KSL-5N GRADER Model 2014 Operating and Service Manual
Contents
1. KSL 5N GRADER Model 2014 PEATMAX Operating and Service Manual GRADER KLS 5N Model 2014 Peatmax Oy Vapontie 145 61100 Per sein joki Puh 050 509 3380 sales peatmax com www peatmax com SAFETY INSTRUCTIONS STUDY THESE INSTRUCTIONS AND THE MACHINE BEFORE USING IT 10 Only a person who has studied these instructions and has familiarised with the machine is allowed to operate and service it Always stop the machine before conducting any maintenance Lower the machine appliance before making any service activities Don t tighten a hydraulic connection under pressure EXPLOSION HAZARD Don t work under a machine appliance resting solely on its hydraulics Use a mechanical support Keep the machine free of peat dust and keep the doors of the cabin shut while driving because of the explosion hazard Eliminate all possible causes for fire or dust explosions such as abrasive friction Beware of hot fluids such as hydraulic oil and radiator fluid Keep the tractor s cabin tidy especially the floor space where superfluous objects may cause danger by obstructing the controls Safety area is 10 m Do not operate the machine if the safety area is not free Don t inhale oil vapour If a pressurised oil hose or pipe breaks the escaping oil will vaporise in the surrounding air Leave at once and ventilate the area thoroughly 1 TECHNICAL DATA Towing engine Main dimensions2. length width transport width Weight 4 wheel drive agricultural tractor ca m ca 5m ca 3 4 m ca 2800 kg 2108 1 pcs double action valve or connection to the series connection nipple on the valve block KSL 5N GRADER Model 2014 PEATMAX Operating and Service Manual 2 STARTING UP A NEW MACHINE 2 1 Operating the machine Before use make sure that the grader is properly attached and locked to the tractor When connecting the grader to the tractor be careful of crushing hazard Turn the tractor s parking brake on and make sure of graders immobilization before connecting the hydraulic hoses and electrical connectors Clean the hydraulic quick couplers before connecting them Hydraulic hoses are color coded Connect the same color on the same pairs of hose hydraulic connections and a single free return hose to the free return line Connect the electrical connector to the tractor so that the signaling equipment and the grader wing selector engages Parking lights must be turned on in order to make the grader wing selector work Before grading check the tightness of the nuts and bolts as well as visually inspect the pins and safety catches visually Check that the hydraulic hose clamps are attached properly and that there are no leaks in the hydraulic system Check the lights and warning devices are in proper condition Run once through all the grader movements and detect that the movements are correc
3. e has been altered without permission from the manufacturer or if the machine has been sold to a third party Damage caused through normal wear or by foreign objects is not covered by the warranty Any losses in production or income due to damage during the warranty period are not covered by the warranty Procedures in case of damage during the warranty period investigate the extent and causes of the damage contact the manufacturer retailer send the damaged part s to the manufacturer accompanied by a covering letter including a short description and explanation of the damage the machine s serial number and the date of delivery Peatmax Oy Vapontie 145 61100 Per sein joki Puh 050 509 3380 sales peatmax com www peatmax com Assurance of compatibility with EU requirements Manufacturing unit Peatmax Oy Vapontie 145 61100 Peraseinajoki assures that Grader KSL 5N Model 2014 launched on the market meets the requirements of the machine directive 2006 42 EC and its amendments Year of confirmation of the CE sign 2014 In Seinajoki March 31 2014 Juhani Lehti Managing Director
4. parts catalog O gt D Q UN Ko UN 00 M M O LO LO iZ O KV O Do A p UN 0 a D Q O A O L St oO O DB gt gt O Ka 0 E 4 0 U a www peatmax com Parts list ol we or Ti rep ies slotted nat Do mas Wing right 11 gt SIT Wher rie eet KE KSL 5N GRADER Model 2014 PEATMAX Operating and Service Manual Axle parts list Peatmax Oy Vapontie 145 61100 Per sein joki Puh 050 509 3380 sales peatmax com Www peatmax com Em DR Wing s part list Pes 10 10011 Blade 11 f 10015 Blade 31 2 2 2 2 2 M6 45 Greese nipple 31 10062 KSL 5N GRADER Model 2014 Operating and Service Manual PEATMAX 4 OPTIONAL EQUIPMENT Extra wings The Grader can be equipped with extra wings that extend the working width 40 cm on both sides Extra wings are attached with M20 bolts on the main wings Clamping force of the bolts is 395 Nm Bolts tightness needs to be inspected after one hour of grading Support wheels Additional support wheel enhances the grading result especially in a case when wings are fully extended Support wheels are mounted with M20 bolts that are tightened to 395 Nm clamping force The height position of the support wheels is adjusted with push rod installed on the uppe
5. r corner of the support wheel frame Wheels needs to be adjusted so that wheels are not carrying the full weight of the wing Peatmax Oy Vapontie 145 61100 Per sein joki Puh 050 509 3380 sales peatmax com www peatmax com KSL 5N GRADER Model 2014 8 PEATMAX Operating and Service Manual Fire extinguishing eguipment Fire extinguishing system is primarily designed for peat production purposes Tank is eguiped with electrical pump Electric connector is connected before use Pump is operated with 12 V current and the switch is installed next to the pump After the season and for long term storage tank and pump needs to be emptied of water Peatmax Oy Vapontie 145 61100 Per sein joki Puh 050 509 3380 sales peatmax com Www peatmax com KSL 5N GRADER Model 2014 PEATMAX Operating and Service Manual 5 TERMS OF WARRANTY Peatmax Oy gives a twelve 12 months warranty on this machine As long as the warranty is valid the manufacturer will replace any faulty or broken parts with new parts if the failure is caused by a manufacturing error Installation possible travel expenses and transport costs for the parts are not included in the warranty Any replaced parts are covered by a twelve 12 months warranty The warranty period starts on the day of delivery unless otherwise agreed The warranty is void if the machine has been misused or insufficiently serviced or if the structure of the machin
6. rical systems This manual includes the diagrams for both electrical and hydraulics subsystems Before any major overhaul its recommended to contact the manufacturer Design has taken into account the spare part availability Spare parts can be obtained from manufacturer or a well equipped machine component re seller Graders functions require three 2 action valve outputs from the tractor plus a one free return connector Wings hydraulics is equipped with safety valve for the occasion of hitting an object while driving forward Selection of the adjusted wing is done with a switch installed is tractor s cockpit When system is off powered the left wing is adjusted Hydraulics and electrical diagram Control valve with relief N Right side wing i j Free return gt O Left side wing Right side axle Lock valve Left side axle Left turn singal CY Color code Accessory L Black Ground Gr White Right turn signal Go Brown Right tall light Bro Blue Brake jobt R Red Left tall light Bo Green Yellow Grey Terminal box B Control switch of 1 the wings Right tall Light 7 pln Traller connector Siipien oh jaus Br 1 L 2 Grey Ground Block tall light Red Brake llght Blue Turn slgnal gt WD y amp w Uu M Accessory Left tail light Flre pump Ri E i i a i Was Model 2014 8 PEATMAX KSL 5SN GRADER Operating and Service Manual Spare
7. t After operating the equipment check that there are no leaks in the hydraulic system and that all the pins and the pin safety catches are properly in place Check that all the nuts and bolts are tightly fastened Conduct the daily lubrication see section service and maintenance 2 2 Operating the grader KSL 5N is designed for grading peat production fields agricultural fields roads and other areas It can also be used for grading snow and ice in the wintertime Wing hydraulics are equipped with a safety valve in case of an incident of hitting an obstacle while grading Peatmax Oy Vapontie 145 61100 Per sein joki Puh 050 509 3380 sales peatmax com www peatmax com KSL 5N GRADER Model 2014 8 PEATMAX Operating and Service Manual 3 Service and Maintenance In order to maximise the reliability and operability a scheduled maintenance is reguired After the first hour of operation check the grader s structure fixtures and possible leaks on the hydraulics system While servicing the hydraulics take extra attention to the dust free maintenance conditions Before servicing the grader study the safety instructions Do not make any structural changes to the grader during the service and maintenance Daily maintenance e Check the condition and fastening of the blades e Check the movements of all functions e Check the condition of all warning labels and signalling devices Weekly maintenance e Lubricate all grease fi
8. ttings e Inspect all pins and safety catches e Inspect all hydraulic lines and cylinders for possible leaks e Wash and clean the grader Monthly maintenance e Conduct a proper inspection of the grader e Check and if needed fasten all the bolts and nuts e Inspect all pins joints and their brackets e Replace the blades if wear is closing the the wings support structure Clamping force of the blade bolts is 195 Nm Storage of the grader e Wash and clean the grader e Lubricate all grease fittings e Adjust wings to a rear position to protect the cylinder rods e Detach the wing selector connector and store it in a dry place Peatmax Oy Vapontie 145 61100 Per sein joki Puh 050 509 3380 sales peatmax com www peatmax com Greasing of the fittings e Before greasing clean up the grease nipples e Change damaged nipples to new ones e Grease the following fittings weekly Repairing instructions Welding Grader is manufactured from weldable and machinable steel Before repair welding remove the paint from the heat impacted area When heating the paint produces poisonous gases During welding the burning paint also affect the weld quality Decommissioning of the equipment Hydraulic components can be re used as spare parts or delivered to recycling Especially the hoses and hydraulic oil must be delivered to appropriate recycling Steel components can be delivered to steel recycling Hydraulics and elect
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