing Foot Specificati
191. nd air blast to cutter lll Booster pump accessory increases both clamp and feed pressures ll Distance between collet and drill is variable from 5 in 12 5 mm to 2 75 in 70 mm E Tool has trigger lock to allow tool to cycle without operator attention E Tool remains clamped to workpiece until operator releases trigger 136SC 150 TF Stroke Weight w steel foot Spindle Variable Distance Minimum MEE kd Speeds RPM Collet to Drill Inlet Hose Size 136SC 150 1 5 in 5625 in 05 to 40 in sec 8 0 3 6 400 900 2100 3100 Min 5 in 12 7mm 375 NPT 5 30mm 14mm 1 25 to 10 mm sec 6000 7800 11 500 22 500 Max 2 75 in 70mm 12 7mm Rated tool performance at 90 PSIG measured at toll inlet with motor running INFORMATION REQUIRED FOR ORDERING SELF COLLETING DRILL 1 TOOL RPM 2 TYPE SPINDLE REQUIRED Exact information concerning the cutter to be utilized in the drilling application must be provided in order to determine the proper spindle configuration A drawing of the cutter should be provided for each application 3 FOOT TYPE REQUIRED Template Foot Right Hand OR Left Hand Jig Collet Foot Depth Sensing OR Non Depth Sensing Drill Lock Bushing Foot 21000 series OR 22000 Series Bushing 4 TOOLING INFORMATION Template Foot Models Template Boss see page 4 37 Collet Mandrel Assembly see page 4 37 Jig Collet
192. nlet Minimum mu iu pd Re St ee Thread Description Part No Configuration in mm Ibs kg in mm Speeds Revolution Hose Size en 8 7 Oil Hole 9 4 5625 18 Internal Thread with 382599 230QGDAB SU MS Piggy Back NO LIMIT 17 5 7 9 27 375 695 75 97 120 0005 001 002 5 5 m 229mm 103mm Counterbore and 118 Angle E e ps m 006 Oil Hole 9 4 625 18 Internal Thread with 382346 DE m B 229mm 103mm Counterbore and 118 Angle 230QGDAB SU MS Piggy Back NO LIMIT 16 25 74 25 375 644 20 2 m 5 5 Solid 9 4 No 2 Short Morse Taper with 382628 825 960 008 012 pee 229mm 103mm side Knock Out 1155 1500 230QGDABV SU MS Piggy Back NO LIMIT 18 8 8 2 27 7 8 707 75 87 0005 001 002 5 NPT 5 E 2 25 20 L H Nose Thread Attachment on standard tool lll When adapting 3 jaw chuck to 5625 I8 Internal Thread 150 375 003 0045 006 accepts S400 and S600 Tool Noses and accessories Spindle order Chuck Adapter 623643 for 75 cap chuck 008 012 For close quarter applications a special tool with 1 5625 20 OR Chuck Adapter 619400 for 5 cap chuck 230QGDABV SU MS Piggy Back NO LIMIT 16 75 76 257 8 657 330 780 0005 001 000 5 NPT 5 SA eng eee M raced Sse pgs 1 38 a i E With the 1 5625 20 L H Internal Thread order Nose Adapter Fluid Swivels used with oil hole spindles and selection of Fluid 614244 to attach S150 and S275 2 O D Tool Noses and
193. nsistent with roper controt and safe operation body and hands warm and dry Avoid anything that inhibits blood circulation Avoid continuous vibration exposure Keep wrists straight Avoid repeated bending of wrists and hands Some individuals may be susceptible to disorders of the hands and arms when performing tasks consisting of highly repetitive motions and or exposure to extended vibration Cumulative trauma disorders such as carpal tunnel syndrome and tendonitis can be caused or aggravated by repetitious forceful exertions of the hands and arms Vibration may contribute to a condition called Raynaud s Syndrome These disorders develop gradually over a period of weeks months and years It is presently unknown to what extent exposure to vibrations or repetitive motions may contribute to the disorders Hereditary factors vasculatory or circulatory problems exposure to cold and dampness diet smoking and work practices are thought to contribute to the conditions Operators should be made aware of the following symptoms and warning signs so that a problem can be addressed before it becomes a debilitating injury Any user suffering prolonged symptoms of tingling numbness blanching of fingers clumsiness or weakened grip nocturnal pain in the hand or any other disorders of the shoulders arms wrists or fingers is advised to consult a physician If it is determined that the symptoms are job related or aggravated by movem
194. ntained unit makes filling and bleeding Q Matic tools simple quick clean E Closed loop hydraulic system keeps fluid loss at a minimum Bl Clear tubing in return line makes air bubbles visible lll Returned fluid is filtered before entering reservoir ensuring fluid is free of contaminants Hydraulic hose pendant control are bundled together for easy convenient use E Pump reservoir has 2 quart 1 91 L capacity can service up to 70 refills for 15QNPD 30 refills for 136SC 112 and 25 refills for 15SC 112 Model Code No Fluid Pressure Current Amp Draw 115V Weight Q Matic Hydraulic 621989 200psi 115V AC 9 5 amps 29 Ibs Filler Bleed Unit 50 60 cycle 13 1 kg MANUAL FILL MIST LUBRICATOR ASSEMBLY SHOWN MOUNTED ON MODEL 136SC B 118TF 4 49 4 50 Notes Notes 4 51 Cooper Power Tools P O Box 1410 Lexington SC 29071 1410 USA Phone 803 359 1200 Fax 803 808 6735 Cooper Power Tools 5925 McLaughlin Road Mississauga Ontario Canada L5R 1B8 Phone 905 501 4785 Fax 905 501 4786 Cooper Power Tools SAS Zone industrielle B P 28 77831 Ozoir la Ferri re Cedex France T l phone 33 1 6443 2200 T l fax 33 1 6440 1717 Cooper Power Tools de M xico S A de C V Libramiento La Joya Esquina Av Politecnico Y Ca
195. o spindle rotation Drill spindle returns to starting position by manually rotating feed engagement collar Bl Starting position of drill may be adjusted by rotating rear stroke adjustment collar Bl Spindle feed is activated by manually rotating feed engagement collar lll Overload clutch protects feed mechanism 15QDB S125 15QD S125 Model Motor ETT ehe Spindle Feed Per Chuck inlet Minimum Configuration int mm Ibs kg Speeds Revolution Capacity Hose Size 15QD S125 Straight 1 25 32 7 3 18 160 250 400 800 0005 001 002 3125 375 375 1400 2000 3000 003 004 006 008 15QDB S125 Piggy Back 1 25 32 7 3 18 160 250 400 800 0005 001 002 3125 375 NPT 375 1400 2000 3000 003 004 006 008 STANDARD EQUIPMENT 3 Jaw Chuck 849108 and Key 849120 NOTE Specify TOOL NOSE when ordering Standard Noses page 1 5 Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES 1 11 1 13 FOR SAFETY PRECAUTIONS 2114 In Line Tools 640mm 134 45mm ru 11856 284mm 7 51a 13 4 130mm 45 1 88 11 MAX 280mm ALUMINUM TOOL NOSE Bushing Thread Length A Part Number 75 16LH 3125 132mm 619143 1 14LH 5 4375 138mm 619
196. o the drill cage Microstop Drill Cage for Drilling Reaming and Countersinking 193 92 Maxi 64 Mini 292 Moxi 264 Mini ZJ 7n16 20F RB 356 HPI 58 Inches eae Description 90 505 040 01 1 BODY 90 025 050 02 1 SPINDLE 93 605 065 03 1 CIRCLIPS 90 405 270 04 1 NEEDLE CAGE 90 280 025 05 1 BALL THRUST BEARING 90 245 130 06 23 BALL 2 5 MM DIA 90 280 030 07 1 BALL THRUST BEARING 93 430 060 08 1 SPRING 90 615 085 09 2 NEEDLE BUSHES 90 230 120 10 1 SEAL RING 90 230 085 11 1 SEAL RING 90 475 005 12 1 COLLAR 94 235 001 18 1 SCREW 90 495 030 14 1 LOCKNUT 93 430 030 15 1 SPRING 94 215 030 16 1 VERNIER ASSEMBLY 90 815 140 17 1 MOUNTING BASE 90 005 005 18 1 ADAPTOR For spare parts please indicate codification number 7 33 7 34 Notes Notes 7 35 Cooper Power Tools P O Box 1410 Lexington SC 29071 1410 USA Phone 803 359 1200 Fax 803 808 6735 Cooper Power Tools 5925 McLaughlin Road Mississauga Ontario Canada L5R 1B8 Phone 905 501 4785 Fax 905 501 4786 Cooper Power Tools SAS Zone industrielle B P 28 77831 Ozoir la Ferri re Cedex France T l phone 33 1 6443 2200 T l fax 33 1 6440 1717 Cooper Power Tools de M xico S A de C V Libramiento La Joya Esquina Av Polit
197. of 2 5 The pump is easily installed on the Q Matic Drill by replacing the cover supplied with the tool with the Booster Pump using the three screws supplied with the pump BOOSTER PUMP Mist Lubricator Assembly A mist lubricator assembly is available to introduce coolant and air to the cutter The lubricator is actuated by air from the accessory air tap on the motor side and only functions when the motor is running The standard mist lubricators Part No 641109 and 641081 are filled with a hand pump The optional mist lubricators Part No 641110 and 641082 are filled by a pressure pump Small Large Manual Fill 641109 641081 Pressure Fill 641110 641082 MIST LUBRICATOR Jig Collet Foot Attachments Depth Sensing Jig Collet Foot Depth sensing jig collet foot is used for accurately drilling and countersinking hole layouts utilizing a simple fixture plate The cutter passes centrally through the drillmotor collet to produce holes concentric with the fixture plate holes The depth sensing sleeve will drill and accurately countersink with fixture to workpiece variations of up to 125 Coolant and air blast port is fitted to the foot User must specify template hole and drill countersink size as well as drill countersink configuration Non Depth Sensing Jig Collet Foot Non depth sensing jig collet foot is similar to the above foot without depth sensing capability This foot is used for straight drilling a
198. on point geometry and accuracy Cutter V Taperlock Ream Countersink Split point is standard Straight pre hole is required 5 shape point is not available a E m a Ex a Taperlock specifications are based Briles standards However many variations exist and complete specifications are required 6 5 6 6 Cutters Cutter Mounting Styles General Drilling Recommendations Best Hole Quality E Thru the cutter lubrication High quality cutter lubricant at manufacturer s recommended rate Drill geon For alumi or initial aintain Test drill i netry with split point 2 4 drill reamer flute design Heview benefits of peck and positive feed num use high speed with low feed rate For titanium steel etc use machining handbook rates rials Verify adequate flow path for chips thru flutes tool and fixture Reconditi excessive wear occurs on cutters before cutting edge breaks or ool in very good condition n coupon sample material before using in production Personnel must be well trained and competent One Shot operation is usually attainable but requires very close attention to details Verify Cutter quality proper lubrication rate replace Cutter before becoming dull replace Bushings and service tool regularly Two Shot operation drill followed by ream requires less detailed attention lwo operations will produce
199. ons 100 80 419 80 405 1 0 5 6 75 101 80 478 80 479 1 0 5 6 75 The 100 VSF is at a right angle to the handle and is preferred in open areas The 101 VSF is approximately 45 from the P3 handle and is preferred in confined areas 4 13 Doler Self Colleting Machines DOLER P3 Drill with Concentric Collet Simple and inexpensive fixturing Very rigid clamp up to your fixture E No lock unlock motion required H Infinite feed control rate No radial orientation of tooling is required lll Bushing holes can overlap for closer spacing lll Micro Depth Adjustment depths within 001 E 1 0 spindle axial location adjustment lll Complete range of colleting diameters colleting lengths standoffs and vacuum access ll Full range of speeds Select a 1 or 2 hp motor 26 2 3121 C 1 B FEED STROKE X BOOSTER 2 2 Stroke STANDOFF X 3 1 25 Stroke 0 00 deed 1 Standard see chart SPINDLE SPEED X 2 0 50 0 480RPM 5 5200RPM 6 6800 RPM 108 1 725RPM 4 3000RPM 8 2500 RPM npe 2 1050RPM 3 3600RPM X 9 320 RPM uis CUTTER TYPE CONCENTRIC COLLET FOOT ATTACH XX D Drill only C Countersink Dia Length Port Cutter Dia CUTTER GUIDE DIAMETER XXX e pem i i NO pe Specify size in inches E le 312 312 inches 60 500 50 69 YES 315 xamp Use cutter body dia of drill c sink 22 EH Loss i e 08 Use drillbit dia for drill only
200. ontact the workpiece to maintain accurate countersink depths Taper Lok Nosepiece Mini Twistlock pg 5 11 or Taper Lok with or withou guide with or without a vacuum port When using a cutter guide enlarge the I D of the cutter Bushing Tip to avoid cutter contact Normally used with PCD cutters See pages 1 3 for Taper lok Fixturing 50 Diameter Vacuum Bushing Tip not included 5 9 5 10 Specialty Tools QUACKENBUSH 60QBSF 5 Back Spotfacer Capacity Diameter Aluminum 1 18 30mm Titanium 75 20mm Steel 75 20mm Bl Precision spot facing countersinking or counterboring of the rear side of a hole lll Smooth and easy operation Insert pilot spindle thru hole Reach around and lock cutter on to pilot Model Power amp Number Speed 60QBSF 5 Manually squeeze feed levers to pull cutter into workpiece E Micrometer depth adjustment E Maintains distance from front surface to spot face Variety of bayonet cutters order separately from back page lll Note Cutters must be left hand cut if acquired from another supplier Power amp Speed 6 Horsepower 500 rpm SPECIFICATIONS Max Stroke 4 inch 10 mm GENERAL INFORMATION Operators must understand and follow Safety Air Inlet 1 4 NPT Depth Repeatability within 001 inch Order Pilot Spindle amp Cutter separately Practices at all times Weight 4
201. ontrol and low torque clutch protection E Precision depth control E Cutter automatically retracts if tool senses thrust overload E Motor shuts off after auto retract E Adjustable stroke E Positive depth stop E Easily adapted to oil hole drilling E Auxilliary manual retract lever E Push button emergency stop 140QGDAB SU MS Model Motor Maximum Stroke Weight Maximum Length Spindle Feed Per ren Minimum Configuration m mm Ibs kg m mm Speeds Revolution Hose Size 140QGDAB SU MS In Line No Limit 10 75 488 19 875 505 190 300 400 0005 001 375 NPT 5 520 760 1160 002 003 2000 2800 006 Weight and Length will vary depending on rpm specified WHEN ORDERING TOOL Rated tool performance at 90 PSIG measured at tool inlet with motor running Tool nose and spindle must be specified Standard tool nose 614919 spindle When selecting speeds and feeds see page 1 5 guard and spindle are provided at no charge when ordered with tool Select one SEE PAGES 1 11 1 13 FOR SAFETY PRECAUTIONS tool nose and one spindle Other tool noses and spindles are available at extra charge DA PLATE SPINDLES Select One L Spindle Length Max ae Spindle Spindle P
202. ooper Power Tools includes not only a complete line of quality industrial tools and accessories but also a professional engineering and product support staff to help customize each tool to specific application requirements All are as close as a telephone or e mail Cooper Power Tools maintains company owned Service Centers in strategic locations throughout the world staffed with professional tool repair techni cians who use genuine Cooper Power Tools parts and who are outfitted with the very latest in testing a calibration and inspection equipment Each tool that is retumed to a cus tomer from one of our Service Centers carries with it a warranty that is Cooper Power Tools assur xD ance that it will perform just like it DL SUIT gid when it was purchased new Our support personnel are fully capable of helping to diagnose problems and promptly recommend solutions Our complete line of tools are carefully designed and built from the finest materials available in order to pro I 7 vide piec tools are designed to be easy to service that is of course with properly trained personnel To facilitate quick ntime dow Coo Tools conducts training seminars covering all aspects of every tool we make Introductory training seminars are designed to fully acquaint students with the entire line of tools and their fund whic to hone the skills of the experienced student Han
203. or spare parts please indicate codification number 7 3 7 4 Microstop Drill Cage Microstop Drill Cage RB 206 Metric Recoules shy x Eee e Description 90 505 010 01 1 BODY Bulk 90 005015 02 1 SPINDLE Shank 6 mm 236 dia 93 430 005 03 1 SPRING Tool attachment M6 x 1 90 280 010 04 1 BALL THRUST BEARING Stroke 6 mm 236 Body off 21 mm 826 dia 90 245 100 05 18 BALL 2 MM DIA Overall length 93 440 005 06 1 LOCK WASHER maxi 101 mm 3 97 91 218 230 07 1 PIN wes um 95 mm 3 74 zum 90 495 010 08 1 LOCKNUT ASSEMBLY 9 2 5 93 430 045 09 1 SPRING 94 215 010 10 1 VERNIER ASSEMBLY Advantages lll Different mounting bases and overall dimensions 90815005 3 1 MOUNTING BASE FLAT BEARING reduced for very restricted areas 90 815 015 12 1 MOUNTING BASE OFFSET BEARING 90 815 020 13 1 TAPPED MOUNTING BASE Precision 90 825 005 14 1 NYLON NOSE PIECE FLAT BEARING E Cemented hardened and ground chrome nickel steel spindle mounted on a self lubricating bronze body and a 4 D ball thrust bearing Sz E MEE lll Ground centring cone of the cutter 120 for perfect concentricity no s 1 lll Microstop depth adjustment 1 scale division 001 eu J lll Safety locking ensured by a locknut equipped with a seal Boc biel This patented feature allows an easy loosening of the locknut without damage to the drill cage 11 12 1 13
204. orse Taper No 2 Morse Taper inches 4 INTERNAL THREAD FOR BUSHING DIAMETER series PY L OVERALL LENGTH INFORMATION REQUIRED TO ORDER TOOL NOSES 1 TOOL SERIES 15QDA RA 1 20 Nose Thread LJ 158QGDA RA 1 5625 20 OR 2 25 20 Nose Thread DRILL BUSHING BUSHING QUACKENBUSH NOSE 230QGDA RA MS 1 5625 20 OR 2 25 20 Nose Thread SERIES AD 230QGDA RA GD 1 5625 20 OR 2 25 20 Nose Thread a Au 2 DIAMETER 23000 1 25 12 24000 1 5 12 Standard Sizes 1 1875 OD 25000 2 16 15QDA RA 1 5625 2 and 2 375 OD 230QGDA RA MS 1 5625 2 and 2 375 OD 230QGDA RA GD 1 56256 2 and 2 375 OD 3 OVERALL LENGTH 4 DRILL BUSHING SERIES Bushings are not furnished with Quackenbush Tools NOTE Drawings for special tool noses must be provided when ordering SP 1300 2 EN 0105 25M SP 1300 3 EN 0105 25M Peck Feed Drills Introduction Peck Feed Drills Our peck feed drills are a unique category unto themselves These drills drill a short distance then retract from the hole to clear the chips and dissipate heat and then return to the hole and drill again and repeat this in and out motion until the process is finished This pecking motion gives the drill its name This is a unique advantage in the drilling of deep close tolerance holes especially in stacks of dissimilar
205. ounting Adapters Morse Taper Adapter Female Thd Add to existing tool order t8 A Spindle Adapter is required to attach female thread Morse P N CC HT13 for colleting sizes to 1 HT3 Taper Adapters to Buckeye Positive Feed Drills P N CC HT13M for colleting sizes gt 1 HT3 Langth P N CC HT4 for colleting sizes to 1 HT4 P N CC HT4M for colleting sizes gt 1 HT4 Part No Mount Capacity er Specify 1005953 4OJT 1563 1 09 0 85 0 59 1 Concentric Collet Code number r1 1005078 375 24 25 1 56 1 117 0 93 Femala Chart on Page 4 6 1001505 375 24 25HD 1 71 1 29 1 02 without Lube Port with Lubrication Port Thread 3 Cutter or Countersink Guide Diameter 1004422 375 24 375 2 16 1 67 1 09 DBT Series PartNo PartNo Dim A No Dim A Em P que S on 21000 1110276 1110865 1 42 1110450 2 06 8 1005000 5 20 375 1 93 1 42 1 13 3 FHT4 Inlet Manifold i UE is 24000 1110279 1110868 1 42 1110453 2 06 P N 1110897 1000434 5 20 5 2 42 1 79 1 28 Reducer Bushings for Taper Lok Chuck Assemblies Series 200 Pe Collet Assemblies Spindle Adapte rs S Part No Collet Mounting Thd Wi LH Thread B p Length 1025509 1 8 3 8 24 1025510 3 16 3 8 24 Diameter Je LH Thread A 1025511 1 4 3 8 24 Thread Assembly Chuck Adapter Thd 4 12 10e diee i
206. p chuck See page 2 22 lll Fluid Swivels used with oil hole spindles and selection of Fluid Chucks See page 2 23 lll Other Noses and Spindles are available at extra charge See page 2 24 Weight and Length will vary depending on Gear Train SEE PAGES l 11 l 13 FOR SAFETY PRECAUTIONS NOTE SEE PAGE 2 20 2 23 FOR TOOLING ACCESSORIES Tool model with either the 2 25 20 L H External Nose Attachment Thread WHEN ORDERING TOOL M Standard or the 1 5625 20 Internal Thread Special must be specified Tool nose and spindle must be specified Standard tool nose spindle guard and when ordering spindle are provided at no charge when ordered with tool Select one tool nose Rated tool performance at 90 PSIG measured at tool inlet with motor running and one spindle Specify EITHER 2 25 20 External Thread OR When selecting speeds and feeds see page 1 5 1 5625 20 LH Internal Thread Bl with the 1 5625 20 L H Internal Thread order Nose Adapter 614244 to attach S150 and S275 2 O D Tool Noses and accessories OR Nose Adapter 614228 to attach S400 and S600 2 375 O D Tool Noses and accessories See page 2 24 2 15 Right Angle Tools QUACKENBUSH 230QGDA RAC SU MS Depth and Dwell Attachment The Quackenbush Depth Control or Countersin gh quality precisi hi D rill which is used on attachment for the 230 Series to precisely control the depth of d reamed straight or tapered holes on both flat or con
207. pindle No Spindle Speed No Spindle Speed 1 5 5 Style 4 5 2 Standard 5 3 2 Optional 7 2 Optional N A 3 Style YOKE WIDTH X Buckeye Heavy Duty Angle 500 Series 527 25 28 300 534 5625 40 1 000 541 3125 24 3 500 526 25 28 500 533 5625 40 1 300 548 3125 24 4 500 525 25 28 750 532 5625 40 2 100 557 375 24 300 524 25 28 1 000 531 5625 40 3 500 556 375 24 500 523 25 28 1 300 538 5625 40 4 500 555 375 24 750 522 25 28 2 100 547 3125 24 300 554 375 24 1000 521 25 28 3 500 546 3125 24 500 553 375 24 1300 528 25 28 4 500 545 3125 24 750 552 375 24 2100 537 5625 40 300 544 3125 24 1 000 551 375 24 3500 536 5625 40 500 543 3125 24 1 300 558 375 24 4500 ORWN 500 600 800 Code Series Series Series 535 5625 40 750 542 3125 24 2 100 A 1 3 1 5 NA Buckeye Mini Angle 600 Series E Be 25 34 627 25 28 450 637 5625 40 450 647 3125 24 450 626 2528 750 636 5625 40 750 646 3125 24 750 D 4 6 4 8 3 4 625 2528 1 100 635 5625 40 1 100 645 3125 24 1 100 E 6 8 7 0 NA 624 25 28 1 400 634 5625 40 1 400 644 3125 24 1 400 N A 3 Style 623 25 28 1 850 633 5625 40 1 850 643 3125 24 1 850 622 25 28 3 000 632 5625 40 3 000 642 3125 24 3 000 621 25 28 5 000 631 5625 40 5 000 641 3125 24 5 000 THRUST ACTUATOR X 628 25 28 6 000 638 5625 40 6 000 648 3125 24 6 000 B Button Erickson Collet Spindle
208. plication Select the Base Collet Number 3 Order Collet Bushing 22 030 xxx where xxx is provided for reference and Base Mandrel Number from the chart the Collet diameter above Doler Self Colleting Machines Doler P2 Collets and Mandrels Min Hole Max Hole Collet Collet Mandrel Min Hole Max Hole Collet Collet Mandrel Size Size Code Number Number Size Size Code Number Number Collets and Mandrels Collets and Mandrels 0 2125 0 2205 2135 23 46 051 213 46 151 219 0 2645 0 2725 2656 23 46 051 265 46 151 265 0 2125 0 2205 2135 40 46 052 213 46 152 219 0 2645 0 2725 2656 40 46 052 265 46 152 265 0 2125 0 2205 2135 63 46 053 213 46 153 219 0 2645 0 2725 2656 63 46 053 265 46 153 265 0 2125 0 2205 2135 90 46 054 213 46 154 219 0 2645 0 2725 2656 90 46 054 265 46 154 265 0 2175 0 2255 2188 23 46 051 219 46 151 219 0 2695 0 2775 2708 23 46 051 271 46 151 265 0 2175 0 2255 2188 40 46 052 219 46 152 219 0 2695 0 2775 2708 40 46 052 271 46 152 265 0 2175 0 2255 2188 63 46 053 219 46 153 219 0 2695 0 2775 2708 63 46 053 271 46 153 265 0 2175 0 2255 2188 90 46 054 219 46 154 219 0 2695 0 2775 2708 90 46 054 271 46 154 265 0 2235 0 2315 2240 23 46 051 224 46 151 219 0 2745 0 2825 2760 23 46 051 276 46 151 281 0 2235 0 2315 2240 40 46 052 224 46 152 219 0 2745 0 2825 2760 40 46 052 276 46 152 281 0 2235 0 2315 2240 63 46 053 224 46 153 219 0 2745 0 2825 2 60 63 46 053 276 46 153 281 0 2235 0 2315 2240
209. pplication information provided by customer See page 6 27 for details Cutter Material M42 High Speed Steel Micrograin Carbide Type of Cutter See page 6 29 for details Drill Only 2 Flute Ream Only pre hole required Drill Reamer 2 4 style Square Drill Gun Drill Drill Countersink Full Drill Ream Countersink Short Drill Ream Countersink Ream Countersink pre hole required Taperlock Ream C sink pre hole req d S points are not available lt CHMDOVZE Solid or Oil hole Oil Hole for thru the cutter lubrication The following mounting styles are not available from CooperTools Morse Taper Fluid Chuck Nutplate Cutters Recoules Cutters designed by Recoules for a specifc application require the following information Identification Name or Number Customer Identification name or number Quantity Required Specify quantity or quantities to quote First Workpiece Material and Thickness Identify first material drilled Aircraft alloy alluminum advise alloy number Aircraft alloy titanium advise alloy number Stainless Steel advise alloy number Mild Steel hardness less than 28 Alloy Steel advise alloy number amp hardness Composite advise fiber resin and properties Other advise material properties Alloy Number Thickness maximum inch or mm Second Workpiece Material Identify second material drilled Use same code a
210. pplications where rough depth sensing only is required This foot grips straight shank drills utilizing an O W type collet User must specify template hole and drill size Quackenbush Self Colleting Machines Template Boss Application Template Boss Part No B With 150 With 200 Template Sink Boss Boss Hole Dia Dia Length Length 500 375 624087 623896 625 500 623708 623897 750 625 623720 623898 875 750 623716 623899 1 000 781 623725 1 000 875 624034 TEMPLATE BOSS NOTE WHEN ORDERING TOOLS TEMPLATE BOSSES MUST BE SPECIFIED TG FIT SINK DIA ON CUTTER l Y FIT HOLE IN TEMPLATE TO ACCOMODATE TEMPLATE THICKNESS USE 150 LENGTH FOR TEMPLATE UP TO 125 j USE 200 LENGTH FOR TEMPLATE UP TO 187 NOTE TEMPLATE BOSS LENGTH MUST EXCEED TEMPLATE THICKNESS P m Collets and Mandrels Collets and Mandrels are supplied as standard equipment with each tool and must be specified when ordered ee a ff Typical Configuration of Collets for hole sizes Typical Configuration of Mandrels for hole sizes up to 375 in up to 375 in INFORMATION NECESSARY TO ORDER COLLETS AND Material Thickness Grip Range MANDRELS HOLE SIZE AND COLLET LENGTH CODE 1 1 2 llet EXAMPLE Application is to drill a 375 dia hole in 500 thick materialusinga Bess Lengih BossLength Length Code template with a thickness of 130 in SELECT Te
211. precision drilling are typical applications Automatic Integral clamping mechanism rigidly mounts the power unit in the proper position After clamping itself to the workpiece or fixture the P3 drills countersinks and retracts rapidly and automatically Accurate With proper cutting tools and lubrication a 3 5 diameter hole with 500 diameter countersink can be produced in 3 4 thick aluminum in 5 seconds with excellent hole finish and depth accuracy The two horse power motor provides drilling capacity to produce hole diameters to e 625 with countersin diameters to 930 in aluminum with the same excellent finish and depth accuracy A similar hole in titanium can be produced in less than a minute Modular Design D The Doler is uniquely designed and built to provide the highest degree of accuracy and productivity The modular design allows rapid changeover from one application to the next plus easy servicing and maintenance Versatility Spindles with various threaded shanks are available Erickson 200 Collet Chucks will secure straight shank cutters Virtually any style of cutting tool can be utilized The pneumatic logic control insures that clamp up is completed before the spindle advances and the spindle retracts before unclamping occurs The spindle rotates during retract to avoid cutter withdrawal blemishes A dependable pneumatic motor gives P high performance efficient use compresse
212. r Drill Capacity 25 6 4mm Countersink Capacity 5 12 7mm Feed Stroke 1 1875 30 2mm Clamp Stroke 5625 14 3mm E Motor clamp and retract mechanism are air operated feed rate is controlled by metering hydraulic fluid through adjustable orifice lll Semi automatic self colleting tool has automatic clamp drill retract cycle lll 136 series motor develops 85 nominal horsepower lll Optional mist lubricator introduces coolant and air blast to cutter f 136SC B 118 TF WITH OPTIONAL MIST LUBRICATOR Booster pump accessory increases both clamp and feed pressures Distance between collet and drill is variable from 5 in 12 5 mm to 2 75 in 70 mm lll Tool has trigger lock to allow tool to cycle without operator attention lll Tool remains clamped to workpiece until operator releases trigger Stroke Weight w steel foot Spindl Variable Dist Mini Model F R pindle ariable Distance inimum id aA ES kd Speeds RPM Collet to Drill Inlet Hose Size 136SC B 118 1 125 5625 05to 40 in sec 7 0 3 2 400 900 2100 3100 5 in 12 7mm 375 NPT 5 28mm 14mm 1 25 to 10 mm sec 6000 7800 11 500 Max 2 75 in 70mm 12 7mm 22 500 4 TOOLING INFORMATION Template Foot Models Template Boss see page 4 33 Collet Mandrel Assembly see page 4 33 Jig Collet Foot Models For depth sensing models the stand
213. r Power Tools 5925 McLaughlin Road de M xico S A de C V Cooper Tools Hung ria Kft Mississauga Ontario Libramiento La Joya Berkenyefa sor 7 Canada L5R 1B8 Esquina Av Politecnico Y Calle H 9027 Gy r Phone 905 501 4785 San Blas Hungary Fax 905 501 4786 Bodega 2 Col Barrio San Jose Tel 36 96 505 300 Cuautitlan Edo de M xico Fax 36 96 505 301 54870 Tel 4 52 55 5899 9510 Cooper China Co Ltd Fax 52 55 5870 5012 18th Floor Yu An Building 738 Dongfang Road Cooper Tools Industrial Ltda Pudong Shanghai 200122 Av Liberdade 4055 China Zona Industrial Iporanga Phone 86 21 5831 6805 18087 170 Sorocaba SP Fax 86 21 5831 6762 Brazil Tel 55 15 3238 3929 Fax 55 15 228 3260 Visit us online at www cooperpowertools com JANUARY 2005 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 2005 COOPER INDUSTRIES INC SP 1300 3 EN 0105 25M SP 1300 4 EN 0105 25M Self Colleting Tools 4 1 Introduction Self Colleting Tools Our self colleting drills provide rapid cycle times while producing quality holes and accurate countersinks With stroke capacity from 1 inch to 3 inches power capacity from 0 85 hp to 2 0 hp and a full range of speeds these self colleting tools are ideal for drilling and countersinking aircraft skin Aluminum laminates and mixed stacks of aluminum or laminate over titanium or steel are well suited to the superb hole making capacity of these machines Operation
214. read Dim D Side Feed Dim D End Feed Part Number 1 14LH 1 25 12LH 1 5 12LH 2 16LH See page 1 37 for Selection and Part Number 11 875 801mm 11 875 301mm 11 875 301mm 11 75 298mm 11 25 286mm 11 25 286mm 11 25 286mm 11 1563 283mm Dim Dim Dim Ed No 2 MT No 3 MT No 4 MT 619832 619819 619820 1 14LH 12 805mm 1 25 12LH 12 305mm 1 5 12LH 12 305mm 11 875 301mm 11 9375 308mm 11 875 301mm 11 9375 308mm 11 875 801mm 11 9375 303mm 2 16LH 11 875 301mm 11 8125 299mm 11 8125 299mm 1 29 In Line Tools QUACKENBUSH 400QGDBV S750 Series Capacity Aluminum 2 5 63 5mm Titanium 1 5 38 1mm Steel 1 5 38 1mm Stroke Max 7 5 190mm Min 0625 2mm E 400 series motor develops 4 0 nominal horsepower E Hand wheel on rear of tool has two position gear case with manual feed rates of approximately 010 in and 125 in per handle revolution lll Spindle is advanced to the workpiece using the hand wheel and the automatic feed is manually engaged for drilling lll Hand wheel feature enables tool to be used for forward and back spot facing line boring reaming as well as rapid manual advance of cutter to workpiece lll Drilling cycle is activated by sliding feed collar toward hand crank and rotating feed engagement collar ll At end of drilling cycle spindle is retracted by pulling the
215. rectly into the fixture plate The shank of the drill bushing tip fits directly into a bored hole in the fixture plate Lock Strip This method for closely spaced holes employs a lock strip along each side of the row of holes in the fixture plate The flanges on the Drill Bushing Tip lock under the extended edges of the lock strip B Radius For Taper Lok Clamp or Lock Screw 1 4 20 Hex Head Screw Taper Lok Clamp or Lock Lock Screw Strip design Design 1 Location Data for Taper Lok Clamp Lock Screw and Lock Strip Mounting Drill Bushing Tool Nose Tip Series A B Thread I D 21000 312 625 3 4 16 22000 609 922 1 14 23000 734 1 047 1 1 4 12 24000 859 1 172 1 1 2 12 25000 None 1 562 2 16 2 3 2 4 Right Angle Tools Right Angle Tools QUACKENBUSH 15QDA RAB SU RS Series Capacity Aluminum 5625 14 3mm m Titanium 4375 11 1mm 1338 840mm Steel 4375 11 1mm Stroke Unlimited Min 375 9 5mm ll 15 series motor develops 1 0 nominal horsepower lt 2 2 16mm 42182 118mm E Right angle tool designed for close quarter operation E Utilizes spindles of varying lengths to provide unlimited hole depth capability Tool utilizes spindles which accomodate threaded shank straight shank and morse taper lll Easily adapted to oil hole drilling using a solid spindle and a fluid chuck or with t
216. reely and returns to closed position Before removing a tool from service or changing drill bits make sure the air line is shut off and drained of air by using the self relieving valve This will prevent the tool from operating if the throttle is accidentally engaged Also make sure the chuck key or drill drift is removed before operating Cutting tools used with our Advanced Drilling Equipment tools are sharp Handle them carefully to avoid injury Before mounting any positive feed drill check the means for mounting the drill to the tooling fixture or jig Lock screws lock liners and bushings must be in good condition and securely installed Before operating be sure the nose piece is properly locked in the fixture Positive feed drills can exert high torques and high thrust loads If failure of the lock screws lock liners or drill bushing occurs the drill may suddenly spin and back away from the drill fixture eS 7 ma WARNING Keep fingers and hands away trom slot In tool nose when handling or operating tool Keep fingers and hands away from the slots in the tool nose at all times Rapid spindle retraction occurs automatically on some models after drilling cycle and can be activated manually even with the air supply disconnected on other models Most nose pieces used with positive feed drills are slotted for visibility and access to the chuck and cutter Because the spindle retracts at a much faster rate than i
217. s E Single tool can be used to drill and countersink holes for Single Wing Double Wing and Mickey Mouse fasteners by simply changing the spindle support block lift finger and pressure foot lll Uses same support blocks lift fingers and pressure feet used with the 15 QNPD tools Bl Available in 600 and 6000 rpm models with easy gear box conversions no increase in tool length Bl Variable spindle to spindle spacing provides wide range from minimum of 300 in to 1 000 in maximum in 001 increments lll Fixed spindle spacings up to 1 125 in are available E 10 QNPDM Mini nutplates availalbe 6000 RPM model Minimum spindle to spindle spacing for mini is 219 Model Stroke Weight Spindle Speeds RPM Inlet Min Hose Size 10QNPD Feed Stroke 60 in 15mm 5 0 Ibs 2 26kg 600 6000 375 NPT 375 in Clamp Stroke 7 16 in 11mm NOTE Tool equipped with Foot Collet and OPTIONAL EXTRA CHARGE ACCESSORIES HAND FILL 621972 Mandrel Drills are not supplied with tool BOOSTER PUMP ASSEMBLY 621482 PRESSURE FILL 621973 Rated tool performance a 90 PSIG measured at Increases both clamp and feed forces by a tool inlet with motor running factor of 2 5 MIST LUBRICATOR ASSEMBLY Introduces SEE PAGE 2 FOR SAFETY PRECAUTIONS coolant and air to the cutter Specialty Tools SINGLE WING FOOT
218. s Cutter Information Style reference drawings at bottom of this page Furnish cutter Drawing or Dimensional Data reference drawings at bottom of this page F distance from the workpiece 2 T External Thread B Finish Attached to SPINDLE is a patented micrometer type Um Spindle Yes dics ADJUSTABLE ROTATING STOP with a self contained 5 Nose Indexer Yes No Quackenbush Tool Model No anti friction bearing designed to engage the SENSING SLEEVE when the CUTTER has achieved the desired depth Once the pre determined depth has been reached th advancement of the CUTTER is stopped by the engagement of the ADJUSTABLE STOP on the SPINDLE contacting the SENSING SLEEVE This allows the CUTTER dwell continue rotation without further feed and produce the desired hole characteristics The Model 230 Drill furnished under separate order eatures automatic thrust activated retract torque overload shear pin and automatic motor stop after retract When mounted on the Model 230 Positive Feed Drill he common SPINDLE extends through and is driven by he right angle drill head Spindles up to 15 long will be hollow for coolant flow A fluid inducer Part No 381213 may be purchased for he remote end of the spindle Rear spindle guards must be used on all applications OTE Models designed for 1 186 maxim
219. s above Alloy Number Thickness maximum inch or mm Additional Materials or Voids Advise if additional materials or open spaces are included Hole Diameter Advise the exact minimum and maximum acceptable hole diameter inch or metric Min Max Countersink if applicable Advise Countersink maximum diameter and angle Diameter Min Max Angle Min Max Pre Hole Yes Hole diameter No Used on ADE Tool Peck Drill Positive Feed Self Clamping Variable Spacing Self Clamping Concentric Collet Portable Self Feed CD or 21500 Flexirec Other Model Number Type of Lubrication Water Soluable Coolant Water only Acculube Boelube type Lubricant None Other Specify Brand amp Type Additional information required Other hole quality parameters such as finish roundness straightness Special conditions or specifications Taperlock Group and specifications Recommenaation for requesting Quotation Photo copy this catalog page Fill in the blanks for each block Aad any supplemental information needed to completely define the application requirement 6 3 Cutters Cutter Mounting Styles Recoules Mounting Style A Straight Shank Mounting Style B Ext Thread with 120 Taper Code Thread C u i B1 1 4 28 0 32 n B2 5 16 24 0 39 kk _ EL B3 3 8 24 0 47 B4 7 16 20 0 4
220. s and or dust To avoid adverse health effects utilize adequate ventilation and or wear a respirator Read the material safety data sheet of any cutting fluids or materials involved in the drilling process Follow good machine shop practices Rotating shafts and moving components entangle and entrap and may result in serious injuries Never wear long hair loose fitting clothes gloves ties or jewelry when working with or near a drill of any type Safety Labels The safety labels found on our Advanced Drilling Equipment are essential parts of the product Labels should not ee tee long fair Vend be removed Labels should be ties or jewelry checked periodically for legibility Replace safety labels when missing or when the information can no longer be read Replacement labels can be ordered using the part numbers found in each respective tool s Operating Instructions and Service Manual Some non ferrous metal chips or dusts are i EN combustible Examples Aluminum magnesium titanium and zirconium See the material safety data sheets for combustibility of materials drilled Never collect spark generating material with combustible material Examples Collecting both steel and aluminum or steel and titanium Slip and fall hazard Lubricant and coolant systems must be properly maintained to avoid leakage Hoses must be organized and care taken to avoid tripping Our Advanced Drilling Equipment tools are often use
221. s any time you need twenty four hours a day seven days a week Warranty Lubrication Products amp Safety Recommendations Safety Recommendations Safe Drilling Practices Warranty Cooper warrants products and parts sold by it insofar as they are of its own manufacture against defects of material and workmanship under normal use and service in accordance with its written instructions recommendations and ratings for installation operation maintenance and service of products for a period of ONE YEAR FROM THE DATE OF INITIAL USE BUT IN NO EVENT SHALL THE WARRANTY EXCEED 24 MONTHS FROM DATE OF DELIVERY TO DISTRIBUTOR Proof of Purchase with shipment date must be furnished by the user to validate the warranty This warranty applies only to products manufactured by Cooper and specifically excludes products manufactured by others Products not manufactured by Cooper are warranted only to the extent and in the manner warranted to Cooper by the manufacturer and then only to Lubrication Products Cooper Power Tools products are classified as non hazardous manufactured items defined in the OSHA 1910 1200 Hazard Communication Standard as Articles These products under conditions of normal use do not release or cause exposure to a hazardous chemical Under normal conditions of use lubrication products sold separately for or used within these tools should not cause an exposure hazard Refer to the Material Safety Data Sheet M
222. s gives perfect concentricity and noticeably reduces the length and weight of the drill and tool assembly Results are higher performance improved machining and much less fatigue for the operator lll Cemented hardened and ground chrome nickel steel spindle mounted on three needle bearings and a ball thrust bearing lll Microstop depth adjustment each scale division corresponding to a displacement of 001 lll Safety locking ensured by a locknut equipped with a seal This patented feature allows an easy loosening of the locknut without damage to the drill cage Basic Drill Cage For Use With M10 x 1 Ground Thread Cutters Microstop Drill Cage Assembly Codification 10 030 010 10 030 105 Mounting Base 90 815 155 Mounting Base 90 815 150 To order please indicate codification number of the complete drill cage assembly 18 Jacobs taper 1 ge LA OTT gt epee xz A a 5D UC 08 09 1 2 EM See C Microstop Drill Cage RB 406 Metric Hae CUTS Description 90 505 035 01 1 BODY 90 025 045 02 1 SPINDLE 93 605 065 03 1 CIRCLIPS 90 405 270 04 1 NEEDLE CAGE 90 280 025 05 1 BALL THRUST BEARING 90 245 130 06 23 BALL 2 5 MM DIA 90 280 030 07 1 BALL THRUST BEARING 93 430 055 08 1 SPRING 90 615 085 09 2 NEEDLE BEARING 90 230 085 10 1 SEAL
223. sing a solid spindle and a fluid chuck or with the use of an oil hole spindle and a fluid swivel ll Stroke is adjustable by positioning the stop collar Bl Spindle continues to rotate in forward directon on return stroke to eliminate withdrawal spiral in hole lll Rapid spindle retraction ll Spindle can be retracted at any point during feed cycle by lifting retract lever lll Automatic retract stop with protective rolling impulse clutch prevents accidental jamming of spindle at end of retract lll Feed is engaged by pressing down on feed engagement lever E Tool is manually shut off at completion of drill cycle 158QGD 15RAB SU RS Model Motor Maximum Stroke Weight Maximum Length Spindle Feed Per ren Minimum Configuration m mm Ibs kg m mm Speeds Revolution ne Hose Size 158QGD 15RAB SU RS Right Angle No Limit 9 25 42 163 16 411 1000 2000 0005 001 375 NPT ib STANDARD EQUIPMENT Noses and spindles must be specified when ordering Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES I 11 1 13 FOR SAFETY PRECAUTIONS SEE PAGE 2 20 2 23 FOR TOOLING ACCESSORIES 002 WHEN ORDERING TOOL Tool nose and spindle must be specified Standard tool nose spindle guard and spindle are provided at no charge when ordered with tool Select one tool nose and one spindle Other tool noses and spindles are av
224. sink operations This attachment has been proven the most N demanding hole preparation jobs in the aircraft industry and has SS earned the reputation for producing exceptionally high quality holes SS with precise depth accuracy roundness and a high level of finish How the depth and dwell attachment operates Bi Start Threaded to the end of the Depth and Dwell Attachment is a DRILL BUSHING which is used to secure the unit to Depth and Dwell attachments are designed for each tooling application The following information is required in order to obtain a quotation from the factory Contact your local Quackenbush Specialist for assistance CUTTER NUMBER ANE GROUP Furnish drawing er dimensional dala Aya gx DISTR QUACKENBUSH TOOL an Stand Off inches Minimum chip clearance 375 the tooling fixture A tubular SENSING SLEEVE is Dri erie Drill Bushing Tip Outside Diameter inches piloted by and slides axially inside the DRILL BUSHING 8 Drill Bushing Series Circle One The SENSING SLEEVE surrounds and pilots the CUTTER and the SPINDLE It is SPRING biased to engage the WORKPIECE and seat against it The primary function of the SENSING SLEEVE is to provide a positive definite stopping surface that is a precise repeatable e 2 Lock 22 000 23 00 amp 24 000 Series 3 Lock 25 000 26 000 Serie
225. slightly greater than specification 4 Remove cutter Operation 1 Insert Pilot thru Workpiece 2 Install cutter on to pilot 3 Actuate motor trigger 4 Squeeze Feed Lever until full depth is obtained 5 Measure depth A adjust Depth Adjustment as required Ordering Information Pilot Spindle When ordering a Quackenbush Back Spotfacer tool it is necessary to also order the Spindle Collet Pilot Spindle and Cutter These parts are not automatically shipped with the tool 1 Specify Tool Model Number 2 Specify Spindle Collet Part Number Note Collet diameter must equal Pilot Spindle diameter 3 Specify Pilot Spindle Part Number 4 Specify Cutter Number Spindle Collets order separately 17 me i Diameter MM Inch 2 00 0 078 2 50 0 098 3 00 0 118 3 50 0 138 4 00 0 158 4 80 0 188 5 00 0 197 5 50 0 217 6 00 0 236 6 35 0 250 7 94 0 312 9 52 0 375 Part Number 70110200 70110250 70110300 70110350 70110400 70110480 70110500 70110550 70110600 70110635 70110794 70110952 Collet diameter must equal pilot spindle diameter Pilot Spindle Bayonet Lock um Cutter Hole Dia 3 3 0 CD Pilot Spindle Dia 0 0 02 mm Inch 3 118 3 2 126 3 5 137 3 9 153 4 157 5 196 4 157 4 5 177 4 8 188 5 196 5 4 212 6 236 5 196 6 236 7 275 8 314 6 236 6 3 248 7
226. specified when ordered 3 56 Threads __ tl 51 Typical Configuration of Collets for hole sizes Typical Configuration of Mandrels for hole sizes up to 250 in up to 250 in INFORMATION NECESSARY TO ORDER COLLETS AND FERES MANDRELS HOLE SIZE AND COLLET LENGTH CODE Material Thickness Grp Range EXAMPLE Application is to drill a 250 dia hole in 500 thick material using a template RR ete E with a thickness of 125 in SELECT Template Boss See Template Boss Length E information above This application requires a 150 length Using Material Thickness Series 1000 Standard Collets Grip Range chart based on 500 material thickness the collet and mandrel Length 00 37 23 Code is EITHER 40 or 63 ORDER 250 40 or Hole A Collet Size_ Length Code 18 62 40 43 87 63 250 63 collet mandrel 68 1 12 90 4 31 4 32 Quackenbush Self Colleting Machines QUACKENBUSH 136SC 150 Q Matic Self Colleting Drill Motor Drill Capacity 25 6 4mm Countersink Capacity 5 12 7mm Feed Stroke 1 5 30mm Clamp Stroke 5625 14 3mm lll Motor clamp and retract mechanism are air operated feed rate is controlled by external hydraulic feed control cylinder lll Semi automatic self colleting tool has automatic clamp drill retract cycle E 136 series motor develops 85 nominal horsepower E Optional mist lubricatorintroducescoolant a
227. stops motor and disengages drill feed mechanism 140QGDA RA SU MS Model Motor Maximum Stroke Weight Maximum Length Spindle Feed Per Inlet Minimum Configuration m mm 165 kg m mm Speeds Revolution no Hose Size 140QGDA RA SU MS Right Angle No Limit 10 75 488 19 875 505 95 150 200 0005 001 375 NPT 5 260 380 580 002 003 1000 006 140QDA RA SU MS Right Angle No Limit 10 75 488 19 875 505 1 400 0005 001 375 NPT 0D 002 003 006 STANDARD EQUIPMENT WHEN ORDERING TOOL Noses and spindles must be specified when ordering Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES I 11 1 13 FOR SAFETY PRECAUTIONS SEE PAGE 2 20 2 23 FOR TOOLING ACCESSORIES Tool nose and spindle must be specified Standard tool noses spindle guard and spindle are provided at no charge when ordered with tool Select one tool nose and one spindle Other tool noses and spindles are available at extra charge see page 2 24 Right Angle Tools 18 6 474 MM FOR 1400 RPM 1000 RPM 580 RPM amp 380 RPM 19 8 505 MM FOR 200 RPM 160 RPM 120 RPM amp 75 RPM Q 2 59 66 MM 1 20 UNEF 2A THD Nosepiece Mounting Thread STANDARD TOOL NOSE PART NO 614919 5n 127mm WRENCH FLATS 13416 Dia 30mm 1 20 UNEF L H THREAD FOR ATTACHMENT TO TOOL 354 16 UN L H THREAD
228. stroke lll Length of stroke can be adjusted by rotating both the forward and rear stroke adjustment collars lll Swivel air inlet permits easy air hose repositioning lll Motor has quick response variable speed governor E Overload clutch protects feed mechanism 400QGDBV S600 Model Motor Maximum Stroke Weight Spindle Feed Per Chuck Inlet Minimum Configuration m mm Ibs kg Speeds Revolution Capacity Hose Size 400QGDBV S600 Piggy Back 6 152 4 39 17 7 55 125 135 310 0005 001 002 57 5 NPT 75 325 750 003 004 006 008 012 016 STANDARD EQUIPMENT NOTE 3 Jaw Chuck 849415 and Key 849121 Specify TOOL NOSE when ordering Standard Noses page 1 27 Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES 1 11 1 13 FOR SAFETY PRECAUTIONS In Line Tools 838mm T294 178mm 429 32 35h 125mm 2mm 4 141 SENE 388mm STEEL TOOL NOSE Bushing Thread Length A Length B Part Number 1 14LH 11 5 292mm 10 75 273mm 621244 1 25 12LH 11 5 292mm 10 75 273mm 621245 1 5 12LH 11 5 292mm 10 75 273mm 621246 2 16LH 11 375 289mm 10 625 270mm 614757 Internal Nose Mounting BUSHING Thread 2 250 20NS L H THREAD 3 JAW CHUCK Bushing Thread Dimension C Desc Part Number 1 14LH 9 2813 235mm 5
229. stry demand that these portable precision drill Doler P3 Self Colleting Drill Cooper Power Tools Advanced Drilling Equipment Introduction Selecting The Right Tool The old saying you ve got to have the right tool to do the job right is so true in regards to advanced drilling equipment For certain applications as shown in the diagram below a specific tool is required However other applications may be served by more than one tool Detailed analysis by one of our experienced technical assistants will help you make the right tool selection for your particular applications Some factors to consider are fixturing costs access hole quality material s being drilled production rate budget and familiarity with product Peck Feed Drill Stacks of different materials Close tolerance one shot drilling Peck Feed or Positive Feed Drill Positive Feed Drill e Work hardening materials e Controlled fixed feed rates e Drilling stroke gt 4 inches Positive Feed or Self Clamping Drill seit clamping Drill Drilling and countersinking of wings and fuselage Nutplate holes Self Clamping or Peck Feed Drill Peck Feed or Positive Feed or Self Clamping Drill Doler CD4 Quackenbush 10QNPD Nut Plate Drill Composite Drill 1 4 Cooper Power Tools Advanced Drilling Equipment Cooper Power Tools Advanced Drilling Equ
230. t feeds care should be taken to avoid entrapment WARNING LZ Pinch Hazard Clamping and feed mechanism can move when the alr supply is connected or discannected Disconnect air supply before servicing To avoid injury keep fingers and hands away from the clamping and feed mechanism areas The clamping and feed mechanisms of our self colleting drills can move when air supply is connected or disconnected To avoid injury keep fingers and hands away from the clamping and feed mechanism of the tool when handling or operating The clamping and feed mechanism of our nut plate drills is 1 13 Safety Recommendations Safe Drilling Practices covered by a clear polycarbonate guard for visibility The clamping and feed mechanism can also move when the air supply is connected or disconnected To avoid injury keep fingers and hands away from these areas when handling or operating these tools and keep the guard in place Before starting the tool the collet and mandrel of our Advanced Drilling Equipment tools must be inserted into a properly sized pre drilled hole of proper material thickness An improperly sized pre drilled hole prevents the mandrel from engaging the collet and could result in slippage of the tool An improperly selected collet and mandrel can also result in slippage of the tool WARNING Repetitive work motions and or vibration may cause injury to hands and arms Use minimum hand grip force co
231. th the fixture plate holes The depth sensing sleeve will drill and accurately countersink with fixture to workpiece variations of up to 125 Coolant and air blast port is fitted to the foot User must specify template hole and drill countersink size as well as drill countersink configuration Non Depth Sensing Jig Collet Foot Non depth sensing jig collet foot is similar to the above foot without depth sensing capability This foot is used for straight drilling applications where rough depth sensing only is required This foot grips straight shank drills utilizing an O W type collet User must specify template hole and drill size BOOSTER PUMP MIST LUBRICATOR 120SC Q MATIC SELF COLLETING DRILL WITH NON DEPTH SENSING JIG COLLET FOOT AND THROUGH SPINDLE COOLANT Quackenbush Self Colleting Machines Template Boss Application Template Boss Part No B With 150 With 200 Template Sink Boss Boss Hole Dia Dia Length Length 437 271 622723 5 622740 437 286 622724 3 622741 437 317 622725 0 622742 500 271 622726 8 622743 500 286 622727 6 622744 500 317 622728 4 622745 500 349 622729 2 622746 500 380 622730 0 622747 625 317 622731 8 622748 625 349 622732 6 622749 NOTE WHEN ORDERING TOOLS 625 380 622733 4 622750 TEMPLATE BOSSES MUST BE SPECIFIED 625 411 622734 2 622751 625 489 622735 9 622752 625 505 622736 7 622753 750 505 622737 5 622754 750 625 622738 3 622755
232. tion Capacity Hose Size 158QGD S265 Straight 2 625 67 12 5 5 67 175 215 265 350 0005 001 002 375 375 NPT 5 380 420 445 525 003 004 006 700 750 850 900 008 1100 1450 1500 1745 1800 2175 2900 3600 15QGDB S265 Piggy Back 2 625 67 12 5 5 67 125 150 185 250 0005 001 002 375 375 NPT 5 265 320 400 450 003 004 006 535 540 640 660 008 900 1100 1460 1740 2100 2870 3440 158QGDV S265 Straight 2 625 67 12 5 5 67 175 445 350 850 0005 001 002 375 375 5 Variable Speed 750 1800 1450 3600 003 004 006 008 158QGDBV S265 Piggy Back 2 625 67 12 5 5 67 125 310 265 640 0005 001 002 375 375 NPT 5 Variable Speed 450 1100 1460 3440 003 004 006 STANDARD EQUIPMENT 3 Jaw Chuck 849103 and Key 849123 NOTE Specify TOOL NOSE when ordering Standard Noses page 1 11 Rated tool performance at 90 PSIG measured at tool inlet with motor running When selecting speeds and feeds see page 1 5 SEE PAGES 1 11 1 13 FOR SAFETY PRECAUTIONS In Line Tools 281516 MAX 735mm 51mm 5116 144mm 18 5h6 481mm p 135 MAX 346mm ALUMINUM TOOL NOSE Ss Bushing Thread Length A Part Number 75 16LH 6 875 175mm 619954 1 14LH 7 125 181mm 619955 1 25 12LH 7 125 181mm 619953 BUSHING THREAD Bushing Thread Dimension B Dimension C Desc Part Number 75
233. tion if chips pack or cutter binds lll Rapid advance with manual speed control and low torque clutch protection if cutter advances into workpiece 214 20 L H EXTERNAL lll Precision depth control with automatic retract after THREAD STANDARD preset dwell period When equipped with depth 19he 20 LH INTERNAL THREAD sensing nose assembly FOR CLOSE QUARTER APPLICATIONS lll Positive depth stop is adjustable for desired hole depth Easily adapted to oil hole drilling using a solid spindle and a fluid chuck or with the use of an oil hole spindle and a STEEL TOOL NOSES Select One fluid swivel Length Thread Part No lll Cutter automatically retracts if tool senses thrust overload STANDARD TOOL NOSE S400 SERIES lll Motor shuts off automatically after retract 9 5 241mm 75 16 LH 621235 a 9 5 241mm 1 14L H 621236 Auxiliary manual retract lever 214 WRENCH FLATS 9 5 241mm 1 25 12 LH 621237 87 9 5 241mm 1 5 12 L H 621238 9 375 238mm 2 16 L H 614751 S600 SERIES 11 5 282mm 1 14L H 621244 11 5 282mm 1 25 12 L H 621245 ne cee depo 11 5 282mm 1 5 12 L H 621246 iiir 18 UN L H THREAD ATTACHMENT TO TOOLI OM ERN 11 375 279m 2 16 LH 614757 mem STANDARD SPINDLE SPINDLES Select One Model Motor Maximum Stroke Weight Length P per Inlet Minimum mr Ibs k in mm pecca On GEO Eu Spindle
234. titive work motions Keep tool well maintained and replace worn parts 2 Extension Mautral Flexion Radial Deviation Naural Ulnar Deviation Avoid tAvoid Avoid 1C Avoid Speed and Feed Selection Considerations Because our Advanced Drilling Equipment tools are portable and generally hand carried from one drill location to the next every effort has been made to make them as compact and light weight as possible without compromising the strength required to provide rugged durability and service A wide selection of feeds and speeds are available to accommodate drilling of a variety of materials Good machining practice is an integral part GATEN of obtaining optimum service life from the tool and the cutter Selection of speeds and feeds must take into consideration workpiece material and hardness cutter geometry and sharpness and quality of lubrication Use of the highest feed rates at the lowest speeds in con junction with very tough or hard materials will likely result in higher than normal maintenance The exceptionally low speeds obtained by high numerical gear reductions can yield very high theoretical stall torque that far exceed the torque requirements of a well engineered drilling application High loads imposed by feeds excessive for the material and cutter combination may result in damage Conversion Table Torque Air Pressure Miscellaneous TORQUE CONVERSION IN LBS NM TORQUE CO
235. troke 21 mm 826 Body off Q 27 mm 1 063 dia Overall length maxi 136 mm 5 354 mini 116 mm 4 567 Weight 300 g RB 356 HPI 38 Tool attachment 1 4 28 F Stroke 38 mm 1 500 Body off Q 27 mm 1 063 dia Overall length maxi 183 mm 7 204 mini 168 mm 6 614 Weight 375 g Advantages E Mounted on three needle bearings this high precision drill cage ensures perfect concentricity E Removable adaptor with two possibilities of use A Chuck clamping of the straight shank with three wrench flats B Direct fitting on the spindle without using the drill chuck This gives perfect concentricity and noticeably reduces the length and weight of the drill and tool assembly Results are higher performance improved machining and much less fatigue for the operator ll Cemented hardened and ground chrome nickel steel spindle mounted on three needle bearings and a ball thrust bearing Body of specially treated chrome steel lll Ground centring cone of the cutter 120 for perfect concentricity E Microstop depth adjustment 1 scale division 001 lll Safety locking ensured by a locknut equipped with a seal This patented feature allows an easy loosening of the locknut without damage to the drill cage For Use With Cutters of 1 4 28 Ground Thread On request all our cutter attachments can be 1 4 28 thread Microstop Drill Cage for Drilling Reaming and Countersinking Bas
236. um diameter cutters are common Larger units for 1 750 maximum diameter cutters are available Shortened models are available for short strokes in confined work areas NOTE Important If chip escape reliefs required on the sensing sleeve they must be specified when ordering A drawing must be provided showing the exact location and type openings required e Some applications involving long cutters require that the tips of the cutter extend beyond the Dwell and Depth Attachment when the spindle is fully retracted THREAD BIA THREAD COUNTERSINK STYLE AR c 1 Vv d SHEER THREAD 56100 STYLE BR MODIFIED INTERNAL THREAD FOR OTHER CUTTER STYLES FURNISH CUTTER DRAWING 1 36 1 37 1 38 In Line Tool Accessories Accessories for the No 230 B amp RA Series Right Angle Drills 8 g 1B THD 72 20 THD pte 16 THD 34s 18 THD SPINDLE ADAPTER WITH C BORE 619400 CAP CHUCK 849415 214 20 L H THO 1 THD MORSE TAPER NO 1 619533 NO 2 619405 NO 3 619406 NO 4 623931 3 Vie E 9 18 THD END SIDE FLUID CHUCKS FEED FEED Bore 500 621392 621376 Bore 750 621393 621377 1 000 621394 621378 4 2 in 60 mm BUSHING THREAD Bushin
237. ustment Return Spring On Off Throttle E Air V7 Motor 125 to 2 50 in diameter in aluminum Our in line drills are available in either Gollar a straight or piggy back design and both are advantageous in tight operating Eross ree circumstances in which a right angle tool might have clearance concems Positive Feed Many of the accessories for our in line and right angle tools interchangeable such as chucks nose pieces motors and gears 05 06 02 turned on the spindle will rotate at a speed determined by the motor and gearing The spindle rotates with the drive shaft yet is free to slide or telescope axially Surrounding part of the spindle is the lead screw driver that has a gear affixed to one end The gear on the lead screw driver is connected to the motor gearing by a worm and cross shaft arrangement and tums the lead screw driver at a fixed ratio with respect to the spindle The lead Screw driver rotates when the motor is turned on but cannot move axially The lead screw telescopes over the lead screw driver The lead screw is intemally splined to the lead screw driver so that it rotates with it while being free to slide axially The lead screw will rotate any time the motor is tumed on but not move axially until the feed is engaged The positive feed is accomplished by engaging a pair of half nuts threaded nuts which have
238. virtually any hole specification Composite Materials These materials vary widely in fiber type resin type and manufacturing method Cutter lubrication is always beneficial but may not be permitted Expermentation is required to optimize drill geometry speeds and cutter material Stacks of Different Materials Speeds and feedrates must be lowest and slowest of materials in the stack Peck Drilling is usually advanta geous Cutter Material Micrograin Carbide is best for drilling reaming titani um and carbon fiber Can also be used for aluminum More holes per sharpening M42 High Speed Steel is recommended for drilling precision holes countersinks in aluminum Cutter Cost Some cutter types cost much more than others It is best to compare cutter costs by the number of holes generated per sharpening production time number of operations required and quality of holes Reconditioning Cutters Heconditioning is very difficult and tedious Close attention to detail is mandatory 6 7 Cooper Power Tools P O Box 1410 Lexington SC 29071 1410 USA Phone 803 359 1200 Fax 803 808 6735 Cooper Power Tools 5925 McLaughlin Road Mississauga Ontario Canada L5R 1B8 Phone 905 501 4785 Fax 905 501 4786 Cooper Power Tools SAS Zone industrielle B P 28 77831 Ozoir la Ferri re Cedex France T l phone 33 1 6443 2200 T l fax
239. wing er dimensional dala Aya gx DISTR QUACKENBUSH TOOL Stand Off inches Minimum chip clearance 375 Q Drill Bushing Tip Outside Diameter inches 9 Drill Bushing Series Circle One 2 Lock 22 000 23 00 amp 24 000 Series e 3 Lock 25 000 26 000 Series Cutter Information Style reference drawings at bottom of this page Furnish cutter Drawing or Dimensional Data reference drawings at bottom of this page F A B T External Thread C or D T Internal Thread E Fluid Spindle Yes No 5 Nose Indexer Yes No Quackenbush Tool Model No NOTE Important If chip escape reliefs are required on the sensing sleeve they must be specified when ordering A drawing must be provided showing the exact location and type openings required Some applications involving long cutters require that the tips of the cutter extend beyond the Dwell and Depth Attachment when the spindle is fully retracted THREAD BIA THREAD COUNTERSINK STYLE AR 1 Vv d SHRERH THREAD 56100 STYLE BR MODIFIED INTERNAL THREAD FOR OTHER CUTTER STYLES FURNISH CUTTER DRAWING 2 18 Right Angle Tools QUACKENBUSH 230QGDA RAD GD Gun Drill Series Capacity Aluminum 75 19 1mm Stroke Min 125 3 2mm Max Unlimited 230QGDA RAD GD WITH OPTIONAL NOSE INDEXER AND VACUUM NOSE lll 230 series motor develops 2 30 nominal horsepow
240. y collet size and cutter diameter k ais be drilled than conventional drilling with respect to Pistol Grip Handle See page 4 6 m mw em motor horsepower Maximum diameter capacity Hydraulic feed control EXTRA COST ACCESSORIES mm will depend on drill chosen material and cutter Adjustable set back control See pages 3 8 3 12 am ms EE geometry Tamper resistant covers Drill Point Lubricator 9 Nosepiece with lubrication port Vacuum adapter Concentric Collet attachment ss om CEN 3 7 Peck Drills Peck Drills QUACKENBUSH 120QP 21500 Self Feed Drill Capacity Diameter Aluminum 20 5mm Hole 38 10mm Countersink lll Precision power feed drilling High speed precision spindle no burrs Use with simple templates with required hole locations lll Sealed hydraulic feedrate control infinitely adjustable with micrometer depth control Bl Spring loaded collar to assure hole perpendicularity E Optional Drill point lubricator for improved hole quality Vacuum dust collection port for composite materials Recoules premium quality cutters E Foot Clamping contact Sales Manager or Factory lll Concentric Collet Clamping contact Sales Manager or Factory Not to be used for titanium or steel Order separately With Recoules cutter hole tolerance of 30 microns 0012 can be achieved Air inlet B On off trigger C

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