Service Manual, 1 Gallon Brewers
Contents
1. 1 amp TP1TT Part Description Part Description 1 WC 5421 COVER TOP 17 WC 3503 LEG 3 8 16 STUD SCREW NON GLIDE 2 WC 37121 VALVE LIQUID DISPENSING LEFT 120VAC 18 WC 37008 HEATING TANK LID 3 WC 2977 101 FITTING SPRAYHEAD ULTEM 19 WC 43067 GASKET TANK LID 4 WC 4212 02 5 8 18 JAM ULTEM 20 WC 62033 TANK COMPLETE GEMTS W ULTEM FTTNGS 5 WC 37122 VALVE DUMP 120V 12W RIGHT 21 WC 37278 KIT LIQUID LEVEL PROBE GT 6 WC 37231 KIT UCM amp LABEL 22 WC 29048 FITTING STRAIGHT PLASTIC 8MM 7 1809 FAUCET HOT WATER W JAMNUT 23 WC 2959 101 FITTING STRAIGHT PLASTIC 12MM WC 1806 SEAT CUP FOR WC 1809 NOT SHOWN 24 4382 GUARD SHOCK HEATING ELEMENT 8 WC 29050 SPRAYHEAD AMBER ADVANCED FLOW 25 WC 522 THERMOSTAT HI LIMIT HTR DPST 277V 40A 9 WC 59022 PANEL FRONT TPS1T 26 WC 43055 GUARD SHOCK RESET THERMOSTAT 9A 61612 PANEL FRONT 1 27 29047 FITTING ELBOW 10 WC 8559 RELAY SOLID STATE 40A W HEAT SINK 28 WC 1438 101 SENSOR HEATING TANK 11 WC 37308 KIT BREW CONE PLASTIC GEM COFFEE LOGO 29 WC 934 04 ELEMENT HEATING 2 5KW 220V 12 WC 2402 ELBOW 3 8 FL x 3 8 M PIPE 30 WC 5231 COMPOUND SILICONE 5 OZ TUBE 13 WC 847 VALVE INLET 2GPM 31 WC 5310 TUBING SILICONE 5 16 1 0 1 FT 14 WC 102 SWITCH TOGGLE 125 250 VAC RESISTIVE 32 WC 37132 VALVE REPAIR USE ON WC 8212. 1 0 80 00008 000088 0 EE OOOOOSENSORIROEROOEOO OOOOOSENSORNO 008 855 1 SPS PSI 1110 5516 HEATING TOTAL TOTAL ELEMENTS POWER CURRENT 15 15 H1 H2 WATTS AMPERES 63 120 220 1x 1 6KW 2x 1 6KW 1650 2700 13 8 12 2 ATH 6 msm A 6 MESHA 1 15 51 AUD ED MENEMEN 0 ISEXPEME 1 a a gt gt 00000000000000909 000 INGEN VOLUME OREOO
3. BREW when temperature reaches the setpoint 200 F Unit is now ready to brew BREWING INSTRUCTIONS Use only coffee or water in the ThermoPro dispenser Do not use the server to dispense any other beverage Preheating the server with hot water is recommended The single head brewer is show below the twin head brewer is similar 1 Place clean and empty server on the deck Server should be centered below the brewcone of the brewer Make sure the unit is up to brewing temperature and the LCD screen reads READY TO BREW Place a filter in the brewcone and pour in the correct measure of ground coffee for the brew volume Slide the brewcone into the brew rails Select and press desired brew button LARGE or SMALL The unit will start the brew cycle Allow coffee in the brewcone to drip out completely before removing the insulated server INSERT BREW PRESS THE PROP CONE INTO PER BREW BUTTON POUR COFFEE INTO BASKET WARNING THERMOPRO SERVERS MAY BE HEAVY WHEN FILLED CARE MUST BE TAKEN WHEN TRANSPORTING TO AVOID DROPPING OR SPILLING Control Module Menu Tree The flow chart displays the sequence of menu item that can be accessed through the UCM Various menu items will immediately exit the pro gramming mode when selected Other menu items when selected will continue to the next item in the menu list START Curtis Ready to Brew With unit OFF press and hold bottom right Brew but
4. COMMON ON POWER BLOCK INLET VALVE 4 USE THIS DIAGRAM FOR ALL OTHER MODELS WITH ADDED PREFIX LETTERS AND OR SUFFIX NUMBERS ON THEIR PART NUMBERS HAVING THE SAME ELECTRICAL RATINGS Ex SCGEMTS10 SCTP2T10 or SCTPIT BYPASS VALVE RIGHT 3 LOCATE MATED CONNECTORS AWAY FROM HEAT WARMER LEFT 2 INSTALL GROUND LUG OVER THE SENSOR ON TANK SENSOR STUD WARMER RIGHT 1 ALL WIRES SHALL 22AWG TEFLON BYPASS VALVE LEFT NOTES UNLESS OTHERWISE SPECIFIED SENSOR WARMER RIGHT SENSOR WARMER LEFT ELECTRICAL RATING TABLE SENSOR TANK SENSOR COMMON ELEMENTS WARMERS POWER CURRENT ME MACHINE ee ADDER DIAGRAM 120VAC RETURN GEMTS amp 5200 23 6 AMPERAGE SEE TABLE 120VAC HOT amp GEMTN 5 7600 34 5 HERTZ 50 60 HZ BREW VALVE RIGHT Ho me Hee LD CTPT ssR 10 PARTS LIST TP1S amp TP1ST Part Description N Description 1 WC 58117 COVER TOP 18 WC 37287 UCM 4 OVERLAY 2 BATCH 15 2 29047 ELBOW OVERFLOW PLASTIC 19 WC 39580 LABEL UCM OVERLAY 2 BATCH 3 WC 37278 KIT LIQUID LEVEL PROBE GT 20 WC 38439 LABEL FRONT HOT WATER 4 29048 FITTING STRAIGHT PLASTIC 21 WC 1809 FAUCET HOT WATER W JAMNUT 5 WC 4394 GUARD SHOCK HEATING ELEMENT 22 WC 102 SWITCH TOGGLE 125 250 VAC RESISTIVE 6 W
5. 15 WC 8591 CAPACITOR X2 33 WC 3765L VALVE REPAIR USE WC 847 16 WC 3518 LEG GLIDE 3 8 16 STUD SCREW 34 WC 844 101 VALVE BY PASS 120V NON ADJ W RSTRCTR Suggested Parts to Stock ROUGH IN DRAWING 1 8 TP1TT 1 25 03 20 ELECTRICAL SCHEMATIC TP1T amp 5 BRN 10GA POWER BLOCK 57 65 300 450 BRN 10GA BLK 10GA BLU 10GA BLK 10GA BLK 10GA WHT 18GA RED 10GA RED 10GA RED 10GA HEATING ELEMENTS 2 5KW 220V RED 10GA GRN 12GA THERMOSTAT G MAN RESET DPST COMMON STUD ANNE CHASSIS GROUND GRY 1 WHT TOGGLE SW SPST 25 125 250 GRINDER INTERLOCK GRY FUSE 5A 250V BLK STP BREW CONE LOCK RIGHT STP_GRN BREW CONE LOCK LEFT HEATING TANK OPTIONAL COMPONENT TANK STUD GROUND 2 0 GPM 10W 120V INLET VALVE WHT YEL 5 12W 120V BREW VALVE RIGHT 5 GPM 12W 120V UNIVERSAL CONTROL MODULE BREW VALVE STP YEL LEFT STP_VIO BYPASS VALVE RIGHT STP BYPASS VALVE LEFT WARMER RIGHT 100W 120V LEGEND UNIVERSAL CONTROL MODULE PIN NN EN 20 WARMER LEFT COMMON SOLID STATE 100W 120V RELAY amp GRINDER 5 VDC SOLENOID LOCK RIGHT AND H2 CONNECTION ONLY REMOVE amp CAP BRN WIRE END FROM H1 H2 AND CONNECTION REMOVE CAP amp SOLENOID LOCK LEFT CONNECT BRN WIRE FROM H3
6. Models Included 1 1 15 15 CAUTION Equipment must be installed to comply with applicable federal state and local plumbing electrical codes CAUTION Follow this setup procedure IMPORTANT before attempting to use this unit Failure to follow these instructions can result in injury and or void of warranty CAUTION DO NOT NSO connect the unit to hot water supply The inlet valve is not rated for hot water ISO 9001 2008 REGISTERED WILBUR CURTIS CO INC 6913 West Acco Street Montebello CA 90640 5403 For the latest information go to www wilburcurtis com Tel 800 421 6150 Fax 323 837 2410 Wizeur Curtis Company Inc Service Manual 1 Gallon Brewers Important Safeguards Symbols This equipment is designed for commercial use Any servicing other than cleaning and routine maintenance should be performed by an authorized Wilbur Curtis Company Service Technician DO NOT immerse the unit in water or any other liquid reduce the risk of fire or electric shock DO NOT open service panels There are no user serviceable parts inside Keep hands and other items away from hot areas of the unit during operation Never clean with scouring powders or harsh chemicals Symbols WARNINGS To help avoid personal injury Important Notes Cautions from the factory IMPORTANT 5 Sanitation Requirements INSTALLATION This
7. cleaning solution g Place body assembly upside down on rack to thoroughly air dry 4 Cleaning the faucet parts a Unscrew the bonnet handle assembly from the faucet and disassembly removing spring seat cup and shaft b Clean and rinse parts Place in sanitizing solution for 5 minutes remove and air dry 5 When all pieces are completely dry reassemble for use ROUGH IN DRAWING TP1S amp TP1ST 10 _ 7 2 16 625 22cm 15 29 625 75 2 cm TPIS 2175 TPIST 2175 591cm TP1S 11625 7 1 2 15 2175 6 icm 2 175 0201 19 25 09 This Page Intentionally Left Blank Product Warranty Information The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use The fol lowing limited warranties and conditions apply 3 Years Parts and Labor from Original Date of Purchase on digital control boards 2 Years Parts from Original Date of Purchase on all other electrical components fittings and tubing 1 Year Labor from Original Date of Purchase on all electrical components fittings and tubing Additionally the Wilbur Curtis Company warrants its Grinding Burrs for Forty 40 months from date of purchase or 40 000 pounds of coffee whichever comes first Stainless Steel co
8. supply shall be sized installed and maintained in accordance with federal state and local codes 3 Connect the unit to electrical outlet with appropriate amperage rating see serial tag on machine 4 Once power has been supplied to the unit flip the toggle switch to the ON position located on the rear of the unit the water tank will begin to fill When the water level in the tank reaches the probe the heating element s will turn on 5 Water in the heating tank will require approximately a half hour before reaching operating temperature factory setting of 200 F Where applicable turn on the Universal Control Module UCM When the unit reaches operating temperature it will display READY TO BREW FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW WILBURCURTIS COM THEMOPRO Your Curtis G3 Brewer is Factory Pre Set for Optimum Performance After connection to water and power the rear toggle switch must be on You will hear a beep sound indicating power is available to the controller TPRO SHORT Press ON OFF button and the screen will display CURTIS After three seconds ae is displayed The control displays Water will fill the tank approximately 2 3 minutes depending on water flow rate When the proper level is reached will appear on the screen It takes approximately 20 minutes to reach setpoint temperature of 200 F Control will display
9. C 43055 GUARD SHOCK RESET THERMOSTAT 23 WC 8591 CAPACITOR X2 7 1438 101 SENSOR HEATING TANK 24 WC 847 VALVE INLET 2GPM 8 WC 61556 COVER TANK FOR UNITS MADE BEFORE 1 2010 25 29050 SPRAYHEAD AMBER ADVANCED FLOW 8 WC 61556 101 LID TANK TP1S 26 WC 2402 ELBOW 3 8 FL x 3 8 M PIPE 9 WC 43068 GASKET TANK LID UNITS MADE BEFORE 1 10 27 WC 3518 LEG GLIDE 3 8 16 STUD SCREW 9 WC 43068 101 GASKET TANK LID RECTANGULAR 15 28 WC 3503 LEG 3 8 16 STUD SCREW NON GLIDE 10 WC 62037 TANK COMPLETE TP1S TP1ST 29 WC 61622 COVER FRONT SS TP1ST TALL 11 WC 2959 101 FITTING STRAIGHT PLASTIC 12MM 29A WC 61551 COVER FRONT SS TP1S SHORT 12 WC 904 04 ELEMENT HEATING 1 6KW 120V W JAM NUT 30 WC 37308 KIT BREW CONE PLASTIC GEMINI COFFEE 13 WC 522 THERMOSTAT HI LIMIT HTR DPST 277V 40A 31 WC 3765L VALVE REPAIR USE ON WC 847 14 WC 844 01 VALVE BY PASS NON ADJUSTABLE W RSTRCTR 32 WC 37132 VALVE REPAIR USE ON WC 844WDR 15 WC 37122 KIT DUMP VALVE RIGHT 33 WC 5231 COMPOUND SILICONE 5 OZ TUBE 16 WC 2977 101 FITTING SPRAYHEAD ULTEM 34 5310 TUBING SILICONE 5 16 1 0 1 FT 17 WC 8559 RELAY SOLID STATE 40A W HEAT SINK Suggested Parts to Stock ELECTRICAL SCHEMATIC TP1S amp TP1ST SSROOINISSIONOENCS 6666555 SOUIUUISUEUREUD OOOOOORINIE
10. Curtis unit is pre set and ready to go from the factory Factory settings for this unit are Brew Temperature 200 F Water Bypass On LARGE amp MEDIUM brew only Brew Volume Set to vessel requirements specific based on model System Requirements Water Supply 20 90 PSI minimum flow rate of 1 gpm Electrical See electrical schematic SETUP STEPS 1 The unit should be level left to right front to back a secure surface 2 Connect the water line to the water inlet fitting on the rear of the unit Water volume flow to the machine should be consistent Use tubing sized sufficiently to provide a minimum flow rate of one gallon per minute NOTE A water filtration system must be used to help maintain trouble free operation In areas with extremely hard water we highly recommend the use of a Curtis approved water filter For our full line of filters please log on to www wilburcurtis com A water filtration system will greatly prolong the life of the unit and enhance the quality and taste of the product NSF International requires the following water connection 1 Aquick disconnect or additional coiled tubing at least 2x the depth of the unit is required so that the unit can be moved for cleaning 2 This unit must be installed with adequate backflow protection to comply with applicable federal state and local codes 3 Water pipe connections and fixtures directly connected to a portable water
11. VOLUME 0001980 VOLUME DO RME ooo TERONGUOER LD TP1S SSR 63 CLEANING Regular cleaning of the coffee brewer will maintain the highest quality coffee your equipment is capable of producing Proper cleaning is essential to maintain that fresh appealing look to your coffee service 1 First turn off the brewer using the ON OFF button on the front control panel 2 Wipe all exterior surfaces with a damp cloth removing spills and debris 3 Slide the brewcone out and clean it Thoroughly wipe sprayhead area with a damp cloth 4 Wash the brewcone and wire brew basket if applicable Use soft bristled brush for hard to clean areas Wash both parts witha detergent solution or put these parts through a dishwasher CAUTION Do not use harsh powders or cleansers containing chlorine Cleaning and Sanitizing Instructions for 01 Server CAUTION S Do not immerse server in water LU not place in server dishwasher Do not use harsh powders or cleansers containing chlorine Do not use a wire brush or pot scourer to clean inside liner These cleaning and sanitizing instructions are only a guide line to be used for the cleaning and sanitizing of the 01 Your current in house cleaning and sanitizing methods may be just as effective For cleaning and sanitizing of the TLXGO1 the three sink method is recommend
12. ed This method consists of a sink of water filled with a detergent and water solution a fresh water rinse and a sink filled with an aqueous sanitizing solution Immerse parts in commercial BarTabs Sani Tabs sanitizing solution The solu tion must be warm 75 F Let the parts soak at least one minute 1 Daily Rinse the unit after use a Rinse unit with hot water and empty completely b Fill unit with hot water Open unit and empty contents completely 2 Clean and sanitize the lid assembly a Remove lid from unit and submerse it in cleaning solution cleaning thoroughly b Using the supplied brush clean inside the filling tube Rinse with clean water d Submerse in sanitizing solution for 5 minutes then air dry completely 3 Cleaning and sanitizing body assembly Completely fill the unit with cleaning solution With a sponge brush thoroughly clean inside liner a b Rinse the unit using a fresh water rinse 9 Fully fill unit with sanitizing solution Allow to sit for 5 minutes then drain through the faucet Q Remove faucet and gauge glass from unit and brush out with cleaning solution e With the faucet removed clean the silicone elbow fitting Tank to Faucet Tube Use the tube brush soaked in cleaning solution inserted through the faucet shank Rinse by pouring water from inside the unit allowing rinse water to flow into a sink until water runs clear Wipe outside of unit with clean cloth moistened with
13. es but is not limited to excessive or low water pressure and inadequate or fluctuating water flow rate 5 Adjustments and cleaning The resetting of safety thermostats and circuit breakers programming and temperature adjustments are the responsibility of the equipment owner The owner is responsible for proper cleaning and regular maintenance of this equipment 6 Damaged in transit Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier 7 Abuse or neglect including failure to periodically clean or remove lime accumulations Manufacturer is not responsible for variation in equipment operation due to excessive lime or local water conditions The equipment must be maintained accord ing to the manufacturer s recommendations 8 Replacement of items subject to normal use and wear This shall include but is not limited to light bulbs shear disks 0 rings gaskets silicone tube canister assemblies whipper chambers and plates mixing bowls agitation assemblies and whipper propellers 9 Repairs and or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use All labor shall be performed during regular working hours Overtime charges are the responsibility of the owner Charges incurred by delays waiting time or operating restrictions that hinder the service technician s ability to perform service is the
14. mponents are warranted for two 2 years from date of purchase against leaking or pitting and replacement parts are warranted for ninety 90 days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed All in warranty service calls must have prior authorization For Authorization call the Technical Support Department at 1 800 995 0417 Effective date of this policy is April 1 2003 Additional conditions may apply Go to www wilburcurtis com to view the full product warranty information CONDITIONS amp EXCEPTIONS The warranty covers original equipment at time of purchase only The Wilbur Curtis Company Inc assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the Wilbur Curtis Company Inc The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met The warranty does not cover and is void under the following circumstances 1 Improper operation of equipment The equipment must be used for its designed and intended purpose and function 2 Improper installation of equipment This equipment must be installed by a professional technician and must comply with all local electrical mechanical and plumbing codes 3 Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment 4 Improper water supply This includ
15. responsibility of the owner of the equipment This includes institutional and correctional facilities The Wilbur Curtis Company will allow up to 100 miles round trip per in warranty service call RETURN MERCHANDISE AUTHORIZATION All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Support Department prior to performing any repair work or return of this equipment to the factory All returned equip ment must be repackaged properly in the original carton No units will be accepted if they are damaged in transit due to improper packaging NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION RMA RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL All in warranty service calls must be performed by an authorized service agent Call the Wilbur Curtis Technical Support Department to find an agent near you WILBUR CURTIS CO INC 222 6913 Acco St Montebello CA 90640 5403 USA Phone 800 421 6150 Fax 323 837 2410 Technical Support Phone 800 995 0417 M F 5 30 4 00P PST E Mail techsupport wilburcurtis com Web Site www wilburcurtis com FOR THE LATEST SPECIFICATION INFORMATION GO WWW WILBURCURTIS COM 12 076_revD Printed U S A 4 11 3484 Rev D
16. ton Then press and release ON OFF button Hold down brew button until Enter Code appears Entering Programming Mode Enter Code Enter 4 digit code fact set 1 2 3 4 Brew Button Prog Select Button Brew By Volume Brew By Time 0 to 19 59 Program Menus Global Recipes Non Brew Prog Temperature 170 204 Energy Save Mode ON 140 OFF lt XXXXX gt Brew Count Odom Brew Count Total lt 59 gt Cold Brew Lock Master Reset Service Call 800 000 0000 0000 1234 Access Code Curtis Banner Name Gourmet Sid Light Roast Dark Roast lt Disable gt Pre Infusion lt c gt Pulse Brew By Pass High Yield OFF 5 50 Filter Pack Decaf Exit lt OFF gt P Maintenance IMPORTANT NOTE Beeper ON OFF All programming selections are performed with the three center buttons 3 The symbols below the buttons are Off 1Min 2Min 4Min 5Min SELECTION or ENTER to save new parameter gt Scroll RIGHT lt ON gt Tank Temperature Check To check the temperature of the water within the heating tank make sure brewer is on and Ready to Brew is displayed Press and hold the gt button see illustration page two for 5 seconds The water temperature inside the tank will be displayed PARTS DIAGRAMS Twin 1 Gallon Brewer PARTS LIST
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