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1. TSB 12 01 019 1 Page 6 of 12 SUBJECT SONATA YF CURTAIN AIRBAG CAB REPLACEMENT CAMPAIGN 106 4 Enter the Full VIN and click on the Search Button Once the Search button Is clicked the Campaign information will appear One of the 5 Op Codes for the replacement of the Curtain Airbag will appear in the Campaign not performed section The screen print to the right reflects that the Driver Side Curtain Airbag should be replaced and the Op Code that should be used lf the Passenger Side Curtain Airbag should be replaced the screen would show the Op Code for the Passenger Side lf Both Curtain Airbags should be replaced then the screen would show the Op Code for Both Sides Enter the Full VIN Click on Search Button N BNPEB4AC9DH512025 Service Contract 0 found IQS CSI VDS others i Campaign not performed Campaign Campaign Code Description 106 21CA03R0 YF DRIVER CURTAIN AIRBAG REPL 12 01 019 Bluelink Enrollment Campaign not performed Campaign Code 106 Campaign not performed Campaign Code 106 CAB REPLACEMENT PROCEDURE a Verify the vehicle VIN has open Campaign 106 b Verify which CAB needs to be replaced See HOW TO IDENTIFY WHICH CAB REQUIRES REPLACEMENT on page 5 c Verify all necessary parts are on hand d Write down the customer s AM FM and XM radio preset stations e2. SONATA YF CURTAIN AIRBAG CAB REPLACEMENT CAMPAIGN 106 a a a a U wees Windshield glass MROT 14 WHT Page 8 of 12 SUBJECT SONATA YF CURTAIN AIRBAG CAB REPLACEMENT CAMPAIGN 106 For the vehicle equipped with PANORAMIC SUNROOF Note the mounting clips location along with the velcro In the picture to the right the front of the vehicle is on the bottom P AS oe EL a eS a ESIS t D For the vehicle equipped with regular SUNROOF Note the mounting clips location In the picture to the right the front of the vehicle is on the bottom 4 Place a protective cover over the dash to avoid permanent markings scuffings on the dash panel from the corner of the headliner edges Remove both the driver and passenger headrest and then lower the headliner 5 Record the Serial Number to the tracking sheet on page 3 of this TSB TSB 12 01 019 1 Page 9 of 12 SUBJECT SONATA YF CURTAIN AIRBAG CAB REPLACEMENT CAMPAIGN 106 6 Carefully disconnect the Floor Harness connection to CAB inflator canister e For Driver CAB connector F05 e For Passenger CAB connector F17 Ensure the locking tab is released prior to separating the connector Do not pull on the wires to disconnect the harness from CAB FOS DRIVER F17 PASSENGER CURTAIN AIR BAG 2 BLK 7 Remove all mounting bolts and nuts from the CAB assembly and remove the CAB from the vehicle Us
3. Wear a set of clean rubber gloves before starting procedure Use extreme care when removing the trim components so stress marks creases or cracks are not created Wear clean gloves when handling interior trim components A B C pillar trim assist handles sunvisors overhead console and room lamp and headliner TSB 12 01 019 1 Disconnect the negative battery cable and wait 5 minutes prior to any Supplemental Restraint System SRS repairs Page 7 of 12 SUBJECT 2 Carefully remove the body side weatherstripping and A B and C pillar trim panels following procedures detailed in the 2012 2013 Sonata Service Manual Body Group BD section Disconnect connector MRO1 at the Driver A pillar and then remove the Roof Harness clips from the A pillar Disconnect the connector on Driver A pillar head liner Follow the removal procedures detailed in the 2012 2013 Sonata Service Shop Manual Body Group BD section to remove the interior roof items a Driver and Passenger Sunvisors and retainers b Overhead Console and Room Lamp c Driver and Passenger front and rear Assist Handles and Headliner Clips d Blue Link Mirror Connector If vehicle is equipped with Sunroof or Panoramic Sunroof use caution when removing the headliner clips around the sunroof opening to prevent damage to the headliner Wear clean gloves to prevent contamination to the headliner TSB 12 01 019 1
4. from its body Remove the clip body from the A Pillar sheet metal using a small pick and then replace with a new clip TSB 12 01 019 1 Page 4 of 12 SUBJECT SONATA YF CURTAIN AIRBAG CAB REPLACEMENT CAMPAIGN 106 IMPORTANT Occasionally the headliner clips may break when trying to remove the headliner Refer to the information below for the part numbers based on the sunroof type The cost of any of these clips breaking is covered in the existing Op time Vehicle equipped with REGULAR SUNROOF Yh a oe a EDO O 85495 3Q050 kd 85492 4D000 X 7 i gt It is very important to ensure all the clips are Make sure the clip is inserted in the direction aligned in the same direction The two lock where the arrow tab is locked into place as tab wings should be in parallel with the shown in the picture sunroof from left to right Vehicle equipped with PANORAMIC SUNROOF 85492 4D000 TSB 12 01 019 1 Page 5 of 12 SUBJECT SONATA YF CURTAIN AIRBAG CAB REPLACEMENT CAMPAIGN 106 Service Procedure HOW TO IDENTIFY WHICH CAB REQUIRES REPLACEMENT 1 Log Into WWW h u ndaideale r com Welcome to the New HyundaiDealer com Log in screen Log in for HyundaiDealer com is changing from a generic dealer log in to a specific user log in This means that you will be assigned an individual User ID and a password Also when Web DCS is implemented the logins for HyundaiDealer com and Web DCS will be co
5. 12 Check for any incidental Diagnostic Codes DTC using the GDS tool Clear all DTC s from the vehicle and then proceed with clearing the DTC s from the Blue Link system Refer to the Blue Link DTC clearing procedure in TSB 12 BE 005 2 13 Program the customer s AM FM and XM radio preset stations 14 Refer to the 2012 2013 Sonata Service Shop Manual Restraint RT section for Airbag Module Disposal procedures TSB 12 01 019 1 Page 12 of 12
6. GROUP NUMBER HYUNDAI DATE MODEL S i AUGUST 2012 RN YF Technical Service Bulletin SONATA YF HEV SUBJECT SONATA YF AND YF HEV CURTAIN AIRBAG CAB REPLACEMENT CAMPAIGN 106 This bulletin supersedes TSB 12 01 019 to add a step of how to identify which CAB to replace IMPORTANT Dealer Stock and Retailed Dealers must perform this Campaign on all affected vehicles prior to customer retail delivery and whenever an affected vehicle is in the shop for any maintenance or repair When a vehicle arrives at the Service Department access Hyundai Motor America s Warranty Vehicle Information screen via WEBDCS to identify open Campaigns Description This bulletin describes the three individual types of repair 1 Replacement of driver s side curtain airbag 2 Replacement of passenger s side curtain airbag 3 Replacement of both drivers and passenger s side airbags _ 7 Curtain Airbag CAB i i T r ae a A z Daa i a a d a f Pe a f _ a a ae a Pa oa og a E _ ort 7 Fi ia a ae fo en 5 Te pi min ia pe e S ne a mi ral bits J a i t io F 7 i B ik f i a Ti pen r PIR i td L aai Te i F ni F aH NN A Cel NJ n a ai Applicable Vehicles e 2012 2013 Sonata YF produced from 1 24 2012 to 7 20 2012 e 2012 2013 Sonata YF HEV produced from 2 1 2012 to 6 29 2012 Circulate To General Manager Service Manager Parts Manager W
7. arranty Manager Service Advisors Technicians Body Shop Manager Fleet Repair SUBJECT SONATA YF CURTAIN AIRBAG CAB REPLACEMENT CAMPAIGN 106 Parts Information PART NAME BEFORE AFTER QTY CURTAIN A BAG MODULE LH Driver CURTAIN A BAG MODULE RH Passenger CLIP KIT YF and YF HEV A CLIP KIT YF and YF HEV Warranty Information 0 5 010 3 OPERATION OP TIME 21CA03R0 Driver LH CAB Replacement 21CA03R1 Passenger RH CAB Replacement 21CA03R2 Driver LH and Passenger RH CAB Replacement 21CA03R3 Previous Driver LH replacement Passenger RH needs to be replaced 21CA03R4 Previous Passenger RH replacement Driver LH needs to be replaced IMPORTANT Applicable labor operation time includes labor and parts reimbursement for replacement of the headliner clip NOTE Submit Claim on Campaign Claim Entry Screen YF and YF HEV Vehicle 44S NEW THINKING The VE and VFE H EV Vehicle Tracking Data Sheet Campaign LY NEW POSSIBILITIES Tracking Data Sheet on the E S following page must be faxed or m Technician OoOo EA Date emailed to the following a a EE 1 RECORD THE ORIGINAL CAB SERIAL NUMBERS FROM INSIDE THE VEHICLE Fax 714 965 5097 Email HMAcampaign hmausa com Ensure all fields are completed including the Curtain Airbag CAB Serial Number of the airbag that was replaced All Data sheets are subject to warranty review Repair Comments if aplicable Service Manager pri
8. e caution when removing the CAB from the vehicle to prevent damage to the vehicle Handle un deployed CAB modules with care Improper handling or static discharge may result in airbag deployment 8 Install the new CAB in the vehicle following the procedures in the 2012 2013 Sonata Service Shop Manual Restraint RT section Torque each nut and bolt to the proper specs TSB 12 01 019 1 Page 10 of 12 SUBJECT SONATA YF CURTAIN AIRBAG CAB REPLACEMENT CAMPAIGN 106 9 Reconnect the CAB connector by seating the yellow portion of the connector followed by pushing on the seating locking tab HANDLE WITH CAUTION Never twist the curtain airbag module during installation If the curtain airbag module is twisted it may not operate as designed Tightening torque Bolts 9 8 14 7 N m 1 0 1 5 kgf m 7 2 10 8 lb ft Nuts 7 8 11 8 N m 0 8 1 2 kgf m 5 8 8 7 lb ft If the secondary lock or connector is not properly engaged DTC s may results 10 Reinstall the remaining components in reverse order of removal per the 2012 2013 Sonata Shop Manual Restraint RT and Body section The tether clips MUST be replaced prior to re installation of the A pillar trim pieces 11 Reconnect the negative battery cable after all the components have been re installed to the vehicle TSB 12 01 019 1 Page 11 of 12 SUBJECT SONATA YF CURTAIN AIRBAG CAB REPLACEMENT CAMPAIGN 106
9. mbined You ll no longer need to log in to DCS separately once you reach the HyundaiDealer com home page you ll have access to DCS as well If you ve been given an individual User ID and Password by your Dealer Security Administrator use it now to log in to HyundaiDealer com When you do you ll see a link to Web DCS on the HyundaiDealer com home page If you haven t been given an individual User ID and Password ask your Dealer Security Administrator to set one up for you CONSUMERS DEAI ere Locate a Dealer HyundaiDeale om is for use by Authorized Dealers nly Additional Consumer Links Reales Code Build Your Ovm Hyundai Schedule a Test Drive UseriD VENDORS If you do not ae Lc j User ID and password click here to Click the button below to access go to the HyundaiDealer com home page Hyundai s advertising materials i This site is best viewed with an 800x600 display and requires Resources 1 Internet Explorer must have cookies enabled 2 Hyundaidealer com is compatible with Internet Explorer 6 0 IE6 7 0 IE7 amp 8 0 IE8 browsers The Internet Explorer 6 0 7 0 amp 8 0 settings are available in the following section on Hyundaidealer com 2 select WEBDCS EP HOME SALES PARTS HMFC PREFERENCES HyundaiDealer com WELCOME HMA DPSM HOME NOTICE HyundaiDealer com is compatible with Internet Explorer 6 0 IE6 7 0 IE7 amp 8 0 IE8 browsers The Internet Explore
10. nt name Signature TSB 12 01 019 1 Page 2 of 12 SUBJECT SONATA YF CURTAIN AIRBAG CAB REPLACEMENT CAMPAIGN 106 YF and YF HEV Vehicle Cn NEW THINKING Tracking Data Sheet Campaign HYL nN D H NEW POSSIBILITIES TAU O Date eae a e RECORD THE ORIGINAL CAB SERIAL NUMBERS FROM INSIDE THE VEHICLE 2 RECORD THE CAB SERIAL NUMBER S THAT WAS REPLACED Write N A in the Serial Number box if the CAB was not replaced CARTOON 85020 30000 30850 20000 The serial number is a 14 digit number Please clearly write down all the numbers Repair Comments if applicable Service Manager print name Signature THIS COMPLETED DATA SHEET IS REQUIRED TO BE SUBMITTED BY FAX 714 965 5097 OR EMAIL HMAcampaign hmausa com TSB 12 01 019 1 Page 3 of 12 SUBJECT SONATA YF CURTAIN AIRBAG CAB REPLACEMENT CAMPAIGN 106 IMPORTANT All repairs regardless of Passenger Driver or both sides must include two 2 each of 85815 35400 apply to both YF and YF HEV and four 4 each of 85849 3L000 apply to both YF and YF HEV to replace the clips on the Driver and Passenger A pillar trim See clip locations and images below yy 4 F d E 85815 35400 Passenger YF and YF HEV A Pillar 85849 3L000 YF and YF HEV 85815 35400 ee 85849 3L000 YF and YF HEV IA YF and YF HEV Occasionally when removing the A Pillar trim the small clip 85849 3L000 may separate
11. r 6 0 7 0 amp 8 0 settings are available in the following section on HyundaiDealer com Sales Service Parts is HMFC Preferences i Training TACS k ToT e Web DCS are ACES 3 Manager s Site Overview Dir Orientation Guide Blue Link Telematics ey 6 TRILOGY SmartLeads a Documents Resources Brand Identity Ordering Click to join the all new SmartLeads Program for Hyundai Maintenance F i Schedules Hyundai deal gt Bluetooth Compatibility i Help 3 In WEBDCS click on Service Tab then click on Information and then click Warranty Vehicle Information NEW THINKING EW POSSIBILITIES Claim Type Validation Claim Edit Create Submit ener Sa A cain Claim Status Inquiry Service Rental Car Claim amp Utilization Information Warranty Vehicle Information Original Owner Verification Key Immobilizer Audio Codes Consumer ikea Update Vehicle Master Inquiry Dealer Claim Debit 7 Warranty HPP Coverage P Equus at Your Service I Vehicle sales parn HPP Dealer Canny re Raise VIN List Retailed Uncompleted Campaign VIN List Dealer Stock Telematics Information
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