Model AC7502-7505 Manual
Contents
1. 2 Remove the 9 screws indicated B which hold the end plate to the center plate 3 Locate the position of the connector blanking piece 32 4 Holding the connector blanking plate gently lift the end plate away from the rest of the hopper FIG 6 9 off COIN Self EXIT tapping SCrews Blanking Blanking plate pos 2 plate pos 1 ADJACENT lt OPPOSITE 5 To re assemble follow the above steps in reverse 5 TRACK PLATE REMOVAL 1 1 First remove the end plate section 6 See FIG 7 2 The elevator track amp final drive gear can now be removed by lifting up amp away from the center plate FIG 7 Final drive gear Plastic Elevator track Sa TRACK PLATE ASSEMBLY The following 3 sketches show how to take the track plate apart emble the track plate The following 3 sketches show how to ass 33 5b TRACK PLATE REPLACEMENT 1 The gray shaded area in FIG 7b is the track plate guide path FIG 7b Place this side of elevator track to centre plate 2 Once the track plate is in position turn the track through 720 to ensure it is seated in the guide path correctly 5c FINAL DRIVE GEAR REPLACEMENT 1 Once the elevator track is in place the final drive gear can be fitted by placing the gear over its mounting spindle while lining the teeth up with the secondary drive2. SUCM enson bracket assembly Pension bracket Pulley Pension shot Retaining nng E Retaining nng E Machine screw with washer Thickness bracket assembly Thickness bracket assembly FIGURE EATERIOR TRAY UNIT E 5 El i 2 fa INDEX 12 11 14 15 16 E 19 30 m COMPOSITION ANTLTY Sp PART NUMBER EDI 1078 B013 EDI 1078 0703 EDI 1975 2713 EDI 1975 717 PG SWING F SP D1 l 11 AST 142 F ERA S EDI 1075 1174 CAS DOG EC SO KD 7560 1 1175 1773 KOT 1175 1798 CAGSIOLY 295 AS 11 73 FoR KD 1070 1140 F6 ER5 5 1 1175 1730 FG SVIN SOG EDI 1078 1711 PG SWIN EGG EDI 1175 1756 FG SWINGS 11 PART NAME FLEDU Exterior tray unit Frame assembly assembly Machine screw with washer Sce Ww iver Retaining nng shall Baller shafi Lew shall assembly Rubber Bush Por KDI LTE Boos Machine screw with washer Wachine screw with washer harec eliminating brush Wachine screw with washer 47 DESCRIPTION MARS AE2600 SERIES 24VDC PARTS BREAKDOWN PICTURE PART DESCRIPTION 1 AE93 1 1 Stacker Drive Assembly Kit 2 AE93 1 2 Sensor Housing Assy Complete 3 AE93 1 3 Control Board Cover Plastic 4 AE91 1 4 24VDC Logic Board 5 AE93 1 5 Main Chassis Plastic 6 AC1045 500 Stacker 7 AE93 1 7 LED Housing Assy Complete 8 AE93 1 8 Black F
3. 12 MP90 2 12 Spring MAG 13 MP90 2 13 Screw 4 Plastic 14 MP90 2 14 Roller Idler 15 MP91 2 15 Sensor Board Lower 16 MP91 2 16 Pulley amp Hub Assembly Complete 52 PICTURE MP90 3 13 MP90 3 14 MP91 3 15 MP90 3 16 MP90 3 17 MP90 3 18 MP90 3 19 MP90 3 21 COINCO PARTS BREAKDOWN DESCRIPTION Dust Cover Upper Transport amp Hub Assembly Complete Motor Transport amp Gear Assembly Complete Wheel Encoder Stacker Push Plate Assembly Spring Belt Tension Motor Stacker Assembly Complete Pulley Idler Lower Transport Pulley amp Hub Assembly Belt Upper Housing Frame Upper Housing Sensor Board Upper Housing Upper Board Clip Wire Clip Shaft Pulley Shaft Wheel Board Stacker 53 PICTURE COINCO PARTS BREAKDOWN PART MP90 4 1 MP91 4 2 MP92 4 3 MP90 4 4 MP90 4 IF INTERMEDIATE RAME ASSEMBLY MP90 4 IF DESCRIPTION Lid Logic board Box Body Logic board Box Main Logic Board Sticker Serial Number Warranty Intermediate Frame with Bearings 54 me ALABAMA Birmingham Vending Co Mr Gerald Spiegelman 540 2nd Avenue Birmingham AL 35204 Phone 205 324 7526 Fax 205 322 6639 Email wendell bhmvending com Web Site www bhmvending com ARIZONA Vendtronics Mr Ken Van Leer 4020 Grand Avenue Suite 21 Phoenix AZ 85019 3173 Phone 602 973 3300 Fax 602 973 0033 Email vendtronic aol com CALIFORNIA Betson West Mr John McCann 5660 K
4. 22 CADIS O DAJA Emission diode LSUTS EDI 1078 Y595 INDEN COMPOSI TINA Np a ANTI TY 52 5 54 PART NUMBER PART NAME po 2M A 6111 T STK 1613 51 Sacklle Machine screw with washer 55 TEY ST Metal Ating S KLAS 8 77 Cabchiconcavei 47 Foz aching screw 321148 5 Rel KG AAA Label 1011 1 653 Unit Label 41 FIGURE FRAME ASSEMBLY 2 2 p tl Du e F 42 INDEX Nn INDEX Nn ELS 16 n x Jb ali COMPOST IONA PART NUMBER KTE EDI 1075 HEIS EDI 1078 2313 EDI 1078 0409 EDI 1078 0420 KOTA EDI 75 5 ADIOS 3 4 458 CAO 2S6 Yodo EDI 1175 1425 5 5 CAS T5 E21 0 AOS Io ETG F SVIN 28500111 CAR 5 744 F ERA EDI 1175 25 28510111 C AS2ODOT G LG EDI 1078 04345 EDI 1078 E435 C AOXIAT ORA 9 10182 5 5 AS 216 0823 EDI 1GT7S P859 CAS 2116 4126 F ERA S EDI 1078 0440 EDI 1078 E44 PART NUMBER i AS Wi Y sl K ACID 3 2172 CASE EC D D FA ERE CANIOS 3 3117 KIL 1078 0158 1 F6 SW2NACO6111 PART NAME Spa bar assembly Scparator shall m mbly Timing beli Callar Separitar breke Retaining nng E Separabar assembly Ine way clutch Machine screw with washer washer shaft assembly Peed shaft assembly ced roller assembl
5. ALIGNMENT SENSORS 17 CLEANING AND MAINTENANCE Note Petroleum based cleaners and freon based propellants can damage plastic and some electronic components Scouring pads and stiff brushes may harm the protective conformal coating on the circuit boards and can mar the plastic These items should never be used when cleaning the bill acceptor 4 Remove the lower housing The MAGPRO should be cleaned every 7 000 5 Remove the bottom cover from the lower bills or every 4 6 months or as needed depending on the environmental conditions of the location Dust can be removed with a soft brush or cloth or it can be blown out using compressed air Procedure 1 Disconnect power from the bill acceptor 2 Remove the bill box and use a soft cloth to wipe the dust from around the intermediate frame and stacker plate 3 Remove the lower track 4 Using compressed air or a soft brush blow or brush the dust off of the optic sensors and out of the recessed sensor openings 5 Remove dust from around the belts and wheels on the lower housing and the sensors on the upper sensor board The upper sensors are located directly above the lower housing sensor when the lower housing is installed 6 The bill path can be cleaned to remove further dirt and oil using a soft cloth moistened with a mild soap and water solution 7 Clean the magnetic head using a swab and isopropyl alcohol 8 Once the lower housing is dry place it ba
6. BILLS Change given 5 in quarters the balance left paid in 5 bills I e for a 20 inserted 5 in quarters 3 5 bills Dump Error Code Button Bill IN Meter E dui a a mut i 20 i Fuse 1 ON OFF Switch FIGURE 3 THIS IS NOT THE DIPSWITCH BANK FOR SETTING THE BILL DENOMINATIONS THAT THE COINCO ACCEPTS For those dip switches go to page 12 DIPSWITCH SETTINGS LEFT SIDE SWITCHES USED 1 2 3 4 ARE NOT Switches 5 amp 6 are to set type of COINS dispensed from the coin hopper To use the machine as a Bill Dispenser only leave switches 5 amp 6 OFF To Vend Quarters or 25 Tokens out of the coin hopper turn switch 5 ON amp 6 OFF To Vend 1 coins or 1 Tokens out of the coin hopper turn switch 5 OFF amp 6 ON To Vend 2 coins or 2 Tokens out of the coin hopper turn switch 5 ON amp 6 ON Left side dipswitches 7 amp 8 are not used RIGHT SIDE Switches 1 amp 2 are to set type of BILLS dispensed from the bill dispenser To Vend 1 bills from the dispenser turn switches 1 OFF amp 2 OFF To Vend 5 bills from the dispenser turn switches 1 ON amp 2 OFF To Vend 10 bills from the dispenser turn switches 1 OFF amp 2 ON To Vend 20 bills from the dispenser turn switches 1 ON amp 2 O
7. Marketing Mr Kirk Chambless Norcross Center 2100 Norcross Parkway Suite 130 Norcross GA 30071 Phone 800 442 2388 or 770 449 5001 Fax 770 729 1144 Southeastern Vending Mr Johnny Williams 1886 Forge Street Tucker GA 30084 Phone 800 825 8554 or 770 621 9055 Fax 770 621 9055 Email repairshop32 aol com Web Site ILLINOIS American Vending Sales Inc Mr Frank Manduno 750 Morse Avenue Elk Grove Village IL 60007 Phone 847 439 9400 Fax 847 439 9405 Email isharps americanvending com or rnair americanvending com Web Site www americanvending com INDIANA Shaffer Distributing Mr Ron Dixon 9461 E Washington Street Indianapolis IN 46229 Phone 800 876 0789 or 317 899 2530 Fax 317 899 6080 Email shafdist netdirect net Web Site www schafferdistributing com LOUISIANA Sur Serv Corp Mr Julian Ortiz 2920 Kingman Street Suite 118 Meltaire LA 70006 Phone 504 887 1661 Fax 504 887 9081 Email surserv surserv com MARYLAND Betson Ms Angie Swann 3431A Benson Avenue Baltimore MD 21227 Phone 800 296 4100 Fax 410 646 2053 Email aswann betson com MASSACHUSETTS Gekay Electronics Corp Mr Rob Collette 16 Deer Park Drive E Longmeadow MA 01028 Phone 800 832 0028 or 413 525 2700 Fax 413 525 6886 MICHIGAN Wolverine American Inc Mr John Paskeretti 26400 Capitol Redford MI 48239 Phone 313 937 4600 Fax 313 937 1802 Wolverine American Inc Mr John Paskeretti 3400 Jefferson Avenue
8. PC board from the unit 20 2 2 Adjusting the thickness sensor Screws Thickness sensor area DPFOS Adjusting knob 1 Connect F50 BDU to PC and execute RAS25 RAS25 means to display thickness sensor level 2 Set the sensor level for E7 4 by turning the adjusting knob and secure it with screws Note Make sure bill is not existed at thickness sensor area DFCS during adjustment of sensor level 3 Execute RASS 1 When Normal terminations is displaied insert a standard media 0 3mm to the position of the thickness sensor DFC S and press the Enter Key Note Make sure that the media is not extremely crooked Standard media D151 0014 0157 3 Remove standard media and adjusting the thickness sensor Then adjustment of thickness sensor is completed 21 2 3 Replacing the sensor 1 DC type sensor a H sensor Transparent Black b J sensor Rack Blua or Black 22 24 Replacing the Pick Roller Guide plate Screws Screws Bill guide Shaft 1 Remove bill guide by unscrewing two screws two places 2 Remove guide plate by unscrewing two screws in two places 3 Remove E ring and dismount shaft asy 4 Remove the pick roller in the direction of the allow 5 install reverse the removal procedure 24 FUJITSU 50 DISPENSER ERROR CODES 1 Ist cassette section Error detail Cause Detection timing Command issued Cat
9. Phone 214 638 3970 Houston 2500 Central Parkway Suite K Houston TX 77092 Phone 713 683 6558 Steve TenBarge Washington 1020 Industrial Drive Bldg 32 Seattle WA 98188 Phone 206 575 1999 Carl Goodson
10. Program loading Error Category Down load EDT Error Category Command error Download errur Errar Category Command error Jarameter error Jarameter Error description Download error Error des cription Se lence error Download error Error des cription Command error Jarameter error Not parameter defined Error detail Cause minor category Sensor etc Received illegal command Flash ROM erase error File name error of control area format Data size error of control area format Error detail Cause minor category Sensor etc Received illegal command Download header error Download header error Block number error Data length error Error detail minor category Sensor etc RAS command undefined Jarameter not registered No bill information Ist cassette 27 Detection timing After receiving the RT version error Flash ROM write error After receiving the ET file name error After receiving the data size error Detection timing BD received the command excluding LI LE Download header error D Code is not 1007 Download header error E Code is not T or H Block number error D cade is LD Data length error Detection timing An undefined RAS command was executed An attempt was made to e
11. box 2 Push BLUE button forward Push bill box up and out Clearing A Bill Jam LIT CT Blue Latch a Hue Late 5 E Magazine Bill Paint 1 3 F te N Te 2 zii 571 URT FA Fi Service Button Status LED Pull up on silver bar Rod Pull bar away from the Mars Setting the Dip Switches 10 Factory Default Switch swun2 Bill Acceplance 1 Switch 3 OFF High Security ON High Acceptance ON Rejects 2 Bills OFF Accepts 2 Bills m TU ON Rejects 20 Bills s lj Security igh amp ecsptanes witch 1 Ly LEE T Switch 3 affects all denominations See Coupon Confipuration on pape xx for Individual acceptance security enabling options The AF2600 defaults to short pulse D 7 gp om 2 Humen Enable Always Enable H ut cn 7 Pulas Fer Dollar OFF 4 Fulte Fer Collar OM Gaming intrata OFF Vending dritarf ce ON Cleaning amp Maintenance 11 Cleaning You can clean the bill acceptor while it is still mounted in the machine 1 Remove power from the machine 2 Unlatch the magazine by pushing the blue latch located on the top of the unit toward the front of the unit 3 Unhook and remove the magazine by holding the latch and lifting up and then back on the magazine 4 Unlatch the LED Housing by lifting
12. detail Cause Detection timing Command issued Category description minor category Sensor etc Medium Transfer SUTS jam occurred This error occurs if a jam occurs SUTS Device s initialization Bill count Automatically ected bill count error erpaor Medium SUTS medium The sensor was ON during the Bill count Remaining remaining remaining medium check after completion Automatically of count rejected bill count Medium Medium detected Bill outflow was detected Bill count Automatically detected rejected bill count 25 Bill check section Semi Error Error major Category description Medium Medium error error Error Error Category description Medium Medium error detected Hard Hard error errur Error Errar Category description Comman Sequence d error error Download error Error detail minor category Long bill Wu Short hill Thickness abnormal m Abnormal spacing FOLS Error detail iminor category Count mismatch Count mismatch Count mismatch Potentiometer error Data when judged erroneous MDS measured datal Error detail minor category Received illegal command Received illegal commarmnl Received illegal command Received illegal command Flash write error Sum check error of program load Cause Sensor etc Cause Sensor etc DFCS Cause Sensor etc 26 Detec
13. functional test to verify that there is no shipping damage to your new dispenser s The dip switches are already set to pay out 5 bills out of the BILL dispenser quarters from the coin hopper The bill validator is ready to accept 1 5 10 amp 20 dollar bills Machine Setup l It will be necessary to remove the F 50 bill dispenser from the shipping box at this time The bracket that supports the Coin Hopper is on the right side of the cabinet In front of the bracket is 7 16ths nut and locking bracket 2 Remove the Coin Hopper s nut and locking bracket to allow the hopper to slide in and out of the cabinet 3 SEE FIGURE 1 Pull the left slide support platform out until it stops Place the F 50 Bill Dispenser on top of the platform Locate the 4 METRIC THREADED screws from the F 50 s shipping box Line up the 4 holes on the platform with the treaded holes in the F 50 and tighten down the dispenser with a 22 Phillip s screwdriver 4 SEE FIGURE 1 Plug the two wire harness connectors coming of the back of the F 50 to the two harnesses in the cabinet The RS 232 cable goes to the main logic board and the power harness connects to the stand alone 6A 24Vdc 5VDC power Supply 5 Fill the F 50 with bills by opening the right side door The picture on the inside of the door shows the correct way to load the dispenser Push the F 50 platform back into place inside of the machine and pull out the coin hopper p
14. gear adjust the elevator track so that the gear falls into place FIG 7c 2 The end plate can now be re fitted See section 6 Final drive gear Plastic 34 GEAR BOX ASSEMBLY 4 Remove the gears in the order as shown in FIG 9 1 Remove the end plate Section 6 Access to the motor fixing screws is now possible 2 Remove the elevator track amp final drive gear 5 re assemble follow the above steps in reverse Section 7 3 Remove the gearbox cover Section 8 FIG 9 Plastic step down gear Motor 7 MOTOR REPLACEMENT 1 Remove the coin box Section 1 2 Unsolder the red amp black wires from the motor NOTE The black wire connects to the terminal marked with a RED dot 3 Remove the end plate Section 6 4 Remove the track plate amp final drive gear Section 5 Remove the gearbox cover Section 8 6 Disassemble the gearbox Section 9 7 Unscrew the 2 motor fixing screws FIG 10 8 To re assemble follow the above steps in reverse 35 TROUBLESHOOTING GUIDE TO USE THE TROUBLESHOOTING GUIDE MATCH UP THE PROBLEM THEN FOLLOW THE SOLUTION SUGGESTIONS After every step re try operating the changer to see if the problem has been solved PROBLEM SOLUTION A Red LED display on the Main Logic INVALID DIPSWITCH SETTINGS ON THE MAIN Board reads C0000 when the LOGIC BOARD DUMP button is depressed The MARS bill validat
15. hoppers Somewhere between 160 and 1600 coins minimum to maximum 3 Slide the hopper platform back into the cabinet Do not use excessive force 4 Turn the power switch After about 1 minute the Empty LED is now off and the bill validator is ready to accept bills 1 Open the cabinet door Turn OFF the POWER switch 3 Place a suitable container in front of the hoppers to catch the coins 4 Press and hold the DUMP button on the upper right corner of the Main Logic Board Turn ON the Power switch The red LED numbers on the main logic board will come on all 00000 s Once the red 00000 s lights up the SECOND time release the DUMP button If it is not released within one second the DUMP mode is canceled as a security feature 5 The hoppers will dispense coins until the POWER switch is turned OFF If the red LED numbers are not counting up rapidly on the Main Logic Board s display the dump mode was not accessed Please try again DIPSWITCH 5 5 The AC7502 7505 series dispenser is capable of dispensing 1 or 5 10 20 s Setting the bills out per dollar is controlled which turns ON Dipswitches on both banks Refer to Figure 3 for their location For example if Left Dipswitch Bank switch s 5 ON AND the Right Bank switch s are 2 3 amp 5 ON your payouts will be Coins out of coin hopper QUARTERS Bill type out of F 50 5
16. 7 1040 24 22 Blanking P 18 1040 24 25 Fixing scre 19 1041 24 19 Cam Shaft 1041 24 22 Agitator 1041 24 20 Cam shaft bearin 20 1041 24 21 Cam Agitator 21 1040 24 36 Stirrer 22 1040 24 291 Low level contact plate 23 1041 27 373 Mark IV PC logic board Elevator track Centre plate Low level sense plates location 22 Coin box M Fixing screw IF S 1 2 3 4 FF 121 Tet at rs dT v x T S wed DE po Do Part AC7012 AC7013 AC7013 2 AC7012 1 AC7013 1 AC7086 AC7086 1 AC1080 AC1093 AC7012 02 AC7012 01 AC7012 03 AC7012 03A AC9003 2 AC9007 2010 104 AC1041 AC1042 AC7040 1 AC7060 2 AC8062 1 AC7502 7505 CABINET PARTS BREAKDOWN LIST Description Cabinet for the AC7502 Cabinet for the AC7505 Stainless Steel Front for the Cabinet for the AC7505 ONLY Door for the AC7502 Door for the AC7505 Front sticker Dispensing 5 bills Front sticker Dispensing 1 bills 90 degree Locking T Handle ONLY Lock and key Stainless steel locking hasp ONLY Coin Cup complete 2 Pieces Bill Cup Complete Aluminum bill cup BLACK ONLY MEI Mars 1 20 bill validator Standard Equipment ACC MATRIX Bill Validator March 2004 Right Coin hopper chute Money Controls hopper chute Hopper extension hold 300 extra in coins standard Fujitsu F 50 bill dispenser AC7502 7505 Logic Boa
17. ALIDATOR SECTION PAGE MAG Removing the Bill Box 15 BILL ACCEPTOR Clearing a bill jam 15 Setting the bill types accepted 16 17 Operation and Service Manual Cleaning the sensors 17 18 Cleaning a salted unit 18 Replacing the belts 19 14 Removing the bill box To remove the 1000 bill stacker from the CoinCo validator follow the picture below Figure 4 BILL BOX TAB BILL BOX REMOVING A BILL JAM From time to time a foreign object or ripped bill will become caught in the validator Follow the picture below to remove the item Frane gt ee ra TAB LOWER HOUSING MAINFRAME 15 SETTING THE BILL ACCEPT DIP SWITCHES Figure 1 ACCESS HOLE 1 4411 2220 Figure 2 SWITCH ON 0 High Security Standard Acceptance Accepts bills in Accepts bills in both directions only face directions face up up green seal first Serial or Parallel Pulse Interface Interface 20 Accept 20 Reject 10 Accept 10 Reject 5 Accept 5 Reject 2 Accept 2 Reject 1 Accept 1 Reject p oo N DN tA 16 CLEANING THE BILL VALIDATOR Refer to the pictures and the procedure on the next page to clean the bill validator every 4 6 months PUSHER PLATE ENCODER SENSOR STACKER HOME SENSOR LOWER HOUSING ANTI PULLBACK LEVERS CENTER Ff DANE pum me BELT LEFT RIGHT OPTIC SENSORS CHASSIS BELT LEFT amp RIGHT CENTER OPTIC SENSOR
18. N Switches 3 4 amp 5 are to set how many dollars in change tokens you wish dispensed The balance will be dispensed in bills If you are dispensing 1 bills from the bill dispenser the amount of coins dispensed will be Switch 3 4 5 2 in coins OFF ON OFF 3 in coins ON ON OFF 4 in coins OFF OFF ON 6 in coins OFF ON ON 7 in coins ON ON ON If you are dispensing 95 bills from the bill dispenser the amount of coins dispensed will be Switch 3 4 5 10 in coins ON ON ON If you are dispensing 10 bills from the bill dispenser the amount of coins dispensed will be Switch 3 4 5 10 in coins ON ON ON If you are dispensing 20 bills from the bill dispenser the amount of coins dispensed will be Switch 3 4 5 20 in coins ON ON ON Right side dipswitches 6 7 amp 8 are not used END LOGIC BOARD DIPSWITCH SECTION FUSE High voltage fuse This is the primary transformer AC fuse for the main logic board and the validator Any direct short of the Transformer or validator will cause this fuse to blow Replace this fuse with a 2 V2 amp GMA fuse only REPLACING THIS FUSE WITH ANYTHING OTHER THAN A 2 AMP AS MAY RESULT IN A FIRE OR AN UNSAFE WORKING CONDITION See fig 3 for location of this fuse Indicator Lights Main Logic Board 1 Green LED on AC power applied to the logic board All fuses are good 2 Red LED A Heartbeat 5 and 12vdc present The dispenser is in standby wait
19. ODE FLASHES The cleaning procedure for this common occurrence is listed below Just follow these steps 1 If this code has occurred on a new machine or one that the validators DIP switches were just changed Ensure that all the white plugs on the side of the validator board away from the red LED are plugged in securely 2 Remove the bill box 3 Turn the Changer ON then OFF in an attempt to stop the metal push plate so that it COASTS into the fully outward position 4 Using an air compressor or can of compressed air blow out the area behind the push plate until it is completely free of all dust and lint 5 Turn the changer power back on so that the push plate returns to the inward position IF the same error code persists repeat steps 1 3 concentrating on the top center area behind the plate 6 Replace the bill box REPLACING THE BELTS Every 2 3 years the belts on the CoinCo will wear out To replace them remove the validator components down to the picture show Refer to the parts diagram at the end of the manual for help getting to this point INTERMEDIATE FRAME INTERMEDIATE PULLBACK FRAME BELTS LEFT amp RIGHT OPTIC SENSORS CHASSIS BELT LEFT amp RIGHT CENTER OPTIC SENSOR ALIGNMENT SENSORS 19 FUJITSU 50 DISPENSER DESCRIPTION 2 F50 BDU DISPENSER MAINTENANCE 2 1 Replacing the PC Board Screws PC board asy Unplug all conectors from PC board and unscrew the screws and remove
20. PA 19380 Phone 610 430 2500 Fax 610 430 2694 Email rob dowling effem com Web Site www meiglobal com SOUTH CAROLINA Drew Distributing Inc Mr Gabe Mull 9107 Ashville Highway Boiling Springs SC 29316 Phone 864 578 4444 Fax 864 599 6232 Limited Amusement Service Center TENNESSEE Brady Distributing Co Inc Mr Brian Drost 3306 Winbrook Drive Memphis TN 38116 Phone 901 345 7811 Fax 901 398 0578 Email Memphisshop bradydist com Web Site www bradydist com TEXAS Aeco Sales amp Service Mr Eddy Parker 10290 Monroe Drive 206 Dallas TX 75229 Phone 214 352 4755 Fax 214 352 8154 Email eddy Serv A Mech Electronics Inc Mr Jerry Camp 5916 West 34th Street ZB Houston TX 77092 Phone 800 323 7214 or 713 681 6277 Fax 713 681 8570 Email sameinc aol com UTAH Wachtor Electronics Mr Larry Wachtor 73 West Truman Avenue Salt Lake City UT 84115 Phone 801 485 2289 Fax 801 485 8745 VIRGINIA Eastern Commercial Services Mr Bob Vose 813 A Professional Place Suite 100 Chesapeake VA 23320 Phone 800 486 1020 or 757 436 1020 Fax 757 547 4772 Email bobvose easterncommercial c om Web Site www easterncommercial com 57 WASHINGTON Wachtor Electronics Mr Larry Wachtor 232 S W 43rd Street Renton WA 98055 Phone 425 251 0997 Fax 425 251 8532 WISCONSIN Pioneer Sales amp Service Mr David Dropp N55 W13875 Oak Lane Menomonee Falls WI 53051 P
21. SE Grand Rapids MI 49548 Phone 616 452 2125 Fax 616 452 3319 MINNESOTA Changer Services Inc Mr Mark Stolley 7721 Pillsbury Avenue South Richfield MN 55423 Phone 888 328 5067 or 612 798 3610 Fax 612 798 3614 Email mstolley changerservices co m Viking Vending Mr Guy Jones 9549 Penn Avenue South Minneapolis MN 55431 Phone 800 879 0321 Fax 612 887 5656 Email auneb liebermanmusic com Web Site www liebermanmusic com MISSOURI Greater America Mr Duane Zarger 3230 Roanoke Road Kansas City MO 64111 Phone 816 531 4300 Fax 816 531 4337 Midwest Associates Inc Mr Glen Politte 9334 Highway BB Hillsboro MO 63050 Phone 800 237 0521 Fax 636 789 5848 Email midwest inlink com Web Site WWW mwassoc com Shaffer Distributing Co Mr Chuck Ropke 2111 January Avenue St Louis MO 63110 Phone 314 645 3393 Phone 314 645 3689 Email Web Site MONTANA Action Gaming Technology Mr Harold Heyer P M B 117 425 N 5 Street Missoula MT 59802 Phone 406 728 0034 Fax 406 549 0688 Email actiongt yahoo com NEVADA Mars Electronics International 2700 East Patrick Lane Suite 1 Las Vegas NV 89120 Phone 702 597 4836 Fax 702 597 4837 Email bill nichols effem com NEW JERSEY Betson Enterprises Mr Rob Zigmont 303 Paterson Plank Road Carlstadt NJ 07072 Phone 800 524 2343 or 201 438 1300 Fax 201 438 4837 Email zigrob103 aol com Web Site www betson com 56 Ellenby Technol
22. Single Denomination Bill amp Coin Changer OPERATIONS MANUAL SERIES AC7502 7505 TOLL FREE American Changer Corporation Parts amp Service 888 741 9840 1400 NW 65 Place Sales 800 741 9840 Ft Lauderdale FL 33309 Fax 954 917 5204 Internet Address www americanchanger com Service Questions e mail service americanchanger com Bill SO linn INSERT DISPENSES 20 15 1 5 amp 20 Quarters 5x 1 s amp 20 Quarters 20 Quarters 4 Quarters 510 5 5 mm Rev 50 Jan 04 SECTION A SET UP amp INSTALLATION Uncrating amp Setup Filling the Bill Dispenser Filling the Coin Hopper Using the Dump Mode UTUTUT Fuse Indicator Lights N N Functional Descriptions 7 8 SECTION B VALIDATOR INFORMATION MARS Validator Information 9 CoinCo Validator information 14 SECTION C FUJITSU F 50 BILL DISPENSER INFORMATION F 50 Sensor locations 20 24 F 50 Error Code Descriptions 25 28 SECTION D MONEY CONTROLS COIN HOPPER INFORMATION 29 35 SECTION E TROUBLESHOOTING INFORMATION 36 SECTION F PARTS LISTS Coin Hopper Breakdown 37 39 F 50 Bill Dispenser Breakdown 40 47 MARS Parts Breakdown 48 50 CoinCo Parts Breakdown 51 54 SECTION G SERVICE CENTERS CoinCo Service Centers 58 Rev 50 Jan 04 Specifications Operating voltage 120 VAC 10 15 Power consumpt controller only add dispenser and validator 10w Operating temperature 32 130 degrees Fahrenheit Interf
23. THAT THERE ARE NO ELECTRICAL WIRES TELEPHONE LINES GAS OR WATER LINES BEHIND THE WALL WHICH DISRUPTING MAY CAUSE A LOSS OF LIFE OR PERSONAL INJURY Hold the changer back up to the wall Thread and tighten bolts Verify that the machine is securely mounted Reinstall the main logic board A Before installing the main logic board verify that the plastic safety insulating Sheet is still against the back wall where the board will be mounted and that there is a 3 8 spacer on each stud B Install the main logic board and properly tighten the nuts Re bolt the ground wire into the right side of the cabinet D Plug the validator connector into the right side of the board E Plug the hoppers harness connectors into the left side of the board If the changer is permanently connected through a conduit proceed to step 18 Feed the AC line cord out the bottom or the back of the changer then perform the following A Connect the AC line cord into the bottom of the main logic board B Plug the male end into the AC wall outlet Do not use an extension cord unless allowed by the building electrical code Important Attach the line cord clamp to the line cord Verify it is at the right length and that the line cord is not rubbing against any sharp edges or is being strained in any way Then mount the line cord clamp to the studs at the hole Tighten securely Installation is finished and you can proceed to
24. ace to F 50 dispensers 24vdc amp 12vdc 5 amps max Interface to Validators 120vac 5 amps max Warranty MEI Mars Validator is warranted two years from time of purchase The MATRIX Validator is warranted two years from time of purchase CoinCo MAGPRO Validator is warranted for two years from date of purchase COVERED Defect in workmanship or material NOT COVERED Damage caused by physical abuse Misapplication Vandalism End users attempt to repair item Cleaning maintenance Dispensing System and Logic Board The dispensers and logic boards are warranted for one year from date of purchase COVERED Defects caused by material workmanship NOT COVERED Damage caused by physical abuse Misapplication Vandalism End Users attempt on his own to repair Cleaning maintenance Attention Please THIS MACHINES POWER UP SEQUENCE MAY TAKE A FULL MINUTE PLEASE WAIT 2 MINUTES AFTER APPLYING POWER BEFORE TRYING TO OPERATE ANY PART OF THE MACHINE AC S N Tested By Date KEY Thank You American Changer Corp SETUP WALK THRU Unpack machine look for shipping damage Unpack Bill dispenser look for shipping damage Locate mounting screws for dispenser Mount Machine to the wall base or inside the wall See pages 7 8 Ensure DipSwitches on the main logic board are set for your desired payout Pages 6 Fill the bill dispenser with AT LEAST 100 bills Fill the hopper with AT LEAST 100 coins Plug the mach
25. all the new breaker wire and help decide how the wiring will enter the changer from the back or the bottom This will affect the mounting location 5 After the conduit has been installed proceed with the mounting 6 Locate the 4 punch outs on the back wall of the changer Using a screwdriver and hammer knock the punch outs out by hitting them from the inside of the changer 7 Using a stud locator find a location to hang the changer by locating the wall studs 8 Find an appropriate wall to bolt the changer into The wall should have studs or be constructed of concrete Consult a professional with any questions you may have 9 NOTE HANGING THE CHANGER FROM LESS THAN ALL 4 HOLES MAY BE DANGEROUS EACH HOLE NEEDS A BOLT THROUGH EACH ONE MOUNTED SECURELY TO THE WALL MOUNTING THE CHANGER IN ANY OTHER WAY MAY RESULT IN THE CHANGER BEING TORN OFF OR FALLING OFF THE WALL RESULTING IN PERSONAL OR CUSTOMER INJURY ALONG WITH ELECTRICAL SHOCK 10 Choose a height to mount the changer keeping in mind that a handicapped person in a wheelchair should still be able to insert a bill into the bill validator We recommend no higher than 4 feet above the ground 11 Have someone hold the changer against the wall while someone else marks the holes 12 13 14 15 16 17 18 CAUTION THE CHANGER WEIGHS 125 POUNDS DO NOT EXERT YOURSELF SO THAT YOU MAY CAUSE AN INJURY BEFORE DRILLING THE FOUR MARKED HOLES ENSURE
26. ay assembly aT KOLO O08 Sensor holder 2 EDL 1975 45 say 28 FG SVIN 1111 Machine screw with washer 1 CARDIO Beining EDL 1075 02529 Thickness sensor bracket assembly 1 EDI 1175 1179 Shalt 29 KDI 1078 3522 Thickness sensor bracket 5 Machine screw with washer 30 2811 08559 Thickness sensor DFES FG Wl Lgl 11 Machine screw with washer l FG SVIN LAGT Machine screw with washer EDL 1175 0455 Siy assembly 12 FG SWINLGOG 11 Machine screw with washer KDI 1078 Y4E7 Sy 31 KDI1078 W555 8 CAOSRSOS Y 106 Eccentnc shafi 34 32132 5 E 9 F ER Retaining nng 35 KD1I1078 Y 418 Lave I u sin washer 36 Mashing Ag with washer II KEDI 1075 467 Scri lt 37 KDILLOTR ESGO Cove dgn y 12 CAS 2 114 3x FG RBM32032 AS n EDI 1078 0510 30 EO TEY SI 13 EDL 4n F SWINLOSLT 14 205 Od LFDLES Al EDI 1075 1591 AR bracket 2 15 EDI Soy Sonor holder 42 FG SW IN LOG 11 Machine screw with washer L P6426 LOG 11 Machine screw with washer 43 KD 1075 1503 Cable halder EDL 1075 0511 Senser assembly 2 44 F6 8SW2N1O06 1 Machine screw with washer 7 EDI 1175 1513 Sensor hrackzi 2 45 KDI 1378 405 Cable 15 MATOS Fhoto dicde EDS 46 CT MSC 1607 NIX 15 KDL 068 Sonor holder T CT MSC 16LL NIE 20 FG SWINLOGLT Machine screw with washer jE F NYHET I EDI 1078 0515 Sensor assembly 3 PD qo CT WS 2W V D NIX il EDL 1075 1516 Sensor hrackzi 3 50 2 AOS RAH
27. c board out The stirrer may stay with the coin box or fall onto the center plate 1 Place the hopper in front of you as shown looking at the outside of the coin box Refer to FIG 1 2 Remove the 2 locking nuts which hold the low level sense plate wires to the studs 3 Remove the crimp amp wire from the studs WASHER CRIMP NUT gt 7 TAN LOCKING NUT STUD Refer to FIG la 4 Remove the 5 screws indicated B which hold the coin box to the center plate Self tapping screws Refer to FIG 1b 6 Gently lift the coin box away from the rest of the hopper NOTE The logic board amp stirrer are located in the coin box 30 ACCESS IS NOW AVAILABLE TO THE LOW LEVEL SENSE PLATES THE MAIN PCB THE EXIT WINDOW THE MOTOR TERMINALS amp PART OF THE WIRING LOOM 1 COIN BOX ASSEMBLY 1 Firstly locate the stirrer in the coin box as shown in FIG 12 FIG 12 Stirrer location 1 Stirrer location 2 COIN BOX ASSEMBLY cont FIG 12b 2 Line up the centre plate amp coin box as shown below FIG 12a 3 Route the ribbon cable as shown below 4 Fit the logic board into slots shown below 5 Feed the level sense wires through the slot shown below FIG 12a FIG 12c Align the center plate amp coin b
28. ched Reinstall the magazine Continuous Slow Unit is defective Replace the unit Continuous Fast The magazine is full of money Remove the money from the magazine 13 Coupon Programming Locate the service button on the back of the unit Page 29 Press the button once to enter the coupon setup mode Pressing again will exit the mode The unit will automatically exit coupon setup mode upon acceptance of the coupon configuration The LED Status indicator located to the left of the service button will flash rapidly indicating that the unit is in coupon setup mode Insert the coupon marked side up The AE2600 will pull the coupon in read it and then return it to the user A good coupon will be returned immediately After the coupon is pulled from the bill acceptor mouth the unit will flash the Status LED ten times to confirm a good configuration A bad coupon will be held for ten seconds before being returned This delay is to make you aware that there is a problem with the coupon When the coupon is pulled from the bill acceptor mouth the unit will flash the Status LED the number of times corresponding to the section of the coupon wherein a problem lies For example if the problem is in section five the LED will flash five times Section numbers are located to the far right of each section on the coupon If the configuration is rejected check the coupon and repeat the process COINCO MAG50B V
29. chine screw with washer Shalt assembly assembly TP screw Shaft 2 asscmbhl 1 Timing bell screw Shalt assembly Poeun Bearing screw PART NAME earning Retaining E screw Label Spring hickness shaft Retaining ning E Machine screw with washer Shaft assembly Shaft assembly Callar Retaining ring E ME brack kassembly MIC hr cke Ie per line screw with washer RMG Machine screw with washer MEG rink Machine screw with washer Spring MEDEX Lej Lej 123 lpi 1 1 amp ab 45 COMPOSITIONA IA NTT TY mi PART NUMBER KDE 430 F SWIM L061 11 EDI 107x E445 AST F FEB4 5 EDI 107x E448 L6 WINIRSAG4I6III EDI 1175 2450 PART NAME Guide aching screw with washer Switch shalt zsscmhl b Bush Retaining E Switch lever assembly Machines screw with washer Shaft 2 assembly CT J IJL 216 1C TU BOS WE bat bed i CARAS 51 CAS MAG DOS 1 CAR 002 1441 EDI TZS EDL 1075 1450 WEIR P801 6 108 7190 2011 0110 CAO29053 1120 EDI 1979 0597 FG SVWINLGRLTI EDI 10785 0455 EDI 1073 3 454 EDI 1073 3451 EDI 1073 3452 8 6 5 F SAW OA 11 KOZ EDI 107x E4 n Bearing B ring P wrew shall A assembly Shall 4 Retaining E
30. ck into the mainframe so that the tab on the bottom locks into place 9 Blow the dust out of the encoder wheel and its sensors It may be necessary to extend the Stacker plate to access the encoder wheel Supplying power to the unit momentarily can do this so that the stacker plate extends 10 Remove dust from the transport belt areas and from any other places of build up 11 Remount the bill box 12 Apply power and insert bills to verify that the unit is functions property MAGPRO CLEANING PROCEDURE FOR SALT WATER POLLUTED UNITS Note Petroleum based cleaners and freon based propellants can damage plastic and some electronic components Scouring pads and stiff brushes may harm the protective conformal coating on the circuit boards and can mar the plastic These items should never be used when cleaning the BA30 bill acceptor Procedure 1 Remove power from the bill acceptor 2 Remove the bill acceptor from the vending machine 3 Open the bill box lid and verify that the stacker plate is in the stand by home position If it is not in the home position apply power and observe that the stacker plate returns home Warning If moisture is present allow the unit to dry thoroughly before applying power to avoid possible shock hazard If the stacker plate does not return to the home position remove power and carefully remove the bill box to avoid damaging the bill box and or stacker plate 18 housing 6 Run hot wate
31. e level of FOLS 15 was set for the sensor slice level of SLITS Sensor off check error of FOLS Sensor off check error of SLITS Cause Detection timing Sensor etc Non notification of data exists due to power off during execution of the count command Non notification of data exists due to power off during Using the response at this point notification of the total number during power off 1s not given Command issued Bill count Automatically rejected bill count Bill count Automatically rejected bill count Bill count Automatically rejected bill count Device s initialization Log data read initialization All commands All commands Command issued Log data read initialization Command issued Devices initialization Bill count Automatically rejected bill count Command issued Device s initialization Automatically rejected bill count Bill count MKIV UNIVERSAL HOPPER SERVICE MANUAL 29 p INDEX PAGE Coin box removal amp assemble 30 32 2 Exit window replacement 31 3 Logic board replacement 32 4 End plate removal 32 5 Coin Belt Removal 32 5a Coin Belt Assembly 33 5b Coin Belt Replacement 34 5c Final drive gear replacement 34 6 7 Gearbox assembly 35 Motor replacement 35 To UN jam the hopper refer to sections 4 5b pages 32 34 1 COIN BOX REMOVAL 7 As the coin box is being removed carefully slide the logi
32. egory description minor category Sensor ete r 18 Hard Pick error lat cassette pick error FOLS n error occurred because pick from the Ist Bill count error cassette was attempted more than the Automatically rejected specified number af retries bill count 2 Transfer section Error Error Error detail Cause Detection timing Command issued Category description minor category Sensor etc Medium Medium FDLS medium The FDLS sensor was ON during the Devices error remaining remaining remaining medium check initialization Bill count SLUTS medium The SUTS sensor was ON during the Automatically remaining remaining medium check rejected bill count Medium remaining medium remains between the FOLS and between FDLS and SLITS sensors SUTS Error Error Error detail Cause Detection timing Command issued Category description minor category Sensor etc Medium Transfer FDLS jam occurred jam occurred in FOLS during count Device s error error operation initialization Jam occurred jam occurred between FDLS SUTS Bill count between FDL5 and during count operation Automatically SUTS rejected bill count FDLS medium The sensor was ON during the remaining medium check after completion of count FDLS medium The FDLS sensor was ON during the Rill count remaining medium check after completion of cleaning JAM remaining remaining Automatically rejected bill count Error Error Error
33. en the DUMP button is depressed The reject bill holder is full Empty out the reject bill tray Red LED display on the Main Logic Board reads b0000 when the DUMP button is depressed The bill dispenser is low on bills Fill the bill dispenser up with more bills Red LED display on the Main Logic Board reads 00001 when the DUMP button is depressed Hopper is low on coins Refill hopper Low coin plates are corroded Clean plates with emery cloth Replace hopper Red LED display on the Main Logic Board reads 00004 when the DUMP button is depressed Hopper is jammed Replace the hopper Hoppers coins bridged and payout timed out Reset machine Red LED display on the Main Logic Board reads 00002 when the DUMP button is depressed Exit window is blocked or is bad Remove object from exit window Replace hopper 1 1041 24 01 Motor 2 1041 24 02 Motor Side Cover 3 1041 24 03 Center Plate 4 1041 24 04 End Plate 5A 1041 24 05 Coin Optic Board 5B 1041 24 06 Optic ribbon cable 6 1041 24 07 Red track plates 16 per belt 7 1041 24 08 Logic board wire harness 8 1040 24 113 Male 12 pin connector 9 1040 24 112 Female 12 pin connector 10 1041 24 12 Idler gear 11 1041 24 13 Gear Box 12 1041 24 14 Gear Shaft 13 1041 24 15 Gear 1 Plastic 14 1041 24 16 Gear 2 amp 15 1041 24 17 Output 16 1041 24 18 Gear 4 1
34. eous Parameter SO code error Data when judged erroneous Bill length thickness information error Data when judged erroneous Parameter error Data when judged erroneous FS error Data when judged Erroneous Command format errur Data when judged Erroneous Error detail minor category Pulse motor overcurrent detected Log data check sum error Error detail minor category Cause Cause Detection timing Sensor etc No valid value is specified for the count sequence The total number of bills fed by all cassettes has exceeded the specified total number of bills Error in the SO code of parameters Error in parameters set in the initialization request of equipment n out of spec value is specified as the operation type in the log data read initialization request A value other than the value specified in F5 cannot be identified correctly value other than the value specified in DH is set Detection timing Sensor etc FDLS sensor abnormal SUTS sensor abnormal FDLS sensor abnormal SUTS sensor abnormal Error detail minor category Illegal operation due to non notification of data Power off during count 28 Overcurrent of the pulse motor was detected The check sum value of the log data 1 different from the last one Cause Detection timing Sensor etc 15 was set for the sensor slic
35. hat is also empty the red Out of Service LED lights on the front door of the machine 1 Turn OFF the power on the main logic board 2 Slide the F 50 dispenser forward from the cabinet and open the door on the right side There must be at least 50 bills inside F 50 dispenser Somewhere between 50 and 1000 bills minimum to maximum Figure 2 71 50 Door and fill with bills 3 Pull back on spring loaded slide until it locks then place the bills VERTICALLY inside the F 50 Take care to ensure as much of a Brick format as possible 4 Pull forward on the slide so it unlocks and close the bill loading door and slide the F 50 dispenser back into the F 50 dispenser bracket Do not use excessive force 5 If you have not yet fill the coins proceed to the next section otherwise 6 Turn ON the power switch When the hopper has less than 100 coins left the AC7500 Series Changer will either switch to a All Bills mode or if the bills are also empty then the red Empty LED will light on the front of the changer Whenever the Empty LED 1 the validator 15 disabled and it will no longer accept bills 1 Turn OFF the power on the main logic board 2 Pull the slide the sliding platform out far enough to reach the opening in the top of the hopper Insert the coins through the opening on the top There must be at least enough coins to cover the two gold plates at the bottom of the
36. hone 262 781 1420 Fax 262 781 4307 Email Pioneers execpc com Web Site www execpc com1 Viking Vending pf Wisconsin Mr Brent McKennon N59 W16600 Greenway Circle Unit B Menomonee Falls WI 53051 Phone 262 703 4168 Fax 262 703 4171 Email brent mckennon vikinvending com ji Authorized Service Centers Arizona 3226 S Fair Lane Tempe AZ 85282 Phone 602 431 0632 Chris Mattingly California 11618 E Washington Blvd Suite J Whittier CA 90606 Phone 562 692 3059 FLORIDA Tampa 6704 Benjamin Road Suite 200 Tampa FL 33634 Phone 813 249 7338 Bob Wilcox Ft Lauderdale American Changer 1400 NW 65 Place Ft Lauderdale FL 33309 888 741 9840 RMA Needed Georgia 4215 Wendall Dr SW Suite E Atlanta 30336 Phone 404 691 2777 Chuck Crockett Illinois 862 Eagle Dr Bensenville IL 60106 Phone 630 860 2650 Mike Durec Louisiana 524 Elmwood Pkwy Suite 190 Harahan LA 70123 Phone 504 734 0280 Frank Case Maryland 6655 Amberton Drive Bay Baltimore 21227 Phone 410 379 2680 Bill LeJune Massachusetts 60 Prospect Street Waltham MA 02453 Phone 781 894 4525 Kevin Cole 58 Missouri 1236 Dielman Industrial CT St Louis MO 63132 Phone 314 725 0100 Charlie Pavia Ohio 225 Corporate Court Suite I Fairfield OH 45014 Phone 513 874 4460 Joe Steddom TEXAS Dallas 3031 Quebec Street Suite 115 Dallas TX 75247
37. ine into a 3 prong GROUNDED outlet Turn on the on off switch Page 6 Figure 3 Operate the machine as normal QUICK NOTES This machine will operate without a coin hopper and dispense bills only Just remove the coin hopper and turn power back on This mach will operate without a bill dispenser and dispense just coins Just remove the bill dispenser and turn power back on The out of service LED will come on if there is a bill validator problem Press the DUMP button Page 7 figure 3 If the error codes Starts with A Bill validator problem B Bill Dispenser problem C Logic board problem 000 Coin Hopper UNCRATING AND SET UP Remove your Series AC7502 7505 dispenser from the shipping box Open the door Inspect for any connectors or components that may have been dislodged during shipping The lock and keys for your dispenser will be inside the manila envelope along with this manual To install the lock insert the cylinder into the round hole in the middle of the T handle and push until it stops Now turn the key and lock until you hear it snap Turn the key counter clockwise 14 turn and remove the keys NOTE The only way to get a duplicate set of keys made is to save the red tag that comes between the keys This ID starts with ACC Write your Key here ACC ALL KEY ORDERS TAKE 4 6 WEEKS 99 e TEST Before permanently installing the AC7502 7505 do a
38. ing for bill pulse B On Steady Out of service F 50 dispenser error detected Validator logic board 1 Red LED A On Steady Standby Mode waiting for bill insertion B Flashing Error mode go to page for error code information C Off The dispenser Empty LED is lit MOUNTING THE AC7502 TO A WALL IF YOU ARE UNSURE IN ANY WAY IN PROCEEDING WITH THE FOLLOWING STEPS PLEASE HIRE A LOCAL PROFESSIONAL ELECTRICIAN TO MOUNT YOUR CHANGER FOR YOU Special Note A professional contractor should do mounting of any AC7505 THROUGH a wall American Changer cannot help you in this procedure 1 Disconnect any and all AC power going to the series AC7502 changer See fig 1 A Unplug the AC line cord from the bottom of the board B Unplug the validator connectors on the right side of the board Unplug the hoppers harness connectors on the left side of the board D Unbolt the ground wire from the right side of the cabinet E Remove the main logic board and bill dispenser from the inside of the changer F Put the nuts back on the studs to avoid losing the brass spacers on the studs 2 Slide the dispenser out of the cabinet 3 Note You will need to verify with the building code that it is allowable to plug the changer into a 3 prong grounded outlet If it is not there must be 120VAC run through conduit to the changer If it is not required proceed to step 6 4 Let the electrician run the conduit inst
39. latform If the hopper platform does not come forward you have not remove the shipping bracket as per step 1 take time to do this now Fill the coin hopper with at least 100 coins The coin hopper will hold up to 2800 coins 700 Once finish slides the hopper platform back into place DO NOT replace the shipping lock down bracket unless the machine will be shipped again To begin using the Multi Changer 1 2 Plug the unit into a GROUNDED 120vac 3 prong outlet On the main logic board turn the switch on the bottom right corner ON SEE FIG 1 ON PG 3 The rocker switch has a 1 and 0 printed on it When the 1 is pressed down the dispenser is ON Insert a bill into the bill validator and ensure the machine gives the desired change If not go to the Dipswitch Settings section to set the correct payout options FIGURE 1 Step 4 Secure 2 connectors Secure 4 screws FILLING THE FUJITSU 50 BILL DISPENSER When the F 50 dispenser has less than 40 bills left in it the F 50 will finish the payout of bills and switch to the Coin s Only mode If the coins are also empty or the machine is being used as a Bill Dispenser only then the red Empty LED will light on the front door of the machine Whenever the Empty LED is ON the validator is disabled and it will no longer accept bills If the dispenser is Empty less than 40 bills only change is dispensed from the coin hopper When t
40. nott Avenue Buena Park CA 90621 Phone 714 228 7500 Fax 714 228 7510 Web Site www betson com Betson West Mr Ben Fresenhazion 213 E Harris Avenue San Francisco CA 94080 Phone 650 952 4220 Fax 650 827 3420 Web Site www betson com C A Robinson Inc Mr James Tomei 180 Utah Avenue S San Francisco CA 94080 Phone 650 871 4280 Fax 650 588 8538 G amp K Service Mr Vince D Agostino 4364 Twain Avenue Unit 4 San Diego CA 92120 Phone 619 281 9227 Fax 619 281 8706 Superior Sales amp Service Mr Esko Wallace 299 Old County Road Suite 26 San Carlos CA 94070 Phone 800 995 8363 or 650 591 2193 Fax 650 591 1712 Email supsale pacbell net Trilogy Magnetics Inc Mr Ed Colmenares 16250 Gundry Avenue Paramount CA 90723 Phone 562 663 1800 Fax 562 633 6408 COLORADO Mountain Coin Machine Distributors Mr Jack Brown 345 W 62nd Avenue Denver CO 80216 Phone 800 654 2646 or 303 427 2133 Fax 303 429 2104 Email coinshop msn com FLORIDA V E South L C Mr Joe Gilbert 4800 N W 15th Avenue Ft Lauderdale FL 33309 Phone 888 837 6884 or 954 491 7300 Fax 954 491 7301 Email vesouth gate net Web Site www vesouth com Vendor s Repair Service Inc Mr George Uilano 6025 Cinderlane Parkway Orlando FL 32810 Phone 407 291 1712 Fax 407 578 0651 george vendorsrepair com Web Site www vendorsrepair com 55 MARS Authorized Service Centers GEORGIA North Atlantic
41. ogies Inc Mr Bob Dobbins 1460 Grandview Avenue Unit 2 MidAtlantic Corporate Center West Deptford NJ 08066 Phone 856 848 2020 Fax 856 848 7080 Email ellenby aol com Web Site Limited Retail Service Center NORTH CAROLINA Brady Distributing Co Inc Mr Roger Harrison 2708 Yorkmont Road Charlotte NC 28208 Phone 704 357 6284 Fax 704 357 1243 Email rharrison bradydist com Web Site www bradydist com Southeastern Vending Mr John Hollar 2748 B Interstate Street Charlotte NC 28208 Phone 800 825 8555 or 704 394 4911 Fax 704 394 3789 Email svsinc juno com OHIO Shaffer Distributing Co 1100 W Third Avenue Columbus OH 43212 Phone 800 282 0194 or 614 421 6800 Extension 114 Fax 614 294 2669 Email service shafferdistributing com Web Site www shafferdistributing com Vendors Exchange Mr Brent Garson 4020 Payne Avenue Cleveland OH 44103 Phone 800 321 2311 or 216 432 1800 Fax 216 432 2786 Email InfoQveii com Web Site www veii com OKLAHOMA Aeco Sales amp Service Ms Kacy Parker 619 North Broadway Tecumseh OK 74873 Phone 800 682 0358 or 405 598 2915 Fax 405 598 5506 Email kacy AECO ionet net OREGON Mountain Coin Machine Distributors Mr Michael Damtew 6440 N E Halsey Portland OR 97213 Phone 503 234 5491 or 800 233 5198 Fax 503 233 3816 Email michael dunis com Web Site www mountaincoin com PENNSYLVANIA MEI Mr Al Serro 1301 Wilson Drive West Chester
42. or red status Clean the validator optic LED s LED flashes a 3 error code OR Ensure that all the wire harness plugs are plugged The COINCO bill validator red firmly into their white female sockets status LED flashes a 5 error Replace the bill validator code Take the bill stacker off the bill validator Cycle the The MARS bill validator flashes a power on off using the switch on the main logic continuos errorcode OR the board and coast the silver push bar so that it stops COINCO bill validator red status in its fully extended position Blow out the area behind the push bar with high pressure or canned air Concentrate on the encoder wheel in the area top center behind the push bar Replace the bill validator LED flashes a 6 or 7 error code Pull out the lower housing see page and look for something obstructing the bill path 1 6 gum paper tickets coins etc Look inside the Plexiglas case on the side of the bill validator Ensure that all the wire harness plugs are plugged firmly into their white female sockets The bill validators red status LED is on steady but it still will not accept the bill There is communication between the bill Red LED display on the Main Logic dispenser and the logic board Cycle power Board reads b0002 when the Replace the Bill Dispenser DUMP button is depressed Replace the RS232 harness Red LED display on the Main Logic Board reads b0001 wh
43. ot light A Replace the fuse If the green LED now lights then there was a spike B If it does not and the fuse blows again the power transformer is shorted To test the transformer use a voltmeter set for ohms and measure across the primary 40ohms and the secondary 1 5ohms 2 F 50 dispenser Fault A F 50 dispenser fault can either be a jammed F 50 dispenser a blocked bill counting optic or a bad F 50 dispenser logic board l An indication for a jammed F 50 dispenser is an error code displayed on the front of the machine This code will have the following format 60001 or b0002 At this point the three options open are to attempt repair on your own call your distributor or return the F 50 dispenser to American Dispenser 3 Validator Fault When a validator fault occurs the validator s EPROM shuts down the validator and flashes an error code via the red LED on the validator logic board When there is no error this LED is on steady 4 Low Bills The low bill condition is probably the most common fault b0000 The EPROM on the main logic board is constantly checking for low bills in the F 50 dispenser 5 2602 MEI 5 2602 VALIDATOR SECTION PAGE Removing the Bill Box 10 Clearing a bill jam 10 Setting the bill types accepted 11 Cleaning the Validator 12 Trouble Shooting amp Trouble Codes 13 Coupon Programming Dip Switch 13 BILL ACCEPTOR 24VDC 1 20 Removing the bill
44. ox amp push together Turn the hopper over amp refit the screws 9 Refit the level sense wires Slot 2 EXIT WINDOW REPLACEMENT 1 First remove the coin box section 1 This will then enable access to the exit window 2 Unscrew amp remove the 2 fixing screws FIG 4 3 Remove the exit window from the center plate 4 Unclip amp remove the 10 way ribbon cable header FIG 4 LICHT GUIDE 2xFXNG 6 Lift the centre plate to meet the coin box FIG 12b SCREWS s amp c LOCKING HEADER 5 re assemble follow the above steps in reverse 31 3 LOGIC BOARD REPLACEMENT 1 First remove the coin box section 1 This will then enable access to the logic board FIG 5 10 way ribbon IDC socket CONN 1 2 Move the two ejector arms at right angles to amp away from the connector if fitted 3 This should release the socket from the header 4 Clasping the connector between thumb amp forefinger pull away from pin header 14 way crimp socket CONN 2 5 Gently unclip the friction lock from the connector housing 6 Clasping the connector between thumb amp forefinger pull away from pin header 7 The Logic Board is now released 8 re assemble follow the above steps in reverse 4 END PLATE REMOVAL 1 Place the hopper in front of you as shown looking at the outside of the end plate Refer to FIG 6
45. r 1101 4 1401 4F over the lower housing from the top and bottom Using a soft brush gently clean any residual salt Use a soft absorbent cloth to clean any residue off the lower housing If the transformer gets wet allow the unit to dry for 24 hours before applying power 7 Remove the front mask Using hot water and a soft brush clean the front mask upper sensor board main frame anti pullback levers and position sensor mount Caution The motors are not protected from water therefore the unit must be held in a manner that prevents water from running over the intermediate frame crossbar 8 Remove the position sensor cover on the crossbar and carefully lift the LED from its mount Early models only Caution Protective coating on the LED leads should not be damaged Clean all salt residue from the mount sensor hole and detector area The detector can be seen through the sensor hole and is located in the chassis Replace the position sensor cover Early models only 9 Verify that the anti pullback levers move freely and that the spring returns them to their open position 10 Allow the unit to dry thoroughly 11 Clean the magnetic head using a swab and isopropyl alcohol 12 Replace the front mask 13 Replace the lower housing cover 14 Replace the lower housing into the main frame 15 Remount the bill box 16 Apply power and insert bills to verify that the unit is functioning properly 6 OR 7 ERROR C
46. rd AC7502 7505 24VDC 6 Amp Power supply 38 PART AC1040 3 AC1040 4 AC1065 1 2H AC1062 2H 1060 20 AC2060 01 AC8062 1 2H RLY AC8062 1 2H AC7060 2 RS232 AC7060 HTR RLY AC7040 1 1H AC7040 1 2H AC7012 04 AC7012 05 AC2076 AC7075 PARTS AND HARNESSES NOT SHOWN DESCRIPTION AC7502 Hopper plate with harness AC7505 Hopper plate with harness MDB MARS validator harness 30 Empty LED harness Red 14VDC Empty LED Computer power cord for all changers Power harness 24VDC Power supply with Relay Power Harness DC voltage 5 24VDC ONLY RS232 connector reversed for F 50 bill dispenser OPTIONAL Power harness for Power supply amp Heater for AC7505 F 50 RS232 pigtail Attached to bill dispenser F 50 24VDC power pigtail Attached to bill dispenser Double slider track platform complete for coin hopper Triple slider track platform complete for bill dispenser OPTIONAL High security base for Front Load machine OPTIONAL header kit for Front load machine 39 FIGUREI FRAME ASSEMBLY I E ES 7 a 40 INDEX PART NUMBER PART SAME INDEX PART NUMBER PART NAME No i KOL 1975 12 21 EDI Isa 68 Sensor holder EDI 10175 BG 24 FG SVIN LOG 11 Machine screw with washer KTE T EDI 10175 13516 Sensor assembly 3 KEDI 1078 0401 Main 25 EDL 1078 51 Sensor hrackct 3 KDI TEA Frame assembly 26 AOS LAA Photo diode SUTS KEDI 1078 0480 sh
47. ront Bezzle Plastic 9 AE93 1 9 Metal Bezzle Support Plate NOT SHOWN 48 PICTURE 1 2 3 4 5 6 7 8 PART CONTINUED DESCRIPTION Gearbox Assy Tension Assy Tension Spring Tire Wheel Assy Belt Timing 1 of 2 143 Teeth Pulley Compound Shaft Pulley Belt Timing 1 of 2 56 Teeth 49 CONTINUED PICTURE LZLOWFKLIF I LUIN 1 AE93 1 5 Main Chassis Plastic 2 AE93 3 2 Stacker Latch Blue 3 AE93 3 3 Spring Stacker Latch 4 AE93 3 3 Lower Housing Lift Spring 50 COINCO PARTS LIST MOUNTING ASSEMBLY PARTS BREAKDOWN d E PICTURE PART DESCRIPTION 1 MP90 1 1 Machine Screw 2 MP91 1 2 Snack Mask Black Plastic 3 MP90 1 3 Machine Screw 4 MP90 1 4 Main Frame Plastic 5 MP91 1 5 Mask Gold Mounting Bracket 6 MP90 1 6 Bill grounding spring 7 MP91 1 7 Machine Nut 51 COINCO PARTS BREAKDOWN 13 P Pure E RB BELTS ONLY MP91 2 10 PICTURE PART DESCRIPTION 1 MP90 2 1 Bottom Lower Housing Cover 2 MP90 2 2 Transformer holding hose 3 MP90 2 3 120VAC Transformer 4 MP90 2 4 Lower Spring Anti Cheat Lever 5 MP91 2 5 Lower Mounting Anti Cheat Lever 6 MP90 2 6 Lower Anti Cheat Lever 7 MP90 2 7 Lower Housing Assembly Complete 8 MP90 2 8 Belt Center 9 MP90 2 9 Lower Anti Cheat Assembly Complete 10 MP90 2 10 Plastic Wheels amp Rubber Belts 10 MP91 2 10 Rubber Belts ONLY Each 11 MP90 1 11 Shaft Drive
48. the Filling the Hopper section In order to continue you will need to purchase electrical cable conduit a standard 3 prong AC wall outlet and 12 gauge wire We highly recommend HIRING qualified electrician to perform the following A Install the conduit box on the conduit entering the cabinet in the lower right side of the cabinet B Secure the 3 wires hot neutral and ground to the AC wall outlet and the ground wire should also be directly attached to the cabinet ground terminal C Connect the AC line cord into the bottom of the main logic board D Plug the male end into the AC outlet just installed E Properly fold the line cord to avoid sharp corners and any other damage 19 Proceed to the Filling the Hoppers section Functional Description of the Series ACAC7502 7505 Dispenser To follow along with this walk through of your Bill Dispenser fill the F 50 dispenser with bills coin hopper is filled with coins and turn the main logic board ON Functional Descriptions of Out of Service Conditions Out of Service conditions occur for the Series AC7502 7505 dispenser for the following reasons low bills F 50 dispenser fault error Validator fault or a blown fuse 1 Blown Fuse an AC power spike in line voltage or a bad transformer on the main logic board can cause A blown fuse on the main logic board If either fuse blows the indication is the green LED on the main logic board will n
49. tion timing As many errors as the specified number of errors occurred in the bill judgment and the last error was bill length long error As many errors as the specified number of errors occurred in the bill judgment and the last error was a bill length short error As many errors as the specified number of errors ocurred in the bill judgment and the last error was a thickness error Spacing between picking bills is less than the specified value Detection timing Number of requested bills number of bills identified as normal number of times of switching the gate to ejection number of bills that passed through SUTS does not hold checked for each cassette CPS was turned ON when there was no bill Command issued Bill count Automatically rejected bill count Command issued Bill count Bill count Automatically Medium passed through CPS while clearing a jam An error occurred in the thickness sensor rejected bill counts Devices initialization Bill count Automatically rejected bill count Detection timing Received D level command during RAS mode Received LE during RAM program mode Received LE before receiving LD command After receiving the RT a loss in the download Command issued All RAS command Program loading Program loading Program reset program Flash ROM write error Sum check error of program load Program loading
50. up on the metal bar located below the Status LED 5 Remove the LED Housing by holding the metal bar and pulling back on the LED Housing 6 Clean the bill path with a soft cloth You may use mild non abrasive non petroleum based cleaners if sprayed on the cloth 1 es Blue Latch Status LED 12 Trouble Codes Status LED A Status LED provides assistance in diagnosing the condition of the Series 2600 The following 15 a description of the LED codes their meanings and suggested remedial actions LED ON Indicates that the unit is enabled and ready to accept a bill No action is necessary LED OFF Indicates that no power has been applied to the unit Check to ensure that power is applied 1 Flash Indicates that something is obstructing the bill path Remove the magazine and LED housing Inspect for foreign material 2 Flashes Indicates that the unit is not enabled Verify configuration Check the dipswitches 3 Flashes Indicates that the bill path needs cleaning for optimum performance Remove the magazine and LED housing and follow cleaning instructions page 29 to clean the bill path 4 Flashes Indicates that something is obstructing the bill path Remove the LED housing and look at the bill path on the housing and inside the unit for foreign material clean as necessary 5 Flashes Indicates that the magazine is removed the unit will not accept without the magazine atta
51. xecute a count system request for an initialization request of equipment although no bill information was registered cassette with no registered bill information cassette in which the length of bill information is set to 0 in the initialization request of equipment was requested to feed bills Command issued Program reset Program loading Program reset Program reset Command issued D level command excluding RT LL LE Program load Program reset Program load Program reset Program load Program reset Program load Program reset Command issued RAS command Bill count Automatically rejected bill count Bill count Automatically rejected bill count Error Category Parameter error Parameter error Parameter error Parameter error Command error Command error Error Category Hold error Hold error Error Category Sensor error Error Category Powe fail Error description Parameter error Parameter error Parameter error Parameter error Command error Command error Error description Hard error Check sum error Error description Level check error Off check error Error description r Power fail Error detail minor category Count sequence specification error Specification error of total number of bills xx Data when judged Erron
52. y Relining ring E Pcanng Retaining nng E Paly slicer Pulley assembly Poly slider Retaining nng E Pick shaft assembly Pick shaft assembly PART NAME Pick roller l iming bell Bush Retaining nng iming bell Pulse motor Machine screw with washer 43 FIGURES FRAME ASSEMBLY 3 F5 BILL DISPENSER UNIT 1 INDEX No La Roda INDEX tan LA TO COMPOSETION amp PANT TY E har j ba p PART NUMBER EDI 10175 EDI TZS KI 1078 12 4 KI 1075 8410 D860 503 X644 FG SVIN ZR 11 EDL 1075 1857 CAO57 00656 KOL 1070 1140 5 8 FG Mal 11 KL 1075 1412 CARDIO 0152 DOE CASO 114 EDI 1075 415 9 1151 TAR MORES CASIO JU KOL 1075 11 ADIOS 3 4224 CARDIO DIS CAROR DIS 1 CASIO EDI 1075 8412 09 0151 CAS MOS MG ABI dl PART NUMBER TE AT KOMEU F ERA E EDI 1175 4017 AS 14 CAS200 1142 CAS EDI 1175 1471 F ERA 5S KD 1078 0575 KD 1075 1575 1075 1851 254 512 5 5 2011 01101 EDI 1978 015 25 EDI 1175 1527 KTE p 24511 KAT 20342 P 2 IRAS 11 KDE 5312 Foo 211 AS PART NAME F5a BDU Frame assembly assembly Machine screw with washer Pulley Metal fitting Gear Retaining nng E Ma
Download Pdf Manuals
Related Search